Stober FDS5000 Frequentieregelaar Handleiding en

POSIDRIVE® FDS 5000
Projecting manual Installation

Connecting
Accessories
PosiTool page 105
V 5.6-N or later
03/2015 en
Table of contents
Projecting manual POSIDRIVE® FDS 5000
Table of contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..5
1.1 Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Further documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Further support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Abbreviations, formula symbols and indices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Symbols, identifiers, marks .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Notes on safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.1 Component part of the product .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 Operation in accordance with its intended use .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Risk assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.5 Qualified personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.6 Transportation and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.7 Installation and connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.8 Commissioning, operation and service .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.9 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
WE KEEP THINGS MOVING
2.10 Residual dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.11 UL-compliant use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.12 Presentation of notes on safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3.1 General data of the inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1.1 Transportation, storage and operating environment . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1.2 Device features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1.3 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2 Electrical data of the inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2.1 Size 0 (BG 0): FDS 5007 to FDS 5015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2.2 Size 1 (BG 1): FDS 5022 to FDS 5075 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2 ID 442269.07
Table of contents
3.2.3 Derating by increasing the switching frequency .. . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3 Dimensions .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3.1 Size 0 to 2: FDS 5007 to FDS 5150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4 Brake resistors FDS 5xxx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.4.1 FZM, FZMU .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.4.2 VHPR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4.3 Bottom brake resistor RB 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.5 Brake resistors FDS 5xxxA .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.5.1 FZMU, FZZMU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.5.2 GVADU, GBADU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.5.3 Bottom brake resistor RB 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.6 Output derater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
4.1 Installation of the inverter in the switching cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.2.1 Installation of bottom brake resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.2.2 Installation of EMC shroud or brake module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.2.3 Installation of terminal extension LEA 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

4.2.4 Installation of CANopen, PROFIBUS, EtherCAT or PROFINET accessories .. . . . . 48
5 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
5.1 Overview of terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.2 EMC connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.3 X10: 230 V/400 V power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5.3.1 Line fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.3.2 Residual current safety device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.3.3 Housing ground .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5.3.4 Forming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
5.4 X11: 24 V power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
5.5 X1: Enable and relay 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
ID 442269.07 3
Table of contents
5.6 X20: Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.7 X12: ASP 5001 – Safe Torque Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5.8 X2; X300 – X302; X141: Motor temperature sensor, motor holding brake . . . . . . . . . . . . . . . 69
5.9 X21: Braking resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.10 X22: DC link coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
5.11 X100 – X103: Analog and binary signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.12 Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
5.12.1 X4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
5.12.2 BE encoder and BA encoder simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
5.13 Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
5.13.1 X200: CANopen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
5.13.2 X200: PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
5.13.3 X200, X201: EtherCAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
5.13.4 X200, X201: PROFINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
5.14 X3: PC, USS .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
5.15 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
5.15.1 Encoder Cables .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
5.15.1.1 Encoder HTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

6 Examples of connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
7 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
4 ID 442269.07
Introduction 1
1 Introduction
1.1 Purpose of the manual
This document will give you technical data and information about the installation and connection of the inverter
and its accessories. This technical documentation will enable the following personnel to perform their tasks
correctly.
• Project engineer - planning
• Electrical specialist - installation and connection
Original version
The original version of this manual is in German.
1.2 Further documentation
Manual Contents ID
Commissioning Reinstallation, replacement, function 442293
Instructions FDS 5000 test
Operating manual Set up the inverter 442281
FDS 5000
Operating manual Connection of the inverter to the 441686
CANopen CANopen fieldbus system
EtherCAT EtherCAT fieldbus system

PROFIBUS PROBIBUS fieldbus system
PROFINET PROFINET fieldbus system
Operating manual  Integration of the safety technology 442181
ASP 5001 with the ASP 5001 option
You can find the latest document versions at www.stoeber.de.
1.3 Further support

If you have technical questions that are not answered by this document, please contact:
• Phone: +49 7231 582-3060
• E-mail: [email protected]
If you have questions about the documentation, please contact:
If you have questions about training sessions, please contact:
ID 442269.07 5
1 Introduction
1.4 Abbreviations, formula symbols and indices
Abbreviations
AA Analog output
AC Alternating Current
AE Analog input
AES Absolute Encoder Support
BA Binary output
BAT Battery
BE Binary input
BG Size
CAN Controller Area Network
CH Brake chopper
CNC Computerized Numerical Control
CU Control Unit
DC Direct Current
I/O Input/Output
EMC Electromagnetic Compatibility
HTL High threshold logic
IP International Protection
PE Protective Earth
PELV Protective Extra Low Voltage
PTC Positive Temperature Coefficient

PU Power Unit
PWM Pulse Width Modulation
RB Brake Resistor
RCD Residual Current Device
PLC Programmable logic controller
SSI Serial Synchronous Interface
TTL Transistor-transistor logic
UL Underwriters Laboratories
ZK DC link
6 ID 442269.07
Introduction 1
Formula Unit Explanation

symbols
f Hz Frequency
f2 Hz Output frequency
f2PU Hz Output frequency of the inverter power board
fmax Hz Maximum frequency
fPWM,PU Hz Internal pulse clock frequency of the inverter
power board
I A Current
I1 A Input current
I1maxPU A Maximum input current of the inverter power
board
I1maxCU A Maximum input current of the inverter control
board
I1N,PU A Nominal input current of the inverter power board
I2 A Output current
I2max A Maximum output current
I2maxPU A Maximum output current of the inverter power
board
I2min A Minimum output current
I2N,PU A Nominal output current of the inverter power
board
IN A Nominal current

n rpm Speed
nN rpm Nominal speed: Speed at which the nominal
torque MN is reached.
P W Power
P2maxPU W Maximum sum of drive power
PmaxRB W Maximum power at the external braking resistor
PV,PU W Power loss of the inverter power board
PV,CU W Power loss of the inverter control board
R Ω Resistance
R2minRB Ω Minimum resistance of the external braking
resistor
Rint Ω Internal resistance
ϑ °C Temperature
ϑamb,max °C Maximum surrounding temperature
τth s Thermal time constant
ID 442269.07 7
1 Introduction
t s Time
tmin s Minimum time
R V Voltage
U1 V Input voltage
U1PU V Input voltage of the inverter power board
U1max V Maximum input voltage
U2 V Output voltage
U2BAT V Output voltage of the backup battery
U2PU V Output voltage of the inverter power board
Umax V Maximum voltage
UmaxPU V Maximum voltage of the inverter power board
UoffCH V Off limit of the brake chopper
UonCH V On limit of the brake chopper
Other
p Number of pole pairs
1.5 Symbols, identifiers, marks
Symbols
EN 61558-2-20
Choke without overload protection.
Grounding symbol according to IEC 60417-5019
(DB:2002-10).
Identification and test symbols

Lead-free identifier for RoHS
Lead-free identifier according to RoHS directive 2011-65-
EU.
CE mark
Manufacturer's self declaration: The product meets the
requirements of EU directives.
UL test mark
This product is listed by UL for the USA and Canada.
Representative samples of this product have been
evaluated by UL and meet the requirements of applicable
standards.
8 ID 442269.07
Introduction 1
Identification and test symbols

UL test marks for recognized component
This component or material is recognized by UL.
Representative samples of this product have been
evaluated by UL and meet applicable requirements.
POSIDRIVE, POSIDYN and POSISwitch are trademarks of STÖBER Antriebstechnik GmbH & Co. KG.
The following names that are used in conjunction with the device, its optional equipment and its accessories
are trademarks or registered trademarks of other companies:
Trademarks
CANopen, CANopen and CiA are registered Community trademarks
CiA of CAN in Automation e.V., Nuremberg, Germany.
EnDat EnDat and the EnDat logo are registered trademarks of
Dr. Johannes Heidenhain GmbH, Traunreut, Germany.
EtherCAT EtherCAT and the EtherCAT logo are registered
trademarks of Beckhoff Automation GmbH, Verl,
Germany.
PROFIBUS, The PROFIBUS/PROFINET logo is a registered
PROFINET trademark of PROFIBUS Nutzerorganisation e. V.
Karlsruhe, Germany.
All other trademarks that are not listed here are the property of their respective owners.

Products that are registered as trademarks are not specially indicated in this documentation. Existing property
rights (patents, trademarks, protection of utility models) are to be observed.
ID 442269.07 9
2 Notes on safety
2 Notes on safety
The devices can represent a source of danger. Therefore observe
• the safety guidelines, technical rules and regulations given in the following sections and the
• Generally applicable technical rules and regulations.
Always read the corresponding documentation as well. STÖBER ANTRIEBSTECHNIK GmbH & Co. KG shall
assume no liability for damage resulting from failure to comply with the instruction manual or relevant
regulations. This documentation is purely a production description. It does not include any guaranteed
features in terms of a warranty right. We reserve the right to make technical changes for the purpose of
improving the devices.
2.1 Component part of the product

The technical documentation is a component part of a product.
• Since the technical documentation contains important information, always keep it handy in the vicinity of
the device until the machine is disposed of.
• If the product is sold, disposed of, or rented out, always include the technical documentation with the
product.
2.2 Operation in accordance with its intended use

As defined by DIN EN 50178 (previously VDE 0160), the inverters are electrical equipment operating as
power electronics to control the flow of energy in high voltage systems. They are designed exclusively for
installation in the control cabinet with at least protection class IP54 and for supplying asynchronous motors.
Designated use does not include connecting other electrical loads!
2.3 Risk assessment

Before the manufacturer may bring a machine onto the market, he must conduct a risk assessment according
to Machine Directive 06/42/EC. As a result, the risks associated with the use of the machine are determined.
The risk assessment is a multi-stage and iterative process. On no account can sufficient insight into the
Machine Directive be given as part of this documentation. For this reason, seek detailed information about the
norms and legal position. When installing the inverter in machines, commissioning is forbidden until it has
been determined that the machine meets the requirements of EC Directive 06/42/EC.
10 ID 442269.07
Notes on safety 2
2.4 Ambient conditions

The inverters are products subject to sales restrictions in accordance with IEC 61800-3. In a residential
environment this product may cause high-frequency interference. If this occurs the user may be asked to take
suitable measures to reduce it.
The inverters are not designed for use in a public low frequency network that supplies residential areas. High-
frequency interference can be expected if the inverters are used in a network of this type. The inverters are
designed exclusively for operation in TN networks. The inverters are only suitable for use in supply current
networks that are able to provide a maximally symmetrical nominal short circuit current at maximally 480 volts
according to the following table:
Size Max. symmetrical nominal short-circuit current

0 and 1 5,000 A
Install the inverter in a control cabinet in which the admissible surrounding temperature will not be exceeded.
The following applications are prohibited:

• Use in areas subject to explosion hazard
• Use in environments with harmful substances as specified by EN 60721, for example oils, acids, gases,
vapors, dust and radiation
• Use with mechanical vibration and impact loads exceeding the limits specified in the technical data in the
projecting manuals
Implementation of the following applications is only permitted after approval is obtained from STOBER:
• Use in non-stationary applications
2.5 Qualified personnel

Since the devices may harbor residual risks, all configuration, transportation, installation and commissioning
tasks including operation and disposal may only be performed by trained personnel who are aware of the
possible risks.
Personnel must have the qualifications required for the job. The following table lists examples of occupational
qualifications for the jobs:
Activity Possible occupational qualifications

Transportation and storage Worker skilled in storage logistics or comparable
training
Configuration - Graduate engineer (electro-technology or
electrical power technology)
- Technician (m/f) (electro-technology)
Installation and connection Electronics technician (m/f)
Commissioning  - Technician (m/f) (electro-technology)
(of a standard application) - Master electro technician (m/f)
ID 442269.07 11
2 Notes on safety
Activity Possible occupational qualifications

Programming Graduate engineer (electro-technology or
electrical power technology)
Operation - Technician (m/f) (electro-technology)
- Master electro technician (m/f)
Disposal Electronics technician (m/f)
In addition, the valid regulations, the legal requirements, the reference books, this technical documentation
and, in particular, the safety information contained therein must be carefully
• read,
• understood and
• complied with.
2.6 Transportation and storage

Immediately upon receipt, examine the delivery for any transportation damages. Immediately inform the
transportation company of any damages. If damages are found, do not commission the product. If the device
is not to be installed immediately, store it in a dry, dust-free room. Please see the documentation for how to
commission an inverter after it has been in storage for a year or longer.
2.7 Installation and connection

Installation and connection work are only permitted after the device has been isolated from the power!
The accessory installation instructions allow the following actions during the installation of accessories:
• The housing in the upper slot can be opened.

Opening the housing in another place or for other purposes is not permitted.
Use only copper conductors. For the line cross sections to be used, refer to DIN VDE 0298-4 or DIN EN
60204-1 Appendix D and Appendix G.
The permissible protection class is protective ground. Operation is not permitted unless the protective ground
is connected in accordance with the regulations.
Comply with the applicable instructions for installation and commissioning of motor and brakes.
Main equipment grounding markings: The main ground connections are marked "PE" or with the international
ground symbol (IEC 60417, Symbol 5019 ).
The motor must have an integrated temperature monitor with basic isolation in acc. with EN 61800-5-1 or
external motor overload protection must be used.
Protect the device from falling parts (pieces of wire, leads, metal parts, and so on) during installation or other
tasks in the switching cabinet. Parts with conductive properties inside the inverter can cause short circuits or
device failure.
Note for UL-compliant use additionally 2.11.
12 ID 442269.07
Notes on safety 2
2.8 Commissioning, operation and service

Remove the additional covers before commissioning so that the device will not overheat. Note the minimum
open areas specified in the projecting manuals during installation to prevent the inverter from overheating.
The inverter housing must be closed before you turn on the power supply voltage. When the power supply
voltage is turned on, hazardous voltages may be present on the connection terminals and the cables and
motor terminals connected to them. Note that the device is not reliably free of voltage simply because all the
displays are blank.
The following actions are prohibited while the supply voltage is applied
• Opening the housing,
• Connecting or disconnecting connection clamps and
• Installing accessories.
Apply the 5 safety rules in the order stated before performing any work on the machine:
1. Disconnect.
Also ensure that the auxiliary circuits are disconnected.
2. Protect against being turned on again.
3. Check that voltage is not present.
4. Ground and short circuit.
5. Cover adjacent live parts.
Information
Note that the discharge time of the DC link capacitors is up to 5 minutes. You can only determine
the absence of voltage after this time period.
You can carry out work on the inverter later. Repairs may only be performed by STOBER.

Send faulty devices with a fault description to:
STÖBER ANTRIEBSTECHNIK GmbH & Co. KG
Abteilung VS-EL
Kieselbronner Str.12
75177 Pforzheim
GERMANY
2.9 Disposal
Please comply with the latest national and regional regulations! Dispose of the individual parts separately
depending on their nature and currently valid regulations such as, for example:
• Electronic scrap (PCBs)
• Plastic
• Sheet metal
• Copper
• Aluminum
ID 442269.07 13
2 Notes on safety
2.10 Residual dangers

The connected motor can be damaged with certain settings of inverters:
• Longer operation against an applied motor halting brake
• Longer operation of self-cooled motors at slow speeds
Drives can reach dangerous excess speeds (e.g., setting of high output frequencies for motors and motor
settings which are unsuitable for this). Secure the drive accordingly.
2.11 UL-compliant use

Additional information for use under UL conditions (UL – Underwriters Laboratories).
Surrounding temperature and pollution degree

The maximum surrounding temperature for UL-compliant operation is 45° C. 
Observe the specifications in the general data for use in an environment with pollution degree, see section 3.1.1.
Power grid type

All device types that are supplied with 480 V are designed exclusively for operation on Wye sources with 480/
277 V.
Power supply and motor overload protection

Observe the specifications in the electrical data of the inverter for this, see section 3.2.
Line fuse 
Observe the specifications for the UL-compliant line fuse in section 5.3.1.
Motor protection
All models of STOBER 5th generation inverters have a certified i²t model, a calculation model for thermal
monitoring of the motor. This fulfills the requirements for semiconductor motor overload protection in
accordance with the change to UL 508C dated May 2013. To activate the protective function and set it up,
make the following parameter settings – which differ from the default values: U10 = 2:Warning and U11 =
1.00 s. This module can be used as an alternative or in addition to motor protection with temperature
monitoring as described in section 5.8.
Information
STÖBER ANTRIEBSTECHNIK GmbH & Co. KG recommends using PTC thermistors as thermal
motor protection.
Motor temperature sensor

All models of the 5th generation of STOBER inverters starting with HW 200 have connections for PTC
thermistors (NAT 145° C) or KTY temperature sensors (KT84-130). Observe the terminal description X2 for
proper connection, see section 5.8.
14 ID 442269.07
Notes on safety 2
Braking resistor
If the inverters will be fitted with an externally mounted braking resistor, separate overtemperature protection
must be made available.
24 V power supply
Low-voltage circuits shall be supplied by an isolating source such that the maximum open circuit voltage
available to the circuit is not more than 28.8 V.
Observe terminal description X11 for this, see section 5.4.
Lines
Use only copper conductors for an surrounding temperature of 60/75° C.
Fuses
Use a 1 A fuse (time lag) upstream from relay 1. The fuse must be approved in accordance with UL 248.
Refer to the connection example of terminal description X1 for this, see section 5.5.
Branch circuit protection

An integral solid state short circuit protection does not provide branch circuit protection. If you would like to
branch the output of the inverter, branch circuit protection must be ensured in conformity with the instructions
of STOBER, the National Electrical Code and all additional applicable local regulations or equivalent
specifications.
UL test
During the UL acceptance process of STÖBER ANTRIEBSTECHNIK GmbH & Co. KG, only risks for electrical
shock and fire hazard were investigated. Aspects of functional safety were not assessed. These aspects are
assessed for STOBER by the TÜV SÜD certification authority, for example.
ID 442269.07 15
2 Notes on safety
2.12 Presentation of notes on safety
NOTICE
Notice
means that property damage may occur
 if the stated precautionary measures are not taken.
CAUTION!
Caution
with warning triangle means that minor injury may occur
WARNING!
Warning
means that there may be a serious danger of death
DANGER!
Danger
means that serious danger of death exists

Information
refers to important information about the product or serves to emphasize a section in the
documentation to which the reader should pay special attention.
16 ID 442269.07
Technical data 3
3 Technical data
Product key
FDS 5075A/H
Designation Device version: Auxiliary voltage for control
th electronics
5 generation /H: Control electronics powered via
Power: 075 = 7,5 kW DC link; no additional 24 V
power neccesary
Hardware versions /L: Control electronics powered via 24 V
without designation on terminal X11
at this point:
devices from HW 190
A: from HW 200
3.1 General data of the inverters
3.1.1 Transportation, storage and operating environment
NOTICE
Material damage!
The DC link capacitors in devices of sizes 0, 1 and 2 can lose their electrical strength through long storage
times. Considerable material damage can arise from a reduced electrical strength of the DC link capacitors
when switching on.
 Use devices in storage annually or before startup.

Maximum surrounding air 0° C to 45° C for rated data 
temperature during operation Up to 55° C with power reduction, 2.5 %/K
Temperature during  -20° C to +70° C 
storage/transportation Maximum change: 20 K/h
Humidity Relative humidity: 85 %, no condensation
Installation altitude Up to 1000 m above sea level without restrictions 
1000 to 2000 m above sea level with power reduction, 1.5 %/100 m
Pollution degree 2 as per EN 50178
Ventilation Built-in fan
Vibration (operation) acc. to 5 Hz ≤ f ≤ 9 Hz: 0.35 mm 
DIN EN 60068-2-6 9 Hz ≤ f ≤ 200 Hz: 1 m/s
Vibration (transportation) acc. to 5 Hz ≤ f ≤ 9 Hz: 3.5 mm 
DIN EN 60068-2-6 9 Hz ≤ f ≤ 200 Hz: 10 m/s 
200 Hz ≤ f ≤ 500 Hz: 15 m/s
ID 442269.07 17
3 Technical data
3.1.2 Device features
Protection rating IP20

Interference suppression EN 61800-3, interference emission, class C3
High-voltage category III as per EN 61800-5-1
3.1.3 Weight
Device Weight
Without Packaging [kg] With Packaging [kg]
FDS 5007
FDS 5004
2.1 2.9
FDS 5008
FDS 5015
FDS 5022
FDS 5040
3.7 4.8
FDS 5055
FDS 5075
If you order an inverter with accessory parts, the weight increases by the following amounts:
• Accessory parts for higher option (fieldbus): 0.1 kg
18 ID 442269.07
Technical data 3
3.2 Electrical data of the inverters
Information
An explanation of the most important formula symbols can be found in section 1.4 Abbreviations,
formula symbols and indices.
3.2.1 Size 0 (BG 0): FDS 5007 to FDS 5015
Device FDS 5007 FDS 5004 FDS 5008 FDS 5015

ID no. device version /H
up to HW 190 (FDS 5xxx) 45962 45961 45963 45964
start. from HW 200 (FDS 55421 55420 55422 55423
5xxxA)
ID no. device version /L
up to HW 190 (FDS 5xxx) 49295 49294 49296 49297
start. from HW 200 (FDS 55413 55412 55414 55415
5xxxA)
Recommended motor power 0.75 kW 0.37 kW 0.75 kW 1.5 kW
U1PU (L1 – N) 1  230 V
(L1 – L3) 3  400 V, +32 % / -50 %, 50 Hz
+20 % / -40 %
(L1 – L3) 3  480 V, +10 % / -58 %, 60 Hz
50/60 Hz
I1N,PU ID 45962/49295: ID 45961/49294: ID 45963/49296: ID 45964/49297:
1  5.9 A 3  1.4 A 32A 3  3.7
ID 55421/55413: ID 55420/55412: ID 55422/55414: ID 55423/55415:
1  5.9 A 3  1.4 A 3  2.2 A 34A

f2PU 0 to 400 Hz
U2PU 0 to 230 V 0 to 400 V
Operation with asynchronous motor (control types U/f, SLVC, VC)
I2N,PU ID 45962/49295: ID 45961/49294: ID 45963/49296: ID 45964/49297:

34A 3  1.3 A 3  2.1 A 34A
ID 55421/55413: ID 55420/55412: ID 55422/55414: ID 55423/55415:
34A 3  1.3 A 3  2.3 A 3  4.5 A
I2maxPU 180 % for 5 s; 150 % for 30 s
fPWM,PU 4 kHz (adjustable up to 16 kHz, see chap. 3.2.3 Derating by increasing the
switching frequency)
ID 442269.07 19
3 Technical data
PV,PU (I2 = IN) 80 W 50 W 65 W 90 W

a)
PV,CU (I2 = 0 A) Max. 30 W
UmaxPU 440 V 830 V
UonCH 400 V to 420 V 780 V to 800 V
UoffCH 360 V to 380 V 740 V to 760 V
R2minRB 100 Ω ID 45961/45963/45964/49294/49296/49297: 200 Ω
ID 55420/55422/55423/55414/55412/55415: 100 Ω
PmaxRB 1.8 kW ID 45961/45963/45964/49294/49296/49297:3.2 kW
ID 55420/55422/55423/55414/55412/55415: 6.4 kW
a) Depends on the connected option boards and sensors (e.g., encoder).
20 ID 442269.07
Technical data 3
3.2.2 Size 1 (BG 1): FDS 5022 to FDS 5075
Device FDS 5022 FDS 5040 FDS 5055 FDS 5075

ID no. device version /H
up to HW 190 (FDS 5xxx) 45965 45966 45967 45968
start. from HW 200 (FDS 55424 55425 55426 55427
5xxxA)
ID no. device version /L
up to HW 190 (FDS 5xxx) 49298 49299 49300 49307
start. from HW 200 (FDS 55416 55417 55418 55419
5xxxA)
Recommended motor power 2.2 kW 4.0 kW 5.5 kW 7.5 kW
U1PU (L1 – L3) 3  400 V, +32 % / -50 %, 50 Hz
(L1 – L3) 3  480 V, +10 % / -58 %, 60 Hz
I1N,PU 1  5.3 A 3  9.3 A 3  12.3 A 3  15.8
f2PU 0 to 400 Hz
U2PU 0 to 400 V
Operation with asynchronous motor (control types U/f, SLVC, VC)
I2N,PU 3  5.5 A 3  10 A 3  12 A 3  16 A
I2maxPU 180 % for 5 s; 150 % for 30 s
fPWM,PU 4 kHz (adjustable up to 16 kHz, see chap. 3.2.3)

PV,PU (I2 = IN) 110 W 170 W 180 W 200 W
PV,CU (I2 = 0 A)a) Max. 30 W
UmaxPU 830 V
UonCH 780 V to 800 V
UoffCH 740 V to 760 V
R2minRB 100 Ω ID 45966/49299: 47 Ω
100 Ω
ID 55425/55417:
47 Ω
PmaxRB 6.4 kW ID 45966/49299: 13.6 kW
6.4 kW
ID 55425/55417:
13.6 kW
a) Depends on the connected option boards and sensors (e.g., encoder).
ID 442269.07 21
3 Technical data
3.2.3 Derating by increasing the switching frequency
Based on the switching frequency fPWM,PU (Parameter B24), the following values of the output currents I2N,PU
result.
Output current I2N,PU
Switching frequency 4 kHz 8 kHz 16 kHz

FDS 5004 1.3 A 1.0 A 0.7 A
FDS 5007 4.0 A 3.0 A 2.0 A
FDS 5008
– ID 45963/49296: 2.1 A 1.5 A 1.1 A
– ID 55422/55414: 2.3 A 1.7 A 1.2 A
FDS 5015
– ID 45964/49297: 4.0 A 3.0 A 2.0 A
– ID 55423/55415: 4.5 A 3.4 A 2.2 A
FDS 5022 5.5 A 4.0 A 2.6 A
FDS 5040 10.0 A 6.0 A 3.3 A
FDS 5055 12.0 A 7.5 A 4.8 A
FDS 5075 16.0 A 10.0 A 5.7 A
22 ID 442269.07
Technical data 3
3.3 Dimensions
3.3.1 Size 0 to 2: FDS 5007 to FDS 5150
d2
w d1
b
ESC
I/O
h1
h2
a
EM 5000 /
e
BRM 5000
f

Dimensions [mm] Size 0 Size 1
Inverter Height h1 300
h2 a) 360
Width w 70
Depth d1 157 242
b)
d2 175 260
EMC shroud Height e 37,5
Depth f 40
Fastening holes Vertical distance a 283
Vertical distance to upper edge b 6
a) h2 = Height incl. EMC shroud EM 5000 or brake module BRM 5000
b) d2 = Depth incl. brake resistor RB 5000
ID 442269.07 23
3 Technical data
3.4 Brake resistors FDS 5xxx
3.4.1 FZM, FZMU
Braking resistor – inverter assignment
Type FZM 330x35 FZMU 400x65

ID no. 40376 49010
FDS 5007 — X
FDS 5004 X —
FDS 5008 X —
FDS 5015 X —
FDS 5022 — X
FDS 5040 — X
FDS 5055 — X
FDS 5075 — X
The internal connections are wired with heat-resistant, silicon-insulated strands of wire on terminals. Also
ensure a heat-resistant and stress-resistance design for the connection!
Conductor cross-section
Connection type Conductor cross-section [mm2]

Rigid 0.5 – 4.0
Flexible with cable end sleeve 0.5 – 2.5
Properties
Type FZM FZMU

330x35 400x65
ID no. 40376 49010
Resistance [Ω] 300 100
Power [W] 250 600
Therm. time const. τ th [s] 40 40
Pulse power for < 1 s [kW] 7.5 18
Weight [kg] Approx. 1.1 Approx. 2.2
Protection class IP20 IP20
Test marks
24 ID 442269.07
Technical data 3
Dimensions [mm]
Type FZM 330x35 FZMU 400x65

ID no. 40376 49010
LxD 330 x 35 400  65
H 77 120
K 4.5  9 6.5  12
M 352 430
O 367 485
R 66 92
R 44 64
X 7 10
FZM(U)
L R
øD
M X K
O U
U
Drill pattern
K
ID 442269.07 25
3 Technical data
3.4.2 VHPR
Type VHPR150V VHPR500V

ID no. 45972 45973 45974
FDS 5007 — X —
FDS 5004 X — —
FDS 5008 X — —
FDS 5015 X — —
FDS 5022 — X —
FDS 5040 — X —
FDS 5055 — X —
FDS 5075 — X X
Properties

ID no. 45972 45973 45974
Resistance [Ω] 300 100 47
Power [W] 150 400
Therm. time const. τ th [s] 46.6 80 65
Pulse power for < 1 s [kW] 13 19.5
Weight [g] Approx. 310 Approx. 1020

Test marks
26 ID 442269.07
Technical data 3
Dimensions [mm]

ID no. 45972 45973 45974
L 212 337
C 193 ± 2 317 ± 2
B 40 60
A 21 31
D 4.3 5.3
E 8 11.5
F 13 19.5
ID 442269.07 27
3 Technical data
3.4.3 Bottom brake resistor RB 5000
Type RB 5047 RB 5100 RB 5200

ID no. 44966 44965 44964
FDS 5007 — X X
FDS 5004 — — X
FDS 5008 — — X
FDS 5015 — — X
FDS 5022 — X —
FDS 5040 — X —
FDS 5055 X X —
FDS 5075 X — —
Note the attachment to the inverter (section 4 Installation)!
Properties
Type RB 5047 RB 5100 RB 5200

ID no. 44966 44965 44964
Power [W] 60 60 40
Pulse power for < 1 s [kW] 1.5 1.0 0.5

Umax [V] 800
Cable design Radox
Cable length [mm] 250
Cable cross-section [AWG] 18/19 (0.82 mm²)
Maximum torque for studs [Nm] 5
Protection class IP 40
Test marks
28 ID 442269.07
Technical data 3
Dimensions [mm]
Type RB 5047 RB 5100 RB 5200

ID no. 44966 44965 44964
Height 300
Width 62
Depth 18
Drilling pattern corresponds to
1 0 and 1 0
size:
ID 442269.07 29
3 Technical data
3.5 Brake resistors FDS 5xxxA
3.5.1 FZMU, FZZMU
Type FZMU 400x65 FZZMU 400x65

ID no. 49010 53895
FDS 5007A X —
FDS 5004A X —
FDS 5008A X —
FDS 5015A X —
FDS 5022A X —
FDS 5040A — X
FDS 5055A — X
FDS 5075A — X
The internal connections are wired with heat-resistant, silicon-insulated strands of wire on terminals. Also
ensure a heat-resistant and stress-resistance design for the connection!
Conductor cross-section
Connection type Conductor cross-section [mm2]

Rigid 0.5 – 4.0
Flexible with cable end sleeve 0.5 – 2.5
Properties

ID no. 49010 53895
Resistance [Ω] 100 47
Power [W] 600 1200
Pulse power for < 1 s [kW] 18 36
Umax [V] 848 848
Weight [kg] Approx. 2.2 Approx. 4.2
Test marks
30 ID 442269.07
Technical data 3
Dimensions [mm]

ID no. 49010 53895
LxD 400  65 400  65
H 120 120
K 6.5  12 6.5  12
M 430 426
O 485 450
R 92 185
R 64 150
X 10 10
FZMU FZZM(U)
L R R
øD
M X K K
O U U
U
Drill pattern
K
ID 442269.07 31
3 Technical data
3.5.2 GVADU, GBADU
Type GVADU GBADU GBADU GBADU

210x20 265x30 335x30 405x30
ID no. 55441 55442 55443 55499
FDS 5007A X X — X
FDS 5004A X X — X
FDS 5008A X X — X
FDS 5015A X X — X
FDS 5022A X X — X
FDS 5040A — — X —
FDS 5055A — — X —
FDS 5075A — — X —
Properties

21020 26530 33530 40530
ID no. 55441 55442 55443 55499
Resistance [Ω] 100 100 47 100
Power [W] 150 300 400 500
Therm. time const. 
60 60
τ th [s]
Pulse power 
3.3 6.6 8.8 11
for < 1 s [kW]
Umax [V] 848 848
Cable design Radox FEP
Cable length [mm] 50 50
Cable cross-section 18/19 14/19
[AWG] (0.82 mm²) (1.9 mm²)
Weight [g] 300 950 1200 1450
Test marks
32 ID 442269.07
Technical data 3
Dimensions [mm]

21020 26530 33530 40530
ID no. 55441 55442 55443 55449
A 210 265 335 405
H 192 246 316 386
C 20 30 30 30
D 40 60 60 60
E 18.2 28.8 28.8 28.8
F 6.2 10.8 10.8 10.8
G 2 3 3 3
K 2.5 4 4 4
J 4.3 5.3 5.3 5.3
 65° 73° 73° 73°
ID 442269.07 33
3 Technical data
3.5.3 Bottom brake resistor RB 5000
Type RB 5047 RB 5100 RB 5200

ID no. 44966 44965 44964
FDS 5007A — X X
FDS 5004A — X X
FDS 5008A — X X
FDS 5015A — X X
FDS 5022A — X —
FDS 5040A X X —
FDS 5055A X X —
FDS 5075A X — —
Properties
Type RB 5047 RB 5100 RB 5200

ID no. 44966 44965 44964
Power [W] 60 60 40
Pulse power for < 1 s [kW] 1.5 1.0 0.5
Umax [V] 800

Cable design Radox
Cable length [mm] 250
Cable cross-section [AWG] 18/19 (0.82 mm²)
Maximum torque for studs [Nm] 5
Test marks
34 ID 442269.07
Technical data 3
Dimensions [mm]
Type RB 5047 RB 5100 RB 5200

ID no. 44966 44965 44964
Height 300
Width 62
Depth 18
Drilling pattern corresponds to
1 0 and 1 0
size:
ID 442269.07 35
3 Technical data
3.6 Output derater
WARNING!
Risk of burns! Fire hazard! Material damage!
Chokes can heat up to over 100°C under permitted operating conditions.
 Take protective measures against accidental and intentional contact with the choke.
 Make sure that no flammable material is in the vicinity of the choke.
 Do not install chokes under or near the inverter.
WARNING!
Fire hazard!
Using chokes outside of the nominal data (cable length, current, frequency, etc.) can cause the chokes to
overheat.
 Always comply with the maximum nominal data when operating the chokes.
NOTICE
Danger of machine standstill!
The motor temperature sensor evaluation is malfunctioning due to cable capacities.
 If you use cables which are longer than 50 m and the cables are not from STOBER, the cores for the motor
temperature sensor and the brake must be separate (maximum length: 100 m).
Information
The following technical data applies for a rotary field frequency of 200 Hz. For example, this rotary
field frequency is achieved with a motor with 4 pole pairs and a nominal speed of 3000 rpm.
Always observe the specified derating for higher rotary field frequencies.
Also observe the dependency of the cycle frequency.
36 ID 442269.07
Technical data 3
Type Output derater Output derater

TEP3720-0ES41 4EP3820-0CS41
ID no. 53188 53189
Voltage range 3 x 0 to 480 V
Frequency range 0 to 200 Hz
Rated current of the output derater at 4
4A 17.5 A
kHz
Max. permitted motor cable length with
100 m
output derater
Max. surrounding temperature ϑ amb,max 40° C
Design Open
Winding losses 11 W 29 W
Iron losses 25 W 16 W
Connections Screw terminals
Max. conductor cross-section 10 mm2
Approvals
Projecting
Select the output chokes according to the rated currents of the motor and output chokes. In particular, observe
the derating of the output choke for rotary field frequencies higher than 200 Hz.
You can calculate the rotary field frequency for your drive with the following formula:
p
f = n N  ------

60
f Rotary field frequency in Hz

n Speed in rpm
p Number of pole pairs
N Nominal value
ID 442269.07 37
3 Technical data
Derating TEP3720-0ES41
IN [A]
4,5
3,5
2,5
2 1
2
1,5
0,5
0 f [Hz]
0 100 200 300 400 500 600 700
1 Cycle frequency 4 kHz

Derating 4EP3820-0CS41
IN [A]
20
18
16
14
12
10
1
8 2
6
4
2
0 f [Hz]
0 100 200 300 400 500 600 700

38 ID 442269.07
Technical data 3
Dimensions TEP3720-0ES41 4EP3820-0CS41

Height h [mm] Max. 153 Max. 153
Width w [mm] 178 178
Depth d [mm] 73 88
Vertical distance – fastening 166 166
holes
a1 [mm]
Vertical distance – fastening 113 113
holes
a2 [mm]
Horizontal distance – fastening 53 68
holes
b1 [mm]
Horizontal distance – fastening 49 64
holes
b2 [mm]
Drill holes – depth 5.8 5.8
[mm]
Drill holes – width  11 11
f [mm]
Screw connection – M M5 M5
Weight [kg] 2.9 5.9

A
M 1:2
a2
a1
w
h
b2
e
b1
A d
a1
M
Mounting borings in
b1
acc. to DIN EN 60852-4
ID 442269.07 39
4 Installation
4 Installation
This chapter will give you information about installation. This includes:
• Installation of the inverter in the switching cabinet
• Installation of accessories on or in the inverter
WARNING!
Danger of personal injury and material damage due to electric shock!
 Always switch off all power supply voltage before working on the inverter! Note that the discharge time of
the DC link capacitors is up to 5 minutes. You can only determine the absence of voltage after this time
period.
4.1 Installation of the inverter in the switching cabinet
NOTICE
Danger of property damage from incorrect installation of the devices!
 It is essential to comply with the following installation instructions to avoid damage to the devices.
• The inverters must be installed in a control cabinet with at least protection class IP54.
• The installation location must be free of dust, corrosive vapors and all fluids (in accordance with pollution
degree 2 as per EN 60204/EN 50178).
• The installation location must be free of atmospheric moisture.
• Prevent condensation, for example with anti-condensation heating elements.

• For reasons related to EMC, use mounting plates with a conductive surface (unpainted, etc.).
• Fasten the inverters onto the mounting plate with M5 screws.
• The inverters must be installed vertically:
40 ID 442269.07
Installation 4
• Avoid installation above or in the immediate vicinity of heat-generating devices, e.g. output chokes or
braking resistors:
• To ensure there is sufficient air circulation in the control cabinet, observe the minimum clearances.
C C
A
B
Min. clearance A B C WE KEEP THINGS MOVING

[dimensions in mm] Above Below On the side
Size 0 and size 1 100 100 5
... With EMC shroud or
100 120 5
brake module
ID 442269.07 41
4 Installation
4.2 Accessories
4.2.1 Installation of bottom brake resistor
WARNING!
period.
Requirements:
• You have tapped holes for threaded bolts on the mounting plate in the control cabinet at the installation
location, taking into consideration the different device dimensions. The threaded bolts are included with
the submounting braking resistor.
You need:
• The threaded bolts included with the submounting brake resistor.
• The screws and washers included with the submounting brake resistor.
• A PH2 Phillips screwdriver.
• An 8 mm hexagonal socket wrench.
Installation of the submounting brake resistor
1. Attach the bottom brake resistor to the mounting plate with the studs:
42 ID 442269.07
Installation 4
2. Place the device on the guides:
3. Press the device down on the guides:
4. Attach the device to the studs with the screws and washers:
 You have installed the submounting brake resistor.
5. Connect the braking resistor.

Refer to the terminal description X21 for proper connection of the cable, see section 5.9.
6. Parameterize the braking resistor in the inverter.
ID 442269.07 43
4 Installation
4.2.2 Installation of EMC shroud or brake module
WARNING!
period.
You can use the EMC shroud EM 5000 to connect the cable shield of the power cable. The brake module
BRM 5000 additionally includes the power electronics for the optional brake controller for a 24 V brake. BRM
5000 and EM 5000 are identical with regard to the mechanical elements. The attachment for both accessory
parts is therefore the same and is treated in the same way in the following sections.
Prerequisites:
• You have already installed the inverter in the switching cabinet.
You will need
• A tool to unscrew the mounting screw
Installation of EMC shroud EM 5000 or brake module BRM 5000 on the inverter
1. Remove the bottom mounting screw and washers from the inverter:
2. Slide the component into the openings at a slight angle:
44 ID 442269.07
Installation 4
3. Press the back of the component onto the wall of the switching cabinet:
4. Attach the component to the mounting plate and inverter with the mounting screw and the washers:
 You have now installed the accessory.
ID 442269.07 45
4 Installation
4.2.3 Installation of terminal extension LEA 5000
WARNING!
period.
CAUTION!
Danger of property damage due to electrostatic discharge, among others!
 Provide suitable protective measures while handling open PCBs (e.g., ESD clothing, environment free of
dirt and grease).
 Do not touch the contact surfaces.
The LEA 5000 accessory adds 8 binary inputs and 8 binary outputs to the standard terminals of the FDS 5000.
The accessory part is installed above the inverter's display.
You will need the following for installation of LEA 5000:

• The covering plate which is included with the LEA 5000 accessory
• Phillips screwdriver
Installation of a LEA 5000 in an FDS 5000
1. Remove the mounting screws and take off the cover plate:
2. Disconnect the plug connectors from the terminal extension LEA 5000.
46 ID 442269.07
Installation 4
3. Place the plate over the base strips. Check alignment of the plate!
4. Reconnect the plug connectors to the terminal extension.
5. Guide the option board into the inverter so that the gold contacts slide into the black connector:

6. Secure the metal plate to the inverter with the mounting screws:
ID 442269.07 47
4 Installation
4.2.4 Installation of CANopen, PROFIBUS, EtherCAT or PROFINET

accessories
WARNING!
period.
CAUTION!
 Provide suitable protective measures while handling open PCBs (e.g., ESD clothing, environment free of
dirt and grease).
You will need the following accessories for the connection of CANopen or PROFIBUS. The accessory part is
installed above the inverter's display.
• CANopen: CAN 5000
• PROFIBUS: DP 5000
You will need the following for installation of CAN 5000 or DP 5000.
• A TX10 Torx screwdriver
• A pair of pliers
• Hexagon socket wrench, 4.5 mm
Installation of a CAN 5000 or DP 5000 in an inverter
48 ID 442269.07
Installation 4
2. Remove the metal plate punch-out with a pair of pliers:
3. Remove the screws from the option board:
4. From below, thread the sub D plug connector of the PCB through the metal plate:
5. Secure the PCB to the metal plate with the screws which you removed in step 3:
ID 442269.07 49
4 Installation
7. Secure the metal plate to the inverter with the mounting screws:

50 ID 442269.07
Installation 4
You will need the following accessories for the connection of EtherCAT or PROFINET. The accessory part is
installed above the inverter's display:
• EtherCAT: ECS 5000
• PROFINET: PN 5000
You will require the following for installation:

• A TX10 Torx screwdriver; a Phillips screwdriver
• the following cover plate, which is included in the accessories, is required for installing the ECS 5000:
IN OUT
• the following cover plate, which is included in the accessories, is required for installing the PN 5000:
Run BF
• The screw with locking disk which is included with the ECS 5000 accessories.
Installation of an ECS 5000 or PN 5000 in an inverter
2. From below, guide the RJ45 plug connector of the PCB through the metal plate which is included with the
accessory:
ID 442269.07 51
4 Installation
3. Secure the metal plate on the PCB with the included screw with locking disk:
5. Secure the metal plate on the PCB with the included screws:
52 ID 442269.07
Connection 5
5 Connection
5.1 Overview of terminals
Front and top of the device
X10 – 230V/400 V power
Housing ground
X12 ASP 5001 (option)
X11 – 24 V power
X200, X201
fieldbus accessory
• CAN 5000
• DP 5000
• ECS 5000
• PN 5000
Terminal extension:
• LEA 5000
(X103 D, X103 E)
X3 PC, USS
X1 enable,
relay 1
X100 – X101

terminals
ID 442269.07 53
5 Connection
Bottom of the device
X4 Encoder
X2 Motor temperature
sensor, brake
X22 DC link BRM 5000: X302

X20 Motor BRM 5000: X301
X21 Braking resistor BRM 5000: X300
54 ID 442269.07
Connection 5
5.2 EMC connection
Information
This chapter contains general information on EMC-suitable installation. These are only
recommendations. Depending on the application, the ambient conditions and the legal
requirements, measures in addition to this recommendations may be required.
• Install power line, motor cable and signal lines separately from each other (e.g., in separate cable ducts).
• Use only shielded cables for the motor cable.
• If the brake line is installed together with the motor cable, the brake line must be shielded separately.
• Apply the shield of the motor cable over a large surface and in the immediate vicinity of the inverter. Use
the EMC shroud EM 5000 or the mechanically identical brake module.
• Shield the cable for the connection of a brake resistor if the cable is longer than 30 cm. In this case apply
the shield over a large surface in the immediate vicinity of the inverter.
• Always place the canopy with considerable spacing around the terminal box in the case of motors with
terminal boxes. You should use EMC cable connections.
• Connect the shield of the control lines on one side to the reference ground of the source (e.g., the PLC or
CNC).
ID 442269.07 55
5 Connection
5.3 X10: 230 V/400 V power

Terminal description – single-phase power connection Size 0
Pin Designation Function Data

— Plastic dummy plug —
L1 Input voltage 230 V +20 %/-40 % 50/60 Hz
L1 N PE
N Neutral conductor —
PE Protective ground —
Terminal description – three-phase power connection

Size 0 Size 1 L1
3 x 400 V +32 %/-50 % 50 Hz or
L2 Input voltage
L1 L2 L3 PE
3 x 480 V +10 %/-58 % 60 Hz

L1 L2 L3 PE
L3
PE Protective ground —
Minimum tightening torque Mmin – screw-type terminals
Size Size 1
Unit [Nm] [lb-in]
Mmin 0.5 4.4
Maximum conductor cross-section of power terminals
Size 0 1
Cross-section [mm2] 2.5 4
56 ID 442269.07
Connection 5
5.3.1 Line fuse
The device's cables and output are protected by means of line protection. Various protective devices may be
used for this purpose:
• Full range fuse (class "gG" in accordance with IEC class specification or "time lag" in accordance with
VDE)
• Line circuit breaker 
Use line circuit breaker with trigger characteristics C in accordance with EN 60898.
• Power circuit breaker
Use fuses of class RK1 for UL-compliant applications, for example Bussmann KTS-R-xxA/600 V. For devices
of sizes BG 0 and BG 1 It is also possible to uses fuses of class CC.
Type Input current Protection rating

I1N,PU Recommended for UL-compliant use for DC link connection
in group 1
FDS 5007 1 x 5.9 A 1 x 10 A 1 x 10 A 1 x 10 A
FDS 5004 3 x 1,4 A 3x6A 3x6A 3 x 10 A
FDS 5008 3x2A 3x6A 3x6A 3 x 10 A
FDS 5015 3 x 3,7 A 3 x 10 A 3 x 10 A 3 x 10 A
FDS 5022 3 x 5,3 A 3 x 10 A 3 x 10 A 3 x 20 A
FDS 5040 3 x 9,3 A 3 x 16 A 3 x 15 A 3 x 20 A
FDS 5055 3 x 12,3 A 3 x 16 A 3 x 15 A 3 x 20 A
FDS 5075 3 x 15,8 A 3 x 20 A 3 x 20 A 3 x 20 A

The inverters are only suitable for use in supply current networks that are able to provide a maximally
symmetrical nominal short circuit current at 480 volts according to the following table:
Size Max. symmetrical nominal short circuit current

Size 0 and size 1 5000 A
ID 442269.07 57
5 Connection
5.3.2 Residual current safety device
STOBER devices can be protected with a Residual Current protective Devices (RCD) to detect residual
currents. Residual current protective devices prevent electrical accidents, especially ground fault through the
body. They are generally distinguished according to their triggering limit and suitability for detecting different
types of residual current.
Depending on the function, stray currents may occur when operating inverters. Stray currents are interpreted
as residual currents by residual current protective devices and may therefore lead to false triggering.
Depending on the relevant power supply connections, residual currents may occur with or without a DC
current component. Because of this, you should take into consideration both the height and also the shape of
the possible stray or residual current when selecting a suitable RCD.
DANGER!
Electric shock hazard!
The combination of single-phase inverters and residual current protective devices type A or AC can lead to
false triggering of the RCDs.
Stray currents with a DC current component may occur in 3-phase inverters.
 Always protect single-phase inverters with residual current protective devices type B, sensitive to all
currents, or with type F, sensitive to mixed currents.
 Always protect 3-phase inverters with residual current protective devices type B, sensitive to all currents.
False triggering – causes

Depending on stray capacitances and asymmetries, stray currents up to 40 mA may occur during operation.
Undesirable false triggering occurs
• ... when inverters to the supply voltage.

This false triggering can be rectified by using short-time delayed (super-resistant), selective (delayed
switch-off) residual current protective devices or RCDs with increased trigger current 
(for example 300 or 500 mA).
• ... Due to higher frequency stray currents for long motor cables under normal operating conditions: 
This false triggering can be rectified for example using low-capacitance cables or output deraters.
• ... due to unbalances in the supply network. 
This false triggering can be rectified for example using an isolating transformer.
Information
Check whether the use of residual current protective devices with increased trigger current as well
as with short-time delayed or delayed switch-off trigger characteristics are permitted in your
application.
58 ID 442269.07
Connection 5
Installation:
DANGER!
Electric shock hazard!
Stray and residual currents with a DC current component can restrict the functionality of residual current
protective devices types A and AC.
 Always follow the installation instructions for the protective devices you are using.
5.3.3 Housing ground
Note the following information on the connection of the protective earth to ground the housing correctly:
• Note the assembly sequence on the M6 earth bolts (1):
• 2 Contact disk 1
• 3 Cable socket 6
• 4 Washer 5
• 5 Return spring (optional) 4
• 6 Nut
3
2
Contact disk, washer, return spring and nuts are supplied
with the inverter.
• Tightening torque: 4 Nm
• Stray currents > 10 mA can arise in normal operation. 
To fulfill DIN EN 61800-5-1 and EN 60204-1, connect the earth bolts with a copper conductor according
to the following table:
Cross-section A Minimum cross-section AP

Feeder Earth conductor at earth bolts
A ≤ 2.5 mm2 2.5 mm2
2.5 < A ≤ 16 mm2 A
2
16 – 35 mm ≥ 16 mm2
> 35 mm2 A/2
ID 442269.07 59
5 Connection
5.3.4 Forming
NOTICE
Material damage!
The DC link capacitors in devices of sizes 0, 1 and 2 can lose their electrical strength through long storage
times. Considerable material damage can arise from a reduced electrical strength of the DC link capacitors
when switching on.
 Use devices in storage annually or before startup.
Perform forming for stored devices.
Information
STOBER recommends connecting stored devices to the supply voltage according to the wiring
shown for one hour every year. Please note that the inverters are designed exclusively for
operation in TN networks.
The graphics below show the principle network connection for 3-phase and 1-phase devices.
Legend
L1–L3 = lines 1 to 3
N = neutral conductor
PE = protective ground
F1 = fuse
A1 = inverter
60 ID 442269.07
Connection 5
If annual forming is not possible, form the stored devices before commissioning according to the wiring and
voltage levels shown below.
PE
PE
L1
L1
L2
L3
N
F1 F1
T1 T1
A1 L1 L2 L3 PE A1 L1 N PE
X10 X10
Legend
L1–L3 = lines 1 to 3
N = neutral conductor
PE = protective ground
F1 = fuse
T1 = variable transformer
A1 = inverter
Power voltage [%]

100
75
50
25
0 Time [h]
0 0.5 1 2 4 6 8
Storage time 1 - 2 years: Before enabling, apply voltage for

one hour.
Storage time 2 - 3 years: Before enabling, form as per curve.
Storage time 3 years: Before enabling, form as per curve.
Storage time under 1 year: No action required.
ID 442269.07 61
5 Connection
5.4 X11: 24 V power

With device version /L, connection of 24 V on X11 is required for the powering of the control unit.
NOTICE
Danger of damage to the device due to overload!
 If the 24 V power is looped through, a max. of four devices may be powered on one line.
Terminal description – size 0 and size 1

+ + 24 V Auxiliary voltage (PELV) for powering the U1 = 20.4 – 28.8 V 
+
+ + 24 V control electronics I1max = 1.5 A

– GND
Reference potential for +24 V —
– GND
Maximum conductor cross-section
Connection type Maximum conductor cross-section

[mm2]
Rigid 1.5
Flexible 1.5
Flexible with cable end, without 1.5
plastic sleeve
Flexible with cable end, with plastic 0.5

sleeve
2 leads with the same cross-section —
with double cable end
Example of connection
If the 24 V power is looped through, a max. of four devices may only be powered on one line. For conformity
with UL, a 4 A fuse must be used on the 24 V incoming line. The fuse must be approved as per UL 248.
Size 0 and size 1

Inverter
AC 4A X11
+
+
_
_
24V
62 ID 442269.07
Connection 5
Example of the connection of two devices

Inverter
AC 4A X11
+
+
_
_
24V
Inverter
X11
+
+
_
_
ID 442269.07 63
5 Connection
5.5 X1: Enable and relay 1

Use the enable signal to enable the power pack of the inverter. Starting with V 5.5-C, the function of relay 1
can be adjusted in parameter F10.
General specification
Maximum cable length 30 m
Terminal description

1 Contact 1 Umax = 30 V
Imax = 1.0 A
Life expectation (number of switching
operations):
1 2 3 4
Relay 1 • Mechanical min. 5 000 000 switching

2 Contact 2
operations;
• at 24 V/1A (ohm. load): 300 000
switching operations.
Recommended fuse: max. 1 A (time lag)
3 GND High level ≥12 V
Low level < 8 V
Enable power board
4 + input I1max = 16 mA
U1max = 30 V
Connection type Maximum conductor cross-section [mm2]

Rigid 1.5
Flexible 1.5
Flexible with cable end, without plastic sleeve 1.5
Flexible with cable end, with plastic sleeve 0.5
2 leads with the same cross-section with double —
cable end
64 ID 442269.07
Connection 5
For a UL-compliant application, the use of a 1 A fuse before relay 1 is mandatory. The fuse must be approved
as per UL 248.
AC
+
-
24V F
SPS Inverter
X1
1
Relay 1
E1 2
GND 3
Enable
A1 4
ID 442269.07 65
5 Connection
5.6 X20: Motor

Terminal description - size 0 and size 1
Pin Designation Function

Size 0 Size 1 U Motor connection, phase U
V Motor connection, phase V
U
U
W Motor connection, phase W

V
V
W PE
PE Protective ground
PE
Size Size 1
Unit [Nm] [lb-in]
Mmin 0.5 4.4
Size 0 1
2
Cross-section [mm ] 2.5 4
Max. cable length

Remember the maximum motor cable lengths in accordance with the following table:
Size Size 0 and size 1

Without output derator 50 m

With output derator 100 m
Connection without output derater

Observe the following points when connecting the motor without the output derater:
• Ground the shield of the motor cable with the shield connection clamp on the EMC shroud.
• Keep the exposed conductor as short as possible. All devices and circuits that are sensitive to EMC must
be kept at a distance of at least 0.3 m.
Connection with output derater

Observe the following points when connecting the motor to the output derater:
• Ground the shield of the motor cable with large area contacts in the immediate vicinity of the output
derater, for example with electrically conductive metal cable terminals on a grounded connection rail.
• Keep the exposed conductor as short as possible. All devices and circuits that are sensitive to EMC must
be kept at a distance of at least 0.3 m.
66 ID 442269.07
Connection 5
The graphic below shows an example for the shielded connection of a motor with output derater (graphic:
icotek GmbH).
7 8
PE PE 1U1 1U2 1V1 1V2 1W1 1W2

Pin 7 and
8 are
bridged at
the output
derator
PES: HF shield connection via large-surface connection to PE
Inverter
X20 U V W PE
PES
PES
M
3~
ID 442269.07 67
5 Connection
5.7 X12: ASP 5001 – Safe Torque Off

Information
If you are going to use this safety function, you will need the ASP 5001 option. It is imperative you
read the operating instructions ASP 5001 (see section 1.2 Further documentation) and integrate
the safety technology in your safety circuit in accordance with the description given there. Connect
the ASP 5001 option as per the following description if you are not using any safety technology.
Information
Please remember that the following description only applies to the ASP 5001. Go to
[email protected] for the description of the ASP 5001.
Terminal description X12
Pin Des. Function Data Circuiting (If safety

technology is not used!)
1 Feedback contact; Note the
2 must be integrated specifications in the
NC contact
in the safety circuit operating instructions
(break contact
of the controller! ASP 5001, see
element)
section 1.2 Further
Inverter
documentation.
X12
3 Relay coil+ U1 = 20.4 – 28.8 VDC
1
1 2 3 4
4 Relais coil- (PELV) 2

I1Typ = 50 mA +
3
-
I1max = 70 mA 4
Note the 24V

Activationa)
specifications in the
operating instructions
ASP 5001, see
section 1.2 Further
documentation.
a) To conform with UL, a 4 A delayed fuse must be used in the 24 V feeder line. The fuse must be approved in accordance with UL 248.

Rigid 1.5
Flexible 1.5
cable end
68 ID 442269.07
Connection 5
5.8 X2; X300 – X302; X141: Motor temperature sensor,

motor holding brake
Connect the motor temperature sensor and the power switch for controlling the motor holding brake at
terminal X2.
Motor holding brake connection

Note that the switch contact at X2 is not suitable for the direct connection of a brake. Instead use the
accessory part 
BRM 5000 or a suitable power switch.
Motor temperature sensor connection

Motor windings are monitored thermally using the motor temperature sensors such as PTC or KTY sensors.
PTC sensors are thermistors and their resistance changes significantly with the temperature. When a PTC
reaches its defined nominal response temperature, the resistance increases dramatically, by twice or more
the original resistance to several kOhms. PTC sensors therefore allow for effective motor protection.
On the other hand, KTY sensors are temperature sensors with characteristic resistance curves that follow the
temperature almost linearly. KTY sensors therefore allow for analog measurements of motor temperatures.
However, the measurements are limited to one motor winding, which also restricts motor protection
considerably compared with PTC drillings.
Information
Note that the evaluation of a KTY84-130 on the FDS 5000 is possible with a hardware version of
200 or higher. Before using a KTY, note that motor protection is not ensured to the same extent as
when monitoring with PTC drilling.

Information
Note that evaluation of the temperature sensors is always active. If operation without temperature
sensor is permitted, the connections must be bridged on X2. Otherwise a fault will be triggered
when the device is switched on.
ID 442269.07 69
5 Connection
Pin Function Data

1 1BD1 Max.
 • 250 VAC/5 A
 • 30 VDC/5 A (ohm. load
 • 30 VDC/0.3 A (ind. load)
UL
2 1BD2 • 30 VDC/3 A (ohm. load
t2 = 1 ms
1 2 3 4
Switch time: 15 ms
Operating cycles:
• mechanical 30 000 000
• 100 000 at 250 VAC/0.6 A (ohm. load)
• 300 000 at 30 VAC/0.3 A (ohm. load)
Recommended fuse: max. 1 A (time lag)
3 1TP1/1K1 + Max. 6 PTC (connected in series) or a KTY84-
4 1TP2/1K2 - 130, max. cable length: 50 m

Rigid 2,5
Flexible 2,5
Flexible with cable end, without plastic sleeve 2,5
Flexible with cable end, with plastic sleeve 2,5
2 leads with the same cross-section with double 1,5

cable end
Connection of a 24 V motor halting brake and the temperature sensor with BRM 5000
You can use the optional braking module BRM 5000 to connect a 24 V motor halting brake to the inverter.
Terminal description – X300 on BRM 5000

Connect the 24 V power supply of the braking module to terminal X300.

+ 24 V Feedin for brake control U1 = 24 – 30 V
+
I1max = 2.5 A
– GND Reference potential for 24 V —
70 ID 442269.07
Connection 5

Rigid 2,5
Flexible 2,5
cable end

Connect the motor halting brake and the motor temperature sensor to terminal X301.

1 1BD2 Reference potential for Pin 2 —
2 1BD1 Control brake I 2max ≤ 2.5 A: max. of 10 switching
1 2 3 4
cycles per minute

3 1TP1/1K1+ Temperature sensor Max. 6 PTC or one KTY84-130, max.
4 1TP2/1K2- cable length: 50 m

Rigid 2,5

Flexible 2,5
cable end

Connect terminal X302 to terminal X2 on the inverter.

5 1TP2/1K2- Temperature sensor, connect with pin 4 on X2
5 6 7 8
6 1TP1/1K1+ Temperature sensor, connect with pin 3 on X2

7 1BD2 Control brake, connect with pin 2 on X2
8 1BD1 Control brake, connect with pin 1 an X2
ID 442269.07 71
5 Connection

Rigid 2,5
Flexible 2,5
cable end
Information
Remember that one LED is installed on the brake module. These LED indicate the status of the
brake control:
- LED on: brake output, energized (active)
- LED off: brake output, not energized (inactive)
Brake connection with BRM 5000 for 24 V DC brake
L+ Inverter
M
brake relay
contact
PTC
PTC
F
X2
1 2 3 4
+ - 8 7 6 5
X300 X302
X301
BRM 5000 1 2 3 4
6 5 7 8

- +
brake PTC
72 ID 442269.07
Connection 5
Indirect brake control

L+ Inverter
M
brake relay
contact
L
N
PTC
PTC
F
X2
F
1 2 3 4
K 7 8
~ ~
K
PowerBox
- +

- +
brake PTC
ID 442269.07 73
5 Connection
5.9 X21: Braking resistor

An external braking resistor may be necessary during generating operation. For the technical data on the
braking resistors, see chapter 3.
Terminal description – size 0 and size 1

Size 0 Size 1 RB
Connection of braking resistor

RB RB
RB RB
RB
Size Size 1
Unit [Nm] [lb-in]
Mmin 0.5 4.4
Size 0 1
2
Cross-section [mm ] 2.5 4
Use a shielded cable for cables longer than 30 cm between braking resistor and device.
Inverter
X21 RB RB
PES
PES
74 ID 442269.07
Connection 5
5.10 X22: DC link coupling
Information
Remember that the DC link coupling described here can only be used with the device families MDS
5000, SDS 5000 and FDS 5000.
When you have axes in your system which operate in combination and are continuously regenerative and
motor-driven, the DC link coupling may offer advantages. The DC link coupling takes the excess power and
offers it to other axes as drive power instead of converting it into heat via a braking resistor. Remember that
you will need a braking resistor to absorb the power peaks when all drives in the DC link coupling brake at the
same time.
DANGER!
Danger of device damage! When single-phase and three-phase devices are coupled, the single-phase
devices will be destroyed.
 Only use three-phase devices for the DC link coupling!
NOTICE
Danger of device damage!
Because the failure of one device could damage other devices, failure of a device must cause the entire DC
link compound system to be disconnected from the power supply.
 Make a note of the wiring and parameterization of relay 1 in Section Principal circuit diagram (X1.1 and
X1.2).

 After a failure, replace all the devices in a group.
Information
Remember that the parameter A38 DC power-input must be set before the DC link coupling can
function correctly:
Group 1: A38 = 0: inactive
Groups 2 and 3: A38 = 1: active
See the description of the parameter.
ID 442269.07 75
5 Connection
Terminal description X22 – size 0 and size 1

Size 0 Size 1 -U
Reference potential for DC link
-U
-U
-U -U +U +U
-U +U +U
+U
+ Potential of DC link
+U
Size Size 0 Size 1

Unit [Nm] [lb-in] [Nm] [lb-in]
Mmin 0,5 4,4 0,5 4,4
Size 0 1
Cross-section [mm2] 2.5 4
76 ID 442269.07
Connection 5
Principal circuit diagram

The following circuit diagram shows the principal circuit diagram of the DC link coupling. The inverters can be
linked together in up to three groups. The table on the next page shows the possible combinations. The
combination determines the types of line fuses and the DC link fuse.
L1
L2
L3
PE
Power
fuse3
Group 1
Group 2 Group 3
Must be integrated
in the controller! X10 X10 X10 X10 X10 X10 X10
Note the
parameterization MDS/FDS/ MDS/FDS/ MDS/FDS/ MDS/FDS/ MDS/FDS/ MDS/FDS/ MDS/FDS/
of the relay in F10. SDS SDS SDS SDS SDS SDS SDS
1 2 X1 1 2 X1 1 2 X1 1 2 X1 1 2 X1 1 2 X1 1 2 X1
Relay 1
X22 1 X22 1 X22 1 X22 1 X22 1 X22 1
RB RB U+ U- U+ U- U+ U- U+ U- U+ U- U+ U- U+ U-
4 4
4 4
4 4
Braking 2
resistor2 DC link fuse DC link fuse
1 With size 3 MDS 5000 and SDS 5000 devices: X20, terminals ZK+, ZK-.
2 Dimension the braking resistor in accordance with the braking performance of the DC link coupling and
the technical data of the device.

3 See chapter 5.3.
4 Dimension the conductor cross-sections of the DC link connection according to the requirements of your
application. A reference point can be the maximum cross-section for the terminals X22 for size 0 to 2 or
X20 for size 3.
ID 442269.07 77
5 Connection
Combinations
The following table shows the possible combinations for the DC link connection. There are a total of 15
combinations available.
Example: Combination no. 7:

With combination no. 7, you can combine an inverter of size 1 in group 1 with two devices of size 0 in group
2. Group 3 is not set up. The line fuse must have a rated current of 20 A. The groups are separated via the
DC link fuse of type 1. Wait three minutes before switching on the devices of the DC link connection again.
DC link DC link
Group 1 Group 2 Group 3 tmina)
fuse fuse
MDS/FDS/
Device family MDS/FDS/SDS MDS/SDS MDS/FDS/SDS
SDS
Size Size 0 Size 1 Size 2 Size 3 Size 0 Size 1 Size 0
Line fuse 10 A 20 Ab) 50 Ab) 80 Ab) — — —
c)
P2maxPU 4 kW 10 kW 20 kW 45 kW — — —
Combination no.
1 Max. 4 — — — — — — — — 1
2 — Max. 4 — — — — — — — 5
3 — 3 — — Type 1 2 — — — 5
4 — 3 — — Type 1 1 — — — 3
5 — 2 — — Type 1 2 — — — 3
6 — 2 — — Type 1 1 — — — 4
7 — 1 — — Type 1 2 — — — 3
8 — — Max. 3 — — — — — — 2
9 — — 3 — Type 2 — 1 Type 1 2 2
10 — — 3 — Type 1 2 — — — 2
11 — — 3 — Type 2 — 1 — — 2
12 — — 2 — Type 2 — 1 — — 2
13 — — 2 — Type 2 — 1 Type 1 1 2
14 — — 1 — Type 2 1 — — — 2
15 — — — Max. 3 — — — — — 1
a) Restart time
b) Note the list of line fuses for UL-compliant use in section 5.3.1 Line fuse
c) Maximum sum of drive power
Instead of delaying the process by the restart time, you can determine the restart time by evaluating the E14
parameter. The parameter in all devices connected to the network must show that the load relay is open
before the supply voltage may be switched on again. You can query the parameter via the fieldbus or binary
output. If you are setting up a DC link connection only with devices from the SDS 5000 family or A-devices
(HW version 200 or higher), you do not need to note the restart time.
78 ID 442269.07
Connection 5
Fuses
CAUTION!
Danger of machine standstill! If a fuse element fails, the second fuse element will be damaged.
 Always replace the elements of a fuse in pairs.
Remember the following points during mounting and operation:

• Shield the DC link connections if the cables are longer than 20 cm. This prevents EMC problems.
• Use the two outer elements of the fuse holder to ensure adequate safe flashover distance.
• Use the following fuses to protect the DC link:
Type 1 Type 2
Manufacturer SIBA Sicherungs-Bau GmbH
Borker Straße 22
D-44534 Lünen
www.siba.de
Size 10 x 38
Operating class gRL
Rated voltage AC 600 V
Rated current 10 A 20 A
Power loss per element 1.6 W 3.5 W
Art. no. of fuse 6003434.10 6003434.20
Art. no. of fuse holder 5106304.3
ID 442269.07 79
5 Connection
5.11 X100 – X103: Analog and binary signals

Remember that the terminals X100 and X101 are integrated in the device. Terminals X103D and X103E are
integrated on the optional LEA 5000 accessory.
WARNING!
Danger of faulty machine behavior due to EMC faults!
 Use exclusively cables up to 30 m in length for analog and binary inputs and outputs (AE, AA, BE, BA)!
Information
Note that the sampling time of the inputs and the refresh rate of the outputs correspond to the cycle
time set in parameter A150.
For time critical functions such as a print mark control, a time stamp is also available for the binary
inputs.
If BE encoders or BA encoder simulation is used, the sampling time and refresh rate is
independent of the set cycle time (see section 5.12.2 BE encoder and BA encoder simulation).
NOTICE
Machine movement by unexpected reference value
The inverter detects a reference value setting of +5 V for an unconnected analog input.
 Always operate the inverter with a connected analog input.
Maximum cable length 30 m, shielded
80 ID 442269.07
Connection 5

1 AE1+ + input of analog input AE1  Reference: Pin 3
resolution: 10 bit + sign U1 = ± 10 V
Rint = 40 kΩ
U1max against pin 3 = 30 V
U1max against protective ground 15 V
U1max against AGND = 30 V
2 AE1 shunt Current input; shunt connection Reference: Pin 3
pin 2 is to be bridged with pin 1. I1 = ± 20 mA
Rint = 510 Ω
3 AE1- Inverted input of analog input U1max against pin 1 = 30 V
AE1 U1max against protective ground = 15 V
1 2 3 4 5 6 7 8
4 AE2+ + input of the analog input AE2; Reference: Pin 5

Resolution: 10 bit + sign U1 = ± 10 V
Rint = 40 kΩ 
U1max against pin 5 = 30 V
U1max against protective ground = 15 V
5 AE2- Inverted input of analog input U1max against protective ground = 15 V
AE2 U1max against AGND = 30 V
6 AA1 Analog output 1 Reference: Pin 8
 I2max = 10 mA
Rint = 20 Ω

7 AA2 Analog output 2 Resolution:
• FDS 5000: 10 bit + sign
• FDS 5000A: 11 bit + sign
8 AGND Reference ground for analog —
signals

Rigid 1.5
Flexible 1.5
cable end
ID 442269.07 81
5 Connection

9 GND 18 V Reference ground for pin 19 —
10 DGND Reference ground for pins 11 to —
18
11 BE1
High level: 12 – 30 V
9 10 11 12 13 14 15 16 17 18 19
12 BE2
Low level: 0 – 8 V
13 BE3a) Binary input
U1max = 30 V
a)
14 BE4 I1max = 16 mA at U1max
15 BE5a)
16 BA1 I2max = 20 mA (up to HW version 190)
Binary output
17 BA2 I2max = 50 mA (from HW version 200)
24 vdc power supply for binary

18 24 V-In Input range: 18 – 28.8 V
outputs
U2 = 16 – 18 V
19 18 V-Out Auxiliary voltage 18 V
I2max = 50 mA
a) BE3, BE4 and BE5 can be used as an encoder input. Also note section 5.12.2 BE encoder and BA encoder simulation.


Rigid 1.5
Flexible 1.5
cable end
Information
When the 24 V power fails, binary inputs BE6 to BE13 have signal status 0 (regardless of the
physical signal state).
82 ID 442269.07
Connection 5
Terminal description X103 C – XEA 5001

10 BE7
11 BE8
10 Reference: Pin 10 of terminal X101
11 12 BE9
12 High level: 12 – 30 V
13 13 BE10 Binary input Low level: 0 – 8 V
14
15 14 BE11 U1max = 30 V
16 I1max = 3 mA at U1max
15 BE12
16 BE13
Terminal description X103E – LEA 5000

9 BE6
10 BE7
Reference: Pin – (GND) of terminal

9 10 11 12 13 14 15 16
11 BE8 X103D
12 BE9 High level: 12 – 30 V
Binary input
13 BE10 Low level: 0 – 8 V
14 BE11 U1max = 30 V
I1max = 3 mA at U1max
15 BE12
16 BE13

Rigid 1.5
Flexible 1.5
cable end
ID 442269.07 83
5 Connection
Terminal description X103E – LEA 5000

+ + 24 V U1max = 20.4–28.8 V 
Power supply
- GND I1max = 1.5 A
1 BA3
+ -
2 BA4
1 2 3 4 5 6 7 8
3 BA5
4 BA6
Binary output I2max = 50 mA
5 BA7
6 BA8
7 BA9
8 BA10

Rigid 1.5
Flexible 1.5

cable end
84 ID 442269.07
Connection 5
Connection examples
Potentiometer Current (0 - 20 mA, 4 - 20 mA)

Inverter Inverter
X100 X100
R10K
1 AE1+ 1 AE1+
2 AE1-Shunt 2 AE1-Shunt
3 AE1- 0 (4) - 3 AE1-
20 mA
6 AA1 6 AA1
7 AA2 (+ 10 V) 7 AA2
8 AGND 8 AGND
Voltage (max. ± 10 V) Analog output voltage
Inverter Inverter
X100 X100
1 AE1+ 1 AE1+
0-5V 2 AE1-Shunt 2 AE1-Shunt
0 - 10 V 3 AE1- 3 AE1-
max. ± 10 V
6 AA1 6 AA1
7 AA2 V 7 AA2
8 AGND 8 AGND
ID 442269.07 85
5 Connection
5.12 Encoder
Information
Remember that the encoder interfaces can usually evaluate or simulate several systems (e.g.,
HTL and TTL incremental encoder). In the parameters enter the particular system that you are
connecting to an interface. Please consult the inverter operating manual in this case.
5.12.1 X4
NOTICE
Danger of encoder destruction!
 X4 may not be connected or disconnected when the device is on!
U2 15 – 16 V
I2max 300 mA
Specification for incremental signals

Encoder type Only TTL and HTL encoders with N channel may be connected to X4.
Encoders without N channel generate a fault when the device starts.
fmax Evaluation: ≤ 1 MHz
Simulation: < 250 kHz

Signal level TTL and HTL
Calculation example – limit frequency fmax 

... for an encoder with 2,048 pulses per revolution: 
3,000 revolutions per minute (equivalent to 50 revolutions per second) * 2,048 pulses per
revolution
= 102,400 pulses per second 
= 102.4 kHz
Encoder supply
U2 Through Remarks
15 – 16 V Encoder sense line connected —
86 ID 442269.07
Connection 5
Terminal description X4 for HTL encoder
Pin Designation Function, data

1 B+ Differential input for B-track
Socket 2 GND Reference for encoder power on pin 4
3 N+ Differential input for N-track
4 U2 Encoder power
5 — —
6 A+ Differential input for A-track
7 — —
1 9 8 — —
9 B- Inverse, differential input for B-track
 10 N- Inverse, differential input for N-track
8 15 11 A- Inverse, differential input for A-track
12 Sense Sensor lead for power supply to settle the
encoder power
13 — —
14 — —
15 — —
Terminal description X4 for TTL encoder
Pin Designation Function, data

1 — —
Socket 2 GND Reference for encoder supply to pin 4

3 — —
4 U2 Encoder supply
5 B+ Differential input for B channel
6 — —
7 N+ Differential input for N channel
1 9 8 A+ Differential input for A channel
9 — —
 10 — —
8 15 11 — —
12 Sense Sensor line for the supply voltage to adjust
the encoder supply
13 B- Inverse, differential input for B channel
14 N- Inverse, differential input for N channel
15 A- Inverse, differential input for A channel
ID 442269.07 87
5 Connection
5.12.2 BE encoder and BA encoder simulation
To evaluate single-ended incremental encoder or stepper motor signals, use binary inputs BE3, BE4 and BE5.
If you would like to simulate them, use outputs BA1 and BA2.
Hall encoders are connected to binary inputs BE1, BE2 and BE3.
Signal level HTL
Evaluation – incremental and stepper motor signals

High level 12 – 30 V
Low level 0–8V
U1max 30 V
I1max 16 mA
fmax 100 kHz
Simulation – incremental and stepper motor signals

I2max up to HW version 190: 20 mA
from HW version 200: 50 mA
Eff. update rate 1 kHz
fmax 250 kHz
Extrapolation frequency 1 MHz
Calculation example – limit frequency fmax 

... for an encoder with 2,048 pulses per revolution: 
3,000 revolutions per minute (equivalent to 50 revolutions per second) * 2,048 pulses per
revolution
= 102,400 pulses per second 
= 102.4 kHz
88 ID 442269.07
Connection 5
Terminal description X101 incremental encoder and stepper motor signals

9 GND 18 V Reference ground for pin 19 —
10 DGND Reference ground for pins 11 to 18 —
11 BE1 — —
12 BE2 —
13 BE3 Evaluation:
Incremental encoder: N
Stepper motor signals: –
14 BE4 Evaluation:
9 10 11 12 13 14 15 16 17 18 19
Incremental encoder: A
Stepper motor signals: freq.
15 BE5 Evaluation:
Incremental encoder: B
Stepper motor signals: direction
16 BA1 Simulation —
Incremental encoder: A
Stepper motor signals: freq.
17 BA2 Simulation
Incremental encoder: B
Stepper motor signals: direction
18 24 V-In 24 V power Input range: 18 – 28.8 V
19 18 V-Out Auxiliary voltage 18 V U2 = 16 – 18 V
I2max = 50 mA
ID 442269.07 89
5 Connection
5.13 Fieldbus
5.13.1 X200: CANopen
Prerequisite for the CANopen link:

• CAN 5000
Information
Please see the supplementary documentation of CANopen (see section 1.2 Further
documentation)!

1 — —
Plug 2 CAN-low CAN-low line
3 GND Signal Ground
4 — —
5 9 5 — —
6 CAN-low CAN-low line connected internally with pin 2
1 6
7 CAN-high CAN-high line
8 — —
9 CAN-high CAN-high line connected internally with pin 7
90 ID 442269.07
Connection 5
5.13.2 X200: PROFIBUS
Prerequisite for the PROFIBUS link:

• DP 5000
Information
Please see the supplementary documentation of PROFIBUS DP (see section 1.2 Further
documentation)!

1 — —
socket 2 — —
3 B RxD / TxD-P (send/receive data +)
4 RTS Direction control for repeater +
5 GND Ground to + 5 V
6 +5 V Power for terminating resistors
7 — —
8 A RxD / TxD-N (send/receive data -)
9 — —
ID 442269.07 91
5 Connection
5.13.3 X200, X201: EtherCAT
Prerequisite for the EtherCAT link:

• ECS 5000
Information
Please see the supplementary documentation of EtherCAT (see section 1.2 Further
documentation)!
X200 and X201 terminal description

1 TxData+ EtherCAT communication
2 TxData-
3 RecvData+
4 — —
5 — —
6 RecvData- EtherCAT communication
7 — —
8 — —
Cable specification
STOBER provides ready-made cables for the EtherCAT connection. These cables must be used to ensure
proper functionality.
It is also possible to use cables with the following specification:
Plug wiring Patch or crossover

Quality CAT5e
Shielding SFTP or PIMF
92 ID 442269.07
Connection 5
5.13.4 X200, X201: PROFINET
Requirement for the die PROFINET connection:

• PN 5000
Information
Observe the PROFINET operating manual (see section 1.2 Further documentation)!
X200 and X201 terminal description

The terminal configuration is determined by T 568-B.

1 TxData + PROFINET communication
2 TxData -
3 RecvData +
4 — Connect via RC-link with housing
5 —
6 RecvData - PROFINET communication
7 — Connect via RC-link with housing
8 —
Observe the PROFINET installation guideline for the cable specification (PROFINET Order No. 8.071,
identification: TC2-08-0001); you can obtain the document at www. profibus.com.
ID 442269.07 93
5 Connection
5.14 X3: PC, USS

Connection to the PC or USS can be implemented with serial interface X3 on the front of the inverter. Setting
up the PC connection is described in the inverter operating manual.

1 +10 V Power for Controlbox I2max = 30 mA
Plug 2 Rx Communication: Receiving input —
3 nc Used internally. Do not activate! —
4 Tx Communication: Sending output —
5 9 5 SG Reference potential for pins 2 and 4 —
6 nc Used internally. Do not activate! —
1 6
7 nc
8 nc
9 nc
Specifications of the cables

STOBER offers fabricated cables for the connection to the PC.Correct function is not guaranteed unless these
cables are used. Read and comply with chapter 7 Accessories.
PC Inverter
2 2
3 3
FDS cable G3
4 4
ID. No. 41488
5 5
Housing
94 ID 442269.07
Connection 5
5.15 Cables
Information
To ensure proper functionality of the drive we recommend using cables from STOBER that are
coordinated with the system. In case of use of unsuitable connection cables, we reserve the right
to reject claims under the warranty.
5.15.1 Encoder Cables
5.15.1.1 Encoder HTL

HTL incremental encoders can be combined with STOBER motors of series ED/EK or EZ.
The suitable encoder cable is described below.
Encoder cable – plug connector con.23
Motor Signal Wire colors Sub-D

connector
(X4)
Angle flange socket Pin Motor- Encoder Pin
internal
1 B- PK YE 9
2 — — — —
3 N+ RD PK 3
4 N- BK GY 10
5 A+ BN BN 6

6 A- GN WH 11
7 — — — —
8 B+ GY GN 1
9 — — — —
10 GND WH BU 2
11 — — — —
12 U2 BN RD 4
Housing Shield
Cable color – key
BK BLACK PK PINK
BN BROWN RD RED
BU BLUE VT VIOLET
GN GREEN WH WHITE
GY GREY YE YELLOW
OG ORANGE
ID 442269.07 95
6 Examples of connections
6 Examples of connections
A3
PE
L+
L1
L2
L3
M
no fault enable
binary input binary output

F11 F2
A1 L1 L2 L3 PE L+ M 1 2 3 4
M L+
X10 X11 X1
L+
M
STÖBER ANTRIEBSTECHNIK
F3
X20 X21 X2
X4
U V W PE 2 3
PTC
PTC
RB RB 1 4
A2
8 7 6 5 + -
1 2 3 PE R1 X302 X300
X301
BRM 5000 1 2 3 4
U V W PE direct
M1 brake control 6 5 7 8
Y1 - +
M
3 n
1
circuit protection
tripping characteristics C
96 ID 442269.07
Examples of connections 6
A3
PE
L+
L1
L2
L3
N
L
no fault enable
binary input binary output F4

F11 F2
A1 L1 L2 L3 PE L+ M 1 2 3 4 K1
M L+
X10 X11 X1
L+
M
STÖBER ANTRIEBSTECHNIK
F3
X20 X21 X2
X4
A4 ~ ~
PTC
PTC
U V W PE RB RB 1 2 3 4
PowerBox
1 2 3 PE
R1 - +
7 8
U V W PE
M1
M K1 - +
n Y1
3

indirect
brake control
1
circuit protection
tripping characteristics C
ID 442269.07 97
7 Accessories
7 Accessories
I/O terminal module LEA 5000
ID no. 49029
Terminals:
• 8 binary inputs
• 8 binary outputs
Brake module for 24 V brake BRM 5000

ID no. 44571
Control of a motor holding brake.
EMC shroud EM 5000

ID no. 44959
Accessory part for shield connection of the
motor line.
Attachable on the basic housing.
Including shield connection terminal
98 ID 442269.07
Accessories 7
Inverter HW status of the inverter CAN 5000 DP 5000 ECS 5000 PN 5000
FDS 5000A 200 or higher Yes Yes Yes Yes
FDS 5000 up to 199 Yes Yes Yes No
Fieldbus module CANopen DS-301 CAN 5000

ID no. 44574
Accessory part for connecting CAN bus.
Fieldbus module PROFIBUS DP-V1 DP 5000

ID no. 44575
Accessory module for connecting PROFIBUS
DP-V1.
Fieldbus module EtherCAT ECS 5000 WE KEEP THINGS MOVING

ID no. 49014
Accessory part for connecting EtherCAT
(CANopen over EtherCAT).
ID 442269.07 99
7 Accessories
EtherCAT cable
EtherNet patch cable, CAT5e, yellow.
The following versions are available:
ID no. 49313: approx. 0.2 m.

ID no. 49314: approx. 0.35 m.
Fieldbus module PROFINET PN 5000

ID no. 53893
Accessory part for connecting PROFINET.
ASP 5001 – Safe Torque Off

Available with the standard version.
The ASP 5001 may only be installed by
STÖBER ANTRIEBSTECHNIK GmbH & Co.
KG!
The ASP 5001 must be ordered with the 
basic device.
Connection cable G3
ID no. 41488
Description: Connection of inverter at terminal
X3 and the PC, Sub-D connector, 9-pin, socket/
socket, approx. 5 m.
100 ID 442269.07
Accessories 7
USB adapter on RS232

ID no. 45616
Control box
Operating device for parameterization and
configuration of the inverter.
The connection cable with a length of 1.5 is
included in the scope of delivery.
ID no. 42224: Service versions.
ID no. 42225: Installation DIN housing 96 x

96 mm, protection class IP54.
Control box cable

Connection cable from control box to inverter.
ID no. 43216: 5 m.
ID no. 43217: 10 m.
Paramodule
Memory module for configuration and

parameters.
ID no. 49319: 
for FDS 5000 (HW version < 190), 128 kB.
ID no. 55463: 
for FDS 5000A (HW version > 200), 1 MB.
ID 442269.07 101
Notes

Global presence
Address registers
Always up to date on the internet: www.stober.com (Contact)
• Technical offices for advice and marketing in Germany
• Global presence for advice and marketing in about 25 countries
• Service network Germany
• Service network international
• STOBER subsidiaries:
Austria USA France
STÖBER ANTRIEBSTECHNIK GmbH STOBER DRIVES INC. STÖBER S.a.r.l.

Hauptstraße 41a 1781 Downing Drive 131, Chemin du Bac à Traille
4663 Laakirchen Maysville, KY 41056 Les Portes du Rhône
Fon +43 7613 7600-0 Fon +1 606 7595090 69300 Caluire et Cuire
Fax +43 7613 7600-2525 Fax +1 606 7595045 Fon +33 4 78989180
E-Mail: [email protected] eMail: [email protected] Fax +33 4 78985901
www.stoeber.at www.stober.com eMail: [email protected]
www.stober.fr
www.stober.com
Switzerland Great Britain Italy
STÖBER SCHWEIZ AG STOBER DRIVES LTD. STÖBER TRASMISSIONI S. r. l.

Rugghölzli 2 Upper Keys Business Village Via Italo Calvino, 7
5453 Remetschwil Keys Park Road, Hednesford Palazzina D
Fon +41 56 496 96 50 Cannock WS12 2HA 20017 Rho (MI)
Fax +41 56 496 96 55 Fon +44 1543 458 858 Fon +39 02 93909-570
eMail: [email protected] Fax +44 1543 448 688 Fax +39 02 93909-325
www.stoeber.ch E-Mail: [email protected] eMail: [email protected]
www.stober.co.uk www.stoeber.it
China Japan Singapore
STOBER CHINA STOBER Japan STOBER Singapore Pte. Ltd.

German Centre Beijing P.O. Box 113-002, 6 chome 50 Tagore Lane
Unit 2010, Landmark Tower 2, 15-8, Hon-komagome #05-06B
8 North Dongsanhuan Road Bunkyo-ku Entrepreneur Centre
Chaoyang District Tokyo Singapore 787494
100004 Beijing Fon +81 3 5395-6788 Fon +65 65112912
Fon +86 10 65907391 Fax +81 3 5395-6799 Fax +65 65112969
Fax +86 10 65907393 eMail: [email protected] E-Mail: [email protected]
eMail: [email protected] www.stober.co.jp www.stober.sg
www.stoeber.cn
m
STÖBER ANTRIEBSTECHNIK GmbH & Co. KG

Kieselbronner Str. 12
75177 PFORZHEIM
GERMANY
Tel. +49 7231 582-0
Fax. +49 7231 582-1000
E-Mail: [email protected]
24/h service hotline +49 180 5 786 323
www.stober.com
Technische Änderungen vorbehalten

Errors and changes excepted
ID 442269.07
03/2015
442269.07
POSITool
Setup
Operation manual
Communication
Diagnosis
V 5.6-H or later
09/2013 en
Table of contents
Operation manual
Table of contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Purpose of the manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Other manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Further support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Notes on Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Product maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Using the software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Component part of the product . . . . . . . . . . . . . . . . . . . . . . 9
2.4 Presentation of notes on safety . . . . . . . . . . . . . . . . . . . . . . 9
3 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Start POSITool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.1 "Start new project with assistant" . . . . . . . . . . . . . . . . . . . . . 12
4.2 "Open project" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.3 "Reverse documentation from connected inverter" . . . . . . . 14
5 Setup of POSITool . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.1 Toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.2 Project view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.3 Inverter view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.4 IGB Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.4.1 Create an IGB entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.4.2 Allocate an SDS 5000 to an IGB . . . . . . . . . . . . . . . . . . . . . 19
5.5 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.6 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.7 Other Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.7.1 Libraries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.7.2 Hierarchy view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.7.3 "View" menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.7.4 "Screen" menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
ID 442233.05 2
Table of contents
Operation manual
6 Access level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.1 Parameter level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.2 Configuration level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.3 Setting the levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.1 Communication with MDS 5000 and FDS 5000 . . . . . . . . . 26
7.1.1 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.1.2 Online operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.2 Communication with SDS 5000 . . . . . . . . . . . . . . . . . . . . . . 32
7.2.1 Basics of IGB communication . . . . . . . . . . . . . . . . . . . . . . . 32
7.2.2 Requirements for a direct connection . . . . . . . . . . . . . . . . . 34
7.2.3 IP adress and subnet mask . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.2.4 Determining the IP address and subnet mask of the PC . . . 35
7.2.5 Adjusting the IP address of the inverter . . . . . . . . . . . . . . . . 37
7.2.6 Establishing a direct connection . . . . . . . . . . . . . . . . . . . . . 38
7.2.7 Reading data from the SDS 5000 . . . . . . . . . . . . . . . . . . . . 39
7.2.8 Writing data to the inverter . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

8.1 Fault memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.2 Free Parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.3 Simubox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.4 Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.4.1 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.4.2 Channel selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.4.3 Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.4.4 Exporting and importing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8.4.5 Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8.4.6 Time axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.4.7 Scalings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.4.8 Measure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
ID 442233.05 3
Table of contents
Operation manual
8.4.9 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.4.10Print Scope pictures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9 POSITool – Options . . . . . . . . . . . . . . . . . . . . . . . . . 52
9.1 Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9.2 Importing/exporting of parameter values . . . . . . . . . . . . . . . 52
9.2.1 Export. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9.2.2 Import. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
9.3 Integrating Documentation in POSITool. . . . . . . . . . . . . . . . 55
9.4 Additional options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
9.4.1 Start behavior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
9.4.2 Memory options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
ID 442233.05 4
1
Introduction
Operation manual
1 Introduction
1.1 Purpose of the manual
This manual describes the POSITool software. The following topics are included:
• A discussion of the installation
• Explanations of the structure of the software
• The levels which can be set
• The communication between inverter and PC
• The diagnostic functions
1.2 Other manuals

You can find information on the POSITool software in the following manuals:
Manual Contents ID Latest versiona)

POSITool operating manual Information on the 442233 V 5.6-H
basic functions of
POSITool
Programming manual Information on 441693 V 5.6-H
programming with
POSITool
a) At the time of publication. You can find all versions at www.stoeber.de > Products > Doc Center.
Note that the programming functionality of POSITool can only be used after

training by STÖBER ANTRIEBSTECHNIK. You can find information on training at
www. stoeber.de
The documentation of the MDS 5000 includes the following manuals:

Commissioning Instructions Reinstallation, replacement, function test 442297 V 5.6-H
Projecting manual Installation and connection 442273 V 5.6-H
Operating manual Set up the inverter 442285 V 5.6-H
The documentation of the FDS 5000 includes the following manuals:

ID 442233.05 5
1
Introduction
Operation manual
The documentation of the SDS 5000 includes the following manuals:

The standard applications provided by STÖBER ANTRIEBSTECHNIK GmbH &

Co. KG are documented in the following manuals:
Manual ID Latest versiona)

Electronic disc cam 441777 V 5.6-F
Command positioning, Synchronous command positioning 441729 V 5.6-F
Motion block positioning 441781 V 5.6-F
Comfort reference value 441842 V 5.6-H
Technology controller 441822 V 5.6-F
Fast reference value, fast reference value with brake 441717 V 5.6-F
The devices of the 5th generation of STÖBER inverters can be optionally

connected with different fieldbus systems. The connection is described in the
following manuals:
Manuals ID Latest versiona)

PROFIBUS DP operating manual 441685 V 5.6-H
CANopen® operating manual 441684 V 5.6-H

EtherCAT operating manual 441895 V 5.6-H
PROFINET operating manual 442339 V 5.6-H
USS operating manual 441706 V 5.6-H
ID 442233.05 6
1
Introduction
Operation manual
1.3 Further support

If you have technical questions that are not answered by this document, please
contact:
• Phone: +49 7231 582-3060
If you have questions about the documentation, please contact:

If you have questions about training sessions, please contact:

ID 442233.05 7
2
Notes on Safety
Operation manual
2 Notes on Safety
2.1 Product maintenance
The obligation to maintain refers to the two latest software versions created by
STÖBER ANTRIEBSTECHNIK GmbH + Co. KG and approved for use.
STÖBER ANTRIEBSTECHNIK GmbH + Co. KG will either correct software errors
or will provide the customer with a new software version. This choice will be made
by STÖBER ANTRIEBSTECHNIK GmbH + Co. KG. If, in individual cases, the
error cannot be immediately corrected, STÖBER ANTRIEBSTECHNIK GmbH +
Co. KG will provide an intermediate solution which may require the customer to
comply with special operation regulations.
A claim to error correction only exists when the reported errors are reproducible
or can be indicated with machine-generated outputs. Errors must be reported in
a reconstructable form and provide information which is useful to error correction.
The obligation to correct errors ceases to exist for such software which the
customer changes or edits in any way unless the customer can prove that such
action is not the cause of the reported error.
STÖBER ANTRIEBSTECHNIK GmbH + Co. KG will keep the respective valid
software versions in an especially safe place (fireproof data safe, bank deposit
box).
2.2 Using the software

The POSITool software package can be used to select the application and adjust

the parameters and signal monitoring of the 5th generation of STÖBER inverters.
The functionality is specified by selecting an application and transmitting these
data to an inverter.
The software is the property of STÖBER ANTRIEBSTECHNIK GmbH + Co. KG
and is copyrighted. The software is licensed for the user.
The software is only provided in machine-readable form. STÖBER
ANTRIEBSTECHNIK GmbH + Co. KG gives the customer a non-exclusive right
to use the software (license) provided it has been legitimately obtained.
The customer is authorized to use the software for the above activities and
functions and to make copies of the software, including a backup copy for support
of this use, and to install same.
The conditions of this license apply to each copy. The customer promises to affix
the copyright notation to each copy of the software and all other property
notations.
ID 442233.05 8
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Notes on Safety
Operation manual
The customer is not authorized to use, copy, change or pass on/transmit the
software for purposes other than those in these regulations. The customer is also
not authorized to convert the software (i.e., reverse assembly, reverse
compilation) or to compile it in any other way. The customer is also not authorized
to issue sublicenses for the software, or to rent or lease it out.
2.3 Component part of the product

The technical documentation is a component part of a product.
• Since the technical documentation contains important information, always

keep it handy in the vicinity of the device until the machine is disposed of.
• If the product is sold, disposed of, or rented out, always include the technical
documentation with the product.
2.4 Presentation of notes on safety
NOTICE
Notice
means that property damage may occur
CAUTION!

Caution
with warning triangle means that minor injury may occur
WARNING!
Warning
means that there may be a serious danger of death
ID 442233.05 9
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Notes on Safety
Operation manual
DANGER!
Danger
means that serious danger of death exists
Information
indicates important information about the product or a highlighted
portion of the documentation which requires special attention.
ID 442233.05 10
3
Installation
Operation manual
3 Installation
The software package POSITool is available free of charge on the related product
CD or from the Internet under www.stoeber.de. During installation, be sure to
adhere to the described notes!
Following system requirements apply to the software POSITool:
• Operating system Windows XP or better
• Internet Explorer 4.0 or better
• Processor
Min. Pentium III with 800 MHz and 256-MB RAM
• Hard drive: Min. of 80 MB
• For communication between PC and MDS 5000 or FDS 5000:
RS 232 serial interface or USB port with USB serial adapter
• For communication with SDS 5000:
Free network interface or connection to local network
For remote maintenance: Internet access (see IGB manual, ID 442090)
• Monitor screen resolution
Required: 1024 x 768 or better
• For installation: CD drive or Internet connection
ID 442233.05 11
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Start POSITool
Operation manual
4 Start POSITool
To make it easier for the user to open POSITool, the start will be explained first.
After the software is open, the start screen (shown below) appears. It offers the
user three possibilities (see Figure 4 1):
• Create a new project
• Open an existing project
• Read a project from a connected inverter.
Fig. 4-1 Welcome dialog
4.1 "Start new project with assistant"
To create a new project, open the configuration assistant.

In six steps it defines the primary components of an inverter configuration:
• Step 1: Resource names, designations and commentaries can be entered.
The resource names and the designation are used as the title for the inverter
entry (see chap. 5.3 Inverter view).
• Step 2: The number of axes to be operated sequentially is specified here.
• Step 3: The application is selected with this step. Please observe the
application descriptions in this case, see chapter 1.2 Other manuals.
• Step 4: Here it is decided how the inverter is to be controlled. The user can
choose between control via terminal strip of the inverter or a bus system
(PROFIBUS DP, CANopen, EtherCAT, PROFINET or USS).
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Start POSITool
Operation manual
• Step 5: This step provides the user with databases of the STÖBER standard
motors. When a motor is selected, the motor data are entered in the project.
• Step 6: This step concerns the configuration of the inverter. This includes the
setting of the type of inverter used, the option modules and the braking
resistor. With the SDS 5000, the IGB-Motionbus is activated during this step.
A control bar is available to switch between the different steps. You can skip
between steps, terminate the configuration or exit the configuration.
Additional assistants are loaded to the project when applications and the inverter
controller are selected. These show a selected set of available parameters. The
assistants make parameterization easy and clear.
Fig. 4-2 Available assistants
After the configuration is concluded, a selection screen automatically appears

(Fig. 4-2 Available assistants).
The assistants can be selected there for the individual axes and started via the
applicable button.
The "close" button closes the screen.
4.2 "Open project"
If you want to process an existing project, select the middle button in the start
screen. A dialog appears which can be used to select and open a file.
ID 442233.05 13
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Start POSITool
Operation manual
4.3 "Reverse documentation from connected inverter"
When a reverse documentation is created, the data stored on the inverter is read
during online operation and indicated in POSITool (see chap. 5.5). The inverter
must be connected with the PC. For further information on the communication
between PC and inverter, see chapter 7 Communication. Note that, with the SDS
5000, a reverse documentation can be prepared with a direct connection or a
remote maintenance connection. For information on the direct connection, see
chap. 7 Communicationof this manual. Remote maintenance is explained in
operating manual SDS 5000 (see chapter 1.2 Other manuals).
If you are using the POSITool via EtherCAT function, you can read out an
EtherCAT network using this button. The POSITool via EtherCAT function is
described in the EtherCAT operating manual (see chapter 1.2 Other manuals).
ID 442233.05 14
5
Setup of POSITool
Operation manual
5 Setup of POSITool
This chapter explains the setup of POSITool. This includes the definition of
various areas and the explanation of management functions.
POSITool contains several areas which must be distinguished between (see ). To
the left you will find project administration with the project view, the library view
and the hierarchy view. The views can be selected with the tabs at the bottom of
project administration.
The right-hand side contains the working area. Configurations and parameter lists
can be opened and processed here.
Toolbar
Administrative Working
area: area
Project view
with
inverter view
Switch to:
+ libraries
+ hierachy view
Status bar
Fig. 5-1 POSITool design

5.1 Toolbar
The buttons of the toolbars have the following functions:
Button Function
Create new project
Open existing project
Save current project
Cut marking
Copy marking
Paste clipboard
ID 442233.05 15
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Setup of POSITool
Operation manual
Button Function
Print
Info about POSITool
Establish connection to inverter (MDS 5000 and FDS 5000),

see section 7.1 Communication with MDS 5000 and FDS
5000
Establish direct connection (SDS 5000), see section 7.2.6
Establishing a direct connection
Establish Internet connection (SDS 5000), see section 7.2
Communication with SDS 5000
Establish LAN connection (SDS 5000), see section 7.2
Communication with SDS 5000
Disconnect
Establish connection by POSITool over EtherCAT, see

EtherCAT opening manual, see section 1.2 Other manuals
Check wiring on all levels, function for Free Programming
option, see programming manual, see section 1.2 Other
manuals
5.2 Project view

The project view offers a complete view of the project. When a new file is opened,
the project has an inverter entry. You can add the following to the project view:
• Additional inverters (MDS 5000, FDS 5000, SDS 5000, see chapter 5.3) or
• An IGB entry (Integrated Bus) or
• An EtherCAT entry (POSITool over EtherCAT).
The File menu is used for project management, among others. The following
menu items are available:
• New project for creation of a new project.
• Open project for opening an existing project.
• Close project to close current file.
• Save project for saving the currently opened project.
• Save project under for saving the project in another directory or under a
different name.
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Setup of POSITool
Operation manual
5.3 Inverter view
Information
Please note that POSITool can communicate exclusively with an
SDS 5000 if the inverter entry of the SDS 5000 is configured in an
IGB entry or an EtherCAT entry. See chapter 5.4 IGB Entry or the
EtherCAT documentation for more information (see chapter 1.2
Other manuals).
Information
To maintain clear organization, a project should not contain more
than 32 inverters. However, many more can be added.
An inverter entry is identified by the resource name and the designation. They are
entered in the configuration assistant.
The configuration assistant is called under "Projecting wizard." This can be used
to change features such as number of axes or motor types at all times. The
inverter entry has a separate path for each axis area and the global area. Each
path contains a configuration and a parameter screen (except at the configuration
level 0 - see chapter 6 Access level) and the available assistants.
To open a configuration screen, a parameter screen or an assistant, double-click
the applicable entry. A configuration screen or a parameter screen is opened in
the working area. An assistant is not dependent on the working area and switches
other processing areas to inactive. The items Communication, Diagnosis and
Commissioning are described in the next few chapters.
Fig. 5-2 Inverter entry
The File menu has several items for management of an inverter within a project:
ID 442233.05 17
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Setup of POSITool
Operation manual
• New inverter adds a new inverter to a project. The new inverter directory is
indicated in the project view and can be edited there.
• New inverter from connected inverter adds an inverter configuration to a
project which (the configuration) is read from a connected inverter. The
reverse documentation is indicated in the project view.
• Manage inverter manages the inverters entered in a project. When you select
this menu item, the dialog screen Manage inverters from appears.
On the left-hand side of the "Manage inverters" dialog screen are the inverters
which exist in the currently opened project ( ). The buttons offer you the
following options:
• Move ( ) the inverters in the list of the current project up or down.
• Delete inverter from the project ( ).
• Convert reverse documentations into configurations ( ), so that you can edit
the data record offline.
• Call the inverter settings ( ).
• Renaming inverter ( )
• Insert a copy of the highlighted inverter in the project ( ).
You can open an already saved project on the right side of the dialog screen ( ).
Open and close projects with the buttons on the upper portion of the screen ( ).
Use the buttons to export inverters between the lists and import inverters between
the projects ( ).
You can also delete inverters in the external project (Delete button underneath the
right-hand list).
ID 442233.05 18
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Setup of POSITool
Operation manual
5.4 IGB Entry

In order for POSITool to communicate via IGB with one or more inverters of device
series SDS 5000, an IGB entry must be available in the project and the SDS 5000
must be assigned to the IGB entry.
5.4.1 Create an IGB entry
Remember that only one IGB per project may be present. An IGB entry is
automatically created when you set up a new project with an SDS 5000. To create
an IGB entry later, proceed as shown below:
Create an IGB entry
1. Open the menu File.

2. Select the menu item New IGB.
 A dialog screen for entering the IGB designation appears.
3. Enter the designation of the IGB.
4. Confirm the dialog screen with the OK button.
 The IGB entry appears under your designation in the project view.
5.4.2 Allocate an SDS 5000 to an IGB
To allocate one or more SDS 5000s to an IGB, proceed as shown below:
Allocate an SDS 5000 to an IGB

1. Double click the IGB entry.
 The IGB properties dialog screen appears. The SDS 5000s of the project
are shown here.
2. Click the check boxes of the SDS 5000s which are to be allocated to the IGB.
3. Confirm the dialog screen with the OK button.
 The allocated SDS 5000s now appear under the IGB in the project view.
You have two further method of opening the IGB properties dialog:
• Right-click the IGB entry and then select Properties in the context menu.
• In the File menu, select the Manage IGB entry. Press the Properties button in
the Manage IGB dialog.
You can also change the IGB designation and delete the IGB in the Manage IGB
dialog.
ID 442233.05 19
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Setup of POSITool
Operation manual
5.5 Parameters
The parameters contained in the particular configuration are available in a
parameter list. The parameters to be indicated are determined by the selected
application and the set parameter level.
Fig. 5-3 Parameter list

The parameter table is shown in the upper half of the screen. A parameter with
the following information is inserted in each line:
• Coordinate
• Designation
• Current setting
• Default value
• Upper and lower limit value
• Unit
• Data type
• Read and write level
• Status
• PreRead or PostWrite function
• PDO mapping
When a parameter is selected, the parameter description appears in the lower

half of the screen. To change a parameter, double-click the left
#
mouse button on
the line. When the line is highlighted, just press the Enter / or F2 key.
ID 442233.05 20
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Setup of POSITool
Operation manual
To reset a changed value to the default value, the user can click on the line with
the right mouse button. A context menu appears with the command "accept value
from default".
CAUTION!
To reset a changed value to the default value, the user can click on the line
with the right mouse button. A context m.
 Before you change a default value, check the validity of the new value!
Fig. 5-4 Selection of the parameter groups
Above the parameter list are several control elements. The parameter list appears
when the Parameter button is pressed. The Actions button leads you to the
parameters which can trigger actions (please see the inverter operating manual
for a description of the actions, 1.2 Other manuals).
In addition to the buttons there is a selection list. A certain parameter group can
be selected with this function (s. Fig. 5-4 Selection of the parameter groups).

When the parameter list is open in an axis area, the parameters from the global
area can also be indicated. Global parameters can be hidden via a check box only
axis-dependent parameters.
Changed parameter values and parameter errors (e.g., the limit values are
exceeded) are marked in color. Changed parameter values are shown in yellow
in the default setting. Parameter errors are marked in red. The error marking is
retained until a valid access is made or the error is acknowledged with the F12
key on the PC keyboard.
ID 442233.05 21
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Setup of POSITool
Operation manual
5.6 Configuration
The configuration screen contains the programming user interface. When the
option free graphic programming is used, blocks can be inserted here and linked.
Applications defined by STÖBER ANTRIEBSTECHNIK GmbH & Co. KG contain
the programming in a capsule block.
The structural setup of the POSITool configuration is illustrated in .
Configuration interface
Capsule block
Configuration object
configuration level
One level
higher
First
configuration level
Open
Second
Fig. 5-5 Configuration structure
A block can contain other blocks. The block must be opened before the
configuration structure within a block can be viewed. The user clicks with the right
mouse button on the block and select Open in the context menu which appears.

The next level in the configuration environment is then shown.
To reach a higher level, the user clicks with the right mouse button on a free area
in the configuration environment. In the dialog screen which appears the user
selects One level higher. This results in a jump back one configuration level.
ID 442233.05 22
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Setup of POSITool
Operation manual
5.7 Other Areas
5.7.1 Libraries
Blocks for the free, graphic programming option are entered in the library
directory. The user can drag them to the configuration screen and link them. The
user level determines which blocks are visible and can be used (see chapter 6).
5.7.2 Hierarchy view
The hierarchy view shows a tree structure of the hierarchy of the current
configuration (see ). To indicate, double click the applicable block in the
configuration.
Fig. 5-6 Hierarchy view

5.7.3 "View" menu
In the View menu the user can adjust the indication of the status bar and the tool
bar as well as the administrative area.
5.7.4 "Screen" menu
In the Screen menu the arrangement of the screens in the working area can be
set. When several screens are open, they can be directly selected in this menu.
ID 442233.05 23
6
Access level
Operation manual
6 Access level
Separate access levels for configuration and parameters exist for the 5th
generation of STÖBER inverter. This means that parameters disappear and the
view of the configuration is locked at a certain level. The user can choose
between the levels 0, 1, 2 and 3.
6.1 Parameter level

A free choice among the four levels is available for indication of the parameters.
The higher the parameter level is set, the more parameters appear in the
parameter list. The level is set with parameter A10.0.
In parameter level 3, POSITool offers an additional functionality which can hide
parameters. When the user clicks a line in the parameter list with the right mouse
button, the following context menu appears (Fig. 6-1).
Fig. 6-1 Changing parameter level
In this menu, the read or write level of a parameter can be changed separately.
Skillful setting of the parameter A10.0 can cause a lock at the same time. When,
for example, the value 1 is entered in A10.0, all parameters with the level 0 and 1
can be viewed. To prevent the user from entering level 2 or 3 in A10.0, the write
level can be set to 2 via POSITool. Although A10.0 is visible, it cannot be

changed. Another method is to set the read level to 2 at the same time. The
parameter is then no longer visible on the display. POSITool shows it in the
parameter list starting at level 2.
ID 442233.05 24
6
Access level
Operation manual
6.2 Configuration level
Information
At the configuration level only levels 0 to 2 can be set as desired.
Level 3 can only be used with a key file!
The settings up to level 2 are sufficient for users of the applications
defined by STÖBER ANTRIEBSTECHNIK!
The configuration level determines the programming capability.

• Level 0: The configuration screen is not visible at this level.
The user can load and parameterize applications. The free, graphic
programming option cannot be used.
• Level 1: At this level the user can load and parameterize applications. The
application can be opened up to the first program level. The free, graphic
• Level 2: The user can load and parameterize applications. The application
can be opened up to the second program level. The free, graphic
• Level 3: At this level a user can load and parameterize an application and, at
the two highest program levels, program an application. The user can open
additional levels. The free, graphic programming option is available to the
user.
6.3 Setting the levels

In the menu Extra the following screen is called under the menu item Change

access level …. The levels can be individually set here.
Fig. 6-2 Setting the access levels
ID 442233.05 25
7
Communication
Operation manual
7 Communication
Since communication with the MDS 5000 and FDS 5000 is very different from the
SDS 5000, these two methods of communication will be described separately.
7.1 Communication with MDS 5000 and FDS 5000

Communication between PC and inverter is established with a serial connection.
A cable (cat. no. 41488) is connected to a serial interface on the PC and to
terminal X3 of the inverter as shown in the adjacent figure.
PC Inverter
2 2
3 3
FDS cable G3
4 4
ID. No. 41488
5 5
Housing
Fig. 7-1 Serial connection to communication between inverter and PC
ID 442233.05 26
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Communication
Operation manual
7.1.1 Settings
The serial transmission is parameterized in the inverter entry under

Communication/Settings. The dialog which appears indicates the communication
status. Communication is parameterized below this. The settings include the
interface used on the PC, the transmission speed and the bus address. 0 is preset
as the bus address. It does not have to be changed unless you want to establish
a serial daisy chain connection with several inverters.
The checkboxes under the communication status are used to select whether the
settings saved in the project are to be used for communication or the global
settings of POSITool. It can be useful to use the project settings when an inverter
network is configured on a PC on which each inverter has a permanently
assigned interface. The disadvantage of the project settings becomes obvious,
however, when the project is transferred to other users.Sometimes online
operation cannot be established with the project settings because another COM
interface is being used. In this case, you can use the global settings of POSITool.
The global parameterization takes place in the menu Extras/Options in the dialog
screen General (see ).
Fig. 7-2 Project settings
7.1.2 Online operation
There are three ways for a user to establish a connection between inverter and
PC:
• The button in the tool bar
• The area labeled Establish connection to inverter in the inverter entry under
Communication
• the F5 key
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Both devices must have the same configuration and parameter values for a serial
connection between PC and inverter. If the user gives the command to go online
via one of the two ways, POSITool checks the configuration of PC and inverter.
During this check a differentiation can be made between two results:
• The configurations are different
• The configurations are identical
First case: Different configurations
When POSITool determines that inverter and PC have different configurations,
the dialog screen shown in appears. You have the following choices,
• Transfer the configuration in POSITool to the inverter ( ) or
• Load the configuration of the inverter to POSITool ( , reverse
documentation)

Fig. 7-3 Establishing connection with different configurations
If you want to check the differences between the applications, press the Details
button ( ).
When the configuration is adjusted, the parameters of the selected project are
also used.
Partial reverse documentation

It is standard that, when a file is saved, all information is stored to enable a
reverse documentation with configuration data to be read out. If this is not the
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case (know-how protection) a partial reverse documentation can be read. The

following functions are available in this online mode.
• Parameter lists
• Fault memory indication
• Scope
• Simubox
• Free parameter list
When online mode is concluded with a partial reverse documentation, the data
record is marked as reverse documentation and parameter values can no longer
be changed. The data record cannot be converted in a configuration or
transferred again to the inverter.
Utilizing memory space
When the configuration is loaded, the memory requirements of the data record
are compared with existing memory space on the inverter. If it is certain that the
data record can be stored, POSITool does not give you a message. If the
expected memory utilization is 95 % or more, a message is indicated.
A memory utilization in this range occurs, for example, when you have defined too
many motion blocks and profiles in the motion block positioning application. Try
to optimize the configuration. Contact [email protected] if you have
questions.
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Second case: Identical configurations

When POSITool determines that the configurations are identical, the dialog
screen shown in appears. When this happens, you have the following choices:
• Load the parameters from POSITool to the inverter ( ) or
• Load the parameters from the inverter to POSITool ( )
Fig. 7-4 Establishing a connection for identical configurations

If you want to check the differences between the parameters in POSITool and the
inverter, press the Details button ( ). POSITool then indicates the differences in
a dialog screen in which the values of the parameters in POSITool and the inverter
are listed.
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Ergebnis
NOTICE
After being loaded to the inverter the application is not saved safe from
power failures!
 To do this, execute A00 Save values.
During the connection is established, a status screen appears in the working area.
The progress of the current status procedure is indicated in this screen.
When the connection is activated, the following screen appears.
Fig. 7-5 Online connection established WE KEEP THINGS MOVING

With active connection ...
When a connection is active, the values which were changed on the inverter are
automatically transferred to the PC and vice versa. Similarly, actions can start the
Scope and Simubox function. The indicator parameters are only visible in online
mode.
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7.2 Communication with SDS 5000

By setting up an Integrated Bus (IGB), you have different possibilities for
communication with one or more SDS 5000 units:
• a direct connection between the inverter and PC
• a remote maintenance connection via a local network (LAN)
• a remote maintenance connection via the internet
The connection via a local network or the internet is described in the SDS 5000
operating manual, see section 1.2 Other manuals. A direct connection is only
described in this section.
A direct connection is the direct connection of a PC with POSITool to a SDS 5000
or an IGB network via a cable without other network components for the purpose
of commissioning, diagnostics or maintenance. You can establish a direct
connection with a SDS 5000 or an IGB network.
7.2.1 Basics of IGB communication
Information
Remember that an IGB network can never be accessed by remote
maintenance and direct connection (PC) at the same time.
Communication uses the following interfaces:

• Direct connection: TCP/IP protocol on port 37915 and UDP/IP protocol on
port 37915
• Remote maintenance without proxy server: HTTP protocol on port 80
• Remote maintenance with proxy server: HTTP protocol on port of the proxy

server
You may be asked to share this port by the personal firewall. Share these port for
your firewall. To do this, contact your network administrator.
The IGB network must meet the following conditions:

• A maximum of 32 SDS 5000s may be connected in one network.
• All inverters involved in the IGB network must be directly connected with each
other. No other components such as hubs and switches are permitted
between them in the circuit.
• The overall resulting layout must be a line topology.
• The X3 A interfaces may only be connected with X3 B interfaces of other
inverters and vice versa.
• Suitable cables must be used. STÖBER ANTRIEBSTECHNIK provides
ready-made cables for the layout of the Integrated Bus. These cables must
be used to ensure proper functionality. Note also the SDS 5000 projecting
manual.
It is also possible to use cables with the following specification:
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Plug wiring Patch or crossover

Quality CAT5e (or better)
Shielding SFTP or PIMF (or better)
• The maximum overall extent of the IGB network is 100 m.

• The IGB does not require an explicit master and the extensive configuration 
typically required for Ethernet is eliminated.
IGB addr. 5 IGB addr. 31 IGB addr. 0
Free socket X3 A Free socket X3 B

for connection of for connection
PC or Internet of PC or Internet
Fig. 7-6 IGB network
PC or the internet are connected to a free outer socket. The IGB network is set
up automatically when you turn on at least one inverter. The following conditions

apply when integrating additional inverters into the network:
• You have connected these inverters to the IGB network.
• The inverters in the network must be receiving a 24-V power supply.
To start the integration, the 24-V power supply of the inverter in the network must
be turned on. When the 24-V power supply is turned on, the IGB network is
restructured and up to 32 connected inverters will be integrated.
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7.2.2 Requirements for a direct connection
Note the following rule for the direct connection:

• The socket of the gateway device and the computer's network connection
must have IP addresses on the same subnet.
Information
To coordinate the IP addresses of the gateway device and the
computer, you have the option of changing the IP address of either
the computer or the gateway device. However, since you generally
need administrator rights to change the IP address of the computer,
we recommend changing the IP address of the gateway device.
Information
Please note that the device has two RJ45 sockets (X3A and X3B).
Since one socket must be access concretely for a direct connection,
the related parameters are created as array parameters. Element 0
contains the settings for socket X3A and element 1 for socket X3B.
Make the settings described in this section appropriately for the
socket with which you will connect the gateway device with the
computer.
7.2.3 IP adress and subnet mask
An IP address is divided into a network section and a device section by the subnet
mask. The subnet mask can be represented in binary format, for example, as a
series of numbers with the left side consisting only of the number 1 and the right
side consisting only of the number 0.

1111 1111.1111 1000.0000 0000.0000 0000 = 255.248.0.0
The section of the subnet mask with the number 1 shows which part of the IP
address indicates the address of the subnet (the network section). The other part
with the number 0 shows the part of the IP address that represents the address
of the device in the subnet (device section).
The following example illustrates how to calculate the IP address.
The IP address 128.206.17.177 with subnet mask 255.240.0.0 is entered for the
network interface of the computer:
Subnet mask:1111 1111.1111 0000.0000 0000.0000 0000
The 12 numbers on the left of the IP address indicate the address of the subnet
and must be identical in the IP address of the device. The 20 number of the IP
address on the right indicate the address of the computer in the subnet. This
section must be different in the IP address of the device.
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IP address: 1000 0000.1100 1110.0001 0001.1011 0001
Network section, must be Device section, must be

identical in the device and different in the device and PC
PC
A possible IP address for the device could therefore be:

1000 0000.1100 1111.0001 0001.1011 0001 = 128.207.17.177
7.2.4 Determining the IP address and subnet mask of the PC
You can determine the IP address and subnet mask of the PC network interface
in the system control of the PC but POSITool offers an easier way of finding this
information:
Determining the IP address and subnet mask of the PC
1. In the Project view of POSITool, open the Network and remote service
assistant.
 The following dialog screen appears:
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2. Double click an inverter in the list.

3. Click one of the two Determine settingsfrom network adapter buttons.


4. In the top part of the dialog screen, select the network interface which is
connected with the direct connection to the inverter.
 The IP address and the subnet mask of the PC on this interface are indicated
in the IP address field.
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7.2.5 Adjusting the IP address of the inverter
Proceed as shown below to adjust the IP address of the inverter to that of the PC
network connection:
Adjusting the IP address of the inverter
1. Determine the IP address and the subnet mask of the PC network connection
(e.g., in the system control of your PC or in POSITool).
2. Determine an IP address which is located in the same subnet as that of the
PC.
3. Using the operator panel of the gateway inverter, enter this address in
parameter A164.x. Use A164.0 if the direct connection uses X3 A. Use
A164.1 if you connect the PC to X3 B.
4. Check whether parameter A166.x has the entry 0:manual or 1:standard.
Remember that, also here, A166.0 applies to X3 A and A166.1 to X3 B.
5. If A166.x is not set to 0:manual or 1:standard, correct the setting.
6. Save your settings with A00 save values.
 You have adjusted the IP address of the inverter.
CAUTION!
 Provide suitable protective measures while handling open PCBs (e.g., ESD
clothing, environment free of dirt and grease).
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7.2.6 Establishing a direct connection
To establish a direct connection, proceed as follows:
Establish a direct connection
1. Click the button in the toolbar of POSITool.

 The following dialog screen is displayed:
2. Specify the IP address of the RJ45 connector that you have connected to the
PC.
3. Click the OK button.
 You have established a direct connection and the IGB: Display connected

devices dialog screen is displayed. The dialog screen shows all devices that
are connected via the direct connection to the PC:
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7.2.7 Reading data from the SDS 5000
You must have established a direct connection before you can read data from an
SDS 5000. After you have done this, proceed as shown below:
Reading data from the SDS 5000
1. In the IGB: display connected devices dialog screen, click the read from
IGB… button.
In the first column of this dialog screen, you can select the inverters which
are connected to the PC. The possible targets in your project are shown
in the second column.
2. Highlight the line of the inverter entry in POSITool to which the data are to be
written. You can select an already existing inverter entry 

(I1: Inverter1) or set up a new inverter entry (new).
3. In this line, double click the first column Source (IGB) (<Please select>).
 A selection list appears showing all inverters which are connected to the
PC.
4. Select the inverter whose data you want to read.
5. Repeat steps 2 to 4 for each source to be read from.
 The data are loaded as you specified and shown in POSITool.
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7.2.8 Writing data to the inverter
To write data to the inverter, proceed as shown below:
Writing data to the inverter
1. Click the Send to IGB... button in the IGB: display connected devices dialog
screen.
2. Highlight the line of the inverter to which you want to write data.
3. In this line, double click the first column Source (PC).
 A selection list appears in which all inverter entries are listed which
contain your project.

4. Select the inverter entry which you want to write to the selected inverter.
5. In this line, double click the Action column.
 A selection list appears in which you can set whether you want an
automatic adjustment or whether the previously stored configuration and
the parameters are to be overwritten.
6. Select one of the actions.
7. Repeat steps 2 to 6 for each inverter to which you want to write data.
 The data are written to the inverters as specified by you.
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8 Diagnosis
The POSITool software offers a wide range of diagnostic functions.
• Fault memory: The fault memory contains the last 10 faults.
• Free parameter list: Parameters can be inscribed, monitored and changed in
the free parameter list.
• Simubox: The Simubox software implements the functions of the operator
panel with display. The display can be monitored on the PC via an online
connection and the key functions can be initiated.
• Scope: Scope can be used by the user to record the progress of parameters.
8.1 Fault memory

The last 10 events are recorded in the fault memory. To obtain an exact overview
of the fault situation, the following values are read and stored at the time the fault
occurred:
• Fault
• Cause (if it can be determined)
• Operating time when the event occurred
• Active axis
• Device state
• Speed
• DC link voltage
• Current (motor or device)
• Temperature of the device
• Four freely selectable parameters of the application which the user enters in
parameters U80 to U83.

The fault memory is not reset when a new application is loaded in the inverter. It
has 10 positions which are assigned in succession when faults occur. When all
items are full, the oldest entry is overwritten when the next fault occurs.
Fig. 8-1 View of the fault memory
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Reading the fault memory requires an online connection. It is opened in the

inverter entry under Diagnosis\Fault memory. The display of the fault memory is
updated when it is opened.
8.2 Free Parameter list

The free parameter list is used to indicate and change a selection of parameters
adjusted to the application. The list is opened in the inverter entry under
Commissioning/Free parameter list. The following screen appears:
Fig. 8-2 Free parameter list
To enter a parameter in the list, its coordinates must be entered in the field
coordinate. With a global parameter, the letter of the group and its number (e.g.,
A10) is sufficient. When an axis parameter is to be inserted, the axis no. must be
stated (e.g., 3.I09: Parameter I09 from axis 3).
Parameter elements can also be entered (e.g., A10.1).
If the parameter is not entered correctly in the field, it is not accepted.When the
free parameter list is open while a picture is being read with the Scope
functionality, the parameters entered in the list are included with the current

values when the picture info is written.
In order to use a free parameter list which has already been compiled in other
projects, you can export the list (Export button) and save it in the *.fpl file format.
In another project, you can press the Import button, then select the *.fpl file so that
you can display the same parameter collection in the list.
8.3 Simubox
Simubox can be used to monitor the display on the PC and to press keys. This
makes it possible to perform commissioning in local mode, for instance, when the
inverter is installed in an inaccessible place.
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Fig. 8-3 Simubox
Simubox is opened in the inverter entry under Commissioning\Simubox. Simubox

can only be used in online mode. If it is opened in offline mode, a display like the
one in appears.
Simubox is also available as a stand-alone application (i.e., it can be opened
regardless of POSITool).
The buttons of Simubox can be activated with the keyboard of the PC:
ESC button: ESC key
# button: Return / Enter
button: Pfeiltaste nach links auf Ziffern- oder Curserblock
button: Pfeiltaste nach rechts auf Ziffern- oder Curserblock
button: Pfeiltaste nach oben auf Ziffern- oder Curserblock
button: Pfeiltaste nach unten auf Ziffern- oder Curserblock
Hand button: ‚H' key
I/O button: ‚I' or ‚1' key

8.4 Scope
The Scope function is used to record parameters. It is called in the inverter entry
under Commissioning\Scope - new picture.
Settings can always be made. A picture can only be started and read in online
mode.
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Fig. 8-4 Scope
8.4.1 Setup
The status is indicated in the upper, left-hand corner of the screen. The buttons
Read, Start and Stop are used to control the picture. When this box is checked,
the picture is automatically read from the inverter when the status of the picture
reaches Done.

Pictures are managed with Save, Delete, Info…, and Export. A stored picture
appears in the inverter entry under Commissioning. It can be called again from
there. Names and remarks pertaining to a stored picture can be called under Info.
The dialog is automatically called during saving. The measured values are
exported to an Excel file (CSV file) with Export.
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8.4.2 Channel selection
The dialog for selection of the parameters to be recorded is located under the
Channel selection + trigger button.
Fig. 8-5 Channel selection and trigger
It must first be specified in the dialog box whether a parameter from the global or
axis area is to be pictured. The parameter is then selected. If applications are
selected via the configuration assistants, some of the channels are preassigned.
8.4.3 Trigger

A trigger condition is then be specified. The trigger condition defines the picture
time together with the pre-trigger and the scanning time. The scanning time
determines the duration of picture. It is indicated at the bottom left. The trigger
condition is used to define an event to which the picture time frame refers. The
pre-trigger specifies which time period will be recorded before the event.
Example:
Total picture time: 5 seconds
Trigger: Axis parameter E15 n-motorencoder greater than 50 (Rpm).
Pretrigger: 40 %
Result:
Scope trips when a value greater than 50 Rpm is determined in parameterE15 n-
motorencoder. Recording is made two seconds before the event (40%) and three
seconds afterwards.
Information
When a large pretrigger value is entered for a long picture duration,
Scope can remain in the started state for some time after its start
until picture readiness is signaled by the state ready to trigger.
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When the dialog screen is confirmed with OK, the settings are accepted but
Scope is not started before the OK and start Scope button is pressed. Terminate
rejects the settings
8.4.4 Exporting and importing
If you use the same or similar Scope settings in different projects, you can export
the settings from the Settings - channel selection and trigger dialog screen and
save them as a *.sco file (Export button). You can choose this file in another
project by pressing the Import button and the same settings are displayed.
8.4.5 Channels
When a picture is finished and read, the channels can be selected via the buttons
on the right-hand side. The recorded parameters are specified (e.g., E91) with the
occupied channels. The display below the buttons contains the complete
parameter designation of the selected channel. The complete parameter
designation is located under the buttons. The second indication specifies the set
scaling.
Fig. 8-6 Channel selection and channel scaling
The buttons under the indications can be used to change the representation of the
characteristic curve.
Button Function
Shift the characteristic curve of the activated channel up or down
by one grid interval.
+ shift key: Shift by one pixel.
+ Ctrl key: Shift to the next grid line.
+ Ctrl + shift key: Shift to middle of the image.
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Button Function
Enlarge/reduce the scaling of the channel;
+ Ctrl key: Auto scaling
Indicate/hide the channel.

Inverted indication of the channel.
Indicate the zero line of the channel.
Indication of a value in individual bits. Can only be used for
whole-number parameters without positions after the decimal
point and not with selection parameters.
The user can specify the color of the channel by clicking the colored field with the
left mouse button.
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8.4.6 Time axis
The following field is used to change the representation of the time axis. The
indication shows the current scaling.
Fig. 8-7 Time axis
Button Function
Shift the picture to the right/left by one grid interval.
Shift key: Shift the picture by 1 pixel.
Ctrl key: Shift the picture to the next grid line.
Ctrl + shift key: Shift the picture to the middle of the image
Enlarge/reduce the scaling of the x-axis;
Ctrl key: Auto scaling
Type of indication of the measured values interpolated or in step
format (presetting: interpolated).
8.4.7 Scalings
The characteristic curves and the time axis are scaled as related to a scaling
point. The scaling point remains in the same position on the display (fixed point)
during scaling. The coordinate of the scaling point is defined by a horizontal value
(on the time axis) and a vertical value (of the characteristic curve). The default

setting of the scaling point is located at 50 % of the indicated time axis section and
the function value at this time.
Changes can be made in the menu Extras/POSITool options in the Scope dialog.
The horizontal value can be selected in 10 % increments. In addition to selecting
the function value for the vertical value, you can also set the scaling point to the
vertical midpoint of the image or the zero line of the characteristic curve (selection
Picture midpoint and Zero line).
8.4.8 Measure
Fig. 8-8 Measuring function
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Eight markers (M1 to M8) are available for precise analysis of the recorded
values. Each marker has two measuring points (A and B). The buttons control the
following functions:
Button Function
Switch on/off the selected marker.
Selection of a selected marker.
Selection of the color for the selected marker.
Indication of the measured value window.
Select the left marker point (A) for the shift.
Select the left marker point (B) for the shift.
Select both marker points (A+B) for the simultaneous shift.
Shift the selected marker to the left or to the right (A, B or
A+B);Shift key: Shift by 1 pixel.
8.4.9 Service
NOTICE
During this action, the motor shaft will move.
 Make sure that the motor can turn freely during the action!
The Service button can be used to indicate an area in which the Start reference

value generator action, the Simubox and the free parameter list can be called in
Scope.
Fig. 8-9 Reference value generator
The functions are used for quick optimization. The user can proceed as shown
below:
1. Set the reference value generator via the parameters D93, D94 and D95 and
start the drive via the button.
2. Make a picture of the movement with Scope.
3. The parameters to be changed are entered in the Free parameter list and
adjusted.
This procedure is repeated until the drive is optimally adjusted.
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8.4.10 Print Scope pictures
When Scope pictures are printed, this includes saved and current pictures.
Printing can be started from Scope or from the general print dialog. After start, the
print dialog is indicated as shown in Fig. 8-10.
One picture is printed to a page. Printing consists of a graphic area showing the
picture and an area showing additional information. The print options offer a
choice of black and white or color (print dialog, Options button, Scope page). The
Scope commentary can also be printed as an option.
Fig. 8-10 View of the print dialog

Graphic area
The graphic area includes the current display from Scope. The curve number is
specified via the curve on the zero point for a black and white printout. The
identifier of the individual bits is handled with Bxx for binary split curves. When a
color printout is selected the colors of the curves are used.
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Fig. 8-11 View of a printed page
The axis switchover data are also shown graphically under the picture. Black bars
indicate when an axis was active (E84=0 to 3). Gray bars indicate selected but
inactive axes (E84=4 to 7). In the example shown in Fig. 8-12the area of the black
bar shows axis 1 as active.
Fig. 8-12 Bar diagram
Additional informationen
The following information is indicated in this area:

• Allocation of the eight channels with address, designation, scaling (unit/div.)
and the identifier of an inverted presentation (INV) or a curve drawn to zero
(GND).
• Scaling of the time axis (time unit/DIV).
• Indication type: Steps or Interpolated.
• Trigger condition and scanning time; pictures which were stored with an older
version of POSITool are provided with a note indicating this. They are printed
without information on scanning times and trigger conditions.
Any commentary which the options indicate is to be printed is shown in a box to
the right of the additional information.
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9 POSITool – Options
9.1 Print
The print function can be accessed via the menu item File/Print .... The inverter
to be printed is selected in the print dialog with a combination box (8.4.10). The
following data can be shown in a printout:
• Configuration information, with optional configuration commentary
• Parameter values of the various axes or the global area. The scope of the
parameters can be limited with the access level and selection of the changed
parameters.
• Fault memory in online operation or in a reverse documentation.
• Stored and current Scope pictures. (Scope pictures can also be printed
directly from Scope.)
The dialog offers several buttons. This is where a preview of the printout can be
indicated, the printer and the page can be set up and the global settings can be
switched to.
9.2 Importing/exporting of parameter values

Parameter values can be imported and exported to a text file and archived. These
functions are available in the File menu.
9.2.1 Export

First an inverter is selected in the dialog for exporting the parameter values. In the
tree structure which appears below you can choose between various axes and
the global area. The number of parameters to be exported can be limited by
specifying the access level. In addition the export can be limited just to changed
parameters.
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Fig. 9-1 Export window
The export procedure is started by pressing the Export button. A dialog appears
in which the target folder and file name are entered.
The parameter values are exported in CSV format (comma separated value). A
CSV file contains one area for each axis and global area. Each area is identified
with the following title:
["U1","inverter1","Global","Global"]
The first sections indicate the resource identifier and the designation of the
inverter from the configuration Assistant. The resource identifier and designation
of the axis or the global area from the configuration Assistant are indicated next.
Then the parameters are listed. One parameter is indicated per line with

coordinate, designation, value and unit:
"A21","Brake resistor R","300,0","Ohm"
Fig. 9-2 View of exported parameters in CSV format
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9.2.2 Import
To import a file, select menu item Import parameter values... in the File menu.
After the file is selected with the Open file dialog, the screen shown in appears.
An area of the CSV is assigned a target area in POSITool. This makes it possible,
for instance, to import the axis 1 area of the CSV file to axis 3.
Fig. 9-3 Setting dialog for the import
After assignment has been completed the import is started. A list of parameters
appears which exist in both the import file area and the target area. The first
section of the list shows the parameters which are identical in both areas. Then
the list appears with the parameters which are not set identically and the value in
the target area which the import changed.
When the checkbox All parameter is activated in the dialog, those parameters are
also shown which exist exclusively either in the area of the import file or in the
target area. The parameters which exist in the import file but not in the target area
are ignored during the import. Parameters which exist in the target area but not in

the import file remain unchanged.
Fig. 9-4 Parameter list with checkboxes
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9.3 Integrating Documentation in POSITool

You have the option of indicating product descriptions of STÖBER
ANTRIEBSTECHNIK GmbH & Co. KG in PDF format in POSITool and opening
them there. Proceed as described below:
Integrating documentation in POSITool
1. Set up a directory on your PC.

2. Copy the PDF documents to the directory which you want to call in POSITool.
You will find the documents on the product-CD Electronics 5000 or at
www.stoeber.de.
3. Open POSITool.
4. Open the Open the Options dialog screen of POSITool in the menu
Extras\POSITool options.
5. Select the page Directories:

Fig. 9-5 Integrating documentation
6. In the upper portion of the page, set the directory in which you stored the PDF
documents. You can specify the directory relative to POSITool (relative path
… button) of select a concrete directory (Select … button).
7. Close the Options dialog with the "OK" button.
 The documentation appears in the Project view.
Under Documentation in the project entry, POSITool lists the PDF documents
which go with your configurations.
ID 442233.05 55
9
Operation manual
Fig. 9-6 Listing of the PDF documents in the Project view
ID 442233.05 56
9
Operation manual
9.4 Additional options

Configuration-independent options of POSITool are indicated under Options in
the Extras menu. For instance, the start behavior or memory options can be set
here.
Fig. 9-7 View of the setting dialog
9.4.1 Start behavior
The optional indication of the start screen is part of the start behavior of POSITool.
You can also choose between indication of the welcoming dialog (standard), a
start screen with the last project or a blank POSITool screen.

9.4.2 Memory options
The memory options include the activation of Autosave and the setting up of a
backup file. A backup file is set up when an old status is overwritten during saving.
The backup file is given the suffix .bak.
Autosave automatically triggers storage of the entire project at regular intervals
which can be set. This file is given the suffix .sav.
ID 442233.05 57
Notizen
ID 442233.05 58
Global Presence
Address registers
Always up to date on the internet: www.stober.com → contact
• Technical Offices (TB) for advice and marketing in Germany
• Global presence for advice and marketing in about 25 countries
• Service Network Germany
• Service Network International
• STÖBER Subsidiaries:
Austria USA France
STÖBER ANTRIEBSTECHNIK GmbH STOBER DRIVES INC. STÖBER S.a.r.l.

Hauptstraße 41a 1781 Downing Drive 131, Chemin du Bac à Traille
4663 Laakirchen Maysville, KY 41056 Les Portes du Rhône
Fon +43 7613 7600-0 Fon +1 606 7595090 69300 Caluire et Cuire
Fax +43 7613 7600-2525 Fax +1 606 7595045 Fon +33 4 78989180
E-Mail: [email protected] eMail: [email protected] Fax +33 4 78985901
www.stoeber.at www.stober.com eMail: [email protected]
www.stober.fr
www.stober.com
Switzerland Great Britain Italy
STÖBER SCHWEIZ AG STOBER DRIVES LTD. STÖBER TRASMISSIONI S. r. l.

Rugghölzli 2 Upper Keys Business Village Via Italo Calvino, 7
5453 Remetschwil Keys Park Road, Hednesford Palazzina D
Fon +41 56 496 96 50 Cannock WS12 2HA 20017 Rho (MI)
Fax +41 56 496 96 55 Fon +44 1543 458 858 Fon +39 02 93909-570
eMail: [email protected] Fax +44 1543 448 688 Fax +39 02 93909-325
www.stoeber.ch E-Mail: [email protected] eMail: [email protected]
www.stober.co.uk www.stoeber.it
China Japan Singapore
STOBER CHINA STOBER Japan STOBER Singapore Pte. Ltd.

German Centre Beijing P.O. Box 113-002, 6 chome 50 Tagore Lane
Unit 2010, Landmark Tower 2, 15-8, Hon-komagome #05-06B
8 North Dongsanhuan Road Bunkyo-ku Entrepreneur Centre
Chaoyang District Tokyo Singapore 787494
100004 Beijing Fon +81 3 5395-6788 Fon +65 65112912
Fon +86 10 65907391 Fax +81 3 5395-6799 Fax +65 65112969
Fax +86 10 65907393 eMail: [email protected] E-Mail: [email protected]
eMail: [email protected] www.stober.co.jp www.stober.sg
www.stoeber.cn
m
STÖBER ANTRIEBSTECHNIK GmbH + Co. KG

Kieselbronner Str. 12
75177 PFORZHEIM
GERMANY
Tel. +49 7231 582-0
Fax. +49 7231 582-1000
E-Mail: [email protected]
24/h service hotline +49 180 5 786 323
www.stober.com
Technische Änderungen vorbehalten

Errors and changes excepted
ID 442233.05
09/2013
442233.05

Stober FDS5000 Frequentieregelaar Handleiding en

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POSIDRIVE® FDS 5000

Projecting manual Installation

1.1 Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Further documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.3 Further support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.4 Abbreviations, formula symbols and indices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.5 Symbols, identifiers, marks .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2 Notes on safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

2.1 Component part of the product .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.2 Operation in accordance with its intended use .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.3 Risk assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.4 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

2.5 Qualified personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

2.6 Transportation and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.7 Installation and connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.8 Commissioning, operation and service .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.10 Residual dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.11 UL-compliant use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.12 Presentation of notes on safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

3.1 General data of the inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.1.1 Transportation, storage and operating environment . . . . . . . . . . . . . . . . . . . . . . . . 17

3.1.2 Device features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.2 Electrical data of the inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.2.1 Size 0 (BG 0): FDS 5007 to FDS 5015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.2.2 Size 1 (BG 1): FDS 5022 to FDS 5075 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.2.3 Derating by increasing the switching frequency .. . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.3.1 Size 0 to 2: FDS 5007 to FDS 5150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.4 Brake resistors FDS 5xxx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.4.1 FZM, FZMU .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.4.3 Bottom brake resistor RB 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.5 Brake resistors FDS 5xxxA .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3.5.1 FZMU, FZZMU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3.5.2 GVADU, GBADU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

3.5.3 Bottom brake resistor RB 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.6 Output derater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

4.1 Installation of the inverter in the switching cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

4.2.1 Installation of bottom brake resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

4.2.2 Installation of EMC shroud or brake module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

4.2.3 Installation of terminal extension LEA 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

WE KEEP THINGS MOVING

5.1 Overview of terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

5.2 EMC connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

5.3 X10: 230 V/400 V power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

5.3.1 Line fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

5.3.2 Residual current safety device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

5.3.3 Housing ground .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

5.4 X11: 24 V power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

5.5 X1: Enable and relay 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

5.6 X20: Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

5.7 X12: ASP 5001 – Safe Torque Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

5.9 X21: Braking resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

5.10 X22: DC link coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

5.11 X100 – X103: Analog and binary signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

5.12.2 BE encoder and BA encoder simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

5.13.1 X200: CANopen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

5.13.2 X200: PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

5.13.3 X200, X201: EtherCAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

5.13.4 X200, X201: PROFINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93