AUGUST 1958

WELDING

ORC:
a) ya &

IN THIS ISSUE

Applications of Magnetic-Flux Gas-Shielded Arc Welding

Inert-Gas Welding of Silicon and Aluminum Bronze

Casting Weldments in a Petroleum Refinery

Evaluation of Spot Welds Through Primers and Sealers

Diffusion Bonding Below 1000° F

Melting Rate and Metal Transfer in Gas-Shielded Welding

Control of Porosity in High-Nickel-Alloy Welds

Effect of Welding Speed on Strength of 6061-14 Aluminum Joints... .

Influence of Ferrite Banding on Impact Properties of Steel

Material Rating Based on True Stress-Strain Properties

Table of Contents

Editorial

Index to Advertisers

©
 “The man

*on
the job

, CUTTING TORCHES

AND TIPS

with new natural and propane preheat

Remember, Victor torches perform best when you use genuine Vict
cutting tips. Order from your Victor dealer now and cut your cost
with Victor cutting tips

VICIOR EQUIPMEN] COMPANY

Mfr f welding & cutting equipment; high presu re and large volume gas regula
for welding ng rods, blasting nozz balt & tungsten castings; straightline and shay

844 Folsom St., San Francisco 7 + 3821 Santa Fe Avenue, Los Angeles 58
1145 E. 76th St., Chicago 19
Menzie Vr y-Ow jDsidiary
 It’s easy to

Ch Cont Ne eee ee welder a)

ln one

are
velding

welding

ert gas ®
lding HOBART ic-0c 5»
: “” weioar

HOBART BROS. CO
Box WJ-88, TROY, OHIO « Ph. FE2-1223 ) . \ —
: ’ Detention ile
HOBART with th oa
COM De fit é un

HOBART
ADI-364
YES

YES

4 DI-364-S
00 Amp)
el ADI-264-S
(200 Amp)

ELECTRIC AUTOMATIC
MOTOR DRIVE WELDING HEAD
 here is an additional line every welding

supply distributor can handle profitably

whether or not you are now handling our line of welding and flame
cutting apparatus these many air-gas torches will be of interest to
you and can be handled by you at a desirable profit. Our brochure
No. 8 illustrates and describes equipment which is noncompetitive
but supplementary. here isa partial
list of torches and
operations listed
mh aout Bro hieare
ribbon flame burn
for thre | {=s blowe
and others
crosstires for all
fuel ases and eithe
compressed iit in
prure oxveen
small beneh blo
pipes tor labor
tories. radio
technicians
electricians.
orthodontists
and others
air-gas mixerslor
many purposes and
in all capacitie-
fine nee le val
all “170
a modern aleohol
blow pipe for havin
heat treating of
moldin compounds
Is natural gas scheduled to replace a manufactured gas in your smoothin wax
territory? If so. we have something of special interest to you and surfacesor workin
with pl istics
vour Gas Company. If this conversion has been made in the past.
cannon tires 4
we have equipment your customers will be interested in. We have can use many tu
ke signed. produced and used torches and other items for the con vases with iro}
oxVv ven
trol of flammable gases since L910: and we have cooperated with
small ais is
gas manufacturers and public utility companies for many vears. lor hand aor hve rhe hh
Please look at the column to your right for a partial listing of some ise
of the torches our brochure illustrates and describes in a colorful preheatin torches
in all sizes and
and interesting manner... write for it today Capar ities

it’s made by

[National
tolifernia
Less than 1% rejection by X-ray

with

-| 7018

ALL POSITION IRON POWDER

LOW HYDROGEN ELECTRODES

AT

KAISER STEEL CORPORATION

Fabricating Division

Montebello, Calif.

Because of the size and weight (approx.

13.3 tons each) many of the welds were
made in the vertical position.

Se ; ay

- i Alloy Rods Company

f IRNIA

NO FINER ELECTRODES MADE... ANYWHERE

For details, circle No. 4 on Reader Information Card
Here’s a NEW WELDING TORCH that’s

WATERTIGHT... buitt for HEAVY-DUTY SERVICE

... yet weighs only | OUNCES!

This new Hensrarc HW-18 Hand Welding Torch weigh-

only 7 ounces. making it easy for vou to handle. I
tiring | hie spree ial oOne-prece Water ¢ ooling ( hanne | elimil-
nates sources of leakage. And it’s made for rugged. heavy
duty “(TV ICE

_—

———_
SSS

YOU GET BETTER SHIELDING

WITH LESS GAS
Tr

GIVES YOU RUGGED SERVICE

LEAKPROOF
Molded. one-

@ Wise ram sho ‘ 4 3

prot one-piece water V4 a3 EASY, MORE ECONOMICAL
ooling pa ige 3 \y \}\ MAINTENANCE
LiInpt new HELIARG Coll collet bodie
HW Hand Welding
I

Hecrarnc HW-18 Toreh! For i}

pon today. Or call vour dis- |
t LINDE offiee. LINDE COMPANY. \
n Carbide Corporation. $0 East t2nd \
N.Y. Offices in other principal
‘ nada Linde Company Divi-ion of
L nien Carbide Canada Limited
poo o eer ee OO Oe ee oe + i
Dept LINDE COMPANY. Divi-i of LCE C ; ; ARGON SHUT-OFF VALVE
0) East 42nd Street. New York 1 7 . N. ¥
Optional
here and hen Lean es |
HEL IARe 3
U
>
|
| FOR THE BEST IN
j ELECTRIC WELDING
| LOOK TO
|
bem ems aman aman an enanananananananansananal
 TECHNICAL PAPERS
ITEMS AND REPORTS

PRACTICAL WELDER
AND DESIGNER

SOCIETY AND
RELATED EVENTS

WELDING
RESEARCH
SUPPLEMENT

Published for thre advance-

rmientt of thre SCrTernce and
art oft weldin hy thre
frnerican Helding Societs
 This cracked iron housing

begged for retirement

Good to keep in mind | and on hand

Booklet gives complete data

The International Nickel Company

\ 4.
ANCO,
a |

m= INCO WELDING PRODUCTS

ELECTRODES + WIRES + FLUXES
No 6 on Read
THE

W E L D N G AWS PROGRESS AND PROGRAM

JOURNAL

ng Journal
ingermar

1 Haydock
Herbr jckK
McCracker
Oehler
W. Place
v Scherer
E. Somers
rD. Stout
 SRH ... the same revolutionary improvements that
SR... the dc rectifier type welder with new com- set the Gold Star SR above and beyond the performance
pletely sealed semimetollic rectifier, new transformer standards ever before achieved by a dc rectifier type
and new weld stabilized circuit. Result is easiest arc welder. Designed primarily for compactness, the SRH is
starting ever; maximum arc stability; sounder, denser only 30%" high —is ideally suited for stacking or
welds; current that handles all electrodes in all posi- paralleling in minimum space. Three models, 200 to 400
tions! Four models, 200 to 600 amps. amps.

The

—- =

GOLD STAR

ALL STAR

LINE

%
300 _. . combination ac/dc welder design comes of age with 300-M ... on ac welder for inert gas and metallic arc proc-
this new Miller model. Features: new magnetic amplifier circuit; esses. Combines unequalled welding characteristics with Miller's
improved wave form; new arc starting control; three electrically * unique electric control circuit which permits precise slow or fast
controlled current ranges for finest adjustment; instant change- start. Features: built-in high frequency, primary contactor and
over from ac to dc; built-in high frequency. An entirely fresh A CU
concept for inert gas and metallic welding. Four basic models from 200 to 400 amperes with optional water and gas controls
with kits available to convert to seven different types of welders. available.

Complete particulars on any of the above welders will be sent promptly.

w
= | ELECTRIC MANUFACTURING COMPANY, INC. Appleton, Wisconsin
Distributed in Canada by Canadian Liquid Air Co., Ltd, Montreal, P. Q
 INDUSTRIAL APPLICATIONS OF MAGNETIC-

FLUX GAS-SHIELDED ARC WELDING

iniber of productltor applreatol

descl thed (I? df [hie COCOLIOTNIAICAEL ALA

Process Description
lech cal advantaqdes Of tle process :

are supiparized

BY R. T. TELFORD AND F. T. STANCHUS

Vhis
i slag
puddle
About
 i a
3s > " = < 2 a o = ° c "“
Structural Fabrication
 Londitions
Shielded

Tank Fabrication

Fig. 9 Final product after welding head to shell of low

pressure gas } ombination ft maagnetic-flux
submerged

rings simultaneously welded intc

process in less than one-third the
1-electr je weld ng
 in. thick nozzle made
amp

Double-Lengthening Pipe

(flange easily attached

»enetration of magnetic-
 Repair of Steel Castings

Pipe Connections
Conclusion
i|
INERT-GAS-SHIELDED ARC WELDING OF

SILICON AND ALUMINUM BRONZE

Introduction
Procedure
Equipment and Materials
 f weld GSMA
by the manual
weld was ccm
y pon re

of weld GSMA
> by the manmua
qa was com
upor

ction of We ld GSMA
plate by the inert
ompleted in two
automatic control
ying a square butt
when the second
completely satis
jpon repro
 »f a cross section of weld GSMA fomacrograpnh ota
bronze plate by the mani ed by the manua
process A square butt w was completed
back-up strip ie: Re is joined ft
wire

cross section of weld GSMA

nert-gas shielded metal-ar
proce six passes n this
agiumir teel employing a
Photomacrogra
agiumir deg included
groove yt Opening
back side is passes. Filler
bronze li é ee Red ced by diamete ( prod
reproa depth when rod was
t weld AG deg included
 oss section of weld
m-bronze plate by the
process employing
ade in four passes.
employed. X 4

ss section of weld GSTA

onze plate by the
process using al
mpleted in one pass
tting edges. X4

pele
thre
 Photomacrograph of a cross section of weld GSMA
between in. aluminum-bronze plate and silicor
bronze plate Aluminum-bronze filler wire was used Photomacrogr apr »+)
Left side sill on bronze right side i S aiumin um bronz or unit Tube she e t 1S
X4 Redu ed by pon reproduction) 4Y Admiralty met«
Discussion

x
Conclusions
 Introduction

oi Ses
vans PS Fes ~
—~ ee
9 2080. 1B
, CAP
we

CASTING WELDMENTS

IN A

PETROLEUM REFINERY

Study of Cast Fittings for Process Lines

SOTNE fypu

infeqral parts Of proces

and auriliar equipmer

BY J. BLAND, C. B. PARRISH AND R. C. WHEELER

ehent ind post

de using & nomial

ast
Seal Welding of Tubes in Furnace Headers
Materials and Procedure
 wid
ZVn
7v

W490") ZVH

Wrought BA

Weide 44
OWO ZVH i 2 ae, W490 2) ZVH
|OLJeW es0g |OJeEW esSog

rL TT - As
NO2 40S2 ZVH NO2@ 40S2 ZVH

prehe if treatments
yas t All oy
OW4O¥| ZVH. : _ - OW49 #1 ZVH

and nec at-<«

OWD ZVH 4 OW490 #1 ZVH
jOJeW eSOg jOJEW eS0g
INOS 4992 INOZ 40G2
49
OW
#1
OWS
4 rm J
JOQWNN SSeUPJOW jjeulsg P= 6: JOQWAN SSeUpJOH

>
c = ¢i
n rv
Appr
of welded

Results and Discussion

 Meta
ise Metal
Base HAZ
20Ni
Cr
25
Ro HA

Wrought Alloy
Pipe

mums 300°F Preheat

JAs Welded
aness surveys ot
zone for various
r the 9 CrMo

Meta
se
~
Bc

needs
metal he

been

pepeeeerArer4
\ noted.
composite Tt
 Applications of Cast Weldments

dment of
ght red

mp impe lle
bd Materia
Welding Repairs to Castings

furnace tube-header
>mbite ite Mo alloy steel
 44
si/Of VALVE SOo7
aw T

CAACK THAOUEH w
BODY Ta“ANESS
header Note
resulting trom
asting
 cd
corrosion attack of the weld
o%,7 Mo » furnace
4 race header!
ec
EVALUATION OF SPOT WELDS MADE

THROUGH PRIMERS AND SEALERS

Results and Discussion

Test Procedure
fixture
U ° c — =) w °o Cc 7)
 =7a-Yoqd{ot-1 (0[-) ar- Yate Wm@I-y-11e ]al-ve
MAVAYA-)

FIRST ALUMINUM TUGBOAT

FEATURES ALL-WELDED CONSTRUCTION

t aluminum vess
ca Bureau of Ship
| is designed for
fields of Southern
 Fig.6 Attaching stern bumper

at chine

»5 to hull plating welding the aluminum

Assembling and
nents

TU

‘
 NEW INLAND-WATERWAY TOWBOATS HAVE

WELDED STAINLESS-STEEL HULLS

ting and propellers of the

ted stainless-steel con-

Fig. 2. Welder puts finishing touches on the stainless-stee

hull of the S.M. Jenks, last of three stainless-steel towboats Fig. 4 Typical arc-welder installation used in the con-
built for inland-waterway service struction of the USS-1, the H. B. Jordan and the S. M. Jenks

Qa SOD
FROM COILS OF STRIP STEEL

TO CONTINUOUS-WELD PIPE

ous-weld pipe mills at

& Laughlin Steel Corp
ie strip, which has beer
produced ona

Fig. 3 Operator controlling the performance of the weld

ng and forming stands from a pulpit
Fig 5 As the welded pipe emerges from the rolls
new continuous-weld pipe mills, it ts
this flying cutoff saw The Fig. 6 Operating Schloeman: nyc rostatic tester, which
tube. hence the name flying sa simultaneously tests five + ate r pressure up to
to 21-ft lengths, cooled and then inspected 3000 ps
si)

of spec
oking through several layers
at Oak Ridge National Labor t
nipulates the t yngsten-arc torch
1 a stainless-steel!
application

ded
These typical tungsten-arc-wel e
srs, filled with valuable radioactiv
thickness of O72 n Note the |
yer outer jackets
 MOTORIZED SETUP SIMPLIFIES

FLUXING OF FLANGED PARTS

torch
experi
hod was too
hand posi
suriaces of
the flange
Is Opel

torized rixture
plane and ro
Phe end of the
the shaft of a
at a speed
the flux from
ihe collet [TD is
» be slipped in
pport the shell

ds of a! y-in
Che brush
ti < “Se r slightly over
eigned at the l at brushes dip into
Fig. 1 Fluxing of awkward contours is speeded up by ises the h indle
motorized fixture which rotates part between a pair of t the way when
brushes, fluxing both surfaces of flange simultane , ously the fixture ( iVs
ye oO VEerec
Brushes are installed in the ends of } in. tube bent tc
form a handle by which operator nu x rate with this
ntrols flux appl
 irts of an electric motor welded by the inert-gas metal-arc process The three
while the three on the right constitute the armature shaft

SOMETHING’S UP...

WITH INERT-GAS-SHIELDED

METAL-ARC WELDING

s of the armature shaft have ¢ 3 With the motor-frame parts temporar

press, they are joined by or » armature shaft, the parts are
siding inalathe type fixture 10s metal-arc torch
NEW TURNPIKE BRIDGES ARE WELDED

SUBMERGED-ARC WELDING T-1 STEEL

IN BIG FABRICATED BEAMS

Maintenance and Hard-Surfacing
Award Sponsored by Davis
LAST CALI
FOR
AL THORS!

Abstracts of preps
for AWS (0th Annual
mitt reach AWS hese

faseurst fo 19.)

Send vours in VOW

Pandjiris Enrolled as
Sustaining Member

AWS DIRECTORS-AT-LARGE

AWS DISTRICT DIRECTORS

OTHER DIRECTORS
THINGS YOU SHOULD KNOW
That H appened in the 57-58 F
 YOUR BEST MOVE... MOVE

with MERRILL
MATERIAL
HANDLING
DEVICES

SIZES

(_ \, LIFTING
\\ y CLAMP
\ ‘
\

. DRUM LIFTER
y
>

i
>
‘/ <4 »
DRUM TILTER

¥\

HAND GRIP

< at

pRuM & __ OPENER

MERRILL BROTHERS
56-33 Arnold Ave., Maspeth, N. Y.
For deta N Read nformation Card
 on

No rewelding possible...

Job for Inco-Weld “A”... the electrode

that handles most problem joints...

and welds most dissimilar alloys, too

‘ +
What's ‘your +
joining 2m?
problem’
Insulating jacket prevents weld repairs

Get this new booklet

Inco-Weld “A” Electrode produces

strong, sound, ductile welds

THE INTERNATIONAL NICKEL COMPANY, INC.

\\ Street INCO. York 5, N. Y.

INCO WELDING PRODUCTS

electrodes + wires « fluxes
 AL GUST 15. 1958
is
DEADLINE

for Abstracts of Paper-

Propose dl tor

AWS th Annual Meeting

ACT NOW!

Sustaining Membership for

RWMA

New Supporting Company

from West Coast
Following their Gatlinburg, Ter conference, members of the AWS Committ
Piping and Tubing were guests of Union Carbide Corp. for a te
facilities at Oak Ridge National Laboratory. Here. the w sIding «
ing the loading face of the graphite reactor which is the world
reactor. Much of the world's pply of radioisotopes ar em
National Laboratory
 EDUCATIONAL ACTIVITIES

A Report on Welding Education pe by arence E. Jackson

 Section News and Events

as reported to Catherine O'Leary

ANNUAL WELDERS BALL

mong Beach, Calf WELDING IN THE AIRCRAFT

INDUSTRY
Long Bea ’

ACHIEVEMENT AWARDS
Long Bea Cal

LONG BEACH SECTION

HOLDS ANNUAL

WELDERS’ BALL
 n diving mn
nty, di
ed

ANNUAL ELECTION

WELDING INCONEL X
P

ACHIEVEMENT AWARDS MADE BY LONG BEACH SECTION

2warded trophies
The H. I. Tullis
right (above) are
MEREDITH SPEAKS ON WELDING OF INCONEL X
1958
Educational Lecture Series

Practical Welding Metallurgy

By Jay Bland
Standard Oil Co. (Ind.)
Thursday
September 4

Thursday
September 7s )
Some of the many Aircraft and Rocketry Panel members and que
yut for the June 5th meeting in Huntington Park
Thursday
September |

Thursday
September 25

Thursday
October 2

s10n of Mr. Mere

NONTECHNICAL MEETING NEW CHAIRMAN

Denver, Col ~

THE FUTURE OF WELDING

Chicago, IIl.

A. M. Hubbard (left the incoming

chairman of the
Section, receives the
Clara
Santa symbol ic Valley
gavel
from the retirin g § ct
Sebastian, at the June
CHICAGO SPEAKER NEW ORLEANS SECTION ELECTS OFFICERS

Jing (left to right)

G. Haddock
G. Blackwell,

ELECTION OF OFFICERS
New Orleans, |

bucket teeth
wearing too fast?

1 M. REG U.S. PAT. OFF

Missouri
11% — 134%
FBI WORK MANGANESE -NICKEL STEEL
Kansas City, Mo
WEDGE BARS

minimize impact

& abrasive wear!

e@ Workhardens to 550 Brinell

@ Practically eliminate build-up welding
@ Put buckets back on the job with max-
imum efficiency.

ECONOMY OF WELDING
Newark, N. ]
HUMBERSTONE SPEAKS BEFORE NEW JERSEY SECTION

OFFICERS AND
COMMITTEES
New York, N. Y

ELECTION OF OFFICERS
Buffalo, N. Y

Ce eeeeis
+

GU), WELDING ALUMINUM

ELDER MEE

MIL AU rae: Kenmore, N. Y

WELDING - AGHINER
Lis
CVU EEA BUIDERS
eRe asiene HOLDS DINNER DANCE gis es Just You TRY
ai ta to B reak
a

ve Weiding Supply dealers

14ERMO TIP CLEANERS

108S Delacey Ave

PASADENA, CALIFORNIA

INlelaiim@elael ite! RUTILE MINING

RUTILE MIN

WILDLIFE (

Raleigh, N
ANNUAL PICNIC
Dayton, O}

ANNUAL DINNER MEETING alegre i

ronson GEARED ELEVATION

Versus Ordinary Power Elevation

The best working position is as near the floor as possible. The

only reason to elevate the work on the positioner is to give floor
clearance for extra large work pieces

ARONSON ORDINARY POWER ELEVATION

GEARED ELEVATION yor actuaL : ;

Wisconsin

SPRING DINNER DANCE

Appleton, Wi

; —_— $$ OFT MACHINE COMPANY

ARCADE, NEW YORK
 E ffectiv
MEMB ERSHIP

12,425
Support »ciety—Be Active!
ALBUQUERQUE HOUSTON

BIRMINGHAM
INDIANA NORTHEAST TENNESSEE

BOSTON NORTHERN NEW YORK

LONG BEACH
SANTA CLARA VALLEY
LONG ISLAND NORTHWEST
CANADA
SHREVEPORT
NORTHWESTERN PA
CHATTANOOGA STARK CENTRAL
LOS ANGELES OKLAHOMA CITY
CHICAGO
OLEAN-BRADFORD
ENTRAL PA
MILWAUKEE PHILADELPHIA
VIEMBERS NOT IN
NASHVILLE SECTIONS
CINCINNATI
PITTSBURGH
CLEVELAND
Reclassified
f June
COLORADO
QUE RQUE

PROVIDENCE
DALLAS
ANGELES
PUGET SOUND
DAYTON
NEW JERSEY
DETROIT RICHMOND
NEW YORK
NEBRASKA
SAGINAW VALLEY
ROCHESTER
NEW JERSEY
SALT LAKE CITY

NEW ORLEANS SANTA CLARA VALLEY

SAN FRANCISCO ca 13
HARTFORD
NEW YORK SUSQUEHANNA VALLEY
\ (‘to B
Current Welding Literature

Vetals

Vlate rials

ance Weldin

ance Weldin Vachines

Metal

mtldine Vaterials
ABSTRACTS OF CURRENT PATENTS

sy Vern lL Old m
Hobart Completes School to Train
WANTED
Technicians and Operators
“HOW-TO-DO” PAPERS
POR
AWS 10th ANNUAIT
VIER TING
Deadline for Abstract

August 15. 1958

COMING

EVENTS

{ Calendar of Ueldin fetivel

welding
students in the
and gas-wel
luded in the
INTERNATIONAL

WELDING NEWS

By Dr. Gerard E

East Germany Completes Reactor

Poland Issues Specifications for

Welded Bridges

; Study Impact

Qualification Exams in Welding

Engineering

Autoradiography Used by Russians

Russians Report on Submerged-Arc

Weld Metal

Steel for Welded Structure:

Russians Weld Plates Without

Preheat
Arc Welding in Germany
Germans Study Rutile Coatings

Preparation for Cold Welding in

Russia

Problems in CO, Welding in USSR

Titanium Stabilizers

Soviet Laboratory Investigates Pressure Welding Used for Color

Generator Matching

New Name for Jersey

Distributor

New Location for St. Louis

Dealer

NEW J & L OXYGEN

FACILITY

Changes at Nelson

Dividends from M & T

|) ! | Air Products fac il
; pplies aa fons
pure oxygen
xygen process
1 Steel Corp
Welded Aircraft Carrier Aronson Appoints
Launched in New York Six Dealers

Linde to Build Liquid-Gas Plant

in California

41 Airco Plants Win

Safety Awards

ASM Introduces Home-Study

Course in Oxyacetylene
Welding ;
F Lincoln Opens Memphis and
Albany Offices

IN THE RED DRUM

HIGHEST

QUALITY

NCG Appoints DUST FREE

DEPENDABLE #_

SUPPLY =

Write for the yme and addre«

VAL CARBIDE suprs
National Carbide Company

GENERAL OFFICES: 150 EAST 42ND STREET, NEW YORK 17, N. Y

AT THE FRONTIERS OF PROGRESS YOU'LL FIND AN AIR REDUCTION PRODUCT
deta circleN
. DRAIN
—ve . Bly
 Alloy Rods Names
Two Distributors

CALIFORNIA
NORTH CAROLINA

French Concern to Manufacture

( ( YLORADO Ampco Welding Line
OHIO
NCG Appoints Dealer in
ONNECTICUT
Michigan

OKLAHOMA

Educational Program at
Stevens
Canadian Welding Seminar

HAMPSHIRE

NISCONSIN
 ELECTRONIC TRACER
INTRODUCED
Introducing

High-Temperature
Brazing Flux

XCEL-FLUX “NF”
Chemically active
Pureco Sets Up Pacific Region
up to 3000 F

AMERICAN PRODUCTS
Burdett Oxygen Opens Branch
CORPORATION in Detroit
525 S. Dearborn Street
Chicago 5, Ill
BUSINESS IS WHERE YOU
FIND IT

BY

KSM Opens Plant in Canada

AWS members
and Clayt Herrick
} guided thro gn
| WELDED DESIGN PAPERS finery on the island of
the riands Antilles by
Wanted for sey of the Standard C
Resistance-Welding Merger Axtell and Herrick
AWS 40th Annual Meeting =| = spect
™ ve presidents of Essex
Deadline for Abstracts Equipment Co , Newark N. J
Hert k Mfg. C orp :
August 15, 1958 i= sot amount of weld
1t the South Amer
 / . se

/
f
ARC WELDING AT WORK CUTTING costs

Weld questionable steels with

ETWELD

LH-70

Outstanding overhead and out-of-

position operat
© High physi

e Fast, easy /ron powder action

letw | { with the

= | hysical |

¥ plate with
the need
make Ss
Steel

t Lincoln
i steel | elec

YX oe

The World’ Largest Manufacturer

of Are Welding Equipment Sid

THE LINCOLN ELECTRIC COMPANY, Dept. 1943 CLEVELAND 17, OHIO

eN 7 on Reader Information Card
 ( WELDING LIBRARY
~ t IMPROVED AT OHIO STATE

SAFETY rf

ECONOMY

3 i Me A aA Pe) Minnesota Representation

R) for Peck

GROUND CLAMPS

° Spring cannot be knocked out

® Spring adjustment screw for
placement or adjust ng
© Sturdily built for excessive abuse CB & | Moves Facility
® Designed especially for all-around weld-
ers needs

LENCO, inc.
Unique Appoints Distributor
Box 189, Jackson, Mo.

RNS Narda Ultrasonics Acquires

Alcar

KSM Expands Sales Staff

Robert V. May
May Co., Prestonsb
receiving the Linc
dealer of the Year
Smith, district mar
Losee, welding enaineer
Lincoln organizat
the company for
ments in pe rformance
velopment and
able mentions
Mark Twain S
Mo., and Edgar
 HARRIS CALORIFIC HOLDS DISTRIBUTOR MEETING

Executive Appointments at ee a ae ay ee ee ae es Ist of a two-day meeting

Smith Welding with t listributors in which f e | v 1 new products were
ntrod i 7 front r revea eff ft ght Briggs, A. R. Gustofson,
Vitt. Seated in the
nnouse, E. A. Korl
R.M. Wright,R

THE NEW MILLER

ALL-IN-ONE SPOT WELDER

for

ALL NUMBER ONE WELDS

Built-in Timer Turns the Trick
Sheet metal shops ready for new speed
economy and complete ly uniform spot
welds will want the new Lectro Spot
Here's why
Operator depresses lever and
1—2-
Tongs grip work at pre
Starter switch is actuated
Weld sequence starts and stops
automatically
Result: EVERY WELD IS IDENTICAL!
Pressure adjustment and electronic timer
controls instantly accessible
Three models in 115 or 230 volts weld
mild steel of 1/8 to 3/16 combined
thickness; 1.5 KVA weighs 29 Ibs 2.5
KVA weighs 39 Ibs
Wide choice of tongs available

Complete information sent promptly.

2
- = ELECTRIC MANUFACTURING COMPANY, INC. Appleton © Wisconsin

For deta 19 on ReaderInformation Card

 PERSONNEL

Schilling Named by Kotchian, Richardson

Thermacote and Fischer Named by Lincoln

Kalish Named to
Olin Mathieson Post

Walter L. Green Receives

Honorary Degree from Wagner

Purdue Professor Elected

ASTM President

Crucible Advances
Ferrall and Dickerson
 Harris Calorific
Advances Four

Kuhimann Joins Indair

Cordovi Joins Inco

WELDING INGINEER
ENGINEE
METALLUERGISTS

PERSONNEL VIANAGER
AIR REDUCTION RES. LABS
VLRRAY HILI NEW JERSEY
 work in the fields of the future at NAA
WELDING EMPLOYMENT
ares ji = asl ego

Positions Vacant

WELDING
Services Available
ENGINEERS
HIGH TEMPERATURES
HIGH ALTITUDES

1) vAA

wnechzeait, |PROCESS

“<a ] ENGINEERS

| \
\ ] (
|

NORTH (oe
ANRA,
AMERICAN
AVIATION, INC.
NEW LITERATURE

Combination Arc-Welding
Machine

Silver-Alloy Data

The Story of
Chemetron Corporation
Supply of Nickel

Air-Operated
Bending Machines

Surfacing in Various Industries

Arc Welding of Titanium

Colmonoy Alloy News

Dye Penetrant
 Fittings and Flanges
\

Welding Goggles

Stainless Steel

Spot Welding Inconel X

Seminar on

FOR WELDERS
ekeminiiee es BE CIDUAL STRESSES

SSS @ What Are They?

@ How Do They Get There?

WELD-GARD e Are They Dangerous?

@ How Can You Get Rid of Them?
STOPS WELD SPATTER

DEOXALUM
CLEANS AND DEOXIDIZES
ALUMINUM _— BETTER WELDS October 30, 31 and November 1, 1958
Place
Registration Fee

n and sample
ae. oo

om the blashsen a. m. American Society

Metallurgical for Metals
Seminar Division
7301 Euclid Avenue Cleveland 3, Ohio
For deta
 NEW

SAFEGUARD
 ...individual packaging protects each

TUBE-TURN Alloy Welding Fitting and Flange

Ee
AVAILABLE IN... L
° 3 a
STAINLESS STEELS COPPER . : & és
ALUMINUM ALLOYS SILICON BRONZE eee |:
NICKEL RED BRASS a
MONEL ADMIRALTY METAL :
INCONEL TITANIUM
HASTELLOY B&C ZIRCONIUM
ZIRCALOY

: * © *
MAIL FOR BULLETINS
on Tuse-Turn Alloy Fittings and Flanges

TUBE TURNS
224 E. Broadway, Louisville 1, Kentucky
Please send me bulletins on these fittings and flanges:
[) Alloys (J Stainless Steel ([} Aluminum
Company Nome ISION OF CHEMETRON CORPORATION
Company Address ENE a Ser ee 2 Louisville 1 Kentucky
Your Name _
Position
City _ eet Zone pa
CHEMETRON
ea RR 2 aR
Code Summary

Comparison Chart

Automatic and Semiautomatic

Arc-Welding Machines

X-Ray Booklet
Zirconium and Hafnium

Welding Equipment

FOR EXCELLENT WELDS EVERY TIME

4 ¢

Heaters _ ) ; ee a * CLEANEST
Induction
*” ALUMINUM
WELDING
7 WIRE!

d < Bu 1. ANALYSIS GUARANTEED

he ’ 2. MICROSCOPICALLY CLEAN 4
Z| ’ ig 3. SAME SIZE END TO END
~~ Ae AND PERFECTLY ROUND
d ; / 4, PRECISION SPOOLED
. ne
. f THESE ARE THE FOUR
o. in \ REASONS WHY MORE
Mechanical Presses L. z MORE AIRCRAFT AND M
7
SILE MANUFACTURERS SPE
% CIFY ALUMINUM WELDIN 3
’ WIRE, EXTRUDED AND PRE
CISION WOUND BY ALL-STATE
FULL STOCK MAINTAINED AT
oy,| WHITE PLAINS AND AT WEST
“ COAST WAREHOUSE: 493
FIRESTONE BOULEVARD, SOUTH
Gas-Producing Plants
GATE, CALIFORNIA « ASK FOR
ma 6ALUMINUM LIST AND DATA SHEET
1» ond 10% spools
ALL-STATE WELDING ALLOYS CO. INC, WHITE Piains
For details, eirele No. $9 on Reader For details, circle No. 44 on Reader Information Card
Electronic Line Tracer

Elevated-Temperature Data
of Welds

Weld Screws

Nuclear Reactor Materials Farm Welding

REVIEWS
FF NEW BOOKS

Titanium
‘ae

the most complete stainless line in welding

« Well over 400 stainless electrodes to meet every known
need for welding stainless or dissimilar metals
All 3 types of electrode coatings—DC Titania, DC Lime
and AC-DC Titania
» Choice of bare wire tr
or coated electrodes
« Continuing developmer
new Murex Stainless
engineering requirements

hacked up with a complete service package

for the welding engineer
« Time-seasoned, weld-wise field representatives for
personalized, on-the-spot service
‘Special Problems Staff’ backing up our field
representatives for assistance on unusual stainle
applications
- Adequate stocks strategically located for
convenience
« Helpful, informative technical literature

METAL & THERMIT

CORPORATION
y7ENERAL OFFICE RAHWAY,
NEW JERSEY
Aluminum Arc-Welding Welding Cable Device Induction-Heating Generator
Electrodes

Si

Portable Radiography Unit

Upgraded Ratings
on Welding Flanges

Improved Torch Control

lron-Powder E-6012 Electrode

Noise Reducing Helmet

 HERE’S THE

HARRIS GAIGELESS recuzator

Model 77 (oxygen) +Model 77P and 77D (acetylene)

Calibrated low or
working pressure
indicator.

Short inlet connection

reduces breakage,
readily removed for
replacement.

Nut supported over

inlet stem Summa
to prevent damage
to stem seat.

High pressure
cylinder content
indicator.

Indicator showing
full pressure.

Intermediate
Working pressure
pressure
safety valve.
safety valve.

For more details, see your nearest

Harris distributor or write to us.

HARRIS CALORIFIC CO.

SSO'tCASS AVE. CLEVELAND 2, OHIO

format
 New

TAPPING TEE Air Hoist

FOR GAS MAINS

by Nibco

PART NO
4911-GS

Welding Positioner

Brazing Alloys
in Sheet Form

@ WELDS TO MAIN AND

1-1/4" SUPPLY LINE
@ COLD-FORMED FROM
SEAMLESS STEEL TUBE
@ EXTRA STRONG, EXTRA
Liquid Flux
SMOOTH INSIDE AND OUT
@ COMPLETE WITH PLUG
AND CAP

Brazing Rod

since 1937 manufacturers of wrot

copper, carbon and alloy steel fittings
for complete information
NIBCO INC
DEPT. H 1 Elkhart, Indian:
For deta r N 5) Read nformation
HAYNES Alloys solve the tough wear problems
ee
ae

HOT TRIMMING DIE LIFE

Increased 700 Per Cent

AaLLoOoOYSs
HAYNES STELLITE COMPANY
dD, [ ( , ( rat n

ONIN
| CHL RLEST ENS
 X-Ray Film
Press Feed Unit .

3000-Lb Capacity Welding

Positioner

BX

ye

|
Nes.
Ware
LOOK ALIKE... Sy ~— 3d
BUT THERE'S A BIG DIFFERENCE INSIDE = gat

Liquid Flux

Mule
focdetail!

COYNE
cylinder company
This New PLUG-IN Welder Control

Lets You

ADD CONTROL

FUNCTIONS

AS YOU

NEED THEM

A Wide Range of Plug-In

Units Enables You to Add
Components as Your
Welding Jobs Change

HERE’S HOW YOU CHANGE

YOUR BASIC CONTROL avery feature you want
SIMPLY BY ADDING PLUG-IN UNITS | evren atest
ira units provide
FOR WELDING FOR WELDING istom trol for every
ALUMINUM— tuiremen
MILD STEEL—
BASIC CONTROL YOU ALREADY HAVE:
INCLUDES THESE R 7
PLUG-IN UNITS: Relay Valv el ntrol all electronic”
3B Timer ITube Firina
firing Pans
Panel versions
Relay Gs.
75 Valve Be
; ntrol YOU ADD THESE : liarie fay
auxiliaries for all] conven-
PLUG-IN UNITS: tional welding functions
cuits include the latest

Wile for Bulletin SM-277 to Square D Company, 4041 N. Richards St., Milwaukee 12, Wisconsin

EC&M HEAVY INDUSTRY ELECTRICAL EQUIPMENT...NOW A PART OF THE SQUARE D LINE

SQUAREJ) COMPANY

70 on Reader Information Card

Brinell Tester

Arc-Time Meter

Weldi
elding T Torch Resistance-Welding Production

Pressure Welder

j5
‘>
“a 4
ae
-_ We a

a STEINER-IVES COMPANY
@8
mb
Me
FS
23
a
Bs Springfield Road . . . . Union,
N. J.
i

n Card
 Telescoping Boom

Hose Clamp

Projection-Weld Screw

8,
al a

e¢eseeeee
426 |
Q“WEES
O9R.0OF
O00

5 704
a eeOe54
CORA ereserer|
ooo

go) of Welding Journal reader

0 : read the Journal REGULARLY! Pi ee

_f

@*eeee#eee#eee#e?e?#ee® BEM. ccccsnsnsccsevecec Sead

most influential in t

WELDING JOURNAL
Cable Vulcanizer Hydraulic Weld Head

Air Control Valve

Portable Reflectoscope

Portable Arc Welder

Magnetic Metal Inspection

rd

< byt
Wf:
Oxyacetylene Unit

Toggle Clamps

“We Save More Than 50°. of Radiography

Costs on Welding Inspection by Using

Nuclear Systems’ Equipment”’

NUCLEAR SYSTEMS
A DIVISION OF THE BUDD COMPANY. Philadelphia 32
 Ultrasonic Welder Drill Press

PLAST-IRON

GRADE B-171

POWDER

ie)

MILD STEEL, LOW

HYDROGEN AND

HARD-FACING

Reverse-Current Cleaner
ELECTRODES

Welding Positioner

© IMPROVED QUALITY Torch to Weld Zircaloy

© HIGHER. DEPOSITION RATE

© FASTER OPERATION
Send for Technical Data
and Working Sample

PLASTIC METALS

PLASTIC

METALS
Division
National-U.S.
Radiator Corporation

5058 Bridge Street

JOHNSTOWN, PA.
 FOR ALL HEAT-DEPENDENT | .
OPERATIONS t_

phew iF

bh

Availablein
Temperatures(F.)
375 1000
388 1050
400 1100
41 1150
1200
1250
1300
1350
1400
1450
1500
Wi, 2 1550
y‘ when”hen” bi
by ey yf 26263 1600
PILSTIK® marks I on worl
1700
1750
1800
1850
1900
1950
WELDING SALES : DEPT ee TEM | 363 2000

1 | =) > Gege)
ADVERTISERS
Opinions vary on the preferred

tipping method but—

oid Waste
for proper re-tipping which electro
if experience and na protective wood filler
Ask your distributor for Syl\v
next time you order

MOLYBDENUM + CHEMICALS + PHOSPHORS + SEMICONDUCTORS

a
e
I
N
A
V
L
Y
S
¥

+ . RADIO . ELECTRONICS , PHOTOGRAPHY . CHEMISTRY-METALLUR

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 stbbasncc BY THE WELDING RESEARCH COUNCIL
OF THE ENGINEERING FOUNDATION ‘

Ww, SPRARAGEN, DIRECTOR

SUPPLEMENT TO THE WELDING JOURNAL, AUGUST, 1958

Paper le CribeS thie tec hiques and

DIFFUSION BONDING sailed aicien to oblain joints
BELOW 1000 r heliveen ber \ un copper and \Nonel

BY J. T. NIEMANN, R. P. SOPHER AND P. J. RIEPPEL

Sketch showing arrangement of throat bDiocks in wind tunnel

Preliminary Bonding Studies

F % K
Fig. 3 Photomicrograph of gold plated beryllium copper
diffi sion bonded to cc »r-plated Monel at 65 F x5
Reduced by 25% reproduction
 - fee # age a
« as ~ste ° > ca he = Boeis es .
ay Torn ae ‘<>, ee
 issembDly
Evaluation of Joint Strength
Determination of Joint Strength
Conclusions

RESEARCH
NEWS

Observation Concerning
Metal Fatigue

r
Lompara
obdie

Operation Deepfreeze
CONTROL OF MELTING RATE AND

METAL TRANSFER

IN GAS-SHIELDED METAL-ARC WELDING

PART I—CONTROL OF ELECTRODE MELTING RATE

(I
Experimental Method
Anode Heating
Effect of Welding Variabies
on Anode Heating

Shielding Gases
Review

Cathode Heating

cathode-heat-
> magnitude of
d-steel | electrode,
\ield)

elding current and

yn the electrode
ts electrical-re-
Electrode Composition and Activation
 stance Heating

Effect of Welding Current

Je Extension
Effect of Electrical-Resistance Heating

Effect of Current

Effect of Electrode Diameter

Radiation Heating
n electrode
Effect of Radiation from the Weld Poo

Effect of Arc Voltage

Discussion
Ji1VYHY ONILISW
ro)
THE CONTROL OF POROSITY IN

HIGH-NICKEL-ALLOY WELDS

lo TPisilre freedom Pron weld porosity, hide ke] and

ls alloys require (l reasonable amount ol care vith respecl lo are

if nath. adequac Vol shielding and other ii'¢ hding (ii lables and lhe added

prote / } mprre /) (/ properly alloved filler /

rmielad (lili provide

BY G. R. PEASE, R. E. BRIEN AND P. E. LEGRAND

Experimental Procedure

Introduction
 IIIIIIIT III III

scale
i44
WN
ITI TT III I IIIT
‘eee neBe # FR

a‘oe , log
OR So Sat ae

Co \cen trati ¢) r.
z ~- - o mo @ c
 fon e
tatewateg
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ths
viedtp Pe$ a
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a 4
aes ‘
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“93

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=
rom
o“
2«>

Effect of Oxygen

Mas== a rv ) <<. U 5 . 2 ) c = ° c ° x ide

 see
“a
.
—.
-

ad OFT AEF ns

>.TRtrong das
Aww
+e~~->

9. at
ewe.
*

Effect of Hydrogen
\}

(Approx.)
Holes
inch
per
w”
o
~

‘
betty
¢
“ye
+
st
a)he,Pe

Fig 7 Surface oxidatior

weld bead deposited by
Oxygen Concentration, % able-electrode process
containing 5% oxygen
pon porosity actual! size

Wi

v
Control Through Welding Variables

Control Through Composition

of singlie-pas
process with
+, carbon dioxide
(=) ” — =) ” “ ° c
THE EFFECT OF WELDING SPEED ON

STRENGTH OF 6061-T4 ALUMINUM JOINTS

,
Report Qtives fhie 7
/ CLOLTOT
lO) / / TITLE ii f ’ Clad j

aqdindg to iy lad ng speed or ]

BY WILLIAM L. BURCH

Introduction

Apparatus and Materials

 Hardness Surveys

Tensile and Yield Strength Determinations

Metallurgical Investigation
Statement of the Problem

F
ROCKWELL
HARDNESS,

T4 welded
 as-welded
pm weld in 6061-
ating base-metal
distance from
 Welding Factors Affecting
Joint Strength

Welding Speed and Heat Input

Overaging of Base Meta

 6061-T4 which
sped 97% of the
46,800 psi) of the
base metal; -in.
pm
 000
PSI

TENSILE
STRENGTH

©IN
>/

Rewelding
lOOO
JOULE

Helium Shielding Gas Versus Argon

Production Tank Making

Welds in
Conclusions
THE INFLUENCE OF FERRITE BANDING ON THE

IMPACT PROPERTIES OF MILD STEEL

har he a

Pre Con pared vilh those of

BY W.S. OWEN, MORRIS COHEN AND B.L. AVERBACH

Introduction

Production of Random
Ferrite-Pearlite Structures
Influence of Banding and Specimen
Orientation on Notch-Impact
Properties

homogenization on
of specimens with
rallel to the rolling
treated 9°
e section
quenched
Longitudinal,
RESEARCH
NEWS

High-Temperature Performance
 MATERIAL RATING BASED UPON

TRUE STRESS-STRAIN PROPERTIES

jENL
sTRESS- STRAIN
NOMINAL STRESS~-STRAIN

Introduction

Definition of True Tensile EGEN[

Mechanical Properties MONEL METAL
AWN YELLOW BRASS
YELLOW BRASS
IPPER

06 A686 I0
Material Ratings Based on Nominal
and True Mechanical Properties
 APPENDIX
Determination of True
Mechanical Properties

True Toughness
True Ultimate Stress

Conclusion

True Ductility
 (

General Comments
Suggested Programs Group II—Carbon and Low-Alloy Steel Welds

Group |—Stainless-Steel and High-Alloy Welds

Group IIl—Transition from Ductile to Brittle Be

havior in Steels
 Group V—Corrosion

Group Vi—Nondestructiv

Group Vil—Anisotropy

Group Vill—Aircraft Problems

Welding—Genera
Group |1V—Preheating Vs. Postheating

Fusion Welding
Flash and Pressure Welding

Brazed and Welded Sandwich Structure

Skins and Coatings

Group IX—Problems in Welded Nuclear-Power

Components

Group X—Structural
 Group Xlill—Resistance Welding

Group XIl—Pressure Vessels and Piping

Group XIV—Study of Welding Arcs

Group XIl—Ship Welding

 Group XVIli—Electro-Percussive Welding

Group XVIII—Dissimilar-Metal Welds

Group XV—Arc Cutting

Group XVI—Ultrasonic Welding

Welding Research Council Bulletin No. 40

: Design of a Thin-Walled Cylindrical Pressure Vessel Based Upon

the Plastic Range and Considering Anisotrophy
 RECORD BRAZE-

WELDING REPAIR

ON 60-TON

HAMMER BASE

PREVENTS

8 MONTHS’ LOSS

OF PRODUCTION

ANACONDA®
WELDING RODS
MADE BY
THE AMERICAN BRASS COMPANY
 VERTICAL UP

Weld mild steel with

Airco’s new Dip Transfer*

CO2z Welding

| i CO. Proc { € MV Grade

MATIC. PULL GUN. J
I

jif |@
(.
KX PP

i :00@ Aircomatic Fille rare power SUPPly

Air REDUCTION SALES COMPANY

A division of Air Reduction Company, Incorporated

150 East 42nd Street, New York 17, N. Y
Of

AT THE FRONTIERS
AIRCC