Sky Jack 9250 Elschema Älsta Modellen

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AE

SECTION 3
SYSTEM COMPONENT IDENTIFICATION AND SCHEMATICS
TABLE OF CONTENTS

Symbols & Charts


Figure 3.1-1. Relay Terminal Function Chart.................................................................................................. 2
Figure 3.1-2. Electrical Symbol Chart............................................................................................................. 3
Figure 3.1-3. Hydraulic Symbol Chart............................................................................................................ 4

Hydraulic System
Figure 3.2-1. Hydraulic Component Parts List............................................................................................... 5
Figure 3.2-2. Hydraulic Schematic - Cushman Axles.................................................................................... 9
Figure 3.2-3. Hydraulic Schematic - Dana Axles.......................................................................................... 11
Figure 3.2-4. Main Manifold Hydraulic Components and Port Identification............................................... 13
Figure 3.2-5. Auto Reset Brake, Outrigger Manifold Components and Port Identification......................... 14

Control Box Diagrams


Figure 3.3-1. Electrical Parts List.................................................................................................................. 15
Figure 3.3-2. Control Box Diagram - (ANSI/CSA)........................................................................................ 20
Figure 3.3-3. Control Box Diagram - (CE).................................................................................................... 22
Figure 3.3-4. Control Box Diagram - Outrigger/Hydraulic Generator.......................................................... 24

Electrical Panel Diagrams


Figure 3.4-1.
Figure 3.4-2.
Figure 3.4-3.
Electrical Inverter Wiring Diagram.......................................................................................... 25
Engine Wiring Diagram - Nissan Dual Fuel Engine................................................................ 26
Engine Wiring Diagram - Kubota Diesel Engine..................................................................... 28
3
Figure 3.4-4. Main Manifold Wiring Diagram................................................................................................ 29
Figure 3.4-5. Electrical Panel Diagram with Hydraulic Generator Option - Nissan Engine (ANSI/CSA)..... 30
Figure 3.4-6. Electrical Panel Diagram with Hydraulic Generator Option - Diesel Engine (ANSI/CSA)...... 32
Figure 3.4-7. Electrical Panel Diagram with Oil Cooler Option - Nissan Engine (ANSI/CSA)..................... 33
Figure 3.4-8. Electrical Panel Diagram with Hydraulic Generator Option - (CE)......................................... 34
Figure 3.4-9. Electrical Wiring Diagram - Emergency Lowering System - (ANSI/CSA).............................. 36
Figure 3.4-10. Electrical Wiring Diagram - Emergency Lowering System - (CE).......................................... 37
Figure 3.4-11. Electrical Wiring Diagram - Powered Extension Deck............................................................ 38
Figure 3.4-12. Limit Switch Wiring Diagram - Model 9250AL with Emergency Lowering System................ 39
Figure 3.4-13. Auto-Leveling Outrigger Electrical Connection Diagram....................................................... 40
Figure 3.4-14. Electrical Wiring Diagram - Horn / Light / Beeper (ANSI/CSA).............................................. 41

Electrical Panel Diagrams:


Figure 3.5-1. ANSI/CSA (All Option)............................................................................................................. 43
Figure 3.5-2. CE (All Option)........................................................................................................................ 45

Electrical Schematics:
Figure 3.5-3. Nissan Dual Fuel Engine - No Options (ANSI/CSA)............................................................... 46
Figure 3.5-4. Nissan Dual Fuel Engine - All Options (ANSI/CSA)................................................................ 49
Figure 3.5-5. Kubota Diesel Engine - All Options (ANSI/CSA)..................................................................... 52
Figure 3.5-6. Kubota Diesel Engine - All Options (CE)................................................................................ 56
Figure 3.5-7. GM Dual Fuel Engine - No Options (ANSI/CSA).................................................................... 59
Figure 3.5-8. GM Dual Fuel Engine - All Options (ANSI/CSA)..................................................................... 60
Figure 3.5-9. GM Dual Fuel Engine - Engine Electrical Connections.......................................................... 61
Figure 3.5-10. GM Dual Fuel Engine - Engine Interface Harness.................................................................. 62

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 1

toc 1 2 4 5 6
Figure 3.1-1. Relay Terminal Function Chart

COMMON COMMON

COIL COIL COIL COIL


CONTROL CONTROL CONTROL CONTROL
(B+) (B-) (B+) (B-)
12 VOLT 12 VOLT
RELAY RELAY
(SPDT) (DPDT)
SINGLE DOUBLE
POLE POLE
DOUBLE DOUBLE
THROW THROW

NORMALLY NORMALLY NORMALLY


CLOSED CLOSED CLOSED
CONTACT CONTACT CONTACT

NORMALLY NORMALLY
OPEN OPEN
CONTACT CONTACT

RELAY NO. RELAY FUNCTION RELAY NO. RELAY FUNCTION


10BCR1 Engine On (DPDT) 32CR Engine Start (DPDT)
10BCR2 Engine Protection (DPDT) 34BCR Low/High Throttle (SPDT)
13CR Down (SPDT) 35CR Tilt Override (DPDT)
14CR Up (SPDT) 49CR Horn (SPDT) (option)
15CR Reverse Drive (DPDT) 55CR Vacuum Switch
16CR Forward Drive (DPDT) 61CR Outrigger Drive Enable (DPDT)
17CR 2nd Speed (SPDT) 65CR Outrigger Lift Enable (SPDT)
17ACR Small Pump 71CR Outrigger (SPDT) (LH front up)
17BCR Outrigger Trigger (SPDT) 72CR Outrigger (SPDT) (RH front up)
18CR 3rd Speed (SPDT) 73CR Outrigger (SPDT) (RH rear up)
20CR Series/Parallel Drive (SPDT) 74CR Outrigger (SPDT) (LH rear up)
23CR Right Steer (SPDT) 75CR Outrigger (SPDT) (LH front down)
24CR Left Steer (SPDT) 76CR Outrigger (SPDT) (RH front down)
28CR Tilt Switch (DPDT) (option) 77CR Outrigger (SPDT) (RH rear down)
30CR Brake 78CR Outrigger (SPDT) (LH rear down)
31CR Choke/Glow Plug (SPDT) 85CR Hydraulic Generator (SPDT) (option)

SECTION 3, Page  SJ-1000 Series Engine Powered 129930


Figure 3.1-2. Electrical Symbol Chart

ANGLE
WIRE CROSSING HOURMETER KEY SWITCH
TRANSDUCER

WIRES JOINED LIGHT FOOT SWITCH PRESSURE


TRANSDUCER

HYDRAULIC LIMIT SWITCH


BATTERY TOGGLE SWITCH
VALVE COIL N.O.

PROPORTIONAL LIMIT SWITCH


GROUND HYDRAULIC PUSH BUTTON N.O. HELD
VALVE COIL CLOSED

LIMIT SWITCH
ELECTRIC
FUSE ROTARY SWITCH N.C.
MOTOR

CIRCUIT LIMIT SWITCH


HORN LIMIT SWITCH
BREAKER N.C. HELD OPEN

BATTERY SILICON
EMERGENCY CAM OPERATED
CHARGE CONTROLLED
STOP BUTTON LIMIT SWITCH
INDICATOR RECTIFIER

PROXIMITY
CAPACITOR RESISTOR TILT SWITCH
SWITCH

SINGLE POLE
PNP
POTENTIOMETER LEVEL SENSOR SINGLE THROWN
TRANSISTOR
RELAY

SINGLE POLE DOUBLE POLE DOUBLE POLE


DOUBLE THROW NPN
DOUBLE THROW SINGLE THROW
RELAY TRANSISTOR
RELAY RELAY

TRIPLE POLE PRESSURE/


DOUBLE THROW DIODE TRANSISTOR VACUUM
RELAY SWITCH

TEMPERATURE
SWITCH

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 


Figure 3.1-3. Hydraulic Symbol Chart

VARIABLE
LINE CROSSING DISPLACEMENT SHUTTLE VALV VELOCITY FUSE
PUMP

ACCUMULATOR, SINGLE ACTING


LINE JOINED HAND PUMP GAS CHARGED CYLINDER

HYDRAULIC CUSHION DOUBLE ACTING


TANK RELIEF VALVE CYLINDER CYLINDER

HYDRAULIC PRESSURE DOUBLE ACTING


FILTER WITH REDUCING PRESSURE
DOUBLE
BYPASS VALVE SWITCH
RODDED

ELECTRIC MOTION SPRING APPLIED


MOTOR FIXED ORIFICE CONTROL VALVE HYDRAULIC
RELEASED
BRAKE

ADJUSTABLE FLOW DIVIDER BRAKE


ENGINE FLOW CONTROL COMBINER CYLINDER

FIXED
DISPLACEMENT COUNTER ROTARY
CHECK VALVE BALANCE VALVE ACTUATOR
PUMP

THREE POSITION BI DIRECTIONAL


FOUR WAY HYDRAULIC
OIL COOLER VALVE COIL
PROPORTIONAL MOTOR

SERIES TWO POSITION THREE POSITION


PARALLEL TWO WAY FOUR WAY
HYDRAULIC TWO POSITION CLOSED CENTER
NORMALLY
MOTOR THREE WAY OPEN PORT
CLOSED

TWO POSITION THREE POSITION THREE POSITION


TWO WAY TWO POSITION FOUR WAY FOUR WAY
NORMALLY THREE WAY CLOSED CENTER PROPORTIONAL
OPEN CLOSED PORT

VARIABLE
PRESSURE PILOT LINES Dashed DISPLACEMENT
MAIN LINES Solid
TRANSDUCER HYDRAULIC MOTOR

QUICK
SERVO DISCONNECT

SECTION 3, Page  SJ-1000 Series Engine Powered 129930


Figure 3.2-1. Hydraulic Schematic Parts List AD
Index Skyjack
Qty. Description
No. Part No.

C1 120353 1 CYLINDER, Lift


C2 120353 1 CYLINDER, Lift
C3 120353 1 CYLINDER, Lift
C4 120353 1 CYLINDER, Lift
C5 120422 1 CYLINDER, Brake
C6 120422 1 CYLINDER, Brake
C7 120405 1 CYLINDER, Steer
C8 107752 1 CYLINDER, Cushion
C9 132694 1 CYLINDER, Front Left outrigger
C10 132694 1 CYLINDER, Front Right outrigger
C11 132694 1 CYLINDER, Rear Right outrigger
C12 132694 1 CYLINDER, Rear Left outrigger
C13 120255 1 CYLINDER, Front extension platform
C14 120255 1 CYLINDER, Rear extension platform
CBV1 132249 1 COUNTER BALANCE VALVE, Motion control
CBV2 132249 1 COUNTER BALANCE VALVE, Motion control
CV1 104624 1 CHECK VALVE, Small pump
CV2 104624 1 CHECK VALVE, Large pump
CV3 104624 1 CHECK VALVE, Lift
CV4 132248 1 CHECK VALVE, Left front outrigger
CV5 132248 1 CHECK VALVE, Right front outrigger
CV6 132248 1 CHECK VALVE, Right rear outrigger
CV7 132248 1 CHECK VALVE, Left rear outrigger
DCMI 300248 DC Motor 12V
F1 109568 1 FILTER ASSEMBLY, Return
104254 1 • ELEMENT, Filter
GM1 113875 1 GENERATOR MOTOR, Hydraulic (option)
HP2 110652 1 PUMP, Cavity hand
M1 109311 1 MOTOR, Main 2-Speed hydraulic drive
MB1 114178 1 MANIFOLD BLOCK, Main
MB2 103137 1 MANIFOLD BLOCK, Emergency lowering
MB3 118345 1 MANIFOLD BLOCK, Holding valve
MB4 118345 1 MANIFOLD BLOCK, Holding valve
MB5 118345 1 MANIFOLD BLOCK, Holding valve
MB6 118345 1 MANIFOLD BLOCK, Holding valve
MB7 125430 1 MANIFOLD BLOCK, Lower lift line
MB8 110666 1 MANIFOLD BLOCK, Upper lift line

Part list continued on the following page.

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 5


Figure 3.2-1. Hydraulic Schematic Parts List (Continued) AD
Index Skyjack Qty. Description
No. Part No.
Part list continued from the previous page.

MB9 113494 1 MANIFOLD BLOCK, Controlled lowering


MB10 111943 1 MANIFOLD BLOCK, Disc brake
MB11 111970 1 MANIFOLD BLOCK, Outrigger
MB12 103137 1 MANIFOLD BLOCK, Hydraulic generator valve (option)
MB13 111290 AR MANIFOLD BLOCK, Front powered platform
MB14 111290 AR MANIFOLD BLOCK, Rear powered platform
MB15 103615 1 MANIFOLD BLOCK, Free-wheeling valve
MB16 132261 1 MANIFOLD BLOCK, Motion control
MC1 132244 1 MOTION CONTROL ASSEMBLY
O1 131927 1 ORIFICE, Main (.096 diameter)
O2 105501 4 ORIFICE, Lift cylinder (.094 diameter)
O5 108721 1 ORIFICE, Controlled lowering (.055 diameter)
OC1 114284 1 OIL COOLER, Hydraulic generator (option)
P1 110460 1 PUMP, Hydraulic dual (.488/.854)
P3 113173 1 PUMP, Powerdeck
PS1 102863 1 PRESSURE SWITCH (option) (trips at 2400 psi)
PT1 (Ref.) 1 TRANSDUCER, Pressure (CE)
(Refer to Load Sensing supplemental manual, section 3)
QD1 122419 1 QUICK DISCONNECT, System pressure
R1 104534 1 RELIEF VALVE, System
R2 104534 1 RELIEFVALVE, Lift
R3 104534 1 RELIEF VALVE, Cylinder
R4 104534 1 RELIEF VALVE, Cylinder
R5 104534 1 RELIEF VALVE, Cylinder
R6 104534 1 RELIEF VALVE, Cylinder
R8 113286 1 RELIEF VALVE, Powerdeck (Set at 500psi)
V1 107271 1 VALVE, Emergency lowering
V2 113556 1 VALVE, Controlled lowering
V6 113752 1 VALVE, Auto reset
2H-13A 103655 1 VALVE, Main lowering
2H-13A-1 103655 1 VALVE, Lift cylinder holding
2H-13A-2 103655 1 VALVE, Lift cylinder holding
2H-13A-3 103655 1 VALVE, Lift cylinder holding
2H-13A-4 103655 1 VALVE, Lift cylinder holding
2H-14B 103655 1 VALVE, Lift
2H-17A 114365 1 VALVE, Large pump dump
2H-17B 103655 1 VALVE, Outrigger holding
2H-18A 103656 1 VALVE, Small pump dump
2H-25 102626 1 VALVE, Quick brake

Part list continued on the following page.

SECTION 3, Page 6 SJ-1000 Series Engine Powered 129930


Figure 3.2-1. Hydraulic Schematic Parts List AD
Index Skyjack
Qty. Description
No. PartNo.

Part list continued from the previous page.

2H-30A 112218 1 VALVE, Free-wheeling


2H-30A-1 103656 1 VALVE, Brake dump
2H-30A-2 103655 1 VALVE, Brake feed
2H-86C 104412 1 VALVE, Hydraulic generator (option)
2H-98-1 103655 1 VALVE, Auxiliary lowering
2H-98-2 103655 1 VALVE, Auxiliary lowering
2H-98-3 103655 1 VALVE, Auxiliary lowering
2H-98-4 103655 1 VALVE, Auxiliary lowering
3H-20A 103623 1 VALVE, Series/parallel
4H-15B 139256 1 VALVE, Reverse drive (includes 4H-16A)
(Order P/N 128319 for machines with Serial No. 51612 (9250) & Below)
4H-16B 139256 1 VALVE, Forward drive (includes 4H-15A)
(Order P/N 128319 for machines with Serial No. 51612 (9250) & Below)
4H-23A 128318 1 VALVE, Right steer (includes 4H-24A)
4H-24A 128318 1 VALVE, Left steer (includes 4H-23A)
4H-71 128318 1 VALVE ASSEMBLY, Left front outrigger retract (includes 4H-75)
4H-72 128318 1 VALVE ASSEMBLY, Right front outrigger retract (includes 4H-76)
4H-73 128318 1 VALVE ASSEMBLY, Right rear outrigger retract (includes 4H-77)
4H-74 128318 1 VALVE ASSEMBLY, Left rear outrigger retract (includes 4H-78)
4H-75 128318 1 VALVE ASSEMBLY, Left front outrigger extend (includes 4H-71)
4H-76 128318 1 VALVE ASSEMBLY, Right front outrigger extend (includes 4H-72)
4H-77 128318 1 VALVE ASSEMBLY, Right rear outrigger extend (includes 4H-73)
4H-78 128318 1 VALVE ASSEMBLY, Left rear outrigger extend (includes 4H-74)

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 7


Parts List
Figure 3.2-2a. Hydraulic Schematic (Cushman Axles)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E F G H
Serial Breakdown Reference Chart Refer to following page(s) to locate model,
serial number and respective diagram
Model Serial Number POWERED EXTENSION
C14 REAR
C13 FRONT
PLATFORM OPTION MC1 MOTION CONTROL VALVE ASSEMBLY
9250 51664 and Below Figure 3.2-2b EXTENSION
CYLINDER
EXTENSION
CYLINDER MB16 MOTION CONTROL MANIFOLD BLOCK
BASE/DRIVE ASSEMBLY

C4 LIFT CYLINDER C3 LIFT CYLINDER C2 LIFT CYLINDER C1 LIFT CYLINDER MB13 POWERED MB14 REAR CBV1 MB15 FREE
V
EXTENSION POWERED EXTENSION CV11
CV12 WHEEL MANIFOLD
MB6 HOLDING VALVE MB5 HOLDING VALVE MB4 HOLDING VALVE MB3 HOLDING VALVE MANIFOLD BLOCK MANIFOLD BLOCK 3H-20A
SERIES/PARALLEL 2H-30A
MANIFOLD MANIFOLD MANIFOLD MANIFOLD 4H-27
A B A B
VALVE FREE WHEEL
2H-98-4 2H-98-4 2H-98-2 2H-98-1 RETRACT
VALVE
AUXILIARY AUXILIARY AUXILIARY AUXILIARY VALVE M1
LOWERING LOWERING LOWERING LOWERING P T P T
TWO STAGE
P3 DCM1 4H-26 4H-27A 4H-26A
VALVE VALVE VALVE VALVE HYDRAULIC
PRESSURE M EXTEND RETRACT EXTEND
MOTOR C8
OVERLOAD VALVE VALVE VALVE
2H-13A-4 2H-13A-3 2H-13A-2 2H-13A-1 CUSHION
TRANSDUCE
HOLDING HOLDING HOLDING HOLDING R8 CYLINDER
OPTION
VALVE VALVE VALVE VALVE RELIEF
O2 O2 O2 O2 RESERVOIR CV13
VALVE CV14
LIFT LIFT LIFT PT1 LIFT CBV2
ORIFICE ORIFICE ORIFICE PRESSURE ORIFICE
0.094 Ø 0.094 Ø 0.094 Ø OVERLOAD 0.094 Ø HP2 BP1 CASE DRAIN
R6 R5 R4 R3
TRANSDUCER HAND BRAKE
RELIEF RELIEF RELIEF RELIEF

W
PUMP PACK
VALVE VALVE VALVE VALVE

MB7 V6
LIFT LINE AUTO
MANIFOLD RESET
MB8
VALVE MB10 DISC BRAKE
LIFT LINE
O5 MANIFOLD BLOCK
MANIFOLD MB9 V2 2H-25
CONTROLLED QUICK
CONTROLLED CONTROLLED
LOWERING BRAKE
LOWERING LOWERING
ORIFICE VALVE
MANIFOLD VALVE C7 STEER
0.055 Ø
CYLINDER

MB2 MB1 MAIN MANIFOLD


MANUAL LOWERING A B

VALVE MANIFOLD 2H-13A MAIN


V1 LOWERING
P T
MANUAL LOWERING VALVE 4H-23A 4H-24A C12 LEFT REAR C9 LEFT FRONT C10 RIGHT FRONT C11 RIGHT REAR
VALVE RIGHT LEFT OUTRIGGER CYLINDER OUTRIGGER CYLINDER OUTRIGGER CYLINDER OUTRIGGER CYLINDER
STEER STEER
CV4 CV5 CV6 CV7
X
HYDRAULIC O1 MAIN LOWERING VALVE VALVE
CHECK CHECK CHECK CHECK
GENERATOR OPTION VALVE ORIFICE 0.096 Ø
VALVE VALVE VALVE VALVE
4H-16B
CV3
GM1 FORWARD
CHECK R2 LIFT
GENERATOR DRIVE
VALVE RELIEF
MOTOR VALVE P A
VALVE
T
MB11 OUTRIGGER
B
2H-14B MANIFOLD BLOCK
MB12 2H-86C
LIFT 2H-30A-2 2H-30A-1
HYDRAULIC HYDRAULIC 4H-78 4H-75 4H-76 4H-77
VALVE BRAKE BRAKE
GENERATOR VALVE GENERATOR 4H-15B LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
FEED DUMP
MANIFOLD VALVE REVERSE OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
CV2 CHECK VALVE VALVE
DRIVE EXTEND EXTEND EXTEND EXTEND
VALVE
VALVE VALVE P A VALVE P A VALVE P A VALVE P A

2H-17A LARGE T B T B T B T B

PUMP DUMP
VALVE Y

4H-74 4H-71 4H-72 4H-73


R1 LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
ENGINE CV1 CHECK 2H-17B
2H-18A SYSTEM
VALVE OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
SMALL OUTRIGGER
RELIEF RETRACT RETRACT RETRACT RETRACT
PUMP DUMP HOLDING
LARGE SMALL VALVE VALVE VALVE VALVE VALVE
VALVE VALVE
PUMP PUMP

P1 DUAL
QD1 SYSTEM PRESSURE
INLET OC1 OIL COOLER
QUICK DISCONNECT
PUMP NISSAN STANDARD
DIESEL OPTION

F1 Z
FILTER

RESERVOIR
M139727AA

SECTION 3, Page  SJ-1000 Series Engine Powered 129930


Parts List
Figure 3.2-2b. Hydraulic Schematic (Cushman Axles)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E F G H
Serial Breakdown Reference Chart Refer to following page(s) to locate model,
serial number and respective diagram
Model Serial Number POWERED EXTENSION
C13 FRONT C14 REAR
PLATFORM OPTION MC1 MOTION CONTROL VALVE ASSEMBLY
EXTENSION EXTENSION
9250 51665 and Above Figure 3.2-2a CYLINDER CYLINDER MB16 MOTION CONTROL MANIFOLD BLOCK
BASE/DRIVE ASSEMBLY
C4 LIFT CYLINDER C3 LIFT CYLINDER C2 LIFT CYLINDER C1 LIFT CYLINDER MB13 POWERED MB14 REAR
CV11
CBV1 MB15 FREE V
EXTENSION POWERED EXTENSION CV12
3H-20A WHEEL MANIFOLD
MB6 HOLDING VALVE MB5 HOLDING VALVE MB4 HOLDING VALVE MB3 HOLDING VALVE MANIFOLD BLOCK MANIFOLD BLOCK
MANIFOLD MANIFOLD MANIFOLD MANIFOLD SERIES/PARALLEL 2H-30A
4H-27 VALVE
A B A B FREE WHEEL
2H-98-4 2H-98-4 2H-98-2 2H-98-1 RETRACT
VALVE
AUXILIARY AUXILIARY AUXILIARY AUXILIARY VALVE M1
LOWERING LOWERING LOWERING LOWERING P T P T TWO STAGE
VALVE VALVE VALVE P3 DCM1 4H-26 4H-27A 4H-26A HYDRAULIC
VALVE
PRESSURE M EXTEND RETRACT EXTEND MOTOR C8
OVERLOAD VALVE VALVE VALVE
2H-13A-4 2H-13A-3 2H-13A-2 2H-13A-1 CUSHION
HOLDING HOLDING HOLDING TRANSDUCE HOLDING CYLINDER
R8
VALVE VALVE VALVE OPTION VALVE RELIEF CV13
O2 O2 O2 O2 RESERVOIR VALVE CV14
LIFT LIFT LIFT PT1 LIFT CBV2
ORIFICE ORIFICE ORIFICE PRESSURE ORIFICE
Ø 0.094 Ø 0.094 Ø 0.094 OVERLOAD Ø 0.094 HP2 BP1 CASE DRAIN
R6 R5 R4 R3
TRANSDUCER RELIEF HAND BRAKE
RELIEF RELIEF RELIEF
PUMP PACK
VALVE VALVE VALVE VALVE
V6
W
MB7
LIFT LINE AUTO
MANIFOLD RESET
MB8
VALVE MB10 DISC BRAKE
LIFT LINE
O5 MANIFOLD BLOCK
MANIFOLD MB9 V2 2H-25
CONTROLLED CONTROLLED CONTROLLED QUICK
LOWERING LOWERING LOWERING BRAKE
ORIFICE VALVE
MANIFOLD VALVE C7 STEER
Ø 0.055
CYLINDER
MB2 MB1 MAIN MANIFOLD
MANUAL LOWERING A B
VALVE MANIFOLD 2H-13A MAIN
V1 LOWERING
P T
MANUAL LOWERING VALVE 4H-23A 4H-24A C12 LEFT REAR C9 LEFT FRONT C10 RIGHT FRONT C11 RIGHT REAR
VALVE RIGHT LEFT OUTRIGGER CYLINDER OUTRIGGER CYLINDER OUTRIGGER CYLINDER OUTRIGGER CYLINDER
STEER
VALVE
STEER
VALVE CV4 CV5 CV6 CV7
X
HYDRAULIC O1 MAIN LOWERING
CHECK CHECK CHECK CHECK
GENERATOR OPTION VALVE ORIFICE
VALVE VALVE VALVE VALVE
Ø 0.096 4H-16B
CV3
GM1 FORWARD
CHECK R2 LIFT
GENERATOR DRIVE
VALVE RELIEF
MOTOR VALVE P A
VALVE MB11 OUTRIGGER
T B
2H-14B MANIFOLD BLOCK
MB12 2H-86C
LIFT 2H-30A-2 2H-30A-1
HYDRAULIC HYDRAULIC 4H-78 4H-75 4H-76 4H-77
VALVE BRAKE BRAKE
GENERATOR VALVE GENERATOR 4H-15B LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
FEED DUMP
MANIFOLD VALVE REVERSE OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
CV2 CHECK VALVE VALVE
DRIVE EXTEND EXTEND EXTEND EXTEND
VALVE
VALVE VALVE P A VALVE P A VALVE P A VALVE P A

2H-17A LARGE T B T B T B T B
PUMP DUMP
OC1 OIL COOLER
DIESEL OPTION
VALVE Y
4H-74 4H-71 4H-72 4H-73
CV1 CHECK R1 LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
ENGINE 2H-18A SYSTEM 2H-17B
VALVE OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
SMALL RELIEF
HOLDING RETRACT RETRACT RETRACT RETRACT
PUMP DUMP VALVE
LARGE SMALL VALVE VALVE VALVE VALVE VALVE
VALVE
PUMP PUMP

P1 DUAL
QD1 SYSTEM PRESSURE
INLET
OC1 OIL COOLER QUICK DISCONNECT
PUMP
NISSAN STANDARD

F1
FILTER
Z

RESERVOIR
M139727AB

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 10


Parts List Figure 3.2-3a. Hydraulic Schematic (Dana Axles)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E F G H
Serial Breakdown Reference Chart Refer to following page(s) to locate model,
serial number and respective diagram
Model Serial Number
SJ-9250 51664 and Below Figure 3.2-3b POWERED EXTENSION
MC1 MOTION CONTROL VALVE ASSEMBLY

PLATFORM OPTION MB16 MOTION CONTROL MANIFOLD BLOCK

C13 FRONT C14 REAR


BASE / DRIVE ASSEMBLY
V
C4 LIFT CYLINDER C3 LIFT CYLINDER C2 LIFT CYLINDER C1 LIFT CYLINDER EXTENSION EXTENSION MB15 FREE
CYLINDER CYLINDER WHEEL MANIFOLD
MB6 HOLDING VALVE MB5 HOLDING VALVE MB4 HOLDING VALVE MB3 HOLDING VALVE 3H-20A
MANIFOLD MANIFOLD MANIFOLD MANIFOLD SERIES / PARALLEL 2H-30A
VALVE FREE WHEEL
2H-98-4 2H-98-4 2H-98-2 2H-98-1 MB13 POWERED MB14 REAR VALVE
AUXILIARY AUXILIARY AUXILIARY AUXILIARY EXTENSION POEWRED EXTENSION
M1
LOWERING LOWERING LOWERING LOWERING MANIFOLD BLOCK MANIFOLD BLOCK
TWO STAGE
VALVE VALVE VALVE VALVE HYDRAULIC
4H-27 MOTOR
PRESSURE RETRACT C8
OVERLOAD VALVE
2H-13A-4 2H-13A-3 2H-13A-2 2H-13A-1 CUSHION
TRANSDUCE
HOLDING HOLDING HOLDING HOLDING CYLINDER
OPTION
VALVE VALVE VALVE VALVE 4H-26 4H-27A 4H-26A
O2 O2 O2 O2 EXTEND RETRACT EXTEND
LIFT LIFT LIFT LIFT VALVE VALVE VALVE
ORIFICE ORIFICE ORIFICE ORIFICE
0.094 0.094 0.094 PT1 0.094
R8
PRESSURE CASE DRAIN
R6 R5 R4 R3 RELIEF
OVERLOAD VALVE
RELIEF REFIEF REFIEF REFIEF RESERVOIR
VALVE VALVE VALVE
TRANSDUCER
VALVE W
MB7
LIFT LINE
MANIFOLD
MB8 C5 BRAKE C7 STEER
LIFT LINE CYLINDER CYLINDER
MANIFOLD
MB9 O5 V2
CONTROLLED CONTROLLED CONTROLLED
LOWERING LOWERING LOWERING
ORIFICE VALVE
MANIFOLD C6 BRAKE
0.055
CYLINDER

MB2
MB1 MAIN MANIFOLD
MANUAL LOWERING
VALVE MANIFOLD 2H-13A MAIN
LOWERING
V1
MANUAL LOWERING VALVE
4H-23A 4H-24A C12 LEFT REAR C9 LEFT FRONT C10 RIGHT FRONT C11 RIGHT REAR
VALVE OUTRIGGER CYLINDER OUTRIGGER CYLINDER OUTRIGGER CYLINDER OUTRIGGER CYLINDER
RIGHT LEFT
STEER
VALVE
STEER
VALVE
X
CV4 CV5 CV6 CV7
HYDRAULIC O1 MAIN LOWERING CHECK CHECK CHECK CHECK
GENERATOR OPTION VALVE ORIFICE 0.096 VALVE VALVE VALVE VALVE
4H-16B
CV3 FORWARD
GM1 CHECK
GENERATOR R2 LIFT DRIVE
VALVE VALVE
MOTOR RELIEF
VALVE
MB11 OUTRIGGER
2H-14B MANIFOLD BLOCK
MB12 2H-86C
LIFT 2H-30A-1
HYDRAULIC HYDRAULIC 2H-30A-2 4H-78 4H-75 4H-76 4H-77
VALVE BRAKE
GENERATOR VALVE GENERATOR BRAKE LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
DUMP 4H-15B
MANIFOLD VALVE FEED OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
VALVE REVERSE
VALVE EXTEND EXTEND EXTEND EXTEND
CV2 CHECK DRIVE
VALVE VALVE VALVE VALVE VALVE VALVE

2H-17A LARGE
PUMP DUMP
VALVE
Y

4H-74 4H-71 4H-72 4H-73


R1 LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
ENGINE CV1 CHECK 2H-17B
2H-18A SYSTEM OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
VALVE OUTRIGGER
SMALL RELIEF RETRACT RETRACT RETRACT RETRACT
PUMP DUMP VALVE HOLDING VALVE VALVE VALVE VALVE
VALVE VALVE
LARGE SMALL
PUMP PUMP

P1 DUAL
QD1 SYSTEM PRESSURE
INLET
OC1 OIL COOLER QUICK DISCONNECT
PUMP
NISSAN STANDARD
DIESEL OPTION

F1
FILTER
Z

RESERVOIR
M11183AE

SECTION 3, Page 11 SJ-1000 Series Engine Powered 129930


Parts List Figure 3.2-3b. Hydraulic Schematic (Dana Axles)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E F G H
Serial Breakdown Reference Chart Refer to following page(s) to locate model,
serial number and respective diagram
Model Serial Number
MC1 MOTION CONTROL VALVE ASSEMBLY
SJ-9250 51665 and Above Figure 3.2-3a POWERED EXTENSION
MB16 MOTION CONTROL MANIFOLD BLOCK
PLATFORM OPTION
BASE/DRIVE ASSEMBLY
C4 LIFT CYLINDER C3 LIFT CYLINDER C2 LIFT CYLINDER C1 LIFT CYLINDER
C13 FRONT
EXTENSION
C14 REAR
EXTENSION
CBV1 MB15 FREE
V
CV11
CYLINDER CYLINDER CV12 WHEEL MANIFOLD
MB6 HOLDING VALVE MB5 HOLDING VALVE MB4 HOLDING VALVE MB3 HOLDING VALVE 3H-20A
MANIFOLD MANIFOLD MANIFOLD MANIFOLD SERIES/PARALLEL 2H-30A
VALVE FREE WHEEL
2H-98-4 2H-98-4 2H-98-2 2H-98-1 MB13 POWERED MB14 REAR
EXTENSION VALVE
AUXILIARY AUXILIARY AUXILIARY AUXILIARY POWERED EXTENSION M1
LOWERING LOWERING LOWERING LOWERING MANIFOLD BLOCK MANIFOLD BLOCK TWO STAGE
VALVE VALVE VALVE VALVE 4H-27 HYDRAULIC
PRESSURE A B MOTOR C8
RETRACT
2H-13A-4 2H-13A-3 2H-13A-2 OVERLOAD 2H-13A-1 CUSHION
VALVE
HOLDING HOLDING HOLDING TRANSDUCE HOLDING P T CYLINDER
VALVE VALVE VALVE OPTION VALVE P3 DCM1 4H-26 4H-27A 4H-26A
O2 O2 O2 O2 EXTEND RETRACT EXTEND CV13
M CV14
LIFT LIFT LIFT PT1 LIFT VALVE VALVE VALVE CBV2
ORIFICE ORIFICE ORIFICE PRESSURE ORIFICE
Ø 0.094 Ø 0.094 Ø 0.094 Ø 0.094
R8
R6 R5 R4 OVERLOAD R3 CASE DRAIN
RELIEF
RELIEF RELIEF RELIEF TRANSDUCER RELIEF RESERVOIR VALVE
VALVE VALVE VALVE VALVE
W
MB7
LIFT LINE
MB8 MANIFOLD C5 BRAKE C7 STEER
LIFT LINE CYLINDER CYLINDER
MANIFOLD MB9 O5 V2
CONTROLLED CONTROLLED CONTROLLED
LOWERING LOWERING LOWERING
ORIFICE C6 BRAKE
MANIFOLD VALVE
0.055
Ø CYLINDER

MB2 MB1 MAIN MANIFOLD


MANUAL LOWERING A B
VALVE MANIFOLD 2H-13A MAIN
V1 LOWERING
MANUAL LOWERING VALVE 4H-23A 4H-24A C12 LEFT REAR C9 LEFT FRONT C10 RIGHT FRONT C11 RIGHT REAR
VALVE RIGHT LEFT OUTRIGGER CYLINDER OUTRIGGER CYLINDER OUTRIGGER CYLINDER OUTRIGGER CYLINDER
STEER STEER
CV4 CV5 CV6 CV7
X
HYDRAULIC O1 MAIN LOWERING VALVE VALVE
CHECK CHECK CHECK CHECK
GENERATOR OPTION VALVE ORIFICE Ø 0.096
VALVE VALVE VALVE VALVE
4H-16B
CV3
GM1 FORWARD
CHECK R2 LIFT
GENERATOR DRIVE
VALVE RELIEF
MOTOR VALVE
VALVE MB11 OUTRIGGER
2H-14B MANIFOLD BLOCK
MB12 2H-86C
LIFT 2H-30A-2 2H-30A-1
HYDRAULIC HYDRAULIC 4H-78 4H-75 4H-76 4H-77
VALVE BRAKE BRAKE
GENERATOR VALVE GENERATOR 4H-15B LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
FEED DUMP
MANIFOLD VALVE REVERSE OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
CV2 CHECK VALVE VALVE
DRIVE EXTEND EXTEND EXTEND EXTEND
VALVE
VALVE VALVE VALVE VALVE VALVE
2H-17A LARGE
PUMP DUMP
OC1 OIL COOLER
DIESEL OPTION
VALVE Y
4H-74 4H-71 4H-72 4H-73
CV1 CHECK R1 LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
2H-18A SYSTEM 2H-17B
VALVE OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
SMALL RELIEF
HOLDING RETRACT RETRACT RETRACT RETRACT
PUMP DUMP VALVE
LARGE SMALL VALVE VALVE VALVE VALVE VALVE
VALVE
PUMP PUMP

P1 DUAL
QD1 SYSTEM PRESSURE
INLET
OC1 OIL COOLER QUICK DISCONNECT
PUMP
NISSAN STANDARD

F1
FILTER
Z

RESERVOIR
M116174AI

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 12


Parts List

Figure 3.2.-4 Main Manifold Hydraulic Components and Port Identification AD

2H-17A TO OUTRIGGER TO
LARGE PUMP MANIFOLD RETURN
DUMP VALVE FILTER
TO
2H-30A-2 LARGE
BRAKE FEED PUMP
MANIFOLD VALVE
PLUG CV3
CHECK
VALVE

4H-24A
4H-15B
LEFT STEER
REVERSE TO EMERGENCY
VALVE
DRIVE LOWERING
VALVE TO
CV2 SMALL
CHECK PUMP 2H-18A
VALVE SMALL PUMP
R2 DUMP VALVE
LIFT
RELIEF
VALVE
O4
LOWERING
ORIFICE
CV2
CHECK 2H-13A
VALVE LOWERING
VALVE

TO
4H-23A
MOTION 2H-30A-1
RIGHT STEER
CONTROL BRAKE DUMP
VALVE 4H-16B
VALVE VALVE
FORWARD
DRIVE
VALVE
TO OUTRIGGER
MANIFOLD
TEST
PORT MANIFOLD
TO PLUG
R1
BRAKE
SYSTEM
CYLINDER
RELIEF
VALVE

OPTIONAL
TEST
TO STEER PORT
CYLINDER
2H-14B
LIFT
VALVE TO LIFT CONTROL
LOWERING BLOCK MAIN MANIFOLD
TO MOTION
CONTROL (side view)
VALVE
M50152AB

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 13


Parts List

Figure 3.2-5. Auto Reset Brake, Outrigger Manifold Components and Port Identification AD

TO HYDRAULIC TO EMERGENCY
TANK LOWERING MANIFOLD

TO MAIN TO BRAKE
MANIFOLD CYLINDER

2H - 25 V6
QUICK BRAKE BRAKE RELEASE
VALVE OVERRIDE VALVE

HP2
HAND PUMP

Auto Reset Brake Manifold HMC-Pl2

4H - 71A 4H - 74A
OUTRIGGER OUTRIGGER
LEFT FRONT 2H - 17B
LEFT REAR
RETRACT OUTRIGGER
RETRACT
4H - 72A HOLDING
OUTRIGGER VALVE
RIGHT FRONT
RETRACT

4H - 73A 4H - 78A
OUTRIGGER OUTRIGGER
RIGHT REAR LEFT REAR
RETRACT EXTEND

4H - 75A
OUTRIGGER
LEFT FRONT
EXTEND

4H - 76A
OUTRIGGER OUTRIGGER
RIGHT FRONT CYLINDER
4H - 77A
OUTRIGGER EXTEND
RIGHT REAR
EXTEND

Outrigger Manifold HMC-Pl1

SECTION 3, Page 14 SJ-1000 Series Engine Powered 129930


Figure 3.3-1. Electrical Parts List AD
Index Skyjack
Qty. Description
No. Part No.

AT1 (Ref.) 1 TRANSDUCER, Angle (CE)


(Refer to the Load Sensing supplemental manual, section 3)
B1 103295 1 BATTERY, 12 Volt (starting)
B2 108789 1 BATTERY, 12 Volt (auxiliary)
BP-29 125748 1 BEEPER, 12 Volt
CAP1 103319 1 CAPACITOR, 50 Volt, 1000MFD
CB1 117326 1 CIRCUIT BREAKER, 20 Amp
CB3 117326 1 CIRCUIT BREAKER, 20 Amp
CB4 117326 1 CIRCUIT BREAKER, 20 Amp (hydraulic generator option)
CEL1 133133 1 LIGHT, Check engine (Nissan/GM)
CM1 (Ref.) 1 MODULE, Load sensing control (CE)
(Refer to the Load Sensing supplemental manual, section 3)
CPS1 143530 1 SENSOR, Crankshaft position (GM)
CRD1 115283 1 CABLE ASSEMBLY, 32 Pole Control Box (All except Model 9250A)
114485 1 CABLE ASSEMBLY, 16 Pole Control Box (Model 9250A only)*
CRD2 114483 1 CABLE ASSEMBLY, 32 Pole Scissor control (All except Model 9250A)
119182 1 CABLE ASSEMBLY, 16 Pole Scissor Control (Model 9250A only)*
CRD3 134417 1 CABLE ASSEMBLY, 32 Pole Electrical panel (All except Model 9250A)
114484 1 CABLE ASSEMBLY, 16 Pole Electrical panel (Model 9250A only)*
DA1 104313 1 ASSEMBLY, Diode (D15A-1, D16A-1, D23A, D24A)
DA2 105657 1 ASSEMBLY, Diode (D15A-2, D16A-2)
DA3 105964 1 ASSEMBLY, Diode (D71A thru D78A)
D02-XX 700166 AR DIODE, Small
DXX 102921 AR DIODE, Common
DCM1 300248 1 MOTOR, Powered Extension Platform 12 Volt
D14B-2 122712 1 ALARM, All motion
ECU1 132354 1 UNIT, Emission Control (NISSAN)
142328 1 UNIT, Emission Control (GM)
EGP1 KUBOTA 1 PLUG, Engine glow (Diesel Fuel Engines)
F 115384 1 FAN, Oil cooler
F2 111282 1 FUSE, Powered Extension Platform (100 Amp)
F4 119469 1 FUSE, Inverter Option (200 Amp)
F5 120658 1 FUSE, Powered Extension Electrical Panel (10 Amp)
F6 121504 1 FUSE, 20 Amp (Dual Fuel Engines)
F7 143806 1 FUSE, 5 Amp, VSW (GM)
F8 143809 1 FUSE, 20 Amp, ECM (GM)
F9 143808 1 FUSE, 15 Amp, Fuel pump (GM)
F10 143807 1 FUSE, 10 Amp, EPR (GM)
F11 143808 1 FUSE, 15 Amp, Fuel pump (GM)
F12 143808 1 FUSE, 15 Amp, Starter (GM)
F13 143810 1 FUSE, 60 Amp, Alternator (GM)
FL-22 121476 1 FLASHING LIGHT, 12 Volt
FL-29 103743 1 FLASHER, Flashing Light
FP 132365 1 FUEL PUMP (Nissan/Kubota Dual Fuel Engines)
142302 1 PUMP, Fuel (GM)
G 132339 1 ALTERNATOR (Dual Fuel Engines)
115839 1 ALTERNATOR (Diesel Fuel Engines)
GI1 132358 1 INJECTOR, Gas (Dual Fuel Engines)
GPL1 119184 1 LIGHT, Kubota Engine Glow Plug Indicator
GPT1 119185 1 TIMER, Kubota Engine Glow Plug
H1 102850 1 HORN, 12 Volt

Parts list continued on the following page.

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 15


Figure 3.3-1. Electrical Parts List (Continued) AD
Index Skyjack
Qty. Description
No. Part No.
Parts list continued from the previous page.
HTS-34A103007 1 SOLENOID, Kubota Engine High Throttle
IGC1 132340 1 COIL, Ignition (Nissan/Kubota Dual Fuel Engines)
143527 1 COIL, Ignition (GM)
INV1 124047 1 INVERTER, 1500 WATT (110/220V) (CE)
123629 1 INVERTER, 1500 WATT (ANSI/SIA & CSA)
LS1 111356 1 LIMIT SWITCH, 26 Ft. lift Cut-out
LS4 115658 1 LIMIT SWITCH, End-of-stroke
LS5 111356 1 LIMIT SWITCH, Elevation/High Speed Cut-out
LS61 115658 1 LIMIT SWITCH, Outrigger Left Front Up
LS62 115658 1 LIMIT SWITCH, Outrigger Right Front Up
LS63 115658 1 LIMIT SWITCH, Outrigger Right Rear Up
LS64 115658 1 LIMIT SWITCH, Outrigger Left Rear Up
LS65 115658 1 LIMIT SWITCH, Outrigger Left Front Down
LS66 115658 1 LIMIT SWITCH, Outrigger Right Front Down
LS67 115658 1 LIMIT SWITCH, Outrigger Right Rear Down
LS68 115658 1 LIMIT SWITCH, Outrigger Left Rear Down
M 132336 1 MOTOR, Engine starter (Dual Fuel Engines)
115457 1 MOTOR, Engine starter (Diesel Fuel Engines)
MS1 132356 1 SENSOR, Manifold Absolute Pressure (Nissan)
143518 1 SENSOR, Manifold Absolute Pressure (GM)
OCM1 132804 1 MODULE, Outrigger Auto-Level Control
OL1 133133 1 LIGHT, Outrigger Indicator
OPS1 102838 1 OIL PRESSURE SWITCH (Diesel Fuel Engines)
OXS1 132819 1 SENSOR, Heated oxygen (Nissan)
142315 1 SENSOR, Heated exhaust oxygen (GM)
OXS2 142299 1 SENSOR, Oxygen post-cat (GM)
PI1 132355 1 INJECTOR, Propane (Dual Fuel Engines)
PL1 102671 1 BASE/CONTACT, Power indicator light
PRV1 142340 1 PROPANE REGULATOR/VAPORIZER (GM)
PT1 (Ref.) 1 TRANSDUCER, Pressure (CE)
(Refer to the Load Sensing supplemental manual, section 3)
RA1 -- - ACTUATOR, Thottle Body (Dual Fuel Engines)
RL-22 107098 1 LIGHT, Optional rotating amber beacon
RL-29 107089 1 BEACON, Rotating Amber (Option)
RST2 108788 1 RESISTOR, 3 Ohm/100W
RST3 133049 1 RESISTOR, 1k Ohm, 1 Watt
RST4 133049 1 RESISTOR, 1k Ohm, 1 Watt
RST5 133050 1 RESISTOR, 10k Ohm, 1 Watt
RST6 133049 1 RESISTOR, 1k Ohm, 1 Watt
S1 119726 1 SWITCH, Main Power Disconnect
S2 102853 1 TOGGLE SWITCH, Up/Off/Down (Base control box) - If Equipped
S3 103141 1 N.O. CONTACT, Off/Lift/Drive select key switch (Platform)
103225 3 N.C. CONTACT, Off/Lift/Drive select key switch (Platform)
S4 103225 1 N.C. CONTACT, Emergency stop switch (Platform)
S5 103141 2 N.O. CONTACT, Up/Down switch (Platform)
S6 103225 1 N.C. CONTACT, Emergency stop switch (Base control box) - If Equipped
S7 132537 1 CONTROLLER ASSEMBLY, Drive/steer
S7-1 122869 1 • SWITCH W/ACTUATOR, 2nd Speed
S7-2 122877 1 • SWITCH, Right steer
S7-3 122877 1 • SWITCH, Left steer
S7-4 122869 1 • SWITCH W/ACTUATOR, Reverse drive
Parts list continued on the following page.

SECTION 3, Page 16 SJ-1000 Series Engine Powered 129930


Figure 3.3-1. Electrical Parts List (Continued) AD
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.


S7-5 122869 1 • SWITCH W/ACTUATOR, Forward drive
S7-6 122869 1 • SWITCH W/ACTUATOR, 3rd Speed
S7-7 122872 1 • SWITCH, Enable push button
S8 103141 1 N.O. CONTACT, Horn switch (Platform)
S9 103141 1 N.O. CONTACT, Lift enable switch (Platform)
S9A 102853 1 SWITCH, Outrigger Enable
S9B 102853 1 SWITCH, Outrigger enable
S10 103141 1 N.O. CONTACT, Platform/base switch (Base control box) - If Equipped
103225 1 N.C. CONTACT, Platform/base switch (Base control box) - If Equipped
S11 102853 1 TOGGLE SWITCH, Front platform extend/retract (Platform)
S11A 102853 1 TOGGLE SWITCH, Rear platform extend/retract (Platform)
S12 112434 1 BASE/CONTACT, Hydraulic Generator Option Switch (Platform)
112453 1 BASE/CONTACT, Hydraulic Generator Option Lamp (Platform)
S13 103141 1 N.O. CONTACT, Choke switch or Glow plug switch (Platform)
S14 103141 1 N.O. CONTACT, Low/high throttle switch (Platform)
S15 103141 1 N.O. CONTACT, Engine start switch (Platform)
S16 103141 1 N.O. CONTACT, Up push-button (Electrical Panel)
S17 103141 1 N.O. CONTACT, Down push-button (Electrical Panel)
S20 102853 1 TOGGLE SWITCH, Left Front Outrigger Up/down
S20A 102853 1 SWITCH, Front left outrigger up/down toggle
S21 102853 1 TOGGLE SWITCH, Right Front Outrigger Up/down
S21A 102853 1 SWITCH, Front right outrigger up/down toggle
S22 102853 1 TOGGLE SWITCH, Right Rear Outrigger Up/down
S22A 102853 1 SWITCH, Rear right outrigger up/down toggle
S23 102853 1 TOGGLE SWITCH, Left Rear Outrigger Up/down
S23A 102853 1 SWITCH, Rear left outrigger up/down toggle
S24 102853 1 SWITCH, Auto-Level Outrigger
S29 103141 1 N.O. CONTACT, Low/high range
S30 102572 1 SWITCH, Engine off/on (Engine panel)
S31 102692 1 SWITCH, Engine Choke or Glow Plug Push-button (Engine panel)
S32 102692 1 SWITCH, Engine start push-button (Engine panel)
S33 115747 1 SWITCH, Fuel Selector (Nissan/Kubota Dual Fuel Engines)
115574 1 SWITCH, Gas/Propane Fuel Select Toggle (GM)
S34 102853 1 TOGGLE SWITCH, Front powered platform enable
S34A 102853 1 TOGGLE SWITCH, Rear powered platform enable
S41 114373 1 TOGGLE SWITCH, High/Low Torque
S51 103141 1 N.O. CONTACT, Emergency lowering switch
S52 103141 1 N.O. CONTACT, Powered Extension Emergency retraction switch (CE)
TPS1 132360 1 TEMPERATURE SENSOR, Coolant temperature (Dual Fuel Engines)
116023 1 TEMPERATURE SENSOR, TEMPERATURE SWITCH, Engine (Kubota engine)
TPS2 132357 1 TEMPERATURE SENSOR ,Air intake temperature (Dual Fuel Engines)
TT 103336 1 METER, Hour
1TD 103207 1 RELAY, Drive Time Delay (DPDT)
2D37 130905 1 SOLENOID, Stop (Diesel Engines)
9CR2 127131 1 RELAY, 12 Volt (outrigger enable)
9CR3 127131 1 RELAY, 12 Volt (outrigger enable proof)
9BCR 111787 1 CONTACTOR, Powered Extension 12 Volt (CE)
10ACR 127035 1 RELAY, 12 Volt 40 Amp
10BCR1 103207 1 RELAY, Engine On (DPDT)
10BCR2 103207 1 RELAY, Engine Protection (DPDT)

Parts list continued on the following page.

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 17


Figure 3.3-1. Electrical Parts List (Continued) AD
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

10BCR3 103207 1 RELAY, 12 Volt DPDT (oil cooler)


12BCR 127035 1 RELAY, Joystick Enable Switch
13CR 103316 1 RELAY, Down (SPDT)
13DCR 103316 1 RELAY, 12 Volt SPDT (down)
14CR 103316 1 RELAY, UP (SPDT)
14DCR 103316 1 RELAY, 12 Volt SPDT (up)
15CR 103207 1 RELAY, Reverse Drive (DPDT)
16CR 103207 1 RELAY, Forward Drive (DPDT)
17CR 103316 1 RELAY, 2nd Speed (SPDT)
17ACR 103316 1 RELAY, Small Pump (SPDT)
17BCR 103316 1 RELAY, Outrigger Trigger (SPDT)
18CR 103316 1 RELAY, 3rd Speed (SPDT)
20CR 103316 1 RELAY, Series/Parallel (SPDT)
23CR 103316 1 RELAY, Right Steer (SPDT)
24CR 103316 1 RELAY, Left Steer (SPDT)
28CR 103207 1 RELAY, Tilt Switch (DPDT)
28CR1 103207 1 RELAY, 12 Volt DPDT (tilt)
28ECR1 103207 1 RELAY, 12 Volt DPDT (auxiliary tilt)
28CR2 103316 1 RELAY, 12 Volt SPDT (down enable)
28ECR2 103316 1 RELAY, 12 Volt SPDT (auxiliary down enable)
30CR 103316 1 RELAY, Brake (SPDT)
31CR 103316 1 RELAY, Choke/Glow Plug (SPDT)
31ACR 103731 1 RELAY, Kubota Diesel Engine Glow Plug
32CR 103207 1 RELAY, Engine Start (DPDT)
32ACR ENGINE 1 SOLENOID, Engine starter
127131 1 RELAY, 12V 40A, Starter (GM)
34BCR 103316 1 RELAY, Low/High Throttle (SPDT)
34CR 103316 1 RELAY, Low/High Throttle (SPDT)
35CR 103207 1 RELAY, Elevation/High-speed Cut-out (DPDT)
49CR 103316 1 RELAY, Horn (SPDT)
56CR 143805 1 RELAY, 12V 20A/35A, Fuel pump
61CR 103207 1 RELAY, Outrigger Drive Enable (DPDT)
65CR 103316 1 RELAY, Outrigger Lift Enable (SPDT)
71CR 103316 1 RELAY, Outrigger Left Front (SPDT)
72CR 103316 1 RELAY, Outrigger Right Front (SPDT)
73CR 103316 1 RELAY, Outrigger Right Rear (SPDT)
74CR 103316 1 RELAY, Outrigger Left Rear (SPDT)
75CR 103316 1 RELAY, Outrigger Left Front (SPDT)
76CR 103316 1 RELAY, Outrigger Right Front (SPDT)
77CR 103316 1 RELAY, Outrigger Right Rear (SPDT)
78CR 103316 1 RELAY, Outrigger Left Rear (SPDT)
85CR 103316 1 RELAY, Hydraulic Generator Option (SPDT)
86ACR 103316 1 RELAY, 12 Volt SPDT (hydraulic generator)
86BCR 103207 1 RELAY, 12 Volt DPDT (hydraulic generator stop)
97ACR-1 111787 1 CONTACTOR, Powered Extension Platform (CE Machines only)
97ACR-2 103207 1 RELAY, Powered Extension Platform (CE Machines only)
99CR 300242 1 SOLENOID, Powered Extension Platform Motor
9CR1 111787 1 CONTACTOR, 12 Volt (powered ext. platform option)
2002CR 143805 1 RELAY, 20A/35A 12V, Power
2H-13A 103613 1 COIL, Main Lowering Valve

Parts list continued on the following page.

SECTION 3, Page 18 SJ-1000 Series Engine Powered 129930


Figure 3.3-1. Electrical Parts List (Continued) AD
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.


2H-13A-1 104410 1 COIL, Lift Cylinder Holding Valve
2H-13A-2 104410 1 COIL, Lift Cylinder Holding Valve
2H-13A-3 104410 1 COIL, Lift Cylinder Holding Valve
2H-13A-4 104410 1 COIL, Lift Cylinder Holding Valve
2H-13A-5 104410 1 COIL, Lift Cylinder Holding Valve
2H-14B 103613 1 COIL, Lift Valve
2H-17A 106272 1 COIL, Large Pump Dump Valve
2H-17B 103631 1 COIL, Outrigger Holding Valve
2H-18A 103613 1 COIL, Small Pump Dump Valve
2H-25 103613 1 COIL, 12 Volt brake valve
2H-30A 103613 1 COIL, Free-wheeling Valve
2H-31A 103613 1 COIL, Free-wheeling Valve
2H-30A-1 103613 1 COIL, Brake Dump Valve
2H-30A-2 103613 1 COIL, Brake Feed Valve
2H-86 106272 1 COIL, Hydraulic Generator Option Valve
2H-86C 106272 1 COIL, 12 Volt (hydraulic generator valve) (option)
2H-98-1 104410 1 COIL, Lift Cylinder Auxiliary Holding Valve
2H-98-2 104410 1 COIL, Lift Cylinder Auxiliary Holding Valve
2H-98-3 104410 1 COIL, Lift Cylinder Auxiliary Holding Valve
2H-98-4 104410 1 COIL, Lift Cylinder Auxiliary Holding Valve
2H-134 104410 1 COIL, Lift Cylinder Holding Valve
2P-50 111618 1 COIL, 12 Volt (propane valve)
2P-56 142324 1 SOLENOID, Propane lockoff valve (GM Dual Fuel Engine)
3H-20A 103623 1 COIL, Series/Parallel Drive Valve
4H-15B 128322 1 COIL, Reverse Drive Valve
4H-16B 128322 1 COIL, Forward Drive Valve
4H-23A 128321 1 COIL, Right Steer Valve
4H-24A 128321 1 COIL, Left Steer Valve
4H-26 128321 1 COIL, Front Powered Extension Extend - 12 Volt (Includes 4H-27)
4H-26A 128321 1 COIL, Rear Powered Extension Extend - 12 Volt (Includes 4H-27A)
4H-27 128321 1 COIL, Front Powered Extension Retract - 12 Volt (Includes 4H-26)
4H-27A 128321 1 COIL, Rear Powered Extension Retract - 12 Volt (Includes 4H-26A)
4H-71 128321 1 COIL, 12 Volt front left outrigger up
4H-71A 128321 1 COIL, 12 Volt front left outrigger up
4H-72 128321 1 COIL, 12 Volt front right outrigger up
4H-72A 128321 1 COIL, 12 Volt front right outrigger up
4H-73 128321 1 COIL, 12 Volt rear right outrigger up
4H-73A 128321 1 COIL, 12 Volt rear right outrigger up
4H-74 128321 1 COIL, 12 Volt rear left outrigger up
4H-74A 128321 1 COIL, 12 Volt rear left outrigger up
4H-75 128321 1 COIL, 12 Volt front left outrigger down
4H-75A 128321 1 COIL, 12 Volt front left outrigger down
4H-76 128321 1 COIL, 12 Volt front right outrigger down
4H-76A 128321 1 COIL, 12 Volt front right outrigger down
4H-77 128321 1 COIL, 12 Volt rear right outrigger down
4H-77A 128321 1 COIL, 12 Volt rear right outrigger down
4H-78 128321 1 COIL, 12 Volt rear left outrigger down
4H-78A 128321 1 COIL, 12 Volt rear left outrigger down

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 19


Parts List
Figure 3.3-2a. Control Box Wiring Diagram - All Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD

Serial Breakdown Reference Chart


Model Serial Number
9250 51536 and Below
Refer to following page(s) to locate model,
serial number and respective diagram
CONTROL BOX HARNESS PIN # - FUNCTION JOYSTICK HARNESS
24 BLUE/BLACK PIN 1 - LEFT 24 WHITE/RED
Figure 3.3-2b 12 BROWN/RED PIN 2 - JOYSTICK VS+ 12 WHITE/BLACK
23 BLACK/WHITE PIN 3 - RIGHT 23 WHITE
16 WHITE/BLACK PIN 4 - FORWARD 16 YELLOW
12A BROWN/RED PIN 5 - STEERING VS+ 12A WHITE/GREEN
15 BLUE PIN 6 - REVERSE 15 GREY
19 ORANGE/BLACK PIN 7 - 2nd SPEED 19 BROWN
12A BROWN/RED PIN 8 - ENABLE VS+ 12A WHITE/BLUE
18B RED/BLACK PIN 9 - 3rd SPEED 18B RED/BLACK

KEY SWITCH POWER ON LIGHT

JOYSTICK CONTROL
WITH ENABLE

NORM./HIGH
TORQUE

EMERGENCY STOP UP/DOWN HIGH/LOW RANGE

LIFT NOT USED OR HYDR.


ENABLE START GLOW PLUG GEN HORN
OR CHOKE

BACK VIEW BACK VIEW


MALE MALE

(16) WHITE BLACK GREEN WHITE (34) (77) GREEN BLACK WHITE
(15) BLUE GREEN BLACK (32) (76) RED GREEN
(14) BLACK RED WHITE (31) (750 WHITE RED
(13) ORANGE BLUE BLACK (24) (74) BLACK RED RED BLACK GREEN (NOT USED)
(10) BLUE WHITE BLACK WHITE (23) (73) ORANGE GREEN WHITE RED GREEN (NOT USED)
(09) ORANGE RED BLACK WHITE RED (20) (72) WHITE BLACK RED BLACK RED GREEN (NOT USED)
(7A) RED ORANGE BLACK (19) (71) BLUE RED ORANGE BLACK WHITE (85)
(02) WHITE RED BLACK (18) (49) GREEN RED BLACK WHITE (78)

GROUND (00)

BLUE BLACK WHITE (GROUND) TO TERMINAL STRIP

M50312AB

SECTION 3, Page 20 SJ-1000 Series Engine Powered 129930


Parts List
Figure 3.3-2b. Control Box Wiring Diagram - All Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD

Serial Breakdown Reference Chart


Model Serial Number
9250 51537 and Above
Refer to following page(s) to locate model,
serial number and respective diagram

Figure 3.3-2a

M114492AK

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 21


Parts List

Figure 3.3-3a. Control Box Diagram - All Options (CE)


(Refer to Serial Breakdown Reference Chart) AD
Serial Breakdown Reference Chart
Model Serial Number
9250 51536 and Below
Refer to following page(s) to locate model,
serial number and respective diagram
CONTROL BOX HARNESS PIN # - FUNCTION JOYSTICK HARNESS
24 BLUE/BLACK PIN 1 - LEFT 24 WHITE/RED
Figure 3.3-3b 12 BROWN/RED PIN 2 - JOYSTICK VS+ 12 WHITE/BLACK
23 BLACK/WHITE PIN 3 - RIGHT 23 WHITE
16 WHITE/BLACK PIN 4 - FORWARD 16 YELLOW
12A BROWN/RED PIN 5 - STEERING VS+ 12A WHITE/GREEN
15 BLUE PIN 6 - REVERSE 15 GREY
19 ORANGE/BLACK PIN 7 - 2nd SPEED 19 BROWN
12A BROWN/RED PIN 8 - ENABLE VS+ 12A WHITE/BLUE
18B RED/BLACK PIN 9 - 3rd SPEED 18B RED/BLACK

KEY SWITCH POWER ON/LOAD SENSING LIGHT THROTTLE

JOYSTICK CONTROL
WITH ENABLE

NORM./HIGH
TORQUE

EMERGENCY STOP UP/DOWN HIGH/LOW RANGE

LIFT CHOKE/ HYDR.


ENABLE START GEN HORN
GLOW PLUG

BACK VIEW BACK VIEW


MALE MALE

(16) WHITE BLACK GREEN WHITE (34) (77) GREEN BLACK WHITE
(15) BLUE GREEN BLACK (32) (76) RED GREEN
(14) BLACK RED WHITE (31) (75) WHITE RED
(13) ORANGE BLUE BLACK (24) (74) BLACK RED RED BLACK GREEN (7C)
(10) BLUE WHITE BLACK WHITE (23) (73) ORANGE GREEN WHITE RED GREEN (10D)
(09) ORANGE RED BLACK WHITE RED (20) (72) WHITE BLACK RED BLACK RED GREEN (60)
(7A) RED ORANGE BLACK (19) (71) BLUE RED ORANGE BLACK WHITE (85)
(02) WHITE RED BLACK (18) (49) GREEN RED BLACK WHITE (78)

GROUND (00)
BLUE BLACK WHITE (GROUND) TO TERMINAL STRIP

M50313AB

SECTION 3, Page 22 SJ-1000 Series Engine Powered 129930


Parts List

Figure 3.3-3b. Control Box Diagram - All Options (CE)


(Refer to Serial Breakdown Reference Chart) AD
Serial Breakdown Reference Chart
Model Serial Number
9250 51537 and Above
Refer to following page(s) to locate model,
serial number and respective diagram

Figure 3.3-3a

M130711AC

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 23


Parts List

Figure 3.3-4. Outrigger/Hydraulic Generator Control Box Wiring Diagram AD

S12
HYDRAULIC GENERATOR SWITCH
PIN 1 - 86 WHITE
PIN 2 - 09 BLACK
PIN 3 - 85 GREEN

TEN PIN CONNECTOR PLUG


PIN 1 - 74 BLACK
PIN 2 - 73 BLUE
PIN 3 - 78 BLACK/WHITE
PIN 4 - 77 BLUE/BLACK
PIN 5 - 35D ORANGE/RED
PIN 6 - N/U
PIN 7 - 71 ORANGE
PIN 8 - 72 RED
PIN 9 - 75 ORANGE/BLACK
S24
PIN 10 - 76 RED/BLACK
AUTO-LEVEL OUTRIGGER SWITCH
PIN 1 - 79 GREEN
PIN 2 - 35D ORANGE/RED
PIN 3 - 70 GREEN/BLACK

S9A OL1
OUTRIGGER ENABLE SWITCH OUTRIGGER LIGHT
PIN 1 - 35D ORANGE/RED 70A RED/WHITE
PIN 2 - 35C WHITE/BLACK 02 WHITE
PIN 3 - 35D ORANGE/RED

TO OUTRIGGER ELECTRICAL PANEL


PIN 1 - 02 WHITE PIN 9 - 75 ORANGE/BLACK
PIN 2 - 35C WHITE/BLACK PIN 10 - 76 RED/BLACK
PIN 3 - 70 GREEN/BLACK PIN 11 - 77 BLUE/BLACK
PIN 4 - 70A RED/BLACK PIN 12 - 78 BLACK/WHITE
PIN 5 - 71 ORANGE PIN 13 - 79 GREEN
PIN 6 - 72 RED PIN 14 - N/U
PIN 7 - 73 BLUE PIN 15 - N/U
PIN 8 - 74 BLACK

BLUE/WHITE (N/U)
GREEN/WHITE (N/U)
OUTRIGGER CONTROL CABLE

TO ELECTRICAL CONTROL PANEL


09 - BLACK
85 - GREEN
HYD. GENERATOR CONTROL CABLE 86 - WHITE

M50249AA

SECTION 3, Page 24 SJ-1000 Series Engine Powered 129930


Parts List

Figure 3.4-1. Electrical Inverter Wiring Diagram AD


A B C D E F G H
INV1

34CR
V
VIOLET WIRE

W
F4

EXISTING CABLE

TERMINAL BLOCK - #33


S1
X

ELECTRIC PANEL

TO AC OUTLET

POSTIVE NEGATIVE

B1
BATTERY Z

EXISTING CABLE
M50069AE

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 25


Parts List

Figure 3.4-2a. Engine Wiring Diagram - Nissan Dual Fuel Engine AE


A B C D E F G H

Serial Breakdown Reference Chart


Model Serial Number Reference
51536 & Below Figure 3.4-2a
9250 V
51537 & Above Figure 3.4-2b

M50238AE

SECTION 3, Page 26 SJ-1000 Series Engine Powered 129930


Parts List

Figure 3.4-2b. Engine Wiring Diagram - Nissan Dual Fuel Engine AE


A B C D E F G H

Serial Breakdown Reference Chart


Model Serial Number Reference
51536 & Below Figure 3.4-2a
9250 V
51537 & Above Figure 3.4-2b

32A

11
05

07
07

50
56
07

2002

2002
4002

10A
1003

00
OFF/ON/START SWITCH

GAS/PROPANE SWITCH

CHECK ENGINE LIGHT

MAIN POWER RELAY


56 ORANGE/GREEN (16 AWG)
32A GREEN/BLACK (16 AWG)
05 PURPLE/WHITE (16 AWG)

07 RED (16 AWG) (JUMPER)

10A BLUE/WHITE (16 AWG)


1003 ORANGE (18 AWG)

2002 RED (16 AWG) (2x)


50 ORANGE (16 AWG)

2002 RED (16 AWG)

4002 RED (14 AWG)


00 WHITE (16 AWG)
11 BLUE (16 AWG)
07 RED (16 AWG)
W
MAP SENSOR
PIN A - 1100 BLACK (18 AWG)
PIN B - 205 GREEN (18 AWG)
PIN C - 1103 ORANGE (18 AWG)

ALTERNATOR PROPANE INJECTOR

7002
7002 - RED (10 AWG)

7002
PIN A - 1002 RED/BLACK (18 AWG)

BACK VIEW
7002 - RED (16 AWG) PIN B - 1001 BROWN/WHITE (18 AWG)
2005 - GREEN/WHITE (16 AWG)

7002

2005
ENGINE FAULT CODE GAS INJECTOR
RESET WIRE PIN A - 1002 RED/BLACK (16 AWG)
203 - ORANGE/BLACK (16 AWG) PIN B - 2001 BROWN (16 AWG)

THROTTLE ACTUATOR X
PIN A - 1008 GREY (16 AWG)

203
PIN B - 00 WHITE (16 AWG) OXYGEN SENSOR

203
PIN A - 200 BLACK/WHITE (18 AWG)
WHITE ECU CONNECTOR PIN B - 209 WHITE/BLACK (18 AWG)
PIN 1 - 50 ORANGE (16 AWG) PIN C - 00 WHITE (18 AWG)
2005 GREEN/WHITE

PIN 2 - 1001 BROWN/WHITE (16 AWG) PIN 13 - N/U D C PIN D - 2002 RED (18 AWG)
SPLICE #4

PIN 3 - 2001 BROWN (16 AWG) PIN 14 - 2A BLACK/RED (16 AWG) B A


PIN 4 - 56 ORANGE/GREEN (16 AWG) PIN 15 - 1002 RED/BLACK (16 AWG)
OIL PRESSURE SWITCH PIN 5 - 1008 GREY (16 AWG) PIN 16 - N/U
TO ELECTRIC PANEL STARTER MOTOR 102 - PINK (18 AWG) PIN 6 - N/U PIN 17 - 33 GREEN (16 AWG)
PIN 1 - N/U 100 - 14 AWG FUSE LINK PIN 7 - N/U PIN 18 - N/U
PIN 2 - 34A GREEN/WHITE (16 AWG) STARTER MOTOR
RST3

PIN 8 - 2008 GREY (16 AWG) PIN 19 - 1006 LT. BLUE (16 AWG) AIR TEMP. SENSOR
FLK1

PIN 3 - N/U 100 - FUSE HOLDER 102


PIN 4 - 32A GREEN/BLACK (16 AWG)
STARTER SOLENOID PIN 9 - 34A GREEN/WHITE (16 AWG)
PIN 10 - N/U
PIN 20 - 00 WHITE (16 AWG)
PIN 21 - 00 WHITE (16 AWG)
BACK VIEW PIN A - 106 BLUE (18 AWG)
32A - GREEN/BLACK (16 AWG) (2x)
PIN 5 - N/U PIN B - 1100 BLACK (18 AWG)
100

PIN 11 - 3008 GREY (16 AWG) PIN 22 - 2002 RED (16 AWG)
SPLICE #3

WHITE
2002 RED

PIN 6 - N/U PIN 12 - 1003 ORANGE (16 AWG) PIN 23 - 2002 RED (16 AWG)
PIN 7 - 33 GREEN (16 AWG) CHASSIS GROUND
PIN 8 - 10A BLUE/WHITE (16 AWG) 00 WHITE (10 AWG)
32A

PIN 9 - 2A BLACK/RED (16 AWG) BLACK ECU CONNECTOR WATER TEMP. SENSOR

1002 RED/BLACK
100

PIN 10 - N/U PIN A - 105 GREEN (18 AWG)


PIN 1 - 105 GREEN (18 AWG)

SPLICE #12
PIN 11 - 07 RED (16 AWG)

1002
PIN 12 - 05 PURPLE/WHITE (16 AWG) PIN 2 - N/U
PIN 3 - N/U
PIN 13 - N/U
PIN 14 - N/U
BACK VIEW
PIN B - 1100 BLACK (18 AWG)
Y
PIN 4 - 1103 ORANGE (18 AWG) PIN 15 - N/U PROPANE VALVE

BLACK
PIN 5 - N/U PIN 16 - N/U 50 - ORANGE (16 AWG) (2x)

1100 BLACK
SPLICE #11
BACK VIEW PIN 6 - N/U PIN 17 - 205 GREEN (18 AWG) 00 - WHITE (16 AWG)

1100
2002 PIN 7 - 102 PINK (18 AWG) PIN 18 - N/U
7 6 IGNITION COIL PIN 8 - 203 ORANGE/BLACK (16 AWG) PIN 19 - N/U
DEUTSCH

8 5
PIN 9 - 106 BLUE (18 AWG) PIN 20 - N/U

50
00
9
10
4
3
2002 - RED (16 AWG) (2x)
11 2 2006 2006 - LT. BLUE (16 AWG) PIN 10 - 209 WHITE/BLACK (18 AWG) PIN 21 - N/U
12 1 20 AMP PIN 11 - 1100 BLACK (18 AWG) PIN 22 - N/U
PIN 12 - 200 BLACK/WHITE (18 AWG) PIN 23 - N/U
SPLICE #6
RST4 2008 GREY RST5

00 2002 00
4002 100/7002

SPLICE #1 SPLICE #2 RST6 SPLICE #5 SPLICE #7 SPLICE #8 SPLICE #13 SPLICE #14
FUSE HOLDER TO 100 (14 AWG FUSE LINK) 102 PINK 3008 GREY 00 WHITE 2002 RED 00 WHITE
11
4002 RED TO 7002 RED (10 AWG)
00

FUEL PUMP Z
11 - BLUE (16 AWG)
00 - WHITE (16 AWG)

M132499AF

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 27


Parts List

Figure 3.4-3. Engine Wiring Diagram - Kubota Diesel Engine AB


A B C D E F G H
ENGINE HARNESS FROM ELECTRIC PANEL
BLACK (N/U)
BLACK/WHITE (N/U)

31ACR GLOW PLUG RELAY


PIN 30 - 103 RED
PIN 87 - 91A RED BACK VIEW BACK VIEW
V
PIN 86 - 31A RED/WHITE ALTERNATOR MAIN MAIN STARTER
PIN 85 - 02 WHITE
PIN 1 - 31A RED/WHITE PIN 1 - 31A ORANGE
PIN 87a - N/U
PIN 2 - 34A GREEN/WHITE PIN 2 - 34A WHITE/BLACK
PIN 3 - 02 WHITE PIN 3 - 02 WHITE
PIN 4 - 32A GREEN/BLACK PIN 4 - 32A ORANGE/BLACK
GPT1 GLOW PLUG TIMER PIN 5 - N/U PIN 5 - N/U
PIN 1 - N/U PIN 6 - N/U PIN 6 - N/U
PIN 2 - N/U PIN 7 - N/U PIN 7 - 33 GREEN
PIN 3 - 02 WHITE PIN 8 - N/U PIN 8 - 10A GREEN/BLACK
PIN 4 - 91A RED PIN 9 - 2A BLACK/RED PIN 9 - 2A RED/BLACK
PIN 5 - 32A GREEN/BLACK PIN 10 - 37 BLUE/WHITE PIN 10 - 37 BLUE/BLACK
PIN 6 - 90 RED PIN 11 - 07 RED PIN 11 - 07 RED
PIN 12 - 05 PURPLE/WHITE PIN 12 - 05 BLUE

S32 START SWITCH W


5A - PURPLE/WHITE
32A - GREEN/BLACK

S31 GLOW PLUG SWITCH


5A - PURPLE/WHITE MAIN STARTER
31A - RED/WHITE 103 - RED

OPS1 PRESSURE SWITCH


2A - BLACK/RED
2B - WHITE

GPL1 GLOW PLUG LIGHT STARTER MOTOR


90 - RED 57 - BLACK/WHITE
91A - RED 02 - WHITE

BACK VIEW - FEMALE


STARTER SOLENOID
37 - BLUE/WHITE
32A - GREEN/BLACK
X
FRONT VIEW - MALE
37 - IG
N/U - L

WHITE “PIGTAIL” WIRE ON STARTER

N/U - L
S30 ON/OFF SWITCH
05 - PURPLE/WHITE ALTERNATOR TRIGGER
5A - PURPLE/WHITE 37 - BLUE/WHITE
07 - RED

TPS1 TEMPERATURE SWITCH


2B - WHITE

Y
2D-37 VALVE ON ENGINE
37 - BLUE/WHITE
57 - BLACK/WHITE

FUEL VALVE GROUND


00 - WHITE

HTS-34A THROTTLE SOLENOID


34A - GREEN/WHITE
02 - WHITE

ENGINE GROUND
Z
00 - WHITE

EGP1 GLOW PLUG


91A - RED

M50010AE

SECTION 3, Page 28 SJ-1000 Series Engine Powered 129930


Parts List

Figure 3.4-4. Main Manifold Wiring Diagram


A B C D E F G H

V
BRAKE DUMP VALVE TO ELECTRIC PANEL - 14 WIRES
30A - BROWN (2x) 00 - WHITE (14 AWG)
02 - WHITE 02 - WHITE
03 - BLUE (14 AWG)
LARGE PUMP DUMP VALVE 09 - ORANGE/RED
17A - BLUE/RED 13A - ORANGE
MAIN DISCONNECT 02 - WHITE 14B - BLACK
03 - BLUE (14 AWG) 15B - BLUE
QUICK BRAKE VALVE
16B - WHITE/BLACK
POWER DECK CONTACTOR 25 - ORANGE/GREEN
17A - BLUE/RED
09 - ORANGE/RED 02 - WHITE
FREE WHEELING VALVE 18A RED/BLACK
02 - WHITE 23A - BLACK/WHITE
30A - BROWN SMALL PUMP DUMP VALVE
02 - WHITE 18A - RED/BLACK 24A - BLUE/BLACK W
02 - WHITE 25 - ORANGE/GREEN
30A - BROWN
BRAKE FEED VALVE
30A - BROWN (2x)
02 - WHITE

LOWERING VALVE
13A - ORANGE (2x)
02 - WHITE (2x)

HOLDING VALVE HARNESS


FORWARD VALVE 13A - ORANGE
BLACK HEIRSHMAN 02 - WHITE X
PIN 1 - 16B WHITE/BLACK
PIN 2 - 02 WHITE
BATTERY NEGATIVE
00 - WHITE (14 AWG)
LIFT VALVE
14B - BLACK
02 - WHITE

REVERSE VALVE
GREY HEIRSHMAN
PIN 1 - 15B BLUE
PIN 2 - 02 WHITE
Y

RIGHT STEER VALVE LEFT STEER VALVE


BLACK HEIRSHMAN GREY HEIRSHMAN
PIN 1 - 23A BLACK/WHITE PIN 1 - 24A BLUE/BLACK
PIN 2 - 02 WHITE PIN 2 - 02 WHITE
Z

M50280AA

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 29


Parts List

Figure 3.4-5a. Electrical Panel Diagram with Hydraulic Generator Option - Nissan Engine (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E F G H
Serial Breakdown Reference Chart
OUTRIGGER ELECTRIC PANEL BACK VIEW
Model Serial Number 12 PIN CONNECTOR PLUG

PIN 3 - 86A ORG/BLK/WHT

SJ-9250 51718 & Below


V
Refer to following page(s) to locate
model, serial number and respective
diagram

Figure 3.4-5b

110V 15A HYDRAULIC GENERATOR INTERNAL WIRING

EUROPEAN COLOURS NORTH AMERICAN COLOURS X


LOAD BROWN BLACK
LOAD NEUTRAL BLUE WHITE
TO OIL COOLER FAN GROUND GREEN/YELLOW GREEN
86D - BLACK
00 - WHITE TO HYDRAULLIC GENERATOR SOLENOID
86C - BLACK
02 - WHITE

HYDRAULIC GENERATOR CONTROL BOX


HYDR. GEN CONTROL CABLE
09 - BLACK
85 - GREEN GROUND
LOAD NEUTRAL
86 - WHITE Y
LOAD
HYDRAULIC GENERATOR SWITCH
PIN 1 - 86 WHITE
PIN 2 - 09 BLACK
PIN 3 - 85 GREEN

RED BLK
OIL COOLER RELAY
PIN 30 - 85A ORG/BLK/WHT
PIN 85 - 10B BLU/WHT
PIN 86 - 2A BLK/RED
PIN 87 - 86D BLK
PIN 87a - N/U
Z

M50285AC

SECTION 3, Page 30 SJ-1000 Series Engine Powered 129930


Parts List

Figure 3.4-5b. Electrical Panel Diagram with Hydraulic Generator Option - Nissan Engine (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E F G H
Serial Breakdown Reference Chart BACK VIEW
Model Serial Number OUTRIGGER ELECTRIC PANEL
12 PIN CONNECTOR PLUG - CN14 CN14

86A

36A
10A
SJ-9250 51719 & Above

01

61
09
35
02
02

36
04
17
PIN 3 - 86A ORG/BLK/WHT D86C-2

D17B-2
CN21 10BCR3 HYDR GEN CONTROL CABLE V
Refer to following page(s) to locate

D73
17B
D17B-1

71
02
78
73
77

75
72
76
74

REAR RIGHT
REAR LEFT
43 41 05 02 10A
R 09 - BLACK

D74
model, serial number and respective 7 8 9 10 11 12 4 42 34B 41 32 2A 10B
85 - GREEN

D77

10A
2A
diagram
4 5 6 7 8 9 3
86 - WHITE 18/3 CABTIRE

35C

71
78
73
77

75
72
76
74
1 2 3 4 5 6 2
9CR3 9CR2

D78
1 2 3 1
34B 32 10B WIRED IN AT

FRONT RIGHT
86A

36A
10A

01

61
09
35
02
02

36
04

FRONT LEFT
17
CR CR CR2

D72
FINAL ASSY

85A

10B
86D

2A
CN20
Figure 3.4-5a 43 41

D71
34A 02 32A 42 37 14

D76
61CR 17BCR 65CR

D75
ENABLE
10A
86

D36
J36

10A
10A
10A
10A
01
61
62
62
63
63

65
64
64

-
-
-
CN22 09 D86 13

10A W
85A 09 86B 14A 10A 17 44
D14B-3

00
2A 86B 02 86A 02 28 02 35

00 02 02 07 09 10A 13A 29 14B 17A 18A 33 20A 25 30 15A 16A 21 23A 24A 35 02 00
86B 86A 28 35
CR CR CR CR
85 28A
05 03
86C 85 14B 01 19A 04

D86C-1
85 85A 03

110V 15A HYDRAULIC GENERATOR INTERNAL WIRING

X
EUROPEAN COLOURS NORTH AMERICAN COLOURS
LOAD BROWN BLACK
LOAD NEUTRAL BLUE WHITE
TO OIL COOLER FAN GROUND GREEN/YELLOW GREEN
86D - BLACK
00 - WHITE TO HYDRAULLIC GENERATOR SOLENOID
86C - BLACK
02 - WHITE

HYDRAULIC GENERATOR CONTROL BOX


HYDR. GEN CONTROL CABLE
09 - BLACK
85 - GREEN GROUND
LOAD NEUTRAL
86 - WHITE Y
LOAD
HYDRAULIC GENERATOR SWITCH
PIN 1 - 86 WHITE
PIN 2 - 09 BLACK
PIN 3 - 85 GREEN

RED BLK
OIL COOLER RELAY
PIN 30 - 85A ORG/BLK/WHT
PIN 85 - 10B BLU/WHT
PIN 86 - 2A BLK/RED
PIN 87 - 86D BLK
PIN 87a - N/U Z

M134191AC

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 31


Parts List

Figure 3.4-6. Electrical Panel Diagram with Hydraulic Generator Option - Diesel Engine (ANSI/CSA) AD
A B C D E F G H

BACK VIEW
CN14

86A

36A
10A

01
OUTRIGGER ELECTRIC PANEL

61
09
35
02
02

36
04
17
12 PIN CONNECTOR PLUG - CN14
D86C-2

D17B-2
PIN 3 - 86A ORG/BLK/WHT
CN21
V

D73
17B
D17B-1

71
02
78
73
77

75
72
76
74

REAR RIGHT
REAR LEFT
43 41 05
R

D74
7 8 9 10 11 12 4 42 34B 41 32

D77

10A
2A
4 5 6 7 8 9 3

35C

71
78
73
77

75
72
76
74
1 2 3 4 5 6 2
9CR3 9CR2

D78
1 2 3 1
34B 32

FRONT RIGHT
FRONT LEFT
CR CR

D72
CN20

86A

36A
10A

01

61
09
35
02
02

36
04
17
43

D71
14
34A 02 32A
SOLDER

D76
61CR 17BCR 65CR

D75
ENABLE
10A
86

D36
J36

10A
10A
10A
10A
01
61
62
62
63
63

65
64
64

-
-
-
CN22 09 D86 13

10A
D14B-3
85A 09 86B 14A 10A 17 44 W

00
2A 86B 02 86A 02 28 02 35

00 02 02 07 09 10A 13A 29 14B 17A 18A 33 20A 25 30 15A 16A 21 23A 24A 35 02 00
86B 86A 28 35
CR CR CR CR
85 28A
05 03
86C 85 14B 01 19A 04

D86C-1
85 85A 03

HYDRAULIC GENERATOR INTERNAL WIRING

EUROPEAN COLOURS NORTH AMERICAN COLOURS


X
TO OIL COOLER FAN LOAD BROWN BLACK
86C - BLACK LOAD NEUTRAL BLUE WHITE
GROUND GREEN/YELLOW GREEN
00 - WHITE TO HYDRAULIC GENERATOR SOLENOID
86C

00

86C - BLACK
02 - WHITE

GROUND
LOAD NEUTRAL

LOAD

HYDRAULIC GENERATOR CONTROL BOX


110V 15A GENERATOR
HYDR. GEN CONTROL CABLE
09 - BLACK RED BLK
Y
85 - GREEN
86 - WHITE
HYDRAULIC GENERATOR SWITCH
PIN 1 - 86 WHITE
PIN 2 - 09 BLACK
PIN 3 - 85 GREEN

GROUND

LOAD NEUTRAL LOAD

220V 15A GENERATOR


RED BLK
Z

M141691AB

SECTION 3, Page 32 SJ-1000 Series Engine Powered 129930


Parts List

Figure 3.4-7. Electrical Panel Diagram with Oil Cooler Option - Nissan Engine (ANSI/CSA)
A B C D E F G H

BACK VIEW

10BCR2

OIL COOLER RELAY - 10BCR3


PIN 30 - 85A ORG/BLK/WHT
PIN 85 - 10B BLU/WHT
PIN 86 - 2A BLK/RED
PIN 87 - 86D BLK
PIN 87a - N/U

TO OIL COOLER FAN


86D - BLACK
00 - WHITE

M50291AB

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 33


Parts List

Figure 3.4-8a. Electrical Panel Diagram - Hydraulic Generator (CE)


(Refer to Serial Breakdown Reference Chart) AD
A B C D E F G H
Serial Breakdown Reference Chart BACK VIEW

Model Serial Number


OUTRIGGER ELECTRIC PANEL

9250 51665 & Below 12 PIN CONNECTOR PLUG


PIN 3 - 86A ORG/BLK/WHT
10BCR3
V
Refer to following page(s) to locate
model, serial number and respective
34BCR
diagram

Figure 3.4-8b OCM1

10BCR2

86BCR
W

28ECR2

86ACR 35CR

HYDRAULIC GENERATOR INTERNAL WIRING


X
EUROPEAN COLOURS NORTH AMERICAN COLOURS
TO OIL COOLER FAN LOAD BROWN BLACK
86D - BLACK LOAD NEUTRAL BLUE WHITE
00 - WHITE GROUND GREEN/YELLOW GREEN
TO HYDRAULIC GENERATOR SOLENOID
86C - BLACK
02 - WHITE

GROUND
LOAD NEUTRAL

LOAD

HYDRAULIC GENERATOR CONTROL BOX


110V 15A GENERATOR
HYDR. GEN CONTROL CABLE
09 - BLACK
RED BLK
Y
85 - GREEN
86 - WHITE

HYDRAULIC GENERATOR SWITCH


PIN 1 - 86 WHITE
PIN 2 - 09 BLACK
PIN 3 - 85 GREEN

OIL COOLER RELAY


PIN 30 - 85A ORG/BLK/WHT
PIN 85 - 10B BLU/WHT (2x)
PIN 86 - 2A BLK/RED
PIN 87 - 86D BLK GROUND

PIN 87a - N/U LOAD NEUTRAL LOAD

220V 15A GENERATOR


Z
RED BLK

M50301AA

SECTION 3, Page 34 SJ-1000 Series Engine Powered 129930


Parts List

Figure 3.4-8b. Electrical Panel Diagram - Hydraulic Generator (CE)


(Refer to Serial Breakdown Reference Chart) AD
A B C D E F G H
Serial Breakdown Reference Chart

36B
86A
10A
Model Serial Number

01
OUTRIGGER ELECTRIC PANEL

61
09
35
02
02

36
04
17
12 PIN CONNECTOR PLUG
D86C-2

9250 51665 & Above PIN 3 - 86A ORG/BLK/WHT

17B

71
02
78
73
77

75
72
76
74

REAR RIGHT
REAR LEFT
43 41 05
R
V
Refer to following page(s) to locate 7 8 9 10 11 12 4 42 34B 41 32

10A
2A
4 5 6 7 8 9 3

model, serial number and respective

35C

71
78
73
77

75
72
76
74
1 2 3 4 5 6 2

1 2 3 1
34B 32
diagram

FRONT RIGHT
FRONT LEFT
36B
86A
10A
CR CR

01

61
09
35
02
02

36
04
17
43

14D
Figure 3.4-8a 34A 02 32A

ENABLE
10A
86

10A
10A
10A
10A
01
61
62
62
63
63

65
64
64

-
-
-
J36
09 D86
13D

10A
85A 09 86B 10A 17 10C W

00
2A 86B 02 86A 02 28E 02 35

00 02 02 07 7A 7C 09 10A 10D 10E 13D 14D 14E 34B 14B 17A 18A 33 25 35 60 02 00
86B 86A 28E 35
D14B-2
B CR CR CR2 CR
85 35B
05 03
86C 85 13C 19A 44
14B
D86C-1
85 85A 03

HYDRAULIC GENERATOR INTERNAL WIRING


X
EUROPEAN COLOURS NORTH AMERICAN COLOURS
TO OIL COOLER FAN LOAD BROWN BLACK
LOAD NEUTRAL BLUE WHITE
86C - BLACK GROUND GREEN/YELLOW GREEN
00 - WHITE TO HYDRAULIC GENERATOR SOLENOID
86C

00

86C - BLACK
02 - WHITE

GROUND
LOAD NEUTRAL

LOAD

HYDRAULIC GENERATOR CONTROL BOX


110V 15A GENERATOR
HYDR. GEN CONTROL CABLE
09 - BLACK RED BLK Y
85 - GREEN
86 - WHITE
HYDRAULIC GENERATOR SWITCH
PIN 1 - 86 WHITE
PIN 2 - 09 BLACK
PIN 3 - 85 GREEN

GROUND

LOAD NEUTRAL LOAD

220V 15A GENERATOR


RED BLK Z

M141571AA

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 35


Parts List

Figure 3.4-9. Electrical Wiring Diagram - Emergency Lowering System (ANSI/CSA)


A B C D E F G H

RST2

GRAY GRAY GRAY GRAY

LIFT CYLINDER MANIFOLD


TYP (4 PLACES)

NOTE: ALL CABTIRES


RUN IN TRACK WITH
CONTROL CABLE

B1 - MAIN BATTERY TOP VIEW

GRAY
98 - BLACK
Y
00 - WHITE
BLACK

B2 - AUX. BATTERY

S51
97 - BLACK
98 - WHITE
Z

BACK VIEW
PIN 3 - 97 BLACK
PIN 4 - 98 WHITE
M11443AA

SECTION 3, Page 36 SJ-1000 Series Engine Powered 129930


Parts List

Figure 3.4-10. Electrical Wiring Diagram - Emergency Lowering System (CE)


A B C D E F G H
POWER DECK RETRACT
97A - BLACK
00 - WHITE

EMERGENCY POWER DECK


RETRACT CONTACTOR
EMERGENCY POWER 97A - BLACK (2x)
DECK RETRACT RELAY
PIN 1 - 100A RED
02 - WHITE (2x)
TO POWER DECK CONTROL BOX - FRONT
V
PIN 4 - 9B ORANGE/RED
PIN 9 - 100 RED TO POWER DECK CONTROL BOX - REAR
PIN 12 - 09 ORANGE/RED
PIN 13 - 02 WHITE
PIN 14 - 97A GREEN, BLACK
TO POWER DECK DIRECTIONAL VALVES

UNDERNEATH
PLATFORM
POWER DECK CONTACTOR
9B - ORANGE/RED
02 - WHITE (2x)

TO POWER DECK MOTOR CONTACTOR


00 - WHITE
103B - BLACK
99 - GREEN

TO ENGINE

RST2
X

Y
GRAY GRAY GRAY GRAY

B1 MAIN BATTERY

S52 BACK VIEW


LIFT CYLINDER MANIFOLD
TYP (4 PLACES)
EMERGENCY DECK RETRACTION
PIN 3 - 97 BLACK
98 - BLACK PIN 4 - 97A GREEN
00 - WHITE

B2 AUX. BATTERY

MANUAL LOWERING VALVE


Z
S51
EMERGENCY LOWERING
97 - BLACK PIN 3 - 97 BLACK (2x)
97A - GREEN PIN 4 - 98 WHITE
98 - WHITE GRAY

BLACK
M11442AA

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 37


Parts List

TO ELECTRIC PANEL

SECTION 3, Page 38
POWER DECK CONTACTOR
09 - ORANGE/RED
02 - WHITE
A

F2
100 AMP
FUSE
B

S1 MAIN DISCONNECT SWITCH


C

POSITIVE NEGATIVE

B1 MAIN BATTERY
D

TO ENGINE
E
Figure 3.4-11. Electrical Wiring Diagram - Powered Extension Deck

TO POWER DECK CONTROL BOX - FRONT

TO POWER DECK CONTROL BOX - REAR

TO POWER DECK DIRECTIONAL VALVE


F
G

TO POWER DECK MOTOR CONTACTOR

TO CONTACTOR
00 - WHITE
103B - BLACK
99 - GREEN
H

M50296AA
Z
Y
X
V

SJ-1000 Series Engine Powered 129930


Parts List

Figure 3.4-12. Limit Switch Wiring Diagram - Model 9250AL with Emergency Lowering System
A B C D E F G H

NOTE: DO NOT CUT JUMPER J36 ON SJ9250AL SEE ELECTRICAL PANEL FOR CONNECTIONS

36B
V
OUTRIGGER ELECTRIC PANEL
14CR
12 PIN CONNECTOR PLUG
PIN 10 - 36A BLACK
PIN 11 - 61 BLACK
PIN 12 - 36 BLACK/WHITE

END OF STROKE
36A - BLACK
36B - BLK/WHT

35
10A
X
HIGH SPEED CUTOUT
10A - BLUE
35 - BROWN

NOTE:
JUMPER J36 OVERRIDES THE 26’ LIFT
CUTOUT LIMIT SWITCH ON SJ9250AL Y
26’ LIFT CUTOUT
61 - BLACK
36 - BLK/WHT

LEFT FRONT

M50321AA

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 39


Parts List

Figure 3.4-13. Auto-Leveling Outrigger Electrical Connection Diagram AD


A B C D E F G H
TO OUTRIGGER LIMIT SWITCHES
LEFT FRONT OUTRIGGER: RIGHT FRONT OUTRIGGER: RIGHT REAR OUTRIGGER: LEFT REAR OUTRIGGER:
PIN 1 - BLACK (10A) PIN 1 - BLACK (10A) PIN 1 - BLACK (10A) PIN 1 - BLACK (10A)
PIN 2 - WHITE (65A) PIN 2 - WHITE (66A) PIN 2 - WHITE (67A) PIN 2 - WHITE (68A)
PIN 3 - GREEN (62) PIN 3 - GREEN (63) PIN 3 - GREEN (64) PIN 3 - GREEN (01)
PIN 4 - RED (61) PIN 4 - RED (62) PIN 4 - RED (63) PIN 4 - RED (64) BACK VIEW
FEMALE
PIN 1 - BLACK ( )

V
2 3
PIN 2 - WHITE ( )
PIN 3 - GREEN ( )
1 4 PIN 4 - RED ( )

OUTRIGGER LIMIT SWITCHES


SIXTEEN PIN CONNECTOR PLUG
INSTALLED TO CABTIRES ON MACHINE CN22
PIN 1 - 61 RED
LEFT FRONT
PIN 2 - 62 GREEN

61CR

9CR3
61
RIGHT FRONT PIN 3 - 62 RED 62

D17B1
PIN 4 - 63 GREEN 62

D17B2
63
RIGHT REAR PIN 5 - 63 RED 63 OUTRIGGER ELECTRIC PANEL
PIN 6 - 64 GREEN 64
12 PIN CONNECTOR PLUG CN14

9CR2
1A

17B
LEFT REAR 64
PIN 7 - 64 RED 17

CN22
01 PIN1 - 04 RED/BLUE
86A
TO CONTROL MODULE
PIN 8 - 01 GREEN
PIN 9 - 10A BLACK (2)
10A
10A
10A 17B
10A
09
PIN2 - 17 BLUE/RED
PIN3 - 86A ORG/BLK/WHT
36B
02
FROM ELECTRIC PANEL W
PIN 1 - 65 GREEN/BLACK BACK VIEW 35C 02

CN14
44 02

65CR
10A 78 78 PIN4 - 10A BLUE/WHITE
PIN 2 - 65A WHITE PIN 10 - 10A BLACK (2) - 01 01
- 73 73 02 PIN5 - 09 ORANGE/RED 44
PIN 3 - 66A WHITE PIN 11 - 10A BLACK (2)

CN21
3 2 1 77 77 PIN6 - 44 RED

CN20
- 02 09
PIN 4 - 67A WHITE 6 5 4 PIN 12 - 10A BLACK (2) 65 74 74 36A 10A
71 71 PIN7 - 01 RED/BLUE
PIN 5 - 68A WHITE 61
PIN 13 - (N/U) 75 75 36 PIN8 - 02 WHITE 17

D36
PIN 6 - N/U 72 72 PIN9 - 02 WHITE 04

J36
1 2 3 PIN 14 - (N/U) 76 76 PIN10 - 36A BLACK
4 5 6 PIN 15 - (N/U) PIN11 - 61 BLACK
TO LIMIT SWITCHES
PIN 1 - 65 GREEN/BLACK PIN 16 - 65 GREEN/BLACK PIN12 - 36 BLACK/WHITE
BACK VIEW FRONT LEFT REAR LEFT

ENABLE
PIN 2 - 65A GREEN/WHITE
PIN 3 - 66A BLUE/WHITE FRONT RIGHT REAR RIGHT
PIN 4 - 67A RED/WHITE
PIN 5 - 68A WHITE
TO OUTRIGGER PCB CN20
OUTR CTRL BOX

D74
D75
D76

D72
D78
D77

D73
D71
PIN 6 - N/U
PIN 1 - 35C WHITE/BLACK
PIN 2 - 78 BLACK/WHITE
PIN 3 - 73 BLUE

1
2
PIN 4 - 77 BLUE/BLACK

3
PIN 5 - 74 BLACK
OUTR MANIFOLD PIN 1 - 78 BLACK/WHITE PIN 1 - 75 ORANGE/BLACK PIN 1 - 76 RED/BLACK PIN 1 - 77 BLUE/BLACK

4
PIN 6 - 71 ORANGE
X

6 5
PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE
PIN 7 - 75 ORANGE/BLACK TEN PIN CONNECTOR PLUG CN21

7
PIN 8 - 72 RED PIN 1 - 17B WHITE/BLACK

8
PIN 9 - 76 RED/BLACK PIN 2 - 02 WHITE

9
2 1 2 1 2 1 2 1

PIN 3 - 78 BLACK/WHITE 02 78 02 75 02 76 02 77
PIN 4 - 73 BLUE
PIN 5 - 77 BLUE/BLACK GREY GREY GREY GREY
PIN 6 - 74 BLACK
PIN 7 - 71 ORANGE
PIN 8 - 75 ORANGE/BLACK
PIN 9 - 72 RED
PIN 10 - 76 RED/BLACK
7 8 9 10 11 12 4
4 5 6 7 8 9 3
1 2 3 4 5 6 2
1 2 3 1 02 02

17B

02

OCM1 - OUTRIGGER CONTROL MODULE 17B - WHITE/BLACK BLACK BLACK BLACK BLACK Y
02 - WHITE
74 02 71 02 72 02 73 02
BACK VIEW BACK VIEW 1 2 1 2 1 2 1 2
TO CONTROL MODULE - P4 CONTROL MODULE - P2
3 2 1
PIN 1 - 78 BLACK/WHITE (2x) 3 2 1 PIN 1 - 68A WHITE
6 5 4
PIN 2 - 77 BLUE/BLACK (2x) 6 5 4 PIN 2 - 67A RED/WHITE PIN 1 - 74 BLACK PIN 1 - 71 ORANGE PIN 1 - 72 RED PIN 1 - 73 BLUE
9 8 7
PIN 3 - 76 RED/BLACK (2x) 9 8 7
12 11 10
PIN 3 - 66A BLUE/WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE
PIN 4 - 75 ORANGE/BLACK (2x) PIN 4 - 65A GREEN/WHITE TO ELECTRIC PANEL
PIN 8 - 74 BLACK
PIN 5 - 74 BLACK (2x) PIN 5 - 70 GREEN/BLACK PIN 1 - 02 WHITE PIN 9 - 75 ORANGE/BLACK 35D ORANGE/RED
PIN 6 - 73 BLUE (2x) PIN 6 - 79 GREEN PIN 2 - 35C WHITE/BLACK 70A RED/WHITE
PIN 10 - 76 RED/BLACK
PIN 7 - 72 RED (2x) PIN 7 - 70A RED/WHITE PIN 3 - 70 GREEN/BLACK 02 WHITE
PIN 11 - 77 BLUE/BLACK

02
PIN 8 - 71 ORANGE (2x) PIN 8 - 65 GREEN/BLACK PIN 4 - 70A RED/WHITE PIN 12 - 78 BLACK/WHITE
PIN 9 - 28 GREEN/RED 70A
PIN 9 - 35C WHITE/BLACK (2x) PIN 5 - 71 ORANGE PIN 13 - 79 GREEN
PIN 10 - 35 BROWN/RED PIN 6 - 72 RED PIN 14 - N/U TO OUTRIGGER CONTROL BOX
PIN 11 - 02 WHITE (2x) PIN 7 - 73 BLUE PIN 15 - N/U 35D TEN PIN CONNECTOR PLUG
PIN 12 - 10A BLUE/WHITE
PIN 1 - 74 BLACK

1 2
PIN 2 - 73 BLUE
1 2 3 PIN 3 - 78 BLACK/WHITE

3
4
4 5 6

Z
PIN 4 - 77 BLUE/BLACK

5
7 8 9
PIN 5 - 35D ORANGE/RED

6
10 11 12

7
13 14 15 PIN 6 - N/U

8
BLUE/WHITE (N/U)
PIN 7 - 71 ORANGE

9 10
BLUE/WHITE (N/U) GREEN/WHITE (N/U)
PIN 8 - 72 RED
TO ELECTRIC PANEL GREEN/WHITE (N/U)
79 PIN 9 - 75 ORANGE/BLACK
PIN 1 -10A BLUE/WHITE
35C WHITE/BLACK PIN 10 - 76 RED/BLACK
PIN 2 - 28 GREEN/RED (ANSI/CSA ONLY) 70
70 GREEN/BLACK
PIN 3 - 02 WHITE
79 GREEN

35C
PIN 4 - 35 BROWN/RED

M50333AB

SECTION 3, Page 40 SJ-1000 Series Engine Powered 129930


Parts List

Figure 3.4-14. Electrical Wiring Diagram - Horn / Light / Beeper (ANSI/CSA)


A B C D E F G H

V
ROTATING AMBER BEACON OPTION

HORN, LIGHT & BEEPER

DUAL FLASHING LIGHT OPTION FL-22


RL - 29
LIGHT
ROTATING BEACON
W
00 - WHITE 29 - RED
FL -22-1 FL-22-2 22 - GREEN

FASTEN THE “00” WIRES ON THIS


BOLT WITH HARDWARE SUPPLIED
BP - 29
BEEPER BP - 29
29 - RED BEEPER
TO MAIN ELETRICAL PANEL 00 - BLACK 29 - RED
00 - BLACK

Y
GREEN - 22 GREEN - 22
WHITE - 02 WHITE - 02

H1 - HORN
H1 - HORN 00 - WHITE
00 - WHITE 49A - GREEN
49A - GREEN
TO MAIN ELECTRICAL PANEL TO MAIN ELECTRICAL PANEL

NOTE: For CE machines equipped with load sensing system refer to the load sensing supplemental manual for additional components. M50311AA

SJ-1000 Series Engine Powered 129930 SECTION 3, Page 41


OUTRIGGER ELECTRIC PANEL 12 PIN CONNECTOR PLUG
PIN 1 - 04 RED/BLUE PIN 7 - 01 RED/BLUE
PIN 2 - 17 BLUE/RED PIN 8 - 02 WHITE
PIN 3 - 86A ORG/BLK/WHT PIN 9 - 02 WHITE
PIN 4 - 10A BLUE/WHITE PIN 10 - 36A BLACK
FLASHER

9250
PIN 5 - 09 ORANGE/RED PIN 11 - 61 BLACK

Model
PIN X - 22 RED
PIN 6 - 44 RED PIN 12 - 36 BLACK/WHITE
PIN L - 29 BLUE/YELLOW
Parts List

BACK VIEW
A

Figure 3.5-1b
Serial Number
51718 & Below
Serial Breakdown Reference Chart

serial number and respective diagram

SJ-1000 Series Engine Powered 129930


Refer to following page(s) to locate model,
B C

BACK VIEW BACK VIEW


FEMALE FEMALE

LS4
END OF STROKE GREEN BLACK WHITE (77) (34) GREEN WHITE WHITE BLACK (16)
TO ENGINE

36A - BLACK
(Refer to Serial Breakdown Reference Chart)

36B - BLK/WHT RED GREEN (76) (32) GREEN BLACK BLUE (15)
WHITE RED (75) (31) RED WHITE BLACK (14)
TO JOYSTICK BOX

(7D) RED BLACK GREEN BLACK RED (74) (24) BLUE BLACK ORANGE (13)
LS1 (10D) WHITE RED GREEN ORANGE GREEN (73) (23) BLACK WHITE BLUE WHITE (10)
D

26’ LIFT CUTOUT


61 - BLACK
(60) BLACK RED GREEN WHITE BLACK RED (72) (20) BLACK WHITE RED ORANGE RED (09)
36 - BLK/WHT
TWO SPEED MOTOR (85) ORANGE BLACK WHITE BLUE RED (71) (19) ORANGE BLACK RED (7)
20A - BLACK (78) RED BLACK WHITE GREEN (49) (18) RED BLACK WHITE (02)
Figure 3.5-1a. Electrical Panel Diagram - All Options (ANSI/CSA)

02 - WHITE
LS5 GROUND
HIGH SPEED (GROUND) BLUE BLACK WHITE
10A - BLUE
35 - BROWN

LEGEND:

TO OUTRIGGER MANIFOLD TO BATTERY TO OCM1


10A BLUE/WHITE
TO MAIN MANIFOLD TO ENGINE 02 WHITE
35 BROWN/RED
28 GREEN/RED
TO JOYSTICK BOX TO HORN/LIGHT/BEEPER TO ENGINE
00 - WHITE BACK VIEW
PIN 1 - 31A ORANGE PIN 8 - 10A GREEN/BLACK
22 - RED
E

PIN 2 - 34A WHITE/BLACK PIN 9 - 2A RED/BLACK


29 - BLACK PIN 3 - 02 WHITE PIN 10 - 37 BLUE/BLACK
49A - GREEN PIN 4 - 32A ORANGE/BLACK PIN 11 - 07 RED
PIN 5 - N/U PIN 12 - 05 BLUE
PIN 6 - N/U BLACK (TIED BACK)
PIN 7 - 33 - GREEN BLACK/WHITE (TIED BACK)

M50208AF
I

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K
H
G

M
AD

SECTION 3, page 43
9250
Model
Parts List

SECTION 3, page 44
Figure 3.5-1a
OUTRIGGER ELECTRIC PANEL 12 PIN CONNECTOR PLUG
Serial Number

PIN 1 - 04 RED/BLUE PIN 7 - 01 RED/BLUE


51719 & Above

PIN 2 - 17 BLUE/RED PIN 8 - 02 WHITE CONTROL MODULE - P2


10 11 12
PIN 9 - 02 WHITE
serial number and respective diagram

PIN 3 - 86A ORG/BLK/WHT PIN 9 - 28 GREEN/RED


Serial Breakdown Reference Chart

7 8 9
PIN 4 - 10A BLUE/WHITE PIN 10 - 36A BLACK
PIN 10 - 35 BROWN/RED 4 5 6

02
00
2A
05
Refer to following page(s) to locate model,

13
14
PIN 11 - 61 BLACK

10A
PIN 5 - 09 ORANGE/RED FLASHER PIN 11 - 02 WHITE (2x) 1 2 3
PIN 6 - 44 RED PIN 12 - 36 BLACK/WHITE PIN X - 22 RED
PIN 12 - 10A BLUE/WHITE 31 49 34 32 10 13 14 15 16 23 24 03
1 2 3 4 5 6 7 8 9 10 11 12 PIN L - 29 BLU/YEL 05 2A
B

01
61

09
02
02
36

04
44

17
CN14

86A
36A

10A
D34
D10
FL-29

D17B-2

load sensing supplemental manual.


FLASHER

71

02
78
73
77
75
72
76

74
D73
CN21

17B

D17B-1
05 05 43 41 05 02 10A 05 10A 36B 04 04 04 04 04
R R R R R R R

01
P

61
L X R R

09
02
02
36

04
44

17
D74

86A
36A

10A
REAR LEFT
41 32 2A 10B

REAR RIGHT
7 8 9 10 11 12 4 02 31 02 49 42 34B 02 10B 02 13 02 14 02 15 02 16 02 23 02 24 02 30

D77
2A

4 5 6 7 8 9 3
10A

71

78
73
77
75
72
76

74

35C
1 2 3 4 5 6 2

D78
9CR3 9CR2 31 49 34B 32 10B 10B 13 14 15 16 23 24 30

29
22
1 2 3 1

D72
CR CR CR CR CR2 CR1 CR CR CR CR CR CR CR
CN20

FRONT LEFT
43 41 40

D71

FRONT RIGHT
31A 49A 34A 02 32A 42 37 10A 13A 14A 15A 16A 23A 24A 30A 14

D76
D75
61CR 17BCR 65CR ENABLE 37 30A 10A

D36

-
-
-

01

61
62
62
63
63
65

64
64
10A
10A
10A
10A
J36
CN22
18 20 13
C

1000 uF
10A
D30A D14B-2 D14B-1 31A 34A 32A 14A 10A 15A 16A 18A 18A 17A 44 17 44
D15A-2 D16A-2

D20A
B B B R R

00
02 28 02 40 02 18 02 17A 02 17 02 20 02 35

00 02 02 07 09 10A 13A 29 14B 17A 18A 33 20A 25 30 15A 16A 21 23A 24A 35 00 02
ZZ 117389AA

NOTE: For CE machines equipped with load sensing system refer to the
28 1 18 17A 17 20 35
R R R R B R B
D17A
B
D18A
B
D15A-1 D16A-1 D23A
B
D24A
B
D35
CR TD CR CR CR CR CR

D30
D13A D28A
28A 15B 16B 21
00 02 09 03 05
ZZ 117387AA
14B 01 10A 10A 20A 19A 10A
00 02 07 09 13A 14B 17A 18A 33 25 23A 24A
D19
02 07 10A
15B 16B 19
(Refer to Serial Breakdown Reference Chart)

TWO SPEED MOTOR BACK VIEW BACK VIEW


20A - BLACK FEMALE
FEMALE
02 - WHITE
END OF STROKE
D

02 36A - BLACK (34) GREEN WHITE 16 8 WHITE BLACK (16)


32 24 GREEN BLACK WHITE (77)
36B - BLK/WHT (32) GREEN BLACK 15 7 BLUE (15)
31 23 RED GREEN (76)
(31) RED WHITE 14 6 BLACK (14)
20A 30 22 WHITE RED (75)
Figure 3.5-1b. Electrical Panel Diagram - All Options (ANSI/CSA)

(24) BLUE BLACK 13 5 ORANGE (13)


(7D) RED BLACK GREEN 29 21 BLACK RED (74)
26' LIFT CUTOUT (23) BLACK WHITE 12 4 BLUE WHITE (10)
(10D) WHITE RED GREEN 28 20 ORANGE GREEN (73)
61 - BLACK
TO ENGINE

(20) BLACK WHITE RED 11 3 ORANGE RED (09)


(60) BLACK RED GREEN 27 19 WHITE BLACK RED (72)
36 - BLK/WHT (19) ORANGE BLACK 10 2 RED (7)
(85) ORANGE BLACK WHITE 26 18 BLUE RED (71)
(18) RED BLACK 9 1 WHITE (02)
TO JOYSTICK BOX

(78) RED BLACK WHITE 25 17 GREEN (49))

HIGH SPEED (GROUND) BLUE BLACK WHITE TO (00)


10A - BLUE GROUND
35 - BROWN
E

LEGEND: TO ENGINE
BACK VIEW
PIN 1 - 31A ORANGE PIN 8 - 10A GREEN/BLACK
PIN 2 - 34A WHITE/BLACK PIN 9 - 2A RED/BLACK
TO MAIN MANIFOLD HARNESS PIN 3 - 02 WHITE PIN 10 - 37 BLUE/BLACK
PIN 4 - 32A ORANGE/BLACK PIN 11 - 07 RED
TO ENGINE HARNESS PIN 5 - N/U PIN 12 - 05 BLUE
TO HORN/LIGHT/BEEPER PIN 6 - N/U BLACK (TIED BACK)
00 - WHITE PIN 7 - 33 - GREEN BLACK/WHITE (TIED BACK)
TO PLATFORM CONTROL BOX 22 - RED
29 - BLACK
49A - GREEN

M129215AE
I

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K
H
G

M
AD

SJ-1000 Series Engine Powered 129930


OUTRIGGER ELECTRIC PANEL 12 PIN CONNECTOR PLUG
PIN 1 - 04 RED/BLUE PIN 7 - 01 RED/BLUE
PIN 2 - 17 BLUE/RED PIN 8 - 02 WHITE
PIN 3 - 86A ORG/BLK/WHT PIN 9 - 02 WHITE
PIN 4 - 10A BLUE/WHITE PIN 10 - 36B YELLOW
PIN 5 - 09 ORANGE/RED PIN 11 - 61 BLACK
PIN 6 - 44 RED PIN 12 - 36 BLACK/WHITE
Parts List

SJ-1000 Series Engine Powered 129930


B
C

LEGEND:

MAIN MANIFOLD HARNESS

ENGINE HARNESS

PLATFORM CONTROL BOX

BASE CONTROL BOX


BACK VIEW BACK VIEW
FEMALE FEMALE
LOAD SENSE CONTROL MODULE
TWO SPEED MOTOR
20A - BLACK
02 - WHITE GREEN BLACK WHITE (77) (34) GREEN WHITE WHITE BLACK (16)
D

TO ENGINE
Figure 3.5-2. Electrical Panel Diagram - All Options (CE)

RED GREEN (76) (32) GREEN BLACK BLUE (15)


WHITE RED (75) (31) RED WHITE BLACK (14)
(7D) RED BLACK GREEN BLACK RED (74) (24) BLUE BLACK ORANGE (13)
TO JOYSTICK BOX

(10D) WHITE RED GREEN ORANGE GREEN (73) (23) BLACK WHITE BLUE WHITE (10)
(60) BLACK RED GREEN WHITE BLACK RED (72) (20) BLACK WHITE RED ORANGE RED (09)
manual.

HIGH SPEED
10A - BLACK (85) ORANGE BLACK WHITE BLUE RED (71) (19) ORANGE BLACK RED (7)
35 - BLK/WHT (78) RED BLACK WHITE (18) RED BLACK WHITE (02)
GREEN (49)

GROUND
(GROUND) BLUE BLACK WHITE

26’ LIFT CUTOUT


61 - BLACK
36 - BLK/WHT
E

BACK VIEW
the load sensing supplemental

TO ENGINE
PIN 1 - 31A ORANGE PIN 8 - 10A GREEN/BLACK
with load sensing system refer to

PIN 2 - 34A WHITE/BLACK PIN 9 - 2A RED/BLACK


PIN 3 - 02 WHITE PIN 10 - 37 BLUE/BLACK
NOTE: For CE machines equipped

PIN 4 - 32A ORANGE/BLACK PIN 11 - 07 RED

M50320AA
PIN 5 - N/U PIN 12 - 05 BLUE
PIN 6 - N/U BLACK (TIED BACK)
I

L
F

BLACK/WHITE (TIED BACK)

K
PIN 7 - 33 - GREEN
H
G

SECTION 3, page 45
Parts List

Figure 3.5-3a. Electrical Schematic - Nissan Dual Fuel Engine with No Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E
NISSAN EFI DUAL FUEL ENGINE

Serial Breakdown Reference Chart NEGATIVE

Model Serial Number OXYGEN


SENSOR

9250 51536 & Below AIR INTAKE


TEMP. SENSOR

#203 - ENGINE FAULT

F
CODE RESET WIRE
OIL PRESSURE

Refer to following page(s) to locate model,


SWITCH

M.A.P. SENSOR

serial number and respective diagram COOLANT


TEMP. SENSOR

Figure 3.5-3b Figure 3.5-3c


IGNITION COIL

PROPANE
INJECTOR

GAS
INJECTOR

THROTTLE
ACTUATOR

MAIN ENGINE
SWITCH

ENGINE START
SWITCH

FUEL PUMP

GAS/PROPANE
SELECTOR SWITCH

PROPANE VALVE
SOLENOID

ENGINE STARTER
SOLENOID

30A RELAY

CHECK ENGINE
LIGHT

ENGINE STARTER
EL. MOTOR

ALTERNATOR

12V BATTERY

AUXILIARY HOLDING
H
VALVE SOLENOID

AUXILIARY HOLDING
VALVE SOLENOID

AUXILIARY HOLDING
VALVE SOLENOID

AUXILIARY HOLDING
VALVE SOLENOID

AUXILIARY 12V BATTERY

HORN RELAY

HORN

20 A BREAKER

HOLDING VALVE
SOLENOID
HOLDING VALVE
SOLENOID

HOLDING VALVE
SOLENOID

HOLDING VALVE
SOLENOID

MAIN LOWERING
VALVE SOLENOID
ALL FUNCTION
FLASHING LIGHT

TILT SW. RELAY

FREE-WHEELING
VALVE SOLENOID

BRAKE DUMP
VALVE SOLENOID
BRAKE FEED
VALVE SOLENOID

ENGINE ON RELAY
I
BEEPER

GLOW PLUG RELAY

START RELAY

THROTTLE RELAY

DOWN RELAY

UP RELAY

OIL COOLER FAN

OIL COOLER RELAY

SMALL PUMP RELAY

LARGE PUMP DUMP


VALVE SOLENOID

LIFT VALVE
SOLENOID

TILT OVERIDE
RELAY

SERIES/PARALLEL
RELAY

SERIES/PARALLEL
VALVE SOLENOID
J
2ND SPEED/LARGE
PUMP RELAY

CAPACITOR (NOTE: REMOVED ON


MACHINES WITH WET BRAKES)

TIME DELAY #1

REVERSE
VALVE SOLENOID

QUICK BRAKE VALVE (NOTE: FOR


MACHINES WITH WET BRAKES ONLY)

BRAKE RELAY

FORWARD
VALVE SOLENOID

RIGHT STEERING
VALVE SOLENOID

LEFT STEERING
VALVE SOLENOID

SMALL PUMP DUMP


VALVE SOLENOID

3RD SPEED
RELAY

FORWARD RELAY

REVERSE RELAY

RIGHT RELAY

LEFT RELAY
K

OUTRIGGER LIFT
ENABLE RELAY

OUTRIGGER DRIVE
ENABLE RELAY

OUTRIGGER
HOLDING SOLENOID

OUTRIGGER
PROOF RELAY

OUTRIGGER
ENABLE RELAY

OUTRIGGER
LIFT DISABLE RELAY

OUTRIGGER
CONTROL MODULE

LEFT FRONT UP

RIGHT FRONT UP

RIGHT REAR UP

LEFT REAR UP

LEFT FRONT DOWN

RIGHT FRONT DOWN

RIGHT REAR DOWN


L
LEFT REAR DOWN

TILT OVERRIDE/
HIGH DRIVE CUTOUT

TILT

LIFT ENABLE

LEFT REAR DOWN

RIGHT REAR DOWN

RIGHT FRONT DOWN

LEFT FRONT DOWN

POWER

OUTRIGGER ENABLE

AUTO RETRACT

AUTO LEVEL

OUTRIGGER LIGHT

GROUND

LEFT FRONT UP
OUTRIGGER SOLENOID

M
LEFT FRONT DOWN
OUTRIGGER SOLENOID

RIGHT FRONT UP
OUTRIGGER SOLENOID

RIGHT FRONT DOWN


OUTRIGGER SOLENOID

RIGHT REAR UP
OUTRIGGER SOLENOID

RIGHT REAR DOWN


OUTRIGGER SOLENOID

LEFT REAR UP
OUTRIGGER SOLENOID

LEFT REAR DOWN


OUTRIGGER SOLENOID

M50282AE

SECTION 3, page 46 SJ-1000 Series Engine Powered 129930


Parts List

Figure 3.5-3b. Electrical Schematic - Nissan Dual Fuel Engine with No Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E
NISSAN EFI DUAL FUEL ENGINE

Serial Breakdown Reference Chart ECU1


205
NEGATIV
-

BLACK
PIN 17 1

Model Serial Number


OXS1
200 200 00 OXYGEN
PIN 12 A C 2 SENSOR

1100
PIN 11 3

SJ-9250 51537 to 51718


209 209 2002
PIN 10 B D 4
TPS2
106 106 t° AIR INTAKE
PIN 9 5 TEMP. SENSOR

203 #203 - ENGINE FAULT


PIN 8 6 CODE RESET WIRE

PIN 7
102 102 00
7
OIL PRESSURE

F
Refer to following page(s) to locate model,
SWITCH
205
1103 B
1100 OPS1
PIN 4 C A 8 M.A.P. SENSOR
MS1
TPS1

serial number and respective diagram


105 t° COOLANT
PIN 1 9 TEMP. SENSOR

2002 2002
PIN 23

WHITE
10

2002
PIN 22 11

00 00
PIN 21 12

Figure 3.5-3a Figure 3.5-3c PIN 20


00

1006
RST6
1 WATT
1K OHM
2006
IGC1
2002
13

PIN 19 14 IGNITION COIL

33
PIN 17 15
PI1
1002 1002 1001 PROPANE
PIN 15 16 INJECTOR

2A RST4
PIN 14 1 WATT 17
1K OHM
GI1
1003 2001
PIN 12 RST5 GAS
18
1 WATT INJECTOR
3008 10K OHM
PIN 11 19

34A
PIN 9 20

2008
PIN 8 21
RA1
1008 1008 00 00
PIN 5 THROTTLE
22
ACTUATOR

56
PIN 4 23

2001
PIN 3 24

S4
EMERGENCY
STOP
CONTROL BOX BASE
PIN 2

PIN 1
1001

50
25

26
G
SWITCH
08 07 RED 07 07 07 S30
27
07
05 05 05 START
ON MAIN ENGINE
28
OFF SWITCH

29
32A
05 31A 31A 07 ENGINE START
30
SWITCH
05 43 34A 34A 34A 11
S33 00
FP 31 FUEL PUMP
GAS
33 33 56 GAS/PROPANE
32
SELECTOR SWITCH
PROP 2P-50
50 00 PROPANE VALVE
33
SOLENOID

4002 2002 2002


34
32ACR
05 32A 32A 32A 00 00 ENGINE STARTER
35
SOLENOID

10A 10A 10A 00 00


36 30A RELAY
HOURMETER 10ACR CEL1
10A 10A 2A 1003 2002
TT CHECK ENGINE
37
1 WATT LIGHT
10BCR2
10B 10B 2A 2A 2A F6 1K OHM
7002 2005
FUSE 38
20A RST3
10A 37 37
ENGINE STARTER
M 39
EL. MOTOR
02 FLK1 S L
G 40 ALTERNATOR
FUSE
LINK
41
S1
MAIN POWER
DISCONNECT 42

B1

H
103 100 12V
00 43 12V BATTERY

03 2H-98-1 AUXILIARY HOLDING


44 VALVE SOLENOID
CB1 AUXILIARY EMERGENCY D02-1
05 05 03 LOWERING SYSTEM 2H-98-2 AUXILIARY HOLDING
45
VALVE SOLENOID
20A BREAKER S51 D02-2
AUX. EMERGENCY 2H-98-3
LOWERING AUXILIARY HOLDING
46
VALVE SOLENOID
D02-3
97 98 2H-98-4
AUXILIARY HOLDING
47
RST2 D02-4 VALVE SOLENOID
S8
3 OHM D96 B2
HORN 100 96 12V
48 AUXILIARY 12V BATTERY
49CR
08 49 GREEN 49 49
49 HORN RELAY
H1
05 HORN
PL1 05 49A
50 HORN
POWER ON
CB3
LIGHT
00 BLUE/BLACK/WHITE 00 00 02
51 20 A BREAKER

2H-134 HOLDING VALVE


52
D02-5 SOLENOID

2H-13A-3 HOLDING VALVE


53
D02-6 SOLENOID

2H-13A-2 HOLDING VALVE


54
D02-7 SOLENOID

2H-13A-1 HOLDING VALVE


55
D02-8 SOLENOID

2H-13A MAIN LOWERING


56
D02-9 VALVE SOLENOID
FLASHER
10A 10A 13A 22 ALL FUNCTION
57
S3 FLASHING LIGHT
28CR D13A FL-29 FL-22
KEY SWITCH 28
OFF/LIFT/DRIVE 28
58 TILT SW. RELAY
(IN OFF POSITION)
D30A 2H-30A
CRD1 CRD2 CRD3 FREE-WHEELING
59
D02-10 VALVE SOLENOID
08 10 2H-30A-1
BRAKE DUMP
60
NC D02-11 VALVE SOLENOID
HELD 2H-30A-2
04 30A

I
OPEN 05 10A BRAKE FEED
61
D02-12 VALVE SOLENOID
10 10 D10
BLUE/WHITE 10B
62 ENGINE ON RELAY
10BCR1
10A 10A 28A 29
63 BEEPER
S13 D28A BP-29
GLOW PLUG/CHOKE 10 31 RED/WHITE 31 31
GLOW PLUG/
64
CHOKE RELAY
31CR
41 02
65

D14B-2
ALL MOTION 66
S15 ALARM
ENGINE START 32 GREEN/BLACK 32 32 41 02
67 START RELAY
S14
32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34 42 02
68 THROTTLE RELAY
S9
S5 34CR
LIFT 13 ORANGE 13
ENABLE UP/DOWN 69

DN 10A DOWN 13 13
LFT 09 09 9A
70 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
71 UP RELAY
CB4
FAN
09 ORANGE/RED 09 10A UP 14 03 85A 85A 86D 00
F 72
OIL COOLER FAN
S16
15A BREAKER
10B 2A 73 OIL COOLER RELAY
10BCR3
74
17ACR
33 17A
75 SMALL PUMP RELAY
D18A D17A
10A 10A 17A 2H-17A
76 LARGE PUMP DUMP
D02-13 VALVE SOLENOID
D14B-1
36A 36B 14A 14B 2H-14B
77 LIFT VALVE
S29 S41
LS4 D02-14 SOLENOID
HIGH/LOW HIGH/LOW 35CR
RANGE TORQUE 35
78 TILT OVERIDE
END OF STROKE RELAY
20CR
12 20B 20 BLACK/WHITE/RED 20 NORMALLY CLOSED
20

J
79 SERIES/PARELLEL
RELAY
S7-7 JOYSTICK 10A 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 80
D02-15 VALVE SOLENOID
ENABLE RELAY 2ND
DR 12 12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17
81 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
82
CAP1
12BCR
28CR 40 CAPACITOR (NOTE: REMOVED ON
83
MACHINES WITH WET BRAKES)
1TD 1000 MFD
04 04 40
84 TIME DELAY #1

35 10A 04 15A 15B 4H-15B REVERSE


85
D02-16 VALVE SOLENOID
LS5 D15A-1 D15A-2 D30 25 2H-25 QUICK BRAKE VALVE (NOTE: FOR
86
D02-17 MACHINES WITH WET BRAKES ONLY)
TILT OVERRIDE/ D16A-1 D16A-2
HIGH DRIVE CUTOUT 10A 01 1A 04 30
87 BRAKE RELAY
LIMIT SWITCH
NORMALLY OPEN 26' DRIVE
30CR
S7 HELD CLOSED CUTOUT 04 16A 4H-16B
16B FORWARD
JOYSTICK JUMPER 88
VALVE SOLENOID
CONTROLLER D02-18
35 04 23A 4H-23A RIGHT STEERING
89
D02-19 VALVE SOLENOID
D35 D23A
04 24A 4H-24A LEFT STEERING
90
D02-20 VALVE SOLENOID
D24A
21 18A 2H-18A
SMALL PUMP DUMP
91
D02-21 VALVE SOLENOID

10A 18A
S7-6 92
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
93 RELAY
S7-5 18CR
FWD 16 WHITE/BLACK 16 16
94 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
95 REVERSE RELAY
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23
96 RIGHT RIGHT
S7-3 23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY

K
97
24CR
FF EE CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 98
WITH AUTO LEVELLING

99

01 1A
100

10A 10A 36A


101
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED
65
102 OUTRIGGER LIFT
ENABLE RELAY
LS64 LS63 LS62 LS61 65CR
01 64 63 62 61 61
103 OUTRIGGER DRIVE
ENABLE RELAY
LEFT RIGHT RIGHT LEFT 61CR 26' LIFT
REAR REAR FRONT FRONT CUTOUT
D36 D17B-1 D17B-2 104

OUTRIGGERS SHOWN IN 2H-17B


61 36 17B OUTRIGGER
RETRACTED POSITION 105 HOLDING SOLENOID
MM NN D02-22
9CR3
09 OUTRIGGER
106 PROOF RELAY
9CR2
09 OUTRIGGER
107 ENABLE RELAY
S20A S21A S22A S23A
44 35B 35C 35C 35E FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT 17B OUTRIGGER
108 LIFT DISABLE RELAY

S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 109 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 110 LEFT FRONT UP
D72
72
72 = P4-7 111 RIGHT FRONT UP
D73
73
73 = P4-6 112 RIGHT REAR UP
D74
74
74 = P4-5 113 LEFT REAR UP
D75
75
75 = P4-4 114 LEFT FRONT DOWN
D76
76

L
76 = P4-3 115 RIGHT FRONT DOWN
D77
77
77 = P4-2 116 RIGHT REAR DOWN
D78
78
78 = P4-1 117 LEFT REAR DOWN

35 TILT OVERRIDE/
35 = P2-10 118
HIGH DRIVE CUTOUT

28
28 = P2-9 119 TILT
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 120 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 121 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
67A = P2-2 122 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 123 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 124 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 125 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 126 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 79 = P2-6 127 AUTO RETRACT
MODE ALL UP
35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 128 AUTO LEVEL

02 70A RED/WHITE 70A


70A = P2-7 129 OUTRIGGER LIGHT
OL1
OUTRIGGER 130
02 = P2-11 GROUND
LIGHT

02 WHITE 02
131

S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 132
LEFT 35D OUTRIGGER SOLENOID
D02-23
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN

M
133
OUTRIGGER SOLENOID
D02-24
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 134
RIGHT 35D OUTRIGGER SOLENOID
D02-25
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
135
OUTRIGGER SOLENOID
D02-26
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 136
RIGHT 35D OUTRIGGER SOLENOID
D02-27
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
137
OUTRIGGER SOLENOID
D02-28
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 138
LEFT 35D OUTRIGGER SOLENOID
D02-29
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
139
OUTRIGGER SOLENOID
D02-30

M132106AI

SJ-1000 Series Engine Powered 129930 SECTION 3, page 47


Parts List

Figure 3.5-3c. Electrical Schematic - Nissan Dual Fuel Engine with No Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E
NISSAN EFI DUAL FUEL ENGINE

Serial Breakdown Reference Chart ECU1


205
NEGATIV
-

BLACK
PIN 17 1

Model Serial Number


OXS1
200 200 00 OXYGEN
PIN 12 A C 2 SENSOR

1100
PIN 11 3

209

SJ-9250 51719 & Above


209 2002
PIN 10 B D 4
TPS2
106 106 t° AIR INTAKE
PIN 9 5 TEMP. SENSOR

203 #203 - ENGINE FAULT


PIN 8 6 CODE RESET WIRE

PIN 7
102 102 00
7
OIL PRESSURE

F
Refer to following page(s) to locate model,
SWITCH
205
1103 B
1100 OPS1
PIN 4 C A 8 M.A.P. SENSOR
MS1
TPS1
105

serial number and respective diagram


t° COOLANT
PIN 1 9 TEMP. SENSOR

2002 2002
PIN 23

WHITE
10

2002
PIN 22 11

00 00
PIN 21 12

Figure 3.5-3a Figure 3.5-3b PIN 20


00

1006
RST6
1 WATT
1K OHM
2006
IGC1
2002
13

PIN 19 14 IGNITION COIL

33
PIN 17 15
PI1
1002 1002 1001 PROPANE
PIN 15 16 INJECTOR

2A RST4
PIN 14 1 WATT 17
1K OHM
GI1
1003 2001
PIN 12 RST5 GAS
18
1 WATT INJECTOR
3008 10K OHM
PIN 11 19

34A
PIN 9 20

2008
PIN 8 21
RA1
1008 1008 00 00
PIN 5 THROTTLE
22
ACTUATOR

56
PIN 4 23

2001
PIN 3 24

G
1001
PIN 2 25
S4 BASE
CONTROL BOX
EMERGENCY 50
STOP PIN 1 26
SWITCH
08 07 RED 07 07 07 S30
27
07
05 05 05 START
ON MAIN ENGINE
28
OFF SWITCH

29
32A
05 31A 31A 07 ENGINE START
30
SWITCH
05 43 34A 34A 34A 11
S33 00
FP 31 FUEL PUMP
GAS
33 33 56 GAS/PROPANE
32
SELECTOR SWITCH
PROP 2P-50
50 00 PROPANE VALVE
33
SOLENOID

4002 2002 2002


34
32ACR
05 32A 32A 32A 00 00 ENGINE STARTER
35
SOLENOID

10A 10A 10A 00 00


36 30A RELAY
HOURMETER 10ACR CEL1
10A 10A 2A 1003 2002
TT CHECK ENGINE
37
LIGHT
10BCR2 1 WATT
10B 10B 2A 2A 2A F6 1K OHM
7002 2005
FUSE 38
20A RST3
10A 37 37
ENGINE STARTER
M 39
EL. MOTOR
02 FLK1 S L
G 40 ALTERNATOR
FUSE
LINK
41
S1
MAIN POWER
DISCONNECT 42

100 B1
103 12V

H
00 43 12V BATTERY

03 2H-98-1 AUXILIARY HOLDING


44 VALVE SOLENOID
CB1 AUXILIARY EMERGENCY D02-1
05 05 03 LOWERING SYSTEM 2H-98-2 AUXILIARY HOLDING
45
VALVE SOLENOID
20A BREAKER S51 D02-2
AUX. EMERGENCY 2H-98-3
LOWERING AUXILIARY HOLDING
46
VALVE SOLENOID
D02-3
97 98 2H-98-4
AUXILIARY HOLDING
47
RST2 D02-4 VALVE SOLENOID
S8
3 OHM D96 B2
HORN 100 96 12V
48 AUXILIARY 12V BATTERY
49CR
08 49 GREEN 49 49
49 HORN RELAY
H1
05 HORN
PL1 05 49A
50 HORN
POWER ON
CB3
LIGHT
00 BLUE/BLACK/WHITE 00 00 02
51 20 A BREAKER

2H-134 HOLDING VALVE


52
D02-5 SOLENOID

2H-13A-3 HOLDING VALVE


53
D02-6 SOLENOID

2H-13A-2 HOLDING VALVE


54
D02-7 SOLENOID

2H-13A-1 HOLDING VALVE


55
D02-8 SOLENOID

2H-13A MAIN LOWERING


56
D02-9 VALVE SOLENOID
FLASHER
10A 10A 13A 22 ALL FUNCTION
57
S3 FLASHING LIGHT
28CR D13A FL-29 FL-22
KEY SWITCH 28
OFF/LIFT/DRIVE 28
58 TILT SW. RELAY
(IN OFF POSITION)
D30A 2H-30A
CRD1 CRD2 CRD3 FREE-WHEELING
59
D02-10 VALVE SOLENOID
08 10 2H-30A-1
BRAKE DUMP
60
NC D02-11 VALVE SOLENOID
HELD 2H-30A-2
05 10A 04 30A
OPEN BRAKE FEED

I
61
D02-12 VALVE SOLENOID
10 10 D10
BLUE/WHITE 10B
62 ENGINE ON RELAY
10BCR1
10A 10A 28A 29
63 BEEPER
S13 D28A BP-29
GLOW PLUG/CHOKE 10 31 RED/WHITE 31 31
GLOW PLUG/
64
CHOKE RELAY
31CR
41 02
65

D14B-2
ALL MOTION 66
S15 ALARM
ENGINE START 32 GREEN/BLACK 32 32 41 02
67 START RELAY
S14
D34 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34 42 02
68 THROTTLE RELAY
S9
S5 34CR
LIFT 13 ORANGE 13
ENABLE UP/DOWN 69

DN 10A DOWN 13 13
LFT 09 09 9A
70 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
71 UP RELAY
CB4
FAN
09 ORANGE/RED 09 10A UP 14 03 85A 85A 86D 00
F 72
OIL COOLER FAN
S16
15A BREAKER
10B 2A 73 OIL COOLER RELAY
10BCR3
74
17ACR
33 17A
75 SMALL PUMP RELAY
D18A D17A
10A 10A 17A 2H-17A
76 LARGE PUMP DUMP
D02-13 VALVE SOLENOID
D14B-1
36A 36B 14A 14B 2H-14B
77 LIFT VALVE
S29 S41
LS4 D02-14 SOLENOID
HIGH/LOW HIGH/LOW 35CR
RANGE TORQUE 35
78 TILT OVERIDE
END OF STROKE RELAY
20CR
12 20B 20 BLACK/WHITE/RED 20 NORMALLY CLOSED
20
79 SERIES/PARELLEL

J
RELAY
S7-7 JOYSTICK 10A 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 80
D02-15 VALVE SOLENOID
ENABLE RELAY 2ND
DR 12 12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17
81 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
82
CAP1
12BCR
28CR 40 CAPACITOR (NOTE: REMOVED ON
83
MACHINES WITH WET BRAKES)
1TD 1000 MFD
04 04 40
84 TIME DELAY #1

35 10A 04 15A 15B 4H-15B REVERSE


85
D02-16 VALVE SOLENOID
LS5 D15A-1 D15A-2 D30 25 2H-25 QUICK BRAKE VALVE (NOTE: FOR
86
D02-17 MACHINES WITH WET BRAKES ONLY)
TILT OVERRIDE/ D16A-1 D16A-2
HIGH DRIVE CUTOUT 10A 01 1A 04 30
87 BRAKE RELAY
LIMIT SWITCH
NORMALLY OPEN 26' DRIVE
30CR
S7 HELD CLOSED CUTOUT 04 16A 4H-16B
16B FORWARD
JOYSTICK JUMPER 88
VALVE SOLENOID
CONTROLLER D02-18
35 04 23A 4H-23A RIGHT STEERING
89
D02-19 VALVE SOLENOID
D35 D23A
04 24A 4H-24A LEFT STEERING
90
D02-20 VALVE SOLENOID
D24A
21 18A 2H-18A
SMALL PUMP DUMP
91
D02-21 VALVE SOLENOID

10A 18A
S7-6 92
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
93 RELAY
S7-5 18CR
FWD 16 WHITE/BLACK 16 16
94 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
95 REVERSE RELAY
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23
96 RIGHT RIGHT
S7-3 23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
97

K
24CR
FF EE CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 98
WITH AUTO LEVELLING

99

01 1A
100

10A 10A 36A


101
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED
65
102 OUTRIGGER LIFT
ENABLE RELAY
LS64 LS63 LS62 LS61 65CR
01 64 63 62 61 61
103 OUTRIGGER DRIVE
ENABLE RELAY
LEFT RIGHT RIGHT LEFT 61CR 26' LIFT
REAR REAR FRONT FRONT CUTOUT
D36 D17B-1 D17B-2 104

OUTRIGGERS SHOWN IN 2H-17B


61 36 17B OUTRIGGER
RETRACTED POSITION 105 HOLDING SOLENOID
MM NN D02-22
9CR3
09 OUTRIGGER
106 PROOF RELAY
9CR2
09 OUTRIGGER
107 ENABLE RELAY
S20A S21A S22A S23A
44 35B 35C 35C 35E FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT 17B OUTRIGGER
108 LIFT DISABLE RELAY

S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 109 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 110 LEFT FRONT UP
D72
72
72 = P4-7 111 RIGHT FRONT UP
D73
73
73 = P4-6 112 RIGHT REAR UP
D74
74
74 = P4-5 113 LEFT REAR UP
D75
75
75 = P4-4 114 LEFT FRONT DOWN
D76
76
76 = P4-3 115 RIGHT FRONT DOWN

L
D77
77
77 = P4-2 116 RIGHT REAR DOWN
D78
78
78 = P4-1 117 LEFT REAR DOWN

35 TILT OVERRIDE/
35 = P2-10 118
HIGH DRIVE CUTOUT

28
28 = P2-9 119 TILT
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 120 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 121 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
67A = P2-2 122 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 123 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 124 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 125 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 126 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 79 = P2-6 127 AUTO RETRACT
MODE ALL UP
35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 128 AUTO LEVEL

02 70A RED/WHITE 70A


70A = P2-7 129 OUTRIGGER LIGHT
OL1
OUTRIGGER 130
02 = P2-11 GROUND
LIGHT

02 WHITE 02
131

S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 132
LEFT 35D OUTRIGGER SOLENOID
D02-23
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
133
OUTRIGGER SOLENOID
D02-24

M
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 134
RIGHT 35D OUTRIGGER SOLENOID
D02-25
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
135
OUTRIGGER SOLENOID
D02-26
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 136
RIGHT 35D OUTRIGGER SOLENOID
D02-27
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
137
OUTRIGGER SOLENOID
D02-28
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 138
LEFT 35D OUTRIGGER SOLENOID
D02-29
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
139
OUTRIGGER SOLENOID
D02-30

M132106AJ

SECTION 3, page 48 SJ-1000 Series Engine Powered 129930


Parts List

Figure 3.5-4a. Electrical Schematic - Nissan Dual Fuel Engine with All Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E
NISSAN EFI DUAL FUEL ENGINE

Serial Breakdown Reference Chart


NEGATIV
-

Model Serial Number


OXYGEN
SENSOR

9250 51536 & Below AIR INTAKE


TEMP. SENSOR
#203 - ENGINE FAULT
CODE RESET WIRE
OIL PRESSURE
SWITCH

M.A.P. SENSOR
F
Refer to following page(s) to locate model, COOLANT
TEMP. SENSOR

serial number and respective diagram

Figure 3.5-4b Figure 3.5-4c


IGNITION COIL

PROPANE
INJECTOR

GAS
INJECTOR

THROTTLE
ACTUATOR

MAIN ENGINE
SWITCH G
ENGINE START
SWITCH

FUEL PUMP

GAS/PROPANE
SELECTOR SWITCH
PROPANE VALVE
SOLENOID

ENGINE STARTER
SOLENOID

30A RELAY

CHECK ENGINE
LIGHT

ENGINE STARTER
EL. MOTOR

ALTERNATOR

12V BATTERY
P.M.T. UNIT
MOTOR

P.M.T CONTACTOR

FRONT DECK
OUT SOLENOID
FRONT DECK

H
IN SOLENOID

REAR DECK
OUT SOLENOID
REAR DECK
IN SOLENOID

BASE CONTACTOR

AUXILIARY HOLDING
VALVE SOLENOID
AUXILIARY HOLDING
VALVE SOLENOID
AUXILIARY HOLDING
VALVE SOLENOID

AUXILIARY HOLDING
VALVE SOLENOID

AUXILIARY 12V BATTERY

HORN RELAY

HORN

20 A BREAKER

HOLDING VALVE
SOLENOID
HOLDING VALVE
SOLENOID
HOLDING VALVE
SOLENOID
HOLDING VALVE
SOLENOID

MAIN LOWERING
VALVE SOLENOID
ALL FUNCTION
FLASHING LIGHT

TILT SW. RELAY

FREE-WHEELING

I
VALVE SOLENOID
BRAKE DUMP
VALVE SOLENOID
BRAKE FEED
VALVE SOLENOID

ENGINE ON RELAY

ROTATING AMBER
BEACON OPTION

GLOW PLUG RELAY

BEEPER

START RELAY

THROTTLE RELAY

DOWN RELAY

UP RELAY

OIL COOLER FAN

OIL COOLER RELAY

HYDR. GENERATOR
SOLENOID

HYDR. GENERATOR
RELAY
HYDR. GENERATOR

J
STOP RELAY

SMALL PUMP RELAY

LARGE PUMP DUMP


VALVE SOLENOID

LIFT VALVE
SOLENOID
TILT OVERIDE
RELAY

SERIES/PARALLEL
RELAY
SERIES/PARALLEL
VALVE SOLENOID
2ND SPEED/LARGE
PUMP RELAY

CAPACITOR (NOTE: REMOVED ON


MACHINES WITH WET BRAKES)

TIME DELAY #1

REVERSE
VALVE SOLENOID
QUICK BRAKE VALVE (NOTE: FOR
MACHINES WITH WET BRAKES ONLY)

BRAKE RELAY

FORWARD
VALVE SOLENOID
RIGHT STEERING
VALVE SOLENOID
LEFT STEERING
VALVE SOLENOID
SMALL PUMP DUMP
VALVE SOLENOID

3RD SPEED
RELAY
K
FORWARD RELAY

REVERSE RELAY

RIGHT RELAY

LEFT RELAY

OUTRIGGER LIFT
ENABLE RELAY
OUTRIGGER DRIVE
ENABLE RELAY

OUTRIGGER
HOLDING SOLENOID

OUTRIGGER
PROOF RELAY
OUTRIGGER
ENABLE RELAY

OUTRIGGER
LIFT DISABLE RELAY
OUTRIGGER
CONTROL MODULE

LEFT FRONT UP

RIGHT FRONT UP

L
RIGHT REAR UP

LEFT REAR UP

LEFT FRONT DOWN

RIGHT FRONT DOWN

RIGHT REAR DOWN

LEFT REAR DOWN

TILT OVERRIDE/
HIGH DRIVE CUTOUT

TILT

LIFT ENABLE

LEFT REAR DOWN

RIGHT REAR DOWN

RIGHT FRONT DOWN

LEFT FRONT DOWN

POWER

OUTRIGGER ENABLE

AUTO RETRACT

AUTO LEVEL

OUTRIGGER LIGHT

GROUND

LEFT FRONT UP
OUTRIGGER SOLENOID
LEFT FRONT DOWN
OUTRIGGER SOLENOID
M
RIGHT FRONT UP
OUTRIGGER SOLENOID
RIGHT FRONT DOWN
OUTRIGGER SOLENOID
RIGHT REAR UP
OUTRIGGER SOLENOID
RIGHT REAR DOWN
OUTRIGGER SOLENOID

LEFT REAR UP
OUTRIGGER SOLENOID
LEFT REAR DOWN
OUTRIGGER SOLENOID

M50281AE

SJ-1000 Series Engine Powered 129930 SECTION 3, page 49


Parts List

Figure 3.5-4b. Electrical Schematic - Nissan Dual Fuel Engine with All Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E
NISSAN EFI DUAL FUEL ENGINE

Serial Breakdown Reference Chart ECU1


205
NEGATIV
-

BLACK
PIN 17 1

Model Serial Number


OXS1
200 200 00 OXYGEN
PIN 12 A C 2 SENSOR

1100
PIN 11 3

209 209 2002


PIN 10 B D 4

SJ-9250 51537 to 51718


TPS2
106 106 t° AIR INTAKE
PIN 9 5 TEMP. SENSOR

203 #203 - ENGINE FAULT


PIN 8 6 CODE RESET WIRE

102 102 00 OIL PRESSURE


PIN 7 7

F
SWITCH
205
1103 B
1100 OPS1

Refer to following page(s) to locate model,


PIN 4 C A 8 M.A.P. SENSOR
MS1
TPS1
105 t° COOLANT
PIN 1 9 TEMP. SENSOR

serial number and respective diagram


2002 2002
PIN 23

WHITE
10

2002
PIN 22 11

00 00
PIN 21 12

00
PIN 20 RST6 13
1 WATT

Figure 3.5-4a Figure 3.5-4c


1K OHM IGC1
1006 2006 2002
PIN 19 14 IGNITION COIL

33
PIN 17 15
PI1
1002 1002 1001 PROPANE
PIN 15 16 INJECTOR

2A RST4
PIN 14 1 WATT 17
1K OHM
GI1
1003 2001 GAS
PIN 12 RST5 18 INJECTOR
1 WATT
3008 10K OHM
PIN 11 19

34A
PIN 9 20

2008
PIN 8 21
RA1
1008 1008 00 00
PIN 5 THROTTLE
22 ACTUATOR

56
PIN 4 23

2001
PIN 3 24

1001
PIN 2 25
S4 BASE
CONTROL BOX
EMERGENCY 50
STOP PIN 1 26
SWITCH
08 07 RED 07 07 07 S30

G
27
07
05 05 05 START MAIN ENGINE
ON 28 SWITCH
OFF

29
32A
05 31A 31A 07 ENGINE START
30 SWITCH

05 43 34A 34A 34A 11


S33 00 FUEL PUMP
FP 31
GAS
33 33 56 GAS/PROPANE
32 SELECTOR SWITCH
PROP 2P-50
50 PROPANE VALVE
00
33 SOLENOID

4002 2002 2002


34
32ACR
05 32A 32A 32A 00 ENGINE STARTER
00
35 SOLENOID
HOURMETER
2A 10A 10A 10A 10A 00 00
TT 36 30A RELAY
10ACR CEL1
CHECK ENGINE
1003 2002
37 LIGHT
10BCR2 1 WATT
10B 10B 2A 2A 2A F6 1K OHM
7002 2005
FUSE 38
20A RST3
10A 37 37
M 39 ENGINE STARTER
EL. MOTOR
02 FLK1 S L
G 40 ALTERNATOR
FUSE
LINK
41
DCM1 S1
MAIN POWER
P.M.T. UNIT
DISCONNECT 42
MOTOR F2
FUSE 100 B1 12V BATTERY
00 103B 103B 103B 103A 103 12V
M 00 43 P.M.T. UNIT
F5 100 AMP MOTOR
103C FUSE 103B 03
44
10 AMP CB1
05 05 03
99
45 P.M.T. CONTACTOR
S34 D02-33 20A BREAKER INVERTER OPTION
ENABLE S11 D26
99CR 4H-26
OUT 46 FRONT DECK
103C 26 D02-34 F4 OUT SOLENOID
D27 FUSE
4H-27 100B INV1
27 FRONT DECK
IN 47

H
S34A 200 AMP IN SOLENOID
D02-35
ENABLE S11A D26A
4H-26A 34A
OUT 48 REAR DECK
103C 26A D02-36 OUT SOLENOID
D27A D34A
27A 4H-27A
IN REAR DECK
49
IN SOLENOID
D02-37
POWER DECK OPTION 00 00
50

09 POWER DECK OPTION


51 BASE CONTACTOR

9CR1 2H-98-1 AUXILIARY HOLDING


52 VALVE SOLENOID
D02-1
D02-32
2H-98-2
AUXILIARY HOLDING
AUXILIARY EMERGENCY 53
S51 D02-2 VALVE SOLENOID
LOWERING SYSTEM
AUX. EMERGENCY 2H-98-3
LOWERING AUXILIARY HOLDING
54
D02-3 VALVE SOLENOID

97 98 2H-98-4
AUXILIARY HOLDING
55
RST2 D02-4 VALVE SOLENOID
S8 D96
3 OHM B2
HORN 100 96 12V
56 AUXILIARY 12V BATTERY
49CR
08 49 GREEN 49 49
57 HORN RELAY
H1
05 HORN
PL1 05 49A
58 HORN
POWER ON
CB3
LIGHT
00 BLUE/BLACK/WHITE 00 00 02
59 20 A BREAKER

2H-134 HOLDING VALVE


60
D02-5 SOLENOID

2H-13A-3 HOLDING VALVE


61
D02-6 SOLENOID

2H-13A-2 HOLDING VALVE


62
D02-7 SOLENOID

2H-13A-1 HOLDING VALVE


63
D02-8 SOLENOID

2H-13A MAIN LOWERING


64
D02-9 VALVE SOLENOID
FLASHER
10A 10A 13A 22
65 ALL FUNCTION
S3 FLASHING LIGHT
28CR D13A FL-29 FL-22
KEY SWITCH 28
OFF/LIFT/DRIVE 28
66 TILT SW. RELAY
(IN OFF POSITION)

04 30A 2H-30A
CRD1 CRD2 CRD3 67 FREE-WHEELING

I
D02-10 VALVE SOLENOID
08 10 05 2H-30A-1
68 BRAKE DUMP
NC D02-11 VALVE SOLENOID
HELD 10A D30A 2H-30A-2
OPEN 10A 05 BRAKE FEED
69
D02-12 VALVE SOLENOID
D10
10 BLUE/WHITE 10 10B 10B
70 ENGINE ON RELAY
10BCR1
10A 10A 28A 29
71 ROTATING AMBER
RL-29 BEACON OPTION
S13 D28A
GLOW PLUG/CHOKE 10 31 RED/WHITE 31 31
72 GLOW PLUG/
CHOKE RELAY
31CR
41 02
73

29 74
BEEPER
S15 BP-29
ENGINE START 32 GREEN/BLACK 32 32 41 02
75 START RELAY
S14 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34 34 42 02
76 THROTTLE RELAY
S9
S5 34CR D14B-2
LIFT 13 ORANGE 13
ENABLE UP/DOWN ALL MOTION 77
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A 78 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
79 UP RELAY
FAN
10A UP 14 85A 86D 00
F 80 OIL COOLER FAN
S16

10B 2A
81 OIL COOLER RELAY

10BCR3
82

09 (BLACK) 09 09 09 85
83
CB4
03 85A 85A 86C 2H-86C
84 HYDR. GENERATOR
S12 15A BREAKER HYDRAULIC GENERATOR D02-13 SOLENOID
HYDRAULIC OPTION
GENERATOR 85
SWITCH
85 GREEN 85 85 86B 86B 2A
86 HYDR. GENERATOR
ON RELAY
09
86BCR
86 WHITE 86 86A
OFF HYDR. GENERATOR

J
87
STOP RELAY
D86
86ACR D86C-2
88

D86C-1 D14B-3
89
17ACR

09 ORANGE/RED 09 33 17A
90 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
91 LARGE PUMP DUMP
D02-14 VALVE SOLENOID
D14B-1
36A 36B 14A 14B 2H-14B
D18A 92 LIFT VALVE
S29 S41
LS4 D02-15 SOLENOID
HIGH/LOW HIGH/LOW 35CR
RANGE TORQUE 35
93 TILT OVERIDE
END OF STROKE RELAY
20CR
12 20B 20 BLACK/WHITE/RED 20 NORMALLY CLOSED
20
94 SERIES/PARELLEL
RELAY
S7-7 JOYSTICK 10A 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 95
D02-16 VALVE SOLENOID
ENABLE RELAY 2ND
DR 12 12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17
96 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
97
CAP1
12BCR
28CR 40 CAPACITOR (NOTE: REMOVED ON
98
MACHINES WITH WET BRAKES)
1TD 1000 MFD
04 04 40
99 TIME DELAY #1

35 10A 04 15A 15B 4H-15B REVERSE


100
D02-17 VALVE SOLENOID
LS5 D15A-1 D15A-2 D30 25 2H-25 QUICK BRAKE VALVE (NOTE: FOR
101
D02-18 MACHINES WITH WET BRAKES ONLY)
TILT OVERRIDE/ D16A-1 D16A-2
HIGH DRIVE CUTOUT 10A 01 1A 04 30
102 BRAKE RELAY
LIMIT SWITCH
NORMALLY OPEN 26' DRIVE
CUTOUT 30CR
S7 HELD CLOSED 04 16A 16B 4H-16B FORWARD
JOYSTICK JUMPER 103 VALVE SOLENOID
CONTROLLER D02-19
35 04 23A 4H-23A RIGHT STEERING
104 VALVE SOLENOID
D35 D02-20
D23A
04 24A 4H-24A LEFT STEERING
105 VALVE SOLENOID
D02-21
D24A
21 18A 2H-18A
SMALL PUMP DUMP
106
D02-22 VALVE SOLENOID

10A 18A

K
S7-6 107
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
108 RELAY
S7-5 18CR
FWD 16 WHITE/BLACK 16 16
109 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
110 REVERSE RELAY
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23
111 RIGHT RIGHT
S7-3 23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
112
24CR
FF EE CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 113
WITH AUTO LEVELLING

114

01 1A
115

10A 10A 36A


116
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED
65
117 OUTRIGGER LIFT
ENABLE RELAY
LS64 LS63 LS62 LS61 65CR
01 64 63 62 61 61
118 OUTRIGGER DRIVE
ENABLE RELAY
LEFT RIGHT RIGHT LEFT 61CR 26' LIFT
REAR REAR FRONT FRONT CUTOUT
D36 D17B-1 D17B-2 119

OUTRIGGERS SHOWN IN 2H-17B


61 36 17B OUTRIGGER
RETRACTED POSITION 120 HOLDING SOLENOID
MM NN D02-23
9CR3
09 OUTRIGGER
121 PROOF RELAY
9CR2
09 OUTRIGGER
122 ENABLE RELAY
S20A S21A S22A S23A
44 35B 35C 35C 35E FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT 17B OUTRIGGER
123 LIFT DISABLE RELAY

S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 124 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 125 LEFT FRONT UP
D72
72
72 = P4-7 126 RIGHT FRONT UP
D73
73

L
73 = P4-6 127 RIGHT REAR UP
D74
74
74 = P4-5 128 LEFT REAR UP
D75
75
75 = P4-4 129 LEFT FRONT DOWN
D76
76
76 = P4-3 130 RIGHT FRONT DOWN
D77
77
77 = P4-2 131 RIGHT REAR DOWN
D78
78
78 = P4-1 132 LEFT REAR DOWN

35 TILT OVERRIDE/
35 = P2-10 133 HIGH DRIVE CUTOUT

28
28 = P2-9 134 TILT
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 135 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 136 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
67A = P2-2 137 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 138 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 139 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 140 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 141 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 79 = P2-6 AUTO RETRACT
ALL UP 142
MODE 35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 143 AUTO LEVEL

02 70A RED/WHITE 70A


70A = P2-7 144 OUTRIGGER LIGHT
OL1
OUTRIGGER
02 = P2-11 145 GROUND
LIGHT

02 WHITE 02
146
S20

M
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 147
LEFT 35D OUTRIGGER SOLENOID
D02-24
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
148
OUTRIGGER SOLENOID
D02-25
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 149
RIGHT 35D OUTRIGGER SOLENOID
D02-26
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
150
OUTRIGGER SOLENOID
D02-27
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 151
RIGHT 35D OUTRIGGER SOLENOID
D02-28
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
152
OUTRIGGER SOLENOID
D02-29
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 153 OUTRIGGER SOLENOID
LEFT 35D D02-30
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
154 OUTRIGGER SOLENOID
D02-31

M132105AI

SECTION 3, page 50 SJ-1000 Series Engine Powered 129930


Parts List

Figure 3.5-4c. Electrical Schematic - Nissan Dual Fuel Engine with All Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E
NISSAN EFI DUAL FUEL ENGINE

Serial Breakdown Reference Chart ECU1


205
NEGATIV
-

BLACK
PIN 17 1

Model Serial Number


OXS1
200 200 00 OXYGEN
PIN 12 A C 2 SENSOR

1100
PIN 11 3

209 209 2002


PIN 10 B D 4

SJ-9250 51719 & Above


TPS2
106 106 t° AIR INTAKE
PIN 9 5 TEMP. SENSOR

203 #203 - ENGINE FAULT


PIN 8 6 CODE RESET WIRE

102 102 00 OIL PRESSURE


PIN 7 7

F
SWITCH
205
1103 B
1100 OPS1
PIN 4 C A M.A.P. SENSOR

Refer to following page(s) to locate model,


8
MS1
TPS1
105 t° COOLANT
PIN 1 9 TEMP. SENSOR

2002 2002

serial number and respective diagram


PIN 23

WHITE
10

2002
PIN 22 11

00 00
PIN 21 12

00
PIN 20 RST6 13
1 WATT

Figure 3.5-4a Figure 3.5-4b


1K OHM IGC1
1006 2006 2002
PIN 19 14 IGNITION COIL

33
PIN 17 15
PI1
1002 1002 1001 PROPANE
PIN 15 16 INJECTOR

2A RST4
PIN 14 1 WATT 17
1K OHM
GI1
1003 2001 GAS
PIN 12 RST5 18 INJECTOR
1 WATT
3008 10K OHM
PIN 11 19

34A
PIN 9 20

2008
PIN 8 21
RA1
1008 1008 00 00
PIN 5 THROTTLE
22 ACTUATOR

56
PIN 4 23

2001
PIN 3 24

1001
PIN 2 25
S4 BASE
CONTROL BOX
EMERGENCY 50
STOP PIN 1 26
SWITCH
08 07 RED 07 07 07 S30
27

G
07
05 05 05 START MAIN ENGINE
ON 28 SWITCH
OFF

29
32A
05 31A 31A 07 ENGINE START
30 SWITCH

05 43 34A 34A 34A 11


S33 00 FUEL PUMP
FP 31
GAS
33 33 56 GAS/PROPANE
32 SELECTOR SWITCH
PROP 2P-50
50 PROPANE VALVE
00
33 SOLENOID

4002 2002 2002


34
32ACR
05 32A 32A 32A 00 ENGINE STARTER
00
35 SOLENOID
HOURMETER
2A 10A 10A 10A 10A 00 00
TT 36 30A RELAY
10ACR CEL1
CHECK ENGINE
1003 2002
37 LIGHT
10BCR2 1 WATT
10B 10B 2A 2A 2A F6 1K OHM
7002 2005
FUSE 38
20A RST3
10A 37 37
M 39 ENGINE STARTER
EL. MOTOR
02 FLK1 S L
G 40 ALTERNATOR
FUSE
LINK
41
DCM1 S1
MAIN POWER
P.M.T. UNIT
DISCONNECT 42
MOTOR
F2
FUSE 100 B1 12V BATTERY
00 103B 103B 103B 103A 103 12V
M 00 43 P.M.T. UNIT
F5 100 AMP MOTOR
103C FUSE 103B 03
44
10 AMP CB1
05 05 03
99
45 P.M.T. CONTACTOR
S34 D02-33 20A BREAKER INVERTER OPTION
ENABLE S11 D26
99CR 4H-26
OUT 46 FRONT DECK
103C 26 D02-34 F4 OUT SOLENOID
D27 FUSE
4H-27 100B INV1
27 FRONT DECK
IN 47
S34A 200 AMP IN SOLENOID
D02-35

H
ENABLE S11A D26A
4H-26A 34A
OUT 48 REAR DECK
103C 26A D02-36 OUT SOLENOID
D27A D34A
27A 4H-27A
IN REAR DECK
49
IN SOLENOID
D02-37
POWER DECK OPTION 00 00
50

09 POWER DECK OPTION


51 BASE CONTACTOR

9CR1 2H-98-1 AUXILIARY HOLDING


52 VALVE SOLENOID
D02-1
D02-32
2H-98-2
AUXILIARY HOLDING
AUXILIARY EMERGENCY 53
S51 D02-2 VALVE SOLENOID
LOWERING SYSTEM
AUX. EMERGENCY 2H-98-3
LOWERING AUXILIARY HOLDING
54
D02-3 VALVE SOLENOID

97 98 2H-98-4
AUXILIARY HOLDING
55
RST2 D02-4 VALVE SOLENOID
S8 3 OHM D96 B2
HORN 100 96 12V
56 AUXILIARY 12V BATTERY
49CR
08 49 GREEN 49 49
57 HORN RELAY
H1
05 HORN
PL1 05 49A
58 HORN
POWER ON
CB3
LIGHT
00 BLUE/BLACK/WHITE 00 00 02
59 20 A BREAKER

2H-134 HOLDING VALVE


60
D02-5 SOLENOID

2H-13A-3 HOLDING VALVE


61
D02-6 SOLENOID

2H-13A-2 HOLDING VALVE


62
D02-7 SOLENOID

2H-13A-1 HOLDING VALVE


63
D02-8 SOLENOID

2H-13A MAIN LOWERING


64
D02-9 VALVE SOLENOID
FLASHER
10A 10A 13A 22
65 ALL FUNCTION
S3 FLASHING LIGHT
28CR D13A FL-29 FL-22
KEY SWITCH 28
OFF/LIFT/DRIVE 28
66 TILT SW. RELAY
(IN OFF POSITION)

04 30A 2H-30A
CRD1 CRD2 CRD3 67 FREE-WHEELING
D02-10 VALVE SOLENOID

I
08 10 05 2H-30A-1
68 BRAKE DUMP
NC D02-11 VALVE SOLENOID
HELD 10A D30A 2H-30A-2
OPEN 10A 05 BRAKE FEED
69
D02-12 VALVE SOLENOID
D10
10 BLUE/WHITE 10 10B 10B
70 ENGINE ON RELAY
10BCR1
10A 10A 28A 29
71 ROTATING AMBER
RL-29 BEACON OPTION
S13 D28A
GLOW PLUG/CHOKE 10 31 RED/WHITE 31 31
72 GLOW PLUG/
CHOKE RELAY
31CR
41 02
73

29 74
BEEPER
S15 BP-29
ENGINE START 32 GREEN/BLACK 32 32 41 02
75 START RELAY
S14 D34 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34 34 42 02
76 THROTTLE RELAY
S9
S5 34CR D14B-2
LIFT 13 ORANGE 13
ENABLE UP/DOWN ALL MOTION 77
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A 78 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
79 UP RELAY
FAN
10A UP 14 85A 86D 00
F 80 OIL COOLER FAN
S16

10B 2A
81 OIL COOLER RELAY

10BCR3
82

09 (BLACK) 09 09 09 85
83
CB4
03 85A 85A 86C 2H-86C
84 HYDR. GENERATOR
S12 15A BREAKER HYDRAULIC GENERATOR D02-13 SOLENOID
HYDRAULIC OPTION
GENERATOR 85
SWITCH
85 GREEN 85 85 86B 86B 2A
86 HYDR. GENERATOR
ON RELAY
09
86BCR
86 WHITE 86 86A
OFF 87 HYDR. GENERATOR
STOP RELAY
D86

J
86ACR D86C-2
88

D86C-1 D14B-3
89
17ACR
09 ORANGE/RED 09 33 17A
90 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
91 LARGE PUMP DUMP
D02-14 VALVE SOLENOID
D14B-1
36A 36B 14A 14B 2H-14B
D18A 92 LIFT VALVE
S29 S41
LS4 D02-15 SOLENOID
HIGH/LOW HIGH/LOW 35CR
RANGE TORQUE 35
93 TILT OVERIDE
END OF STROKE RELAY
20CR
12 20B 20 BLACK/WHITE/RED 20 NORMALLY CLOSED
20
94 SERIES/PARELLEL
RELAY
S7-7 JOYSTICK 10A 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 95
D02-16 VALVE SOLENOID
ENABLE RELAY 2ND
DR 12 12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17
96 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
97
CAP1
12BCR
28CR 40 CAPACITOR (NOTE: REMOVED ON
98
MACHINES WITH WET BRAKES)
1TD 1000 MFD
04 04 40
99 TIME DELAY #1

35 10A 04 15A 15B 4H-15B REVERSE


100
D02-17 VALVE SOLENOID
LS5 D15A-1 D15A-2 D30 25 2H-25 QUICK BRAKE VALVE (NOTE: FOR
101
D02-18 MACHINES WITH WET BRAKES ONLY)
TILT OVERRIDE/ D16A-1 D16A-2
HIGH DRIVE CUTOUT 10A 01 1A 04 30
102 BRAKE RELAY
LIMIT SWITCH
NORMALLY OPEN 26' DRIVE
30CR
S7 HELD CLOSED CUTOUT 04 16A 4H-16B
16B FORWARD
JOYSTICK JUMPER 103 VALVE SOLENOID
CONTROLLER D02-19
35 04 23A 4H-23A RIGHT STEERING
104 VALVE SOLENOID
D35 D02-20
D23A
04 24A 4H-24A LEFT STEERING
105 VALVE SOLENOID
D02-21
D24A
21 18A 2H-18A
SMALL PUMP DUMP
106
D02-22 VALVE SOLENOID

10A 18A
S7-6 107
3RD

K
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
108 RELAY
S7-5 18CR
FWD 16 WHITE/BLACK 16 16
109 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
110 REVERSE RELAY
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23
111 RIGHT RIGHT
S7-3 23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
112
24CR
FF EE CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 113
WITH AUTO LEVELLING

114

01 1A
115

10A 10A 36A


116
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED
65
117 OUTRIGGER LIFT
ENABLE RELAY
LS64 LS63 LS62 LS61 65CR
01 64 63 62 61 61
118 OUTRIGGER DRIVE
ENABLE RELAY
LEFT RIGHT RIGHT LEFT 61CR 26' LIFT
REAR REAR FRONT FRONT CUTOUT
D36 D17B-1 D17B-2 119

OUTRIGGERS SHOWN IN 2H-17B


61 36 17B OUTRIGGER
RETRACTED POSITION 120 HOLDING SOLENOID
MM NN D02-23
9CR3
09 OUTRIGGER
121 PROOF RELAY
9CR2
09 OUTRIGGER
122 ENABLE RELAY
S20A S21A S22A S23A
44 35B 35C 35C 35E FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT 17B OUTRIGGER
123 LIFT DISABLE RELAY

S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 124 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 125 LEFT FRONT UP
D72
72
72 = P4-7 126 RIGHT FRONT UP
D73
73
73 = P4-6 127 RIGHT REAR UP

L
D74
74
74 = P4-5 128 LEFT REAR UP
D75
75
75 = P4-4 129 LEFT FRONT DOWN
D76
76
76 = P4-3 130 RIGHT FRONT DOWN
D77
77
77 = P4-2 131 RIGHT REAR DOWN
D78
78
78 = P4-1 132 LEFT REAR DOWN

35 TILT OVERRIDE/
35 = P2-10 133 HIGH DRIVE CUTOUT

28
28 = P2-9 134 TILT
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 135 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 136 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
67A = P2-2 137 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 138 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 139 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 140 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 141 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 79 = P2-6 AUTO RETRACT
ALL UP 142
MODE 35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 143 AUTO LEVEL

02 70A RED/WHITE 70A


70A = P2-7 144 OUTRIGGER LIGHT
OL1
OUTRIGGER
02 = P2-11 145 GROUND
LIGHT

02 WHITE 02
146
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 147
LEFT 35D OUTRIGGER SOLENOID
D02-24

M
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
148
OUTRIGGER SOLENOID
D02-25
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 149
RIGHT 35D OUTRIGGER SOLENOID
D02-26
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
150
OUTRIGGER SOLENOID
D02-27
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 151
RIGHT 35D OUTRIGGER SOLENOID
D02-28
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
152
OUTRIGGER SOLENOID
D02-29
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 153 OUTRIGGER SOLENOID
LEFT 35D D02-30
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
154 OUTRIGGER SOLENOID
D02-31

M132105AJ

SJ-1000 Series Engine Powered 129930 SECTION 3, page 51


Parts List

Figure 3.5-5a. Electrical Schematic - Kubota Diesel Engine with All Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E

Serial Breakdown Reference Chart


KUBOTA DIESEL ENGINE
( * ) KUBOTA SUPPLIED WIRE

NEGATIVE

Model Serial Number


-

9250 51536 & Below


GLOW PLUG
TIMER
GLOW PLUG
RELAY

HIGH THROTTLE
SOLENOID

GLOW PLUG
F
Refer to following page(s) to locate
INDICATOR

ENGINE
GLOW PLUGS

model, serial number and respective


DIESEL VALVE
SOLENOID

diagram ENGINE STARTER


CONTACTOR

TEMPERATURE
SWITCH

Figure 3.5-5b ENGINE STARTER


EL. MOTOR

ALTERNATOR

Figure 3.5-5c
12V BATTERY
P.M.T. UNIT
MOTOR

Figure 3.5-5d P.M.T. CONTACTOR

FRONT DECK
OUT SOLENOID

FRONT DECK
IN SOLENOID

REAR DECK
OUT SOLENOID

REAR DECK
G
IN SOLENOID

BASE CONTACTOR

AUXILIARY HOLDING
VALVE SOLENOID

AUXILIARY HOLDING
VALVE SOLENOID

AUXILIARY HOLDING
VALVE SOLENOID

AUXILIARY HOLDING
VALVE SOLENOID

AUXILIARY 12V BATTERY

HORN RELAY

HORN

20 A BREAKER

HOLDING VALVE
SOLENOID

HOLDING VALVE
SOLENOID
HOLDING VALVE
SOLENOID

HOLDING VALVE
SOLENOID

MAIN LOWERING
VALVE SOLENOID

ALL FUNCTION
FLASHING LIGHT

TILT SW. RELAY


H
FREE-WHEELING
VALVE SOLENOID

BRAKE DUMP
VALVE SOLENOID

BRAKE FEED
VALVE SOLENOID

ENGINE ON RELAY

ROTATING AMBER
BEACON OPTION

GLOW PLUG RELAY

BEEPER

START RELAY

THROTTLE RELAY

DOWN RELAY

UP RELAY

OIL COOLER FAN

OIL COOLER RELAY

I
HYDR. GENERATOR
SOLENOID

HYDR. GENERATOR
RELAY

HYDR. GENERATOR
STOP RELAY

SMALL PUMP RELAY

LARGE PUMP DUMP


VALVE SOLENOID

LIFT VALVE
SOLENOID

TILT OVERIDE
RELAY

SERIES/PARALLEL
RELAY
SERIES/PARALLEL
VALVE SOLENOID

2ND SPEED/LARGE
PUMP RELAY

CAPACITOR (NOTE: REMOVED ON


MACHINES WITH WET BRAKES)

TIME DELAY #1

REVERSE
J
VALVE SOLENOID

QUICK BRAKE VALVE (NOTE: FOR


MACHINES WITH WET BRAKES ONLY)

BRAKE RELAY

FORWARD
VALVE SOLENOID
RIGHT STEERING
VALVE SOLENOID

LEFT STEERING
VALVE SOLENOID

SMALL PUMP DUMP


VALVE SOLENOID

3RD SPEED
RELAY

FORWARD RELAY

REVERSE RELAY

RIGHT RELAY

LEFT RELAY

K
OUTRIGGER LIFT
ENABLE RELAY

OUTRIGGER DRIVE
ENABLE RELAY

OUTRIGGER
HOLDING SOLENOID
OUTRIGGER
PROOF RELAY

OUTRIGGER
ENABLE RELAY

OUTRIGGER
LIFT DISABLE RELAY

OUTRIGGER
CONTROL MODULE

LEFT FRONT UP

RIGHT FRONT UP

RIGHT REAR UP

LEFT REAR UP

LEFT FRONT DOWN

RIGHT FRONT DOWN

RIGHT REAR DOWN

LEFT REAR DOWN

TILT OVERRIDE/
HIGH DRIVE CUTOUT
L
TILT

LIFT ENABLE

LEFT REAR DOWN

RIGHT REAR DOWN

RIGHT FRONT DOWN

LEFT FRONT DOWN

POWER

OUTRIGGER ENABLE

AUTO RETRACT

AUTO LEVEL

OUTRIGGER LIGHT

GROUND

LEFT FRONT UP
OUTRIGGER SOLENOID
LEFT FRONT DOWN
OUTRIGGER SOLENOID

RIGHT FRONT UP

M
OUTRIGGER SOLENOID

RIGHT FRONT DOWN


OUTRIGGER SOLENOID

RIGHT REAR UP
OUTRIGGER SOLENOID

RIGHT REAR DOWN


OUTRIGGER SOLENOID

LEFT REAR UP
OUTRIGGER SOLENOID

LEFT REAR DOWN


OUTRIGGER SOLENOID

M50305AC

SECTION 3, page 52 SJ-1000 Series Engine Powered 129930


Parts List

Figure 3.5-5b. Electrical Schematic - Kubota Diesel Engine with All Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E

Serial Breakdown Reference Chart


Model Serial Number S4
EMERGENCY
STOP
SWITCH
CONTROL BOX BASE
KUBOTA DIESEL ENGINE
(*) KUBOTA SUPPLIED WIRE

9250 51537 to 51664


08 07 RED 07 07 07

S30 MAIN S31


ENGINE SW GLOW PLUG
SWITCH NEGATIVE
-

05 05 07 31A
1

F
GPT1
5A D32A 32A 02
2 GLOW PLUG

Refer to following page(s) to locate model,


TIMER
S32 ENGINE 31ACR
05 31A 31A 31A START SW 31A 02
3 GLOW PLUG
RELAY
HTS-34A

serial number and respective diagram


05 43 34A 34A 34A
4 HIGH THROTTLE
SOLENOID
90
33 D02-38 GLOW PLUG
GPL1 5
INDICATOR
EGP1
103 91A ENGINE
6
GLOW PLUGS

05 32A 32A 32A 37 2D37


DIESEL VALVE

Figure 3.5-5a
7
SOLENOID
HOURMETER D57
2A 10A 10A 57
TT OPS1 OIL 8
PRESSURE D02-39
SWITCH 32A 32ACR
9 ENGINE STARTER
CONTACTOR
10BCR2
10B 10B 2A 2A 2A 2B 2B TPS1
10 TEMPERATURE

Figure 3.5-5c
SWITCH
ENGINE
10A 37 37 37 TEMPERATURE
SWITCH 11

02 02
12

*104 00
ENGINE STARTER
M 13
EL. MOTOR

Figure 3.5-5d G 14

15
ALTERNATOR

DCM1 S1
MAIN POWER
P.M.T. UNIT
DISCONNECT 16
MOTOR F2
FUSE 100 B1 12V BATTERY
00 103B 103B 103B 103A 103 12V
M 00 17 P.M.T. UNIT
F5 100 AMP MOTOR
103C FUSE 103B 03
18
10 AMP CB1
05 05 03
99

G
19 P.M.T. CONTACTOR
S34 D02-33 20A BREAKER INVERTER OPTION
ENABLE S11 D26
99CR 4H-26
OUT 20 FRONT DECK
103C 26 D02-34 F4 OUT SOLENOID
D27 FUSE
4H-27 100B INV1
27 FRONT DECK
IN 21
S34A 200 AMP IN SOLENOID
D02-35
ENABLE S11A D26A
4H-26A 34A
OUT 22 REAR DECK
103C 26A D02-36 OUT SOLENOID
D27A D34A
27A 4H-27A
IN REAR DECK
23
IN SOLENOID
D02-37
POWER DECK OPTION 00 00
24

09 POWER DECK OPTION


25 BASE CONTACTOR

9CR1 2H-98-1 AUXILIARY HOLDING


26 VALVE SOLENOID
D02-1
D02-32
2H-98-2
AUXILIARY HOLDING
AUXILIARY EMERGENCY 27
S51 D02-2 VALVE SOLENOID
LOWERING SYSTEM
AUX. EMERGENCY 2H-98-3
LOWERING AUXILIARY HOLDING
28
D02-3 VALVE SOLENOID

97 98 2H-98-4
AUXILIARY HOLDING
29
RST2 D02-4 VALVE SOLENOID
S8 D96
3 OHM B2
HORN 100 96 12V
30 AUXILIARY 12V BATTERY
49CR
08 49 GREEN 49 49
31 HORN RELAY
H1
05 HORN
PL1 05 49A
32 HORN
POWER ON
CB3
LIGHT
00 BLUE/BLACK/WHITE 00 00 02
33 20 A BREAKER

2H-134 HOLDING VALVE


34
D02-5 SOLENOID

2H-13A-3 HOLDING VALVE


35
D02-6 SOLENOID

2H-13A-2 HOLDING VALVE


36
D02-7 SOLENOID

2H-13A-1 HOLDING VALVE

H
37
D02-8 SOLENOID

2H-13A MAIN LOWERING


38
D02-9 VALVE SOLENOID
FLASHER
10A 10A 13A 22 ALL FUNCTION
39
S3 FLASHING LIGHT
28CR D13A FL-29 FL-22
KEY SWITCH 28
OFF/LIFT/DRIVE 28
40 TILT SW. RELAY
(IN OFF POSITION)

04 30A 2H-30A
CRD1 CRD2 CRD3 FREE-WHEELING
41
D02-10 VALVE SOLENOID
08 10 05 2H-30A-1
BRAKE DUMP
42
NC D02-11 VALVE SOLENOID
HELD 10A D30A 2H-30A-2
OPEN 10A 05 BRAKE FEED
43
D02-12 VALVE SOLENOID
D10
10 BLUE/WHITE 10 10B 10B
44 ENGINE ON RELAY
10BCR1
10A 10A 28A 29 ROTATING AMBER
45
RL-29 BEACON OPTION
S13 D28A
GLOW PLUG SWITCH 10 31 RED/WHITE 31 31
46 GLOW PLUG RELAY
31CR
41 02
47

29
48 BEEPER
S15 BP-29
ENGINE START 32 GREEN/BLACK 32 32 41 02
49 START RELAY
S14 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34 34 42 02
50 THROTTLE RELAY
S9
S5 34CR D14B-2
LIFT 13 ORANGE 13
ENABLE UP/DOWN ALL MOTION 51
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A
52 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
53 UP RELAY
FAN
10A UP 14 85A 86D 00
F 54 OIL COOLER FAN
S16

I
10B 2A
55 OIL COOLER RELAY

10BCR3
56

09 (BLACK) 09 09 09 85
57
CB4
03 85A 85A 86C 2H-86C
HYDR. GENERATOR
58
S12 15A BREAKER HYDRAULIC GENERATOR D02-13 SOLENOID
HYDRAULIC OPTION
GENERATOR 59
SWITCH
85 GREEN 85 85 86B 86B 2A HYDR. GENERATOR
ON 60
09 RELAY
86BCR
86 WHITE 86 86A
OFF HYDR. GENERATOR
61
STOP RELAY
D86
86ACR D86C-2
62
D86C-1 D14B-3
63
17ACR
09 ORANGE/RED 09 33 17A
64 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
65 LARGE PUMP DUMP
D02-14 VALVE SOLENOID
D14B-1
36A 36B 14A 14B 2H-14B
D18A 66 LIFT VALVE
S29 S41
LS4 D02-15 SOLENOID
HIGH/LOW HIGH/LOW 35CR
RANGE TORQUE 35
67 TILT OVERIDE
END OF STROKE RELAY
20CR
12 20B 20 BLACK/WHITE/RED 20 NORMALLY CLOSED
20
68 SERIES/PARELLEL
RELAY
S7-7 JOYSTICK 10A 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 69
D02-16 VALVE SOLENOID
ENABLE RELAY 2ND
DR 12 12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17
70 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
71
CAP1
12BCR
28CR 40
72 CAPACITOR (NOTE: REMOVED ON
MACHINES WITH WET BRAKES)

J
1TD 1000 MFD
04 04 40
73 TIME DELAY #1

35 10A 04 15A 15B 4H-15B


74 REVERSE
D02-17 VALVE SOLENOID
LS5 D15A-1 D15A-2 D30 25 2H-25 QUICK BRAKE VALVE (NOTE: FOR
75
D02-18 MACHINES WITH WET BRAKES ONLY)
TILT OVERRIDE/ D16A-1 D16A-2
HIGH DRIVE CUTOUT 10A 01 1A 04 30
76 BRAKE RELAY
LIMIT SWITCH
NORMALLY OPEN 26' DRIVE
CUTOUT 30CR
S7 HELD CLOSED 04 16A 16B 4H-16B
JUMPER FORWARD
JOYSTICK 77
VALVE SOLENOID
CONTROLLER D02-19
35 04 23A 4H-23A
78 RIGHT STEERING
D02-20 VALVE SOLENOID
D35 D23A
04 24A 4H-24A LEFT STEERING
79
D02-21 VALVE SOLENOID
D24A
21 18A 2H-18A
SMALL PUMP DUMP
80
D02-22 VALVE SOLENOID

10A 18A
S7-6 81
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
82 RELAY
S7-5 18CR
FWD 16 WHITE/BLACK 16 16
83 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
84 REVERSE RELAY
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23
85 RIGHT RIGHT
S7-3 23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
86
24CR
FF EE CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 87
WITH AUTO LEVELLING

88

01 1A
89

10A 10A 36A


90

K
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED
65
91 OUTRIGGER LIFT
ENABLE RELAY
LS64 LS63 LS62 LS61 65CR
01 64 63 62 61 61
92 OUTRIGGER DRIVE
ENABLE RELAY
LEFT RIGHT RIGHT LEFT 61CR 26' LIFT
REAR REAR FRONT FRONT CUTOUT
D36 D17B-1 D17B-2 93

OUTRIGGERS SHOWN IN 2H-17B


61 36 17B OUTRIGGER
RETRACTED POSITION 94 HOLDING SOLENOID
MM NN D02-23
9CR3
09 OUTRIGGER
95 PROOF RELAY
9CR2
09 OUTRIGGER
96 ENABLE RELAY
S20A S21A S22A S23A
44 35B 35C 35C 35E FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT 17B OUTRIGGER
97 LIFT DISABLE RELAY

S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 98 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 99 LEFT FRONT UP
D72
72
72 = P4-7 100 RIGHT FRONT UP
D73
73
73 = P4-6 101 RIGHT REAR UP
D74
74
74 = P4-5 102 LEFT REAR UP
D75
75
75 = P4-4 103 LEFT FRONT DOWN
D76
76
76 = P4-3 104 RIGHT FRONT DOWN
D77
77
77 = P4-2 105 RIGHT REAR DOWN
D78
78
78 = P4-1 106 LEFT REAR DOWN

35 TILT OVERRIDE/
35 = P2-10 107
HIGH DRIVE CUTOUT

28

L
28 = P2-9 108 TILT
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 109 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 110 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
67A = P2-2 111 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 112 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 113 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 114 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 115 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 79 = P2-6 116 AUTO RETRACT
MODE ALL UP
35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 117 AUTO LEVEL

02 70A RED/WHITE 70A


OL1 70A = P2-7 118 OUTRIGGER LIGHT
OUTRIGGER
LIGHT
02 = P2-11 119 GROUND

02 WHITE 02
120
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 121
LEFT 35D OUTRIGGER SOLENOID
D02-24
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
122
OUTRIGGER SOLENOID
D02-25
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 123
RIGHT 35D OUTRIGGER SOLENOID
D02-26
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
124
OUTRIGGER SOLENOID
D02-27
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 125
RIGHT 35D OUTRIGGER SOLENOID
D02-28

M
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
126
OUTRIGGER SOLENOID
D02-29
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 127
LEFT 35D OUTRIGGER SOLENOID
D02-30
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
128
OUTRIGGER SOLENOID
D02-31

M134624AE

SJ-1000 Series Engine Powered 129930 SECTION 3, page 53


Parts List

Figure 3.5-5c. Electrical Schematic - Kubota Diesel Engine with All Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E

Serial Breakdown Reference Chart


Model Serial Number
9250 51665 to 51718 S4
EMERGENCY
STOP
SWITCH
CONTROL BOX BASE
KUBOTA DIESEL ENGINE
(*) KUBOTA SUPPLIED WIRE

08 07 RED 07 07 07

F
S30 MAIN S31
ENGINE SW GLOW PLUG
NEGATIVE

Refer to following page(s) to locate model,


SWITCH
-

05 05 07 31A
1

GPT1

serial number and respective diagram


5A D32A 32A 02
2 GLOW PLUG
TIMER
S32 ENGINE 31ACR
05 31A 31A 31A START SW 31A 02
3 GLOW PLUG
RELAY
HTS-34A
05 43 34A 34A 34A
4 HIGH THROTTLE
SOLENOID
90

Figure 3.5-5a
33 D02-38 GLOW PLUG
GPL1 5
INDICATOR
EGP1
103 91A ENGINE
6
GLOW PLUGS

05 32A 32A 32A 37 2D37


7 DIESEL VALVE
SOLENOID
HOURMETER D57
2A 10A 10A 57
8

Figure 3.5-5b
TT OPS1 OIL
PRESSURE D02-39
SWITCH 32A 32ACR
9 ENGINE STARTER
CONTACTOR
10BCR2
10B 10B 2A 2A 2A 2B 2B TPS1
10 TEMPERATURE
SWITCH
ENGINE
10A 37 37 37 TEMPERATURE
SWITCH 11

Figure 3.5-5d 02 02

*104 00
12

ENGINE STARTER
M 13
EL. MOTOR

G 14 ALTERNATOR

15
DCM1 S1
MAIN POWER
P.M.T. UNIT
DISCONNECT 16
MOTOR
F2
FUSE B1

G
00 103B 103B 103B 103A 103 100 12V 12V BATTERY
M 00 17 P.M.T. UNIT
F5 100 AMP MOTOR
103C FUSE 103B 03
18
10 AMP CB1
05 05 03
99
19 P.M.T. CONTACTOR
S34 D02-33 20A BREAKER INVERTER OPTION
ENABLE S11 D26
99CR 4H-26
OUT 20 FRONT DECK
103C 26 D02-34 F4 OUT SOLENOID
D27 FUSE
4H-27 100B INV1
27 FRONT DECK
IN 21
S34A 200 AMP IN SOLENOID
D02-35
ENABLE S11A D26A
4H-26A 34A
OUT 22 REAR DECK
103C 26A D02-36 OUT SOLENOID
D27A D34A
27A 4H-27A
IN REAR DECK
23
IN SOLENOID
D02-37
POWER DECK OPTION 00 00
24

09 POWER DECK OPTION


25 BASE CONTACTOR

9CR1 2H-98-1 AUXILIARY HOLDING


26 VALVE SOLENOID
D02-1
D02-32
2H-98-2
AUXILIARY HOLDING
AUXILIARY EMERGENCY 27
S51 D02-2 VALVE SOLENOID
LOWERING SYSTEM
AUX. EMERGENCY 2H-98-3
LOWERING AUXILIARY HOLDING
28
D02-3 VALVE SOLENOID

97 98 2H-98-4
AUXILIARY HOLDING
29
RST2 D02-4 VALVE SOLENOID
S8 D96
3 OHM B2
HORN 100 96 12V
30 AUXILIARY 12V BATTERY
49CR
08 49 GREEN 49 49
31 HORN RELAY
H1
05 HORN
PL1 05 49A
32 HORN
POWER ON
CB3
LIGHT
00 BLUE/BLACK/WHITE 00 00 02
33 20 A BREAKER

2H-134 HOLDING VALVE


34
D02-5 SOLENOID

H
2H-13A-3 HOLDING VALVE
35
D02-6 SOLENOID

2H-13A-2 HOLDING VALVE


36
D02-7 SOLENOID

2H-13A-1 HOLDING VALVE


37
D02-8 SOLENOID

2H-13A MAIN LOWERING


38
D02-9 VALVE SOLENOID
FLASHER
10A 10A 13A 22 ALL FUNCTION
39
S3 FLASHING LIGHT
28CR D13A FL-29 FL-22
KEY SWITCH 28
OFF/LIFT/DRIVE 28
40 TILT SW. RELAY
(IN OFF POSITION)

04 30A 2H-30A
CRD1 CRD2 CRD3 FREE-WHEELING
41
D02-10 VALVE SOLENOID
08 10 05 2H-30A-1
BRAKE DUMP
42
NC D02-11 VALVE SOLENOID
HELD 10A D30A 2H-30A-2
OPEN 10A 05 BRAKE FEED
43
D02-12 VALVE SOLENOID
D10
10 BLUE/WHITE 10 10B 10B
44 ENGINE ON RELAY
10BCR1
10A 10A 28A 29 ROTATING AMBER
45
RL-29 BEACON OPTION
S13 D28A
GLOW PLUG SWITCH 10 31 RED/WHITE 31 31
46 GLOW PLUG RELAY
31CR
41 02
47

29
48 BEEPER
S15 BP-29
ENGINE START 32 GREEN/BLACK 32 32 41 02
49 START RELAY
S14 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34B 34B 42 02
50 THROTTLE RELAY
S9
S5 34BCR D14B-2
LIFT 13 ORANGE 13
ENABLE UP/DOWN ALL MOTION 51
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A

I
52 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
53 UP RELAY

10A UP 14
54
S16

55
FAN
09 (BLACK) 09 09 09 85 00
F 56 OIL COOLER FAN
CB4
03 85A 85A 86C 86C 2H-86C
HYDR. GENERATOR
57
S12 15A BREAKER HYDRAULIC GENERATOR D02-13 SOLENOID
HYDRAULIC OPTION
GENERATOR 58
SWITCH
85 GREEN 85 85 86B 86B 2A HYDR. GENERATOR
ON 59
09 RELAY
86BCR
86 WHITE 86 86A
OFF HYDR. GENERATOR
60
STOP RELAY
D86
86ACR D86C-2
61
D86C-1 D14B-3
62
17ACR
09 ORANGE/RED 09 33 17A
63 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
LARGE PUMP DUMP
64
D02-14 VALVE SOLENOID
D14B-1
36A 36B 14A 14B 2H-14B
D18A 65 LIFT VALVE
S29 S41
LS4 D02-15 SOLENOID
HIGH/LOW HIGH/LOW 35CR
RANGE TORQUE 35
66 TILT OVERIDE
END OF STROKE RELAY
20CR
12 20B 20 BLACK/WHITE/RED 20 NORMALLY CLOSED
20
67 SERIES/PARELLEL
RELAY
S7-7 JOYSTICK 10A 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 68
D02-16 VALVE SOLENOID
ENABLE RELAY 2ND
DR 12 12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17
69 2ND SPEED/LARGE
NO
PUMP RELAY

J
D19 17CR
12 12B 02 02 WHITE 02
70
CAP1
12BCR
28CR 40 CAPACITOR (NOTE: REMOVED ON
71
MACHINES WITH WET BRAKES)
1TD 1000 MFD
04 04 40
72 TIME DELAY #1

35 10A 04 15A 15B 4H-15B


73 REVERSE
D02-17 VALVE SOLENOID
LS5 D15A-1 D15A-2 D30 25 2H-25 74 QUICK BRAKE VALVE (NOTE: FOR
D02-18 MACHINES WITH WET BRAKES ONLY)
TILT OVERRIDE/ D16A-1 D16A-2
HIGH DRIVE CUTOUT 10A 01 1A 04 30
75 BRAKE RELAY
LIMIT SWITCH
NORMALLY OPEN 26' DRIVE
CUTOUT 30CR
S7 HELD CLOSED 04 16A 16B 4H-16B FORWARD
JOYSTICK JUMPER 76
VALVE SOLENOID
CONTROLLER D02-19
35 04 23A 4H-23A RIGHT STEERING
77
D02-20 VALVE SOLENOID
D35 D23A
04 24A 4H-24A LEFT STEERING
78
D02-21 VALVE SOLENOID
D24A
21 18A 2H-18A
79 SMALL PUMP DUMP
D02-22 VALVE SOLENOID

10A 18A
S7-6 80
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
81 RELAY
S7-5 18CR
FWD 16 WHITE/BLACK 16 16
82 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
83 REVERSE RELAY
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23
84 RIGHT RIGHT
S7-3 23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
85
24CR
FF EE CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 86
WITH AUTO LEVELLING

K
87

01 1A
88

10A 10A 36A


89
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED
65
90 OUTRIGGER LIFT
ENABLE RELAY
LS64 LS63 LS62 LS61 65CR
01 64 63 62 61 61
91 OUTRIGGER DRIVE
ENABLE RELAY
LEFT RIGHT RIGHT LEFT 61CR 26' LIFT
REAR REAR FRONT FRONT CUTOUT
D36 D17B-1 D17B-2 92

OUTRIGGERS SHOWN IN 2H-17B


61 36 17B OUTRIGGER
RETRACTED POSITION 93 HOLDING SOLENOID
MM NN D02-23
9CR3
09 OUTRIGGER
94 PROOF RELAY
9CR2
09 OUTRIGGER
95 ENABLE RELAY
S20A S21A S22A S23A
44 35B 35C 35C 35E FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT 17B OUTRIGGER
96 LIFT DISABLE RELAY

S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 97 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 98 LEFT FRONT UP
D72
72
72 = P4-7 99 RIGHT FRONT UP
D73
73
73 = P4-6 100 RIGHT REAR UP
D74
74
74 = P4-5 101 LEFT REAR UP
D75
75
75 = P4-4 102 LEFT FRONT DOWN
D76
76
76 = P4-3 103 RIGHT FRONT DOWN
D77
77
77 = P4-2 104 RIGHT REAR DOWN

L
D78
78
78 = P4-1 105 LEFT REAR DOWN

35 TILT OVERRIDE/
35 = P2-10 106
HIGH DRIVE CUTOUT

28
28 = P2-9 107 TILT
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 108 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 109 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
67A = P2-2 110 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 111 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 112 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 113 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 114 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 79 = P2-6 AUTO RETRACT
ALL UP 115
MODE 35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 116 AUTO LEVEL

02 70A RED/WHITE 70A


70A = P2-7 117 OUTRIGGER LIGHT
OL1
OUTRIGGER
LIGHT 02 = P2-11 118 GROUND

02 WHITE 02
119
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 120
LEFT 35D OUTRIGGER SOLENOID
D02-24
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
121
OUTRIGGER SOLENOID
D02-25
S21

M
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 122
RIGHT 35D OUTRIGGER SOLENOID
D02-26
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
123
OUTRIGGER SOLENOID
D02-27
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 124
RIGHT 35D OUTRIGGER SOLENOID
D02-28
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
125
OUTRIGGER SOLENOID
D02-29
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 126
LEFT 35D OUTRIGGER SOLENOID
D02-30
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
127
OUTRIGGER SOLENOID
D02-31

M134624AF

SECTION 3, page 54 SJ-1000 Series Engine Powered 129930


Parts List

Figure 3.5-5d. Electrical Schematic - Kubota Diesel Engine with All Options (ANSI/CSA)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E

Serial Breakdown Reference Chart


Model Serial Number
9250 51719 & Above
Refer to following page(s) to locate model,
S4

F
CONTROL BOX BASE
EMERGENCY KUBOTA DIESEL ENGINE
STOP (*) KUBOTA SUPPLIED WIRE
SWITCH
08 07 RED 07 07 07

serial number and respective diagram S30 MAIN


ENGINE SW
S31
GLOW PLUG
SWITCH NEGATIVE
-

05 05 07 31A
1

GPT1
5A D32A 32A 02
2 GLOW PLUG

Figure 3.5-5a
TIMER
S32 ENGINE 31ACR
05 31A 31A 31A START SW 31A 02
3 GLOW PLUG
RELAY
HTS-34A
05 43 34A 34A 34A
4 HIGH THROTTLE
SOLENOID
90
33 D02-38 GLOW PLUG
GPL1 5
INDICATOR

Figure 3.5-5b
EGP1
103 91A ENGINE
6
GLOW PLUGS

05 32A 32A 32A 37 2D37


7 DIESEL VALVE
SOLENOID
HOURMETER D57
2A 10A 10A 57
TT OPS1 OIL 8
PRESSURE D02-39

Figure 3.5-5d
SWITCH 32A 32ACR
9 ENGINE STARTER
CONTACTOR
10BCR2
10B 10B 2A 2A 2A 2B 2B TPS1
10 TEMPERATURE
SWITCH
ENGINE
10A 37 37 37 TEMPERATURE
SWITCH 11

02 02
12

*104 00
ENGINE STARTER
M 13
EL. MOTOR

G 14 ALTERNATOR

G
15
DCM1 S1
MAIN POWER
P.M.T. UNIT
DISCONNECT 16
MOTOR
F2
FUSE B1 12V BATTERY
00 103B 103B 103B 103A 103 100 12V
M 00 17 P.M.T. UNIT
F5 100 AMP MOTOR
103C FUSE 103B 03
18
10 AMP CB1
05 05 03
99
19 P.M.T. CONTACTOR
S34 D02-33 20A BREAKER INVERTER OPTION
ENABLE S11 D26
99CR 4H-26
OUT 20 FRONT DECK
103C 26 D02-34 F4 OUT SOLENOID
D27 FUSE
4H-27 100B INV1
27 FRONT DECK
IN 21
S34A 200 AMP IN SOLENOID
D02-35
ENABLE S11A D26A
4H-26A 34A
OUT 22 REAR DECK
103C 26A D02-36 OUT SOLENOID
D27A D34A
27A 4H-27A
IN REAR DECK
23
IN SOLENOID
D02-37
POWER DECK OPTION 00 00
24

09 POWER DECK OPTION


25 BASE CONTACTOR

9CR1 2H-98-1 AUXILIARY HOLDING


26 VALVE SOLENOID
D02-1
D02-32
2H-98-2
AUXILIARY HOLDING
AUXILIARY EMERGENCY 27
S51 D02-2 VALVE SOLENOID
LOWERING SYSTEM
AUX. EMERGENCY 2H-98-3
LOWERING AUXILIARY HOLDING
28
D02-3 VALVE SOLENOID

97 98 2H-98-4
AUXILIARY HOLDING
29
RST2 D02-4 VALVE SOLENOID
S8 3 OHM D96 B2
HORN 100 96 12V
30 AUXILIARY 12V BATTERY
49CR
08 49 GREEN 49 49
31 HORN RELAY
H1
05 HORN
PL1 05 49A
32 HORN
POWER ON
CB3
LIGHT
00 BLUE/BLACK/WHITE 00 00 02

H
33 20 A BREAKER

2H-134 HOLDING VALVE


34
D02-5 SOLENOID

2H-13A-3 HOLDING VALVE


35
D02-6 SOLENOID

2H-13A-2 HOLDING VALVE


36
D02-7 SOLENOID

2H-13A-1 HOLDING VALVE


37
D02-8 SOLENOID

2H-13A MAIN LOWERING


38
D02-9 VALVE SOLENOID
FLASHER
10A 10A 13A 22 ALL FUNCTION
39
S3 FLASHING LIGHT
28CR D13A FL-29 FL-22
KEY SWITCH 28
OFF/LIFT/DRIVE 28
40 TILT SW. RELAY
(IN OFF POSITION)

04 30A 2H-30A
CRD1 CRD2 CRD3 FREE-WHEELING
41
D02-10 VALVE SOLENOID
08 10 05 2H-30A-1
BRAKE DUMP
42
NC D02-11 VALVE SOLENOID
HELD 10A D30A 2H-30A-2
OPEN 10A 05 BRAKE FEED
43
D02-12 VALVE SOLENOID
D10
10 BLUE/WHITE 10 10B 10B
44 ENGINE ON RELAY
10BCR1
10A 10A 28A 29 ROTATING AMBER
45
RL-29 BEACON OPTION
S13 D28A
GLOW PLUG SWITCH 10 31 RED/WHITE 31 31
46 GLOW PLUG RELAY
31CR
41 02
47

29
48 BEEPER
S15 BP-29
ENGINE START 32 GREEN/BLACK 32 32 41 02
49 START RELAY
S14 D34 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34B 34B 42 02
50 THROTTLE RELAY
S9

I
S5 34BCR D14B-2
LIFT 13 ORANGE 13
ENABLE UP/DOWN ALL MOTION 51
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A
52 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
53 UP RELAY

10A UP 14
54
S16

55
FAN
09 (BLACK) 09 09 09 85 00
F 56 OIL COOLER FAN
CB4
03 85A 85A 86C 86C 2H-86C
HYDR. GENERATOR
57
S12 15A BREAKER HYDRAULIC GENERATOR D02-13 SOLENOID
HYDRAULIC OPTION
GENERATOR 58
SWITCH
85 GREEN 85 85 86B 86B 2A HYDR. GENERATOR
ON 59
09 RELAY
86BCR
86 WHITE 86 86A
OFF HYDR. GENERATOR
60
STOP RELAY
D86
86ACR D86C-2
61
D86C-1 D14B-3
62
17ACR

09 ORANGE/RED 09 33 17A
63 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
LARGE PUMP DUMP
64
D02-14 VALVE SOLENOID
D14B-1
36A 36B 14A 14B 2H-14B
D18A 65 LIFT VALVE
S29 S41
LS4 D02-15 SOLENOID
HIGH/LOW HIGH/LOW 35CR
RANGE TORQUE 35
66 TILT OVERIDE
END OF STROKE RELAY
20CR
12 20B 20 BLACK/WHITE/RED 20 NORMALLY CLOSED
20
67 SERIES/PARELLEL
RELAY
S7-7 JOYSTICK 10A 44 20A D20A 3H-20A
SERIES/PARELLEL
S7-1 68

J
JOYSTICK ENABLE VALVE SOLENOID
2ND D02-16
ENABLE RELAY
DR 12 12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17
69 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
70
CAP1
12BCR
28CR 40 CAPACITOR (NOTE: REMOVED ON
71
MACHINES WITH WET BRAKES)
1TD 1000 MFD
04 04 40
72 TIME DELAY #1

35 10A 04 15A 15B 4H-15B


73 REVERSE
D02-17 VALVE SOLENOID
LS5 D15A-1 D15A-2 D30 25 2H-25 74 QUICK BRAKE VALVE (NOTE: FOR
D02-18 MACHINES WITH WET BRAKES ONLY)
TILT OVERRIDE/ D16A-1 D16A-2
HIGH DRIVE CUTOUT 10A 01 1A 04 30
75 BRAKE RELAY
LIMIT SWITCH
NORMALLY OPEN 26' DRIVE
CUTOUT 30CR
S7 HELD CLOSED 04 16A 16B 4H-16B FORWARD
JOYSTICK JUMPER 76
VALVE SOLENOID
CONTROLLER D02-19
35 04 23A 4H-23A RIGHT STEERING
77
D02-20 VALVE SOLENOID
D35 D23A
04 24A 4H-24A LEFT STEERING
78
D02-21 VALVE SOLENOID
D24A
21 18A 2H-18A
79 SMALL PUMP DUMP
D02-22 VALVE SOLENOID

10A 18A
S7-6 80
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
81 RELAY
S7-5 18CR
FWD 16 WHITE/BLACK 16 16
82 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
83 REVERSE RELAY
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23
84 RIGHT RIGHT
S7-3 23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
85
24CR

K
FF EE CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 86
WITH AUTO LEVELLING

87

01 1A
88

10A 10A 36A


89
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED
65
90 OUTRIGGER LIFT
ENABLE RELAY
LS64 LS63 LS62 LS61 65CR
01 64 63 62 61 61
91 OUTRIGGER DRIVE
ENABLE RELAY
LEFT RIGHT RIGHT LEFT 61CR 26' LIFT
REAR REAR FRONT FRONT CUTOUT
D36 D17B-1 D17B-2 92

OUTRIGGERS SHOWN IN 2H-17B


61 36 17B OUTRIGGER
RETRACTED POSITION 93 HOLDING SOLENOID
MM NN D02-23
9CR3
09 OUTRIGGER
94 PROOF RELAY
9CR2
09 OUTRIGGER
95 ENABLE RELAY
S20A S21A S22A S23A
44 35B 35C 35C 35E FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT 17B OUTRIGGER
96 LIFT DISABLE RELAY

S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 97 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 98 LEFT FRONT UP
D72
72
72 = P4-7 99 RIGHT FRONT UP
D73
73
73 = P4-6 100 RIGHT REAR UP
D74
74
74 = P4-5 101 LEFT REAR UP
D75
75
75 = P4-4 102 LEFT FRONT DOWN
D76
76
76 = P4-3 103 RIGHT FRONT DOWN

L
D77
77
77 = P4-2 104 RIGHT REAR DOWN
D78
78
78 = P4-1 105 LEFT REAR DOWN

35 TILT OVERRIDE/
35 = P2-10 106
HIGH DRIVE CUTOUT

28
28 = P2-9 107 TILT
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 108 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 109 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
67A = P2-2 110 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 111 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 112 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 113 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 114 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 79 = P2-6 AUTO RETRACT
ALL UP 115
MODE 35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 116 AUTO LEVEL

02 70A RED/WHITE 70A


70A = P2-7 117 OUTRIGGER LIGHT
OL1
OUTRIGGER
LIGHT 02 = P2-11 118 GROUND

02 WHITE 02
119
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 120
LEFT 35D OUTRIGGER SOLENOID
D02-24
75 ORANGE/BLACK 75 75 4H-75

M
DN LEFT FRONT DOWN
121
OUTRIGGER SOLENOID
D02-25
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 122
RIGHT 35D OUTRIGGER SOLENOID
D02-26
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
123
OUTRIGGER SOLENOID
D02-27
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 124
RIGHT 35D OUTRIGGER SOLENOID
D02-28
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
125
OUTRIGGER SOLENOID
D02-29
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 126
LEFT 35D OUTRIGGER SOLENOID
D02-30
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
127
OUTRIGGER SOLENOID
D02-31

M134624AG

SJ-1000 Series Engine Powered 129930 SECTION 3, page 55


Parts List

Figure 3.5-6a. Electrical Schematic - Kubota Diesel Engine with All Options (CE)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E

Serial Breakdown Reference Chart


Model Serial Number
9250 51536 & Below KUBOTA DIESEL ENGINE

( * ) KUBOTA SUPPLIED WIRE

NEGATIV
-

Refer to following page(s) to locate model, F


serial number and respective diagram
GLOW PLUG
TIMER

GLOW PLUG
RELAY

HIGH THROTTLE
SOLENOID

GLOW PLUG

Figure 3.5-6b Figure 3.5-6c


INDICATOR

ENGINE
GLOW PLUGS

DIESEL VALVE
SOLENOID

ENGINE STARTER
CONTACTOR

TEMPERATURE
SWITCH

ENGINE STARTER
EL. MOTOR

ALTERNATOR

GLOW PLUG RELAY

START RELAY

THROTTLE RELAY

G
12V BATTERY

P.M.T. CONTACTOR

FRONT DECK
OUT SOLENOID

FRONT DECK
IN SOLENOID

REAR DECK
OUT SOLENOID

REAR DECK
IN SOLENOID

AUXILIARY HOLDING
VALVE SOLENOID

AUXILIARY HOLDING
VALVE SOLENOID

EMERGENCY EXT. DECK


RETRACT CONTACTOR

EMERGENCY EXT. DECK


RETRACT RELAY

AUXILIARY HOLDING
VALVE SOLENOID

AUXILIARY HOLDING
VALVE SOLENOID

20 A BREAKER

ENGINE ON RELAY

BASE CONTACTOR

HOLDING VALVE
H
SOLENOID

HOLDING VALVE
SOLENOID

HOLDING VALVE
SOLENOID

HOLDING VALVE
SOLENOID

MAIN LOWERING
VALVE SOLENOID

AUX. DOWN
ENABLE RELAY

DOWN
ENABLE RELAY

AUX. TILT RELAY

TILT RELAY

HORN RELAY

HORN

ANGLE TRANSDUCDER

PRESSURE TRANSDUCER

CONTROL MODULE

ROTATING AMBER
BEACON OPTION

FLASHING LIGHT
I
BEEPER

DOWN RELAY

UP RELAY

OIL COOLER FAN

OIL COOLER RELAY

HYDR. GENERATOR
FAN

HYDR. GENERATOR
SOLENOID

HYDR. GENERATOR
RELAY

HYDR. GENERATOR
STOP RELAY

SMALL PUMP RELAY

LARGE PUMP DUMP


VALVE SOLENOID

LIFT VALVE
SOLENOID

ELEVATION/HI SPD
CUTOUT RELAY

SERIES/PARALLEL
RELAY
J
SERIES/PARALLEL
VALVE SOLENOID

2ND SPEED/LARGE
PUMP RELAY

FREE-WHEELING
VALVE SOLENOID

BRAKE DUMP
VALVE SOLENOID
BRAKE FEED
VALVE SOLENOID

TIME DELAY #1

REVERSE
VALVE SOLENOID

BRAKE RELAY

FORWARD
VALVE SOLENOID

RIGHT STEERING
VALVE SOLENOID

LEFT STEERING
VALVE SOLENOID

SMALL PUMP DUMP


VALVE SOLENOID

3RD SPEED
RELAY

K
FORWARD RELAY

REVERSE RELAY

RIGHT RELAY

LEFT RELAY

OUTRIGGER LIFT
ENABLE RELAY

OUTRIGGER DRIVE
ENABLE RELAY

OUTRIGGER
HOLDING SOLENOID

OUTRIGGER
PROOF RELAY

OUTRIGGER
ENABLE RELAY

OUTRIGGER
LIFT DISABLE RELAY

OUTRIGGER
CONTROL MODULE

LEFT FRONT UP

RIGHT FRONT UP

RIGHT REAR UP

LEFT REAR UP

LEFT FRONT DOWN


L
RIGHT FRONT DOWN

RIGHT REAR DOWN

LEFT REAR DOWN

TILT OVERRIDE/
HIGH DRIVE CUTOUT

TILT

LIFT ENABLE

LEFT REAR DOWN

RIGHT REAR DOWN

RIGHT FRONT DOWN

LEFT FRONT DOWN

POWER

OUTRIGGER ENABLE

AUTO RETRACT

AUTO LEVEL

OUTRIGGER LIGHT

GROUND

LEFT FRONT UP
OUTRIGGER SOLENOID

LEFT FRONT DOWN


OUTRIGGER SOLENOID

RIGHT FRONT UP
M
OUTRIGGER SOLENOID

RIGHT FRONT DOWN


OUTRIGGER SOLENOID

RIGHT REAR UP
OUTRIGGER SOLENOID

RIGHT REAR DOWN


OUTRIGGER SOLENOID

LEFT REAR UP
OUTRIGGER SOLENOID

LEFT REAR DOWN


OUTRIGGER SOLENOID

M50302AF

SECTION 3, page 56 SJ-1000 Series Engine Powered 129930


Parts List

Figure 3.5-6b. Electrical Schematic - Kubota Diesel Engine with All Options (CE)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E

Serial Breakdown Reference Chart


Model Serial Number
9250 51537 to 51664
F
Refer to following page(s) to locate model, S10
PLTF/BASE
KEY SWITCH
S6
EMERGENCY

serial number and respective diagram


S4 BASE (IN PLTF POSITION) STOP
CONTROL BOX KUBOTA DIESEL ENGINE
EMERGENCY S2
STOP UP/DOWN (*) KUBOTA SUPPLIED WIRE
SWITCH SWITCH
08 7A RED 7A 7A 7C 07 07 07
NEGATIV
NCLB S31 -
S30 MAIN
13D GLOW PLUG
10E 10D ENGINE SW
14E SWITCH 1
NOEM
05 05 07

Figure 3.5-6a Figure 3.5-6c


31A
2
GPT1
10D 7C RED/BLACK/GREEN 7C 5A D32A 32A 02 GLOW PLUG
3 TIMER
S32 ENGINE 31ACR
05 31A 31A START SW 31A 02
GLOW PLUG
4
RELAY
HTS-34A
05 43 34A 34A 34A
5 HIGH THROTTLE
SOLENOID
90
10D WHITE/RED/GREEN 10D 33 D02-39 GLOW PLUG
GPL1 6 INDICATOR
EGP1
10E 103 91A ENGINE
7 GLOW PLUGS
05 32A 32A 37 2D37 DIESEL VALVE
8 SOLENOID
D57
10A 57
OPS1 OIL 9
HOURMETER PRESSURE D02-40
D10E SWITCH 32A 32ACR
TT 10 ENGINE STARTER
10A CONTACTOR
10BCR2
10B 2A 2A 2A 2B 2B TPS1
11 TEMPERATURE
SWITCH
ENGINE
10A 37 37 TEMPERATURE
SWITCH 12
S3
KEY SWITCH
02 02
OFF/LIFT/DRIVE
13
(IN OFF POSITION)
*104 00
ENGINE STARTER
M 14
EL. MOTOR
D10
08 10 10 BLUE/WHITE 10
G 15 ALTERNATOR
NC HELD

G
S13
OPEN
GLOW PLUG SWITCH 10 31 RED/WHITE 31 31
16 GLOW PLUG RELAY
31CR
41
17

18
S15
ENGINE START 10 32 GREEN/BLACK 32 32 41
19 START RELAY
S14 D34 32CR
LOW/HIGH THROTTLE 10 34 GREEN/WHITE 34 34B 42
20 THROTTLE RELAY
DCM1 S1
D14E-2 34BCR MAIN POWER
P.M.T. UNIT
DISCONNECT 21
MOTOR
F2
FUSE B1
00 103B 103B 103B 103A 103 100 12V
M 22 12V BATTERY
F5 100 AMP
103C FUSE 103B 03
23
10 AMP 20A BREAKER INVERTER OPTION
D26 05 05 03
99
S34 24 P.M.T. CONTACTOR
D02-34 CB1 F4
ENABLE S11
99CR 4H-26 103 FUSE INV1
OUT 26 FRONT DECK
103C 25
D27 D02-35 200 AMP OUT SOLENOID
IN 4H-27 34A
27 FRONT DECK
S34A 26
D26A IN SOLENOID
ENABLE S11A D02-36

OUT 26A 4H-26A


REAR DECK
103C 27
D27A D02-37 OUT SOLENOID

4H-27A D34A
IN 27A REAR DECK
28
IN SOLENOID
D02-38

29

D97A-1 B2
103B 97 12V
30 AUXILIARY 12V BATTERY
D97A-2
POWER DECK OPTION 00 00
31

S52 EMERGENCY 2H-98-1


DECK RETRACION AUXILIARY HOLDING
32 VALVE SOLENOID
D02-1
AUXILIARY
97A 97A 97A 97 EMERGENCY 2H-98-2
AUXILIARY HOLDING
LOWERING 33
D02-2 VALVE SOLENOID
D02-33 SYSTEM
97A EMERGENCY EXT. DECK
34 RETRACT CONTACTOR
97ACR-2

97A EMERGENCY EXT. DECK


35
97ACR-1 S51 RETRACT RELAY
AUX. EMERGENCY

H
2H-98-3
LOWERING AUXILIARY HOLDING
36
RST2 D02-3 VALVE SOLENOID
3 OHM D96
100 100A 96 97 98 2H-98-4
PL1 AUXILIARY HOLDING
37
POWER ON D02-4 VALVE SOLENOID
CB3
LIGHT
60 00 BLUE/BLACK/WHITE 00 00 02
38 20 A BREAKER
10BCR1
10B
39 ENGINE ON RELAY

09 9B POWER DECK OPTION


40 BASE CONTACTOR

10A 10A 05 9BCR 2H-13A-5


HOLDING VALVE
41
D02-5 SOLENOID
D02-32
10C 05 2H-13A-4
HOLDING VALVE
42
D02-6 SOLENOID
05 2H-13A-3
HOLDING VALVE
43
D02-7 SOLENOID
2H-13A-2
HOLDING VALVE
44
D02-8 SOLENOID
10A 10A 13C 13B 13A 2H-13A
MAIN LOWERING
45
D02-9 VALVE SOLENOID
28ECR2
28E AUX. DOWN
46
ENABLE RELAY
28CR2
28 DOWN
47
ENABLE RELAY
CRD1 CRD2 CRD3 28ECR1
28E
48 AUX. TILT RELAY
S8 28CR1
HORN 28
49 TILT RELAY
49CR
08 49 GREEN 49 49
50 HORN RELAY
H1
HORN
05 49A
51 HORN

60 BLACK/RED/GREEN 60 PT1 AT1


52
PRESSURE ANGLE
10C TRANSDUCER TRANSDUCER 02
53 ANGLE TRANSDUCER

54 PRESSURE TRANSDUCER

55

I
56
35B = P2-10

910A = P4-9
10C = P2-12

28E = P3-6

28B = P4-3
60A = P4-2

902 = P4-8
13D = P2-4
14D = P2-3

900 = P4-7
10E = P2-2

910 = P4-6
02 = P2-11
28 = P3-4

29 = P3-2
60 = P3-3

02 = P3-5

16 = P2-7
15 = P2-8

22 = P3-1
57 CONTROL MODULE

CM1
58

22 ROTATING AMBER
59
RL-22 BEACON OPTION

22
60 FLASHING LIGHT
S9 S5 FL-22
LIFT LIFT D13
13 ORANGE 13 29
ENABLE UP/DOWN 61 BEEPER
BP-29
DN 13D
10 LFT 09 09 9A D14E-1 10A DN 13D
62 DOWN RELAY
NC S17 14DCR
UP D14 13DCR
14 BLACK 14 14D
63 UP RELAY
FAN
10A UP 14D 85A 86D 00
F 64 OIL COOLER FAN
S16

10B 2A
65 OIL COOLER RELAY

10BCR3
66

09 (BLACK) 09 09 09 85
67 HYDR. GENERATOR
FAN
CB4
03 85A 85A 86C 2H-86C
68 HYDR. GENERATOR
S12 15A BREAKER D02-10 SOLENOID
HYDRAULIC 2A
GENERATOR 69
SWITCH HYDRAULIC GENERATOR
85 GREEN 85 OPTION 85 86B 86B 2A HYDR. GENERATOR
ON 70
09 RELAY
86BCR
86 WHITE 86 86A
OFF 71 HYDR. GENERATOR
STOP RELAY
D86
86ACR D86C-2
34B
72

D86C-1 D14B-2
73
17ACR

09 ORANGE/RED 09 33 17A 74
SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
75 LARGE PUMP DUMP
D02-11 VALVE SOLENOID

J
36A 36B 36B 14A 14C 14B 2H-14B
D18A 76 LIFT VALVE
D14B-1 D02-12 SOLENOID
35CR END OF STROKE
35 JUMPER
S29 S41 77 ELEVATION/HI SPD
CUTOUT RELAY
HIGH/LOW HIGH/LOW
RANGE TORQUE 10C 35B
78
20CR
12 20B 20 BLACK/WHITE/RED 20 20
79 SERIES/PARELLEL
RELAY
10C 44 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 80
D02-13 VALVE SOLENOID
10 ENABLE RELAY 2ND
DR 12 12 12A SPEED 19 ORANGE/BLACK 19 19A 17 17 17
NO 81 2ND SPEED/LARGE
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
82

12BCR
2H-30A
83 FREE-WHEELING
D02-14 VALVE SOLENOID
2H-30A-1
84 BRAKE DUMP
D02-15 VALVE SOLENOID

04 30A 2H-30A-2
85 BRAKE FEED
D02-16 VALVE SOLENOID
35 10A
86 CAPACITOR (NOTE: REMOVED ON
CAP1 MACHINES WITH WET BRAKES)
LS5 26' DRIVE 1TD
CUTOUT 04 04 40
JUMPER 87 TIME DELAY #1

TILT OVERRIDE/ 4H-15B


HIGH DRIVE CUTOUT 1A 04 15A 15A 15B REVERSE
88
LIMIT SWITCH VALVE SOLENOID
NORMALLY CLOSED D02-17
10A D15A-1 D15A-2 D30
1B 01 25 2H-25 QUICK BRAKE VALVE (NOTE: FOR
89
D02-18 MACHINES WITH WET BRAKES ONLY)
D16A-1 D16A-2
30
90 BRAKE RELAY

30CR
S7 04 16A 16A 16B 4H-16B
FORWARD
JOYSTICK 91
VALVE SOLENOID
CONTROLLER D02-19
04 23A 4H-23A RIGHT STEERING
92
D02-20 VALVE SOLENOID
D23A
04 24A 4H-24A LEFT STEERING
93 VALVE SOLENOID
D02-21
D24A
21 18A 2H-18A
SMALL PUMP DUMP
94 VALVE SOLENOID
D02-22
10A 10A 18A
S7-6 95
3RD

K
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
96 RELAY
S7-5
18CR
FWD 16 WHITE/BLACK 16 16
97 FORWARD RELAY
S7-4
16CR
REV 15 BLUE 15 15
98 REVERSE RELAY
S7-2
15CR
RIGHT 23 BLACK/WHITE 23 23
99 RIGHT RIGHT
S7-3
23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
100
24CR
EE FF CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 101
WITH AUTO LEVELLING

102

01 1A
103

10A 10A 36A


104
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED
65
105 OUTRIGGER LIFT
ENABLE RELAY
LS64 LS63 LS62 LS61 65CR
01 64 63 62 61 61
106 OUTRIGGER DRIVE
LS1 ENABLE RELAY
LEFT RIGHT RIGHT LEFT 61CR 26' LIFT
REAR REAR FRONT FRONT CUTOUT 107
D36 D17B-1 D17B-2
OUTRIGGERS SHOWN IN 2H-17B
61 36 17B OUTRIGGER
RETRACTED POSITION 108 HOLDING SOLENOID
MM NN D02-23
9CR3
09 OUTRIGGER
109 PROOF RELAY
9CR2
09 OUTRIGGER
110 ENABLE RELAY
S20A S21A S22A S23A
44 35B 35C 35C 35E FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT 17B OUTRIGGER
111 LIFT DISABLE RELAY

S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 112 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 113 LEFT FRONT UP
D72
72
72 = P4-7 114 RIGHT FRONT UP
D73
73
73 = P4-6 115 RIGHT REAR UP
D74

L
74
74 = P4-5 116 LEFT REAR UP
D75
75
75 = P4-4 117 LEFT FRONT DOWN
D76
76
76 = P4-3 118 RIGHT FRONT DOWN
D77
77
77 = P4-2 119 RIGHT REAR DOWN
D78
78
78 = P4-1 120 LEFT REAR DOWN

35 TILT OVERRIDE/
35 = P2-10 121
HIGH DRIVE CUTOUT

N/U = P2-9 122 TILT


OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 123 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 124 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
67A = P2-2 125 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 126 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 127 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 128 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 129 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 79 = P2-6 130 AUTO RETRACT
MODE ALL UP
35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 131 AUTO LEVEL

02 70A RED/WHITE 70A


OL1 70A = P2-7 132 OUTRIGGER LIGHT
OUTRIGGER
LIGHT
02 = P2-11 133 GROUND

02 WHITE 02
134
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 135
LEFT 35D OUTRIGGER SOLENOID
D02-24

M
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
136
OUTRIGGER SOLENOID
D02-25
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 137
RIGHT 35D OUTRIGGER SOLENOID
D02-26
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
138
OUTRIGGER SOLENOID
D02-27
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 140
RIGHT 35D OUTRIGGER SOLENOID
D02-28
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
141
OUTRIGGER SOLENOID
D02-29
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 142
LEFT 35D OUTRIGGER SOLENOID
D02-30
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
143
OUTRIGGER SOLENOID
D02-31

M134045AF

SJ-1000 Series Engine Powered 129930 SECTION 3, page 57


Parts List

Figure 3.5-6c. Electrical Schematic - Kubota Diesel Engine with All Options (CE)
(Refer to Serial Breakdown Reference Chart) AD
A B C D E

Serial Breakdown Reference Chart


Model Serial Number
9250 51665 & Above
F
Refer to following page(s) to locate model, S10
PLTF/BASE
KEY SWITCH
S6

serial number and respective diagram


EMERGENCY
S4 BASE (IN PLTF POSITION) STOP
CONTROL BOX KUBOTA DIESEL ENGINE
EMERGENCY S2
STOP UP/DOWN (*) KUBOTA SUPPLIED WIRE
SWITCH SWITCH
08 7A RED 7A 7A 7C 07 07 07
NEGATIV
NCLB S31 -
S30 MAIN
13D GLOW PLUG
10E 10D ENGINE SW
14E SWITCH 1
NOEM

Figure 3.5-6a Figure 3.5-6b


05 05 07 31A
2
GPT1
10D 7C RED/BLACK/GREEN 7C 5A D32A 32A 02 GLOW PLUG
3 TIMER
S32 ENGINE 31ACR
05 31A 31A START SW 31A 02
GLOW PLUG
4
RELAY
HTS-34A
05 43 34A 34A 34A
5 HIGH THROTTLE
SOLENOID
90
10D WHITE/RED/GREEN 10D 33 D02-39 GLOW PLUG
GPL1 6 INDICATOR
EGP1
10E 103 91A ENGINE
7 GLOW PLUGS

05 32A 32A 37 2D37 DIESEL VALVE


8 SOLENOID
D57
10A 57
OPS1 OIL 9
HOURMETER PRESSURE D02-40
D10E SWITCH 32A 32ACR
TT 10 ENGINE STARTER
10A CONTACTOR
10BCR2
10B 2A 2A 2A 2B 2B TPS1
11 TEMPERATURE
SWITCH
ENGINE
10A 37 37 TEMPERATURE
SWITCH 12
S3
KEY SWITCH
02 02
OFF/LIFT/DRIVE
13
(IN OFF POSITION)
*104 00
ENGINE STARTER
M 14
EL. MOTOR
D10
08 10 10 BLUE/WHITE 10

G
G 15 ALTERNATOR
NC HELD S13
OPEN
GLOW PLUG SWITCH 10 31 RED/WHITE 31 31
16 GLOW PLUG RELAY
31CR
41
17

18
S15
ENGINE START 10 32 GREEN/BLACK 32 32 41
19 START RELAY
S14 D34 32CR
LOW/HIGH THROTTLE 10 34 GREEN/WHITE 34 34B 42
20 THROTTLE RELAY
DCM1 S1
D14E-2 34BCR MAIN POWER
P.M.T. UNIT
DISCONNECT 21
MOTOR F2
FUSE B1
00 103B 103B 103B 103A 103 100 12V
M 22 12V BATTERY
F5 100 AMP
103C FUSE 103B 03
23
10 AMP 20A BREAKER INVERTER OPTION
D26 05 05 03
99
S34 24 P.M.T. CONTACTOR
D02-34 CB1 F4
ENABLE S11
99CR 4H-26 103 FUSE INV1
OUT 26 FRONT DECK
103C 25
D27 D02-35 200 AMP OUT SOLENOID
IN 4H-27 34A
27 FRONT DECK
S34A 26
D26A IN SOLENOID
ENABLE S11A D02-36

OUT 26A 4H-26A


REAR DECK
103C 27
D27A D02-37 OUT SOLENOID
4H-27A D34A
IN 27A REAR DECK
28
IN SOLENOID
D02-38

29

D97A-1 B2
103B 97 12V
30 AUXILIARY 12V BATTERY
D97A-2
POWER DECK OPTION 00 00
31

S52 EMERGENCY 2H-98-1


DECK RETRACION AUXILIARY HOLDING
32 VALVE SOLENOID
D02-1
AUXILIARY
97A 97A 97A 97 EMERGENCY 2H-98-2
AUXILIARY HOLDING
LOWERING 33
D02-2 VALVE SOLENOID
D02-33 SYSTEM
97A EMERGENCY EXT. DECK
34 RETRACT CONTACTOR
97ACR-2

H
97A EMERGENCY EXT. DECK
35
97ACR-1 S51 RETRACT RELAY
AUX. EMERGENCY 2H-98-3
LOWERING AUXILIARY HOLDING
36
RST2 D02-3 VALVE SOLENOID
3 OHM D96
100 100A 96 97 98 2H-98-4
PL1 AUXILIARY HOLDING
37
POWER ON D02-4 VALVE SOLENOID
CB3
LIGHT
60 00 BLUE/BLACK/WHITE 00 00 02
38 20 A BREAKER
10BCR1
10B
39 ENGINE ON RELAY

09 9B POWER DECK OPTION


40 BASE CONTACTOR

10A 10A 05 9BCR 2H-13A-5


HOLDING VALVE
41
D02-5 SOLENOID
D02-32
10C 05 2H-13A-4
HOLDING VALVE
42
D02-6 SOLENOID
05 2H-13A-3
HOLDING VALVE
43
D02-7 SOLENOID
2H-13A-2
HOLDING VALVE
44
D02-8 SOLENOID
10A 10A 13C 13B 13A 2H-13A
MAIN LOWERING
45
D02-9 VALVE SOLENOID
28ECR2
28E AUX. DOWN
46
ENABLE RELAY
28CR2
28 DOWN
47
ENABLE RELAY
CRD1 CRD2 CRD3 28ECR1
28E
48 AUX. TILT RELAY
S8 28CR1
HORN 28
49 TILT RELAY
49CR
08 49 GREEN 49 49
50 HORN RELAY
H1
HORN
05 49A
51 HORN

60 BLACK/RED/GREEN 60 PT1 AT1


52
PRESSURE ANGLE
10C TRANSDUCER TRANSDUCER 02
53 ANGLE TRANSDUCER

54 PRESSURE TRANSDUCER

55
I
35B = P2-10

910A = P4-9
10C = P2-12

28E = P3-6

28B = P4-3
60A = P4-2

902 = P4-8
13D = P2-4
14D = P2-3

900 = P4-7
10E = P2-2

910 = P4-6
02 = P2-11
28 = P3-4

29 = P3-2
60 = P3-3

02 = P3-5

16 = P2-7
15 = P2-8

22 = P3-1

CM1
56 CONTROL MODULE

22 ROTATING AMBER
57
RL-22 BEACON OPTION

22
58 FLASHING LIGHT
S9 S5 FL-22
LIFT LIFT D13
13 ORANGE 13 29
ENABLE UP/DOWN 59 BEEPER
BP-29
DN 13D
10 LFT 09 09 9A D14E-1 10A DN 13D
60 DOWN RELAY
NC S17 14DCR
UP D14 13DCR
14 BLACK 14 14D
61 UP RELAY

10A UP 14D
62
S16

63
FAN
09 (BLACK) 09 09 09 85 86C 00
F 64 OIL COOLER FAN
CB4
03 85A 85A 86C 2H-86C
65 HYDR. GENERATOR
S12 15A BREAKER D02-10 SOLENOID
HYDRAULIC 2A
GENERATOR 66
SWITCH HYDRAULIC GENERATOR
85 GREEN 85 OPTION 85 86B 86B 2A HYDR. GENERATOR
ON 67
09 RELAY
86BCR
86 WHITE 86 86A
OFF 68 HYDR. GENERATOR
STOP RELAY
D86
86ACR D86C-2
34B
69
D86C-1 D14B-2
70
17ACR

09 ORANGE/RED 09 33 17A
71 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
72 LARGE PUMP DUMP
D02-11 VALVE SOLENOID

36A 36B 36B 14A 14C 14B 2H-14B


D18A 73 LIFT VALVE
D14B-1 D02-12 SOLENOID
35CR END OF STROKE

J
35 JUMPER
74 ELEVATION/HI SPD
S29 S41
CUTOUT RELAY
HIGH/LOW HIGH/LOW
RANGE TORQUE 10C 35B
75
20CR
12 20B 20 BLACK/WHITE/RED 20 20
76 SERIES/PARELLEL
RELAY
10C 44 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 77
D02-13 VALVE SOLENOID
10 ENABLE RELAY 2ND
DR 12 12 12A SPEED 19 ORANGE/BLACK 19 19A 17 17 17
78 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
79

12BCR
2H-30A
80 FREE-WHEELING
D02-14 VALVE SOLENOID
2H-30A-1
81 BRAKE DUMP
D02-15 VALVE SOLENOID

04 30A 2H-30A-2
82 BRAKE FEED
D02-16 VALVE SOLENOID
35 10A
83 CAPACITOR (NOTE: REMOVED ON
CAP1 MACHINES WITH WET BRAKES)
LS5 26' DRIVE 1TD
CUTOUT 04 04 40
JUMPER 84 TIME DELAY #1

TILT OVERRIDE/ 4H-15B


HIGH DRIVE CUTOUT 1A 04 15A 15A 15B REVERSE
LIMIT SWITCH 85
D02-17 VALVE SOLENOID
NORMALLY CLOSED
10A D15A-1 D15A-2 D30
1B 01 25 2H-25 QUICK BRAKE VALVE (NOTE: FOR
86
D02-18 MACHINES WITH WET BRAKES ONLY)
D16A-1 D16A-2
30
87 BRAKE RELAY

30CR
S7 04 16A 16A 16B 4H-16B
88 FORWARD
JOYSTICK VALVE SOLENOID
CONTROLLER D02-19
04 23A 4H-23A RIGHT STEERING
89
D02-20 VALVE SOLENOID
D23A
04 24A 4H-24A LEFT STEERING
90
D02-21 VALVE SOLENOID
D24A
21 18A 2H-18A
SMALL PUMP DUMP
91
D02-22 VALVE SOLENOID
10A 10A 18A
S7-6 92
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
93

K
RELAY
S7-5
18CR
FWD 16 WHITE/BLACK 16 16
94 FORWARD RELAY
S7-4
16CR
REV 15 BLUE 15 15
95 REVERSE RELAY
S7-2
15CR
RIGHT 23 BLACK/WHITE 23 23
96 RIGHT RIGHT
S7-3
23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
97
24CR
EE FF CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 98
WITH AUTO LEVELLING

99

01 1A
100

10A 10A 36A


101
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED
65
102 OUTRIGGER LIFT
ENABLE RELAY
LS64 LS63 LS62 LS61 65CR
01 64 63 62 61 61
103 OUTRIGGER DRIVE
LS1 ENABLE RELAY
LEFT RIGHT RIGHT LEFT 61CR 26' LIFT
REAR REAR FRONT FRONT CUTOUT
D36 D17B-1 D17B-2 104

OUTRIGGERS SHOWN IN 2H-17B


61 36 17B OUTRIGGER
RETRACTED POSITION 105 HOLDING SOLENOID
MM NN D02-23
9CR3
09 OUTRIGGER
106 PROOF RELAY
9CR2
09 OUTRIGGER
107 ENABLE RELAY
S20A S21A S22A S23A
44 35B 35C 35C 35E FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT 17B OUTRIGGER
108 LIFT DISABLE RELAY

S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 109 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 110 LEFT FRONT UP
D72
72
72 = P4-7 111 RIGHT FRONT UP
D73
73
73 = P4-6 112 RIGHT REAR UP
D74

L
74
74 = P4-5 113 LEFT REAR UP
D75
75
75 = P4-4 114 LEFT FRONT DOWN
D76
76
76 = P4-3 115 RIGHT FRONT DOWN
D77
77
77 = P4-2 116 RIGHT REAR DOWN
D78
78
78 = P4-1 117 LEFT REAR DOWN

35 TILT OVERRIDE/
35 = P2-10 118
HIGH DRIVE CUTOUT

N/U = P2-9 119 TILT


OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 120 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 121 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
67A = P2-2 122 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 123 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 124 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 125 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 126 OUTRIGGER ENABLE

S24 79 GREEN 79
AUTO 79 = P2-6 127 AUTO RETRACT
MODE ALL UP
35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 128 AUTO LEVEL

02 70A RED/WHITE 70A


70A = P2-7 129 OUTRIGGER LIGHT
OL1
OUTRIGGER
02 = P2-11 130 GROUND
LIGHT

02 WHITE 02
131

S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
132

M
LEFT UP OUTRIGGER SOLENOID
35D D02-24
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
133
OUTRIGGER SOLENOID
D02-25
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 134
RIGHT 35D OUTRIGGER SOLENOID
D02-26
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
135
OUTRIGGER SOLENOID
D02-27
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 136
RIGHT 35D OUTRIGGER SOLENOID
D02-28
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
137
OUTRIGGER SOLENOID
D02-29
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 138
LEFT 35D OUTRIGGER SOLENOID
D02-30
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
140
OUTRIGGER SOLENOID
D02-31

M134045AG

SECTION 3, page 58 SJ-1000 Series Engine Powered 129930


Parts List

Figure 3.5-7. Electrical Schematic - GM Dual Fuel Engine with No Options (ANSI/CSA) AD
A B C D E
S4 BASE
CONTROL BOX
EMERGENCY
STOP NEGATIV
SWITCH -
08 07 RED 07 07
1

05
2

05 31A 31A

Refer to
4

05 43 34A 34A
5

33

Figure 3.5-9 6 F

GM EFI DUAL FUEL ENGINE


7

05 32A 32A
9

10A
10
HOURMETER
10A 10A 2A
TT 11
10BCR2
10B 10B 2A 2A
12

10A 37 37
13
TO ENGINE TO ENGINE
02 STARTER BLOCK
14

15
S1
MAIN POWER
DISCONNECT 16

B1
103 100 12V
00 17 12V BATTERY

03 2H-98-1 AUXILIARY HOLDING


18 VALVE SOLENOID
CB1 AUXILIARY EMERGENCY D02-1
05 05 03 LOWERING SYSTEM 2H-98-2 AUXILIARY HOLDING
19
VALVE SOLENOID
20A BREAKER S51 D02-2
AUX. EMERGENCY 2H-98-3
AUXILIARY HOLDING

G
LOWERING 20
VALVE SOLENOID
D02-3
97 98 2H-98-4
AUXILIARY HOLDING
21
RST2 D02-4 VALVE SOLENOID
S8
3 OHM D96 B2
HORN 100 96 12V
22 AUXILIARY 12V BATTERY
49CR
08 49 GREEN 49 49
23 HORN RELAY
H1
05 HORN
PL1 05 49A
24 HORN
POWER ON
CB3
LIGHT
00 BLUE/BLACK/WHITE 00 00 02
25 20 A BREAKER

2H-134 HOLDING VALVE


26
D02-5 SOLENOID

2H-13A-3 HOLDING VALVE


27
D02-6 SOLENOID

2H-13A-2 HOLDING VALVE


28
D02-7 SOLENOID

2H-13A-1 HOLDING VALVE


29
D02-8 SOLENOID

2H-13A MAIN LOWERING


30
D02-9 VALVE SOLENOID
FLASHER
10A 10A 13A 22 ALL FUNCTION
31
S3 FLASHING LIGHT
28CR D13A FL-29 FL-22
KEY SWITCH 28
OFF/LIFT/DRIVE 28
32 TILT SW. RELAY
(IN OFF POSITION)
D30A 2H-30A
CRD1 CRD2 CRD3 FREE-WHEELING
33
D02-10 VALVE SOLENOID
08 10 2H-30A-1
BRAKE DUMP
34
NC D02-11 VALVE SOLENOID
HELD 2H-30A-2
05 10A 04 30A
OPEN BRAKE FEED

H
35
D02-12 VALVE SOLENOID
10 10 D10
BLUE/WHITE 10B
36 ENGINE ON RELAY
10BCR1
10A 10A 28A 29
37 BEEPER
S13 D28A BP-29
GLOW PLUG/CHOKE 10 31 RED/WHITE 31 31
GLOW PLUG/
38
CHOKE RELAY
31CR
41 02
39

D14B-2
ALL MOTION 40
S15 ALARM
ENGINE START 32 GREEN/BLACK 32 32 41 02
41 START RELAY
S14 D34 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34B 42 02
42 THROTTLE RELAY
S9
S5 34BCR
LIFT 13 ORANGE 13
ENABLE UP/DOWN 43

DN 10A DOWN 13 13
LFT 09 09 9A
44 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
45 UP RELAY
CB4
FAN
ORANGE/RED 10A UP 14 03 85A
09 09 85A 86D 00
F 46 OIL COOLER FAN
S16
15A BREAKER
10B 2A
47 OIL COOLER RELAY
10BCR3
48
17ACR
33 17A
49 SMALL PUMP RELAY
D18A D17A

I
10A 10A 17A 2H-17A
LARGE PUMP DUMP
50
D02-13 VALVE SOLENOID
D14B-1
36A 36B 14A 14B 2H-14B
LIFT VALVE
S29 S41 51
LS4 D02-14 SOLENOID
HIGH/LOW HIGH/LOW 35CR
RANGE TORQUE 35
52 TILT OVERIDE
END OF STROKE RELAY
20CR
12 20B 20 BLACK/WHITE/RED 20 NORMALLY CLOSED
20
53 SERIES/PARELLEL
RELAY
S7-7 JOYSTICK 10A 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 54
D02-15 VALVE SOLENOID
ENABLE RELAY 2ND
DR 12 12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17 2ND SPEED/LARGE
NO 55
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
56
CAP1
12BCR
28CR 40 CAPACITOR (NOTE: REMOVED ON
57 MACHINES WITH WET BRAKES)
1TD 1000 MFD
04 04 40
58 TIME DELAY #1

35 10A 04 15A 15B 4H-15B REVERSE


59 VALVE SOLENOID
D02-16
LS5 D15A-1 D15A-2 D30 25 2H-25 QUICK BRAKE VALVE (NOTE: FOR
60 MACHINES WITH WET BRAKES ONLY)
D02-17
TILT OVERRIDE/ D16A-1 D16A-2
HIGH DRIVE CUTOUT 10A 01 1A 04 30
61 BRAKE RELAY
LIMIT SWITCH
NORMALLY OPEN 26' DRIVE
30CR
S7 HELD CLOSED CUTOUT 04 16A 4H-16B
16B FORWARD
JOYSTICK JUMPER 62 VALVE SOLENOID
CONTROLLER D02-18
35 04 23A 4H-23A RIGHT STEERING
63 VALVE SOLENOID
D35 D02-19
D23A
04 24A 4H-24A LEFT STEERING
64 VALVE SOLENOID
D02-20

J
D24A
21 18A 2H-18A
SMALL PUMP DUMP
65
D02-21 VALVE SOLENOID

10A 18A
S7-6 66
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
67 RELAY
S7-5 18CR
FWD 16 WHITE/BLACK 16 16
68 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
69 REVERSE RELAY
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23
70 RIGHT RIGHT
S7-3 23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
71
24CR
FF EE CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 72
WITH AUTO LEVELLING

73

01 1A
74

10A 10A 36A


75
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED
65
76 OUTRIGGER LIFT
ENABLE RELAY
LS64 LS63 LS62 LS61 65CR
01 64 63 62 61 61
77 OUTRIGGER DRIVE
ENABLE RELAY
LEFT RIGHT RIGHT LEFT 61CR 26' LIFT
REAR REAR FRONT FRONT CUTOUT 78
D36 D17B-1 D17B-2
OUTRIGGERS SHOWN IN 2H-17B
61 36 17B OUTRIGGER
RETRACTED POSITION 79

K
HOLDING SOLENOID
MM NN D02-22
9CR3
09 OUTRIGGER
80 PROOF RELAY
9CR2
09 OUTRIGGER
81 ENABLE RELAY
S20A S21A S22A S23A
44 35B 35C 35C 35E FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT 17B OUTRIGGER
82 LIFT DISABLE RELAY

S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 83 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 84 LEFT FRONT UP
D72
72
72 = P4-7 85 RIGHT FRONT UP
D73
73
73 = P4-6 86 RIGHT REAR UP
D74
74
74 = P4-5 87 LEFT REAR UP
D75
75
75 = P4-4 88 LEFT FRONT DOWN
D76
76
76 = P4-3 89 RIGHT FRONT DOWN
D77
77
77 = P4-2 90 RIGHT REAR DOWN
D78
78
78 = P4-1 91 LEFT REAR DOWN

35 TILT OVERRIDE/
35 = P2-10 92
HIGH DRIVE CUTOUT

28
28 = P2-9 93 TILT
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN

10A 10A
LS68
68A
65 = P2-8

68A = P2-1
94

95
LIFT ENABLE

LEFT REAR DOWN


L
LEFT REAR
LS67
10A 67A
67A = P2-2 96 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 97 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 98 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 99 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 100 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 79 = P2-6 101 AUTO RETRACT
MODE ALL UP
35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 102 AUTO LEVEL

02 70A RED/WHITE 70A


70A = P2-7 103 OUTRIGGER LIGHT
OL1
OUTRIGGER
02 = P2-11 104 GROUND
LIGHT

02 WHITE 02
105
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 106
LEFT 35D OUTRIGGER SOLENOID
D02-23
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
107
OUTRIGGER SOLENOID
D02-24
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 108
RIGHT 35D OUTRIGGER SOLENOID
D02-25

S22
DN
76

73
RED/BLACK

BLUE
76

73
76

73
4H-76

D02-26
4H-73
109
RIGHT FRONT DOWN
OUTRIGGER SOLENOID M
REAR RIGHT REAR UP
UP 110
RIGHT 35D OUTRIGGER SOLENOID
D02-27
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
111
OUTRIGGER SOLENOID
D02-28
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 112
LEFT 35D OUTRIGGER SOLENOID
D02-29
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
113
OUTRIGGER SOLENOID
D02-30

M142434AA

SJ-1000 Series Engine Powered 129930 SECTION 3, page 59


Parts List

Figure 3.5-8. Electrical Schematic - GM Dual Fuel Engine with All Options (ANSI/CSA) AD
A B C D E
S4 BASE
CONTROL BOX
EMERGENCY
STOP NEGATIV
SWITCH -
08 07 RED 07 07
1

05
2

05 31A 31A

Refer to
4

05 43 34A 34A
5

33

Figure 3.5-9
6

GM EFI DUAL FUEL ENGINE


7

05 32A 32A
9
HOURMETER
2A 10A 10A
TT 10

11
10BCR2
10B 10B 2A 2A
12

10A 37 37
13
TO ENGINE TO ENGINE
02 STARTER BLOCK
14

15
DCM1 S1
MAIN POWER
P.M.T. UNIT
DISCONNECT 16
MOTOR F2
FUSE 100 B1 12V BATTERY
00 103B 103B 103B 103A 103 12V
M 00 17 P.M.T. UNIT
F5 100 AMP MOTOR
103C FUSE 103B 03
18
10 AMP CB1
05 05 03
99
19 P.M.T. CONTACTOR
S34 D02-33 20A BREAKER INVERTER OPTION
ENABLE S11 D26
99CR 4H-26
OUT 20 FRONT DECK
103C 26 D02-34 F4 OUT SOLENOID
D27 FUSE
4H-27 100B INV1
27 FRONT DECK
IN 21
S34A 200 AMP IN SOLENOID
D02-35
ENABLE S11A D26A
4H-26A 34A
OUT 22 REAR DECK
103C 26A D02-36 OUT SOLENOID
D27A

G
4H-27A D34A
27A REAR DECK
IN 23
IN SOLENOID
D02-37
POWER DECK OPTION 00 00
24

09 POWER DECK OPTION


25 BASE CONTACTOR

9CR1 2H-98-1 AUXILIARY HOLDING


26 VALVE SOLENOID
D02-1
D02-32
2H-98-2
AUXILIARY HOLDING
AUXILIARY EMERGENCY 27
S51 D02-2 VALVE SOLENOID
LOWERING SYSTEM
AUX. EMERGENCY 2H-98-3
LOWERING AUXILIARY HOLDING
28
D02-3 VALVE SOLENOID

97 98 2H-98-4
AUXILIARY HOLDING
29
RST2 D02-4 VALVE SOLENOID
S8 D96
3 OHM B2
HORN 100 96 12V
30 AUXILIARY 12V BATTERY
49CR
08 49 GREEN 49 49
31 HORN RELAY
H1
05 HORN
PL1 05 49A
32 HORN
POWER ON
CB3
LIGHT
00 BLUE/BLACK/WHITE 00 00 02
33 20 A BREAKER

2H-134 HOLDING VALVE


34
D02-5 SOLENOID

2H-13A-3 HOLDING VALVE


35
D02-6 SOLENOID

2H-13A-2 HOLDING VALVE


36
D02-7 SOLENOID

2H-13A-1 HOLDING VALVE


37
D02-8 SOLENOID

2H-13A MAIN LOWERING


38
D02-9 VALVE SOLENOID
FLASHER
10A 10A 13A 22 ALL FUNCTION
39
S3 FLASHING LIGHT

H
28CR D13A FL-29 FL-22
KEY SWITCH 28
OFF/LIFT/DRIVE 28
40 TILT SW. RELAY
(IN OFF POSITION)

04 30A 2H-30A
CRD1 CRD2 CRD3 FREE-WHEELING
41
D02-10 VALVE SOLENOID
08 10 05 2H-30A-1
BRAKE DUMP
42
NC D02-11 VALVE SOLENOID
HELD 10A D30A 2H-30A-2
OPEN 10A 05 BRAKE FEED
43
D02-12 VALVE SOLENOID
D10
10 BLUE/WHITE 10 10B 10B
44 ENGINE ON RELAY
10BCR1
10A 10A 28A 29 ROTATING AMBER
45
RL-29 BEACON OPTION
S13 D28A
GLOW PLUG/CHOKE 10 31 RED/WHITE 31 31
GLOW PLUG/
46
CHOKE RELAY
31CR
41 02
47

29
48 BEEPER
S15 BP-29
ENGINE START 32 GREEN/BLACK 32 32 41 02
49 START RELAY
S14 D34 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34B 34B 42 02
50 THROTTLE RELAY
S9
S5 34BCR D14B-2
LIFT 13 ORANGE 13
ENABLE UP/DOWN ALL MOTION 51
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A
52 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
53 UP RELAY
FAN
10A UP 14 85A 86D 00
F 54 OIL COOLER FAN
S16

10B 2A
55 OIL COOLER RELAY

10BCR3

I
56

09 (BLACK) 09 09 09 85
57
CB4
03 85A 85A 86C 2H-86C
HYDR. GENERATOR
58
S12 15A BREAKER HYDRAULIC GENERATOR D02-13 SOLENOID
HYDRAULIC OPTION
GENERATOR 59
SWITCH
85 GREEN 85 85 86B 86B 2A HYDR. GENERATOR
ON 60
09 RELAY
86BCR
86 WHITE 86 86A
OFF HYDR. GENERATOR
61
STOP RELAY
D86
86ACR D86C-2
62
D86C-1 D14B-3
63
17ACR
09 ORANGE/RED 09 33 17A
64 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
65 LARGE PUMP DUMP
D02-14 VALVE SOLENOID
D14B-1
36A 36B 14A 14B 2H-14B
D18A 66 LIFT VALVE
S29 S41
LS4 D02-15 SOLENOID
HIGH/LOW HIGH/LOW 35CR
RANGE TORQUE 35
67 TILT OVERIDE
END OF STROKE RELAY
20CR
12 20B 20 BLACK/WHITE/RED 20 NORMALLY CLOSED
20
68 SERIES/PARELLEL
RELAY
S7-7 JOYSTICK 10A 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 69
D02-16 VALVE SOLENOID
ENABLE RELAY 2ND
DR 12 12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17
70 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
71
CAP1
12BCR
28CR 40
72 CAPACITOR (NOTE: REMOVED ON
MACHINES WITH WET BRAKES)

J
1TD 1000 MFD
04 04 40
73 TIME DELAY #1

35 10A 04 15A 15B 4H-15B


74 REVERSE
D02-17 VALVE SOLENOID
LS5 D15A-1 D15A-2 D30 25 2H-25 QUICK BRAKE VALVE (NOTE: FOR
75
D02-18 MACHINES WITH WET BRAKES ONLY)
TILT OVERRIDE/ D16A-1 D16A-2
HIGH DRIVE CUTOUT 10A 01 1A 04 30
76 BRAKE RELAY
LIMIT SWITCH
NORMALLY OPEN 26' DRIVE
30CR
S7 HELD CLOSED CUTOUT 04 16A 4H-16B
16B FORWARD
JOYSTICK JUMPER 77
VALVE SOLENOID
CONTROLLER D02-19
35 04 23A 4H-23A
78 RIGHT STEERING
D02-20 VALVE SOLENOID
D35 D23A
04 24A 4H-24A LEFT STEERING
79
D02-21 VALVE SOLENOID
D24A
21 18A 2H-18A
SMALL PUMP DUMP
80
D02-22 VALVE SOLENOID

10A 18A
S7-6 81
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
82 RELAY
S7-5 18CR
FWD 16 WHITE/BLACK 16 16
83 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
84 REVERSE RELAY
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23
85 RIGHT RIGHT
S7-3 23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
86
24CR
FF EE CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 87
WITH AUTO LEVELLING

88

K
01 1A
89

10A 10A 36A


90
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED
65
91 OUTRIGGER LIFT
ENABLE RELAY
LS64 LS63 LS62 LS61 65CR
01 64 63 62 61 61
92 OUTRIGGER DRIVE
ENABLE RELAY
LEFT RIGHT RIGHT LEFT 61CR 26' LIFT
REAR REAR FRONT FRONT CUTOUT
D36 D17B-1 D17B-2 93

OUTRIGGERS SHOWN IN 2H-17B


61 36 17B OUTRIGGER
RETRACTED POSITION 94 HOLDING SOLENOID
MM NN D02-23
9CR3
09 OUTRIGGER
95 PROOF RELAY
9CR2
09 OUTRIGGER
96 ENABLE RELAY
S20A S21A S22A S23A
44 35B 35C 35C 35E FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT 17B OUTRIGGER
97 LIFT DISABLE RELAY

S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 98 CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 99 LEFT FRONT UP
D72
72
72 = P4-7 100 RIGHT FRONT UP
D73
73
73 = P4-6 101 RIGHT REAR UP
D74
74
74 = P4-5 102 LEFT REAR UP
D75
75
75 = P4-4 103 LEFT FRONT DOWN
D76
76
76 = P4-3 104 RIGHT FRONT DOWN
D77
77
77 = P4-2 105 RIGHT REAR DOWN

35
78
D78
78 = P4-1 106 LEFT REAR DOWN L
TILT OVERRIDE/
35 = P2-10 107
HIGH DRIVE CUTOUT

28
28 = P2-9 108 TILT
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 109 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 110 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
67A = P2-2 111 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 112 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 113 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 114 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 115 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 79 = P2-6 116 AUTO RETRACT
MODE ALL UP
35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 117 AUTO LEVEL

02 70A RED/WHITE 70A


70A = P2-7 118 OUTRIGGER LIGHT
OL1
OUTRIGGER
02 = P2-11 119 GROUND
LIGHT

02 WHITE 02
120
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 121
LEFT 35D OUTRIGGER SOLENOID
D02-24

M
75 ORANGE/BLACK 75 75 4H-75
DN LEFT FRONT DOWN
122
OUTRIGGER SOLENOID
D02-25
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 123
RIGHT 35D OUTRIGGER SOLENOID
D02-26
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
124
OUTRIGGER SOLENOID
D02-27
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 125
RIGHT 35D OUTRIGGER SOLENOID
D02-28
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
126
OUTRIGGER SOLENOID
D02-29
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 127
LEFT 35D OUTRIGGER SOLENOID
D02-30
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
128
OUTRIGGER SOLENOID
D02-31

M142435AA

SECTION 3, page 60 SJ-1000 Series Engine Powered 129930


Parts List

Figure 3.5-9. Electrical Schematic - GM Dual Fuel Engine - Engine Electrical Connections AE
A B C D E

GM EFI DUAL FUEL ENGINE

NEGATIV
ECU1 -

R (TAN/DK GREEN)

CONNECTOR 2
8 (TAN/DK GREEN) AUX ANA PD 1 1 ECU

F
(TWIST WIRES 10 TURNS (360 DEG)/FOOT FULL LENGTH)
P (RED/BLACK)
25 (RED/WHITE) SPEED + 2

N (RED/WHITE)
26 (RED/BLACK) SPEED - 3

M (TAN/BLACK)
44 (TAN/BLACK) AUX DIG 3 4

L (TAN/RED)
43 (TAN/RED) AUX DIG 2 5

H (DK BLUE/YELLOW)
46 (DK BLUE/YELLOW) AUX ANA PU 1 6

G (YELLOW/DK BLUE)
47 (YELLOW/DK BLUE) AUX ANA PU 2 7

F (TAN)
87 (TAN) AUX PWM 2 8

D (GRAY)
58 (GRAY) TACH 9

B (WHITE/BROWN)
78 (WHITE/BROWN) PWM 5 RECIRC 10

34A J (GRAY/ORANGE)

G
52 (GRAY/ORANGE) GOV 2 11

33 K (GRAY/DK BLUE)
51 (GRAY/DK BLUE) GOV 1 12

2A C (BROWN/WHITE)
77 (BROWN/WHITE) PWM 5 13

E (BLACK)
69 (BLACK) GND TEMP 14

S (PINK/DK GREEN)
81 (BLACK) GND TEMP 15

CPS1
A (UNUSED) CRANKSHAFT
1 22 (WHITE/PURPLE) CRANK - 16
POSITION SENSOR

2 21 (PURPLE/WHITE) CRANK + 17

3 18
GI1-1
61 (BROWN/LT BLUE) INJ 1 LS 19 GAS INJECTOR
CYLINDER #1
GI1-4
20 GAS INJECTOR
CYLINDER #4
GI1-2
21 GAS INJECTOR
CYLINDER #2
H
GI1-3
62 (BROWN/LT GREEN) INJ 2 LS 22 GAS INJECTOR
CYLINDER #3
IGC1
A 33 (YELLOW/RED) SPK COIL 2A 23

B 31 (YELLOW) SPK COIL 1A 24 IGNITION COIL

D C 25

OXS1
C D 72 (BLACK/WHITE) EGOH 1 26 OXYGEN SENSOR
PRE-CAT

B A 1 (DK GREEN/ORANGE) EGO 1 27


(RED) (PINK/DK GREEN) OXS2
A B 2 (DK GREEN/WHITE) EGO 2 28 OXYGEN SENSOR
POST-CAT
F10
C D 73 (BLACK/YELLOW) EGOH 2 29
FUSE 15A
IGNITION
71 (WHITE/LT BLUE) RELAY 30 POWER RELAY

F8
2002CR I
79 (RED/TAN) VBAT 31
FUSE 20A
ECM
60 (RED/TAN) VBAT 32

TPS1
B A 40 (TAN/WHITE) ECT 33 ENGINE COOLANT
TEMPERATURE SENSOR
TPS2
B A 41 (WHITE/RED) EGT 34 LPG TEMPERATURE
SENSOR
MS1
1 2 39 (YELLOW/GRAY) IAT 35 M.A.P. SENSOR

3 4 7 (LT GREEN) MAP 36

RA1
2 1 83 (TAN/ORANGE) DBW - 37 THROTTLE
ACTUATOR

3 4 82 (PINK/WHITE) DBW + 38

1 (BLACK/LT GREEN)
DIAGNOSTIC

5 6 (LT BLUE/DK BLUE) TPS 2 39

2 (LT GREEN/RED)
6 5 (PURPLE/LT BLUE) TPS 1 40 J
3 (DK GREEN)
55 (DK GREEN) PC TX 41
(RED/LT BLUE)
4 (ORANGE)
56 (ORANGE) PC RX 42

PRV1 F9 GPS1
8 (BLUE/WHITE) GASOLINE
1 7 A B 48 (LT GREEN/WHITE) (FRT) AUX ANA PU 3 43
FUSE 10A PRESSURE SENSOR

7 (BLUE/PINK) EPR
3 C D 54 (WHITE/LT GREEN) (FRP) AUX AND PUD 1 44 PROPANE
REGULATOR/VAPORIZER

2 6 13 (WHITE/ORANGE) CAN TERM + 45

(WHITE)
P (BLUE/WHITE)
CONNECTOR 1

14 (BLUE/PINK) CAN 1 + 46

N (BLUE/PINK)
15 (BLUE/WHITE) CAN 1 - 47

L (BLACK/LT GREEN)
20 (BLACK/LT GREEN) 5V RTN 48

M (LT GREEN/RED)
19 (LT GREEN/RED) 5V EXT 1 49

S (LT GREEN/PURPLE)
K
49 (LT GREEN/PURPLE) 5V EXT 2 50

R (LT GREEN/BLACK)
50 (LT GREEN/BLACK) 5V RTN 51

K (DK BLUE/ORANGE)
9 (DK BLUE/ORANGE) FPP1 52

START J (PURPLE/YELLOW)
ON 10 (PURPLE/YELLOW) FPP2/IVS 53
OFF
07 S30 E (DK BLUE)
88 (DK BLUE) AUX PWM 1 54 MAIN ENGINE
SWITCH
07
05 05 3002 C (BLACK/RED)
FP 86 (BLACK/RED) AUX PWM 3 55 FUEL PUMP

32A (PINK/YELLOW) (RED)


10A OPS1
85 (PINK/YELLOW) AUX PWM 3 RECIR 56 ENGINE START
SWITCH
11 F11
D (PINK/YELLOW) OIL PRESSURE
53 (LT BLUE) OIL PRES 57
FUSE 15A SWITCH

34A FUEL PUMP


84 (TAN/BLACK) FPUMP 58 FUEL PUMP
RELAY
56CR 2P-56
33 S33
75 (WHITE/BLACK) EGOH 4 59 PROPANE LOCKOFF
SOLENOID
L
10A PROP 50 H (TAN/BROWN)
42 (TAN/BROWN) AUX DIG 1 60 GAS/PROPANE
SELECTOR SWITCH
CEL1
10A 1003 1003 G (GREEN/YELLOW) CHECK ENGINE
80 (GREEN/YELLOW) MIL 61
LIGHT
32ACR
32A 32A F (LT BLUE/PINK)
89 (PINK/BLACK) (STARTER) AUX PWM4 62 STARTER RELAY
(WHITE)
F7
10A 10A A (PINK)
45 (PINK/TAN) VSW 63
FUSE 5A
F12 32BCR
VSW
64 ENGINE STARTER
FUSE 15A SOLENOID

2A STARTER
M 65 ENGINE STARTER
EL. MOTOR
(RED/TAN)
37 37 B (PURPLE)
66

(RED)
67

F13 S IG
G 68 ALTERNATOR
FUSE 60A
ALTERNATOR
M
TO MAIN TO BATTERY
DISCONNECT GROUND

M142434AB_1

SJ-1000 Series Engine Powered 129930 SECTION 3, page 61


Parts List

Figure 3.5-10. Electrical Schematic - GM Dual Fuel Engine - Engine Interface Harness
A B C D E

F
GI1-4
GI1-3

GPS1
GI1-2

TPS2
GI1-1

RA1

IGC1

2P-56
OPS1
CPS1

OXS2
MS1

J
2002CR
PRV1

OXS1
32ACR
F10
F9

TPS1

K
56CR

F12

F8
F11

F7

L
F13

SECTION 3, page 62 SJ-1000 Series Engine Powered 129930

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