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 GAS PROPERTIES CALCULATION SHEET
As attachment A.
PURE GAS
INPUT GIVEN CONDITION OR QUANTITY IN RED COLOR CELLS
SHEET 1.

Gas name

Condition or designation Symbol Values Unit Note

Use capslock or capital letter with chemical

Gas chemical formula or symbol - AIR -
formula symbol on gas properties table

Pressure p 19 bar A

Temperature t 20 O
C

T 293 O
K = t + 273

Molecular mass MW 28.97 kg/kgmol Table 1. Pure Gas Properties (below)

Gas constant R 0.29 kJ/kg.OK R = Ro / MW

Isob.Molal Heat Cap. MCp 29.095 kJ/kgmol.OK Table 1. Pure Gas Properties (below)

Density DS 22.60 kg/m3 DS =100 x p /(T x R)

Normal density DSn 1.29 kg/m3 DSn = 101.3 / (273 x R)

Eksponen Adiabatik k 1.40 k = MCp / ( MCp - 8.314 )

Critical pressure pCR 37.70 bar A Table 1. Pure Gas Properties

Critical temperature TCR 132.80 O

K Table 1. Pure Gas Properties

Reduced pressure pR 0.50 pR = p / pcr

Reduced temperature TR 2.21 TR = T / Tcr

Compressibility factor Z #VALUE! Fig. 8 and Fig. 9.

Flowrate conversion at above condition General notes :

If flowrate given in : kgmol/hr If flowrate given in : Nm /hr
3

Molecular flow, Gmol 600 kgmol/hr Normal flow, Qn 13430 Nm3 /hr 1. Fill only in red cells
Normal flow, Qn 13440.9 Nm /hr
3
Molecular flow, Gmol 599.5 kgmol/hr
Actual flow, Q 769.3 m /hr
3
Actual flow, Q 768.6 m3 /hr
Mass flow, G 17382.0 kg/hr Mass flow, G 17367.9 kg/hr

If flowrate given in : kg/hr If flowrate given in : m3 /hr

Mass flow, G 26390 kg/hr Actual flow, Q 60 m3 /hr
Molecular flow, Gmol 910.9 kgmol/hr Normal flow, Qn 1048.3 Nm3 /hr
Normal flow, Qn 20406.5 Nm /hr
3
Molecular flow, Gmol 46.8 kgmol/hr
Actual flow, Q 1167.9 m3 /hr Mass flow, G 1355.7 kg/hr
GAS PROPERTIES <--- Rev.2 (Re-tabulated, so this data can be read by itself. Input and read by above sheets)

No. Gas or Vapor Chemical MW k at Critical Condition MCp (kJ/kgmol.K)

Name formula or (kg/kgmol) 15.5 C PCR TCR at 0C at 0C
symbol barA 0
K 0 100
1 Acetylene C2H2 26.04 1.24 62.4 309.4 42.16 48.16
2 Air (dry) AIR 28.97 1.4 37.7 132.8 29.05 29.32
3 Ammonia NH3 17.03 1.31 112.8 406.1 34.65 37.93
4 Argon AR 39.94 1.66 48.6 151.1 20.79 20.79
5 Benzene C6H6 78.11 1.12 49.2 562.8 74.18 103.52
6 Iso-Buthane I-C4H10 58.12 1.1 36.5 408.3 89.75 116.89
7 n-Buthane N-C4H10 58.12 1.09 38 425.6 93.03 117.92
8 Iso-Buthylene I-C4H8 56.1 1.1 40 418.3 83.36 104.96
9 Buthylene C4H8 56.1 1.11 40.2 420 83.4 105.06
10 Carbon Dioxide CO2 44.01 1.3 74 304.4 36.04 40.08
11 Carbon monoxide CO 28.01 1.4 35.2 134.4 29.1 29.31
12 Chlorine Cl2 70.91 1.36 77.2 417.2 35.29 35.53
13 n-Decane C10H12 142.28 1.03 22.1 619.4 218.35 280.41
14 Ethane C2H6 30.07 1.19 48.8 305.6 49.4 62.14
15 Ethyl Alcohol C2H5OH 46.07 1.13 63.9 516.7 69.92 81.97
16 Ethyl Chloride C2H4Cl 64.52 1.19 52.7 460.6 59.61 70.16
17 Ethylene C2H4 28.05 1.24 51.2 283.3 40.9 51.11
18 Helium HE 4 1.66 2.3 5 20.79 20.79
19 n-Heptane C2H16 100.2 1.05 27.4 540.6 161.2 202.74
20 n-Hexane C2H14 86.17 1.06 30.3 508.3 138.09 174.27
21 Hydrogen H2 2.02 1.41 13 33.3 28.67 29.03
22 Hydrogen Sulfide H2S 34.08 1.32 90 373.9 33.71 35.07
23 Methane CH4 16.04 1.31 46.4 191.1 34.5 40.13
24 Methyl Alcohol CH3OH 32.04 1.2 79.8 513.3 42.67 55.32
25 Methyl Chloride CH3Cl 50.49 1.2 66.7 416.7 45.6 49.82
26 Natural Gas 1) NG 18.82 1.27 46.5 210.6 34.66 39.54
27 Nitrogen N2 28.02 1.4 33.9 126.7 29.1 29.31
28 n-Nonane C9H20 128.25 1.04 23.8 596.1 197.07 253.1
29 Iso-Penthane I-C5H12 72.15 1.08 33.3 461.1 112.09 146.56
30 n-Penthane N-C5H12 72.15 1.07 33.7 470.6 115.21 145.94
31 Penthylene C5H10 70.13 1.08 40.4 474.4 102.11 130.37
32 n-Octane C8H18 114.22 1.05 25 569.4 176.17 226.17
33 Oxygen O2 32 1.4 50.3 154.4 29.17 29.92
34 Propane C3H8 44.09 1.13 42.5 370 68.34 88.68
35 Propylene C3H6 42.08 1.15 46.1 365.6 60.16 75.7
36 Sulphur Oxide SO2 64.06 1.24 78.7 430.6 38.05 40
37 Water vapor H20 18.02 1.33 221.2 647.8 33.31 34.07
X
s attachment A.

r with chemical
erties table

General notes :

Fill only in red cells

(kJ/kgmol.K) Supporting MCp at
at 0C column given
197 don't del. temp.
53.17 20 0 100 197 43.383
29.723 20 0 100 197 29.095
40.855 20 0 100 197 35.314
20.79 20 0 100 197 20.790
129.97 20 0 100 197 79.793
141.8 20 0 100 197 95.013
141 20 0 100 197 97.876
124.8 20 0 100 197 87.580
20 0 100 197 87.341
43.83 20 0 100 197 36.847
29.63 20 0 100 197 29.134
35.9 20 0 100 197 35.329
20 0 100 197 229.552
74.37 20 0 100 197 51.865
97.76 20 0 100 197 72.075
20 0 100 197 61.585
60.55 20 0 100 197 42.895
20.79 20 0 100 197 20.790
239.8 20 0 100 197 169.369
206.88 20 0 100 197 145.184
29.25 20 0 100 197 28.750
36.88 20 0 100 197 33.951
44.64 20 0 100 197 35.653
58.5 20 0 100 197 45.526
20 0 100 197 46.414
20 0 100 197 35.585
29.46 20 0 100 197 29.145
20 0 100 197 207.183
20 0 100 197 118.265
173.96 20 0 100 197 121.215
20 0 100 197 107.224
20 0 100 197 185.196
30.78 20 0 100 197 29.311
107.71 20 0 100 197 72.271
90.54 20 0 100 197 63.171
45.7 20 0 100 197 38.219
34.9 20 0 100 197 33.456
 GAS PROPERTIES CALCULATION SHEET
MIXED GAS
INPUT GIVEN CONDITION OR QUANTITY IN RED COLOR CELLS
SHEET-2A
A. Partial gas composition given in % mole Gas name :

Pressure, p = 170 bar A Temperature, t = 240 O

C, T= 513 O
K

Designation Gas component (use chemical symbol on gas properties table below)

CH4 H2 N2 AR H2O X X X X X

MWi 16.04 2.02 28.02 39.94 18.02

MMi - - - - -
% mole (Mi) 0.000 75.000 25.000 0.000 0.000 0 0 0 0 0
MCpi 47.55 29.40 29.55 20.79 35.24
pCR-i 46.40 13.00 33.90 48.60 221.20
TCR-i 191.10 33.30 126.70 151.10 647.80

0.01 . (%Mi ).(MWi ) 0.000 1.515 7.005 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.01 . (%Mi ).(pCR i ) 0.000 9.750 8.475 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.01 . (%Mi ).(TCR i ) 0.000 24.975 31.675 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.01x (%Mi .MCpi ) 0.000 22.051 7.387 0.000 0.000 0.000 0.000 0.000 0.000 0.000
pred = p / pCR - - - - - -
Tred = T / TCR - - - - - -
k - - - - - -
R - - - - - -
Z - - - - - -
DS - - - - - -
DSn - - - - - -

Flowrate conversion at above condition

If flowrate given in : kgmol/hr If flowrate given in : Nm3 /hr
Molecular flow, Gmol 600 kgmol/hr Normal flow, Qn 13430 Nm3 /hr
Normal flow, Qn 13443.6 Nm3 /hr Molecular flow, Gmol 599.39 kgmol/hr
Actual flow, Q 150.53 m3 /hr Actual flow, Q 150.38 m3 /hr
Mass flow, G 5112.00 kg/hr Mass flow, G 5106.84 kg/hr

If flowrate given in : kg/hr If flowrate given in : m3 /hr

Mass flow, G 5340 kg/hr Actual flow, Q 560 m3 /hr
Molecular flow, Gmol 626.76 kgmol/hr Normal flow, Qn 50011.834456 Nm3 /hr
Normal flow, Qn 14043.161297 Nm3 /hr Molecular flow, Gmol 2232.08 kgmol/hr
Actual flow, Q 157.25 m3 /hr Mass flow, G 19017.31 kg/hr

SHEET-2B
B. Partial gas composition given in kgmol/hr Gas name :

Pressure, p = 27.55 bar A Temperature, t = 45 O

C, T= 318 O
K

Designation Gas component

CH4 H2 N2 AR H2O X X X X X

MWi 16.04 2.02 28.02 39.94 18.02

MMi (kgmol/hr) 29.920 2970.9 1034.6 12.3 9.5 0 0 0 0 0
Supporting row 4057.220 4057.220 4057.220 4057.220 4057.220 4057.220 4057.220 4057.220 4057.220 4057.220
% mole (Mi) 0.737 73.225 25.500 0.303 0.234 0.000 0.000 0.000 0.000 0.000
MCpi 47.55 29.40 29.55 20.79 35.24
pCR-i 46.40 13.00 33.90 48.60 221.20
TCR-i 191.10 33.30 126.70 151.10 647.80

0.01 . (%Mi ).(MWi ) 0.118 1.479 7.145 0.121 0.042 0.000 0.000 0.000 0.000 0.000
0.01 . (%Mi ).(pCR i ) 0.342 9.519 8.645 0.147 0.518 0.000 0.000 0.000 0.000 0.000
0.01 . (%Mi ).(TCR i ) 1.409 24.384 32.309 0.458 1.517 0.000 0.000 0.000 0.000 0.000
0.01x (%Mi .MCpi ) 0.351 21.529 7.535 0.063 0.083 0.000 0.000 0.000 0.000 0.000
pred = p / pCR - - - - - - - - - -
Tred = T / TCR - - - - - - - - - -
k - - - - - - - - - -
R - - - - - - - - - -
Z - - - - - - - - - -
DS - - - - - - - - - -
DSn - - - - - - - - - -

Flowrate conversion at above condition General notes :

If flowrate given in : kgmol/hr 1. Alll black cell contain formula for calculation.
Molecular flow, Gmol 4057.22 kgmol/hr 2. Just blank or fill " - " for unnecessary gas component column
Normal flow, Qn 90905.8 Nm /hr
3

Actual flow, Q 3893.54 m3 /hr

Mass flow, G 36133.08 kg/hr
 SHEET-2C
C. Partial gas composition given in kg/hr Gas name :

Pressure, p = 27.55 bar A Temperature, t = 110 O

C, T= 383 O
K

Designation Gas component

CH4 H2 N2 AR H2O X X X X X

MWi 16.04 2.02 28.02 39.94 18.02

Gi (kg/hr) 480 6000 29000 490 170 0 0 0 0 0
MMi (kgmol/hr) 29.93 2970.30 1034.98 12.27 9.43 0.00 0.00 0.00 0.00 0.00
Supporting row 4056.900 4056.900 4056.900 4056.900 4056.900 4056.900 4056.900 4056.900 4056.900 4056.900
% mole (Mi) 0.738 73.216 25.511 0.302 0.233 0.000 0.000 0.000 0.000 0.000
MCpi 47.55 29.40 29.55 20.79 35.24
pCR-i 46.40 13.00 33.90 48.60 221.20
TCR-i 191.10 33.30 126.70 151.10 647.80

0.01 . (%Mi ).(MWi ) 0.118 1.479 7.148 0.121 0.042 0.000 0.000 0.000 0.000 0.000
0.01 . (%Mi ).(pCR i ) 0.342 9.518 8.648 0.147 0.514 0.000 0.000 0.000 0.000 0.000
0.01 . (%Mi ).(TCR i ) 1.410 24.381 32.323 0.457 1.506 0.000 0.000 0.000 0.000 0.000
0.01x (%Mi .MCpi ) 0.351 21.526 7.538 0.063 0.082 0.000 0.000 0.000 0.000 0.000
pred = p / pCR - - - - - - - - - -
Tred = T / TCR - - - - - - - - - -
k - - - - - - - - - -
R - - - - - - - - - -
Z - - - - - - - - - -
DS - - - - - - - - - -
DSn - - - - - - - - - -

Flowrate conversion at above condition General notes :

Flowrate given in : kg/hr 1. Alll black cell contain formula for calculation.
Mass flow, G 36140 kg/hr 2. Just blank or fill " - " for unnecessary gas component column
Molecular flow, Gmol 4056.90 kgmol/hr 3. Fill data in the last column for more gas component. Copy black cell in left column and
Normal flow, Qn 90898.66 Nm /hr
3
paste it in the last column
Actual flow, Q 4689.01 m /hr
3
4. Don't delete supporting row (yellow cell)
GAS PROPERTIES
1 2 3 4 5 6

No. Gas or Vapor Chemical MW k at Critical Condition M

Name formula or (kg/kgmol) 15.5 C PCR TCR at C
0

symbol barA 0
K 0
1 Acetylene C2H2 26.04 1.24 62.4 309.4 42.16
2 Air (dry) AIR 28.97 1.4 37.7 132.8 29.05
3 Ammonia NH3 17.03 1.31 112.8 406.1 34.65
4 Argon AR 39.94 1.66 48.6 151.1 20.79
5 Benzene C6H6 78.11 1.12 49.2 562.8 74.18
6 Iso-Buthane I-C4H10 58.12 1.1 36.5 408.3 89.75
7 n-Buthane N-C4H10 58.12 1.09 38 425.6 93.03
8 Iso-Buthylene I-C4H8 56.1 1.1 40 418.3 83.36
9 Buthylene N-C4H8 56.1 1.11 40.2 420 83.4
10 Carbon Dioxide CO2 44.01 1.3 74 304.4 36.04
11 Carbon monoxide CO 28.01 1.4 35.2 134.4 29.1
12 Chlorine Cl2 70.91 1.36 77.2 417.2 35.29
13 n-Decane C10H12 142.28 1.03 22.1 619.4 218.35
14 Ethane C2H6 30.07 1.19 48.8 305.6 49.4
15 Ethyl Alcohol C2H5OH 46.07 1.13 63.9 516.7 69.92
16 Ethyl Chloride C2H4Cl 64.52 1.19 52.7 460.6 59.61
17 Ethylene C2H4 28.05 1.24 51.2 283.3 40.9
18 Helium HE 4 1.66 2.3 5 20.79
19 n-Heptane C2H16 100.2 1.05 27.4 540.6 161.2
20 n-Hexane C2H14 86.17 1.06 30.3 508.3 138.09
21 Hydrogen H2 2.02 1.41 13 33.3 28.67
22 Hydrogen Sulfide H2S 34.08 1.32 90 373.9 33.71
23 Methane CH4 16.04 1.31 46.4 191.1 34.5
24 Methyl Alcohol CH3OH 32.04 1.2 79.8 513.3 42.67
25 Methyl Chloride CH3Cl 50.49 1.2 66.7 416.7 45.6
26 Natural Gas 1) NG 18.82 1.27 46.5 210.6 34.66
27 Nitrogen N2 28.02 1.4 33.9 126.7 29.1
28 n-Nonane C9H20 128.25 1.04 23.8 596.1 197.07
29 Iso-Penthane I-C5H12 72.15 1.08 33.3 461.1 112.09
30 n-Penthane C5H12 72.15 1.07 33.7 470.6 115.21
31 Penthylene C5H10 70.13 1.08 40.4 474.4 102.11
32 n-Octane C8H18 114.22 1.05 25 569.4 176.17
33 Oxygen O2 32 1.4 50.3 154.4 29.17
34 Propane C3H8 44.09 1.13 42.5 370 68.34
35 Propylene C3H6 42.08 1.15 46.1 365.6 60.16
36 Sulphur Oxide SO2 64.06 1.24 78.7 430.6 38.05
37 Water vapor H2O 18.02 1.33 221.2 647.8 33.31
X
 Total Note

Use Capslock/capital letter

- Table 1.
-
100
- Table 1.
- Table 1.
- Table 1.

8.520 Total = MW
18.225 Total = pcr , equation A.8
56.650 Total = TCR , equation A.9
29.438 Total = MCp
9.328 pred = p / pcr
9.056 Tred = T / Tcr
1.394 Equation A.7, k = MCp/(MCp-8.314)
0.976 R = 8.314 / MW
#VALUE! Fig. 8 and fig. 9.
33.959 Equation A.10
0.380 DSn = 101.3 / (273 x R)

General notes :
1. Alll black cell contain formula for calculation.
2. Just blank or fill " - " for unnecessary gas
component column
 Total Note
Use Capslock/capital letter

- Table 1.
4057.220 Total = MM = S(MMi)
4057.220 Don't delete this row
100 Mi = 100 x Mmi / MM
- Table 1.
- Table 1.
- Table 1.

8.906 Total = MW
19.171 Total = pcr , equation A.8
60.077 Total = TCR , equation A.9
29.560 Total = MCp
1.437 pred = p / pcr
5.293 Tred = T / Tcr
1.391 Equation A.7, k = MCp/(MCp-8.314)
0.934 R = 8.314 / MW
#VALUE! Fig. 8 and fig. 9.
9.280 Equation A.10
0.397 DSn = 101.3 / (273 x R)
 Total Note
Use Capslock/capital letter

- Table 1.
36140 Total = G
4056.900 Total = Gmol
4056.900 Don't delete this row
100
- Table 1.
- Table 1.
- Table 1.

8.908 Total = MW
19.170 Total = pcr , equation A.8
60.077 Total = TCR , equation A.9
29.560 Total = MCp
1.437 pred = p / pcr
6.375 Tred = T / Tcr
1.391 Equation A.7, k = MCp/(MCp-8.314)
0.933 R = 8.314 / MW
#VALUE! Fig. 8 and fig. 9.
7.707 Equation A.10
0.398 DSn = 101.3 / (273 x R)
 7 8 9 10 11 12 13 14 15 16 17

MCp (kJ/kgmol.K) Supporting column MCp at given

at 0C at 0C don't del. temperature
100 197 2A 2B 2C 2A 2B 2C
48.16 53.17 240 45 110 0 100 197 56.224 44.680 48.237
29.32 29.723 240 45 110 0 100 197 29.848 29.179 29.401
37.93 40.855 240 45 110 0 100 197 42.449 36.060 38.075
20.79 20.79 240 45 110 0 100 197 20.790 20.790 20.790
103.52 129.97 240 45 110 0 100 197 149.346 85.684 103.117
116.89 141.8 240 45 110 0 100 197 158.406 100.695 117.110
117.92 141 240 45 110 0 100 197 155.770 103.183 118.368
104.96 124.8 240 45 110 0 100 197 137.483 92.185 105.323
105.06 240 45 110 0 100 197 145.150 92.531 107.514
40.08 43.83 240 45 110 0 100 197 45.855 37.774 40.296
29.31 29.63 240 45 110 0 100 197 29.727 29.201 29.375
35.53 35.9 240 45 110 0 100 197 36.011 35.406 35.606
280.41 240 45 110 0 100 197 398.006 244.366 287.513
62.14 74.37 240 45 110 0 100 197 81.922 54.631 62.530
81.97 97.6 240 45 110 0 100 197 104.603 75.199 83.944
70.16 240 45 110 0 100 197 88.139 64.145 71.313
51.11 60.55 240 45 110 0 100 197 66.498 45.086 51.322
20.79 20.79 240 45 110 0 100 197 20.790 20.790 20.790
202.74 239.8 240 45 110 0 100 197 263.993 178.130 203.090
174.27 206.88 240 45 110 0 100 197 228.090 152.831 174.653
29.03 29.25 240 45 110 0 100 197 29.401 28.823 29.015
35.07 36.88 240 45 110 0 100 197 37.533 34.340 35.373
40.13 44.64 240 45 110 0 100 197 47.551 36.839 40.110
55.32 58.5 240 45 110 0 100 197 64.831 47.392 52.609
49.82 240 45 110 0 100 197 56.392 47.453 50.263
39.54 240 45 110 0 100 197 47.548 36.777 40.064
29.31 29.46 240 45 110 0 100 197 29.549 29.191 29.310
253.1 240 45 110 0 100 197 359.279 220.558 259.513
146.56 240 45 110 0 100 197 213.326 126.465 150.543
145.94 173.96 240 45 110 0 100 197 192.108 127.727 146.343
130.37 240 45 110 0 100 197 183.540 113.977 133.595
226.17 240 45 110 0 100 197 320.877 197.133 231.892
29.92 30.78 240 45 110 0 100 197 31.123 29.512 30.039
88.68 107.71 240 45 110 0 100 197 120.160 76.570 88.980
75.7 90.54 240 45 110 0 100 197 99.744 66.536 76.149
40 45.7 240 45 110 0 100 197 46.873 39.116 41.547
34.07 34.9 240 45 110 0 100 197 35.244 33.654 34.176
 WET AIR PROPERTIES CALCULATION SHEET
At low pressure
INPUT GIVEN CONDITION OR QUANTITY IN RED COLOR CELLS

Condition or designation Symbol Values Unit Note

Dry bulb temperature tDB 27 O

C
Relative humidity %RH 85 %
TDB 300 O
K = t + 273
RH 0.85 RH = %RH/100
Wet bulb temperature twb 26 O
C From psichometric chart
Barometric pressure pATM 1.013 bar A

Saturated pressure of water pg 0.0338 bar A See table below

Water partial pressure pw 0.02874 bar A pw = 0.01 (%RH)(pg)
Dry air partial pressure pa 0.97919 bar A pa = patm - pg
Mole fraction of dry air Xa 0.96662 Xa = pa / patm
Mole fraction of water Xw 0.02837 Xw = pw / patm
MW dry air MWda 28.97 kg/kgmol Table 1. Pure Gas Properties
MW water MWw 18.02 kg/kgmol Table 1. Pure Gas Properties
MW wet air MW 28.514 kg/kgmol MW = Mwda x Xa + MWw x Xw
MCp MCp 29.10 kJ/kgmol. K O
MCp = (Mcpda)(Xa)+(MCpw)(Xw)
Gas constant R 0.292 kJ/kgOK Table 1. Pure Gas Properties
k k 1.400 k = MCp / (MCp-8.314)
Density DS 1.158 kg/m3 Ds=100.patm/(R.T)
Normal density DSn 1.273 kg/m3 DSn = 101.3 / (273 x R)

Flowrate conversion at above condition

If flowrate given in : kgmol/hr If flowrate given in : Nm3 /hr
Molecular flow, Gmol 600 kgmol/hr Normal flow, Qn 13430 Nm3 /hr
Normal flow, Qn 13443.6 Nm3 /hr Molecular flow, Gmol 599.4 kgmol/hr
Actual flow, Q 14773.1 m3 /hr Actual flow, Q 14758.2 m3 /hr
Mass flow, G 17108.6 kg/hr Mass flow, G 17091.3 kg/hr

If flowrate given in : kg/hr If flowrate given in : m3 /hr

Mass flow, G 17110 kg/hr Actual flow, Q 16200 m3 /hr
Molecular flow, Gmol 600.0 kgmol/hr Normal flow, Qn 14742 Nm3 /hr
Normal flow, Qn 13444.7 Nm /hr
3
Molecular flow, Gmol 657.95 kgmol/hr
Actual flow, Q 14774.4 m3 /hr Mass flow, G 18761.01 kg/hr

Saturated pressure of water (H2O), pg

 1 2 3 4 5 6 7 8

Temperatur e( C )
O
15 20 25 30 35 40 45 50
Saturated pres.(bar A) 0.01704 0.02337 0.03166 0.04241 0.05622 0.07375 0.0958 0.1233
3 4 1 2 3 4 5 6 7 8
0.03166 0.04241 25 30

MCp of dry air MCp of water vapor

Temp. ( C) MCp Temp. ( C) MCp
27 29.123 27 33.506
 9 10 11 12 13 14 15 16

55 60 65 70 75 80 90 100
0.1574 0.1992 0.2501 0.3116 0.3855 0.4736 0.7011 1.0133
9 10 11 12 13 14 15 16
 RECIPROCATING COMPRESSOR CALCULATION SHEET
WITH INTERCOOLER (USE FRAME BHP FROM TYPICAL MANUFACTURER DATA)
SHEET 3A
Gas properties, flowrate and conditions ( Page : …1……. Of …4…….)
1 Gas name Nitrogen (N2)
Item or symbol Quantity Unit Item or symbol Quantity Unit
2 Suction pressure, ps 1 bar A Discharge pressure, pd 40 bar A
3 Suction temperature, ts 40 O
C
4 Ts 313 O
K pCR 33.70 bar A
5 MW 28.0 kg/kgmol TCR 126.70 O
K
6 kS 1.400 pR = p / pCR 0.03
7 RS 0.297 kJ/kg.OK TR = T / TCR 2.47
8 DSs 1.076 kg/m3 ZS #VALUE!
9 MCp 29.19 kJ/kgmol. K O
CpS 1.04 kJ/kg
10 G 70000 kg/hr Gmol 2500 kgmol/hr
11 QS 65073 m /hr
3
QN 56028 Nm3/hr
12
Compressor Calculation Sheet
Item Symbol Unit Quantity Note

13 Preliminary Calculation
14 Check whether need intercooler
15 First Stage Volume flow Qs m3/hr 65073
16 Cylinder intake pressure ps' barA 0.97
17 Cylinder exhaust pressure pd' barA 41.2
18 Pressure ratio (pD / pS ) r'TOTAL - 42.474
19 (k-1)/k - 0.2857
20 k/(k-1) - 3.500
25 Check number of stage due to max. temp
21 Max. temperature tMAX O
C 150 See Chapter VI.
22 TMAX O
K 423
23 Max. pressure ratio r MAX -T - 2.87 Equation (11)
24 Is r > r MAX or need intercooler ? Yes
25 Total Hydrodynamic head HTOTAL m #VALUE! Eq. 8.
26 Expected minimum adiabatic vol. eff. hV-A 0.850
27 Max. clearance space vol. % 13.35 Eq. A.3. If need intercooler, use r = r max-T, otherwise use rTotal
28 Clearance space volume c % 10 Fill < max.at expected eff.
29 Volumetric efficiency hV 0.843 Eq. A.3 and A.4.

( Page : …2……. Of …4…….)

Item Symbol Unit Quantity Note

1 Supply efficiency l/hV 0.949 Eq. A.5.

2 Required piston capacity Qp m3/hr 81326.7 Eq. A.6 and A.7.
3 Max. hydr. Head for each stage HSTG-MAX m #VALUE! Eq. A.6.
4 Preliminary number of stage iCAL #VALUE! = Htotal / Hstg-max
5 GHP #VALUE!
6 Mechanical efficiency 0.95
7 BHP #VALUE!
8 Frame BHP selection Casing I Casing II
9 Selected frame BHP 8000 9200 See frame BHP table near preliminary BHP in line 7
10 No. of frame 1 1 Frame BHP data
11 No. of throw per frame 10 6 Frame BHP data
12 Stroke length 508 400 Frame BHP data
13 No. of compression acting 2 2 Frame BHP data
14 Crankshaft speed 277 375 Frame BHP data
15 Max. diameter 1130 1000 Frame BHP data
16 Max. H per throw for frame 3213.3 6158.9 Eq.A.11
17 Detail calculation CASING I CASING II Note
18 Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Stage 7 Stage 8
19 G (kg/hr) 70000 ### 70000 ### 70000 ### 70000 ### 70000 ### 70000 ### 70000 ### 70000
20 Max. H per stage for parallel throws 3213.3 ### 3213.3 ### 3213.3 ### 6158.9 ### 6158.9 ### 6158.9 ### 6158.9 ### 6158.9 = line 16
21 Last cylinder exhaust press. (barA) 41.2 ### 41.2 ### 41.2 ### 41.2 ### 41.2 ### 41.2 ### 41.2 ### 41.2
22 Cyl. intake pressure, ps' (barA) 0.97 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. A8
23 Suction temperature, ts ( C) 40.0 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
24 Ts ( K) 313.0 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
25 Max. discharge temp., td max. ( C) 150 ### 150 ### 150 ### 150 ### 150 ### 150 ### 150 ### 150 Chapter 6
26 Td max. ( C) 423.0 ### 423.0 ### 423.0 ### 423.0 ### 423.0 ### 423.0 ### 423.0 ### 423.0
27 MW 28.00 ### 28.00 ### 28 ### 28 ### 28 ### 28 ### 28 ### 28
28 Rs = 8.314/MW 0.30 0 0.30 ### 0.30 ### 0.30 ### 0.30 ### 0.30 ### 0.30 ### 0.30
29 pCR 33.7 ### 33.7 ### 33.7 ### 33.7 ### 33.7 ### 33.7 ### 33.7 ### 33.7
30 TCR 126.7 ### 126.7 ### 126.7 ### 126.7 ### 126.7 ### 126.7 ### 126.7 ### 126.7
31 pR = pRED = p / pCR 0.03 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Appendix B
32 TR = TRED = T / TCR 2.47 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
33 ZS #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
34 MCpS (kJ/kgmol.K) 29.19 ### 29.2 ### 29.2 ### 29.2 ### 29.2 ### 29.2 ### 29.2 ### 29.2
35 k = MCp/(MCp-8.314) 1.40 1 1.398 ### 1.398 ### 1.398 ### 1.398 ### 1.398 ### 1.398 ### 1.398

( Page : …3……. Of …4…….)

Detail calculation (cont) CASING I CASING II Note
Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Stage 7 Stage 8
1 CpS = R.k /(k-1), (kJ/kg.K) 1.04 1 1.043 ### 1.043 ### 1.043 ### 1.043 ### 1.043 ### 1.043 ### 1.043
2 DSs = 100.ps / (Z.R.Ts), (kg/m3) 1.1 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. 3 up to 7
3 QS = G / DSs, (m3/hr) 65072.7 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
4 QN (Nm3/h) 56028 ### 56028 ### 56028 ### 56028 ### 56028 ### 56028 ### 56028 ### 56028
5 (k-1)/k 0.286 0 0.285 ### 0.285 ### 0.285 ### 0.285 ### 0.285 ### 0.285 ### 0.285
6 k/(k-1) 3.500 4 3.511 ### 3.511 ### 3.511 ### 3.511 ### 3.511 ### 3.511 ### 3.511
7 Due to max. temperature
8 Pressure ratio, r ' due to max. temp. 2.869 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. 11, Eq. A.10
9 Due to max. frame BHP
10 Max. r' due to max. frame BHP #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
11 Selected r' #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
12 Discharge pressure, pd (barA) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
13 Cylinder exhaust pressure, pd' (barA) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. A8 for 3 % loss
14 Clearance space volume, c (%) 10 0 10 ### 10 ### 10 ### 10 ### 10 ### 10 ### 10
15 Volumetric efficiency, hV #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. A4
16 Supply efficiency, l/hV #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. A5
17 Required piston capacity, Qp (m3) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. A7
18 Preliminary Piston speed (m/s) 5 5 5 ### 5 ### 5 ### 5 ### 5 ### 5 ### 5
19 Stroke length, L (mm) 508 ### 508 ### 508 ### 400 ### 400 ### 400 ### 400 ### 400
20 No. of compression acting 2 2 2 ### 2 ### 2 ### 2 ### 2 ### 2 ### 2
21 No. of throw for each stage, z 5 5 3 ### 2 ### 2 ### 1 ### 1 ### 1 ### 1 Max = 16
22 Crankshaft speed, N (RPM) 277 ### 277 ### 277 ### 375 ### 375 ### 375 ### 375 ### 375 Adjust if U > 6 m/s
23 Piston speed, U (m/s) 4.7 5 4.7 ### 4.7 ### 5.0 ### 5.0 ### 5.0 ### 5.0 ### 5.0 Eq. 12, max. 6 m/s
24 Piston displacement vol./stroke, m 3
#VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
25 Piston diameter, D (mm) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Shall be < max. dia
26 Hydrodynamic head, H (m) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. 8
27 GHP #VALUE! 0 #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. 9
31 Exhaust temp before cooler, td ( C) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. 10
28 Need intercooler ? #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
29 If "Yes", outlet gas temp. ( C) 45 0 45 ### 45 ### 45 ### 45 ### 45 ### 45 ### 45
30 Pres. drop at inter/stg cooler (bar) 0.10 0 0.10 ### 0.10 ### 0.100 ### 0.100 ### 0.100 ### 0.100 ### 0.100
32 Compression continue ? #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
33 Total Adiabatic Compression GHP (kW) #VALUE!
34 Adiabatic eff, when isn' t fully adiabatic 0.90 See figure below
35 Mechanical efficiency 0.945 Fig. A4
36 Total BHP (kW) #VALUE!
37 C.W. each cooler (ton/hr) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! For Dt water = 10 C
38 Total C.W. required (ton/hr) #VALUE!

Compressor Calculation Sheet (Cont.) ( Page : …4……. Of …4…….)

Casing I Casing I I

Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Stage 7 Stage 8

5 throw 3 throw 2 throw 2 throw 1 throw 1 throw 1 throw 1 throw

Cooling water consumption is calculated with following equation :

( 0. 001 ) G gas . Cpgas . Δt gas

GWI= in ton/hr, Ggas in kg/hr, Cpgas in kJ/kg.K, Dt in C
4 . 17 Δt W
temperature difference of C.W. is about 8 - 10 degree centigrade and Cp = 4.17 kJ/kg.K

Gas in CW out

Intercooler and interstagecooler :

TGAS OUT - TCW OUT shall be higher than 5 C

CW in Gas out

3 . 6 K .GHP
C.W. consumption for water jacket surrounding cylinder can be calculated by equation : GWJW = in ton/hr
4 . 17 ΔtW
 3 . 6 K .GHP
GWJW =
GHP in kW, Dt in C. K is percentage of gas heat loss and friction heat of piston comparing
4 . 17 ΔtW
to GHP, i.e. 0.2
When intercooler and cooling system for cylinder are applied, adiabatic efficiency is near to 1.0

Frame Power Data

Frame Max. dia. Max. no. Stroke Crank Power Frame Max. dia. Max. no. Stroke Crank Power
power Dmax throw length, L max. speed per throw power Dmax throw length, L max. speed per throw
(kW) (mm) Z (mm) N (RPM) (kW) (kW) (mm) Z (mm) N (RPM) (kW)
150 2 100 75 8800 1000 12 430 400 733
300 4 150 75 18000 12 430 360 1500
600 4 200 150 1500 830 10 267 514 150
1200 4 250 300 3000 1130 10 356 360 300
2000 6 300 333 4400 1130 10 356 360 440
3000 6 350 500 8000 1130 10 508 277 800
170 350 2 150 1000 85 15000 1130 10 508 277 1500
540 650 4 150 1200 135
790 4 200 750 198
930 4 200 750 233
260 4 178 600 65
650 765 4 230 500 163
1100 4 230 500 275
2100 6 230 514 350
3000 6 315 400 500
4600 6 315 428 767
5500 6 400 300 917
10000 6 400 300 1667
370 400 4 220 700 93
600 500 4 260 600 150
1000 650 4 260 600 250
2600 1000 6 320 500 433
3700 1000 6 360 500 617
5100 1000 6 400 500 850
6600 1000 6 400 375 1100
 9200 1000 6 400 375 1533

RECIPROCATING COMPRESSOR CALCULATION SHEET

WITHOUT INTERCOOLER
SHEET 3B
Gas properties, flowrate and conditions ( Page : …1……. Of …3…….)

1 Gas name Synthesis gas

Item or symbol Quantity Unit Item or symbol Quantity Unit
2 Suction pressure, ps 27 bar A Discharge pressure, pd 70 bar A
3 Suction temperature, ts 32 O
C
4 Ts 305 O
K pCR 19 bar A
5 MW 8.91 kg/kgmol TCR 60 O
K
6 kS 1.402 pR = p / pCR 1.42
7 RS 0.933 kJ/kg.OK TR = T / TCR 5.08
8 DSs 9.487 kg/m3 ZS #VALUE!
9 MCp 29 kJ/kgmol.OK CpS 3.25 kJ/kg
10 G 120000 kg/hr Gmol 13468 kgmol/hr
11 QS 12649 m3/hr QN 301764 Nm3/hr
12
Compressor Calculation Sheet
Item Symbol Unit Quantity Note

13 Preliminary Calculation
14 Check whether need intercooler
15 First Stage Volume flow Qs m3/hr 12649
16 Cylinder intake pressure ps' barA 26.19
17 Cylinder exhaust pressure pd' barA 72.1
18 Pressure ratio (pD / pS ) r'TOTAL - 2.753
19 (k-1)/k - 0.2867
20 k/(k-1) - 3.488
25 Check number of stage due to max. temp
21 Max. temperature tMAX O
C 150 See Chapter VI.
22 TMAX O
K 423
23 Max. pressure ratio r MAX -T - 3.13 Equation (11)
24 Is r > r MAX or need interstage cooler ? No
25 Total Hydrodynamic head HTOTAL m #VALUE! Eq. 8.
26 Expected minimum adiabatic vol. eff. 0.850
27 Max. clearance space vol. % 14.16 Eq. A.3. If need intercooler, use r = r max-T, otherwise use rTotal
28 Clearance space volume c % 10 < max.at expected eff.
29 Volumetric efficiency hV 0.831 Eq. A.3 and A.4.

( Page : …2……. Of …3…….)

Item Symbol Unit Quantity Note

1 Supply efficiency l/hV 0.942 Eq. A.5.

2 Required piston capacity Qp m3/hr 16160.4 Eq. A.6 and A.7.
3 Max. hydr. Head for each stage HSTG-MAX m #VALUE! Eq. A.6.
4 Preliminary number of stage iCAL #VALUE! = Htotal / Hstg-max
5 GHP #VALUE!
6 Mechanical efficiency 0.95
7 BHP #VALUE!
8 Frame BHP selection Casing I
9 Selected frame BHP 18000 See frame BHP table near preliminary BHP in line 7
10 No. of frame 1 Frame BHP data
11 No. of throw per frame 12 Frame BHP data
12 Stroke length 508 Frame BHP data
13 No. of compression acting 2 Frame BHP data
14 Crankshaft speed 277 Frame BHP data
15 Max. diameter 1130 Frame BHP data
16 Max. H per throw 3490.3 Eq.A.11
17 Detail calculation CASING I
18 Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Stage 7 Stage 8 Stage 9 Stage 10
19 G (kg/hr) 120000 ### 120000 ### 120000 ### 120000 ### 120000 ### 120000 ### 120000 ### 120000 ### 120000 ### 120000
20 Max. H per stage for parallel throws 3490.3 ### 3490.3 ### 3490.3 ### 3490.3 ### 3490.3 ### 3490.3 ### 3490.3 ### 3490.3 ### 3490.3 ### 3490.3
21 Last cylinder exhaust press. (barA) 72.1 ### 72.1 ### 72.1 ### 72.1 ### 72.1 ### 72.1 ### 72.1 ### 72.1 ### 72.1 ### 72.1
22 Cyl. intake pressure, ps' (barA) 26.19 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
23 Suction temperature, ts ( C) 32.0 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
24 Ts ( K) 305.0 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
25 Max. discharge temp., td max. ( C) 150 ### 150 ### 150 ### 150 ### 150 ### 150 ### 150 ### 150 ### 150 ### 150
26 Td max. ( C) 423.0 ### 423.0 ### 423.0 ### 423.0 ### 423.0 ### 423.0 ### 423.0 ### 423.0 ### 423.0 ### 423.0
27 MW 8.91 9 8.91 ### 9 ### 9 ### 9 ### 9 ### 9 ### 9 ### 9 ### 9
28 Rs = 8.314/MW 0.93 1 0.93 ### 0.93 ### 0.93 ### 0.93 ### 0.93 ### 0.93 ### 0.93 ### 0.93 ### 0.93
29 pCR 19.0 ### 19.0 ### 19.0 ### 19.0 ### 19.0 ### 19.0 ### 19.0 ### 19.0 ### 19.0 ### 19.0
30 TCR 60.0 ### 60.0 ### 60.0 ### 60.0 ### 60.0 ### 60.0 ### 60.0 ### 60.0 ### 60.0 ### 60.0
31 pR = pRED = p / pCR 1.38 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
32 TR = TRED = T / TCR 5.08 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
33 ZS #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
34 MCpS (kJ/kgmol.K) 29.00 ### 29.1 ### 29.1 ### 29.1 ### 29.1 ### 29.1 ### 29.1 ### 29.1 ### 29.1 ### 29.1
35 k = MCp/(MCp-8.314) 1.40 1 1.400 ### 1.400 ### 1.400 ### 1.400 ### 1.400 ### 1.400 ### 1.400 ### 1.400 ### 1.400

( Page : …3……. Of …3…….)

Detail calculation (cont) CASING I
Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Stage 7 Stage 8 Stage 9 Stage 10
1 CpS = R.k /(k-1), (kJ/kg.K) 3.25 3 3.266 ### 3.266 ### 3.266 ### 3.266 ### 3.266 ### 3.266 ### 3.266 ### 3.266 ### 3.266
2 DSs = 100.ps / (Z.R.Ts), (kg/m3) 9.5 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
3 QS = G / DSs, (m3/hr) 12648.8 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
4 QN (Nm3/h) 301764 ### 301764 ### 301764 ### 301764 ### 301764 ### 301764 ### 301764 ### 301764 ### 301764 ### 301764
5 (k-1)/k 0.287 0 0.286 ### 0.286 ### 0.286 ### 0.286 ### 0.286 ### 0.286 ### 0.286 ### 0.286 ### 0.286
6 k/(k-1) 3.488 3 3.500 ### 3.500 ### 3.500 ### 3.500 ### 3.500 ### 3.500 ### 3.500 ### 3.500 ### 3.500
7 Due to max. temperature
8 Pressure ratio, r ' due to max. temp. 2.753 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
9 Due to max. frame BHP
10 Max. r' due to max. frame BHP #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
11 Selected r' #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
12 Discharge pressure, pd (barA) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
13 Cylinder exhaust pressure, pd' (barA) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
14 Clearance space volume, c (%) 10 0 10 ### 10 ### 10 ### 10 ### 10 ### 10 ### 10 ### 10 ### 10
15 Volumetric efficiency, hV #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
16 Supply efficiency, l/hV #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
17 Required piston capacity, Qp (m3) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
18 Preliminary Piston speed (m/s) 5 5 5 ### 5 ### 5 ### 5 ### 5 ### 5 ### 5 ### 5 ### 5
19 Stroke length, L (mm) 508 ### 508 ### 508 ### 508 ### 508 ### 508 ### 508 ### 508 ### 508 ### 508
20 No. of compression acting 2 2 2 ### 2 ### 2 ### 2 ### 2 ### 2 ### 2 ### 2 ### 2
21 No. of throw for each stage, z 1 1 1 ### 1 ### 1 ### 1 ### 1 ### 1 ### 1 ### 1 ### 1
22 Crankshaft speed, N (RPM) 277 ### 277 ### 277 ### 277 ### 277 ### 277 ### 277 ### 277 ### 277 ### 277
23 Piston speed, U (m/s) 4.7 5 4.7 ### 4.7 ### 4.7 ### 4.7 ### 4.7 ### 4.7 ### 4.7 ### 4.7 ### 4.7
24 Piston displacement vol./stroke, m3 #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
25 Piston diameter, D (mm) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
26 Hydrodynamic head, H (m) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
27 GHP #VALUE! 0 #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
31 Exhaust temp before cooler, td ( C) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
28 Need intercooler ? #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
29 If "Yes", outlet gas temp. ( C) 45 0 45 ### 45 ### 45 ### 45 ### 45 ### 45 ### 45 ### 45 ### 45
30 Pres. drop at inter/stg cooler (bar) 0.10 0 0.10 ### 0.10 ### 0.100 ### 0.100 ### 0.100 ### 0.100 ### 0.100 ### 0.100 ### 0.100
31 Compression continue ? #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
32 Total Adiabatic Compression GHP (kW) #VALUE!
33 Adiabatic eff, when isn' t fully adiabatic 0.85
34 Mechanical efficiency 0.945
35 Total BHP (kW) #VALUE!
36 C.W. each cooler (ton/hr) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
37 Total C.W. required (ton/hr) #VALUE!

Interpretation of adiabatic efficiency from literature (0.65 for small, 0.80 for medium, 0.85 and higher
for large reciprocating compressor) when the compressor doesn't work in fully adiabatic compression.
Qs is suction flow at first stage of the compressor. When intercoolers and water jacket are applied,
adiabatic efficiency higher than above figure.
BHP = GHP /( hA . hM)
 RECIPROCATING COMPRESSOR CALCULATION SHEET
WITH INTERCOOLER (USE FRAME BHP FROM TYPICAL MANUFACTURER DATA)
SHEET 4A
Gas properties, flowrate and conditions ( Sheet : …1……. Of …4…….)
1 Gas name Air
Item or symbol Quantity Unit Item or symbol Quantity Unit
2 Suction pressure, ps 1.013 bar A Discharge pressure, pd 28.2 bar A
3 Suction temperature, ts 35 O
C
4 Ts 308 O
K pCR 37.00 bar A
5 MW 28.4 kg/kgmol TCR 132.80 O
K
6 kS 1.400 pR = p / pCR 0.027
7 RS 0.293 kJ/kg.OK TR = T / TCR 2.32
8 DSs #VALUE! kg/m3 ZS #VALUE! Use sheet "Z Factor" with manually filled
9 MCp 29.14 kJ/kgmol. K O
CpS 1.026 kJ/kg
10 G 28500 kg/hr Gmol 1005 kgmol/hr
11 QS #VALUE! m /hr
3
QN 22515 Nm3/hr
12
Compressor Calculation Sheet
Item Symbol Unit Quantity Note

13 Preliminary Calculation
14 Check whether need intercooler
15 First Stage Volume flow Qs m3/hr #VALUE!
16 Cylinder intake pressure ps' barA 0.98261
17 Cylinder exhaust pressure pd' barA 29.046
18 Pressure ratio (pD / pS ) r'TOTAL - 29.560
19 (k-1)/k - 0.2857
20 k/(k-1) - 3.500
21 Total Hydrodynamic head HTOTAL m #VALUE! Eq. 8.
22 Check number of stage due to max. temp
23 Max. temperature tMAX O
C 150 See Chapter VI.
24 TMAX O
K 423
25 Max. pressure ratio r MAX -T - 3.04 Equation (11)
26 Is r > r MAX or need intercooler ? Yes
27 Expected minimum adiabatic vol. eff. hV-A 0.850
28 Max. clearance space vol. cMAX % 12.39 Eq. A.3. If need intercooler, use r = r max-T, otherwise use rTotal
29 Clearance space volume c % 10 Fill < max.at expected eff.
30 Volumetric efficiency hV 0.835 Eq. A.3 and A.4.
 ( Sheet : …2……. Of …4…….)
Item Symbol Unit Quantity Note

1 Supply efficiency l/hV 0.945 Eq. A.5.

2 Required piston capacity Qp m3/hr #VALUE! Eq. A.6 and A.7.
3 Max. hydr. Head for each stage HSTG-MAX m #VALUE! Eq. A.6.
4 Preliminary number of stage iCAL #VALUE! = Htotal / Hstg-max
5 GHP GHP #VALUE!
6 Mechanical efficiency hM 0.94
7 BHP BHP #VALUE!
8 Frame BHP selection Casing I
9 Selected frame BHP 5100 See frame BHP table near preliminary BHP in line 7
10 No. of frame 1 Frame BHP data
11 No. of throw per frame 8 Frame BHP data
12 Stroke length 400 Frame BHP data
13 No. of compression acting 2 Frame BHP data
14 Crankshaft speed 500 Frame BHP data
15 Max. diameter 1000 Frame BHP data
16 Max. H per throw 6195 Eq.A.11
17 Detail calculation CASING I Note
18 Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Stage 7 Stage 8
19 G (kg/hr) 28500 ### 28500 ### 28500 ### 28500 ### 28500 ### 28500 ### 28500 ### 28500
20 Max. H per stage for parallel throws 6195.5 ### 6195.5 ### 6195.5 ### 6195.5 ### 6195.5 ### 6195.5 ### 6195.5 ### 6195.5 = line 16
21 Last cylinder exhaust press. (barA) 29.046 ### 29.046 ### 29.046 ### 29.046 ### 29.046 ### 29.046 ### 29.046 ### 29.046
22 Cyl. intake pressure, ps' (barA) 0.98 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. A8
23 Suction temperature, ts ( C) 35.0 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
24 Ts ( K) 308.0 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
25 Max. discharge temp., td max. ( C) 140 ### 140 ### 140 ### 140 ### 140 ### 140 ### 140 ### 140 Chapter 6
26 Td max. ( C) 413.0 ### 413.0 ### 413.0 ### 413.0 ### 413.0 ### 413.0 ### 413.0 ### 413.0
27 MW 28.36 ### 28.36 ### 28 ### 28 ### 28 ### 28 ### 28 ### 28
28 Rs = 8.314/MW 0.29 0 0.29 0 0.29 ### 0.29 ### 0.29 ### 0.29 0 0.29 ### 0.29
29 pCR 37.0 ### 37.0 ### 37.0 ### 37.0 ### 37.0 ### 37.0 ### 37.0 ### 37.0
30 TCR 132.8 ### 132.8 ### 132.8 ### 132.8 ### 132.8 ### 132.8 ### 132.8 ### 132.8
31 pR = pRED = p / pCR 0.03 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Appendix B
32 TR = TRED = T / TCR 2.32 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
33 ZS #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
34 MCpS (kJ/kgmol.K) 29.14 ### 29.1 ### 29.1 ### 29.1 ### 29.1 ### 29.1 ### 29.1 ### 29.1
35 k = MCp/(MCp-8.314) 1.40 1 1.400 ### 1.400 ### 1.400 ### 1.400 ### 1.400 ### 1.400 ### 1.400
36 CpS = R.k /(k-1), (kJ/kg.K) 1.03 1 1.026 ### 1.026 ### 1.026 ### 1.026 ### 1.026 ### 1.026 ### 1.026
37 DSs = 100.ps / (Z.R.Ts), (kg/m3) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. 3 up to 7
38 QS = G / DSs, (m3/hr) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!

( Sheet : …3……. Of …4…….)

Detail calculation (cont) CASING I Note
Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Stage 7 Stage 8
1 QN (Nm3/h) 22515 ### 22515 ### 22515 ### 22515 ### 22515 ### 22515 ### 22515 ### 22515
2 (k-1)/k 0.286 0 0.286 0 0.286 ### 0.286 ### 0.286 ### 0.286 0 0.286 ### 0.286
3 k/(k-1) 3.500 4 3.500 ### 3.500 ### 3.500 ### 3.500 ### 3.500 ### 3.500 ### 3.500
4 Due to max. temperature
5 Pressure ratio, r ' due to max. temp. 2.792 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. 11, Eq. A.10
6 Due to max. frame BHP
7 Max. r' due to max. frame BHP #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
8 Selected r' #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
9 Discharge pressure, pd (barA) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
10 Cylinder exhaust pressure, pd' (barA) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. A8 for 3 % loss
11 Clearance space volume, c (%) 10 ### 10 ### 10 ### 10 ### 10 ### 10 ### 10 ### 10
12 Volumetric efficiency, hV #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. A4
13 Supply efficiency, l/hV #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. A5
14 Required piston capacity, Qp (m3) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. A7
15 Preliminary Piston speed (m/s) 5 5 5 ### 5 ### 5 ### 5 ### 5 ### 5 ### 5
16 Stroke length, L (mm) 400 ### 400 ### 400 ### 400 ### 400 ### 400 ### 400 ### 400
17 No. of compression acting 2 2 2 ### 2 ### 2 ### 2 ### 2 ### 2 ### 2
18 No. of throw for each stage, z 2 2 2 ### 1 ### 1 ### 1 ### 1 ### 0 ### 0 Max. = 8
19 Crankshaft speed, N (RPM) 450 ### 450 ### 450 ### 450 ### 450 ### 450 ### 450 ### 450 Adjust if U > 6 m/s
20 Piston speed, U (m/s) 6.0 6 6.0 ### 6.0 ### 6.0 ### 6.0 ### 6.0 ### 6.0 ### 6.0 Eq. 12, max. 6 m/s
21 Piston displacement vol./stroke, m3 #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
22 Piston diameter, D (mm) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Max.(mm)= 1000
23 Hydrodynamic head, H (m) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. 8
24 GHP #VALUE! 0 #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. 9
25 Exhaust temp before cooler, td ( C) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. 10
26 Need intercooler ? #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
27 If "Yes", outlet gas temp. ( C) 45 0 45 ### 45 ### 45 ### 45 ### 45 ### 45 ### 45
28 Pres. drop at inter/stg cooler (bar) 0.10 0 0.10 0 0.10 ### 0.100 ### 0.100 ### 0.100 0 0.100 ### 0.100
29 Compression continue ? #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
30 Total Adiabatic Compression GHP (kW) #VALUE!
31 Adiabatic eff, when isn' t fully adiabatic 0.90 See figure below
32 Mechanical efficiency 0.94 Fig. A4
33 Total BHP (kW) #VALUE!
34 C.W. each cooler (ton/hr) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! For Dt water = 10 C
35 Total C.W. required (ton/hr) #VALUE!
Compressor Calculation Sheet (Cont.) ( Sheet : …4……. Of …4…….)

Frame Power Data

Frame Max. dia. Max. no. Stroke Crank Power Frame Max. dia. Max. no. Stroke Crank Power
power Dmax throw length, L max. speed per throw power Dmax throw length, L max. speed per throw
(kW) (mm) Z (mm) N (RPM) (kW) (kW) (mm) Z (mm) N (RPM) (kW)
150 2 100 75 8800 1000 12 430 400 733
300 4 150 75 18000 12 430 360 1500
600 4 200 150 1500 830 10 267 514 150
1200 4 250 300 3000 1130 10 356 360 300
2000 6 300 333 4400 1130 10 356 360 440
3000 6 350 500 8000 1130 10 508 277 800
170 350 2 150 1000 85 15000 1130 10 508 277 1500
540 650 4 150 1200 135
790 4 200 750 198
930 4 200 750 233
260 4 178 600 65
650 765 4 230 500 163
1100 4 230 500 275
2100 6 230 514 350
3000 6 315 400 500
4600 6 315 428 767
5500 6 400 300 917
10000 6 400 300 1667
370 400 4 220 700 93
600 500 4 260 600 150
1000 650 4 260 600 250
2600 1000 6 320 500 433
3700 1000 6 360 500 617
5100 1000 6 400 500 850
6600 1000 6 400 375 1100
9200 1000 6 400 375 1533
Interpretation of adiabatic efficiency from literature (0.65 for small, 0.80 for medium, 0.85 and higher
for large reciprocating compressor) when the compressor doesn't work in fully adiabatic compression.
Qs is suction flow at first stage of the compressor. When intercoolers and water jacket are applied,
adiabatic efficiency higher than above figure.
BHP = GHP /( hA . hM)
 RECIPROCATING COMPRESSOR CALCULATION SHEET
WITH INTERCOOLER
SHEET 5A
Gas properties, flowrate and conditions ( Sheet : …1……. Of …3…….)
1 Gas name Air
Item or symbol Quantity Unit Item or symbol Quantity Unit
2 Suction pressure, ps 1.013 bar A Discharge pressure, pd 38.2 bar A
3 Suction temperature, ts 35 O
C
4 Ts 308 O
K pCR 47.80 bar A
5 MW 28.4 kg/kgmol TCR 161.38 O
K
6 kS 1.403 pR = p / pCR 0.021
7 RS 0.295 kJ/kg.OK TR = T / TCR 1.91
8 DSs #VALUE! kg/m3 ZS #VALUE!
9 MCp 29.10 kJ/kgmol. K O
CpS 1.027 kJ/kg
10 G 26000 kg/hr Gmol 917 kgmol/hr
11 QS #VALUE! m /hr
3
QN 20670 Nm3/hr
12
Compressor Calculation Sheet
Item Symbol Unit Quantity Note

13 Preliminary Calculation (General method)

14 Check whether need intercooler
15 First Stage Volume flow Qs m3/hr #VALUE!
16 Cylinder intake pressure ps' barA 0.98261
17 Cylinder exhaust pressure pd' barA 39.346
18 Pressure ratio (pD / pS ) r'TOTAL - 40.042
19 (k-1)/k - 0.2872
20 k/(k-1) - 3.481
25 Check number of stage due to max. temp
21 Max. temperature tMAX O
C 150 See Chapter VI.
22 TMAX O
K 423
23 Max. pressure ratio r MAX -T - 3.02 Equation (11)
24 Is r > r MAX or need intercooler ? Yes
25 Total Hydrodynamic head HTOTAL m #VALUE! Eq. 8.
26 Expected minimum adiabatic vol. eff. 0.850
27 Max. clearance space vol. % 12.53 Eq. A.3. If need intercooler, use r = r max-T, otherwise use rTotal
28 Clearance space volume c % 10 Fill < max.at expected eff.
29 Volumetric efficiency hV 0.836 Eq. A.3 and A.4.

( Sheet : …2……. Of …3…….)

Item Symbol Unit Quantity Note

1 Supply efficiency l/hV 0.945 Eq. A.5.

2 Required piston capacity Qp m3/hr #VALUE! Eq. A.6 and A.7.
3 Max. hydr. Head for each stage HSTG-MAX m #VALUE! Eq. A.6.
4 Preliminary number of stage iCAL #VALUE! = Htotal / Hstg-max
5 GHP #VALUE!
6 Mechanical efficiency 0.95
7 BHP #VALUE!
8 Frame BHP selection at first stage Casing I
9 No. of compression acting 2 Fig. A.3
10 Stroke length, L 430 Fig. A.3
11 No. of throw at first stage, z 2 Fig. A.3
12 Crankshaft speed, N 360 Fig. A.1
13 Max. diameter, Dmax (= L / 0.4 ) 1075
14 No. of frame 1
15 Calculated frame BHP/throw, 0.11 Qp1 929 Chapter A.4.
16 Max. H per throw 10006 Eq.A.11
17 Detail calculation CASING I Note
18 Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Stage 7 Stage 8
19 G (kg/hr) 26000 ### 26000 ### 26000 ### 26000 ### 26000 ### 26000 ### 26000 ### 26000
20 Max. H per stage for parallel throws 10006.5 ### 10006.5 ### 10006.5 ### 10006.5 ### 10006.5 ### 10006.5 ### 10006.5 ### 10006.5 = line 16
21 Last cylinder exhaust press. (barA) 39.346 ### 39.346 ### 39.346 ### 39.346 ### 39.346 ### 39.346 ### 39.346 ### 39.346
22 Cyl. intake pressure, ps' (barA) 0.98 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. A8
23 Suction temperature, ts ( C) 35.0 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
24 Ts ( K) 308.0 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
25 Max. discharge temp., td max. ( C) 140 ### 140 ### 140 ### 140 ### 140 ### 140 ### 140 ### 140 Chapter 6
26 Td max. ( C) 413.0 ### 413.0 ### 413.0 ### 413.0 ### 413.0 ### 413.0 ### 413.0 ### 413.0
27 MW 28.36 ### 28.36 ### 28 ### 28 ### 28 ### 28 ### 28 ### 28
28 Rs = 8.314/MW 0.30 ### 0.30 0 0.30 0 0.30 0 0.30 ### 0.30 ### 0.30 0 0.30
29 pCR 47.8 ### 47.8 ### 47.8 ### 47.8 ### 47.8 ### 47.8 ### 47.8 ### 47.8
30 TCR 161.4 ### 161.4 ### 161.4 ### 161.4 ### 161.4 ### 161.4 ### 161.4 ### 161.4
31 pR = pRED = p / pCR 0.02 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Appendix B
32 TR = TRED = T / TCR 1.91 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
33 ZS #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
34 MCpS (kJ/kgmol.K) 29.10 ### 29.1 ### 29.1 ### 29.1 ### 29.1 ### 29.1 ### 29.1 ### 29.1
35 k = MCp/(MCp-8.314) 1.40 ### 1.400 1 1.400 1 1.400 1 1.400 ### 1.400 ### 1.400 ### 1.400
36 CpS = R.k /(k-1), (kJ/kg.K) 1.03 ### 1.033 1 1.033 1 1.033 1 1.033 ### 1.033 ### 1.033 ### 1.033
37 DSs = 100.ps / (Z.R.Ts), (kg/m3) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. 3 up to 7
38 QS = G / DSs, (m3/hr) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!

( Sheet : …3……. Of …3.….)

Detail calculation (cont) CASING I Note
Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Stage 7 Stage 8
1 QN (Nm3/h) 20670 ### 20670 ### 20670 ### 20670 ### 20670 ### 20670 ### 20670 ### 20670
2 (k-1)/k 0.287 ### 0.286 ### 0.286 ### 0.286 ### 0.286 ### 0.286 ### 0.286 ### 0.286
3 k/(k-1) 3.481 ### 3.500 ### 3.500 ### 3.500 ### 3.500 ### 3.500 ### 3.500 ### 3.500
4 Due to max. temperature
5 Pressure ratio, r ' due to max. temp. 2.777 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. 11, Eq. A.10
6 Due to max. frame BHP
7 Max. r' due to max. frame BHP #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
8 Selected r' #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
9 Discharge pressure, pd (barA) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
10 Cylinder exhaust pressure, pd' (barA) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. A8
11 Clearance space volume, c (%) 10 ### 10 0 10 0 10 0 10 ### 10 ### 10 ### 10
12 Volumetric efficiency, hV #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. A4
13 Supply efficiency, l/hV #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. A5
14 Required piston capacity, Qp (m3) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. A7
15 Preliminary Piston speed (m/s) 5 ### 5 5 5 5 5 5 5 ### 5 ### 5 ### 5
16 Stroke length, L (mm) 430 ### 430 ### 430 ### 430 ### 430 ### 430 ### 430 ### 430
17 No. of compression acting 2 ### 2 2 2 2 2 2 2 ### 2 ### 2 ### 2
18 No. of throw for each stage, z 2 ### 1 1 1 1 1 1 1 ### 0 ### 0 ### 0 Fill for D < Dmax
19 Crankshaft speed, N (RPM) 360 ### 360 ### 360 ### 360 ### 360 ### 360 ### 360 ### 360 Adjust if U > 6 m/s
20 Piston speed, U (m/s) 5.2 ### 5.2 ### 5.2 ### 5.2 ### 5.2 ### 5.2 ### 5.2 ### 5.2 Eq. 12, max. 6 m/s
21 Piston displacement vol./stroke, m3 #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
22 Piston diameter, D (mm) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Max.(mm)= 1075
23 Hydrodynamic head, H (m) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. 8
24 GHP #VALUE! ### #VALUE! 0 #VALUE! 0 #VALUE! 0 #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. 9
25 Exhaust temp before cooler, td ( C) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. 10
26 Need intercooler ? #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
27 If "Yes", outlet gas temp. ( C) 45 ### 45 ### 45 ### 45 ### 45 ### 45 ### 45 ### 45
28 Pres. drop at inter/stg cooler (bar) 0.10 ### 0.10 ### 0.10 ### 0.100 ### 0.100 ### 0.100 ### 0.100 ### 0.100
29 Compression continue ? #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
30 Total Adiabatic Compression GHP (kW) #VALUE!
31 Adiabatic eff, when isn' t fully adiabatic 0.90 See figure below
32 Mechanical efficiency 0.94 Fig. A4
33 Total BHP (kW) #VALUE!
34 C.W. each cooler (ton/hr) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! For Dt water = 10 C
35 Total C.W. required (ton/hr) #VALUE!
 RECIPROCATING COMPRESSOR CALCULATION SHEET
WITH INTERCOOLER
SHEET 5B
Gas properties, flowrate and conditions ( Sheet : …1……. Of …3…….)
1 Gas name Dry Air
Item or symbol Quantity Unit Item or symbol Quantity Unit
2 Suction pressure, ps 1.013 bar A Discharge pressure, pd 45 bar A
3 Suction temperature, ts 35 O
C
4 Ts 308 O
K pCR 37.70 bar A
5 MW 28.4 kg/kgmol TCR 132.80 O
K
6 kS 1.403 pR = p / pCR 0.027
7 RS 0.295 kJ/kg.OK TR = T / TCR 2.32
8 DSs #VALUE! kg/m3 ZS #VALUE!
9 MCp 29.10 kJ/kgmol.OK CpS 1.027 kJ/kg
10 G 6000 kg/hr Gmol 212 kgmol/hr
11 QS #VALUE! m3/hr QN 4770 Nm3/hr
12
Compressor Calculation Sheet
Item Symbol Unit Quantity Note

13 Preliminary Calculation (General method)

14 Check whether need intercooler
15 First Stage Volume flow Qs m3/hr #VALUE!
16 Cylinder intake pressure ps' barA 0.98261
17 Cylinder exhaust pressure pd' barA 46.35
18 Pressure ratio (pD / pS ) r'TOTAL - 47.170
19 (k-1)/k - 0.2872
20 k/(k-1) - 3.481
25 Check number of stage due to max. temp
21 Max. temperature tMAX O
C 150 See Chapter VI.
22 TMAX O
K 423
23 Max. pressure ratio r MAX -T - 3.02 Equation (11)
24 Is r > r MAX or need intercooler ? Yes
25 Total Hydrodynamic head HTOTAL m #VALUE! Eq. 8.
26 Expected minimum adiabatic vol. eff. hV-A 0.850
27 Max. clearance space vol. cMAX 12.53 Eq. A.3. If need intercooler, use r = r max-T, otherwise use rTotal
28 Clearance space volume c % 10 Fill < max.at expected eff.
29 Volumetric efficiency hV 0.836 Eq. A.3 and A.4.

( Sheet : …2……. Of …3…….)

Item Symbol Unit Quantity Note

1 Supply efficiency l/hV 0.945 Eq. A.5.

2 Required piston capacity Qp m3/hr #VALUE! Eq. A.6 and A.7.
3 Max. hydr. Head for each stage HSTG-MAX m #VALUE! Eq. A.6.
4 Preliminary number of stage iCAL #VALUE! = Htotal / Hstg-max
5 GHP GHP kW #VALUE!
6 Mechanical efficiency hM 0.95
7 BHP BHP kW #VALUE!
8 Frame BHP selection at first stage Casing I
9 No. of compression acting 2 Fig. A.3
10 Stroke length, L L mm 300 Fig. A.3
11 No. of throw at first stage, z z 1 Fig. A.3
12 Crankshaft speed, N N RPM 520 Fig. A.1 for U near 5 m/s or using graphical method below
13 Max. diameter, Dmax (= L / 0.4 ) Dmax mm 750
14 No. of frame 1
15 Calculated frame BHP/throw, 0.11 Qp1 BHP/throw kW 456 Chapter A.4.
16 Max. H per throw HSTG-MAX m 21270 Eq.A.11
17 Detail calculation CASING I Note
18 Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Stage 7 Stage 8
19 G (kg/hr) 6000 ### 6000 ### 6000 ### 6000 ### 6000 ### 6000 ### 6000 ### 6000
20 Max. H per stage for parallel throws 21269.8 ### 21269.8 ### 21269.8 ### 21269.8 ### 21269.8 ### 21269.8 ### 21269.8 ### 21269.8 = line 16
21 Last cylinder exhaust press. (barA) 46.35 ### 46.35 ### 46.35 ### 46.35 ### 46.35 ### 46.35 ### 46.35 ### 46.35
22 Cyl. intake pressure, ps' (barA) 0.98 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. A8
23 Suction temperature, ts ( C) 35.0 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
24 Ts ( K) 308.0 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
25 Max. discharge temp., td max. ( C) 150 ### 150 ### 150 ### 150 ### 150 ### 150 ### 150 ### 150 Chapter 6
26 Td max. ( C) 423.0 ### 423.0 ### 423.0 ### 423.0 ### 423.0 ### 423.0 ### 423.0 ### 423.0
27 MW 28.36 ### 28.36 ### 28 ### 28 ### 28 ### 28 ### 28 ### 28
28 Rs = 8.314/MW 0.30 ### 0.30 ### 0.30 ### 0.30 ### 0.30 ### 0.30 ### 0.30 ### 0.30
29 pCR 37.7 ### 37.7 ### 37.7 ### 37.7 ### 37.7 ### 37.7 ### 37.7 ### 37.7
30 TCR 132.8 ### 132.8 ### 132.8 ### 132.8 ### 132.8 ### 132.8 ### 132.8 ### 132.8
31 pR = pRED = p / pCR 0.03 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Appendix B
32 TR = TRED = T / TCR 2.32 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
33 ZS #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
34 MCpS (kJ/kgmol.K) 29.10 ### 29.1 ### 29.1 ### 29.1 ### 29.1 ### 29.1 ### 29.1 ### 29.1
35 k = MCp/(MCp-8.314) 1.40 ### 1.400 1 1.400 1 1.400 1 1.400 ### 1.400 ### 1.400 ### 1.400
36 CpS = R.k /(k-1), (kJ/kg.K) 1.03 ### 1.033 1 1.033 1 1.033 1 1.033 ### 1.033 ### 1.033 ### 1.033
37 DSs = 100.ps / (Z.R.Ts), (kg/m3) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. 3 up to 7
38 QS = G / DSs, (m3/hr) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!

( Sheet : …3……. Of …3.….)

Detail calculation (cont) CASING I Note
Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Stage 7 Stage 8
1 QN (Nm3/h) 4770 ### 4770 ### 4770 ### 4770 ### 4770 ### 4770 ### 4770 ### 4770
2 (k-1)/k 0.287 ### 0.286 ### 0.286 ### 0.286 ### 0.286 ### 0.286 ### 0.286 ### 0.286
3 k/(k-1) 3.481 ### 3.500 ### 3.500 ### 3.500 ### 3.500 ### 3.500 ### 3.500 ### 3.500
4 Due to max. temperature
5 Pressure ratio, r ' due to max. temp. 3.018 ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. 11, Eq. A.10
6 Due to max. frame BHP
7 Max. r' due to max. frame BHP #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
8 Selected r' #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
9 Discharge pressure, pd (barA) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
10 Cylinder exhaust pressure, pd' (barA) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. A8 for 3 % loss
11 Clearance space volume, c (%) 10 ### 10 0 10 0 10 0 10 ### 10 ### 10 ### 10
12 Volumetric efficiency, hV #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. A4
13 Supply efficiency, l/hV #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. A5
14 Required piston capacity, Qp (m3) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. A7
15 Preliminary Piston speed (m/s) 5 ### 5 5 5 5 5 5 5 ### 5 ### 5 ### 5
16 Stroke length, L (mm) 300 ### 300 ### 300 ### 300 ### 300 ### 300 ### 300 ### 300
17 No. of compression acting 2 ### 2 2 2 2 2 2 2 ### 2 ### 2 ### 2
18 No. of throw for each stage, z 1 ### 1 1 1 1 1 1 0 ### 0 ### 0 ### 0 Fill for D < Dmax
19 Crankshaft speed, N (RPM) 520 ### 520 ### 520 ### 520 ### 520 ### 520 ### 520 ### 520 Adjust if U > 6 m/s
20 Piston speed, U (m/s) 5.2 ### 5.2 ### 5.2 ### 5.2 ### 5.2 ### 5.2 ### 5.2 ### 5.2 Eq. 12, max. 6 m/s
21 Piston displacement vol./stroke, m 3
#VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE!
22 Piston diameter, D (mm) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Max.(mm)= 750
23 Hydrodynamic head, H (m) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. 8
24 GHP #VALUE! ### #VALUE! 0 #VALUE! 0 #VALUE! 0 #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. 9
28 Exhaust temp before cooler, td ( C) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! Eq. 10
25 Need intercooler ? #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
26 If "Yes", outlet gas temp. ( C) 45 ### 45 ### 45 ### 45 ### 45 ### 45 ### 45 ### 45
27 Pres. drop at inter/stg cooler (bar) 0.10 ### 0.10 0 0.10 0 0.100 0 0.100 ### 0.100 ### 0.100 ### 0.100
28 Compression continue ? #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
29 Total Adiabatic Compression GHP (kW) #VALUE!
30 Adiabatic eff, when isn' t fully adiabatic 0.90 See figure below
31 Mechanical efficiency 0.93 Fig. A4
32 Total BHP (kW) #VALUE!
33 C.W. each cooler (ton/hr) #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! ### #VALUE! For Dt water = 10 C
34 Total C.W. required (ton/hr) #VALUE!

Example : Blue dot line

To find N (RPM) at expected overall
efficiency 0.80

65,300 x 6,000
H 10−T = = 39,180 m
10,000
Interpretation of adiabatic efficiency from literature (0.65 for small, 0.80 for medium, 0.85 and higher
for large reciprocating compressor) when the compressor doesn't work in fully adiabatic compression.
Qs is suction flow at first stage of the compressor. When intercoolers and water jacket are applied,
adiabatic efficiency higher than above figure.
BHP = GHP /( hA . hM)
 RECIPROCATING COMPRESSOR CALCULATION SHEET
ISOTHERMAL COMPRESSION
SHEET 6A
Gas properties, flowrate and conditions
1 Gas name Air
Item or symbol Quantity Unit Item or symbol Quantity Unit Formula
2 Suction pressure, ps 1.013 bar A Discharge pressure, pd 38.2 bar A
3 Suction temperature, ts 35 O
C Head (m) :
4 Ts 308 O
K pCR 37.70 bar A HIS=234.86 R.T1{ Log (r')+ 0.05}
5 MW 28.4 kg/kgmol TCR 132.80 O
K Gas horse power (kW) :
6 kS 1.400 pR = p / pCR 0.027 GHPIS=0.064 Q1.p1.{ Log (r')+DC }/Z1
7 RS 0.293 kJ/kg. K O
TR = T / TCR 2.32 DC is approx.< 0.05 for Dp < 50 bar
8 DSs #VALUE! kg/m3 ZS #VALUE! ,p<200 bar A and temperature at
9 MCp 29.14 kJ/kgmol.OK CpS 1.025 kJ/kg near 50 C for each stage
10 G 12000 kg/hr Gmol 423 kgmol/hr
11 QS #VALUE! m /hr
3
QN 9467 Nm3/hr Q1 capacity (m3/hr) at refference
12 pressure p1 and t1
Compressor Calculation Sheet
Item Symbol Unit Quantity Note

13 Preliminary Calculation (General method)

14 Adiabatic compression
15 First Stage Volume flow Qs m3/hr #VALUE! Isothermal efficiency : When cooling system for cylinder and interstage
16 Cylinder intake pressure ps' barA 0.98261 cooler is applied and crankshaft speed is low, L/D is high, isothermal
17 Cylinder exhaust pressure pd' barA 39.346 efficiency will increase.
18 Pressure ratio (pD / pS ) r - 40.042
19 (k-1)/k - 0.2857
20 k/(k-1) - 3.500
21 Total Hydrodynamic head HIS-TOTAL m 34994
22 Expected isothermal compr. eff. 0.750 Average isothermal efficiency is approximatelly 0.63 up to 0.70 from medium to large compr.
23
24 Frame BHP selection at first stage Casing I
25 No. of compression acting 2 Fig. A.2/A.3 Approx. no. of stage 7
26 Stroke length, L mm 430 Fig. A.2/A.3 Approx. pressure ratio, r' 1.6941
27 No. of throw at first stage, z 3 Fig. A.2/A.3 for each stage
28 Crankshaft speed, N RPM 200 Fig. A.1

29 Max. diameter, Dmax (= L / 0.6 ) mm 717

30 No. of frame 1
31 Calculated frame BHP/throw, 0.11 Qp1 kW 229 App. (A.4)
32 Max. H per throw m 5261 Eq.A.11
1 Detail calculation Note
2 Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Stage 7 Stage 8
3 Mass flow, G 12000 12000 12000 12000 12000 12000 12000 12000
4 Max. H per stage for parallel throws 5261.1 5261.1 5261.1 5261.1 5261.1 5261.1 5261.1 5261.1
5 Last cylinder exhaust press. (barA) 39.346 39.346 39.346 39.346 39.346 39.346 39.346 39.346
6 p1 1.013 1.013 1.013 1.013 1.013 1.013 1.013 1.013 Refference condition in
7 t1 35 35 35 35 35 35 35 35 this sheet is equal with
8 Q1 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! intake condition
9 Cyl. intake pressure, ps' (barA) 0.98 1.665 2.820 4.777 8.093 13.710 23.226 -
10 Suction temperature, ts ( C) 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0
11 Ts ( K) 308.0 308.0 308.0 308.0 308.0 308.0 308.0 308.0
12 MW 28.40 28.40 28 28 28 28 28 28
13 Rs = 8.314/MW 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.29
14 pCR 37.7 37.7 37.7 37.7 37.7 37.7 37.7 37.7
15 TCR 132.8 132.8 132.8 132.8 132.8 132.8 132.8 132.8
16 pR = pRED = p / pCR 0.03 0.044 0.07 0.13 0.21 0.36 0.62 #VALUE!
17 TR = TRED = T / TCR 2.32 2.319 2.32 2.32 2.32 2.32 2.32 2.32
18 ZS #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
19 MCpS (kJ/kgmol.K) 29.14 29.1 29.1 29.1 29.1 29.1 29.1 29.1
20 k = MCp/(MCp-8.314) 1.40 1.399 1.399 1.399 1.399 1.399 1.399 1.400
21 CpS = R.k /(k-1), (kJ/kg.K) 1.02 1.026 1.026 1.026 1.026 1.026 1.026 1.025
22 DSs = 100.ps / (Z.R.Ts), (kg/m3) #VALUE! #VALUE! #VALUE! 5.3 9.0 15.2 25.8 #VALUE!
23 QS = G / DSs, (m3/hr) #VALUE! #VALUE! #VALUE! 2264.9 1337.0 789.2 465.9 #VALUE!
24 r' 1.694 1.694 1.694 1.694 1.694 1.694 1.694 1.694
25 Discharge pressure, pd (barA) 1.665 2.820 4.777 8.093 13.710 23.226 39.346 #VALUE!
26 Cylinder exhaust pressure, pd' (barA) 1.715 2.905 4.921 8.336 14.121 23.922 40.526 #VALUE! Eq. A8
27 Clearance space volume, c (%) 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0
28 Volumetric efficiency, hV 0.928 0.928 0.928 0.928 0.928 0.928 0.928 0.928 Eq. A4
29 Supply efficiency, l/hV 0.980 0.980 0.980 0.980 0.980 0.980 0.980 0.980 Eq. A5
30 Required piston capacity, Qp (m3) #VALUE! #VALUE! #VALUE! 2489.5 1469.5 867.5 512.1 #VALUE! Eq. A7
31 Preliminary Piston speed (m/s) 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
32 Stroke length, L (mm) 430 430 430 430 430 430 430 430
33 No. of compression acting 2 2 2 2 2 2 2 2
34 No. of throw for each stage, z 3 2 2 1 1 1 1 0 Fill for D < Dmax
35 Crankshaft speed, N (RPM) 200 200 200 200 200 200 200 200
36 Piston speed, U (m/s) 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 Eq. 12, max. 6 m/s
37 Piston displacement vol./stroke, m3 #VALUE! #VALUE! #VALUE! 0.104 0.061 0.036 0.021 #VALUE!
38 Piston diameter, D (mm) #VALUE! #VALUE! #VALUE! 553.7 425.4 326.9 251.1 #VALUE! Max.(mm)= 717
39 Compression continue ? Continue Continue Continue Continue Continue Continue Finish -
40 GHPIS #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 0 Eq. 9
41 Average Isothermal efficiency 0.750
42 Total GHP (kW) #VALUE!
43 Mechanical efficiency 0.94 Fig. A4
44 Total BHP (kW) #VALUE!

RECIPROCATING COMPRESSOR CALCULATION SHEET

ISOTHERMAL COMPRESSION
SHEET 6B
Gas properties, flowrate and conditions
1 Gas name Air
Item or symbol Quantity Unit Item or symbol Quantity Unit Formula
2 Suction pressure, ps 1.013 bar A Discharge pressure, pd 38.2 bar A
3 Suction temperature, ts 35 O
C Head (m) :
4 Ts 308 O
K pCR 37.70 bar A HIS=234.86 R.T1{ Log (r')+ 0.05}
5 MW 28.4 kg/kgmol TCR 132.80 O
K Gas horse power (kW) :
6 kS 1.400 pR = p / pCR 0.027 GHPIS=0.064 Q1.p1.{ Log (r')+DC }/Z1
7 RS 0.293 kJ/kg.OK TR = T / TCR 2.32 DC is approx.< 0.05 for Dp < 50 bar
8 DSs #VALUE! kg/m3 ZS #VALUE! ,p<200 bar A and temperature at
9 MCp 29.14 kJ/kgmol. K O
CpS 1.025 kJ/kg near 50 C for each stage
10 G 6000 kg/hr Gmol 211 kgmol/hr
11 QS #VALUE! m3/hr QN 4734 Nm3/hr Q1 capacity (m3/hr) at refference
12 pressure p1 and t1
Compressor Calculation Sheet
Item Symbol Unit Quantity Note

13 Preliminary Calculation (General method)

14 Adiabatic compression
15 First Stage Volume flow Qs m3/hr #VALUE!
16 Cylinder intake pressure ps' barA 0.98261
17 Cylinder exhaust pressure pd' barA 39.346
18 Pressure ratio (pD / pS ) rtotal - 40.042
19 (k-1)/k - 0.2857
20 k/(k-1) - 3.500
21 Total Hydrodynamic head HIS-TOTAL m 34994
22 Expected isothermal eff. 0.750 Average isothermal efficiency is approximatelly 0.63 (medium size) up to 0.70 (large)
23
24 Frame BHP selection at first stage Casing I
25 No. of compression acting 1 Fig. A.2/A.3 Approx. no. of stage, i 4
26 Stroke length, L mm 400 Fig. A.2/A.3 Approx. pressure ratio, r' 2.5155 = rTOTAL(1 / I )
27 No. of throw at first stage, z 4 Fig. A.2/A.3 for each stage
28 Crankshaft speed, N RPM 200 Fig. A.1

29 Max. diameter, Dmax (= L / 0.6 ) mm 667

30 No. of frame 1
31 Calculated frame BHP/throw, 0.11 Qp1 kW 185 App. (A.4)
32 Max. H per throw m 8470 Eq.A.11

1 Detail calculation Note

2 Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Stage 7 Stage 8
3 Mass flow, G 6000 6000 6000 6000 6000 6000 6000 6000
4 Max. H per stage for parallel throws 8469.9 8469.9 8469.9 8469.9 8469.9 8469.9 8469.9 8469.9
5 Last cylinder exhaust press. (barA) 39.346 39.346 39.346 39.346 39.346 39.346 39.346 39.346
6 p1 1.013 1.013 1.013 1.013 1.013 1.013 1.013 1 Refference condition in
7 t1 35 35 35 35 35 35 35 35 this sheet is equal with
8 Q1 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! intake condition
9 Cyl. intake pressure, ps' (barA) 0.98 2.472 6.218 15.641 - - - -
10 Suction temperature, ts ( C) 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0
11 Ts ( K) 308.0 308.0 308.0 308.0 308.0 308.0 308.0 308.0
12 MW 28.40 28.40 28 28 28 28 28 28
13 Rs = 8.314/MW 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.29
14 pCR 37.7 37.7 37.7 37.7 37.7 37.7 37.7 37.7
15 TCR 132.8 132.8 132.8 132.8 132.8 132.8 132.8 132.8
16 pR = pRED = p / pCR 0.03 0.066 0.16 0.41 #VALUE! #VALUE! #VALUE! #VALUE!
17 TR = TRED = T / TCR 2.32 2.319 2.32 2.32 2.32 2.32 2.32 2.32
18 ZS #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
19 MCpS (kJ/kgmol.K) 29.14 29.1 29.1 29.1 29.1 29.1 29.1 29.1
20 k = MCp/(MCp-8.314) 1.40 1.399 1.399 1.399 1.399 1.399 1.399 1.400
21 CpS = R.k /(k-1), (kJ/kg.K) 1.02 1.026 1.026 1.026 1.026 1.026 1.026 1.025
22 DSs = 100.ps / (Z.R.Ts), (kg/m3) #VALUE! #VALUE! #VALUE! 17.3 #VALUE! #VALUE! #VALUE! #VALUE!
23 QS = G / DSs, (m3/hr) #VALUE! #VALUE! #VALUE! 345.9 #VALUE! #VALUE! #VALUE! #VALUE!
24 r' 2.516 2.516 2.516 2.516 2.516 2.516 2.516 2.516
25 Discharge pressure, pd (barA) 2.472 6.218 15.641 39.346 #VALUE! #VALUE! #VALUE! #VALUE!
26 Cylinder exhaust pressure, pd' (barA) 2.546 6.404 16.110 40.526 #VALUE! #VALUE! #VALUE! #VALUE! Eq. A8
27 Clearance space volume, c (%) 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
28 Volumetric efficiency, hV 0.941 0.941 0.941 0.941 0.941 0.941 0.941 0.941 Eq. A4
29 Supply efficiency, l/hV 0.958 0.958 0.958 0.958 0.958 0.958 0.958 0.958 Eq. A5
30 Required piston capacity, Qp (m3) #VALUE! #VALUE! #VALUE! 383.6 #VALUE! #VALUE! #VALUE! #VALUE! Eq. A7
31 Preliminary Piston speed (m/s) 3 3 3 3 3 3 3 3
32 Stroke length, L (mm) 400 400 400 400 400 400 400 400
33 No. of compression acting 1 1 1 1 1 1 1 1
34 No. of throw for each stage, z 4 2 1 1 0 0 0 0 Fill for D < Dmax
35 Crankshaft speed, N (RPM) 200 200 200 200 200 200 200 200
36 Piston speed, U (m/s) 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 Eq. 12, max. 6 m/s
37 Piston displacement vol./stroke, m3 #VALUE! #VALUE! #VALUE! 0.032 #VALUE! #VALUE! #VALUE! #VALUE!
38 Piston diameter, D (mm) #VALUE! #VALUE! #VALUE! 318.7 #VALUE! #VALUE! #VALUE! #VALUE! Max.(mm)= 667
39 Compression continue ? Continue Continue Continue Finish - - - -
40 GHPIS #VALUE! #VALUE! #VALUE! #VALUE! 0 0 0 0 Eq. 9
41 Average Isothermal efficiency 0.750
42 Total GHP (kW) #VALUE!
43 Mechanical efficiency 0.94 Fig. A4
44 Total BHP (kW) #VALUE!

Stroke length for low

piston speed.
 INSTANT FILL AND READ FOR Z FACTOR
(Fill data in red cells)

Pred 0.80 15 11 0.843668 1.2

Tred 1.20 16 11 0.883808 1.3 0.843668
Z at saturated 0.5185 15 12 0.821932 1.2 0.821932
Z 0.8437 16 12 0.867142 1.3

SATURATED REGION
1 2 3 4 5 6 7
Pred 0 0.013 0.05 0.1 0.25 0.5 0.65
Z 1 0.96 0.93 0.895 0.81 0.68 0.6125
1 2 3 4 5 6 7
For Pred < 1
Tred Pred = P/Pcrit
=T/Tcrit 1 2 3 4 5 6 7
0 0.025 0.05 0.075 0.1 0.3 0.4
1 2 3 4 5 6 7
1 0.55 1 1 0.9400 0.8870 0.8300
2 0.6 2 1 0.9500 0.9070 0.8600 0.8150
3 0.65 3 1 0.9600 0.9200 0.8850 0.8470
4 0.7 4 1 0.9680 0.9370 0.9050 0.8750 0.6200
5 0.75 5 1 0.9750 0.9510 0.9270 0.9030 0.7000
6 0.8 6 1 0.9800 0.9620 0.9425 0.9230 0.7600 0.6850
7 0.85 7 1 0.9840 0.9690 0.9530 0.9380 0.8000 0.7275
8 0.9 8 1 0.9875 0.9750 0.9625 0.9500 0.8400 0.7867
9 0.95 9 1 0.9900 0.9800 0.9700 0.9600 0.8700 0.8220
10 1 10 1 0.9920 0.9825 0.9735 0.9650 0.8950 0.8550
11 1.025 11 1 0.9924 0.9840 0.9759 0.9680 0.9012 0.8643
12 1.05 12 1 0.9928 0.9855 0.9783 0.9710 0.9075 0.8738
13 1.1 13 1 0.9950 0.9883 0.9817 0.9752 0.9230 0.8965
14 1.15 14 1 0.9950 0.9890 0.9835 0.9775 0.9350 0.9125
15 1.2 15 1 0.9953 0.9909 0.9864 0.9819 0.9449 0.9257
16 1.3 16 1 0.9968 0.9936 0.9904 0.9871 0.9600 0.9457
17 1.4 17 1 0.9975 0.9950 0.9925 0.9900 0.9700 0.9600
18 1.5 18 1 0.9980 0.9960 0.9940 0.9920 0.9760 0.9680
19 1.6 19 1 0.9984 0.9970 0.9955 0.9941 0.9823 0.9763
20 1.8 20 1 0.9989 0.9978 0.9968 0.9957 0.9870 0.9827
21 2 21 1 0.9995 0.9990 0.9985 0.9980 0.9940 0.9920
22 3 22 1 1.0003 1.0005 1.0008 1.0010 1.0030 1.0040
23 5 23 1 1.0004 1.0008 1.0012 1.0016 1.0048 1.0064
Note: Red color italic fonts indicate the values may in saturated. But need to be used for extrapolated Z value at low Tred.
Saturated Line
 0.843668
0.8 0.56
0.8 0.480
0.9 0.75
0.9 0.85

8 9 10 11
0.75 0.85 0.95 1
0.56 0.48 0.38 0.3
8 9 10 11

Pred = P/Pcrit
8 9 10 11 12 13 14 15 16 17
0.5 0.6 0.7 0.8 0.9 0.95 1 1.05 1.1 1.2
8 9 10 11 12 13 14 15 16 17

0.6075
0.6600 0.5893 0.4983
0.7202 0.6486 0.5697 0.4809 0.3778 0.3289 0.2962
0.7650 0.7050 0.6350 0.5550 0.4500 0.3800 0.3000
0.8150 0.7650 0.7100 0.6350 0.5300 0.4500 0.3000 0.2199 0.2049 0.2124
0.8274 0.7835 0.7370 0.6785 0.5981 0.5387 0.4700 0.4281 0.3742 0.3077
0.8400 0.8025 0.7650 0.7250 0.6750 0.6450 0.6090 0.5800 0.5500 0.4750
0.8700 0.8400 0.8100 0.7780 0.7420 0.7225 0.7030 0.6799 0.6588 0.6166
0.8900 0.8650 0.8400 0.8180 0.7900 0.7750 0.7600 0.7330 0.7165 0.6831
0.9059 0.8857 0.8649 0.8437 0.8219 0.8109 0.8000 0.7861 0.7742 0.7495
0.9310 0.9157 0.9000 0.8838 0.8671 0.8586 0.8500 0.8408 0.8329 0.8174
0.9500 0.9393 0.9285 0.9150 0.9010 0.8940 0.8850 0.8790 0.8730 0.8610
0.9600 0.9501 0.9416 0.9315 0.9219 0.9159 0.9100 0.9053 0.9013 0.8935
0.9703 0.9642 0.9581 0.9520 0.9458 0.9427 0.9396 0.9365 0.9330 0.9260
0.9784 0.9735 0.9686 0.9637 0.9589 0.9564 0.9540 0.9522 0.9504 0.9468
0.9900 0.9870 0.9840 0.9810 0.9780 0.9765 0.9750 0.9735 0.9723 0.9701
1.0050 1.0060 1.0070 1.0080 1.0090 1.0095 1.0100 1.0100 1.0100 1.0100
1.0080 1.0094 1.0108 1.0122 1.0136 1.0143 1.0150 1.0154 1.0157 1.0164
Z value at low Tred.
 Pred = P/Pcrit
18 19 20 21 22 23 24 25 26 27
1.3 1.4 1.5 1.6 1.7 1.8 1.9 2 2.1 2.2
18 19 20 21 22 23 24 25 26 27

0.2248 0.2375 0.2500 0.2630 0.2760 0.2890 0.3020 0.3150 0.3280 0.3410
0.2785 0.2706 0.2730 0.2798 0.2908 0.3024 0.3142 0.3259 0.3376 0.3494
0.4000 0.3500 0.3150 0.3050 0.3050 0.3150 0.3267 0.3379 0.3491 0.3604
0.5744 0.5322 0.4900 0.4550 0.4300 0.4100 0.4050 0.4000 0.4010 0.4040
0.6494 0.6159 0.5828 0.5539 0.5308 0.5112 0.5001 0.4901 0.4842 0.4805
0.7245 0.6997 0.6757 0.6529 0.6317 0.6124 0.5952 0.5801 0.5674 0.5569
0.8022 0.7876 0.7736 0.7602 0.7474 0.7353 0.7240 0.7134 0.7035 0.6946
0.8490 0.8370 0.8250 0.8160 0.8070 0.7980 0.7890 0.7800 0.7740 0.7680
0.8859 0.8786 0.8717 0.8650 0.8586 0.8526 0.8469 0.8414 0.8364 0.8316
0.9190 0.9120 0.9050 0.9000 0.8950 0.8900 0.8850 0.8800 0.8760 0.8720
0.9432 0.9396 0.9360 0.9332 0.9304 0.9276 0.9248 0.9220 0.9198 0.9176
0.9679 0.9659 0.9640 0.9623 0.9607 0.9592 0.9578 0.9566 0.9555 0.9546
1.0100 1.0100 1.0100 1.0100 1.0100 1.0100 1.0100 1.0100 1.0101 1.0102
1.0171 1.0178 1.0185 1.0192 1.0199 1.0206 1.0213 1.0220 1.0237 1.0254
Pred = P/Pcrit
28 29 30 31 32 33 34 35 36 37
2.3 2.4 2.5 2.75 3 3.25 3.5 4 4.5 5
28 29 30 31 32 33 34 35 36 37

0.3540 0.3670 0.3800 0.4100 0.4400 0.4700 0.5000 0.5600 0.6200 0.6800
0.3611 0.3728 0.3846 0.4139 0.4432 0.4725 0.5019 0.5605 0.6192 0.6778
0.3716 0.3829 0.3941 0.4222 0.4503 0.4784 0.5065 0.5626 0.6188 0.6750
0.4110 0.4180 0.4250 0.4490 0.4730 0.4970 0.5210 0.5690 0.6170 0.6650
0.4799 0.4804 0.4820 0.4935 0.5098 0.5296 0.5514 0.5961 0.6395 0.6874
0.5488 0.5429 0.5391 0.5379 0.5467 0.5623 0.5818 0.6233 0.6619 0.7097
0.6864 0.6791 0.6726 0.6603 0.6535 0.6519 0.6555 0.6760 0.7098 0.7492
0.7620 0.7560 0.7500 0.7425 0.7350 0.7325 0.7300 0.7420 0.7650 0.8000
0.8272 0.8231 0.8193 0.8115 0.8058 0.8025 0.8015 0.8069 0.8226 0.8491
0.8680 0.8640 0.8600 0.8550 0.8500 0.8500 0.8500 0.8520 0.8650 0.8900
0.9154 0.9132 0.9110 0.9080 0.9050 0.9050 0.9050 0.9100 0.9220 0.9400
0.9537 0.9530 0.9525 0.9516 0.9516 0.9524 0.9540 0.9598 0.9688 0.9811
1.0103 1.0104 1.0105 1.0108 1.0110 1.0128 1.0145 1.0163 1.0180 1.0250
1.0271 1.0288 1.0300 1.0325 1.0350 1.0394 1.0438 1.0481 1.0525 1.0700
0.55
0.6
0.65
0.7
0.75
0.8
0.85
0.9
0.95
1
1.025
1.05
1.1
1.15
1.2
1.3
1.4
1.5
1.6
1.8
2
3
5