ESTIMATED COST FOR BSW WASHERS ( 3 Nos)

4.02.2015
Sl No Particulars HDO WESTECH GL&V GL&V Annexures
MS Seal tank RCC Seal tank MS Seal tank RCC Seal tank MS Seal tank RCC Seal tank
1.1 Main Equipment - 3 nos of BSW Washers + Foam Breaker + Radial agiator 456 456 640 640 837 837 As per Techno-
commerical Offers
1.2 Mechanical Items
1.3 Seal tanks 54 0 54 0 117 0
As per Aneexure -1
1.4 Mechnical equipments (Pumps +Pipe line + fittings etc) 165 165 165 165 165 165
1 Total Cost Mechanical 675 621 859 805 1119 1002
2 Electrical Items 141 141 141 141 141 141 As per Aneexure -3
3 Instrumentation 84 84 84 84 84 84 As per Aneexure -2
4 Civil 230 350 230 350 230 400 As per Aneexure -4
5 Spares @5% of Sl. No 1 to 3 45 42 54 51 67 61
6 Erection & commissining @5% of sl. No 1 to 3 45 42 54 51 67 61
7 Duties & Taxes @ 12.36% on Sl. No 1 to 3 & 5 117 110 141 134 174 159
8 CST @ 2% on Sl. No 1 to 3 &5 19 18 23 22 28 26
9 P&F @ 3% on Sl. No 1 to 3 & 5 28 27 34 32 42 39
10 Transportation @ 2% on Sl. No Sl. No 1 to 3 & 5 19 18 23 22 28 26 -
11 Total Cost 1402 1452 1642 1692 1981 1998
12 Contigancy @ 5% 70 73 82 85 99 100 -
13 Total Project Cost in Rs Lac without contigancy 1402.30 1451.92 1642 1692 1981 1998

14 Total Project Cost in Rs Lac with contigancy 1472 1525 1724 1776 2080 2098
 Annexure 1
4.02.2015
Mechanical Items
1 Seal tank 1 ,Dia- 8 Mtr, Height 7 Mtr, MOC- MS 18

2 Seal tank 2 ,Dia- 8 Mtr, Height 7 Mtr, MOC- MS 18

3 Seal tank 3 ,Dia- 8 Mtr, Height 7 Mtr, MOC- MS 18

Total Amount In lacs 54

Pumps 11 Nos (Seal tank 6nos + Black Liquor supply 2 nos + 33

1 Unbleached tower 2 Nos + Hot water dilution Pump 1 Nos)

2 Pipe line & fittings (MS & SS) 20

3 Valves Cost 10
Structral Material for Chequred plate Platform + Pipe racks + chutes
4 + Supports etc. ( Estimated Weight 15 MT) 7
5 EOT Crane 35 MT 50
6 Roof Truss & Purlin Material Size 16 Mtr. X 20 Mtr 5
7 Transfer Screw from BSW 3 to Unbleached Tower 8
8 Knotter Screen Arrangement 32

Total Cost Of Mechanical Items 165

 4.02.2015
ANNEXURE NO - 2 INSTRUMENTATION
ESTIMATED COST OF WASHERS
SL.NO AREA DESCRIPTION QTY. IN NOS PRICE APPROX PRICE
1 LEVEL TRANSMIITER 3 40000 120000
2 CONTROL VALVE 3 125000 375000
3 SEAL TANK LT 3 40000 120000
4 WASHER'S SHOWER FLOW TRANSMITTER 3 67000 201000
5 SHOWER FLOW CONTROL VALVE 3 90000 270000
6 VACUUM TRANSMITER 3 30000 90000
7 VACUUM GAUGE 3 1500 4500
8 LEVEL TRANSMIITER 1 40000 40000
Density Tower
9 CONTROL VALVE 1 125000 125000
10 DCS 6500000
11 OTHER CABLE, SS TUBE & ACCESORRIES 500000
GRAND TOTAL AMOUNT IN RS. 8345500
83.5Lacs
 ANNEXURE-3 ( ELECTRICAL)
POWER CABLE
Sr. No. EQUIPMENT LIST HP RPM MOTOR PRICE STARTER COST VFD SIZE RATE LENGTH TOTAL
1 B.S.W NO.1 SHOWER 1.5 1440 3000 5000 3C X 1.5 50 80 4000
2 B.S.W NO.2 SHOWER 1.5 1440 3000 5000 3C X 1.5 50 80 4000
3 B.S.W NO.3 SHOWER 1.5 1440 3000 5000 3C X 1.5 50 80 4000
4 BSW 1 ( Main drive) 50.0 1440 100000 160000 3CX35 100 80 8000
5 BSW 2 ( Main drive) 50.0 1440 100000 160000 3CX35 100 80 8000
6 BSW 3 ( Main drive) 50.0 1440 100000 160000 3CX35 100 80 8000
7 BSW REPULPER # 1& 2 20.0 1440 40000 15000 3C X 25 75 80 6000
8 BSW REPULPER # 2 & 3 20.0 1440 40000 15000 3C X 25 75 80 6000
9 BSW final Repulper 20.0 1440 40000 15000 3C X 25 75 80 6000
10 Black Liquor Supply Pump for Recovery Plant 75.0 1440 150000
No 1 Liquor Supply Pump for Recovery Plant 35000 3CX70 180 80 14400
11 Black 75.0 1440 150000
No 2 35000 3CX70 180 80 14400
12 SEAL PIT PUMP # 1 120.0 1440 240000 40000 3CX150 300 80 24000
13 SEAL PIT PUMP # 1 ( Stand By) 120.0 1440 240000 40000 3CX150 300 80 24000
14 SEAL PIT PUMP # 2 120.0 1440 240000 40000 3CX150 300 80 24000
15 SEAL PIT PUMP # 2 ( Stand By) 120.0 1440 240000 40000 3CX150 300 80 24000
16 SEAL PIT PUMP # 3 120.0 1440 240000 40000 3CX150 300 80 24000
17 SEAL PIT PUMP # 3 ( Stand By) 120.0 1440 240000 40000 3CX150 300 80 24000
18 FOAM BREAKER 40.0 960 80000 30000 3CX50 150 80 12000
19 FOAM BREAKER PUMP 25.0 1440 50000 15000 3C X 35 90 80 7200
20 Hood Blower No 1 10.0 1440 20000 15000 3C X 25 75 80 6000
21 Hood Blower No 1 10.0 1440 20000 15000 3C X 25 75 80 6000
22 Hood Blower No 2 10.0 1440 20000 15000 3C X 25 75 80 6000
23 Hood Blower No 2 10.0 1440 20000 15000 3C X 25 75 80 6000
24 Hood Blower No 3 10.0 1440 20000 15000 3C X 25 75 80 6000
25 Hood Blower No 3 10.0 1440 20000 15000 3C X 25 75 80 6000
26 H.D.T TOWER AGT.(UNBLEACH) 60.0 1440 120000 25000 3CX50 150 80 12000
27 H.D.T TOWER PUMP NO.1(UNBLEACH) 75.0 1440 150000 35000 3CX70 180 80 14400
28 H.D.T TOWER PUMP NO.2(UNBLEACH) 75.0 1440 150000 35000 3CX70 180 80 14400
29 Knotter Screen Motor 1 10.0 1440 20000 15000 3C X 25 75 80 6000
30 Knotter Screen Motor 2 10.0 1440 20000 15000 3C X 25 75 80 6000
31 Knotter Screen Motor 3 10.0 1440 20000 15000 3C X 25 75 80 6000
32 Knotter Screen Motor 4 10.0 1440 20000 15000 3C X 25 75 80 6000
33 Reject Convayer 10.0 1440 20000 15000 3C X 25 75 80 6000

Total Amount In INR Rs. 2919000 675000 480000 352800

Summary Sheet Electrical

TRANSFORMER 2500KVA (1NOS.) @20.0LACS
1 INR in Lacs 20
2 VCB 1250A (3 NOS.) @5.0LACS INR in Lacs 15
3 MCC Panels INR in Lacs 13
4 PCC Panels 13
5 Estimated Motor Cost INR in Lacs 30
6 Estimated Starter Cost INR in Lacs 7
7 Estimated VFD Cost INR in Lacs 5
Estimated Cost of cables ( Motor Cables + HT
8 + Lt Cables & Lighting cables) INR in Lacs 20
9 Steel Material For Cable tray & etc 6
10 Earthing Material INR in Lacs 3.5
11 Lighting Material+ labour Charges INR in Lacs 8.5
141
 ANNEXURE-4
CIVIL
HDO & Westech Gl &V
Volume Dia Height Estimated cost Estimated cost
Sl No Description Remarks
M3 Mtr Mtr INR in lac INR in lac
1 High Density Tower for Pulp 422 6.70 12.0 Tile Lining 60 60
2 BSW Seal Tank No (3 Nos) 352 8.00 7.0 Tile Lining 120 168
Washer Floor +14 M
3 Building Size (16Mx20M)- for 3 nos of BSW Washers & - Intermediate Floor +8.0 M 130 130
Column suitable for 25 MT SWL Crane Gantry
Clear Roof Height + 24 M

4 Foundation of Pumps + Seal tank + Drains +Paints+ Truss 20 20

Sheeting
5 Electrical MCC & Control Room - - - - 15 15
6 Demolising of store, ( Only BSW Building Area) 5 5
Total cost in lacs 350 398

Seal Tank Sizes of GL &V

1 Seal tank Length - 13 Mtr. , Width -9.5 Mtr. Height -7 mtr. (864M3) GL &V ( Amount consider 65 Lacs)
2 Seal tank Length - 13 Mtr. , Width -8.7 Mtr. Height -7 mtr. (790 M3) GL &V ( Amount consider 55 Lacs)
3 Seal tank Length - 13 Mtr. , Width -7.1 Mtr. Height -7 mtr. (646 M3) GL &V ( Amount consider 48 Lacs)
 Seal Tank 1
Dia of Tank Mtr. 8
Height of Tank Mtr. 7
Radious of Tank Mtr. 4
Voulme of Tank m3 351.7

Bottom Plate Thk mm 14

Shell Plate Thk mm 10
Roof plate Thk mm 6

Density of MS Consider 7.85

Weight of Bottom Mt 5.5

Weight of Shell Mt 13.8
Weight Of Roof Mt 2.4

Total Weight Mt 21.7

Cutting Loss Consider % 15
Weight after Considering Cutting
Loss Mt 24.9

MS Ring Supports ISMC 100 @ after 3

Mtr distance MTr 125

Weight of ISMC 100 Kg/Mtr. 9.2

Total weight Of ISMC 100 MT 1.15

MS Channel at Top for Support of Roof

ISMC 100 Mtr 80
Weight of ISMC 100 Kg/Mtr. 9.2
Total weight Of ISMC 100 MT 0.74

Total weight MT 27

Length in Mtr. Unit Amount Total Amount

Pipe Line Suction 12" 20 2696 53920
Pipe Line Delivery 4" 150 832 124800
Pipe ling For Leg 14" 60 3073 184380
Hot water Pipe line 3" 200 565 113000
Fresh water + Condensate recovery pipe
line 3" 200 565 113000
Pulp Incoming Line From Knotter
scrren/ Blow Tank 12" 150 2696 404400
Pipe line 12" high density tower to
Refiner 150 2696 404400
Hot water dilution Pipe line 2" 100 400 40000
1437900

Fittings 30% Cost of Pipe line Consider

( bends , Flanges etc) 431370

SS Grouting Pipe Line & Nipples+ Flanges 200000

Total Pipe lIne MS + SS & fittings 2069270
Valves
12 " tank Suction 4 30000 120000
10" Pump Suction 11 25000 275000
4" Pump Deleiver 11 12000 132000
4" Pump Deleiver NRV 11 10000 110000
Hot water + Condensate +Blow tank 6" 10 15000 150000
Water valves Etc.3" +2" 10 7500 75000
Valves 862000

Truss Material Size 16 Mtr x 20 Mtr

Length Qty Unit weight in Kg
ISA 75 x 75 x 8 Bottotm Angle Double for
5 nos of truss 34 5.0 8.9

ISA 75 x 75 x 8 Sides 40 5.0 8.9

ISA 75 x 75 x 8 Central member 24 5.0 8.9
MS Plate 10 mm
Purlin Channel ISMC 100 50 4.0 9.2

Total Weight
Cutting Losses
Total weight after Cutting loss

1st Tank 13 Mtr 9.5 Mtr 7 Mtr

Rectangular Tank
Length Width Height
Bottom 13 9.5
Side Plate ( 2 Sides) 13 7
Side Plate ( 2 Sides) 9.5 7
Roof Plate 13.5 9.5

Channel Support 135

Channel Support 95
Roof Plate 95
Members 150
474.5
Say in Mtr 500
Unit weight 9.2
Total weight 4600

Say Mt 5

Total Weight 63.6

65 MT 1st Tank

2nd Tank 13 Mtr 8.7 Mtr 7 Mtr

Rectangular Tank
Length Width Height
Bottom 13 8.7
Side Plate ( 2 Sides) 13 7
Side Plate ( 2 Sides) 8.7 7
Roof Plate 13 8.7

Channel Support 130

Channel Support 87
Roof Plate 91
Members 125
433
Say in Mtr 460
Unit weight 9.2
Total weight 4232

Say Mt 4.5

Total Weight 59.4

60 MT 1st Tank
3rd d Tank 13 Mtr 7.1 Mtr 7 Mtr
Rectangular Tank
Length Width Height
Bottom 13 7.1
Side Plate ( 2 Sides) 13 7
Side Plate ( 2 Sides) 7.1 7
Roof Plate 13 7.1

Channel Support 130

Channel Support 71
Roof Plate 91
Members 125
417
Say in Mtr 460
Unit weight 9.2
Total weight 4232

Say Mt 4.5

Total Weight 52.8

55 MT 1st Tank

Knotter Screen 4 nos 20

Valves for Knotter Screen 4 Nos 1.6
Reject convayer 12 Mtr Length 5.4

Reject pipe line 12" + Inlet pipe line to

Feed box 2
Reject tank + Structure material for
Holding Knotter Screen 3.25
Total Amount 32.25
Fabrication Cost
7200
18000
25200
18000

18000

27000
 27000
6000
146400

total weight in Kg

1513

1780
1068
1000
1840

7201
15%
8281.15
8.5 MT

Weight after Margin

Density Thk Total weight Marign
7.85 16 15.5 10% 1.55 17.1
7.85 12 17.1 10% 1.71444 18.9
 7.85 12 12.5 10% 1.25286 13.8
7.85 8 8.1 10% 0.81 8.9
58.6

Weight after Margin

Density Thk Total weight Marign
7.85 16 14.2 10% 1.42 15.6
7.85 12 17.1 10% 1.71444 18.9
7.85 12 11.5 10% 1.147356 12.6
7.85 8 7.1 10% 0.71 7.8
54.9
 Weight after Margin
Density Thk Total weight Marign
7.85 16 11.6 10% 1.16 12.8
7.85 12 17.1 10% 1.71444 18.9
7.85 12 9.4 10% 0.936348 10.3
7.85 8 5.8 10% 0.58 6.4
48.3