Sky Jack 9250 Elschema Älsta Modellen
Sky Jack 9250 Elschema Älsta Modellen
Sky Jack 9250 Elschema Älsta Modellen
SECTION 3
SYSTEM COMPONENT IDENTIFICATION AND SCHEMATICS
TABLE OF CONTENTS
Hydraulic System
Figure 3.2-1. Hydraulic Component Parts List............................................................................................... 5
Figure 3.2-2. Hydraulic Schematic - Cushman Axles.................................................................................... 9
Figure 3.2-3. Hydraulic Schematic - Dana Axles.......................................................................................... 11
Figure 3.2-4. Main Manifold Hydraulic Components and Port Identification............................................... 13
Figure 3.2-5. Auto Reset Brake, Outrigger Manifold Components and Port Identification......................... 14
Electrical Schematics:
Figure 3.5-3. Nissan Dual Fuel Engine - No Options (ANSI/CSA)............................................................... 46
Figure 3.5-4. Nissan Dual Fuel Engine - All Options (ANSI/CSA)................................................................ 49
Figure 3.5-5. Kubota Diesel Engine - All Options (ANSI/CSA)..................................................................... 52
Figure 3.5-6. Kubota Diesel Engine - All Options (CE)................................................................................ 56
Figure 3.5-7. GM Dual Fuel Engine - No Options (ANSI/CSA).................................................................... 59
Figure 3.5-8. GM Dual Fuel Engine - All Options (ANSI/CSA)..................................................................... 60
Figure 3.5-9. GM Dual Fuel Engine - Engine Electrical Connections.......................................................... 61
Figure 3.5-10. GM Dual Fuel Engine - Engine Interface Harness.................................................................. 62
toc 1 2 4 5 6
Figure 3.1-1. Relay Terminal Function Chart
COMMON COMMON
NORMALLY NORMALLY
OPEN OPEN
CONTACT CONTACT
ANGLE
WIRE CROSSING HOURMETER KEY SWITCH
TRANSDUCER
LIMIT SWITCH
ELECTRIC
FUSE ROTARY SWITCH N.C.
MOTOR
BATTERY SILICON
EMERGENCY CAM OPERATED
CHARGE CONTROLLED
STOP BUTTON LIMIT SWITCH
INDICATOR RECTIFIER
PROXIMITY
CAPACITOR RESISTOR TILT SWITCH
SWITCH
SINGLE POLE
PNP
POTENTIOMETER LEVEL SENSOR SINGLE THROWN
TRANSISTOR
RELAY
TEMPERATURE
SWITCH
VARIABLE
LINE CROSSING DISPLACEMENT SHUTTLE VALV VELOCITY FUSE
PUMP
FIXED
DISPLACEMENT COUNTER ROTARY
CHECK VALVE BALANCE VALVE ACTUATOR
PUMP
VARIABLE
PRESSURE PILOT LINES Dashed DISPLACEMENT
MAIN LINES Solid
TRANSDUCER HYDRAULIC MOTOR
QUICK
SERVO DISCONNECT
C4 LIFT CYLINDER C3 LIFT CYLINDER C2 LIFT CYLINDER C1 LIFT CYLINDER MB13 POWERED MB14 REAR CBV1 MB15 FREE
V
EXTENSION POWERED EXTENSION CV11
CV12 WHEEL MANIFOLD
MB6 HOLDING VALVE MB5 HOLDING VALVE MB4 HOLDING VALVE MB3 HOLDING VALVE MANIFOLD BLOCK MANIFOLD BLOCK 3H-20A
SERIES/PARALLEL 2H-30A
MANIFOLD MANIFOLD MANIFOLD MANIFOLD 4H-27
A B A B
VALVE FREE WHEEL
2H-98-4 2H-98-4 2H-98-2 2H-98-1 RETRACT
VALVE
AUXILIARY AUXILIARY AUXILIARY AUXILIARY VALVE M1
LOWERING LOWERING LOWERING LOWERING P T P T
TWO STAGE
P3 DCM1 4H-26 4H-27A 4H-26A
VALVE VALVE VALVE VALVE HYDRAULIC
PRESSURE M EXTEND RETRACT EXTEND
MOTOR C8
OVERLOAD VALVE VALVE VALVE
2H-13A-4 2H-13A-3 2H-13A-2 2H-13A-1 CUSHION
TRANSDUCE
HOLDING HOLDING HOLDING HOLDING R8 CYLINDER
OPTION
VALVE VALVE VALVE VALVE RELIEF
O2 O2 O2 O2 RESERVOIR CV13
VALVE CV14
LIFT LIFT LIFT PT1 LIFT CBV2
ORIFICE ORIFICE ORIFICE PRESSURE ORIFICE
0.094 Ø 0.094 Ø 0.094 Ø OVERLOAD 0.094 Ø HP2 BP1 CASE DRAIN
R6 R5 R4 R3
TRANSDUCER HAND BRAKE
RELIEF RELIEF RELIEF RELIEF
W
PUMP PACK
VALVE VALVE VALVE VALVE
MB7 V6
LIFT LINE AUTO
MANIFOLD RESET
MB8
VALVE MB10 DISC BRAKE
LIFT LINE
O5 MANIFOLD BLOCK
MANIFOLD MB9 V2 2H-25
CONTROLLED QUICK
CONTROLLED CONTROLLED
LOWERING BRAKE
LOWERING LOWERING
ORIFICE VALVE
MANIFOLD VALVE C7 STEER
0.055 Ø
CYLINDER
2H-17A LARGE T B T B T B T B
PUMP DUMP
VALVE Y
P1 DUAL
QD1 SYSTEM PRESSURE
INLET OC1 OIL COOLER
QUICK DISCONNECT
PUMP NISSAN STANDARD
DIESEL OPTION
F1 Z
FILTER
RESERVOIR
M139727AA
2H-17A LARGE T B T B T B T B
PUMP DUMP
OC1 OIL COOLER
DIESEL OPTION
VALVE Y
4H-74 4H-71 4H-72 4H-73
CV1 CHECK R1 LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
ENGINE 2H-18A SYSTEM 2H-17B
VALVE OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
SMALL RELIEF
HOLDING RETRACT RETRACT RETRACT RETRACT
PUMP DUMP VALVE
LARGE SMALL VALVE VALVE VALVE VALVE VALVE
VALVE
PUMP PUMP
P1 DUAL
QD1 SYSTEM PRESSURE
INLET
OC1 OIL COOLER QUICK DISCONNECT
PUMP
NISSAN STANDARD
F1
FILTER
Z
RESERVOIR
M139727AB
MB2
MB1 MAIN MANIFOLD
MANUAL LOWERING
VALVE MANIFOLD 2H-13A MAIN
LOWERING
V1
MANUAL LOWERING VALVE
4H-23A 4H-24A C12 LEFT REAR C9 LEFT FRONT C10 RIGHT FRONT C11 RIGHT REAR
VALVE OUTRIGGER CYLINDER OUTRIGGER CYLINDER OUTRIGGER CYLINDER OUTRIGGER CYLINDER
RIGHT LEFT
STEER
VALVE
STEER
VALVE
X
CV4 CV5 CV6 CV7
HYDRAULIC O1 MAIN LOWERING CHECK CHECK CHECK CHECK
GENERATOR OPTION VALVE ORIFICE 0.096 VALVE VALVE VALVE VALVE
4H-16B
CV3 FORWARD
GM1 CHECK
GENERATOR R2 LIFT DRIVE
VALVE VALVE
MOTOR RELIEF
VALVE
MB11 OUTRIGGER
2H-14B MANIFOLD BLOCK
MB12 2H-86C
LIFT 2H-30A-1
HYDRAULIC HYDRAULIC 2H-30A-2 4H-78 4H-75 4H-76 4H-77
VALVE BRAKE
GENERATOR VALVE GENERATOR BRAKE LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
DUMP 4H-15B
MANIFOLD VALVE FEED OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
VALVE REVERSE
VALVE EXTEND EXTEND EXTEND EXTEND
CV2 CHECK DRIVE
VALVE VALVE VALVE VALVE VALVE VALVE
2H-17A LARGE
PUMP DUMP
VALVE
Y
P1 DUAL
QD1 SYSTEM PRESSURE
INLET
OC1 OIL COOLER QUICK DISCONNECT
PUMP
NISSAN STANDARD
DIESEL OPTION
F1
FILTER
Z
RESERVOIR
M11183AE
P1 DUAL
QD1 SYSTEM PRESSURE
INLET
OC1 OIL COOLER QUICK DISCONNECT
PUMP
NISSAN STANDARD
F1
FILTER
Z
RESERVOIR
M116174AI
2H-17A TO OUTRIGGER TO
LARGE PUMP MANIFOLD RETURN
DUMP VALVE FILTER
TO
2H-30A-2 LARGE
BRAKE FEED PUMP
MANIFOLD VALVE
PLUG CV3
CHECK
VALVE
4H-24A
4H-15B
LEFT STEER
REVERSE TO EMERGENCY
VALVE
DRIVE LOWERING
VALVE TO
CV2 SMALL
CHECK PUMP 2H-18A
VALVE SMALL PUMP
R2 DUMP VALVE
LIFT
RELIEF
VALVE
O4
LOWERING
ORIFICE
CV2
CHECK 2H-13A
VALVE LOWERING
VALVE
TO
4H-23A
MOTION 2H-30A-1
RIGHT STEER
CONTROL BRAKE DUMP
VALVE 4H-16B
VALVE VALVE
FORWARD
DRIVE
VALVE
TO OUTRIGGER
MANIFOLD
TEST
PORT MANIFOLD
TO PLUG
R1
BRAKE
SYSTEM
CYLINDER
RELIEF
VALVE
OPTIONAL
TEST
TO STEER PORT
CYLINDER
2H-14B
LIFT
VALVE TO LIFT CONTROL
LOWERING BLOCK MAIN MANIFOLD
TO MOTION
CONTROL (side view)
VALVE
M50152AB
Figure 3.2-5. Auto Reset Brake, Outrigger Manifold Components and Port Identification AD
TO HYDRAULIC TO EMERGENCY
TANK LOWERING MANIFOLD
TO MAIN TO BRAKE
MANIFOLD CYLINDER
2H - 25 V6
QUICK BRAKE BRAKE RELEASE
VALVE OVERRIDE VALVE
HP2
HAND PUMP
4H - 71A 4H - 74A
OUTRIGGER OUTRIGGER
LEFT FRONT 2H - 17B
LEFT REAR
RETRACT OUTRIGGER
RETRACT
4H - 72A HOLDING
OUTRIGGER VALVE
RIGHT FRONT
RETRACT
4H - 73A 4H - 78A
OUTRIGGER OUTRIGGER
RIGHT REAR LEFT REAR
RETRACT EXTEND
4H - 75A
OUTRIGGER
LEFT FRONT
EXTEND
4H - 76A
OUTRIGGER OUTRIGGER
RIGHT FRONT CYLINDER
4H - 77A
OUTRIGGER EXTEND
RIGHT REAR
EXTEND
JOYSTICK CONTROL
WITH ENABLE
NORM./HIGH
TORQUE
(16) WHITE BLACK GREEN WHITE (34) (77) GREEN BLACK WHITE
(15) BLUE GREEN BLACK (32) (76) RED GREEN
(14) BLACK RED WHITE (31) (750 WHITE RED
(13) ORANGE BLUE BLACK (24) (74) BLACK RED RED BLACK GREEN (NOT USED)
(10) BLUE WHITE BLACK WHITE (23) (73) ORANGE GREEN WHITE RED GREEN (NOT USED)
(09) ORANGE RED BLACK WHITE RED (20) (72) WHITE BLACK RED BLACK RED GREEN (NOT USED)
(7A) RED ORANGE BLACK (19) (71) BLUE RED ORANGE BLACK WHITE (85)
(02) WHITE RED BLACK (18) (49) GREEN RED BLACK WHITE (78)
GROUND (00)
M50312AB
Figure 3.3-2a
M114492AK
JOYSTICK CONTROL
WITH ENABLE
NORM./HIGH
TORQUE
(16) WHITE BLACK GREEN WHITE (34) (77) GREEN BLACK WHITE
(15) BLUE GREEN BLACK (32) (76) RED GREEN
(14) BLACK RED WHITE (31) (75) WHITE RED
(13) ORANGE BLUE BLACK (24) (74) BLACK RED RED BLACK GREEN (7C)
(10) BLUE WHITE BLACK WHITE (23) (73) ORANGE GREEN WHITE RED GREEN (10D)
(09) ORANGE RED BLACK WHITE RED (20) (72) WHITE BLACK RED BLACK RED GREEN (60)
(7A) RED ORANGE BLACK (19) (71) BLUE RED ORANGE BLACK WHITE (85)
(02) WHITE RED BLACK (18) (49) GREEN RED BLACK WHITE (78)
GROUND (00)
BLUE BLACK WHITE (GROUND) TO TERMINAL STRIP
M50313AB
Figure 3.3-3a
M130711AC
S12
HYDRAULIC GENERATOR SWITCH
PIN 1 - 86 WHITE
PIN 2 - 09 BLACK
PIN 3 - 85 GREEN
S9A OL1
OUTRIGGER ENABLE SWITCH OUTRIGGER LIGHT
PIN 1 - 35D ORANGE/RED 70A RED/WHITE
PIN 2 - 35C WHITE/BLACK 02 WHITE
PIN 3 - 35D ORANGE/RED
BLUE/WHITE (N/U)
GREEN/WHITE (N/U)
OUTRIGGER CONTROL CABLE
M50249AA
34CR
V
VIOLET WIRE
W
F4
EXISTING CABLE
ELECTRIC PANEL
TO AC OUTLET
POSTIVE NEGATIVE
B1
BATTERY Z
EXISTING CABLE
M50069AE
M50238AE
32A
11
05
07
07
50
56
07
2002
2002
4002
10A
1003
00
OFF/ON/START SWITCH
GAS/PROPANE SWITCH
7002
7002 - RED (10 AWG)
7002
PIN A - 1002 RED/BLACK (18 AWG)
BACK VIEW
7002 - RED (16 AWG) PIN B - 1001 BROWN/WHITE (18 AWG)
2005 - GREEN/WHITE (16 AWG)
7002
2005
ENGINE FAULT CODE GAS INJECTOR
RESET WIRE PIN A - 1002 RED/BLACK (16 AWG)
203 - ORANGE/BLACK (16 AWG) PIN B - 2001 BROWN (16 AWG)
THROTTLE ACTUATOR X
PIN A - 1008 GREY (16 AWG)
203
PIN B - 00 WHITE (16 AWG) OXYGEN SENSOR
203
PIN A - 200 BLACK/WHITE (18 AWG)
WHITE ECU CONNECTOR PIN B - 209 WHITE/BLACK (18 AWG)
PIN 1 - 50 ORANGE (16 AWG) PIN C - 00 WHITE (18 AWG)
2005 GREEN/WHITE
PIN 2 - 1001 BROWN/WHITE (16 AWG) PIN 13 - N/U D C PIN D - 2002 RED (18 AWG)
SPLICE #4
PIN 8 - 2008 GREY (16 AWG) PIN 19 - 1006 LT. BLUE (16 AWG) AIR TEMP. SENSOR
FLK1
PIN 11 - 3008 GREY (16 AWG) PIN 22 - 2002 RED (16 AWG)
SPLICE #3
WHITE
2002 RED
PIN 6 - N/U PIN 12 - 1003 ORANGE (16 AWG) PIN 23 - 2002 RED (16 AWG)
PIN 7 - 33 GREEN (16 AWG) CHASSIS GROUND
PIN 8 - 10A BLUE/WHITE (16 AWG) 00 WHITE (10 AWG)
32A
PIN 9 - 2A BLACK/RED (16 AWG) BLACK ECU CONNECTOR WATER TEMP. SENSOR
1002 RED/BLACK
100
SPLICE #12
PIN 11 - 07 RED (16 AWG)
1002
PIN 12 - 05 PURPLE/WHITE (16 AWG) PIN 2 - N/U
PIN 3 - N/U
PIN 13 - N/U
PIN 14 - N/U
BACK VIEW
PIN B - 1100 BLACK (18 AWG)
Y
PIN 4 - 1103 ORANGE (18 AWG) PIN 15 - N/U PROPANE VALVE
BLACK
PIN 5 - N/U PIN 16 - N/U 50 - ORANGE (16 AWG) (2x)
1100 BLACK
SPLICE #11
BACK VIEW PIN 6 - N/U PIN 17 - 205 GREEN (18 AWG) 00 - WHITE (16 AWG)
1100
2002 PIN 7 - 102 PINK (18 AWG) PIN 18 - N/U
7 6 IGNITION COIL PIN 8 - 203 ORANGE/BLACK (16 AWG) PIN 19 - N/U
DEUTSCH
8 5
PIN 9 - 106 BLUE (18 AWG) PIN 20 - N/U
50
00
9
10
4
3
2002 - RED (16 AWG) (2x)
11 2 2006 2006 - LT. BLUE (16 AWG) PIN 10 - 209 WHITE/BLACK (18 AWG) PIN 21 - N/U
12 1 20 AMP PIN 11 - 1100 BLACK (18 AWG) PIN 22 - N/U
PIN 12 - 200 BLACK/WHITE (18 AWG) PIN 23 - N/U
SPLICE #6
RST4 2008 GREY RST5
00 2002 00
4002 100/7002
SPLICE #1 SPLICE #2 RST6 SPLICE #5 SPLICE #7 SPLICE #8 SPLICE #13 SPLICE #14
FUSE HOLDER TO 100 (14 AWG FUSE LINK) 102 PINK 3008 GREY 00 WHITE 2002 RED 00 WHITE
11
4002 RED TO 7002 RED (10 AWG)
00
FUEL PUMP Z
11 - BLUE (16 AWG)
00 - WHITE (16 AWG)
M132499AF
N/U - L
S30 ON/OFF SWITCH
05 - PURPLE/WHITE ALTERNATOR TRIGGER
5A - PURPLE/WHITE 37 - BLUE/WHITE
07 - RED
Y
2D-37 VALVE ON ENGINE
37 - BLUE/WHITE
57 - BLACK/WHITE
ENGINE GROUND
Z
00 - WHITE
M50010AE
V
BRAKE DUMP VALVE TO ELECTRIC PANEL - 14 WIRES
30A - BROWN (2x) 00 - WHITE (14 AWG)
02 - WHITE 02 - WHITE
03 - BLUE (14 AWG)
LARGE PUMP DUMP VALVE 09 - ORANGE/RED
17A - BLUE/RED 13A - ORANGE
MAIN DISCONNECT 02 - WHITE 14B - BLACK
03 - BLUE (14 AWG) 15B - BLUE
QUICK BRAKE VALVE
16B - WHITE/BLACK
POWER DECK CONTACTOR 25 - ORANGE/GREEN
17A - BLUE/RED
09 - ORANGE/RED 02 - WHITE
FREE WHEELING VALVE 18A RED/BLACK
02 - WHITE 23A - BLACK/WHITE
30A - BROWN SMALL PUMP DUMP VALVE
02 - WHITE 18A - RED/BLACK 24A - BLUE/BLACK W
02 - WHITE 25 - ORANGE/GREEN
30A - BROWN
BRAKE FEED VALVE
30A - BROWN (2x)
02 - WHITE
LOWERING VALVE
13A - ORANGE (2x)
02 - WHITE (2x)
REVERSE VALVE
GREY HEIRSHMAN
PIN 1 - 15B BLUE
PIN 2 - 02 WHITE
Y
M50280AA
Figure 3.4-5a. Electrical Panel Diagram with Hydraulic Generator Option - Nissan Engine (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E F G H
Serial Breakdown Reference Chart
OUTRIGGER ELECTRIC PANEL BACK VIEW
Model Serial Number 12 PIN CONNECTOR PLUG
Figure 3.4-5b
RED BLK
OIL COOLER RELAY
PIN 30 - 85A ORG/BLK/WHT
PIN 85 - 10B BLU/WHT
PIN 86 - 2A BLK/RED
PIN 87 - 86D BLK
PIN 87a - N/U
Z
M50285AC
Figure 3.4-5b. Electrical Panel Diagram with Hydraulic Generator Option - Nissan Engine (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E F G H
Serial Breakdown Reference Chart BACK VIEW
Model Serial Number OUTRIGGER ELECTRIC PANEL
12 PIN CONNECTOR PLUG - CN14 CN14
86A
36A
10A
SJ-9250 51719 & Above
01
61
09
35
02
02
36
04
17
PIN 3 - 86A ORG/BLK/WHT D86C-2
D17B-2
CN21 10BCR3 HYDR GEN CONTROL CABLE V
Refer to following page(s) to locate
D73
17B
D17B-1
71
02
78
73
77
75
72
76
74
REAR RIGHT
REAR LEFT
43 41 05 02 10A
R 09 - BLACK
D74
model, serial number and respective 7 8 9 10 11 12 4 42 34B 41 32 2A 10B
85 - GREEN
D77
10A
2A
diagram
4 5 6 7 8 9 3
86 - WHITE 18/3 CABTIRE
35C
71
78
73
77
75
72
76
74
1 2 3 4 5 6 2
9CR3 9CR2
D78
1 2 3 1
34B 32 10B WIRED IN AT
FRONT RIGHT
86A
36A
10A
01
61
09
35
02
02
36
04
FRONT LEFT
17
CR CR CR2
D72
FINAL ASSY
85A
10B
86D
2A
CN20
Figure 3.4-5a 43 41
D71
34A 02 32A 42 37 14
D76
61CR 17BCR 65CR
D75
ENABLE
10A
86
D36
J36
10A
10A
10A
10A
01
61
62
62
63
63
65
64
64
-
-
-
CN22 09 D86 13
10A W
85A 09 86B 14A 10A 17 44
D14B-3
00
2A 86B 02 86A 02 28 02 35
00 02 02 07 09 10A 13A 29 14B 17A 18A 33 20A 25 30 15A 16A 21 23A 24A 35 02 00
86B 86A 28 35
CR CR CR CR
85 28A
05 03
86C 85 14B 01 19A 04
D86C-1
85 85A 03
X
EUROPEAN COLOURS NORTH AMERICAN COLOURS
LOAD BROWN BLACK
LOAD NEUTRAL BLUE WHITE
TO OIL COOLER FAN GROUND GREEN/YELLOW GREEN
86D - BLACK
00 - WHITE TO HYDRAULLIC GENERATOR SOLENOID
86C - BLACK
02 - WHITE
RED BLK
OIL COOLER RELAY
PIN 30 - 85A ORG/BLK/WHT
PIN 85 - 10B BLU/WHT
PIN 86 - 2A BLK/RED
PIN 87 - 86D BLK
PIN 87a - N/U Z
M134191AC
Figure 3.4-6. Electrical Panel Diagram with Hydraulic Generator Option - Diesel Engine (ANSI/CSA) AD
A B C D E F G H
BACK VIEW
CN14
86A
36A
10A
01
OUTRIGGER ELECTRIC PANEL
61
09
35
02
02
36
04
17
12 PIN CONNECTOR PLUG - CN14
D86C-2
D17B-2
PIN 3 - 86A ORG/BLK/WHT
CN21
V
D73
17B
D17B-1
71
02
78
73
77
75
72
76
74
REAR RIGHT
REAR LEFT
43 41 05
R
D74
7 8 9 10 11 12 4 42 34B 41 32
D77
10A
2A
4 5 6 7 8 9 3
35C
71
78
73
77
75
72
76
74
1 2 3 4 5 6 2
9CR3 9CR2
D78
1 2 3 1
34B 32
FRONT RIGHT
FRONT LEFT
CR CR
D72
CN20
86A
36A
10A
01
61
09
35
02
02
36
04
17
43
D71
14
34A 02 32A
SOLDER
D76
61CR 17BCR 65CR
D75
ENABLE
10A
86
D36
J36
10A
10A
10A
10A
01
61
62
62
63
63
65
64
64
-
-
-
CN22 09 D86 13
10A
D14B-3
85A 09 86B 14A 10A 17 44 W
00
2A 86B 02 86A 02 28 02 35
00 02 02 07 09 10A 13A 29 14B 17A 18A 33 20A 25 30 15A 16A 21 23A 24A 35 02 00
86B 86A 28 35
CR CR CR CR
85 28A
05 03
86C 85 14B 01 19A 04
D86C-1
85 85A 03
00
86C - BLACK
02 - WHITE
GROUND
LOAD NEUTRAL
LOAD
GROUND
M141691AB
Figure 3.4-7. Electrical Panel Diagram with Oil Cooler Option - Nissan Engine (ANSI/CSA)
A B C D E F G H
BACK VIEW
10BCR2
M50291AB
10BCR2
86BCR
W
28ECR2
86ACR 35CR
GROUND
LOAD NEUTRAL
LOAD
M50301AA
36B
86A
10A
Model Serial Number
01
OUTRIGGER ELECTRIC PANEL
61
09
35
02
02
36
04
17
12 PIN CONNECTOR PLUG
D86C-2
17B
71
02
78
73
77
75
72
76
74
REAR RIGHT
REAR LEFT
43 41 05
R
V
Refer to following page(s) to locate 7 8 9 10 11 12 4 42 34B 41 32
10A
2A
4 5 6 7 8 9 3
35C
71
78
73
77
75
72
76
74
1 2 3 4 5 6 2
1 2 3 1
34B 32
diagram
FRONT RIGHT
FRONT LEFT
36B
86A
10A
CR CR
01
61
09
35
02
02
36
04
17
43
14D
Figure 3.4-8a 34A 02 32A
ENABLE
10A
86
10A
10A
10A
10A
01
61
62
62
63
63
65
64
64
-
-
-
J36
09 D86
13D
10A
85A 09 86B 10A 17 10C W
00
2A 86B 02 86A 02 28E 02 35
00 02 02 07 7A 7C 09 10A 10D 10E 13D 14D 14E 34B 14B 17A 18A 33 25 35 60 02 00
86B 86A 28E 35
D14B-2
B CR CR CR2 CR
85 35B
05 03
86C 85 13C 19A 44
14B
D86C-1
85 85A 03
00
86C - BLACK
02 - WHITE
GROUND
LOAD NEUTRAL
LOAD
GROUND
M141571AA
RST2
GRAY
98 - BLACK
Y
00 - WHITE
BLACK
B2 - AUX. BATTERY
S51
97 - BLACK
98 - WHITE
Z
BACK VIEW
PIN 3 - 97 BLACK
PIN 4 - 98 WHITE
M11443AA
UNDERNEATH
PLATFORM
POWER DECK CONTACTOR
9B - ORANGE/RED
02 - WHITE (2x)
TO ENGINE
RST2
X
Y
GRAY GRAY GRAY GRAY
B1 MAIN BATTERY
B2 AUX. BATTERY
BLACK
M11442AA
TO ELECTRIC PANEL
SECTION 3, Page 38
POWER DECK CONTACTOR
09 - ORANGE/RED
02 - WHITE
A
F2
100 AMP
FUSE
B
POSITIVE NEGATIVE
B1 MAIN BATTERY
D
TO ENGINE
E
Figure 3.4-11. Electrical Wiring Diagram - Powered Extension Deck
TO CONTACTOR
00 - WHITE
103B - BLACK
99 - GREEN
H
M50296AA
Z
Y
X
V
Figure 3.4-12. Limit Switch Wiring Diagram - Model 9250AL with Emergency Lowering System
A B C D E F G H
NOTE: DO NOT CUT JUMPER J36 ON SJ9250AL SEE ELECTRICAL PANEL FOR CONNECTIONS
36B
V
OUTRIGGER ELECTRIC PANEL
14CR
12 PIN CONNECTOR PLUG
PIN 10 - 36A BLACK
PIN 11 - 61 BLACK
PIN 12 - 36 BLACK/WHITE
END OF STROKE
36A - BLACK
36B - BLK/WHT
35
10A
X
HIGH SPEED CUTOUT
10A - BLUE
35 - BROWN
NOTE:
JUMPER J36 OVERRIDES THE 26’ LIFT
CUTOUT LIMIT SWITCH ON SJ9250AL Y
26’ LIFT CUTOUT
61 - BLACK
36 - BLK/WHT
LEFT FRONT
M50321AA
V
2 3
PIN 2 - WHITE ( )
PIN 3 - GREEN ( )
1 4 PIN 4 - RED ( )
61CR
9CR3
61
RIGHT FRONT PIN 3 - 62 RED 62
D17B1
PIN 4 - 63 GREEN 62
D17B2
63
RIGHT REAR PIN 5 - 63 RED 63 OUTRIGGER ELECTRIC PANEL
PIN 6 - 64 GREEN 64
12 PIN CONNECTOR PLUG CN14
9CR2
1A
17B
LEFT REAR 64
PIN 7 - 64 RED 17
CN22
01 PIN1 - 04 RED/BLUE
86A
TO CONTROL MODULE
PIN 8 - 01 GREEN
PIN 9 - 10A BLACK (2)
10A
10A
10A 17B
10A
09
PIN2 - 17 BLUE/RED
PIN3 - 86A ORG/BLK/WHT
36B
02
FROM ELECTRIC PANEL W
PIN 1 - 65 GREEN/BLACK BACK VIEW 35C 02
CN14
44 02
65CR
10A 78 78 PIN4 - 10A BLUE/WHITE
PIN 2 - 65A WHITE PIN 10 - 10A BLACK (2) - 01 01
- 73 73 02 PIN5 - 09 ORANGE/RED 44
PIN 3 - 66A WHITE PIN 11 - 10A BLACK (2)
CN21
3 2 1 77 77 PIN6 - 44 RED
CN20
- 02 09
PIN 4 - 67A WHITE 6 5 4 PIN 12 - 10A BLACK (2) 65 74 74 36A 10A
71 71 PIN7 - 01 RED/BLUE
PIN 5 - 68A WHITE 61
PIN 13 - (N/U) 75 75 36 PIN8 - 02 WHITE 17
D36
PIN 6 - N/U 72 72 PIN9 - 02 WHITE 04
J36
1 2 3 PIN 14 - (N/U) 76 76 PIN10 - 36A BLACK
4 5 6 PIN 15 - (N/U) PIN11 - 61 BLACK
TO LIMIT SWITCHES
PIN 1 - 65 GREEN/BLACK PIN 16 - 65 GREEN/BLACK PIN12 - 36 BLACK/WHITE
BACK VIEW FRONT LEFT REAR LEFT
ENABLE
PIN 2 - 65A GREEN/WHITE
PIN 3 - 66A BLUE/WHITE FRONT RIGHT REAR RIGHT
PIN 4 - 67A RED/WHITE
PIN 5 - 68A WHITE
TO OUTRIGGER PCB CN20
OUTR CTRL BOX
D74
D75
D76
D72
D78
D77
D73
D71
PIN 6 - N/U
PIN 1 - 35C WHITE/BLACK
PIN 2 - 78 BLACK/WHITE
PIN 3 - 73 BLUE
1
2
PIN 4 - 77 BLUE/BLACK
3
PIN 5 - 74 BLACK
OUTR MANIFOLD PIN 1 - 78 BLACK/WHITE PIN 1 - 75 ORANGE/BLACK PIN 1 - 76 RED/BLACK PIN 1 - 77 BLUE/BLACK
4
PIN 6 - 71 ORANGE
X
6 5
PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE
PIN 7 - 75 ORANGE/BLACK TEN PIN CONNECTOR PLUG CN21
7
PIN 8 - 72 RED PIN 1 - 17B WHITE/BLACK
8
PIN 9 - 76 RED/BLACK PIN 2 - 02 WHITE
9
2 1 2 1 2 1 2 1
PIN 3 - 78 BLACK/WHITE 02 78 02 75 02 76 02 77
PIN 4 - 73 BLUE
PIN 5 - 77 BLUE/BLACK GREY GREY GREY GREY
PIN 6 - 74 BLACK
PIN 7 - 71 ORANGE
PIN 8 - 75 ORANGE/BLACK
PIN 9 - 72 RED
PIN 10 - 76 RED/BLACK
7 8 9 10 11 12 4
4 5 6 7 8 9 3
1 2 3 4 5 6 2
1 2 3 1 02 02
17B
02
OCM1 - OUTRIGGER CONTROL MODULE 17B - WHITE/BLACK BLACK BLACK BLACK BLACK Y
02 - WHITE
74 02 71 02 72 02 73 02
BACK VIEW BACK VIEW 1 2 1 2 1 2 1 2
TO CONTROL MODULE - P4 CONTROL MODULE - P2
3 2 1
PIN 1 - 78 BLACK/WHITE (2x) 3 2 1 PIN 1 - 68A WHITE
6 5 4
PIN 2 - 77 BLUE/BLACK (2x) 6 5 4 PIN 2 - 67A RED/WHITE PIN 1 - 74 BLACK PIN 1 - 71 ORANGE PIN 1 - 72 RED PIN 1 - 73 BLUE
9 8 7
PIN 3 - 76 RED/BLACK (2x) 9 8 7
12 11 10
PIN 3 - 66A BLUE/WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE
PIN 4 - 75 ORANGE/BLACK (2x) PIN 4 - 65A GREEN/WHITE TO ELECTRIC PANEL
PIN 8 - 74 BLACK
PIN 5 - 74 BLACK (2x) PIN 5 - 70 GREEN/BLACK PIN 1 - 02 WHITE PIN 9 - 75 ORANGE/BLACK 35D ORANGE/RED
PIN 6 - 73 BLUE (2x) PIN 6 - 79 GREEN PIN 2 - 35C WHITE/BLACK 70A RED/WHITE
PIN 10 - 76 RED/BLACK
PIN 7 - 72 RED (2x) PIN 7 - 70A RED/WHITE PIN 3 - 70 GREEN/BLACK 02 WHITE
PIN 11 - 77 BLUE/BLACK
02
PIN 8 - 71 ORANGE (2x) PIN 8 - 65 GREEN/BLACK PIN 4 - 70A RED/WHITE PIN 12 - 78 BLACK/WHITE
PIN 9 - 28 GREEN/RED 70A
PIN 9 - 35C WHITE/BLACK (2x) PIN 5 - 71 ORANGE PIN 13 - 79 GREEN
PIN 10 - 35 BROWN/RED PIN 6 - 72 RED PIN 14 - N/U TO OUTRIGGER CONTROL BOX
PIN 11 - 02 WHITE (2x) PIN 7 - 73 BLUE PIN 15 - N/U 35D TEN PIN CONNECTOR PLUG
PIN 12 - 10A BLUE/WHITE
PIN 1 - 74 BLACK
1 2
PIN 2 - 73 BLUE
1 2 3 PIN 3 - 78 BLACK/WHITE
3
4
4 5 6
Z
PIN 4 - 77 BLUE/BLACK
5
7 8 9
PIN 5 - 35D ORANGE/RED
6
10 11 12
7
13 14 15 PIN 6 - N/U
8
BLUE/WHITE (N/U)
PIN 7 - 71 ORANGE
9 10
BLUE/WHITE (N/U) GREEN/WHITE (N/U)
PIN 8 - 72 RED
TO ELECTRIC PANEL GREEN/WHITE (N/U)
79 PIN 9 - 75 ORANGE/BLACK
PIN 1 -10A BLUE/WHITE
35C WHITE/BLACK PIN 10 - 76 RED/BLACK
PIN 2 - 28 GREEN/RED (ANSI/CSA ONLY) 70
70 GREEN/BLACK
PIN 3 - 02 WHITE
79 GREEN
35C
PIN 4 - 35 BROWN/RED
M50333AB
V
ROTATING AMBER BEACON OPTION
Y
GREEN - 22 GREEN - 22
WHITE - 02 WHITE - 02
H1 - HORN
H1 - HORN 00 - WHITE
00 - WHITE 49A - GREEN
49A - GREEN
TO MAIN ELECTRICAL PANEL TO MAIN ELECTRICAL PANEL
NOTE: For CE machines equipped with load sensing system refer to the load sensing supplemental manual for additional components. M50311AA
9250
PIN 5 - 09 ORANGE/RED PIN 11 - 61 BLACK
Model
PIN X - 22 RED
PIN 6 - 44 RED PIN 12 - 36 BLACK/WHITE
PIN L - 29 BLUE/YELLOW
Parts List
BACK VIEW
A
Figure 3.5-1b
Serial Number
51718 & Below
Serial Breakdown Reference Chart
LS4
END OF STROKE GREEN BLACK WHITE (77) (34) GREEN WHITE WHITE BLACK (16)
TO ENGINE
36A - BLACK
(Refer to Serial Breakdown Reference Chart)
36B - BLK/WHT RED GREEN (76) (32) GREEN BLACK BLUE (15)
WHITE RED (75) (31) RED WHITE BLACK (14)
TO JOYSTICK BOX
(7D) RED BLACK GREEN BLACK RED (74) (24) BLUE BLACK ORANGE (13)
LS1 (10D) WHITE RED GREEN ORANGE GREEN (73) (23) BLACK WHITE BLUE WHITE (10)
D
02 - WHITE
LS5 GROUND
HIGH SPEED (GROUND) BLUE BLACK WHITE
10A - BLUE
35 - BROWN
LEGEND:
M50208AF
I
L
F
K
H
G
M
AD
SECTION 3, page 43
9250
Model
Parts List
SECTION 3, page 44
Figure 3.5-1a
OUTRIGGER ELECTRIC PANEL 12 PIN CONNECTOR PLUG
Serial Number
7 8 9
PIN 4 - 10A BLUE/WHITE PIN 10 - 36A BLACK
PIN 10 - 35 BROWN/RED 4 5 6
02
00
2A
05
Refer to following page(s) to locate model,
13
14
PIN 11 - 61 BLACK
10A
PIN 5 - 09 ORANGE/RED FLASHER PIN 11 - 02 WHITE (2x) 1 2 3
PIN 6 - 44 RED PIN 12 - 36 BLACK/WHITE PIN X - 22 RED
PIN 12 - 10A BLUE/WHITE 31 49 34 32 10 13 14 15 16 23 24 03
1 2 3 4 5 6 7 8 9 10 11 12 PIN L - 29 BLU/YEL 05 2A
B
01
61
09
02
02
36
04
44
17
CN14
86A
36A
10A
D34
D10
FL-29
D17B-2
71
02
78
73
77
75
72
76
74
D73
CN21
17B
D17B-1
05 05 43 41 05 02 10A 05 10A 36B 04 04 04 04 04
R R R R R R R
01
P
61
L X R R
09
02
02
36
04
44
17
D74
86A
36A
10A
REAR LEFT
41 32 2A 10B
REAR RIGHT
7 8 9 10 11 12 4 02 31 02 49 42 34B 02 10B 02 13 02 14 02 15 02 16 02 23 02 24 02 30
D77
2A
4 5 6 7 8 9 3
10A
71
78
73
77
75
72
76
74
35C
1 2 3 4 5 6 2
D78
9CR3 9CR2 31 49 34B 32 10B 10B 13 14 15 16 23 24 30
29
22
1 2 3 1
D72
CR CR CR CR CR2 CR1 CR CR CR CR CR CR CR
CN20
FRONT LEFT
43 41 40
D71
FRONT RIGHT
31A 49A 34A 02 32A 42 37 10A 13A 14A 15A 16A 23A 24A 30A 14
D76
D75
61CR 17BCR 65CR ENABLE 37 30A 10A
D36
-
-
-
01
61
62
62
63
63
65
64
64
10A
10A
10A
10A
J36
CN22
18 20 13
C
1000 uF
10A
D30A D14B-2 D14B-1 31A 34A 32A 14A 10A 15A 16A 18A 18A 17A 44 17 44
D15A-2 D16A-2
D20A
B B B R R
00
02 28 02 40 02 18 02 17A 02 17 02 20 02 35
00 02 02 07 09 10A 13A 29 14B 17A 18A 33 20A 25 30 15A 16A 21 23A 24A 35 00 02
ZZ 117389AA
NOTE: For CE machines equipped with load sensing system refer to the
28 1 18 17A 17 20 35
R R R R B R B
D17A
B
D18A
B
D15A-1 D16A-1 D23A
B
D24A
B
D35
CR TD CR CR CR CR CR
D30
D13A D28A
28A 15B 16B 21
00 02 09 03 05
ZZ 117387AA
14B 01 10A 10A 20A 19A 10A
00 02 07 09 13A 14B 17A 18A 33 25 23A 24A
D19
02 07 10A
15B 16B 19
(Refer to Serial Breakdown Reference Chart)
LEGEND: TO ENGINE
BACK VIEW
PIN 1 - 31A ORANGE PIN 8 - 10A GREEN/BLACK
PIN 2 - 34A WHITE/BLACK PIN 9 - 2A RED/BLACK
TO MAIN MANIFOLD HARNESS PIN 3 - 02 WHITE PIN 10 - 37 BLUE/BLACK
PIN 4 - 32A ORANGE/BLACK PIN 11 - 07 RED
TO ENGINE HARNESS PIN 5 - N/U PIN 12 - 05 BLUE
TO HORN/LIGHT/BEEPER PIN 6 - N/U BLACK (TIED BACK)
00 - WHITE PIN 7 - 33 - GREEN BLACK/WHITE (TIED BACK)
TO PLATFORM CONTROL BOX 22 - RED
29 - BLACK
49A - GREEN
M129215AE
I
L
F
K
H
G
M
AD
LEGEND:
ENGINE HARNESS
TO ENGINE
Figure 3.5-2. Electrical Panel Diagram - All Options (CE)
(10D) WHITE RED GREEN ORANGE GREEN (73) (23) BLACK WHITE BLUE WHITE (10)
(60) BLACK RED GREEN WHITE BLACK RED (72) (20) BLACK WHITE RED ORANGE RED (09)
manual.
HIGH SPEED
10A - BLACK (85) ORANGE BLACK WHITE BLUE RED (71) (19) ORANGE BLACK RED (7)
35 - BLK/WHT (78) RED BLACK WHITE (18) RED BLACK WHITE (02)
GREEN (49)
GROUND
(GROUND) BLUE BLACK WHITE
BACK VIEW
the load sensing supplemental
TO ENGINE
PIN 1 - 31A ORANGE PIN 8 - 10A GREEN/BLACK
with load sensing system refer to
M50320AA
PIN 5 - N/U PIN 12 - 05 BLUE
PIN 6 - N/U BLACK (TIED BACK)
I
L
F
K
PIN 7 - 33 - GREEN
H
G
SECTION 3, page 45
Parts List
Figure 3.5-3a. Electrical Schematic - Nissan Dual Fuel Engine with No Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E
NISSAN EFI DUAL FUEL ENGINE
F
CODE RESET WIRE
OIL PRESSURE
M.A.P. SENSOR
PROPANE
INJECTOR
GAS
INJECTOR
THROTTLE
ACTUATOR
MAIN ENGINE
SWITCH
ENGINE START
SWITCH
FUEL PUMP
GAS/PROPANE
SELECTOR SWITCH
PROPANE VALVE
SOLENOID
ENGINE STARTER
SOLENOID
30A RELAY
CHECK ENGINE
LIGHT
ENGINE STARTER
EL. MOTOR
ALTERNATOR
12V BATTERY
AUXILIARY HOLDING
H
VALVE SOLENOID
AUXILIARY HOLDING
VALVE SOLENOID
AUXILIARY HOLDING
VALVE SOLENOID
AUXILIARY HOLDING
VALVE SOLENOID
HORN RELAY
HORN
20 A BREAKER
HOLDING VALVE
SOLENOID
HOLDING VALVE
SOLENOID
HOLDING VALVE
SOLENOID
HOLDING VALVE
SOLENOID
MAIN LOWERING
VALVE SOLENOID
ALL FUNCTION
FLASHING LIGHT
FREE-WHEELING
VALVE SOLENOID
BRAKE DUMP
VALVE SOLENOID
BRAKE FEED
VALVE SOLENOID
ENGINE ON RELAY
I
BEEPER
START RELAY
THROTTLE RELAY
DOWN RELAY
UP RELAY
LIFT VALVE
SOLENOID
TILT OVERIDE
RELAY
SERIES/PARALLEL
RELAY
SERIES/PARALLEL
VALVE SOLENOID
J
2ND SPEED/LARGE
PUMP RELAY
TIME DELAY #1
REVERSE
VALVE SOLENOID
BRAKE RELAY
FORWARD
VALVE SOLENOID
RIGHT STEERING
VALVE SOLENOID
LEFT STEERING
VALVE SOLENOID
3RD SPEED
RELAY
FORWARD RELAY
REVERSE RELAY
RIGHT RELAY
LEFT RELAY
K
OUTRIGGER LIFT
ENABLE RELAY
OUTRIGGER DRIVE
ENABLE RELAY
OUTRIGGER
HOLDING SOLENOID
OUTRIGGER
PROOF RELAY
OUTRIGGER
ENABLE RELAY
OUTRIGGER
LIFT DISABLE RELAY
OUTRIGGER
CONTROL MODULE
LEFT FRONT UP
RIGHT FRONT UP
RIGHT REAR UP
LEFT REAR UP
TILT OVERRIDE/
HIGH DRIVE CUTOUT
TILT
LIFT ENABLE
POWER
OUTRIGGER ENABLE
AUTO RETRACT
AUTO LEVEL
OUTRIGGER LIGHT
GROUND
LEFT FRONT UP
OUTRIGGER SOLENOID
M
LEFT FRONT DOWN
OUTRIGGER SOLENOID
RIGHT FRONT UP
OUTRIGGER SOLENOID
RIGHT REAR UP
OUTRIGGER SOLENOID
LEFT REAR UP
OUTRIGGER SOLENOID
M50282AE
Figure 3.5-3b. Electrical Schematic - Nissan Dual Fuel Engine with No Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E
NISSAN EFI DUAL FUEL ENGINE
BLACK
PIN 17 1
1100
PIN 11 3
PIN 7
102 102 00
7
OIL PRESSURE
F
Refer to following page(s) to locate model,
SWITCH
205
1103 B
1100 OPS1
PIN 4 C A 8 M.A.P. SENSOR
MS1
TPS1
2002 2002
PIN 23
WHITE
10
2002
PIN 22 11
00 00
PIN 21 12
1006
RST6
1 WATT
1K OHM
2006
IGC1
2002
13
33
PIN 17 15
PI1
1002 1002 1001 PROPANE
PIN 15 16 INJECTOR
2A RST4
PIN 14 1 WATT 17
1K OHM
GI1
1003 2001
PIN 12 RST5 GAS
18
1 WATT INJECTOR
3008 10K OHM
PIN 11 19
34A
PIN 9 20
2008
PIN 8 21
RA1
1008 1008 00 00
PIN 5 THROTTLE
22
ACTUATOR
56
PIN 4 23
2001
PIN 3 24
S4
EMERGENCY
STOP
CONTROL BOX BASE
PIN 2
PIN 1
1001
50
25
26
G
SWITCH
08 07 RED 07 07 07 S30
27
07
05 05 05 START
ON MAIN ENGINE
28
OFF SWITCH
29
32A
05 31A 31A 07 ENGINE START
30
SWITCH
05 43 34A 34A 34A 11
S33 00
FP 31 FUEL PUMP
GAS
33 33 56 GAS/PROPANE
32
SELECTOR SWITCH
PROP 2P-50
50 00 PROPANE VALVE
33
SOLENOID
B1
H
103 100 12V
00 43 12V BATTERY
I
OPEN 05 10A BRAKE FEED
61
D02-12 VALVE SOLENOID
10 10 D10
BLUE/WHITE 10B
62 ENGINE ON RELAY
10BCR1
10A 10A 28A 29
63 BEEPER
S13 D28A BP-29
GLOW PLUG/CHOKE 10 31 RED/WHITE 31 31
GLOW PLUG/
64
CHOKE RELAY
31CR
41 02
65
D14B-2
ALL MOTION 66
S15 ALARM
ENGINE START 32 GREEN/BLACK 32 32 41 02
67 START RELAY
S14
32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34 42 02
68 THROTTLE RELAY
S9
S5 34CR
LIFT 13 ORANGE 13
ENABLE UP/DOWN 69
DN 10A DOWN 13 13
LFT 09 09 9A
70 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
71 UP RELAY
CB4
FAN
09 ORANGE/RED 09 10A UP 14 03 85A 85A 86D 00
F 72
OIL COOLER FAN
S16
15A BREAKER
10B 2A 73 OIL COOLER RELAY
10BCR3
74
17ACR
33 17A
75 SMALL PUMP RELAY
D18A D17A
10A 10A 17A 2H-17A
76 LARGE PUMP DUMP
D02-13 VALVE SOLENOID
D14B-1
36A 36B 14A 14B 2H-14B
77 LIFT VALVE
S29 S41
LS4 D02-14 SOLENOID
HIGH/LOW HIGH/LOW 35CR
RANGE TORQUE 35
78 TILT OVERIDE
END OF STROKE RELAY
20CR
12 20B 20 BLACK/WHITE/RED 20 NORMALLY CLOSED
20
J
79 SERIES/PARELLEL
RELAY
S7-7 JOYSTICK 10A 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 80
D02-15 VALVE SOLENOID
ENABLE RELAY 2ND
DR 12 12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17
81 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
82
CAP1
12BCR
28CR 40 CAPACITOR (NOTE: REMOVED ON
83
MACHINES WITH WET BRAKES)
1TD 1000 MFD
04 04 40
84 TIME DELAY #1
10A 18A
S7-6 92
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
93 RELAY
S7-5 18CR
FWD 16 WHITE/BLACK 16 16
94 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
95 REVERSE RELAY
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23
96 RIGHT RIGHT
S7-3 23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
K
97
24CR
FF EE CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 98
WITH AUTO LEVELLING
99
01 1A
100
S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 109 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 110 LEFT FRONT UP
D72
72
72 = P4-7 111 RIGHT FRONT UP
D73
73
73 = P4-6 112 RIGHT REAR UP
D74
74
74 = P4-5 113 LEFT REAR UP
D75
75
75 = P4-4 114 LEFT FRONT DOWN
D76
76
L
76 = P4-3 115 RIGHT FRONT DOWN
D77
77
77 = P4-2 116 RIGHT REAR DOWN
D78
78
78 = P4-1 117 LEFT REAR DOWN
35 TILT OVERRIDE/
35 = P2-10 118
HIGH DRIVE CUTOUT
28
28 = P2-9 119 TILT
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 120 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 121 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
67A = P2-2 122 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 123 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 124 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 125 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 126 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 79 = P2-6 127 AUTO RETRACT
MODE ALL UP
35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 128 AUTO LEVEL
02 WHITE 02
131
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 132
LEFT 35D OUTRIGGER SOLENOID
D02-23
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
M
133
OUTRIGGER SOLENOID
D02-24
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 134
RIGHT 35D OUTRIGGER SOLENOID
D02-25
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
135
OUTRIGGER SOLENOID
D02-26
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 136
RIGHT 35D OUTRIGGER SOLENOID
D02-27
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
137
OUTRIGGER SOLENOID
D02-28
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 138
LEFT 35D OUTRIGGER SOLENOID
D02-29
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
139
OUTRIGGER SOLENOID
D02-30
M132106AI
Figure 3.5-3c. Electrical Schematic - Nissan Dual Fuel Engine with No Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E
NISSAN EFI DUAL FUEL ENGINE
BLACK
PIN 17 1
1100
PIN 11 3
209
PIN 7
102 102 00
7
OIL PRESSURE
F
Refer to following page(s) to locate model,
SWITCH
205
1103 B
1100 OPS1
PIN 4 C A 8 M.A.P. SENSOR
MS1
TPS1
105
2002 2002
PIN 23
WHITE
10
2002
PIN 22 11
00 00
PIN 21 12
1006
RST6
1 WATT
1K OHM
2006
IGC1
2002
13
33
PIN 17 15
PI1
1002 1002 1001 PROPANE
PIN 15 16 INJECTOR
2A RST4
PIN 14 1 WATT 17
1K OHM
GI1
1003 2001
PIN 12 RST5 GAS
18
1 WATT INJECTOR
3008 10K OHM
PIN 11 19
34A
PIN 9 20
2008
PIN 8 21
RA1
1008 1008 00 00
PIN 5 THROTTLE
22
ACTUATOR
56
PIN 4 23
2001
PIN 3 24
G
1001
PIN 2 25
S4 BASE
CONTROL BOX
EMERGENCY 50
STOP PIN 1 26
SWITCH
08 07 RED 07 07 07 S30
27
07
05 05 05 START
ON MAIN ENGINE
28
OFF SWITCH
29
32A
05 31A 31A 07 ENGINE START
30
SWITCH
05 43 34A 34A 34A 11
S33 00
FP 31 FUEL PUMP
GAS
33 33 56 GAS/PROPANE
32
SELECTOR SWITCH
PROP 2P-50
50 00 PROPANE VALVE
33
SOLENOID
100 B1
103 12V
H
00 43 12V BATTERY
I
61
D02-12 VALVE SOLENOID
10 10 D10
BLUE/WHITE 10B
62 ENGINE ON RELAY
10BCR1
10A 10A 28A 29
63 BEEPER
S13 D28A BP-29
GLOW PLUG/CHOKE 10 31 RED/WHITE 31 31
GLOW PLUG/
64
CHOKE RELAY
31CR
41 02
65
D14B-2
ALL MOTION 66
S15 ALARM
ENGINE START 32 GREEN/BLACK 32 32 41 02
67 START RELAY
S14
D34 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34 42 02
68 THROTTLE RELAY
S9
S5 34CR
LIFT 13 ORANGE 13
ENABLE UP/DOWN 69
DN 10A DOWN 13 13
LFT 09 09 9A
70 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
71 UP RELAY
CB4
FAN
09 ORANGE/RED 09 10A UP 14 03 85A 85A 86D 00
F 72
OIL COOLER FAN
S16
15A BREAKER
10B 2A 73 OIL COOLER RELAY
10BCR3
74
17ACR
33 17A
75 SMALL PUMP RELAY
D18A D17A
10A 10A 17A 2H-17A
76 LARGE PUMP DUMP
D02-13 VALVE SOLENOID
D14B-1
36A 36B 14A 14B 2H-14B
77 LIFT VALVE
S29 S41
LS4 D02-14 SOLENOID
HIGH/LOW HIGH/LOW 35CR
RANGE TORQUE 35
78 TILT OVERIDE
END OF STROKE RELAY
20CR
12 20B 20 BLACK/WHITE/RED 20 NORMALLY CLOSED
20
79 SERIES/PARELLEL
J
RELAY
S7-7 JOYSTICK 10A 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 80
D02-15 VALVE SOLENOID
ENABLE RELAY 2ND
DR 12 12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17
81 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
82
CAP1
12BCR
28CR 40 CAPACITOR (NOTE: REMOVED ON
83
MACHINES WITH WET BRAKES)
1TD 1000 MFD
04 04 40
84 TIME DELAY #1
10A 18A
S7-6 92
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
93 RELAY
S7-5 18CR
FWD 16 WHITE/BLACK 16 16
94 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
95 REVERSE RELAY
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23
96 RIGHT RIGHT
S7-3 23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
97
K
24CR
FF EE CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 98
WITH AUTO LEVELLING
99
01 1A
100
S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 109 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 110 LEFT FRONT UP
D72
72
72 = P4-7 111 RIGHT FRONT UP
D73
73
73 = P4-6 112 RIGHT REAR UP
D74
74
74 = P4-5 113 LEFT REAR UP
D75
75
75 = P4-4 114 LEFT FRONT DOWN
D76
76
76 = P4-3 115 RIGHT FRONT DOWN
L
D77
77
77 = P4-2 116 RIGHT REAR DOWN
D78
78
78 = P4-1 117 LEFT REAR DOWN
35 TILT OVERRIDE/
35 = P2-10 118
HIGH DRIVE CUTOUT
28
28 = P2-9 119 TILT
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 120 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 121 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
67A = P2-2 122 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 123 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 124 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 125 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 126 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 79 = P2-6 127 AUTO RETRACT
MODE ALL UP
35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 128 AUTO LEVEL
02 WHITE 02
131
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 132
LEFT 35D OUTRIGGER SOLENOID
D02-23
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
133
OUTRIGGER SOLENOID
D02-24
M
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 134
RIGHT 35D OUTRIGGER SOLENOID
D02-25
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
135
OUTRIGGER SOLENOID
D02-26
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 136
RIGHT 35D OUTRIGGER SOLENOID
D02-27
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
137
OUTRIGGER SOLENOID
D02-28
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 138
LEFT 35D OUTRIGGER SOLENOID
D02-29
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
139
OUTRIGGER SOLENOID
D02-30
M132106AJ
Figure 3.5-4a. Electrical Schematic - Nissan Dual Fuel Engine with All Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E
NISSAN EFI DUAL FUEL ENGINE
M.A.P. SENSOR
F
Refer to following page(s) to locate model, COOLANT
TEMP. SENSOR
PROPANE
INJECTOR
GAS
INJECTOR
THROTTLE
ACTUATOR
MAIN ENGINE
SWITCH G
ENGINE START
SWITCH
FUEL PUMP
GAS/PROPANE
SELECTOR SWITCH
PROPANE VALVE
SOLENOID
ENGINE STARTER
SOLENOID
30A RELAY
CHECK ENGINE
LIGHT
ENGINE STARTER
EL. MOTOR
ALTERNATOR
12V BATTERY
P.M.T. UNIT
MOTOR
P.M.T CONTACTOR
FRONT DECK
OUT SOLENOID
FRONT DECK
H
IN SOLENOID
REAR DECK
OUT SOLENOID
REAR DECK
IN SOLENOID
BASE CONTACTOR
AUXILIARY HOLDING
VALVE SOLENOID
AUXILIARY HOLDING
VALVE SOLENOID
AUXILIARY HOLDING
VALVE SOLENOID
AUXILIARY HOLDING
VALVE SOLENOID
HORN RELAY
HORN
20 A BREAKER
HOLDING VALVE
SOLENOID
HOLDING VALVE
SOLENOID
HOLDING VALVE
SOLENOID
HOLDING VALVE
SOLENOID
MAIN LOWERING
VALVE SOLENOID
ALL FUNCTION
FLASHING LIGHT
FREE-WHEELING
I
VALVE SOLENOID
BRAKE DUMP
VALVE SOLENOID
BRAKE FEED
VALVE SOLENOID
ENGINE ON RELAY
ROTATING AMBER
BEACON OPTION
BEEPER
START RELAY
THROTTLE RELAY
DOWN RELAY
UP RELAY
HYDR. GENERATOR
SOLENOID
HYDR. GENERATOR
RELAY
HYDR. GENERATOR
J
STOP RELAY
LIFT VALVE
SOLENOID
TILT OVERIDE
RELAY
SERIES/PARALLEL
RELAY
SERIES/PARALLEL
VALVE SOLENOID
2ND SPEED/LARGE
PUMP RELAY
TIME DELAY #1
REVERSE
VALVE SOLENOID
QUICK BRAKE VALVE (NOTE: FOR
MACHINES WITH WET BRAKES ONLY)
BRAKE RELAY
FORWARD
VALVE SOLENOID
RIGHT STEERING
VALVE SOLENOID
LEFT STEERING
VALVE SOLENOID
SMALL PUMP DUMP
VALVE SOLENOID
3RD SPEED
RELAY
K
FORWARD RELAY
REVERSE RELAY
RIGHT RELAY
LEFT RELAY
OUTRIGGER LIFT
ENABLE RELAY
OUTRIGGER DRIVE
ENABLE RELAY
OUTRIGGER
HOLDING SOLENOID
OUTRIGGER
PROOF RELAY
OUTRIGGER
ENABLE RELAY
OUTRIGGER
LIFT DISABLE RELAY
OUTRIGGER
CONTROL MODULE
LEFT FRONT UP
RIGHT FRONT UP
L
RIGHT REAR UP
LEFT REAR UP
TILT OVERRIDE/
HIGH DRIVE CUTOUT
TILT
LIFT ENABLE
POWER
OUTRIGGER ENABLE
AUTO RETRACT
AUTO LEVEL
OUTRIGGER LIGHT
GROUND
LEFT FRONT UP
OUTRIGGER SOLENOID
LEFT FRONT DOWN
OUTRIGGER SOLENOID
M
RIGHT FRONT UP
OUTRIGGER SOLENOID
RIGHT FRONT DOWN
OUTRIGGER SOLENOID
RIGHT REAR UP
OUTRIGGER SOLENOID
RIGHT REAR DOWN
OUTRIGGER SOLENOID
LEFT REAR UP
OUTRIGGER SOLENOID
LEFT REAR DOWN
OUTRIGGER SOLENOID
M50281AE
Figure 3.5-4b. Electrical Schematic - Nissan Dual Fuel Engine with All Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E
NISSAN EFI DUAL FUEL ENGINE
BLACK
PIN 17 1
1100
PIN 11 3
F
SWITCH
205
1103 B
1100 OPS1
WHITE
10
2002
PIN 22 11
00 00
PIN 21 12
00
PIN 20 RST6 13
1 WATT
33
PIN 17 15
PI1
1002 1002 1001 PROPANE
PIN 15 16 INJECTOR
2A RST4
PIN 14 1 WATT 17
1K OHM
GI1
1003 2001 GAS
PIN 12 RST5 18 INJECTOR
1 WATT
3008 10K OHM
PIN 11 19
34A
PIN 9 20
2008
PIN 8 21
RA1
1008 1008 00 00
PIN 5 THROTTLE
22 ACTUATOR
56
PIN 4 23
2001
PIN 3 24
1001
PIN 2 25
S4 BASE
CONTROL BOX
EMERGENCY 50
STOP PIN 1 26
SWITCH
08 07 RED 07 07 07 S30
G
27
07
05 05 05 START MAIN ENGINE
ON 28 SWITCH
OFF
29
32A
05 31A 31A 07 ENGINE START
30 SWITCH
H
S34A 200 AMP IN SOLENOID
D02-35
ENABLE S11A D26A
4H-26A 34A
OUT 48 REAR DECK
103C 26A D02-36 OUT SOLENOID
D27A D34A
27A 4H-27A
IN REAR DECK
49
IN SOLENOID
D02-37
POWER DECK OPTION 00 00
50
97 98 2H-98-4
AUXILIARY HOLDING
55
RST2 D02-4 VALVE SOLENOID
S8 D96
3 OHM B2
HORN 100 96 12V
56 AUXILIARY 12V BATTERY
49CR
08 49 GREEN 49 49
57 HORN RELAY
H1
05 HORN
PL1 05 49A
58 HORN
POWER ON
CB3
LIGHT
00 BLUE/BLACK/WHITE 00 00 02
59 20 A BREAKER
04 30A 2H-30A
CRD1 CRD2 CRD3 67 FREE-WHEELING
I
D02-10 VALVE SOLENOID
08 10 05 2H-30A-1
68 BRAKE DUMP
NC D02-11 VALVE SOLENOID
HELD 10A D30A 2H-30A-2
OPEN 10A 05 BRAKE FEED
69
D02-12 VALVE SOLENOID
D10
10 BLUE/WHITE 10 10B 10B
70 ENGINE ON RELAY
10BCR1
10A 10A 28A 29
71 ROTATING AMBER
RL-29 BEACON OPTION
S13 D28A
GLOW PLUG/CHOKE 10 31 RED/WHITE 31 31
72 GLOW PLUG/
CHOKE RELAY
31CR
41 02
73
29 74
BEEPER
S15 BP-29
ENGINE START 32 GREEN/BLACK 32 32 41 02
75 START RELAY
S14 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34 34 42 02
76 THROTTLE RELAY
S9
S5 34CR D14B-2
LIFT 13 ORANGE 13
ENABLE UP/DOWN ALL MOTION 77
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A 78 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
79 UP RELAY
FAN
10A UP 14 85A 86D 00
F 80 OIL COOLER FAN
S16
10B 2A
81 OIL COOLER RELAY
10BCR3
82
09 (BLACK) 09 09 09 85
83
CB4
03 85A 85A 86C 2H-86C
84 HYDR. GENERATOR
S12 15A BREAKER HYDRAULIC GENERATOR D02-13 SOLENOID
HYDRAULIC OPTION
GENERATOR 85
SWITCH
85 GREEN 85 85 86B 86B 2A
86 HYDR. GENERATOR
ON RELAY
09
86BCR
86 WHITE 86 86A
OFF HYDR. GENERATOR
J
87
STOP RELAY
D86
86ACR D86C-2
88
D86C-1 D14B-3
89
17ACR
09 ORANGE/RED 09 33 17A
90 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
91 LARGE PUMP DUMP
D02-14 VALVE SOLENOID
D14B-1
36A 36B 14A 14B 2H-14B
D18A 92 LIFT VALVE
S29 S41
LS4 D02-15 SOLENOID
HIGH/LOW HIGH/LOW 35CR
RANGE TORQUE 35
93 TILT OVERIDE
END OF STROKE RELAY
20CR
12 20B 20 BLACK/WHITE/RED 20 NORMALLY CLOSED
20
94 SERIES/PARELLEL
RELAY
S7-7 JOYSTICK 10A 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 95
D02-16 VALVE SOLENOID
ENABLE RELAY 2ND
DR 12 12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17
96 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
97
CAP1
12BCR
28CR 40 CAPACITOR (NOTE: REMOVED ON
98
MACHINES WITH WET BRAKES)
1TD 1000 MFD
04 04 40
99 TIME DELAY #1
10A 18A
K
S7-6 107
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
108 RELAY
S7-5 18CR
FWD 16 WHITE/BLACK 16 16
109 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
110 REVERSE RELAY
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23
111 RIGHT RIGHT
S7-3 23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
112
24CR
FF EE CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 113
WITH AUTO LEVELLING
114
01 1A
115
S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 124 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 125 LEFT FRONT UP
D72
72
72 = P4-7 126 RIGHT FRONT UP
D73
73
L
73 = P4-6 127 RIGHT REAR UP
D74
74
74 = P4-5 128 LEFT REAR UP
D75
75
75 = P4-4 129 LEFT FRONT DOWN
D76
76
76 = P4-3 130 RIGHT FRONT DOWN
D77
77
77 = P4-2 131 RIGHT REAR DOWN
D78
78
78 = P4-1 132 LEFT REAR DOWN
35 TILT OVERRIDE/
35 = P2-10 133 HIGH DRIVE CUTOUT
28
28 = P2-9 134 TILT
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 135 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 136 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
67A = P2-2 137 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 138 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 139 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 140 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 141 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 79 = P2-6 AUTO RETRACT
ALL UP 142
MODE 35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 143 AUTO LEVEL
02 WHITE 02
146
S20
M
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 147
LEFT 35D OUTRIGGER SOLENOID
D02-24
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
148
OUTRIGGER SOLENOID
D02-25
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 149
RIGHT 35D OUTRIGGER SOLENOID
D02-26
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
150
OUTRIGGER SOLENOID
D02-27
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 151
RIGHT 35D OUTRIGGER SOLENOID
D02-28
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
152
OUTRIGGER SOLENOID
D02-29
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 153 OUTRIGGER SOLENOID
LEFT 35D D02-30
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
154 OUTRIGGER SOLENOID
D02-31
M132105AI
Figure 3.5-4c. Electrical Schematic - Nissan Dual Fuel Engine with All Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E
NISSAN EFI DUAL FUEL ENGINE
BLACK
PIN 17 1
1100
PIN 11 3
F
SWITCH
205
1103 B
1100 OPS1
PIN 4 C A M.A.P. SENSOR
2002 2002
WHITE
10
2002
PIN 22 11
00 00
PIN 21 12
00
PIN 20 RST6 13
1 WATT
33
PIN 17 15
PI1
1002 1002 1001 PROPANE
PIN 15 16 INJECTOR
2A RST4
PIN 14 1 WATT 17
1K OHM
GI1
1003 2001 GAS
PIN 12 RST5 18 INJECTOR
1 WATT
3008 10K OHM
PIN 11 19
34A
PIN 9 20
2008
PIN 8 21
RA1
1008 1008 00 00
PIN 5 THROTTLE
22 ACTUATOR
56
PIN 4 23
2001
PIN 3 24
1001
PIN 2 25
S4 BASE
CONTROL BOX
EMERGENCY 50
STOP PIN 1 26
SWITCH
08 07 RED 07 07 07 S30
27
G
07
05 05 05 START MAIN ENGINE
ON 28 SWITCH
OFF
29
32A
05 31A 31A 07 ENGINE START
30 SWITCH
H
ENABLE S11A D26A
4H-26A 34A
OUT 48 REAR DECK
103C 26A D02-36 OUT SOLENOID
D27A D34A
27A 4H-27A
IN REAR DECK
49
IN SOLENOID
D02-37
POWER DECK OPTION 00 00
50
97 98 2H-98-4
AUXILIARY HOLDING
55
RST2 D02-4 VALVE SOLENOID
S8 3 OHM D96 B2
HORN 100 96 12V
56 AUXILIARY 12V BATTERY
49CR
08 49 GREEN 49 49
57 HORN RELAY
H1
05 HORN
PL1 05 49A
58 HORN
POWER ON
CB3
LIGHT
00 BLUE/BLACK/WHITE 00 00 02
59 20 A BREAKER
04 30A 2H-30A
CRD1 CRD2 CRD3 67 FREE-WHEELING
D02-10 VALVE SOLENOID
I
08 10 05 2H-30A-1
68 BRAKE DUMP
NC D02-11 VALVE SOLENOID
HELD 10A D30A 2H-30A-2
OPEN 10A 05 BRAKE FEED
69
D02-12 VALVE SOLENOID
D10
10 BLUE/WHITE 10 10B 10B
70 ENGINE ON RELAY
10BCR1
10A 10A 28A 29
71 ROTATING AMBER
RL-29 BEACON OPTION
S13 D28A
GLOW PLUG/CHOKE 10 31 RED/WHITE 31 31
72 GLOW PLUG/
CHOKE RELAY
31CR
41 02
73
29 74
BEEPER
S15 BP-29
ENGINE START 32 GREEN/BLACK 32 32 41 02
75 START RELAY
S14 D34 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34 34 42 02
76 THROTTLE RELAY
S9
S5 34CR D14B-2
LIFT 13 ORANGE 13
ENABLE UP/DOWN ALL MOTION 77
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A 78 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
79 UP RELAY
FAN
10A UP 14 85A 86D 00
F 80 OIL COOLER FAN
S16
10B 2A
81 OIL COOLER RELAY
10BCR3
82
09 (BLACK) 09 09 09 85
83
CB4
03 85A 85A 86C 2H-86C
84 HYDR. GENERATOR
S12 15A BREAKER HYDRAULIC GENERATOR D02-13 SOLENOID
HYDRAULIC OPTION
GENERATOR 85
SWITCH
85 GREEN 85 85 86B 86B 2A
86 HYDR. GENERATOR
ON RELAY
09
86BCR
86 WHITE 86 86A
OFF 87 HYDR. GENERATOR
STOP RELAY
D86
J
86ACR D86C-2
88
D86C-1 D14B-3
89
17ACR
09 ORANGE/RED 09 33 17A
90 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
91 LARGE PUMP DUMP
D02-14 VALVE SOLENOID
D14B-1
36A 36B 14A 14B 2H-14B
D18A 92 LIFT VALVE
S29 S41
LS4 D02-15 SOLENOID
HIGH/LOW HIGH/LOW 35CR
RANGE TORQUE 35
93 TILT OVERIDE
END OF STROKE RELAY
20CR
12 20B 20 BLACK/WHITE/RED 20 NORMALLY CLOSED
20
94 SERIES/PARELLEL
RELAY
S7-7 JOYSTICK 10A 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 95
D02-16 VALVE SOLENOID
ENABLE RELAY 2ND
DR 12 12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17
96 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
97
CAP1
12BCR
28CR 40 CAPACITOR (NOTE: REMOVED ON
98
MACHINES WITH WET BRAKES)
1TD 1000 MFD
04 04 40
99 TIME DELAY #1
10A 18A
S7-6 107
3RD
K
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
108 RELAY
S7-5 18CR
FWD 16 WHITE/BLACK 16 16
109 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
110 REVERSE RELAY
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23
111 RIGHT RIGHT
S7-3 23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
112
24CR
FF EE CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 113
WITH AUTO LEVELLING
114
01 1A
115
S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 124 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 125 LEFT FRONT UP
D72
72
72 = P4-7 126 RIGHT FRONT UP
D73
73
73 = P4-6 127 RIGHT REAR UP
L
D74
74
74 = P4-5 128 LEFT REAR UP
D75
75
75 = P4-4 129 LEFT FRONT DOWN
D76
76
76 = P4-3 130 RIGHT FRONT DOWN
D77
77
77 = P4-2 131 RIGHT REAR DOWN
D78
78
78 = P4-1 132 LEFT REAR DOWN
35 TILT OVERRIDE/
35 = P2-10 133 HIGH DRIVE CUTOUT
28
28 = P2-9 134 TILT
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 135 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 136 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
67A = P2-2 137 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 138 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 139 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 140 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 141 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 79 = P2-6 AUTO RETRACT
ALL UP 142
MODE 35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 143 AUTO LEVEL
02 WHITE 02
146
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 147
LEFT 35D OUTRIGGER SOLENOID
D02-24
M
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
148
OUTRIGGER SOLENOID
D02-25
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 149
RIGHT 35D OUTRIGGER SOLENOID
D02-26
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
150
OUTRIGGER SOLENOID
D02-27
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 151
RIGHT 35D OUTRIGGER SOLENOID
D02-28
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
152
OUTRIGGER SOLENOID
D02-29
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 153 OUTRIGGER SOLENOID
LEFT 35D D02-30
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
154 OUTRIGGER SOLENOID
D02-31
M132105AJ
Figure 3.5-5a. Electrical Schematic - Kubota Diesel Engine with All Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E
NEGATIVE
HIGH THROTTLE
SOLENOID
GLOW PLUG
F
Refer to following page(s) to locate
INDICATOR
ENGINE
GLOW PLUGS
TEMPERATURE
SWITCH
ALTERNATOR
Figure 3.5-5c
12V BATTERY
P.M.T. UNIT
MOTOR
FRONT DECK
OUT SOLENOID
FRONT DECK
IN SOLENOID
REAR DECK
OUT SOLENOID
REAR DECK
G
IN SOLENOID
BASE CONTACTOR
AUXILIARY HOLDING
VALVE SOLENOID
AUXILIARY HOLDING
VALVE SOLENOID
AUXILIARY HOLDING
VALVE SOLENOID
AUXILIARY HOLDING
VALVE SOLENOID
HORN RELAY
HORN
20 A BREAKER
HOLDING VALVE
SOLENOID
HOLDING VALVE
SOLENOID
HOLDING VALVE
SOLENOID
HOLDING VALVE
SOLENOID
MAIN LOWERING
VALVE SOLENOID
ALL FUNCTION
FLASHING LIGHT
BRAKE DUMP
VALVE SOLENOID
BRAKE FEED
VALVE SOLENOID
ENGINE ON RELAY
ROTATING AMBER
BEACON OPTION
BEEPER
START RELAY
THROTTLE RELAY
DOWN RELAY
UP RELAY
I
HYDR. GENERATOR
SOLENOID
HYDR. GENERATOR
RELAY
HYDR. GENERATOR
STOP RELAY
LIFT VALVE
SOLENOID
TILT OVERIDE
RELAY
SERIES/PARALLEL
RELAY
SERIES/PARALLEL
VALVE SOLENOID
2ND SPEED/LARGE
PUMP RELAY
TIME DELAY #1
REVERSE
J
VALVE SOLENOID
BRAKE RELAY
FORWARD
VALVE SOLENOID
RIGHT STEERING
VALVE SOLENOID
LEFT STEERING
VALVE SOLENOID
3RD SPEED
RELAY
FORWARD RELAY
REVERSE RELAY
RIGHT RELAY
LEFT RELAY
K
OUTRIGGER LIFT
ENABLE RELAY
OUTRIGGER DRIVE
ENABLE RELAY
OUTRIGGER
HOLDING SOLENOID
OUTRIGGER
PROOF RELAY
OUTRIGGER
ENABLE RELAY
OUTRIGGER
LIFT DISABLE RELAY
OUTRIGGER
CONTROL MODULE
LEFT FRONT UP
RIGHT FRONT UP
RIGHT REAR UP
LEFT REAR UP
TILT OVERRIDE/
HIGH DRIVE CUTOUT
L
TILT
LIFT ENABLE
POWER
OUTRIGGER ENABLE
AUTO RETRACT
AUTO LEVEL
OUTRIGGER LIGHT
GROUND
LEFT FRONT UP
OUTRIGGER SOLENOID
LEFT FRONT DOWN
OUTRIGGER SOLENOID
RIGHT FRONT UP
M
OUTRIGGER SOLENOID
RIGHT REAR UP
OUTRIGGER SOLENOID
LEFT REAR UP
OUTRIGGER SOLENOID
M50305AC
Figure 3.5-5b. Electrical Schematic - Kubota Diesel Engine with All Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E
05 05 07 31A
1
F
GPT1
5A D32A 32A 02
2 GLOW PLUG
Figure 3.5-5a
7
SOLENOID
HOURMETER D57
2A 10A 10A 57
TT OPS1 OIL 8
PRESSURE D02-39
SWITCH 32A 32ACR
9 ENGINE STARTER
CONTACTOR
10BCR2
10B 10B 2A 2A 2A 2B 2B TPS1
10 TEMPERATURE
Figure 3.5-5c
SWITCH
ENGINE
10A 37 37 37 TEMPERATURE
SWITCH 11
02 02
12
*104 00
ENGINE STARTER
M 13
EL. MOTOR
Figure 3.5-5d G 14
15
ALTERNATOR
DCM1 S1
MAIN POWER
P.M.T. UNIT
DISCONNECT 16
MOTOR F2
FUSE 100 B1 12V BATTERY
00 103B 103B 103B 103A 103 12V
M 00 17 P.M.T. UNIT
F5 100 AMP MOTOR
103C FUSE 103B 03
18
10 AMP CB1
05 05 03
99
G
19 P.M.T. CONTACTOR
S34 D02-33 20A BREAKER INVERTER OPTION
ENABLE S11 D26
99CR 4H-26
OUT 20 FRONT DECK
103C 26 D02-34 F4 OUT SOLENOID
D27 FUSE
4H-27 100B INV1
27 FRONT DECK
IN 21
S34A 200 AMP IN SOLENOID
D02-35
ENABLE S11A D26A
4H-26A 34A
OUT 22 REAR DECK
103C 26A D02-36 OUT SOLENOID
D27A D34A
27A 4H-27A
IN REAR DECK
23
IN SOLENOID
D02-37
POWER DECK OPTION 00 00
24
97 98 2H-98-4
AUXILIARY HOLDING
29
RST2 D02-4 VALVE SOLENOID
S8 D96
3 OHM B2
HORN 100 96 12V
30 AUXILIARY 12V BATTERY
49CR
08 49 GREEN 49 49
31 HORN RELAY
H1
05 HORN
PL1 05 49A
32 HORN
POWER ON
CB3
LIGHT
00 BLUE/BLACK/WHITE 00 00 02
33 20 A BREAKER
H
37
D02-8 SOLENOID
04 30A 2H-30A
CRD1 CRD2 CRD3 FREE-WHEELING
41
D02-10 VALVE SOLENOID
08 10 05 2H-30A-1
BRAKE DUMP
42
NC D02-11 VALVE SOLENOID
HELD 10A D30A 2H-30A-2
OPEN 10A 05 BRAKE FEED
43
D02-12 VALVE SOLENOID
D10
10 BLUE/WHITE 10 10B 10B
44 ENGINE ON RELAY
10BCR1
10A 10A 28A 29 ROTATING AMBER
45
RL-29 BEACON OPTION
S13 D28A
GLOW PLUG SWITCH 10 31 RED/WHITE 31 31
46 GLOW PLUG RELAY
31CR
41 02
47
29
48 BEEPER
S15 BP-29
ENGINE START 32 GREEN/BLACK 32 32 41 02
49 START RELAY
S14 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34 34 42 02
50 THROTTLE RELAY
S9
S5 34CR D14B-2
LIFT 13 ORANGE 13
ENABLE UP/DOWN ALL MOTION 51
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A
52 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
53 UP RELAY
FAN
10A UP 14 85A 86D 00
F 54 OIL COOLER FAN
S16
I
10B 2A
55 OIL COOLER RELAY
10BCR3
56
09 (BLACK) 09 09 09 85
57
CB4
03 85A 85A 86C 2H-86C
HYDR. GENERATOR
58
S12 15A BREAKER HYDRAULIC GENERATOR D02-13 SOLENOID
HYDRAULIC OPTION
GENERATOR 59
SWITCH
85 GREEN 85 85 86B 86B 2A HYDR. GENERATOR
ON 60
09 RELAY
86BCR
86 WHITE 86 86A
OFF HYDR. GENERATOR
61
STOP RELAY
D86
86ACR D86C-2
62
D86C-1 D14B-3
63
17ACR
09 ORANGE/RED 09 33 17A
64 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
65 LARGE PUMP DUMP
D02-14 VALVE SOLENOID
D14B-1
36A 36B 14A 14B 2H-14B
D18A 66 LIFT VALVE
S29 S41
LS4 D02-15 SOLENOID
HIGH/LOW HIGH/LOW 35CR
RANGE TORQUE 35
67 TILT OVERIDE
END OF STROKE RELAY
20CR
12 20B 20 BLACK/WHITE/RED 20 NORMALLY CLOSED
20
68 SERIES/PARELLEL
RELAY
S7-7 JOYSTICK 10A 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 69
D02-16 VALVE SOLENOID
ENABLE RELAY 2ND
DR 12 12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17
70 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
71
CAP1
12BCR
28CR 40
72 CAPACITOR (NOTE: REMOVED ON
MACHINES WITH WET BRAKES)
J
1TD 1000 MFD
04 04 40
73 TIME DELAY #1
10A 18A
S7-6 81
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
82 RELAY
S7-5 18CR
FWD 16 WHITE/BLACK 16 16
83 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
84 REVERSE RELAY
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23
85 RIGHT RIGHT
S7-3 23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
86
24CR
FF EE CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 87
WITH AUTO LEVELLING
88
01 1A
89
K
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED
65
91 OUTRIGGER LIFT
ENABLE RELAY
LS64 LS63 LS62 LS61 65CR
01 64 63 62 61 61
92 OUTRIGGER DRIVE
ENABLE RELAY
LEFT RIGHT RIGHT LEFT 61CR 26' LIFT
REAR REAR FRONT FRONT CUTOUT
D36 D17B-1 D17B-2 93
S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 98 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 99 LEFT FRONT UP
D72
72
72 = P4-7 100 RIGHT FRONT UP
D73
73
73 = P4-6 101 RIGHT REAR UP
D74
74
74 = P4-5 102 LEFT REAR UP
D75
75
75 = P4-4 103 LEFT FRONT DOWN
D76
76
76 = P4-3 104 RIGHT FRONT DOWN
D77
77
77 = P4-2 105 RIGHT REAR DOWN
D78
78
78 = P4-1 106 LEFT REAR DOWN
35 TILT OVERRIDE/
35 = P2-10 107
HIGH DRIVE CUTOUT
28
L
28 = P2-9 108 TILT
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 109 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 110 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
67A = P2-2 111 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 112 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 113 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 114 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 115 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 79 = P2-6 116 AUTO RETRACT
MODE ALL UP
35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 117 AUTO LEVEL
02 WHITE 02
120
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 121
LEFT 35D OUTRIGGER SOLENOID
D02-24
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
122
OUTRIGGER SOLENOID
D02-25
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 123
RIGHT 35D OUTRIGGER SOLENOID
D02-26
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
124
OUTRIGGER SOLENOID
D02-27
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 125
RIGHT 35D OUTRIGGER SOLENOID
D02-28
M
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
126
OUTRIGGER SOLENOID
D02-29
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 127
LEFT 35D OUTRIGGER SOLENOID
D02-30
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
128
OUTRIGGER SOLENOID
D02-31
M134624AE
Figure 3.5-5c. Electrical Schematic - Kubota Diesel Engine with All Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E
08 07 RED 07 07 07
F
S30 MAIN S31
ENGINE SW GLOW PLUG
NEGATIVE
05 05 07 31A
1
GPT1
Figure 3.5-5a
33 D02-38 GLOW PLUG
GPL1 5
INDICATOR
EGP1
103 91A ENGINE
6
GLOW PLUGS
Figure 3.5-5b
TT OPS1 OIL
PRESSURE D02-39
SWITCH 32A 32ACR
9 ENGINE STARTER
CONTACTOR
10BCR2
10B 10B 2A 2A 2A 2B 2B TPS1
10 TEMPERATURE
SWITCH
ENGINE
10A 37 37 37 TEMPERATURE
SWITCH 11
Figure 3.5-5d 02 02
*104 00
12
ENGINE STARTER
M 13
EL. MOTOR
G 14 ALTERNATOR
15
DCM1 S1
MAIN POWER
P.M.T. UNIT
DISCONNECT 16
MOTOR
F2
FUSE B1
G
00 103B 103B 103B 103A 103 100 12V 12V BATTERY
M 00 17 P.M.T. UNIT
F5 100 AMP MOTOR
103C FUSE 103B 03
18
10 AMP CB1
05 05 03
99
19 P.M.T. CONTACTOR
S34 D02-33 20A BREAKER INVERTER OPTION
ENABLE S11 D26
99CR 4H-26
OUT 20 FRONT DECK
103C 26 D02-34 F4 OUT SOLENOID
D27 FUSE
4H-27 100B INV1
27 FRONT DECK
IN 21
S34A 200 AMP IN SOLENOID
D02-35
ENABLE S11A D26A
4H-26A 34A
OUT 22 REAR DECK
103C 26A D02-36 OUT SOLENOID
D27A D34A
27A 4H-27A
IN REAR DECK
23
IN SOLENOID
D02-37
POWER DECK OPTION 00 00
24
97 98 2H-98-4
AUXILIARY HOLDING
29
RST2 D02-4 VALVE SOLENOID
S8 D96
3 OHM B2
HORN 100 96 12V
30 AUXILIARY 12V BATTERY
49CR
08 49 GREEN 49 49
31 HORN RELAY
H1
05 HORN
PL1 05 49A
32 HORN
POWER ON
CB3
LIGHT
00 BLUE/BLACK/WHITE 00 00 02
33 20 A BREAKER
H
2H-13A-3 HOLDING VALVE
35
D02-6 SOLENOID
04 30A 2H-30A
CRD1 CRD2 CRD3 FREE-WHEELING
41
D02-10 VALVE SOLENOID
08 10 05 2H-30A-1
BRAKE DUMP
42
NC D02-11 VALVE SOLENOID
HELD 10A D30A 2H-30A-2
OPEN 10A 05 BRAKE FEED
43
D02-12 VALVE SOLENOID
D10
10 BLUE/WHITE 10 10B 10B
44 ENGINE ON RELAY
10BCR1
10A 10A 28A 29 ROTATING AMBER
45
RL-29 BEACON OPTION
S13 D28A
GLOW PLUG SWITCH 10 31 RED/WHITE 31 31
46 GLOW PLUG RELAY
31CR
41 02
47
29
48 BEEPER
S15 BP-29
ENGINE START 32 GREEN/BLACK 32 32 41 02
49 START RELAY
S14 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34B 34B 42 02
50 THROTTLE RELAY
S9
S5 34BCR D14B-2
LIFT 13 ORANGE 13
ENABLE UP/DOWN ALL MOTION 51
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A
I
52 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
53 UP RELAY
10A UP 14
54
S16
55
FAN
09 (BLACK) 09 09 09 85 00
F 56 OIL COOLER FAN
CB4
03 85A 85A 86C 86C 2H-86C
HYDR. GENERATOR
57
S12 15A BREAKER HYDRAULIC GENERATOR D02-13 SOLENOID
HYDRAULIC OPTION
GENERATOR 58
SWITCH
85 GREEN 85 85 86B 86B 2A HYDR. GENERATOR
ON 59
09 RELAY
86BCR
86 WHITE 86 86A
OFF HYDR. GENERATOR
60
STOP RELAY
D86
86ACR D86C-2
61
D86C-1 D14B-3
62
17ACR
09 ORANGE/RED 09 33 17A
63 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
LARGE PUMP DUMP
64
D02-14 VALVE SOLENOID
D14B-1
36A 36B 14A 14B 2H-14B
D18A 65 LIFT VALVE
S29 S41
LS4 D02-15 SOLENOID
HIGH/LOW HIGH/LOW 35CR
RANGE TORQUE 35
66 TILT OVERIDE
END OF STROKE RELAY
20CR
12 20B 20 BLACK/WHITE/RED 20 NORMALLY CLOSED
20
67 SERIES/PARELLEL
RELAY
S7-7 JOYSTICK 10A 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 68
D02-16 VALVE SOLENOID
ENABLE RELAY 2ND
DR 12 12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17
69 2ND SPEED/LARGE
NO
PUMP RELAY
J
D19 17CR
12 12B 02 02 WHITE 02
70
CAP1
12BCR
28CR 40 CAPACITOR (NOTE: REMOVED ON
71
MACHINES WITH WET BRAKES)
1TD 1000 MFD
04 04 40
72 TIME DELAY #1
10A 18A
S7-6 80
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
81 RELAY
S7-5 18CR
FWD 16 WHITE/BLACK 16 16
82 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
83 REVERSE RELAY
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23
84 RIGHT RIGHT
S7-3 23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
85
24CR
FF EE CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 86
WITH AUTO LEVELLING
K
87
01 1A
88
S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 97 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 98 LEFT FRONT UP
D72
72
72 = P4-7 99 RIGHT FRONT UP
D73
73
73 = P4-6 100 RIGHT REAR UP
D74
74
74 = P4-5 101 LEFT REAR UP
D75
75
75 = P4-4 102 LEFT FRONT DOWN
D76
76
76 = P4-3 103 RIGHT FRONT DOWN
D77
77
77 = P4-2 104 RIGHT REAR DOWN
L
D78
78
78 = P4-1 105 LEFT REAR DOWN
35 TILT OVERRIDE/
35 = P2-10 106
HIGH DRIVE CUTOUT
28
28 = P2-9 107 TILT
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 108 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 109 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
67A = P2-2 110 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 111 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 112 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 113 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 114 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 79 = P2-6 AUTO RETRACT
ALL UP 115
MODE 35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 116 AUTO LEVEL
02 WHITE 02
119
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 120
LEFT 35D OUTRIGGER SOLENOID
D02-24
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
121
OUTRIGGER SOLENOID
D02-25
S21
M
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 122
RIGHT 35D OUTRIGGER SOLENOID
D02-26
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
123
OUTRIGGER SOLENOID
D02-27
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 124
RIGHT 35D OUTRIGGER SOLENOID
D02-28
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
125
OUTRIGGER SOLENOID
D02-29
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 126
LEFT 35D OUTRIGGER SOLENOID
D02-30
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
127
OUTRIGGER SOLENOID
D02-31
M134624AF
Figure 3.5-5d. Electrical Schematic - Kubota Diesel Engine with All Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E
F
CONTROL BOX BASE
EMERGENCY KUBOTA DIESEL ENGINE
STOP (*) KUBOTA SUPPLIED WIRE
SWITCH
08 07 RED 07 07 07
05 05 07 31A
1
GPT1
5A D32A 32A 02
2 GLOW PLUG
Figure 3.5-5a
TIMER
S32 ENGINE 31ACR
05 31A 31A 31A START SW 31A 02
3 GLOW PLUG
RELAY
HTS-34A
05 43 34A 34A 34A
4 HIGH THROTTLE
SOLENOID
90
33 D02-38 GLOW PLUG
GPL1 5
INDICATOR
Figure 3.5-5b
EGP1
103 91A ENGINE
6
GLOW PLUGS
Figure 3.5-5d
SWITCH 32A 32ACR
9 ENGINE STARTER
CONTACTOR
10BCR2
10B 10B 2A 2A 2A 2B 2B TPS1
10 TEMPERATURE
SWITCH
ENGINE
10A 37 37 37 TEMPERATURE
SWITCH 11
02 02
12
*104 00
ENGINE STARTER
M 13
EL. MOTOR
G 14 ALTERNATOR
G
15
DCM1 S1
MAIN POWER
P.M.T. UNIT
DISCONNECT 16
MOTOR
F2
FUSE B1 12V BATTERY
00 103B 103B 103B 103A 103 100 12V
M 00 17 P.M.T. UNIT
F5 100 AMP MOTOR
103C FUSE 103B 03
18
10 AMP CB1
05 05 03
99
19 P.M.T. CONTACTOR
S34 D02-33 20A BREAKER INVERTER OPTION
ENABLE S11 D26
99CR 4H-26
OUT 20 FRONT DECK
103C 26 D02-34 F4 OUT SOLENOID
D27 FUSE
4H-27 100B INV1
27 FRONT DECK
IN 21
S34A 200 AMP IN SOLENOID
D02-35
ENABLE S11A D26A
4H-26A 34A
OUT 22 REAR DECK
103C 26A D02-36 OUT SOLENOID
D27A D34A
27A 4H-27A
IN REAR DECK
23
IN SOLENOID
D02-37
POWER DECK OPTION 00 00
24
97 98 2H-98-4
AUXILIARY HOLDING
29
RST2 D02-4 VALVE SOLENOID
S8 3 OHM D96 B2
HORN 100 96 12V
30 AUXILIARY 12V BATTERY
49CR
08 49 GREEN 49 49
31 HORN RELAY
H1
05 HORN
PL1 05 49A
32 HORN
POWER ON
CB3
LIGHT
00 BLUE/BLACK/WHITE 00 00 02
H
33 20 A BREAKER
04 30A 2H-30A
CRD1 CRD2 CRD3 FREE-WHEELING
41
D02-10 VALVE SOLENOID
08 10 05 2H-30A-1
BRAKE DUMP
42
NC D02-11 VALVE SOLENOID
HELD 10A D30A 2H-30A-2
OPEN 10A 05 BRAKE FEED
43
D02-12 VALVE SOLENOID
D10
10 BLUE/WHITE 10 10B 10B
44 ENGINE ON RELAY
10BCR1
10A 10A 28A 29 ROTATING AMBER
45
RL-29 BEACON OPTION
S13 D28A
GLOW PLUG SWITCH 10 31 RED/WHITE 31 31
46 GLOW PLUG RELAY
31CR
41 02
47
29
48 BEEPER
S15 BP-29
ENGINE START 32 GREEN/BLACK 32 32 41 02
49 START RELAY
S14 D34 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34B 34B 42 02
50 THROTTLE RELAY
S9
I
S5 34BCR D14B-2
LIFT 13 ORANGE 13
ENABLE UP/DOWN ALL MOTION 51
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A
52 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
53 UP RELAY
10A UP 14
54
S16
55
FAN
09 (BLACK) 09 09 09 85 00
F 56 OIL COOLER FAN
CB4
03 85A 85A 86C 86C 2H-86C
HYDR. GENERATOR
57
S12 15A BREAKER HYDRAULIC GENERATOR D02-13 SOLENOID
HYDRAULIC OPTION
GENERATOR 58
SWITCH
85 GREEN 85 85 86B 86B 2A HYDR. GENERATOR
ON 59
09 RELAY
86BCR
86 WHITE 86 86A
OFF HYDR. GENERATOR
60
STOP RELAY
D86
86ACR D86C-2
61
D86C-1 D14B-3
62
17ACR
09 ORANGE/RED 09 33 17A
63 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
LARGE PUMP DUMP
64
D02-14 VALVE SOLENOID
D14B-1
36A 36B 14A 14B 2H-14B
D18A 65 LIFT VALVE
S29 S41
LS4 D02-15 SOLENOID
HIGH/LOW HIGH/LOW 35CR
RANGE TORQUE 35
66 TILT OVERIDE
END OF STROKE RELAY
20CR
12 20B 20 BLACK/WHITE/RED 20 NORMALLY CLOSED
20
67 SERIES/PARELLEL
RELAY
S7-7 JOYSTICK 10A 44 20A D20A 3H-20A
SERIES/PARELLEL
S7-1 68
J
JOYSTICK ENABLE VALVE SOLENOID
2ND D02-16
ENABLE RELAY
DR 12 12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17
69 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
70
CAP1
12BCR
28CR 40 CAPACITOR (NOTE: REMOVED ON
71
MACHINES WITH WET BRAKES)
1TD 1000 MFD
04 04 40
72 TIME DELAY #1
10A 18A
S7-6 80
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
81 RELAY
S7-5 18CR
FWD 16 WHITE/BLACK 16 16
82 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
83 REVERSE RELAY
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23
84 RIGHT RIGHT
S7-3 23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
85
24CR
K
FF EE CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 86
WITH AUTO LEVELLING
87
01 1A
88
S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 97 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 98 LEFT FRONT UP
D72
72
72 = P4-7 99 RIGHT FRONT UP
D73
73
73 = P4-6 100 RIGHT REAR UP
D74
74
74 = P4-5 101 LEFT REAR UP
D75
75
75 = P4-4 102 LEFT FRONT DOWN
D76
76
76 = P4-3 103 RIGHT FRONT DOWN
L
D77
77
77 = P4-2 104 RIGHT REAR DOWN
D78
78
78 = P4-1 105 LEFT REAR DOWN
35 TILT OVERRIDE/
35 = P2-10 106
HIGH DRIVE CUTOUT
28
28 = P2-9 107 TILT
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 108 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 109 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
67A = P2-2 110 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 111 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 112 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 113 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 114 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 79 = P2-6 AUTO RETRACT
ALL UP 115
MODE 35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 116 AUTO LEVEL
02 WHITE 02
119
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 120
LEFT 35D OUTRIGGER SOLENOID
D02-24
75 ORANGE/BLACK 75 75 4H-75
M
DN LEFT FRONT DOWN
121
OUTRIGGER SOLENOID
D02-25
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 122
RIGHT 35D OUTRIGGER SOLENOID
D02-26
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
123
OUTRIGGER SOLENOID
D02-27
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 124
RIGHT 35D OUTRIGGER SOLENOID
D02-28
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
125
OUTRIGGER SOLENOID
D02-29
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 126
LEFT 35D OUTRIGGER SOLENOID
D02-30
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
127
OUTRIGGER SOLENOID
D02-31
M134624AG
Figure 3.5-6a. Electrical Schematic - Kubota Diesel Engine with All Options (CE)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E
NEGATIV
-
GLOW PLUG
RELAY
HIGH THROTTLE
SOLENOID
GLOW PLUG
ENGINE
GLOW PLUGS
DIESEL VALVE
SOLENOID
ENGINE STARTER
CONTACTOR
TEMPERATURE
SWITCH
ENGINE STARTER
EL. MOTOR
ALTERNATOR
START RELAY
THROTTLE RELAY
G
12V BATTERY
P.M.T. CONTACTOR
FRONT DECK
OUT SOLENOID
FRONT DECK
IN SOLENOID
REAR DECK
OUT SOLENOID
REAR DECK
IN SOLENOID
AUXILIARY HOLDING
VALVE SOLENOID
AUXILIARY HOLDING
VALVE SOLENOID
AUXILIARY HOLDING
VALVE SOLENOID
AUXILIARY HOLDING
VALVE SOLENOID
20 A BREAKER
ENGINE ON RELAY
BASE CONTACTOR
HOLDING VALVE
H
SOLENOID
HOLDING VALVE
SOLENOID
HOLDING VALVE
SOLENOID
HOLDING VALVE
SOLENOID
MAIN LOWERING
VALVE SOLENOID
AUX. DOWN
ENABLE RELAY
DOWN
ENABLE RELAY
TILT RELAY
HORN RELAY
HORN
ANGLE TRANSDUCDER
PRESSURE TRANSDUCER
CONTROL MODULE
ROTATING AMBER
BEACON OPTION
FLASHING LIGHT
I
BEEPER
DOWN RELAY
UP RELAY
HYDR. GENERATOR
FAN
HYDR. GENERATOR
SOLENOID
HYDR. GENERATOR
RELAY
HYDR. GENERATOR
STOP RELAY
LIFT VALVE
SOLENOID
ELEVATION/HI SPD
CUTOUT RELAY
SERIES/PARALLEL
RELAY
J
SERIES/PARALLEL
VALVE SOLENOID
2ND SPEED/LARGE
PUMP RELAY
FREE-WHEELING
VALVE SOLENOID
BRAKE DUMP
VALVE SOLENOID
BRAKE FEED
VALVE SOLENOID
TIME DELAY #1
REVERSE
VALVE SOLENOID
BRAKE RELAY
FORWARD
VALVE SOLENOID
RIGHT STEERING
VALVE SOLENOID
LEFT STEERING
VALVE SOLENOID
3RD SPEED
RELAY
K
FORWARD RELAY
REVERSE RELAY
RIGHT RELAY
LEFT RELAY
OUTRIGGER LIFT
ENABLE RELAY
OUTRIGGER DRIVE
ENABLE RELAY
OUTRIGGER
HOLDING SOLENOID
OUTRIGGER
PROOF RELAY
OUTRIGGER
ENABLE RELAY
OUTRIGGER
LIFT DISABLE RELAY
OUTRIGGER
CONTROL MODULE
LEFT FRONT UP
RIGHT FRONT UP
RIGHT REAR UP
LEFT REAR UP
TILT OVERRIDE/
HIGH DRIVE CUTOUT
TILT
LIFT ENABLE
POWER
OUTRIGGER ENABLE
AUTO RETRACT
AUTO LEVEL
OUTRIGGER LIGHT
GROUND
LEFT FRONT UP
OUTRIGGER SOLENOID
RIGHT FRONT UP
M
OUTRIGGER SOLENOID
RIGHT REAR UP
OUTRIGGER SOLENOID
LEFT REAR UP
OUTRIGGER SOLENOID
M50302AF
Figure 3.5-6b. Electrical Schematic - Kubota Diesel Engine with All Options (CE)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E
G
S13
OPEN
GLOW PLUG SWITCH 10 31 RED/WHITE 31 31
16 GLOW PLUG RELAY
31CR
41
17
18
S15
ENGINE START 10 32 GREEN/BLACK 32 32 41
19 START RELAY
S14 D34 32CR
LOW/HIGH THROTTLE 10 34 GREEN/WHITE 34 34B 42
20 THROTTLE RELAY
DCM1 S1
D14E-2 34BCR MAIN POWER
P.M.T. UNIT
DISCONNECT 21
MOTOR
F2
FUSE B1
00 103B 103B 103B 103A 103 100 12V
M 22 12V BATTERY
F5 100 AMP
103C FUSE 103B 03
23
10 AMP 20A BREAKER INVERTER OPTION
D26 05 05 03
99
S34 24 P.M.T. CONTACTOR
D02-34 CB1 F4
ENABLE S11
99CR 4H-26 103 FUSE INV1
OUT 26 FRONT DECK
103C 25
D27 D02-35 200 AMP OUT SOLENOID
IN 4H-27 34A
27 FRONT DECK
S34A 26
D26A IN SOLENOID
ENABLE S11A D02-36
4H-27A D34A
IN 27A REAR DECK
28
IN SOLENOID
D02-38
29
D97A-1 B2
103B 97 12V
30 AUXILIARY 12V BATTERY
D97A-2
POWER DECK OPTION 00 00
31
H
2H-98-3
LOWERING AUXILIARY HOLDING
36
RST2 D02-3 VALVE SOLENOID
3 OHM D96
100 100A 96 97 98 2H-98-4
PL1 AUXILIARY HOLDING
37
POWER ON D02-4 VALVE SOLENOID
CB3
LIGHT
60 00 BLUE/BLACK/WHITE 00 00 02
38 20 A BREAKER
10BCR1
10B
39 ENGINE ON RELAY
54 PRESSURE TRANSDUCER
55
I
56
35B = P2-10
910A = P4-9
10C = P2-12
28E = P3-6
28B = P4-3
60A = P4-2
902 = P4-8
13D = P2-4
14D = P2-3
900 = P4-7
10E = P2-2
910 = P4-6
02 = P2-11
28 = P3-4
29 = P3-2
60 = P3-3
02 = P3-5
16 = P2-7
15 = P2-8
22 = P3-1
57 CONTROL MODULE
CM1
58
22 ROTATING AMBER
59
RL-22 BEACON OPTION
22
60 FLASHING LIGHT
S9 S5 FL-22
LIFT LIFT D13
13 ORANGE 13 29
ENABLE UP/DOWN 61 BEEPER
BP-29
DN 13D
10 LFT 09 09 9A D14E-1 10A DN 13D
62 DOWN RELAY
NC S17 14DCR
UP D14 13DCR
14 BLACK 14 14D
63 UP RELAY
FAN
10A UP 14D 85A 86D 00
F 64 OIL COOLER FAN
S16
10B 2A
65 OIL COOLER RELAY
10BCR3
66
09 (BLACK) 09 09 09 85
67 HYDR. GENERATOR
FAN
CB4
03 85A 85A 86C 2H-86C
68 HYDR. GENERATOR
S12 15A BREAKER D02-10 SOLENOID
HYDRAULIC 2A
GENERATOR 69
SWITCH HYDRAULIC GENERATOR
85 GREEN 85 OPTION 85 86B 86B 2A HYDR. GENERATOR
ON 70
09 RELAY
86BCR
86 WHITE 86 86A
OFF 71 HYDR. GENERATOR
STOP RELAY
D86
86ACR D86C-2
34B
72
D86C-1 D14B-2
73
17ACR
09 ORANGE/RED 09 33 17A 74
SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
75 LARGE PUMP DUMP
D02-11 VALVE SOLENOID
J
36A 36B 36B 14A 14C 14B 2H-14B
D18A 76 LIFT VALVE
D14B-1 D02-12 SOLENOID
35CR END OF STROKE
35 JUMPER
S29 S41 77 ELEVATION/HI SPD
CUTOUT RELAY
HIGH/LOW HIGH/LOW
RANGE TORQUE 10C 35B
78
20CR
12 20B 20 BLACK/WHITE/RED 20 20
79 SERIES/PARELLEL
RELAY
10C 44 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 80
D02-13 VALVE SOLENOID
10 ENABLE RELAY 2ND
DR 12 12 12A SPEED 19 ORANGE/BLACK 19 19A 17 17 17
NO 81 2ND SPEED/LARGE
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
82
12BCR
2H-30A
83 FREE-WHEELING
D02-14 VALVE SOLENOID
2H-30A-1
84 BRAKE DUMP
D02-15 VALVE SOLENOID
04 30A 2H-30A-2
85 BRAKE FEED
D02-16 VALVE SOLENOID
35 10A
86 CAPACITOR (NOTE: REMOVED ON
CAP1 MACHINES WITH WET BRAKES)
LS5 26' DRIVE 1TD
CUTOUT 04 04 40
JUMPER 87 TIME DELAY #1
30CR
S7 04 16A 16A 16B 4H-16B
FORWARD
JOYSTICK 91
VALVE SOLENOID
CONTROLLER D02-19
04 23A 4H-23A RIGHT STEERING
92
D02-20 VALVE SOLENOID
D23A
04 24A 4H-24A LEFT STEERING
93 VALVE SOLENOID
D02-21
D24A
21 18A 2H-18A
SMALL PUMP DUMP
94 VALVE SOLENOID
D02-22
10A 10A 18A
S7-6 95
3RD
K
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
96 RELAY
S7-5
18CR
FWD 16 WHITE/BLACK 16 16
97 FORWARD RELAY
S7-4
16CR
REV 15 BLUE 15 15
98 REVERSE RELAY
S7-2
15CR
RIGHT 23 BLACK/WHITE 23 23
99 RIGHT RIGHT
S7-3
23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
100
24CR
EE FF CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 101
WITH AUTO LEVELLING
102
01 1A
103
S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 112 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 113 LEFT FRONT UP
D72
72
72 = P4-7 114 RIGHT FRONT UP
D73
73
73 = P4-6 115 RIGHT REAR UP
D74
L
74
74 = P4-5 116 LEFT REAR UP
D75
75
75 = P4-4 117 LEFT FRONT DOWN
D76
76
76 = P4-3 118 RIGHT FRONT DOWN
D77
77
77 = P4-2 119 RIGHT REAR DOWN
D78
78
78 = P4-1 120 LEFT REAR DOWN
35 TILT OVERRIDE/
35 = P2-10 121
HIGH DRIVE CUTOUT
02 WHITE 02
134
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 135
LEFT 35D OUTRIGGER SOLENOID
D02-24
M
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
136
OUTRIGGER SOLENOID
D02-25
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 137
RIGHT 35D OUTRIGGER SOLENOID
D02-26
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
138
OUTRIGGER SOLENOID
D02-27
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 140
RIGHT 35D OUTRIGGER SOLENOID
D02-28
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
141
OUTRIGGER SOLENOID
D02-29
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 142
LEFT 35D OUTRIGGER SOLENOID
D02-30
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
143
OUTRIGGER SOLENOID
D02-31
M134045AF
Figure 3.5-6c. Electrical Schematic - Kubota Diesel Engine with All Options (CE)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E
G
G 15 ALTERNATOR
NC HELD S13
OPEN
GLOW PLUG SWITCH 10 31 RED/WHITE 31 31
16 GLOW PLUG RELAY
31CR
41
17
18
S15
ENGINE START 10 32 GREEN/BLACK 32 32 41
19 START RELAY
S14 D34 32CR
LOW/HIGH THROTTLE 10 34 GREEN/WHITE 34 34B 42
20 THROTTLE RELAY
DCM1 S1
D14E-2 34BCR MAIN POWER
P.M.T. UNIT
DISCONNECT 21
MOTOR F2
FUSE B1
00 103B 103B 103B 103A 103 100 12V
M 22 12V BATTERY
F5 100 AMP
103C FUSE 103B 03
23
10 AMP 20A BREAKER INVERTER OPTION
D26 05 05 03
99
S34 24 P.M.T. CONTACTOR
D02-34 CB1 F4
ENABLE S11
99CR 4H-26 103 FUSE INV1
OUT 26 FRONT DECK
103C 25
D27 D02-35 200 AMP OUT SOLENOID
IN 4H-27 34A
27 FRONT DECK
S34A 26
D26A IN SOLENOID
ENABLE S11A D02-36
29
D97A-1 B2
103B 97 12V
30 AUXILIARY 12V BATTERY
D97A-2
POWER DECK OPTION 00 00
31
H
97A EMERGENCY EXT. DECK
35
97ACR-1 S51 RETRACT RELAY
AUX. EMERGENCY 2H-98-3
LOWERING AUXILIARY HOLDING
36
RST2 D02-3 VALVE SOLENOID
3 OHM D96
100 100A 96 97 98 2H-98-4
PL1 AUXILIARY HOLDING
37
POWER ON D02-4 VALVE SOLENOID
CB3
LIGHT
60 00 BLUE/BLACK/WHITE 00 00 02
38 20 A BREAKER
10BCR1
10B
39 ENGINE ON RELAY
54 PRESSURE TRANSDUCER
55
I
35B = P2-10
910A = P4-9
10C = P2-12
28E = P3-6
28B = P4-3
60A = P4-2
902 = P4-8
13D = P2-4
14D = P2-3
900 = P4-7
10E = P2-2
910 = P4-6
02 = P2-11
28 = P3-4
29 = P3-2
60 = P3-3
02 = P3-5
16 = P2-7
15 = P2-8
22 = P3-1
CM1
56 CONTROL MODULE
22 ROTATING AMBER
57
RL-22 BEACON OPTION
22
58 FLASHING LIGHT
S9 S5 FL-22
LIFT LIFT D13
13 ORANGE 13 29
ENABLE UP/DOWN 59 BEEPER
BP-29
DN 13D
10 LFT 09 09 9A D14E-1 10A DN 13D
60 DOWN RELAY
NC S17 14DCR
UP D14 13DCR
14 BLACK 14 14D
61 UP RELAY
10A UP 14D
62
S16
63
FAN
09 (BLACK) 09 09 09 85 86C 00
F 64 OIL COOLER FAN
CB4
03 85A 85A 86C 2H-86C
65 HYDR. GENERATOR
S12 15A BREAKER D02-10 SOLENOID
HYDRAULIC 2A
GENERATOR 66
SWITCH HYDRAULIC GENERATOR
85 GREEN 85 OPTION 85 86B 86B 2A HYDR. GENERATOR
ON 67
09 RELAY
86BCR
86 WHITE 86 86A
OFF 68 HYDR. GENERATOR
STOP RELAY
D86
86ACR D86C-2
34B
69
D86C-1 D14B-2
70
17ACR
09 ORANGE/RED 09 33 17A
71 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
72 LARGE PUMP DUMP
D02-11 VALVE SOLENOID
J
35 JUMPER
74 ELEVATION/HI SPD
S29 S41
CUTOUT RELAY
HIGH/LOW HIGH/LOW
RANGE TORQUE 10C 35B
75
20CR
12 20B 20 BLACK/WHITE/RED 20 20
76 SERIES/PARELLEL
RELAY
10C 44 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 77
D02-13 VALVE SOLENOID
10 ENABLE RELAY 2ND
DR 12 12 12A SPEED 19 ORANGE/BLACK 19 19A 17 17 17
78 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
79
12BCR
2H-30A
80 FREE-WHEELING
D02-14 VALVE SOLENOID
2H-30A-1
81 BRAKE DUMP
D02-15 VALVE SOLENOID
04 30A 2H-30A-2
82 BRAKE FEED
D02-16 VALVE SOLENOID
35 10A
83 CAPACITOR (NOTE: REMOVED ON
CAP1 MACHINES WITH WET BRAKES)
LS5 26' DRIVE 1TD
CUTOUT 04 04 40
JUMPER 84 TIME DELAY #1
30CR
S7 04 16A 16A 16B 4H-16B
88 FORWARD
JOYSTICK VALVE SOLENOID
CONTROLLER D02-19
04 23A 4H-23A RIGHT STEERING
89
D02-20 VALVE SOLENOID
D23A
04 24A 4H-24A LEFT STEERING
90
D02-21 VALVE SOLENOID
D24A
21 18A 2H-18A
SMALL PUMP DUMP
91
D02-22 VALVE SOLENOID
10A 10A 18A
S7-6 92
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
93
K
RELAY
S7-5
18CR
FWD 16 WHITE/BLACK 16 16
94 FORWARD RELAY
S7-4
16CR
REV 15 BLUE 15 15
95 REVERSE RELAY
S7-2
15CR
RIGHT 23 BLACK/WHITE 23 23
96 RIGHT RIGHT
S7-3
23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
97
24CR
EE FF CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 98
WITH AUTO LEVELLING
99
01 1A
100
S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 109 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 110 LEFT FRONT UP
D72
72
72 = P4-7 111 RIGHT FRONT UP
D73
73
73 = P4-6 112 RIGHT REAR UP
D74
L
74
74 = P4-5 113 LEFT REAR UP
D75
75
75 = P4-4 114 LEFT FRONT DOWN
D76
76
76 = P4-3 115 RIGHT FRONT DOWN
D77
77
77 = P4-2 116 RIGHT REAR DOWN
D78
78
78 = P4-1 117 LEFT REAR DOWN
35 TILT OVERRIDE/
35 = P2-10 118
HIGH DRIVE CUTOUT
S24 79 GREEN 79
AUTO 79 = P2-6 127 AUTO RETRACT
MODE ALL UP
35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 128 AUTO LEVEL
02 WHITE 02
131
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
132
M
LEFT UP OUTRIGGER SOLENOID
35D D02-24
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
133
OUTRIGGER SOLENOID
D02-25
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 134
RIGHT 35D OUTRIGGER SOLENOID
D02-26
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
135
OUTRIGGER SOLENOID
D02-27
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 136
RIGHT 35D OUTRIGGER SOLENOID
D02-28
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
137
OUTRIGGER SOLENOID
D02-29
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 138
LEFT 35D OUTRIGGER SOLENOID
D02-30
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
140
OUTRIGGER SOLENOID
D02-31
M134045AG
Figure 3.5-7. Electrical Schematic - GM Dual Fuel Engine with No Options (ANSI/CSA) AD
A B C D E
S4 BASE
CONTROL BOX
EMERGENCY
STOP NEGATIV
SWITCH -
08 07 RED 07 07
1
05
2
05 31A 31A
Refer to
4
05 43 34A 34A
5
33
Figure 3.5-9 6 F
05 32A 32A
9
10A
10
HOURMETER
10A 10A 2A
TT 11
10BCR2
10B 10B 2A 2A
12
10A 37 37
13
TO ENGINE TO ENGINE
02 STARTER BLOCK
14
15
S1
MAIN POWER
DISCONNECT 16
B1
103 100 12V
00 17 12V BATTERY
G
LOWERING 20
VALVE SOLENOID
D02-3
97 98 2H-98-4
AUXILIARY HOLDING
21
RST2 D02-4 VALVE SOLENOID
S8
3 OHM D96 B2
HORN 100 96 12V
22 AUXILIARY 12V BATTERY
49CR
08 49 GREEN 49 49
23 HORN RELAY
H1
05 HORN
PL1 05 49A
24 HORN
POWER ON
CB3
LIGHT
00 BLUE/BLACK/WHITE 00 00 02
25 20 A BREAKER
H
35
D02-12 VALVE SOLENOID
10 10 D10
BLUE/WHITE 10B
36 ENGINE ON RELAY
10BCR1
10A 10A 28A 29
37 BEEPER
S13 D28A BP-29
GLOW PLUG/CHOKE 10 31 RED/WHITE 31 31
GLOW PLUG/
38
CHOKE RELAY
31CR
41 02
39
D14B-2
ALL MOTION 40
S15 ALARM
ENGINE START 32 GREEN/BLACK 32 32 41 02
41 START RELAY
S14 D34 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34B 42 02
42 THROTTLE RELAY
S9
S5 34BCR
LIFT 13 ORANGE 13
ENABLE UP/DOWN 43
DN 10A DOWN 13 13
LFT 09 09 9A
44 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
45 UP RELAY
CB4
FAN
ORANGE/RED 10A UP 14 03 85A
09 09 85A 86D 00
F 46 OIL COOLER FAN
S16
15A BREAKER
10B 2A
47 OIL COOLER RELAY
10BCR3
48
17ACR
33 17A
49 SMALL PUMP RELAY
D18A D17A
I
10A 10A 17A 2H-17A
LARGE PUMP DUMP
50
D02-13 VALVE SOLENOID
D14B-1
36A 36B 14A 14B 2H-14B
LIFT VALVE
S29 S41 51
LS4 D02-14 SOLENOID
HIGH/LOW HIGH/LOW 35CR
RANGE TORQUE 35
52 TILT OVERIDE
END OF STROKE RELAY
20CR
12 20B 20 BLACK/WHITE/RED 20 NORMALLY CLOSED
20
53 SERIES/PARELLEL
RELAY
S7-7 JOYSTICK 10A 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 54
D02-15 VALVE SOLENOID
ENABLE RELAY 2ND
DR 12 12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17 2ND SPEED/LARGE
NO 55
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
56
CAP1
12BCR
28CR 40 CAPACITOR (NOTE: REMOVED ON
57 MACHINES WITH WET BRAKES)
1TD 1000 MFD
04 04 40
58 TIME DELAY #1
J
D24A
21 18A 2H-18A
SMALL PUMP DUMP
65
D02-21 VALVE SOLENOID
10A 18A
S7-6 66
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
67 RELAY
S7-5 18CR
FWD 16 WHITE/BLACK 16 16
68 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
69 REVERSE RELAY
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23
70 RIGHT RIGHT
S7-3 23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
71
24CR
FF EE CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 72
WITH AUTO LEVELLING
73
01 1A
74
K
HOLDING SOLENOID
MM NN D02-22
9CR3
09 OUTRIGGER
80 PROOF RELAY
9CR2
09 OUTRIGGER
81 ENABLE RELAY
S20A S21A S22A S23A
44 35B 35C 35C 35E FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT 17B OUTRIGGER
82 LIFT DISABLE RELAY
S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 83 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 84 LEFT FRONT UP
D72
72
72 = P4-7 85 RIGHT FRONT UP
D73
73
73 = P4-6 86 RIGHT REAR UP
D74
74
74 = P4-5 87 LEFT REAR UP
D75
75
75 = P4-4 88 LEFT FRONT DOWN
D76
76
76 = P4-3 89 RIGHT FRONT DOWN
D77
77
77 = P4-2 90 RIGHT REAR DOWN
D78
78
78 = P4-1 91 LEFT REAR DOWN
35 TILT OVERRIDE/
35 = P2-10 92
HIGH DRIVE CUTOUT
28
28 = P2-9 93 TILT
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
10A 10A
LS68
68A
65 = P2-8
68A = P2-1
94
95
LIFT ENABLE
02 WHITE 02
105
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 106
LEFT 35D OUTRIGGER SOLENOID
D02-23
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
107
OUTRIGGER SOLENOID
D02-24
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 108
RIGHT 35D OUTRIGGER SOLENOID
D02-25
S22
DN
76
73
RED/BLACK
BLUE
76
73
76
73
4H-76
D02-26
4H-73
109
RIGHT FRONT DOWN
OUTRIGGER SOLENOID M
REAR RIGHT REAR UP
UP 110
RIGHT 35D OUTRIGGER SOLENOID
D02-27
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
111
OUTRIGGER SOLENOID
D02-28
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 112
LEFT 35D OUTRIGGER SOLENOID
D02-29
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
113
OUTRIGGER SOLENOID
D02-30
M142434AA
Figure 3.5-8. Electrical Schematic - GM Dual Fuel Engine with All Options (ANSI/CSA) AD
A B C D E
S4 BASE
CONTROL BOX
EMERGENCY
STOP NEGATIV
SWITCH -
08 07 RED 07 07
1
05
2
05 31A 31A
Refer to
4
05 43 34A 34A
5
33
Figure 3.5-9
6
05 32A 32A
9
HOURMETER
2A 10A 10A
TT 10
11
10BCR2
10B 10B 2A 2A
12
10A 37 37
13
TO ENGINE TO ENGINE
02 STARTER BLOCK
14
15
DCM1 S1
MAIN POWER
P.M.T. UNIT
DISCONNECT 16
MOTOR F2
FUSE 100 B1 12V BATTERY
00 103B 103B 103B 103A 103 12V
M 00 17 P.M.T. UNIT
F5 100 AMP MOTOR
103C FUSE 103B 03
18
10 AMP CB1
05 05 03
99
19 P.M.T. CONTACTOR
S34 D02-33 20A BREAKER INVERTER OPTION
ENABLE S11 D26
99CR 4H-26
OUT 20 FRONT DECK
103C 26 D02-34 F4 OUT SOLENOID
D27 FUSE
4H-27 100B INV1
27 FRONT DECK
IN 21
S34A 200 AMP IN SOLENOID
D02-35
ENABLE S11A D26A
4H-26A 34A
OUT 22 REAR DECK
103C 26A D02-36 OUT SOLENOID
D27A
G
4H-27A D34A
27A REAR DECK
IN 23
IN SOLENOID
D02-37
POWER DECK OPTION 00 00
24
97 98 2H-98-4
AUXILIARY HOLDING
29
RST2 D02-4 VALVE SOLENOID
S8 D96
3 OHM B2
HORN 100 96 12V
30 AUXILIARY 12V BATTERY
49CR
08 49 GREEN 49 49
31 HORN RELAY
H1
05 HORN
PL1 05 49A
32 HORN
POWER ON
CB3
LIGHT
00 BLUE/BLACK/WHITE 00 00 02
33 20 A BREAKER
H
28CR D13A FL-29 FL-22
KEY SWITCH 28
OFF/LIFT/DRIVE 28
40 TILT SW. RELAY
(IN OFF POSITION)
04 30A 2H-30A
CRD1 CRD2 CRD3 FREE-WHEELING
41
D02-10 VALVE SOLENOID
08 10 05 2H-30A-1
BRAKE DUMP
42
NC D02-11 VALVE SOLENOID
HELD 10A D30A 2H-30A-2
OPEN 10A 05 BRAKE FEED
43
D02-12 VALVE SOLENOID
D10
10 BLUE/WHITE 10 10B 10B
44 ENGINE ON RELAY
10BCR1
10A 10A 28A 29 ROTATING AMBER
45
RL-29 BEACON OPTION
S13 D28A
GLOW PLUG/CHOKE 10 31 RED/WHITE 31 31
GLOW PLUG/
46
CHOKE RELAY
31CR
41 02
47
29
48 BEEPER
S15 BP-29
ENGINE START 32 GREEN/BLACK 32 32 41 02
49 START RELAY
S14 D34 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34B 34B 42 02
50 THROTTLE RELAY
S9
S5 34BCR D14B-2
LIFT 13 ORANGE 13
ENABLE UP/DOWN ALL MOTION 51
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A
52 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
53 UP RELAY
FAN
10A UP 14 85A 86D 00
F 54 OIL COOLER FAN
S16
10B 2A
55 OIL COOLER RELAY
10BCR3
I
56
09 (BLACK) 09 09 09 85
57
CB4
03 85A 85A 86C 2H-86C
HYDR. GENERATOR
58
S12 15A BREAKER HYDRAULIC GENERATOR D02-13 SOLENOID
HYDRAULIC OPTION
GENERATOR 59
SWITCH
85 GREEN 85 85 86B 86B 2A HYDR. GENERATOR
ON 60
09 RELAY
86BCR
86 WHITE 86 86A
OFF HYDR. GENERATOR
61
STOP RELAY
D86
86ACR D86C-2
62
D86C-1 D14B-3
63
17ACR
09 ORANGE/RED 09 33 17A
64 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
65 LARGE PUMP DUMP
D02-14 VALVE SOLENOID
D14B-1
36A 36B 14A 14B 2H-14B
D18A 66 LIFT VALVE
S29 S41
LS4 D02-15 SOLENOID
HIGH/LOW HIGH/LOW 35CR
RANGE TORQUE 35
67 TILT OVERIDE
END OF STROKE RELAY
20CR
12 20B 20 BLACK/WHITE/RED 20 NORMALLY CLOSED
20
68 SERIES/PARELLEL
RELAY
S7-7 JOYSTICK 10A 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 69
D02-16 VALVE SOLENOID
ENABLE RELAY 2ND
DR 12 12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17
70 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
71
CAP1
12BCR
28CR 40
72 CAPACITOR (NOTE: REMOVED ON
MACHINES WITH WET BRAKES)
J
1TD 1000 MFD
04 04 40
73 TIME DELAY #1
10A 18A
S7-6 81
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
82 RELAY
S7-5 18CR
FWD 16 WHITE/BLACK 16 16
83 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
84 REVERSE RELAY
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23
85 RIGHT RIGHT
S7-3 23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
86
24CR
FF EE CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 87
WITH AUTO LEVELLING
88
K
01 1A
89
S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 98 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 99 LEFT FRONT UP
D72
72
72 = P4-7 100 RIGHT FRONT UP
D73
73
73 = P4-6 101 RIGHT REAR UP
D74
74
74 = P4-5 102 LEFT REAR UP
D75
75
75 = P4-4 103 LEFT FRONT DOWN
D76
76
76 = P4-3 104 RIGHT FRONT DOWN
D77
77
77 = P4-2 105 RIGHT REAR DOWN
35
78
D78
78 = P4-1 106 LEFT REAR DOWN L
TILT OVERRIDE/
35 = P2-10 107
HIGH DRIVE CUTOUT
28
28 = P2-9 108 TILT
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 109 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 110 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
67A = P2-2 111 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 112 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 113 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 114 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 115 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 79 = P2-6 116 AUTO RETRACT
MODE ALL UP
35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 117 AUTO LEVEL
02 WHITE 02
120
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 121
LEFT 35D OUTRIGGER SOLENOID
D02-24
M
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
122
OUTRIGGER SOLENOID
D02-25
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 123
RIGHT 35D OUTRIGGER SOLENOID
D02-26
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
124
OUTRIGGER SOLENOID
D02-27
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 125
RIGHT 35D OUTRIGGER SOLENOID
D02-28
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
126
OUTRIGGER SOLENOID
D02-29
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 127
LEFT 35D OUTRIGGER SOLENOID
D02-30
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
128
OUTRIGGER SOLENOID
D02-31
M142435AA
Figure 3.5-9. Electrical Schematic - GM Dual Fuel Engine - Engine Electrical Connections AE
A B C D E
NEGATIV
ECU1 -
R (TAN/DK GREEN)
CONNECTOR 2
8 (TAN/DK GREEN) AUX ANA PD 1 1 ECU
F
(TWIST WIRES 10 TURNS (360 DEG)/FOOT FULL LENGTH)
P (RED/BLACK)
25 (RED/WHITE) SPEED + 2
N (RED/WHITE)
26 (RED/BLACK) SPEED - 3
M (TAN/BLACK)
44 (TAN/BLACK) AUX DIG 3 4
L (TAN/RED)
43 (TAN/RED) AUX DIG 2 5
H (DK BLUE/YELLOW)
46 (DK BLUE/YELLOW) AUX ANA PU 1 6
G (YELLOW/DK BLUE)
47 (YELLOW/DK BLUE) AUX ANA PU 2 7
F (TAN)
87 (TAN) AUX PWM 2 8
D (GRAY)
58 (GRAY) TACH 9
B (WHITE/BROWN)
78 (WHITE/BROWN) PWM 5 RECIRC 10
34A J (GRAY/ORANGE)
G
52 (GRAY/ORANGE) GOV 2 11
33 K (GRAY/DK BLUE)
51 (GRAY/DK BLUE) GOV 1 12
2A C (BROWN/WHITE)
77 (BROWN/WHITE) PWM 5 13
E (BLACK)
69 (BLACK) GND TEMP 14
S (PINK/DK GREEN)
81 (BLACK) GND TEMP 15
CPS1
A (UNUSED) CRANKSHAFT
1 22 (WHITE/PURPLE) CRANK - 16
POSITION SENSOR
2 21 (PURPLE/WHITE) CRANK + 17
3 18
GI1-1
61 (BROWN/LT BLUE) INJ 1 LS 19 GAS INJECTOR
CYLINDER #1
GI1-4
20 GAS INJECTOR
CYLINDER #4
GI1-2
21 GAS INJECTOR
CYLINDER #2
H
GI1-3
62 (BROWN/LT GREEN) INJ 2 LS 22 GAS INJECTOR
CYLINDER #3
IGC1
A 33 (YELLOW/RED) SPK COIL 2A 23
D C 25
OXS1
C D 72 (BLACK/WHITE) EGOH 1 26 OXYGEN SENSOR
PRE-CAT
F8
2002CR I
79 (RED/TAN) VBAT 31
FUSE 20A
ECM
60 (RED/TAN) VBAT 32
TPS1
B A 40 (TAN/WHITE) ECT 33 ENGINE COOLANT
TEMPERATURE SENSOR
TPS2
B A 41 (WHITE/RED) EGT 34 LPG TEMPERATURE
SENSOR
MS1
1 2 39 (YELLOW/GRAY) IAT 35 M.A.P. SENSOR
RA1
2 1 83 (TAN/ORANGE) DBW - 37 THROTTLE
ACTUATOR
3 4 82 (PINK/WHITE) DBW + 38
1 (BLACK/LT GREEN)
DIAGNOSTIC
2 (LT GREEN/RED)
6 5 (PURPLE/LT BLUE) TPS 1 40 J
3 (DK GREEN)
55 (DK GREEN) PC TX 41
(RED/LT BLUE)
4 (ORANGE)
56 (ORANGE) PC RX 42
PRV1 F9 GPS1
8 (BLUE/WHITE) GASOLINE
1 7 A B 48 (LT GREEN/WHITE) (FRT) AUX ANA PU 3 43
FUSE 10A PRESSURE SENSOR
7 (BLUE/PINK) EPR
3 C D 54 (WHITE/LT GREEN) (FRP) AUX AND PUD 1 44 PROPANE
REGULATOR/VAPORIZER
(WHITE)
P (BLUE/WHITE)
CONNECTOR 1
14 (BLUE/PINK) CAN 1 + 46
N (BLUE/PINK)
15 (BLUE/WHITE) CAN 1 - 47
L (BLACK/LT GREEN)
20 (BLACK/LT GREEN) 5V RTN 48
M (LT GREEN/RED)
19 (LT GREEN/RED) 5V EXT 1 49
S (LT GREEN/PURPLE)
K
49 (LT GREEN/PURPLE) 5V EXT 2 50
R (LT GREEN/BLACK)
50 (LT GREEN/BLACK) 5V RTN 51
K (DK BLUE/ORANGE)
9 (DK BLUE/ORANGE) FPP1 52
START J (PURPLE/YELLOW)
ON 10 (PURPLE/YELLOW) FPP2/IVS 53
OFF
07 S30 E (DK BLUE)
88 (DK BLUE) AUX PWM 1 54 MAIN ENGINE
SWITCH
07
05 05 3002 C (BLACK/RED)
FP 86 (BLACK/RED) AUX PWM 3 55 FUEL PUMP
2A STARTER
M 65 ENGINE STARTER
EL. MOTOR
(RED/TAN)
37 37 B (PURPLE)
66
(RED)
67
F13 S IG
G 68 ALTERNATOR
FUSE 60A
ALTERNATOR
M
TO MAIN TO BATTERY
DISCONNECT GROUND
M142434AB_1
Figure 3.5-10. Electrical Schematic - GM Dual Fuel Engine - Engine Interface Harness
A B C D E
F
GI1-4
GI1-3
GPS1
GI1-2
TPS2
GI1-1
RA1
IGC1
2P-56
OPS1
CPS1
OXS2
MS1
J
2002CR
PRV1
OXS1
32ACR
F10
F9
TPS1
K
56CR
F12
F8
F11
F7
L
F13