Surface Blowdown System: General Features

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Transmitter

Controller

Conductivity
Automatic Control Probe
Valve
Globe Valve

Tee Connection

Check Valve

YBS-10
SURFACE BLOWDOWN SYSTEM

GENERAL FEATURES
The density of total desolved 1 piece Conductivity Sensor, However, even if the blow interval is
substances (TDS) in water increases 1 piece Transmitter, appropriate, it can not calculate the
during steam production. In such a 1 control valve, changing conditions in fresh feed
case, boiler and steam lines may be 1 PID Controller and Control Panel. water and boiler feed water.
damaged if the specified limits are In the same way, it is not possible to
exceeded. On request, 1 Plate Heat Exchanger calculate the conditions of return of
and 1 Circulation Pump can be added the condensate.
These damages can create defects in addition to YBS-10 for ENERGY
on the equipment, as well as lead to RECOVERY SYSTEM. The automatic blow system measures
energy loss by dragging along with the the amount of undissolved material
steam and increasing the conductivity Depending on operating conditions, in the water volume by optimizing the
of the condensate. YBS-10 with heat recovery system can surface blow interval.
amortize the investment cost in a very
These substances (generally calcium short time. The automatic surface blow down
and magnesium salts) which are control system minimizes the amount
formed in the steam and steam lines Advantages of Surface Blowdown of blows to ensure that the amount of
of steam production are removed by Control System chemicals used remains at acceptable
various means in order to provide It is not possible to determine the levels and reduces energy loss to a
optimum TDS level. amount of undissolved matter minimum.
concentration in the boiler water and
This process is called blow down. to determine the optimum blast range It reduces the cost of water treatment,
If the unwanted substances with a manually controlled surface consumption and heating by a
are dissolved in water, they are blow down system. considerable amount.
automatically evacuated from the
system by blowing from the surface. The boiler operator does not know
Surface blow down is a process that at what intervals and for how long to
continues at regular intervals. blow down.

01.2018
YBS-10 SURFACE BLOWDOWN SYSTEM
Blow down amount

Heat loss
Feed water conductivty Feed water conductivty

1 2
EL-22 Conductivty Probe

Mechanical G ½ (SW27)
Connection Tee Connection to Boiler
Electrical Connection Socket Input A
Prob Material SS EL-22
Prob Stem SS Conductivity Probe
Izolator PTFE
Material
Socket Polyamid
Sealing Gasket Soft Material
Tee Connection 10,460
B

Tee Connection
Tee Connection
Compamet
TÜV ID:0000006175
Standart
Pressure Ps (Bar) 32
Temperature Ts (°C) 239
C
Sleeve M16X1.5
Water Proof Class IP65
Plug Temperature Ts (°C) 100 13
,5

1
• Used
2
in vertical3 and inclined
4
tanks up5to 90 degrees.
6 7 8
• Can be produced in different sizes upon request.
• Screws, nuts and gaskets are available. D
• Caution: Never try to shorten or extend the probe.
5

A
11

E
85

1/2"
68
M

1"

1"

13
,5

1"
M1

A 1 2 3
5

2
11

16 F
92
3 1 1"X1/2 RAKOR 304
2 1 T E E 1" 304
A-A
SCALE 1 : 1 1 1 FLANŞ 304
PN Probe Boiler Connection M Blowdown Valve Connection
S.NO ADET M1ADI
PARÇA MALZEME

DN DN
AYVAZ
R

20 B.ÇÖMEZOĞLU 26.02.2014
DIN 2535 15 DIN 2535
40 E.ÖZKAN
>0.5 >3 >6 >30 >120 >400 >1000 >2000

25
ÖLÇEK
<3
±0.1
<6
±0.1
<30
±0.2
<120
±0.3
<400
±0.5
<1000
±0.8
<2000
±1.2
<4000
±2 20
1 1"X1/2 RAKOR 304
1 T E E 1" 304
1:1
MALZEME
1 FLANŞ 304
St 37.2 1
ADET PARÇA ADI MALZEME ÖLÇÜ RESİM NO AÇIKLAMA

2
YBS-10 SURFACE BLOWDOWN SYSTEM

Tee Connection

EL-22 Conductivty Probe

Montaj ve Kullanma Kılavuzu Sıvı İletkenlik Sınırlayıcı FLB1


Montaj ve Kullanma Kılavuzu Sıvı İletkenlik Sınırlayıcı FLB1

2. Cihaz boyutları
2. Cihaztanımı:
boyutları tanımı:

Montaj
EL 22 kızağı
ConductivityMontaj Ön görünüm
kızağıDimensions
Transmitter Ön görünüm YanYan
görünüm
görünüm

Arka kapak

3. Montaj şekli: Cover


Assembly: Mevcut düzenlemelere ve koruma sınıfına göre sabitleyin.
Arka kapak
3.1current
Fix according to Standart DIN 46277and
regulations 35mm taşıyıcı ray
protection için ek bağlama (4) ile sabitleyin.
class.
3. Montaj şekli:
For standard DIN 46277 35mm carrier rail, secure with additional attachment (4).
Place the device
Mevcut Standart
on
düzenlemelere taşıyıcı
the shelf with
ve ile cihazı
the
koruma raya oturtun.
standard carrier.
sınıfına göre sabitleyin.
Remove the rails fixing screws
Kızağın (3) and
sabitleme hold them
vidalarını sökünin
(3)the cover (7) tutun
ve kapaktan (5). (7) çekin (5).
Connect it to the power source.
3.1 Standart DIN Güç
46277 35mmbağlayın.
kaynağına taşıyıcı ray için ek bağlama (4) ile sabitleyin.
3.2 Ek sabitlemeye
Standart taşıyıcı gerekoturtun.
ile cihazı raya kalmadan

Kızağın sabitleme
• Kızağın vidalarını
sabitlemesökün (3) sökün
vidalarını ve kapaktan tutun (7)
(3) ve kapaktan çekin
tutun (5). (5).
(7) çekin
Güç kaynağına bağlayın.
Rayın vidalarını (1) ve ek bağlantıları çıkarın (4).
3.2 Ek sabitlemeye
• ø 4,3 gerek kalmadan
mm matkap ile kapaktan işaretleyin (5) işaretlenen noktaları (2) delin.

• Kızağın sabitleme vidalarını


• 2 M4 vida sökün üzerinde
ile taban plakası (3) ve kapaktan tutun
uygun olarak (7) çekin
vidalayın (5). (5).

Rayın vidalarını (1) ve ek bağlantıları çıkarın (4).


3
• ø 4,3 mm matkap ile kapaktan işaretleyin (5) işaretlenen noktaları (2) delin.
YBS-10 SURFACE BLOWDOWN SYSTEM

Application Example

Conductivity
Tee Conductivity Transmitter ADK-100
Connection Probe

To Drain Line

Globe Surface Check Valve


Valve Blowdown System

Power connection

Make a connection on the back plate of the cover (7) according to the connection diagram FLB1, or check the figure below.
Disconnect the connection cable from the supply and make the connection.
Check the supply voltage. Refer to the label for the permissible voltage.
Use connection line:
Unitronic BUS security cable 3 x 0.75 max 20 m (See instructions)
Only ground the FLB1 control unit (terminal 12).
Close the device cover and tighten the screws without opening the electrical connection and mains connection.
Install it according to the separate installation instructions and connect it as shown in the connection diagram.

4
YBS-10 SURFACE BLOWDOWN SYSTEM

Differences Between Manuel and Automatic Blowdown System:


Boiler TDS Amount

max TDS

Avarage TDS

2018 - Non contractual document - Reproduction forbidden without prior authorization


Automatic Blowdown System

time (h)
Boiler TDS Amount

max TDS

Avarage TDS

Manuel Blowdown System

time (h)

HEAD OFFICE - FACTORY


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