TD El-Exis SP Englisch

The High-Speed Benchmark.
El-Exis SP.
Maximum performance - Highest output
THE HIGH-SPEED
BENCHMARK
El-Exis SP | 03
El-Exis SP
The best combination for the fastest applications.
For more than 25 years, Sumitomo (SHI) Demag has been constantly defining new limits in high-speed applications with
the El-Exis series. The fourth generation of the El-Exis SP is the most advanced and fastest injection moulding machine on
the market. The intelligent drive system knows no compromises between maximum performance and minimum energy
consumption. Designed for more than 200,000,000 cycles, the El-Exis SP has been developed to be absolutely reliable in
highly dynamic applications for many years to come. Your high-speed applications are in the best hands with us!
Qualität
El-Exis SP
Your benefits at a glance.
– High-speed drive technology – Highly durable design
The unique hybrid drive concept of the El-Exis SP has Not only equipped for high-speed applications, but
already proven itself thousands of times. It offers the best developed for them : mould platens are specially
solution for the highest speeds with maximum dynamics. designed for the loads created in high-speed applications.
Our activeProtect mould safety system with profile moni-
toring guarantees the fastest response , even in highly
dynamic applications.
El-Exis SP | 05
– Intuitive control – Intelligent accumulator control
The intuitive control of the El-Exis SP offers a multitude Hydraulic accumulators allow injection speeds of up to
of possibilities for process monitoring and control. Due 1000 mm/s and acceleration rates of up to 4G. At the
to the logical and simple programming environment with same time, intelligent accumulator control ensures the
predefined flexible machine sequences, the full potential most efficient use of resources.
of the El-Exis SP can be utilised.
Repeatability
Quality down to the last detail.
Melt cushion
Process consistency 24/7 [mm]
12,1
The El-Exis SP impresses in all respects with its unsur-
12,0
passed consistency. Once the cycle is defined and set up,
it is reproduced with the highest accuracy, 24 hours a 11,9
day, seven days a week. 11,8

Zero process deviations is our top priority. Thanks to the 11,7
extremely high stability, repeatability and accuracy in the
11,6
injection moulding process the El-Exis SP for high-speed Cycle
11,5
applications has the lowest reject rate in the market. 2 4 6 8 10 12 14 16 18 [n]
Diagram: Melt cushion repeatability
CONSTANT PERFORMANCE.
HIGHEST QUALITY.
Repeatability | 07
Higher Platen rigidity
The platens of the El-Exis SP are designed to exceed the highest demands in the packaging industry. A 50% lower deflec-
tion compared to conventional platens guarantees the perfect fit of the mould. In addition, the tolerances of the platen
parallelism of the El-Exis SP are three times more precise than the EUROMAP standard. With increased platen rigidity
and extremely high platen parallelism, the El-Exis SP reduces mould wear, ensures low reject rates during the process,
extends your process window and improves the quality of the moulded parts. Engineering art for the most demanding
requirements.
Fig. High plate rigidity

Efficiency
Productivity in every dimension.
Machine
size
Shortest cycle time 2,73s
El-Exis SP 1000
El-Exis SP 750 2,00s

In packaging production, the output rate is a key param-
eter. The higher the output per hour, the lower the price
per manufactured part. With the El-Exis SP you always El-Exis SP 450 1,55s
have short cycle times with high part quality. El-Exis SP 420 1,50s
25 years of experience with high-speed applications and 1,45s
El-Exis SP 350
thousands of installed machines speak for themselves.

Dry
run time
0 0,5 1 1,5 2 [s]
Diagram: Dry run figures according to Euromap
MAXIMUM PRODUCTIVITY.
MINIMUM CONSUMPTION.
Efficiency | 09
Up to 20% energy savings Pressure [P]

100%
One of the most convincing features of the fourth gener-

75%
ation of the El-Exis SP is its energy efficient technology, 75% 75%
which allows energy savings of up to 20%. Depending
50%
on the cycle time and the process parameters, the
machine calculates the optimum charging condition of
25%
the hydraulic accumulators for each application. There-
fore, only the required power is produced for each cycle.
0 Cycle time
[t]
Diagram: Application-specific accumulator charging
Caps
Maximum performance in minimum time.
Over 172,000 closing caps per hour
To produce standardized closing systems, maximum mould speeds with short strokes and optimal dosing performance
have to be possible. El-Exis SP meets these requirements and has a record of reliable and safe operation with cycles far
below 2.5 seconds over many years. Thanks to the extremely fast clamping unit and the highly dynamic ejector, maximum
production output can be achieved.
Special solutions have been optimized specifically for this application, such as the water distribution for mould cooling.
Together with our partners we develop the optimal complete solution for you, which gives you the decisive competitive
advantage!
FASTEST CYCLE TIME.

MAXIMUM REPEATABILITY.
Caps | 11
Application example –
Production of 29/25mm closing caps
Machine
Cavities Cycle time capacity
size
24 150/600 2.3-2.7s ~ 37.500/h
32 150/600 2.3-2.7s ~ 50.000/h
48 250/630 2.3-2.7s ~ 75.000/h
72 350/820 2.3-2.7s ~ 112.500/h
96 420/820 2.3-2.7s ~ 150.000/h
Fig. Closing caps 29/25mm

Thin-walled container
Fast, dynamic and efficient.
Perfect solutions for in-mould labelling „Speed stamping“ technology
For the production of thin-walled packaging the With the El-Exis SP you can use the stamping function,
El-Exis SP leverages all its advantages: With it you will with which even before complete locking of the mould,
realize, thanks to particularly high injection dynamics melt is fed to the cavity. The clamping movement of the
and axis speeds; you can achieve any required filling machine supports the spreading of the melt in the cavity,
time at the lowest cycle time. The mould clamping reduces the need for injection pressure and thus the
platens of the El-Exis SP have significantly higher rigidity required clamping force. As a result, wall thickness and
than conventional mould platens, giving the user a moulded part weight can be significantly reduced.
wider process window and minimizing tool wear.
The extremely accurate clamping unit is ideally suited
for in-mould labelling (IML) processes due to its high
accuracy. We have developed solutions for IML appli-
cations with side removal, including a highly accessible
operator side, specifically for your applications.
GREATEST STABILITY.
LOWEST REJECT RATE.
Thin-walled container | 13
Application example –
400g cup with in-mould labelling
Machine
Cavities Cycle time capacity
size
6 650/1020 3.7s ~ 5.800/h
8 800/1120 4.2s ~ 6.800/h
Fig. 400g cup

Bucket
Production 24/7.
Dynamic top performances for every size 2-component technology
Containers such as buckets and boxes not only require For buckets produced with injection-moulded handles,
large opening strokes and rigid mould platens, but also we offer the optimal 2-component solution and make
an injection unit that controls the injection flow very the highest part quality possible. Depending on the
precisely. The El-Exis SP is the optimal solution for buckets application, we offer the second injection unit in various
both large and small. configurations and sizes.
Thanks to the hybrid drive technology and the short
demoulding times, the El-Exis SP achieves the fastest
cycle times and highest plasticisation performance, even
with large opening strokes.
FASTEST CYCLE TIME.

MAXIMUM PRODUCTIVITY.
Bucket | 15
Application example – Application example –

1280ml bucket with handle 5.6l bucket with handle
Machine Machine
Cavities Cycle time capacity Cavities Cycle time capacity
size size
4&4 580/1020 5.5s ~ 2.600/h 2&2 650/1020 8.3s ~ 870/h
Abb. 1280ml bucket Abb. 5,6l bucket

Technical data | 17
TECHNICAL
DATA.
Contents
Technical data 16
El-Exis SP 150 18
El-Exis SP 200 20
El-Exis SP 250 22
El-Exis SP 300 24
El-Exis SP 350 26
El-Exis SP 420 32
El-Exis SP 450 38
El-Exis SP 580 44
El-Exis SP 750 48
El-Exis SP 1000 52
Connection dimensions 54
Sumitomo (SHI) Demag El-Exis SP 150
International size description 1500-475 1500-675 1500-920
Clamping unit 150 / 500

Clamping force / locking force, max. [kN] 1500 / 1650
Mould opening stroke, max. [mm] 500
Mould height, min. / max.:
>Standard OP0210 [mm] 250 / 560
>Increased OP0211 [mm] 250 / 660
Distance between tie bars (h x v) [mm] 500 / 500
Min. permissible mould diameter (k) [mm] 300
Mould weight / mov. / fixed, max. [kg] 2200 / 1150 / 1700
Ejector stroke/force forw./force back.:
>Standard OP0219 [mm / kN / kN] 70 / 65 / 32
Injection unit 475 675 920

Screw diameter [mm] 35 40 40 45 45 50
L/D ratio OP0612 / OP0627 25 25 25 25 25 25
Injection pressure, max. (up to 400 °C) [bar] 2423 2051 2418 2180 2426 2150
Injection volume, max. [cm³] 177 231 255 323 358 442
Injection speed, max.:
>Version accumulator OP0361 [mm/s] 1000 1000 1000 1000 1000 1000
Injection rate, max.:
>Version accumulator OP0361 [cm³/s] 962 1257 1257 1590 1590 1963
Plasticising rate, max. (PE): 1)
>Electr. screw drive OP0313 [g/s] 34 51 45 60 54 71
Nozzle stroke, max.: 2)
>Manual mode [mm] 634 565 732 531 899 700

>Automatic mode [mm] 349 425 545 526 526 513
Nozzle sealing force / speed, max.:
>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / - 110 / - 110 / -
General data 150/500-475 150/500-675 150/500-920

Oil tank capacity [l] 400 400 400
Installed electrical rating:
>Pump capacity single pump 3) [kW] 18,5 / 30 18,5 / 30 18,5 / 30
>Electr. screw drive OP0313 [kW] 26,4 35,8 54
>Heating capacity of screw cylinder [kW] 12,9 13,9 13,9 15,7 15,7 22,3
Dry cycle time (Euromap 6):
>Version accumulator OP0361 [s-mm] 1,00 - 350 1,00 - 350 1,00 - 350
Net weight 4) [kg] 8200 8300 9000
Motor end projection, max. (h):
>Electr. screw drive OP0313 [mm] 179 / 853 322 / 853 323 / 1034 525 / 1034 613 / 1442 808 / 1442
These technical specifications are based on information 1) Plasticising rate depends on processing conditions and the material used.
that was correct at time of printing and is subject to 2) The max. nozzle stroke is valid for standard open nozzle (OP0650).
change without notice. These parameters are based on 3) Pump standard OP0105 / Pump increased OP0106
a 400 V supply voltage. Other supply voltages will affect 4) Machine weight for standard machine without hydraulic-oil, weight may vary depending on equipment.
the machine parameters.
2
El-Exis SP 150 | 19
Machine dimensions El-Exis SP 150
2742 240 78 769 690 78

845 min. f min. 250 3) 500 Ø80
1155 max.
EE 920
705
1320 375
a
500
2115
2107
1850
1756
2015
t 4)
1320
d
698
635
321
630
685
450
s
752 990 900 100
62-92
414 570
100 2)
m b
2377
1107 100 2x (EE 920)
43
1) OP0211 Mould height increased
A, B, E
768
2) OP0122 Machine height increase
1460
3) OP0242 Safety guard on non-operator side extended

4) OP0320 Material hopper optional
690
A Cooling water inlet, machine Ø19
B Cooling water outlet, machine Ø19
C Hydraulic connection
1057 D Electrical connection
2369 C C D
1100 l h E Pneumatic connection Ø10
1200 1)
Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) El-Exis SP 150
min. 930 1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed
max. 1240 / 1340 1) 2) OP0050 Mechanical interface for handling unit platen 2)
500 min. 250 3) OP0242 Safety guard on non-operator side
max. 560 extended
660 1) 105
A B 20 35
Ø100
M16x32
375
280
Ø100H8
175
Ø100H8
Ø160H8
15 OP0203
A B
Movable platen Fixed platen
B-B A-A
651 730
M16
750 980 3)
340
580
32 500
135
70
50.8
500
580
140
750
210
280
139.7
350
70
Ø80
140
50.8 210
203.2 280 k see Technical Description
510 350
Bore diameter throughout 27
3

>Standard OP0210 [mm] 310 / 660

L/D ratio OP0612 / OP0627 25 25 25 25 25 25
>Manual mode [mm] 748 547 912 713 1080 755

>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / - 110 / - 110 / -
General data 200/560-675 200/560-920 200/560-1600

>Pump capacity single pump 3) [kW] 18,5 / 30 30 / 45 30 / 45
>Electr. screw drive OP0313 [kW] 35,8 54 68,8
Net weight 4) [kg] 12400 12400 12400
4
El-Exis SP 200 | 21
78 820 735 78
250 3) 560 Ø90
3152 250
1070 min. f min.
1505 max.1)
415
EE 1600
560
637
a
2216
1990
2090
1365
t 4)
1753
1724
1365
619
662
606
325
673
450
c
s
100 2)
912 1140 1000 100 415 670

62-92
m b
2638
1241 2x (EE 920; EE 1600)
100
42
A, B, E
818
1555

735
1252 C Hydraulic connection
2744 C D Electrical connection
C D
1273 E Pneumatic connection Ø10
1200 l h
1300 1)
1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed
min. 1089
max. 660 extended
760 1) 175
A B 20 35
Ø100
Z
415
M20x40
350
Ø100H8
210
Ø100H8
Ø160H8
15 OP0203
A B
B-B A-A
M20
696 781
830 1031 3)
340 650
560
135 40
70
50.8
560
650
140
830
210
280
203.2
350
70
Ø90
50.8 140
210
203.2 280
600 350 k see Technical Description
5

>Standard OP0210 [mm] 330 / 710

L/D ratio OP0612 / OP0627 25 25 25 25 25 25
>Manual mode [mm] 880 681 1060 735 1164 809

>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / - 110 / - 110 / -
General data 250/630-920 250/630-1600 250/630-2500

>Pump capacity single pump 3) [kW] 30 / 45 30 / 45 45 / 55
>Electr. screw drive OP0313 [kW] 54 68,8 78,9
Net weight 4) [kg] 14645 14645 14645
6
El-Exis SP 250 | 23
78 930 785 78
3347 350 250 3) 630 Ø105
1280 min. f min.
1)
1660 max.
EE 2500
693
610
480
2353
2100
2000
630
t 4)
1796
1400
1724
d
552
296
62-92 616
1400
c
100 2)
747 1300 1200 100 s
605
608
395
m b
475 770
2925
1390 3x (EE 2500) 1) OP0211 Mould height increased
100
2)
30
OP0122 Machine height increase
A, B, E
933
5)
1716
OP0287 Stop bar

785
C C D
1315 5)
1600 l h
1700 1)
3) OP0242 Safety guard on non-operator side
670 min. 330
max. 710 extended
175
830 1)
A B 20 35
Ø100
Z
480
M20x47
Ø100H8
Ø100H8
Ø160H8
420
280
15 OP0203
A B
B-B A-A
746 891
M20
1141 3)
950 735
412.5 630
40
147.5
203.2
50.8
630
735
140
210
950
280
350
420
Ø105
140
210
50.8
280
203.2
350 k see Technical Description
730 420
7

>Standard OP0210 [mm] 320 / 715

L/D ratio OP0612 / OP0627 25 25 25 25 25 25
>Manual mode [mm] 880 681 1060 735 1164 809

>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / - 110 / - 110 / -
General data 300/720-920 300/720-1600 300/720-2500

>Pump capacity single pump 3) [kW] 30 / 45 30 / 45 45 / 55
>Electr. screw drive OP0313 [kW] 54 68,8 78,9
Net weight 4) [kg] 16700 16700 16700
8
El-Exis SP 300 | 25
78 980 830 78
250 3) 720 Ø105
3700 380
1483 min. f min.
1878 max.
EE 2500
530
743
565
2510
720
2100
a
2000
t 4)
1796
1445
1724
1445
280
551
616
605
64-97
2)
608
850 1550 1200 100 b
394
100
m s
3273 480 860

1565 3x (EE 2500)
100
47
A, B, E 1) OP0211 Mould height increased
978
1810

4)
830
OP0320 Material hopper optional
5) OP0287 Stop bar
1570
3400 C B Cooling water outlet, machine Ø19
1355 5) C D C Hydraulic connection
1600 l h D Electrical connection
2000 1) E Pneumatic connection Ø10
3) OP0242 Safety guard on non-operator side
730 min. 320
max. 715 1) extended 175
920 35
A B 20
Ø100
Z
M20x40
530
490
Ø100H8
Ø100H8
Ø160H8
350
15 OP0203
A B

B-B A-A
791 941
M20
1191 3) 825
1040
720
412.5
40
147.5
140
203.2
50.8
720
825
210
280
350
420
1060
Ø105
140
210
280
50.8 k see Technical Description
350
203.2 420
800 490
9
International size description 3500-1600 3500-2500

>Standard OP0210 [mm] 350 / 795
>Increased OP0211 [mm] 350 / 1020
Injection unit 1600 2500

Screw diameter [mm] 50 60 60 70
L/D ratio OP0612 / OP0627 25 25 25 25
Injection pressure, max. (up to 400 °C) [bar] 2426 2106 2420 2074
Injection volume, max. [cm³] 530 763 891 1212
>Version accumulator OP0361 [mm/s] 1000 1000 1000 1000
>Version accumulator OP0361 [cm³/s] 1963 2827 2827 3848
>Electr. screw drive OP0313 [g/s] 60 100 88 126
>Manual mode [mm] 1031 706 1204 849
>Automatic mode [mm] 774 706 749 734
>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / -
General data 350/820-1600 350/820-2500

Oil tank capacity [l] 760 760
>Pump capacity single pump 3) [kW] 30 / 45 45 / 55
>Electr. screw drive OP0313 [kW] 68,8 78,9
>Heating capacity of screw cylinder [kW] 22,3 27,9 27,9 32,2
>Version accumulator OP0361 [s-mm] 1,45 - 574 1,45 - 574
Net weight 4) [kg] 26210 26210
>Electr. screw drive OP0313 [mm] 295 / 1400 650 / 1400 295 / 1400 650 / 1400
10
El-Exis SP 350 | 27
4043 440 78 1074 939 78

2140 min. f min. 250 3) 820 Ø120
2585 max.
EE 2500
a
615
818
2715
2281
605
2165
820
t 4)
1560
1845
1724
1560
c
100 2) 686
504
327
64-97 575
753 1930 1200 160 b
665
570
414
m s
520 910
3615
1715
100
3x (EE 2500) A, B, E 1)
OP0211 Mould height increased
53
1068
2014

940
D Electrical connection
E Pneumatic connection Ø10
1625 C D
3605
C
1800 l h
2250 1)
min. 2050 2) OP0050 Mechanical interface for handling unit platen 2)
max. 2495 / 2720 1) 3) OP0242 Safety guard on non-operator side
770 min. 350 extended
max. 795 175
1020 1) 35
A B 20
Ø100
Z
M20x40
490
605
350
Ø100H8
Ø100H8
Ø160H8
15 OP0203
A B
B-B A-A
M20
906 1031 (1281) 3) 940

1200 820
412.5 40
147.5
140
820
940
203.2
210
50.8
280
350
420
490
560
1200
Ø120
140
210
280
203.2 420
890 490
560
11
International size description 3500-3000

>Standard OP0210 [mm] 350 / 795
>Increased OP0211 [mm] 350 / 1020
Injection unit 3000

Screw diameter [mm] 70 80
L/D ratio OP0612 / OP0627 23 24
Injection pressure, max. (up to 400 °C) [bar] 2432 2051
Injection volume, max. [cm³] 924 1206
>Version accumulator OP0361 [mm/s] 1000 900
>Version accumulator OP0361 [cm³/s] 3848 4524
>Electr. screw drive OP0313 [g/s] 108 150
>Manual mode [mm] 802 668
>Automatic mode [mm] 802 668
>Standard [kN / mm/s] 110 / - 110 / -
General data 350/820-3000

Oil tank capacity [l] 760
>Pump capacity single pump 3) [kW] 55 / 75
>Electr. screw drive OP0313 [kW] 117
>Heating capacity of screw cylinder [kW] 30,6 42,6
>Version accumulator OP0361 [s-mm] 1,45 - 574
Net weight 4) [kg] 20110 / 9000 - 29110
>Electr. screw drive OP0313 [mm] 0 / 579 281 / 899
a 400 V supply voltage. Other supply voltages will affect 4) Machine weight for standard machine without hydraulic-oil, weight may vary depending on equipment. Injection unit / Clamping
unit
12
El-Exis SP 350 | 29
4595 78 1134 939 78

4043 250 3) 820 Ø120
2140 min. 440 e
2585 max. f min.
605
818
615
a
2715
820
2276
2165
2365
2190
1560
t 4)
d
1560
433
686
271
c
654
350
b
100 2)
64-97
326 2147 1300 270

m s
525 630
3615 1) OP0211 Mould height increased

1715 2) OP0122 Machine height increase
100
3)
48
A, B, E OP0242 Safety guard on non-operator side extended
1068
2073
1018
3700 1720
1800 l C C D h
2250 1)
max. 795 175
1020 1) 35
A B 20
Ø100
Z
M20x40
490
605
350
Ø100H8
Ø100H8
Ø160H8
15 OP0203
A B
B-B A-A
M20
906 1091 (1341) 3) 940

1200 820
412.5 40
147.5
140
820
940
203.2
210
50.8
280
350
420
490
560
1200
Ø120
140
210
280
203.2 420
890 490
560
13

>Standard OP0210 [mm] 350 / 795
>Increased OP0211 [mm] 350 / 1020

L/D ratio OP0612 / OP0627 24 23 23 24
>Manual mode [mm] 1065 672 1205 668
>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / -
General data 350/820-4200 350/820-6300

>Electr. screw drive OP0313 [kW] 90 115
Net weight 4) [kg] 20110 / 11400 - 31510 20110 / 12900 - 33010
unit
14
El-Exis SP 350 | 31
78 1134 939 78
4595 250 3) 820 Ø120
4043 440 e
2140 min. f min.
2585 max.
605
2715
818
615
2190
2276
2165
820
2456
t 4)
1560
d
686
1560
c
433
64-97
654
326 2147 1300 270 b
m
350
525 630
3615
100
A, B, E 2) OP0122 Machine height increase
1068
2073

1020
3700 D
1800 l C C h
2250 1)
max. 795 175
1020 1) 35
A B 20
Ø100
Z
M20x40
490
605
350
Ø100H8
Ø100H8
Ø160H8
15 OP0203
A B
B-B A-A
M20
906 1091 (1341) 3) 940

1200 820
412.5 40
147.5
140
940
820
203.2
210
50.8
280
350
420
490
560
1200
Ø120
140
210
280
203.2 420
890 490
560
15

>Standard OP0210 [mm] 350 / 795
>Increased OP0211 [mm] 350 / 1020

L/D ratio OP0612 / OP0627 25 25 25 25
>Manual mode [mm] 1031 706 1204 849

>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / -
General data 420/820-1600 420/820-2500

>Electr. screw drive OP0313 [kW] 68,8 78,9
Net weight 4) [kg] 26210 25210
16
El-Exis SP 420 | 33
78 1074 939 78
250 3) 820 Ø120
4043 440
2140 min. f min.
2585 max.
EE 2500
605
2715
820
2281
2165
a
615
818
t 4)
1845
1560
1724
1560
d
686
c
327
504
100 2) 575
665
570
414
b
64-97
753 1930 1200 160

m s
520 910
3615
1715
3x (EE 2500)
100
53
A, B, E
1068
3)
2014
OP0242 Safety guard on non-operator side extended

940
3605 1625 E Pneumatic connection Ø10
C C D
1800 l h
2250 1)
175
max. 795 extended
1020 1) 35
A B 20
Ø100
Z
M20x40
490
605
350
Ø100H8
Ø100H8
Ø160H8
15 OP0203
A B
B-B A-A
M20
940
906 1031 (1281) 3)
1200 820
412.5 40
147.5
140
820
940
203.2
210
280
50.8
350
420
490
560
1200
Ø120
140
210
280
203.2 420
490
890 560
17

>Standard OP0210 [mm] 350 / 795
>Increased OP0211 [mm] 350 / 1020
Injection unit 3000

L/D ratio OP0612 / OP0627 23 24

>Standard [kN / mm/s] 110 / - 110 / -

Net weight 4) [kg] 20110 / 9000 - 29110
unit
18
El-Exis SP 420 | 35
4595 78 1134 939 78

4043 250 3) 820 Ø120
2140 min. 440 e
2585 max. f min.
818
615
a
2715
2276
605
2165
2190
2365
820
t 4)
1560
d
686
433
1560
b
100 2)
271
64-97
326 2147 1300 270
654
350
m s
525 630
3615
1715
100
48
2)
1068
OP0122 Machine height increase
2073
1018
1800 l C C D h E Pneumatic connection Ø10
2250 1)
175
max. 795 extended
1020 1) 35
A B
Ø100
20
Z
M20x40
490
605
350
Ø100H8
Ø100H8
Ø160H8
15 OP0203
A B
B-B A-A
M20
940
906 1091 (1341) 3)
1200 820
412.5 40
147.5
140
820
940
210
203.2
280
50.8
350
420
490
560
1200
Ø120
140
210
280
203.2 420
490
890 560
19

>Standard OP0210 [mm] 350 / 795
>Increased OP0211 [mm] 350 / 1020

L/D ratio OP0612 / OP0627 24 23 23 24
>Manual mode [mm] 1065 672 1205 668

>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / -
General data 420/820-4200 420/820-6300

Net weight 4) [kg] 20110 / 11400 - 31510 20110 / 12900 - 33010
>Electr. screw drive OP0313 [mm] 0 / 850 175 / 850 - / 209 31 / 649
unit
20
El-Exis SP 420 | 37
78 1134 939 78
4595 250 3) Ø120
e 820
4043 440
2140 min. f min.
2585 max.
605
a
615
2715
818
820
2190
2276
2165
2456
t 4)
1560
1560
686
433
654
64-97
100 2)
350
326 2147 1300 270 b
m 525 630
3615
1715
100
A, B, E
1068
2073

1020
1720
3700 D D Electrical connection
1800 l C C h E Pneumatic connection Ø10
2250 1)
850 min. 400 2) OP0050 Mechanical interface for handling unit platen 2)
max. 920 3) OP0242 Safety guard on non-operator side
1150 1)
A B extended 175
20
35 M20x40
Ø125
Z
Ø52+1
655
Ø200H8
560
Ø200H8
420
15 (58)
A B

B-B A-A
1019 1141 (1391) 3)
M20
913 1036 3)
1300 1045
920
40
203.2
76.2
140
1300
1045
920
280
350
420
490
560
Ø125
140
50.8 280
970 420
490
560
21

>Standard OP0210 [mm] 360 / 880
>Increased OP0211 [mm] 360 / 1110
Injection unit 2500

L/D ratio OP0612 / OP0627 25 25

>Standard [kN / mm/s] 110 / - 110 / -

>Electr. screw drive OP0313 [kW] 78,9
Net weight 4) [kg] 29245 / 9000 - 38245
unit
22
El-Exis SP 450 | 39
78 1141 1019 78
4595 250 3) 920 Ø125
88 4000 488 f min. e
1969 min.
2492 max. EE 3000
655
655
822
a
2828
920
2241.5
2190
2365
t 4)
2145
d
1560
271
1560
653
400
639
100 2)
64-97
350
206 2244 1300 250 b
m s 446 800
3568
1710
1019 1068 48
A, B, E
2160

5) OP0287 Stop bar
1720
1650 5) C C D D Electrical connection
2000 l h
max. 880 extended 175
1110 1) 20 35
Ø100
A B Z
655
M20x40
560
Ø100H8
Ø125H8
Ø160H8
420
20 OP0203
A B
B-B A -A
980 1105
M20
1355 3) 1045
1300
465 920
200 40
140
203.2
920
76.2
1045
280
350
420
1300
490
560
Ø125
140
280
50.8 350
970 490
Bore diameter throughout 27 560
Bore diameter throughout 52+1
23

>Standard OP0210 [mm] 360 / 880
>Increased OP0211 [mm] 360 / 1110
Injection unit 3000

L/D ratio OP0612 / OP0627 23 24

>Standard [kN / mm/s] 110 / - 110 / -

Net weight 4) [kg] 29245 / 9000 - 38245
unit
24
El-Exis SP 450 | 41
78 1141 1019 78
4595 250 3) 920 Ø125
88 4000 488 f min. e
1969 min.
2492 max. EE 3000
655
655
822
a
2828
920
2241.5
2190
2365
t 4)
2145
d
1560
271
1560
653
400
639
100 2)
64-97
350
206 2244 1300 250 b
m s 446 800
3568
1710
1019 1068 48
A, B, E
2160

5) OP0287 Stop bar
1720
1650 5) C C D D Electrical connection
2000 l h
1110 1) 20 35
Ø100
A B Z
655
M20x40
560
Ø100H8
Ø125H8
Ø160H8
420
20 OP0203
A B
B-B A -A
M20
980 1105
1355 3) 1045
1300
465 920
200 40
140
203.2
920
76.2
1045
280
350
420
1300
490
560
Ø125
140
280
50.8 350
970 490
560
25

>Standard OP0210 [mm] 360 / 880
>Increased OP0211 [mm] 360 / 1110

L/D ratio OP0612 / OP0627 24 23 23 24
>Manual mode [mm] 1115 722 1255 718
>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / -
General data 450/920-4200 450/920-6300

Net weight 4) [kg] 29245 / 11400 - 40645 29245 / 12500 - 41745
unit
26
El-Exis SP 450 | 43
4595 78 1141 1019 78

88 4000 428 e 250 3) 920 Ø125
1969 min. f min.
2489 max.
822
655
2828
a
2242
2215
2190
2145
2456
t 4)
655
1560
920
653
400
1560
100 2)
64-97
206 2244 1300 250
639
350
m b
446 800
3568 1)
1710 OP0211 Mould height increased
100
A, B, E
1024 1068
2160
5) OP0287 Stop bar

1720
3700 D D Electrical connection
1650 5) C C E Pneumatic connection Ø10
2000 l h
2460 1)
1110 1) 20 35
Ø100
A B Z
655
M20x40
560
Ø100H8
Ø125H8
Ø160H8
420
20 OP0203
A B
B-B A -A
980 1105
M20
1355 3) 1045
1300
465 920
200 40
140
203.2
920
76.2
1045
280
350
420
1300
490
560
Ø125
140
280
50.8 350
970 490
560
27

>Standard OP0210 [mm] 370 / 940
>Increased OP0211 [mm] 370 / 1170
Injection unit 3000

L/D ratio OP0612 / OP0627 23 24
>Standard [kN / mm/s] 110 / - 110 / -

Net weight 4) [kg] 29970 / 9000 - 38970
unit
28
El-Exis SP 580 | 45
4999 78 1221 1094 78

230 1) 4310 570 e 250 3) 1020 Ø140
119 2255 min. f min.
2830 max.
735
907
735
1020
2901
2320
2295
2223
2365
2190
t 4)
1560
1560
d
627
271
552
390
420
100 2)
441 950
64-97
116 2544 1400 250

m b
3830
1841
100
48
s A, B, E
1068
2315
1019
5) OP0287 Stop bar
R695
R695
1850 B Cooling water outlet, machine Ø19
3961 5)
2150 l 1865 C C D h C Hydraulic connection
2600 1) D Electrical connection
2) OP0050 Mechanical interface for handling unit platen 2)
min. 2195
max. 2695 / 2995 1) 3) OP0242 Safety guard on non-operator side 280
930 min. 370 extended 175
max. 940 70
1170 1) 20
Ø100
A B Z
735
630
M24x48
420
Ø100H8
Ø125H8
Ø160H8
Ø125
20 OP0203
25
A B
B-B A-A
1055 1185
M24
1450 1435 3)
1160
520 1020
200
50
140
355.6
76.2
1020
1160
1470
280
420
560
700
Ø140
140
76.2
280
355.6
1120
560
Bore diameter throughout 52+1 700
29

>Standard OP0210 [mm] 370 / 940
>Increased OP0211 [mm] 370 / 1170

L/D ratio OP0612 / OP0627 24 23 23 24
>Manual mode [mm] 1190 797 1330 793
>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / -
General data 580/1020-4200 580/1020-6300

Net weight 4) [kg] 29970 / 11400 - 41370 29970 / 12500 - 42470
unit
30
El-Exis SP 580 | 47
78 1221 1094 78
4999
230 4310 570 e 250 3) 1020 Ø140
119 2255 min. f min.
2830 max.
735
735
907
1020
a
2901
2190
2320
2295
2456
2223
1560
t 4)
1560
627
390
552
c
420
100 2)
2544 1400 250 441 950
64-97
116
m b
3830
1841
100
1024 1068
2315

5) OP0287 Stop bar
R695
R695
5) B Cooling water outlet, machine Ø19

1850 1865 D
2150 l C C h D Electrical connection
2) OP0050 Mechanical interface for handling unit platen 2)
min. 2195
max. 2695 / 2995 1) 3) OP0242 Safety guard on non-operator side 280
930 min. 370 extended 175
max. 940 70
1170 1)
20
Ø100
A B Z
630
735
M24x48
420
Ø100H8
Ø125H8
Ø160H8
Ø125
20 OP0203
25
A B
B-B A-A
1055 1185
M24
1450 1435 3)
1160
520 1020
200
50
140
355.6
76.2
1020
1160
1470
280
420
560
700
Ø140
140
76.2
280
355.6
1120
560
Bore diameter throughout 52+1 700
31

>Standard OP0210 [mm] 400 / 1020
>Increased OP0211 [mm] 400 / 1250
Injection unit 3000

L/D ratio OP0612 / OP0627 23 24

>Standard [kN / mm/s] 110 / - 110 / -

Net weight 4) [kg] 38635 / 9000 - 47635
unit
32
El-Exis SP 750 | 49
5558
78 1342 1189 78
4785 630 e 250 3)
230 1) 1120 Ø160
2628 min. f min.
3248 max.
1560 810
982
678
295 1120
a
3006
2336
2290
2365
2229
t 4)
d
1560
64-97 516
271
c
437
260
100 2)
467 1140
190 2855 1500 240
m b
3976
1904
100
s 1) OP0211 Mould height increased
A, B, E
48
1018 1068
4)
2531

R695
R695
4107
2400 l C C D h E Pneumatic connection Ø10
28601)
1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed platen 2)
min. 2564
max. 3124 / 3424 1) 2) OP0050 Mechanical interface for handling
1030 min. 400 unit 280
3) OP0242 Safety guard on non-operator 175
max.1020
1250 1) 20 side extended 70
Ø100
A B Z
810
Ø100H8
Ø125H8
700
Ø160H8
Ø125
420
M24x48
25 OP0203
25
A B

B-B A-A
1150 1306
M24
1620 1556 3)
1280
∅360
1120
320
50
140
127
355.6
76.2
508
1120
1280
1620
280
420
560
700
Ø160
76.2 140
127 280
355.6 420
508 560
33

>Standard OP0210 [mm] 400 / 1020
>Increased OP0211 [mm] 400 / 1250

L/D ratio OP0612 / OP0627 24 23 23 24
>Manual mode [mm] 1250 857 1390 853

>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / -
General data 750/1120-4200 750/1120-6300

Net weight 4) [kg] 38635 / 11400 - 50035 38635 / 12500 - 51135
unit
34
El-Exis SP 750 | 51
5558 78 1342 1189 78

4785 630 e 250 3) 1120 Ø160
230 1)
2628 min. f min.
3248 max.
1560 810
295 1120
a
3006
982
678
2290
2336
2229
2456
t 4)
d
1560
516
437
260
100 2)
64-97
190 2855 1500 240 467 1140

m b
3976
1904
100
A, B, E
1023 1068
2531

3)
R695
R695 OP0242 Safety guard on non-operator side extended

1923 D
4107 C C A Cooling water inlet, machine Ø19
2400 l h
2860 1) B Cooling water outlet, machine Ø19
1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed platen 2)
min. 2564
max. 3124 / 3424 1) 2) OP0050 Mechanical interface for handling
1030 min. 400 unit 280
3) OP0242 Safety guard on non-operator
max.1020 175
1250 1) 20 side extended 70
Ø100
A B Z
810
Ø100H8
Ø125H8
Ø160H8
700
Ø125
420
M24x48
25 OP0203
25
A B

B-B A-A
1150 1306
M24
1620 1556 3)
1280
∅360
1120
320
50
127
355.6
140
76.2
508
1120
1280
1620
280
420
560
700
Ø160
76.2 140
127 280
355.6 420
508 560
35

>Standard OP0210 [mm] 550 / 1250
>Increased OP0211 [mm] 600 / 1500

L/D ratio OP0612 / OP0627 24 23 23 24
>Manual mode [mm] 1250 857 1390 853

>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / -
General data 1000-4200 1000-6300

Net weight 4) [kg] 56000 / 11400 - 67400 56000 / 12500 - 68500
unit
38
El-Exis SP 1000 | 53
6645
5785 665 e 78 1570 1294 78
3180 / 3230 min. f min. 1195
∅185
3880 / 4130 max. 1)
a
886
1015
1560 880
3065
1195
2605
2456
2434
2290
t 4)
295
d
1560
c
563
202
60-80
m b
606
3576
2499
100
E A, B 1) OP0211 Mould height increased
1020 1068
2863

R695
C C D
11739 / 12666 h
min. 3180 / 3230 2) OP0050 Mechanical interface for handling unit platen 2)
max. 3880 / 4130 1) 280
1250 min. 550 / 600 175
max. 1250 / 1500 1) 70
20
∅100
Z
A B
880
840
∅160H8
560
∅100H8
∅125
M24x48
25 20
A B
B-B A-A
1260 1536
M24
1760
1380
∅360
265 1195
48
140
1760
1195
1380
280
420
650
700
127
840
76.2
355.6
508
∅185
140
76.2
127 280
355.6 420
700
1338
840
39
Ejector - dimensions El-Exis SP
r = 2.5 mm
-0.5
-0.5
-0.5
2ZY5
C
B
A
-0.1
D
L E
Rp min. = 690 N/mm²
M G +0.5
Dimensions [mm]
Machine type
A B C D E G H L M
El-Exis SP 150 24.5 14 24.5 7.8 20 327 335 100 M16x30
El-Exis SP 200 44.5 26 44.5 9.5 26 395 405 140 M20x35
El-Exis SP 250 44.5 26 44.5 9.5 26 435 445 140 M20x35
El-Exis SP 300 44.5 26 44.5 9.5 26 515 525 150 M20x35
El-Exis SP 350 44.5 26 44.5 9.5 26 572 582 180 M24x50
El-Exis SP 420 44.5 26 44.5 9.5 26 572 582 180 M24x50
El-Exis SP 450 44.5 26 44.5 9.5 26 600 610 200 M24x50
El-Exis SP 580 44.5 26 44.5 9.5 26 655 (645 *) 665 (655 *) 220 (200 *) M24x50
El-Exis SP 750 44.5 26 44.5 9.5 26 755.5 765 270 (200 *) M24x50
El-Exis SP 900 44.5 26 44.5 9.5 26 762 772 270 M24x50
El-Exis SP 1000 44.5 26 44.5 9.5 26 762 772 270 M24x50
* >Force increased OP2192
40
Connection dimensions | 55
Material Loading - dimensions El-Exis SP EE 475...EE 2500

a
∅D ∅96
30
60°
b Z
d
∅58
c
A
160
Z
160
60°

M8-16 (4x)
Dimensions [mm]
Screw diameter Standard
Machine type Injection unit
[mm]
a b c d D
35 1039 20
El-Exis SP 150 475 212 732 723
40 1185 20
El-Exis SP 150 40 1185 20
675 212 732 723
El-Exis SP 200 45 1338 20
El-Exis SP 150
45 1338 20
El-Exis SP 200
920 222 742 723
El-Exis SP 250
50 1489 20
El-Exis SP 300
El-Exis SP 200
El-Exis SP 250 50 1489 20
El-Exis SP 300 1600 257 877 825

El-Exis SP 350
60 1770 20
El-Exis SP 420
El-Exis SP 250
El-Exis SP 300 60 2064 20
El-Exis SP 350 2500 287 907 825

El-Exis SP 420
70 2064 20
El-Exis SP 450
41
Material Loading - dimensions El-Exis SP EE 3000...EE 6300
a
∅D ∅142
30
60°
b Z
d
∅104
c
A
200
200
60°

M8-16 (4x)
Dimensions [mm]
Screw diameter Standard
Machine type Injection unit
[mm]
a b c d D
El-Exis SP 350
El-Exis SP 420 70 1975 20
El-Exis SP 450 3000 292 872 825

El-Exis SP 580
80 2332 20
El-Exis SP 750
El-Exis SP 350
El-Exis SP 420
80 2332 20
El-Exis SP 450
El-Exis SP 580 4200 322 902 825
El-Exis SP 750
El-Exis SP 900 95 2695 20
El-Exis SP 1000
El-Exis SP 350
El-Exis SP 420
95 2695 20
El-Exis SP 450
El-Exis SP 580 6300 342 922 825
El-Exis SP 750
El-Exis SP 900 110 3179 20
El-Exis SP 1000
42
Connection dimensions | 57
El-Exis SP a b c d e f min l m s t OP0320

El-Exis SP 150/500-475 211 32 858 1628 - 987 5430 4678 0 2085
El-Exis SP 150/500-675 211 32 858 1628 - 1099 5430 4678 0 2085
El-Exis SP 150/500-920 211 32 858 1647 - 1241 5430 4678 243 2095
El-Exis SP 200/560-675 211 0 0 1673 - 1168 6040 5128 0 2130
El-Exis SP 200/560-920 211 336 903 1692 - 1251 6040 5128 222 2140
El-Exis SP 200/560-1600 256 781 873 1692 - 1611 6040 5128 222 2275
El-Exis SP 250/630-920 221 0 0 1727 - 1341 6605 5858 222 2175
El-Exis SP 250/630-1600 256 420 908 1727 - 1591 6605 5858 222 2309
El-Exis SP 250/630-2500 256 892 858 1803 - 1805 6605 5858 492 2339
El-Exis SP 300/720-920 221 0 0 1772 - 1307 6958 6108 236 2220
El-Exis SP 300/720-1600 256 432 953 1772 - 1566 6958 6108 236 2354
El-Exis SP 300/720-2500 286 904 903 1848 - 1746 6958 6108 506 2384
El-Exis SP 350/820-1600 256 0 0 1887 - 1562 8046 7293 235 2469
El-Exis SP 350/820-2500 256 158 958 1963 - 1845 8046 7293 506 2499
El-Exis SP 350/820-3000 292 247 916 1963 5319 2095 9298 8972 504 2464
El-Exis SP 350/820-4200 322 347 916 2394 5677 2462 9813 9487 - 2494
El-Exis SP 350/820-6300 342 205 916 2432 6462 2825 10740 10414 - 2514
El-Exis SP 420/820-1600 256 0 0 1887 - 1562 8046 7293 235 2469
El-Exis SP 420/820-2500 286 158 958 1963 - 1845 8046 7293 506 2499
El-Exis SP 420/820-3000 292 247 916 1963 5319 2095 9298 8972 504 2464
El-Exis SP 420/820-4200 322 347 916 2394 5677 2462 9813 9487 - 2494
El-Exis SP 420/820-6300 342 205 916 2432 6462 2825 10740 10414 - 2514
El-Exis SP 450/920-2500 286 0 0 1963 2466 1515 8463 8257 504 4488
El-Exis SP 450/920-3000 292 247 916 1963 2431 2095 9303 9097 504 5328
El-Exis SP 450/920-4200 322 347 916 2394 5737 2462 9818 9612 - 2494
El-Exis SP 450/920-6300 342 205 916 2432 6522 2825 10745 10539 - 2514
El-Exis SP 580/1020-3000 292 247 916 1963 5317 2095 9693 9577 504 2464
El-Exis SP 580/1020-4200 322 347 916 2394 5675 2462 10208 10092 - 2494
El-Exis SP 580/1020-6300 342 205 916 2432 6460 2825 11135 11019 - 2514
El-Exis SP 750/1120-3000 292 247 916 1963 5319 2095 10230 10040 504 2464
El-Exis SP 750/1120-4200 322 347 916 2394 5677 2462 10745 10555 - 2494
El-Exis SP 750/1120-6300 342 205 916 2432 6462 2825 11672 11482 - 2514
El-Exis SP 900/1195-4200 322 347 916 2394 5677 2497 11739 11176 - 2494
El-Exis SP 900/1195-6300 342 205 916 2432 6462 2860 12666 12103 - 2514
El-Exis SP 1000/1195-4200 322 347 916 2394 5677 2497 11739 11176 - 2494
El-Exis SP 1000/1195-6300 342 205 916 2432 6462 2860 12666 12103 - 2514
43
Practical values of melt correction factor for use in calculation of shot weight
for some common plastics.
Material Melt correction factor
HD-PE 0,75
LD-PE 0,73
PP 0,73
PS 0,91
SB 0,91
ABS 0,91
SAN 0,91
PA 0,93
PA 6 +30 % GF 1,14
PC 0,97
PC/ABS 0,94
PMMA 0,97
POM 1,15
PET 1,08
PBT 1,08
CA 1,03
CAB 0,98
PVC-w 1,05
PVC-h 1,15
shot weight = melt correction factor x swept volume
The melt correction factor takes into account the change in volume at process temperature
and also includes a factor for the flow characteristics of the shut off device on
the end of the screw.
Certified according to VDA 6.4

www.sumitomo-shi-demag.eu
All data and information provided in this brochure has been compiled
and checked with due care and diligence. We believe the contents
of this brochure to be accurate, but cannot guarantee its accuracy.
The description in this brochure may differ from the machine’s actual
condition upon delivery. 10.2019

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The High-Speed Benchmark.

– High-speed drive technology – Highly durable design

– Intuitive control – Intelligent accumulator control

day, seven days a week. 11,8

Diagram: Melt cushion repeatability

Higher Platen rigidity

Fig. High plate rigidity

El-Exis SP 750 2,00s

El-Exis SP 250 1,20s

El-Exis SP 200 1,15s

El-Exis SP 150 1,00s

Diagram: Dry run figures according to Euromap

Up to 20% energy savings Pressure [P]

One of the most convincing features of the fourth gener-

Over 172,000 closing caps per hour

FASTEST CYCLE TIME.

32 150/600 2.3-2.7s ~ 50.000/h

48 250/630 2.3-2.7s ~ 75.000/h

72 350/820 2.3-2.7s ~ 112.500/h

96 420/820 2.3-2.7s ~ 150.000/h

Fig. Closing caps 29/25mm

Perfect solutions for in-mould labelling „Speed stamping“ technology

8 800/1120 4.2s ~ 6.800/h

Fig. 400g cup

Dynamic top performances for every size 2-component technology

FASTEST CYCLE TIME.

Application example – Application example –

Abb. 1280ml bucket Abb. 5,6l bucket

Clamping unit 150 / 500

Injection unit 475 675 920

>Manual mode [mm] 634 565 732 531 899 700

General data 150/500-475 150/500-675 150/500-920

Machine dimensions El-Exis SP 150

2742 240 78 769 690 78

3) OP0242 Safety guard on non-operator side extended

Bore diameter throughout 27

Clamping unit 200 / 560

Injection unit 675 920 1600

>Manual mode [mm] 748 547 912 713 1080 755

General data 200/560-675 200/560-920 200/560-1600

Machine dimensions El-Exis SP 200

912 1140 1000 100 415 670

3) OP0242 Safety guard on non-operator side extended

Bore diameter throughout 27

Clamping unit 250 / 630

Injection unit 920 1600 2500

>Manual mode [mm] 880 681 1060 735 1164 809

General data 250/630-920 250/630-1600 250/630-2500

Machine dimensions El-Exis SP 250

747 1300 1200 100 s

OP0287 Stop bar

Clamping unit 300 / 720

Injection unit 920 1600 2500

>Manual mode [mm] 880 681 1060 735 1164 809

General data 300/720-920 300/720-1600 300/720-2500

Machine dimensions El-Exis SP 300

3273 480 860

3) OP0242 Safety guard on non-operator side extended

Movable platen Fixed platen