SUMITOMO ALL ELECTRIC INJECTION MOLDING MACHINE SUMITOMO ALL ELECTRIC INJECTION MOLDING MACHINE

2
Example improvement in flash
Example clamping force reduction by FFC
With conventional molding, flash forms because of complete
filling. FFC molding offers good cavity balance, therefore
complete filling can be done without raising peak pressure,
hence preventing flash from forming.
In tests conducted by Sumitomo,
a table disc was molded with a
clamping force of 70 kN by FCC
molding, whereas 1100 kN were
required in conventional molding.
Product : Table disc
Resin : PC
Clamp force reduced by 90% !
Conventional molding
Short shots
Molding by FFC
Defects Defects
Zero Defects
Zero Defects
Faults Faults
Zero Faults
Zero Faults
Loss Loss
Zero Loss
Zero Loss
Complicated molding made simple !
Innovative molding processes
only Sumitomo can offer.
Imagine no defects, loss or faults, Zero.
Break & Breakthrough

the Zero-molding
Restart from the origin.
Flash formed in
complete filling.
No flash formed
in FFC molding.
by FFC (Injection system)
Stable molding conditions via smooth lling
Patent
pending
New functions
In FFC (Flow Front Control), screw movement is restricted
by Flash Control to optimize the flow front. This enables
molding at low internal pressures inside cavities, which,
besi des prevent i ng f l ash, el i mi nat es short shot s by
effectively releasing gases when filling.
Resin pressure
inside cylinder
Resin pressure
inside cavities
General programmed control
350MPa

Overfilling occurs
at inner cavities
Poor gas release
Flash formation
350MPa

35
Complete
consistent filling
Good gas release
No flash formation
Resin pressure
inside cylinder
Resin pressure
inside cavities
Conventional molding
In conventional molding systems, resin is fully charged into mold
cavities and consequently is apt to suffer excessive compression.
Molding by FFC
FFC is a viscoelasticity-assisted injection molding scheme where
resin is not exposed to high pressures.
Even the fine-adjustments used in mold changeover
and parameter setting for production launches with
new molds can be handled with this one Z-Screen.
3
Platen and mold behavior in clamping process
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Start of mold plate contact Mold closing Entire parting surfaces make contact
Clamp force detection
Clamping under high pressure
Home position is measured
using clamp force detection.
Excessive clamp force
compresses the mold
more than necessary.
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Mold deforms resulting
in poor gas release.
The SE-HDZ, SE-HSZ builds in detection
capabilities for sensing the minimum force
(home position) required to clamp the mold.
Even with molds for the complicated profiles
of heat shields, springs, sliding cores or
angular pins, the clamp force required for
actual molding can be set by measuring the
home position, so molding is performed
effectively without applying unnecessary
force. Moreover, the difference in mold
sitting before and after maintenance can be
easily identified.
Conventional molding (Moving side)
Mold comparison after 1000 shots
Gas burning occurs in flow end. Gas burning is avoided because gas is
released from entire parting surfaces.
Molding at low clamp force (Moving side)
MCM enables molding with the detected
minimum required clamp force. Gas is
greatly reduced to the following benefits.
Burning and short shots are eliminated
Mol d mai ntenance i s requi red l ess
frequently
By reducing the mold clamp force, users
c an ex pec t r educ t i ons i n power
consumption and shorter cycles, besides
avoiding damage such as broken pins.
Screen call key
SPS (Simple Process Setting)
arranges settings by process from the
operators position.
Setting screens have been created according to
process operations rather than the conventional
setup of functions. A series of setting operations can
be completed on a single screen.
Comparison of screen operation 1
(Mold preparations and purging)
Comparison of screen operation 2 (Mass-production setup)
Example of improved operability
SPS reduces screen switching for
mold preparations and purging by
68%.
Conventional
operation
(Screens arranged
by function)
Conventional screens Z-Screen
SPS
(Screens arranged
by process)
Comparison of operability
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SPS Conventional screens
Reduced
by 68%
process screen
Equipment
checks
Conditions
setting
Mold
preparations
and purging
Mass-
production
setup
Monitoring/
Control setting
Mass-
production
start
Process up to mass-production start
Purging
Protection
setting
Mold
setting
Mold
installation
Preparation
for
production
Plasticizing
Plasticizing
Wave form
Mold
opening/
closing
Temperature
Temperature
Preparation
for
production
Whereas the conventional screens
t hat were arranged by f unct i on
required frequent switching between
screens, SPS reduces operations to
a mi ni mum by arrangi ng setti ng
parameters according to process.
1 1
ONE ONE
by MCM (Mold clamping system)
Low pressure clamping without unnecessary force
Patent
pending
New functions
SPS simplies operation while eliminating mistakes and oversights
by SPS (Setting system)
Patent
pending
New functions
4
The I SC (I nt el l i gent Servo Cont rol )
system employed by the SE-DUZ series
has been newly incorporated into the
SE-HDZ and SE-HSZ series. It comes
standard on all drive shafts regardless of
the type of drive system.
The corresponding servo control card that
was newly developed for this system
delivers 4 times the processing capacity
of ear l i er car ds. Mor eover, a new
algorithm has sped up mold opening and
closing, reduced mechanical vibrations
and improved molding stability.
A new cont r ol al gor i t hm r educes
mechani cal vi br at i ons dur i ng mol d
opening and closing by 83%.
I t addi t i onal l y i mpr oves bot h mol d
opening/closing speed and duty by 10%
over convent i onal syst ems, t hus
shortening the shortest mold opening/
closing time by 15%. With the SE-HSZ
series, the shortest mold opening/closing
time can be shortened an additional 5%
as an option.
Because of the i mproved processi ng
capacity in servo control, the fluctuations
in cushion position and peak pressure
have been minimized, which translates as
improved molding stability.
Intelligent Servo Control System
New ISC for improved productivity
High speed, low vibrations
Improved molding stability
Mold
clamping
Ejection Plasticizing Injection
High speed
mold opening/closing
Low mechanical
vibrations
High molding stability
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60
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HDZ/HSZ SE-HY HD/HS
15%
reduction
240
239
238
237
236
Shots
Product: Outer lens
Num. of cavities: 2 (1 set) Resin: GPPS
Stability of molded product
Coefficient of variation of weight 0.04
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120
100
80
60
40
20
0
HDZ/HSZ
Minimum cushion position Peak pressure range
in the whole area
HD/HS HDZ/HSZ HD/HS
Repetition stability

78%
reduction
55%
reduction
120
100
80
60
40
20
0
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HDZ/HSZ HD/HS
83%
reduction
New functions
Standard
Equipment
Standard
Equipment
Nozzle touch force
Process
0.3 sec or less
Just enough nozzle touch
force to hold off resin leaks
Holding Filling Plasiticizing
and cooling
Depressurizing Mold
opening/closing
Pressurizing
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5
4
5
Compliant with JIMS K-1001
(Safety Standard of Japan Society of
Industrial Machinery Manufacturers).
To ensure safe operation, the ejector
comes standard with a brake that can
keep the ejector from projecting products
at the maximum force.
SHI ejector with a brake
Ejecting force
SE220HDZ
SE220HSZ
SE280HDZ
SE280HSZ
SE350HDZ
SE350HSZ
SE450HDZ
Max. ejecting
force
tf 6.0 6.0 6.0 10.0
Breaking force tf 6.0 6.0 6.0 10.0
Basic conguration for delivering both capabilities and rigidity
Offering both safety and operability
High precision, high power nozzle touch and nozzle touch control
Stationary side Moving side
The SE-HDZ and SE-HSZ seri es are
equi pped wi th Center Press Pl atens
known for their extremely low warping, on
both the stationary and mobile sides.
Because surface pressure on the mold is
kept consistent, flash at the center and
short-shots around the perimeter are
eliminated at the same time. Furthermore,
molding is possible with 20 ~ 30% less
the clamping force of earlier machines.
The SE-HDZ and SE-HSZ series allow
users to set injection speed and pressure
response characteristics on 10 levels. For
example, with molds that poorly release
gas, filling can be matched to gas release
rate by selecting the smooth injection and
response of convent i onal hydraul i c
machines.
Example of surface pressure distribution
(Surface pressure measurement of
12-cavity mold for container)
High
pressure
Low
pressure
Adopted for these series is a high precision, high power nozzle touch mechanism symmetrically that arrays the nozzles around the
center. The stationary and mobile sides of the mold remain parallel without any tilting in the stationary platen.
Nozzle touch force can be instantly controlled during mold opening and closing
Stationary platen Injection unit
A dual-axis system prevents the stationary platen
from achieving break moment.
DCPP (Double Center Press Platen)
Surface pressure is kept consistent
Maximum ejecting force vs. brake retention force
10 injection and pressure holding modes that broaden the molding conditions range for good products
The SE-HDZ and SE-HSZ series use an HST drive system as the nozzle touch device. The pump, tank and motor are bundled into a
compact all-in-one unit that is housed inside the injection unit.
Injection10-mode Hold pressure10-mode
Standard
Equipment
Standard
Equipment
Standard
Equipment
Standard
Equipment
6
Low speed injection performance
High torque injection motor that enables high pressure holding for long periods of time
The SE-HDZ series incorporates a high torque injection motor that enables extended
filling and holding. It prevents flow marks and silver streaks with resins and complicated
shapes that require high pressure during filling. Moreover, it is effective against whiskers
with thick-walled products because the maximum injection pressure is maintained when
switching to pressure holding processes. This high torque injection motor can work with
a wide range of molding conditions required for large molded products.
For example, molding is possible without problems under the below harsh conditions.
(theoretical values)
Retains maximum injection pressure for 5 sec. (30-sec cycle)
Retains 75% of the maximum injection pressure for 10 sec. (30-sec cycle)
Retains 50% of the maximum injection pressure for 60 sec. (90-sec cycle)
High torque plasticizing motor that enables extended plasticizing with high viscosity resins
Wider molding range owing to faster injection
The SE-HDZ series also employs a high
torque motor for plasticizing that enables
stable molding even with high viscosity
engineering plastics, without needing to
l ower pl ast i ci zi ng speed or ext end
molding cycles.
The SE-HDZ series widens molding range by raising the fastest injection speed to 200
mm/sec, in addition to providing FFC molding support. Combined with the screw
assembly used by the SE-HSZ series to obtain high plasticizing performance, cycles
typical of the SE-HSZ series that deliver both high load injection and high cycle molding
are possible.(Applicable with SE220HDZ--SE350HDZ)
SE220HDZ low-speed control characteristics
2
1.5
1
0.5
Preset speed (mm/s)
0 0.5 1 1.5 2
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Theoretical values
250
200
150
100
50
0
0.00 0.05 0.1 0.15 0.2
Injection characteristics
Injection time (s)
Conditions : During air purge in mode 0
61ms
83ms
160 mm/s
200 mm/s
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C750 50 C1100 56 C1600 63 C2200 71
SE-HDZStandard
SE-HDZ
With SE-HSZ
screw assembly
Delivers high value-added molding required for
high dimensional accuracy of thick-walled products, etc
Heavy duty injection
Example Resin Temperature
Screw rotating
rate
Cycle time
Plasticizing
time
Plasticizing
torque
Example 1 POM 205 70rpm 60s 25s 60%
Example 2 PC 280 30 100rpm 60s 30s 35%
Example 3 PC/PBT Metal 280 10 50rpm 180s 45s 80%
Molding is possible at - for example - the below conditions without any problems.
(Example of past molding)
Standard
Equipment
Standard
Equipment
Standard
Equipment
The injection system of the SE-HDZ series
delivers linear speed control characteristics
even in the low speed zone. Stable quality can
even be obtained with thick-walled molded
products that readily invite jetting when resins
pass through the gate at high speed.
Optional
Equipment
7
Servomotor
Stator
Rotor
Nut
Drive shaft
Ball screw shaft
The SE-HSZ seri es adopt s Sumi t omo s
original direct drive mechanism of low inertia
and high response for the injection system.
Because it can instantly control sped and
pressure, it is suited for a higher degree of
precision high cycle molding. The C1250 and
C1700 injection units incorporate a high-
powered dual-axis synchronized direct drive
mechanism that delivers high response in a
compact structure.
Example shorter pressure retention
time in FFC molding
To pr event whi sker s f r om f or mi ng,
pressure had to be retained for 0.3 sec
with earlier molding techniques, but FFC
molding features enable good products
without pressure hol di ng. Producti on
efficiency is greatly improved particularly in
high cycle molding of thin-walled products.
Compared to conventional machines, the
maximum injection speed of the SE-HSZ
series is 17% faster. Furthermore, cycle
time has been shortened by about 15%
because of the shorter holding times
made possible by FFC molding and the
shorter mold opening/closing times that
result from ISC.
Direct drive system
Shortened cycles
SE350HY SE350HSZ
(OP)
SE350HSZ
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90
80
70
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additional 5%
High speed mold opening/closing
SE-HSZ SGM SE-S
25ms 25ms
70ms
Comparison in 300 mm/s injection speed
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Injection characteristics Injection speed response
An opti on i s avai l abl e to shorten the
shortest mold opening/closing time by an
additional 5%. The same shortest mold
opening/closing time as the SE-HY series
is obtained.
Injection speed is a standard 350 mm/sec. Injection speed response is about 2.5 times
that of electric belt drive mechanisms and
del i vers the same performance as a
hydraulic machine that uses servo valves
with built-in accumulators.
400
300
200
100
0
0.00 0.02 0.04 0.06 0.08 0.10
Conditions : During air purge in mode 0
SE-HSZ 350mm/s
SE-HS 300mm/s
29ms
25ms
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Injection time (s)
Pursuing lower production costs via
ultra-precision high speed molding of thin-walled products
High speed injection
M.Close Conventional
machines
Clamp
Holding Cooling
Mold opening Ejection
Clamp
Mold opening Ejection
Injection
M.Close Holding Cooling Injection
SE-HSZ
Time saved
15% reduction
Interval
Interval
No pressure holding Conventional molding
FFC molding
Standard
Equipment
Optional
Equipment
8
Items unit SE220HDZ SE280HDZ SE350HDZ SE450HDZ
Clamp unit
Clamp system Double toggle (5 point) Double toggle (5 point) Double toggle (5 point) Double toggle (5 point)
Clamp drive type Direct drive Direct drive Direct drive Belt drive
Clamp force kN {tf} 2150 {220} 2740 {280} 3430 {350} 4410 {450}
Clearance between tie-bars (LH) mm 610560 685635 760710 870820
Clamp platens max. (LH) mm 880830 950885 10701020 12441154
Daylight mm 1130 1220 1370 1600
Mold opening stroke mm 550 600 700 800
Mold installation height
Min mm 300 350 400 450
Max mm 580 620 670 800
Locating ring diameter mm 120 150 150 150200
Ejector type Electric (13 point) Electric (13 point) Electric (13 point) Electric (17 point)
Ejector force kN {tf} 58 {6.0} 58 {6.0} 58 {6.0} 98 {10}
Ejector stroke mm 150 150 150 175
Ejector drive type Belt drive Belt drive Belt drive Belt drive
Injection unit
Plasticizing capacity C750 C1100 C1100 C1600 C2200 C1100 C1600 C2200 C2200 C3000
Plasticizing drive type Direct drive Direct drive Direct drive Belt drive Belt drive Direct drive Belt drive Belt drive Belt drive Belt drive
Screw diameter
M L L L L L L L L L
mm 45 50 50 56 50 56 56 63 63 71 50 56 56 63 63 71 63 71 71 80
Injection pressure max.
Note1, Note2
MPa 215 174 216 172 216 172 218 172 215 169 216 172 218 172 215 169 215 169 214 168
{kgf/cm
2
} {2200} {1780} {2210} {1760} {2210} {1760} {2230} {1760} {2200} {1730} {2210} {1760} {2230} {1760} {2200} {1730} {2200} {1730} {2184} {1720}
Hold pressure max.
Note1, Note2
MPa 215 174 216 172 216 172 218 172 215 169 216 172 218 172 215 169 215 169 214 168
{kgf/cm
2
} {2200} {1780} {2210} {1760} {2210} {1760} {2230} {1760} {2200} {1730} {2210} {1760} {2230} {1760} {2200} {1730} {2200} {1730} {2184} {1720}
Theoretical injection capacity cm
3
329 406 501 628 501 628 702 888 982 1250 501 628 702 888 982 1250 982 1250 1425 1810
Max. injected mass (GPPS)
g 316 390 481 603 481 603 674 853 943 1200 481 603 674 853 943 1200 943 1200 1368 1738
OZ 11.2 13.8 17.0 21.4 17.0 21.4 23.9 30.2 33.4 42.4 17.0 21.4 23.9 30.2 33.4 42.4 33.4 42.4 48.5 61.5
Plasticizing rate max. (GPPS)Note3
( ) Denotes screw rotation speed
kg/h 98 134 151 192 151 192 192 227 227 230 151 192 192 227 227 230 227 230 230 303
(rpm) (250) (250) (250) (250) (250) (250) (250) (250) (250) (200) (250) (250) (250) (250) (250) (200) (250) (200) (200) (200)
Injection rate max. cm
3
/s 254 314 314 394 314 394 394 499 499 633 314 394 394 499 499 633 499 633 633 804
Screw stroke mm 207 255 255 285 315 255 285 315 315 360
Injection speed max. mm/s 160 160 160 160 160 160 160 160 160 160
Maxmun screw rotation speed rpm 250 250 250 250 250 200 250 250 250 200 250 200 200
Number of temperature control zone 6 6 6 6 6 6 6 6 6 6
Heater capacity kW 12.8 13.9 21.5 23.4 21.5 23.4 23.4 31.6 31.6 33.7 21.5 23.4 23.4 31.6 31.6 33.7 31.6 33.7 33.7 37.8
Nozzle touch force kN {tf} 58 {6.0} 58 {6.0} 58 {6.0} 58 {6.0} 58 {6.0} 58 {6.0} 58 {6.0} 58 {6.0} 58 {6.0} 58. {6.0}
Moving stroke (protrusion) mm 430 (65) 450 (65) 450 (65) 450 (65) 450 (65) 450 (65) 450 (65) 450 (65) 520 {65) 520 (65)
Hopper capacity 50 100 100 100 100 100 100 100 100 100
Machine dimension & mass
Machine dimension (LWH)Note4 mm 643615802065 643615802254 721716802254 751117702254 842820702254 842820702257
Machine mass t 10.1 10.9 13.0 13.7 13.8 17.2 17.9 18.1 24 25
Plasticizing capacity C750 C3000
Specification Standard Wear-resistant Wear/corrosion-resistant Wear/corrosion-resistant Plated
Material
Screw Ion-nitride Wear/corrosion-resistant Wear/corrosion-resistant Wear/corrosion-resistant Plated
Heating cylinder Wear-resistant Wear-resistant Wear/corrosion-resistant Wear/corrosion-resistant Wear-resistant
Screw tip STD (Rotating check ring)
Wear/corrosion-resistant
(Non rotating check ring)
Wear/corrosion-resistant
(Non rotating check ring)
Wear/corrosion-resistant
(Non rotating check ring) STD (Rotating check ring)
Screw type
SD screw Standard specified Optional Optional Special option Optional
SM screw Optional Optional Optional
Applicable resin
Resin containing no ware or
corrosive compound agents
Contain wear and corrosion
additives less than 30%.
Contain wear and corrosion
additives less than 30%.
Contain wear additive more
than 30% or strong
corrosion additives.
Weak for l ong resi dence
time resin. Not contain wear
and corrosion additives.
Screw type Features
Resin
General Engineering plastic/amorphous Engineering plastic/crystalline Others
PS, PE, PP (with no GF) AS, ABS, PMMA, PC POM, PA, PET, PBT GF-containing resin
SD screw Universal screw for a variety of resins
SF screw
Screw suitable for highly mixed melting
and low-temperature injection

SM screw
Screw suitable for highly mixed melting
and low-shear stress

Optimum Excellent Good
SE-HDZ Screw assemblies
Note1. The maximum injection pressure and hold pressure are calculated values,
which are the outputs of the machine, but not the resin pressures.
Note2. The maximum injection pressure and hold pressure are no pressures that
can be generated continuously.
Note3. The injection capacity is a value with the SD screw installed.
Note4. The total length of the machine is the value measured up to the advance
position of the injection unit with a smallest screw installed.
Note5. The value in { } is given for reference.
Note6. Specications subject to change without notice for performance
improvement
9
Items unit SE220HSZ SE280HSZ SE350HSZ
Clamp unit
Clamp system Double toggle (5 point) Double toggle (5 point) Double toggle (5 point)
Clamp drive type Direct drive Direct drive Direct drive
Clamp force kN {tf} 2150 {220} 2740 {280} 3430 {350}
Clearance between tie-bars (LH) mm 610560 685635 760710
Clamp platens max. (LH) mm 880830 950885 10701020
Daylight mm 1130 1220 1370
Mold opening stroke mm 550 600 700
Mold installation height
Min mm 300 350 400
Max mm 580 620 670
Locating ring diameter mm 120 150 150
Ejector type Electric (13 point) Electric (13 point) Electric (13 point)
Ejector force kN {tf} 58 {6.0} 58 {6.0} 58 {6.0}
Ejector stroke mm 150 150 150
Ejector drive type Belt drive Belt drive Belt drive
Injection unit
Plasticizing capacity C560 C900 C900 C1250 C1250 C1700
Plasticizing drive type Direct drive Direct drive Direct drive Direct drive Direct drive Direct drive
Screw diameter
M L L L L L
mm 28 32 36 40 45 50 45 50 56 45 50 56 50 56 63 50 56 63 63 71
Injection pressure max.
Note1, Note2
MPa 289 275 272 274 215 174 267 216 172 267 216 172 274 218 172 274 218 172 215 169
{kgf/cm
2
} {2950} {2810} {2770} {2800} {2200} {1780} {2730} {2210} {1760} {2730} {2210} {1760} {2800} {2230} {1760} {2800} {2230} {1760} {2200} {1730}
Hold pressure max.
Note1, Note2
MPa 289 275 272 220 172 139 267 172 173 213 172 137 219 174 137 219 174 137 172 135
{kgf/cm
2
} {2950} {2810} {2770} {2240} {1760} {1424} {2730} {1760} {1400} {2180} {1760} {1400} {2240} {1780} {1400} {2240} {1780} {1400} {1760} {1380}
Theoretical injection capacity cm
3
86 129 163 201 254 314 329 406 510 329 406 510 448 562 711 448 562 711 773 982
Max. injected mass (GPPS)
g 83 124 156 193 244 302 316 390 489 316 390 489 430 539 682 430 539 682 742 943
OZ 2.9 4.4 5.5 6.8 8.7 10.7 11.2 13.8 17.3 11.2 13.8 17.3 15.2 19.1 24.2 15.2 19.1 24.2 26.3 33.4
Plasticizing rate max. (GPPS)Note3
( ) Denotes screw rotation speed
kg/h 37 53 76 101 136 193 149 202 246 149 202 246 202 246 290 202 246 290 290 327
(rpm) (400) (400) (400) (400) (400) (400) (400) (400) (360) (400) (400) (360) (400) (360) (320) (400) (360) (320) (320) (280)
Injection rate max. cm
3
/s 216 281 356 440 557 687 557 687 862 557 687 862 687 862 1091 687 862 1091 1091 1386
Screw stroke mm 140 160 160 160 160 160 207 207 228 228 248
Injection speed max. mm/s 350 350 350 350 350 350
Maxmun screw rotation speed rpm 400 400 400 360 400 400 360 400 360 320 400 360 320 320 280
Number of temperature control zone 5 6 6 6 6 6
Heater capacity kW 6.6 7.6 8.5 10.4 11.1 11.3 23.3 26.8 31.2 23.3 26.8 31.2 26.8 31.2 37.1 26.8 31.2 37.1 37.1 42.7
Nozzle touch force kN {tf} 58 {6.0} 58 {6.0} 58 {6.0} 58 {6.0} 58 {6.0} 58 {6.0}
Moving stroke (protrusion) mm 430 (65) 450 (65) 450 (65) 450 (65) 450 (65) 450 (65)
Hopper capacity 50 100 100 100 100 100
Machine dimension & mass
Machine dimension (LWH)Note4 mm 643615802065 643615802254 721716802254 751117702254 752217702254
Machine mass t 10.1 10.9 13.0 13.7 17.9 18.1
Plasticizing
capacity
SE-HSZ C560 C900 C1700
SE-HDZ C750 C1100 C2200
Specification Standard Wear/corrosion-resistant Wear/corrosion-resistant Plated Plated
Material
Screw Ion-nitride Wear/corrosion-resistant Wear/corrosion-resistant Plated Plated
Heating cylinder Ion-nitride Wear/corrosion-resistant Wear/corrosion-resistant Ion-nitride Ion-nitride
Screw tip STD (Rotating check ring)
Wear/corrosion-resistant
(Non rotating check ring)
Wear/corrosion-resistant
(Non rotating check ring) STD (Rotating check ring) STD (Rotating check ring)
Screw type
SD screw Standard specified Optional Special option Optional
SF screw Optional Optional
SM screw Standard specified
Applicable resin
Resin containing no ware or
corrosive compound agents
Contain wear and corrosion
additives less than 30%.
Contain wear additive more
than 30% or strong
corrosion additives.
Weak for l ong resi dence
time resin. Not contain wear
and corrosion additives.
Weak for l ong resi dence
time resin. Not contain wear
and corrosion additives.
The SE-HDZ series accepts the screw assembly for the SE-HSZ series.
SE-HSZ Screw assemblies
Note1. The maximum injection pressure and hold pressure are calculated values,
which are the outputs of the machine, but not the resin pressures.
Note2. The maximum injection pressure and hold pressure are no pressures that
can be generated continuously.
Note3. The injection capacity is a value with the SD screw installed.
Note4. The total length of the machine is the value measured up to the advance
position of the injection unit with a smallest screw installed.
Note5. The value in { } is given for reference.
Note6. Specications subject to change without notice for performance
improvement
Plasticizing & injection unit
1. Standard SD screw assembly (open exclusive nozzle, ion-nitride, Wear resistant typecylinder)Only for SE-HDZ
2. Standard SM screw assembly (open exclusive nozzle, plated screw, ion-nitride cylinder) (unavailable for SE-HSZ C900
Standard SD screw assembly (open exclusive nozzle, ion-nitride) (Only for SE-HSZ C560)
3. Programming control of injection
4. Programming control hold pressure
5. Screw pull back (after screw rotating/after holding pressure)
6. Screw position digital indicator (0.01mm)
7. Step timer for hold pressure to 0.01 sec.
8. V-P switchover controller (pressure, position)
9. njection start delay timer
10. Automatic purging program Interlock attaching (Select between nozzle touch and plasticizing unit withdraw limit)
11. Heater 6 division control (4550 (M) : 5division)
12. 2-modes temperature control (production/standby)
13. Cold screw startup protectio (Interlock variable timer attaching)
14. Injection unit retraction delay selector (with delay timer)
15. Sprue break stroke remote setting (Detection of nozzle touch, Moving time)
16. Screw speed digital indicator
17. Flow indicator for water cooling jacket
18. Protective purge shield (with limit switch)
19. Swivel injection unit (with nozzle core adjuster)
20. Remaining cooling timer indicator
21. Plasticizing start delay timer
22. Injection/Holding response 10-mode
23. Hold pressure speed setting
24. Pull back delay control
25. Flash Speed Mode
26. Temperature controlier for nozzle
27. Stepped heat-up operation
28. Energy-saving heating cylinder cover (2-layer structure)
29. Water cooling jacket temperature control device
30. High-precision, high-output nozzle touch system
31. Screw centering mechanism
32. Mold open operation during plasticizing (needle nozzle drive control)
33. Multi-step filling pressure control
34. Resin staying protection
35. Manual one-touch plasticizing
Control unit
1. 12.1 inch TFT Color LCD screen
2. Input setting device : Sheet-key and touch panel
3. Internal memory of mold conditions (200 conditions)
4. Operation guide for beginners
5. Production guide for beginners
6. Molding profiles display functions (mold profiles storage, cursor, display and so on)
7. Screen hard copy
8. Printer connection circuit
9. Take-out robot connection circuit
10. Three languages screen changeover (Japanese/English/Chinese)
11. Operation guide for maintenannce
12. Automatic starting system (heater warming, heater start, machine stop)
13. Molding process indication
14. SSR control circuit for heater bands
15. Input expressed in industrial units of velocity, position, pressure & screw revolution
16. Signal output for machine condition (5ch)
17. Automatic startup function (heater + external output signal)
18. Space II card unit (card: option)
19. PC connection circuit (RS232C)
20. Molding condition protection
21. Alarm sequence selection
22. Initial rejection + short stop rejection
Clamp unit
1. Programmed control of mold opening/closing speed (5-step/3-step)
2. Mold protection
3. Low pressure mold clamp
4. Temporary stop of mold opening/closing
5. Remote control of clamp force
6. Remote control of mold space
7. Ejector (with selective multi-functions & return check)
8. Ejector protrusion delay timer
9. Ejector remote control (speed, stroke and pressure)
10. Ejector 2-speed control
11. Interlock for ejector (In manual operation, only the mold open limit is available)
12. Ejector protrusion during mold opening
13. Ejector protrusion during mold closing
14. Ejector plate retun signal (Input signal for molding machine) Connecting by metal concent
15. Mold close and mold opening signals (Spear control signal) No-voltage dry contact
16. Valve gate drive circuit (control circuit only
17. Standby mode for mold mounting (low mold closing/opening speed)
18. Safety doors with clear PMMA windows
19. mergency stop switch (on both side)
20. Toggle covers with clear PMMA windows sides
21. Tapped hole for take-out robot installation
22. Grease central lubrication
23. Safety doors (interlocked electrically/mechanically)
24. Mold op/cl selection low vibration or high speed mode
25. Moving platen support (Sliding type)
26. Double center press platen
27. Ejected products sensor circuit
28. Multi-toggles
29. Ejector unit with brake
10
Zero-molding system list of new functions
Standard Equipment
1. Zero-molding Main Screen : Simple Process Setting
2. Zero-molding Main Screen : Product Molding monitor
(Product count,Process, Abnormal,Detect)
3. Mold condition change (Screw dia.,Unit, Add IL display)
4. Screen for comrm Spec.Function
(STD, Option, Abnormal transaction, Peripheral device signal)
5. Minimum Clamp force detect
6. SET-UP guidance : Mold install Screen
7. SET-UP guidance : Mold condition setting
8. SET-UP guidance : Mold protection setting screen
9. SET-UP guidance : MULTI parge
10. SET-UP guidance : Reference & Call TEMP condition
11. SET-UP guidance : Supervise & warning remain resin
12. SET-UP guidance : Nozzle/Heating cylinder heated up mode
(STEP/Nozzle delay)
13. SET-UP guidance : Nozzle/heating cylinder/water cooling jacket TEMP
prole graphic display
14. Zero-molding : Molding condition setting screen Z-Screen
(Fill.,HP, Plast.Time, TEMP, Clamp force)
15. Zero-molding : Flash mode control
16. Zero-molding : Short shot mode by Flash control
17. Decomp. by Revers after plasticizing
18. Zero-molding : Clamp force feed back
19. MULTI clamp force control (X_head pos. control)
20. Zero-molding:Molding condition guidance monitor
(Peak clamp force,Pack Press.,Situation monitor)
21. Detect monitor change (Detect, detail, Detct+real time, wave, TEMP graph)
22. Protection for molding condition
23. Initial molding by auto chage (condition)
24. Protection : Screw protection
25. Wave : Display by process (IJ,HP,Plast.,Mold open,Mold close,EJ)
26. Wave : Wave preservation message
27. Quality Control : Wave distinction
28. Quality Control: Molding process monitor logging
29. Production control : Production count control (Cavity count setting)
30. Production control : Operation status control
(Operation time,Motor over load monitor,Electricity consumption monitor)
Monitor unit
1. Actual operating values indicator
2. Heater band burnout monitor
3. Auxiliary facility monitor (1ch)
4. Monitor (6 items)
5. Automatic setting of monitor high/low value
6. Monitor record display (item and time)
7. Statistics product quality control (Actual value control, Quality transition graph)
8. Production control
9. Automatic starting system (heater + external output signal)
10. Cylinder heater temperature monitor (all zones)
11. Self-diagnosis
12. Audible alarm
13. Shot counter
14. Molding cycle time monitor (attended/unattended selection)
15. All-in-one setting screen
16. Low fluid level monitor
17. Monitor setting fail protection
Miscellaneous
1. Automatic centralized greasing divice
2. 3-way open space frame
3. Mold cooling water block (2 lines) (Sight flow indicator & valve are optional)
4. Standard tools (nozzle ring spanner)
5. Standard spare parts (touchup paint, fuse)
6. File folder (Inside control panel)
Plasticizing selection
1. Hard chromium plating screw assembly (Only for SE-HDZ)
2. Wear resistant typescrew assembly (Only for SE-HDZ)
3. Wear & corrosion resistant screw assembly& (Only for SE-HDZ)
4. SM screw assembly (Only for SE-HDZ)
5. SE-HSZ screw assembly
6. Needle valve nozzle (pneumatic nozzle actuating cylinder)
7. Extension nozzle
8. Cylinder nozzle
9. Zone 1 high capacity heater
Plasticizing & injection unit
1. Resin temperature finder (only for needle type with thermecou)
2. Standard type hopper
3. V/P switchover by mold cavity pressure
4. Needle valve nozzle drive circuit (pneumatic cylinder)
5. Hopper swivel mounting plate
6. Plating resin inlet of cooling water jacket
7. Assist of pneumatic of the swiveling of plasticizing unit
8. Purging saucer (Stainless steel)
9. Injection speed 200/s (Only for SE-HDZ)
10. Injection speed 200/s SE-HSZ cycle
SE-HSZ screw assemblySE220HDZSE350HDZ
11. Heater for PA (nylon) resin (Only for SE-HDZ)
Control & monitor unit
1. Leak circuit breaker (AC200V, 220V 33W+E Japan and Asia only)
2. Mold temperature monitor 2 zone (without thermocouple and type K)
3. Mold temperature monitor 4 zone (without thermocouple and type K)
4. Auxiliary facility monitor (STD.+2ch)
5. Analog data output connection circuit
6. Mold temp. controller (2 zone) 3kW
7. Mold temp. controller (4 zone) 3kW
8. Automatic starting system (Heater+water supply+external output signal)
9. Revolving alarm lamp (non-operation side)
10. Revolving alarm lamp (operation side)
11. Multi fanction 3-color LED alarm lamps (non-operation side)
12. Multi fanction 3-color alarm lamps (operation side)
13. 4-Lines closed circuit water connection lines with flow indicator and stop valve, and filter for cooling water
14. 2-Lines closed circuit water connection lines with flow indicator and stop valve, and filter for cooling water
15. Electric power supply sockets (area 1 to 4 x type 1 to 4) 100A in total
16. Electric power supply socket for tools (1kWA on operation side)
17. Electric power supply socket for tools (1kWA on non-operation side)
18. Electric power supply socket for tools (1kWA on operation side + 1kW on non-operation side)
19. Key-lock switch for molding setup
20. iii-System Standard Edition
21. Main power supply for US, 460V Trans built-in
22. Motion 07
Clamp unit
1. Pneumatic ejector
2. Cavity ventilator
3. Hydraulic core pull control circuit 1 lines (control circuit+piping cnnection)
4. Hydraulic core pull control circuit 2 lines (control circuit+piping cnnection)
5. Pneumatic core pull circuit 1 lines
6. Pneumatic core pull circuit 2 lines
7. Core rotation control circuit (motor drive:1.5kw or less)
8. SPI take-out robot connection circuit
9. Heat insulating plate (10mm, cross type)
10. Mold clamp control unit
11. Auto grease lubrication selection on liner guide
12. Valve gate drive circuit (control circuit & pneumatic circuit)
13. Valve gate drive circuit (control circuit & hydraulic circuit)
14. Full metallic toggle cover
15. Hydraulic package (for core-pull & valve gate)
(SE220HDZHSZSE350HDZHSZ : built-in type)
16. Tie-bar support
17. Tie bar plating (Hard chromium)
18. Locating ring for cooling fit I.D.110O.D.150
19. Locating ring for cooling fit I.D.120O.D.150
20. Automatic opening/closing of safety door (operation side)
21. Tie-bar grease adherence prevention
22. Additional frame supports
Spare parts and accessories
1. Spare parts A (Mechanical parts : Brake lining. Lub. parts)
2. Spare parts A (Electrical parts : Thermocouple)
3. Spare parts for export. (Encorder, Limit swich, and lnducjive proximity sensors)
4. Leveling pads (for one machine)
5. Anchor bolts (for one machine)
6. Locating ring (Transition fit) (I.D.110O.D.120) (Only for SE220HDZHSZ
7. Locating ring (Transition fit) (I.D.110O.D.150) (Only for SE280HDZHSZ)
8. Locating ring (Transition fit) (I.D.120O.D.150) (Only for SE280HDZHSZ)
9. Mechanical parts and hook for hoisting machine
10. Tools A
11. Ejector rods
12. Grease gun
13. Grease cartridge for Automatic Lub (700cc)
14. Grease cartridge for Manual Lub (400cc)
15. Plasticizing unit rotation handle (Larger than on C1250)
16. Special tool for removing Screw head set
11
Optional Equipment
1 Specications may subject to change without notice for performance improvements.
2 The export of this product for use for or in development and/or production of massive
destruction arms and weapons(nuclear weapons, biological weapons, missiles) or the
export of this product to any person, party or corporation engaged or involved in the
development and/or production of above described goods is subject to the authorization of
the Japanese government pursuant to Foreign Exchange and Foreign Trade Control Law.
B033-E/01-0810
Sumitomo Global Web
URL http://www.shi.co.jp/plastics
ISO 14000
KHK
EMS Accreditation
RE001
99ER020
PLASTICS MACHINERY DIVISION
TOKYO
ATLANTA
NETHERLANDS
TAIWAN
SHANGHAI
KOREA
HONG KONG
SUZHOU
PHILIPPINES
SINGAPORE
THAILAND
MALAYSIA
PENANG
INDONESIA
MEXICO
DALIAN
TIANJIN
VIETNAM
CZECH
POLAND
UNITED KINGDOM
DONGGUAN
BRAZIL
(We have achieved ISO 14001 at Chiba Works)
JAPAN Sumitomo Heavy Industries, Ltd. Sales Department
1-1, Osaki 2-chome, Shinagawa-ku, Tokyo,141-6025, Japan
Tel:+81-3-6737-2576 Fax:+81-3-6886-5176
Sumitomo Heavy Industries, Ltd. Chiba Works
731-1, Naganumahara, Inage-ku, Chiba-City, 263-0001, Japan
Tel:+81-43-420-1401 Fax:+81-43-420-1553
U.S.A. Sumitomo (SHI) Plastics Machinery (America) LLC
1266 Oakbrook Drive, Norcross, Georgia 30093 U.S.A.
Tel:+1-770-447-5430 Fax:+1-770-441-9168
MEXICO SHI Plastics Machinery de Mexico, S.A. DE. C.V.
Rio Manzanares No. 426-A Col. Del Valle, San Pedro Garza Garcia,
Nuevo Leon, Mexico C.P. 66220
Tel:+52-81 83-56-17-14, 20, 26 Fax:+52-81-83-56-17-10
BRAZIL SHI DO BRAZIL COMRCIO DE MQUINAS PARA PLASTICOS LTDA
Av. Ceci, 608 - Galpao B11 Tambore 06460-120 Barueri SP Brazil
Tel:+55-11-4195-4112 Fax:+55-11-4195-4113
THE NETHERLANDS SHI Plastics Machinery (Europe) B.V.
Breguetlaan 10A, 1438 BC OUDE MEER, The Netherlands
Tel:+31-20-65-33-111 Fax:+31-20-65-31-749
SHANGHAI SHI Plastics Machinery (Shanghai) Ltd.
Room. No. 2607, Raffles City, No. 268, Xi Zhang Middle Rd., Shanghai, 200001 China
Tel:+86-21-6340-3488 Fax:+86-21-6340-3466
DALIAN SHI Plastics Machinery (Shanghai) Ltd. Dalian Office
Room7, Floor 12B, Fuyou Building, No.9, Huanghai Xi No.6 Road, Dalian
Development Zone, 116600, China.
Tel:+86-411-8764-8052 Fax:+86-411-8764-8053
TIANJIN SHI Plastics Machinery (Shanghai) Ltd. Tianjin Office
Room 1105, Building 2 Hengwa Mansion, Dagu Road Hexi District, Tianjin, 300202, China
Tel:+86-22-5819-6378 Fax:+86-22-5819-6379
SUZHOU Rm. 708-709, Jinhe International Bldg., No.35, Shishan Rd., New District, Suzhou City,
Jiangsu Prov. 215001 China
Tel:+86-512-6632-1760 Fax:+86-512-6632-1770
HONG KONG SHI Plastics Machinery (Hong Kong) Ltd.
Room 601, Telford House, 12-16 Wang Hoi Road, Kowloon Bay
Tel:+852-2750-6630 Fax:+852-2759-0008
DONGGUAN Dongguan SHI Plastics Machinery Co.,Ltd.
No.5,Xinkang Rd.,Jiangbei The 3rd Industry Zone, Wusha, Changan Town,
Dongguan City, Guangdong Prov., 523859 China.
Tel:+86-769-8533-6071 Fax:+86-769-8554-9091
KOREA SHI Plastics Machinery (Korea) Co.,Ltd.
RM#711, Haenam Bldg, 70-5 Taepyung Ro 2-GA, Chung-Gu, Seoul, Korea
Tel:+82-2-757-8656 Fax:+82-2-757-8659
TAIWAN SHI Plastics Machinery (Taiwan) Inc.
3F-1, 687 Chung Shan North Rord, Sec 5, Taipei
Tel:+886-2-2831-4500 Fax:+886-2-2831-4483
PHILIPPINES SHI Plastics Machinery (Phils) Inc.
Mezzanine Floor, Dasman Bldg., 1680 Evangelista corner Hen. Del Pilar Street,
Bangkal, Makati City Philippines
Tel:+63-2-844-0632, 845-0877 Fax:+63-2-886-4670
MALAYSIA SHI Plastics Machinery (Malaysia) SDN BHD
Lot AG 16,17&18, Pj Industrial Park, Jalan Kemajuan, Section 13, 46200
Petaling Jaya, Selangor, D.E. Malaysia
Tel:+60-3-7958-2079, 2081 Fax:+60-3-7958-2084
SINGAPORE S.H.I. Plastics Machinery (S) Pte., Ltd.
67 Ayer Rajah Crescent #01-15 To 26 Singapore 139950
Tel:+65-6779-7544 Fax:+65-6777-9211
VIETNAM S.H.I. Plastics Machinery (Vietnam) Ltd.
14Thuy Khue Str, TayHo Dist, Hanoi, Vietnam
Tel:+84-4-728-0105 Fax:+84-4-728-0106
INDONESIA PT. SHI Plastics Machinery (Indonesia)
Gedung Gajah, Blok Ao, JL. Prof. Dr. Saharjo No.111, Tebet, Jakarta 12810
Tel:+62-21-829-3872, 3873 Fax:+62-21-828-1645
THAILAND SHI Plastics Machinery (Thailand) Ltd.
No.317 Unit D, Bangna-Trad Road KM.1, Kwaeng Bangna, Khet Bangna,
Bangkok 10260 Thailand
Tel:+66-2-747-405356 Fax:+66-2-747-4081