Technical Specifications Facade

DEVELOPMENT OF PERMANENT CAMPUS OF IIM UDAIPUR
TENDER FOR SUPPLY AND INSTALLATION OF SEMI UNITIZED CUTRAIN

WALL SYSTEM
FOR
INDIAN INSTITUTE OF MANAGEMENT UDAIPUR, AT VILLAGE BALICHA,

UDAIPUR.
TECHNICAL SPECIFICATIONS
Client: IIMU TECHNICAL SPECIFICATIONS Page 1 of 34

Table of Contents
SCOPE OF WORKS:..............................................................................................................................4
LOCAL CODES AND STANDARDS: .................................................................................................5
INDIAN STANDARDS ............................................................................................................5
ALUMINUM .............................................................................................................................5
MILD STEEL .............................................................................................................................5
STAINLESS STEEL ...................................................................................................................5
FASTNERS & ANCHORS........................................................................................................5
GLASS 5
GASKETS ..................................................................................................................................6
SEALANTS ...............................................................................................................................6
FINISH.......................................................................................................................................6
PERFORMANCE TESTING.....................................................................................................6
INSTALLATION ......................................................................................................................6
DESIGN WIND PRESSURE / PERFORMANCE REQUIREMENTS: ...............................................6
Design Pressures. ......................................................................................................................7
Performance requirement for the sealants..............................................................................7
MATERIALS & FINISHES:...................................................................................................................8
ALUMINUM EXTRUSIONS....................................................................................................8
GLASS FOR CURTAIN WALL GLAZING .......................................................................... 10
Terrace Copping ..................................................................................................................... 13
QUALITY ASSURANCE: ................................................................................................................... 14
General .................................................................................................................................... 14
Water penetration ................................................................................................................... 15
Sealant 15
Field test on actual building-Hose Test:................................................................................ 15
MANUFACTURERS TESTS OF SEALANTS. ...................................................................... 17
SUBMITTALS: ..................................................................................................................................... 18
SHOP DRAWINGS................................................................................................................. 18
STRUCTURAL CALCULATIONS ........................................................................................ 19
SUBMITTAL PROCEDURE: .................................................................................................. 19
SAMPLES:............................................................................................................................................ 20

FABRICATION: .................................................................................................................................. 20
PRODUCT HANDLING & STORAGE ............................................................................................. 21
INSPECTION:...................................................................................................................................... 21
INSTALLATION: ................................................................................................................................ 21
General ................................................................................................................................................. 21
PROTECTION: .................................................................................................................................... 24
CLEANING & MAINTENANCE: ..................................................................................................... 24
GUARANTEE:..................................................................................................................................... 24
PROFORMA FOR GUARANTEE (Format as attached in NIT) ...................................................... 25
SPARES (Atticstock) ........................................................................................................................... 25
MODE OF MEASUREMENT ............................................................................................................. 25
RESPONSE TIME ................................................................................................................................ 26
SAFETY ................................................................................................................................................ 26
GUARANTEE FOR EXTERNAL GLAZING CURTAIN WALL SYSTEM ..................................... 27
PREAMBLE TO THE BILL OF QUANTITIES .................................................................................. 27
ANNEXURE: 1 .................................................................................................................................... 31
ANNEXURE: 2 .................................................................................................................................... 33
ANNEXURE: 3 .................................................................................................................................... 34
ANNEXURE: 4 .................................................................................................................................... 34

SCOPE OF WORKS:
The scope of work includes complete design & engineering, supply and install including
testing of materials and performance, fabrication, quality control, Transport, storage,
protection, final clean and handover, guaranties, and maintenance up to the defects liability
period for the products as listed below.
The above scope is covered for all the products listed below.
 Semi Unitized glazing for Academic Building
All above including but not limited to the following.
A. Proposed system drawing details along with the engineering calculations in line with the
tender drawings and specification requirement.
B. Proper site survey report prior to grid module finalization and shop drawing preparation.
C. Shop drawings, engineering calculations, structural STAAD, FEM analysis for all products
and components to the satisfaction of the approving authority.
D. QA / QC procedures.
E. Installation methodology.
F. Detailed project schedule.
G. All material approval plans & Design submission plan.
H. Bracket layout marking and fixing with use of TOTAL STATION and level instruments by
qualified surveyor.
I. Cast in channel load test, Anchor bolt pull out test at site before starting of bracket
fixation.
J. All stainless steel anchor bolts, fasteners and structural washers.
K. HSD Mild Steel brackets with serrations and serrated washers in chromate finish.
L. Glazing materials, Silicon gaskets, EPDM gaskets, setting blocks, backer rod, sealants,
spacer tapes, and related other materials.
M. Fire stop and smoke seal to all floor levels sealing with the building interface.
N. All metal separators in nylon and GI shims.
O. Protection tapes and films of 70-80 microns for glass and Aluminum system till hand over
stage.
P. All access equipment’s including gondolas, floor cranes, scaffoldings, hoisting and
staging.
Q. All material testing and processing test reports.
R. Material certification for Green Building rating.
S. On site visual mock ups for architectural approval for all products.
T. Completion of snag list to the satisfaction of engineer in charge or representative.
U. Complete water wash and clean one time the façade before final hand over.
V. As built drawings.
W. All process test reports, material test certificates and product guaranties and warranties.
X. Operation and maintenance manuals.
Y. Design and performance guaranties.

LOCAL CODES AND STANDARDS:
All Design, Material and Workmanship shall comply with the following minimum standards:
INDIAN STANDARDS
• IS 875 (Part 3) Design loads for Buildings and structures for wind loads
•IS 1893 (Part 1)Earth Quake resistant design of structure
•IS 8147 Code of practice for use of Aluminum alloys in structure
•IS 800 General construction in steel
ALUMINUM
 BS 1474 Extruded Aluminum alloy profiles
 DIN 17615 (Part-3) Tolerance in extrusion
 BS 3019 (Part1) TIG welding of Aluminum alloys
 BS 3571 (Part 1) MIG welding of Aluminum alloys.
 BS 8118 Design guidelines for Aluminum structural framing system.
 BS 1470 Aluminum alloy sheets grade and Thickness
MILD STEEL
 BS 4190 Mild steel
 BS 4360 Mild steel grades
 BS 2659 (Part1) Protection of iron and steel by Aluminum and zinc against
atmospheric corrosion.
 BS 2989 (Part1) Continuously hot dip zinc coated steel
 BS 3019 TIG welding
 BS 3571 MIG welding
 BS 729 Hot dip galvanized coating on iron and steel
STAINLESS STEEL
 BS 1449(Part-2) Stainless steel sheet
FASTNERS & ANCHORS

 BS 6105 SS grade A2 (304 general use) Corrosion resistant Stainless
steelA4 grade (316 grade for Severely corrosive climates).
 BS 6161: Part 8 Determination of the fastness to ultraviolet light of coloured
anodic oxide
 BS 6161: Part 18 Determination of surface abrasion resistance.
GLASS
 BS 952 Glass for glazing
 BS 6262 Glazing for buildings
 BS 5713 Thermetically sealed double glass unit
 AS 1288 Glass selection and installation

 ASTM C 1036 Glass

 ASTM C 1048 Heat Strengthened and Fully Tempered Glass
 ASTM C 1172-03 Laminated Architectural Float Glass
GASKETS
 BS 4255 EPDM gaskets
 ASTM C 1115 Silicone Rubber Gaskets.
SEALANTS
 BS 6213 Selection of constructional sealants
 BS 5889 Silicon Sealants
 BS 4254 Two part polysulphide based sealant
 ASTM C 1184 Specification for Structural Silicone sealant
 ASTM C 920, Specification for Joint Sealants.
 ASTM C 1135 Specification for Tensile, Adhesion & Properties of Sealant.
 ASTM C 509 Specifications for Sealing Material.
 ASTM C 1087 Specification for test method of determiningCompatibility of
materials and other accessories.
FINISH
 BS 3987 Anodic oxidation coating on Aluminum for external
architectural application
 BS 1615 Anodic oxidation coatings on Aluminum and its alloys.
 BS 6161 Test method for anodic oxidation coatings on Aluminum and
its alloys.
 BS 4842 Liquid organic coating for Aluminum alloy extrusions, sheets
And preformed sections for external architectural purposes.
 AAMA 2605.2 Specification for high performance organic coating
 AAMA 2604.2 Specification for high performance powder coating
 BS 6496 Specification for Powder coating for Aluminum alloy
extrusions, sheet and preformed sections.
 BS 6497 Powder coating to hot dip galvanized hot rolled steel sections
for external architectural purposes
PERFORMANCE TESTING
 ASTM E 283 Air leakage performance under Uniform static air pressure
 ASTM E 331 Water penetration under uniform static air pressure
 ASTM E 330 Structural performance under uniform static air pressure.
 AAMA 501.1 Water penetration by Dynamic pressure.
 AAMA 501.4 Seismic floor displacement by static method.
 AAMA 501.2-03 Water leakage-field check of installed storefronts, Curtain
walls& sloped glazing systems
 AS 1580 Methods of test for paint and related material.
 E 488 Strength of anchors in concrete and masonry elements.
INSTALLATION
 AS 2047 Aluminum Windows for Buildings / Code of practice for
Installation and Maintenance of Aluminum and Aluminum Alloys.
 BS 5974 Temporarily installed suspended scaffold and access system
 BS 6037 Permanently installed suspended access equipment’s
DESIGN WIND PRESSURE / PERFORMANCE REQUIREMENTS:

Design Pressures.
 The wind pressure used for design shall minimum satisfy 150Kg / m2 in line with the IS 875
Part III
 The performance criteria at design wind pressure for Aluminum structural members, glass
and cladding is as follows.
 The net deflection of the Aluminum structural member (Mullion) at design wind pressure
shall not exceed L/175 or 19 mm whichever is less.
 The net deflection of the Aluminum structural member (Transom) at design wind pressure
shall not exceed L/175 or 19 mm whichever is less.
 The net deflection of the Aluminum structural member (Transom) at Dead load shall not
exceed L/300 or 3mm whichever is less. .
 Performance criteria at 1.5 times design wind load (1.5 times design pressure and loads) for
Aluminum members supporting glass shall be as follows
 The allowable design stress for all Aluminum members shall not exceed the allowable stress
limits. (As per IS 8147)
 The permanent deformation of Aluminum structural member shall not exceed L/1000.
 No failure of glass, components or bracket displacement or And Bolt failure at 1.5 times design
wind load.
 Performance requirements for glass are as follows:
 Deflection for clear fully tempered glass in point fixed spider glazing shall be limited to L/60
of the span or maximum 25mm whichever is less, where span is the longest span of the
suspended glass panel. For façade Reflective glass L/90 of the span where span is shorter span
of the glass.
 For the purpose of glass selection, design wind pressure is assumed to be of duration 3 second
wind gust.
 Under Uniform design wind load the probability of glass breakages shall not exceed 8/1000.
Design factor for annealed glass shall be 2.5 Heat strengthened glass shall be 1.6 & fully
tempered glass shall be 1.3.
 The allowable Design stresses in the glass shall be as follows.
For tempered single glass panel : 50 Mpa.
For tempered double glass panel : 43 Mpa
For heat strengthened single glass : 22 Mpa.
For heat strengthened double glass : 19 Mpa.
For Heat strengthened laminated glass : 24 Mpa
 The surface compression and edge compression stresses in glass.
 Heat strengthened glass shall have
Surface compression of 24 to 52 MPa
Edge compression minimum of 37.93 MPa
 Toughened glass shall have
Surface compression not less than 68.94 MPa.
Edge compression not less than 66.87 MPa.
Performance requirement for the sealants
Weather Sealants shall withstand joint movements up to the limits the façade is designed for
and seismic floor movements. Exposed sealant surface shall not crack or bubble.
Non-staining and Non-bleeding weather sealant shall be used for exposed weather sealant.
Sealant application at factory and at site shall be carried out by trained and authorized
personnel only. Sealant applicators shall be qualified and approved by silicone suppliers. The

sealant application shall be as per the recommendation of the sealant supplier, including
cleaning surface preparation and priming if any. In case of site glazing for the broken panel
replacement complete method statement and procedure shall be approved by the consultant or
Architect. The proper records to be maintained for this site glazed panel and the works carried
out by the factory trained team only. The deglazing summery of these panels shall be recorded
and submitted for verification. The sealant design shall accommodate all building movements,
thermal movements and manufacturing tolerances. There should be no failure of sealant
adhesion on this account.
Sealant sizes shown in the Drawings are indicative details. The responsibility of the actual size
with respect to wind loads and dead load along with required movements on account of
seismic, thermal and building is with respect to the proposed system & responsibility of the
Glazing contractor.
Design for dead load in combination with other specified pressures and loads shall be the
responsibility of the external cladding contractor
Glazing system shall permit glass replacement after initial construction is completed and
during maintenance period if any breakages to the glass takes place, in such a way that both
Vision and spandrel damaged glass shall be replaced from the exterior.
Performance requirements for resistance to air leakage, resistance to water leakage under static
and dynamic wind test, structural wind load resistance test under uniform static pressure
differential and seismic racking are specified under testing head and the curtain wall shall
perform to specified limits & without any failure.
MATERIALS & FINISHES:
ALUMINUM EXTRUSIONS
Aluminum extrusion shall be of Alloy 6063 T5/T6 confirming to BS 1475 or equivalent.
Minimum wall thickness for the structural members shall be 2.5 mm. The extrusion tolerances
shall confirm to DIN -17615 (Part1) In case of Aluminum structural support brackets the Alloy
shall be 6005 grade & T5 temper. Extruded profiles shall be free from die lines, pressure marks,
scratches or graphite lines.
FINISH TO ALUMINUM PROFILES

POWDER COATING:
 All visible Aluminum panel profiles shall have 60-70 microns pure polyester powder coating,
confirming to British standard for architectural grade powder coating. Coating shall be hot
sealed to close the porosity in the anodic surface for resistance against atmospheric attack.
Powder coating shall confirm to BS 6496: Specification for Powder coating for Aluminum
alloy, extrusions, sheet and preformed sections.
The chemical conversion coating shall confirm to ASTM D 1730, TYPE B, METHOD 7 –
AMORPHOUS CHROMATE TREATMENT
PROCESS: TYPICAL SEVEN STEP PRETREATMENT PROCESS

STEP 1: Clean - Alkaline or acid uniform mild etching - 1to 5 minutes – 140 to 180 Deg. F
STEP 2: Rinse - Water rinse - 30 seconds - Ambient temperature.
STEP 3: Deoxidize - Acid - 1 minute - Ambient temperature.

STEP 4: Rinse - Water rinse - 45 seconds - Ambient temperature.
STEP 5: Conversion Coating - Amorphous Chrome Chromate - 45 seconds 75 to 90 Deg F.
STEP 6: Rinse – Water rinse – 30 seconds – Ambient temperature.
STEP 7: Final Rinse – Acidulated rinse or water with T.D.S Less than 300 ppm - 15 seconds
Ambient Or may be heated to 150 Deg F to facilitate drying.

Coating weight – Coating weights of these coatings are required to be in the range
of 30 to 100mgs/sq.ft.
Minimum Requirement – Coating weight should be minimum of 431 mg/m2 or
40 mg/ sq.ft.
FINISH TO STRUCTURAL STEEL:

All structural steel system shall be factory primed and painted. Paint shall consist of 3 coat
System with 1 coat epoxy primer and 2 coats of polyurethane top coat.
SILICONE GASKETS:
All exposed weather gaskets and Spacer gasket (replacing Norton tape) shall be of SILICON
GASKET confirming to ASTM C 1115 - Silicone Rubber Gaskets. Silicone gaskets shall be Grey
in color unless specifically asked for.
EPDM GASKETS
All unexposed weather gaskets shall be of EPDM micro wave cured gaskets confirming BS
4255. All gaskets shall be black in colour unless specifically asked for.
SCREWS AND FASTENERS

All screw & fasteners shall be of Stainless steel A2 grade (304 Grade) confirming to BS 6105 in
non visible area. BS 6105 -SS grade Corrosion resistant Stainless steel A4 grade (316 Grade) in
visible areas. Screws and fasteners threading shall confirm to DIN standard or equivalent.
ANCHOR BOLTS
The anchor bolts shall be of Hilti / Fischer / Mungo / Power make Stainless steel grade SS 316
confirming to grade A4 of BS 6105. Anchor bolt design loads shall confirm with E 488 -
Strength of anchors in concrete and masonry elements.
SEALANTS
The sealants shall be of Dow Corning / Wacker / GE make with warranty of minimum 15 yrs.
The structural sealant shall be two part compound sealant DC 983 or equivalent. The weather
sealant shall be DC 991 non staining non bleeding sealant.
BS 6213 Selection of constructional sealants
BS 5889 Silicon Sealants
BS 4254 Two part polysulphide based sealant

ASTM C 1184 Specification for Structural Silicone sealant
ASTM C 920 Specification for Joint Sealants.
ASTM C 1135 Specification for Tensile, Adhesion & Properties of Sealant.
ASTM C 509 Specifications for Sealing Material.
ASTM C 1087 Specification for test method of determining Compatibility of

materials and other accessories.

BRACKETS: Aluminum Alloy Brackets / MS HDG Brackets
The brackets shall be of MS Hot dip galvanized with 75 to 80 micron thickness in accordance
with BS 729 after manufacture i.e. welding, holing, slotting with serrations and movement
with possibility of three dimensional building tolerance to accommodate with serrations on the
bracket as well on the locking. Shall confirm to following standards.
BS 4190 Mild steel
BS 4360 Mild steel grades
BS 2659 (Part1) Protection of iron and steel by Aluminum and zinc against
atmospheric corrosion.
BS 2989 (Part1 Continuously hot dip zinc coated steel
BS 3019 TIG welding
BS 3571 MIG welding
BS 729 Hot dip galvanized coating on iron and steel
FIRE STOP AND SMOKE SEAL
The fire stop for 2 hr Fire rating with smoke seal at all floor slab levels required as per local fire
authority. 100mm thk and 100 Kg/m3 density of Rockwool slab with 2mm GI flashing to hold
the assembly shall be fixed in compressed form between the gap of Building RCC and Curtain
wall system at floor level. Smoke seal intumescent of 10mm shall be applied in the gap of top
side GI flashing and curtain wall assembly. The whole assembly also to act as acoustic
assembly between the floors. The fire stop assembly shall run vertical side where there is a
shear wall condition or break in horizontal fire stop. The floor closure shall be provided
continuously at floor level with 1mm thk GI flashing closing gap between transom and
building line with minimum of 10mm gap filled with smoke seal intumescent. The complete
assembly to be tested for performance at approved laboratory as per ASTM standards.
SPACER TAPE:
The two sided adhesive spacer tape of Norton or Bow make as per design requirements.
SETTING BLOCK
The setting block shall be extruded silicone block with a minimum shore A hardness of 75-85
of Durometer.
FLASHING AND TRIMS

Minimum thickness of the flashing and trims shall be 2mm Thk. Aluminum.
The finish shall be matching with the profile finish exterior PVDF FINISH unless and
otherwise asked for. The Aluminum sheet alloy shall be 3003/3005/3105 H 14 confirming to
BS 1475.
GLASS FOR CURTAIN WALL GLAZING

Annealed Glass shall conform to ASTM C-1036.
Heat strengthened and tempered glass shall conform to ASTM C 1048.

Hermetically sealed double glass unit shall confirm to BS 5713
Glass for glazing shall be confirming to BS 952
Glazing for building shall confirm to BS 6262
GLASS FOR SEMI UNITISED CURTAIN WALL GLAZING
Vision Panel: DGU: Hermetically sealed unit of 24 mm
Outer lite: 6 mm thk solar control reflective coated glass, Heat Strengthened
Air Gap (Spacer):12 mm thick natural anodized Aluminum one piece bent spacer profile.
Inner lite: 6 mm thk clear float Laminated Heat Strengthened with edge arised.
Desiccant: Silica molecular sieve.
Primary Seal: Butyl seal (PIB = Poly Iso Butylene)
Secondary seal: Insulating Glass sealant - Two part, DC 982.
Vision Glass DGU: (for windows)
Outer lite: 6 mm thk solar control reflective coated glass, Heat Strengthened
Air Gap (Spacer):12 mm thick natural anodized Aluminum one piece bent spacer profile.
Inner lite: 6 mm thk clear float Laminated Heat Strengthened with edge arised.
Desiccant: Silica molecular sieve.
Vision Panel: SGU: Single Glass with Solar control Coating
Glass: 8 mm thk solar control reflective coated glass, Heat Strengthened
Heat strengthened and toughened glass examination

Heat strengthened and toughened glass shall be examined by the glass manufacturer to detect
and discard any lights, which exceed the following tolerances:
• Where the strengthening process results in essentially parallel ripples or

waves the maximum peak to valley distance shall not exceed 0.076 mm over
300mm. Except for leading and trailing 250mm of the glass where the value
shall be within 0.2 mm.
• Direction ripples shall be consistent and in conformance with Architectural
design. Normally parallel to the eye sight or ground surface.

• Overall bend in the glass shall not exceed 1.5mm over 3 mtr span.
Standards for Architecture Glass

ASTM C1036: Standard Specification for Flat Glass
ASTM C1048: Standard Specification for Heat-Treated Flat Glass
ASTM C1172:
Standard Specification for Laminated Architectural Flat Glass
ASTM C1376: Pyrolitic and Vacuum Deposition Coatings on

glass
ASTM E2190-08: Standard specification for IGU performance & Evaluation
E2188-02: Standard test method for IGU Performance
E2189-02:
Standard test method for testing resistance to fogging in IGU
E546-08: Standard test method for frost / Dew point of sealed DGU
E1249-06a: Standard guide for secondary seal for sealed IGU for structural
sealant glazing application
Safety Glazing Requirements

ANSI Z 97: American National Standard for Safety Glazing Material Used in
Buildings –Safety Performance Specifications and Methods of
Test.
CPSC 16 CFR 1201 Safety Standard for Architectural Glazing Materials
Industry Publications:
GANA: Glass Association of North America (formerly FGMA)

Glazing Manual.
Tempering Division: Engineering Standards Manual
Laminating Division: Laminated Glass Design Guide
AAMA: Curtain wall Series

IGMA: Insulating Glass Manufacturers Alliance
TM3000: Recommended Practices for Vertical and Basic Field Glazing of Organically
Sealed Insulating Glass

The glass fabricator (and raw glass manufacturer) shall demonstrate that their internal standards
and quality policies have been documented in ISO 9002, and verify continual compliance with
those documents. Insulating glass units shall be an engineered product and the glass fabricator
shall provide solar and optical performance data, based on LBL Window 5.2 program
methodology. The insulated glass units shall meet IGCC CBA level certification.
In addition to complying with established industry standards, the glass fabricator (for all heat-
treated, laminated, and insulated glass products) shall provide finished glass products which
comply with the following requirements:
Optical distortion is mentioned in ASTM C 1048 Standard Specification for heat-treated glass,
but the parameters for acceptability involve viewing the glass in transmission at the proper
vision interference angle. To ensure the final glass products will have minimal optical distortion,
the glass fabricator shall employ Quality Control procedures to ensure that distortion remains
within the following allowable limits: maximum peak to valley roller wave tolerance is .003"
(0.076mm) in the central area, and .008" (0.2mm) within 10.5" of the leading and trailing edge.
Additionally, note that roller wave distortion should typically run parallel to the base dimension
to minimize visual perception, as viewing the reflection horizontally is usually less objectionable
or noticeable than viewing vertically. Inherent roller wave distortion need to run parallel to the
second dimension, if the first dimension is greater than 84” (2134mm)
Insulated glass shall have double edge seals. The primary seal between Aluminum spacer and
glass shall be a continuous butyl tape with no skips or voids. The preferred primary seal shall be
Poly Isobutylene (PIB).The Aluminum spacer shall be of silver anodized and the same shall be
bent to shape of glazed unit profile and the bent Aluminum spacer shall be filled with desiccant
drying agent. The secondary seal shall be DOW CORNING Two part silicon sealant DC 982 or
WACKER or GE approved equivalent.
The secondary seal shall completely cover the spacer with no voids or gaps, and shall be
continuously bonded on both plates of glass. The required thickness of the secondary seal be
determined by calculation and verified by testing of samples as specified. The Glass panel
Shall be separated by a dehydrated air space. Edge seal construction of the insulated unit Shall
be able to withstand at least three time the stress caused by design wind pressures Specified in
the Bills of Quantities. The Double glazed unit processor shall be approved by consultant or
architect and shall use only approved sealant. Necessary test Certificate shall be produced by
the processor ensuring the approved sealant and its bite size and application method. Glass
supplier shall provide test certificate of Spectro-photometric values from independent
laboratory based in Europe or USA for final clearance.
Flatness of both lites of IGU shall be within 2mm per 3mtr span.
Terrace Copping
Copping at terrace level sealing the glazing system and parapet wall shall be of 4mm thk
ACP Cladding in PVDF finish with required Aluminum structural back up support
designed for wind load. Additional stiffeners shall be provided in the form of top hat
profile running continuous length wise and connected mechanically at panel joint returns.
Joints at the grid centre shall have weather sealant covered with cap on top to avoid any
insect or birds damaging sealant as 1st barrier and GI Sheet laid under to provide 2nd
barrier for weather.

QUALITY ASSURANCE:
General
The project specific quality plan should be produced to demonstrate the quality management
system implemented from award of contract to contract completion. Quality plan to include
design plan, design Verification, validation procedure, inspection procedures and check list at all
stages of work.
Qualification of manufacturers:
Products used in the work shall be in line with the approved vendor list and produced by
manufacturers regularly engaged in manufacturing of similar items and with a history of
successful production acceptable to Employer/Architect.
Glazing & Cladding Contractor’s qualification:

The glazing contractor who is regularly engaged and successfully performed in engineering,
fabrication and installation of similar comparable project in unitized / Semi Unitized glazing
over the last Five years.
All the work shall be executed only by pre-qualified specialized contractor under single point
responsibility for glazing and cladding having experience in design & engineering, fabrication
and installation in similar kind of projects. Point fix glazing design & installation shall be under
guidance of specialized agency like Dorma, Lisus or Sadev.
Subcontracting of any part of work by specialized Glazing agency shall be strictly on approval
by the Clients/ Architects/specialized consultant.
Source Quality Control:

Shop and field materials and workmanship activities shall be subject to inspection by the
Architect and or façade consultant or their representative at all times. Such inspection do not
relieve the Contractor from obligations to provide materials conforming to all requirements of
the Contract Documents and industry standards for material quality.
Each bidder shall submit with his bid Project proposal Shop Drawings for main wall types
along with structural calculations to qualify the profile sufficiency for the structural and
architectural requirement along with aluminum wt/m2 for consultant review. The calculation
shall also demonstrate 150% Design wind load check for stress check. No technical bid will be
acceptable without inclusion of proposed system and calculations
Design responsibility
The tender drawings and performance requirements are design intent of the Architect and are
preferred profile system with science and technicalities as demonstrated. The total
responsibility of system design meeting the performance requirement lies with the glazing
contractor. The system performance tests are mandatory. No facade shall be allowed to execute
unless proven for performance compliance. The system shall go thru necessary corrections till
it passes all the required performance criteria in the performance tests.

The glazing contractor is responsible for design, engineering calculation for each element and
components & preparing shop drawings fully acceptable to the Architect and façade consultant.
The glazing contractor is to take in to account the wind loads, dead loads, building movements,
earth quake movements, thermal expansions and contraction resulting from the ambient
temperature range of 15 to 45 deg C variance including surface temperatures up to 80 degcel.
The design must account for cracking sound, combined stresses on the components, sealants,
glass and joint seals without any damaging effects.
Water penetration
The system design of the Semi Unitized system to be based on three barriers, and pressure
equalization principle with effective drainage system to drain out uncontrolled water entering
first barrier of the gasket. The system must provide pressure release slots in the spandrel panel to
eliminate condensation and water leakage due to condensation and pressure built up. The
system shall have proper sealing from inside for air and vapour barrier, also effective weather
barrier at 2nd level gasket defence with effective drainage system & pressure equalization slots
thru 1st barrier gaskets to ensure that the pressure equalization system will operate adequately
even under the most severe rain periods and also during severe wind effect expected in the area.
The glass joints must be limited to 15-20 mm with open joint with no sealants exposed in the
grooves.
All exposed weather sealing gaskets shall be silicon gaskets also when in contact with silicone and
unexposed must be of EPDM micro wave cured to prevent deformation due to temperature
effect and weathering. The openable vents if any given in the system must be provided with
multipoint locking mechanism to keep the system sealed under severe wind load and rainy
condition. The continuous gutter formation at each floor must be sealed properly and tested
before the upper units are installed over them.
The provision of hard EPDM rubber setting blocks at every glass bottom fixed at W/4 distance to
support the dead load of the glass
All movable frames like outer frames & shutter frames shall have crimped corner joints to avoid
failure of the corner joints at later stage under load condition.
The provision to be made for gondola restraint pins and lightning arrestor system to pass thru
Curtain wall as per the project requirement.
Sealant
Execute design review, silicone bite size recommendation, surface preparations, compatibility test
of all materials and final recommendation to be called from silicone supplier for DGU sealant. IGU
sealant application to be carried out under controlled condition and with two part IGU silicone of
Dow Corning 982 make or WACKER or GE equivalent. Execute adhesion testing the record
maintained recommended by silicone supplier along with the required tests Butterfly test, snap
time test, shore A hardness test, peel adhesion test to be performed and recorded.
The weather sealant applied at the perimeter joints and interfaces shall be of non-staining kind
and able to with stand the building movements and seismic movement without any failure. The
size of the sealant at the perimeter shall be determined based on the movements and shall not be
less than 15 mm.
Field test on actual building-Hose Test:
Hose test for water leakage shall be carried out confirming to AAMA 501.2-03 by the same
independent test agency at 8-10 locations as desired by the architect / consultant. Initial
installation of 4 units by two floor height to be tested to check the workmanship in line with the
design intent and performance. The locations are typical building façade, different corners of the
building, copping, critical roof glazing junctions and inclined glazing corners.
There shall be no water leakage.
Begin testing as early as possible i.e. 5 % of installation during erection so that approved
corrections can be incorporated into the remaining work.

Correct defects revealed by test. Retest corrected work to determine effectiveness of remedial
measures.
Provide power, scaffold, water supply and manpower to perform test as desired locations till
successful tests. The test areas shall be as selected by Employer/ Architect.
Employer/Architect will select typical areas to be tested, each equivalent to three bays wide and
two Stories high.
Corrective measure shall meet standards of quality represented by successfully tested mock-ups
and are subject to Employer/Architect.
Railing tests shall be conducted at site at one location for push and pull load tests of 200 kg load
at centre of the top rail.
Sealant: Periodically test sealants in place in place for adhesion, using methods recommended
by sealant manufacturer. Promptly replace sealant that does not adhere or fails to cure.

MANUFACTURERS TESTS OF SEALANTS.

1. Provide samples of all relevant substrates, including finished Aluminum, coated glass, spacer
bar, gaskets & setting blocks to sealant manufacturer.
2. Sealant manufacturer shall perform tests to verify adhesion, staining and l compatibility. Use
sealants and substrates only in combinations for which favorable adhesion and compatibility
results have been obtained.
3. Obtain sealant manufacturer’s written test reports, and recommendations regarding cleaning,
priming and compatibility and should become as part of process method.
4. Specific Test for sealants as per sealant manufacturer recommendation:
5. Test results confirming compatibility and adhesion are mandatory for all concealed and
exposed structural / weather sealant materials used in the Structural Glazing panel systems.
6. All testing shall be completed or in progress prior to the initiation of full size mock-up testing.
7. In the event sealant testing has not been completed prior to the initiation of specimens for
mock-up testing such mock-up testing may proceed based on preliminary adhesion test
results, except that no final fabrication or installation will be permitted until all sealant test
completed.
8. Schedule sufficient time for testing and analysis of results to prevent delay in the progress of
the work .Fabricator shall consult with sealant manufacturer regarding time frame
requirement for all kind of testing and confirmations.
Definitions:
 Compatibility : The capability of the sealant materials and substrates to be placed in
direct Contact with each other and maintain their required physical, chemical and visual
qualities with the absence of softening, staining, oil exudation, discoloration or other
detrimental or derivative effect caused by chemical interactions.
 Adhesion: The mechanical or chemical ability of the sealant materials and substrates to
adhere or bond together at their interface.
 Staining: Aesthetically unacceptable visual; effects caused by sealant materials onto the
surrounding surfaces to which the sealants are adhered.
Adhesion in Peel Testing:
Test Method:
Comply with ASTM, C794 modified to include project specific substrates and to report
cohesive failure mode. All specimen shall be tested primed and unprimed and be subjected
to water immersion. Seven days immersion is required for structural Glazing panel/window
sealants.
Compatibility Testing:
This test method describes an accelerated laboratory procedure to determine if the proposed
seal materials and substrates are chemically compatible.
ASTM Standards:
Comply with ASTM C1087 modified as appropriate for the project.
Stain Testing:
This test method describes an accelerated laboratory procedure to predict the migration of
plasticizers from the sealant into porous substrates such as granite marble sandstone,
and masonry .
Test Method: Comply with ASTM C1248. Record and submit:
Any colour change of substrate or Sealant bubbles or sealant softening as appropriate for
approval.

PRE CONSTRUCTION FIELD TESTING ON SEALANTS:

Prior to installation of field applied sealants, field-test their adhesion to joint substrates as follows:
1. Conduct field tests for each exposed exterior wall sealant and substrate.
2. Sealant application and tests shall take place with Employer/Architect Sealant installer and
sealant manufacturer’s representative present.
3. Test joint sealants by hand pull method using the procedure described below:
4. Install sealant in 1500mm joint lengths using the same materials and methods for joint
preparations and sealant installation in accordance with manufacturer’s final laboratory
testing recommendations. Allow sealants to cure a minimum of seven days.
5. With a knife, completely cut through the sealant bead at 90 degrees perpendicular to the
direction of the joint. Make 2 cuts on wider side of the
6. joint as close to the substrate as possible, without damaging the substrate to an approximate
length of 75mm.
7. Use fingers to grasp 75mm piece of sealant, pull firmly down at a 180 degree angle parallel to
the joint. Pull sealant out of joint to the distance recommended by sealant manufacturer to
testing adhesion. Record pass or fail.
8. Repair joint as recommended by sealant manufacturer.
SUBMITTALS:
SHOP DRAWINGS
1. Submit preliminary shop drawings with Tender submission. Drawings shall show all
major Curtain wall systems components along with detailed structural calculation for all
wall types. Submit samples of cruciform, glass, ACP and Al. Sheet as etc. Tender will not
be considered without preliminary Drawings, basic calculations and samples.
2. The successful bidder shall submit the system design drawings in line with tender
drawing design intent complete with engineering calculations for all curtain wall
elements.
3. Prepare and submit shop drawing for the entire external façade system including plan,
elevations, building section and construction detailing including interface details and
submit to Architect & consultant for review to the satisfaction of architect and façade
consultant.
4. Prepare shop drawings incorporating all allowance for constructions and fabrication
tolerances.
5. Employer/Architect’s review will be conformance to the design concept and for the
general arrangement only. And such review shall not relive the contractor of any
responsibilities as stated herein or any other applicable items herein specified.
6. Submit shop drawings for all work sections, including at project proposal stage for system
approval and for mock-up test. Show joinery techniques, provision for horizontal and
vertical expansion, glass and metal thickness, framing member profiles. Drainage
provision and functioning, mullion transom connection, Sleeve connections. Identify all
materials, including metal alloys, glass types, and fasteners and glazing materials. Identify
all shop and field sealants by product name and locate on drawings. Show relative layout
of all adjacent walls, beams, columns, and slabs, with all dimensions to each other and grid
lines. Dimension position of glass edge relative to metal daylight. Anchorage details to the
building structure and coping details at the parapet also to be submitted.

7. Submission of design engineering and Shop Drawings to the satisfaction of consultant and
taking final approval from the Consultant / Architect shall be façade contractor’s
responsibility.
STRUCTURAL CALCULATIONS
1. Submit for review structural computations, of all the critical elements that constitute the Curtain
wall including mock up. Comply with given design criteria and loads following the given
standards. Include analysis for design wind pressure, dead loads, thermal stresses and seismic
loads for all elements in the load path, Show section computations for framing members and full
size die drawings.
2. In no case shall glass be considered as a lateral brace for the framing members.
3. Submit structural calculations for the silicone bite size as required for DGU. STAAD analysis and
FEM analysis for panels.
4. Calculations shall be signed and sealed by a registered structural Engineer experienced in the
field of structural glazing design.
5. The submission of calculation shall include the checks as per load path Annexure.
SUBMITTAL PROCEDURE:
1. Submit preliminary shop drawings as project proposal by the successful bidder to consultant /
Architect’s review.
2. Incorporate consultant / Architect Review comments related to the preliminary shop drawings,
in the final shop drawings for approval.
3. Submit glass Analysis, glass manufacturer’s wind pressure analysis and thermal analysis
showing that the specified maximum deflections and probabilities of breakage are not exceeded.
4. Submit thermal analysis for the Framing system for the U value of framing.
5. Submit results of silicone Adhesion Tests for records. Sealant manufacturer’s test report for
weather seal silicone adhesion to all relevant substrate. Test must include a seven-day water
immersion after which silicone must have excellent adhesion to substrate. Report adhesion
strength in terms of shear stress and tensile stress. Test samples shall approximate sealant joint
sizes and configurations intended for production materials.
6. Submit a letter of certification from the sealant manufacturer stating that the sealant has been
tested for adhesion and compatibility on production samples of metals, Granite, glass, and other
glazing components and that all sealant details and application procedures shown on the
reviewed shop drawings are acceptable for use. If required specifically the following submittals
shall be provided by the contractor.
7. Test results for all job specific concealed and exposed sealant conditions confirming
compatibility are mandatory for all material prior to mock-up and testing. Preliminary results in
advance of final report will be acceptable.
8. Complete instructions for handling, storage, priming, installation, curing and protection of each
type of sealant, joint filer and accessory.
9. Manufacturer’s Data sheets, clearly indicating shelf life of sealant to be supplied.
10. Manufacturer review of the final drawings clearly indicating that each product furnished
complies, with this specification is recommended for the application shown, and is compatible
with each other materials in the joint system.
11. Quality assurance sample for the curtain wall. Submit weekly Quality Assurance
Documentation.
12. Manufacturer’s warranty at job completion.

SAMPLES:
The Bidder shall submit the following samples along with bid submission for review:
1. Submit for review cruciform of the Curtain wall system demonstrating the four glass junction
along with DGU and single glass.
2. Submit 3 sets 300 mm square labeled samples of each type of glass Architect for review.
3. Employer/Architect reserves the right to require samples which shows the fabrication
techniques and workmanship of the components parts, accessories and other exposed
auxiliary items, before fabrications of this work proceeds.
FABRICATION:
1. Complete fabrication shall be done at the factory with competent workforce thoroughly skilled
in their trade. The fabrication shall follow the procedure manual and sequence. Before the
critical assemblies are carried out the inspection of components shall be completed including
cleaning of panels in no access area.
2. Assemblies shall be neat and free off defects that impairs strength, function or appearance. The
work shall be accomplished on compliance with the specified criteria without buckling,
opening of joints, undue stress on fasteners, sealants and gaskets, opening of welds, cracking
or chipping of glass, leakage, noises and other harmful effects. Complete production shall be
done in the factory.
3. All exposed work shall be carefully matched to produce continuity of line and design. All
joints in exposed metal work, unless otherwise shown or specified, shall be accurately fitted
and rigidly secured with joint sizes conforming to industry standards. The movable frames
like openable vent shutters shall need to be crimped at the corner for better strength and
aesthetics.
4. Except where otherwise shown, specified or directed, the method of assembly and joining
shall be the Contractor’s option provided the results are satisfactory. The manufacturer’s
proven methods that will produce the required standards of workmanship shall be used
subject to approval. Fabricate and fasten metal work so that the work will not be distorted nor
the fasteners overstressed from the expansion and contraction of the metal.
5. All welding shall be in accordance with the appropriate recommendations of the American
Welding society and shall be done with electrodes and/or by methods recommended by the
manufacturer of the alloys being welded. All welds behind finished surfaces shall be carefully
done as to minimize distortion and discoloration on the finished side Unless otherwise shown
or specified, all weld beads or expose surfaces shall be grounds and finished to match and
blend with finish on adjacent parent metal. Grinding and polishing of nonferrous metal shall
be done only with clean wheels and compounds free from iron and iron compounds. No
soldering and/or brazing shall be allowed.
6. Use concealed fasteners in visible finished work.
7. All Composite Aluminum panels shall be factory fabricated in compliance with the
manufacturer’s Data sheets. All panels shall be cut and routed using equipment and tools
recommended and approved by the panel manufacturer.

PRODUCT HANDLING & STORAGE
1. Package and store materials in manner that will prevent surface damage or contamination
distortion breakage or structural weakening.
2. The material shall be packed and dispatched properly without any damage to the finish, glass
and joints. Proper cushioning to be provided to avoid rubbing with each other.
3. Proper stacking arrangements at site to ensure no damage to the finish and finished product
takes place. Storage plan shall be presented and approved before the material arrives at site.
4. The factory applied protective peel-off foil shall only be removed after the panels have been
installed on site. Replace damages panels if any after peel off protective foil.
5. Replace any material damaged during manufacture, shipping, storage or erection.
6. Protect materials in place from contamination and damage.
7. Protect factory applied finishes from staining and scratches.
8. Sealants to project site in manufacture’s original unopened containers with manufacturers

name, product name, and color fully indicated thereon. Store in accordance with
manufacturer’s instruction.
INSPECTION:
1. All shop and field materials and workmanship shall be subject to review by
Employer/Architect at all times. Such reviews shall not relieve the Contractor from the
obligation to provide materials conforming to all requirements of the Contractor Documents,
and matching approved samples. The Contractor shall promptly correct any deficiencies
reported and carry out his own control measurements for all materials, whether reviewed or
not.
2. Verify that surfaces and conditions are situated to receive the work of this Section at site, and
that conditions will not adversely affect the installation and performance of the installed work.
3. Correct all unsatisfactory conditions prior to beginning erection of specified work
INSTALLATION:
General
1. Erection shall commence only as per written procedure. Bracket layout shall be checked properly
by accurate instruments before grid fixation to start.
2. Erect Grid system in accordance with the approved Shop Drawings.
3. Provide competent workmen, materials lifting machines, tools & accessories and supervision
necessary to erect the complete material.
4. Do not install components, which are defective in any way, including warped, bowed, dented,
abraded, and broken members and glass with edge /surface damage. Remove and replace
all damaged components to Architect’s Satisfaction.
5. The initial installed panel to be checked for plumb line level and using fixtures for maintaining
line levels.

6. Set walls plumb, square ness, level and fasten securely to correctly verify horizontal alignment.
Seal joint within wall and between adjacent constructions.
7. Do not cut, trim or weld components during erection in any manner, which would damage the
finish, decrease strength, or results in a visual imperfection or failure of such components.
Return components that require alteration to the shop for re-fabrication, or for the replacement
with new parts or components.
8. Install components level, plumb, true to line, and with uniform joints and reveal. Attach to
structure with non-staining and non-corrosive anchors, fasteners, spacers, and fillers as required.
Tolerances:
Tolerances for building frame and other work are specified in other Sections. Make provisions for
these tolerances, including a ±30 mm concrete slab tolerance.
All parts of the work when completed shall be within the following tolerances:
1. Deviation from plumb, level or dimensioned angle shall not exceed 2 mm per 3.2 of length of
any member, or 3mm in any total run in any line.
2. Deviation from theoretical position in plan or elevation, including deviation from plumb level
or dimensioned angle, shall not exceed 5 mm total at any location. Change in deviation shall
not exceed 2mm for any 3.2 mtr in any direction.
3. Maximum offset from true alignment between two consecutive members placed end to end
shall not exceed 1.5mm.
4. Maximum offset between glass framing members at corners of glazing pocket shall not exceed
1mm.
5. Provide accurate bench marks for use in wall erection at all floors. Promptly correct any errors
or inconsistencies.
6. Assembly and Anchorage:
7. Anchor components/ parts securely in place by bolting, welding or other permanent
mechanical attachment system, which will comply with performance requirements and permit
movements which are intended or necessary. Install slip pads between moving parts.
8. Provide a separator at contact surface of dissimilar material Whenever there is a possibility of
corrosive or electrolytic action.
9. Remove weld slag and apply prime paint over welds. Also paint exposed portions of inserts.
Touch up shop applied paint that is damaged by welding.
GLAZING:
1. All glass processing shall be under controlled condition. Mock-up glass shall not be used on
the building. Glass shall be of the specified types and quality, with seamed edges and corners.
Inspects all lights of glass before installation. Do not install defective glass.
2. Before setting glass, inspect frame for proper dimensions and square ness. Adjust frame
and/or glass size as required to meet specified requirements. Use fixtures to keep the frame in
true square ness.
3. Except as otherwise specified, comply with FGMA Glazing Manual. Provide a minimum
nominal glass bite of 15mm where glass bite will be reduced by frame thermal movements
increase nominal glass bite to provide 12mm bite when splice joints are fully opened.
4. Thoroughly clean glazing pocket before setting glass. Solvents shall be compatible with
Aluminum, glass and glazing materials. Place glass support blocks at end points as per
guidelines.

5. Details of installation shall permit replacement of glass after the construction period.
6. Replace any glass, which breaks or sustains edge damage, surface damage or damages to
reflective coating as defined above.
SEALANT APPLICATION
1. Apply sealant materials in accordance with sealant manufacturer’s recommendations.
2. Apply sealant using a continuous bead of sealant.
3. Apply a continuous sealant bead between flashing and adjacent construction.
4. Before application of sealant, examine the substrates, adjoining construction and the
conditions under which the work is to be installed. Do not proceed with the work until
unsatisfactory conditions have been corrected. In no instance shall the installer install sealant
in conditions which conflict with this specification without approval.
5. Clean bonding joint surfaces to remove dirt substances, which might interfere with bond or
otherwise impair the work. Do not apply elastomeric sealants to joint surfaces previously
painted or treated with sealer of curing compound of other coatings, unless a laboratory
adhesion and peel test in accordance with ASTM C 920 and ASTM C794 has been performed
and successfully demonstrated that bond will be durable.
6. Unless otherwise shown or specified and documented, install materials in accordance with the
manufacturer’s printed instructions.
7. Confine sealants and primers to joints using masking tapes or other precautions where
required to prevent contract of sealant or primer with adjoining surfaces which otherwise
would be permanently stained or damaged by such contractor by cleaning methods required
to remove sealant smears. Remove tape immediately after tooling without disturbing sealant.
8. Where joint filler is used as backup for sealant, install filler continuously without voids or
interruptions to depth and shape specified by sealant manufacturer for proper application and
performance of product.
9. Install bond breaker in joints as shown and where ever recommended the sealant
manufacturer to prevent bond of the sealant to surfaces where such bond might impair the
performance of the sealant. Do not puncture surface or skin of expanded polyethylene joint
filler backer rods.
10. Apply joint fillers accurately according to the joint profile shown in the drawings after joint
cleaning and priming. Provide water light and airtight comers and joints in a manner
recommended by the manufacturer.
11. Apply sealants in continuous beds filling joint from the bottom without openings, voids or air
pockets so as to provide a watertight and airtight seal for the entire joint length.
12. Apply elastomeric sealants, in field joints not subject to traffic to other abrasion to a depth
equal to 50% of the joint width, but not less that 6mm and not more than 12mm.
13. Immediately after sealant application and prior to time skinning or curing begins, tool sealants
for smooth, uniform beads, to eliminate air pockets and to ensure contact and adhesion of
sealant with sides of joint Remove excess sealant from surfaces adjacent to Joint. Do not use
tooling agents which discolor sealants or adjacent surfaces or are not approved by sealant
manufacturer. Tool exposed surfaces of sealants to the profiles if not shown, tool slightly
concave to match the configuration as in ASTMC1193. Provide a slight slope or horizontal
joints where horizontal and vertical surfaces meet.
14. Remove excess sealant promptly as the work progresses and clean the adjoining surfaces as
may be necessary to eliminate any evidence of spillage.

15. Do not proceed with installation of field sealants during inclement weather. Do not proceed
with Application of sealants when heavy wind loads are forecast during the period it required
for initial or nominal cure of sealants, whenever possible, schedule the application and cure of
elastomeric sealants during periods of mean temperatures. Install field sealants in accordance
with manufacturer recommendation to reduce sealant Wrinkling from movements during
cure. Do not install sealants into joint widths that are less than specified without approval of
the employer/Architect.
PROTECTION:
1. Take all necessary means to prevent any damages (scratches, dents, nicked edges etc.) to
components during handling and erection Replace components beyond acceptable field repair
at no additional cost to the Employer/Architect. Special protection tape of 70 microns shall be
applied on to the profiles. The tape glue should not get transferred on to the profile surface or
react with the finish till hand over time. Sample of the final finish of profile and protection
tape shall be submitted for approval before production start.
2. Protect glass surfaces by protection sheet. Do not apply markers of any kind to glass surfaces.
3. Remove and replace glass which is broken, chipped, cracked, abraded or damaged in any
manner as a result of construction activities, natural cause’s accidents or vandalism. Replace
with new material at no additional cost to the Employer/Architect
4. Maintain glass in a clean condition at all times, including during construction to prevent glass
damage from corrosive action from the elements and contributing side-effects (by wash off) to
the components and other work.
CLEANING & MAINTENANCE:
1. Clean surfaces as required to remove corrosive substances. At the conclusion of construction,

clean all surfaces to the satisfaction of Architect.
2. Provide written cleaning procedure and cleaning agents which are compatible with
Aluminum, glass, glazing materials and sealants.
3. Periodically removes from the site debris, excess materials are unused tools and equipments
resulting from this work. At the conclusion of construction, leave the premised in a clean
condition acceptable to Architect.
GUARANTEE:
1. Submit written Guarantee on stamp paper in our format agreeing to repair or replace defective
materials and workmanship during the guarantee and defects liability period. Defective
materials and workmanship include, and is not limited to the following
o Abnormal deterioration
o Aging or weathering of the work
o Water leakage
o Air leakages exceeding specified limits.
o Structural failure of components resulting from exposure to pressures and forces up to
specified limits
o Failure of operating parts to function normally
o Deterioration or discoloration of finishes in excess of normal weathering and aging.
o Glass breakage, secondary glass damage or breakage due to falling glass fragments,
deterioration of glass reflective coating.
o Scratching denting other type of surface damage to the composite aluminum panels.
o Silicone sealant failure to the work to fulfill other specified performance requirements
o Powder coating finish on Aluminum works.

The Guarantee does not include damage caused by vandalism or natural condition
exceeding the performance requirements. This Guarantee and its enforcement shall not
deprive the Employer/Architect of other action, Right or remedy available to him.
General Guarantee:
The general Guarantee for the systems and for the performance of the materials used in
the systems shall be provided for a period of ten (10) years after the date of final
acceptance / virtual completion of the project. This Guarantee shall include the following
special Guarantee from the manufacturer /suppliers also.
• The Guarantee period for peeling or deterioration of glass reflective coating shall be
for ten (10) year period after the date of final acceptance / virtual completion of the
project.
• The Guarantee for Aluminum composite panel shall be provided for a period of 10
years after the date of final acceptance / virtual completion of the project.
• The Guarantee period of sealant shall be 15 (fifteen) years after the date of final
acceptance /virtual completion of the project.
PROFORMA FOR GUARANTEE (Format as attached in NIT)
The Contractor shall furnish performance Guarantee for the entire external façade systems
for a period of specified above from the date of completion of work. The Guarantee shall
be in legal paper in acceptable form. The performance Guarantee shall cover for
replacement if any or all members and components involved in the above systems by the
contractor at his own cost in case if any deficiency or failure in performance of the work as
per the design requirements during the Guarantee period. The contractor has to
undertake responsibility for safety with respect to set out of glass with or without member
with which it is held in position during the Guarantee period.
SPARES (Atticstock)
The contractor shall supply 2% attic glass panels to be held in storage by the Employer as
spares in the event of accidental breakage or some other failures that might occur in the future.
The cost of this shall be included. The glass type, size and numbers shall be decided by
client/consultant/Architect.
MODE OF MEASUREMENT
1. Measurements shall be in square meter of net visible area fixed.

2. For, framing work, Centre to Centre area of panel shall be considered.
3. For glass, Actual glass sizes fixed shall be considered.
4. For insulation, In to In measurement of panel shall be considered.
5. For ACP cladding, only surface area or visible area shall be considered.
6. Unless noted otherwise in the Bills of Quantities, terms will be measured generally in
accordance with IS 1200 subject to the items mentioned in BOQ.

RESPONSE TIME
Façade vendor shall resolve the Non-conformance raised by the Client / PMC / Architect /
Façade consultant within the given time frame. But not later than 1 week. In case of response
time failure penalty of Rs.5000 shall be raised on facade contractor.
SAFETY
1. First aid appliances including adequate supply of sterilized dressings and cotton wool shall be
kept in a readily accessible place.
2. An injured person shall be taken to a public/private hospital without loss of time, in cases
where the injury necessitates hospitalization.
3. Suitable and strong scaffolds should be provided for workmen for all works that cannot safely
be done from ground.
4. No portable single ladder shall be over 8 meters in length. The width between the side rails
shall not be less than 30 cm. (clear) and the distance between two adjacent rungs shall not be
more than 30 cm. When a ladder is used an extra mason shall be engaged for holding the
ladder.
5. The excavated material shall not be placed within 1.5 meters of the edge of the trench or half of
the depths of trench whichever is more. All trenches and excavations shall be provided with
necessary fencing and lighting.
6. Every opening in the floor of a building or a working platform shall be provided with suitable
means to prevent the fall of persons or materials by providing suitable fencing or railing
whose minimum height shall be one meter.
7. No floor, roof or other part of the structure shall be so overloaded with debris or materials as
to render it unsafe.
8. Those engaged in welding works shall be provided with welder’s protective eye shields and
gloves.
9. Fire Extinguisher minimum 2 numbers to be provided by contractor at the period of execution

of the site.
10. No paint containing lead or lead products shall be used except in the form of paste or
readymade paint.
a. Suitable facemasks shall be supplied for use to the workers when the paint is applied in the
form of spray or surface having lead paint dry rubbed and scrapped.
11. The Contractor to the painters shall supply overalls and adequate facilities shall be provided to
enable the working painters to wash during the periods of cessation of work.
12. Hoisting machines and tackle used in the works, including their attachments, anchorage and
supports shall be in perfect condition.
13. The ropes used in hoisting or lowering materials or as a means of suspension shall be of
durable quality and adequate strength and free from defects.
14. Those engaged in working at heights shall use safety belts.

GUARANTEE FOR EXTERNAL GLAZING CURTAIN WALL SYSTEM
The Guarantee confirms that the installed Semi Unitized Structural Glazing supported on RCC as
well as steel structure have been designed, tested, fabricated and installed to the specification as set
out in the contract tender document and is in line with the International standards and correct
practices. The installed products will perform as per the performance criteria given in the
specification for a minimum of 10 (TEN) years.
The Guarantee covers Design defects, material defects & workmanship defects for a period of 10
years.
Any non-conformance found during the Guarantee period shall be corrected or replacement
carried out only after given correction and replacement is agreed by the Engineer In charge or
Clients authorized representative.
PREAMBLE TO THE BILL OF QUANTITIES
A. Unless otherwise specified rate quoted for External Glazing works shall include the
following:-
1 Cost of all materials, labour, equipment, tools & plant required, conveyance, infrastructure
facilities, single / double – Scaffolding, staging, formwork, working platform, suspension
platforms, davits, hoisting equipment, protective materials etc. as required at any stage of
execution / maintenance.
2 Work at all levels, heights & elevation and location.
3 Items should strictly comply with the drawings, Technical specification and Bills of Quantities.
Specifications, and Drawings furnished herewith will only be the governing factor for the
bidders to choose the system and Materials as per design Intent.
4 Entire Curtain wall glazing system including type & thickness of Glass, extruded frames,
sleeves, inserts, Gasket, Adhesive tapes, Sealant, Supporting arrangements including fastening
and anchoring system envisaged in the bills of Quantities is only indicative and is meant to set
out a general outline of the Proprietary system as commonly understood. Since the Curtain
wall Glazing system, both in items of Design, materials, details, methodology of execution are
proprietary in nature, the onus of the design, drawings specifications and execution satisfying
design intent, performance requirements and site conditions lies solely on the bidder.
5 Bidder shall be responsible to design the system as per the sizes and shapes of the panels
shown in the drawings including any modifications as may be required during execution and
the designed system should withstand the wind pressure specified in the Documents as well
as all other incident forces and stresses likely to be experienced under service conditions, i.e.
dead weight, thermal expansion due to building movement both vertical and horizontal etc.
Bidder shall also be responsible to design the entire Aluminum framing system, type &
thickness of Glass considering the minimal spectral and physical parameters of the glass set
out in the technical specifications and bills of quantities, sealant including Bite thickness,
supporting arrangements including fastening device size & material, preparation of shop
drawing in two stages namely project bid proposal stage and execution stage, fabrication,
supply, erection of the system and mock-up testing and field testing of the system as
envisaged in the Technical specification and bills of quantities.
6 Bidders should note that the eventual requirement is performance oriented curtain wall
system. Design of Semi Unitised Glazing system to achieve the defined performance criteria as
per specification for wind load serviceability for structural adequacy, Prevention of Air &
water penetration, continuous Pressure Equalization system, built-in-continuous internal
drainage, pressure release slots for condensation prevention, built-in adjustability for thermal

movement, separator Gaskets for Bi-Metallic connections, smoke seals and fire stop for 2hr fire
rating wherever essential etc.
7 Bidder shall be responsible to design the framing system to support both Vision & Spandrel
panel on a continuous framing system. Bidder shall be responsible to provide a full scale
mock-up at site for at least 2 bays and for 2 floor heights prior to commencement of fabrication
based on approved shop drawing.
8 Bidder shall be responsible for incorporating the air pressure equalization principle with
concealed, continuous gutter at all levels and at all floors for self-drainage to achieve water
tightness besides providing air & water barrier with Gaskets. Curtain wall system shall be
minimum 3 barrier system. Entire system shall be designed to accommodate thermal
movement of the Aluminum components and glass resulting from the exterior ambient
temperature from 15 to 45 deg. Celsius and to accommodate vertical movement of maximum
15 mm between floor elements without causing any additional stress on the bottom units.
9 Bidders to note that the quoted rate for the items covered in the External glazing works shall
be comprehensive and shall include all the applicable items envisaged in the system whether
or not they have been specifically described in the documents/information given including
change in thickness of members as appropriate as per structural requirement.
10 Bidders to note that the desired spectral parameters of Glass, Technical characteristics Of
Aluminum composite panel, Technical properties of the sealant given in the Bills of quantities
& technical specifications shall be strictly complied with.
11 Bidder shall be responsible to design the system in such a way they the sealants shall
withstand desired movement. Exposed Sealant surface shall not crack or bubble. No epoxy
sealant shall be used. Non staining type neutral cure sealants shall be used.
12 Bidder shall produce design parameters for the following components in 2 stages namely,
Project bid proposal stage in line with bid submission and shop drawing stage based on the
system requirement but not limited to following.
a) Glass
b) Sealants
c) Aluminum members
d) Fasteners
e) Brackets
f) Separators, Anchors.
13 Aluminum extrusions shall be of Aluminum alloy 6063 – T5/T6 conforming to BS 1475.
14 Aluminum composite panels shall be of Aluminum Alloy 3105 – H14 or 3003 – H14
ACP thickness of panel shall be 4mm, (skin Aluminum on both sides should not be less than
0.5mm) suitably stiffened internally on the back side (Methodology of fixing the stiffener to be
described by the Bidder for approval) for preventing deflection beyond permissible limit due
to design wind pressure.
15 In general the proposed glass shall be approved make and as specified in the document. The
double glazing unit shall be supplied by the approved processor. Only new substrate glass
shall be used for coating and to ensure the same, the manufacturer shall produce the
certificate.
16 Float glass shall conform to ASTM C 1036.
17 Heat strengthened and tempered glass shall conform to ASTM C 1048
18 Tempered glass shall conform to ANSI Z 97
19 Glass canopy shall be designed to satisfy the requirements of AS 1288.
20 All safety glass shall conform to the requirements of AS2208 or CPSC 16 CFR 1201.
21 In general, the glass products shall conform the following International standards.
a) BS 952 – Part I
b) ASTM C 1036 – 91
c) EN 572 – 1 & EN 572 – 2
d) NBN S 23 – 002

e) NF P 78 – 302
f) DIN 1249 TEIL 3
g) NEM 3264
22 Weather Gaskets shall be EPDM micro cured of Amee Rubber make or equivalent with shore
60 & 65 EP / TN. Structurally glazed glass shall have silicone gasket covering the edge of the
glass.
Baker rods shall be polyurethane foam of “supreme of approved equivalent make”. Spacer tape
(Adhesive tape) shall be of open cell polyethylene foam of “Norton make”
23 Secondary sealant, primary sealant, spacer tape& setting blocks made out of solid extruded
silicon rubber with a hardness of 85 Durometer – Shore A shall be provided.
24 All supported brackets for Aluminum members in the structural glazing shall be 6005 – T5 –
structural grade and the brackets to have serrations.
25 All supporting system, such as brackets and similar attachments used for fixing & erection of
the Aluminum members, Aluminum composite panel shall be of Aluminum alloy or hot
dipped galvanised. Anchors, fasteners with nuts & washers and all other fastening materials
shall be non-magnetic stainless steel of SS 316 grade steel.
26 All Flashings / smoke seals / fire stops shall be provided to all floor levels and on vertical
sides in shear wall area.
27 All bolted connections shall include lock washers, lock nuts or other locking device and
conceal the fasteners where visible in the finished work. Fasteners in non-wetting locations
shall be SS 304 grade.
28 All hot dip galvanized steel shall conform ASTM-A 123.
29 All electro galvanized steel shall conform ASTM-A 164 or FS-Q-Z-325b (2).
30 All stainless steel shall be 316 grades, brush finish and 300 series nonmagnetic steel.
31 Where finishes are not specified all such metals shall be finished in a manner to satisfy the
design intent.
32 Shop Drawing for Mock-up as well as for entire external glazing system shall be submitted for
approval, in two stages as described in this document.
33 Structural test shall confirm to ASTM E 330
34 Field test shall be carried out accordance with Technical specification including all material
required for Mock-up test and Field test. Full scale mock up testing is mandatory and is
governing parameter for performance verification.
35 Conducting Field test including necessary arrangements scaffolding hose, water & manpower.
If field test fails, correct the defects revealed till the satisfaction of the performance data.
36 Aluminum Extrusions, Glass, Aluminum composite panel or Aluminum solid panel, Gasket,
sealant, supporting system including fastening devices provided at site shall be in line with
approved Mock-up and shall be identical.
37 Samples of all components such as Aluminum Extrusions (Main members, supporting
member, sleeve member etc.) Glass, Sealants, Aluminum composite panel etc. shall be
submitted along with tender for approval. 300mm square size samples of Glass, ACP sample
shall be produced. All the approved samples of Material shall be stored by the success full
bidder at project site and to be produced as and when required for scrutiny.
38 Provide accurate level marks at all floors for Curtain wall erection and rectify at no extra cost
in case of any errors or inconsistencies.
39 Tolerances for building frame and other work shall be strictly adhered to.
40 Seal the joints between adjacent constructions using the approved sealant.
41 Remove and replace all damaged or disfigured components to the satisfaction of the Employer
at no extra cost.
42 Provide a separator at contact surface of dissimilar material whenever there is a possibility of
corrosive or electrolytic action.
43 Cleaning agents which are compatible with Aluminum, glass, glazing material &sealants shall
only be used with prior approval.
44 Cleaning the glazing pocket before setting the glass.

47 Cleaning the entire glazing, Aluminum, composite panel and other components prior to
handing cover.
48 Quantities furnished in the bill of Quantities are indicative/tentative and are subject to
reconciliation on award of work between successful bidder and Employer / PMC / Architect,
if there is any discrepancy at the shop drawing stage.
49 Supply an adequate number of glass panels as spares so as replace broken panels in event of
accident all breakage in the future for maintenance at mutually agreed rate.Number of spares
required shall be decided by the Employer.
50 Submittals should be provided for approval as mentioned in the Technical Specification.
Tender submission should include a statement showing the conformity for each components
with technical specification.
51 Protect all components and material from damage or disfiguration of any kind of at all stages
of work until handling over. The entire cladding work including all the components involved
in these items shall be guaranteed by the external cladding agency as General and system
Guarantee for a period 10 (Ten years including guarantee for reflective coating of the Glass.
Aluminum composite panel & Solid cladding including Powder coating and Sealant by the
Manufacture/ Suppliers for the period specified in the Technical specification in an approved
format acceptable to the employer on a stamp paper. The guarantees from specialist
applicators such as sealants, Double Glazed unit fabrication / Processor. Glass processing &
coating, Aluminum composite Panel including skin Material from the Coil Manufacturer and
processor etc, shall also be submitted form the respective Manufacturer / sub – vendor,
counter signed by the Specialist external cladding agency.
52 The fabricator shall design the system suitable for replacing the broken glass from the outside
after handing over and during maintenance by the Employer. However vertical in situ glazing
shall be limited to broken glass replacement only.
53 All the drawings and samples submitted along with tender documents shall form part of the
contract. Bidders are requested to submit the tender drawings and the samples of materials
required along with tender submission duly signed & stamped, failing which the tender is
liable for rejection.
54 All the Questionnaires attached with the tender document should be filled by the Bidder
without fail and the same shall form part of the contract. Bidders are requested to fill all the
details called for in the pre-qualification, should duly signed & stamped, falling which the
tender is liable for rejection.
55 Mixing of makes for the material used for the work shall not be allowed. Contractor has to use
the same make of a particular material throughout the project till completion. For example if
Saint Gobain glass is used then not other make shall be allowed for glass afterwards and
similarly for other materials, Accessories, etc…

ANNEXURE: 1
List of Approved Suppliers
Sr. No. Products Approved Makes Preferred
Makes (to be filled by

contractor)
1 ALUMINUM JINDAL, HINDALCO,NATIONAL
2 REFLECTIVE GLASS SAINTGOBAIN,MODIGUARD,AIS
3 SILICONE DOW CORNING, GE, WECKER
4 EPDM GASKET AMEE RUBBER, GOLD SEAL,
OSAKA
5 SPACER TAPE NORTON,TREMCO, BOW
6 BACKER ROD SUPREME IND.
8 ANCHOR BOLT HILTI / FISCHER / MUNGO
9 INSULATION UP TWIGA/ SUPREME
10 SUPERDURABLE JOTUN, AKZONOBEL (interpon

series), FULLER AG
POWDER COATING
11 PATCH FITTING / KINLONG, DORMA, LISUS, SADEV

SPIDER SYSTEM
12 CLEAR FLOATSAINT GOBAIN, ASHAHI,
GLASS MODIGUARD
13 GLASS PROCESSOR IMPACT SAFETY,GLASSTECH, GSC,

ASAHI,FG GLASS, FUSO
14 VENT SECURESTYLE , GIESSE , GEZE ,

ROTO, SAVIO
ACCESSORIES
15 FIRE STOP ROCKWOOL INDIA

16 SMOKE SEAL HILTI
INTUMECENT
17 SS FASTNERS HILTI, FISCHER / KUNDAN
SCREWS
19 ACP Alucobond/ALUDECOR

ANNEXURE: 2
Green Building Requirements
NO Products Recycle content Declaration
With Recycled content 20% Project specific declaration from the

supplier required for recycle content
1 ALUMINUM
With Recycled content 20% Project specific declaration from the

Low U value
Lower SHGC
2 GLASS High VLT %
3 SILICONE VOC Limit < 250 g/l Project specific declaration from the
4 INSULATION ( Glass wool < 250 g/l VOC content Project specific declaration from the
GLASS WOOL ) supplier required for recycle content
5 CLEAR FLOAT With Recycled content 20% Project specific declaration from the
GLASS

ANNEXURE: 3
LIST OF ARCHITECTURAL DRAWINGS
NO DESCRIPTION DRAWING NO.
10
14
ANNEXURE: 4
LIST OF FAÇADE DESIGN DRAWINGS (to be furnished by vendor)
NO. DESCRIPTION DRAWING NO.

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DEVELOPMENT OF PERMANENT CAMPUS OF IIM UDAIPUR

TENDER FOR SUPPLY AND INSTALLATION OF SEMI UNITIZED CUTRAIN

INDIAN INSTITUTE OF MANAGEMENT UDAIPUR, AT VILLAGE BALICHA,

Client: IIMU TECHNICAL SPECIFICATIONS Page 1 of 34

Client: IIMU TECHNICAL SPECIFICATIONS Page 2 of 34

Client: IIMU TECHNICAL SPECIFICATIONS Page 3 of 34

 Semi Unitized glazing for Academic Building

All above including but not limited to the following.

Client: IIMU TECHNICAL SPECIFICATIONS Page 4 of 34

LOCAL CODES AND STANDARDS:

•IS 1893 (Part 1)Earth Quake resistant design of structure

•IS 8147 Code of practice for use of Aluminum alloys in structure

•IS 800 General construction in steel

FASTNERS & ANCHORS

Client: IIMU TECHNICAL SPECIFICATIONS Page 5 of 34

 ASTM C 1036 Glass

DESIGN WIND PRESSURE / PERFORMANCE REQUIREMENTS:

Client: IIMU TECHNICAL SPECIFICATIONS Page 6 of 34

Client: IIMU TECHNICAL SPECIFICATIONS Page 7 of 34

MATERIALS & FINISHES:

FINISH TO ALUMINUM PROFILES

PROCESS: TYPICAL SEVEN STEP PRETREATMENT PROCESS

STEP 2: Rinse - Water rinse - 30 seconds - Ambient temperature.

STEP 3: Deoxidize - Acid - 1 minute - Ambient temperature.

Client: IIMU TECHNICAL SPECIFICATIONS Page 8 of 34

STEP 4: Rinse - Water rinse - 45 seconds - Ambient temperature.

STEP 5: Conversion Coating - Amorphous Chrome Chromate - 45 seconds 75 to 90 Deg F.

STEP 6: Rinse – Water rinse – 30 seconds – Ambient temperature.

Ambient Or may be heated to 150 Deg F to facilitate drying.

FINISH TO STRUCTURAL STEEL:

SCREWS AND FASTENERS

BS 6213 Selection of constructional sealants

BS 5889 Silicon Sealants

BS 4254 Two part polysulphide based sealant

Client: IIMU TECHNICAL SPECIFICATIONS Page 9 of 34

materials and other accessories.

BS 4190 Mild steel

BS 4360 Mild steel grades

BS 3019 TIG welding

BS 3571 MIG welding

BS 729 Hot dip galvanized coating on iron and steel

FIRE STOP AND SMOKE SEAL

FLASHING AND TRIMS

GLASS FOR CURTAIN WALL GLAZING

Heat strengthened and tempered glass shall conform to ASTM C 1048.

Client: IIMU TECHNICAL SPECIFICATIONS Page 10 of 34

Hermetically sealed double glass unit shall confirm to BS 5713

Glass for glazing shall be confirming to BS 952

Glazing for building shall confirm to BS 6262

GLASS FOR SEMI UNITISED CURTAIN WALL GLAZING

Vision Panel: DGU: Hermetically sealed unit of 24 mm

Desiccant: Silica molecular sieve.

Primary Seal: Butyl seal (PIB = Poly Iso Butylene)

Secondary seal: Insulating Glass sealant - Two part, DC 982.

Vision Glass DGU: (for windows)

Desiccant: Silica molecular sieve.

Primary Seal: Butyl seal (PIB = Poly Iso Butylene)

Secondary seal: Insulating Glass sealant - Two part, DC 982.

Vision Panel: SGU: Single Glass with Solar control Coating

Glass: 8 mm thk solar control reflective coated glass, Heat Strengthened