Antorchas y Consumibles Tweco

MIG Guns,
Welding Accessories
& Consumables
2017 Catalog
U.S. Customer Care: 800-426-1888

Canada Customer Care: 905-827-4515
International Customer Care: 940-381-1212
esab.com
®
Tweco - a world
leader in welding
for over 80 years.
In 1936, the Townsend Welding
Equipment Company was born in the
basement of Ray Townsend’s Wichita,
Kansas home. Since then, Tweco
has grown to be a world leader in
producing quality welding equipment
and accessories. Tweco has produced
more than two million MIG guns and is
an industry leader in MIG guns and lead
cables, manual arc welding electrode
holders, consumables and accessories.
Still today, we strive to achieve what
Ray Townsend began with a mission to
provide our customers with quality, safe,
and reliable products. Tweco products
have been the reliable, dependable tools
that everyone from the Do-It -Yourselfer
to the expert welding professional has
trusted. Tweco is the name you know you
know and trust, for over 80 years.
ESAB® is a global manufacturer dedicated to developing innovative solutions for your cutting, gas control
and specialty welding applications. With over a century of heritage of authenticity, innovation and a deep
connection with end users, our brands include Victor®, Tweco®, Arcair®, Thermal Dynamics®, Stoody®,
TurboTorch®, Firepower® and CIGWELD®.
3
EASY FIND GUIDE - Simplified Selection Guide
For your convenience and ease EASY FIND It will refer you to a page where additional details and
of use, we have incorporated a EASY FIND specifications can be found regarding the product you
system in this catalog we call the GUIDE are interested in. The EASY FIND GUIDE will also provide
EASY FIND GUIDE. EASY See page # information for Optional Accessories & Replacement Parts to
FIND for details.
When you see this graphic symbol ... improve the performance of your equipment.
Icons
This catalog uses icons throughout to instantly identify features familiarize yourself with the symbols below to assist in
and basic product specifications. You might find it useful to understanding each product quickly and easily.
MIG STICK TIG HF START
LIFT TIG HF
MIG Welding STICK Welding TIG Welding High Frequency
Gas Metal Arc Welding Shielded Metal Gas Tungsten TIG Welding
(GMAW) Arc Welding Arc Welding Gas Tungsten
also Flux Cored (SMAW) (GTAW) Arc Welding
(FCAW) with Lift Start capability (GTAW)
CAG PAW COOLED USAGE
HEAVY
CARBON
ARC AIR DUTY
GOUGING PLASMA
Carbon Arc Gouging Plasma Welding Type of Coolant Application Usage
Carbon Arc Gouging Plasma Arc Welding Either Air Cooled Light, Medium
Carbon Arc Cutting - Air (PAW) or Water Cooled or Heavy Duty
(CAC-A) MIG Guns Fabrications
CURRENT OUTPUT MAX OUTPUT VOLTAGE
AC CC 150 208-
460V
DC CV AMPS
Current Range Current Output Maximum Power Supply
Alternating Current (AC) Constant Current (CC) Output Power Voltage Range
Direct Current (DC) Constant Voltage (CV) Measured in Amps Measured in Volts
or Both (AC/DC) or Both (CC/CV) 10A up to 600A 208V up to 440V
INPUT POWER HERTZ DUTY CYCLE WIRE SIZE
1 PHASE
50 60%
UP TO
1/16"
60 (1.6 mm)
Input Power Power Supply Duty Cycle Maximum
Single Phase Frequency Amount of Time Wire Size
Three Phase 50 or 60 Hertz used before used by
or Both or Both overheating occurs MIG Guns
U.S. Customer Care: 1-800-426-1888 / FAX 1-800-535-0557

esab.com 4
Table of Contents - MIG Guns. Welding Accessories & Consumables
MIG Guns & Accessories Nozzles & Nozzle Insulators . . . . . . . . . . . . . . . . . . . . 107-114
Gas Diffusers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115-116
EASY FIND GUIDE MIG Gun Selection Guide . . . . . . . . . . 6-7
EASY FIND GUIDE Conductor Tube Selection Guide . . . 117
Spray Master® MIG Gun Series (250/350/450) . . . . . . . . . 8-15
Conductor Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118-123
Velocity™ Spray Master MIG Gun Series
Universal Conduit Liners . . . . . . . . . . . . . . . . . . . . . . . 124-125
(V250/V350/V450) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-21
Conduit Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126-127
Classic No. MIG Gun Series (180/200/300/400/500/600). . 22-31
Velocity™ Classic No.
Manual Welding Products & Accessories
MIG Gun Series (180/200/300/400/500) . . . . . . . . . . . . . . 32-41
Tweco Fusion® MIG Gun Series (140/180/220/250) . . . . 42-49 Electrode Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128-131
PulseMaster® Air-Cooled MIG Gun Series (350/450) . . . 50-55 EASY FIND GUIDE Electrode Holder Selection Guide. . . 129
®
Compact Eliminator MIG Gun Series (250/450) . . . . . . 56-61 Ground Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132-139
Standard Eliminator® MIG Gun Series (450) . . . . . . . . . . 56-61 EASY FIND GUIDE Ground Clamp Selection Guide . . . . 133
Mini-MIG (160). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Switchable Magnetic Products . . . . . . . . . . . . . . . . . 138-139
Mini-MIG Velocity (160) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 EASY FIND GUIDE Cable Lug Selection Guide . . . . . . . . 140
™
Tuff-n-Lite MIG Gun (350) . . . . . . . . . . . . . . . . . . . . . . . 64-65 Cable Lugs & Cable Connectors . . . . . . . . . . . . . . . . 141-142
Supra® XT SEHD MIG Gun (400) . . . . . . . . . . . . . . . . . . . 66-67 Splicers, Terminals & Accessories . . . . . . . . . . . . . . . . . 143
®
Supra XT SEL MIG Gun (400) . . . . . . . . . . . . . . . . . . . . . 68-69
SmokeMaster® Fume Extraction MIG Gun Series (250/450) 70-72 WeldSkill® WM MIG Guns,
Smoke Collector Fume Removal System . . . . . . . . . . . . . . 73 Consumables & Accessories
Flux Cored SEFC MIG Guns (350/450) . . . . . . . . . . . . . . 74-75 WeldSkill WM MIG Gun Series. . . . . . . . . . . . . . . . . . . 144-149
Tweco Spool Gun Series (160/200/300) . . . . . . . . . . . . . 76-79 WeldSkill Consumables . . . . . . . . . . . . . . . . . . . . . . . . 150-154
PullMaster® MIG Gun Series (Smart & Standard 300) . . . 80-81 WeldSkill Manual Welding Products & Accessories . . 155-156
Tweco Water-Cooled MIG Gun Series . . . . . . . . . . . . . . 82-91 Warranty Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
PulseMaster™ Water-Cooled MIG Gun Series (400/500) 82-86 Customer Care Contact Information . . . . . . . . . . . . . . . . . 158
Tweco TC900 & TCV900 Water Coolers . . . . . . . . . . . . . . . 87
Supra Water-Cooled MIG Gun (450). . . . . . . . . . . . . . . . . 88-89
Standard Water-Cooled MIG Gun (600). . . . . . . . . . . . . . 90-91
Tweco MIG Gun Direct Plug & Control Wire Jumpers. . . 92-93
MIG Welding Consumables

Tweco Velocity™ Consumables . . . . . . . . . . . . . . . . . . . 94-101
EASY FIND GUIDE Contact Tip Selection Guide . . . . . . . 102
Contact Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103-105
EASY FIND GUIDE Nozzle Selection Guide . . . . . . . . . . . 106
Canada Customer Care: 1-905-827-4515 / FAX 1-800-588-1714

5 International Customer Care: 1-940-381-1212 / FAX 1-940-483-8178
EASY FIND GUIDE - MIG Gun Selection Guide
Wire Amperage Range
Diameter Recommended Alternate
30 100 150 200 250 300 350 400 450 500 550 600 650
Solid Wire – Mild Steel and Stainless Steel
.023" - CO2
.030" Tweco® Classic® No.1,
Tweco Fusion® 140
MIG GUNS
(0.6 - 75-25 Velocity Classic No. 1

0.8 mm)
CO2 Tweco Fusion
.035" 180, 220, 250 Spray Master® 250, Velocity
(0.9 mm) 75-25 Tweco Classic No. 2, Spray Master 250
Velocity Classic No. 2
CO2 Spray Master 350, PulseMaster™ Air-Cooled
.045" Tweco Classic No. 350, Supra® XT 400, Tuff-
(1.2 mm) 4, Velocity Classic n-Lite 350, Smoke Master
Higher Argon Mixture No. 4, Velocity Spray 450
Master 350
PulseMaster Air-Cooled
Spray Master 450,
.052" Tweco Classic No. 5, 450, Supra XT 400, Smoke
Higher Argon Mixture ®
(1.3 mm) Velocity Classic No. 5 Master Cooled
450, Supra Water-
450
Spray Master 450, PulseMaster Air-Cooled
1/16" Velocity Spray Master 450, PulseMaster 500,
(1.6 mm) Higher Argon Mixture 450, Tweco Classic Supra Water-Cooled 450,
No. 6 Standard Water-Cooled 600
Wire Amperage Range

30 100 150 200 250 300 350 400 450 500 550 600 650
Tweco Classic No. 1,
030" Self-shielded Tweco Fusion 140 Velocity Classic No. 1
(0.8 mm)
.035" Self-shielded Tweco Fusion Tweco Classic No. 2,

(0.9 mm) CO2 or 75-25 180, 220, 250 Velocity Classic No. 2
Flux Cored Wire
Tweco Fusion 220,

.045" Self-shielded Tweco Classic No. 2,
250, Spray Master
(1.2 mm) Velocity Classic No. 2,
350, Velocity Spray
CO2 or 75-25 Supra XT 400
Master 250
Spray Master 450,
.052" CO2 or 75-25 Tweco Classic No. 4, Supra XT 400
(1.3 mm) Velocity Classic No. 4
Self-shielded Spray Master 450,
1/16" - Tweco Classic No. 5,
5/64" Velocity Classic No. 5, Supra XT 400
(1.6 - 2.0 CO2 or 75-25 Velocity Spray Master
mm) 450
3/32" Self-shielded Tweco Classic No. 5,
Tweco Classic No.6
(2.4 mm) CO2 or 75-25 Velocity Classic No. 5
*Flux Cored SEFC Series MIG Guns are to be used only with Self-Shielded wire
Wire Amperage Range

30 100 150 200 250 300 350 400 450 500 550 600 650
.030" Argon Spool Gun 160 & 200, Tweco Classic No.1,
(0.8 mm) Tweco Fusion 140 Velocity Classic No. 1
PulseMaster Air-Cooled
Solid Wire – Aluminum
.035" Argon Spool Gun 300 350, Tweco Classic No.2,

(0.9 mm) Velocity Classic No. 2
PulseMaster PullMaster™ 300, Classic
3/64" Argon Air-Cooled 350, No. 3, Velocity Classic No.
(1.2 mm) Tweco Fusion 250 3, Tuff-n-Lite 350
PulseMaster
Air-Cooled 450, PullMaster 300, Classic
1/16" Argon Spray Master 350, No.4, Tuff-n-Lite 350,
(1.6 mm) Velocity Spray Master Velocity Classic No. 4
350
PulseMaster PullMaster 300,
Air-Cooled 450, PulseMaster Water-Cooled
3/32" Argon Spray Master 450, 500, Tweco Classic No.4,
(2.4 mm) Velocity Spray Master Supra Water-Cooled 450,
450 Velocity Classic No. 4
When welding with aluminum wire, standard MIG gun length of 12 ft should not be exceeded and conduit liners/contact tips made specifically for aluminum wires should be used.

esab.com 6
EASY FIND GUIDE - MIG Gun Selection Guide
Air-
Available Rear End
Tweco® Amperage Handle Cablehoz® Cooled/ Catalog
Lengths Connector Special Features
MIG Gun Range Design Connection Water- Page #
ft (m) Options Cooled
MIG GUNS
10, 12 , 15,
Tweco, Miller®,
Spray Master ® 20, 25 ft Small & Heavy Duty Front End
250, 350, 450
(3, 3.7, 4.6, Ergonomic
Crimped Lincoln®, Air
Consumables
8-15
Series Euro-Kwik
6.1, 7.6 m)
Velocity™ 10, 12 , 15,

Tweco, Miller,
20, 25 ft Small & Heavy Duty Front End
Spray Master ® 250, 350, 450
(3, 3.7, 4.6, Ergonomic
Crimped Lincoln, Air
Consumables
16-21
Series Euro-Kwik
6.1, 7.6 m)
10, 12 , 15,
160, 180, 200, Tweco, Miller,
Classic® No. 20, 25 ft Oval/Paddle Wide Range of Front End
300, 400, 500,
(3, 3.7, 4.6, Contour
Mechanical Lincoln, Air
Consumables
22-31
Series 600 Euro-Kwik
6.1, 7.6 m)
Velocity™ 10, 12 , 15,

Tweco, Miller,
160, 180, 200, 20, 25 ft Oval/Paddle Wide Range of Front End
Classic® No. 300, 400, 500 (3, 3.7, 4.6, Contour
Mechanical Lincoln, Air
Consumables
32-41
Series Euro-Kwik
6.1, 7.6 m)
Tweco, Miller,
Tweco Fusion ® 140, 180, 220, 10, 12, 15 ft Small & Longer life Velocity
250 (3, 3.7, 4.6 m) Ergonomic
Crimped Lincoln, Air
consumables
42-49
Series Euro- Kwik
PulseMaster®
12, 15 ft Small & Tweco,
Air-Cooled 350, 450
(3.7, 4.6 m) Ergonomic
Crimped
Euro-Kwik
Air Smart Option or Standard 50-55
Series
10, 12 , 15,
Ball & Socket design
Compact 20, 25 ft Small & Tweco, Miller,
250, 450 Crimped Air conductor tube & cam style 56-61
Eliminator® (3, 3.7, 4.6, Ergonomic Euro-Kwik
locking contact tips
6.1, 7.6 m)
Tweco, Miller, Ball & Socket design
15 ft
Eliminator® 450
(4.6 m)
Ergonomic Crimped Lincoln, Air conductor tube & cam style 56-61
Euro-Kwik locking contact tips
Tweco, Miller,
10, 12, 15 ft Wide Selection of Front End
Mini-MIG 160
(3, 3.7, 4.6 m)
Straight Mechanical Lincoln, Air
Consumables Available
62
Euro-Kwik
Tweco, Miller,
Velocity™ 10, 12, 15 ft Wide Selection of Front End
160
(3, 3.7, 4.6 m)
Straight Mechanical Lincoln, Air
Consumables Available
63
Mini-MIG Euro-Kwik
15 ft Tweco,
Tuff-n-Lite 350
(4.6 m)
Straight Mechanical
Miller
Air Top Trigger Capability 64-65
Tweco,
15 ft
Supra® XT 400
(4.6 m)
Straight Mechanical Miller, Air Top Trigger Capability 66-69
Lincoln
Tweco,
SmokeMaster® 15 ft Fume Extraction
250, 450
(4.6 m)
Ergonomic Crimped Miller, Air
Cam-Style Contact Tips
70-72
Series Lincoln
Tweco,
Flux Cored 10, 15 ft Galvanized Steel Inner Core
350, 450
(3, 4.6 m)
Straight Crimped Miller, Air
Tube Cablehoz Design
74-75
SEFC Series Lincoln
Tweco Spool 12, 25 ft Accepts Standard 4" Spools
160, 200, 300
(3.7, 7.6 m)
Pistol Grip Mechanical Dinse Lug Air
Rotatable Wire Spool Housing
76-79
Gun Series
PullMaster® 33, 50 ft
300
(10, 15.2 m)
Pistol Grip Crimped Tweco Air Smart Option or Standard 80-81
Series
PulseMaster®
12, 25 ft
Water-Cooled 400, 500
(3.7, 7.6 m)
Ergonomic Crimped Tweco Water Smart Option or Standard 82-86
Series
10, 12, 15 ft Oval/Paddle Tweco,
Supra 450
(3, 3.7, 4.6 m) Contour
Crimped
Miller
Water Quick Water Connections 88-89
Standard 10, 12, 15 ft
600
(3, 3.7, 4.6 m)
Ergonomic Crimped Tweco Water Inert Gas Style Fitting 90-91
Water-Cooled
For Special MIG gun configurations, including special consumables, please contact Tech Service and Support.
Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated with Tweco. Tweco is registered trademark of ESAB.

®
Spray Master
MIG Gun Series
FEATURES
Extended Trigger length (with optional
MIG GUNS
mechanical locking trigger) keeps hands

farther away from the arc to reduce
radiated heat
Compact, Ergonomic Handle Design
is balanced to pivot at the center of the
handle for ease of use, thereby reducing
operator fatigue
Wide Welding Applications both
Spray Transfer Mode & Pulse Welding
Increased Productivity with the use of
patented, extended life Eliminator front
end consumables, helps the shop floor
lower usage cost
Split Handle Case provides access for
ease of repairs in the field
Durable, Metal-Jacketed, Three-Layer
Conductor Tube rotates easily for
different welding positions and lowers
heat in the front end
Heavy Duty, Thick-Walled Contact
Tip and Diffuser increases tip life,
decreases downtime with fewer tip
changes and improves performance in
high heat applications
Front and Rear Steel Spring Strain
Relief provides support to the
Cablehoz® coming out of the rear of the
handle and minimizes wire feed issues
Crimped Front Cablehoz Connection
for improved electrical conductivity
Field Repairable mechanical Cablehoz
connections
Interchangeable Front End
Consumables between Tweco® Classic
No. and Tweco Spray Master series
Spray Master
MIG Gun Series

esab.com 8
Spray Master Spray Master Spray Master Spray Master Spray Master Spray Master
250 Amp 350 Amp 450 Amp V250 Amp V350 Amp V450 Amp
Applications Light - Medium Medium - Heavy Heavy Duty Light - Medium Medium - Heavy Heavy Duty
Duty Fabrication Duty Fabrication Fabrication Duty Fabrication Duty Fabrication Fabrication
Dual Schedule
Locking Trigger
MIG GUNS
Rear Connector
Velocity
Consumables
Standard Eliminator
Options Consumables
Long Reach
Conductor Tube
Knucklehead™
Flexible
Conductor Tube
Output Current 250 Amps 350 Amps 450 Amps 250 Amps 350 Amps 450 Amps
Duty Cycle - Mixed Gases 80% 80% 80% 80% 80% 80%
Up to Up to Up to Up to Up to Up to
Wire Diameter
.045" (1.2 mm) 1/16" (1.6 mm) 1/16” (1.6 mm) .045" (1.2 mm) 1/16" (1.6 mm) 1/16” (1.6 mm)
MIG
Aluminum
Process Flux Cored
Gas Shielded
Flux Cored
Self Shielded

®
Spray Master MIG Gun & Welding Consumables
Stylish Design of Handle
Ergonomic Handle
Longer Lasting Durability
Improved Performance
Easier to Use Steel Spring
MIG GUNS
Strain Relief
Thick-Walled, Three-Layer
Conductor Tube
(Copper Tube / Silicon-Resin Glass
Insulator / Metal Jacket)
Heavy Duty Contact Tip Extended Trigger

and Diffuser
DUAL SCHEDULE TWIST-IT AND FORGET IT

Optional Dual Schedule On/Off control locks in place, no threads
with your gloved thumb (350 and 450 Amp to worry about and
only) Identified with “DSRS” Part No. suffix increases surface
contact between
“DSRS” = Dual Schedule contact tip and
Rocker Switch
diffuser
LOCKING TRIGGER
Optional mechanical locking trigger
- Identified with "LC" Part No. suffix
“LC” = Locking Control / Locking Trigger
Enhanced Design of Front End Consumables

Eliminator® Contact Tips increase Conduit Liners made from either DOUBLE TIP LIFE
by twisting tip to expose
productivity zinc-plated music wire with and without a new wear point
Heavy Duty Contact Tip and Diffuser nylon coated wall or Teflon tubing – all
for better electrical conductivity having its benefits when running the
Enhanced Gas Diffuser Design various welding wire material THICK-WALLED
Contact Tips manufactured from DIFFUSER DESIGN
designed for specific MIG gun series to acts as “heat sink” and
improve gas coverage extruded copper alloy 122 in either conducts heat away
Slip-On or Thread-On Nozzle Styles threaded and/or twist lock Eliminator from the arc source
with a choice of diameter bore sizes style
LARGER
CONDUCTIVE
SURFACE
increases electrical
conductivity
12 HOLES in the diffuser

provides a more uniform
gas flow over the welding
wire and the weld pool for
Tweco® offers a wide range of front end consumables for your MIG gun. With over 40 improved gas coverage
years of experience delivering dependable and durable MIG welding consumables,
trust Tweco to fit all of your welding application needs.

esab.com 10
MIG/FLUX CORED MAX OUTPUT DUTY CYCLE WIRE SIZE COOLED USAGE
UP TO
250 80% .045" AIR MED.
DUTY
AMPS (1.2 mm)
®
Spray Master 250 Amp MIG Gun
WELDING PROCESSES:
MIG (GMAW), Flux Cored (FCAW),
Aluminum (GMAW)
MIG GUNS
Standard Options Include:
Rear Connector and Knucklehead™
Flexible Conductor Tube
Standard Conductor Tube –
Part No. MS63-60 (Stock No. 1630-1189)
80% Duty Cycle - Mixed Gases on all guns up to 15 ft (4.6 m)
Suitable for Light/Medium Duty Fabrication.
on all guns over 15 ft (4.6 m)
Conduit Liner – 42 Series
Tweco® Style Rear Connector Tweco® Style (8-pin) Rear Connector

Adapter kits are available to fit Tweco rear connection to most wire feeders 8-pin Control Wire Connector
Wire Size Length Part No. Stock No. Wire Size Length Part No. Stock No.
10 ft (3 m) MS210-3545 1023-1100 Up To .045" 12 ft (3.6 m) MS212E-3545 1023-1140
12 ft (3.6 m) MS212-3545 1023-1101 (1.2 mm) 15 ft (4.6 m) MS215E-3545 1023-1141
Up To .045" MS215-3545
15 ft (4.6 m) 1023-1102
(1.2 mm)
20 ft (6.1 m) MS220-3545 1023-1103 Lincoln® Style Rear Connector
25 ft (7.6 m) MS225-3545 1023-1108 Fits Lincoln LN7, 8, 9, SP200
Wire Size Length Part No. Stock No.
Miller® Style Rear Connector
Up To .045" 12 ft (3.6 m) MS212L-3545 1023-1136
Wire Size Length Part No. Stock No. (1.2 mm)
Some Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that will accept Tweco
10 ft (3 m) MS210M-3545 1023-1110 Style MIG Guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137) must be
12 ft (3.6 m) MS212M-3545 1023-1111 ordered separately.
Up To .045" 15 ft (4.6 m) MS215M-3545 1023-1112

(1.2 mm) 15 ft (4.6 m) MS215M-3545EL 1023-1121 Euro-Kwik Style Rear Connector
20 ft (6.1 m) MS220M-3545 1023-1113
25 ft (7.6 m) MS225M-3545 1023-1118
Suffix "EL" = Eliminator Front End Consumables 10 ft (3 m) MS210X-3545 1023-1125
Up To .045" 12 ft (3.6 m) MS212X-3545 1023-1126
(1.2 mm) 15 ft (4.6 m) MS215X-3545 1023-1127
25 ft (7.6 m) MS225X-3545 1023-1133
HD22 Series 11H Series HD52-11
EL16 Series EL52

MS63 Series
14 Series 20281
EL22I Series
16S Series 20388
EL16 Series EL52CT
14 Series EL52CT-14
EL22CT Series
16S Series EL52CT-16

STANDARD
ARD
OPTIONALL
EL16 Series 43076SP
EL24CT Series
Rated Output EASY FIND

EASY FIND
Wire Size Cooled Application Usage
Amps Duty Cycle Gas GUIDE
See Page 14 & 15 for
80% Mixed Up To .045" Light/Medium Duty EASY Replacement Parts &
250 Amps Air FIND
(1.2 mm) Fabrication Optional Accessories

11
UP TO
350 80% 1/16" AIR MED.
DUTY
AMPS (1.6 mm)
®
WELDING PROCESSES:
Aluminum (GMAW)
MIG GUNS

Dual Schedule On/Off Control, Rear
Connector and Knucklehead™ Flexible
Conductor Tube
80% Duty Cycle - Mixed Gases Part No. MS63-60 (Stock No. 1630-1189)
on all guns up to 15 ft (4.6 m)
Suitable for Medium/Heavy Duty Fabrication.
Tweco® Style Rear Connector Lincoln® Style Rear Connector

Adapter kits are available to fit Tweco rear connection to most wire feeders Fits Lincoln LN7, 8, 9, SP200
10 ft (3 m) MS310-116 1036-1610 12 ft (3.6 m) MS312L-116 1036-1646
12 ft (3.6 m) MS312-116 1036-1613 15 ft (4.6 m) MS315L-116 1036-1647
15 ft (4.6 m) MS315-116 1036-1615 Up To 1/16" MS315L-116K4
Up To 1/16" 15 ft (4.6 m) 1036-1717
(1.6 mm)
(1.6 mm) 15 ft (4.6 m) MS315-116K4 1036-1715 15 ft (4.6 m) MS315L-116DSRS 1036-1722
15 ft (4.6 m) MS315-116DSRS 1036-1721 15 ft (4.6 m) MS315L-116EL 1023-1727
15 ft (4.6 m) MS315-116EL 1036-1725 Some Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that will accept Tweco
Style MIG Guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137) must be
ordered separately.
Wire Size Length Part No. Stock No. Euro-Kwik Style Rear Connector
10 ft (3 m) MS310M-116 1036-1635 Wire Size Length Part No. Stock No.
12 ft (3.6 m) MS312M-116 1036-1638 Up To 1/16" 15 ft (4.6 m) MS315X-116 1036-1623
Up To 1/16" 15 ft (4.6 m) MS315M-116 1036-1640 (1.6 mm) 15 ft (4.6 m) MS315X-116EL 1036-1728
(1.6 mm) 15 ft (4.6 m) MS315M-116K4 1036-1716
15 ft (4.6 m) MS315M-116EL 1036-1726 Suffix "K4" = Kucklehead Conductor Tube – Part No. MS63SFLX4-80 (Stock No. 1630-1198);
"DSRS" = Dual Schedule Rocker Switch;
25 ft (7.6 m) MS325M-116 1036-1642 Suffix "EL" = Eliminator Front End Consumables
EL22CT Series 16S Series EL52CT-16
14 Series EL52CT-14 MS63 Series
EL16 Series EL52CT
11H Series HD52-11

HD22 Series
EL16 Series EL52
EL22I Series
14 Series 20281 STANDARDD
OPTIONAL
16S Series 20388

EASY FIND
80% Mixed Up To 1/16" Medium/Heavy Duty EASY Replacement Parts &
350 Amps Air FIND

esab.com 12
UP TO
450 80% 1/16" AIR HEAVY
DUTY
AMPS (1.6 mm)
®
WELDING PROCESSES:
Aluminum (GMAW)
MIG GUNS
Dual Schedule On/Off Control,
Locking Trigger, Rear Connector and
Knucklehead™ Flexible Conductor Tube
80% Duty Cycle - Mixed Gases Part No. MS64H-60 (Stock No. 1640-1319)
Suitable for Heavy Duty Fabrication.
Part No. MS64H-45 (Stock No. 1630-1318)

10 ft (3 m) MS410-116 1040-1050 10 ft (3 m) MS410L-116 1040-1070
12 ft (3.6 m) MS412-116 1040-1051 15 ft (4.6 m) MS415L-116 1040-1072
15 ft (4.6 m) MS415-116 1040-1052 15 ft (4.6 m) MS415L-116K4 1040-1533
Up To 1/16" 15 ft (4.6 m) MS415-116K4 1040-1530 Up To 1/16" 15 ft (4.6 m) MS415L-116DSRS 1040-1538
(1.6 mm) 15 ft (4.6 m) MS415-116LM 1040-1053 (1.6 mm) 15 ft (4.6 m) MS415L-116LC 1040-1074
15 ft (4.6 m) MS415-116EL 1040-1541 15 ft (4.6 m) MS415L-116LM 1040-1073
20 ft (6.1 m) MS420-116 1040-1059 15 ft (4.6 m) MS415L-116EL 1040-1543
25 ft (7.6 m) MS425-116 1040-1058 25 ft (7.6 m) MS425L-116 1040-1071
Miller® Style Rear Connector Style MIG Guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137) must be
ordered separately.

10 ft (3 m) MS410M-116 1040-1060
Euro-Kwik Style Rear Connector
12 ft (3.6 m) MS412M-116 1040-1061 Wire Size Length Part No. Stock No.
15 ft (4.6 m) MS415M-116 1040-1062 10 ft (3 m) MS410X-116 1040-1075
15 ft (4.6 m) MS415M-116K4 1040-1531 Up To 1/16" 12 ft (3.6 m) MS412X-116 1040-1076
15 ft (4.6 m) MS415M-116DS 1040-1097 (1.6 mm) 15 ft (4.6 m) MS415X-116EL 1040-1544
Up To 1/16" MS415M-116DSRS
15 ft (4.6 m) 1040-1536 15 ft (4.6 m) MS415X-116 1040-1077
(1.6 mm)
15 ft (4.6 m) MS415M-116LC 1040-1092
Suffix "K4" = Knucklehead Conductor Tube – Part No. MS64SFLX4-80 (Stock No. 1640-1308);
15 ft (4.6 m) MS415M-116LM 1040-1063 "DSRS" = Dual Schedule Rocker Switch; "LC" = Locking Trigger;
20 ft (6.1 m) MS420M-116 1040-1064 "LM" = Long Reach Conductor Tube – Part No. MS64H-60LM (Stock No. 1640-1317);
25 ft (7.6 m) MS425M-116 1040-1068 Suffix "EL" = Eliminator Front End Consumables
25 ft (7.6 m) MS425M-116DS 1040-1099
16S Series HD54-16

HD24 Series
MS64H Series
MS54-16H
EL16 Series HD54-EL
24A Series 34A

14 Series HD54-14
34CT / 34FN 14 Series 54A

24CT / 24FN STANDARD
RD
Series
OPTIONAL
16S Series 54A-16
23 Series

EASY FIND
80% Mixed Up To 1/16" EASY Replacement Parts &
450 Amps Air Heavy Duty Fabrication FIND
(1.6 mm) Optional Accessories

13
®
Spray Master MIG Gun Replacement Parts
12 Tweco® Style Rear Connector
MIG GUNS
9
11
10 8
Lincoln® Style Rear Connector
10 7

17 18
6 16
1
13
3 14
2 15
22 21
20
19 16 24 25
22 23

esab.com 14
®
Spray Master MIG Gun Replacement Parts
Spray Master 250 Amp Spray Master 350 Amp Spray Master 450 Amp
# Description
Part No. Stock No. Part No. Stock No. Part No. Stock No.
1 Nozzle HD22 Series EL22CT Series HD24 Series
MIG GUNS
2 Contact Tip 11H Series 16S Series 16S Series
3 Diffuser HD52-11 EL52CT-16 HD54-16
4 Nozzle Insulator 63J-3 1630-1121 63J-3 1630-1121 66J-3 1660-1836
5 Conductor Tube MS63 Series MS63 Series MS63 Series
6 Gun Hanger 152 2020-2152 152 2020-2152 152 2020-2152
7 Handle (Standard) MS84 2060-2130 MS84 2060-2130 MS84 2060-2130
8 Handle (Locking Trigger) MS84LC 2060-2127 MS84LC 2060-2127 MS84LC 2060-2127
9 Handle (Dual Schedule) MS84DSRS 2060-2128 MS84DSRS 2060-2128 MS84DSRS 2060-2128
10 Binder Posts & Screws (Standard & Locking) ELC124FM 2060-2646 ELC124FM 2060-2646 ELC124FM 2060-2646
11 Binder Posts & Screws (Dual Schedule) 122FMS 2020-2123 122FMS 2020-2123 122FMS 2020-2123
12 Rocker Switch (Dual Schedule) MS94RSW 2060-2694 MS94RSW 2060-2694 MS94RSW 2060-2694
13 Trigger Blade Assembly ELC94-BL 2060-2671 ELC94-BL 2060-2671 ELC94-BL 2060-2671
14 Trigger (Standard) ELC94 2060-2647 ELC94 2060-2647 ELC94 2060-2647
15 Trigger (Locking) MS94LC 2060-2693 MS94LC 2060-2693 MS94LC 2060-2693
16 Cable Clamp 136 2060-2690 136 2060-2690 136 2060-2690
17 Front Strain Relief Spring & Cap MS144 2060-2131 MS144 2060-2131 MS144 2060-2131
10 ft (3 m) Cablehoz® Assembly (Direct Plug) MS210 1720-2115 MS310 1730-2035 -- --
12 ft (3.6 m) Cablehoz Assembly (Direct Plug) MS212 1720-2116 MS312 1730-2036 MS412 1740-2116
15 ft (4.6 m) Cablehoz Assembly (Direct Plug) MS215 1720-2117 MS315 1730-2037 MS415 1740-2117
25 ft (7.6 m) Cablehoz Assembly (Direct Plug) -- -- MS325 1730-2038 MS425 1740-2118
18
10 ft (3 m) Cablehoz Assembly (Euro) MS210X 1720-2106 MS310X 1730-2010 MS410X 1740-2121
12 ft (3.6 m) Cablehoz Assembly (Euro) MS212X 1720-2107 -- -- MS412X 1740-2122
15 ft (4.6 m) Cablehoz Assembly (Euro) MS215X 1720-2108 MS315X 1730-2012 MS415X 1740-2123
25 ft (7.6 m) Cablehoz Assembly (Euro) -- -- MS325X 1730-2013 MS425X 1740-2124
19 Rear Strain Relief Spring & Cap 235RSSR 2060-2035 235RSSR 2060-2035 235RSSR 2060-2035
20 Front Cable Connector Repair Kit (Direct Plug & Euro) MS102-RK 2060-2132 MS104-RK 2060-2133 MS104-RK 2060-2133
Rear Cable Connector Repair Kit (Direct Plug) EPG172-H 2020-2191 350-170HK 2035-2169 350-170HK 2035-2169
21
Rear Cable Connector Repair Kit (Euro) 172X-M 2020-2181 174X-M 2040-2181 174X-M 2040-2181
Rear Case (Direct Plug) C6RC 2060-2041 C6RC 2060-2041 C6RC 2060-2041
22
Rear Case (Euro) X6RC 2060-2006 X6RC 2060-2006 X6RC 2060-2006
23 Miller ® Control Wire MS354-DSM 2060-2140 MS354-DSM 2060-2140 MS354-DSM 2060-2140
24 Connector Plug Refer to Pages 92-93 Refer to Pages 92-93 Refer to Pages 92-93
25 Conduit Assembly Refer to Pages 124-127 Refer to Pages 124-127 Refer to Pages 124-127
NS Protective Cable Wrap, 50 ft (15.2 m) per box TCR50 9900-1150 TCR50 9900-1150 TCR50 9900-1150

15
UP TO
250 80% .045" AIR MED.
DUTY
AMPS (1.2 mm)
®
Spray Master V250 Amp MIG Gun
WELDING PROCESSES:
Aluminum (GMAW)
MIG GUNS

Part No. SMVCT-60 (Stock No.1240-1374)
80% Duty Cycle - Mixed Gases on all guns up to 15ft (4.6 m)
Part No. SMVCT-45 (Stock No. 1240-1373)
on all guns over 15ft (4.6 m)

10 ft (3 m) SMV210-3545 1023-1290 10 ft (3 m) SMV210L-3545 1023-1292
12 ft (3.6 m) SMV212-3545 1023-1276 12 ft (3.6 m) SMV212L-3545 1023-1285
Up To .045" Up To .045" SMV215L-3545
15 ft (4.6 m) SMV215-3545 1023-1277 15 ft (4.6 m) 1023-1293
(1.2 mm) (1.2 mm)
20 ft (6.1 m) SMV220-3545 1023-1278 20 ft (6.1 m) SMV220L-3545 1023-1294
25 ft (7.6 m) SMV225-3545 1023-1279 25 ft (7.6 m) SMV225L-3545 1023-1295
ordered separately.
10 ft (3 m) SMV210M-3545 1023-1280
12 ft (3.6 m) SMV212M-3545 1023-1281 Wire Size Length Part No. Stock No.
Up To .045" SMV215M-3545
15 ft (4.6 m) 1023-1282 10 ft (3 m) SMV210X-3545 1023-1286
(1.2 mm)
20 ft (6.1 m) SMV220M-3545 1023-1283 12 ft (3.6 m) SMV212X-3545 1023-1287
25 ft (7.6 m) SMV225M-3545 1023-1289 Up To .045"
(1.2 mm)
15 ft (4.6 m) SMV215X-3545 1023-1288
20 ft (6.1 m) SMV220X-3545 1023-1291
25 ft (7.6 m) SMV225X-3545 1023-1284
Fixed Threaded Medium Duty

Nozzle Contact Tip
Adjustable Slip
Nozzle
Spot Weld
Nozzle
STANDARD
OPTIONAL
Extended Taper Extended Taper
Nozzle Contact Tip
Rated Output For more information

Wire Size Cooled Application Usage refer to Tweco Spray
EASY FIND
EASY FIND
Amps Duty Cycle Gas Master V-Series MIG GUIDE
Gun flyer Form No. See Page 20 & 21 for
80% Mixed Up To .045" Light/Medium Duty EASY Replacement Parts &
250 Amps Air 64-1404 FIND

esab.com 16
UP TO
350 80% 1/16" AIR MED.
DUTY
AMPS (1.6 mm)
®
WELDING PROCESSES:
Aluminum (GMAW),
MIG GUNS
80% Duty Cycle - Mixed Gases Part No. SMVCT-60 (Stock No.1240-1374)
on all guns up to 15ft (4.6 m)
Suitable for Medium/Heavy Duty Fabrication.

10 ft (3 m) SMV310-116 1036-1750 10 ft (3 m) SMV310L-116 1036-1785
12 ft (3.6 m) SMV312-116 1036-1752 12 ft (3.6 m) SMV312L-116 1036-1753
15 ft (4.6 m) SMV315-116 1036-1756 15 ft (4.6 m) SMV315L-116 1036-1762
Up To 1/16" Up To 1/16" 15 ft (4.6 m) SMV315L-116DSRS 1036-1788
15 ft (4.6 m) SMV315-116DSRS 1036-1783 (1.6 mm)
(1.6 mm)
15 ft (4.6 m) SMV315-116K4 1036-1759 15 ft (4.6 m) SMV315L-116K4 1036-1764
20 ft (6.1 m) SMV320-116 1036-1789 20 ft (6.1 m) SMV320L-116 1036-1781
25 ft (7.6 m) SMV325-116 1036-1787 25 ft (7.6 m) SMV325L-116 1036-1786
ordered separately.
10 ft (3 m) SMV310M-116 1036-1751
12 ft (3.6 m) SMV312M-116 1036-1754 Wire Size Length Part No. Stock No.
15 ft (4.6 m) SMV315M-116 1036-1765 10 ft (3 m) SMV310X-116 1036-1784
15 ft (4.6 m) SMV315M-116K4 1036-1768 12 ft (3.6 m) SMV312X-116 1036-1779
Up To 1/16" SMV315M-332K4 Up To 1/16"
15 ft (4.6 m) 1036-1791 15 ft (4.6 m) SMV315X-116 1036-1770
(1.6 mm) (1.6 mm)
15 ft (4.6 m) SMV315M-116CT180 1036-1777 20 ft (6.1 m) SMV320X-116 1036-1782
20 ft (6.1 m) SMV320M-116 1036-1780 25 ft (7.6 m) SMV325X-116 1036-1790
25 ft (7.6 m) SMV325M-116CT180 1036-1778
25 ft (7.6 m) SMV325M-116 1036-1775 "DSRS" = Dual Schedule Rocker Switch; "K4" = Knucklehead Conductor Tube

Nozzle Contact Tip
Adjustable Slip
Nozzle
Spot Weld
Nozzle
STANDARD
OPTIONAL
Nozzle Contact Tip

EASY FIND
80% Mixed Up To 1/16” Medium/Heavy Duty EASY Replacement Parts &
350 Amps Air FIND

17
UP TO
450 80% 1/16" AIR HEAVY
DUTY
AMPS (1.6 mm)
®
WELDING PROCESSES:
Aluminum (GMAW)
MIG GUNS

Locking Trigger, Rear Connector and
80% Duty Cycle - Mixed Gases Part No. SMVCT-60 (Stock No.1240-1374)

10 ft (3 m) SMV410-116 1040-1825 10 ft (3 m) SMV410L-116 1040-1826
12 ft (3.6 m) SMV412-116 1040-1829 12 ft (3.6 m) SMV415L-116 1040-1866
15 ft (4.6 m) SMV415-116 1040-1833 15 ft (4.6 m) SMV415L-116 1040-1839
Up To 1/16" SMV415-116LM SMV415L-116DSRS
15 ft (4.6 m) 1040-1838 15 ft (4.6 m) 1040-1840
(1.6 mm)
15 ft (4.6 m) SMV425-116LMK4 1040-1870 Up To 1/16" 15 ft (4.6 m) SMV415L-116LC 1040-1842
20 ft (6.1 m) SMV420-116 1040-1854 (1.6 mm) 15 ft (4.6 m) SMV415L-116LM 1040-1843
25 ft (7.6 m) SMV425-116 1040-1859 15 ft (4.6 m) SMV415L-116K4 1040-1875
20 ft (6.1 m) SM420L-116 1040-1869
Miller® Style Rear Connector 25 ft (7.6 m) SMV425L-116 1040-1860
Wire Size Length Part No. Stock No. 25 ft (7.6 m) SMV425L-116LM 1040-1871
10 ft (3 m) SMV410M-116 1040-1827 Style MIG Guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137) must be
12 ft (3.6 m) SMV412M-116 1040-1830 ordered separately.
15 ft (4.6 m) SMV415M-116 1040-1844

15 ft (4.6 m) SMV415M-116DSRS 1040-1846
Up To 1/16" 15 ft (4.6 m) SMV415M-116LC 1040-1848 Wire Size Length Part No. Stock No.
(1.6 mm) 15 ft (4.6 m) SMV415M-116LM 1040-1849 10 ft (3 m) SMV410X-116 1040-1828
15 ft (4.6 m) SMV415M-116K4 1040-1874 12 ft (3.6 m) SMV412X-116 1040-1832
20 ft (6.1 m) SMV420M-116 1040-1855 Up To 1/16" 15 ft (4.6 m) SMV415X-116 1040-1850
25 ft (7.6 m) SMV425M-116 1040-1861 (1.6 mm) 20 ft (6.1 m) SMV420X-116 1040-1867
25 ft (7.6 m) SMV425M-116LM 1040-1872 25 ft (7.6 m) SMV425X-116 1040-1868
25 ft (7.6 m) SMV425X-116LM 1040-1873
"DSRS" = Dual Schedule Rocker Switch; "LC" = Locking Trigger;
"K4" = Knucklehead Conductor Tube; "LM" = Long reach Conductor Tube
Fixed Threaded
F Heavy Duty
H
Nozzle Contact Tip
Adjustable Slip Nozzle Medium Duty

Contact Tip
Fixed Threaded (2 piece) Heavy Duty

Nozzle Contact Tip
STANDARD
Flux Core OPTIONAL
Tip Holder

Nozzle Contact Tip

EASY FIND
80% Mixed Up To 1/16" EASY Replacement Parts &

esab.com 18
®
Spray Master
V-Series MIG Guns
™
with Velocity
Consumables
MIG GUNS
Patented
Nozzle Assembly Contact Tip Conduit Liner Nozzle Collar Conductor

Heavy Duty Copper with Gas Ports Perfectly Centered inside Tip with index marks Tube
Fully Insulated
FEATURES
Velocity™ Consumables with new
ground-breaking innovation inspired by
welders for welders
Solid Copper Conductor Path with
fewer connections for optimized
electrical surface contact
Fewer Consumable Parts mean less
complexity and lower cost of ownership
Gas Ported Velocity Contact Tips
stay cooler and last longer
Extended Length Trigger allows
welders to adjust their grip for access,
comfort and to avoid radiated heat
Easy to Use Velocity Tips eliminates
threads and requires no tools
Tips can be Rotated to prolong life
requiring fewer changes
Excellent Wire Feedability with
centered liner
Superior Welding Performance from a
smoother, more stable arc
operator fatigue
Designed for Spray and Pulse
transfer modes, maintains the copper
needed for high duty cycle welding

19
®
Spray Master V-Series Replacement Parts
9a 9c
13a 13b
MIG GUNS
1 2 3 4
Included with Conductor Tube Assembly (#5)
13
9b
7a
14
10 10a
7
6
8 11 11a
Spray Master V-Series MIG Guns come standard

with these Velocity Consumables.
12 12a
MIG Gun Contact Tip Nozzle
V250 VTM35 VNM62F
V350 VTM116 VNM62F
V450 VTH116 VNH62
Upgrade your Spray Master® MIG gun to Velocity™ by replacing the conductor tube.
For additional information on converting
to Velocity consumables, refer to Tweco
Conductor Tube Conversions and Diffuser
Adaptors Flyer Form No. 64-1403
Spray Master Conductor Tube Upgrade

Description Part No. Stock No.
Upgrade Spray Master to Velocity™
45° Conductor Tube Assembly SMVCT45 1240-1373
1) Order a Velocity conductor tube assembly from the table at left.
45° Conductor Tube Long SMVCT45LM 2) Order a new replacement liner.
1640-1373
Reach Assembly 3) Order Velocity consumables - contact tips and nozzles. See catalog
60° Conductor Tube Assembly SMVCT60 1240-1374 page 94 or Velocity consumables range brochure (Form No. 64-1403).
60° Conductor Tube Long SMVCT60LM 4) Visit our website or refer to your Tweco® owner’s manual for specific
1640-1374
Reach Assembly step by step instructions to complete the modification.

esab.com 20
®
Spray Master V-Series Replacement Parts
Spray Master V250 Amp Spray Master V350 Amp Spray Master V450 Amp
# Description
1 Threaded Stainless Sleeve VCTLSL 1640-1397 VCTLSL 1640-1397 VCTLSL 1640-1397
MIG GUNS
2 Nozzle Collar VCTLSLK 1640-1398 VCTHSLK 1640-1398 VCTHSLK 1640-1398
3 Wave Spring VCTLSPR 1640-1399 VCTLSPR 1640-1399 VCTLSPR 1640-1399
4 Wave Spring Retainer PMA64RS 1640-1396 PMA64RS 1640-1396 PMA64RS 1640-1396
5 Conductor Tube Assembly SMVCT45 1240-1373 SMVCT60 1240-1374 SMVCT60 1240-1374
Handle –Standard Spray Master SMV82 2060-2082 SMV83 2060-2083 SMV84 2060-2084
6 Handle –Dual Schedule (Rocker Switch) N/A N/A SMV83DS 2060-2077 SMV84DS 2060-2078
Handle –Locking Trigger SMV82LC 2060-2079 SMV83LC 2060-2080 SMV84LC 2060-2081
Trigger–Standard & Dual Schedule ELC94 2060-2647 ELC94 2060-2647 ELC94 2060-2647
7
Trigger –Locking MS94-LC 2060-2693 MS94-LC 2060-2693 MS94-LC 2060-2693
7b Dual Schedule Rocker Switch N/A N/A MS94-RSW 2060-2694 MS94-RSW 2060-2694
8 Trigger Blade Assembly ELC94-BL 2060-2671 ELC94-BL 2060-2671 ELC94-BL 2060-2671
®
Cablehoz Assembly - 10 ft (3 m) N/A N/A MS310 1730-2035 N/A N/A
Cablehoz Assembly - 12 ft (4 m) MS212 1720-2116 MS312 1730-2036 MS512 1750-2116
Cablehoz Assembly - 15 ft (5 m) MS215 1720-2117 MS315 1730-2037 MS515 1750-2117
9 Cablehoz Assembly - 25 ft (8 m) MS225 1720-2118 MS325 1730-2038 MS525 1750-2118
Cablehoz Assembly, Euro-Kwik - 12 ft (4 m) MS212X 1720-2107 N/A N/A MS512X 1750-2119
Cablehoz Assembly, Euro-Kwik - 15 ft (5 m) MS215X 1720-2108 N/A N/A MS515X 1750-2120
Cablehoz Assembly, Euro-Kwik - 25 ft (8 m) MS225X 1720-2109 N/A N/A N/A N/A
Cablehoz Front Mechanical Connector
9a MS102-RK 2060-2132 MS104-RK 2060-2133 EL106-RK 2060-2620
Replacement Kit
Cablehoz Rear Mechanical Connector
9b MS172-RK 2060-2134 MS174-RK 2060-2135 -- --
Replacement Kit
Cablehoz Rear Mechanical Connector
9c 172X-M 2020-2181 174X-M 2040-2181 -- --
Replacement Kit For Euro-Style
10a Miller® Rear Connector 350174MHFS 2035-2118 350174MHFS 2035-2118 350174MHFS 2035-2118
10b Miller Control Wire & Plug WM-354M 2030-2075 WM-354M 2030-2075 WM-354M 2030-2075
NS Miller Dual Schedule Control Wire & Plug N/A N/A 194DS 2040-2195 194DS 2040-2195
®
11a Tweco Rear Connector 350174HFS 2035-2119 350174HFS 2035-2119 350174HFS 2035-2119
11b Tweco Control Wire MS354-TAJ 2060-2139 MS354-TAJ 2060-2139 MS354-TAJ 2060-2139
NS Tweco Dual Schedule Control Wire & Plug MS-354DS-TJ 2060-2138 MS-354DS-TJ 2060-2138 MS-354DS-TJ 2060-2138
12a Lincoln® Rear Connector 350-174LH 2035-2112 350-174LH 2035-2112 350-174LH 2035-2112
12b Lincoln Control Wire & Plug MS-354DS-LJ 2060-2137 MS-354DS-LJ 2060-2137 MS-354DS-LJ 2060-2137
13 Euro-Kwik Connection Assembly 174EX-1 2040-2276 174EX-1 2040-2276 174EX-1 2040-2276
13a Euro-Kwik Nut 174X-2 2040-2177 174X-2 2040-2177 174X-2 2040-2177
13b Euro-Kwik Connector Case X6RC 2060-2006 X6RC 2060-2006 X6RC 2060-2006
14 Conduit – Refer to our catalog or visit esab.com -- -- -- -- -- --
15 Sleeve Screw VCT41CS 2040-2048 VCT41CS 2040-2048 VCT41CS 2040-2048

21
®
Classic No.
MIG Gun Series
FEATURES
The Industry Standard for over 40 years
MIG GUNS
Oval-Shaped Handle reduces grip

required to manipulate MIG gun and
eases operator fatigue
High-Impact Crush-Resistant Handle
uses special plastic composition for
long-lasting durability and dependability
Heavy Duty Handle balanced to pivot
at center for ease of use in different
welding positions
Metal Jacketed Three-Layer
Conductor Tube Construction (copper
tube/silicon-resin glass insulator/
metal jacket) for improved electrical
conductivity
Trigger Contains Silver Plated
Contacts with self-cleaning action
every time it is engaged or disengaged
Heavy Duty Design for dependable
industrial applications
Field Repairable Cablehoz® requires no
additional connectors
Gun Hanger located at bottom for
convenience of resting the gun when
not in use
easy repairs
Improved Performance with longer life
consumables
Wide Selection of front end
consumables available
Relief provides support to the Cablehoz
coming out of the rear of the handle and
minimizes wire feed issues
Heavy Duty Contact Tips in high heat
applications offered
Interchangeable Front End
Consumables between Tweco® Classic
No. and Tweco Spray Master® series
Classic No.
MIG Gun Series

esab.com 22
Classic No. 1 Classic No. 2 Classic No. 3 Classic No. 4 Classic No. 5 Classic No. 6
Applications Light Duty Medium Duty Med/Heavy Duty Med/Heavy Duty Heavy Duty Heavy Duty
Fabrication Fabrication Fabrication Fabrication Fabrication Fabrication
Dual Schedule
Standard Rear Connector
MIG GUNS
Options Knucklehead™
Flexible
Conductor Tube
Output Current 180 Amps 200 Amps 300 Amps 400 Amps 500 Amps 600 Amps
Duty Cycle - CO2 60% 60% 60% 60% 60% 60%
Wire Diameter Up to Up to . Up to Up to Up to Up to
.045" (1.2 mm) 045" (1.2 mm) 1/16" (1.6 mm) 5/64" (2.0 mm) 3/32" (2.4 mm) 3/32" (2.4 mm)
MIG
Aluminum
Process Flux Cored
Gas Shielded
Flux Cored
Self Shielded

23
MIG MAX OUTPUT DUTY CYCLE WIRE SIZE COOLED USAGE
UP TO
180 60% .045" AIR LIGHT
DUTY
AMPS (1.2 mm)
®
Classic No. 1 180 Amp MIG Gun
WELDING PROCESSES:
MIG (GMAW), Aluminum (GMAW)

MIG GUNS
Rear Connector

Part No. 61-60 (Stock No. 1610-1102)
Part No. 61-45 (Stock No. 1610-1101)
60% Duty Cycle - CO2 Carbon Dioxide on all guns over 15 ft (4.6 m)
Suitable for Light Duty Fabrication. Conduit Liner – 42 Series

10 ft (3 m) 110-3035 1010-1111 Up To .035" 15 ft (4.6 m) L115-3035 1010-1145
Up To .035" 12 ft (3.6 m) 112-3035 1010-1112 (0.9 mm)
(0.9 mm) 15 ft (4.6 m) 115-3035 1010-1113 Some Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that will accept Tweco Style MIG
Guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137) must be ordered separately.
20 ft (6.1 m) 120-3035 1010-1114
10 ft (3 m) 110-4045 1010-1121
Up To .045" 12 ft (3.6 m) 112-4045 1010-1122 Euro-Kwik Style Rear Connector
(1.2 mm) 15 ft (4.6 m) 115-4045 1010-1123 Wire Size Length Part No. Stock No.
20 ft (6.1 m) 120-4045 1010-1124 X110-4045
10 ft (3 m) 1010-1621
Up To .045" X112-4045
® 12 ft (3.6 m) 1010-1622
Miller Style Rear Connector (1.2 mm)
15 ft (4.6 m) X115-4045 1010-1623
10 ft (3 m) M110-3035 1010-1131
Up To .035"
(0.9 mm) 12 ft (3.6 m) M112-3035 1010-1133
15 ft (4.6 m) M115-3035 1010-1135
11 Series 51
21 Series
51-23
61 Series
EL11 Series EL51
REL21 Series QTRW53-11 STANDARD

DARD
11 Series
OPTIONAL
AL
20496
23 Series 14 Series 10019
22 Series 32 14 Series 20229
14 Series 10019
34A
24A Series
11 Series 20537SP
HD22 Series

EASY FIND
CO2 Up To .045" EASY Replacement Parts &
180 Amps 60% Air Light Duty Fabrication FIND
Carbon Dioxide (1.2 mm) Optional Accessories

esab.com 24
UP TO
200 60% .045" AIR MED.
DUTY
AMPS (1.2 mm)
®
WELDING PROCESSES:
MIG GUNS
Part No. 62J-60 (Stock No.1620-1301)
60% Duty Cycle - CO2 Carbon Dioxide Part No. 62J-45 (Stock No. 1620-1300)
Suitable for Medium Duty Fabrication. on all guns over 15ft (4.6 m)

10 ft (3 m) 210-3035 1020-1111 10 ft (3 m) L210-3035 1020-1140
Up To .035"
12 ft (3.6 m) 212-3035 1020-1112 (0.9 mm) 12 ft (3.6 m) L212-3035 1020-1142
Up To .035" 15 ft (4.6 m) L215-3035 1020-1144
(0.9 mm) 15 ft (4.6 m) 215-3035 1020-1113
20 ft (6.1 m) 220-3035 1020-1114 Some Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that will accept Tweco
25 ft (7.6 m) 225-3035 1020-1115 ordered separately.
10 ft (3 m) 210-4045 1020-1121
Up To .045"
12 ft (3.6 m) 212FN-4045 1020-1322 Euro-Kwik Style Rear Connector
(1.2 mm) 15 ft (4.6 m) 215-4045 1020-1123
15 ft (4.6 m) 215-4045K4** 1020-1660 Wire Size Length Part No. Stock No.
20 ft (6.1 m) 225-4045 1020-1125 Up To .035" X210-3035
12 ft (3.6 m) 1020-1612
(0.9 mm)
®
Miller Style Rear Connector 10 ft (3 m) X210-4045 1020-1621
12 ft (3.6 m) X212-4045 1020-1622
Wire Size Length Part No. Stock No. Up To .045" X212FN-4045†
12 ft (3.6 m) 1020-1652
(1.2 mm)
10 ft (3 m) M210-3035 1020-1130 15 ft (4.6 m) X215-4045 1020-1623
Up To .035"
(0.9 mm) 12 ft (3.6 m) M212-3035 1020-1132 15 ft (4.6 m) X215FN-4045 1020-1653
15 ft (4.6 m) M215-3035 1020-1134 † FN guns are furnished with 24CT nozzles, 34CT insulators, 14H series contact tip, and fiber
10 ft (3 m) M210-4045 1020-1131 insulated conductor tube – Part No. 62A-60 (Stock No. 1620-1102).
Up To .045" 12 ft (3.6 m) M212-4045 1020-1133
(1.2 mm) 15 ft (4.6 m) M215-4045 1020-1135
15 ft (4.6 m) M215-4045K4** 1020-1661
** Suffix “K4” = Knucklehead Conductor Tube – Part No. 62SFLX4-80 (Stock No. 1620-1106)
22 Series 32 14 Series 52
62J Series
34A 14 Series 52FN
24A Series
STANDARD
HD22 Series
11 Series 52HD-11 OPTIONAL
11 Series 20062
21 Series
14 Series 52FN
23 Series

EASY FIND
200 Amps 60% Air Medium Duty Fabrication FIND

25
UP TO
300 60% .045" AIR HEAVY
DUTY
AMPS (1.2 mm)
®
WELDING PROCESSES:

MIG GUNS
Rear Connector

Part No. 63J-60 (Stock No. 1630-1111)
Part No. 63J-45 (Stock No. 1630-1110)
Suitable for Medium/Heavy Duty Fabrication. Conduit Liner – 44 Series

10 ft (3 m) 310-3545 1030-1101 10 ft (3 m) L310-3545 1030-1140
12 ft (3.6 m) 312-3545 1030-1102 Up To .045"
(1.2 mm) 12 ft (3.6 m) L312-3545 1030-1143
Up To .045"
(1.2 mm) 15 ft (4.6 m) 315-3545 1030-1103 15 ft (4.6 m) L315-3545 1030-1146
25 ft (7.6 m) 325-3545 1030-1105 ordered separately.
Up To 1/16" 15 ft (4.6 m) 315-116 1030-1113
(1.6 mm) 25 ft (7.6 m) 325-116 1030-1115 Euro-Kwik Style Rear Connector
®
Miller Style Rear Connector Wire Size Length Part No. Stock No.
Wire Size Length Part No. Stock No. Up To .045" 10 ft (3 m) X310-3545 1030-1601
(1.2 mm) 12 ft (3.6 m) X312-3545 1030-1602
10 ft (3 m) M310-3545 1030-1130
Up To .045" M312-3545
12 ft (3.6 m) 1030-1133
(1.2 mm)
15 ft (4.6 m) M315-3545 1030-1136
Up To 1/16" 15 ft (4.6 m) M315-116 1030-1137
(1.6 mm)
14 Series 54A
23 Series
16S Series 54A-16 63J Series
14 Series HD54-14
STANDARDD
16S Series HD54-16 OPTIONAL
HD24 Series
EL Series HD54-EL
34A 54A
24A Series 14 Series
16S Series 54A-16

34CT / 34FN
24CT / 24FN
Series

EASY FIND
CO2 Up To 1/16" Medium/Heavy Duty EASY Replacement Parts &
300 Amps 60% Air FIND
Carbon Dioxide (1.6 mm) Fabrication Optional Accessories

esab.com 26
UP TO
400 60% 1/16" AIR HEAVY
DUTY
AMPS (1.6 mm)
®
Classic No.
o. 4 400 Amp M
MIG Gun
WELDING PROCESSES:
Aluminum (GMAW)
MIG GUNS
60% Duty Cycle - CO2 Carbon Dioxide Part No. 64J-60 (Stock No. 1640-1106)
Part No. 64J-45 (Stock No. 1640-1105)

10 ft (3 m) 410-3545 1040-1101 10 ft (3 m) L410-3545 1040-1140
12 ft (3.6 m) 412-3545 1040-1102 Up To .035" 12 ft (3.6 m) L412-3545 1040-1143
Up To .035" 15 ft (4.6 m) 415-3545 1040-1103 (0.9 mm) 15 ft (4.6 m) L415-3545 1040-1146
(0.9 mm) 15 ft (4.6 m) DS415-3545 1040-1503 15 ft (4.6 m) L415-3545K4 1040-1689
20 ft (6.1 m) 420-3545 1040-1104 10 ft (3 m) L410-116 1040-1141
25 ft (7.6 m) 425-3545 1040-1105 Up To 1/16" L412-116
12 ft (3.6 m) 1040-1144
(1.6 mm)
10 ft (3 m) 410-116 1040-1111 15 ft (4.6 m) L415-116 1040-1147
Up To .045" 415-116
15 ft (4.6 m) 1040-1113 ordered separately.
(1.2 mm)
20 ft (6.1 m) 420-116 1040-1114
25 ft (7.6 m) 425-116 1040-1115 Miller® Style Rear Connector
1/16" (1.6 mm) 15 ft (4.6 m) DS420-116 1040-1514
5/64" (2.0 mm) 15 ft (4.6 m) 415-564 1040-1123
10 ft (3 m) M410-3545 1040-1130
Euro-Kwik Style Rear Connector 12 ft (3.6 m) M412-3545 1040-1133
Up To .035" 15 ft (4.6 m) M415-3545 1040-1136
Wire Size Length Part No. Stock No. (0.9 mm) 15 ft (4.6 m) M415-3545K4 1040-1688
10 ft (3 m) X410-3545 1040-1601 20 ft (6.1 m) M420-3545 1040-1126
Up To .045" 12 ft (3.6 m) X412-3545 1040-1602 25 ft (7.6 m) M425-3545 1040-1129
(1.2 mm) 15 ft (4.6 m) X415-3545 1040-1603 10 ft (3 m) M410-116 1040-1131
25 ft (7.6 m) X425-3545 1040-1605 12 ft (3.6 m) M412-116 1040-1134
12 ft (3.6 m) X412FN-116 1040-1642 Up To .045" M415-116
Up To 1/16" 15 ft (4.6 m) 1040-1137
(1.2 mm)
(1.6 mm) 15 ft (4.6 m) X415-116 1040-1613 20 ft (6.1 m) M420-116 1040-1127
Suffix “K4” = Knucklehead Conductor Tube – Part No. 64SFLX4-80 (Stock No. 1640-1113);
25 ft (7.6 m) M425-116 1040-1128
Prefix “DS” = Dual Schedule 5/64" (2.0 mm) 15 ft (4.6 m) M415-564 1040-1138
34A 14 Series 54A

24A Series
34CT / 34FN 16S Series 54A-16 64J

4J Series
24CT / 24FN
Series
23 Series 16S Series HD54-16 STANDARD

OPTIONAL
HD24 Series EL16 Series HD54-EL
14 Series HD54-14

EASY FIND
CO2 Up To 1/16" EASY Replacement Parts &
400 Amps 60% Air Heavy Duty Fabrication FIND

27
UP TO
500 60% 3/32" AIR HEAVY
DUTY
AMPS (2.4 mm)
®
WELDING PROCESSES:
Aluminum (GMAW)
MIG GUNS

Dual Schedule On/Off Control, Locking
Trigger & Rear Connector
Part No. 65J-60 (Stock No.1650-1111)
60% Duty Cycle - CO2 Carbon Dioxide on all guns up to 15ft (4.6 m)
Part No. 65J-45 (Stock No. 1650-1110)

Up To 1/16" 15 ft (4.6 m) 515-116 1050-1113 Up To 3/32" 15 ft (4.6 m) L515-332 1050-1642
(1.6 mm) 25 ft (7.6 m) 525-116 1050-1115 (2.4 mm)
10 ft (3 m) 510-332 1050-1131 Some Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that will accept Tweco
Up To 3/32" Style MIG Guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137) Must be
(2.4 mm) 15 ft (4.6 m) 515-332 1050-1133 ordered separately.

Up To 1/16" M515-116
15 ft (4.6 m) 1050-1173
(1.6 mm)
Up To 3/32" M515-332
15 ft (4.6 m) 1050-1175
(2.4 mm)
35CT 15H Series 55 Series

25CT Series
65J Series
16S Series 55S-SW

25I Series
STANDARD
OPTIONAL
PTIONAL
Mechanical connection of conductor tube and
Cablehoz® within the handle providing excellent
current path to the end of the contact tip
Trigger contains silver plated

Two (2) ball-point screws are contacts with a self cleaning
used to secure the Cablehoz® and action every time the trigger is
conductor tube in place engaged & disengaged

EASY FIND

esab.com 28
UP TO
600 60% 3/32" AIR HEAVY
DUTY
AMPS (2.4 mm)
®
WELDING PROCESSES:
Aluminum (GMAW)
MIG GUNS
Rear Connector

Part No. 66J-60 (Stock No. 1660-1826)
on all guns
60% Duty Cycle - CO2 Carbon Dioxide Conduit Liner – 45 Series
Tweco® Style Rear Connector Miller® Style Rear Connector

Adapter kits are available to fit Tweco rear connection to most wire feeders
Up To 3/32" 615-332 Up To 3/32"
15 ft (4.6 m) 1060-1217 15 ft (4.6 m) M615-332 1060-1242
(2.4 mm) (2.4 mm)
36CT 16S Series 56S Seriess

26CT Series
66J Series
26I Series
STANDARD
OPTIONAL
Mechanical connection of conductor tube and
Cablehoz® within the handle providing excellent
current path to the end of the contact tip
Trigger contains silver plated

Two (2) ball-point screws are contacts with a self cleaning
used to secure the Cablehoz® and action every time the trigger is
conductor tube in place engaged & disengaged

EASY FIND

29
®
Classic No. Series Replacement Parts
Tweco® Style Rear Connector
15 16 17
5
MIG GUNS
4
9
11
1 14
3 10
2
13
12
19
6
7 8
21
17 18 22
15 23 24
19
20
Classic Air-Cooled MIG Gun Conversion Instructions
These instructions convert a Tweco® Professional MIG Gun to a Tweco Classic
Professional MIG Gun. Read and follow these instructions carefully.
1. Disconnect MIG Gun from

machine.
2. Remove gun hanger, handle
(both halves) and trigger. 136 Clamp Location
3. Place the MIG Gun assembly Note: Do not remove 136 Cable Clamp unless necessary.
inside the bottom handle half Replacement cable clamps 136 2060-2690 are available.
and confirm that your strain Also, a cable clamp installation tool is available -
relief is inside the handle half. 136TOOL 2060-2691 if you repair MIG Guns often.
Tweco Classic Professional
4. Mount the wire connectors to Conversion Kit Parts List
the new trigger and place the Description Qty
trigger inside the handle half.
Tweco Classic Left Handle Half 1
Tweco Classic Right Handle Half 1
Binder Post 4
5. Lay the top handle half in Binder Screw 4
place on the bottom half and
begin inserting screws. Tweco Classic Standard Trigger Assembly 1
Conversion Kit
MIG Gun
Part No. Stock No.
6. Place the MIG Gun hanger #2 83R-CK 2030-2085
in position and tighten all
screws. #3 83R-CK 2030-2085
#4 84R-CK 2040-2089
7. MIG Gun is ready for use. #5 85R-CK 2050-2089
#6 86R-CK 2060-2033

esab.com 30
®
Classic No. Series Replacement Parts
Classic No. 1 Classic No. 2 Classic No. 3 Classic No. 4 Classic No. 5 Classic No. 6
# Description
Part No./ Part No./ Part No./ Part No./ Part No./ Part No./
Stock No. Stock No. Stock No. Stock No. Stock No. Stock No.
MIG GUNS
25CT Series 26CT Series
1 Nozzle 21 Series 22 Series 23 Series 24A Series w/ 35CT Base w/ 36CT base
2 Contact Tip 11 Series 14 Series 14 Series 14 Series 15H Series 16 Series
3 Diffuser 51 52 54A 54A 55 Series 56S Series
4 Nozzle Insulator -- 32 -- 34A -- --
5 Conductor Tube 61 Series 62J Series 63J Series 64J Series 65J Series 66J Series
152 152 152 154B 154B 154B
6 Gun Hanger 2020-2152 2020-2152 2020-2152 2040-2156 2040-2156 2040-2156
81 83RC 83RC 84RC 85RC 86RC
Handle (Standard) 2010-2081 2030-2084 2030-2084 2040-2087 2050-2088 2060-2032
7
84RC-DS
Handle (Dual Schedule) -- -- -- 2040-2088 -- --
122FM 122FM 122FM 124FM 124FM 124FM
8 Binder Posts & Screws 2020-2122 2020-2122 2020-2122 2040-2124 2040-2124 2040-2124
Trigger Control Wire Terminal 244DS 244 244 244 244 244
(Standard - 2 ea.) 2040-2245 2040-2224 2040-2224 2040-2224 2040-2224 2040-2224
9
Trigger Control Wire Terminal -- -- -- 244LK -- --
(Dual Schedule - 4 ea.) 2040-2246
91 92RR 92RR 94RR 94RR 94RR
10 Trigger Assembly (Standard) 2010-2091 2020-2093 2020-2093 2040-2098 2040-2098 2040-2098
91C 94RC 94RC 94RC 94RC 94RC
11 Trigger Blades 2010-2093 2040-2100 2040-2100 2040-2100 2040-2100 2040-2100
Trigger Assembly 94RDS 94RDS 94RDS
12 -- -- --
(Dual Schedule) 2040-2101 2040-2101 2040-2101
94R-L 94R-L 94R-L
13 Trigger Assembly (Locking) -- -- -- 2040-2102 2040-2102 2040-2102
101R 102 102 104 104 104
14 Front Cable Connector 2010-2103 2020-2102 2020-2102 2040-2104 2040-2104 2040-2104
136 136 136 136 136 136
15 Cable Clamp 2060-2690 2060-2690 2060-2690 2060-2690 2060-2690 2060-2690
141-6-SPR 142-6-SPR 142-6-SPR 144-6-SPR 145-6-SPR 145-6-SPR
16 Front Strain Relief Spring 2010-2143 2020-2144 2020-2144 2040-2146 2050-2147 2050-2147
17 Cablehoz® 200 200 300 400 500 600S
1720-2100 1720-2100 1730-2100 1740-2100 1750-2100 1760-2100
235RSSR 235RSSR 235RSSR 235RSSR 235RSSR 235RSSR
18 Rear Strain Relief Spring 2060-2035 2060-2035 2060-2035 2060-2035 2060-2035 2060-2035
R6RC R6RC R6RC R6RC R6RC R6RC
Rear Case (Direct Plug) 2060-2040 2060-2040 2060-2040 2060-2040 2060-2040 2060-2040
19
X6RC X6RC X6RC X6RC X6RC X6RC
Rear Case (Euro) 2060-2006 2060-2006 2060-2006 2060-2006 2060-2006 2060-2006
MS354-DSM MS354-DSM MS354-DSM MS354-DSM MS354-DSM MS354-DSM
Control Wire (Standard) 2060-2140 2060-2140 2060-2140 2060-2140 2060-2140 2060-2140
20
194DS 194DS 194DS 194DS 194DS 194DS
Control Wire (Dual Schedule) 2040-2195 2040-2195 2040-2195 2040-2195 2040-2195 2040-2195
Rear Cable Connector 104 104 104 104 104 104
(Direct Plug) 2040-2104 2040-2104 2040-2104 2040-2104 2040-2104 2040-2104
21
172X-M 172X-M 174X-M 174X-M
Rear Cable Connector (Euro) 2020-2181 2020-2181 2040-2181 2040-2181 -- --
M170-2H M170-2H M170-4H M170-4H M170-5H M170-5H
22 Adapter (Direct Plug) 2020-2165 2020-2165 2020-2166 2020-2166 2020-2167 2020-2167
83R-CK 83R-CK 84R-CK 85R-CK 86R-CK
NS Repair/Conversion Kits -- 2030-2085 2030-2085 2040-2089 2050-2089 2060-2033
23 Connector Plug Refer to Pages 92-93
24 Conduit Assembly Refer to Pages 124-127
Protective Cable Wrap, TCR50
NS 9900-1150
50 ft (15.2 m) per box

31
®
Velocity Classic No.
MIG Gun Series
FEATURES
The Industry Standard for over 40 years
MIG GUNS
Incorporating Velocity™ Consumables

with new ground breaking innovation
inspired by welders for welders
Fewer Consumables Parts means less
Gas Ported Velocity Contact Tips stay
cooler and last longer
Excellent Wire Feed ability with
centered liner with the conduit liner
fitting inside the tip
Large Copper to Copper surface
contact for superior thermal and
electrical efficiency
Proven Contact Tip Life
Improvements with Short Arc Solid
Wire 2 to 3 times life, Spray Transfer 4 to
5 times life and Gas Shielded Flux Core
8 to 10 times life
Classic No.
Velocity
MIG Gun Series
esab.com 32
Velocity Velocity Velocity Velocity Velocity
Classic No. 1 Classic No. 2 Classic No. 3 Classic No. 4 Classic No. 5
Applications Light Duty Medium Duty Med/Heavy Duty Med/Heavy Duty Heavy Duty
Fabrication Fabrication Fabrication Fabrication Fabrication
Dual Schedule
Rear Connector
Standard Options
Knucklehead™
MIG GUNS
Flexible
Conductor Tube
Output Current 180 Amps 200 Amps 300 Amps 400 Amps 500 Amps
Duty Cycle - CO2 60% 60% 60% 60% 60%
Wire Diameter Up to Up to . Up to Up to Up to
.045" (1.2 mm) 045" (1.2 mm) 1/16" (1.6 mm) 5/64" (2.0 mm) 3/32" (2.4 mm)
MIG
Aluminum
Process Flux Cored
Gas Shielded
Flux Cored
Self Shielded
S
For Special MIG gun con
configurations, including special consumables, please contact Tech Service and Support.

33
UP TO
180 60% .045" AIR LIGHT
DUTY
AMPS (1.2 mm)
®
Velocity Classic No. 1 180 Amp MIG Gun
WELDING PROCESSES:

MIG GUNS
Rear Connector

Part No. VA61-60 (Stock No. 1010-1105)
60% Duty Cycle - CO2 Carbon Dioxide

Suitable for Light Duty Fabrication.

12 ft (3.6 m) V110-3035 1010-1115 Up To .035"
Up To .035" 15 ft (4.6 m) VL115-3035 1010-1138
15 ft (4.6 m) V115-3035 1010-1116 (0.9 mm)
(0.9 mm)
20 ft (6.1 m) V120-3035 1010-1117 Some Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that will accept Tweco Style MIG
Guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137) must be ordered separately.
12 ft (3.6 m) V112-4045 1010-1118
Up To .045"
(1.2 mm) 15 ft (4.6 m) V115-4045 1010-1119
20 ft (6.1 m) V120-4045 1010-1120 Euro-Kwik Style Rear Connector
Miller® Style Rear Connector 10 ft (3 m) VX110-4045 1010-1147
Up To .045" VX112-4045
Wire Size Length Part No. Stock No. (1.2 mm) 12 ft (3.6 m) 1010-1148
10 ft (3 m) VM110-3035 1010-1125 15 ft (4.6 m) VX115-4045 1010-1149
Up To .035"
(0.9 mm) 12 ft (3.6 m) VM112-3035 1010-1126
15 ft (4.6 m) VM115-3035 1010-1127
VNS Series VTS Series

V
Sl
Slip-On Nozzle Contact
C Tip
VA61-60 Series
STANDARD
OPTIONAL
Adjustable
Slip Nozzle

EASY FIND

esab.com 34
UP TO
200 60% .045" AIR MED.
DUTY
AMPS (1.2 mm)
®
WELDING PROCESSES:
MIG GUNS
VCTL62-60 (Stock No. 1620-1371)
60% Duty Cycle - CO2 Carbon Dioxide VCTL62-45 (Stock No. 1620-1372)
Suitable for Medium Duty Fabrication. on all guns over 15 ft (4.6 m)


10 ft (3 m) V210-3035 1020-1105 10 ft (3 m) VL210-3035 1020-1147
Up To .035"
12 ft (3.6 m) V212-3035 1020-1106 (0.9 mm) 12 ft (3.6 m) VL212-3035 1020-1148
Up To .035" 15 ft (4.6 m) VL215-3035 1020-1149
(0.9 mm) 15 ft (4.6 m) V215-3035 1020-1107
20 ft (6.1 m) V220-3035 1020-1108 Some Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that will accept Tweco
25 ft (7.6 m) V225-3035 1020-1109 ordered separately.
10 ft (3 m) V210-4045 1020-1117
Up To .045"
(1.2 mm) 15 ft (4.6 m) V215-4045 1020-1118 Euro-Kwik Style Rear Connector
20 ft (6.1 m) V225-4045 1020-1119
Miller® Style Rear Connector Up To .035" 12 ft (3.6 m) VX210-3035 1020-1305
(0.9 mm)
Wire Size Length Part No. Stock No. 10 ft (3 m) VX210-4045 1020-1306
10 ft (3 m) VM210-3035 1020-1128 Up To .045" VX212-4045
12 ft (3.6 m) 1020-1307
Up To .035" (1.2 mm)
(0.9 mm) 12 ft (3.6 m) VM212-3035 1020-1129 15 ft (4.6 m) VX215-4045 1020-1308
15 ft (4.6 m) VM215-3035 1020-1136
10 ft (3 m) VM210-4045 1020-1137
Up To .045"
(1.2 mm) 12 ft (3.6 m) VM212-4045 1020-1138
15 ft (4.6 m) VM215-4045 1020-1139

Nozzle Contact Tip
Adjustable Slip
Nozzle
Spot Weld
Nozzle
STANDARD
Flux Core OPTIONAL
Tip Holder

Nozzle Contact Tip

EASY FIND

35
UP TO
300 60% .045" AIR HEAVY
DUTY
AMPS (1.2 mm)
®
WELDING PROCESSES:

MIG GUNS
Rear Connector

VCTL63-60 (Stock No. 1630-1225)
VCTL63-45 (Stock No. 1630-1226)
Suitable for Medium/Heavy Duty Fabrication. Conduit Liner – 44 Series

10 ft (3 m) V310-3545 1030-1003 10 ft (3 m) VL310-3545 1030-1017
12 ft (3.6 m) V312-3545 1030-1004 Up To .045" VL312-3545
12 ft (3.6 m) 1030-1018
Up To .045" (1.2 mm)
(1.2 mm) 15 ft (4.6 m) V315-3545 1030-1005 15 ft (4.6 m) VL315-3545 1030-1019
12 ft (3.6 m) V312-116 1030-1008
Up To 1/16"
25 ft (7.6 m) V325-116 1030-1010
Miller® Style Rear Connector 10 ft (3 m) VX310-3545 1030-1020
Up To .045"
Wire Size Length Part No. Stock No. (1.2 mm)
12 ft (3.6 m) VX312-3545 1030-1021
15 ft (4.6 m) VX315-3545 1030-1022
10 ft (3 m) VM310-3545 1030-1013
Up To .045" Up To 5/64"
(1.2 mm) 12 ft (3.6 m) VM312-3545 1030-1014 (2.0 mm)
15 ft (4.6 m) VX315-564 1030-1023
15 ft (4.6 m) VM315-3545 1030-1015
Up To 1/16" 15 ft (4.6 m) VM315-116 1030-1016
(1.6 mm)

Nozzle Contact Tip
Adjustable Slip
Nozzle
Spot Weld
Nozzle
STANDARD
DARD
Flux Core
OPTIONAL
NAL
Tip Holder

Nozzle Contact Tip

EASY FIND
CO2 Up To 1/16" Medium/Heavy Duty EASY Replacement Parts &

esab.com 36
UP TO
400 60% 1/16" AIR HEAVY
DUTY
AMPS (1.6 mm)
®
WELDING PROCESSES:
Aluminum (GMAW)
MIG GUNS
60% Duty Cycle - CO2 Carbon Dioxide VCTL64-60 (Stock No. 1640-1391)
VCTL64-45 (Stock No. 1640-1392)

10 ft (3 m) V410-3545 1040-1901 10 ft (3 m) VL410-3545 1040-1927
12 ft (3.6 m) V412-3545 1040-1902 Up To .035" 12 ft (3.6 m) VL412-3545 1040-1928
15 ft (4.6 m) V415-3545 1040-1903 (0.9 mm) 15 ft (4.6 m) VL415-3545 1040-1929
Up To .045" 15 ft (4.6 m) VDS415-3545 1040-1904 15 ft (4.6 m) VL415-3545K4** 1040-1930
(1.2 mm) 15 ft (4.6 m) V415-3545K4** 1040-1905 Up To 1/16" 12 ft (3.6 m) VL412-116 1040-1931
20 ft (6.1 m) V420-3545 1040-1906 (1.6 mm) 15 ft (4.6 m) VL415-116 1040-1932
20 ft (6.1 m) VDS420-3545 1040-1911 Some Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that will accept Tweco
10 ft (3 m) V410-116 1040-1908
Up To 1/16" 12 ft (3.6 m) V412-116 1040-1909 Miller® Style Rear Connector
(1.6 mm) 15 ft (4.6 m) V415-116 1040-1900
20 ft (6.1 m) VDS420-116 1040-1910 Wire Size Length Part No. Stock No.
5/64" (2.0 mm) 15 ft (4.6 m) V415-564 1040-1912 10 ft (3 m) VM410-3545 1040-1914
12 ft (3.6 m) VM412-3545 1040-1915
Euro-Kwik Style Rear Connector Up To .045" 15 ft (4.6 m) VM415-3545 1040-1916
(1.2 mm) 15 ft (4.6 m) VM415-3545K4** 1040-1917
20 ft (6.1 m) VM420-3545 1040-1918
10 ft (3 m) VX410-3545 1040-1934 25 ft (7.6 m) VM425-3545 1040-1919
Up To .045" 12 ft (3.6 m) VX412-3545 1040-1935 10 ft (3 m) VM410-116 1040-1920
(1.2 mm) 15 ft (4.6 m) VX415-3545 1040-1936 12 ft (3.6 m) VM412-116 1040-1921
25 ft (7.6 m) VX425-3545 1040-1937 Up To 1/16" VM415-116
15 ft (4.6 m) 1040-1922
12 ft (3.6 m) VX412-116 1040-1938 (1.6 mm)
Up To 1/16" 20 ft (6.1 m) VM420-116 1040-1923
(1.6 mm) 15 ft (4.6 m) VX415-116 1040-1939 25 ft (7.6 m) VM425-116 1040-1924
5/64" (2.0 mm) 15 ft (4.6 m) VX415-564 1040-1940 5/64" (2.0 mm) 15 ft (4.6 m) VM415-564 1040-1925
Suffix “K4” = Knucklehead Conductor Tube – Part No. 64SFLX4-80 (Stock No. 1640-1113);
Prefix “DS” = Dual Schedule
Fixed Threaded
F Heavy Duty
H
Nozzle Contact Tip

Contact Tip

Nozzle Contact Tip
STANDARD
Flux Core OPTIONAL
Tip Holder

Nozzle Contact Tip

EASY FIND

37
UP TO
500 60% 3/32" AIR HEAVY
DUTY
AMPS (2.4 mm)
®
WELDING PROCESSES:
Aluminum (GMAW)
MIG GUNS

Dual Schedule On/Off Control, Locking
Trigger & Rear Connector
VCTL66-60 (Stock No. 1660-1242)
60% Duty Cycle - CO2 Carbon Dioxide on all guns up to 15ft (4.6 m)
VCTL66-45 (Stock No. 1660-1243)

Up To .045" 12 ft (3.6 m) V512-3545 1050-1084 Up To 3/32" 15 ft (4.6 m) VL515-332 1050-1094
(1.2 mm) 15 ft (4.6 m) V515-3545 1050-1085 (2.4 mm)
Up To 1/16" Style MIG Guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137) Must be
(1.6 mm) 25 ft (7.6 m) V525-116 1050-1087 ordered separately.
Up To 3/32" 10 ft (3 m) V510-332 1050-1088
®
Miller Style Rear Connector Wire Size Length Part No. Stock No.
Wire Size Length Part No. Stock No. Up To 1/16" VX515-116
15 ft (4.6 m) 1050-1096
(1.6 mm)
Up To 1/16" VM515-116
15 ft (4.6 m) 1050-1091
(1.6 mm)
Up To 3/32"
(2.4 mm) 15 ft (4.6 m) VM515-332 1050-1092
Fixed Threaded
F Heavy Duty
H
Nozzle Contact Tip

Contact Tip

Nozzle Contact Tip
STANDARD
Flux Core OPTIONAL
Tip Holder

Nozzle Contact Tip

EASY FIND

esab.com 38
Velocity Classic No.
Series MIG Guns
™
with Velocity
Consumables
MIG GUNS
Patented
Nozzle Assembly Contact Tip Conduit Liner Nozzle Collar Conductor

Heavy Duty Copper with Gas Ports Perfectly Centered inside Tip with index marks Tube
Fully Insulated
FEATURES
Velocity™ Consumables with new
ground-breaking innovation inspired by
welders for welders
Fewer Consumable Parts mean less
Gas Ported Velocity Contact Tips
stay cooler and last longer
Extended Length Trigger allows
welders to adjust their grip for access,
comfort and to avoid radiated heat
Excellent Wire Feedability with
centered liner
operator fatigue
Designed for Spray and Pulse
transfer modes, maintains the copper
needed for high duty cycle welding

®
Velocity Classic No. Series Replacement Parts
Nozzle
MIG GUNS
5 7
8
Contact Tip
15
6
14 16
12 17
9
13 11
10
17
18
19
15
Miller® Style Rear Connector 19 21

22
23
24
20

esab.com 40
®
Velocity Classic No. Series Replacement Parts
Velocity Velocity Velocity Velocity Velocity
Classic No. 1 Classic No. 2 Classic No. 3 Classic No. 4 Classic No. 5
# Description
Part No./ Part No./ Part No./ Part No./ Part No./
Stock No. Stock No. Stock No. Stock No. Stock No.
MIG GUNS
Contact Tip VTS Series VTM Series VTM Series VTH Series VTH Series
Nozzle VNS Series VNM Series VNM Series VNH Series VNH Series
VA61-60* VCTL6260 VCTL6360 VCTL6460 VCTL6660
60º Velocity Conductor Tube Assy. 1010-1105 1620-1371 1630-1225 1640-1391 1660-1242
5
VCTL6280 VCTL6380 VCTL6480 VCTL6680
80º Velocity Conductor Tube Assy. – 1620-1373 1630-1227 1640-1393 1660-1241
152 152 152 154B 154B
6 Gun Hanger 2020-2152 2020-2152 2020-2152 2040-2156 2040-2156
81 83RC 83RC 84RC 85RC
Handle (Standard) 2010-2081 2030-2084 2030-2084 2040-2087 2050-2088
7
84RC-DS
Handle (Dual Schedule) – – – –
2040-2088
122FM 122FM 122FM 124FM 124FM
8 Binder Posts & Screws 2020-2122 2020-2122 2020-2122 2040-2124 2040-2124
Trigger Control Wire Terminal 244DS 244 244 244 244
(Standard - 2 ea.) 2040-2245 2040-2244 2040-2244 2040-2244 2040-2244
9
Trigger Control Wire Terminal – – – 244LK –
(Dual Schedule - 4 ea.) 2040-2246
91 92RR 92RR 94RR 94RR
10 Trigger Assembly (Standard) 2010-2091 2020-2093 2020-2093 2040-2098 2040-2098
91C 94RC 94RC 94RC 94RC
11 Trigger Blades 2010-2093 2040-2100 2040-2100 2040-2100 2040-2100
Trigger Assembly – – – 94RDS 94RDS
12 (Dual Schedule) 2040-2101 2040-2101
94R-L 94R-L
13 Trigger Assembly (Locking) – – – 2040-2102 2040-2102
101R 102 102 104 104
14 Front Cable Connector 2010-2103 2020-2102 2020-2102 2040-2104 2040-2104
136 136 136 136 136
15 Cable Clamp 2060-2690 2060-2690 2060-2690 2060-2690 2060-2690
141-6-SPR 142-6-SPR 142-6-SPR 144-6-SPR 145-6-SPR
16 Front Strain Relief Spring 2010-2143 2020-2144 2020-2144 2040-2146 2050-2147
200 200 300 400 500
17 Cablehoz® (Sold by the Foot) 1720-2100 1720-2100 1730-2100 1740-2100 1750-2100
235RSSR 235RSSR 235RSSR 235RSSR 235RSSR
18 Rear Strain Relief Spring 2060-2035 2060-2035 2060-2035 2060-2035 2060-2035
R6RC R6RC R6RC R6RC R6RC
Rear Case (Direct Plug) 2060-2040 2060-2040 2060-2040 2060-2040 2060-2040
19
X6RC X6RC X6RC X6RC X6RC
Rear Case (Euro) 2060-2006 2060-2006 2060-2006 2060-2006 2060-2006
MS354-DSM MS354-DSM MS354-DSM MS354-DSM MS354-DSM
Control Wire (Standard) 2060-2140 2060-2140 2060-2140 2060-2140 2060-2140
20
194DS 194DS 194DS 194DS 194DS
Control Wire (Dual Schedule) 2040-2195 2040-2195 2040-2195 2040-2195 2040-2195
Rear Cable Connector 104 104 104 104 104
(Direct Plug) 2040-2104 2040-2104 2040-2104 2040-2104 2040-2104
21
172X-M 172X-M 174X-M 174X-M
Rear Cable Connector (Euro) 2020-2181 2020-2181 2040-2181 2040-2181 --
M170-2H M170-2H M170-4H M170-4H M170-5H
22 Adapter (Direct Plug) 2020-2165 2020-2165 2020-2166 2020-2166 2020-2167
83R-CK 83R-CK 84R-CK 85R-CK
NS Repair/Conversion Kits -- 2030-2085 2030-2085 2040-2089 2050-2089
Protective Cable Wrap, TCR50
NS 9900-1150
50 ft (15.2 m) per box
* VA61-60 (Stock No. 1010-1105) is an adapter that threads into the standard Classic No. series conductor tube to allow the Velocity consumable to be used

41
®
Tweco Fusion
MIG Gun Series
FEATURES
Easy to Maneuver in various welding
MIG GUNS
positions to reduce operator fatigue

Rugged Design with steel spring strain
relief – built tough to last
Ergonomic Handle Design with
diamond pattern for better grip and
greater operator appeal
Impact-Resistant Handle and
Components for long-lasting durability
Microswitch Trigger designed for
dependability
Optimized Electrical Surface Contact
with improved arc stability
Velocity Consumables for longer life
and improved performance
Easy to Change Velocity Tips – no
threads, no tools needed
Fewer Consumables Parts to replace
resulting in lower cost of ownership
Contact Tips can be rotated to optimize
life requiring fewer changes thus
reducing cost of usage
fewer connections
Smooth, Stable Arc for a superior
welding performance
Optimized Wire Feedability with
centered liner
Best in Class Performance
250 FEATURES
Heavy Duty Chrome Plated
Conductor Tube for improved electrical
conductivity
Gun Hook on bottom for easy access
Tweco Fusion
MIG Gun Series
U.S. Customer Care

Care: 1-800-426-1888 / FAX 1-800-535-0557
esab.com 42
Tweco Fusion 140 Tweco Fusion 180 Tweco Fusion 220 Tweco Fusion 250
Applications Light Duty Light Duty Medium Duty Medium/Heavy Duty
Fabrication Fabrication Fabrication Fabrication
Standard Rear
Options Connector
MIG GUNS
Output Current 140 Amps 180 Amps 220 Amps 250 Amps
Duty Cycle - CO2 40% 40% 40% 80%
Wire Diameter Up to .035" (0.9 mm) Up to .035" (0.9 mm) Up to .035" (0.9 mm) Up to .045" (1.2 mm)
Process
MIG
Aluminum
For
or Special MIG gun configur
configurations,
gurati
a ons, incl
including
c ud
udi
ding speciall con
c
consumables,
ons
n um
umables, please contact
conta
act Tech
Tech Service
Serv
Serv
ervice
ice and
and Support.
S pport
Supp
p r.

43
UP TO
140 40% .035" AIR LIGHT
DUTY
AMPS (0.9 mm)
®
Tweco Fusion 140 Amp MIG Gun
WELDING PROCESSES:

MIG GUNS
High Performance Velocity™

Consumables and Rear Connector
Conduit Liner – WS42 Series

Tweco® Style (4 Pin) Rear Connector

Adapter kits are available to fit Tweco rear connection to most wire feeders Lincoln® Style Rear Connector
Up To .035" F140T-10-3035 Up To .035"
10 ft (3 m) 1017-1320 10 ft (3 m) F140L-10-3035 1017-1318
(0.9 mm) (0.9 mm)
Tweco® Style (8 Pin) Rear Connector Euro-Kwik Style Rear Connector

Up To .035" F140TA-10-3035 Up To .035"
10 ft (3 m) 1017-1321 10 ft (3 m) F140X-10-3035 1017-1323
(0.9 mm) (0.9 mm)
Miller® Style Rear Connector Note: Gun length is measured from the front case to the rear case +/-3”.
Up To .035" F140M-10-3035
10 ft (3 m) 1017-1319
(0.9 mm)
VNS Series
VN VTS Series
VNS-75FAS STANDARD
RD
OPTIONAL
VNS-FC
VNSH-50-S

EASY FIND

esab.com 44
UP TO
180 40% .035" AIR LIGHT
DUTY
AMPS (0.9 mm)
®
WELDING PROCESSES:
MIG GUNS


Up To .035" F180T-12-3035 Up To .035"
12 ft (3.6 m) 1017-1331 12 ft (3.6 m) F180L-12-3035 1017-1329
(0.9 mm) (0.9 mm)

Up To .035" 10 ft ( 3 m) F180TA-10-3035 1017-1338 Up To .035" 10 ft ( 3 m) F180X-10-3035 1017-1335
(0.9 mm) 12 ft (3.6 m) F180TA-12-3035 1017-1332 (0.9 mm) 12 ft (3.6 m) F180X-12-3035 1017-1334
Miller® Style Rear Connector Note: Gun length is measured from the front case to the rear case +/-3”.
Up To .035" F180M-12-3035
12 ft (3.6 m) 1017-1330
(0.9 mm)
VNS Series
VN VTS Series
VNS-75FAS
STANDARD
RD
OPTIONAL
VNS-FC
VNSH-50-S

EASY FIND

45
UP TO
220 40% .035" AIR MED.
DUTY
AMPS (0.9 mm)
®
WELDING PROCESSES:

MIG GUNS


Suitable for Medium Duty Fabrication.

Up To .035" F220T-15-3035 Up To .035"
15 ft (4.6 m) 1023-1260 15 ft (4.6 m) F220L-15-3035 1023-1258
(0.9 mm) (0.9 mm)

Up To .035" F220TA-12-3035 10 ft ( 3 m) F220X-10-3035 1023-1264
12 ft (3.6 m) 1023-1261 Up To .035"
(0.9 mm) 12 ft (3.6 m) F220X-12-3035 1023-1265
(0.9 mm)
15 ft (4.6 m) F220X-15-3035 1023-1263
Miller® Style Rear Connector Conduit Liner – WS42 Series
Note: Gun length is measured from the front case to the rear case +/-3”.
Up To .035" F220M-15-3035
15 ft (4.6 m) 1023-1259
(0.9 mm)
VNS Series
VN VTS Series
VNS-75FAS
STANDARDD
OPTIONAL
VNS-FC
VNSH-50-S

EASY FIND

esab.com 46
UP TO
250 80% .045" AIR LIGHT
DUTY
AMPS (1.2 mm)
®
WELDING PROCESSES:
MIG GUNS
Heavy Duty Chrome Plated Conductor

Tube for improved electrical conductivity
80% Duty Cycle - CO2 Carbon Dioxide Gun Hook on bottom for easy access
Tweco® Style (4 Pin) Rear Connector Miller® Style Rear Connector

Wire Size Length Part No. Stock No. 10 ft (3 m) FV210-3545 1023-1059
10 ft (3 m) FV210-3545 1023-1059 10 ft (3 m) FV210M-3545 1023-1067
12 ft (3.6 m) FV212-3545 1023-1060 Up To .045" 12 ft (3.6 m) FV212M-3545 1023-1068
Up To .045" FV215-3545
15 ft (4.6 m) 1023-1260 (1.2 mm) 15 ft (4.6 m) FV215M-3545 1023-1259
(1.2 mm)
20 ft (6.1 m) FV220-3545 1023-1062 20 ft (6.1 m) FV220M-3545 1023-1070
25 ft (7.6 m) FV225-3545 1023-1063 25 ft (7.6 m) FV225M-3545 1023-1071

Up To .045" FV215TA-3545
15 ft (4.6 m) 1023-1261 10 ft (3 m) FV210X-3545 1023-1089
(1.2 mm)
Up To .045" 12 ft (3.6 m) FV212X-3545 1023-1090
Lincoln® Style Rear Connector (1.2 mm) 15 ft (4.6 m) FV215X-3545 1023-1263
25 ft (7.6 m) FV225X-3545 1023-1092
Note: Gun length is measured from the front case to the rear case +/-3".
Up To .045" 12 ft (3.6 m) FV212L-3545 1023-1084
(1.2 mm) 15 ft (4.6 m) FV215L-3545 1023-1258
VNS Series
VN VTS Series
Replacementt Conductor Tubes

45 (1620-1369)
45° FVCTS-45
60° FVCTS-60 0 (1620-1368)
VNS-75FAS
STANDARD
RD
VNS-FC
OPTIONAL
VNSH-50-S

EASY FIND

47
®
Tweco Fusion 140, 180 & 220 Amp MIG Gun
Replacement Parts
MIG GUNS
2 3
1
6 4
6B 6A
7C 7B 7A
8
5
8B 8A
# Description Part No. Stock No.

1 Velocity™ Nozzle Refer to Page 100
2 Velocity Contact Tip Refer to Page 100
3 Conductor Tube Assembly FVCTS-220-60 1620-1108
4 Handle / Trigger Repair Kit F80 2020-2025
5 Conduit Assembly WS42-3035-15 1420-1140
6A Miller® Rear Connector 350-174MH 2035-2111
6B Miller® & Lincoln® Control Wire & Plug WM354-M 2030-2075
7A Tweco® Rear Connector 350-174H 2035-2110
®
7B Tweco Control Wire & Plug 35K-350-1 2000-2352
®
7C Thermal Arc Control Wire WS-354-TA-LC 2060-2141
8A Lincoln® Rear Connector 350-174HXL 2035-2116
® ®
8B Miller & Lincoln Control Wire & Plug WM354-M 2030-2075

esab.com 48
®
Replacement Parts
MIG GUNS
# Description Part No. Stock No. # Description Part No. Stock No.
™
1 Velocity Nozzle Refer to Page 100 Cablehoz Front Mechanical
8A MS102-RK 2060-2132
Connector Replacement Kit
2 Velocity Contact Tip Refer to Page 100
8B Cablehoz Rear Mechanical MS172-RK 2060-2134
3 Velocity 45˚ Conductor Tube FVCT-S45 1620-1369 Connector Replacement Kit
Velocity 60˚ Conductor Tube FVCT-S60 1620-1368 Cablehoz Front Mechanical
8C Connector Replacement Kit 172X-M 2060-2181
4 Handle Halves w/screws F84 2060-2126 for Euro-Style
5 Trigger – Standard ELC84 2060-2647 9A Miller® Rear Connector 350-174-MH 2035-2111
6 Trigger Blade Assembly ELC94-BL 2060-2671 9B Miller® Control Wire & Plug WM-354M 2030-2075
7 Gun Hanger 152 2020-2152 10A Tweco® Rear Connector 350-174H 2035-2110
NS Cablehoz Assembly – 10 ft (3 m) MS210 1720-2115 10B ®
Tweco Control Wire & Plug MS354-TAJ 2060-2139
NS Cablehoz Assembly – 12 ft (3.6 m) MS212 1720-2116 10C Thermal Arc® Control Wire & Plug WS-354-TA-LC 2060-2141
NS Cablehoz Assembly – 15 ft (4.6 m) MS225 1720-2117 11A Lincoln® Rear Connector 350-174LH 2035-2112
NS Cablehoz Assembly – 25 ft (7.6 m) MS225 1720-2118 11B ®
Lincoln Control Wire & Plug MS-354DS-LJ 2060-2137
8
NS Cablehoz Assembly, Euro-Kwik – 12A Euro-Kwik Connection Assembly 174EX-1 2040-2276
MS212X 1720-2107
12 ft (3.6 m)
12B Euro-Kwik Nut 174X-2 2040-2177
NS Cablehoz Assembly, Euro-Kwik – MS215X 1720-2108
15 ft (4.6 m)
12C Euro-Kwik Connector Case X6RC 2060-2006
NS Cablehoz Assembly, Euro-Kwik – MS225X 1720-2109 13 Conduit Assembly Refer to Pages 124-127
25 ft (7.6 m)

49
™
PulseMaster
MIG Gun Series
FEATURES
“Smart” Capability with digital display
MIG GUNS
and one-touch, on-the-fly controls to

adjust primary parameters such as
welding current, material thickness, wire
feed speed or arc length trim
Heavy Duty Cablehoz® and Conductor
Tube for better current capacity and
lower heat in the front end
Ergonomic Impact-Resistant Handle
to reduce operator fatigue
Heavy Duty Design for industrial
application environments and long-lasting
durability
Blade-Style Trigger Design performs
over 2 million cycles without failure
Multiple-Position Conductor Tube for
quick tool-free change and rotation
Increased Interface between contact
tip & gas diffuser improves electrical
conductivity
High-Performance Cable designed for
pulse welding demands with smooth
feed performance to reduce “bird
nesting” and provide excellent flexibility
Twin-Pulse Mode for the perfect weld
bead
Heavy Duty Contact Tip and Diffuser to
act as “heat sink” in high heat applications
Improved Performance with longer-life
consumables
PulseMaster
MIG Gun Series
esab.com 50
PulseMaster 350 Amp PulseMaster 450 Amp
Applications Light-Medium Duty Fabrication Heavy Duty Fabrication
Smart Capability
Standard without
Standard Options “Smart”Capability
MIG GUNS
Rear Connector
Output Current 350 Amps 450 Amps
Duty Cycle - Mixed Gases 60% 60%
Wire Diameter Up to .045" (1.2 mm) Up to .045" (1.2 mm)
Process
MIG
Aluminum
Tweco® PulseMaster
Smart MIG® Gun
with digital display
Tweco PulseMaster
Standard MIG Gun
PulseMaster
with “Smart”
Capability
Digital Display Screen
Selection Buttons
Menu Options
- Welding Current
- Material Thickness
- Wire Feed Speed
- Arc Length Trim

51
5 1 International Customer Care: 1-940-381-1212 / FAX 1-940-483-8178
UP TO
350 60% .045" AIR MED.
DUTY
AMPS (1.2 mm)
™
PulseMaster 350 Amp MIG Gun
WELDING PROCESSES:

MIG GUNS
Tweco® PulseMaster Rear Connector

Smart MIG® Gun
with digital display Standard without “Smart” Capability
but available with “Smart” Capability
Standard Conductor Tube – Part No.
PMA64EL-45 (Stock No. 1642-1130)
Tweco PulseMaster
Standard MIG Gun Conduit Liner – 44 Series
60% Duty Cycle - Mixed Gases

Smart Gun PulseMaster Smart MIG Guns are used only with Tweco ® PowerMaster SP machines and are available with “Smart” Capability.
Tweco® Style Rear Connector Euro-Kwik Style Rear Connector

Up To .045" 12 ft (3.6 m) PMAS312-3545 1038-1152 Up To .045" 12 ft (3.6 m) PMAS312X-3545 1038-1153
(1.2 mm) 15 ft (4.6 m) PMAS315-3545 1038-1157 (1.2 mm) 15 ft (4.6 m) PMAS315X-3545 1038-1158
Standard Gun PulseMaster MIG Guns are Standard without “Smart” Capability.

Up To .045" 12 ft (3.6 m) PMA312-3545 1038-1150 Up To .045" 12 ft (3.6 m) PMA312L-3545 1038-1162
(1.2 mm) 15 ft (4.6 m) PMA315-3545 1038-1155 (1.2 mm) 15 ft (4.6 m) PMA315L-3545 1038-1163
Miller® Style Rear Connector Style MIG Guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137) Must be
ordered separately.

12 ft (3.6 m) PMA312M-3545 1038-1160
Up To .045"
(1.2 mm) 15 ft (4.6 m) PMA315M-3545 1038-1161 Wire Size Length Part No. Stock No.
Up To .045" 12 ft (3.6 m) PMA312X-3545 1038-1151
(1.2 mm) 15 ft (4.6 m) PMA315X-3545 1038-1156
PMA24 Series 16PS Series PMA5416S
PMA64EL Series

EASY FIND
60% Mixed Up To .045" EASY Replacement Parts &
350 Amps Air Medium Duty Fabrication FIND

esab.com 52
UP TO
450 60% .045" AIR HEAVY
DUTY
AMPS (1.2 mm)
™
PulseMaster 450 Amp MIG Gun
WELDING PROCESSES:
MIG GUNS
Smart MIG® Gun
PMA64EL-45 (Stock No. 1642-1130)
Tweco PulseMaster


Up To .045" 12 ft (3.6 m) PMAS412-3545 1041-1510 Up To .045" 12 ft (3.6 m) PMAS412X-3545 1041-1515
(1.2 mm) 15 ft (4.6 m) PMAS415-3545 1041-1511 (1.2 mm) 15 ft (4.6 m) PMAS415X-3545 1041-1516

Up To .045" 12 ft (3.6 m) PMA412-3545 1041-1500 Up To .045" 12 ft (3.6 m) PMA412L-3545 1041-1507
(1.2 mm) 15 ft (4.6 m) PMA415-3545 1041-1501 (1.2 mm) 15 ft (4.6 m) PMA415L-3545 1041-1508
ordered separately.

12 ft (3.6 m) PMA412M-3545 1041-1502
Up To .045"
(1.2 mm) 15 ft (4.6 m) PMA415M-3545 1041-1503 Wire Size Length Part No. Stock No.
Up To .045" 12 ft (3.6 m) PMA412X-3545 1041-1505
(1.2 mm) 15 ft (4.6 m) PMA415X-3545 1041-1506
PMA24 Series 16PS Series PMA5416S
PMA64EL Series

EASY FIND

53
™
PulseMaster Series Replacement Parts
MIG GUNS
8a 9
8b
6
10 11
2 13 17
4 15
1
3
12
Tweco® Style Rear Connector 17 16

20
19
21 18
12

20

esab.com 54
™
PulseMaster Series Replacement Parts
2 Nozzle PMA24 Series
MIG GUNS
3 Contact Tip 16PS Series
Gas Diffuser used w/ 16PS Series Contact PMA54-16S
4 1543-1106
Tips
5 Nozzle Insulator 66J-3 1660-1836
6 Conductor Tube PMA64EL Series
Handle Screws w/ T9 Star Head (12 mm, 16 mm, PMHSK
7 2060-2705
& 20 mm LG)
Handle Housing PM84-PCB-HK
8a 2060-2706
w/ Smart Control Assembly
8b Handle Housing (Blank) PM84-H 2060-2707
Large Handle Assembly PM84 2060-2708
w/ Retaining Ring
9
Small Handle Assembly PM83 2060-2715
w/ Retaining Ring
10 Front Cable Support -- --
11 Cablehoz® Assembly -- --
12 Rear Cable Support 235RSSR 2060-2035
13 Trigger PM94 2060-2712
16 Control Wire Plug MS354-DSM 2060-2140
17 Rear Case -- --
18 Euro-Kwik Rear Connector 174EX-1 2040-2276
19 Screw (Euro Rear Connector) 4M-S 2011-2004
20 Rear Case & Strain Relief (Euro) X6RC 2060-2006
21 Connector Nut (Euro) 174X-2 2040-2177
Protective
rotective Cable Wrap,
Wrap TCR50
NS 9900-1150
50 ft (15 m) per box
Tweco® PulseMaster
Smart MIG® Gun
Tweco PulseMaster
Standard MIG Gun

55
®
Compact Eliminator
®
and Eliminator
MIG Gun Series
MIG GUNS
FEATURES
Operator appeal with ergonomic handle
to reduce operator fatigue and extended
trigger length to reduce radiated heat to
welder’s gloved hand
Field repairable split-half handle case
provides access for ease of repair with
field repairable mechanical cable
connections available and spare trigger
leads in Cablehoz®
Improved performance patented
contact tip with no threads cam style
interface between contact tip & gas
diffuser for increased surface contact
Ball & socket conductor tube design
with articulating conductor tube and three
layer conductor tube construction (Copper
Tube/Silicon Resin Fiberglass Insulator/
Metal Jacket)
Wide welding applications spray transfer
& pulse welding modes straight CO2 or
mixed gases
®
Eliminator
MIG Gun Series

esab.com 56
Compact Eliminator® 250 Compact Eliminator 450 Standard Eliminator 450
Applications Light/Medium Duty Heavy Duty Heavy Duty

Fabrication Fabrication Fabrication
Rear Connector
Standard Dual Schedule
Options Knucklehead Flexible
MIG GUNS
Conductor Tube
Output Current 250 Amps 450 Amps 450 Amps
Duty Cycle - CO2 60% 60% 60%
Wire Diameter Up to .045" (1.2 mm) Up to 1/16" (1.6 mm) Up to 1/16" (1.6 mm)
MIG
Aluminum
Process Flux-Cored
Gas Shielded
Flux-Cored
Self Shielded
Compact Eliminator®
Standard Eliminator®

57
UP TO
250 60% .045" AIR MED.
DUTY
AMPS (1.2 mm)
®
Compact Eliminator 250 Amp MIG Gun
WELDING PROCESSES:
MIG (GMAW), Aluminum (GMAW),
Flux-Cored Gas Shielded, Flux-Cored
Self Shielded
MIG GUNS

Rear Connector

Part No. EL63J-45 (Stock No. 1630-1136)

Wire Size Length Part No. Stock No. Up To .035"
(1.0 mm) 15 ft (4.6 m) ELC215L-3035 1028-1186
Up To .045" 12 ft (3.6 m) ELC212-4045 1028-1108
(1.2 mm) 15 ft (4.6 m) ELC215-4045 1028-1112
Miller® Style Rear Connector Wire Size Length Part No. Stock No.
Wire Size Length Part No. Stock No. Up To .045" XELC215-4045
15 ft (4.6 m) 1028-1137
(1.2 mm)
12 ft (3.6 m) ELC212M-4045 1028-1158
Up To .045" ELC215M-4045
15 ft (4.6 m) 1028-1162
(1.2 mm)
25 ft (7.6 m) ELC225M-4045 1028-1170
EL22I Series EL16 Series EL52
EL63J Series
14 Series 20281
16S Series 20388
STANDARD
EL16 Series EL52CT
OPTIONAL
EL22CT 14 Series EL52CT-14

Series
HD22 Series 11H Series HD52-11
EL24CT Series EL16 Series 43076SP

EASY FIND
See Page 61 for
CO2 Up To .045" Light/Medium Duty EASY Replacement Parts &

esab.com 58
UP TO
450 60% 1/16" AIR HEAVY
DUTY
AMPS (1.6 mm)
®
Compact Eliminator 450 Amp MIG Gun
WELDING PROCESSES:
Self Shielded
MIG GUNS
Rear Connector


Wire Size Length Part No. Stock No. Up To .045"
(1.2mm) 15 ft (4.6 m) ELC415L-3545 1048-1285
Up To .045" 15 ft (4.6 m) ELC415-3545 1048-1210
(1.2mm) Up To 1/16"
(1.6mm) 15 ft (4.6 m) ELC415L-116 1048-1286
15 ft (4.6 m) ELC415-116 1048-1211
Up To 1/16"
20 ft (6.1 m) ELC420-116 1048-1216
(1.6mm)
25 ft (7.6 m) ELC425-116 1048-1221 Euro-Kwik Style Rear Connector
Up To .045" 12 ft (3.6 m) XELC412-3545 1048-1230
Wire Size Length Part No. Stock No. (1.2mm) 15 ft (4.6 m) XELC415-3545 1048-1235
10 ft (3 m) ELC410M-3545 1048-1250
Up To .045" 12 ft (3.6 m) ELC412M-3545 1048-1255
(1.2mm)
15 ft (4.6 m) ELC415M-3545 1048-1260
Up To 1/16" 15 ft (4.6 m) ELC415M-116 1048-1261
(1.6mm) 25 ft (7.6 m) ELC425M-116 1048-1271
EL24I Series EL16 Series EL54SW
EL64J Series
EL16 Series EL54CT-SW
EL24CT EL16 Series EL54CT-H

Series
STANDARD
OPTIONAL
14 Series 41863
16S Series QTR56-SW
REL24CT EL16 Series QTREL54-H

Series
14 Series 41863
EL26CT Series EL16 Series EL56-SW

EASY FIND
See Page 61 for

59
UP TO
450 60% 1/16" AIR HEAVY
DUTY
AMPS (1.6 mm)
®
Standard Eliminator 450 Amp MIG Gun
WELDING PROCESSES:
Self Shielded
MIG GUNS

Rear Connector


Up To .045" EL415-3545 Up To .045" EL415L-3545
15 ft (4.6 m) 1048-1112 15 ft (4.6 m) 1048-1190
(1.2 mm) (1.2 mm)
Up To 1/16" EL415L-116
15 ft (4.6 m) 1048-1191
Miller® Style Rear Connector (1.6mm)
Wire Size Length Part No. Stock No. Style MIG Guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137) Must be
ordered separately.
Up To .045" EL415M-3545
15 ft (4.6 m) 1048-1162
(1.2 mm)
Up To 1/16"
15 ft (4.6 m) EL415M-116 1048-1163
(1.6mm) Wire Size Length Part No. Stock No.
Up To .045" XEL415-3545
15 ft (4.6 m) 1048-1140
(1.2 mm)
EL64J Series

Series
STANDARD
OPTIONAL
14 Series 41863
16S Series QTR56-SW

Series
14 Series 41863

EASY FIND
See Page 61 for

esab.com 60
®
Eliminator Series Replacement Parts
22
19 21
18
13
17
MIG GUNS
20
16
15 Tweco® Style Rear Connector

10
9 19
14
8 13
7 Miller® Style Rear Connector
11
12
6
5
4
3
1
2
Compact 250 Amp Compact 450 Amp Standard 450 Amp

# Description
Part No. / Stock No. Part No. / Stock No. Part No. / Stock No.
1 Nozzle EL22I Series EL24I Series EL24I Series
2 Contact Tip EL16 Series EL16 Series EL16 Series
3 Diffuser EL52 Series EL54 Series EL54 Series
4 Nozzle Insulator 63J-3 / 1630-1121 63J-3 / 1630-1121 63J-3 / 1630-1121
5 Conductor Tube EL63J Series EL64J Series EL64J Series
6 Nut Cover Ring & Sleeve EL66-CR21 / 2060-2666 EL66-CR21 / 2060-2666 EL66-CR21 / 2060-2666
7 Nut Insulator EL66-CR / 2060-2667 EL66-CR / 2060-2667 EL66-CR / 2060-2667
8 Gun Hanger 152 / 2020-2152 152 / 2020-2152 152 / 2020-2152
9 Handle (Includes Items #10 & #12) ELC84-H / 2060-2643 ELC84-H / 2060-2643 EL86-H / 2060-2653
10 Binder Posts & Screws (2 Required) ELC124FM / 2060-2646 ELC124FM / 2060-2646 --
11 Trigger Blade Assembly ELC94-BL / 2060-2671 ELC94-BL / 2060-2671 EL96-B / 2060-2606
12 Trigger ELC94 / 2060-2647 ELC94 / 2060-2647 EL96 / 2060-2605
13 Cable Clamp 136 / 2060-2690 136 / 2060-2690 136 / 2060-2690
14 Front Strain Relief Spring & Cap MS144 / 2060-2131 MS144 / 2060-2131 EL146 / 2060-2686
Cablehoz Assembly, 15 ft (5 m) (Direct Plug) ELC215R / 1720-2142 ELC415R / 1740-2527 EL415R / 1740-2537
15
Cablehoz Assembly, 15 ft (5 m) (Euro) -- XELC415R / 1740-2532 --
16 Rear Strain Relief Spring 235RSSR / 2060-2035 235RSSR / 2060-2035 235RSSR / 2060-2035
17 Front Cable Connector Repair Kit ELC100-2RK / 2020-2182 ELC100-4RK / 2040-2187 EL100-4RK / 2040-2188
Rear Cable Connector Repair Kit (Direct Plug) -- 350-170HK / 2035-2169 350-170HK / 2035-2169
18
Rear Cable Connector Repair Kit (Euro) 172X-M / 2020-2181 174X-M / 2040-2181 174X-M / 2040-2181
Rear Case (Direct Plug) C6RC / 2060-2041 C6RC / 2060-2041 C6RC / 2060-2041
19
Rear Case (Euro) X6RC / 2060-2006 X6RC / 2060-2006 X6RC / 2060-2006
20 Control Wire (Direct Plug Only) MS354-DSM / 2060-2140 MS354-DSM / 2060-2140 MS354-DSM / 2060-2140
22 Conduit Assembly Refer to Pages 124-127 Refer to Pages 124-127 Refer to Pages 124-127
NS Protective Cable Wrap (50 ft/ 15 m per Box) TCR50 / 9900-1150 TCR50 / 9900-1150 TCR50 / 9900-1150

61
UP TO
160 60% .035" AIR LIGHT
DUTY
AMPS (0.9 mm)
Mini-MIG 160 Amp MIG Gun

WELDING PROCESSES:
Aluminum (GMAW)
MIG GUNS

60% Duty Cycle - CO2 Carbon Dioxide Part No. 35-60-60 (Stock No. 1600-1102)
Suitable for Light Duty Fabrication. on all guns
Conduit Liner – 23 & 35 Series

Adapter kits are available to fit Tweco rear connection to most wire feeders Mini-MIG Gun Replacement Parts
Wire Size Length Part No. Stock No. 5 7 8 10
10 ft (3 m) 35-10 1000-1131
4
Up To .035" 12 ft (3.6 m) 35-12 1000-1132
(0.9 mm)
15 ft (4.6 m) 35-15 1000-1133
3 9
Miller® Style Rear Connector 1 2 6
Wire Size Length Part No. Stock No. EURO LINCOLN ® MILLER ® TWECO ®
10 ft (3 m) M23-10 1000-1210 17 11
25
Up To .035" 10 ft (3 m) M35-10 1000-1211 13 12 12
(0.9 mm) 12 ft (3.6 m) M35-12 1000-1213
22 14 13
15 ft (4.6 m) M35-15 1000-1215
13
23 18
Lincoln® Style Rear Connector 24
20 15
Fits Lincoln LN7, 8, 9, SP200 21
19 16
10 ft (3 m) L35-10 1000-1231
10 ft (3 m) L35-10PM* 1000-1235
Up To .035" L35-12 1 Nozzle 21 Series
12 ft (3.6 m) 1000-1231
(0.9 mm) 2 Contact Tip 11 Series
15 ft (4.6 m) L35-15 1000-1232
3 Diffuser 35-50
15 ft (4.6 m) L35-15PM* 1000-1236
4 Conductor Tube 35-60 Series
Style MIG Guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137) Must be 5 Handle Cap 35-80-A1 2000-2081
ordered separately.
*Fits Lincoln Power MIG 140/180 machines. 6 Trigger with Screw 35-90 2000-2090
Cablehoz® Assembly 10 ft (3 m) 1700-2126
(Direct Plug) 35-010A
Euro-Kwik Style Rear Connector Cablehoz Assembly 12 ft (3.6 m)
7 35-012A 1700-2127
Wire Size Length Part No. Stock No. (Direct Plug)
10 ft (3 m) X23-10 1000-1621 Cablehoz Assembly 15 ft (4.6 m)
35-015A 1700-2128
(Direct Plug)
Up To .035" 10 ft (3 m) X35-10 1000-1631
8 Gas Nipple 35-170-5 2000-2175
(0.9 mm) 12 ft (3.6 m) X35-12 1000-1632 9 Control Wire 35K350-1 2000-2352
15 ft (4.6 m) X35-15 1000-1633 10 Conduit Assembly Refer to Pages 124-127
For additional information on adapter kits for other manufacturers’ machines, refer to Form No. 11 Tweco® Connector Plug 35K-174C 2000-2169
TAKL-97. 12 O-Ring (Package of 10) 224S 2064-2059
13 Set Screw (Package of 10) 44CS 2040-2046
14 Miller® Connector Plug 170M 2000-2810
21 Series
11 Series 35-50 15 Wire Guide Assembly Only 174M-N 2040-2184
35-60 Series
16 Miller Control Wire WM-354M 2030-2075
17 Lincoln® SP200 Connector Plug TLAK-352 2641-2030
18 Lincoln Insulator LAK-352-1 2642-2210
22 Series 32
14 Series
00204 19 Lincoln Control Wire 35SP-354 2000-2354
20 Gas Hose Assembly with Clamp AK353 2642-2300
STANDARD OPTIONAL 21 Gas Hose Clamp Only AK-353-2A 2642-2302
22 Euro-Kwik Body Assembly 174EX-1 2040-2276
23 Screw Only 4-MS 2011-2004
Rated Output Application 24 Euro-Kwik Conduit Cap Only 174EX-1C 2040-2279
Wire Size Cooled
Amps Duty Cycle Gas Usage 25 Euro-Kwik Nut 174X-2 2040-2177
CO2 Up To .035" Light Duty Protective Cable Wrap, 50 ft (15 m)
160 Amps 60%
Carbon Dioxide (0.9 mm) Air Fabrication NS TCR50 9900-1150
per box

esab.com 62
UP TO
160 60% .035" AIR LIGHT
DUTY
AMPS (0.9 mm)
Velocity
ocity Mini-MIG
Mini 160 Amp MIG Gun
WELDING PROCESSES:
Aluminum (GMAW)
MIG GUNS
60% Duty Cycle - CO2 Carbon Dioxide Part No. VCTS35-60-60

Suitable
able for Light Duty Fabrication. (Stock No. 1600-1106) on all guns
Conduit Liner – 23 & 35 Series

Adapter kits are available to fit Tweco rear connection to most wire feeders V-Mini-MIG Gun Replacement Parts
Wire Size Length Part No. Stock No. 5 7 8 10
10 ft (3 m) V35-10 1000-1800
4
Up To .035" 12 ft (3.6 m) V35-12 1000-1801
(0.9 mm)
15 ft (4.6 m) V35-15 1000-1802
9
Miller® Style Rear Connector 1 2 6
Wire Size Length Part No. Stock No. EURO LINCOLN ® MILLER ® TWECO ®
10 ft (3 m) VM23-10 1000-1804 17 11
25
10 ft (3 m) VM35-10 1000-1805 13 12 12
Up To .035" 10 ft (3 m) VHB35M-10 1000-1806
(0.9 mm) 22 14 13
12 ft (3.6 m) VM35-12 1000-1807
13
15 ft (4.6 m) VM35-15 1000-1808 23 18
20 15

21
19 16
Fits Lincoln LN7, 8, 9, SP200
10 ft (3 m) VL35-10 1000-1810
10 ft (3 m) VHB35L-10 1000-1811 1 Nozzle VNS Series
Up To .035" 2 Contact Tip VTS Series
12 ft (3.6 m) VL-35-12 1000-1812
(0.9 mm) 4 Conductor Tube VCTS35-60-60 1600-1106
15 ft (4.6 m) VL35-15 1000-1813
5 Handle Cap 35-80-A1 2000-2081
15 ft (4.6 m) VL35-15PM 1000-1814
6 Trigger with Screw 35-90 2000-2090
Style MIG Guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137) Must be Cablehoz® Assembly 10 ft (3 m) 1700-2126
ordered separately. (Direct Plug) 35-010A
Cablehoz Assembly 12 ft (3.6 m)
7 35-012A 1700-2127
Euro-Kwik Style Rear Connector (Direct Plug)
Cablehoz Assembly 15 ft (4.6 m) 1700-2128
Wire Size Length Part No. Stock No. (Direct Plug) 35-015A
10 ft (3 m) VX23-10 1000-1816 8 Gas Nipple 35-170-5 2000-2175
Up To .035" 10 ft (3 m) VX35-10 1000-1817 9 Control Wire 35K350-1 2000-2352
(0.9 mm) 12 ft (3.6 m) VX35-12 1000-1818 10 Conduit Assembly Refer to Pages 124-127
15 ft (4.6 m) VX35-15 1000-1819 11 Tweco® Connector Plug 35K-174C 2000-2169
12 O-Ring (Package of 10) 224S 2064-2059
For additional information on adapter kits for other manufacturers’ machines, refer to Form No.
TAKL-97. 13 Set Screw (Package of 10) 44CS 2040-2046
14 Miller® Connector Plug 170M 2000-2810
15 Wire Guide Assembly Only 174M-N 2040-2184
Sl
VNS Series
Slip-On Nozzle
V
VTS Series
Contact Tip
C
16 Miller Control Wire WM-354M 2030-2075
VCTS35-60-60
17 Lincoln® SP200 Connector Plug TLAK-352 2641-2030
18 Lincoln Insulator LAK-352-1 2642-2210
VNS-75FAS
19 Lincoln Control Wire 35SP-354 2000-2354
VNS-FC
20 Gas Hose Assembly with Clamp AK353 2642-2300
VNSH-50-S
21 Gas Hose Clamp Only AK-353-2A 2642-2302
22 Euro-Kwik Body Assembly 174EX-1 2040-2276
23 Screw Only 4-MS 2011-2004
24 Euro-Kwik Conduit Cap Only 174EX-1C 2040-2279
Rated Output Application 25 Euro-Kwik Nut 174X-2 2040-2177
Wire Size Cooled
Amps Duty Cycle Gas Usage Protective Cable Wrap, 50 ft (15 m)
NS TCR50 9900-1150
CO2 Up To .035" Light Duty per box
160 Amps 60% Air
Carbon Dioxide (0.9 mm) Fabrication

63
UP TO
350 60% 1/16" AIR HEAVY
DUTY
AMPS (1.6 mm)
Tuff-n-Lite 350 Amp MIG Gun

WELDING PROCESSES:
Aluminum (GMAW)
MIG GUNS

Rear Connector

Part No. 64TL-60 (Stock No. 1635-1031)
on all guns
Suitable for Light to Heavy Duty Fabrication.

Up To 1/16" TL350-15-116 Up To 1/16" TL350M-15-116
15 ft (4.6 m) 1036-1037 15 ft (4.6 m) 1036-1237
(1.6 mm) (1.6 mm)
FEATURES Field Repairable Cablehoz® for Slim Design for operator appeal
Straight Handle allows the welder to mechanical cable connections Spare Trigger Leads in Cablehoz
locate the trigger at the bottom or top of Split Handle Case provides access for Wide Variety of Welding Applications
handle easy repairs Straight CO2 or Mixed Gases
Light-Weight Design reduces operator Spray Transfer Mode and Pulse
fatigue and provides for ease of handling Welding
14 Series 54A
23 Series
64TL Series
16S Series 54A-16
34A
24A Series
STANDARD
34CT / 34FN
OPTIONAL
PTIONAL
14 Series HD54-14
24CT / 24FN
16S Series HD54-16

HD24 Series
EL16 Series HD54-EL

EASY FIND
See Page 65 for

esab.com 64
Tuff-n-Lite 350 Amp MIG Gun Replacement Parts
MIG GUNS
4 5
9
10
11 12

7
3 8
2 14 Miller® Style Rear Connector

1
15
13 10 17
18
16
14
1 Nozzle 23 Series 11 Front Strain Relief Spring TL144 2035-2138
2 Contact Tip 14 Series 12 Cablehoz® 300 1730-2100
3 Diffuser 54A 13 Rear Strain Relief Spring 235RSSR 2060-2035
4 Conductor Tube 64TL Series 14 Rear Case M6RC 2060-2018
5 Nut Insulator 64TL-NC 2035-2128 15 Rear Cable Connector 350-170HK 2035-2169
6 Handle Assembly TL350-86R 2035-2136 Control Wire (Tweco®) MAK-354 2642-2460
16
7 Trigger Blade Assembly EL96B 2060-2606 Control Wire (Miller®) MSAK-354 2642-2470
8 Trigger EL96 2060-2605 17 Connector Plug Refer to Pages 92-93
9 Front Cable Connector 104TL 2035-2130 18 Conduit Assembly Refer to Pages 124-127
10 Cable Clamp 136 2060-2690 Protective Cable Wrap, 50 ft TCR50
NS 9900-1150
(15 m) per box

65
UP TO
450 60% 1/16" AIR HEAVY
DUTY
AMPS (1.6 mm)
®
Supra XT SEHD 400 Amp MIG Gun
WELDING PROCESSES:
Aluminum (GMAW)
MIG GUNS

Rear Connector
Available with Heavy Duty Front End
Consumables
60% Duty Cycle - CO2 Carbon Dioxide Part No. SE64J-60 (Stock No. 1640-1347)
Suitable for Medium to Heavy Duty Fabrication. on all guns up to 15 ft (4.6 m)

Up To 1/16” SEHD400-5M16 Up To 1/16” SEHD400L-5M16
15 ft (4.6 m) 1040-1332 15 ft (4.6 m) 1040-1432
(1.6 mm) (1.6 mm)
ordered separately.
Up To 1/16”
15 ft (4.6 m) SEHD400M-5M16 1040-1342
(1.6 mm) Wire Size Length Part No. Stock No.
Up To 1/16” SEHD400X-5M16
15 ft (4.6 m) 1040-1442
(1.6 mm)
FEATURES Three-Layer Conductor Tube Micro-Switch Trigger Design

High Impact-Resistant One-Piece Construction (copper tube/silicon-resin incorporates a button style switch for
“Straight” Handle allows the welder to glass insulator/metal jacket) threads start/stop wire feed
locate the trigger at the bottom or top into front block for improved electrical Spray Transfer Mode and Pulse
of handle conductivity Welding

Metal “Paddle” Style Trigger Lever Front & Rear Spring Strain Relief Straight CO2 or Mixed Gases
provides support to eliminate kinking
16S Series HD54-16

HD24 Series
14 Series HD54-14
SE64J Series
EL16 Series HD54-EL

34CT / 34FN
24CT / 24FN
14 Series 54A
STANDARD
DARD
23 Series OPTIONAL
AL
16S Series 54A-16
34A
24A Series

EASY FIND
See Page 67 for

esab.com 66
®
Supra XT SEHD 400 Amp MIG Gun Replacement Parts
MIG GUNS
7
12 13
14 15
4 9
11
10
1 8
3
2
17

16
14 20 21
19

17
1 Nozzle HD24 Series 13 Front Cable Connector SE104 2060-2057
2 Contact Tip 16S Series 14 Cable Clamp 136 2060-2690
3 Diffuser HD54-16 15 Cablehoz® 400 1740-2100
4 Nozzle Insulator 66J-3 1660-1836 16 Rear Strain Relief Spring 235RSSR 2060-2035
5 Conductor Tube SE64J Series 17 Rear Case M6RC 2660-2018
6 Gun Hanger 154 2040-2154 18 Rear Cable Connector 350-170HK 2035-2169
7 Handle Assembly SE86-H 2060-2052 Control Wire (Tweco®) MAK-354 2642-2460
8 Trigger Assembly SE96 2060-2056 19 Control Wire (Miller®) MSAK-354 2642-2470
9 Trigger Housing Screws SE96-SW 2060-2055 Control Wire (Lincoln®) LAK-354 2642-2450
10 Trigger Switch SE96-B 2060-2054 20 Connector Plug Refer to Pages 92-93
11 Front Pivot Block Assembly SE66 2060-2051 21 Conduit Assembly Refer to Pages 124-127
12 Pivot Block Set Screw SE66-B 2060-2050 Protective Cable Wrap, 50 ft TCR50
NS 9900-1150
(15 m) per box

67
UP TO
450 60% 1/16" AIR HEAVY
DUTY
AMPS (1.6 mm)
®
Supra XT SEL 400 Amp MIG Gun
WELDING PROCESSES:
Aluminum (GMAW)
MIG GUNS

Rear Connector
Available with Eliminator Style Front End

Consumables
60% Duty Cycle - CO2 Carbon Dioxide Part No. SEL64J-60 (Stock No. 1640-
Suitable for Medium to Heavy Duty Fabrication. 1322) on all guns up to 15 ft (4.6 m)

Up To 1/16” SEL400-5M1,6 Up To 1/16” SEL400L-5M1,6
15 ft (4.6 m) 1040-1207 15 ft (4.6 m) 1040-1242
(1.6 mm) (1.6 mm)
ordered separately.
Up To 1/16” SEL400M-5M1,6
15 ft (4.6 m) 1040-1217
(1.6 mm)
MIG guns direct from the factory. Control wire Part No. MS354-DSLJ (Stock No. 2060-2137) must be ordered separately.
EL16 Series EL54CT-SW SEL64J Series

Series
14 Series 41863 STANDARD

OPTIONAL
16S Series QTR56-SW

Series
14 Series 41863

EASY FIND
See Page 69 for

esab.com 68
®
Supra XT SEL 400 Amp MIG Gun Replacement Parts
5
1 6
4
MIG GUNS
7
12
2 3
13
11
14
15
8 16
9
10 17 Tweco® Style Rear Connector
14
20 Lincoln® Style Rear Connector

17
21
19
1 Nozzle EL24I Series 13 Front Cable Connector SE104 2060-2057
2 Contact Tip EL16 Series 14 Cable Clamp 136 2060-2690
3 Diffuser EL54 Series 15 Cablehoz® 400 1740-2100
4 Nozzle Insulator 66J-3 1660-1836 16 Rear Strain Relief Spring 235RSSR 2060-2035
5 Conductor Tube SEL64J Series 17 Rear Case M6RC 2660-2018
6 Gun Hanger 154 2040-2154 18 Rear Cable Connector 350-170HK 2035-2169
7 Handle Assembly SE86-H 2060-2052 Control Wire (Tweco®) MAK-354 2642-2460
8 Trigger Assembly SE96 2060-2056 19 Control Wire (Miller®) MSAK-354 2642-2470
9 Trigger Housing Screws SE96-SW 2060-2055 Control Wire (Lincoln®) LAK-354 2642-2450
10 Trigger Switch SE96-B 2060-2054 20 Connector Plug Refer to Pages 92-93
11 Front Pivot Block Assembly SE66 2060-2051 21 Conduit Assembly Refer to Pages 124-127
12 Pivot Block Set Screw SE66-B 2060-2050 Protective Cable Wrap, 50 ft TCR50
NS 9900-1150
(15 m) per box

69
UP TO
250 60% .045" AIR MED.
DUTY
AMPS (1.2 mm)
®
Smoke Master 250 Amp Fume Extraction
Air-Cooled MIG Gun WELDING PROCESSES:
Aluminum (GMAW)
MIG GUNS

Rear Connector

Part No. 62-60 (Stock No. 2020-2006)

Suitable for Light to Medium Duty Fabrication.

Up To .045” 12 ft (3.6 m) S212-4045 1026-1101 Up To .045” 15 ft (4.6 m) S215L-4045 1026-1132
(1.2 mm) 15 ft (4.6 m) S215-4045 1026-1102 (1.2 mm)
ordered separately.

Up To .045” 12 ft (3.6 m) S212M-4045 1026-1106
(1.2 mm) 15 ft (4.6 m) S215M-4045 1026-1107 Wire Size Length Part No. Stock No.
Up To .045” XS215-4045
15 ft (4.6 m) 1026-1127
(1.2 mm)
FEATURES Tough Outer Jacket made from leather Outer Metal Plated Insulated Smoke
Handle Slide Valve allows the operator protecting inner vacuum hose from weld Tube
to regulate vacuum on the MIG gun spatter/abrasion 1-3/8" (334.9 mm) Inside Diameter
Efficiently Removes 90% of Smoke Low Bench Weight for easy to handle PVC Reinforced Vacuum Hose
from the welding zone MIG gun Ergonomic Handle to reduce operator
Surrounding Air is drawn over the front Spare Trigger Leads in Cablehoz fatigue
end consumables and conductor tube to Rugged & Durable Power Cablehoz® Extended Trigger Length to reduce
keep cool with proven abrasion & heat resistance radiated heat
EL16 Series EL52

EL22I Series
14 Series 20281
S62 Series
16S Series 20388
EL16 Series EL52CT
14 Series EL52CT-14 STANDARD

EL22CT Series
OPTIONAL
11H Series HD52-11

HD22 Series
EL16 Series 43076SP

EL24CT Series

EASY FIND
See Page 72 for
CO2 Up To .045" Medium Duty EASY Replacement Parts &

esab.com 70
UP TO
450 60% 1/16" AIR HEAVY
DUTY
AMPS (1.6 mm)
®
Smoke Master 450 Amp Fume Extraction
Air-Cooled MIG Gun WELDING PROCESSES:
Aluminum (GMAW),
MIG GUNS
Rear Connector

Part No. S64-60 (Stock No. 1046-2258)

Suitable for Medium to Heavy Duty Fabrication.

Up To 1/16” 12 ft (3.6 m) S412-116 1046-1105 Up To 1/16” 15 ft (4.6 m) S415L-116 1046-1138
(1.6 mm) 15 ft (4.6 m) S415-116 1046-1108 (1.6 mm)
ordered separately.

Up To 1/16” 12 ft (3.6 m) S412M-116 1046-1125
(1.6 mm) 15 ft (4.6 m) S415M-116 1046-1128
FEATURES Tough Outer Jacket made from leather Outer Metal Plated Insulated Smoke
Handle Slide Valve allows the operator protecting inner vacuum hose from weld Tube
to regulate vacuum on the MIG gun spatter/abrasion 1-3/8" (334.9 mm) Inside Diameter
Efficiently Removes 90% of Smoke Low Bench Weight for easy to handle PVC Reinforced Vacuum Hose
from the welding zone MIG gun Ergonomic Handle to reduce operator
Surrounding Air is drawn over the front Spare Trigger Leads in Cablehoz fatigue
end consumables and conductor tube to Rugged & Durable Power Cablehoz® Extended Trigger Length to reduce
keep cool with proven abrasion & heat resistance radiated heat
EL16 Series EL52

EL22I Series
14 Series 20281
S62 Series
16S Series 20388
EL16 Series EL52CT
14 Series EL52CT-14 STANDARD

EL22CT Series
OPTIONAL
11H Series HD52-11

HD22 Series
EL16 Series 43076SP

EL24CT Series

EASY FIND
See Page 72 for
CO2 Up To 1/16” EASY Replacement Parts &

71
®
Smoke Master Fume Extraction Air-Cooled
MIG Gun Replacement Parts Tweco® Style Rear Connector
10 11
MIG GUNS
9 6 7 14 15 Miller® Style Rear Connector
8
12
1
5
4 13
18
3 Euro-Kwik Style Rear Connector
16 17 18 18
2
19
20 21
18
250 Amp 450 Amp

# Description
Part No. Stock No. Part No. Stock No.
1 Nozzle EL22I Series EL22I Series
2 Contact Tip EL16 Series EL16 Series
Diffuser (Slip-On) EL52 1560-1110 EL52 1560-1110
3
Diffuser (Coarse Thread) EL52CT 1560-1109 EL52CT 1560-1109
4 Insulator Spacer S62-60-2 2020-2013 S64-R 1046-2223
5 Smoke Tube Spacer S62-60-2 2020-2013 S64-1 1046-2273
Conductor Tube (60 Degree, Standard) S62-60 2020-2006 S64-60 1046-2258
6
Conductor Tube (45 Degree, Standard) S62-45 2020-2011 -- --
7 Handle Spacer -- -- S64-2 1046-2271
Smoke Nozzle (Standard) S22-62L 2020-2010 S24-62 1046-2225
8
Smoke Nozzle (High Volume) -- -- S24-62HV 1046-2226
Smoke Tube (60 Degree, Standard) S62T-60 2020-2001 S64T-60 1046-2240
9
Smoke Tube (45 Degree) S62T-45 2020-2012 -- --
10 Handle Assembly S82 2020-2003 S86 1046-2250
11 Handle Valve S82-V 2020-2004 S86-V 1046-2252
12 Trigger Blade Assembly ELC94-BL 2060-2671 ELC94-BL 2060-2671
13 Trigger ELC94 2060-2647 EL96 2060-2605
14 Swivel Cap Assembly S82-C 2020-2005 S86-C 1046-2254
Cablehoz® Assembly, 12 ft (4 m) S212 2020-2008 S412 1046-2203
15
Cablehoz Assembly, 15 ft (5 m) S215 2020-2009 S415 1046-2206
Smoke Hose, 12 ft (4 m) S412-H 1046-2214 S412-H 1046-2214
16
Smoke Hose, 15 ft (5 m) S415-H 1046-2217 S415-H 1046-2217
Leather Jacket, 12 ft (4 m) SHP-12 1046-2267 SHP-12 1046-2267
17
Leather Jacket, 15 ft (5 m) SHP-15 1046-2268 SHP-15 1046-2268
18 Rear Case Assembly M6RC 2060-2018 M6RC 2060-2018
Control Wire (Tweco®) MAK-354 2642-2460 MAK-354 2642-2460
19 Control Wire (Miller®) MSAK-354 2642-2470 MSAK-354 2642-2470
Control Wire (Lincoln®) LAK-354 2642-2450 LAK-354 2642-2450
20 Connector Plug Refer to Pages 90-91 Refer to Pages 92-93
21 Conduit Assembly Refer to Pages 122-125 Refer to Pages 124-127

esab.com 72
®
Tweco Smoke Collector Fume Removal System
FEATURES WELDING PROCESSES:
Smoke Collector is MIG (GMAW),
compatible with all Tweco
Smoke Master MIG Guns Standard Options Include:
MIG GUNS
Efficiently Removes Automatic Start-Stop Function
welding fumes High-Efficiency Particle Filter
Separately Air-Cooled Motor
120 Volt, 60 Hz TSC-96 4500-1010
Tweco Smoke Collector Fume Removal System Replacement Parts
10
13 1
11
7
2
8

1 Filter - Particle TSC-F 4500-2060
2 Motor 120 V TSC-M 4500-2059
7 PCB, Sensor Tong & Potentiometer TSC580480 4500-2088
8 Brushes Carbon - 2 pieces TSC-103 4500-2078
10 Smoke Collector Hose,8 ft (2.44 m) TSC-H 4500-2061
11 Hose Connector - 1.5" to 1.75" (3.81 cm to 4.45 cm) TSC-15 4500-2063
13 Motor Cover TSC184100 4500-2083
NS Coarse Separator Complete TSC284230 4500-2098

73
UP TO
350 60% 3/32" AIR MED.
DUTY
AMPS (2.4 mm)
Flux Cored SEFC 350 Amp MIG Gun

WELDING PROCESSES:
MIG (GMAW), Flux Cored (FCAW)

MIG GUNS
Rear Connector

Part No. 64FC-60 (Stock No. 1641-1127)
60% Duty Cycle - Conduit Liner – 44 Series
CO2 Carbon Dioxide


Up To 3/32" 10 ft (3 m) SEFC350T-10 1031-1642 Up To 3/32” 10 ft (3 m) SEFC350-10 1031-1632
(2.4 mm) 15 ft (4.6 m) SEFC350T-15 1031-1643 (2.4 mm) 15 ft (4.6 m) SEFC350-15 1031-1633
ordered separately.

Up To 3/32” 10 ft (3 m) SEFC350M-10 1031-1637
(2.4 mm) 15 ft (4.6 m) SEFC350M-15 1031-1638
FEATURES Micro-Switch Trigger Design Heavy Duty Design for a wide variety
High Impact-Resistant One-Piece incorporates a button style switch for of welding applications
“Straight” Handle allows the welder to start/stop wire feed Heavy Duty Front End Consumables
locate the trigger at the bottom or top Spare Trigger Leads in Cablehoz Rugged & Durable Power Cablehoz
of handle Durable & Dependable for use with all with proven abrasion & heat resistance
Metal “Paddle” Style Trigger Lever gasless wires
Flux Cored SEFC 450 Amp MIG Gun

UP TO
450 60% 1/8" AIR HEAVY
DUTY
AMPS (3.2 mm)
WELDING PROCESSES:
MIG (GMAW), Flux Cored (FCAW)

Rear Connector

60% Duty Cycle - Part No. 66FC-60 (Stock No. 1661-1127)
CO2 Carbon Dioxide on all guns up to 15 ft (4.6 m)
Suitable for Heavy Duty Fabrication. Conduit Liner – 44 Series

Up To 1/8” SEFC450T-15 Up To 1/8” SEFC450-15
15 ft (4.6 m) 1041-1120 15 ft (4.6 m) 1041-1113
(3.2 mm) (3.2 mm)
ordered separately.
Up To 1/8” SEFC450M-15
15 ft (4.6 m) 1041-1139
(3.2 mm)

EASY FIND
See Page 75 for
CO2 Up To 1/8" Heavy Duty EASY Replacement Parts &

esab.com 74
Flux Cored SEFC Mig Gun Replacement Parts
4 5 6
MIG GUNS
10
11
13 14
3
2
1
8 9
7
12 11
350 Amp 450 Amp

# Description
Insulated Guide Nozzle, 3/4" (19 mm) Stickout 24FC-150 1241-1027 26FC-150 1261-1026
1 Insulated Guide Nozzle, 1-1/2" (38 mm) Stickout 24FC-275 1241-1026 26FC-275 1261-1027
Thread Protector 24FC-P 1241-1025 26FC-P 1261-1025
Contact Tip, .045" (1.2 mm) 14FC-045 1140-1125 N/A
Contact Tip, .068" (1.72 mm) 14FC-068 1140-1126 N/A
Contact Tip, 5/64" (2.0 mm) 14FC-564 1140-1127 16FC-564 1160-1125
2
Contact Tip, 3/32" (2.4 mm) 14FC-332 1140-1128 N/A
Contact Tip, 7/64" (2.8 mm) N/A 16FC-764 1160-1127
Contact Tip, 1/8" (3.2 mm) N/A 16FC-120 1160-1128
Conductor Tube (60 Degree, Standard) 64FC-60 1641-1127 66FC-60 1661-1127
3 Conductor Tube (45 Degree) 64FC-45 1641-1126 66FC-45 1661-1126
Conductor Tube (180 Degree, Straight) N/A 66FC-180 1661-1129
4 Heat Shield Nut SE86FC-R2 2060-2065 SE86FC-R2 2060-2065
5 Heat Shield 156W-HS 2062-2157 156W-HS 2062-2157
6 Handle SE86FC-H 2060-2063 SE86FC-H 2060-2063
7 Trigger Assembly SE96 2060-2056 SE96 2060-2056
8 Trigger Housing Screw SE96-SW 2060-2055 SE96-SW 2060-2055
9 Trigger Switch SE96-B 2060-2054 SE96-B 2060-2054
Cablehoz® Assembly, 10 ft (3 m) N/A SEFC450-10C 1741-2125
10
Cablehoz Assembly, 15 ft (4.6 m) SEFC350-15C 1730-2043 SEFC450-15C 1741-2126
11 Rear Case M6RC 2660-2018 M6RC 2660-2018
Control Wire (Tweco®) MAK-354 2642-2460 MAK-354 2642-2460
12 Control Wire (Miller®) MSAK-354 2642-2470 MSAK-354 2642-2470
Control Wire (Lincoln®) LAK-354 2642-2450 LAK-354 2642-2450
Connector Plug (Tweco) FC350-174H 2061-2115 FC450-174H 2061-2116
13 Connector Plug (Miller) FC350-174MH 2061-2117 FC450-174MH 2061-2118
Connector Plug (Lincoln) 173FCH 2041-2131 176FCH 2041-2132
Conduit, 10 ft (3 m) 3/32" (2.4 mm) 43FC-332-10 1440-1030 N/A
Conduit, 15 ft (4.6 m) 3/32" (2.4 mm) 43FC-332-15 1440-1031 44FC-332-15 1440-1034
14
Conduit, 10 ft (3 m) 1/8" (3.2 mm) N/A 44FC-18-10 1440-1035
Conduit, 15 ft (4.6 m) 1/8" (3.2 mm) N/A 44FC-18-15 1440-1036
NS Protective Cable Wrap, 50 ft (15 m) per box TCR50 9900-1150 TCR50 9900-1150

75
UP TO
160 20% .035" AIR LIGHT
DUTY
AMPS (0.9 mm)
®
Tweco Spool Gun 160 Amp
WELDING PROCESSES:

MIG GUNS
8-pin Amphenol Style Connector
Standard Straight (180°) Conductor Tube
Holds standard 4" (102 mm) diameter

spools
Optional 30° Rigid Conductor Tube or
20% Duty Cycle - Tweco® Style Rear Connector

Mixed Gases Wire Size Length Part No. Stock No.
Suitable for Light Duty Up To .035" 12 ft (3.6 m) SG160TA-12-3035 1027-1390
Fabrication. (0.9 mm) 12 ft (3.6 m) SG160REB-12-3035 1027-1397
Use on Tweco Fabricator 141i, 181i and 211i power supplies only

EASY FIND
See Page 77 for
20% Mixed Up To .035" Light Duty EASY Replacement Parts &
180 Amps Air FIND
FEATURES Tweco 160 Amp and 200 Amp Spool Tweco 200 Amp Spool Guns adapt to
Ideal for a Variety of Applications Guns are designed to work with most welding machines with the use of
including aluminum, stainless steel and Tweco new inverter technology on the ESG-1 Control Box
mild steel welding Fabricator® series of welding systems ESG-1 Control Box provides the gas
Long Cables allow operator to access Comfortable Pistol-Grip Handle solenoid with pre/post purge control
hard to weld areas Design with outer spool tension control and run-in control for arc starting (See
Three-Layer Conductor Tube
for ease of operation page 60 for ordering information)
Tweco 200 Amp Spool Guns include
Construction (Copper Tube / Silicon-
Resin Glass Insulator / Metal Jacket) 3-turn Potentiometer for fine wire feed
with quick disconnect speed control

®
Tweco Spool Gun 200 Amp 200 60% UP TO
.045" AIR MED.
AMPS (1.2 mm)
DUTY
WELDING PROCESSES:

10-pin Amphenol Style Connector
Standard Straight (180°) Conductor Tube
Holds standard 4" (102 mm) diameter

spools
Optional 30° Rigid Conductor Tube or
60% Duty Cycle - Tweco® Style Rear Connector
Mixed Gases Wire Size Length Part No. Stock No.
Suitable for Medium Duty 12 ft (3.6 m) SG200REB-12-3545 1027-1398
Fabrication. Up To .045" 25 ft (7.6 m) SG200REB-25-3545 1027-1399
(1.2 mm) 25 ft (7.6 m) SG200-25-3545 1027-1392
25 ft (7.6 m) SG200TA-25-3545* 1027-1391
*Use on Tweco Fabricator 220i and 252i power supplies only

EASY FIND
See Page 77 for
60% Mixed Up To .045" Medium Duty EASY Replacement Parts &
200 Amps Air FIND

esab.com 76
®
Tweco Spool Gun 160 & 250 Amp Replacement Parts
MIG GUNS
11
7
4
5 8
6
10
3
1
2
Contact Tip .023 (0.6 mm) 11-23 1110-1100 .023 Drive Roll - V-Shaped WSPDRV023 2031-2228
1 Contact Tip .030 (10.8 mm) 11-30 1110-1101 .023 Guide Roll - V-Shaped WSPGRV023 2031-2234
Contact Tip .035 (10.9 mm) 11-35 1110-1102 .030 & .035 Drive Roll - V-Shaped WSPDRV030035 2031-2257
Nozzle 3/8" (9.5 mm) 21T-37 1210-1300 .030 & .035 Guide Roll - V-Shaped WSPGRV030035 2031-2258
Nozzle 3/8" (9.5 mm) 21-37 1210-1100 .045 Drive Roll - V-Shaped WSPDRV047 2031-2230
2 Nozzle 1/2" (12.7 mm) 21-50 1210-1110 7 .045 Guide Roll - V-Shaped WSPGRV047 2031-2236
Nozzle 1/2" (12.7 mm) 21-50F 1210-1112 .023 Drive Roll - U-Shaped WSPDRU023 2031-2250
Nozzle 5/8" (15.9 mm) 21-62 1210-1120 .030 & .035 Guide Roll - U-Shaped WSPDRU030035 2031-2252
3 Gas Diffuser 51 1510-1101 .045 Drive Roll - U-Shaped WSPDRU047 2031-2254
4 Conduit SPG66065 2031-2107 Smooth Guide Roll (for use with WSPGR 2031-2256
5 Drive Roll Cover WSPDRC 2031-2227 U-Shaped Drive Rolls, not grooved)
6 Conductor Tube WSP62180 2031-2225 8 Spool Case Cover WSPSCC 2031-2233
9 Complete Spool Case WSPSC 2031-2232
10 Conductor Tube Nut WSP62N 2031-2226
11 Trigger Assembly WSP92 2031-2231
NS Replacement Motor WSPMOTOR 2031-2237
NS Key Stock for Drive Roll WSPKEY 2031-2239
Control Wire Jumper Cords

Use with Tweco Spool Gun 200 Amp - Part No. SG200-25-3545 (Stock No. 1027-1392)
Manufacturer Machine Part No. Stock No.

® ®
Miller Millermatic 210 WSPMILL4PJC2 2031-2246
Miller Millermatic 212 WSPMILL4PJC 2031-2245
Lincoln® Power MIG® 255C WSPLIN7PJC 2031-2247
Hobart® Ironman™ 210, 250 WSPMILL4PJC 2031-2245
ESAB® MigMaster® 203 WSPESAB7PJC 2031-2248
ESAB MigMaster 253 WSPESAB7PJC 2031-2248
ESAB MigMaster 250 WSPESAB7PJC 2031-2248

77
UP TO
300 60% 1/16" AIR MED.
DUTY
AMPS (1.6 mm)
®
Tweco Spool Gun 300 Amp
WELDING PROCESSES:

MIG GUNS

PMP64EL-180 (Stock No. 1642-1140)
Requires the use of the ESG-1
(Stock No. 1028-1295) Control Box for
most welding machines

FEATURES Tweco 300 Amp Spool Guns adapt to Three-Layer Conductor Tube
Tweco 300 Amp Spool Guns are most welding machines with the use of Construction (Copper Tube / Silicon-
designed to work with Tweco new ESG-1 Control Box that provides the Resin Glass Insulator / Metal Jacket)
inverter technology on the ArcMaster® gas solenoid with pre/post purge control with quick disconnect
MST series of welding systems and run-in control for arc starting Tweco® 300 Amp Spool Guns include
Ideal for a Variety of Applications Comfortable Pistol-Grip Handle 3-turn Potentiometer for fine wire feed
including aluminum, stainless steel and Design with outer spool tension control speed control
mild steel welding for ease of operation

RATED OUTPUT APPLICATION Wire Size Length Part No. Stock No.
WIRE SIZE COOLED
AMPS DUTY CYCLE GAS USAGE 25 ft (7.6 m) SSG225-3545 1027-1370
Up To 1/16” SSG250-3545
50 ft (15.2 m) 1027-1371
300 Amps 60% Mixed Up To 1/16" Air Medium Duty (1.6 mm)
(1.6 mm) Fabrication 100 ft (30.5 m) SSG2100-3545 1027-1372
When using the 300 Amp Spool Gun with Tweco® ArcMaster® MST Series machines,
use Tweco SGI100 Spool Gun Interface Box, Part No. W4009115
EL24CT EL16 Series EL54CT-SW

Series
PMP64EL Series
EL16 Series EL54CT-H
14 Series 41863
EASY FIND
EASY FIND
GUIDE
STANDARD See Page 79 for
EASY Replacement Parts &
OPTIONAL FIND
EL16 Series EL54SW Optional Accessories
EL24I
Series
®
Tweco ESG-1 Control Box WELDING PROCESSES:
Part No. ESG-1 Standard Options Include:
(Stock No. 1028-1295) Standard Power Cord 6 ft (2 m)
Requires Jumper Cord, Part No.

115 Volt, Single Phase, 60 Hz SSG300-106JC (Stock No. 2031-2150)
used with Eliminator Spool Guns

esab.com 78
®
Tweco Spool Gun 300 Amp Replacement Parts
27
25 32
35 24
MIG GUNS
31
21
29
32
22
30 37
20
26
19
33
6 23 32
10
36
8 34
15 9
16
4
1 12
7 11
14
3 17
2
18
13
1 Nozzle EL24CT Series Jump Liner PMP44PTF116 1644-1096
2 Contact Tip EL16 Series 17 Jump Liner Teflon PMP-44FLX-116 1644-1095
3 Diffuser EL54CT-SW Jump Liner Copper PMP-44-116 1644-1097
4 Head Block Assembly SPG103 2031-2100 18 Spool Gun Assembly w/o Cable & Support SSG300G 2031-2117
5 Pressure Arm Assembly SPG103-1 2060-1727 19 Pivot Assembly ESG186 2025-2397
6 Idler Bearing Assembly -- -- 20 Spool Canister Assembly ESG186S 2025-1392
7 Adapter Nut & Wire Guide EPG66-N 2031-2096 21 Spool Cover Assembly ESG186C 2025-2393
Drive Roll 0.030" (0.8 mm) EPG103-2-08 2031-2091 22 Friction Tube Replacement (5 PC) ESG186S-3 2025-2385
Drive Roll 0.035" (0.9 mm) EPG103-2-09 2031-2077 23 Conduit Assembly -- --
8 Drive Roll 0.040" (1.0 mm) EPG103-2-10 2031-2023 24 Wire Tie BG-53N04 8040-1998
Drive Roll 3/64" (1.2 mm) EPG103-2-12 25 Gas Hose Assembly F/SSG Spool Gun SSG3003GH 2060-2741
2031-2003
Standard Extruded Spool Gun Cablehoz,
Drive Roll 1/16" (1.6 mm) EPG103-2-16 2031-2022 26 SSG30025 2060-2742
25 ft (8 m) Long
9 Gas Nipple & Wire Tie -- -- 10 Pin Control Cable Assembly SSG300CW
27 2060-2744
10 Handle Cover Assembly EPG86-2 2031-2013 F/SSG Spool Gun
11 Trigger Switch ESG90 2025-2399 28 Hex Wrench Set -- --
12 Motor Assembly (24VAC) SSGM24 2031-2101 29 25 mm Dinse Connector SSG-DINS25 2035-2186
13 Trigger Lever SPG-96TL 2060-2733 30 Rear Gas Nipple EPG-RGN 2031-2083
14 Handle Sub-Assembly SSG86 2060-2739 31 Straight Lug ESG-172SL 2031-2110
15 Poppet Valve Assembly PMP-PV 2060-2737 32 Rear Case Sub-Assembly SSGT6RC 2031-2111
Conductor Tube 30 Degree PMP64EL30 1642-1141 33 Front Strain Relief Assembly SPG146R 2031-2112
16 Conductor Tube 180 Degree PMP64EL180 1642-1140 34 Cable Connector Assembly SPG102 2031-2113
Flexible Conductor Tube PMP64SFLX360 1642-1142 35 Hose Barb Connector ESG6RCUGN 2031-2114
36 10-24 X 1/2" BH Plastic Screw SSG172PS 2031-2115
37 Rear Power Connector ESG172 2031-2116
NS Protective Cable Wrap, 50 ft (15 m) per box TCR50 9900-1150

79
UP TO
300 60% .045" AIR HEAVY
DUTY
AMPS (1.2 mm)
™
PullMaster 300 Amp MIG Gun
WELDING PROCESSES:
60% Duty Cycle - Mixed Gases MIG (GMAW), Aluminum (GMAW)
Suitable for Light - Heavy Duty Fabrication.
Tweco PullMaster
MIG GUNS
Rear Connector
Standard MIG Gun
Standard without “Smart” capability,
Available with Smart Capability
PMP64EL-180 (Stock No. 1642-1140)
Available with Optional 30° Rigid or
Tweco PullMaster
Smart MIG Gun
EASY FIND
EASY FIND
GUIDE
See Page 81 for
EASY Replacement Parts &
FIND
Optional Accessories
FEATURES Comfortable Pistol-Grip Handle Incorporates the Cablehoz® used on

“Smart” Capability with digital display Design for ease of operation other Tweco MIG guns
and one-touch controls to adjust primary Three-Layer Conductor Tube Improved Performance with longer-life
parameters such as welding current, Construction (Copper Tube / Silicon- consumables
material thickness, wire feed speed or Resin Glass Insulator / Metal Jacket) Heavy Duty Contact Tip and Diffuser
arc length trim with quick disconnect to act as “heat sink” in high heat
applications
Standard Gun PulseMaster MIG Guns are Standard without Smart Gun PullMaster Smart MIG Guns are used only with
“Smart” Capability. Tweco ® PowerMaster SP machines and are available with “Smart” Capability.
Tweco® Style Rear Connector Tweco Style Rear Connector

Wire Size Length Part No. Stock No. 33 ft (10.1 m) PMPS333-3545 1027-1407
Up To .045”
Up To .045” 33 ft (10.1 m) PMP333-3545 1027-1401 (1.2 mm) 50 ft (15.2 m) PMPS350-3545 1027-1408
(1.2 mm) 50 ft (15.2 m) PMP350-3545 1027-1402
16APS Series PMA54-16S

PMA24 Series
PMP64EL Series
STANDARD OPTIONAL
EL16 Series EL54SW
EL24I Series
Rated Output Application

EL16 Series Wire Size Cooled
EL54CT-H
Amps Duty Cycle Gas Usage
EL24CT Series
Up To .045" Medium Duty

200 Amps 60% Mixed Air
14 Series (1.2 mm) Fabrication
41863
®
Tweco EPG-CR2 Control Box WELDING PROCESSES:
Part No. EPG-CR2 Standard Options Include:
(Stock No. 1028-1291) Standard Power Cord 6 ft (2 m)
Used to connect standard PullMaster to Requires Jumper Cord - Part No.
most welding machines. PMP354T (Stock No. 2031-2145)

esab.com 80
™
PullMaster 300 Amp MIG Gun Replacement Parts
6b 6a
11
MIG GUNS
8
10
1
4 16
19
2 3 6
9
5
13
12
14 18
16
15
7
12 17
1 Nozzle PMA24 Series Drive Roll .030" (0.8 mm) Wire EPG103-2-0.8 2031-2091
2 Contact Tip 16APS Series Drive Roll .035" (0.9 mm) Wire EPG103-2-0.9 2031-2077
3 Diffuser PMA54-16S 1543-1106 Drive Roll .040" (1.0 mm) Wire EPG103-2-1.0 2031-2023
4 Conductor Tube PMP64EL Series Drive Roll 3/64" (1.2 mm) Wire EPG103-2-1.2 2031-2003
Teflon Jump Liner, Flex Tube PMP-44FLX-116 1644-1095 Drive Roll 1/16" (1.6 mm) Wire EPG103-2-1.6 2031-2022
10
Teflon Jump Liner, Rigid Tubes PMP-44PTF-116 1644-1096 Drive Roll V-Groove 1/16" (1.6 mm) EPG103-2-1.6V 2031-2134
5 Steel Wire
Bronze Jump Liner for Steel PMP-44-116 1644-1097 Drive Roll V-Groove 3/64" (1.2 mm)
Wires, Rigid Tubes EPG103-2-1.2V 2031-2135
6a Support Assembly Front (Std.) EPG186 2031-2046 Steel Wire
Drive Roll V-Groove .035" (0.9 mm) EPG103-2-0.9V 2031-2136
Support Assembly Front (Including Steel Wire
6b Smart Cover, PCB Membrane, PMPS186 2060-2725
Lens & Lower Support) 11 Power Cable Connector Assembly -- --
33 ft (10 m) Conduit Assembly, NS Handle Cover Assembly EPG86-2 2031-2013
PMP
3/64" - 1/16" (1.2 mm - 1.6 mm) 44-116-33 1441-1125 12 Rear Case Assembly PMP-T6RC 2060-2731
Wire 13 Motor Assembly (24VDC) PMP-M24 2060-2732
50 ft (15 m) Conduit Assembly, PMP 14 Trigger Lever SPG-96TL 2060-2733
3/64" - 1/16" (1.2 mm - 1.6 mm) 44-116-50 1441-1126
Wire 15 Handle Assembly SPG86 2060-2734
33 ft (10 m) Conduit Assembly, Cablehoz® Assembly 33 ft (10 m) PMP300-33 2060-2750
PMP Standard
7 .035" - .045" (0.9 mm - 1.1 mm) 44-3545-33 1441-1127 16
Wire Cablehoz Assembly 50 ft (15 m) PMP300-50 2060-2751
33 ft (10 m) Conduit Assembly, Standard
PMPS 17 Connector Plug Refer to Pages 92-93
3/64" - 1/16" (1.2 mm - 1.6 mm) 44-116-33 1441-1129
Steel Wire 18 Control Wire (Standard) MS354-DSM 2060-2140
33 ft (10 m) Conduit Assembly, PMPS 19 Replacement PCB PM85-PCB 2060-2738
.035" - .045" (0.9 mm - 1.1 mm) 44-3545-33 1441-1131
Steel Wire Hose Clamp (Package of 5) BG-53N04 2031-2088
8 Head Block Assembly PMP103 2060-1726 Poppet Valve Assembly PMP-PV 2060-2737
NS Pressure Arm Assembly SPG103-1 2060-1727 NS Miller® Control Wire EPG354M 2031-2086
9 Front Wire Guide Assembly PMPS-106TA 2060-1729 EPG-CR2 Jumper Wire PMP354T 2031-2145
Protective Cable Wrap, TCR50 9900-1150
50 ft (15 m) per box

81
Features &
Benefits
Heavy Duty Design for industrial
application environments
MIG GUNS
Ergonomic Handle for operator

comfort and appeal
Low Bench Weight for easy to handle
gun reduces operator fatigue
Increased Interface between contact
tip & gas diffuser improves performance
and electrical conductivity
Provides Cooling Benefits for the
front end consumables for maximum
efficiency and comfort
Heavy Duty Contact Tip and Diffuser to
act as “heat sink” in high heat applications
Improved Performance with longer-life
front end consumables
Operates @ 100% Duty Cycle at high
amperage applications
Water-Cooled
MIG Gun Series
esab.com 82
PulseMaster PulseMaster
Supra 450 Amp Standard 600 Amp
400 Amp 500 Amp
Applications Light-Medium Duty Heavy Duty Medium-Heavy Duty Medium-Heavy Duty
Fabrication Fabrication Fabrication Fabrication
Rear Connector
MIG GUNS
Standard Standard without
Options “Smart” Capability
“Smart” Capability
Output Current 400 Amps 500 Amps 450 Amps 600 Amps
Duty Cycle - Mixed Gases 100% 100% 100% 100%
Wire Diameter Up to .045" (1.2 mm) Up to .045” (1.2 mm) Up to 1/16” (1.6 mm) Up to 3/32” (2.4 mm)
Process
MIG
Aluminum
PulseMaster™ 500 Amp

Water-Cooled Smart MIG Gun
Supra® 450 Amp

Water-Cooled MIG Gun
Standard 600 Amp

Water-Cooled MIG Gun

83
UP TO
400 .045" WATER HEAVY
DUTY
AMPS (1.2 mm)
™
PulseMaster 400 Amp Water-Cooled
MIG Gun WELDING PROCESSES:

MIG GUNS

Smart MIG® Gun
PMP64EL-180 (Stock No. 1642-1140);
Tweco PulseMaster

FEATURES Heavy Duty Cablehoz® designed for Multiple-Position Conductor Tube

“Smart” Capability with digital display pulse welding demands with smooth for quick tool-free change, rotation and
and one-touch, on-the-fly controls to feed performance to reduce “bird lower heat in the front end
adjust primary parameters such as nesting” and provide excellent flexibility Increased Interface between contact
welding current, material thickness, wire for better current capacity tip & gas diffuser improves electrical
feed speed or arc length trim Ergonomic Impact-Resistant Handle conductivity
Heavy Duty Design for industrial to reduce operator fatigue Heavy Duty Contact Tip and Diffuser
application environments and long- Blade-Style Trigger Design performs to act as “heat sink” in high heat
lasting durability over 2 million cycles without failure applications

Up To .045" 12 ft (3.6 m) PMWS412-3545 1042-1510 Up To .045" 12 ft (3.6 m) PMWS412X-3545 1042-1515
(1.2 mm) 15 ft (4.6 m) PMWS415-3545 1042-1511 (1.2 mm)

Up To .045" 12 ft (3.6 m) PMW412-3545 1042-1500 Up To .045" 12 ft (3.6 m) PMW412L-3545 1042-1503
(1.2 mm) 15 ft (4.6 m) PMW415-3545 1042-1501 (1.2 mm)
ordered separately.

Up To .045" PMW415M-3545
15 ft (4.6 m) 1042-1502 Wire Size Length Part No. Stock No.
(1.2 mm)
Up To .045" 12 ft (3.6 m) PMW412X-3545 1042-1505
(1.2 mm) 15 ft (4.6 m) PMW415X-3545 1042-1506
PMW24 Series 16PS Series PMW5516
PMW64 Series

EASY FIND
See Page 86 for
100% Mixed Up To .045" Heavy Duty EASY Replacement Parts &
400 Amps Water FIND

esab.com 84
UP TO
DUTY
AMPS (1.2 mm)
™
PulseMaster 500 Amp Water-Cooled
MIG Gun WELDING PROCESSES:
MIG GUNS
Smart MIG® Gun
PMP64EL-180 (Stock No. 1642-1140)
Tweco PulseMaster

FEATURES Heavy Duty Cablehoz® designed for Multiple-Position Conductor Tube

“Smart” Capability with digital display pulse welding demands with smooth for quick tool-free change, rotation and
and one-touch, on-the-fly controls to feed performance to reduce “bird lower heat in the front end
adjust primary parameters such as nesting” and provide excellent flexibility Increased Interface between contact
welding current, material thickness, wire for better current capacity tip & gas diffuser improves electrical
feed speed or arc length trim Improved Performance with longer-life conductivity
Heavy Duty Design for industrial consumables
application environments and long- Twin-Pulse Mode for the perfect weld
lasting durability bead

Up To .045” PMWS512-3545 Up To .045” PMWS512X-3545
12 ft (3.6 m) 1042-1535 12 ft (3.6 m) 1042-1540
(1.2 mm) (1.2 mm)
®
Tweco Style Rear Connector Lincoln® Style Rear Connector
Up To .045" 12 ft (3.6 m) PMW512-3545 1042-1525 Up To .045" 12 ft (3.6 m) PMW512L-3545 1042-1528
(1.2 mm) 15 ft (4.6 m) PMW515-3545 1042-1526 (1.2 mm)
Some Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that will
Miller® Style Rear Connector accept Tweco Style MIG Guns direct from the factory. Control wire Part No. MS354-DSLJ
(Stock No. 2060-2137) Must be ordered separately.
Up To .045”
12 ft (3.6 m) PMW512M-3545 1042-1527
Up To .045" 12 ft (3.6 m) PMW512X-3545 1042-1530
(1.2 mm) 15 ft (4.6 m) PMW515X-3545 1042-1531
PMW24 Series 16PS Series PMW5516
PMW64 Series

EASY FIND
See Page 86 for
500 Amps Water Heavy Duty Fabrication FIND

85
™
PulseMaster Water-Cooled MIG Gun
Replacement Parts
8
10
MIG GUNS
9a 9b
6
11 12
5
4 16
15
3
2 17
20
13
21
19 1
®
Tweco Style Rear Connector

18
20
23 24
22 26
25
1 Conduit Assembly Refer to Pages 124-127 12 ft (3.6 m) Cable and Hose PMW512
12 2060-2721
2 Nozzle PMW24 Series Assembly
3 Nozzle Insulator / Spatter Shield WC23-1 1230-1084 13 Strain Relief Spring QR-SPR 3045-1177
4 Contact Tip 16PS Series 14 Strain Relief Cap QR-RC 3045-1238
Gas Diffuser used w/16P & 16PS 15 Water Hose Assembly -- --
5 PMW5516 1550-1105 16 Trigger PM94 2060-2712
Series Contact Tips
6 Pressure Ring PMW64-3 1644-2900 17 Trigger & Guard Assembly -- -
7 Conductor Tube PMW64 Series 18 Control Wire Plug MS354-DSM 2060-2140
Handle Screws w/ T9 Star Head PMHSK Heavy Duty Connector Plug 350-174H
8 2060-2705 19 2035-2110
(12 mm, 16 mm, & 20 mm LG) Assembly
Handle Housing w/ Smart Control PM84-PCB-HK 2060-2706 20 Rear Case -- --
9a Assembly 21 Rear Connector Block (Direct Plug) WC6-170H 2064-2171
9b Handle Housing (Blank) PM84-H 2060-2707 22 Rear Connector Block (Euro) WC174X-B 2044-2182
Large Handle Assembly w/ PM84 174X-2
2060-2708 23 Euro-Kwik Connector Nut 2040-2177
Retaining Ring
10 24 Euro-Kwik Connector Screw 4M-S 2011-2004
Small Handle Assembly w/ PM83 2060-2715 25 Euro-Kwik Rear Case X6RC 2060-2006
Retaining Ring
11 Front Cable Support PMW-SPS 2060-2720 26 Euro-Kwik Connector Assembly WC174X 2044-2181

esab.com 86
UP TO
DUTY
AMPS (1.2 mm)
®
Tweco TC900 & TCV900 Water Coolers
FEATURES WELDING PROCESSES:
Designed for MIG Guns & TIG Torches MIG (GMAW), TIG (GTAW)
up to 500 Amps
12,000 BTU @ 75 degree differential Standard Options Include:
MIG GUNS
between ambient and return water Stainless Steel Construction
temperature 2 Gallon Reservoir
1 GPM @ 50 psi (Gear Pump)
Vertical or Horizontal Models Available
Stainless Steel Construction eliminates
Available options include either Gear
Tweco TCV900 coolant contamination due to electrolyte
Water Cooler and chemical reactions Pump or Vane Pump
High Efficiency Radiator Design pulls
outside air through radiator
Vertical Model has molded seamless
plastic water tank; virtually eliminates
leakage
Pump Bypass to tank on rotary gear
pump - keeps pump from overheating
Vane Pumps are equipped with a
bypass to eliminate excessive pump
wear
Tweco TC900
Water Cooler
TC900 Water Cooler TCV900 Water Cooler

Description Part No. Stock No. Description Part No. Stock No.
Cooler w/ Gear Pump TC900-G Cooler w/ Gear Pump TCV900-G
4010-1010 4010-1035
110V - 50/60 Hz 110V - 50/60 Hz
Cooler w/ Vane Pump Cooler w/ Vane Pump
110V - 50/60 Hz TC900-V 4010-1011 110V - 50/60 Hz TCV900-V 4010-1036
Rated Output
Amps Gear Pump Temperature
1 GPM 12,000 BTU
500 Amps @ 50 psi @ 75˚ differential 2 Gal. (7.6 L) Water Heavy Duty Fabrication

87
UP TO
450 1/16" WATER HEAVY
DUTY
AMPS (1.6 mm)
®
Supra 450 Amp Water-Cooled MIG Gun
WELDING PROCESSES:

MIG GUNS
Rear Connector

SW64-60 (Stock No. 1644-1125)
Suitable for Medium - Heavy Duty Fabrication.
FEATURES Large Water Lines for Replacement Cable Assemblies

Ergonomic Handle to reduce maximum cooling Available – field-repairable power
operator fatigue High Water Flow Rates cable, water-lines and gas hose
Low Bench Weight for easy to Increased Duty Cycle at high Quick Water Line Connections
handle gun amperage applications making hook-up easy (Euro style)

Provides Cooling Benefits to increase Color Coded Water Lines for easy Simplified Direct Rear Plug
“weld” life of front end consumables identification to water-in & water-out Connections
Cool Running for maximum efficiency Outer Cover protects components from Adapts Easily to Miller ® and Lincoln®
and comfort weld spatter/abrasion style machines

Wire Size Length Part No. Stock No. 10 ft (3 m) SW410M-116 1044-1180
Up To 1/16”
Up To .045” 10 ft (3 m) SW410-116 1044-1155 (1.6 mm) 15 ft (4.6 m) SW415M-116 1044-1182
(1.2 mm) 15 ft (4.6 m) SW415-3545 1044-1152
Up To 1/16” SW415-116
15 ft (4.6 m) 1044-1157
(1.6 mm)
16S Series SW54-16S

SW24 Series
SW64-3
EL16 Series SW54-EL
SW64-60
STANDARD
OPTIONAL

EASY FIND
See Page 89 for
450 Amps 100% Water FIND

esab.com 88
®
Supra 450 Amp Water-Cooled MIG Gun
Replacement Parts
MIG GUNS
1 Nozzle 11/16" (17 mm) Bore SW24-17 1244-1025 10 ft (3 m) Power Cable SW410-PC 1742-2230
2 Nozzle 5/8" (15.5 mm) Bore SW24-15 1244-1026 17 12 ft (4 m) Power Cable SW412-PC 1742-2231
3 Nozzle 13/16" (21 mm) Bore SW24-21 1244-1027 15 ft (5 m) Power Cable SW415-PC 1742-2232
EL16 Series Contact Tip Refer to Page 105 18 Gas Hose Clamp (8.7 mm) SW134-G 2044-1022
4
16S Series Contact Tip Refer to Page 104 19 Control Wire (sold per foot) SW400-CW 1742-2242
Diffuser for 16S Series Tips SW54-16S 1540-1115 20 Front Knuckle Strain Relief Included with item 12
5
Diffuser for EL16 Series Tips SW54-EL 1540-1116 21 Front Handle Strain Relief SW144-F 2044-1030
6 Insulating Ring SW64-2 2044-1020 10 ft (3 m) Complete Cable SW410 1742-2225
7 Nozzle Retaining Ring SW64-R 2044-1025 23 12 ft (4 m) Complete Cable SW412 1742-2226
8 Nozzle Holder SW64-3 2044-1019 15 ft (5 m) Complete Cable SW415 1742-2227
9 60° Conductor Tube SW64-60 1644-1125 24 Rear Spring Support SW144 2044-1000
10 Conductor Tube Insulation SW64-1 2044-1021 25 Connector Case Cover w/Screws SW184 2044-1011
11 Trigger SW94 2044-1018 27 Water Outlet Hose (sold per foot) SW400-WHO 1742-2243
12 Handle Assembly w/ Screws SW84 2044-1023 29 Female Wire Terminal Rear SW194-F 2044-1004
13 Handle Screw SW84-S 2044-1026 30 Male Water Quick Connect SW-QCM 2044-1005
14 Water Inlet Hose (sold per foot) SW400-WHI 1742-2240 31 Female Water Quick Connect SW-QCF 2044-1006
15 Water Hose Clamp (9.5 mm) SW134-W 2044-1002 34 44 Series Conduit Refer to Page 124
10 ft (3 m) Conduit Housing SW410-CC 1742-2235 Connector Block (Tweco® & Miller® SW174-T
36 Rear Connections) 2044-1010
16 12 ft (4 m) Conduit Housing SW412-CC 1742-2236
15 ft (5 m) Conduit Housing SW415-CC 1742-2237 37 Connector Plug - Miller 174TL-M 2035-2131
38 Nipple Assembly - Miller 174M-N 2040-2184
39 Tweco Connector Plug & O-Rings 350-174 2035-2174

89
UP TO
600 1/16" WATER HEAVY
DUTY
AMPS (1.6 mm)
Standard 600 Amp Water-Cooled MIG Gun

WELDING PROCESSES:

MIG GUNS
Rear Connector

WCS66-60 (Stock No. 1664-1106)
Suitable for Medium - Heavy Duty Fabrication.
FEATURES Large Water Lines for maximum Simplified Direct Rear Plug
Ergonomic Handle to reduce operator cooling Connections
fatigue Threaded Water Line Connections Replacement Cable Assemblies
Low Bench Weight for easy to handle making hook-up easy (LH CGA) Available – field-repairable power
gun Increased Duty Cycle at high cable, water-lines and gas hose
Provides Cooling Benefits to increase amperage applications Color Coded Water Lines for easy
“weld” life of front end consumables Large Diameter Wire Capacity up to identification to water-in & water-out
Cool Running for maximum efficiency 7/64” (2.8 mm) Adapts Easily to Miller ® and Lincoln®
and comfort Outer Cover protects components from style machines

High Water Flow Rates weld spatter/abrasion

Up To 1/16" 10 ft (3 m) WCS610-116 1064-1114
(1.6 mm) 12 ft (3.6 m) WCS612-116 1064-1115
.045" (1.2 mm) 15 ft (4.6 m) WCS615-3545 1064-1106
1/16" (1.6 mm) 15 ft (4.6 m) WCS615-116 1064-1116
3/32" (2.4 mm) 15 ft (4.6 m) WCS615-332 1064-1136
7/64" (2.8 mm) 15 ft (4.6 m) WCS615-764 1064-1146
WC26 WC26-1 16S Series WC56A-SW

Series
WCS66-60
WC26-EL WC26-1 EL16 Series WC56EL-SW
Series
STANDARD
OPTIONAL
RWC26 WC26-1 16S Series QTRW56-SW
Series

EASY FIND
See Page 91 for
600 Amps 100% Water FIND

esab.com 90
Standard 600 Amp Water-Cooled MIG Gun
Replacement Parts
10
MIG GUNS
8
9
15 16 17
13 14
5 11
20
4 12
2
3
1
18 22
23 24
21
19
1 Nozzle WC26 Series Power Cable, 10 ft (3 m) WC610-PC 1764-2111
2 Spatter Shield WC26-1 1264-1009 16 Power Cable, 12 ft (4 m) WC612-PC 1764-2112
3 Contact Tip 16S Series Power Cable, 15 ft (5 m) WC615-PC 1764-2113
4 Diffuser WC56A-SW Complete Cable Assembly, WC600-10 1764-2101
5 Pressure Ring Insulator WC36-R 2064-1036 10 ft (3 m)
WCS36-H Complete Cable Assembly, WC600-12
6 Conductor Tube Housing 1344-1145 17 1764-2102
12 ft (4 m)
7 Conductor Tube WCS66-60 Complete Cable Assembly,
8 Nut Cover Insulation -- -- WC600-15 1764-2103
15 ft (5 m)
9 Locking Nut WC66-N 2064-2067 18 Rear Strain Relief Spring QR-SPHD 3045-1178
10 Handle Assembly W6R-H 2064-2031 19 Rear Case W6RC 2064-2600
11 Trigger Blade Assembly EL96-B 2060-2606 20 Water Hose Out WC603-WH 1764-2130
12 Trigger EL96 2060-2605 Control Wire (Tweco®) MAK-354 2642-2460
13 Front Connector Block WC106 2064-2106 21 Control Wire (Miller®) MSAK-354 2642-2470
Water Hose IN, 10 ft (3 m) WC610-WH 1764-2131 Control Wire (Lincoln®) LAK-354 2642-2450
14 Water Hose IN, 12 ft (4 m) WC612-WH 1764-2132 Rear Connector Block WC6-170H 2064-2171
Water Hose IN, 15 ft (5 m) WC615-WH 1764-2133 22 (Direct Plug)
Gas Hose, 10 ft (3 m) WC610-GH 1764-2121 Rear Connector Block (Euro Plug) WC174X-B 2044-2182
15 Gas Hose, 12 ft (4 m) WC612-GH 1764-2122 23 Connector Plug Refer to Pages 92-93
Gas Hose, 15 ft (5 m) WC615-GH 1764-2123 24 Conduit Assembly Refer to Pages 124-127

91
®
Tweco MIG Gun Direct Plug & Control Wire Jumpers
MIG GUNS
1 3 2
Tweco® Style
100 - 450 Amps 500 - 600 Amps
# Description
Connector Plug 350-174H 2035-2110 176SH 2060-2177
1
Connector Plug (Extra Long) 350-174HXL 2035-2116 -- --
2 O-Ring Only (Package of 10) 224S 2064-2059 225S 2050-2226
3 Set Screw Only (Package of 10) 44CS 2040-2046 2040-2046 2040-2046
4 Thermal Arc® Control Jumper Cord MS-354-TAJ 2060-2139 MS-354-TAJ 2060-2139
NS Additional Adapter Kits See Adapter Kit Catalog - Form No. TAKL-97
1 2
3 4
®
Miller Style
100 - 450 Amps 500 - 600 Amps
# Description
Connector Plug 350-174MH 2035-2111 EL176MH 2060-2178
1
Connector Plug (Extra Long) 350-174MHXL 2035-2114 -- --
2 Wire Guide Assembly Only 174M-N 2040-2184 175M-N 2050-2178
3 O-Ring Only (Package of 10) 224S 2064-2059 224S 2064-2059
4 Set Screw Only (Package of 10) 44CS 2040-2046 44CS 2040-2046

esab.com 92
®
Tweco MIG Gun Direct Plug & Control Wire Jumpers
MIG GUNS
1
2 3
5
4 6
Lincoln® Style
100 - 450 Amps 500 - 600 Amps
# Description
1 Connector Plug 350-174LH 2035-2112 EL176LH 2060-2680
2 Gas Nipple 35-170-5 2000-2175 35-170-5 2000-2175
3 Set Screw Only (Package of 10) 44CS 2040-2046 44CS 2040-2046
4 Gas Hose With Clamp AK353 2642-2300 AK353 2642-2300
5 Gas Hose Clamp Only AK-353-2A 2642-2302 AK-353-2A 2642-2302
6 Lincoln Control Jumper Cord MS354DS-LJ 2060-2137 MS354DS-LJ 2060-2137
4 1 2 3
Euro-Kwik Style
100 - 450 Amps 500 - 600 Amps
# Description
Euro-Kwik Body Assembly 174EX-1 2040-2276 174EX-1 2040-2276
1
Euro-Kwik Body Assembly (Water-Cooled) WC174X 2044-2181 WC174X 2044-2181
2 Screw Only 4-MS 2011-2004 4-MS 2011-2004
3 Euro-Kwik Conduit Cap Only 174EX-1C 2040-2279 174EX-1C 2040-2279
4 Euro-Kwik Nut 174X-2 2040-2177 174X-2 2040-2177

93
Tweco® has been an industry standard for
over 75 years. Tweco is the name behind
the most widely accepted standard of MIG
welding consumables in use today.
We challenged ourselves again by leading
in innovation with the introduction of
Velocity™ MIG welding consumables.
They have been designed by welders for
welders to provide prolonged tip life and
improved performance and are featured
on the Tweco Fusion® MIG guns and the
new Spray Master® V-Series MIG guns.
Velocity consumables have fewer parts –
leads to less complexity
The Velocity design eliminates the need
for a gas diffuser – results in fewer parts
The design optimizes surface contact
for better electrical conductivity –
CONSUMABLES
provides smoother arc and improved

performance
Conduit liner fits inside the tip – provides
superior feedability and minimizes wire
feed issues
All in all, Velocity MIG welding
consumables help improved productivity,
reduced total cost of usage, less hassles
for the operator. Available in a wide variety
of sizes to meet your needs and with the
same quality welders have come to expect
from all Tweco products. They get it done
faster, easier and more conveniently.
Velocity ™
MIG Welding
Consumables For additional information on Tweco Velocity MIG weld-
ing consumables refer to Technical Service Bulletin Form
No. 64-1208

esab.com 94
Ground Breaking Innovation - Inspired by Welders for Welders
rs
Tweco is the name behind the most Tweco® Standard New Velocity™
Ne
widely accepted standard in the industry
today. We design our products with
direct input from welders – voice of the
customer. Velocity consumables are a
direct reflection of their input.
Once you try Velocity tips, we are
confident you will extend the Tweco
legacy by choosing the welding
consumables that outperform anything
else available.
The best just got better. Tweco
Velocity.
Tweco Tweco Tweco Tweco Velocity Extended Velocity Velocity Extended
14 Series 15 Series 16 Series 14T Series Light Duty Taper Medium Duty Heavy Duty Taper
Tweco Velocity Contact Tips - Stay Cooler, Last Longer
CONSUMABLES
Several features, inspired by welders, are Shielding Gas Ports Large Copper to Copper
built into the Velocity design. Surface Contact for
Superior Thermal and
Addition of gas ports in the tip channels
Electrical Efficiency
the shielding gas through the tip
Greater contact surface area
Fewer connections in the system
Conduit liner fits inside the tip for
improved wire feedability

The Velocity contact tip remains cooler.
A cooler tip extends the life of the tip
resulting in fewer tip changes, and les
tip usage, and increase productivity and Ultra-Smooth Internal
lowers total cost of usage, with up to 8x Profile for Excellent
extended tip life. Wire Feeding
Velocity is the MIG welding
consumable of choice.
Shielding Gas Flows
through Ports keeping Conduit Liner fits inside the tip
Contact Tip cooler for Exceptional Wire Feeding
Fewer Consumable Parts - Less Complexity, Fewer Connections

We listened to shop-owners and welders
alike and they all told us they prefer less
complexity. The Velocity design is simpler
with fewer connection points, requires no
tools, and virtually eliminates problems
with threads.
Welders needing smooth arc performance
told us, ‘reduce the number of connections,
each connection is a chance for poor
conductivity’ … and we did. The result
is a more stable arc that provides more
precision for the discerning welder.

95
Velocity™ Light Duty MIG Welding Consumables Reference
Light Duty Range Overview
Wire sizes .023" (0.6 mm) Æ 5/64" (2.0 mm) Nozzles Contact Tips
Optimized for .035" (0.9 mm) & .045" (1.2 mm)
140 – 300 Amps @ 60% Duty Cycle
Fixed Threaded maintains a fixed, Light Duty

consistent flushness relationship between Fixed Threaded
nozzle opening and contact tip.
Adjustable Slip allows welder to adjust the

flushness relationship and provides improved
access for cleaning. Adjustable slip nozzle
cones and tip holder sold separately. These
Adjustable Slip Tip Holder
items must be used together to have a
CONSUMABLES
working nozzle assembly..
Spot Weld provides a solution for

tack and spot welding with MIG.
Flux Core Tip Holder provides Spot Weld

open sight line and the best solution
for gasless flux core welding.
Extended Taper provides a solution for root

pass and confined access MIG welding. Flux Core Tip Holder
Wire sizes .030" (0.8 mm) Æ 1/16" (1.6 mm)
Optimized for .045" (1.2 mm)
Extended Taper
Extended Taper Nozzle
Velocity Nozzle Identification Velocity Contact Tip Identification

S=Small Blank=Fixed Threaded S=Small
M=Medium S=Adjustable Slip M=Medium A=Aluminum
H=Heavy H=Heavy Blank=Other
ET=Extended Taper ET=Extended Taper
V N S 5 0 F S V T S A 3 0
Velocity Orifice Opening Size: Blank=Standard Recess Wire Size: 364=3/64"
Velocity
Nozzle 37=3/8" 62=5/8" F=Flush Tip 23=0.023" 116=1/16"
50=1/2" 75=3/4" 2PC=Two Piece 30=0.030" 564=5/64"
R=Recess 1/4" (6.35 mm) 35=0.035" 332=3/32"
FAS=Spot Weld 40=0.040" 764=7/64"
FC=Flux Core 45=0.045" 18=1/8"
Note: Light Duty Velocity was released in 2013, please reference our website or call customer service for information.

esab.com 96
Velocity light duty consumables are used
Velocity™ Light Duty Consumables Reference exclusively on Tweco Fusion® MIG Guns.
Velocity™ Nozzle Velocity Contact Tip Conductor Tube
Patented Roll Stamp Shielding Gas Insulated

with Size Outlet Conductor
Tube
Solid Copper Large Copper to Copper Perfectly Centered Conduit Liner Seats
Surface Contact Liner Inside the Tip
CONSUMABLES
Velocity Adjustable Slip Nozzles - Flushness Relationship
Contact Tip
Tip Holder Conductor Tube
Adjustable Slip Nozzle
Increased Versatility – Able to conveniently achieve Recess, Flush,

and Protruding tip flushness relationship.
Easy to Adjust – Provides positive indexing to all positions.
Stays Where You Need It – Clicks into place just by sliding to the
preset 1/8" index marks on the tip holder.

Convenient – Clean nozzle with tip secured to conductor tube.
Recess
Flush
Protruding

97
Velocity™ Medium & Heavy Duty Welding Consumables Reference
Medium Duty Range Overview
Wire sizes .023" (0.6 mm) Æ 1/16" (1.6 mm) Nozzles Contact Tips
Optimized for .035" (0.9 mm) & .045" (1.2 mm)
Fixed Threaded maintains a fixed, consistent

Medium Duty
flushness relationship between nozzle opening Fixed Threaded
and contact tip.

access for cleaning.
Adjustable Slip
Spot Weld provides a solution for tack and
spot welding with MIG.
CONSUMABLES
Spot Weld
Heavy Duty Range Overview

Wire sizes .030" (0.8 mm) Æ 1/8" (3.2 mm)
Optimized for .045" (1.2 mm) & 5/64" (2.0 mm)
Fixed Threaded maintains a fixed, consistent

flushness relationship between nozzle opening Fixed Threaded Heavy Duty
and contact tip.

access for cleaning.
Adjustable Slip
Fixed Threaded (2 piece) maintains flushness
relationship and provides for easier cleaning
and maintenance.
Fixed Threaded (2 piece)
Flux Core Overview

Flux Core Tip Holder provides open sight line and
the best solution for gasless flux core welding.
Flux Core Tip Holder Medium &

Heavy Duty
Extended Taper Range Overview

For Root Pass and Confined Access
Wire sizes .030" (0.8 mm) Æ 1/16" (1.6 mm)
Optimized for .045" (1.2 mm)
Extended Taper
Extended Taper Nozzle

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Velocity medium and heavy duty consumables
™
Velocity
Velo y Medium & Heavy Duty Consumables are used on Tweco Classic No. Series and
Spray Master Series MIG Guns.
Velocity Nozzle Velocity Contact Tip Conductor Tube
Long Lasting, Heavy Duty Solid Copper Alloy Perfectly Centered Conduit Nozzle Collar Fully Insulated
Solid Copper Nozzle Roll Stamp with Size Liner Seats Inside the Tip with index Gooseneck
Assembly for Superior Feedability marks Conductor Tube
Easy To Identify Velocity Consumables - No More Guesswork
CONSUMABLES
Velocity medium and heavy duty consumables are different from what you may be accustomed. Nozzles have a specific number
of knurled bands and contact tips have rings to indicate their compatibility and correct usage.
2 3 4
Medium Duty
M
h two knurled
has
bands on the
b
nozzles and
n
two rings on
tw
the contact tips.
Velocity Adjustable Slip Nozzles - Flushness Relationship

Heavy Duty
has three knurled
bands on the
nozzles and
three rings on
the contact tips.
Extended
Taper
has four knurled
bands on the nozzless
and four rings on
the contact tips.
Adjustable Slip Nozzle

Click to Index Mark Index Marks
One of the Velocity

consumable offerings
is the Adjustable Slip
Nozzle that provides
Recessed positive indexing to
all positions whether
you require recessed,
flush or protruding
tips. The nozzle clicks
into place just by
Flush sliding to the index
marks on the collar of
the conductor tube.
Each index mark
allows the operator to
adjust the tip by 1/8"
increments.
Protruding

99
Velocity™ Wire Process Charts Velocity - Light Duty
AMP OUTPUT MIG Welding Consumables
30 – 100 100 – 200 200 – 300 300 – 400 > 400 > 500
Light Duty Contact Tips
Straight CO2
.023"
0.6 mm Argon / CO2 Mixed Medium Duty Description Part No. Stock No.
Velocity .023" (0.6 mm) Standard VTS23 1110-1308
Straight CO2
.030"
0.8 mm Argon / CO2 Mixed
.030" (0.8 mm) Standard VTS30 1110-1309
SOLID WIRE SIZE
Straight CO2
.035" (0.9 mm) Standard VTS35 1110-1310
.035"
0.9 mm Argon / CO2 Mixed Heavy Duty .040" (1.0 mm) Standard VTS40 1110-1311
Velocity .045" (1.2 mm) Standard VTS45 1110-1312
Straight CO2
.040"
3/64" (1.2 mm) Standard* VTSA364* 1110-1313
Light Duty
Velocity Straight CO2
.052" (1.3 mm) Standard VTS52 1110-1314
.045"
Argon / CO2 Mixed
1/16" (1.6 mm) Standard VTS116 1110-1315
1.2 mm
Argon or Argon / Helium Mixed 1/16" (1.6 mm) Standard* VTSA116* 1110-1317
Straight CO2 5/64" (2.0 mm) Standard VTS564 1110-1316
.052" .023" (0.6 mm) Extended Taper VTSET23 1110-1330
Argon or Argon / Helium Mixed .030" (0.8 mm) Extended Taper VTSET30 1110-1331
CONSUMABLES
Straight CO2 .035" (0.9 mm) Extended Taper VTSET35 1110-1332

1/16" Argon / CO2 Mixed .040" (1.0 mm) Extended Taper VTSET40 1110-1333
1.6 mm
Argon or Argon / Helium Mixed .045" (1.2 mm) Extended Taper VTSET45 1110-1334
3/64" (1.2 mm) Extended Taper VTSETA364* 1110-1335
AMP OUTPUT .052" (1.3 mm) Extended Taper VTSET52 1110-1336
30 – 100 100 – 200 200 – 300 300 – 400 400 – 500 > 500 1/16" (1.6 mm) Extended Taper VTSET116 1110-1337
1/16" (1.6 mm) Extended Taper VTSETA116* 1110-1338
.030" Self Shielded
0.8 mm Medium Duty * For Aluminum Wire
Velocity
Self Shielded
.035"
0.9 mm CO2 or Argon / CO2 Mixed
Light Duty Nozzles
Self Insulated Nozzles. 2 per pack
FLUX CORE WIRE SIZE
.040" Self Shielded

1.0 mm Description Part No. Stock No.
CO2 or Argon / CO2 Mixed
1/2" Fixed Threaded - Flush VNS50F 1220-1200
.045" Self Shielded
1.2 mm Heavy Duty
1/2" Fixed Threaded - Recess VNS50 1220-1201
Light Duty CO2 or Argon / CO2 Mixed
Velocity
Velocity 5/8" Fixed Threaded - Flush VNS62F 1220-1202
.052"
1.3 mm
CO2 or Argon / CO2 Mixed 5/8" Fixed Threaded - Recess VNS62 1220-1203
3/8" Fixed Threaded - Flush VNS37F 1220-1204
1/16" Self Shielded
1.6 mm
3/8" Fixed Threaded - Recess VNS37 1220-1206
1/2" Adj. Slip - Heavy Cone VNSH50S 1220-1229
5/64" Self Shielded
2.0 mm
Adj. Slip - Tip Holder VNSSINS 1340-1132
3/8" Extended Taper Nozzle VNSET37F 1220-1235
3/32" Self Shielded
2.4 mm
3/4" Spot Nozzle Assembly VNS75FAS 1220-1205
FC Tip Holder - Insulator VNSFCI 1220-1208
7/64" Self Shielded
2.8 mm CO2 or Argon / CO2 Mixed Velocity Conductor Tubes
Self Shielded Fully Insulated Gooseneck. 1 per pack
1/8"
3.2 mm CO2 or Argon / CO2 Mixed Description Part No. Stock No.
60 Degree Conductor Tube FVCTS60 1620-1368
45 Degree Conductor Tube FVCTS45 1620-1369
POWER SUPPLY COMPATIBILITY
Thermal Arc® Tweco® Miller® Lincoln® Euro-Kwik NOTE: All Contact Tips are packaged in quantities of ten (10) per bag
Connector Connector Connector Connector Connector and all Nozzles are packaged in quantities of two (2) per bag.
(8 Pin) (4 Pin)
Thermal Arc Thermal Arc Millermatic® Lincoln ESAB®
Fabricator Fabricator 130, 130 XP, 135, SP140T, SP180T, MigMaster®
141i, 181i, 190, 210, 140, 150, 155, PowerMIG® 160 & 173
211i & 252i 251 & 281 175, 180, 185, 140C & 180C,
200, 210, 211, 212 Easy-Core™ 125,
Lincoln Pro-Core™ 125,
SP100, SP100T, Hobart® Handler
Easy-MIG® 140,
SP125 Plus, 130XL, 210,
Weld-Pak 125HD,
SP130, SP170T & Trek 180,
140HD & 180HD,
SP170 Plus Ironman™ 210
MIG-Pak™ 140 & 180,
Hobart® Easy-MIG® 180,
Beta Mig 170 Pro-MIG™ 140 & 180

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Velocity™ Medium & Heavy Duty MIG Welding Consumables
Medium Duty Contact Tips Heavy Duty Contact Tips Extended Taper Contact Tips
Description Part No. Stock No. Description Part No. Stock No. Description Part No. Stock No.
.023" (0.6 mm) VTM23 1160-1750 .030" (0.8 mm) VTH30 1160-1760 .030" (0.8 mm) VTET30 1160-1772
.045" (1.2 mm) VTM45 1160-1754 3/64" (1.2 mm)* VTHA364* 1160-1764 3/64" (1.2 mm)* VTETA364* 1160-1776
3/64" (1.2 mm)* VTMA364* 1160-1755 .052" (1.3 mm) VTH52 1160-1765 .052" (1.3 mm) VTET52 1160-1777
.052" (1.3 mm) VTM52 1160-1756 1/16" (1.6 mm) VTH116 1160-1766 1/16" (1.6 mm) VTET116 1160-1778
1/16" (1.6 mm) VTM116 1160-1757 1/16" (1.6 mm)* VTHA116* 1160-1767
1/16" (1.6 mm)* VTMA116* 1160-1758 5/64" (2.0 mm) VTH564 1160-1768
Extended HD Taper Contact Tips
5/64" (2.0 mm) VTM564 1160-1759 3/32" (2.4 mm) VTH332 1160-1769 Description Part No. Stock No.
7/64" (2.8 mm) VTH764 1160-1770 .035" (0.9 mm) VTHET35 1160-1780
Note: All Contact Tips are packaged in quantities 1/8" (3.2 mm) VTH18 1160-1771 .045" (1.2 mm) VTHET45 1160-1782
of ten (10) per bag and all Nozzles are packaged in .052" (1.3 mm) VTHET52 1160-1784
quantities of two (2) per bag. 1/16" (1.6 mm) VTHET116 1160-1785
Medium Duty Nozzles Heavy Duty Nozzles
CONSUMABLES
Self Insulated Nozzles. 2 per pack Self Insulated Nozzles. 2 per pack
1/2" (12.7 mm) Threaded Nozzle Recess VNM50 1240-1857 5/8" (15.9 mm) Threaded Nozzle Recess VNH62 1240-1877
1/2" (12.7 mm) Threaded Nozzle Flush VNM50F 1240-1856 5/8" (15.9 mm) Threaded Nozzle Flush VNH62F 1240-1878
5/8" (15.9 mm) Threaded Nozzle Recess VNM62 1240-1854 3/4" (19.1 mm) Threaded Nozzle Recess VNH75 1240-1875
5/8" (15.9 mm) Threaded Nozzle Flush VNM62F 1240-1855 3/4" (19.1 mm) Threaded Nozzle Flush VNH75F 1240-1876
3/4" (19.1 mm) Threaded Nozzle Recess VNM75 1240-1852 5/8" (15.9 mm) Slip Nozzle VNH62S 1240-1893
3/4" (19.1 mm) Threaded Nozzle Flush VNM75F 1240-1853 3/4" (19.1 mm) Slip Nozzle VNH75S 1240-1894
1/2" (12.7 mm) Slip Nozzle VNM50S 1240-1859 Slip Nozzle Base VNS 1240-1864
5/8" (15.9 mm) Slip Nozzle VNM62S 1240-1860 5/8" (15.9 mm) Slip Nozzle Cone Only VNH62SC 1240-1895
3/4" (19.1 mm) Slip Nozzle VNM75S 1240-1863 3/4" (19.1 mm) Slip Nozzle Cone Only VNH75SC 1240-1896
Slip Nozzle Base VNS 1240-1864 5/8" (15.9 mm) 2 Piece Nozzle Assembly Recess VNH622PC 1240-1880
1/2" (12.7 mm) Slip Nozzle Cone Only VNM50SC 1240-1861 5/8" (15.9 mm) 2 Piece Nozzle Cone Only Recess VNH62C 1240-1884
5/8" (15.9 mm) Slip Nozzle Cone Only VNM62SC 1240-1862 5/8" (15.9 mm) 2 Piece Nozzle Assembly Flush VNH62F2PC 1240-1881
3/4" (19.1 mm) Slip Nozzle Cone Only VNM75SC 1240-1865 5/8" (15.9 mm) 2 Piece Nozzle Cone Only Flush VNH62FC 1240-1885
Flux Core Nozzle VNLFC 1240-1892 3/4" (19.1 mm) 2 Piece Nozzle Assembly Recess VNH752PC 1240-1882
5/8" (15.9 mm) Spot Nozzle VNM62FAS 1240-1866 3/4" (19.1 mm) 2 Piece Nozzle Cone Only Recess VNH75C 1240-1886
3/4" (19.1 mm) Spot Nozzle VNM75FAS 1240-1868 3/4" (19.1 mm) 2 Piece Nozzle Assembly Flush VNH75F2PC 1240-1883
3/4" (19.1 mm) 2 Piece Nozzle Cone Only Flush VNH75FC 1240-1887
Extended Taper Nozzle Nozzle Retainer VNH2PC 1240-1879
Extended Taper Nozzle VNET37F 1240-1897 Flux Core Tip Holder & Insulator VNSFC 1220-1207
Note: Velocity medium and heavy duty contact tips and nozzles are for use with Tweco Classic® No. series and Spray Master ® series MIG Guns.
Velocity conductor tubes or ‘goosenecks’ include these components, held in place and protected by a heat-treated, super-hardened,
threaded stainless sleeve. You will not need to replace these parts as often, they typically last far longer than the contact tip or nozzle.
Threaded Nozzle Wave Retaining Sleeve Conductor Tube

Stainless Sleeve Collar Spring Ring Screw
Miscellaneous Components and Service Parts

Description Part No. Stock No. Description Part No. Stock No. Description Part No. Stock No.
Threaded Stainless Sleeve VCTLSL 1640-1397 Retaining Ring PMA64RS 1640-1396 45º Conductor Tube SMVCT45 1240-1373
Nozzle Collar VCTLSLK 1640-1398 Sleeve Screw VCT41CS 2040-2048 60º Conductor Tube SMVCT60 1240-1374
Wave Spring VCTLSPR 1640-1399 Liner Set Screw 41CS 2040-2047 O-Ring Seal 94-710-036 9471-0036
For additional information visit us online at Tweco.com or call customer service.

101
10
EASY FIND GUIDE - Contact Tip Selection Guide
Contact Tip Size Style Option
Output
Contact Tip Current Wire Size Tip Inside Diameter Outside Material Page
Series (Amps) Min. & Max. Range Min. & Max. Range Diameter Standard Heavy
Duty Tapered
(In / Mm) (In / Mm) (In / Mm)
11, 11H & 11T Min: .023" (0.6 mm) Min.: .031" (0.79 mm) 0.25" 122 DHP
Series 100 Max: .045" (1.2 mm) Max.: .059" (1.50 mm) (6.35 mm) Copper Alloy 103
Min: .023" (0.6 mm) Min.: .031" (0.79 mm) 0.25" 122 DHP
14, 14H & 14T Series 400 Max.: .5/64" (2.0 mm) Max.: .090" (2.29 mm) (6.35 mm) Copper Alloy 103
14RZ & 14RZT Min.: .035" (0.9 mm) Min.: .041" (1.04 mm) 0.25" CDA 1815
Series 400 Max.: .052" (1.3. mm) Max.: .058" (1.47 mm) (6.35 mm) Alloy 104
15H & 15HFC Min.: .035" (0.9 mm) Min.: .044" (1.12 mm) 0.345" 122 DHP
Series 500 Max.: 1/8" (3.2 mm) Max.: .144" (3.66 mm) (8.8 mm) Copper Alloy 103
CONSUMABLES
16S & 16ST Min.: .035" (0.9 mm) Min.: .044" (1.12 mm) 0.375" 122 DHP
16RZ & 16RZT Min.: .035" (0.9 mm) Min.: .041" (1.04 mm) 0.312" CDA 1815
Min.: .030" (0.8 mm) Min.: .038" (0.97 mm) 0.375" CDA 1815
16PS Series 600 Max.: .052" (1.3. mm) Max.: .058" (1.50 mm) (9.5 mm) Alloy 105
EL16 & EL16T Min.: .030" (0.8 mm) Min.: .038" (0.97 mm) 0.345" 122 DHP
EL16RZ & EL16RZT Min.: .035" (0.9 mm) Min.: .041" (1.04 mm) 0.375" CDA 1815

esab.com 102
Consumables
Contact Tips
Contact Tips - Standard Threaded Style
11, 11H & 11T Series
0.25" (6.35 mm) Outside Diameter - M6 x 1.0 Threads - 1.00" (25.4 mm) Overall Length
25 per pack
Wire Size Tip I.D. Standard Heavy Duty Tapered

(in / mm) (in / mm) Part No. Stock No. Part No. Stock No. Part No. Stock No.
.023" (0.6 mm) .031" (0.79 mm) 11-23 1110-1100 -- -- 11T-23 1110-1300
.030" (0.8 mm) .038" (0.97 mm) 11-30 1110-1101 11H-30 1110-1201 11T-30 1110-1301
.035" (0.9 mm) .044" (1.12 mm) 11-35 1110-1102 11H-35 1110-1202 11T-35 1110-1302
.040" (1.0 mm) .048" (1.22 mm) 11-40 1110-1103 11H-40 1110-1203 -- --
.045" (1.2 mm) .054" (1.37 mm) 11-45 1110-1104 11H-45 1110-1204 11T-45 1110-1304
3/64" AL (1.2 mm) .059" (1.50 mm) -- -- 11AH-364 1110-1213 -- --
14, 14H, & 14T Series
CONSUMABLES
0.25" (6.35 mm) Outside Diameter - .250-28 UNF Threads - 1.50" (38.1 mm) Overall Length
25 per pack

.023" (0.6 mm) .031" (0.79 mm) 14-23 1140-1100 -- -- 14T-23 1140-1300
.030" (0.8 mm) .038" (0.97 mm) 14-30 1140-1101 -- -- 14T-30 1140-1301
.035" (0.9 mm) .044" (1.12 mm) 14-35 1140-1102 14H-35 1140-1202 14T-35 1140-1302
.040" (1.0 mm) .048" (1.22 mm) 14-40 1140-1103 14H-40 1140-1203 -- --
.045" (1.2 mm) .054" (1.37 mm) 14-45 1140-1104 14H-45 1140-1204 14T-45 1140-1304
.052" (1.3 mm) .064" (1.65 mm) 14-52 1140-1105 14H-52 1140-1205 14T-52 1140-1305
1/16" (1.6 mm) .073" (1.85 mm) 14-116 1140-1106 14H-116 1140-1206 14T-116 1140-1306
5/64" (2.0 mm) .090" (2.29 mm) 14-564 1140-1109 14H-564 1140-1209 -- --
3/64" AL (1.2 mm) .059" (1.50 mm) 14A364 1140-1113 14AH-364 1140-1213 -- --
1/16" AL (1.6 mm) .082" (2.08 mm) -- -- 14AH-116 1140-1214 -- --
15H & 15HFC Series

0.345" (8.8 mm) Outside Diameter - .3125-24 UNF Threads, 15H & 15AH Series - 1.970" Overall Length;
15HFC - 1.590" Overall Length
25 per pack

.035" (0.9 mm) .044" (1.12 mm) 15H-35 1150-1202 -- -- -- --
.045" (1.2 mm) .054" (1.37 mm) 15H-45 1150-1204 15HFC-45 1150-1254 -- --
.052" (1.3 mm) .064" (1.65 mm) 15H-52 1150-1205 15HFC-52 1150-1255 -- --
1/16" (1.6 mm) .073" (1.85 mm) 15H-116 1150-1206 15HFC-116 1150-1256 -- --
5/64" (2.0 mm) .090" (2.29 mm) 15H-564 1150-1209 15HFC-564 1150-1259 -- --
3/32" (2.4 mm) .106" (2.67 mm) 15H-332 1150-1210 15HFC-332 1150-1260 -- --
7/64" (2.8 mm) .120" (3.05 mm) 15H-764 1150-1211 15HFC-764 1150-1261 -- --
1/8" (3.2 mm) .144" (3.66 mm) 15H-18 1150-1212 15HFC-18 1150-1262 -- --
3/64" AL (1.2 mm) .059" (1.50 mm) 15AH-364 1150-1213 -- -- -- --
1/16" AL (1.6 mm) .082" (2.08 mm) 15AH-116 1150-1214 -- -- -- --

103
10
Consumables
Contact Tips
16S & 16ST Series
25 per pack
Wire Size Tip I.D. Standard Tapered

(in / mm) (in / mm) Part No. Stock No. Part No. Stock No.
.035" (0.9 mm) .044" (1.12 mm) 16S-35 1160-1102 16ST-35 1160-1135
.040" (1.0 mm) .048" (1.22 mm) 16S-40 1160-1103 -- --
.045" (1.2 mm) .054" (1.37 mm) 16S-45 1160-1104 16ST-45 1160-1137
.052" (1.3 mm) .064" (1.65 mm) 16S-52 1160-1105 16ST-52 1160-1138
1/16" (1.6 mm) .073" (1.85 mm) 16S-116 1160-1106 16ST-116 1160-1139
5/64" (2.0 mm) .090" (2.29 mm) 16S-564 1160-1109 -- --
3/32" (2.4 mm) .106" (2.67 mm) 16S-332 1160-1110 -- --
7/64" (2.8 mm) .120" (3.05 mm) 16S-764 1160-1111 -- --
3/64" AL (1.2 mm) .059" (1.50 mm) 16AS-364 1160-1113 -- --
CONSUMABLES
1/16" AL (1.6 mm) .082" (2.08 mm) 16AS-116 1160-1114 -- --
Contact Tips - Long Life Threaded

14RZ & 14RZT Series
.25" (6.35 mm) Outside Diameter - .250-28 UNF Threads - 1.50" (38.1 mm) Overall Length
25 per pack

.035" (0.9 mm) .041" (1.04 mm) 14RZ-35 1140-1430 14RZT-35 1140-1440
.045" (1.2 mm) .051" (1.30 mm) 14RZ-45 1140-1432 14RZT-45 1140-1442
.052" (1.3 mm) .058" (1.47 mm) 14RZ-52 1140-1433 14RZT-52 1140-1443
16RZ & 16RZT Series

25 per pack

.035" (0.9 mm) .041" (1.04 mm) 16RZ-35 1160-1180 16RZT-35 1160-1190
.045" (1.2 mm) .051" (1.30 mm) 16RZ-45 1160-1182 16RZT-45 1160-1192
.052" (1.3 mm) .058" (1.47 mm) 16RZ-52 1160-1183 16RZT-52 1160-1193

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Consumables
Contact Tips
®
Contact Tips - Long Life PulseMaster Threaded Style
16PS Series
0.375" (69.5 mm) Outside Diameter - M8 x 1.25 Threads - 1.81" (30 mm) Overall Length
25 per pack
Wire Size Tip I.D. Standard

(in / mm) (in / mm) Part No. Stock No.
.030" (0.8 mm) .038" (0.97 mm) 16PS-30 1160-1543
.035" (0.9 mm) .041" (1.04 mm) 16PS-35 1160-1535
.045" (1.2 mm) .051" (1.30 mm) 16PS-45 1160-1537
.047" (1.2 mm) .064" (1.63. mm) 16APS-364 1160-1538
.054" (1.3 mm) .058" (1.50 mm) 16PS-52 1160-1541
Note: Gas Diffuser – Part No. PMA54-16S (Stock No. 1543-1106) or PMW55-16 (Stock No. 1550-1105) must be used with the 16PS series contact tips to maintain standard
nozzle/contact tip relationship.
CONSUMABLES
Contact Tips - Eliminator® Style
EL16 & EL16T Series
0.345" (6.35 mm) Outside Diameter - 1.50" (38.1 mm) Overall Length
25 per pack

.030" (0.8 mm) .038" (0.97 mm) EL16-30 1160-1610 EL16T-30 1160-1601
.035" (0.9 mm) .044" (1.12 mm) EL16-35 1160-1611 EL16T-35 1160-1602
.040" (1.0 mm) .048" (1.22 mm) EL16-40 1160-1612 EL16T-40 1160-1603
.045" (1.2 mm) .054" (1.37 mm) EL16-45 1160-1613 EL16T-45 1160-1604
.052" (1.3 mm) .064" (1.65 mm) EL16-52 1160-1615 EL16T-52 1160-1605
1/16" (1.6 mm) .073" (1.85 mm) EL16-116 1160-1616 EL16T-116 1160-1606
5/64" (2.0 mm) .090" (2.29 mm) EL16-564 1160-1618 -- --
3/32" (2.4 mm) .106" (2.67 mm) EL16-332 1160-1619 -- --
3/64" AL (1.2 mm) .059" (1.50 mm) EL16A-364 1160-1614 EL16AT-364 1160-1607
Contact Tips - Long Life Eliminator® Style

EL16RZ & EL16RZT Series
0.375" (9.5 mm) Outside Diameter - 1.50" (38.1 mm) Overall Length
25 per pack

.035" (0.9 mm) .041" (1.04 mm) -- -- EL16RZT-35 1160-1705
.045" (1.2 mm) .051" (1.30 mm) EL16RZ-45 1160-1732 EL16RZT-45 1160-1707
.052" (1.3 mm) .058" (1.47 mm) EL16RZ-52 1160-1733 EL16RZT-52 1160-1708

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EASY FIND GUIDE - Nozzle Selection Guide
Nozzle Design Nozzle/Tip
Options Relationship
Output
Short Stop
Protruding
Nozzle Nozzle Bore Diameter Range
Recessed
Standard
Tapered
Straight
Current Page
Heavy
Series Style (In / Mm)
Flush
Duty
(Amps)
21 Series 100 Thread-On 3/8" (9.5 mm) – 5/8" (15.9 mm) 107
REL 21 Series 100 Thread-On 1/2" (12.7 mm) 107
22 Series 200 Slip-On 3/8" (9.5 mm) – 5/8" (15.9 mm) 107
HD22 Series 200 Slip-On 3/8" (9.5 mm) – 5/8" (15.9 mm) 107
23 Series 300 Thread-On 3/8” (9.5 mm) – 3/4” (19.5 mm) 108
23T Series 300 Thread-On 3/8” (9.5 mm) 108
23H Series 300 Thread-On 1/2” (12.7 mm) – 3/4” (19.5 mm) 108
24A Series 400 Slip-On 3/8” (9.5 mm) – 3/4” (19.5 mm) 108
24CT Series 400 Thread-On 3/8” (9.5 mm) – 3/4” (19.5 mm) 109

CONSUMABLES
24FN Series 400 Thread-On 3/8” (9.5 mm) – 3/4” (19.5 mm) 109
HD24 Series 400 Slip-On 1/2” (12.7 mm) – 3/4” (19.5 mm) 109
PMA24 Series 400 Thread-On 1/2” (12.7 mm) – 3/4” (19.5 mm) 110
25I Series 500 Thread-On 5/8” (15.9 mm) – 3/4” (19.5 mm) 110
26I Series 600 Thread-On 5/8” (15.9 mm) – 3/4” (19.5 mm) 110
FAS Series -- Thread/Slip-On 1/2” (12.7 mm) – 1-5/8” (41.3 mm) 111
EL221 Series 400 Slip-On 3/8” (9.5 mm) – 3/4” (19.5 mm) 111
EL22CT Series 200 Thread-On 3/8” (9.5 mm) – 3/4” (19.5 mm) 111
EL24I Series 400 Slip-On 3/8” (9.5 mm) – 3/4” (19.5 mm) 112
EL24CT Series 400 Thread-On 3/8” (9.5 mm) – 3/4” (19.5 mm) 112
REL24 Series 400 Thread-On 1/2” (12.7 mm) – 3/4” (19.5 mm) 112
SW24 Series 400 Slip-On 5/8” (15.9 mm) – 13/16” (21 mm) 113
WC26 Series 600 Thread-On 1/2” (12.7 mm) – 3/4” (19.5 mm) 113
RWC26 Series 600 Thread-On 1/2” (12.7 mm) – 5/8” (15.9 mm) 114
PMW24 Series 400 Thread-On 1/2” (12.7 mm) – 3/4” (19.5 mm) 114
MIG Gun Nozzle to Tip Relationship - It’s More Than Just Welder’s Preference
Selecting the right nozzle for a welder’s preferred ‘nozzle to tip relationship’ on a MIG gun is generally based on the application and the
welder’s daily welding routine.
Recessed Tips
are generally used for higher heat applications where longer electrical
stick-out is required, or in cases where the nozzle may touch the work
piece (tack, spot, and stitch).
Flush Tips
are generally used where a shorter electrical stick-out is used
sometimes resulting in shorter/tighter arc lengths. This brings the tip
closer to the work piece.
Protruding Tips
are generally used when welding open root pipe or any joint that
requires the welder to get into a tight weld joint. However the down side
to this is the chance of arcing the tip to the work piece, which could
damage front end parts resulting in downtime needed to replace.

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Consumables
Nozzles & Nozzle Insulators
Nozzles & Nozzle Insulators - Air-Cooled
21 Series
3-Piece Nozzle Design - 0.750" (19.05 mm) Outside Diameter
Self Insulated Nozzles.
2 per pack 21 Series
Nozzle Style Bore Diameter Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship
3/8" (9.5 mm) 21-37F 1210-1102 Standard Flush To 1/16" (1.6 mm) Tip Recess
3/8" (9.5 mm) 21-37 1210-1100 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
3/8" (9.5 mm) 21T-37 1210-1300 Tapered 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Thread-On 3/8" (9.5 mm) 21T-37F 1210-1302 Tapered Flush To 1/16" (1.6 mm) Tip Recess
REL 21 Series
CONSUMABLES
2 per pack REL 21 Series
1/2" (12.7 mm) REL21-50F 1210-1316 Straight Flush To 1/16" (1.6 mm) Tip Recess
Slip-On
1/2" (12.7 mm) REL21-50P 1210-1321 Straight 5/32" (3.97 mm) Tip Protruding
22 Series
Formed Nozzle - 0.750" (19.05 mm) Outside Diameter
Use with Nozzle Insulator Part No. 32 (Stock No. 1320-1100). 22 Series 32 Insulator
2 per pack (sold separately)
3/8" (9.5 mm) 22-37SS 1220-1101 Standard Short Stop Flush to 1/8" (3.2 mm) Tip Recess
3/8" (9.5 mm) 22T-37SS 1220-1301 Standard Short Stop Flush to 1/8" (3.2 mm) Tip Recess
1/2" (12.7 mm) 22-50 1220-1110 Standard Adjustable Tip Recess - Tip Protruding
Slip-On
5/8" (15.9 mm) 22-62 1220-1120 Standard Adjustable Tip Recess - Tip Protruding
HD22 Series
2 per pack HD22 Series
3/8" (9.5 mm) HD22-37 1220-1305 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Slip-On 1/2" (12.7 mm) HD22-50F 1220-1311 Standard Flush To 1/16" (1.6 mm) Tip Recess
5/8" (15.9 mm) HD22-62F 1220-1312 Standard Flush To 1/16" (1.6 mm) Tip Recess

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Consumables
23 Series
2 per pack 23 Series
Thread-On 5/8" (15.9 mm) 23-62 1230-1120 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
3/4" (19.5 mm) 23-75F 1230-1132 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
23T Series
CONSUMABLES

2 per pack 23T Series
3/8" (9.5 mm) 23T-37 1230-1300 Tapered 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Thread-On
3/8" (9.5 mm) 23T-37F 1230-1302 Tapered Flush To 1/16" (1.6 mm) Tip Recess
23H Series
2 per pack 23H Series
1/2" (12.7 mm) 23H-50 1230-1210 Heavy Duty 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Thread-On
5/8" (15.9 mm) 23H-62F 1230-1222 Heavy Duty Flush To 1/16" (1.6 mm) Tip Recess
24A Series
Use with Nozzle Insulator Part No. 34A (Stock No. 1340-1100). 24A Series 34A Insulator
3/8" (9.5 mm) 24A-37SS 1240-1101 Standard Short Stop 1/8" (3.2 mm) Tip Recess
3/8" (9.5 mm) 24AT-37SS 1240-1301 Standard Short Stop 1/8" (3.2 mm) Tip Recess
1/2" (12.7 mm) 24A-50 1240-1110 Standard Adjustable Tip Recess - Tip Protruding
1/2" (12.7 mm) 24A-50SS 1240-1111 Standard Short Stop 1/8" (3.2 mm) Tip Recess
Slip-On 5/8" (15.9 mm) 24A-62SS 1240-1121 Standard Short Stop 1/8" (3.2 mm) Tip Recess
5/8" (15.9 mm) 24AH-62 1240-1220 Standard Heavy Duty Adjustable Tip Recess - Tip Protruding
5/8" (15.9 mm) 24AH-62SS 1240-1221 Standard Short Stop 1/8" (3.2 mm) Tip Recess
3/4" (19.5 mm) 24AH-75 1240-1230 Standard Heavy Duty Adjustable Tip Recess - Tip Protruding
3/4" (19.5 mm) 24AH-75SS 1240-1231 Standard Short Stop 1/8" (3.2 mm) Tip Recess

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Consumables
24CT Series
Coarse Thread Nozzle - 1.070" (27.2 mm) Outside Diameter
at the knurled flat section
Use with Nozzle Insulator Part No. 34CT (Stock No. 1340-1400). 24CT Series 34CT Insulator
3/8" (9.5 mm) 24CT-37S 1240-1404 Standard Short Stop 5/32" (3.97 mm) Tip Recess
Thread-On
5/8" (15.9 mm) 24CT-62F 1240-1422 Tapered 1/16" (1.59 mm) Tip Recess
5/8" (15.9 mm) 24CT-62R 1240-1423 Tapered 1/2" (12.7 mm) Tip Recess
24FN Series
CONSUMABLES
Fine Thread Nozzle - 1.070" (27.2 mm) Outside Diameter
Use with Nozzle Insulator Part No. 34FN (Stock No. 1340-1401). 24FN Series 34FN Insulator
3/8" (9.5 mm) 24FN-37S 1240-1704 Standard Short Stop 5/32" (3.97 mm) Tip Recess
Thread-On
5/8" (15.9 mm) 24FN-62R 1240-1723 Tapered 1/16" (1.59 mm) Tip Recess
HD24 Series
Self Insulated Nozzles. Use with HD54 Series Gas Diffusers.
2 per pack HD24 Series
1/2" (12.7 mm) HD24L-50 1240-1200 Tapered 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) HD24L-62 1240-1201 Tapered 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) HD24L-62F 1240-1205 Tapered Flush To 1/16" (1.6 mm) Tip Recess
Slip-On 3/4" (19.5 mm) HD24L-75 1240-1202 Tapered 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) HD24LB-62 1240-1216 Standard † 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) HD24LB-62F 1240-1219 Tapered † Flush To 1/16" (1.6 mm) Tip Recess
5/8" (15.9 mm) HD26B-62 1260-1285 Standard † 5/32" (3.97 mm) Tip Recess
3/4" (19.5 mm) HD26B-75 1260-1286 Standard † 5/32" (3.97 mm) Tip Recess
†Outer shell made from red brass Alloy 230

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Consumables
PMA24 Series PulseMaster® and PullMaster™
Air-Cooled Nozzles
Self Insulated Nozzles. Nozzles are nickel plated.
2 per pack PMA24 Series
1/2" (12.7 mm) PMA24-50F 1260-1710 Straight Flush To 1/16" (1.6 mm)
1/2" (12.7 mm) PMA24-50 1260-1711 Straight 0.156" (3.9 mm) Tip Recess
5/8" (15.9 mm) PMA24-62F 1260-1712 Straight Flush to 1/16" (1.6 mm)
Thread-On
5/8" (15.9 mm) PMA24H-62 1260-1720 Straight 0.156" (3.9 mm) Tip Recess
3/4" (19.5 mm) PMA24-75F 1260-1714 Straight Flush To 1/16" (1.6 mm)
3/4" (19.5 mm) PMA24H-75 1260-1721 Straight 0.156" (3.9 mm) Tip Recess
CONSUMABLES
25CT Series
1/2" (12.7 mm) 25CT-50 1250-1410 Standard 1/8" (3.2 mm) Tip Recess
Thread-On 5/8" (15.9 mm) 25CT-62 1250-1420 Standard 1/8" (3.2 mm) Tip Recess
25I Series
2 per pack 25I Series
5/8" (15.9 mm) 25I-62 1250-1120 Standard 5/32" (3.97 mm) Tip Recess
Thread-On
26CT Series
Thread-On
26I Series
2 per pack 26I Series
Thread-On

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Consumables
Nozzles & Nozzle Insulators - Flat Arc Spot Style Air-Cooled
FAS Series
2 per pack 21-62FAS
Thread-On 1/2" (12.7 mm) 21-62FAS 1210-1520 -- --
FAS Series
Use with Nozzle Insulator Part No. 34A (Stock No. 1340-1100).
24A-100FAS 34A Insulator
Slip-On 3/4" (19.5 mm) 24A-100FAS 1240-1550 -- --
CONSUMABLES
FAS Series
Use with Nozzle Insulator Part No. 35CT (Stock No. 1350-1400). 25CT-162FAS 35CT Insulator
Thread-On 1-5/8" (41.3 mm) 25CT-162FAS 1250-1570 -- --
Nozzles - Eliminator® Style Air-Cooled

EL22I Series
Self Insulated Nozzles. Use with Part No. EL52 (Stock No. 1560-1110) Gas Diffuser.
2 per pack EL21I Series
3/8" (9.5 mm) EL22I-37 1260-1601 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Slip-On 1/2" (12.7 mm) EL22I-50P 1260-1686 Standard 5/32" (3.97 mm) Tip Protruding
EL22CT Series
Self Insulated Nozzles. Use with Part No. EL52CT Series Gas Diffuser.
2 per pack EL22CT Series
3/8" (9.5 mm) EL22CT-37 1260-1625 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
3/8" (9.5 mm) EL22CT-37F 1260-1635 Standard Flush To 1/16" (1.6 mm) Tip Recess
Thread-On 5/8" (15.9 mm) EL22CT-62 1260-1627 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) EL22CT-62P 1260-1692 Standard 5/32" (3.97 mm) Tip Protruding
5/8" (15.9 mm) EL22CT-62H 1260-1629 Standard, Heavy Duty 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess

111
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Consumables
®
Nozzles - Eliminator Style Air-Cooled
EL24I Series
Self Insulated Nozzles. Use with Part No. EL54 Series Gas Diffusers.
2 per pack EL24I Series
3/8" (9.5 mm) EL24I-37 1260-1606 Tapered 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) EL24I-62 1260-1608 Tapered Flush To 1/16" (1.6 mm) Tip Recess
Slip-On 5/8" (15.9 mm) EL24I-62R 1260-1677 Tapered 3/8" (9.5 mm) Tip Recess
5/8" (15.9 mm) EL24I-62H 1260-1631 Tapered, Heavy Duty 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
3/4" (19.5 mm) EL24I-75H 1260-1632 Tapered, Heavy Duty 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
EL24CT Series
CONSUMABLES

Self Insulated Nozzles. Use with Part No. EL52CT Series Gas Diffusers.
2 per pack EL24CT Series
1/2" (12.7 mm) EL24CT-50P 1260-1701 Standard 5/32" (3.97 mm) Tip Protruding
Thread-On 5/8" (15.9 mm) EL24CT-62F 1260-1667 Standard Flush To 1/16" (1.6 mm) Tip Recess
5/8" (15.9 mm) EL24CT-62R 1260-1682 Standard 3/8" (9.5 mm) Tip Recess
REL24 Series
Self Insulated Nozzles. Nickel plated nozzle. Use with Part No. QTR56-SW Gas Diffuser.
2 per pack REL24 Series
1/2" (12.7 mm) REL24CT-50 1240-1305 Straight 5/32" (3.97 mm) Tip Recess
1/2" (12.7 mm) REL24CT-50F 1240-1315 Straight Flush To 1/16" (1.6 mm) Tip Recess
1/2" (12.7 mm) REL24CT-50P 1240-1310 Straight 5/32" (3.97 mm) Tip Protruding
5/8" (15.9 mm) REL24CT-62 1240-1306 Straight 5/32" (3.97 mm) Tip Recess
Thread-On
5/8" (15.9 mm) REL24CT-62P 1240-1311 Straight 5/32" (3.97 mm) Tip Recess
3/4" (19.5 mm) REL24CT-75P 1240-1312 Straight 5/32" (3.97 mm) Tip Protruding

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Consumables
Nozzles & Nozzle Insulators - Water-Cooled
2.978"
WC24 Series – Standard Tip Recess (75,64mm)
Use with WC24-1 (Stock No. 1244-1009)
Nozzle Insulator .125" (3.18 mm)
A
Bore Size "A" Part No. Stock No.
.500" (12.7mm) WC24-50 1244-1110
.625" (15.9 mm) WC24-62 1244-1120 .125" (3,18mm)
.750" (19.1 mm) WC24-75 1244-1130
2.915"
(75,64mm)
WC24 Series – Flush Tip Recess
Use with WC24-1 (Stock No. 1244-1009)
A
Nozzle Insulator Flush to .062" (1.57 mm)
Bore Size "A" Part No. Stock No.
.500" (12.7 mm) WC24-50F 1244-1112 Flush to .062" (1,57mm)
.625" (15.9 mm) WC24-62F 1244-1122
CONSUMABLES
SW24 Series
Use with Insulator Ring Part No. SW64-3 (Stock No. 2044-1020). SW24 Series SW64-3
5/8" (15.9 mm) SW24-15 1244-1026 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Slip-On 11/16" (17 mm) SW24-17 1244-1025 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
13/16" (21 mm) SW24-21 1244-1027 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
WC26 Series - Standard

3-Piece Nozzle Design - 1.062" (30 mm) Outside Diameter
Use with Spatter Shield Part No. WC26-1 (Stock No. 1264-1009). WC26 Series WC26-1
5/8" (15.9 mm) WC26-62 1264-1120 Standard 1/8" (3.2 mm) Tip Recess
5/8" (15.9 mm) WC26-62R 1264-1123 Standard 1/4" (6.4 mm) Tip Recess
Thread-On 3/4" (19.5 mm) WC26-75 1264-1130 Standard 1/8" (3.2 mm) Tip Recess
(Standard)
3/4" (19.5 mm) WC26-75F 1264-1132 Standard Tip Flush
3/4" (19.5 mm) WC26-75R 1264-1133 Standard 1/4" (6.4 mm) Tip Recess
1/2" (12.7 mm) WC26-50EL* 1262-1031 Standard 1/8" (3.2 mm) Tip Recess
5/8" (15.9 mm) WC26-62EL* 1262-1032 Standard 1/8" (3.2 mm) Tip Recess
Thread-On* 5/8" (15.9 mm) WC26-62ELF* 1262-1037 Standard Tip Flush
(Eliminator®) 3/4" (19.5 mm) WC26-75EL* 1262-1033 Standard 1/8" (3.2 mm) Tip Recess
3/4" (19.5 mm) WC26-75ELF* 1262-1038 Standard 5/32" (3.97 mm) Tip Protruding
3/4" (19.5 mm) WC26-75ELR* 1262-1042 Standard Tip Flush
*Use with Eliminator style contact tips

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Consumables
Nozzles & Nozzle Insulators - Water-Cooled
RWC26 Series
Nickel plated nozzles.
Use with Spatter Shield Part No. WC26EL-1 (Stock No. 1262-1049).
2 per pack RWC26 Series
1/2" (12.7 mm) RWC26-50 1264-1430 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Thread-On 5/8" (15.9 mm) RWC26-62 1264-1431 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) RWC26-75 1264-1432 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
PMW24 Series PulseMaster™ Water-Cooled Nozzles

Nickel plated nozzles.
2 per pack PMW24 Series
CONSUMABLES
1/2" (12.7 mm) PMW24-50F 1260-1735 Standard Flush To 1/2" (12.5 mm)
1/2" (12.7 mm) PMW24-50 1260-1736 Standard 0.156" (3.9 mm) Tip Recess
5/8" (15.9 mm) PMW24-62F 1260-1737 Standard Flush to 5/8" (16 mm)
Thread-On
3/4" (19.5 mm) PMW24-75F 1260-1739 Standard Flush To 3/4" (19 mm)
Gas Diffusers - Standard Air-Cooled

Mini-MIG Series 160 Amp
5 per pack
Part No. Stock No. Material Contact Tip Nozzle
35-50 1500-1100 Brass 11 Series 21 Series
51 Series 100 Amp

5 per pack
51 1510-1101 Brass 11 Series 21 Series
51-23 1510-1100 Brass 11-23 21 Series
EL51 1510-1105 Brass EL11 Series REL21 Series
QTRW53-11 1525-1141 Brass 11 Series REL21 Series
52 Series 200 Amp

5 per pack
52 1520-1101 Brass 14 Series 22 Series
52FN 1520-1102 Brass 14 Series 24A or 23 Series
MS52T-11 1520-1133 Brass 11 Series 22 Series

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Consumables
Gas Diffusers
54 Series 400 Amp
5 per pack
54P 1540-1103 Copper 14 Series 24A, 24CT, & 23 Series
54A 1540-1100 Brass 14 Series 24A, 24CT, & 23 Series
54A-16 1540-1104 Brass 16S Series 24A, 24CT, & 23 Series
HD54-14 1540-1135 Brass 14 Series HD24 Series
HD54-16 1540-1136 Brass 16S Series HD24 Series
HD54-EL 1540-1137 Brass EL16 Series HD24 Series
PMA54-16S 1543-1106 Brass 16PS Series PMA24 Series
55 Series 500 Amp

5 per pack
CONSUMABLES
55SW * 1550-1101 Copper 15H Series 25CT Series
55 † 1550-1100 Copper 15H Series 25CT Series
55H § 1550-1102 Copper 15H Series 25CT Series
55S-SW * 1550-1110 Copper 16S Series 25I Series
55S-H † § 1550-1111 Copper 16S Series 25I Series
55S-SWL ‡ 1550-1120 Copper 16S Series 25I Series
PMW55-16 1550-1105 Brass 16PS Series PMW24 Series
* Use with 45-3545, 45-116, and 45N-3545 Conduit Liners
† Use with 45-564, and 45N-116 Conduit Liners
§ Use with 45H-332, 45H-764, and 45-18 Conduit Liners
‡ Use with 45-3545, 45-116, and 45N-3545 Conduit Liners. Tip/Nozzle relationship will be 1/8" (3.2 mm) tip recess
56 Series 600 Amp

5 per pack
56S-SW 1560-1100 Copper 16S Series 26CT or 26I
56S-H 1560-1101 Copper 16S Series 26CT or 26I
EL52 Series 200 Amp

5 per pack
EL52 1560-1110 Brass EL16 Series EL22I Series
EL52CT 1560-1109 Brass EL16 Series EL22CT Series
EL52CT-14 1560-1106 Brass 14 Series EL22CT Series
EL52CT-16 1560-1107 Brass 16S Series EL22CT Series
Replacement O-ring for EL52 Series Gas Diffuser use Part No. EL52-1 (Stock No. 1560-1108)
HD52 Series 200 Amp

5 per pack
HD52-11 1520-1130 Brass 11 Series HD22 Series
Replacement O-ring for HD52 Series Gas Diffuser use Part No. EL52-1 (Stock No. 1560-1108)

115
11
Consumables
Gas Diffusers
®
Gas Diffusers - Eliminator Style Air-Cooled
EL54 Series 400 Amp

5 per pack
EL54-SW * 1560-1114 Brass EL16 Series EL24I Series
EL54-H † 1560-1115 Brass EL16 Series EL24I Series
EL54CT-SW * 1560-1116 Brass EL16 Series EL24CT Series
EL54CT-H † 1560-1117 Brass EL16 Series EL24CT Series
Replacement O-ring for EL54 Series Gas Diffuser use Part No. EL54-10 (Stock No. 1560-1121)
* Use with 45-3545, 45-116, and 45N-3545 Conduit Liners
† Use with 45-564, 45N-116, 45H-332, 45H-764, and 45-18 Conduit Liners
Gas Diffusers - Water-Cooled

CONSUMABLES
400 Amp
5 per pack WC54A QTRW54-16
WC54A 1544-1141 Brass
SW54-16S 1540-1115 Brass 16S Series SW24 Series
SW54-EL 1540-1116 Brass EL16 Series SW24 Series
QTRW54 1544-1125 Brass 14H Series RWC24 Series
QTRW54-16 1544-1126 Brass 16S Series RWC24 Series
600 Amp
5 per pack WC56A-SW WC56EL-H
WC56A-SW 1564-1145 Brass 16S Series WC26 or RWC26 Series
WC56A 1564-1143 Brass
WC56A-H 1564-1144 Brass
WC56EL-SW 1560-1146 Brass EL16 Series WC26EL or RWC26 Series
WC56EL-H 1560-1147 Brass EL16 Series WC26EL or RWC26 Series
QTRW56-SW 1560-1125 Brass 16S Series WC26 or RWC26 Series

esab.com 116
EASY FIND GUIDE - Conductor Tube Selection Guide
Threads
Output Bend Angles Outer Jacket
MIG Gun Series Current Back Front Page
(Degrees) Material
(Amps) End End
Mini-MIG® Series 160 45 & 60 Degrees Neoprene Rubber 119
Classic No. 1 Series 180 60 & 180 Degrees Neoprene Rubber 119
Classic No. 2 Series 200 60, 80 & 180 Degrees Metal or Fiber 119
Classic No. 3 Series 300 45, 60 & 180 Degrees Metal 119
Classic No. 4 Series 400 45, 60, 80 & 180 Degrees Metal 119
Classic No. 5 Series 500 45, 60 & 180 Degrees Metal 119
Classic No. 6 Series 600 60 Degrees Metal 119
Mini-MIG® V-Series 160 60 Degrees Neoprene Rubber 120
Velocity™ Classic No. 1 Series 180 60 Degrees Neoprene Rubber 120
Velocity Classic No. 2 Series 200 45, 60, 80 & 180 Degrees Metal 120
CONSUMABLES
Spray Master ® 250 Series 250 60 Degrees Metal 121
Spray Master 350 Series 350 45, 60 & 180 Degrees Metal 121
Spray Master 450 Series 450 45 & 60 Degrees Metal 121
Velocity™ Spray Master ® 250 Series 250 45, 60, & 180 Degrees Metal 121
Velocity Spray Master 350 Series 350 45, 60 & 180 Degrees Metal 121
Velocity Spray Master 450 Series 450 45, 60, & 180 Degrees Metal 121
Compact Eliminator ® 250 Series 250 45 & 60 Degrees Metal 121
Compact Eliminator 450 Series 450 45 & 60 Degrees Metal or Fiber 121
Standard Eliminator 450 Series 450 45, 60 & 180 Degrees Metal or Fiber 121
Tuff-n-Lite 350 Series 350 60 Degrees Fiber 122
Supra® XT - SEHD Series 400 45 & 60 Degrees Metal 122
Supra XT - SEL Series 400 45 Degrees Metal 122
PulseMaster™ 350 & 450 Series 350 & 450 45 Degrees Metal 122
SSG Spool Series 160 & 200 30 & 180 Degrees Metal 122
PMP Push/Pull Series 300 30 & 180 Degrees Metal 122
Smoke Master ® 250 Series 250 45 & 60 Degrees Powder Coat 122
Smoke Master 450 Series 450 60 Degrees Teflon 122
Flux Cored 350 Series 350 60 Degrees Thermo Flex 122
Flux Cored 450 Series 450 60 Degrees Thermo Flex 122
PulseMaster 400 & 500 Series 400 & 500 45 Degrees Metal 123
Supra 450 Series 450 60 Degrees Neoprene Rubber 123
Standard 600 Series 600 60 Degrees Neoprene Rubber 123

Traditional Series 400 60, 80 & 180 Degree Extensions 123

117
11
Consumables
Conductor Tubes
™
Conductor Tubes - Flexible Knucklehead
Engineered to Last Longer

Patent pending mechanical connections engineered to last 50
times longer than any other design on the market today. Proven
Patented
in heavy duty field trials, the Knucklehead flexible conductor
tube is rugged and flexible enough to be used everyday. It
makes difficult welding applications easier.
Improved weld quality
Increased productivity
Less welder fatigue
Improves the ergonomics of any MIG Gun
Lasts longer than any design on the market today
Eliminates downtime caused by changing conductor tubes

Bend up to a 60° Angle
Specially engineered to bend while minimizing restrictions
Each connector allows for approximately 20° of bend. Two on wire feeding
CONSUMABLES
models are offered in 3 or 4 connector designs. Each three- Get that same consistent angle and firm feel that any
connector design allows a maximum of 60° of bend and each comparable bent rigid tube offers
four-connector design allows a maximum of 80° of bend.
Extended reach Knucklehead conductor tubes are also
Bend to the right feel and comfort. The engineers at Tweco®
available designated with “LR” on the end of the part number. have designed the Knucklehead to work with the following
Tweco MIG guns: Spray Master® Series, Classic No. Series,
Heavy Duty performance even on your 80% Duty Cycle guns Eliminator® Series and Standard WeldSkill® Series
Spray Master® Series Classic No. Series

Amp/ Bend Stand. EL Long Amp/ Bend Stand. Long
Model Angle Cons.* Cons.‡ Reach† Model Angle Cons.* Reach†
60° MS62SFLX3-60 1620-1341 60° 3560SFLX3-60 1600-1139
250 Mini
80° MS62SFLX4-80 1620-1342 80° 3560SFLX4-80 1600-1141
60° MS63SFLX3-60 1630-1197 No. 1 80° 61SFLX4-80 1610-1105
350
80° MS63SFLX4-80 1630-1198 60° 62SFLX3-60 1620-1105
No. 2
60° MS64SFLX3-60 1640-1307 80° 62SFLX4-80 1620-1106
80° MS64SFLX4-80 1640-1308 No. 3 60° 64SFLX3-60 1640-1112
60° MS64SFLX3-60LR 1640-1309 80° 64SFLX4-80 1640-1113
450
80° MS64SFLX4-80LR 1640-1310 No. 4 60° 64SFLX3-60LR 1640-1121
60° MS64SFLX3-60EL 1640-1370 80° 64SFLX4-80LR 1640-1122
80° MS64SFLX4-80EL 1640-1371
Standard WeldSkill® Series

®
Eliminator Series
Amp/ Bend Stand. Long Part No. Stock No.
Amp/ Bend EL Long Model Angle Cons.* Reach†
Part No. Stock No.
Model Angle Cons.‡ Reach† 60° 62SFLX3-60 1620-1105
250
60° EL62SFLX3-60 1620-1115 80° 62SFLX4-80 1620-1106
250
80° EL62SFLX4-80 1620-1116 60° 64SFLX3-60 1640-1112
60° EL64SFLX3-60 1640-1143 80° 64SFLX4-80 1640-1113
400
450 80° EL64SFLX4-80 1640-1144 60° 64SFLX3-60LR 1640-1121
80° EL64SFLX4-80LR 1640-1149 80° 64SFLX4-80LR 1640-1122
*Standard Style Consumables Outer Jacket Repair Kit
‡Eliminator Style Consumables 250A - Part No. FLXSJ-RK (Stock No. 1620-1345)
350/450A - Part No. FLXLJ-RK (Stock No. 1640-1385)
†Long Reach Conductor Tube (2” longer) (Repair Kits include the neoprene outer jacket and stainless steel straps)

esab.com 118
Consumables
Conductor Tubes
Conductor Tubes - Air-Cooled
Mini-MIG
Description Part No. Stock No. Outer Jacket Material Back End Threads Front End Threads
60 Degree with 2-1/4" (57 mm) Radius 35-60-60 1600-1102 Neoprene Rubber O.D. M12 x 1.5-6g I.D. M9 x 1.25-6g
45 Degree with 1-3/4" (44.5 mm) Radius 35-60-45 1600-1101 Neoprene Rubber O.D. M12 x 1.5-6g I.D. M9 x 1.25-6g
Classic No. 1
60 Degree with 2-1/2" (63.5 mm) Radius 61-60 1610-1102 Neoprene Rubber -- I.D. M10 x 1.5-6H
180 Degree, Straight 61-180 1610-1104 Neoprene Rubber -- I.D. M10 x 1.5-6H
Classic No. 2
62J-60 I.D. 3/8"-24 UNF-2B

60 Degree with 3" (76.2 mm) Radius 1620-1301 Metal I.D. 3/8"-24 UNF-2B O.D. 9/16"-18 UNF-2A
62A-60 I.D. 3/8"-24 UNF-2B

60 Degree with 2" (50.5 mm) Radius 1620-1102 Fiber I.D. 3/8"-24 UNF-2B O.D. 9/16"-18 UNF-2A
CONSUMABLES
80 Degree with 2" (50.5 mm) Radius 62ELJ-80 1620-1307 Metal I.D. 3/8"-24 UNF-2B I.D. M11 x 1.5-6H
180 Degree, Straight 62ELJ-180 1620-1308 Metal I.D. 3/8"-24 UNF-2B I.D. M11 x 1.5-6H
Classic No. 3
63J-60 I.D. 3/8"-24 UNF-2B

63J-45 I.D. 3/8"-24 UNF-2B

180 Degree, Straight 63ELJ-180 1630-1118 Metal I.D. 3/8"-24 UNF-2B I.D. M11 x 1.5-6H
Classic No. 4
64J-60 I.D. 3/8"-24 UNF-2B

64J-45 I.D. 3/8"-24 UNF-2B

64A-60 I.D. 3/8"-24 UNF-2B

64A-45 I.D. 3/8"-24 UNF-2B

Eliminator 60 Degree 64ELJ-60 1640-1117 Metal I.D. 3/8"-24 UNF-2B I.D. M12 x 1.5-6H
with 3" (76.2 mm) Radius
Eliminator 180 Degree, Straight 64ELJ-180 1640-1119 Metal I.D. 3/8"-24 UNF-2B I.D. M12 x 1.5-6H
Classic No. 5
65J-60 I.D. 7/16"-20 UNF-2B

60 Degree with 5" (127 mm) Radius 1650-1111 Metal I.D. 7/16"-20 UNF-2B O.D. 5/8"-18 UNF-2A
65J-45 I.D. 7/16"-20 UNF-2B

45 Degree with 5" (127 mm) Radius 1650-1110 Metal I.D. 7/16"-20 UNF-2B O.D. 5/8"-18 UNF-2A
65J-180 I.D. 7/16"-20 UNF-2B

180 Degree, Straight 1650-1113 Metal I.D. 7/16"-20 UNF-2B O.D. 5/8"-18 UNF-2A
Classic No. 6
66J-60 I.D. M12 x 1.5 6H

60 Degree with 5" (127 mm) Radius 1660-1826 Metal I.D. 7/16"-20 UNF-2B O.D. M17 x 2.0-6G

119
11
Consumables
Conductor Tubes
Velocity Mini-MIG
VCTS35-60-
60 Degree with 2-1/4" (57 mm) Radius 60 1600-1106 Neoprene Rubber O.D. M12 x 1.5-6g --

60 Degree with 2-1/4" (57mm) Radius VA61-60 1010-1105 Neoprene Ruber O.D. M12 x 1.5-6g --

60 Degree with 3" (76.2 mm) Radius VCTL62-60 1620-1371 Metal I.D. 3/8"-24 UNF-2B I.D. --
180 Degree, Straight VCTL62-180 1620-1374 Metal I.D. 3/8"-24 UNF-2B I.D. --
CONSUMABLES



VCTL66-60 I.D. 7/16"-20 UNF-2B
60 Degree with 5" (127 mm) Radius 1660-1242 Metal -----
I.D.
VCTL66-45 I.D. 7/16"-20 UNF-2B
I.D.
VCTL66-80 I.D. 7/16"-20 UNF-2B
I.D.
VCTL66-180 1660-1244 I.D. 7/16"-20 UNF-2B
180 Degree, Straight Metal -----
I.D.
60 Degree with 5" (127 mm) Radius VCTL66H-60 1660-1245 Metal I.D. 7/16"-20 UNF-2B I.D. -----
180 Degree, Straight VCTL66H-180 1660-1248 Metal I.D. 7/16"-20 UNF-2B I.D. -----
** VCTL66H Series Conductor tubes for use with 45H Series Conduit Liner

esab.com 120
Consumables
Conductor Tubes
Spray Master ® 250
60 Degree with 2" (50.5 mm) Radius MS63-60S 1630-1196 Metal -- I.D. M11 x 1.5-6H
60 Degree with 3" (76.2 mm) Radius MS63-60 1630-1189 Metal -- I.D. M11 x 1.5-6H
60 Degree with 2" (50.5 mm) Radius MS62A-60 1620-1340 Metal -- I.D. 3/8" 24 UNF-2B
Spray Master 350

180 Degree, Straight MS63-180 1630-1187 Metal -- I.D. M11 x 1.5-6H
Spray Master 450

Heavy Duty 60 Degree MS64H-60 I.D. 3/8"-24 UNF-2B
1640-1319 Metal --
with 3" (76.2 mm) Radius O.D. 9/16"-18UNF-2A
Heavy Duty 45 Degree MS64H-45 I.D. 3/8"-24 UNF-2B
1640-1318 Metal --
CONSUMABLES
Long Reach 60 Degree MS64H- I.D. 3/8"-24 UNF-2B
60LM * 1640-1317 Metal --
Long Reach 45 Degree MS64H- I.D. 3/8"-24 UNF-2B
45LM * 1640-1323 Metal --
60 Degree with 3" (76.2 mm) Radius MS64-60S ** 1640-1342 Metal -- I.D. M12 x 1.5-6H
* Long reach conductor tube – 2" longer than standard
** Comes standard on all 450 Amp Spray Master MIG guns with the suffix "EL"
Velocity Spray Master 250, 350, 450

Heavy Duty 60 Degree with 3" (76.2 mm) SMVCT-60 1240-1374 Metal -- --
Radius
Heavy Duty 45 Degree with 3" (76.2 mm) SMVCT-45 1240-1373 Metal -- --
Radius
Heavy Duty 180 Degree, Straight SMVCT-180 1240-1375 Metal -- --
Long Reach, Heavy Duty 60 Degree with SMVCT-

60LM 1640-1374 Metal -- --
3" (76.2 mm) Radius
Long Reach, Heavy Duty 45 Degree with SMVCT-
45LM 1640-1373 Metal -- --
3" (76.2 mm) Radius
Compact Eliminator® 250

Eliminator 60 Degree EL63J-60 1630-1137 Metal -- I.D. M11 x 1.5-6H
Compact Eliminator 450

Eliminator 60 Degree with 3" (76.2 mm) EL64J-60 1640-1137 Metal -- I.D. M12 x 1.5-6H
Radius
Eliminator 45 Degree with 3" (76.2 mm) EL64J-45 1640-1136 Metal -- I.D. M12 x 1.5-6H
Radius
60 Degree with 2-1/4" (57 mm) Radius EL64-60 1640-1110 Fiber -- I.D. M12 x 1.5-6H
Standard Eliminator 450

180 Degree, Straight EL64J-180 1640-1135 Metal -- I.D. M12 x 1.5-6H

121
12
Consumables
Conductor Tubes
Tuff-n-Lite 350
Eliminator 60 Degree 64TL-60 I.D. 3/8"-24 UNF-2B
1635-1031 Fiber --
Supra® XT - SEHD
SE64J-60 I.D. 3/8"-24 UNF-2B
60 Degree with 3" (76.2 mm) Radius 1640-1347 Metal O.D. 9/16"-18 UNF-2A O.D. 9/16"-18UNF-2A
SE64J-45 I.D. 3/8"-24 UNF-2B
45 Degree with 3" (76.2 mm) Radius 1640-1346 Metal O.D. 9/16"-18 UNF-2A O.D. 9/16"-18UNF-2A
Supra XT - SEL
45 Degree with 3" (76.2 mm) Radius SEL64J-45 1640-1321 Metal O.D. 9/16"-18UNF-2A I.D. M12 x 1.5-6H
PulseMaster® 350 & 450

CONSUMABLES
Eliminator 45 Degree PMA64EL-45 1642-1130 Metal -- I.D. M12 x 1.5-6H

SSG Spool
Eliminator 180 Degree, Straight PMP64EL-180 1642-1140 Metal -- I.D. M12 x 1.5-6H
Eliminator 30 Degree PMP64EL-30 1642-1141 Metal -- I.D. M12 x 1.5-6H
PMP Push/Pull
Eliminator 180 Degree, Straight PMP64EL-180 1642-1140 Metal -- I.D. M12 x 1.5-6H
Eliminator 30 Degree PMP64EL-30 1642-1141 Metal -- I.D. M12 x 1.5-6H
Smoke Master® 250

60 Degree with 1.5" (38 mm) Radius S62-60 2020-2006 Powder Coat O.D. M11 x 1.5-6G I.D. M11 x 1.5-6H
45 Degree with 1.5" (38 mm) Radius S62-45 2020-2011 Powder Coat O.D. M11 x 1.5-6G I.D. M11 x 1.5-6H
Smoke Master 450

60 Degree with 3" (76.2 mm) Radius S64-60 1046-2258 Teflon I.D. M12 x 1.5-6G I.D. M11 x 1.5-6H
Flux Cored 350

I.D. 5/16"-18 UNC-2B
60 Degree with 3.1" (79 mm) Radius 64FC-60 1641-1127 Thermo Flex -- O.D. 1/2"-13 UNC-2A
Flux Cored 450

I.D. 3/8"-16 UNC-2B
60 Degree with 3.6" (92 mm) Radius 66FC-60 1661-1127 Thermo Flex -- O.D. 5/8"-11 UNC-2A

esab.com 122
Consumables
Conductor Tubes
Conductor Tubes - Water-Cooled
PulseMaster® 400 & 500
45 Degree with 4" (101.6 mm) Radius PMW64-45 1644-2925 Metal -- I.D. 3/8"-16 UNC-2B
Supra® 450
60 Degree with 4" (101.6 mm) Radius SW64-60 1644-1125 Neoprene -- O.D. M11 x 1.0-6G
Standard 600
60 Degree with 3" (76.2 mm) Radius WCS66-60 1664-1106 Neoprene -- I.D. 7/16"-20 UNF-2B
Conductor Tube - Rigid Extensions
CONSUMABLES
For Traditional Style Guns
No. 3 & 4 Extensions No. 5 Extensions
Extension 4" (102 mm) Straight 180° 64A-4EX 1640-1301 Extension 4" (102 mm) Straight 180° 65-4EX 1650-1301
Extension 45° 64EX-45 1640-1311 Extension 45° 65EX-45 1650-1311
Extension 60° 64EX-60 1640-1312 Extension 60° 65EX-60 1650-1312

The Only Conduit
Liner You Will Ever
Need!
Reduce inventory carrying costs with
MIG Gun conduit liners
Save shelf space by stocking only one
Tweco® Universal Conduit Liner for
each wire size
Reduces complexity and simplifies
product offering by reducing the
number of SKUs
Welding shops can improve
productivity by consolidating conduit
liners to one Tweco brand
Steps to Pick the

CONSUMABLES
Correct Conduit Liner

and Adapter.
Refer to the Adapter
Compatibility Chart
on opposite page at right:
1. What wire size are you using?
2. Pick the related Tweco liner, 15 ft (4.6 m)
or 25 ft (7.6 m).
3. What MIG gun brand are you using?
For Tweco, Lincoln® & Profax® brands,
the Tweco Universal Conduit liner has
the adapter already attached
(skip to step 7).
4. For other brands, pick the related
adapter.
5. Unscrew the adapter from the Tweco
Universal Conduit liner.
6. Then screw-on the selected adapter,
and hand tighten it.
7. Use as any standard liner. For
Universal assembly, follow instructions on the

inside panel of the Tweco Universal
Conduit box.
Conduit Liners

esab.com 124
Adapter Tweco® Universal Conduit Liner
Patent Pending
Replace Multiple Conduit Liner Brands
With
Wit One Tweco
Universal Brand
Un
CONSUMABLES
Twec
Tw
Tweco
e o Universal Conduit
Cond
dui
u t Linerr Adapters for major MIG Gun Brands
(comes fitted with Tweco Adapter)
Tweco Universal Conduit Liners

Adapter Compatibility Chart
Tweco Adapter Part No. /Stock No.
Universal ®
Wire Size Length Miller
Conduit Tweco, Lincoln®, Migmatic®, Bernard® Miller Tregaskiss®
Liner* Profax® Roughneck®
Hobart®
.030" – .035" 42-3035-15 15 ft (4.6 m)

(0.8 – 0.9 mm) 42-3035-25 25 ft (7.6 m)
.040" – .045" 42-4045-15 15 ft (4.6 m)

(1.0 – 1.2 mm) 42-4045-25 25 ft (7.6 m)
.035" – .045" 44-3545-15 15 ft (4.6 m)

(0.9 – 1.2 mm) 44-3545-25 25 ft (7.6 m)
44U-TWE 44U-MIL-M 44U-BER 44U-MIL-C 44U-TRE
1/16" 44-116-15 15 ft (4.6 m) 1440-1238 (1 each) 1440-1238 (1 each) 1440-1236 (1 each) 1440-1248 (1 each) 1440-1219 (1 each)
(1.6 mm) 1440-1240 (25 each) 1440-1245 (25 each) 1440-1242 (25 each) 1440-1249 (25 each) 1440-1220 (25 each)
44-116-25 25 ft (7.6 m)
5/64" 44-564-15 15 ft (4.6 m)

(2.0 mm) 44-564-25 25 ft (7.6 m) 44U-TWE-H 44U-MIL-H 44U-BER-H 44U-MIL-C-H 44U-TRE-H
3/32" 44-332-15 15 ft (4.6 m) 1440-1239 (1 each) 1440-1246 (1 each) 1440-1243 (1 each) 1440-1217 (1 each) 1440-1221 (1 each)
(2.4 mm) 44-332-25 25 ft (7.6 m)
*Tweco Universal Conduit Liner supplied standard with Tweco adapter fitted. Tweco Conduits for Lincoln and Profax do not require adapters.
Adapter 44U-ASORT comes with one adapter each of 44U-MIL-M, 44U-BER, 44U-MIL-C, and 44U-TRE
Lincoln is a registered trademark of Lincoln Electric Company. Profax is a registered trademark of Profax. Bernard, Miller, Migmatic, Hobart, Roughneck and Tregaskiss are registered trademarks of
Illinois Tool Works, Inc. The aforementioned registered trademarks are in no way affiliated with Tweco. Tweco is registered trademark of ESAB.

12
125
Consumables
Conduit Liners
Conduit Liners - For Use With Steel Welding Wires
160 Amp - Steel Wound 500-650 Amp - Steel Wound
.023" (0.6 mm) 15 ft (4.6 m) 23-40-15 1400-1123 .035" - .045" 45-3545-15
15 ft (4.6 m) 1450-1103
(0.9 - 1.2 mm)
.030" - .035" ( 35-40-15
15 ft (4.6 m) 1400-1133 .052" - 1/16"
0.8 - 0.9 mm) 15 ft (4.6 m) 45-116-15 1450-1113
1.3 - 1.6 mm)
.030" - .035" 35-40-20
20 ft (6.1 m) 1400-1134 .052" - 1/16"
(0.8 - 0.9 mm) 25 ft (7.6 m) 45-116-25 1450-1115
(1.3 - 1.6 mm)
.040" - .045" 45-40-15
15 ft (4.6 m) 1400-1143 5/64" (2.0 mm) 15 ft (4.6 m) 45-564-15 1450-1123
(1.0 - 1.2 mm)
5/64" (2.0 mm) 25 ft (7.6 m) 45-564-25 1450-1125
180-250 Amp - Steel Wound 3/32" (2.4 mm) 15 ft (4.6 m) 45H-332-15 1450-1133
Wire Size Length Part No. Stock No. 7/64" (2.8 mm) 15 ft (4.6 m) 45H-764-15 1450-1143
.030" - .035" 42-3035-15 1/8" (3.2 mm) 15 ft (4.6 m) 45-18-15 1450-1153
15 ft (4.6 m) 1420-1113
(0.8 - 0.9 mm)
.030" - .035" 42-3035-25
25 ft (7.6 m) 1420-1115
(0.8 - 0.9 mm)
.040" - .045" 42-4045-15
15 ft (4.6 m) 1420-1123
(1.0 - 1.2 mm)
CONSUMABLES
.040" - .045" 42-4045-25

25 ft (7.6 m) 1420-1125
(1.0 - 1.2 mm)
.052" - 1/16" 42-116-15
15 ft (4.6 m) 1420-1124
(1.3 - 1.6 mm)
300-450 Amp - Steel Wound

.035" - .045" 44-3545-15
15 ft (4.6 m) 1440-1103
(0.9 - 1.2 mm)
.035" - .045" 44-3545-25
25 ft (7.6 m) 1440-1105
(0.9 - 1.2 mm)
.052" - 1/16" 44-116-15
15 ft (4.6 m) 1440-1113
1(.3 - 1.6 mm)
.052" - 1/16" 44-116-25
25 ft (7.6 m) 1440-1115
(1.3 - 1.6 mm)
5/64" (2.0 mm) 15 ft (4.6 m) 44-564-15 1440-1123
5/64" (2.0 mm) 25 ft (7.6 m) 44-564-25 1440-1125
3/32" (2.4 mm) 15 ft (4.6 m) 44-332-15 1440-1127 Tweco Universal Conduit Liner
Conduit Liners - For Use With Aluminum Welding Wires

160 Amp - Teflon 300-450 Amp - Nylon
.030" - .035" 35TF-40-10 .030" - 3/64"
10 ft (3 m) 1400-1031 15 ft (4.6 m) 44N-3545-15 1440-1003
(0.8 - 0.9 mm) (0.8 - 1.2 mm)
1/16" (1.6 mm) 15 ft (4.6 m) 44N-116-15 1440-1012
180-250 Amp - Teflon
Wire Size Length Part No. Stock No. 500-650 Amp - Wire Nylon Wrap
.030" - 3/64" 42N-3545-15 Wire Size Length Part No. Stock No.
15 ft (4.6 m) 1420-1003
(0.8 - 1.2 mm)
1/16" (1.6 mm) 15 ft (4.6 m) 45N-116-15 1450-1013

esab.com 126
Consumables
Conduit Liners
®
Conduit Liners - For PulseMaster MIG Guns
Using Aluminum/Steel Welding Wires
Steel Wrapped / Teflon Bronze Jump Liner
.035" - .045" 44PSTF-3545-12 Max .045" (1.2 mm) 10-1/4" (260 mm) 44JT-3545 1644-1088
12 ft (4 m) 1441-1138
(0.9 - 1.2 mm)
Max .062" (1.6 mm) 10-1/4" (260 mm) 44JT-116 1644-1086
.035" - .045" 44PSTF-3545-15
15 ft (4.6 m) 1441-1137
(0.9 - 1.2 mm)
.052" - 1/16" 44PSTF-116-12
12 ft (4 m) 1441-1136
(1.3 - 1.6 mm)
.052" - 1/16" 44PSTF-116-15
15 ft (4.6 m) 1441-1135
(1.3 - 1.6 mm)
Conduit Liners - For PullMaster® MIG Guns

Using Aluminum/Steel Welding Wires
CONSUMABLES
Steel Wrapped / Teflon Teflon Jump Liner for Flex Tube
Wire Size Length Part No. Stock No. Wire Size Description Part No. Stock No.
3/64" - 1/16" 1/16" (1.6 mm) Flex Tube PMP-44FLX-116 1644-1095
33 ft (10 m) PMP44-116-33 1441-1125
(1.2 - 1.6 mm)
1/16" (1.6 mm) Rigid Tube PMP-44PTF-116 1644-1096
3/64" - 1/16" PMP44-116-50
50 ft (15.2 m) 1441-1126
(1.2 - 1.6 mm)
.035" - .045" 33 ft (10 m) PMP44-3545-33 1441-1127 Bronze Jump Liner
(0.9 - 1.2 mm)
3/64" - 1/16" Wire Size Length Part No. Stock No.
33 ft (10 m) PMPS44-116-33 1441-1129
(1.2 - 1.6 mm) 1/16" (1.6 mm) -- PMP-44-116 1644-1097
035" - .045" PMPS44-3545-33
33 ft (10 m) 1441-1131
(0.9 - 1.2 mm)
Conduit Liners - For R44 & R45 Series Using Steel Welding Wires
Tapered lead in angle on the machined conduit stop allows for the transition of the welding wire into the MIG gun smoother
Tin/Zinc plated wire
300-450 Amp - Steel Wound 500-650 Amp - Steel Wound

(Including No. 5 Euro-Kwik Series) (
035" - .045" R44-3545-8 .035" - .045" R45-3545-4
8 ft (2.4 m) 1440-1225 4 ft (1.2 m) 1450-1024
(0.9 - 1.2 mm) (0.9 - 1.2 mm)
.052" - 1/16" R44-116-15 .035" - .045" R45-3545-8
15 ft (4.6 m) 1440-1231 8 ft (2.4 m) 1450-1025
(1.3 - 1.6 mm) (0.9 - 1.2 mm)
.052" - 1/16" R45-116-8
8 ft (2.4 m) 1450-1030
(1.3 - 1.6 mm
.052" - 1/16" R45-116-15
15 ft (4.6 m) 1450-1031
(1.3 - 1.6 mm
Conduit Liners - For R45 Series Using Aluminum Welding Wires

500-650 Amp - Wire Nylon Wrap
1/16" (1.6 mm) 15 ft (4.6 m) R45WN-116-15 1450-1045

127
12
Features &
Benefits
Tweco® offers a broad range of Manual
Welding Products and Accessories to
meet the needs of every welder.
Electrode Holders
Ground Clamps
Switchable Magnetic Products
Cable Connectors
Cable Lugs
Splicers
Terminals
Accessories
Electrode Holders
Tweco Electrode Holders are designed
to mechanically hold a welding electrode
in position. The efficient 6-position Jaw
pattern allows you to get into the correct
position your application requires.
Ergonomic handle has operator appeal
with reversible top & bottom insulators
that are easy to replace. Rugged and
reliable design made from heavy duty
copper alloy and is fully insulated.
MANUAL PRODUCTS
Manual Welding
Products & Accessories
esab.com 128
EASY FIND
EASY FIND
GUIDE
EASY
FIND
EASY FIND GUIDE - Electrode Holder Selection Guide

Amperage Range
Style Recommended Model Page
200 250 300 350 400 450 500
TwecoTong A-532 130
Electrode Holders
TwecoTong T-532 131

TwecoTong A-316 130
High Profile
TwecoTong T-316 131
TwecoTong A-732 130
TwecoTong T-732 131
TITE Tweco-Tite 4TT 131
TwecoTong A-14 130
Low Profile TwecoTong A-14-HD 130
TwecoTong A-38-HD 130
TwecoTong ®
MANUAL PRODUCTS
T
Twec
weco-
o-Tite™
Tweco-Tite
Tite
Ti
Output Application
Model Light Medium Heavy Extra Page
Current Electrode Size Cable Duty Duty Duty Heavy Duty
(Amps) in (mm) Connection Fab Fab Fab Fab
TwecoTong A-532 200 5/32" (4.0 mm) 2/0 (67.4 mm) 130
TwecoTong T-532 200 5/32” (4.0 mm) 2/0 (67.4 mm) 131
TwecoTong A-316 250 3/16” (4.8 mm) 2/0 (67.4 mm) 130
TwecoTong T-316 250 3/16” (4.8 mm) 2/0 (67.4 mm) 131
TwecoTong A-732 300 7/32" (5.6 mm) 2/0 (67.4 mm) 130
TwecoTong T-732 300 7/32" (5.6 mm) 2/0 (67.4 mm) 131
TwecoTong A-14 350 1/4" (6.4 mm) 2/0 (67.4 mm) 130
TwecoTong A-14-HD 400 1/4" (6.4 mm) 4/0 (107 mm) 130
TwecoTong A-38-HD 500 3/8" (9.5 mm) 4/0 (107 mm) 130
Tweco-Tite 4TT 400 1/4" (6.4 mm) 3/0 (85 mm) 131

12
129
Manual Welding Products
Electrode Holders
®
Electrode Holders - TwecoTong A-Series
FEATURES
TwecoTong Electrode Holders are
designed to mechanically hold a welding
electrode in position
Reversible Top & Bottom Insulators
are easy to replace
Efficient 6-Position Jaw Patterns
A-316 A-732 A-14
Ball Point Cable Connections
Fully Insulated & Protected Springs
Heavy Duty Copper Alloy

TwecoTong A-Series Electrode Holders
Amperage Body Alloy Electrode Cable Length Part No. Stock No.
200 Copper Alloy 5/32" (4.0 mm) 2/0 (67.4 mm) 8-1/2" (216 mm) A-532* 9110-1101
200 Copper Alloy 5/32" (4.0 mm) 2/0 (67.4 mm) 8-1/2" (216 mm) A532-MC** 9110-1109
250 Copper Alloy 3/16" (4.8 mm) 2/0 (67.4 mm) 9-1/4" (235 mm) A-316* 9110-1102
250 Copper Alloy 3/16" (4.8 mm) 2/0 (67.4 mm) 9-1/4" (235 mm) A316-MC** 9110-1110
300 Copper Alloy 7/32" (5.6 mm) 2/0 (67.4 mm) 10" (254 mm) A-732* 9110-1103
300 Copper Alloy 7/32" (5.6 mm) 2/0 (67.4 mm) 10" (254 mm) A732-MC** 9110-1111
350 Copper Alloy 1/4" (6.4 mm) 4/0 (107 mm) 11" (279 mm) A-14 9110-1104
400 Copper Alloy 1/4" (6.4 mm) 4/0 (107 mm) 12" (305 mm) A-14-HD 9110-1105
500 Copper Alloy 3/8" (9.5 mm) 4/0 (107 mm) 13-1/4" (336 mm) A-38-HD 9110-1106
* Clamshell packaging. Sold individually or master packed in quantities of 12 each.
** Sold in Master Pack Boxed Quantities of 24.
5
MANUAL PRODUCTS
6
1 4
3
TwecoTong A-Series Replacement Parts

A-532 A-316 A-732 A-14 A-14-HD A-38-HD
# Description Part No Part No Part No Part No Part No Part No
Stock No. Stock No. Stock No. Stock No. Stock No. Stock No.
A-532-1P A-532-1P A-732-1P A-732-1P A-732-1P A-38-HD-1P
1 Tip Insulation 9910-2102 9910-2102 9910-2302 9910-2302 9910-2302 9910-2602
A-532-3 A-532-3 A-532-3 A-14-3 A-14-3 A-38-HD-3
2 Body Insulation 9910-2103 9910-2103 9910-2103 9910-2403 9910-2403 9910-2603
Lower Body Tong A-316-4R A-316-4R A-732-4 A-14-4 A-14-HD-4 A-38-HD-4
3 9910-2204 9910-2204 9910-2304 9910-2404 9910-2504 9910-2604
w/o Insulation
A-532-11 A-532-11 A-532-11 A-532-11 A-532-11 FGC-200-5
4 Hinge Pin 9910-2111 9910-2111 9910-2111 9910-2111 9910-2111 9910-2610
A-532-6 A-316-6 A-316-6
5 Spring with Insulation 9910-2106 9910-2206 9910-2206 N/A N/A N/A
A-532-7 A-316-7 A-732-7 A-14-7 A-14-HD-7 A-38-HD-7
6 Molded Handle 9910-2107 9910-2207 9910-2307 9910-2407 9910-2507 9910-2607
AL-300-12 AL-300-12 AL-300-12 AL-300-12 AL-300-12 AL-300-12
NS Handle Screws 9910-2712 9910-2712 9910-2712 9910-2712 9910-2712 9910-2712
Cable Connection A-532-24 A-532-24 A-532-24 A-14-24 A-14-24 A-14-24
NS 9910-2124 9910-2124 9910-2124 9910-2424 9910-2424 9910-2424
Screw

esab.com 130
Electrode Holders
®
Electrode Holders - TwecoTong
Electro oTong T-Series
T
FEATURES
Ergonomic Handle has 12-degree
angle
EEfficient 6-Position Jaw Patterns to
h
hold the welding electrode in position
Double Ball Point Cable Connections
accept up to 2/0 welding cable
Rugged & Reliable Design with
T-532 T-316 T-732 operator appeal
Designed to meet IEC 60974-11
Fully Insulated & Protected Springs
TwecoTong T-Series Electrode Holders
200 Copper Alloy 5/32" (4.0 mm) 2/0 (67.4 mm) 9-1/2" (241 mm) T532-MC* 9110-1122
200 Copper Alloy 5/32" (4.0 mm) 2/0 (67.4 mm) 9-1/2" (241 mm) T532** 9110-1131
250 Copper Alloy 3/16" (4.8 mm) 2/0 (67.4 mm) 9-1/2" (241 mm) T316-MC* 9110-1123
250 Copper Alloy 3/16" (4.8 mm) 2/0 (67.4 mm) 9-1/2" (241 mm) T316** 9110-1132
300 Copper Alloy 7/32" (5.6 mm) 2/0 (67.4 mm) 10" (254 mm) T732-MC* 9110-1124
300 Copper Alloy 7/32" (5.6 mm) 2/0 (67.4 mm) 10" (254 mm) T732** 9110-1133
* Sold in Master Pack Boxed Quantities of 24.
** Sold Individually
5
2
4
1 3
TwecoTong T-Series Replacement Parts

T532 T-316 T-732
# Description
MANUAL PRODUCTS
Part No./Stock No. Part No./Stock No. Part No./Stock No.
1 Tip Insulation T-532-1 / 9910-2104 T-532-1 / 9910-2104 T-732-1 / 9910-2303
2 Molded Handle T-532-7 / 9910-2108 T-316-7 / 9910-2208 T-732-7 / 9910-2308
3 Lower Body Tong w/o Insulation A-316-4R / 9910-2204 A-316-4R / 9910-2204 A-732-4 / 9910-2304
4 Hinge Pin A-532-11 / 9910-2111 A-532-11 / 9910-2111 A-532-11 / 9910-2111
5 Spring with Insulation A-532-6 / 9910-2106 A-316-6 / 9910-2206 A-316-6 / 9910-2206
NS Handle Screws AL-300-12 / 9910-2712 AL-300-12 / 9910-2712 AL-300-12 / 9910-2712
NS Cable Connection Screw A-532-24 / 9910-2124 A-532-24 / 9910-2124 A-532-24 / 9910-2124
Electrode Holders - TwecoTite

Elect FEATURES
Tweco-Tite Electrode Holders with Fully Insulated Body
designed for effortless installation of electrodes
45 Degree Angled Head holds the welding electrode in place
Rugged & Reliable Design with operator appeal
4TT Tweco-Tite Electrode Holder

Amperage Electrode Cable Part No. Stock No.
4TT
400 1/4" (6.4 mm) 3/0 (85 mm) 4TT 9120-1000
4TT Tweco-Tite Replacement Parts
# Description Part No. Stock No. 1 3
1 Head Assy - Complete (renewable) 4TT-1 9911-2001
Connector Body w/Ball-Point 4TT-20
2 9911-2020 2
Screw
3 Handle Only 4TT-30 9911-2030
4 Ball-Point Screw A-532-24 9910-2124
Binder Post & Screw - for Head 5 4
5 122FM 2020-2122
Ins.

131
13
Features &
Benefits
A Clamp for Every Need:
Flat Jaw Copper Ground Clamp
Steel Ground Clamp
Copper Ground Clamp
Switchable Magnetic Ground Clamp
Rotary Ground Clamps
Tweco Ground Clamps are highly efficient

devices for grounding weldments.
Available in a variety of designs to meet
the demands of your unique application.
Made from high quality copper or steel for
long lasting durability. They may also be
used for other high amperage grounding
applications.
Tweco Ground Clamps are designed with

ample contact surface area providing cool,
efficient operation. They can be quickly
attached or moved from one rotation
weldment or fixture to the other, saving on
welding down time.
MANUAL PRODUCTS
Ground
Clamps

esab.com 132
EASY FIND
EASY FIND
GUIDE
EASY
FIND
EASY FIND GUIDE - Ground Clamps Selection Guide

Amperage Range Recommended
Application Page
200 300 400 500 600 700 800 1500 2000 Model
FGC 200 135
FGC 300 135
Plate FGC 500 135
SGC 300 135
SGC 500 135
Ground Clamps
GC 200 135
GC 300 135
GC 500 135
Pipe
SMGC 200 139
SMGC 300 139
SMGC 600 139
GCRG 140 136
RG 140 136
RG 230 136
Rotary
RG 240 136
RG 440 136
RG 640 136
Output Process Application
MANUAL PRODUCTS
Model Extra Page
Light Med. Heavy Heavy
Current No. of
Jaw Opening Cable Connection Plate Pipe Rotary Duty Duty Duty Duty
(Amps) Heads Fab Fab Fab Fab
FGC 200 200 2" (50.8 mm) -- Ball-Point thru 1/0 135
FGC 300 300 3-1/2" (88.9 mm) -- Ball-Point thru 3/0 135
FGC 500 500 3-3/4" (95.3 mm) -- Ball-Point thru 4/0 135
SGC 300 300 2" (50.8 mm) -- 1/2" Stud 135
SGC 500 500 2" (50.8 mm) -- 1/2" Stud 135
GC 200 200 3" (76.2 mm) -- Ball-Point thru 1/0 135
GC 300 300 4" (101.0 mm) -- Ball-Point thru 3/0 135
GC 500 500 5-1/4" (133.0 mm) -- Ball-Point thru 4/0 135
SMGC 200 200 -- -- Ball-Point thru 1/0 139
GCRG 140 400 -- 1 1 thru 4/0 137
RG 140 400 -- 1 1 thru 4/0 137
RG 230 600 -- 1 2 thru 3/0 137
RG 240 800 -- 1 2 thru 4/0 137
RG 440 1500 -- 2 4 thru 4/0 137
RG 640 2000 -- 3 6 thru 4/0 137

13
133
Ground Clamps
Ground Clamps - Selection Options
Flat Jaw Copper Ground Clamp
Steel Ground Clamp
Copper Ground Clamp
Switchable Magnetic Ground Clamp

MANUAL PRODUCTS
Rotary Ground Clamps

esab.com 134
Ground Clamps
Ground Clamps - Steel & Copper
Ideal for most Light to Medium Duty fabrication needs.
Flat Jaw Copper Ground Clamps

Ideal for plate grounding.
Amperage Jaw Opening Cable Length Part No. Stock No.
5/8" - Depth 2" FGC-200
200 Ball-Point thru 1/0 5" (127 mm) 9205-1320
(15.9 mm - 50.8 mm)
1" - Depth 3-1/2" FGC-300
300 Ball-Point thru 3/0 7-14" (184 mm) 9205-1330
(25.4 mm - 88.9 mm)
1-1/4" - Depth 3-3/4" FGC-500
500 Ball-Point thru 4/0 9-1/4" (234 mm) 9205-1350
(31.8 mm - 95.3 mm)
Steel Ground Clamps

Ideal for plate grounding and lower amperage needs.
2" - Depth 1-3/4" SGC-300
300 1/2" Stud Connection 9" (228 mm) 9205-1230
(50.8 mm - 44.4 mm)
2" - Depth 1-3/4" SGC-500
500 1/2" Stud Connection 9" (228 mm) 9205-1250
(50.8 mm - 44.4 mm)
Steel Ground Clamp Replacement Parts

Cone Head Replacement Jaw - for SGC-300 and SGC-500 SGC-500-4 9920-2504
MANUAL PRODUCTS
Copper Ground Clamps
Ideal for pipe grounding.
1" - Depth 3" GC-200
(25.4 mm - 76.2 mm)
1-1/2" - Depth 4" GC-300*
(38.1 mm - 101.0 mm)
1-1/2" - Depth 4" GC-300MC**
(38.1 mm - 101.0 mm)
2" - Depth 5-1/4" GC-500
(50.8 mm - 133.0 mm)
* Clamshell packaging. Sold individually or master packed in quantities of 12 each.
** Sold in Master Pack Boxed Quantities of 24.
Copper Ground Clamp Replacement Parts

Insulated Spring - for GC-300 GC-300-2 9920-2302
Cable Support Ring - for GC-300 GC-300-11 9920-2311
Cable Connection Screw - for GC-300 GC-300-12 9920-2312

135
13
Ground Clamps
®
Tweco Roto-Ground - Heavy Duty Rotary Ground Devices
Tweco Roto-Ground is a highly efficient device for grounding

weldments while being rotated on turning rolls or positioners.
The 2” shaft shoulders up to a steel nut which the user welds
to his rotating work or fixture. Tweco Roto-Grounds have no
brushes, springs or mercury. A simple tension adjusting bolt
provides maximum efficiency.
RG-440 GCRG-140
Roto-Ground Clamps
Ideal for high amperage grounding.
Number of
Amperage Cable Shaft Stud Length Part No. Stock No.
Heads
400 1 - 4/0 1 3/4" NC -- GCRG-140 9210-1314
400 1 - 4/0 1 3/4" NC 8" (203 mm) RG-140 9250-1114
600 2 - 3/0 1 1-1/8" NC 10-1/4" (260 mm) RG-230 9250-1123
800 2 - 4/0 1 1-3/8" NC 10-5/8" (270 mm) RG-240 9250-1124
1500 4 - 4/0 2 1-3/8" NC 10-5/8" (270 mm) RG-440 9250-1144
2000 6 - 4/0 3 1-3/8" NC 10-5/8" (270 mm) RG-640 9250-1164
Roto-Ground Accessories
Lubricating Cup RG-240-11 9922-2129
A-14-24 Ball-Point Cable Connection Screw A-14-24 9910-2424
Special Shaft Lubricant 1Z-L 9900-1123
MANUAL PRODUCTS
2-5 Fibre Cover Screw 2-5 9940-2125

RG-240-11
Roto-Ground Replacement Parts

RG-140 RG-230 RG-240 RG-440 RG-640
Description Part No. / Stock No. Part No. / Stock No. Part No. / Stock No. Part No. / Stock No. Part No. / Stock No.
RG-140-2-0 RG-240-4-0 RG-240-4-0 RG-240-4-0
Head 9922-2103 -- 9922-2124 9922-2124 9922-2124
RG-140-2 RG-230-2 RG-240-2 RG-440-2 RG-640-2
Head Shaft 9922-2102 9922-2112 9922-2122 9922-2132 9922-2142
RG-140-5 RG-230-5 RG-240-5 RG-240-5 RG-240-5
Work Attachment Nut 9922-2105 9922-2115 9922-2125 9922-2125 9922-2125
RG-240-7 RG-240-7 RG-240-7 RG-240-7
Fibre Cover -- 9922-2127 9922-2127 9922-2127 9922-2127
Tweco Shaft Lubricant

An electrical conductive grease to be used as a lubricant for roto-
8Z-L grounds and may be used when making mechanical connections
with copper or aluminum cables. Effective as a lubricant on sliding
or moving electrical contacts such as switches and rotating
grounding devices. Apply generously to contact area from 1 oz
(29.6 mL) or 8 oz (237.0 mL) plastic bottles. Reduce electrical
resistance by as much as 40 to 50%
1 oz (29.6 mL) Plastic Squeeze Bottle 1Z-L 9900-1123
8 oz (237.0 mL) Plastic Squeeze Bottle 8Z-L 9900-1124

esab.com 136
Ground Clamps
®
Tweco Roto-Work - Heavy Duty Rotary Ground Clamps
Tweco Roto-Work Ground Clamps are designed primarily to work
in conjunction with the Tweco Roto-Ground Device. However,
they may also be used for other high amperage grounding
applications. The Roto-Ground shaft screws into the tapped
back of the Roto-Work Clamp. The clamp is quickly attached or
moved from one rotation weldment or fixture to the other without
removing the Roto-Ground from it, saving on welding down time.
Roto-Work Clamps are made from a copper alloy. They come in

600, 1200 and 2000 ampere capacity. Number WCRG-2000 has
two tightening screws. Number WCRG-600 works only with
WCRG-1200 GC-600-75 No. RG-230 due to its smaller shaft size. Large tightening screws
and ample contact surface area provide cool, efficient operation.
Tweco Roto-Work Ground Clamps

Fits Clamp Throat Throat Over-All Over-All Tapped
Amperage Part No. Stock No.
Roto-Ground Contact Height Depth Height Width For
2-1/2" 2-1/2" 5-3/4" 2-1/2" WCRG-600
600 RG-230 6-1/4 sq in 1-1/8" NC 9255-1106
(63.5 mm) (63.5 mm) (146.0 mm) (63.5 mm)
3" 3" 6-3/4" 3" WCRG-1200
1200 RG-240/440 9 sq in 1-3/8" NC 9255-1112
(76.2 mm) (76.2 mm) (171.0 mm) (76.2 mm)
3" 3" 6-3/4" 4" WCRG-
2000 RG-440/640 12 sq in 1-3/8" NC 2000 9255-1120
(76.2 mm) (76.2 mm) (171.0 mm) (102.0 mm)
Tweco Ground Clamps with Cap Screws

Amperage Jaw Opening Cable Part No. Stock No.
2-1/2" - Depth 1-3/8" GC-600-50
500 1/2" Cap Screw 9210-1150
(63.5 mm - 34.9 mm)
2-1/2" - Depth 1-3/8" GC-600-75*
600 3/4" Cap Screw 9255-1075
(63.5 mm - 34.9 mm)
MANUAL PRODUCTS
2-1/2" - Depth 1-3/8" GC-600-DBP
600 Double Ball-Point 9210-1201
(63.5 mm - 34.9 mm)
2-1/2" - Depth 1-3/8" GC-600-TMP
600 Tweco Male Plug 9210-1202
(63.5 mm - 34.9 mm)
*Clamp Only - Tapped 3/4” for RG-140 Roto-Ground Only
Work Clamp Adapter

Work Clamp Adapter W/ 1-1/8"-7 UNC 2A OD
Thread & 5/8"-11 UNC-2A ID Thread - Fits 118 9922-2018
WCRG-600 Roto-Work Clamp
Work Clamp Adapter W/ 1-3/8"-6 UNC 2A
OD Thread & 5/8"-11 UNC-2A ID Thread - Fits 138 9922-2038
WCRG-1200 & WCRG-2000 Roto-Work Clamps
“C” Type Clamp Parts

Cap Screw - 1/2" x 3/4" NC CS-6 9920-2100
138
Fitting-No.2 Male Plug (threaded 1/2" NC) GCM-2-4 9920-2102
Fitting-Double Ball-Point (threaded 1/2"NC) GCS-40 9920-2103
Cover 24R-MBP 9940-2124

137
13
Switchable
Magnetic Ground
Clamps
It’s simple to use – just turn the knob.
It’s easy to operate and mounts on all
surfaces. Turn the knob clockwise and
you instantly have a secure grip. Perfect
for flat and pipe applications. Available
in 200, 300, and 600 Amp sizes to meet
any welding need. These Switchable
Magnetic Ground Clamps are designed
to save welders time and money. Clamp
can be used to ground on flat, round,
and irregular surfaces. Convenient tab
to easily attach ground line and cut
set up time. Can withstand heat up to
176°F (80°C). Magnetic switch is easy to
operate: a simple twist of the knob turns
the magnetic field on and off to make
use and clean up quick and easy.
MANUAL PRODUCTS
Switchable
Magnetic
Products
esab.com 138
Switchable Magnetic Work Holding Products
Switchable Magnetic Ground Clamps
Easy Connect Just Turn Off Cuts Set

& Easy Release & Wipe Away Up Time
On/Off Knob Debris
SMGC200 SMGC300 SMGC600
Amperage Height Width Length Weight Std. Pkg. Part No. Stock No.
200 2.5" (63.5 mm) 1.58" (40.1 mm) 2.19" (55.6 mm) 0.38 lbs 10 SMGC200 9255-1060
300 2.26" (57.4 mm) 1.58" (40.1 mm) 2.7" (68.6 mm) 0.61 lbs 10 SMGC300 9255-1061
600 2.6" (66.0 mm) 2.83" (71.9 mm) 4.09" (103.9 mm) 2.0 lbs 5 SMGC600 9255-1062
Switchable Magnetic Multi-Angle Clamps

Work-holding switchable magnetic products
Holds flat, round, odd shaped products
Perfect for cutting, drilling, grinding, beveling
Description Capacity/Power Part No. Stock No.

Switchable SMMA
Magnetic
Magnetic 300 9255-1064
Power 150 lbs
Multi Angle 300
Switchable
Magnetic Holding Power SMMA
400 9255-1063
Multi Angle 400 400 lbs
SMMA 300 SMMA 400
MANUAL PRODUCTS
Switchable Magnetic Pick & Pack Lifters & Hooks
Products to pick, place, slide and reposition steel base
metals
Ideal for small steel handling, dragging sheet, picking
and pulling parts out of burn table or handling scrap

Switchable Recommended
Magnetic Lift Capacity SMLM 9255-1065
Lifter Manual 60 60 lbs 60
Switchable Lift Capacity SMLH
SMLM 60 SMLH 600 Magnetic 9255-1066
200 lbs 600
Lifter Hook 600
Switchable Magnetic Right-Angle (90º) Clamp
Holds base plate – flat or round – at 90-degree angles

for perfect positioning for code work and precision
SMRA 400 welding or cutting
Ideal for automated tables used in plasma cutting

Switchable
Magnetic Holding Power SMRA
400 9255-1067
Right Angle 400 400 lbs

139
13
EASY FIND GUIDE - Cable Lug Selection Guide
Amperage Range
Style Recommended Page
50 75 150 225 250 325
T-62 141
Crimp Lugs T-120 141
for Welding
Cable T-3040 141
T-40HD 141
T-810 141
Crimp Lugs
for Power Cable T-68 141
T-46 141
Cable Lugs
10-45 141
Ball-Point Lugs 10-180 141
without
Insulated Cover 40-45 141
40-180 141
10-45C 141
Ball-Point Lugs 10-180C 141
with Insulated
Cover 40-45C 141
40-180C 141
140-HD-180 141
Heavy Duty
Lugs 140-HD-180C 141
240-HD-180 141
Crimp Lugs
MANUAL PRODUCTS
Ball-Point Lugs
Heavy Duty Lugs

esab.com 140
Cable Lugs
®
TwecoLugs - Crimp or Solder Type Lugs
(Use Tweco “Lug-Set”)
T-120 T-40HD
TwecoLugs (Crimp Lugs) for Welding Cable

Cable Amp Rating Stud Hole I.D. Solder Socket Std Pkg Part No. Stock No.
6 thru 2 150 17/32" (13.5 mm) .461" (11.7 mm) 50 T-62-50 9520-1115
6 thru 2 150 17/32" (13.5 mm) .461" (11.7 mm) 5 T-62 9520-1104
1 thru 2/0 225 17/32" (13.5 mm) .559" (14.2 mm) 50 T-120-50 9520-1116
1 thru 2/0 225 17/32" (13.5 mm) .559" (14.2 mm) 5 T-120 9520-1105
3/0 & 4/0 250 17/32" (13.5 mm) .660" (16.7 mm) 25 T-3040-25 9520-1117
3/0 & 4/0 250 17/32" (13.5 mm) .660" (16.7 mm) 5 T-3040 9520-1107
4/0 Heavy Duty 325 21/32" (17.7 mm) .776" (19.7 mm) 25 T-40HD-25 9520-1118
4/0 Heavy Duty 325 21/32" (17.7 mm) .776" (19.7 mm) 5 T-40HD 9520-1109
T-68 T-46
TwecoLugs (Crimp Lugs) for Power Cable
Cable Amp Rating Stud Hole I.D. Solder Socket Std Pkg Part No. Stock No.
8 thru 10 50 13/64" (5.2 mm) .238" (6.1 mm) 10 T-810 9520-1101
6 thru 8 70 21/64" (8.3 mm) .289" (7.3 mm) 10 T-68 9520-1102
4 thru 6 90 21/64" (8.3 mm) .347" (8.8 mm) 10 T-46 9520-1103
40-180
10-45
Ball-Point Lugs without Insulated Cover
MANUAL PRODUCTS
Description Cable Amp Rating Stud Hole Std Pkg Part No. Stock No.
45° Angle thru 1/0 150 17/32" (13.5 mm) 1 10-45 9515-1100
180° Offset thru 1/0 150 17/32" (13.5 mm) 1 10-180 9515-1102
45° Angle thru 4/0 325 17/32" (13.5 mm) 1 40-45 9515-1110
180° Offset thru 4/0 325 17/32" (13.5 mm) 1 40-180 9515-1112
10-45C
Ball-Point Lugs with Insulated Cover 40-180C
Description Cable Amp Rating Stud Hole Std Pkg Part No. Stock No.
45° Angle thru 1/0 150 17/32" (13.5 mm) 1 10-45C 9515-1101
180° Offset thru 1/0 150 17/32" (13.5 mm) 1 10-180C 9515-1103
45° Angle thru 4/0 325 17/32" (13.5 mm) 1 40-45C 9515-1111
180° Offset thru 4/0 325 17/32" (13.5 mm) 1 40-180C 9515-1113
Heavy Duty Mechanical Ball-Point Lugs 140-HD-180 140-HD-180C 240-HD-180

Description Cable Amp Rating Stud Hole Length Part No. Stock No.
180° Offset 3/0 & 4/0 325 21/32" (16.7 mm) 4-3/8" (111 mm) 140-HD-180 9515-1120
With Insulated Cover 140-HD-180C
3/0 & 4/0 325 21/32" (16.7 mm) 5-1/2" (140 mm) 9515-1121
- 180° Offset
180° Offset 3/0 & 4/0 325 21/32" (16.7 mm) 4-5/8" (131 mm) 240-HD-180 9515-1122

141
14
Cable Connectors
Cable Connectors
MPC Connectors
Tweco MPC connectors provide a positive cam action which
optimizes interface between connector halves. The connectors
4-MPC are equipped with heat and oil resistant covers. The MPC
connectors are furnished with zinc plated cover and ball-point
cable screws. They are interchangeable with older Tweco MBP
2-1-MPC Connectors. The Whip Cable Connector is used when down
sizing cable to an electrode holder. It is a No. 2 male connector
with cable hole sized to fit 4, 2, 1 or 1/0 cable. The 2-1-MPC will
fit any No. 2 or No. 4 female connector.
MPC Series
Positive-CAM Mechanical Connection - zinc plated type cable & cover screws
Description Type Cable Connection Cable Capacity Standard Package Part No. Stock No.
Complete Connection Single Ball-Point 4, 2, 1 Pkg. 1 ea. Male & Female 1-MPC 9425-1100
Male Half Single Ball-Point 4, 2, 1 Pkg. 2 ea. Male Only 1-MPC-1 9425-1110
Female Half Single Ball-Point 4, 2, 1 Pkg. 2 ea. Female Only 1-MPC-2 9425-1120
Complete Connection Single Ball-Point 1/0, 2/0, 3/0 Pkg. 1 ea. Male & Female 2-MPC ‡ 9425-1200
Complete Connection Single Ball-Point 1/0, 2/0, 3/0 Pkg. 1 ea. Male & Female 2-MPC-MC** 9425-1201
Male Half Single Ball-Point 1/0, 2/0, 3/0 Pkg. 2 ea. Male Only 2-MPC-1 † 9425-1210
Male Half Single Ball-Point 1/0, 2/0, 3/0 Pkg. 2 ea. Male Only 2-MPC-1-MC* 9425-1211
Female Half Single Ball-Point 1/0, 2/0, 3/0 Pkg. 2 ea. Female Only 2-MPC-2 † 9425-1220
Female Half Single Ball-Point 1/0, 2/0, 3/0 Pkg. 2 ea. Female Only 2-MPC-2-MC* 9425-1221
Complete Connection Double Ball-Point 3/0 or 4/0 Pkg. 1 ea. Male & Female 4-MPC ‡ 9425-1400
Complete Connection Double Ball-Point 3/0 or 4/0 Pkg. 1 ea. Male & Female 4-MPC-MC** 9425-1401
Male Half Double Ball-Point 3/0 or 4/0 Pkg. 2 ea. Male Only 4-MPC-1 † 9425-1410
Male Half Double Ball-Point 3/0 or 4/0 Pkg. 2 ea. Male Only 4-MPC-1-MC* 9425-1411
Female Half Double Ball-Point 3/0 or 4/0 Pkg. 2 ea. Female Only 4-MPC-2 † 9425-1420
Female Half Double Ball-Point 3/0 or 4/0 Pkg. 2 ea. Female Only 4-MPC-2-MC* 9425-1422
Whip Connection Single Ball-Point 4, 2, 1, 1/0 Pkg. 2 ea. 2-1-MPC 9425-1140
*Sold in Master Pack Boxed Quantities of 48.
**Sold in Master Pack Quantities of 24.
MANUAL PRODUCTS
† Clamshell packaging. Sold individually or master packed in quantities of 24 each.

‡ Clamshell packaging. Sold individually or master packed in quantities of 12 each.
Replacement Tapered Cable Connector Replacement Parts

Machine Plugs MPC Series Positive-CAM - Zinc plated type cable & cover screws
Ball-Point Connection 1-M-T Description Part No. Stock No.
Taper Taper Insulating Cover Only, All 1-MPC 1R-C 9940-2103
Cable Part No. Stock No.
Length Dimensions Insulating Cover Only, All 2 & 4 MPC 24R-MBP 9940-2124
1-1/8" 21/64" to 23/64" 1-M-T Cable Connection Screw, Zinc Plated, All 2-MPC A-532-24 9910-2124
4 thru 1 9505-1800
(28.6 mm) (8.3 mm x 9.1 mm)
1-1/8" 21.64" to 23/64" Cable Connection Screw, Zinc Plated, All 4-MPC A-14-24 9910-2424
2-M-T
(8.3 mm x 9.1 mm) 1/0 thru 3/0 9505-1801
(28.6 mm) Cover Screw, Zinc Plated, All MPC Connectors 2-5 9940-2125
Panel Receptacles 238-TSF 2916-BPF

For use with MPC Connectors
Fits Tweco
Cable Fitting Type For Cable Size Cable Attachment Part No. Stock No.
Connector
Ball-Point No. 1 4, 2, 1 5/16" Ball-Point (7.9 mm) 1516-BPF 9580-1100
Threaded No. 1 4, 2, 1, 1/0 5/16" Thread. Stud (7.9 mm) 114-TSF 9580-1101
Threaded No. 2, 4 1/0, 2/0, 3/0 3/8" Thread. Stud (9.5 mm) 238-TSF 9580-1102
Ball-Point No. 2, 4 1/0, 2/0, 3/0 9/16" Ball-Point (14.3 mm) 2916-BPF 9580-1103
Threaded No. 2, 4 1/0, 2/0, 3/0 1/2" - 20 Thread. Stud (12.7 mm) 212-TSF 9580-1104

esab.com 142
Splicers, Terminals and Accessories
Cable Splicers
TS-3040
Copper Cable Splicers
Cable Amp Rating Tube I.D. Standard Package Part No. Stock No.
6 thru 2 150 .461" (11.7 mm) 50 TS-62-50 9610-1105
6 thru 2 150 .461" (11.7 mm) 5 TS-62 9610-1101
1 thru 2/0 225 .599" (15.2 mm) 5 TS-120 9610-1102
3/0 thru 4/0 250 .660" (16.8 mm) 5 TS-3040 9610-1103
4/0 Heavy Duty 325 .776" (19.7 mm) 5 TS-40HD 9610-1104
Ball-Point Cable Splicers BP-1030

Cable Amp Rating Cable Fitting Type Standard Package Part No. Stock No.
4 thru 1/0 Ball-Point 1 BP-410 9605-1101
1/0 thru 3/0 Ball-Point 1 BP-1030 9605-1103
2/0 thru 4/0 Double Ball-Point 1 BP-2040 9605-1105
®
Tweco Terminals
Tweco Terminals Receptacle
and TwecoLugs 2-SF-50 2-CLC
Conversion Adapters
Tweco Screw-On Terminals Fits Terminal Size 1/2" (12.7 mm) NC
Fits Cam Locking Fits Tweco
Accepts Tweco Machine Male Plug Part No. Stock No.
Part No. Stock No. Receptacle Ends
Connector Number
No. 2 & No. 4 Male Large - 11/16" I.D. No. 2-MPC, 2-CLC
2-SF-50 9505-1152 9505-1811
Half (17.5 mm) 4-MPC
MANUAL PRODUCTS
Tweco Female Terminals 1-0F
1-AF
Stud Hole Size 17/32" (13.5 mm)
Description Accepts Male Ends Standard Package Part No. Stock No.
45° Angle 1-MPC 1 1-AF 9510-1100
180° Offset 1-MPC 1 1-OF 9510-1101
45° Angle 2-MPC, 4-MPC 1 2-AF 9510-1110
180° Offset 2-MPC, 4-MPC 1 2-OF 9510-1111
Accessories
Tweco® “Lug-Set” Jacket Stripping Cable

Block & Punch Cutting Hand Tool
For use with TwecoLugs 12-BP For use with lugs with an insulated cover T-908
Block & Punch 12-BP 9900-1140 Tweco Cable Cutting Hand Tool T-908 9900-1190

143
14
Features &
Benefits
OPERATOR APPEAL
Oval handle shape reduces operator
fatigue
DURABLE & DEPENDABLE FOR

INDUSTRIAL APPLICATIONS
Heavy duty design
High impact resistant handle and
components
Three layer conductor tube construction
(Copper Tube / Silicon-Resin Glass

Insulator / Metal Jacket)
FIELD REPAIRABLE
Split-half handle case provides access
for ease of repair

Easily repair Cablehoz® - no additional
connectors required
IMPROVED PERFORMANCE WITH

LONGER LIFE CONSUMABLES
Wide selection of front end
consumables available
Heavy duty contact tips in high heat
applications offered
WeldSkill
®
WM MIG Guns
WELDSKILL

esab.com 144
WeldSkill WM 250 Amp WeldSkill WM 400 Amp WeldSkill WM 500 Amp
Applications Light-Medium Duty Fabrication Medium Duty Fabrication Heavy Duty Fabrication
Rear Connector
Standard ™
Options Knucklehead Flexible
Conductor Tube
Output Current 250 Amps 400 Amps 500 Amps
Duty Cycle - CO2 60% 60% 60%
Wire Diameter Up to .045” (1.2 mm) Up to 1/16” (1.6 mm) Up to 1/16” (1.6 mm)
Process
MIG
Aluminum
WELDSKILL

14
145
UP TO
250 60% .045" AIR MED.
DUTY
AMPS (1.2 mm)
®
WeldSkill WM 250 Amp Air-Cooled MIG Gun
WELDING PROCESSES:

60% Duty Cycle - CO2 Carbon Dioxide WM250J-60 (Stock No. 1620-1310)
Part No. 62J-45 (Stock No. 1620-
1300) on guns over 15ft. (4.6m)
FEATURES Three-Layer Conductor Tube Wide Selection of front end

Oval Handle Shape reduces operator Construction (Copper Tube / Silicon- consumables available
fatigue Resin Glass Insulator / Metal Jacket) for Heavy Duty Contact Tips in high heat
Dependable Welding for a wide variety
improved electrical conductivity applications offered
Improved Performance with longer life Improved Strain Relief provides
of industrial applications
High Impact-Resistant Handle and
consumables excellent flexibility
Heavy Duty Design with operator appeal

Up To .045" 15 ft (4.6 m) WM250-15-4045 1027-1007 Up To .045" 15 ft (4.6 m) WM250L-15-4045 1027-1082
(1.2 mm) 15 ft (4.6 m) WM250-15-4045K4§ 1027-1060 (1.2 mm)
ordered separately.
Wire Size Length Part No. Stock No. Part No. LAK354 (Stock No. 2642-2450) Control wire assembly furnished.
10 ft (3 m) WM250M-10-4045 1027-1030
12 ft (3.6 m) WM250M-12-4045 1027-1031 Euro-Kwik Style Rear Connector
Up To .045” 15 ft (4.6 m) WM250M-15-4045 1027-1032
15 ft (4.6 m) WM250M-15-4045K4§ 1027-1061
25 ft (7.6 m) WM250M-25-4045 1027-1023 Up To .045" WM250X-15-4045
15 ft (4.6 m) 1027-1057
(1.2 mm)
Part No. MSAK354 (Stock No. 2642-2470) Control wire assembly furnished.
§ Suffix “K4” = Knucklehead Conductor Tube – Part No. 62SFLX480 (Stock No. 1620-1106)
WS22 WS14 Series WS52

WS32
Series
WM250J Series
WS24A WS34A
Series
WS14 Series WS52FN

WS23
We
ldS
Series
kil
l
WS11 Series
WELDSKILL
HD22 52HD-11
Series STANDARD
OPTIONAL
WS21 WS14 Series 20062

Series

EASY FIND
See Page 149 for
CO2 Up To .045" Light/Medium Duty EASY Replacement Parts &

esab.com 146
UP TO
400 60% 1/16" AIR HEAVY
DUTY
AMPS (1.6 mm)
®
WELDING PROCESSES:

60% Duty Cycle - CO2 Carbon Dioxide WM400J-60 (Stock No. 1640-1305) on
all guns up to 15 ft (4.6 m)
Part No. 62J-45 (Stock No. 1620-1300)
on guns over 15ft. (4.6m)

Oval Handle Shape reduces operator Construction (copper tube/silicon- consumables available
fatigue resin glass insulator/metal jacket) for Heavy Duty Contact Tips in high heat

Up To .045” 12 ft (3.6 m) WM400-12-3545 1047-1001 Up To .045”
(1.2 mm) 15 ft (4.6 m) WM400L-15-3545 1047-1077
15 ft (4.6 m) WM400-15-3545 1047-1002 (1.2 mm)
15 ft (4.6 m) WM400-15-116 1047-1007 15 ft (4.6 m) WM400L-15-116 1047-1082
Up To 1/16” Up To 1/16” WM400L-15-116K4§
15 ft (4.6 m) WM400-15-116K4 § 1040-1170 15 ft (4.6 m) 1040-1172
(1.6 mm) (1.6 mm)
25 ft (7.6 m) WM400-25-116 1047-1016 25 ft (7.6 m) WM400L-25-116 1047-1022
ordered separately.
Wire Size Length Part No. Stock No. Part No. LAK354 (Stock No. 2642-2450) Control wire assembly furnished.
Up To .045”
(1.2 mm) 15 ft (4.6 m) WM400M-15-3545 1047-1027 Euro-Kwik Style Rear Connector
12 ft (3.6 m) WM400M-12-116 1047-1031 Wire Size Length Part No. Stock No.
Up To 1/16” 15 ft (4.6 m) WM400M-15-116 1047-1032 Up To .045”
(1.6 mm) 15 ft (4.6 m) WM400X-15-3545 1047-1052
15 ft (4.6 m) WM400M-15-116K4§ 1040-1171 (1.2 mm)
25 ft (7.6 m) WM400M-25-116 1047-1019 1/16” (1.6 mm) 15 ft (4.6 m) WM400X-15-116 1047-1057
Part No. MSAK354 (Stock No. 2642-2470) Control wire assembly furnished. § Suffix "K4" = Kucklehead Conductor Tube – Part No. 64SFLX480 (Stock No. 1640-1113)
WS34A WS14 Series WS54A

WS24A Series
WM400J Series
WS24CT / WS34CT /
WS24FN WS34FN
We
ld
Sk
ill
WS23 Series
WS16S Series HD54-16
WELDSKILL
EL16 Series HD54-EL

HD24 Series
STANDARD
OPTIONAL
WS14 Series HD54-14

EASY FIND
See Page 149 for

147
14
UP TO
250 60% .045" AIR MED.
DUTY
AMPS (1.2 mm)
®
WELDING PROCESSES:

Rear Connector

WM500J-60 (Stock No. 1650-1120)
60% Duty Cycle - CO2 Carbon Dioxide on all guns up to 15 ft (4.6 m)

Oval Handle Shape reduces operator Construction (copper tube/silicon- consumables available
fatigue resin glass insulator/metal jacket) for Heavy Duty Contact Tips in high heat

Up To 1/16" Up To 1/16" WM500L-15-116
15 ft (4.6 m) WM500-15-116 1057-1007 15 ft (4.6 m) 1057-1082
(1.6 mm) (1.6 mm)
Up To 3/32" WM500L-15-332
15 ft (4.6 m) 1057-1092
(2.4 mm)
Miller® Style Rear Connector Some Lincoln wire feeders are assembled with their K1500-2 gun receiving bushing that will accept Tweco
Wire Size Length Part No. Stock No. ordered separately.
Up To 1/16" Part No. LAK354 (Stock No. 2642-2450) Control wire assembly furnished.
15 ft (4.6 m) WM500M-15-116 1057-1032
(1.6 mm)
35CT WS15H Series SW

WS55SW
WS25CT
WM500J Series
25I Series
WS15H Series 55SW

We
ld
Sk
il
STANDARD
l
26I Series
OPTIONAL
WS16S Series 55S-SW
36CT
26CT
WELDSKILL

EASY FIND
See Page 149 for

esab.com 148
®
WeldSkill WM MIG Gun Replacement Parts
6 7 8 9
14 15 16
5
10
1 Lincoln® Style Rear Connector
13 12
3
2 11
18
17 14 20 21 22 23
19
18
WeldSkill 250 Amp WeldSkill 400 Amp WeldSkill 500 Amp

# Description
1 Nozzles WS22 Series WS24A Series WS25CT Series
2 Contact Tips WS14 Series WS14 Series WS15H Series
3 Gas Diffusers WS52 WS54A WS55SW
4 Nozzle Insulators WS32 WS34A 35CT
5 Conductor Tubes WM250J Series WM400J Series WM500J Series
6 Gun Hanger 152 2020-2152 152 2020-2152 WM155 2050-2095
7 Handle Assembly WM1-80 2042-2029 WM4-80 2042-2031 WM5-80 2042-2032
8 Binder Post & Screw - (2 ea. Required) 122FMS 2020-2123 122FMS 2020-2123 -- --
Binder Post & Screw - (1 ea. Required) -- -- -- -- 122FMS 2020-2123
Binder Post & Screw - (1 ea. Required) -- -- -- -- 124FMS 2040-2125
9 Binder Post & Screw - (2 ea. Required) 122FM 2020-2122 122FM 2020-2122 124FM 2040-2124
10 Trigger Control Wire Terminal (2 ea.) 244DS 2040-2245 244 2040-2244 244 2040-2244
11 Trigger Assembly WM91 2010-2095 WM92 2020-2096 WM92 2020-2096
12 Trigger Blades 91C 2010-2093 92C 2020-2094 92C 2020-2094
13 Front Cable Connector WM102 2020-2107 104 2040-2104 104 2040-2104
14 Cable Clamp 136 2060-2690 136 2060-2690 136 2060-2690
15 Front Strain Relief Spring WM2SSR 2020-2134 WM4SSR 2040-2141 WM5SSR 2050-2096
WELDSKILL
16 Cablehoz® 200 1720-2100 400 1740-2100 500 1750-2100

17 Rear Strain Relief Spring 235RSSR 2060-2035 235RSSR 2060-2035 235RSSR 2060-2035
18 Rear Case (Direct Plug) R6RC 2060-2040 R6RC 2060-2040 R6RC 2060-2040
Rear Case (Euro Style) X6RC 2060-2006 X6RC 2060-2006 X6RC 2060-2006
19 Control Wire (Standard) MS354-DSM 2060-2140 MS354-DSM 2060-2140 MS354-DSM 2060-2140
Control Wire (Dual Schedule) 194DS 2040-2195 194DS 2040-2195 194DS 2040-2195
20 Rear Cable Connector (Direct Plug) 104 2040-2104 -- -- -- --
Rear Cable Connector (Euro Style) 172X-M 2020-2181 174X-M 2040-2181 176X-M 2060-2181
21 Adapter (Direct Plug) M170-2H 2020-2165 M170-4H 2020-2166 M170-5H 2020-2167
23 Conduit Liners Refer to Page 154 Refer to Page 154 Refer to Page 154

149
14
®
WeldSkill
Consumables
WS11, WS11H & WS11T Series
25 per pack

.023" (0.6 mm) .031" (0.79 mm) WS11-23 1110-1140 -- -- WS11T-23 1110-1340
.030" (0.8 mm) .038" (0.97 mm) WS11-30 1110-1141 -- -- WS11T-30 1110-1341
.035" (0.9 mm) .044" (1.12 mm) WS11-35 1110-1142 -- -- WS11T-35 1110-1342
.045" (1.2 mm) .054" (1.37 mm) WS11-45 1110-1144 WS11H45 1110-1244 WS11T-45 1110-1344
WS14, WS14H, & WS14T Series

0.25" (6.35 mm) Outside Diameter - .250-28 UNF Threads - 1.50" (38.1 mm) Overall Length
25 per pack

.030" (0.8 mm) .038" (0.97 mm) WS14-30 1140-1166 -- -- WS14T-30 1140-1341
.035" (0.9 mm) .044" (1.12 mm) WS14-35 1140-1167 WS14H-35 1140-1242 WS14T35 1140-1342
.040" (1.0 mm) .048" (1.22 mm) WS14-40 1140-1168 WS14H-40 1140-1243 -- --
.045" (1.2 mm) .054" (1.37 mm) WS14-45 1140-1169 WS14H-45 1140-1244 WS14T-45 1140-1344
.052" (1.3 mm) .064" (1.65 mm) WS14-52 1140-1170 WS14H-52 1140-1245 WS14T-52 1140-1345
1/16" (1.6 mm) .073" (1.85 mm) WS14-116 1140-1171 WS14H-116 1140-1246 WS14T-116 1140-1346
5/64" (2.0 mm) .090" (2.29 mm) WS14-564 1140-1174 WS14H-564 1140-1247 -- --
3/64" AL (1.2 mm) .059" (1.50 mm) WS14A364 1140-1172 WS14AH-364 1140-1248 -- --
WS15H & WS15HFC Series

0.345" (8.8 mm) Outside Diameter - .3125-24 UNF Threads - 1.970"(50 mm) Overall Length / HFC 1.590" (40.4 mm) Overall Length
25 per pack

.035" (0.9 mm) .044" (1.12 mm) WS15H-35 1150-1230 -- -- -- --
.045" (1.2 mm) .054" (1.37 mm) WS15H-45 1150-1232 -- -- -- --
1/16" (1.6 mm) .073" (1.85 mm) WS15H-116 1150-1234 WS15HFC-116 1150-1268 -- --
5/64" (2.0 mm) .090" (2.29 mm) WS15H-564 1150-1235 -- -- -- --
3/32" (2.4 mm) .106" (2.67 mm) WS15H-332 1150-1238 -- -- -- --
7/64" (2.8 mm) .120" (3.05 mm) WS15H-764 1150-1237 -- -- -- --
16S & 16ST Series

WELDSKILL
25 per pack

.035" (0.9 mm) .044" (1.12 mm) WS16S-35 1160-1425 -- -- WS16ST-35 1160-1440
.045" (1.2 mm) .054" (1.37 mm) WS16S-45 1160-1426 -- -- WS16ST-45 1160-1441
.052" (1.3 mm) .064" (1.65 mm) WS16S-52 1160-1427 -- -- -- --
1/16" (1.6 mm) .073" (1.85 mm) WS16S-116 1160-1428 -- -- WS16ST-35 1160-1443
5/64" (2.0 mm) .090" (2.29 mm) WS16S-564 1160-1429 -- -- -- --

esab.com 150
®
WeldSkill
Consumables
WS21 Series
Standard Alloy Copper. Self Insulated Nozzles.
2 per pack WS21 Series
3/8" (9.5 mm) WS21-37 1210-1340 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
3/8" (9.5 mm) WS21T-37 1210-1343 Tapered 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Thread-On 1/2" (12.7 mm) WS21-50F 1210-1346 Standard Flush To 1/16" (1.6 mm) Tip Recess
WS22 Series
Standard Alloy Copper. Use with Nozzle Insulator Part No. WS32
(Stock No. 1320-1100). WS22 Series WS32 Insulator
3/8" (9.5 mm) WS22-37SS 1220-1345 Standard Short Stop Flush to 1/8" (3.2 mm) Tip Recess
3/8" (9.5 mm) WS22T-37SS 1220-1336 Standard Short Stop Flush to 1/8" (3.2 mm) Tip Recess
1/2" (12.7 mm) WS22-50 1220-1341 Standard Adjustable Recess To Protruding
Thread-On
5/8" (15.9 mm) WS22-62 1220-1342 Standard Adjustable Recess To Protruding
WSHD22 Series
Standard Alloy Copper. Use with HD52 Series Gas Diffusers. Self-Insulated Nozzle.
2 per pack WSHD22 Series
Slip-On 1/2" (12.7 mm) WSHD22-50 1220-1330 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
WS23 Series
Standard Alloy Copper. Self-Insulated Nozzles.
2 per pack WS23 Series
1/2" (12.7 mm) WS23-50F 1230-1016 Standard Flush To 1/16" (1.6 mm) Tip Recess
Thread-On
5/8" (15.9 mm) WS23H-62 1230-1221 Heavy Duty 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
WELDSKILL
WS23T Series
Standard Alloy Copper. Self-Insulated Nozzles.
2 per pack WS23T Series
3/8" (9.5 mm) WS23T-37 1230-1035 Tapered 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
Thread-On
3/8" (9.5 mm) WS23T-37F 1230-1303 Tapered Flush To 1/16" (1.6 mm) Tip Recess

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WeldSkill
Consumables
WS24A Series
Use with Nozzle Insulator Part No. WS34A (Stock No. 1340-1125). WS24A Series WS34A Insulator
3/8" (9.5 mm) WS24A-37SS 1240-1559 Standard Short Stop Flush to 1/8" (3.2 mm) Tip Recess
1/2" (12.7 mm) WS24A-50 1240-1555 Standard Adjustable Tip Recess - Tip Protruding
Slip-On 5/8" (15.9 mm) WS24A-62 1240-1556 Standard Adjustable Tip Recess - Tip Protruding
5/8" (15.9 mm) WS24AH-62SS 1240-1566 Standard Short Stop Flush to 1/8" (3.2 mm) Tip Recess
3/4" (19.5 mm) WS24A-75 1240-1557 Standard Adjustable Tip Recess - Tip Protruding
WS24CT Series
Coarse Thread Nozzle
Use with Nozzle Insulator Part No. WS34CT (Stock No. 1340-1126). WS24CT Series WS34CT Insulator
1/2" (12.7 mm) WS24CT-50S 1240-1580 Standard Short Stop 5/32" (3.97 mm) Tip Recess
Thread-On
5/8" (15.9 mm) WS24CT-62R 1240-1591 Tapered 1/2" (12.7 mm) Tip Recess
WS24FN Series
Fine Thread Nozzle
Use with Nozzle Insulator Part No. WS34FN (Stock No. 1340-1127). WS24FN Series WS34FN Insulator
1/2" (12.7 mm) WS24FN-50S 1240-1715 Standard Short Stop 5/32" (3.97 mm) Tip Recess
Thread-On
5/8" (15.9 mm) WS24FN-62S 1240-1727 Standard Short Stop 5/32" (3.97 mm) Tip Recess
WSHD24 Series
WELDSKILL
Use with HD54 Series Gas Diffusers.

2 per pack WSHD24 Series
5/8" (15.9 mm) WSHD24L-62 1240-1572 Tapered 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
5/8" (15.9 mm) WSHD24L-62F 1240-1573 Tapered Flush To 1/16" (1.6 mm) Tip Recess
Slip-On (A) 5/8" (15.9 mm) WSHD24-62 1240-1570 Standard (1) 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
3/4" (19.5 mm) WSHD24L-75 1240-1574 Tapered 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess
3/4" (19.5 mm) WSHD24-75 1240-1571 Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess

esab.com 152
®
WeldSkill
Consumables
25CT Series
Coarse Thread Nozzle
Use with Nozzle Insulator Part No. WS35CT (Stock No. 1350-1425). WS25CT Series WS35CT Insulator
1/2" (12.7 mm) WS25CT-50 1250-1439 Standard 1/8" (3.2 mm) Tip Recess
Thread-On 5/8" (15.9 mm) WS25CT-62 1250-1440 Standard 1/8" (3.2 mm) Tip Recess
3/4" (19.5 mm) WS25CT-75 1250-1441 Standard 1/8" (3.2 mm) Tip Recess

MINI-MIG Series
5 per pack
WS35-50 1500-1140 Brass WS11 Series WS21 Series
WM150 Series
5 per pack
WS51 1510-1140 Brass WS11 Series WS21 Series
WM250 Series
5 per pack
WS52 1520-1140 Brass WS14 Series WS22 Series
WS52FN 1520-1141 Brass WS14 Series WS24A , WS23 Series
WM400 Series
5 per pack
WS54A WS24A, WS24CT, & WS23
1540-1145 Brass WS14 Series Series
WELDSKILL
WM500 Series
5 per pack
WS55SW* 1550-1140 Copper WS15H Series WS25CT Series
WS55H** 1550-1141 Copper WS15H Series WS25CT Series
*Use with WS45-3545, WS45-116, and WS45N-3545 Series Conduit Liners
**Use with WS45H-332, 45H-764, and 45-18 Series Conduit Liners

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WeldSkill
Consumables
®
WeldSkill Conductor Tubes - Air-Cooled
WeldSkill Standard 150
Outer Jacket
Description Part No. Stock No. Back End Threads Front End Threads
Material
60 Degree with 2-1/4" (57 mm) Radius WM150J-60 1610-1116 Metal I.D. 3/8"-24 UNF-2B I.D. M10 x 1.5-6H
45 Degree with 2-1/4" (57 mm) Radius WM150J-45 1610-1115 Metal I.D. 3/8"-24 UNF-2B I.D. M10 x 1.5-6H
60 Degree with 2" (50.5 mm) Radius WM150-60 1610-1112 Neoprene Rubber I.D. 3/8"-24 UNF-2B I.D. M10 x 1.5-6H
80 Degree with 2" (50.5 mm) Radius WM150-80 1610-1113 Neoprene Rubber I.D. 3/8"-24 UNF-2B I.D. M10 x 1.5-6H
180 Degree, Straight WM150-180 1610-1114 Neoprene Rubber I.D. 3/8"-24 UNF-2B I.D. M10 x 1.5-6H

Outer Jacket
Material
60 Degree with 3" (76.2 mm) Radius WM250J-60 1620-1310 Metal I.D. 3/8"-24 UNF-2B 3/8"-24 NF-2B

Outer Jacket
Material
WM400J-60 I.D. 3/8"-24 UNF-2B
60 Degree with 3" (76.2 mm) Radius 1640-1305 Metal I.D. 3/8"-24 UNF-2B O.D. 9/16"-18UNF-2A
WM400J-45 I.D. 3/8"-24 UNF-2B
45 Degree with 3" (76.2 mm) Radius 1640-1306 Metal I.D. 3/8"-24 UNF-2B O.D. 9/16"-18UNF-2A

Outer Jacket
Material
WM500J-60 I.D. 7/16"-20 UNF-2B
60 Degree with 5" (127 mm) Radius 1650-1120 Metal I.D. 7/16"-20UNF-2B O.D. 5/8"-18 UNF-2A
Conduit Liners - For Use With Steel Welding Wires

WM150 & WM250 Series - Steel Wound WM500 Series - Steel Wound
.030" - .035" (0.8 - 0.9 mm) 15 ft (5 m) WS42-3035-15 1420-1140 .035" - .045" (0.9 - 1.2 mm) 15 ft (5 m) WS45-3545-15 1450-1104
.030" - .035" (0.8 - 0.9 mm) 25 ft (8 m) WS42-3035-25 1420-1145 .052" - 1/16" (1.3 - 1.6 mm) 15 ft (5 m) WS45-116-15 1450-1114
.040" - .045" (1.0 - 1.2 mm) 15 ft (5 m) WS42-4045-15 1420-1141 3/32" (2.4 mm) 15 ft (5 m) WS45H-332-15 1450-1134
.040" - .045" (1.0 - 1.2 mm) 25 ft (8 m) WS42-4045-25 1420-1146
WM400 Series - Steel Wound

.035" - .045" (0.9 - 1.2 mm) 15 ft (5 m) WS44-3545-15 1440-1140
.035" - .045" (0.9 - 1.2 mm) 25 ft (8 m) WS44-3545-25 1440-1145
.052" - 1/16" (1.3 - 1.6 mm) 15 ft (5 m) WS44-116-15 1440-1141
.052" - 1/16" (1.3 - 1.6 mm) 25 ft (8 m) WS44-116-25 1440-1146
5/64" (2.0 mm) 15 ft (5 m) WS44-564-15 1440-1142
WELDSKILL
5/64" (2.0 mm) 25 ft (8 m) WS44-564-25 1440-1147
Conduit Liners - For Use With Aluminum Welding Wires

WM150 & WM250 Series - Teflon WM400 Series - Nylon
.030" - .035" (0.8 - 0.9 mm) 15 ft (5 m) WS42N-3545-15 1420-1142 .030" - 3/64" (0.8 - 1.2 mm) 15 ft (5 m) WS44N-3545-15 1440-1135
1/16" (1.6 mm) 15 ft (5 m) WS44N-116-15 1440-1136

esab.com 154
®
WeldSkill
Electrode Holders
WS532 WS732
WeldSkill® Electrode Holders

200 Brass Alloy 5/32" (4.0 mm) 2/0 (67.4 mm) 8-1/4" (209 mm) WS532 9110-1180
250 Brass Alloy 3/16" (5.0 mm) 2/0 (67.4 mm) 9-1/4" (235 mm) WS316 9110-1181
300 Brass Alloy 7/32" (5.5 mm) 2/0 (67.4 mm) 10" (253 mm) WS732 9110-1182
350 Copper Alloy 1/4" (6.4 mm) 4/0 (107 mm) 11" (279 mm) WS350E 9110-1118
400 Copper Alloy 1/4" (6.4 mm) 4/0 (107 mm) 12" (305 mm) WS400E 9110-1119
WHT-400
WeldSkill “Hold-Tite” Electrode Holder

400 -- 1/4” (6.4 mm) 3/0 (85 mm) -- WHT-400 9120-1010
Ground Clamps
WS300GC
Copper Ground Clamps
Amperage Jaw Opening Jaw Depth Cable Length Part No. Stock No.
200 1" (24 mm) 2-1/2" (63 mm) Through 1/0 6" (152 mm) WS200GC 9205-1215
300 1-1/2" (38 mm) 3-1/2" (88 mm) Through 2/0 8-1/4" (209 mm) WS300GC 9205-1216
500 2" (50 mm) 4-7/8" (123 mm) Through 3/0 10" (253 mm) WS500GC 9205-1217
WELDSKILL
Steel Ground Clamps WS300SGC

Amperage Jaw Opening Jaw Depth Cable Length Part No. Stock No.
180 1-3/4" (44 mm) 2" (50 mm) Through 1/0 6-1/2" (165 mm) WS180SGC 9205-1245
300 2" (50 mm) 2-1/2" (63 mm) Through 3/0 7-3/4" (196 mm) WS300SGC 9205-1246
500 2-1/4" (50 mm) 3" (76 mm) Through 4/0 9-1/2" (241 mm) WS500SGC 9205-1247

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WeldSkill
Cable Connectors
4-WPC
Positive-CAM Mechanical Cable Connectors

Description Cable Std Pkg Part No. Stock No.
Complete Set of Connectors 4, 2, 1 1 1-WPC 9425-1125
Connector Male Half Only 4, 2, 1 2 1-WPC-P 9425-1126
Connector Female Half Only 4, 2, 1 2 1-WPC-R 9425-1127
Complete Set of Connectors 1/0, 2/0, 3/0 1 2-WPC 9425-1225
Connector Male Half Only 1/0, 2/0, 3/0 2 2-WPC-P 9425-1226
Connector Female Half Only 1/0, 2/0, 3/0 2 2-WPC-R 9425-1227
Complete Set of Connectors 3/0 or 4/0 1 4-WPC 9425-1425
Connector Male Half Only 3/0 or 4/0 2 4-WPC-P 9425-1246
Connector Female Half Only 3/0 or 4/0 2 4-WPC-R 9425-1247
WDC-75
Dinse Style Mechanical Cable Connectors

Description Cable Std Pkg Part No. Stock No.
Complete Set of Connectors 4, 2, 1 1 WDC-25 9425-1445
Connector Male Half Only 4, 2, 1 2 WDC-25-P 9425-1446
Connector Female Half Only 4, 2, 1 2 WDC-25-R 9425-1447
Complete Set of Connectors 1/0, 2/0, 3/0 1 WDC-50 9425-1430
Connector Male Half Only 1/0, 2/0, 3/0 2 WDC-50-P 9425-1431
Connector Female Half Only 1/0, 2/0, 3/0 2 WDC-50-R 9425-1432
Complete Set of Connectors 3/0 or 4/0 1 WDC-75 9425-1435
Connector Male Half Only 3/0 or 4/0 2 WDC-75-P 9425-1436
Connector Female Half Only 3/0 or 4/0 2 WDC-75-R 9425-1437
Panel Receptacles
To Fit Dinse Style Male Connectors WDP-25
Fits WeldSkill Connector Cable Std Pkg Part No. Stock No.
Panel fitting accepts WDC-25-P 4,2,1 1 WDP-25 9580-1129
Panel fitting accepts WDC-50-P & WDC-75-P 1/0 through 4/0 1 WDP-50 9580-1130
Miscellaneous Connectors
50 mm Dinse Male to Tweco #2 & #4 Positive Cam Connectors 2MDC-CK 9425-1240
WELDSKILL
WS-120H
Hammer-on Cable Lugs
Amperage Cable Stud Hole Size I.D. Cable Socket Std Pkg Part No. Stock No.
250 3/0 through 4/0 17/32" (13.5 mm) .660" (16.8 mm) 5 WS-3040H 9520-1128
225 1 through 2/0 17/32" (13.5 mm) .559" (14.2 mm) 5 WS-120H 9520-1127
150 6 through 2 17/32" (13.5 mm) .461" (11.7 mm) 5 WS-62H 9520-1125

esab.com 156
Warranty Information
LIMITED WARRANTY: ESAB warrants that its products will be free of defects in workmanship or material. Should any failure to conform to this warranty appear within
the time period applicable to the ESAB products as stated below, ESAB shall, upon notification thereof and substantiation that the product has been stored, installed,
operated, and maintained in accordance with ESAB’s specifications, instructions, recommendations and recognized standard industry practice, and not subject to
abuse, misuse, neglect, alteration, accident, improper care and/or maintenance including lack of lubrication and protection from the elements, use of non ESAB genuine
parts including consumables; will correct such defects by suitable repair or replacement, at ESAB’s sole option, of any components or parts of the product determined
by ESAB to be defective.
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
LIMITATION OF LIABILITY: ESAB shall not under any circumstances be liable for special or consequential damages, such as, but not limited to, damage or loss of
purchased or replacement goods, or claims of customers of distributor (hereinafter “Purchaser”) for service interruption.
The remedies of the Purchaser set forth herein are exclusive and the liability of ESAB with respect to any contract, or anything done in connection therewith such as the
performance or breach thereof, or from the manufacture, sale, delivery, resale, or use of any goods covered by or furnished by ESAB whether arising out of contract,
negligence, strict tort, or under any warranty, or otherwise, shall not, except as expressly provided herein, exceed the price of the goods upon which such liability is based.
THIS WARRANTY BECOMES INVALID IF REPLACEMENT PARTS OR ACCESSORIES ARE USED WHICH MAY IMPAIR THE SAFETY OR PERFORMANCE OF
ANY ESAB PRODUCT.
THIS WARRANTY IS INVALID IF THE PRODUCT IS SOLD BY NON-AUTHORIZED PERSONS.
The warranty is effective for the time stated below beginning on the date that the authorized distributor delivers the products to the Purchaser. Notwithstanding the
foregoing, in no event shall the warranty period extend more than the time stated plus 1 year from the date ESAB delivered the product to the authorized distributor.
TWECO an ESAB Brand THERMAL DYNAMICS

1 YEAR PARTS AND LABOR UNLESS SPECIFIED 4 YEARS PARTS AND LABOR
QRC-2000 Nozzle Cleaning Stations Cutmaster ® TRUE™ (Power Source)
TC and TCV Water Coolers (No Labor) 2 YEARS PARTS AND LABOR
TSC-96 Smoke Collector (No Labor) Drag-Gun® Plus, PAK® 200, PAK 45 (Power Source)
ESG-1, EPG-CR1, CR2 Control Auto-Cut® and Ultra-Cut® (Power Source, Gas Control and RAS),
Boxes for Spool & Pull Guns (No Labor) XT CNC
Professional Eliminator® Spool Guns (No Labor)
1 YEAR PARTS AND LABOR UNLESS SPECIFIED
180 DAYS PARTS / NO LABOR AirCut® 15C, CutSkill® units (Power Source),
Professional MIG Guns (i.e. PulseMaster™, PullMaster™, Spray Water Recirculators
Master®, Eliminator ®, Supra™, Classic No., SEFC, series MIG Stand Off Controls, Remote Controls, other Consoles
Guns etc.) 1Torch®, SureLok®, XTR, XT-300 / XT-301 and Maximizer ®
90 DAYS PARTS AND LABOR UNLESS SPECIFIED torches
Robotic Deflection Mounts 180 DAYS PARTS AND LABOR UNLESS SPECIFIED
QRM-1 and QRM-2 Anti-Spatter Applicator All Other “Torch and Leads” Packages
30 DAYS PARTS / NO LABOR 90 DAYS PARTS / NO LABOR
All Other Products Including: Replacement Repair Parts
Tweco Fusion® MIG Guns
WeldSkill® MIG and Spool Guns (No Labor)
(from the date sold by authorized distributor to purchaser) TWECO an ESAB Brand
5 YEARS PARTS* / 3 YEARS LABOR
VICTOR an ESAB Brand ArcMaster®, Excelarc®, Fabricator®, Fabstar®, PowerMaster ®
Portafeed®, Ultrafeed®, Ultima® 150, WC-100B
5 YEARS PARTS / NO LABOR *5 years on the Original Main Power Transformer and
Victor® Slimlite Medical Inductors not mounted on PCBoards.
Victor® *3 years on Power Supply Components
3 YEARS PARTS / NO LABOR 2 YEARS PARTS AND LABOR UNLESS SPECIFIED
TurboTorch® Auto-Darkening Welding Helmet (Electronic Lens),
2 YEARS PARTS / NO LABOR **1 Month Harness Assembly
CutSkill®, Oxygen Conservers, Victor® VSP, Victor® Regulator for Fabricator® 181i (No labor)
HP&I Brass Regulators/Manifolds 1 YEARS PARTS AND LABOR UNLESS SPECIFIED
All other Victor ® Medical products 95S, Water Recirculators
1 YEARS PARTS / NO LABOR All Plasma Welding Consoles (e.g. WC-1 Controller, WT Timer,
Firepower ® WF-100 Capstain Feeder, etc.)
Steel Cylinders, Cutting Machine Motors (i.e. VCM 200) 180 DAYS PARTS AND LABOR UNLESS SPECIFIED
HP&I Stainless Regulators/Manifolds Plasma Welding Torch and Leads Packages
Parts in Rental Applications Gas Regulators "Supplied with Power Sources" (No Labor)
(from the date sold by seller to authorized distributor)
90 DAYS PARTS / NO LABOR
90 DAYS PARTS / NO LABOR Remote Controls
HP&I Corrosive Gas Regulators/Manifolds MIG and TIG Torches (Supplied with Power Sources)
Replacement Repair Parts
ARCAIR an ESAB Brand 30 DAYS PARTS / NO LABOR
1 YEAR PARTS AND LABOR UNLESS SPECIFIED MIG Torch for Fabricator 181i
Arcair ® N7500 (No Labor) 5-2-1 YEARS PARTS / NO LABOR
30 DAYS PARTS / NO LABOR Firepower® Welders
All Other Products Contact your STOODY representative for warranty information on
this product.
ESAB limited warranty shall not apply to: Consumable Parts for MIG, TIG, Plasma welding, Plasma cutting and Oxyfuel torches, O-rings, fuses, filters or other
parts that fail due to normal wear.
* Warranty repairs or replacement claims under this limited warranty must be submitted by an authorized ESAB repair facility within thirty (30) days of the repair.
* No employee, agent, or representative of ESAB is authorized to change this warranty in any way or grant any other warranty, and ESAB shall not be bound by any
such attempt. Correction of non-conformities, in the manner and time provided herein, constitutes fulfillment of ESAB’s obligations to purchaser with respect to
the product.
* This warranty is void, and seller bears no liability hereunder, if purchaser used replacement parts or accessories which, in ESAB’s sole judgment, impaired the
safety or performance of any ESAB product. Purchaser’s rights under this warranty are void if the product is sold to purchaser by unauthorized persons.

157
15
Customer Care
Contact Information
The Americas
Denton, TX USA Miami, FL USA Oakville, Ontario, Canada
U.S. Customer Care Sales Office, Latin America Customer Care
Ph: 1-800-426-1888 (tollfree) Ph: 1-954-727-8371 Ph: 1-905-827-4515
Fax: 1-800-535-0557 (tollfree) Fax: 1-954-727-8376 Fax: 1-800-588-1714 (tollfree)
International Customer Care

Ph: 1-940-381-1212
Fax: 1-940-483-8178
Europe
Chorley, United Kingdom Milan, Italy Neuweied, Germany
Customer Care Customer Care Customer Care
Ph: +44 1257-261755 Ph: +39 0236546801 Ph: +49 (0) 2631 9999 60
Fax: +44 1257-224800 Fax: +39 0236546840 Fax: +49 (0) 2631 9999 610
Asia/Pacific
Cikarang, Indonesia Melbourne, Australia Shanghai, China
Customer Care Customer Care Sales Office
Ph: 6221-8990-6095 Ph: 1300-654-674 (tollfree) Ph: +86 21-64072626
Fax: 6221-8990-6096 Ph: 61-3-9474-7400 Fax: +86 21-64483032
Fax: 61-3-9474-7391
Rawang, Malaysia Singapore
Customer Care International Sales Office
Ph: +603 6092-2988 Ph: 61-3-9474-7508 Ph: +65 6832-8066
Fax: +603 6092-1085 Fax: 61-3-9474-7488 Fax: +65 6763-5812

esab.com 158
Notes

159
15
Notes

esab.com 160
Notes

161
16
Notes

esab.com 162
ESAB / esab.com
U.S. Customer Care: 800-426-1888
Canada Customer Care: 905-827-4515
International Customer Care: 940-381-1212
64-2103 / NA / English / 03-20-17 / Note: Specifications subject to change without notice. Products may vary from those pictured.

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Antorchas y Consumibles Tweco

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MIG Guns,

U.S. Customer Care: 800-426-1888

MIG STICK TIG HF START

CAG PAW COOLED USAGE

CURRENT OUTPUT MAX OUTPUT VOLTAGE

INPUT POWER HERTZ DUTY CYCLE WIRE SIZE

U.S. Customer Care: 1-800-426-1888 / FAX 1-800-535-0557

MIG Welding Consumables

Canada Customer Care: 1-905-827-4515 / FAX 1-800-588-1714

(0.6 - 75-25 Velocity Classic No. 1

Wire Amperage Range

.035" Self-shielded Tweco Fusion Tweco Classic No. 2,

Tweco Fusion 220,

Wire Amperage Range

.035" Argon Spool Gun 300 350, Tweco Classic No.2,

U.S. Customer Care: 1-800-426-1888 / FAX 1-800-535-0557

Velocity™ 10, 12 , 15,

Velocity™ 10, 12 , 15,

Canada Customer Care: 1-905-827-4515 / FAX 1-800-588-1714

mechanical locking trigger) keeps hands

U.S. Customer Care: 1-800-426-1888 / FAX 1-800-535-0557

Canada Customer Care: 1-905-827-4515 / FAX 1-800-588-1714

Heavy Duty Contact Tip Extended Trigger

DUAL SCHEDULE TWIST-IT AND FORGET IT

Enhanced Design of Front End Consumables

12 HOLES in the diffuser

U.S. Customer Care: 1-800-426-1888 / FAX 1-800-535-0557

Tweco® Style Rear Connector Tweco® Style (8-pin) Rear Connector

Up To .045" 15 ft (4.6 m) MS215M-3545 1023-1112

HD22 Series 11H Series HD52-11

EL16 Series EL52

16S Series 20388

EL16 Series EL52CT

16S Series EL52CT-16

Rated Output EASY FIND

Canada Customer Care: 1-905-827-4515 / FAX 1-800-588-1714

Standard Options Include:

Tweco® Style Rear Connector Lincoln® Style Rear Connector

EL22CT Series 16S Series EL52CT-16

14 Series EL52CT-14 MS63 Series

EL16 Series EL52CT

11H Series HD52-11

EL16 Series EL52

Rated Output EASY FIND

U.S. Customer Care: 1-800-426-1888 / FAX 1-800-535-0557

Tweco® Style Rear Connector Lincoln® Style Rear Connector

Wire Size Length Part No. Stock No.

25 ft (7.6 m) MS425M-116DS 1040-1099

16S Series HD54-16

EL16 Series HD54-EL

24A Series 34A

34CT / 34FN 14 Series 54A

Rated Output EASY FIND

Canada Customer Care: 1-905-827-4515 / FAX 1-800-588-1714

Euro-Kwik Style Rear Connector

U.S. Customer Care: 1-800-426-1888 / FAX 1-800-535-0557

Canada Customer Care: 1-905-827-4515 / FAX 1-800-588-1714

Standard Options Include:

Tweco® Style Rear Connector Lincoln® Style Rear Connector

Fixed Threaded Medium Duty

Oval-Shaped Handle reduces grip

Standard Conductor Tube –

Standard Conductor Tube –

Standard Conductor Tube –

Incorporating Velocity™ Consumables