Installation, Operation, and Maintenance Manual: Air Monitor

Installation, Operation,
and Maintenance Manual
MASS-tron II/CEM
Microprocessor Based
Mass Flow "Smart" Transmitter
Versions 5.3X
Installation, Operation & Maintenance
Air Monitor Corporation provides complete

technical support between the hours of
7 a.m. and 5 p.m. PST, M-F
Contact our Service Department

Toll Free: 1-800-AIRFLOW
or fax us at 1-707-526-2825
AIR MONITOR
POWER DIVISION
Air Monitor Corporation MASS-tron II/CEM - IO&M Manual

116-004-94.P65 (8-31-10)
MASS-tron II/CEM TABLE OF CONTENTS
TABLE OF CONTENTS
INSTRUMENT WARRANTY ...................................................................................................................... i
SECTION 1 – GENERAL INFORMATION
1.1 DESCRIPTION ................................................................................................................................ 1

1.2 THEORY OF OPERATION .............................................................................................................. 1
SECTION 2 – PERFORMANCE SPECIFICATIONS
2.1 TRANSMITTER ............................................................................................................................... 2

2.2 INDICATION ..................................................................................................................................... 2
2.3 INPUTS/OUTPUTS .......................................................................................................................... 2
2.4 POWER .......................................................................................................................................... 2
SECTION 3 – FEATURES
3.1 OPERATOR SETUP MENU ............................................................................................................ 3

3.2 40CFR75 COMPLIANT .................................................................................................................... 3
3.3 AIR DENSITY CORRECTION .......................................................................................................... 3
3.4 TRANSMITTER HOLD ..................................................................................................................... 3
3.5 AUTOMATIC ZEROING ................................................................................................................... 3
3.6 AUTO-purge MANAGEMENT .......................................................................................................... 3
3.7 ALARM ........................................................................................................................................... 4
3.8 DATA DISPLAY ............................................................................................................................... 4
3.9 K-FACTOR ...................................................................................................................................... 4
3.10 FLOW/DIFFERENTIAL/PRESSURE CALCULATOR ........................................................................ 4
3.11 NETWORK ...................................................................................................................................... 4
3.12 MULTIPLE OPERATING POWER SELECTIONS ............................................................................. 4
3.13 ENCLOSURE .................................................................................................................................. 4
SECTION 4 – INSTALLATION
4.1 RECEIVING AND INSPECTION ....................................................................................................... 5

4.2 LOCATION ...................................................................................................................................... 5
4.3 MOUNTING ..................................................................................................................................... 5
4.4 PROCESS CONNECTIONS ......................................................................................................... 6-7
4.5 POWER/SIGNAL CONNECTIONS ............................................................................................. 8-10
4.6 INPUT/OUTPUT SELECTION ......................................................................................................... 11
4.7 DISPLAY CONTRAST ADJUSTMENT ............................................................................................. 11

116-004-94.P65 (8-31-10)
MASS-tron II/CEM TABLE OF CONTENTS
TABLE OF CONTENTS
SECTION 5 – OPERATION
5.1 INTRODUCTION ............................................................................................................................ 12

5.2 START-UP ..................................................................................................................................... 12
5.3 NORMAL OPERATION ..............................................................................................................12-13
5.4 CONFIGURATION ......................................................................................................................... 14
5.5 PUSHBUTTON DEFINITION .......................................................................................................... 15
5.6 CONFIGURATION PROGRAMMING ..........................................................................................16-18
5.7 OPERATOR PASSWORD SELECTION ........................................................................................ 19
5.8 TRANSMITTER SCALING & CONFIGURATION .........................................................................20-31
5.9 LOW PASS FILTER SELECTION .................................................................................................. 32
5.10 AUTO-zero CONFIGURATION ....................................................................................................... 33
5.11 AUTO-purge CONFIGURATION ..................................................................................................... 34
5.12 AUTO-calibration CONFIGURATION ..........................................................................................35-36
5.13 ALARM CONFIGURATION ........................................................................................................37-38
5.14 CONTROLLER CONFIGURATION ................................................................................................. 38
5.15 SPECIAL FUNCTION CONFIGURATION ....................................................................................... 38
5.16 K-FACTOR CONFIGURATION ...................................................................................................39-40
5.17 ENHANCED DISPLAY CONFIGURATION ..................................................................................41-44
5.18 ANALOG OUTPUT CONFIGURATION ........................................................................................... 45
5.19 TRANSDUCER SPAN SELECTION ............................................................................................... 46
5.20 TRANSMITTER INPUT CALIBRATION ........................................................................................... 47
5.21 TRANSMITTER OUTPUT CALIBRATION ....................................................................................... 47
5.22 POWER SUPPLY CALIBRATION .................................................................................................. 47
5.23 TRANSDUCER CHARACTERIZATION SELECTION ....................................................................... 48
5.24 NETWORK CONFIGURATION ....................................................................................................... 49
5.25 MENU INACTIVITY TIMEOUT SELECTION ................................................................................... 50
SECTION 6 – CALIBRATION
6.1 REQUIRED EQUIPMENT .............................................................................................................. 51

6.2 PREPARATION ............................................................................................................................. 51
6.3 TRANSMITTER INPUT CALIBRATION .......................................................................................52-56
6.4 TRANSMITTER OUTPUT CALIBRATION ...................................................................................57-58
6.5 AUTO-span PRESSURE REFERENCE CALIBRATION ................................................................. 59
SECTION 7 – MAINTENANCE ............................................................................................................... 60
SECTION 8 – TROUBLESHOOTING .................................................................................................61-62
SECTION 9 – PARTS LIST ................................................................................................................63-64
SECTION 10 – CUSTOMER SERVICE .................................................................................................. 65

116-004-94.P65 (8-31-10)
MASS-tron II/CEM INSTRUMENT WARRANTY
INSTRUMENT WARRANTY
Air Monitor Corporation (hereinafter referred to as “Seller”) product which has been repaired or altered by persons
warrants that at the time of shipment, products sold not expressly approved by Seller. Nor does Seller warrant
pursuant to this contract will be free from defects in equipment against normal deterioration due to environment;
materials and workmanship, and will conform to the nor items such as lamps, glass, and similar items subject
specifications furnished or approved in writing by Seller. to wear or burnout through usage. Adjustments for items
No warranty is given that delivered products will conform or equipment not manufactured by Seller shall be made
to catalog sheets, data sheets, and the like, which are to the extent of any warranty of the manufacturer or supplier
subject to change without notice. thereof.
Seller will repair or replace, at its option, any products Seller shall not be liable for any special or consequential
listed under this warranty which is returned freight prepaid damages or for loss of damage, directly or indirectly arising
to Seller within the earlier of three (3) years after start-up from the use of the products. Seller's warranty shall be
or thirty-nine (39) months after shipment that, upon test limited to replacement of defective equipment and shall
and examination, proves defective within the terms of this not include field removal and installation expenses.
warranty. The warranty period for any item repaired or
replaced shall be for the time remaining on the warranty The warranty set forth above is in lieu of all other warranties
period of the original components. Purchaser shall notify either express or implied and constitutes the full extent of
Seller in writing of such defect within sixty (60) days of Air Monitor Corporation’s liability to the customer, or any
discovery of the defect. other party for breach of warranty.
This warranty does not extend to any product sold by THERE ARE NO EXPRESS WARRANTIES EXCEPT AS
Seller which has been the subject of misuse, neglect, SET FORTH HEREIN AND THERE ARE NO IMPLIED
accident, damage or malfunction caused by WARRANTIES OF MERCHANTABILITY OF FITNESS
interconnection with equipment manufactured by others, FOR ANY PARTICULAR PURPOSE, WHICH ARE
improper installation or storage, or used in violation of PARTICULARLY DISCLAIMED.
instructions furnished by Seller, nor does it extend to any
NOTICE OF PROPRIETARY RIGHTS
This document contains confidential technical data, including

trade secrets and proprietary information which are the sole
property of Air Monitor Corporation. The use of said data is
solely limited to use as specified herein. Any other use is strictly
prohibited without the prior written consent of Air Monitor
Corporation.
Air Monitor Corporation i MASS-tron II/CEM - IO&M Manual

116-004-94.P65 (8-31-10)
MASS-tron II/CEM SECTION 1 – GENERAL INFORMATION
1 – GENERAL INFORMATION
1.1 – DESCRIPTION
The MASS-tron II/CEM is an ultra-low differential pressure "smart" massflow transmitter designed to convert the low
magnitude pressure signals generated by airflow probes, plus process temperature and static pressure inputs into
analog output signals of mass flow, temperature, pressure, and transmitter drift. Each MASS-tron II/CEM is equipped
with numerous standard features: A multi-line LCD used during configuration/calibration and for display of process;
AUTO-zero for elimination of transmitter zero error; AUTO-cal to measure transmitter zero and span drift; user selectable
primary signal noise filter, input power isolation; capability of 10:1 flow or 100:1 pressure turndown; NEMA 1 enclosure,
and a long list of construction options.
1.2 – THEORY OF OPERATION
High and low pressure signals generated by airflow stations or probes act upon opposite sides of a flexible diaphragm
within the transducer. The differential between the two pressure signals displaces the diaphragm; the magnitude of the
displacement being measured creates an electrical DC output from the transducer. Additional analog signals of process
temperature (via external temperature input) and process static pressure (via internal absolute pressure transmitter)
are made available. After being multiplexed and undergoing A/D conversion, the resulting digital signals representing
process velocity pressure, temperature and static pressure can be manipulated within the microprocessor: square
rooted; density compensated for air temperature and air pressure correction; scaled for units of measure and area for
process outputs; filtered and scaled for local data display and utilized in performing a Special Function (see Section 3
– Features). The built-in microprocessor runs the program that provides the following basic functions: Timing, logic,
mathematical operations, analog input signal multiplexing, analog input/output calibration, digital input (contact closure)
detection, output relay operation, automatic zeroing valve operation, Operator Setup menu system, display (LCD)
indication, and individual LED indication.
Air Monitor Corporation 1 MASS-tron II/CEM - IO&M Manual

116-004-94.P65 (8-31-10)
MASS-tron II/CEM SECTION 2 – PERFORMANCE SPECIFICATIONS
2 – PERFORMANCE SPECIFICATIONS
2.1 – TRANSMITTER 2.3 – INPUTS/OUTPUTS
Ranges. Natural Full Spans Analog Input. Analog input for temperature is available
0 to 25.00 IN w.c. 0 to 0.50 IN w.c. and field configurable via jumper for 0-5VDC, 0-10VDC, or
0 to 10.00 IN w.c. 0 to 0.25 IN w.c. 4-20mADC.
0 to 5.00 IN w.c. 0 to 0.10 IN w.c.
0 to 2.00 IN w.c. 0 to 0.05 IN w.c. Analog Outputs. Transmitter/AUTO-cal Reporting,
0 to 1.00 IN w.c. Temperature, Absolute Pressure, and one selectable
output are individually configurable via jumper for 0-5VDC,
Span Rangeability. The calibrated span can be down 0-10VDC, or 4-20mADC.
ranged to 40% of the Natural Span.
Digital Inputs. Dry contacts input from "smart" relay for
Accuracy. ±0.1% of Natural Span, including non- AUTO-purge start signal and AUTO-cal external start.
linearity, hysteresis, and non-repeatability.
Digital Outputs. Dry contacts for optional Alarm or AUTO-
Stability. ±0.5% of Natural Span for six months. purge activation/acknowledgment. Contacts are rated for:
Maximum 3 amps @ 24 to 120VAC
Transducer Response Time. 0.5 second to reach
Maximum 3 amps @ 24VDC
98% of a step change.
Maximum 0.5 amps @ 48VDC
Temperature Effect. Zero. None; corrected by AUTO- Temperature Compensation Selection. Push-button
zero. Span. 0.015% of Full Span/ºF. selection of linearized or non-linear input. Choice of
thermocouple or 100 ohm platinum RTD temperature
Mounting Position Effect. None; corrected by AUTO- sensor type.
zero.
Type E -50 to 1750ºF -50 to 950ºC
Span and Zero Adjustment. Digital, via internally Type T -50 to 750ºF -50 to 400ºC
located push-buttons. Type J -50 to 2000ºF -50 to 1090ºC
Type K -50 to 2000ºF -50 to 1090ºC
Automatic Zeroing. Accuracy. Within 0.1% of RTD -50 to 1500ºF -50 to 815ºC
calibrated span. Frequency. Every 1 to 24 hours
selectable on 1 hour intervals. Pressure Compensation. Absolute pressure
(atmospheric or duct static), up to 60 IN Hg.
Low Pass Filtration. Response time to reach 98% of a
step change is adjustable from 2.0 to 256.0 seconds. Network Communication. Optional ModBus TCP/IP
over Ethernet.
Overpressure and Static Pressure Limit. 25 psig.
2.4 – POWER
Temperature Limits. –20 to 180ºF Storage.
+40 to 140ºF Operating. Power Supply. 24VDC (20-40VDC) or 24VAC (20-28VAC).
Humidity Limits. 0-95% RH, non-condensing. Power Consumption. 18VA @ 24VAC, 13VA @ 24VDC.
Standard w/AUTO-purge
2.2 – INDICATION In Rush Contin In Rush Contin
24VAC 14.4VA 14VA 85VA 73VA
Displays. Graphical backlit LCD provides up to five lines 24VDC 9.6W 9.0W 37W 37W
of data display. 120VAC 19.2VA 18.67VA 106VA 92VA
LED's indicate CPU Activated, AUTO-zero in Progress,

Circuit Protection. Power input is isolated, fused, and
AUTO-zero over-ranged, AUTO-purge in Progress, and
reverse polarity protected.
AUTO-cal in Progress.

116-004-94.P65 (8-31-10)
MASS-tron II/CEM SECTION 3 – FEATURES
3 – FEATURES
3.1 – OPERATOR SETUP MENU
The microprocessor program contains a Operator Setup menu system for setting user selectable parameters. Four
pushbuttons, ESC, UP, DN, ENT, allow the user access to the menu for setting configuration modes and values. Refer
to the Configuration Programming (Section 5.6) instructions for operation details. Also contained in the Operator Setup
menu is all input and output calibration. The calibration method is completely digital and contains no analog potentiometer
adjustments which are susceptible to drift. Non-volatile memory is used for storing all setup parameters and calibration
values, and will remain unchanged after set, even when power to the unit is off.
3.2 – 40CFR75 COMPLIANT
The MASS-tron II/CEM is designed to provide all functions and meet all data reporting requirements specified under
40CFR75: signals (4-20mADC standard; 0-5V or 0-10V optional) of mass flow and temperature; daily AUTO-cal reporting
of transmitter zero and span drift; daily AUTO-purge of flow sensors; AUTO-purge in progress acknowledgment; and
AUTO-cal in progress acknowledgment. AUTO-cal and AUTO-purge cycles can be internally timed or externally activated,
with selection via Operator set-up menu.
3.3 – AIR DENSITY CORRECTION
The MASS-tron II/CEM transmitter is capable of performing both process temperature and process static pressure
correction. Temperature input is an analog signal from a remote temperature device; non-linear temperature inputs can
be linearized by the microprocessor. Process static pressure is measured by means of an internal absolute pressure
transmitter connected to the transmitter static pressure signal input.
3.4 – TRANSMITTER HOLD
Certain operations performed by the microprocessor place the unit into a Hold mode. This occurs when the Operator
Setup menu system is activated, when an AUTO-zero is performed, when an AUTO-cal is performed, or when an AUTO-
purge cycle is in progress. When in Hold, all Normal mode processing is halted and outputs are held at their last value
prior to Hold. Normal operation is indicated by the "CPU Activated" LED flashing at a rate of four times per second. A
Hold mode is indicated by the "CPU Activated" LED flashing at a rate of one flash per second.
3.5 – AUTOMATIC ZEROING
At periodic intervals the microprocessor will automatically execute an AUTO-zero cycle consisting of the following
sequence: The transmitter output and display signals are put on Hold; a valve is activated which disconnects the
process high pressure from the high port of the transducer and connects the process static pressure to both sides of
the transducer, creating a true zero differential pressure; after a brief stabilization period, the transducer zero offset
signal is measured and stored in memory; the valve is deactivated and after a brief period for process signal stabilization,
the Hold is released and Normal process measurement resumes. During Normal operation, the zero offset value stored
in memory is subtracted from subsequent transducer readings until the next AUTO-zero cycle occurs and repeats the
process. AUTO-zero On/Off and Interval are available and configurable using the Operator Setup menu.
3.6 – AUTO-purge MANAGEMENT
For "dirty process air" applications requiring the use of an Air Monitor AUTO-purge system, the MASS-tron II/CEM
along with a "smart" relay provides the capabilities of establishing purge frequency and duration, while also giving the
user a choice of either internally timed cycle frequency or externally triggered purge initiation. During the purge cycle
all transmitter outputs are maintained at their last value prior to the start of the purge cycle.

116-004-94.P65 (8-31-10)
MASS-tron II/CEM SECTION 3 – FEATURES
3.7 – ALARM
The MASS-tron II/CEM Alarm Option provides the means for having the process signal compared to a user selectable
Low Flow alarm point and automatically activates a Form C relay to generate a dry contact alarm signal. Alarm On/Off,
Setpoint, Dead Band, and Delay are configurable via the Operator Setup menu. Alarm Setpoint can be displayed on
during Normal operating mode. An Alarm Delay is available, if implemented (any time setting greater than zero), any
condition that would normally cause an alarm, triggers the delay timer first. If the alarm condition still exists after the
delay times out, then the alarm relay is activated.
3.8 – DATA DISPLAY
The integral display is a graphical backlit LCD. It is capable of displaying the transmitter flow, process temperature and
static pressure signals in Engineering units, plus other signals of alarm or AUTO-cal functions. It can also display a
user settable I.D. number using any combination of standard ASCII characters. It is also used by the Operator Setup
menu for displaying the menu parameters and values. Configuring the display for Normal operation is done using the
Operator Setup menu.
3.9 – K-FACTOR
The MASS-tron II/CEM is equipped with a K-Factor feature which allows for the introduction of a bias and/or gain factor
into the transmitter's flow calculations. The K-Factor feature is intended to be used in two types of applications:
1. To adjust for flow measurement error as a result of highly distorted airflow induced by upstream or downstream flow
disturbances.
2. To adjust the transmitter's output to bring it into close correlation with field measured flow data.
The K-Factor gain and bias values can be entered directly or the MASS-tron II/CEM can calculate these values based
on measured and reference values from a 1 or 3 point airflow traverse.
3.10 – FLOW/DIFFERENTIAL PRESSURE CALCULATOR
The MASS-tron II/CEM is equipped with an integral calculator feature that allows the user to determine the maximum
flow or differential pressure from the appropriate variables. This feature allows the user to determine input or output
values at various points of the process or new values if the process parameters have changed. Also, the calculator can
be used to implement a single-point density compensation for operating temperature and/or absolute pressure.
3.11 – NETWORK (option)
The MASS-tron II can be provided with optional ModBus TCP/IP over Ethernet for serial data communication.
3.12 – MULTIPLE OPERATING POWER SELECTIONS
The MASS-tron II/CEM can be powered by 24VAC or 24VDC, or 120VAC with optional transformer.
3.13 – ENCLOSURE
The MASS-tron II/CEM transmitter is furnished in a NEMA 1 aluminum enclosure with external, unitary plug in terminal
strips for ease of installation and removal. An optional conduit connection box is available for applications requiring
enclosed field wiring.

116-004-94.P65 (8-31-10)
MASS-tron II/CEM SECTION 4 – INSTALLATION
4 – INSTALLATION
All MASS-tron II/CEM systems are supplied to the customer either rack mount or mounted in an enclosure. Because
each application is configured to specific customer requirements, previously submitted detail drawings should be
consulted when performing Sections 4.3, 4.4, and 4.5.
Sections 4.4. and 4.5 contain generic information on the MASS-tron II/CEM transmitter. This information may not be
needed during installation but will be useful in performing calibration and any troubleshooting.
4.1 – RECEIVING AND INSPECTION
• Carefully remove the MASS-tron II/CEM from the shipping container taking ESD (electrostatic discharge) precautions.
• Inspect unit for any damage. If damaged, contact freight company.
• Review the Factory Setup Information Sheet provided with the unit and verify the W.O. # and Serial # match those on
the unit. Verify that the configuration recorded on the Factory Set-Up Information Sheet is correct for your application.
If not, contact Air Monitor's Customer Service Department at 1-800-AIRFLOW for further guidance.
Note: The MASS-tron II/CEM has been configured and calibrated to customer specified parameters (see "Factory
Setup Information Sheet" provided with the unit), and requires no additional calibration/verification prior to
installation.
4.2 – LOCATION
• The MASS-tron II/CEM should be mounted in a location suitable for its enclosure/rack rating (review application
drawings for enclosure rating).
• The ambient temperature of the selected mounting location must be between 40º – 140ºF. Consideration should be
given to units exposed to direct sunlight.
• The selected mounting location should be rigid and free of vibration.
4.3 – MOUNTING
Refer to applicable drawings for mounting the MASS-tron II/CEM.

• The MASS-tron II/CEM can be mounted in any position provided it is secured.
• Reasonable consideration should be given to clearances for pressure and electrical connections.

116-004-94.P65 (8-31-10)
4.4 – PROCESS CONNECTIONS
The MASS-tron II/CEM comes standard with brass 1/8" FPT connections (or special fittings if ordered). To these
connections the customer can install fittings required for the type of tube/pipe used to connect to process sensor (i.e.
flow station, flow probe, static pressure sensors).
When connecting the MASS-tron II/CEM to an airflow measuring device, connections must be completed as follows:
– High Port on MASS-tron II/CEM connects to Total Pressure from airflow measuring device.
– Low Port on MASS-tron II/CEM connects to Static Pressure from airflow measuring devices.
Although any size of tube/pipe can be used, the response time of the MASS-tron II/CEM to process change may
increase if there is a increase in tube/pipe size or an increase in tube/pipe length.
CAUTION
– Selected fittings should be compatible with the brass 1/8" FPT bulkhead connection, and installed using an
appropriate thread lubricant/sealant.
– When signal fittings are added or removed, use a 9/16 wrench to prevent the 1/8" FPT bulkhead fitting from
turning.
– It is extremely important that no pressure be present in signal tubing at the time of installation, and the
orientation of high and low pressure signal lines is maintained between the source and the MASS-tron II/CEM.
Mass Flow Transmitter
A IR MONITOR CORPORATION
Figure 4.1

116-004-94.P65 (8-31-10)
SECTION 4 – INSTALLATION
MASS-tron II/CEM
4.4 – PROCESS CONNECTIONS (con't)
If process being measured contains humidity or moisture, it is recommended a drip leg with drain on each tube/pipe be
installed to preclude the migration of water into the MASS-tron II/CEM. See Figure 4.2. for typical drip leg installation.
Figure 4.2
CAUTION
Migration of water into the MASS-tron II/CEM will void warranty.

116-004-94.P65 (8-31-10)
4.5 – POWER/SIGNAL CONNECTIONS
All power and signal wiring is done at the terminal strip at the left side of the MASS-tron II/CEM. Figure 4.3 below
represents the terminal strip and the connections for power input and the various inputs/outputs available (review
Factory Set-Up Information Sheet for which inputs/outputs are included with your unit).
* USED ONLY WHEN AN OPTION IS PURCHASED

Figure 4.3
CAUTION
When connecting or disconnecting any wiring to the MASS-tron II/CEM, the unit's power switch
(see Figure 4.1) must be in the OFF position.
WIRING.
It is recommended that any power wiring be 14 awg to 18 awg, and any signal wiring should be 14 awg to 22 awg. 14
awg is the maximum wire gauge that the terminal strip can accommodate.
No more than two wires should be connected to any one terminal. 18 awg is the maximum gauge wire that can be
doubled up in one terminal.
To facilitate wiring and any future removal of the MASS-tron II/CEM, each terminal strip is removable from the unit.
Remove terminal strip marked 1-16 first by pulling sideways, away from the unit. A flat blade screwdriver can also be
used to gently pry strip free. Once the strip is removed, the second strip marked 17-32 can be similarly removed.
If the unit was furnished with optional conduit connection box, loosen screw, and remove cover to gain access to the
terminal strip.

116-004-94.P65 (8-31-10)
4.5 – POWER/SIGNAL CONNECTIONS (con't)
Transmitter/AUTO-cal Reporting Output 1 (Terminals 1 and 3). This output is sourced (powered) by the MASS-tron
II/CEM.
4-20mADC: Maximum load resistance is 750 ohms. Review Factory Set-Up Information Sheet
0-10VDC: Minimum load resistance is 5000 ohms. for your signal type.
0-5VDC: Minimum load resistance is 2500 ohms.
Temperature Output 2 (Terminals 2 and 3). This output is sourced (powered) by the MASS-tron II/CEM.
4-20mADC: Maximum load resistance is 750 ohms.
Review Factory Set-Up Information Sheet
for your signal type.
Absolute Pressure Output 3 (Terminals 4 and 6). This output is sourced (powered) by the MASS-tron II/CEM.
Review Factory Set-Up Information Sheet
for your signal type.
Analog Output 4 (Terminals 5 and 6). This output is sourced (powered) by the MASS-tron II/CEM.
0-10VDC: Minimum load resistance is 5000 ohms. Review Factory Set-Up Information Sheet
0-5VDC: Minimum load resistance is 2500 ohms. for your signal type.
Temperature Input (Terminals 7, 8, and 10). Follow the appropriate figure below for connecting a temperature input
signal.
Figure 4.4 Figure 4.5
AUTO-purge "Start" Signal (Terminals 11 and 13). Customer to provide momentary (0.5 to 10 second unpowered)
dry contact as notification of AUTO-purge cycle initiation (typically from "smart" relay). Upon receiving this signal,
transmitter hold will be activated.
External AUTO-cal Start (Terminals 12 and 13). Customer to provide momentary (0.5 to 10 second unpowered) dry
contact to initiate AUTO-cal cycle.
Input Power (Terminals 14, 15, and 16). Power required by MASS-tron II/CEM must be connected to Terminals 15
and 16. Earth ground should be connected to Terminal 14. When powering multiple units from one power source, polarity
must be maintained.
Low Flow Alarm (Terminals 21, 22, and 23). Customer to connect according to desired alarm logic. Figure 4.3
indicates de-energized (alarm off) state.

116-004-94.P65 (8-31-10)
4.5 – POWER/SIGNAL CONNECTIONS (con't)
AUTO-cal in Progress (Terminals 24, 25, and 26). Acknowledgment contact for customer use. See Section 5.12 for
contact logic.
AUTO-purge "IN PROGRESS" (Terminals 29 and 30). Acknowledgment contact for customer use. Contacts close
upon AUTO-purge cycle initiation, remain closed through the programmed Purge Duration.

116-004-94.P65 (8-31-10)
4.6 – INPUT/OUTPUT SELECTION
Selections of input and output signal types are made on the Jumper section of the I/O board, see Figure 5.2. Remove
top cover to gain access to the Jumpers. Figure 4.7 depicts the Jumper board and the pins associated with specific
input and output signal types.
Figure 4.7
Table 4.1 lists the identifier for each row of pins to be jumpered for a specific input or output signal type.
SIGNAL TYPE
4 to 20mADC 0 to 5 Volts 0 to 10 Volts
Analog Output (AO-1)

(Transmitter AUTO-cal Reporting) J10 J11 J12

(Temperature) J7 J8 J9

(Absolute Pressure) J4 J5 J6

(Selectable) J1 J2 J3
Analog Input (AI-1)

(Temperature) J16 J17 J18
Analog Input (AI-2)

(Not Used) J13 J14 J15
Table 4.1
The necessary jumpers have been installed at the Factory for customer specified inputs and outputs (see Factory Set-
Up Information Sheet). The availability of inputs and outputs depends on options purchased.
To change the signal type of an available input or output, remove all jumpers from the present signal type pins and install
them on the desired signal type pins.
Inputs have a single jumper covering two pins, and outputs have two jumpers covering four pins.
4.7 – DISPLAY CONTRAST ADJUSTMENT
To compensate for different ambient lighting conditions and viewing angles, the MASS-tron II/CEM display's contrast
can be adjusted for optimum visibility.
Contrast is adjusted using potentiometer R1 on CPU board (see Figure 5.1). To gain access to R1:
• Remove the two 10-32 screws from front cover and pull the cover straight up and to the right.
• Turn R1 clockwise to increase contrast (darken characters relative to background) and counterclockwise to decrease
contrast.

116-004-94.P65 (8-31-10)
MASS-tron II/CEM SECTION 5 – OPERATION
5 – OPERATION
5.1 – INTRODUCTION
The MASS-tron II/CEM has been configured and calibrated at the Factory to customer specified parameters which are
recorded on the MASS-tron II/CEM Factory Set-Up Information Sheet, included with the unit. Review this information
and verify that the MASS-tron II/CEM setup is correct for your applications. If any problems or discrepancies are
detected, contact Air Monitor's Customer Service Department at 1-800-AIRFLOW prior to proceeding.
5.2 – START-UP
1. After Installation has been verified in accordance with Section 4, turn power switch located at the lower left side to
the ON position (see Figure 4.1).
2. Display will briefly indicate:
MASS-tron II/CEM
Thanks for Choosing
AIR MONITOR
with the progressing from left to right.
Followed by:
MASS-tron II
Performing Auto-Zero
After approximately 10 seconds, and then return to Normal display mode, and green LED indicating "CPU Activated"
will flash rapidly (4 times per second). This is Normal operation mode and no further user interface is required. If,
however, user would like to verify configuration or change user controlled parameters, continue to Section 5.4
entitled "CONFIGURATION".
5.3 – NORMAL OPERATION
Under Normal operation the MASS-tron II/CEM's display will continuously indicate current process variables and other
parameters selected.
AUTO-zero. At periodical intervals* (see Factory Set-Up Information Sheet) the AUTO-zero cycle will be initiated.
When this occurs, the display will be frozen and all outputs will remain constant. During this cycle the "AUTO-zero in
Progress" LED will be lit.
This cycle will not occur if AUTO-zero has been turned OFF in configuration programming (see Section 5.10).
The AUTO-zero cycle can be manually activated by user (if ON in configuration programming) by simultaneously
pressing ESC and UP, then scrolling until Perform AUTO-zero is displayed, then press ENT.
If "AUTO-zero In Progress" LED remains on, continuously or flashes rapidly, refer to Section 8 - Troubleshooting for the
required action.

116-004-94.P65 (8-31-10)
5.3 – NORMAL OPERATION (con't)
AUTO-purge. AUTO-purge cycle will be activated at periodic intervals determined by the "smart" relay programming.
When activated, display will be frozen and all outputs will remain constant. During this cycle, the "AUTO-purge In
Progress" LED will remain lit. Length of cycle depends on purge duration and after-purge duration (see Factory Set-Up
Information Sheet).
This cycle will not occur if AUTO-purge has been turned OFF in configuration programming (see Section 5.11).
AUTO-cal. Every 24 hours* or when externally activated, the AUTO-cal cycle will be initiated. When this occurs, the
display will be frozen and all outputs will remain constant (Note: Transmitter/AUTO-cal Reporting Output 1 will vary
during the reporting phase of the AUTO-cal cycle. See Section 5.12 for more specific details).
During the AUTO-cal cycle, the MASS-tron II/CEM will first perform an AUTO-zero cycle which creates a zero differential
pressure across the transducer. Any zero signal error is measured and stored.
Upon completion of the AUTO-zero cycle, the MASS-tron II/CEM performs an AUTO-span cycle which creates a
percent (see Factory Set-Up Information Sheet) of full scale differential pressure across the transducer. Any span
signal error is measured and stored.
The remainder of the AUTO-cal cycle consists of: Start Report Delay; Zero Report Duration, In Between Report
Duration; and Span Report Duration – all of which have user selectable durations.
During the AUTO-cal cycle, the "AUTO-cal In Progress" LED will be lit.
The AUTO-cal cycle can be manually activated by user by simultaneously pressing ESC and UP, then scrolling until
Perform Auto-Calib. is displayed, then press ENT.
If the "AUTO-cal In Progress" LED remains lit after completion of the AUTO-cal cycle, the error between the input
reference pressure and the reference value (see Section 5.15) is 3% to 5%. If the LED flashes rapidly, the error is
greater than 5%. Refer to Section 8 – Troubleshooting for the required action.
Additionally, if the "AUTO-zero In Progress" LED remains lit or flashes rapidly after completion of the AUTO-cal cycle
(see AUTO-zero above for meaning) refer to Section 8 – Troubleshooting for the required action.
ALARMS. If alarm has been turned on in Configuration Programming and process conditions exist to activate the
alarm, the alarm relay will be energized (after set delay time).
*Note:
The interval clock for AUTO-zero, AUTO-purge, and AUTO-cal cycles is initiated when the MASS-tron II/CEM's power
switch is turned on. The time intervals (preset in Operator Set-Up menu) will then start their timing sequence.
To reset the interval clock, turn power off for a minimum of 10 seconds, then turn power back on. Interval clock will then
initiate at time zero.
Changing the interval selection in Operator Setup does not reset time clock.

116-004-94.P65 (8-31-10)
5.4 – CONFIGURATION
The MASS-tron II/CEM's onboard microprocessor controls Configuration: Operating parameter selection; input/output
activation and scaling, display scaling, and transducer calibration.
The customer can verify configuration and change certain parameters (within defined ranges) by entering the MASS-
tron II/CEM's Configuration mode. This is accomplished using the four pushbuttons located on the MASS-tron II/CEM's top
cover.
The type (i.e., 4-20mA, 0-5V, 0-10V) of available outputs can also be changed by jumper selections on I/O board (see
Section 4.6).
To gain access to the jumpers, remove two 10-32 screws on front cover and pull the cover straight up and swing to the
right..
CAUTION: With cover removed, ESD (electrostatic discharge) precautions should be observed at all times to
protect sensitive components.
Refer to Figure 5.1 for location of pushbuttons: UP, DN, ESC, ENT, and Figure 5.2 for location of jumper board.
Figure 5.1
Figure 5.2

116-004-94.P65 (8-31-10)
5.5 – PUSHBUTTON DEFINITION
In addition to Configuration programming, pushbuttons can be used for certain functions when in the Normal operation
mode. The following list describes the pushbutton function when in the Normal operation mode and in the Operator
Setup (programming).
When in Normal Operation Mode.
ESC + ENT Activates the Operator Setup menu.
ESC + UP Displays a list of Manual Actions available on the top line of the display. Use UP or DN to scroll
through selections.
The following list describes all possible actions. Those available depend on installed options.
– Turn On AutoSpan Vlv Output not held.

– Turn On AutoZero Vlv Output not held.
– Perform Auto-Zero Output held.
– Perform Auto-Calib. Output held.
UP + DN Displays software Version, W.O. #, S/N, and ID.
When in Operator Setup.
UP or DN Use to scroll to the desired Main Menu item.

Use to scroll to the value or mode within a Parameter.
ENT Enters user into specific selection sub-menu from Main Menu Selection.
Displays current setting of selected Parameter.
Enters the selected value or mode into memory.
ESC Use to exit Main Menu selection to avoid scrolling to "Return to MAIN MENU".
The following pushbutton combinations can be used to more quickly set user selected values (i.e. display zero and
span, K-factor, Scaling Values, etc.).
UP* + ESC Increase the second column digit.

DN* + ESC Decrease the second column digit.
UP* + DN Increase the third column digit. XXXXX
DN* + UP Decrease the third column digit. 2nd Column
UP* + ESC and DN Increase the fourth column digit. 3rd Column
DN* + ESC and UP Decrease the fourth column digit. 4th Column
*Must be pressed and held before other button(s) are pressed.
NOTE
Pushbuttons are momentary type and should be quickly pressed and released to
initiate desired change, unless otherwise instructed to press and hold.

116-004-94.P65 (8-31-10)
5.6 – CONFIGURATION PROGRAMMING
With power ON and initialization complete (see Section 5.2), simultaneously press ESC and ENT, and display will
indicate:
OPERATOR SETUP
Pressing ENT again will enter the user into the Main Menu of configuration programming. The display will indicate:
Operator Password
Selection

116-004-94.P65 (8-31-10)
5.6 – CONFIGURATION PROGRAMMING (con't)
By using UP and DN, the user can scroll through the following selections:
MAIN MENU SELECTION DESCRIPTION
Operator Password Selection Allows for the selection of a numeric password needed to gain further access to menu
items. Also allows for the password to be bypassed.
Transmitter Scaling & Configuration Allows for the configuration of process variable such as: Density Compensation ON/
OFF, Square root, process type, process minimum/ maximum/units, duct area, percent
lockdown, and Temperature & Pressure configuration. Also offers a Flow/D.P. calculator
that allows user to calculate maximum flow or differential pressure based on entered
variables.
Low Pass Filter Selection Selects amount of filtering applied to transducer output.
AUTO-zero Configuration Turns AUTO-zero function ON or OFF, and selects activation interval.
AUTO-purge Configuration Refer to "smart" relay manual for configuration information.
AUTO-cal Configuration Allows for the selection of internal/external activation, reference value, and configuration
of report sequence.
Alarm Configuration Turns alarm function ON or OFF. Allows selection of Setpoint, Deadband, and Alarm
Delay.
Controller Configuration Not installed with MASS-tron II/CEM.
Special Function Configuration Not installed with MASS-tron II/CEM.
K-Factor Configuration Turns K-Factor ON or OFF, and allows for the calculation or selection of gain and bias
values.
Display Configuration Allows for the configuration of Display Parameters and Filter.
Analog Output Configuration Allows for the selection of Analog Outputs 4 parameter.
Transducer Span Selection Allows for displaying the natural span of the installed transducer.
Transmitter Input Calibration Allows for the zeroing and spanning transmitter analog Inputs.
Transmitter Output Calibration Allows for the zeroing and spanning of transmitter analog Outputs.
Power Supply Calibration Allows for adjustment of power supply voltage.
Transducer Characterization Allows transducer characterization data to be entered when transducer is replaced.
Selection
Network Configuration Turns the Network ON or OFF, selection of input source.
Menu Inactivity Timeout Selection Allows for the selection a time after which the unit returns to normal operation if no
activity in the Operator Menu.
Exit User Setup Returns display to Normal operation.

116-004-94.P65 (8-31-10)
5.6 – CONFIGURATION PROGRAMMING (con't)
At any time while in the Main Menu, User can return to Normal operation mode by pressing ESC or scrolling to:
EXIT and pressing ENT.

Operator Setup
Once the desired Selection is displayed, its sub-menu can be entered by pressing ENT.
To better understand the process of Configuration Programming, arrows with pushbutton designations have been included
on the following flow chart of AUTO-zero Configuration. This will aid in the navigation of the Configuration Programming
Process.
Operator Setup Main Menu
Enter Enter
Auto-Zero Off/On Auto-Zero Off/On Up or Down will alternate
Auto-Zero Configuration Selection ON between ON & OFF
Escape Enter or
Escape
Down Up
Enter
Escape Up or Down wil increase
Auto-Zero Interval Auto-Zero Interval
or decrease in 1 hour
Selection 1 Hour increments up to 24 hrs.
Enter or
Escape
Down Up Down Up
Enter or
Escape Return to
MAIN MENU
Auto-Purge Configuration
This example of navigation is similar for all Main Menu selections.
Note: All selections that are available for further configuration programming will have an "arrow" symbol displayed
in the right side of the display field. Those that are not available for further configuration programming will
not have the arrow symbol displayed and will display NOT INSTALLED beneath the selection description.
Example:
Network
Not Installed
The remainder of this Section details steps to verify or change Configuration Programming of all Main Menu
Selections.

116-004-94.P65 (8-31-10)
5.7 – OPERATOR PASSWORD SELECTION
User can select numeric password or bypass password requirement. Note: Units are sipped from the Factory with
the password set to 1,111 and bypassed.
Operator Password Selection Default selection shown. Available selections:
- EXIT Operator Setup - Select Password Selection

Select Password
Operator Password Select - Bypass Password? Selection 0 to 9,999
- Return to Main Menu
1,111
- Trans. Scaling & Config.
Bypass Password?
NO or YES
YES
Return to
MAIN MENU
1. While in Main Menu, use UP or DN to scroll to: Operator Password

Selection
2. Press ENT to enter Operator Password Selection menu. Display will indicate: Process
Configuration
3. Press ENT and display will indicate current password (1,111).
4. Use UP or DN to change password. Once desired password is displayed, press ENT. New password will be
stored in memory and display will return to Operator Password Selection menu as in Step 2.
Note: If user desired not to change the password and return to Operator Password Selection menu, press
ESC. Unit will remain programmed as it was originally.
5. Use UP or DN to select remaining parameters to be changed.
6. Follow Step 4 to make any changes to parameters.
7. To return to Main Menu, select Return to MAIN MENU in Standard Display Configuration menu and press ENT.

116-004-94.P65 (8-31-10)
5.8 – TRANSMITTER SCALING & CONFIGURATION
This Main Menu selection is where all application specific data is entered to configure the MASS-tron II/CEM for a
unique application. Data is entered in sub-menu, Process Configuration, and as applicable, sub-menus, Temperature
Configuration and Absolute Pressure Configuration. Typical data includes: Process Type, Process Minimum/Maximum,
Density Compensation ON/OFF, Temperature Range, Absolute Pressure Range, Duct Area/Units, etc.
Note: Factory has entered data in this section based on customer supplied information. Data can be reviewed and
verified by scrolling through the individual menu items or reviewing the Factory Set-Up Information Sheet.
Review this information BEFORE making any changes, as they can have a significant effect on the operation of
the MASS-tron II/CEM.
Under a fourth sub-menu, Calculator for Max Diff. Pres. or Flow, user can calculate either maximum flow or maximum
differential pressure (D.P.) when operating parameters have changed.
Each sub-menu will be addressed separately.

116-004-94.P65 (8-31-10)
5.8 – TRANSMITTER SCALING & CONFIGURATION (con't)

Trans. Scaling & Configuration
- EXIT User Setup - Process Configuration
 Trans. Scaling & Config. - Temperature Configuration
Process Configuration
- Low Pass Filter Selection - Absolute Pressure Configuration
Default selection shown . Available selections:
- Calc. for Max Diff Pres or Flow 1
- Return to MAIN MENU Density Comp Density Comp Off/On
Off / On Selection ON or OFF
1 Available only if Square Root is ON in ON
Process Configuration.
Square Root Off /On Square Root Off / On

Selection 2 ON ON or OFF
Process Type Transmitter Flow

Process Type
or
Selection 3 Transmitter Flow TransmitterVelocity
Process Units Process Units See UNITS list for

Selection FLOW SCFM available selections
Process Format Process Format See FORMAT list for

Selection FLOW XX,XXX SCFM available selections
Process Minimum Process Minimum Depends on

Process
Selection FLOW 0 SCFM Type and Format
Process Maximum Process Maximum Depends on

Process
Selection FLOW 10,000 SCFM Type and Format
Duct Area Units Duct Area Units Sq. Feet; Sq. Inches
Sq. Meters; or
Selection 4 Square Feet 4 Sq. Centimeters
0.0000 - 3.2500
Duct Area Range Duct Area Range 0.000 - 32.500
Selection 4 0.00 - 325.00 Sq Ft 0.00 - 325.00
0.0 - 3250.0
Duct Area 0.0000

Duct Area to
Selection 4 10.00 Sq Ft 3250.0 Sq. Ft.
Temperature Units Temperature Units

°F, °C, °R or °K
Selection °F
BarometricPresUnits Barometric PresUnits in.Hg, psia, kPa,

Selection in.Hg mbars or mm WC
Output Lockdown Output Lockdown 0% to 100.00%

Selection 3 10.00 % FS Output in 0.01 increments
2 Available only if Density

Exits to Trans. Compensation is OFF.
EXIT Scaling & 3 Not available if Square
Configuration Menu Root is OFF. If Square Root
is OFF, Process Type is
Differential Pressure (D.P.).
4 Available only if Process
Type is Transmitter Flow.
Available units depends on
Process Type selected.

116-004-94.P65 (8-31-10)
1. While in Main Menu, use UP or DN to scroll to: Transmitter Scaling

and Configuration
2. Press ENT to enter Transmitter Scaling & Configuration menu. Display will indicate: Process
Configuration
3. Press ENT to enter the Process Configuration sub-menu. Display will indicate: Density Comp. Off/On
Selection
4. Press ENT and display will indicate current setting of Density Compensation (OFF or ON).
5. Use UP or DN to change setting. Once desired setting is displayed, press ENT, new setting will be stored in
memory and display will return to Process Configuration sub-menu as in Step 3.
Note: If user desires not to change the setting and return to the Process Configuration sub-menu, press ESC.
Unit will remain programmed as it was originally.
6. Use UP or DN to select remaining parameters to be changed within the Process Configuration sub-menu.
See the follow Units Lists for the available Process Units selections for the appropriate Process Type.
See the following Format List for the available Process Format selections.
8. To return to the Transmitter Scaling & Configuration menu, select EXIT in the Process Configuration sub-menu
and press ENT.
Note: If Process Minimum is selected to be a value greater than zero (0), Transmitter Output 1 will not increase
until the actual process exceeds this selected value. This is known as "Zero Suppression".
Zero Suppression (Process Minimum) can be set up to 60% of the Process Maximum selected.
Display of process is not affected by this selection, and will indicate the actual process value.
If Analog Output 2, 3 and/or 4 is selected to represent TRANSMITTER, it will act the same as Transmitter
Output 1.

116-004-94.P65 (8-31-10)

UNITS LIST For Process Type – Flow
UNIT OF MEASUREMENT DISPLAY
cubic feet per second CFS
cubic feet per minute CFM
N cubic feet per hour CFH
O liters per second l/s
T
liters per minute l/m
E
liters per hour l/hr
1 cubic meters per second m3/s
cubic meters per minute m3/m
cubic meters per hour m3/hr
Actual cubic feet per second ACFS
N
O Actual cubic feet per minute ACFM
T Actual cubic feet per hour ACFH
E Actual liters per second Al/s
S Actual liters per minute Al/m
1 Actual liters per hour Al/hr
& Actual cubic meters per second Am3/s
2 Actual cubic meters per minute Am3/m
Actual cubic meters per hour Am3/h
Percent %
Standard cubic feet per second SCFS
Standard cubic feet per minute SCFM
Standard cubic feet per hour SCFH
Standard liters per second Sl/s
Standard liters per minute Sl/m
Standard liters per hour Sl/hr
Standard cubic meters per second Sm3/s
Standard cubic meters per minute Sm3/m
N Standard cubic meters per hour Sm3/h Notes:
O
Normal liters per second Nl/s
T
Normal liters per minute Nl/m 1. All units listed are
E
available if Density
S Normal liters per hour Nl/hr
Compensation is OFF.
Normal cubic meters per second Nm3/s
1 Normal cubic meters per minute Nm3/m 2. Only these units are
&
Normal cubic meters per hour Nm3/h available if Density
3
pounds per second Compensation is ON.
lb/s
pounds per minute lb/m
pounds per hour lb/hr
Tons per hour T/hr
Tons per day T/day
grams per second gm/s
kilograms per second kg/s
kilograms per minute kg/m
kilograms per hour kg/hr

116-004-94.P65 (8-31-10)
UNITS LIST
for Process Type – Velocity
feet per second FPS

feet per minute FPM
feet per hour FPH
meters per second m/s
N meters per minute m/m
O
T meters per hour m/hr
E Actual feet per second AFPS
1 Actual feet per minute AFPM

Actual feet per hour AFPH
Actual meters per second Am/s
Actual meters per minute Am/m
Actual meters per hour Am/hr
Standard feet per second SFPS
Standard feet per minute SFPM
N Standard feet per hour SFPH
O
Standard meters per second Sm/s
T
E Standard meters per minute Sm/m
S
Standard meters per hour Sm/hr
1 Normal meters per second Nm/s
&
2 Normal meters per minute Nm/m
Normal meters per hour Nm/hr
Percent %
Notes:
1. All units listed are available if Density Compensation is OFF.

2. Only these units are available if Density Compensation is ON.

116-004-94.P65 (8-31-10)
UNITS LIST
for Process Type – Differential Pressure
inches of water column in.WC

inches of mercury in.Hg
pounds per square inch, gauge psig
Pascals Pa
kilo Pascals kPa
bars bars
millibars mbars
millimeter of water column mm WC
millimeter of mercury mm Hg
kilograms per square meter kg/m2
Percent %
FORMAT LIST
.0XXXXX (0 to .025000)
0.XXXXX (0 to 0.25000)
X.XXXX (0 to 2.5000)
XX.XXX (0 to 25.000)
XXX.XX (0 to 250.00)
X,XXX.X (0 to 2,500.0)
XX,XXX (0 to 25,000)
XXX,XX0 (0 to 250,000)
XXXX,X00 (0 to 2500,000)
XXXX,000 (0 to 9999,000)

116-004-94.P65 (8-31-10)
Temperature Configuration
Default selection shown. Available selections:
Temperature Temperature On/Off

ON or OFF
Off/On Selection 2 ON
Input Linearization Input Linearization

ON or OFF
Selection OFF
Thermocouple TypeE
Temperature Thermocouple Type J
Temperature Type
Thermocouple TypeK
Type Selection 6 Thermocouple TypeK Themocouple Type T
100  Platinum RTD
-50 to +50°F
Minimum Temp. Minimum Temp. -50 to +10°C
Selection 0°F 410 to 510°R
223 to 283°K
Min. plus 50 to 2000°F

Maximum Temp. Maximum Temp. Min. plus 30 to 1090°C
Selection 500°F Min. plus 50 to 2460°R
Min. plus 30 to 1300°K
-50 to 2000°F
Default Temp. Default Temp. -50 to 1090°C
Selection 7 250°F 410 to 2460°R
223 to 1300°K
Default Temperature
Temp. Fault Output Temp. Fault Output
DEFAULTTEMPERATURE Drive Output High 8
Selection
Drive Output Low 9
Exits to Trans. 2 Available only if Density Compensation is OFF.

EXIT Scaling & 6 Available only if Input Linearization is ON.
Configuration Menu
7 Default Temperature is used when a faulty
temperature signal is received.
8 Output will increase to 10% above max.
9 Output will decrease to 10% below min.
9. While in Transmitter Scaling & Configuration menu, use UP or DOWN to scroll to: Temperature
Configuration
10. Press ENT to enter the Temperature Configuration sub-menu.
If Density Compensation is ON (see Process Configuration above), display will indicate: Input Linearization
Selection
If Density Compensation is OFF display will indicate: Temperature Off/On

Selection
11. Press ENT and display will indicate current selection of applicable menu from Step 10.

116-004-94.P65 (8-31-10)
memory and display will return to the Temperature Configuration sub-menu as in Step 10.
Note: If user desires not to change the setting and return to the Temperature Configuration sub-menu, press
ESC. Unit will remain programmed as it was originally.
13. Use UP or DN to select remaining parameters to be changed within the Temperature Configuration sub-menu.
15. To return to the Transmitter Scaling & Configuration menu, select EXIT in the Temperature Configuration sub-
menu and press ENT.
Absolute Pressure Confguration

Absolute Pres Off/On Absolute Pres Off/On

ON or OFF
Selection 2 ON
8.00 to 50.00" Hg
4.00 to 25.00 psia
Min. Abs Pres. Min. Abs. Pres.
28.00 to 170.00 kPa
Selection 24.00" Hg
280.0 to 1700.0 mbars
204.0 to 1300.0 mm Hg
Min. + 8.00 to 80.00" Hg

Min. + 4.00 to 39.00 psia
Max. Abs. Pres. Max. Abs. Pres.
Min. + 28.00 to 270.00 kPa
Selection 32.00" Hg
Min. + 280.0 to 2700.00 mbars
Min. + 204.0 to 2030.0 mm Hg
Exits to Trans.
Exit Scaling & 2 Available only if Density Compensation
Configuration Menu is OFF.
16. While in Transmitter Scaling & Configuration menu, use UP or DN to scroll to: Absolute Pressure
Configuration
17. Press ENT to enter the Absolute Pressure Configuration sub-menu.
If Density Compensation is ON (see Process Configuration above), display will indicate: Min Abs. Pressure
Selection
If Density Compensation is OFF (see Process Configuration above), display will indicate: Abs. Pressure Off/On
Selection
18. Press ENT and display will indicate current selection of applicable menu from Step 17.

116-004-94.P65 (8-31-10)
memory and display will return to the Absolute Pressure Configuration sub-menu as in Step 17.
Note: If user desires not to change the setting and return to the Absolute Pressure Configuration sub-menu,
press ESC. Unit will remain programmed as it was originally.
20. Use UP or DN to select remaining parameters to be changed within the Absolute Pressure Configuration
sub-menu.
22. To return to the Transmitter Scaling & Configuration menu, select EXIT in the Absolute Pressure Configuration
sub-menu and press ENT.

116-004-94.P65 (8-31-10)

User should not need to use the following Calculator unless:
a. Process parameters have changed and new Differential Pressure or Flow values are needed.
b. Mid-point operating Differential Pressure or Flow values are wanted.
c. It is desired to implement a single-point density compensation for process temperature and/or absolute pressure
that is significantly different than standard conditions (68ºF and 29.92" Hg).
Values entered in this section will have no effect on normal operation unless user enters YES in the Update Flow/
Operating Span Value menu item (see below).
Calculator For Max Diff. Pres. or Flow12

Calculate D.P. / Flow DIFF. PRES.

Calculate D.P. / Flow
or
Selection DIFF. PRES.
FLOW
Diff. Pressure Diff. Pressure 0.000 to 25.000 inWC

Selection 13 1.000 in. WC in 0.001 increments
Standard Temp. Standard Temp. 0 to 100ºF

Selection 68°F * in 1º increments
Process Temp. Process Temp. -50 to 2000°F

Selection 68°F * in 1° increments
Static Pressur Units in WC, in.Hg, psig, Pa,

Static Pressur Units kPa, bars, mbars,
Selection in.WC mm WC, mmHg, kg/m2
Process Static Pres. Process Static Pres. -295.0 to 1,630.0 in.WC

Selection 0.0 in.WC 14 in 0.01 increments
Bar.Pres or Elevat'n Bar.Pres or Elevat'n BAROMETRCPRESSURE

Selection BAROMETRICPRESSURE or ELEVATION
Barometric Pressure Barometric Pressure 20.00 to 32.00 in.Hg

Selection 14 29.92 in.Hg * in 0.01 increments
Elevation Elevation 0 to 10,000 Feet or

Selection 14 0 Feet * 0 to 3,048 Meters
Continued on next page

116-004-94.P65 (8-31-10)
Continued from next page
Wet / Dry Flow Basis Wet / Dry Flow Basis

DRY or WET
Selection DRY
Percentage Water Percentage Water 0.00 to 50.00 %

Selection 0.00 % in 0.01 increments
Dry Molecular Weight Dry Molecular Weight 0.000 to 65.000

28.966 Lb/Lb-Mole Lb/Lb-Mole
Selection in 0.001 increments
Pitot Tube Coefic. Pitot Tube Coefic. 0.01 to 1.00

Selection 1.00 in 0.01 increments
Calculate Flow Calculate Flow

Value 13 XXXXX CFM
Calculate Diff. Pres Calculate Diff. Pres

Value 15 XXXXX in.WC
Update Flow Update Flow

NO or YES
Value 13 NO
Update Operating Span Update Operating Span

NO NO or YES
Diff. Press. Value 15
Reset Calculation Reset Default Values NO or YES

Default Values NO
12 Calculator uses parameters entered in Process Configuration

Exits to Trans.
(ie.Type, Max., Area, Units, etc.) as necessary to perform calculation.
EXIT Scaling & Steps in this Section marked with * indicate values or choices
Configuration Menu previously made in Process Congiuration.
13 Available only with Calculate Flow.
Return to 14 Depends on selection immediately above.
MAIN MENU 15 Available only with Calculate D.P.

116-004-94.P65 (8-31-10)
As an example of how to utilize the calculator, the following shows how to change the Operating Span if the process
temperature is 150ºF.
23. While in Transmitter Scaling & Configuration menu, use UP or DN to scroll to: Calculator for Max
Diff. Pres. or Flow
24. Press ENT to enter the Calculator for Max Diff. Pres. or Flow sub-menu. Calculate D.P./Flow
Display will indicate: Selection
25. Press ENT and display will indicate: Calculate D.P./Flow

DIFF. PRES.
26. Press ENT and then UP twice and display will indicate: Process Temperature
Selection
27. Press ENT and use UP button until temperature reads 150ºF.
28. Press ENT and scroll to: Calculate Diff. Pres

Value
29. Press ENT and a new value for Differential Pressure will be displayed.
30. Press ENT and then UP and display will read: Update Operating Span
Diff. Pres. Value
31. Press ENT, scroll to YES and press ENT, display will return to that shown in Step 30, and new operating span
will be stored in memory.
Note: If during this step, display indicated CAL. SPAN NOT UPDATED NAT. SPAN TOO LOW or HIGH, new
span is less than 40% or greater than 100% of the natural span of the transducer installed. User should
contact Factory for further assistance (see section 10.0).
32. To return to the Transmitter Scaling & Configuration menu, select EXIT in the Calculator for Max Diff. Pres. or
Flow sub-menu and press ENT.
33. To return to the Main Menu, select Return to MAIN MENU in the Transmitter Scaling & Configuration menu
and press ENT.

116-004-94.P65 (8-31-10)
5.9 – LOW PASS FILTER SELECTION
User can select level of filtering applied to the transducer output*. Levels are 0 to 8, with 0 representing no filtering,
1 representing minimal filtering (0.5 sec time constant), and 8 representing maximum filtering (64 sec time
constant).
*This filtering affects all subsequent outputs, displays, special function, alarms, etc., that utilize the transducer output.

- Trans. Scaling & Config. Low Pass Filter 0 (none) to
Low Pass Filter Selection
- Auto-Zero Configuration
1 (Minimum) 8 (Maximum)
1. While in Main Menu, use UP or DN to scroll to: Low Pass Filter

Selection
2. Press ENT and display indicates current setting of Low Pass Filter; 0 (none) to 8 (Maximum).
3. Use UP or DN to change setting. Once desired setting is displayed, press ENT and new setting will be stored in
memory and display will return to Main Menu.
Note: If user desires not to change the setting and return to Main Menu, press ESC. Unit will remain
programmed as it was originally.

116-004-94.P65 (8-31-10)
5.10 – AUTO-zero CONFIGURATION
User can turn AUTO-zero function ON or OFF, and select activation interval.

Auto-Zero Configuration
- Low Pass Filter Selection - Auto-Zero Off / On Selection
Auto-Zero Off / On
 Auto-Zero Configuration - Auto-Zero Interval Selection ON or OFF
- Auto-Purge Configuration - Return to MAIN MENU ON
Auto-Zero Interval 1 to 24 hours

2 Hour in 1 hr. increments
Return to
MAIN MENU
1. While in Main Menu, use UP or DN to scroll to: Auto-Zero

Configuration
2. Press ENT to enter AUTO-zero Configuration menu. Display will indicate: Auto-Zero Off/On
Selection
3. Press ENT and display will indicate current setting of AUTO-zero (OFF or ON).
memory and display will return to AUTO-zero Configuration menu as in Step 2.
Note: If user desires not to change the setting and return to AUTO-zero Configuration menu, press ESC. Unit
will remain programmed as it was originally.
7. To return to Main Menu, select Return to MAIN MENU in AUTO-zero Configuration menu and press ENT.

116-004-94.P65 (8-31-10)
5.11 – AUTO-purge CONFIGURATION
Refer to "smart" relay manual for configuration information.
- Auto-Zero Configuration
Auto-Purge Configuration See I, O & M Manual
- Auto-Cal Configuration

116-004-94.P65 (8-31-10)
5.12 – AUTO-cal CONFIGURATION
User can select method of AUTO-cal activation (Internal and External or External Only), and set the following values:
Reference Value Selection. Allows for the selection of the AUTO-cal span report level in percent full scale (% FS).
Start Report Delay Selection. Allows for the selection of the duration of the Start Report Delay phase of the AUTO-
cal cycle. This period of time is adjustable from 20 to 300 seconds and during this time, Output #1 and display will be
held at last value prior to AUTO-cal initiation. This duration includes the 10 seconds for zero error measurement (T0 to
T1 , Figure 5.3) and 10 seconds for span error measurement (T1 to T2 , Figure 5.3).
Zero Report Duration Selection. Allows for the selection of the duration of the Zero Report phase of the AUTO-cal
cycle. This period of time is adjustable from 0 to 300 seconds and during this time, Output #1 will represent the value
of zero error (if any). Display will remain frozen with last value prior to AUTO-cal initiation. Also during this period,
AUTO-cal Relay will be energized. This is the time between T3 and T4 in Figure 5.3.
Between Report Duration Selection. Allows for the selection of the duration of the In Between Report phase of the
AUTO-cal cycle. This period of time is adjustable from 0 to 300 seconds and during this time, Output #1 will drop to its
minimum value. Display will remain frozen, and AUTO-cal relay will de-energize. This is the time between T4 and T5 in
Figure 5.3.
Span Report Duration Selection. Allows for the selection of the duration of the Span Report phase of the AUTO-cal
cycle. This period of time is adjustable from 0 to 300 seconds and during this time, Output #1 will represent transmitter
output with the reference value (% FS) selected (see above) as an input pressure. Display will remain frozen, and
AUTO-cal relay will energize. This is the time between T5 and T6 in Figure 5.3.
At the end of the AUTO-cal cycle (T6), Output #1 and display will return to normal process monitoring, and AUTO-cal
relay will de-energize.
Note: If Xmit D.P. and Report is selected for Output #4, output will be identical to Output #1 during the AUTO-cal cycle.
Figure 5.3

116-004-94.P65 (8-31-10)
5.12 – AUTO-cal CONFIGURATION (con't)

Auto-Cal Configuration
- Auto-Purge Configuration - Auto-Cal Activation Selection
Auto-Cal Configuration - Reference Value Selection Auto-Cal Activation INTERNAL&EXTERNAL
- Start Report Delay Selection INTERNAL& EXTERNAL or EXTERNAL ONLY
- Alarm Configuration
- Zero Report Duration Select.
- Between Report Duration Sel.
- Span Report Duration Select. Reference Value 0 to 100% FS D.P.
- Return to Main Menu 70% FS D.P. in 1% increments
Start Report Delay 20 to 300 seconds

60 Seconds in 1 sec increments
Zero Report Duration 0 to 300 seconds

Btwn Reprt Duration 0 to 300 seconds

Span Reprt Duration 0 to 300 seconds

Return to
Main Menu
1. While in Main Menu, use UP or DN to scroll to: Auto-Purge

Configuration
2. Press ENT to enter AUTO-purge Configuration menu. Display will indicate: Auto-Purge Off/On
Selection
3. Press ENT and display will indicate current setting of AUTO-purge (OFF or ON).
4. Use UP or DN to change setting. Once desired setting is displayed, press ENT. New setting will be stored in
memory and display will return to Auto-purge Configuration menu as in Step 2.
Note: If user desires not to change the setting and return to AUTO-purge Configuration menu, press ESC. Unit
7. To return to Main Menu, select Return to MAIN MENU in AUTO-purge Configuration menu and press ENT.

116-004-94.P65 (8-31-10)
5.13 – ALARM CONFIGURATION
User can turn Alarm function ON or OFF, and set the following values:
Low Setpoint: Selected value of transmitter span, below which an alarm condition will exist. Value is selected in
same units as transmitter format.
Alarm Deadband: Value that transmitter signal has to reach above before an activated alarm will reset. Value is
selected in same units as transmitter format.
Alarm Delay: Time between an alarm condition existing and alarm activation. Adjustable between 0.0 and 10.0
minutes in 0.1 minute increments.

Alarm Configuration Default selection shown. Available selections:
- Alarm 1 Off / On Selection
- Alarm 1, Low Setpt Selection Alarm 1 Off / On
- Auto-Cal Configuration OFF or ON
Alarm Configuration - Alarm 1 Dead Band Selection OFF
- Controller not installed - Alarm 1 Delay Selection
- Return to MAIN MENU
Depends on
Alarm1, Low Setpt Process
250 [units] Type and Format
Depends on
Alarm 1 Dead Band Process
0 [units] Type and
Format
Alarm 1 Delay 0.0 to 10.0 Min.

5.0 Min. in 0.1increments
Return to
MAIN MENU

116-004-94.P65 (8-31-10)
5.13 – ALARM CONFIGURATION (con't)
1. While in Main Menu, use UP or DN to scroll to: Alarm

Configuration
2. Press ENT to enter Alarm Configuration menu. Display will indicate: Alarm 1 Off/On
Selection
3. Press ENT and display will indicate current setting of Alarm 1 (OFF or ON).
memory and display will return to Alarm Configuration menu as in Step 2.
Note: If user desires not to change the setting and return to Alarm Configuration menu, press ESC. Unit will remain
7. To return to Main Menu, select Return to MAIN MENU in Alarm Configuration menu and press ENT .
5.14 – CONTROLLER CONFIGURATION
- Alarm Configuration Controller not

Controller Not Installed installed on
- Special Func. Not Installed
MASS-tron II / CEM
5.15 – SPECIAL FUNCTION CONFIGURATION
Special Function not

- Controller Not Installed
Special Func. Not Installed
installed on
- K-Factor Configuration MASS-tron II / CEM

116-004-94.P65 (8-31-10)
5.16 – K-FACTOR CONFIGURATION

Caution
In the majority of applications, the use of a K-Factor is neither required nor desirable.
Before using the K-Factor feature, contact the Service Department (see Section 10) to review
the application and obtain assistance in determining the K-Factor gain and bias values.
User can turn K-Factor function ON or OFF, calculate a K-Factor gain and bias based on measured data, or select a K-
Factor gain value and K-Factor bias value. The K-Factor gain is a number applied as a multiplier to the differential
pressure and the K-Factor bias is an offset added to the differential pressure. Note: If K-Factor is ON, Process
displays will have an asterisk (*) after the description (i.e. FLOW*).
K- Factor Configuration
- Special Function Config - K - Factor Off/On Selection
K- Factor Off/On
 K - Factor Configuration 1 - K - Factor Type Selection OFF or ON
OFF
- Display Configuration - Calculate K-Factor? Selection 2
- Numbr of Data Points Selection 3
- Measured Point 1 (2,3) Selection 3 ST LINE BEFORE SQ RT
K- Factor Type ST LINE AFTER SQ RT
1 Not available if Process Type is D.P. - Reference Point 1 (2,3) Selection 3 POLYNOM AFTER SQ RT
ST LINE BEFORE SQ RT
(see Transmitter Scaling & Config.) - Perform Calculation 3 PWR CURV AFTER SQ RT
- Coefficient A (B,C,D,E,F,G) Selection 4

- K - Factor Exponent Selection 5
Calculate K-Factor?
- K - Factor Gain Selection 5 NO or YES
NO
- K - Factor Bias Selection 5
- Display Max D.P. 2
One Pair
- Return to MAIN MENU Numbr of Data Points
Two Pair
One Pair
2 Not available if K-Factor Type is Polynomial. Three Pair
3 Available only if YES is selected in Calculate

Uses Process Units
K-Factor? Measured Point 1(2,3) & Format Selected
4 Available only if K-Factor Type is Polynomial.
1,000 CFM in Process Config.
5 Available only if NO is selected in Calculate

K-Factor? and depends on Type of K-Factor. Uses Process Units
Reference Point 1(2,3)
& Format Selected
1,000 CFM in Process Config.
GAIN: 1.000 For

ST LINE BEFORE or
BAIS: 0.00% AFTER SQ RT
For
GAIN: 1.000
POWER CURVE AFTER
EXPO: 1.0000 SQ RT
Coef A: +0.00000E+00 Allows selection of Coef

A, B,C,D,E,F,G
K- Factor Exponent 0.500 to 2.000

X.XXXX 0.0001 increments
K-Factor Gain 0.300 to 5.000 *

X.XXX 0.001 increments
K-Factor Bias -25.00 to25.00% or

X.XX% in 0.01 increments
Max. Diff. Pressure Value based

calculated or
X.XXXXX in. WC selected Gain / Bias
Return to *Available range depends

MAIN MENU on operating span versus
natural span.

116-004-94.P65 (8-31-10)
5.16 – K-FACTOR CONFIGURATION (con't)
1. While in Main Menu, use UP or DN to scroll to: K-Factor

Configuration
2. Press ENT to enter K-Factor Configuration menu. Display will indicate: K-Factor Off/On
Selection
3. Press ENT and display will indicate current setting of K-Factor (OFF or ON).
memory and display will return to K-Factor Configuration menu as in Step 2.
Note: If user desires not to change the setting and return to K-Factor Configuration menu, press ESC. Unit will
remain programmed as it was originally.
7. To return to Main Menu, select Return to MAIN MENU in parameter menu and press ENT.

116-004-94.P65 (8-31-10)
5.17 – ENHANCED DISPLAY CONFIGURATION
User can select display parameter, for lines 2, 3, 4, and 5. Also, each line can have a level of filtering, 0 through 4 (4
is maximum) selected by User.
Operator Setup Main Menu Enhanced Display Config.
Default selection shown.
- LINE 1 Available selections:
- K-Factor Configuration - LINE 2 LINE 1 LINE 1
Enhanced Display Config. 0 (None) to
- LINE 3 - FILTER FILTER
- Analog Output Configuration 0 (None) 4 (Maximum)
- LINE 4 - EXIT
- LINE 5
- Return to MAIN MENU LINE 1
EXIT
LINE 2
LINE 2 see Parameter
-PARAMETER
Parameter List for selection
-DIFF. PRES UNITS 1 DIFF. PRESSURE for lines 2, 3 & 4
-SET CUSTOMTEXT2
-FILTER 3 LINE 2 in.WC, in.Hg,
-EXIT psig, Pa, kPa, bars,
DIFF. PRES. UNITS mbars, mm WC,
1 Available only if Parameter is in.WC mm Hg, kg/m 2
DIFF. PRESSURE.
2 Available only if Parameter is
see ASCII
CUSTOM TEXT. LINE 2 Character Chart for
3 Not avail if Parameter is SET CUSTOM TEXT selection
CUSTOM TEXT.
LINE 2
0 (None) to
FILTER
4 (Maximum)
0 (None)
LINE 2
EXIT
LINE 3
same as LINE 2
LINE 4
same as LINE 2
LINE 5
same as LINE 2
Return to MAIN
MENU
1. While in Main Menu, use UP or DN to scroll to: Enhanced Display
Configuration
2. Press ENT to enter Enhanced Display Configuration menu. Display will indicate: LINE 1
3. Press ENT to enter Setup menu. Display will indicate: LINE 1

FILTER

116-004-94.P65 (8-31-10)
5.17 – ENHANCED DISPLAY CONFIGURATION (con't)

4. Press ENT, and display will indicate current setting of the filter [0 (None), 1 (Minimum), 2, 3, or 4 (Maximum)].
memory and display will return to Enhanced Display Configuration menu as in Step 3.
Note: If user desires not to change the setting and return to Enhanced Display Configuration menu, press ESC.
Unit will remain programmed as it was originally.
6. Press UP and display will indicate: LINE 1

EXIT
7. Press ENT then UP and display will indicate: LINE 2
8. Press ENT and display will indicate: LINE 2

PARAMETER
9. Press ENT and display will indicate current parameter selected to display on Line 2 (see Parameter List at the
end of this section for available selections).
10. Use UP or DN to scroll to desired parameter. Press ENT and parameter will be stored in memory and display
will indicate as in Step 8.
Note: If user desires not to change the setting and return to Setup menu, press ESC. Unit will remain
11. If CUSTOM TEXT was selected and ENT pressed in Step 10, proceed to Step 20. For other parameters, continue
with Step 12.

FILTER
Note: Filter selection will not be available if selected parameter is ALARM SETPOINT.
13. Press ENT and display will indicate current Filter setting selected for Line 1 [0 (None), 1 (Minimum), 2, 3, or 4
(Maximum)].
14. Use UP or DN to scroll to desired filter setting. Press ENT and filter setting will be stored in memory and display will
indicate as in Step 12.

EXIT

116-004-94.P65 (8-31-10)
17. Repeat Steps 8 through 16 for Line 3, 4, and 5. The only differences being the change of Line # in the display.
18. After Line 5 has been set, Step 16 will yield a display: Return to
MAIN MENU
19. Press ENT to return to Main Menu.
20. If Custom Text was selected and ENT pressed in Step 10, (for any line 2, 3, 4), press UP and display will indicate:
LINE 2
SET CUSTOM TEXT
21. Press ENT , display will indicate: LINE 2 Cursor indicates position to be set.
SET CUSTOM TEXT There are 20 positions available to hold
custom text.
22. Use UP or DN to scroll through available characters (see ASCII Chart at the end of this section for available
characters).
23. When desired character is displayed, press ENT, character will be stored and cursor will advance one position to
the right.
24. Repeat Steps 22 and 23 for all 20 positions. When position 20 is entered, user will be exited back to display as
in Step 20.

EXIT
27. Repeat Steps 8 through 16 for Line 3, 4, and 5. The only differences being the change of Line # in the display.
Note: In "Set Custom Text" mode, the pushbuttons can be used in the following combinations to facilitate
programming:
ESC + UP: Moves position cursor to the right, one position at a time.
ESC + DN: Moves position cursor to the left, one position at a time.
ESC + ENT: Exits "Set Custom Text". Does not enter any changes to the display since the last time ENT was
pressed.
UP + DN: Jumps up five characters at a time, to the desired character.
DN + UP: Jumps down five characters at a time, to the desired character.

116-004-94.P65 (8-31-10)
PARAMETER LIST for Lines 2, 3, 4, and 5

DISPLAY IN
PARAMETER "NORMAL" MODE
NONE
DIFF. PRESSURE D. PRESS
TRANSMITTER VELO 1 VELO.
TEMPERATURE TEMP.
ABSOLUTE PRESSURE ABS PR
PERCENT OF PROCESS (Display will indicate process type
selected in Process Configuration.)
ALARM LOW SETPOINT 2 LO SP
CUSTOM TEXT
1
Available only if Transmitter Flow is selected as Process Type.
2
Available only if Alarm Function has been installed.
ASCII Character Chart

! * 3 < E N W ` i r {
" + 4 = F O X a j s |
# ' 5 > G P Y b k t }
$ - 6 ? H Q Z c l u 
% . 7 @ I R [ d m v 
& / 8 A J S ¥ e n w
' 0 9 B K T ] f o x
( 1 : C L U ^ g p y
) 2 ; D M V - h q z

116-004-94.P65 (8-31-10)
5.18 – ANALOG OUTPUT CONFIGURATION
User can select which process variable Analog Output 4 represents.
Process variables available for output are:

– Transmitter Differential Pressure
– Transmitter Differential Pressure and AUTO-cal Report
– Transmitter Flow
– Temperature
– Absolute Pressure

Analog Output Config.
NO OUTPUT
- Display Configuration - Output 4 Selection TRANSMITTER
Output 4
Analog Output Config. - Return to Main Menu TRANSMITTER D.P.1
- Transducer Span Selection NO OUTPUT TEMPERATURE
ABS. PRESSURE
XMIT D.P. & REPORT
1 Only if Square Root is ON in

Return to Process Configuration.
MAIN MENU
1. While in Main Menu, use UP or DN to scroll to: Analog Output

Configuration
2. Press ENT to enter Analog Output Configuration menu. Display will indicate: Output 2
Selection
3. Press ENT and display will indicate current setting of Analog Output #Output 4 (NO OUTPUT, TRANSMITTER,
TRANSMITTER D.P., TEMPERATURE, ABS. PRESSURE, XMIT DP & REPORT).
memory and display will return to Analog Output Configuration menu as in Step 2.
Note: If user desires not to change the setting and return to Analog Output Configuration menu, press ESC. Unit
5. To return to Main Menu, select Return to MAIN MENU in Analog Output Configuration menu and press ENT.

116-004-94.P65 (8-31-10)
5.19 – TRANSDUCER SPAN SELECTION
Displays the transducer's natural span and operating span. The natural span represents the maximum process pres-
sure that the transducer can accept. The displayed natural span is for user/technician reference only and should not be
changed unless a new transducer of different natural span has been installed.
The operating span represents the calculated process pressure for a specific application, and can be adjusted 40% to
100% of the natural span.
Available selections:
Transducer Span Selection Default selection shown.
0.05, 0.10, 0.25, 0.50,
- Analog Output Configuration 0.75, 1.00, 1.50, 2.00,
- Xdcr Natural Span Selection Xdcr Natural Span 2.50, 3.00, 5.00, 10.00,
 Transducer Span Selection - Xdcr Operating Span Selection 0.25 In. WC 15.00, 25.00, 50.00,
- Transmitter Input Calib. - Return to MAIN MENU 100.00, 150.00, 200.00,
or 250.00
Xdcr Operating Span Adjustable from 40% to

100% of selected Natural
0.2500 In. WC Span.
Return to
MAIN MENU
1. While in Main Menu, use UP or DN to scroll to: Transducer Span

Selection
2. Press ENT to enter Transducer Span Selection menu. Display will indicate: Xdcr Natural Span
Selection
3. Press ENT and display indicates the natural span of the installed transducer (0.05, 0.10, 0.25, 0.50, 0.75, 1.00,
1.50, 2.00, 2.50, 3.00, 5.00, 10.00, 15.00, 25.00, 50.00, 100.00, 150.00, 200.00 or 250.00 IN w.c.).
memory and display will return to Main Menu.
Caution: Only change setting if a transducer of different natural span has been installed.

116-004-94.P65 (8-31-10)
5.20 – TRANSMITTER INPUT CALIBRATION
See Section 6.3 – Calibration for details on Transmitter Input Calibration.

Transmitter Input Calib.
- Transducer Zero
- Transducer Span Selection - Transducer Span
 Transmitter Input Calib. - Abs. Pressure Zero
See Calibration
- Transmitter Output Calib. - Abs. Pressure Span
- Temperature Zero Instructions
- Temperature Span
- Return to Main Menu
5.21 – TRANSMITTER OUTPUT CALIBRATION
See Section 6.4 – Calibration for details on Transmitter Output Calibration.

Transmitter Output Calib.
- Transmitter Input Calib. - Output 1 Zero

Transmitter Output Calib. - Output 1 Span
- Power Supply Calibration - Output 2 Zero
- Output 2 Span See Calibration
- Output 3 Zero Instructions
- Output 3 Span
- Output 4 Zero
- Output 4 Span
5.22 – POWER SUPPLY CALIBRATION
User can adjust power supply Voltage to an optimum value. The voltage has been adjusted at the Factory and should
not require adjustment.
- Transmitter Output Calib. Set to 7.000 +-0.100 See Calibration

Power Supply Calibration 7.000 VDC Instructions
- Xdcr Characterizat'n Select
1. While in Main Menu, use UP or DN to scroll to: Power Supply

Calibration
2. Press ENT and display will indicate current power supply voltage on line 2. Set To 7.000 ± 0.100
7.000 VDC
3. If supply voltage is less than 6.900V or greater than 7.100V, adjust R36 on I/O Board (see Figure 5.2) until
acceptable voltage reading is displayed on line 2.
4. When done, press ENT to return to Main Menu.

116-004-94.P65 (8-31-10)
5.23 – TRANSDUCER CHARACTERIZATION SELECTION
Allows user to enter unique transducer characterization data when the transducer has been changed.
CAUTION: – User should not make any changes to the data entered in the following menu items.
– This data has been entered by the Factory for the specific transducer installed in the unit.
– Only if the transducer is replaced by the user should new data be entered.
– This new data along with instructions will be provided with the new transducer from the Factory.
Operator Setup Main Menu Xdcr Character. Selection
- Data Point 1 Selection Default selection shown. Available selections:

- Power Supply Calibration - Data Point 2 Selection
- Data Point 3 Selection Data Point 1 -250 to 250 in
 Xdcr Characterizat'n Select - Data Point 4 Selection 0 increments of 1.
- Network Selection - Data Point 5 Selection
Data Point 2 2250 to 2750 in
2,500 increments of 1.



Return to
MAIN MENU

116-004-94.P65 (8-31-10)
MASS-tron II/CEM
5.24 – NETWORK CONFIGURATION
Operator can turn network communications ON or OFF, select source, and assign IP addresses.

Network Configuration 1 Default selection shown. Available selections:
- Network Off/On Selection

- Xdcr Characterizat'n Select
- Xmit In Sig Source Selection
Network Off / On
On or Off
Network Configuration - IP Addr - Octet 3 Selection Off
- Menu Inactivity Timeout Select - IP Addr - Octet 4 Selection
1 Available only with Network option.

Xmit In Sig Source Transmitter I / O
Transmitter I / O Network
IP Addr - Octet 3 Octet 3 adjustable

192.168.001.101 from 001 to 254
IP Addr - Octet 4 Octet 4 adjustable

192.168.001.101 from 001 to 255
Return to
MAIN MENU
1. While in Main Menu, use UP or DN to scroll to: Network

Configuration
2. Press ENT to enter Network Configuration menu. Display will indicate: Network Off/On
Selection
3. Press ENT and display will indicate current setting of Network (OFF or ON).
memory and display will return to Network Configuration menu as in Step 2.
Note: If user desires not to change the setting and return to Network Configuration menu, press ESC. Unit will
remain programmed as it was originally.
7. To return to Main Menu, select Return to MAIN MENU in Network Configuration menu and press ENT.

116-004-94.P65 (8-31-10)
5.25 – MENU INACTIVITY TIMEOUT SELECTION
Allows user to select a time (minutes) after which the unit returns to Normal operation if no activity in the Operator
Menu.
Operator Se tup Main M enu
- Network Selection. OFF or

M enu Inactivity
Menu Inactivity Timeout Select 1 to 30 minutes
- Exit Operator Setup
10 Minutes
in 1 minute increments
1. While in Main Menu, use UP or DN to scroll to: Menu Inactivity

Timeout Selection
2. Press ENT and display will indicate current timeout value (1 to 30 minutes or OFF).
3. Use UP or DN to change timeout value. Once desired value is displayed, press ENT. New setting will be stored
in memory and display will return to Main Menu.

116-004-94.P65 (8-31-10)
MASS-tron II/CEM SECTION 6 – CALIBRATION
6 – CALIBRATION
This section will detail steps necessary to calibrate the MASS-tron II/CEM. Calibration is accomplished using the four
programming push buttons detailed in Section 5.
This section can be accomplished with MASS-tron II/CEM mounted in its operating location or at a test bench in a
calibration lab.
If calibrated at a test bench, MASS-tron II/CEM should be positioned in the same attitude as in its operating location.
6.1 – REQUIRED EQUIPMENT
1. Digital Manometer capable of reading to the nearest 0.001" w.c.

2. Digital Multimeter.
3. Absolute Pressure gauge capable of reading 0 to 40" Hg.
4. Voltage/Current generator.
5. Source of clean, dry instrument air.
6. Adjustable low pressure regulator, such as AMC "Low Pressure Air Source" or equal.
7. Vacuum pump with regulator.
8. Temperature Simulator.
9. Pressure Regulator.
6.2 – PREPARATION
1. Turn MASS-tron II/CEM Power switch OFF (see Figure 4.1).

2. Remove Low and High pressure signal lines to the MASS-tron II/CEM.
3. Remove all signal wires connected to terminals 1 through 10 (see Figure 4.3).
4. Prepare test equipment as shown in Figure 6.1.
5. Turn Power switch ON.
Figure 6.1

116-004-94.P65 (8-31-10)
6.3 – TRANSMITTER INPUT CALIBRATION
6.3.1 Transducer Calibration
Minimum and maximum full scale differential pressure will be applied to the MASS-tron II/CEM, unit will be programmed
to recognize these pressures as zero and span for transmitter input calibration.
1. While in Main Menu, scroll to: Transmitter Input

Calibration
2. Press ENT, and display will indicate: Transducer Zero

Calib: 0.00 in.WC

-- Push ENTER --

Settle Time:4 Sec
Display will count down to 0, after which it will indicate: Input Zero Done
-- Push ESCAPE --
5. Press ESC and then UP, display will indicate: Transducer Span
Calib: X.XX in.WC
6. Apply input pressure (as read on manometer) to the High port of the MASS-tron II/CEM. Adjust pressure to
equal the transducer natural span value, which is indicated on the display.
7. Press ENT, and display will indicate: Transducer Span

-- Push ENTER --
8. Press ENT, and display will indicate: Transducer Span

Settle Time:4
Display will count down to 0, after which it will indicate: Input Span Done
-- Push ESCAPE --
Note: If pressure input is less than 40% or greater than 110% of transducer's natural span value (see
Factory Set-Up Information Sheet), display will indicate:
Bad Input Span

-- Push ESCAPE --
If this occurs, check input pressure (as read on manometer), and readjust as necessary. Press ESC and
repeat Steps 6 through 8.
9. Press ESC.
10. Remove input pressure from High port on MASS-tron II/CEM.

116-004-94.P65 (8-31-10)
6.3 – TRANSMITTER INPUT CALIBRATION (con't)
6.3.2 Absolute Pressure Calibration.
With minimum and maximum absolute pressure applied, MASS-tron II/CEM will be programmed to recognize
these values for Density Compensation.
1. Prepare test equipment as shown in Figure 6.2. Have vacuum pump preset to approximately the required
minimum pressure (see Factory Set-Up Information Sheet).
Figure 6.2
2. While in Transmitter Input Calib., scroll to: Abs. Pressure Zero

Calib: 24.00 in.WC
3. Start vacuum pump and adjust (as read on gauge) to minimum absolute pressure value, which is indicated
on the display.
4. Press ENT, and display will indicate: Abs. Pressure Zero

-- Push ENTER --
5. Press ENT, and display will indicate: Abs. Pressure Zero

Settle Time:4
-- Push ESCAPE --

116-004-94.P65 (8-31-10)
6.3.2 (con't)
Note: If zero input is less than 80% or greater than 120% of Absolute Pressure minimum input (see
Factory Set-Up Information Sheet), display will indicate:
Bad Input Span
-- Push ESCAPE --
If this occurs, check input pressure (as read on gauge), and readjust as necessary. Press ESC and repeat
Steps 4 through 5.
6. Press ESC and then UP, display will indicate: Abs. Pressure Span
Calib: 36.00 in.Hg
7. Prepare test equipment as shown in Figure 6.3.
Figure 6.3
8. Adjust input pressure (as read on gauge) to the maximum absolute pressure value, which is indicated on
the display.
9. Press ENT and display will indicate: Abs. Pressure Span

-- Push ENTER --
10. Press ENT, and display will indicate: Abs. Pressure Span
Settle Time:4
-- Push ESCAPE --

116-004-94.P65 (8-31-10)
6.3.2 (con't)
Note: If span input is less than 80% or greater than 120% of Maximum Pressure input (see Factory Set-Up
Information Sheet), display will indicate:
Bad Input Span
-- Push ESCAPE --
If this occurs, check input pressure (as read on gauge), and readjust as necessary. Press ESC and repeat
Steps 9 through 10.
11. Press ESC.
12. Remove test equipment.

116-004-94.P65 (8-31-10)
6.3.3 Temperature Calibration. Follow these steps if Temperature was selected as a parameter in Section 5.8.
1. While in Transmitter Input Calib, scroll to: Temperature Zero

Calib: XXXºF
2. If temperature signal is provided by temperature device, connect a voltage/current generator across Terminals
8 and 10 (see Figure 4.4). If temperature signal is powered by MASS-tron II/CEM, connect a loop powered
temperature simulator across Terminals 7 and 8 (see Figure 4.5).
3. Adjust temperature signal for minimum value of temperature input value which is indicated on the display.
4. Press ENT, and display will indicate: Temperature Zero

-- Push ENTER --
5. Press ENT, and display will indicate: Temperature Zero

Settle Time:4
-- Push ESCAPE --
6. Press ESC and then UP, display will indicate: Temperature Span
Calib: XXXºF
7. Adjust temperature signal for maximum value of temperature input value which is indicated on the display.
8. Press ENT, and display will indicate: Temperature Span

-- Push ENTER --
9. Press ENT, and display will indicate: Temperature Span

Settle Time:4
-- Push ESCAPE --
Note: If span input is less than 80% or greater than 120% of Temperature maximum input (see Factory
Set-Up Information Sheet), display will indicate:
Bad Input Span
-- Push ESCAPE --
If this occurs, check input signal and readjust as necessary. Press ESC and repeat Steps 7 through 9.
10. Press ESC .
11. Remove test equipment.

116-004-94.P65 (8-31-10)
6.4 – TRANSMITTER OUTPUT CALIBRATION
1. Scroll Main Menu to: Transmitter Output

Calibration
2. Press ENT, and display will indicate: Output 1 Zero
3. Press ENT, and display will indicate: Output 1 Zero

Perform Calibration
4. Connect a DMM set for type and scale of Transmitter Output 1 (see Factory Set-Up Information Sheet) across
terminals 1 and 3 on MASS-tron II/CEM (see Figure 4.3).
Note: If the output is 4-20mA, a load resistance should be in series with the DMM. This can be accomplished by
connecting the actual process load or a resistor of similar value to the actual process load.
DMM should be reading minimum value; 0.00 ± 0.01 volts or 4.00 ± 0.01mA.
5. If DMM is reading out of tolerance, use UP or DN to adjust MASS-tron II/CEM output for an acceptable DMM
reading.
Depending on DMM's selected range, the UP or DN button may need to be pressed and held for a period of time
before any change occurs in the DMM's display. To speed up changes in output, pushbutton combinations can
be used. The following chart lists these combinations along with the associated change in output type.
OUTPUT TYPE
PUSHBUTTON COMBINATION 4-20mA 0-5VDC 0-10VDC
UP only +0.001mA +0.3mV +0.6mV

DN only -0.001mA -0.3mV -0.6mV
UP* + ESC +0.01mA +0.003V +0.006V
DN* + ESC -0.01mA -0.003V -0.006V
UP* + DN +0.1mA +0.03V +0.06V
DN* + UP -0.1mA -0.03V -0.06V
UP* + ESC* and DN +1.0mA +0.3V +0.6V
DN* + ESC* and UP -1.0mA -0.3V -0.6V
*Must be pressed and held before other button(s) are pressed.

116-004-94.P65 (8-31-10)
6.4 – TRANSMITTER OUTPUT CALIBRATION (con't)
6. Once an acceptable zero reading is obtained, press ENT and then UP and display will indicate:
Output 1 Span
7. Press ENT, and display will indicate: Transmitter Span

Perform Calibration
8. With DMM still connected as in Step 4, reading should be at maximum value; 10.00 ± 0.01 volts, 5.00 ± 0.01 volts,
or 20.00 ± 0.01mA.
9. If DMM is reading out of tolerance, use UP or DN to adjust MASS-tron II/CEM output for an acceptable DMM
reading.
10. Once an acceptable span reading is obtained, press ENT and then UP and display will indicate.
Output 2 Zero
11.Repeat Steps 3 through 10 for other Outputs. For Temperature Output 2, connect DMM across terminals 2 and 3;
for Absolute Pressure Output 3 across terminals 4 and 6, and for Analog Output 4 across terminals 5 and 6 (see
Figure 4.5).
12. Press UP until display indicates: Return to

MAIN MENU
13. Press ENT and scroll Main Menu to: EXIT

Operator Setup
14. Press ENT and MASS-tron II/CEM will return to Normal mode of operation.

116-004-94.P65 (8-31-10)
6.5 – AUTO-span PRESSURE REFERENCE CALIBRATION
1. Disconnect tubing at output of AUTO-span Pressure Reference.
2. Connect manometer to output of AUTO-span Pressure Reference (see Figure 6.4).
3. Using coarse adjustment, adjust pressure as read on gauge to 9.0 ± 1.0 psi (tap gauge to eliminate any hysteresis).
4. Using reference adjustment, adjust reference pressure as read on manometer to desired percentage of full scale
input pressure (see Factory Set-Up Information Sheet).
5. Remove manometer and reconnect tubing removed in Step 1 above.
Figure 6.4

116-004-94.P65 (8-31-10)
MASS-tron II/CEM SECTION 7 – MAINTENANCE
7 – MAINTENANCE
The MASS-tron II/CEM is a solid state device having few mechanical parts requiring special periodic maintenance. The
following maintenance steps are not requirements, but guidelines for establishing a maintenance program for your
specific installation.
Operating experience should be used to set frequency of specific types of maintenance.
7.1 – CLEANLINESS
– Periodically inspect MASS-tron II/CEM for build-up of dust and debris.

– Keep field wiring terminal strips clean to preclude shorting between terminals.
– Verify condensation (or other sources of liquids) are not present inside the MASS-tron II/CEM.
7.2 – MECHANICAL
– Verify pressure signal connections are secure.

– Inspect pressure signal lines for any cracks or leaks.
– Verify mounting hardware is secure.
7.3 – ELECTRICAL
– Periodically inspect all wiring to the MASS-tron II/CEM for good connections and absence of corrosion.
7.4 – CALIBRATION
– MASS-tron II/CEM should have calibration verified annually as a minimum.

116-004-94.P65 (8-31-10)
MASS-tron II/CEM SECTION 8 – TROUBLESHOOTING
8 – TROUBLESHOOTING
Personnel should be familiar with the operation of the MASS-tron II/CEM (see Section 5) before performing any
troubleshooting.
Note: Prior to performing any troubleshooting, turn power switch OFF. After 10 seconds, turn power switch ON. If
problem still exists, proceed with troubleshooting steps.
Problem Solution
No Display and "CPU – Verify input power is present at the correct voltage as listed on label and connected to
Activated" LED is not lit. Terminals 15 and 16.
– Verify power switch is in the ON position.
– Check fuse F2 (see Figure 5.2 for location).
– Replace I/O Board.
No output or incorrect output – Review Factory Set-Up Information Sheet for type of output.
(Transmitter Output 1) and – Check terminal strip wiring for proper installation.
display responding correctly – Verify jumpers are correct for desired type of output (see Section 4.6).
with process change. – Perform Transmitter Output Calibration (see Section 6.4).
No output or incorrect output – Verify pressure signal lines are connected correctly.
(Transmitter Output 1) and – Check for leaky or obstructed lines between MASS-tron II/CEM and process sensor.
display not responding or – Check for kinked internal signal pressure lines in transmitter base.
correctly with process – Replace Transducer.
change. – Replace CPU Board.
No output or incorrect output. – Verify correct output is selected (see Section 5.18).
(Analog Output 2, 3 or 4). – Verify correct input is applied for process application.
– Verify jumpers are correct for desired type of output (see Section 4.6).
– Check wiring for proper installation.
– Verify menu configuration setup is correct for process application or special function.
AUTO-zero Function – Verify AUTO-zero is ON and interval is properly set (see Section 5.10).
is not working. – Replace I/O Board.
"AUTO-zero in Progress" – Zero value measured during AUTO-zero cycle is between 90 and 100% of span. Transmitter
LED is continuously lit. Input Calibration should be performed as soon as possible (see Section 6.3).
– Replace CPU Board.
"AUTO-zero in Progress" – Zero value measured during AUTO-zero cycle is greater than 100% of span. Transmitter
LED is flashing rapidly. Input Calibration should be performed immediately (see Section 6.3).
– Replace Transducer.
"AUTO-cal In Progress" LED – Verify input pressure is correct for the reference value set in Section 5.12 (see Section 6.5
is continuously lit. for calibration procedure).
– Recalibrate Transmitter Zero and Span (see Section 6.3.1).
"AUTO-cal In Progress" LED – Verify input reference pressure is correct for the reference value set in Section 5.12 (see
is rapidly flashing. Section 6.5 for calibration procedure).
– Recalibrate Transmitter Zero and Span (see Section 6.3.1).
If after following the Troubleshooting steps the MASS-tron II/CEM continues to operate
improperly, contact the Service Department for further assistance (see Section 10).

116-004-94.P65 (8-31-10)
MASS-tron II/CEM SECTION 8 – TROUBLESHOOTING
8 – TROUBLESHOOTING (con't)
Personnel should be familiar with the operation of the MASS-tron II/CEM (see Section 5) before performing any
troubleshooting.
Problem Solution
AUTO-cal Report Timing is – Verify AUTO-cal configuration.

incorrect.
AUTO-cal function not – Verify AUTO-cal activation is set for correct operation (see Section 5.12).
working at all. – Verify wiring, if externally activated.
AUTO-purge Function is – Verify AUTO-purge is on, interval and activation are properly set (see Section 5.11).
not working. – Check for proper terminal strip wiring and connections (see Section 4.5).
Alarm not working. – Verify that Alarm is ON and setpoint is set to correct value (see Section 5.13).
– Check for proper terminal strip wiring and connections (see Section 4.5).
"CPU Activated" LED is not – Turn power switch OFF and back ON.
flashing – Replace CPU Board.
"CPU Activated" LED is – Replace CPU Board.

flashing, display has
characters but is not
functioning.
Temperature output is at – Check Temperature input for open circuit between temperature device and MASS-tron II/
minimum, and display (if CEM's terminal strip.
used) says Bad Temp. – Verify temperature device is connected correctly (see Figure 4.4 or 4.5).
– Verify jumpers are correct for desired type of input (see Section 4.6).
Absolute pressure – Verify pressure gauge is an Absolute Pressure Gauge.

calibration display indicates – Check for signal line leaks.
"Bad Input Zero" or "Bad
Input Span".
Temperature output and – Verify Temperature input signal from temperature device is correct.
display (if used) have an – Verify correct linearization has been selected (see Section 5.8).
error of > 5%.
"Unreliable" is displayed – Process signal is outside of –10% to +110% of the calibrated process range.
on Line 1 of the display.
"Unreliable" is displayed – Temperature input signal is outside of –10% to +110% of calibrated Temperature Range.
on Line selected to display
Temperature.
"Unreliable" is displayed – Absolute Pressure input signal is outside of –10% to +110% of calibrated Absolute
on Line selected to display Pressure Range.
Absolute Pressure.
Unable to access – If the password has changed from the factory default of 1,111 and forgotten,
Operator Setup Operator can access the Password Selection Menu by sequentially pressing
UP, DN, UP, and ESC.
If after following the Troubleshooting steps the MASS-tron II/CEM continues to operate
improperly, contact the Service Department for further assistance (see Section 10).
116-004-94.P65 (8-31-10)
SECTION 9 – PARTS LIST
MASS-tron II/CEM
9 – PARTS LIST
The following drawing with part numbers lists components of the MASS-tron II/CEM that are easily replaced by the user.
When contacting the Customer Service Department about parts, please have the applicable Factory Set-Up Information
sheet available for reference. To inquire about price and availability of a specific part number, please contact the
Customer Service Department at:
Phone: 1-707-544-2706
1-800-AIRFLOW
Fax: 1-707-526-2825

116-004-94.P65 (8-31-10)
SECTION 9 – PARTS LIST
MASS-tron II/CEM
9 – PARTS LIST
The following drawing with part numbers lists components of the MASS-tron II/CEM that are easily replaced by the user.
When contacting the Customer Service Department about parts, please have the applicable Factory Set-Up Information
sheet available for reference. To inquire about price and availability of a specific part number, please contact the
Customer Service Department at:
Phone: 1-707-544-2706
1-800-AIRFLOW
Fax: 1-707-526-2825

116-004-94.P65 (8-31-10)
MASS-tron II/CEM SECTION 10 – CUSTOMER SERVICE
10 – CUSTOMER SERVICE
10.1 – CUSTOMER SERVICE/TECHNICAL SUPPORT
Air Monitor Corporation provides in-house technical support for our products:
Monday through Friday

7 am to 5 pm (pst)
Phone: 707-544-2706 or 1-800-AIRFLOW
Fax: 707-526-2825
Additionally, on-site technical assistance is available. Before contacting the Customer Service Department, please
ensure any applicable troubleshooting steps outlined in Section 8 have been performed.
10.2 – REPAIRS/RETURNS
If after contacting the Customer Service Department it is determined that equipment will require return to Air Monitor
Corporation for further repair, a Return Authorization number will be issued by the Customer Service Department. A
Return Authorization with shipping instructions will be sent via facsimile.
Equipment to be returned to Air Monitor Corporation should be returned in its original shipping container if possible. If
this is not possible, ensure equipment is packaged sufficiently to protect it during shipment.
CAUTION
All damage occurring during transit is the Customer's responsibility.
List the Return Authorization (R/A) number on the packing list and clearly mark this number on the outside of each
shipping container.
Costs associated with return of equipment to Air Monitor Corporation are the customer's responsibility regardless
whether the repair/return is under warranty.
10.3 – WARRANTY REPAIRS/RETURNS
Once the Customer Service Department determines that the equipment repair is under warranty, the item will be
repaired and returned to the customer at no charge.
10.4 – NON-WARRANTY REPAIRS/RETURNS
Customer will be invoiced for all parts and labor required for the repair of equipment. Return shipping charges will also
be added to invoice.
10.5 – FIELD SERVICE
Requests for field service should be made to the Customer Service Department, who will coordinate sending a technician
to customer's site.
Phone: 707-544-2706 or 1-800-AIRFLOW
Fax: 707-526-2825
Upon completion of work, technician completes a Field Service Report and gives a copy to the customer. Field service
is charged on a daily basis and all travel expenses are also added to customer's invoice.

116-004-94.P65 (8-31-10)

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Air Monitor Corporation MASS-tron II/CEM - IO&M Manual

INSTRUMENT WARRANTY ...................................................................................................................... i

SECTION 1 – GENERAL INFORMATION

1.1 DESCRIPTION ................................................................................................................................ 1

SECTION 2 – PERFORMANCE SPECIFICATIONS

2.1 TRANSMITTER ............................................................................................................................... 2

3.1 OPERATOR SETUP MENU ............................................................................................................ 3

4.1 RECEIVING AND INSPECTION ....................................................................................................... 5

Air Monitor Corporation MASS-tron II/CEM - IO&M Manual

5.1 INTRODUCTION ............................................................................................................................ 12

6.1 REQUIRED EQUIPMENT .............................................................................................................. 51

SECTION 7 – MAINTENANCE ............................................................................................................... 60

SECTION 8 – TROUBLESHOOTING .................................................................................................61-62

SECTION 9 – PARTS LIST ................................................................................................................63-64

SECTION 10 – CUSTOMER SERVICE .................................................................................................. 65

Air Monitor Corporation MASS-tron II/CEM - IO&M Manual

NOTICE OF PROPRIETARY RIGHTS

This document contains confidential technical data, including

Air Monitor Corporation i MASS-tron II/CEM - IO&M Manual

Air Monitor Corporation 1 MASS-tron II/CEM - IO&M Manual

2.1 – TRANSMITTER 2.3 – INPUTS/OUTPUTS

LED's indicate CPU Activated, AUTO-zero in Progress,

Air Monitor Corporation 2 MASS-tron II/CEM - IO&M Manual

3.1 – OPERATOR SETUP MENU

3.2 – 40CFR75 COMPLIANT

3.3 – AIR DENSITY CORRECTION

3.4 – TRANSMITTER HOLD

3.5 – AUTOMATIC ZEROING

3.6 – AUTO-purge MANAGEMENT

Air Monitor Corporation 3 MASS-tron II/CEM - IO&M Manual

3.8 – DATA DISPLAY

3.10 – FLOW/DIFFERENTIAL PRESSURE CALCULATOR

3.11 – NETWORK (option)

3.12 – MULTIPLE OPERATING POWER SELECTIONS

Air Monitor Corporation 4 MASS-tron II/CEM - IO&M Manual

4.1 – RECEIVING AND INSPECTION

Refer to applicable drawings for mounting the MASS-tron II/CEM.

Air Monitor Corporation 5 MASS-tron II/CEM - IO&M Manual

4.4 – PROCESS CONNECTIONS

Mass Flow Transmitter

Air Monitor Corporation 6 MASS-tron II/CEM - IO&M Manual

4.4 – PROCESS CONNECTIONS (con't)

Air Monitor Corporation 7 MASS-tron II/CEM - IO&M Manual

4.5 – POWER/SIGNAL CONNECTIONS

* USED ONLY WHEN AN OPTION IS PURCHASED

Air Monitor Corporation 8 MASS-tron II/CEM - IO&M Manual

4.5 – POWER/SIGNAL CONNECTIONS (con't)

Figure 4.4 Figure 4.5

Air Monitor Corporation 9 MASS-tron II/CEM - IO&M Manual

4.5 – POWER/SIGNAL CONNECTIONS (con't)

Air Monitor Corporation 10 MASS-tron II/CEM - IO&M Manual

4.6 – INPUT/OUTPUT SELECTION

Analog Output (AO-1)

Analog Output (AO-2)

Analog Output (AO-3)