TECHNICAL MANUAL

MASTER TCI

NT 0402 Rev.1
NT 0402 Rev.1
 TABLE OF MODIFICATIONS

Information in this Technical manual only refers to devices belonging to the Master TCI.

q File reference : ............ .............................NT 0402 A0

q Revision date : ..........................................April 1999
q Applicability from serial N°........................15930001

Date Revision number Pages Modifications

04/08/1998 AO All Creation

20/04/1999 A1 Front and last page Logo change
40 Up graded layout ref.

Please note: No responsibility whatsoever can be taken by Fresenius Vial S.A for any fundamental change to
product specifications (specifications, performance ratings, etc.) made by non-company personnel.

Small repairs may be carried out by the appropriate maintenance team, at the discretion of the end user and subject
to his or her responsibility. We nevertheless recommend that service personnel first attend a training course
organised by Fresenius Vial S.A.

It is possible that this document contains errors or typing mistakes. Changes may be made at regular intervals, for
inclusion in subsequent editions. Any reference to Becton-Dickinson or to trade mades BD or B-D in this technical
manual should be ignored. Thank you for your understanding.

COPYRIGHT © 1998 by Fresenius Vial S.A. This technical manual may not be reproduced in whole or in part
without the written consent of Fresenius Vial S.A.

Fresenius Vial S.A. - siège social : Le Grand Chemin - 38590 Brézins (FRANCE) - S.A. à directoire et conseil de
surveillance au capital de 90128000 F - SIREN Grenoble B 408 720 282.

NT 0402 Rev.1
NT 0402 Rev.1
 TABLE OF CONTENT

1. OVERVIEW.....................................................................................................7
• 1.1 General description ..........................................................................................................7
• 1.2 Block diagram ...................................................................................................................7
• 1.3 Precautions before use ....................................................................................................8
• 1.4 Internal safety features.....................................................................................................8
• 1.5 Technical characteristics .................................................................................................8
1.5.1 Biological specifications .............................................................................................................. 8
1.5.2 Mechanical characteristics .......................................................................................................... 8
1.5.3 Dimensions / Weight ................................................................................................................... 8
1.5.4 Electrical characteristics............................................................................................................. 8
1.5.5 Electronic characteristics............................................................................................................. 8
1.5.6 Master TCI Operator’s Guide ...................................................................................................... 8
1.5.7 Components used for manufacturing ......................................................................................... 9
1.5.8 Compliance ................................................................................................................................. 9
1.5.9 Registrations cards...................................................................................................................... 9

2. ELECTRONIC BOARDS .............................................................................10

• 2.1 CPU BOARD ....................................................................................................................10
2.1.1 Functional description ............................................................................................................... 10
2.1.2 Regulation - Power supply......................................................................................................... 10
2.1.3 Watch dog ................................................................................................................................. 11
2.1.4 Communication modules........................................................................................................... 12
2.1.5 Communication errors ............................................................................................................... 14
2.1.6 BUS I2C .................................................................................................................................... 15
2.1.7 Master/ Pilot Communication .................................................................................................... 16
2.1.8 Command inputs and visualization............................................................................................ 17
2.1.9 Description of connectors.......................................................................................................... 20
2.1.10 Electronic layout ...................................................................................................................... 23
• 2.2 ALARM LEDS BOARD.......................................................................................................1
2.2.1 Description of the connector J1................................................................................................. 24
2.2.2 Electrical layout - Revision table ............................................................................................... 24
• 2.3 INFUSION LEDS BOARD ................................................................................................24
2.3.1 Description of the connector J1................................................................................................. 24
2.3.2 Electronic layout . ...................................................................................................................... 24
• 2.4 FLEXIBLE LINK BOARD .................................................................................................24
2.4.1 Description of the connectors.................................................................................................... 24
2.4.2 Electronic layout . ...................................................................................................................... 26

3. CONFIGURATIONS, CALIBRATIONS AND CHECK ..................................27

• 3.1 Configurations ................................................................................................................27
• 3.2 Calibrations .....................................................................................................................27
• 3.3 Check ...............................................................................................................................27
3.3.1 Electrical safety tests................................................................................................................. 27
3.3.2 Integrated tests.......................................................................................................................... 27
3.3.3 Test mode ................................................................................................................................. 28

4. REPLACING SUB-ASSEMBLIES ................................................................33

• 4.1 Replacing the electronic circuit boards.......................................................................33
• 4.2 Dismounting the support ...............................................................................................33
• 4.3 Replacing the flexible circuit .........................................................................................33
• 4.4 Replacing the handle......................................................................................................33

NT 0402 Rev.1 Page : 5

5. MAINTENANCE ........................................................................................... 35
• 5.1 Cleaning and disinfection ..............................................................................................35
• 5.2 Storage .............................................................................................................................35
• 5.3 Servicing ..........................................................................................................................35
• 5.4 Regular inspections - Preventive maintenance ...........................................................36
5.4.1 BOOT version ............................................................................................................................ 36
5.4.2 Test A.S.S. (After Sales Services) mode................................................................................... 36
5.4.3 Functional controls : .................................................................................................................. 37
5.4.4 Control battery running .............................................................................................................. 37

6. ANNEX 1 : ILLUSTRATED PARTS LIST .................................................... 39

• 6.1 Traceability ......................................................................................................................39
6.1.1 Introduction................................................................................................................................ 39
6.1.2 traceability table......................................................................................................................... 39
• 6.2 General view ....................................................................................................................40
• 6.3 Mechanical parts list .......................................................................................................41
• 6.4 Electronic parts list .........................................................................................................41

7. ANNEX 2 : INSTALLATION AND ELECTRONIC LAYOUTS ..................... 43

• 7.1 CPU BOARD.....................................................................................................................43
• 7.2 ALARM LEDS BOARD.....................................................................................................43
• 7.3 INFUSION LEDS BOARD ................................................................................................43
• 7.4 FLEXIBLE LINK BOARD .................................................................................................43

8. USEFUL ADDRESSES ................................................................................ 47

Page : 6 NT 0402 Rev.1

1. OVERVIEW
1.1. General description
Information in this document only refers to devices belonging to the Master TCI. No responsibility
whatsoever can be taken by Vial Medical for any fundamental change to product specifications
(specifications, performance ratings, etc.) made by non-company personnel.
Routine repairs may be carried out by the appropriate maintenance team, at the discretion of the
end user and subject to his or her responsibility. We nevertheless recommend that Maintenance
personnel first attend a training course organized by Vial Medical.
The symbol visible on the condensed instruction guide of the device, recommends the Operator
Guide should be completely read, in accordance with the EN 60 601-1 Standard.

1.2. Block diagram

NT 0402 Rev.1 Page : 7

1.3. Precautions before use
Please consult Operator’s guide
1.4. Internal safety features
The Master TCI is equipped with a continuous functions inspection system activated as soon as the
Master is switched ON. Any failure or anomaly in the procedure is immediately detected.
Nevertheless, qualified staff of your organisation or our After Sales Service should always be
notified in case of abnormal functioning ( see useful addresses, chapter 9 )
1.5. Technical characteristics
The Master TCI is controlled by a keyboard and a rotary knob. The parameters input by the user,
the infusion parameters, and parameters describing the instrument status may be visualized by
means of a graphic LCD screen.
The data control for infusion is provided by the ‘Diprifusor’ module integrated within the Master TCI,
driving the Pilot operation.
The ‘Diprifusor’ module recognizes the ‘Diprivan’ concentration in the syringe by the tag located in
the syringe flange, and the detection coil connected to the module Diprifusor.
1.5.1. Biological specifications
Infusion liquid only comes into contact with the syringe and associated disposable.
1.5.2. Mechanical characteristics
The mechanical system consists of an aluminum support hinged to the front casing.
The electrical connections and installation are effected by pushing the Pilot backwards into the
support (see the Master TCI Operator’s Guide). The casing is then lowered and locked onto the
Pilot.
On the button side two holes to insert fixing screws are available.
1.5.3. Dimensions / Weight
• Height : 110 mm
• Width : 345 mm
• Depth : 230 mm
• Weight : 1.8 kg approximately
1.5.4. Electrical characteristics
The Master TCI is powered from a Pilot Anaesthesia syringe pump. The power supply
characteristics are as follows :
• Power supply : 5.4V to 7.2V DC.
• Max. consumption : 300 mA.
• Max. power consumption : 2.2 W.
1.5.5. Electronic characteristics
The Master TCI comprises the following electronic subassemblies :
• CPU circuit board equipped with the ‘Diprifusor’ module.
• LCD graphic display.
• Alarm LED circuit board.
• Infusion LED circuit board.
1.5.6. Master TCI Operator’s Guide
The Master TCI Operator’s Guide included operating cautions is available on request from our
Customer Service.

Page : 8 NT 0402 Rev.1

1.5.7. Components used for manufacturing
q Case................................Polycarbonate/ABS alloy
q Control button .................Polyacetal
q Fixing handle...................Polyamide
q Protection hood...............Polycarbonate
q Support ...........................Polyurethan painted aluminum
q Keyboard.........................Polyester
q Labels .............................Polyester

1.5.8. Compliance
See Operator’s guide
1.5.9. Registrations cards
Registration information is available upon request from our After Sales Service

NT 0402 Rev.1 Page : 9

2. Electronic BOARDS
2.1. CPU BOARD
2.1.1. Functional description
The Master TCI CPU circuit board is built around on the 80C320 microcontroler used in open mode.
This micro is equivalent to the 80C32, but its slightly modified structure gives an overall speed
improvement.

Characteristics
EPROM 256 kbytes
FLASH EPROM 521 kbytes
RAM 128 kbytes saved by a battery
EEPROM 2 kbytes for the instrument’s configuration
WATCH DOG MAX 691 resettable and safety RAM
INTERNAL CLOCK PCF 8583P addressable by IC bus
LED Driver 16 LEDs max
Keyboard Driver 16 keys max
Display 128 x 64 pixel screen graphics
T6963C integrated controller. Manual adjustment of contrast
Attachments RS TTL Master TCI / Pilot Anaesthesia
RS 232 PC/ Master TCI. RS 232 option
Power Supply Continuous from 5.4 V to 7.2 V, includes regulator
of slight voltage drops.
Battery power safety system for the RAM and the
internal clock 3.6V 60 mAh.

The CPU circuit board groups together the following functions :

• power supply and regulation of the module.
• communication with the module.
• link module for the Master TCI/ Pilot Anaesthesia.
• keyboard.
• CPU, memory.
•
2.1.2. Regulation - Power supply
The regulation/power supply module consists of a linear regulator with a low drop out voltage of for
which the input voltage is supply by the Pilot battery and then regulated.
2.1.2.1. ON/OFF command
The ON/OFF key of the device is connected to the CD ON input line of the Pilot. A short press on
this key switch on the power supply of the Pilot. Then, the Pilot battery supplies the necessary
energy to the Master TCI (mains or battery).
When pressing ON/OFF button, the microprocessor knows the status of the button by reading
TOFF by the input line from U24. It prepares the switch off mode and sends the command to turn
off the voltage to the Pilot using RS 232 interface from the Pilot.

Page : 10 NT 0402 Rev.1

2.1.2.2. Protection of the power supply
In case of breakdown of power supply, the Pilot battery provides the necessary energy to the two
devices. When the Master TCI is switched off, an internal battery saves the RAM in order to keep
patient’s history, and the internal clock continues to be supplied.
The battery is recharged when the device is in use. When the instrument is not in use, the minimum
life expectation for a fully charged battery is 2 months.
The battery voltage of the Pilot is present on the connector subD 15 points J2, connecting the Pilot
to the Master TCI.
• the minimum supplied voltage which does not provoke the resetting of the device is 5.1 V.
• the maximum supply voltage is 7.2 V
.
J2 Description
6 VBAT
14 VBAT
5 GND
13 GND
2.1.2.3. Pre-alarms and alarms
Alarms and pre-alarms are identical to those of the Pilot. The alarm status parameters of the Pilot is
transmitted via the RS 232 interface to the Master TCI.
2.1.2.4. Battery voltage levels
This voltage is measured at the battery terminals lead of the Pilot.
• pre-alarm : 5,8 V min / 6,0 V max.
• alarm : 5,6 V min / 5,8 V max.
The voltage drop between the input of the instrument’s regulator and the battery is due to the
internal fuse of the Pilot and various connections between. This voltage drop is 0.5 V max for a
current of 350 mA.
• the battery voltage of the Pilot can be measured inTP4
2.1.2.5. ‘Diprifusor’ power supply
The power line include a fuse MINIFUSE MSF 250 V 500 mA SCHURTER ref. 0034-6011.
Important : replace the fuse by the same type.
2.1.3. Watch dog
The watch dog manage the RESET line, the raising voltage of VP of the circuit voltage Vp to safety
(RAM, INTERNAL CLOCK), the switching of the CE line of the RAM to keep the integrity of the data
in the RAM in case of drop of the power supply is broken.
The voltage V.P. is supplied by the battery BT1.
The timer is activated by the signal WDOG generated by the output socket comprised of circuit U22
(see paragraph Erreur! Source du renvoi introuvable.).
2.1.3.1. Voltage of Power Supply
the signal RESET is activated for a standard voltage value, after regulation, of : 4,65 V ± 0,15 V.
2.1.3.2. Resetting

5.00 V • maximum reset time of WDOG : 100 ms.

4. 65 V
• activation of signal RESET : 200 ms.
0V
• the power supply voltage equals 5.00 V ± 0.25.

Reset

T < 1 0 0 ms
WDOG

T < 1 0 0 ms

NT 0402 Rev.1 Page : 11

2.1.4. Communication modules
The CPU circuit board has 3 serial interface plug.
Connection socket for the Master TCI/ Pilot Anaesthesia.
• RS 232-1 plug.
• RS 232-2 plug (optional).
2.1.4.1. Plug socket for the Master TCI/ Pilot Anaesthesia
Series linking TTL of full duplex communication between the Pilot and the CPU.
2.1.4.2. communication Master TCI/ Pilot Anaesthesia
Two-directional series link TTL

Transmission data speed : 4800 Baud set value

31250 Baud by software configuration
Transmission data format : 1 start bit
7 data bit
1 even parity bit
1 stop bit

The signals are found on the male connector SubD 15 points J2 (connection Master TCI/ Pilot).

J2 Description
2 RXD Pilot
10 TXD Pilot
3 GND power supply
2.1.4.3. RS 232-1 connector
This connector is used for several types of communication.

2.1.4.3.1. Connection PC/ Master

Bidirectional series data RS 232-1 Bus

Transmission data speed : 4800, 9600, 19200 Baud selectable in

configuration menu
Transmission data format : 1 start bit
7 data bit
1 even parity bit
1 stop bit

Page : 12 NT 0402 Rev.1

2.1.4.3.2. Connection PC/ ‘Diprifusor’
This is only accessible in the «transparent mode» of the Master TCI. This mode is only available by
Fresenius After Sales Service.

2.1.4.3.3. Manner of communication Master/ Printer

This mode is permanently available when the instrument is being used to print histories.
Bidirectional link RS232 :
Transmission speed : 9600 Baud
Transmission format : 1 start bit
8 data bit
0 parity bit
1 stop bit

The control of flux is carried out by a hardware link between the DTR pin of the printer to the RTS
pin 8 of the Master TCI.
• When the RTS pin is at + 12 V, the Master TCI considers that the printer is Master ready to
receive some text.
• When the printer is not connected, the RTS pin is set to - 12 V ; and the TCI therefore sends no
text.
The socket signals for the 3 modes of communication are found on the female connector SubD 9
points J7.
J7 Description
2 RXD
3 TXD
7 CTS
8 RTS
5 GND
2.1.4.4. RS 232-2 connector (Optional)
The unused series link RS 232 is reserved for future extensions.
The socket signals are found on the female connector sub D 9 points J6.

J6 Description
2 RXD
3 TXD
7 CTS
8 RTS
5 GRD

NT 0402 Rev.1 Page : 13

2.1.5. Communication errors
During the process of linking between the Master TCI and the Pilot Anaesthesia. The following
types of breakdown are detected and displayed on the LCD display screen.
2.1.5.1. Linking errors between the Master TCI and the Pilot Anaesthesia
Error 03 (Pilot communication) Communication error detected with
the Pilot.
Error 13 (missing Pilot) The Master doesn’t manage to
communicate with the Pilot after
having been put under voltage.
Error 23 (close Pilot link) In response to a command. The Pilot
indicates that its liaison is shut. The
Pilot shut automatically its link when
communication error is detected.

Error 33 (Pilot reception) The Master detects an error in the

date set received from the Pilot.
Error 43 (Pilot transmission) The Pilot hasn’t indicated that it has
received the date set emitted/received
from the Master TCI / Pilot after 10s.
Error 53 (no answer from the Pilot) The Master doesn’t receive an answer
during a maximum delay of 1 second
after the emission of a command.
Error 63 (Pilot incorrect answer) An answer from the Pilot contains an
error code indicating that it has not
been able to execute the command it
received.
Error 73 (Incorrect Pilot type) The connected Pilot is not of the type
previously anticipated in the running of
the Master TCI.
Error 83 (Incorrect Pilot version) The type of software used by the Pilot
is not compatible with the running of
the Master TCI.
Error 93 (mode activation) The Pilot responds to the command to
proceed in Master mode by an error
code.
The Pilot refuses to pass to the
Master mode if this mode has not
been configured in its EEPROM.

Page : 14 NT 0402 Rev.1

2.1.5.2. Communication errors between the Master TCI and the ‘Diprifusor’ module

Error 17 (missing Zeneca module) The Master doesn’t manage to

communicate with ‘Diprifusor’ module.
Error 27 (module answer incorrect) An error has been detected in the
date set emitted by the ‘Diprifusor’
module.
Error 37 (no module answer) The Master TCI doesn’t receive an
answer from the ‘Diprifusor’ module
within a delay time of 2 seconds after
a command is given.
Error 47 (NAK reception) The response of the ‘Diprifusor’
module contains a code indicating that
it hasn’t executed the received
command.
Error 57 (module bad version) The software version of the
‘Diprifusor’ module is less than the
minimum necessary.
Error 67 (Diprifusor supply failed) The fuse in the Diprifusor supply
failed.

2.1.6. BUS I2C

The I2C bus is a series bus synchronous in communication with the internal clock and the
EEPROM memory.
With regard to overlapping memory space between the two peripherals and to the fact that they are
not addressable simultaneously, a single clock CLK I2C ensures the synchronicity of data transfer,
two lines of transfer make sure of the exchange between each peripheral.
• EEPROM : 2 kbytes 24C16 U13
• INTERNAL CLOCK : PCF 8583 P U21

Line of communication Socket

CLK : clock generated by the microprocessor U22.19
SDA EEPROM : line Bidirectional exchange P 1.0
SDA HORO : line Bidirectional exchange P 1.1

The clock is built around the circuit PCF 8583. It provides the day of the year, the month, day and
hour.
Voltage Vp of the battery BT1 ensures it is functioning via the RESET circuit, U11.
The system clock is generated by quartz X3 with frequency 32,768 kHz. The signal frequency It
HORO is of the order of 1 Hz.
A frequency control is carried out by an internal timer of the microprocessor and the value is then
compared to the run time read by the bus CLK I2C.
Any differences are detected immediately. The frequency must be 1 Hz ± 10-6.

NT 0402 Rev.1 Page : 15

2.1.7. Master/ Pilot Link
The linking connector Pilot / Master, J2, carries the logical information other than that described in
paragraph 2.4. .

J2 Name Function
1 MAINS LED The Pilot tells the Master TCI that the supply is
connected.
The battery is in use when the signal is at logical level
1.
9 ON KEY The ON button on the front panel is connected in
parallel with that of the Pilot.
The Master’s ON/OFF button is connected to the input
CD ON of the Pilot.
A short push of the button provokes the switching-on
the Pilot power supply.
The Pilot battery supplies the necessary energy to the
Master TCI.
11 BUZZER The Master TCI uses the Pilot’s buzzer.
The buzzer is activated by setting this line to zero.
4 OPTO MOTOR This signal is sent from the Pilot towards the
instrument and then redirected towards the input pin
U1-16 and towards the ‘Diprifusor’ module.
This line generates an impulse with each turn of the
motor from the Pilot
12 OFF KEY This signal tells the Master TCI that the Pilot has
received a command to turn off the voltage.
This line changes to logical level 1 to prepare for the
voltage turn-off.
6 VBAT This line provides the energy supply from the Pilot
battery.
14 VBAT This line provides the energy supply from the Pilot
battery.
5 GND —
13 GND —

Page : 16 NT 0402 Rev.1

2.1.8. Command inputs and visualization

2.1.8.1. Keyboard
The keyboard is organized as a matrix of 4 lines and 4 columns. The role of each button is
described the table below :
line 0 line 1 line 2 line 3
column 0 ENTER (Rotary knob)
column 1 ENTER (keyboard) NEW PATIENT DISPLAY
column 2 SILENCE ALARM START HISTORY
column 3 PRIME STOP

The two ENTER buttons are operated separately but have the same effect. The diodes D2 to D5
act to protect against short circuiting of the outputs of U26 when two buttons of the same line are
pressed simultaneously.
The columns are activated for a logical level 0 by writing in U26 at address $1000. The status of
each button for lines 0 to 3 is read by a logical level 0 from the time of activation through reading the
buffer U33 at address $2000.
The ON/OFF button is connected to the input CD ON of the Pilot via the flexible plate link (see
Flexible plate link).
The ON/OFF button is activated by a logical level 0. The status of the ON/OFF button is known by
the CPU by reading one of the inputs of U5 set at the address $2800.

2.1.8.1.1. Written register

U26 Address $5000 Set to zero at the RESET
D0 COLUMN 0 J11-5 Active to 0
D1 COLUMN 1 J11-6
D2 COLUMN 2 J11-7
D3 COLUMN 3 J11-8

The data are reproduced at the outputs of U26 by a upright front on U 26-11. Only one column is
activated at a time.

2.1.8.1.2. Writing cycle

• Time between two successive readings : 5 ms U26.2

• Time kept at logical level 1 : 20 ms U26.5

• Time kept at logical level 0 : 5 µs
• Refresh period : 20 ms. U26.6

U26.9

2.1.8.1.3. Read register

U24 Address $2800
D4 LINE 0 J11-1
D5 LINE 1 J11-2
D6 LINE 2 J11-3
D7 LINE 3 J11-4

After the addressing of each column, the status of the lines 0 to 3 are read simultaneously through
the buffer U5 on the data bus.
2.1.8.2. Coder

2.1.8.2.1. Rotation
The coder is of the incremental type with two phases A, B. It possesses a A B

push button having the same function as the ENTER button on the front
panel. The two phases are dry contacts of which the common is earthen.
C

NT 0402 Rev.1 Page : 17

2.1.8.2.2. Coder characteristics
• 30 impulses/ 360° Functioning chronogram:
• contacts normally open
• max intensity per contact : 10 mA Channel A

• min intensity per contact : 1 mA

Channel B

CW cCW
rotation forward rotation backward
The signals from A and B are filtered to produce an erroneous coding due to rebounds of the
contacts.
A decoding consisting of a PAL U15 generates information for both decrementation and
incrementation DEC, INC, which are reset to zero by the signal RAZ BOUTON.
The information INC, DEC is read by the data bus every 5 ms.
Read and written register
U Address $1800
D0 DEC
D1 INC

2.1.8.2.3. Push button

The coder includes a key-sensitive push button having the same function as the INPUT button on
the keyboard.
Pressing the push button provokes the closure of the contact.
The contact is connected to the keyboard matrix.

2.1.8.2.4. Description of the coder cable

J14 Description
1 CHANNEL B CODER
2 CHANNEL A CODER
3 PUSH BUTTON CODER column 0
4 PUSH BUTTON CODER line 0
5 GND

2.1.8.2.5. Indicators
All the right indicators are electro-luminescent diodes. The status of each diode is defined by the
level of the corresponding output in the registers U23 and U26.

2.1.8.2.6. Written records

U23 Address $800 Set to zero at RESET

D0 INFUSION LED 1/START J6.2
D1 INFUSION LED 2 J6.3
D2 INFUSION LED 3 J6.4
D3 INFUSION LED 4 J6.5
D4 STOP LED J6.6
D5 OPEN J6.7
D6 BATTERY LED J4.2
D7 PRE ALARM LED J4.5
U26 Address $1000 Set to zero at reset
D4 ALARM LED J4.4
D5 OPEN J4.7
D6 OPEN J4.6
D7 PATIENT LED J2.12

Page : 18 NT 0402 Rev.1

2.1.8.2.7. Writing cycle

• Reset time : 10 ms
• Time kept at logical level 0 : 0.35 µs
U23.11

The electro-luminescent diodes ALARM and PRE ALARM consist of two paired diodes set in
parallel.

2.1.8.2.8. MAINS SUPPLY PRESENT signal

This signal is physically controlled by the signal LED SECTEUR deriving from the Pilot.
2.1.8.3. Additional outputs
The CPU circuit board has some unused peripheral outputs for its internal management, and others
not in use.

U22 Address Description

D0 PG-RAM0 This signal allows for the addressing of the RAM U6 to be extended in
combination with the address bit A15.
The decoded memory space is a block of 32 kbytes of addresses between
$10000 and $1FFFF.
D1 PG-RAM1 This signal allows for the addressing of the RAM to be extended in
combination with the address bit A15 and PG-RAM1.
The supplementary decoded memory space is a block of 32 kbytes of
addresses between $20000 et $3FFFF.
D2 RTS OPT This signal is the «Request to Send» of the RS 232-2 link before
conversion of the voltage level.
D3 WDOG This signal is connected to the input WDI of U11. It’s the activation signal
for the watch-dog.
D4 CD CLEF (NU) Signal not used.
D5 CD CAPOT (NU) Signal not used.
D6 CD PATIENT (NU) Signal not used.
D7 CLK I2C (NU) This signal is the clock for activation of the bus I2C.
2.1.8.4. CPU circuit board configuration

The CPU board is configured to be able to function with a program in 1

EPROM or in flash EPROM. 2

• The configuration is carried out by contacts G1, G7 and G6. 3

2.1.8.4.1. Configuration EPROM

The circuit board can be fitted out with an EPROM 27C512 to 27C040, of 100 ms access time.

G1 and G7 open EPROM type

G6 2.3 EPROM 27C010, 020, 040
G6 1.2 EPROM 27C512

2.1.8.4.2. Configuration flash EPROM

The board is fitted with a flash EPROM 28F004.

• G1 and G7 closed using FLASH EPROM

NT 0402 Rev.1 Page : 19

2.1.9. Description of connectors

2.1.9.1. J2 : connection to the Pilot Anaesthesia and external peripherals

This connector is attached to a flexible plate which redistributes signals to the Pilot and to the
external connectors.

Pin Description
1 GND power supply
2 RIS printer
3 TXD printer
4 RIS printer
5 RXD printer
6 GND power supply
7 CTS option
8 TXD option
9 RTS option
10 RXD option
11 V BAT not in use
12 LED PATIENT not in use
13 PATIENT not in use
14 CD CALL PATIENT not in use
15 GRD power supply
16 LOCK not in use
17 CD ILS LOCK not in use
18 VBAT power supply
19 VBAT power supply
20 GND power supply
21 GND power supply
22 TP8 not in use
23 CTR MOT motor rotation
24 CD BUZZER BUZZER command
25 GND power supply
26 TXD Pilot
27 RXD Pilot
28 TON stop command
29 LED SUPPLY supply presence
30 GND power supply

2.1.9.2. J12 : power supply monitor connector

Pin Description
1 VBAT FILTRED filtered power supply
2 GND power supply

Page : 20 NT 0402 Rev.1

2.1.9.3. J10 : debug connector

Pin Description
1 GND power supply
2 WR* transmission control line
3 RD* reception control line
4 INT UART Interruption line 0
5 RESET* reset line
6 DEVAL peripheral validation
7 A15 line of address A15
2.1.9.4. J1 : connector linking external series ‘Diprifusor’
This link is anticipated for the test of the ‘Diprifusor’ module.

Pin Description
1 RXD external reception of test
2 TXD external transmission of test
3 RTS external output of test
4 CTS external input of test
5 GND power supply

2.1.9.5. J3 : connector for LCD display

Pin Description
1 GND power supply
2 GND power supply
3 + 5V power supply
4 BACK PLANE polarization display
5 WR* transmission control line
6 RD* reception control line
7 CD LCD line for validation of memory space
8 A00 line address A00
9 RESET* initialization display
10 D0 data line D0
11 D1 data line D1
12 D2 data line D2
13 D3 data line D3
14 D4 data line D4
15 D5 data line D5
16 D6 data line D6
17 D7 data line D7
18 GND power supply

2.1.9.6. J9 : connector back light of the display

Pin Description
1 BACK LIGHT ANODE +5V back light anode
2 BACK LIGHT CATHODE back light cathode

NT 0402 Rev.1 Page : 21

2.1.9.7. J11 : keyboard connector

Pin Description
1 LINE 0 keyboard matrix line
2 LINE 1 keyboard matrix line
3 LINE 2 keyboard matrix line
4 LINE 3 keyboard matrix column
5 COLUMN 0 keyboard matrix column
6 COLUMN 1 keyboard matrix column
7 COLUMN 2 keyboard matrix column
8 COLUMN 3
9 T ON OFF Stop Working command
10 GND power supply
2.1.9.8. J14 : connector coder

Pin Description
1 CHANNEL B CODER decoding PAL
2 CHANNEL A CODER decoding PAL
3 GND power supply
4 CODER PUSH BUTTON keyboard matrix column 0
5 CODER PUSH BUTTON keyboard matrix line 0
6 GND power supply
7 +5V power supply
8 CD.KEY not in use
9 CD KEY not in use
10 GND power supply
2.1.9.9. J4 : alarm display connector

Pin Description
1 GND power supply
2 LED BATTERY alarm circuit
3 LED SUPPLY alarm circuit
4 LED ALARM alarm circuit
5 LED PRE-ALARM alarm circuit
6 NU not in use
7 NU not in use
8 GND power supply
2.1.9.10. J6 : infusion display connector

Pin Description
1 GND power supply
2 LED INFUSION 1/START
3 LED INFUSION 2 PC board
4 LED INFUSION 3 PC board
5 LED INFUSION 4 PC board
6 LED STOP PC board
7 NU not in use
8 GND power supply

Page : 22 NT 0402 Rev.1

2.1.9.11. J5 : communication with ‘Diprifusor’ module

Pin Description
1 RTS TCI ‘Diprifusor’
2 CTS TCI ‘Diprifusor’
3 RXD TCI ‘Diprifusor’
4 TXD TCI ‘Diprifusor’
5 GND ‘Diprifusor’
6 CTS ‘Diprifusor’ auxilliary
7 RTS ‘Diprifusor’ auxiliary
8 TXD ‘Diprifusor’ auxilliary
9 RXD ‘Diprifusor’ auxiliary
10 MOTOR PULSES ‘Diprifusor’
11 MOTOR DIRECTION ‘Diprifusor’
2.1.9.12. J7 : ground ‘Diprifusor’ module

Pin Description
1 GND power supply power supply
2 GND power supply power supply
2.1.9.13. J8 : ‘Diprifusor’ power supply

Pin Description
1 +5V power supply
2 +5V power supply
2.1.10. Electronic layout
See annex 2.
2.1.11. Instalation layout
See annex 2.

NT 0402 Rev.1 Page : 23

2.2. ALARM LEDS BOARD
2.2.1. Description of the connector J1
This connector joins the LEDs to the elevated current ouputs from the CPU board. It is connected
via J4 on the CPU board.

Pin Description
1 GND power supply
2 LED SECTEUR alarm circuit
3 LED SECTEUR alarm circuit
4 LED ALARM alarm circuit
5 LED PRE ALARM alarm circuit
6 NU not in use
7 NU not in use
8 GND power supply

2.2.2. Electrical layout - Revision table

See ANNEX 2
2.2.3. Instalation layout
See annex 2.

2.3. INFUSION LEDS BOARD

2.3.1. Description of the connector J1
This connector joins the LEDs to the outputs at an elevated current outputs from the CPU board. It
is connected via J6 on the CPU board.

Pin Description
1 GND power supply
2 INFUSION LED 1/MARCHE infusion circuit
3 INFUSION LED 2 infusion circuit
4 INFUSION LED 3 infusion circuit
5 INFUSION LED 4 infusion circuit
6 LED STOP infusion circuit
7 NU not used
8 GND power supply

2.3.2. Electronic layout .

See ANNEX 2
2.3.3. Instalation layout
See annex 2.
2.4. FLEXIBLE LINK BOARD
2.4.1. Description of the connectors

2.4.1.1. J1 : link connector to the flexible plate

This connector joins the Pilot and the RS 232 input socket to the CPU board.
Pin Description
1 GND power supply
2 CTS printer
3 TXD printer
4 RTS printer

Page : 24 NT 0402 Rev.1

 5 RXD printer
6 GND power supply
7 CTS option
8 TXD option
9 RTS option
10 RXD option
11 VBAT power supply
12 LED INF not in use
13 RETURN PATIENT CALL not in use
14 CD PATIENT CALL not in use
15 GND power supply
16 RETURN ILS LOCK not in use
17 CD ILS LOCK not in use
18 VBAT power supply
19 VBAT power supply
20 GND power supply
21 GND power supply
22 OFF BUTTON not in use
23 opto motor rotation motor
24 BUZZER start command for the BUZZER
25 GND power supply
26 TXD MASTER Pilot
27 RXD MASTER Pilot
28 ON BUTTON stop command
29 LED SUPPLY supply presence
30 GND power supply
2.4.1.2. J2 : connector linking Pilot
Pin Description
1 LED SUPPLY supply presence
2 RXD MASTER Pilot
3 GND power supply
4 OPTO MOTOR rotation motor
5 GND power supply
6 VBAT power supply
7 NU not in use
8 NU not in use
9 ON BUTTON stop command
10 TXD MASTER Pilot

NT 0402 Rev.1 Page : 25

 11 BUZZER buzzer command
12 OFF BUTTON stop button
13 GND power supply
14 VBAT power supply
15 NU not in use

2.4.1.3. J3 :
not installed
2.4.1.4. J5 : hand set connector
This connector is destined to be used in PCS mode.
Pin Description
1 CATHOD Hand set LED
2 HAND SET CONTACT hand set contact
3 HAND SET CONTACT hand set contact
4 ANOD Hand set LED

2.4.1.5. J6 : optional series link connector

Pin Description
1 NC not in use
2 RXD option
3 TXD option
4 NC not in use
5 GND power supply
6 NC not in use
7 RTS option
8 CTS option
9 NC not in use
2.4.1.6. J7 : series link connector for printer

Pin Description
1 NC not in use
2 RXD printer
3 TXD printer
4 NC not in use
5 GND power supply
6 NU not in use
7 RTS U printer
8 CTS printer
9 NU not in use
2.4.2. Electronic layout .

See ANNEX : 2.
2.4.3. Instalation layout
See ANNEX : 2.

Page : 26 NT 0402 Rev.1

3. CONFIGURATIONS, CALIBRATIONS AND CHECK
3.1. Configurations
See Operator’s guide
3.2. Calibrations
Flow rate precision controls
Refer to the Pilot Anaesthesia Technical Manual
3.3. Check
3.3.1. Electrical safety tests
In compliance with EN 60 601.1 complies.
3.3.2. Integrated tests
The device has integrated auto-tests of the following components :
q Screen .

q LEDs .
q Keyboard .
q Rotary knob .
q Serial links .
q Internal clock.
The tests can be perform with a Pilot Anaesthesia CE 0459 or with an external power supply of 7 V
via the 15 points sub D connector.
In this case, the following polarization must be respected. The pin 10 will have to be connected to
the pin 2.

Pin Description
6 +7V Power supply
14 +7V Power supply
5 GND Power supply
13 GND Power supply
2 RxD Pilot
10 TxD Pilot

NT 0402 Rev.1 Page : 27

3.3.3. Test mode
Press the two buttons simultaneously during the instrument auto-test SILENCE + START .
Manual servicing The screen shown here invites the user to enter the test mode by pressing
procedures ENTER .
Press If the user doesn’t quickly validate the entry into this mode, the instrument
to activate the menu will return to the programming menu.
for servicing procedures

Functionning A turn of the Dial allows the user to select the type of test or to display
Evolution time information.
Software version
LCD screen test Pressing STOP allows the user to leave the test and return to the
LEDs test selection menu.
test execution

3.3.3.1. Functioning duration

Functioning duration This screen displays the following information :
Total:02 months 12 days - total instrument running time.
10 hours since - total usage time since the last use.
28/26/1994 10:36
The instrument assumes that the average length of a month is 30 days.
date modification Successive action on SILENCE and allows one to change the
maintenance date.
The usage time since the last maintenance is renewed after modification
of the maintenance date.
3.3.3.2. Evolution dates
Evolution time This screen displays the last evolution dates and time :
Flash - date and time of loading the Master TCI application in flash memory.
30/01/1996 15:12 - date and time of loading the ‘Diprifusor’ application.
Diprifusor
30/02/1996 11:00

3.3.3.3. Software version

Software version This screen displays the numbers of the software versions :
Master TCI V02.1 - version, revision of the Master TCI application.
29/09/1996 (5664) - date generated and the checksum of the software.
Diprifusor: H3 - version of the ‘Diprifusor’ software.
more

Language version Pressing displays the language screens :

English - language.
V01.0 27/09/1996 - version, revision of the files as well as the creation date of the
language.
scrolling All the different screens can be consecutively displayed using the rotary
knob.

Page : 28 NT 0402 Rev.1

3.3.3.4. Screen LCD test
This test alternates between lighting all the pixels then every odd pixels,
even pixels.
3.3.3.5. LEDs test
LED’s test This screen shows the status of the display LEDs.
At the onset of this test, all the LEDs are illuminated at the same time for
3 s.

exit

3.3.3.6. Keyboard test

Keyboard test This screen shows the positions of the buttons according to the
following order :
- squares 1 to 4 : line 0 column 0 to 3.
- squares 5 to 8 : line 1 column 0 to 3.
menu (2s) - squares 9 to 12 : line 2 column 0 to 3.
- squares 13 to 16 : line 3 column 0 to 3.

As soon as the button is pressed the corresponding symbol appears on the screen in the case
according to how its matrix is organized. To stop the test, it is necessary to hold down the STOP
button for more than 2 seconds.
3.3.3.7. Rotary knob test
Rotary knob test This screen shows the number of impulses made by the rotary knob in
rotating as well as an indication of the speed by means of a bar-graph.
0
The sense of rotation is the same as that shown on the horizontal scale.
- a single bar corresponds to slow speeds.
exit
- two bars correspond to greater speeds.

3.3.3.8. Hand set test

Hand set test Important : to check Hand set functionality, the wiring layout 3 2
must be respected.
4 1
No Hand set
- 1 : hand set LED cathode
- 2 : hand set contact
Menu
- 3 : hand set contact
- 4 : hand set LED anode
3.3.3.9. Serial link test
RS 232 link test Before carrying out this test, it’s necessary to fitted the device with test plugs
Tx/Rx Tx/Rx Rts/Cts made from subD 9 points with TxD and RxD links and a second link between
PC err err CTS and RTS. This plug equip the RS232-1 links (PC link).
Option err err This screen shows the states of the different serial link lines. If one link is
Pilot ok
Diprifusor ok
defective, the error message will appear.

NT 0402 Rev.1 Page : 29

3.3.3.10. Latest events
Latest alarm codes
03/08/1996 10:05 This test allows to check the last 10 events. Each event is display on one
Alarm 11 screen-page, each screen-page is selected with the rotary knob The events
Syringe positionning are numbered chronologically with the last as number 1.
scrolling

The possible errors are in 4 groups :

q Alarms

Code Description
10 Low battery prealarm
11 Incorrect syringe positioning
12 Syringe empty
14 Disengagement
15 Incorrect plunger head positioning
16 Occlusion
18 Syringe TAG not identified.
19 Incorrect syringe positioning (< 20 ml)
22 occlusion memory
23 Low battery (prealarm)
24 Stop on Pilot

q Recoverable errors
These errors allow the instrument to continue running after their detection.
Code Description
01 Rotation control
32 Displacement control (of one segment)
52 Displacement control (during action initiation)
72 Displacement control (along the whole length)
82 Displacement control
48 Volume verification
58 Flowrate verification

q The ‘Diprifusor’ errors :

Theses errors can be recoverable if the Pilot Anaestesia is ON but are locking up, if it is OFF.
Code Description
27 incorrect response from the ‘Diprifusor’
37 no response from the ‘Diprifusor’
47 reception NAK from the ‘Diprifusor’
67 Diprifusor supply failed

q Locking-up errors :
Theses errors lock up the running of the device .
The only way to release, is to switch it off and back on.
Code Description
40 E2prom Pilot
50 Adc Pilot
60 Syringe parameters
70 Motor frequency calculation
03 Pilot communication
13 Pilot missing
23 Pilot link closed
33 Pilot reception
43 Pilot emission

Page : 30 NT 0402 Rev.1

 53 No response from Pilot
63 Pilot incorrect response
73 Pilot incorrect type
83 Pilot incorrect version
93 Master activation mode
15 Master Ram (internal)
25 Master Ram (external)
35 Eprom Master
45 E2prom Master
55 Internal clock
65 Ram LCD
75 Uarts
16 Verification date/time
26 Comparison date/time
36 Measurement of motor frequency
46 Written history
56 Exit without step
17 ‘Diprifusor’ missing
57 ‘Diprifusor’ version incorrect
18 Maximum volume of infusion reached (1.7l)
28 Incorrect language file
38 No mode available
68 Volume during Stop
3.3.3.11. Clock period
Timekipper period This screen displays the measurement of the internal period clock which is
cyclically updated. For correct functioning of the instrument, the displayed
1.000 s value must equal 1.000 s.

menu

3.3.3.12. Pilot information

This test extracts information on the latest 3 connected Pilots. Each Pilot number is displayed on
one screen-page, and each page is selected using the rotary knob. The different screens are
numbered chronologically with the most recent numbered 1.
Informations-Pilot This screen displays the following information :
Pilot: PIL D - Pilot type.
NS: 015795/16025624x - series number of the Pilot.
V07.0B - software version of the Pilot.
10/09/1996 (738C) - date and checksum of the Pilot Eprom.

3.3.3.13. Syringe tag counters

Two screen-pages displays information on the two types of drug dilution used (1 and 2 %). The
screen can be changed by rotating the rotary knob.
TAGs counters This screen supplies the following information :
Diprivan 1% - drug dilution.
Volume: 1200 ml - total volume infused.
Dosage: 1200 mg - total mass of infused dose.
Total: 20
Erased: 19 - number of syringe tag reading.
- number of syringe erasing tag.

NT 0402 Rev.1 Page : 31

3.3.3.14. Battery load
Battery load This is a timer to indicate the time spent during the menu enter.
after 96 hours charge, the bargraph is full and indicates that the RAM battery
is fully charged.
To charge this battery:
Connect the device to main.
Go to test mode.
Select : battery load
Charge for at least 96 hours

Exit this menu reset and stop the timer.

Page : 32 NT 0402 Rev.1

4. REPLACING SUB-ASSEMBLIES
Important : a complete check of the instrument must be made after any internal
investigation.

4.1. Replacing the electronic circuit boards

Important : be very careful with the flexible plate on opening the device.
1. Remove the 7 screws in the front face, and detach the fixing clamp.
2. Disconnect the screen cover, taking care not to damage the printed circuit.
3. Disconnect the connection cable from the syringe tag detector as well as the keyboard
connector, the display circuit connectors and the coder connector.
4. With care, take out the board, first having carefully disconnected the flexible plate connector.
5. Replace the LED circuits, the coder circuits or the keyboard circuits if necessary.

4.2. Dismounting the support

Remove the two fixing screws on the hinge situated next to the CPU circuit board and pull.

4.3. Replacing the flexible circuit

Note : dismantling the flexible circuit systematically implies its replacement.
1. Dismantle the two connector support plates.
2. Detach the flexible circuit from the aluminum support.
3. Detach the connectors from their plate support.
4. Clean the glue from the surface with 95° methylated spirits.
5. Remove the protective sheet from the new flexible circuit, equipped with its connectors. Glue
the flexible circuit making sure it is well positioned with regard to the 2 fixing screw-holes in
the Pilot Anaesthesia / Master TCI.
6. Glue on the protective film of the flexible circuit.

4.4. Replacing the handle

1. Unscrew the handle until it unclips from its socket and remove the screw from its thread.
2. Unscrew the plate enclosing the mechanism situated below the support.
3. Disengage the 2 maintenance wingnuts from their housing with the a pliers and pull out the
set.
4. Insert a new handle and insert it into its socket.
5. Fix back the lock support plate or change the faulty parts of the lock.

NT 0402 Rev.1 Page : 33

Page : 34 NT 0402 Rev.1
5. MAINTENANCE
5.1. Cleaning and disinfection
The Master TCI is part of the patient’s immediate environment. It is advisable to clean and disinfect
the device’s external surfaces on a daily basis in order to protect patient and staff.
Disconnect the device from its mains supply before starting to clean.
• Do not place in an AUTOCLAVE nor IMMERSE the device. Do not let liquids enter the device’s
casing.
• If the device is placed in a high contamination risk unit, it is advisable to leave it in the room
during aerial disinfection, after having disinfected it with a moist cloth.
• Use a cloth soaked in DETERGENT-DISINFECTANT, previously diluted with water if required,
to destroy micro-organisms. Avoid abrasive scrubbing which could scratch the casing. Do not
rinse or wipe surfaces.
• Do not use: TRICHLOROETHYLENE-DICHLOROETHYLENE - AMMONIA - AMMONIUM
CHLORIDE - CHLORINE and AROMATIC HYDROCARBON - ETHYLENE DICHLORIDE-
METHYLENE CHLORIDE - CETONE. These aggressive agents could damage the plastic parts
and cause device malfunction.
• Take care also with ALCOHOL BASED SPRAYS (20% - 40% alcohol). They lead to tarnishing of
and small cracks in the plastic, and do not provide the necessary cleaning prior to disinfection.
Using disinfecting applies by SPRAYS may be done, in accordance with the manufacturer
recommendation, from a distance of 30 cm of the device, avoid the accumulation of the product
in liquid form.
Please contact the appropriate service, handling suitable cleaning and disinfection products, in your
establishment for further details.
5.2. Storage
The device should be stored in a dry, cool place. In case of prolonged storage, the battery should
be disconnected via the battery access flap situated underneath the device. This should be done by
a qualified technician.
• Storage temperature: -10°C + 60°C.
• Permissive relative humidity: maxi 85%, no condensation.
5.3. Servicing
To ensure normal performance of the device, it is recommended to replace the internal battery each
3 years. This should be done by a qualified technician.
The qualified technicians in your establishment or our After-Sales Service should be informed if the
device is dropped or if any of malfunction occurs. In this case, the device must not be used.
For further information concerning the pump servicing or its use, please contact our After-Sales
Service or our Customer service.
If the device has to be returned to our After-Sales Department, proceed to its cleaning and
desinfection. Then , pack it very carefully, if possible in its original packaging, before sending it with
a detailed description of the fault, to the official representative of Vial Medical.
Vial Medical is not liable for loss or damage to the device during transport to our After-Sales
Department.

NT 0402 Rev.1 Page : 35

5.4. Regular inspections - Preventive maintenance
In order to check that the device is functioning optimally, regular inspections are recommended
every 12 months (refer to chapter 6 for instruction).
These control checks must be performed by an experienced technician and are not covered by any
contract or agreement provided by Vial Medical .

Note: the pump must be checked, serviced and repaired only by Vial Medical or by a qualified
technician. Failure to comply with these maintenance procedures can damage the device and lead
to a functional failure.
Serial number : Master TCI .......................... Pilot Anaesthesia (CE 0459) ..........................
Date of the last inspection : ...... /....... / ....... Date of inspection : ....... /....... / .......
Section : ..................... Technician : .....................
Important : the Master TCI must be equipped with a controlled Pilot Anaesthesia (see the Regular
inspection of the Pilot Anaesthesia).
5.4.1. BOOT version

Press on the and keys simultaneously. BOOT Master version : V ..... . ...
5.4.2. Test A.S.S. (After Sales Services) mode
press simultaneously the keys and after powered on, maintain during the autotest (in
general following the indications described in the Master TCI Technical manual).
Defined parameters in A.S.S. test mode :
5.4.2.1. Functioning duration
Total operation total :..........hours
Since last maintenance ................. hours
since .......... /............ / ........... at .........hours
5.4.2.2. Evolution time
Master TCI (Flash) software the ...... /....... / ....... at .......hours
Diprifusor’ software version the ...... /....... / ....... at .......hours
5.4.2.3. Software version
Master TCI (Flash) V .... . .... the ...... /....... / ....... at .......hours
software
Diprifusor’ software V .... . ....
version
5.4.2.4. Language version and date
Language :  French -  England -  German -  Italian -  Spanish -  Netherlands -
 Belgium - Others : ............................. .

5.4.2.5. Defined control in A.S.S. mode test :

LCD screen test  YES -  NO
LEDs control  YES -  NO
Keyboard test  YES -  NO

Dial knob test  YES -  NO

Timekeeper period : normal value : 1.000 s  YES -  NO

Pilots information : 3 last connected devices.

1. Pilot PIL .... NS ............ / ........... V .... ..... the .... / .... / .... ( ...... )
2. Pilot PIL .... NS ............ / ........... V .... ..... the .... / .... / .... ( ...... )
3. Pilot PIL .... NS ............ / ........... V .... ..... the .... / .... / .... ( ...... )

Page : 36 NT 0402 Rev.1

5.4.3. Functional controls :

5.4.3.1. Check general appearance of housing.

No shock mark  YES -  NO
No suspect noise (turn upside down the device)  YES -  NO
No play in the tag sensor axis  YES -  NO

Rotation friction force presence in the tag sensor movement  YES -  NO

No permanent banding in the locking clamp  YES -  NO

Goodly appearance of the keyboard  YES -  NO

Presence of the two locking screw  YES -  NO

5.4.3.2. Verify the general appearance of the hinge

Small play in the articulation  YES -  NO
No tear on the protective polyester film  YES -  NO
5.4.3.3. Verify the general appearance of the handle

Presence of the threaded socket for handle and no permanent bending  YES -  NO
No important work loose  YES -  NO
5.4.4. Control battery running
Remark : it is recommended after a long unusing period (> 2 months) to connect device to mains
for 10 hours before using it in order to charge the historical safeguard battery.
To charge historical battery see Battery load § 3.3.3.14 page 31

Press (mains disconnected) :

- check message on the screen : Prealarm - Running on battery  YES -  NO
- check the light presence  YES -  NO
2. Reconnect the mains :
- the message «Prealarm...» appears on the screen  YES -  NO
- the battery indicator light switches off  YES -  NO
- the mains indicator lights .  YES -  NO

Control result comply  YES -  NO

Visa :

NT 0402 Rev.1 Page : 37

Page : 38 NT 0402 Rev.1
6. annex 1 : illustrated parts list
6.1. Traceability
6.1.1. Introduction
The aim of this chapter is to guide technicians looking for spare parts when servicing the device.
6.1.2. traceability table
Serial number From :....15930001 From :......16050101
To :........16050100
UC Card 182003 182004

* NOTE : 2B " Dripifusor"software version Zeneca can ONLY works with 3.4 TCI software version.

NT 0402 Rev.1 Page : 39

6.2. General view

D1
A1

D2
A2

A3

A4

B3
B1

B4

C1

C2 B6
B5
C3
B2

E2
E1 E3 E6
E4
E5

F3

F12 F14
F2 F4
F5

F1 F13

F6

F7

F8

F9 F10
F11

Page : 40 NT 0402 Rev.1

6.3. Mechanical parts list

Rep. Quantity Description Ref.

A1 1 external support plate 182161
A2 1 patient switch connector 182051
A3 1 external socket joint support 182705
A4 1 female sub D 9 pts 170689
B1 1 aluminum Master TCI support 182199
B2 1 identification label 182518
B3 1 concealed handle mechanism 182160
C1 1 sub D male wedge 15 pts 170688
C2 1 foam communication joint 182705
C3 1 Pilot communication plate 182157
D1 1 molded Master handle 182106
D2 1 threaded socket for handle 182107
E4 1 plate band joint 182702
E5 1 plate band joint 182155
F2 1 hinge band 182202
F4 1 rotating coder HE13 182990
F5 1 molded tag detector 182121
F6 1 head band 182127
F7 1 anti-reflective window 182012
F9 1 front panel IS/UK 182803
1 front panel IEC 182804
1 front panel DIN 182805
1 front panel AUT 182809
1 front panel PO/S//IT/NL/BNF/SP 182807
F10 1 fast clip 182203
F11 1 selection dial 182100
F12 2 black stop piece 182123
F13 1 hinge band joint 182703
F14 1 lever 182124

6.4. Electronic parts list

Rep. Quantity Description Ref.

E1 1 CPU display board TCI 182004
E2 1 graphical display MGLS 182001
E3 1 LCD flex 182018
E6 1 ZENECA module 182007
B4 1 protective film CI flexible 182779
B5 1 flexible circuit 182010
B6 1 connector 6160.15.2D 1200 161761
F1 1 CI LEDs alarm ZENECA 182015
F3 1 CI LEDs syringe ZENECA 182014
F8 1 keyboard TCI 182016

NT 0402 Rev.1 Page : 41

Page : 42 NT 0402 Rev.1
7. ANNEX 2 : Installation and Electronic layouts
7.1. CPU BOARD

Description FV REF REF Rev.

Installation layout (# 2/2 x A3) A301210 D394GS004 C2
Electrical layout (# 7/7 x A3) A301204 S9712-03/C0 C2

7.2. ALARM LEDS BOARD

Description FV REF REF Rev.

Installation layout (#1/1 x A4) A301334 D395GU004 B0
Electrical layout (#1/1 x A4) A301323 D195GU000 B0

7.3. INFUSION LEDS BOARD

Description FV REF REF Rev.

Installation layout (# 1/1 x A4) A301333 D395GU005 C0
Electrical layout (# 1/1 X A4) A301327 D195GU002 C1

7.4. FLEXIBLE LINK BOARD

Description FV REF REF Rev.

Electrical layout (# 1/1 x A3) A301199 D195CR000 B0
Printed circuit (# 1/1 x A3) A301201-B D195GU001 B0

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8. ADDENDA AND INFORMATIONS

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9. Useful addresses
All request for information or documentation (technical file, tubing catalogue or commercial
documentation) should be addressed to :

CUSTUMER SERVICE INTERNATIONAL

Fresenius Vial Tel. : 33 (0)4 76 67 10 81 or 10 54

Le Grand Chemin, 38590 Brézins FRANCE Fax : 33 (0)4 76 65 52 22

AFTER-SALES SERVICES

INTERNATIONAL Fresenius Vial Tel. : 33 (0)4 76 67 10 76

Le Grand Chemin, 38590 Brézins FRANCE Fax : 33 (0)4 76 65 56 66

BELGIUM Fresenius NV/SA Belgique Tel. : 32/388.07307

DIVISION VIAL MEDICAL Fax : 32/388.07303
Molenberglei 7
2627 Schelle
BELGIUM

GERMANY FRESENIUS MCM Tel. : 49/60 23 97 22-0

AM-NEUNEN BERG 8 Fax : 49/60 23 43 06
63749 ALZENAU
GERMANY

It is possible that this document contains typing errors or mistakes. Changes may occur at any time in subsequent editions.
COPYRIGHT  1998, Fresenius Vial S.A.
This technical manual may not be reproduced in whole or in part without the written consent of Fresenius Vial S.A.

Fresenius Vial S.A. - siège social : Le Grand Chemin - 38590 Brézins (FRANCE)
S.A. à directoire et conseil de surveillance au capital de 90 128 000 FF - SIREN Grenoble B 408 720 282

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