ABS LNG Bunkering Advisory

LNG BUNKERING
TECHNICAL AND
OPERATIONAL
ADVISORY
ABS | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | 01
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TABLE OF CONTENTS
1 INTRODUCTION ........................................................................................................................................................................................................ 1
2 GENERAL INFORMATION ON LNG ............................................................................................................................................................................. 2
3 GENERAL CONSIDERATIONS FOR LNG BUNKERING .................................................................................................................................................. 3
4 KEY CHARACTERISTICS AFFECTING TANK CAPACITY FOR BUNKERING LNG ............................................................................................................... 4
5 VESSEL COMPATIBILITY .............................................................................................................................................................................................. 7
6 OPERATIONAL ISSUES ABOARD THE RECEIVING SHIP ................................................................................................................................................ 8

6.1 DURING THE BUNKERING PROCESS ............................................................................................................................................................. 8
6.2 OTHER OPERATIONAL PHASES RELATED TO LNG STORAGE ....................................................................................................................... 12
6.3 SIMULTANEOUS CARGO OPERATIONS ........................................................................................................................................................ 14
7 SPECIAL EQUIPMENT REQUIREMENTS ABOARD THE RECEIVING SHIP.................................................................................................................... 16

7.1 BUNKER STATIONS ...................................................................................................................................................................................... 16
7.2 BUNKER PIPING SYSTEMS .......................................................................................................................................................................... 17
8 LNG STORAGE TANKS AND SYSTEMS FOR MONITORING AND CONTROL OF STORED LNG ...................................................................................... 19
9 OPERATIONAL AND EQUIPMENT ISSUES FROM THE SUPPLIER SIDE ....................................................................................................................... 22

9.1 BUNKERING FROM ONSHORE FACILITY ...................................................................................................................................................... 22
9.2 BUNKER VESSELS ........................................................................................................................................................................................ 23
9.3 SUPPLIER’S TANK TYPES .............................................................................................................................................................................. 24
9.4 SUPPLIER’S TANK PRESSURE AND TEMPERATURE ...................................................................................................................................... 24
9.5 EQUIPMENT AND OPERATIONAL ISSUES.................................................................................................................................................... 25
10 BUNKER OPERATIONS ............................................................................................................................................................................................. 27

10.1 SEQUENCE .................................................................................................................................................................................................. 27
10.2 EMERGENCY PROCEDURES ........................................................................................................................................................................ 28
10.3 RESPONSIBILITIES ....................................................................................................................................................................................... 28
10.4 MANNING .................................................................................................................................................................................................. 28
10.5 PROCEDURES AND MANUALS .................................................................................................................................................................... 29
10.6 CHECKLISTS ................................................................................................................................................................................................ 29
10.7 CREW TRAINING AND CERTIFICATION ........................................................................................................................................................ 31
11. COMMERCIAL ISSUES AND CUSTODY TRANSFER .................................................................................................................................................... 32

11.1 PRICING BASIS ............................................................................................................................................................................................ 32
11.2 CUSTODY TRANSFER ................................................................................................................................................................................... 32
11.3 FUEL SPECIFICATIONS AND QUALITY.......................................................................................................................................................... 33
12.0 REGULATORY FRAMEWORK .................................................................................................................................................................................... 35

12.1 REGULATORY ORGANIZATIONS AND REQUIRED APPROVALS ...................................................................................................................... 35
12.2 OVERVIEW OF REGULATIONS..................................................................................................................................................................... 36
13 SAFETY AND RISK ASSESSMENTS ...........................................................................................................................................................42
13.1 Major Hazards ............................................................................................................................................................................42
13.2 Safety and Security Zones ..........................................................................................................................................................45
13.3 Risk Assessment Methodology and Reporting ...........................................................................................................................46
13.4 Simultaneous Operations (SIMOPS) Study .................................................................................................................................49
14 LIST OF GUIDANCE DOCUMENTS AND SUGGESTED REFERENCES .............................................................................................. 50
15 APPENDIX - LNG CHARACTERISTICS .......................................................................................................................................................52

15.1 Typical LNG Heating Values, Methane Number and Wobbe Index.............................................................................................52
15.2 Typical LNG Density ....................................................................................................................................................................52
15.3 100 Percent Methane Saturated Properties ..............................................................................................................................53
TABLES
Table 1: LNG Bunkering Initiating Events and Causes......................................................................................................................43
Table 2. Likelihood Categories.........................................................................................................................................................47
Table 3. Representative Consequence Categories ..........................................................................................................................48
Table 4. Risk Levels ..........................................................................................................................................................................49
FIGURES
Figure 1. Typical Atmospheric Tank Loading Limit .................................................................................................................................5
Figure 2. Typical Pressurized Tank Loading Limit ....................................................................................................................................5
Figure 3. Inerting and Purging Sequence of LNG Bunker Hose and Piping ...........................................................................................10
Figure 4. Typical Isolating Flange ......................................................................................................................................................... 12
Figure 5. Rollover After Stratification...................................................................................................................................................14
Figure 6. Typical Arrangement of Bunker Piping and Connections .......................................................................................................20
Figure 7. Typical Methods of Bunkering a Gas Fueled Ship ................................................................................................................................ 22
Figure 8. Marine Terminals for Loading LNG Bunker Barges, Trucks, ISO Containers and
Third-party Vehicles .......................................................................................................................................................... 23
Figure 9. Example of Safety and Security Zones ...................................................................................................................................45
1 INTRODUCTION
Owners, operators, designers and shipyards around the world are considering the advantages that operating on natural gas may
provide. However, when considering any new or evolving technology, it is important to have a clear understanding of not only the
benefits, but the challenges that may be involved. This Advisory has been developed in order to respond to the need for better
understanding by members of the maritime industry of the issues involved with bunkering vessels with natural gas. It is intended
to provide guidance on the technical and operational challenges of LNG bunkering operations both from the bunker vessel’s
perspective (or land-side source) and from the receiving vessel’s perspective. Some of the key areas that are addressed in this
Advisory are critical design issues, methods of analysis, and current thinking on possible solutions to the requirements of
regulations and safe practice, as well as important areas of operational process, training and safeguards.
The regulatory framework is referenced, but this Advisory is not rule or region-specific. For further information and insight into the
regulatory framework associated with LNG bunkering in North America, refer to the ABS report, Bunkering of Liquefied Natural
Gas-fueled Marine Vessels in North America. This Advisory does, however, provide guidance on the ramifications of the various
requirements on vessel design and operational issues, and how they impact the LNG bunkering process. This information can be
useful to any owner, operator, designer or shipyard considering LNG fuel so that an informed decision can be made.
The following sections are included in the Advisory:

• Introduction
• General Information on LNG
• General Considerations for LNG Bunkering
• Key Characteristics of LNG and Tank Capacity for Bunkering
• Vessel Compatibility
• Operational Issues Aboard the Receiving Ship
• Special Equipment Requirements Aboard the Receiving Ship
• LNG Storage Tanks and Systems for Monitoring and Control of Stored LNG
• Operational and Equipment Issues from the Supplier Side
• Bunker Operations
• Commercial Issues and Custody Transfer
• Regulatory Framework
• Safety and Risk Assessments
• List of Guidance Documents and Suggested References
• Appendices with Technical Details

2 GENERAL INFORMATION ON LNG
Natural gas is one of the cleanest burning fuels available today with negligible sulfur or ash content. When burned in an engine
or boiler, it can produce low levels of NOx (depending on engine type) and less CO2 than petroleum based fuels.
Natural gas is a colorless mixture of several gases, but is principally composed of methane (CH4 ) with a typical concentration of
70 to 99 percent by mass, depending on the origin of the gas. Other constituents commonly found in natural gas are ethane
(C2H6), propane (C3H8), and butane (C4 H10). Small amounts of other gases, such as nitrogen (N2), may be present. When lowered
to a temperature of about -162°C at atmospheric pressure, methane vapor becomes a liquid (LNG). At -162°C, the volume is
reduced to about 1/600th of the volume needed for methane vapor. As a result, methane is typically transported as a cryogenic
liquid. The density of LNG is less than half of water, which means LNG will float. Further, the methane vapor from LNG will at
first be heavier than air. As such, a vapor release from a LNG tank will hover close to the water surface, ground or deck. When
the vapor warms to above about -100°C, it will be lighter than air and begin to further dissipate.
LNG has roughly half of the density of traditional heavy fuel oil, but its calorific value is roughly 20 percent higher on a mass
basis. Considering both its lower density and higher heating value, on a volumetric basis (m3) roughly 1.8 times more LNG needs
to be bunkered to achieve the same range compared to bunkering heavy fuel oil.
Due to heat leakage through the insulation of the fuel tanks, LNG in storage will be evaporating and giving off natural gas vapor
constantly. If this natural boil-off gas is consumed in the engines or boilers of the ship, the temperature and pressure of the
LNG in the fuel tanks will be maintained. If the boil- off gas is not consumed, the pressure and temperature in the fuel tanks
will rise.
Natural gas, like other combustible liquids, is not flammable in the liquid phase and cannot ignite. However, in the vapor phase
it is highly flammable and will readily burn when there is a 5 to 15 percent by volume mixture with air. Although methane is
colorless, cold methane vapors cause the moisture in air to condense resulting in what appears to be a white cloud. A general
guide is that within the visible cloud, the methane concentration is still within the flammable range. Therefore, it is critical that
equipment and procedures are in place to prevent a flammable mixture from occurring, and that sources of ignition are
nonexistent in and around areas where a flammable mixture is likely to occur.
More details on the characteristics of LNG are provided in the Appendix.
2 | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | ABS

3 GENERAL CONSIDERATIONS FOR LNG BUNKERING
Loading LNG into fuel tanks is a different process from loading HFO due to some unique differences in the fuel’s
characteristics. One difference is that LNG is carried as a boiling liquid, which means temperature and pressure influence the
behavior of the liquid. A second difference is that LNG is a cryogenic liquid at temperatures of about -162°C (-259°F), and
consequently, it is hazardous to personnel and any conventional steel structures or piping with which it comes into contact. A
third difference is that the vapor from typical petroleum bunkering is not considered to create a hazardous zone because the
flash point is above 60°C (140°F), and is simply vented through flame screens to the atmosphere. In contrast, LNG vapor can
form explosive clouds in confined spaces and is considered hazardous. This requires special handling of the vapor when
bunkering.
Methods of filling LNG storage tanks have been developed wherein there is no vapor emitted from the tanks, or the vapor is
returned to the bunkering vessel or terminal. The International Code of Safety for Ships using Gases or other Low-Flashpoint
Fuels (IGF Code) mandates that no gas is discharged to atmosphere during the bunkering of LNG. Lines used for bunkering must
at the completion of bunkering be drained of LNG and the remaining gas vapors removed using nitrogen. Any liquid remaining
in the pipes that is trapped between closed valves will boil and expand to fill the space available. If that space is small, the
pressure developed by the expanding vapor can increase to dangerous levels and cause the pipes to burst or valves to be
damaged. Where there is a risk of natural gas pressure buildup, such as LNG storage tanks and piping systems, relief valves are
required to safely allow the excess pressure to be released as a final safety measure. Relief valves should be properly located
so the hazardous zone created by the release of vapor is not near any operational areas aboard the vessel. In general, relief
valves should tie into a vent mast which directs the gas away from all critical areas. The outlet from the pressure relief valves
shall normally be located at least 10 m from the nearest air intake, air outlet or opening to accommodation, service and
control spaces, or other nonhazardous area and exhaust outlets from machinery installations.
LNG is bunkered at cryogenic temperatures so special equipment and procedures are required. Any contact of personnel with
the fuel will cause severe frostbite. Spillage of even small amounts of LNG can cause structural problems as unprotected normal
structural steel can become embrittled by the cold liquid, leading to fracture. Stainless steel drip trays, dry break-away
couplings, and special hose connections that seal before uncoupling are often used to protect from spillage. Note that ISO
21593:2019, Ships and marine technology — Technical requirements for dry-disconnect/connect couplings for bunkering
liquefied natural gas, specifies the design, minimum safety, functional and marking requirements, as well as the interface types
and dimensions and testing procedures, for dry-disconnect/connect couplings for LNG hose bunkering systems intended for use
on LNG bunkering ships, tank trucks and shore-based facilities and other bunkering infrastructures.
Communication between the receiving ship and the bunkering facility is always important, but it is even more critical when
handling LNG. Because of the greater potential for hazardous situations with LNG bunkering, written operational procedures,
including the fuel handling manual required by the IGF Code, should be followed and understood between the person- in-charge
on the bunkering facility and receiving ship. Security and safety zones around the bunkering operation need to be set up to
reduce the risk of damage to property and personnel from the LNG hazards, reduce the risk of outside interference with the LNG
bunkering operation, and to limit the potential for expansion of a hazardous situation should LNG or natural gas release take
place.

4 KEY CHARACTERISTICS AFFECTING TANK CAPACITY FOR BUNKERING
LNG
Typical LNG characteristics, including chemical components and composition, heating value, methane number, liquid density,
and methane vapor pressure (boiling pressure) are provided in the Appendix. The following characteristics represent key
considerations for handling LNG and highlight its important differences from typical liquid fuel storage and bunkering.
Bunkering (Loading) Temperature: At atmospheric pressure, natural gas will liquefy at a temperature of about -162°C (-260°F).
As LNG increases in temperature, its vapor pressure increases and its liquid density, decreases. These physical changes need to be
considered because they may increase the required storage tank volume and pressure rating.
Filling Limit: The filling limit of an LNG tank is the maximum allowable liquid volume in the tank, expressed as a percentage of the
total tank volume. The filling limit is not the same as the loading limit. The maximum filling limit for LNG cargo tanks, and IGF
Code LNG fuel tanks, is 98 percent at the reference temperature.
Reference Temperature: The reference temperature is the temperature corresponding to the saturated vapor pressure of the
LNG at the set pressure of the pressure relief valves (PRVs). For example, if the LNG tank has a pressure relief valve set
pressure of 0.7 barg (10.15 psig), then the reference temperature is -154.7°C (-246.4°F), which is the temperature that natural
gas will remain a liquid at 0.7 barg (10.15 psig).
Loading Limit: The loading limit is the maximum allowable liquid volume to which the tank may be loaded, expressed as a
percentage of the total tank volume. This limit depends on the LNG densities at the loading temperature and reference
temperature and is determined by the following formula:
ρR
LL=FL
ρL
Where: LL = loading limit

FL = filling limit
ρR = LNG density @ reference temperature
ρL = LNG density @ loading temperature
Typical loading limits for gas fueled vessels are expected to range from 85 to 95 percent depending on tank type, pressure
relief valve settings, and other vessel specific considerations. In cases where the tank insulation and tank location make the
probability very small for the tank contents to be heated up due to external fire, special considerations may be made to
allow a higher loading limit than calculated using the reference temperature, but never above 95% - see also IACS Unified
Interpretation (UI) GF16.
Effect of Temperature and Pressure on Loading Limit: To understand the effect of temperature and pressure on the loading limit,
it is helpful to consider an example where LNG and vapor are not being consumed from the tank. In this case, the LNG tank is a
closed system and remains at a saturated condition, meaning the liquid and vapor are in equilibrium. Even though the tank is
insulated, some heat will leak into the tank and cause an increase in the liquid and vapor temperatures while they remain in a
saturated condition.
Liquid density decreases as temperature increases. If the tank is nearly full, the space available for vapor is relatively small, so
the increase in liquid volume due to a lower density can significantly reduce the available vapor space volume. This decrease in
available vapor volume as a result of the temperature changes will result in higher vapor pressure.
If the tank temperature is allowed to increase unchecked, the pressure in the tank will increase to the point where the pressure
relief valves open. The temperature of the LNG at this point is the reference temperature. Because the density of the LNG at the
reference temperature is lower than the density at the loading temperature, and given the formula for the loading limit, it is clear
that the loading limit will always be lower than the filling limit.

As the pressure relief valve setting is increased, the reference temperature of the LNG also increases, which has the advantage of
increasing the amount of time it takes for the tank to reach the pressure relief opening pressure. However, because the
reference temperature is higher, the LNG density at the reference temperature will be lower, resulting in a greater difference
between the LNG density at the loading and reference temperatures than in tanks with a low relief valve setting. This presents a
tradeoff between initial loading capacity and the time it takes to reach the set pressure of the relief valve.
Tank at Loading Limit Tank at Filling Limit

LNG Temp. Increases
with No LNG Consumed
After Loading At PRV Opening

PRV Setting
Vapor Press. = 0.13 bar g 0.7 bar g Vapor Press. = 0.7 bar g
TLoad = -160°C TRef = -155°C
ρLoad = 456 kg/m3 ρRef = 448 kg/m3
Calculated Max Allowable Tank

Loading Limit = 96% Level = 98%
Heel Heel
Figure 1. Typical Atmospheric Tank Loading Limit
Tank at Loading Limit Tank at Filling Limit

LNG Temp. Increases
with No LNG Consumed
After Loading At PRV Opening

Vapor Press. = 0.13 bar g PRV Setting Vapor Press. = 10 bar g
TLoad = -160°C 10 bar g TRef = -121°C
ρLoad = 456 kg/m3 ρRef = 396 kg/m3
Calculated Max Allowable Tank

Loading Limit = 85% Level = 98%
Heel Heel
Figure 2. Typical Pressurized Tank Loading Limit
Figure 1 and Figure 2 show that pressurized tanks with higher pressure relief valve settings can allow the LNG to sit longer
and warm up more than atmospheric tanks, but the tradeoff is that pressurized tanks have a significantly lower loading limit.
Increased holding time is provided only with a lower loading limit.
Note: The reference temperatures in Figure 1 and Figure 2 are taken from the Appendix tables titled “Typical LNG
Density”.

Heel: The volume of LNG that is normally left in the tank before bunkering is called the tank heel. This small volume of LNG keeps
the LNG tank cold before it is refilled during bunkering. The required tank heel should be calculated with the assistance of the
tank designer and boil-off gas management/fuel gas supply system designer based on several variables such as tank size and
shape, ship motions, heat inflow from external sources, gas consumption of the engines, and bunkering and voyage schedule. As
a general rule of thumb, for initial design considerations a tank heel of 5 percent can be assumed.
Usable Capacity: In general, the usable capacity of the LNG tank is equal to the loading limit minus the heel, expressed as a
percentage of the total tank volume. The usable capacity is the consumable volume of bunkered LNG in the tank.

5 VESSEL COMPATIBILITY
One of the key steps in safe LNG bunkering is verifying that the supplying vessel or facility and the receiving vessel are compatible.
Compatibility covers a wide range of topics and because of the complexity of LNG bunkering, it is more important to confirm
compatibility than for fuel oil bunkering. A vessel compatibility analysis/assessment should be carried out prior to LNG bunkering
operations. Compatibility is normally agreed and confirmed in writing prior to the start of bunkering as part of the bunkering
procedures. An easy way to do this is to fill out a checklist to confirm compatibility before each bunkering operation.
A compatibility review should address all shore-to-ship or ship-to-ship considerations, including:

1. Confirmation that the receiving vessel (and supply vessel, if applicable) can be safely moored and that adequate fendering
or spacing is provided between the vessels or to the facility to prevent damage. Any restrictions on length should be
noted. Moorings should be sufficient to keep the vessel(s) restrained for anticipated wind, tide and weather conditions,
and any expected surges from passing vessels.
2. The relative freeboard of the vessel(s) or facility should allow hoses to reach from the bunker supply connection to the
bunker receiving connection with sufficient slack to allow for any expected relative motion between the two. Any
restrictions on freeboard should be noted.
3. The manifold arrangements, spill containment systems, and hose connections for the supply source and the receiving vessel
should be confirmed. Capability for emergency release (hose breakaway) with minimal gas release should be provided. The
means to prevent electrical arcing at the manifold is to be evaluated and addressed.
4. Confirmation that both the supply source and receiving vessel have compatible emergency shutdown connection, defined
emergency procedures and safety systems.
5. Confirmation that the size and scope of the hazardous areas on both the supply source and the receiving vessel are
compatible (i.e., that the size of one is not beyond the size of the other). The goal is to keep any sources of ignition from
either the supplier or receiving vessel outside of the other’s hazardous area.
6. Confirmation that the volume, pressure, and temperature of the supply source are compatible with the tanks on the
receiving vessel.
7. If it is determined that the receiving vessel requires vapor return, then confirmation is needed that the supply source can
accept returned vapor and that the vapor return systems are compatible.
8. Confirmation that inerting and purging capabilities exist at both the supply source and receiving vessel.
9. Confirmation that communications equipment is compatible, and the required connections and interfaces are provided so
that both the bunker supplier and receiver can monitor the bunkering operation, and both can initiate an emergency
shutdown of the complete transfer operation.
10. Confirmation of the provision and compatibility of the electrical isolation arrangements.

6 OPERATIONAL ISSUES ABOARD THE RECEIVING SHIP
6.1 DURING THE BUNKERING PROCESS
When receiving LNG bunkers, the receiving ship needs to implement several operational procedures that are unique to LNG.
These procedures include special communications and monitoring, emergency shutdown, cryogenic material precautions,
inerting and purging, firefighting and electrical isolation or bonding.
1. Communications and Monitoring: Communications between the receiving ship and bunker supplier are critical for carrying
out the bunkering operation safely. Communications should be established before the bunker hoses are connected and can
end after the hoses are disconnected. It is important for the supplier and receiver to both speak a common language and
fully understand each other.
Compatibility of all communication links between the receiving ship and bunker supplier must be confirmed and
tested.
Radio and communication equipment for involved persons should include the following considerations:
• Radio equipment to be used in the safety zone during the operation should be designed for use in hazardous areas
and should be intrinsically safe.
• Any radio equipment, cell phones, or portable electronic equipment in the safety zone that are not intrinsically safe
should be removed from the area.
In addition to the communication system, a monitoring system with data link may be provided. The monitoring system
allows both parties to monitor their own systems as well as critical aspects of the other’s system. This data link may be
an integral part of the emergency shutdown system or independent. The IGF Code suggests reference to ISO 28460 for
the evaluation of a compatible ESD ship shore link (SSL). Integrated systems allow for automatic shutdown of the
bunkering operation upon receiving an alarm, such as from the gas, fire, or smoke detection systems, or from manual
activation. The typical technologies used for data and communication links in the LNG industry include electrical and
fiberoptic cables, radio frequency and pneumatics. All of the listed technologies, except pneumatics, have the capacity
to transfer additional information, such as communications or monitoring of other important, but non-LNG related
systems. Pneumatic systems are simple and dependable, but generally only capable of sending one signal. They are
typically used as the emergency shutdown.
2. Emergency Shutdown (ESD): Having a means to quickly and safely shut down the bunkering operation by closing the
manifold valves, stopping pumps, and closing tank filling valves is essential to ensure safety. The ESD should be capable of
activation from both the bunker receiving ship and the bunker supplier, and the signal should simultaneously activate the
ESD on both sides of the transfer operation. No release of gas or liquid shall take place as a result of ESD activation. Typical
reasons for activation of the ESD include the following:
• Gas detection
• Fire detection
• Manual activation from either the supplier or receiver
• Excessive ship movement
• Power failure
• High level in receiving tank
• Abnormal pressure in transfer system
• High tank pressure
• Other causes as determined by system designers and regulatory organizations

3. Special Precautions for LNG: The issues associated with cryogenic substances such as LNG are extremely important to
understand and respect. LNG cannot simply be handled as ‘cold diesel’. It is in fact extremely cold and can cause serious
burns to human flesh. Even insulated LNG pipes and equipment can become cold enough to cause serious injury to
personnel. In addition, the cryogenic temperatures are cold enough to cause steel to become brittle and crack. Because
of these issues, the piping system, material requirements, and safety issues are much different than for an oil fuel
system. The hull or deck structures in areas where LNG spills, leaks or drips may occur must be either suitable for the
cold temperatures or protected from the cold temperatures.
Drip trays are commonly used to contain LNG leakage and prevent damage to the ship’s structure. This includes the
location below any flanged connection, which are typically fitted with spray shields, in the LNG piping system or where
leakage may occur. Drip trays should be sized to contain the maximum amount of leakage expected and made from
suitable material, such as stainless steel. Cryogenic pipes and equipment are typically thermally insulated from the ship’s
structure to prevent the extreme cold from being transferred via conduction. These requirements are especially important
at the bunker station because this is where LNG leaks or spills are most likely to occur.
4. Inerting and Purging: Before bunkering, it is necessary to inert and purge the bunker hoses and other warm bunker lines. In
order to prevent a flammable gas mixture, the inerting process includes displacing air from the bunker lines with inert gas,
typically nitrogen, to ensure the oxygen content is less than or equal to 1 percent. Purging, also known as gassing up and gas
filling, is the process of displacing the inert gas with warm natural gas. Purging can either be done with vapor purge lines,
which force vapor from the tank through the bunker lines; or by slowly pumping small volumes of LNG through the bunker
lines, which will quickly vaporize and purges the lines. After the bunker lines have been inerted and purged, the lines are
slowly cooled to the temperature of LNG with the use of cold LNG vapor and/or LNG. This process prevents the risk of cold
shock and damage that would occur if LNG was allowed to flow through the warm hoses and pipes at the normal flow rate.
Once the bunker lines have been cooled, the transfer of LNG can begin.
After bunkering, it is very important to drain the bunker lines so that LNG does not remain trapped in pipes or hoses. If LNG
remains trapped in a sealed section of a pipe or hose, it will warm, vaporize and pressurize the pipe and may cause the
pipe or hose to burst. One way to drain the bunker line is to allow the LNG to vaporize in the pipes while the valves leading
to the ship’s fuel tank are left open. This allows the LNG and natural gas vapor to flow to the tank. Purge connections also
can be used after bunkering to force the remaining LNG into the ship’s fuel tanks.
When bunkering is complete and the lines have been drained of LNG, it is necessary to inert the LNG bunker lines to
prevent a flammable gas mixture from accumulating in the pipes or hose. Inerting is to be completed prior to disconnecting
the bunker lines. Typically, nitrogen is used to displace the warm natural gas from the bunker lines. The bunker facility and
receiving ship should agree on the means to properly manage and dispose of the remaining natural gas and nitrogen so
that the natural gas is not released into the atmosphere. This may be accomplished by pushing the natural gas and
nitrogen mixture back into the bunkering facility tanks or by using gas combustion units or boilers. Furthermore, it should
be confirmed with all agencies having jurisdiction over the bunkering operation that the proposed procedure is acceptable.
Figure 3 shows a typical sequence for a simplified bunkering process including the inerting and purging of the bunker hose
and associated piping.

Bunkering Hoses Connected
• Contents: Air
• Temperature: Ambient
Bunker Lines Inerted
Inerting Complete
• Contents: Inert Gas (nitrogen)
Purge Lines with LNG Vapor
Purging and Cooldown Complete

• Contents: LNG Vapor
• Temperature: Same as LNG
Initiate Bunkering
Bunkering Underway
• Contents: LNG Liquid
• Temperature: LNG
Complete Bunkering
Bunkering Supply Stopped

• Contents: LNG Liquid
Drain Line
LNG Liquid Removed from Lines

• Contents: LNG Vapor
Inert Lines
Bunkering Hoses Inerted

• Contents: Inert Gas (nitrogen)
Bunkering Hoses Disconnected
Bunkering Complete
• Contents: Bunker Connection = Air
Ship’s Bunker Lines = Inert Gas (nitrogen)
Figure 3. Inerting and Purging Sequence of LNG Bunker Hose and Piping

5. Fire Safety: Section5C-13/11 of the ABS Rules for Building and Classing Marine Vessels (MVR) and SOLAS Chapter II-2 can be
referenced for fire protection requirements for an LNG fueled vessel. A permanently installed dry chemical fire extinguishing
system is required to be installed at the bunker station and drip trays. Manual release of the system should be easily
possible from outside, but near, the bunker station. In addition, a portable dry chemical fire extinguisher is required to be
located near the bunker station. For enclosed or semi-enclosed bunker stations, a fixed gas detecting system is also
required.
A water curtain is frequently fitted wherever large quantities of cold LNG can leak and damage critical structural
components, such as the ship’s side shell directly below the LNG bunker station and bunker hoses and above the
waterline.
Fighting LNG fires is not a simple task. Completely extinguishing an LNG fire could leave a pool of LNG which will continue to
release gas that could reignite in a much more intensive fire. The most important first step is to cool any surrounding tanks
or pipes that contain LNG, natural gas or other flammable substances, and to cool spaces that contain critical machinery and
accommodations. This will help prevent the spread of the fire and reduce its consequential damage. Intensive heating of
LNG tanks by an outside fire impinging on the tank can lead to excessive venting of the tanks. Spraying large quantities of
water by a deluge system or from hoses or monitors is generally the recommended method of cooling. Medium or high-
expansion foam sprayed on a liquid pool LNG fire also can reduce the intensity of the flames, reducing the potential for
damage to surrounding areas, but will not stop the release of gas.
Dry chemicals also will work to extinguish LNG fires, but with the caution that extinguishing the flame without cutting off
the source of the gas can be dangerous. It is important to stop the spread of released gas into confined spaces and other
parts of the vessel to prevent an explosion due to the confined space. Firefighting should be one of the major sections of
the bunkering operation emergency response plans and personnel involved with bunkering should have training on what
to do if a fire is encountered.
6. Electrical Isolation: Vessels transferring or receiving low flashpoint flammable liquids, such as LNG, need to take additional
precautions against ignition resulting from electrical arcing. Two causes of arcing are static electricity buildup in the LNG
bunker hose and differences in potential between the ship and bunker supplier’s facility, including the quay or pier, trucks,
bunker vessels, etc. It used to be common practice to connect a bonding cable between a ship carrying low flashpoint
flammable liquids and the loading or offloading facility to physically ground the two objects together to equalize the
difference in potential. It was noted that the bonding cable was not fully effective at equalizing the potential, if the cable
accidentally broke or became detached, the chances of arcing would be greatly increased.
An effective way of preventing arcing is to isolate the ship and the bunker supplier using an isolating (insulating) flange
fitted at one end of the bunker hose only, in addition to an electrically continuous bunker hose. The Society of
International Gas and Tanker Operators (SIGTTO) publication, A Justification into the Use of Insulation Flanges (and
Electrically Discontinuous Hoses) at the Ship/ Shore and Ship/Ship Interface provides details and background for the use of
an isolating (insulating) flange. The isolating flange, an example of which is shown in Figure 4, prevents arcs from passing
between the ship and facility even if there is a difference in potential. Furthermore, because the hose is electrically
continuous and one end is grounded to either the ship or the bunker supplier, static electricity will effectively be
dissipated. An alternative method is to use one short section of insulating hose without any isolating flanges, but with the
rest of the bunker hose string electrically continuous. To ensure that the ship is completely isolated from the supplier, it
may be necessary to isolate mooring lines, gangways, cranes, and any other physical connections. This is typically done by
using rope tails on mooring lines, insulating rubber feet on the end of gangways, and prohibiting the use of certain
equipment that would otherwise pose an unacceptable risk of arcing.

Type E insulating gasket
Nut Bolt-stud Steel One-piece insulating Steel Nut

washer sleeve & washer washer
Source: SIGTTO
Figure 4. Typical Isolating Flange
6.2 OTHER OPERATIONAL PHASES RELATED TO LNG STORAGE

In addition to the actual bunkering process, there are several LNG handling and storage operations on board the receiving ship
that are unique to cryogenic fuels. These involve managing the storage tank temperature and the mixing of LNG of different
densities.
1. Initial Gassing Up: Before the initial filling of an LNG fuel tank or after it has been completely emptied and gas-freed, it
will be full of air. Before LNG can be introduced to the tank, the air needs to be removed by inerting the tank (typically
with nitrogen) to ensure an explosive mixture of gas and air is never present in the tank. Some ships might not be fitted
with a nitrogen generator or nitrogen storage tank with sufficient capacity to inert the entire fuel tank or tanks. This task
might be accomplished by the LNG bunker supplier or another source, such as a nitrogen tank truck or a fixed tank
onshore. Even if the ship has a large enough nitrogen capacity, it should have proper connections to accept an outside
source of nitrogen in case of system failure or emergencies.
LNG bunkering can begin only after the LNG fuel tank has been properly inerted, purged and cooled down. The tank is
inerted with nitrogen gas. After inerting the tank, the inert gas is typically displaced with warm natural gas. Displacing the
inert gas with warm natural gas is known as purging, gassing up or gas filling. The inert gas is either returned to the shore
facility or vented. Venting of the inert gas is stopped when the natural gas vapors are detected. It should be confirmed
with all agencies having jurisdiction over the bunkering operation whether the inert gas can be released into the
atmosphere; some agencies may require that the inert gas be captured and stored or processed since it could contain
natural gas. The tank is then gradually cooled in stages to the temperature of the incoming LNG. The cooldown process
can be accomplished using cold natural gas and/or LNG.
This initial cooldown is typically done by spraying LNG into the fuel tank to slowly cool the piping, the tank and the
gas in the tank. This is a slow process that uses a much lower flow rate than normal bunkering to ensure uniform
cooling and minimize induced thermal stresses in the tank. The cooldown process may take several hours, typically
12 to 18 hours, depending on the size of the tank. The cooldown procedure is typically developed by the tank’s
manufacturer and includes directions for the use of the tanks spray nozzles and bottom filling. Once the tank is
cooled to the specified temperature, continuous filling of the tank can continue to the desired level. Although the
procedures and sequence of events will differ, the use of cold nitrogen gas and/or liquid nitrogen also is common for
the cooldown process.

2. Transit and Storage: During transit, the ship’s fuel tanks will normally contain some quantity of LNG. The volume of cold
LNG in the tank, as a minimum, should be sufficient to maintain the cold temperature in the tank. Tank pressure during
transit can be maintained within acceptable limits by consuming LNG or by using vapor control methods.
3. Draining and Stripping: The requirement to strip the LNG fuel tank prior to entry into a shipyard may vary worldwide
depending on shipyard or port authority policies. Tank stripping can be accomplished by building up the tank pressure to
force the LNG out of the ship’s tank to another tank, or by using stripping pumps. Any liquid left in the tank after stripping
can be removed by circulating warm methane vapor from the ship’s vaporizer. After stripping, the tank will need to be
inerted with nitrogen. If human entry and inspection is required, the tank has to be purged with fresh air to gas-free.
As specified in 5C-13-6/3.11 and 3.12 of the ABS MVR, all LNG fueled ships also should have some means of emptying the
fuel tanks with fuel piping systems and with the procedures for that to be available onboard. This capability would allow
another vessel or shoreside facility to empty and strip the LNG fuel tank for scheduled events.
4. Rollover: When LNG from different sources with different densities are mixed (such as during a bunkering operation when
new LNG is introduced into a tank), the LNG with the higher density (typically lower temperature) settles at the bottom
with the lighter density on top. If the tank remains relatively stationary (no sloshing or mixing takes place) heating of the
lower part of the tank will decrease its density and increase its vapor pressure, but the hydrostatic pressure of the LNG on
top will keep gas from boiling off. If the density difference becomes too large or the tank is disturbed so rapid mixing
occurs, the LNG with higher vapor pressure at the bottom will rise up and encounter the lower pressure at the top of the
tank. This is called rollover and can lead to rapid boil-off and generation of large amounts of vapor in extreme cases. This
could lead to a large gas release through the pressure relief valves.
LNG density can vary significantly with change in temperature, but it also can vary depending on the physical composition
of the LNG. As LNG warms, the lighter components boil off first and the remaining LNG has a different composition, with
an increased density. According to the SIGTTO publication, Guidance for the Prevention of Rollover in LNG Ships, studies have
shown that density differences as low as 1 kg/m3 can lead to stratification if the LNG fill rate is very slow. This “rollover”
hazard has occurred in shore terminals where there is no motion of the tank, and potentially is a hazard for ships which
remain stationary for long periods and the LNG becomes stratified due to lack of sloshing or mixing. However, a vessel
rolling at sea will have less of a tendency for this to occur because the sloshing of the LNG in the tank will cause mixing. It is
unlikely for bunkered LNG to have the same temperature and density as the LNG remaining in the fuel tank, so it is
important for the LNG to be thoroughly mixed during bunkering.
A typical way to minimize the risk of stratification is to use the top or bottom fill lines to mix the incoming LNG with the
retained heel in the tank. If the bunkered LNG is lighter (lower density) than the heel, the bottom filling connection should
be used. This will cause the bunkered LNG to rise to the top of the denser heel, mixing in the process. Conversely, if the
bunkered LNG is heavier (higher density) then the top filling connection should be used. Mixing jet nozzles fitted to the fill
line in the bottom of the tank can be used to increase movement within the tank and help to mix the bunkered LNG with the
existing contents of the tank. Once the vessel goes to sea and rolling commences, mixing will tend to happen naturally,
reducing the risk of rollover. Figure 5 shows the stages of a rollover in an LNG tank.

Tank After Loading - Tank After Rollover -
Rapid Boil Off Increases Pressure
Stratification has Occurred
Vapor Vapor
Top LNG
Density: Lower + Increasing Bottom LNG
Lower Density
(suddenly rises to top)
Bottom LNG Top LNG

Temp.: Increasing Higher Density
Density: Higher + Decreasing (now on bottom)
Heat Influx Heat Influx
As LNG sits in the tank, gradual boil off at the vapor/liquid If the tank suddenly becomes unsettled from ship
interface keeps the top LNG temp. from increasing while motions, or if the bottom LNG density becomes lower
the density also increases. The bottom LNG cannot boil than the top LNG density, the bottom LNG will rise to
off because of the static pressure. LNG has low thermal the top. There is now no static pressure acting on this
conductivity, so little heat passes from the bottom LNG warmer LNG, so it is free to boil off rapidly, causing
to the top LNG. Therefore, the bottom LNG temp. an increase in the vapor space pressure.
increases while the density decreases.
Figure 5. Rollover After Stratification
6.3 SIMULTANEOUS CARGO OPERATIONS

Commercially, it may be necessary for the ship operator and terminal to perform simultaneous cargo operations while
bunkering. For this Advisory, the term simultaneous operations (SIMOPS) refers to the transfer of cargo on vessels while
bunkering. For passenger vessels, SIMOPS refers to bunkering with passengers on board or while embarking and/or
disembarking. However, simultaneous operations may include other general operations conducted on board the bunkered
vessel, such as bunkering conventional fuel oil, taking on stores, maintenance work, etc.
1. Key Issues with Cargo Operations During Bunkering: During normal bunkering operations, a flammable gas mixture
should not be present provided all equipment is operating properly and appropriate procedures are being followed.
However, in certain situations, natural gas vapor may inadvertently be released into the atmosphere resulting in a
flammable mixture. Sources of ignition are not allowed in hazardous areas, so that even in the case of inadvertent release
of gas the possibility of ignition is reduced. The risk of ignition increases substantially when uncontrolled sources of
ignition are in the vicinity of the bunkering operation.
Cargo operations can increase the potential for uncontrolled sources of ignition. This is particularly of concern for cargo
operations located near to or in the gas hazardous areas. Certain cargo operations present a greater chance for sources of
ignition than others. For example, loading containers in a container bay adjacent to the ship’s bunker station can provide a
greater risk of producing sparks, which can be a source of ignition, than does loading passengers onto a ferry using a
gangway on the opposite side of the ship from the bunker station.
However, the presence of passengers approaching the vessel during the bunker operation presents much greater risk of
personnel injury from a hazardous event than simple cargo operations with a limited number of trained personnel in the
vicinity of the vessel.
Accordingly, potential simultaneous operations (SIMOPS) need to be evaluated on their own merits, and their risk levels
determined as part of the bunkering operations risk assessment process.

2. Receiving Approval for Cargo Operations During Bunkering: Prior to conducting SIMOPS, it is expected that the flag States
and port authorities will require the operation be thoroughly evaluated and supported by a risk assessment which would
identify the associated risks, safeguards and acceptance criteria. Flag States and port authorities will develop their own
standards and permitting process. Although the approval process may differ worldwide, some may use published
standards as the basis. For example, USCG Policy Letter 01-15 dated 19 February 2015, Guidelines for Liquefied Natural
Gas Fuel Transfer Operations and Training of Personnel on Vessels Using Natural Gas as Fuel, states that a formal
operations risk assessment may be conducted to help determine whether the SIMOPS may be conducted safely. The USCG
policy letter refers to the technical specification from the International Organization for Standardization (ISO), ISO/TS
18683:2015, Guidelines for Systems and Installations for Supply of LNG as Fuel to Ships, as a guide for the risk assessment
process. USCG CG-OES Policy Letter 01-17 dated 8 June 2017 provides additional guidance for evaluating SIMOPS.
It should be expected that a rigorous analysis of the hazards and risks, and countermeasures put in place to reduce them,
will be required by reviewing organizations for the SIMOPS study. It should not be assumed beforehand that simultaneous
cargo operations will be approved. Structural risk reduction methods, rather than procedural risk reduction methods,
such as large security zones to isolate the bunkering from cargo operations, having the bunkering take place on the
opposite side and end of the vessel from piers and cargo operations, and barriers to keep all non-essential personnel
away are typical methods employed to reduce the risks of simultaneous cargo operations and increase the likelihood they
will be approved.
© ABS

7 SPECIAL EQUIPMENT REQUIREMENTS ABOARD THE RECEIVING
SHIP
The equipment required to support the bunkering operation on the receiving vessel includes bunker stations, bunker piping
and storage tanks. While these are familiar elements, they have unique requirements when used with LNG.
7.1 BUNKER STATIONS

Much like oil fueled ships, LNG fueled ships will have bunker stations allowing the ship to refuel through hoses from either a
shoreside facility, truck or a small LNG bunker vessel or barge. The bunker station provides connections to the ship’s fuel gas
system and fuel tanks to allow loading of LNG fuel and, in some cases, return of displaced vapor from the fuel tanks. Due to the
additional hazards present with LNG, the requirements and capabilities of bunker stations on LNG fueled ships are more complex
than for oil fueled ships. The following describes the primary considerations for LNG bunker stations. Refer also to the
requirements under Section 5C-13-8 of the MVR .
1. Location: Bunker stations present risks for allowing LNG and vapor to escape into the atmosphere, potentially creating a
flammable mixture with air. The location of the bunker station is a critical factor for determining the level of risk
associated with the ship’s bunkering operation and arrangement. The location will be considered a hazardous area.
2. Outfitting: Depending on the location of bunker stations, certain additional outfitting requirements may exist. For
example, on certain types of ships bunker stations are located below the weather deck. These normally require a suitable
watertight door in the side shell, which prevents waves and weather from entering the space, but can be opened to allow
the ends of the bunker hoses to enter the bunker station. Furthermore, for such enclosed bunker stations an air lock will
be required to separate the bunker station from adjacent non-hazardous areas.
3. Ventilation: Proper ventilation of bunker stations is necessary to remove any vapors released during bunkering operations.
For bunker stations located within the ship’s hull or elsewhere that is not an open deck, a forced ventilation system will be
required.
4. Gas Detection: Permanently installed gas detectors are provided for enclosed or semi-enclosed bunker stations in
order to detect the release of methane vapors.
5. Controls: The controls for bunkering operations may be remotely located from the manifold area.

7.2 BUNKER PIPING SYSTEMS
The bunker piping system consists of LNG transfer pipes and, in some cases, vapor return pipes between the bunker
station and the fuel tank. The following describes the main considerations for LNG bunker piping.
1. Flow Rates: Bunker pipes are sized according to the design flow rates through the system. The design flow rate is
based on the LNG fuel tank capacity, pressure, temperature and other factors, such as vapor return capability, flow
velocity limits and bunkering time window. The flow rate is also dependent on the achievable bunkering rate from the
bunker vessel or shore facility.
Some vessels may require a shorter bunker time than others depending on their operating profile. Depending on the size of
the fuel tanks and frequency of bunkering, owners may wish to maximize the bunker rate. A vapor return from the receiving
tank back to the supplier’s tank may help achieve a higher flow rate. Pre-cooling the LNG fuel tank before bunkering and
other methods discussed in detail later in this Advisory can help to achieve the highest flow rate possible.
2. Pipe Materials, Fitting Joints, Deck and Bulkhead Penetrations: All LNG system pipe components that could come in
contact with LNG must be suitable for cryogenic temperatures. This includes all pipes, valves, fittings, penetrations, etc. It
is important to minimize the number of pipe joints in order to minimize the potential for leaks. This is achieved by using
welded connections wherever possible. For all joints located in areas where leaking LNG can cause damage to the ship’s
structure, drip trays and spray protection should be provided with suitable containment capacity and constructed of a
material that is suitable for LNG, typically stainless steel.
Pipes, valves, and other fittings used for handling LNG should have a minimum design temperature of -165°C (-265°F).
Typically, these pipes are stainless steel and have to pass an impact test at a colder temperature than the design
temperature.
To protect the crew from exposure to extreme cold, and to minimize heat influx and subsequent warming of the LNG
leading to potential boil-off while bunkering, the bunker lines are typically insulated. Rigid foam or other types of
insulating materials may be used, or the pipes can be vacuum insulated. Note ASTM F3319-20, Standard Specification for
Selection and Application of Field-Installed Cryogenic Pipe and Equipment Insulation Systems on Liquefied Natural Gas
(LNG)-Fueled Ships, provides requirements for the design of thermal insulation systems for cryogenic piping and
equipment for LNG fueled ship applications.
3. Bunker Hose Fittings: Presentation flanges at the bunker manifold are not yet standardized for gas fueled ships, but LNG
connections will be significantly different than those for other service, such as potable water, diesel fuel oil, oily waste,
etc., so that it is impossible to connect hose fittings for other services to the LNG and vapor connections. ISO 21593:2019
indicates bunkering systems are to be designed to connect to a standard ASME B16.5 flange and also provides informative
annexes on the presentation flange and dry-disconnect coupling geometry. Note also ASTM F3312-18, Standard Practice
for Liquefied Natural Gas (LNG) Bunkering Hose Transfer Assembly. This practice provides guidance on the minimum
requirements for the design, manufacture, installation, and operation of bunker hose transfer assemblies for cryogenic
service pertaining to bunkering of LNG fueled vessels. The bunker hose transfer assemblies addressed by this practice are
for connections between the LNG fueled vessel bunker manifold presentation flange connections and the LNG supplier
bunkering manifold presentation flange connections.
4. Pipe Routing: According to classification and regulatory requirements, LNG and vapor piping may not pass through
accommodation spaces, service spaces, or control stations, but they can pass through certain enclosed spaces, such as
machinery spaces, if the pipes are protected by a secondary enclosure, either double walled or installed in a ventilated
pipe or duct.
In the case of double-walled piping, the arrangements consist of two concentric pipes with the inner pipe used for LNG or
vapor transfer. The space between the concentric pipes is pressurized with inert gas at a higher pressure than the
maximum pressure in the inner pipe. A monitoring system with alarms is fitted to detect a loss of inert gas pressure, thus
indicating a leak in either of the concentric pipes.

The typical ventilated pipe or duct method consists of the LNG or vapor pipe(s) located inside of a larger pipe or duct.
The air space between this outer pipe or duct and the LNG/ vapor pipe(s) is provided with mechanical exhaust ventilation
with a capacity of at least 30 air changes per hour. The volume of one air change is equivalent to the total volume of the
air space for the full length of the pipe or duct. The ventilation system maintains the air space pressure below
atmospheric pressure so that a leak in the inner pipe, outer pipe or duct, or both will not allow natural gas to enter the
non-hazardous space. A monitoring system with alarms is fitted to detect natural gas in the air space between the inner
and outer pipes, thus indicating a leak.
5. Emergency Shutdown System (ESD): The ESD system is critical to the safety of the vessel and is typically a hardwired
system. The ESD system is to be fitted to stop bunker flow in the event of an emergency. Generally, the ESD system is
activated by manual and automatic inputs as indicated in Section 5C-13-15/Table 1 of the ABS MVR. The ESD system is to
be tested prior to each bunker operation.
© ABS

8 LNG STORAGE TANKS AND SYSTEMS FOR MONITORING
AND CONTROL OF STORED LNG
1. Overview of Tank Types: There are several different types of LNG fuel storage tanks. LNG tanks can be independent tanks,
which include Type A, B and C tanks. LNG tanks also can be non-independent tanks, which include the membrane and semi-
membrane types.
a) Independent Tanks (Types A, B and C): The International Code for the Construction and Equipment of Ships Carrying
Liquefied Gases in Bulk (IGC Code) defines three categories for independent LNG tanks, which are self-supporting
tanks that do not rely on the ship’s structure for strength.
Type A tanks are designed primarily using recognized standards of classical ship structural analysis and constructed
of a plane surface and are prismatic in shape. The Code limits this type of tank to a vapor pressure of less than 0.7
bar, and where minimum design temperature is below -10°C (14°F), requires a complete secondary barrier capable
of containing the cargo for a period of 15 days in the event of a ruptured or leaking tank.
Type B independent tanks are defined as “designed using model tests, refined analytical tools and analysis
methods to determine stress levels, fatigue life and crack propagation characteristics.” Type B independent
tanks can be spherical or prismatic shaped tanks. One of the key characteristics for Type B designation is
compliance with the “leak before failure” concept, under which crack propagation analysis by fracture
mechanics techniques must demonstrate that if a crack in the system should develop, its growth will not be
rapid enough to allow excessive leakage into the cargo hold. A partial secondary barrier, which can consist of a
spray shield and drip pans, is required for independent Type B tanks with minimum design temperatures below -
10°C (14°F).
Type C independent tanks are designed to pressure vessel codes and are typically cylindrical or spherical in shape,
or more volume efficient, but more complex, constructions such as bi-lobe or tri-lobe. Type C tanks can be
designed for much higher vapor space pressures than Type A and Type B tanks. A secondary barrier is not required
for Type C tanks.
b) Non-independent Tanks (Membrane): Membrane tanks are non-self-supporting tanks which consist of a thin layer
(membrane) supported through insulation by the adjacent hull structure. The membrane is designed in such a way
that thermal and other expansion or contraction is compensated for without undue stressing of the membrane. This
containment system includes a complete secondary barrier capable of containing the cargo for a 15-day period. Ship
design and construction standards limit this type of tank to a vapor pressure of less than 0.7 bar.
2. Top and Bottom Fill Methods: LNG fuel tanks can be fitted with separate top or bottom fill connections or both. These
connections can allow bunkered LNG to be directed to either the top of the tank, usually by spray nozzles, or the bottom of
the tank. The top spray connection allows LNG to enter the tank and cool the vapor in the tank, thereby reducing pressure
and temperature in the tank. The top spray connection also can be used for initial tank cooldown purposes. Having a
separate top and bottom fill also provides a way to ensure proper mixing of incoming LNG with the remaining heel in the
fuel tank.
3. Pressure Monitoring and Relief: Since LNG is a boiling liquid, the fuel tank pressure is to be controlled during transit, in
port, and during bunkering in order to prevent the pressure in the tank from exceeding the tank design pressure. To
monitor the pressure, pressure indicators are fitted in the vapor space of the tank. In addition, the tank must be fitted with
two pressure relief valves that lead to a vent mast.
4. Temperature: The temperature inside the LNG fuel tanks can vary significantly at the time of bunkering depending on tank
type, LNG temperature control systems and how the LNG was consumed. There are two primary reasons for temperature
change in the tanks. One is that although the LNG fuel tanks are insulated, there will still be some heat transferred through
the tank walls causing the LNG in the tanks to heat over time. A second possible reason for heating of the contents is linked
to tank type, with some LNG fuel systems depending on pressure in the tank to supply the fuel directly to the engines and
intentionally provide an external heating vaporizer as part of a PBU (Pressure Build Up) system, to heat the LNG and return
to the tank vapor space to achieve the desired tank pressure.

Counteracting the heating is the cooling effect of evaporation as LNG boils off. The gas boils off to fill the lost volume
of LNG or vapor in the tank, maintaining the LNG liquid and vapor in equilibrium at the cooler saturated temperature
and pressure. Therefore, slow or no removal of LNG from a tank can cause the tank temperature and vapor pressure
to increase from the heat flux into the tank, while fast removal without forced generation of boil-off gas can cause
the LNG tank temperature to decrease. It is important to know the temperature in the LNG fuel tanks compared to
the temperature of the LNG being bunkered because the temperature difference can have a significant effect on the
vapor control process, as discussed in the next section.
5. Vapor Control During Bunkering: The differences in properties between the bunkered LNG and the LNG in the receiving
tank can cause issues that require careful control of the vapor. In most cases, the bunkering operation will consist of filling
colder LNG into a tank containing relatively warmer LNG. The temperature difference between the two liquids can be
significant, and thus the saturated vapor pressures also will be different. If the vapor spaces of the supplier’s colder tanks
and the receiver’s warmer tanks are interconnected directly prior to the start of LNG transfer, the receiver’s tank is likely to
depressurize rapidly from condensation of vapor.
Similarly, if cold LNG is pumped into a warm tank, a considerable amount of flash gas might be generated as the cold
LNG is warmed by the contents of the tank. Vapor control during bunkering is critical and can be handled in several
different ways depending on the supplying and receiving system capabilities and LNG conditions in the tanks. The
following discusses typical bunkering methods for each combination of LNG temperatures in the tanks. Figure 6 shows a
typical arrangement of piping and connections between the two tanks.
Vaporizer Reliquefaction
(optional) Plant (optional)
LNG Hose
Vapor
Consumer
(optional)
Supplier’s Receiver’s
Vapor Return
Hose
(optional)
LNG
Pump
Vapor
LNG
Figure 6. Typical Arrangement of Bunker Piping and Connections
a) LNG at similar temperatures in both tanks: If the LNG in both tanks is at similar temperature, then there are several
options which can be used for bunkering. As the receiving ship’s fuel tank is filled with LNG, the LNG displaces an
equal volume of vapor already in the tank. The vapor needs to be condensed to liquid or removed from the receiving
tank to prevent excessive pressure buildup. Similarly, as LNG is pumped out of the supplier’s tank, the lost LNG
volume needs to be replaced with an equal volume of vapor to prevent a vacuum. Vapor control in the two tanks can
be accomplished by a vapor return line allowing the vapor displaced from the receiving tank to be returned to the
supplier’s tank. This will only be possible if the two tanks are at the same pressure, or if there is a way to control the
pressure between the two tanks. Another option is to top spray in the receiver’s tank or reliquefy or consume the
displaced vapor from the receiving tank, while separately vaporizing LNG in the supplier’s tank to maintain its
positive pressure.

b) Supplier’s LNG is colder than receiver’s LNG: If the LNG in the supplier’s tank is appreciably colder than the remaining
LNG in the receiver’s tank, the two tanks will likely be at different pressures and using the vapor return line is
generally to be avoided, unless pressure control is provided on the vapor return line. Instead, filling of the receiver’s
tank can be done using the top spray line to cool and condense the vapor to control the pressure. The bottom fill
line can be used as necessary to prevent too much vapor from being condensed. Depending on the amount of LNG
being bunkered and the conditions in the tank, it might still be necessary to reliquefy or consume some of the vapor
from the receiving tank to control pressure. Similarly, it might be necessary to vaporize some LNG in the supplier’s
tank to maintain pressure.
c) Supplier’s LNG is warmer than receiver’s LNG: If the LNG in the supplier’s tank is appreciably warmer than the
remaining LNG in the receiver’s tank, the introduction of this warm LNG can cause rapid vaporization of the
remaining LNG in the receiving tank and can result in a significant increase in tank pressure. Unless the receiving
tank can handle this additional pressure or has some way of removing this sudden increase in vapor, it may not
be possible to receive this warm LNG. This scenario is highly dependent on the condition of the LNG in
both tanks, the capability of the supplier and receiver’s LNG systems, and the amount of LNG being bunkered. Thus,
contracts for the delivery of LNG bunkers should specify maximum LNG temperature at delivery.
6. Level Monitoring: The maximum allowable loading limit should be calculated based on the densities of the LNG
remaining in the fuel tank and being bunkered. The level indicator should indicate the tank level throughout the
operating range of the tank. A high liquid level alarm is tobe fitted that is independent of the level indicator. A second
independent high liquid level sensor should be provided that is capable of automatically initiating an emergency
shutdown of the bunkering process.
7. Fuel Supply During Bunkering: It

is important to note that
depending on the fuel tank
arrangement and gas
consumption requirements
during bunkering, it may be
necessary to supply fuel
at a specified minimum vapor
pressure from the same fuel
tank as being bunkered. If the
fuel tank being bunkered must
be maintained at a high
pressure to maintain the fuel
supply to an engine, the fuel
supply pressure required at the
bunkering flange can be quite
high. The bunkering procedure
manual kept on the ship should
clearly indicate any such
requirements or restrictions.
© ABS

9 OPERATIONAL AND EQUIPMENT ISSUES FROM THE SUPPLIER
SIDE
LNG supply can be from shore-based LNG facility or quay or from bunker vessels, typically a barge or a small ship. Which LNG
supply method will be developed in a port depends on whether the source of LNG is local to the port or must come from some
distance. Also, safety considerations, such as simultaneous cargo operations and other activities and hazards that occur on the
pier or quay during bunkering, affect whether the LNG bunkering supply is from shore or from a bunker vessel located on the
offshore side of the receiving vessel or alongside it at anchorage. Figure 7 illustrates some of the common types of bunker supply
methods.
© ABS
Figure 7. Typical Methods of Bunkering a Gas Fueled Ship
9.1 BUNKERING FROM ONSHORE FACILITY

The total LNG supply network from the gas source to the ship might involve multiple methods of transport. The following
discussion will focus only on the supply from the onshore facility directly to the ship.
1. Fixed Installation Ashore: Fixed installations provide a bunker supply connection directly at the quay or pier of the
LNG fueled ship. LNG is supplied from a storage tank located in or near the port. The LNG is transferred from the
bunker supply connection to the ship through hoses or a moveable arm.
2. Mobile Tanks Ashore: Mobile LNG supply tanks can allow LNG fueled ships to refuel at a quay or pier if the port is
not outfitted with a fixed LNG supply infrastructure. The mobile tanks can be brought to the quay or pier of the LNG
fueled ship for bunkering through hoses.
Another alternative could be to use portable LNG tanks (e.g., ISO tank containers) as the ship’s fuel tanks. The fuel tanks,
when empty, would be replaced by preloaded tanks. The preloaded tanks could be brought to the ship by truck or rail, and
the empty tanks taken away to be refilled. This could shorten the overall bunkering duration. Refer also to ASTM F3285-18,
Standard Guide for Installation and Application of Type C Portable Tanks for Marine LNG Service. This guide is intended to
define and identify best practices for minimum requirements for the design, installation, and application of Type C portable
tanks for marine service on LNG fueled vessels for service as a LNG fuel tank. These best practices provide added detail to
the requirements in 6.5 of the IGF Code (5C-13-6/5 of MVR) to facilitate consistent and practical implementation of those
requirements.

9.2 BUNKER VESSELS
The following sections highlight the characteristics of bunker vessels and how they relate to gas fueled ships. An advantage of
using an LNG bunker vessel moored on the offshore side of the receiving ship or at anchorage is that this isolates the bunkering
operation from the pier area, which should reduce LNG bunkering’s impact on cargo operations and can reduce the
consequences of an LNG incident.
1. Bunker Barge: LNG barges are expected to operate in a similar manner to oil fuel bunker barges. They can be pushed or
towed by a tugboat and brought up alongside the LNG fueled ship for bunkering. The barge hull could vary greatly in
design. It could be a simple deck barge with LNG storage tanks fitted on the deck or it could have one or more storage
tanks fitted in the hull and likely protruding through the deck. It could be a traditional barge or an articulated tug barge
(ATB) with the tug semi-rigidly connected to the barge. Larger bunker barges might be fitted with a hose handling crane
that could be used to lift one end of the bunker supply hose to the receiving ship. In some instances, smaller bunker barges
might rely on a davit fitted on the receiving ship to lift the hose end to the ship’s bunker connection.
2. Bunker Ship: Typically LNG bunker ships will be small, manned, self-propelled vessels. These ships could have a
greater LNG delivery range and a larger capacity than barges making them more suitable for bunkering larger LNG
fueled ships or ships in remote ports located far away from natural gas sources. LNG bunker ships are typically
designed, constructed, and operated in accordance with the IGC Code and class requirements for LNG carriers.
3. Bunker Vessel Regulatory Requirements and Challenges: In general, LNG bunker ships are considered gas carriers, and the
vessels are to meet the requirements of the IGC Code and applicable class requirements. The IGC Code is mandated by
SOLAS and applicable to internationally traded vessels. The regulatory challenge is for ships that will operate only in
restricted or domestic services, in which case compliance with the IGC Code may not be required by the flag Administration
or port authorities. The IGC Code is not directly applicable to barges so flag Administration, port authorities, and class
requirements would apply, such as Section 5-2-5 of the ABS Rules for Building and Classing Steel Barges (SBR). Therefore, for
certain operating profiles and types of bunker vessels, early communications with the flag Administration, port authorities
and class are recommended.
© LNG America
Figure 8. Marine Terminals for Loading LNG Bunker Barges, Trucks, ISO
Containers and Third-party Vehicles

9.3 SUPPLIER’S TANK TYPES
Fixed tanks, installed onshore, can be either pressurized or atmospheric tanks. Large tanks (e.g., Type A, B, and Membrane)
are more commonly atmospheric and have equipment to provide vapor control. Small, fixed tanks and mobile tanks (e.g.,
Type C) can be pressurized, which allows greater ability to match the pressure of the receiving tank.
Bunker vessels can be fitted with the same tank options as previously discussed for ship’s fuel tanks. The requirements for
LNG temperature and tank vapor control will vary greatly, depending on storage tank type and bunker vessel operational
profile. For example, a bunker vessel that only sails within a single port and delivers LNG within a day or two of filling up
may be able to use a pressurized LNG storage tank without the need for reliquefaction units or gas combustion units to
control its LNG temperature and tank vapor pressure. However, most bunker vessels will incorporate additional means for
BOG management and LNG temperature control to cover operational requirements, which may involve traveling long
distances and/or spending many days between loading and delivering LNG. Ambient temperature also impacts boil-off rate
and will affect tank and vapor control requirements along with the operational profile.
9.4 SUPPLIER’S TANK PRESSURE AND TEMPERATURE

The pressure and temperature inside the supplier’s LNG storage tank is important to the receiving ship. Unlike fuel oil, LNG has a
natural tendency to change properties after being loaded. As it warms, its vapor pressure increases, necessitating a higher tank
pressure rating or a constant means of removing the vapor from the tank. Receiving ships will prefer to receive the coldest LNG
possible. This allows the LNG to remain in the ship’s fuel tank for a longer period of time.

9.5 EQUIPMENT AND OPERATIONAL ISSUES
1. Fendering, Vessel Separation and Cryogenic Spill Protection: Where required, a fender system should be provided to
maintain separation and prevent damage to the receiving ship or the supplier’s facility. Bunker vessel’s mooring lines and
fenders should be insulated such that an arc cannot pass between the two vessels. If an arc is allowed to occur, it could
ignite any LNG vapor that escaped or was vented while bunkering. The supplier should be equipped with drip trays and
water curtains as necessary to prevent damage occurring from cryogenic liquid spills. The supplier’s facility also should be
designed such that leaks or spills will not be directed onto the receiving ship’s structure.
2. Bunker Hose and Fittings: Typically, the bunker hose is expected to be provided by the supplier. It should be suitably long
and flexible, such that the hose can remain connected to both the supplier’s manifold and the receiving ship’s manifold
during normal relative movements expected from wind, waves, draft changes, current, and surges from passing vessels.
Typically, bunker hoses are constructed of composite materials and are flexible to allow for relative movements. The
supplier should provide a bunker connection at the hose end that will match the receiving ship’s connection. Refer to the
ISO 20519:2017 and ISO/TS 18683:2015 standards for further requirements for hoses and bunkering connections and ISO
21593:2019 for the technical requirements for dry-disconnect/couplings.
Additionally, the hose should be capable of releasing without damage or significant spills if the relative position or
movement of the receiving ship exceeds the limits. LNG bunker hoses are typically fitted with connections that are of the
quick connect type and remain sealed until the connection (drip-free type) is made. The receiver’s end of the hose also will
usually be fitted with an emergency release system (ERS), such as a drip-free, breakaway coupling that gives way before
excessive pull causes the hose to break or other damage to occur. This type of coupling uses spring loaded shutoff valves to
seal the break and stop any LNG or vapor release. Quick connect and breakaway couplings are readily available in the
market and minimize the possibility of LNG leakage and gas escape. Section 5C 8-5/11.7 of the ABS MVR can be
referenced for more specific requirements pertaining to bunker (cargo) hoses.
3. Hose Handling: The LNG and vapor hoses are typically supplied and handled by the bunker vessel or shoreside bunkering
facility with the assistance of the receiving ship’s crew. The bunker vessel or facility may have a hose handling crane or
boom which can lift the end of the hoses to the receiving ship’s bunker station. For ships with bunker stations located
unusually high above the waterline, it may be necessary for the ship to be fitted with a davit or crane which can be used to
raise the end of the bunker hoses to the bunker station.
4. Bunker Loading Arms: Instead of bunker hoses, loading arms may be used for transferring LNG to the receiving ship.
Loading arms generally consist of a rigid structure with swivel joints to allow for articulation of the LNG connection and
relative movements between the receiving ship and the supplier, and may include a powered emergency release system.
LNG fluid can pass through either a flexible hose supported within the arm or solid pipes with swivel joints. Loading arms
will typically be more mechanically automated and eliminate some of the handling issues that are present with hoses, but
loading arms can induce higher reaction forces on the bunker manifold that need to be considered in the design of the
bunker station.
5. Monitoring and Control: Typically both the supplier and the receiving ship will have an emergency shutdown system. A
complete emergency shutdown should be possible to initiate from either the receiving ship or the supplier. The supplier’s
and receiver’s tanks will both have separate monitoring systems, but constant communication via radio or other methods
should be available at all times.
6. Fire Protection: The bunker supplier should have an appropriate firefighting system or equipment as required by
governing regulations. Typical systems include portable and fixed dry chemical systems and/or fixed water spray systems.
Different regulations for these systems will apply depending if the supplier is a manned vessel, unmanned barge, tank
truck, fixed installation onshore, etc., and may be dependent on the bunkering arrangement.
7. Inerting and Purging Requirements for Hoses and Pipes: Before bunkering begins, the hoses and associated pipe should be
inerted with nitrogen gas and then purged with LNG vapor. After each bunkering, the hoses and associated pipes should be
purged with LNG vapor and then inerted with nitrogen. Depending on the arrangement and capabilities of the receiving
ship and the supplier, this can be done separately or while the bunker hose is connected to both manifolds. The
requirements for inerting and purging should be determined before the bunker hoses are connected.
8. Ignition Sources, Safety Zones and Vent Mast Locations: All sources of ignition in the vicinity of the bunkering operation
need to be eliminated before bunkering. To ensure this, a safety zone is established around the bunkering operation. Access
near the bunker station and other high risk areas should be blocked to all passengers and non-essential crew before, during,
and after bunkering, as necessary. Cargo operations should be suspended until bunkering is completed unless permitted by
the SIMOPS arrangements. During bunkering, the bunker vessel should be positioned such that its vent mast is not near any
openings on the receiving ship, or if mobile tanks are used they should be positioned such that any leaks will vent away from
critical locations or openings on the receiving ship. If this is unavoidable due to the arrangements of the receiving ship, then
these openings should be secured while the bunker vessel is alongside the receiving ship.
9. Lighting, Platforms and Other Outfit: The supplier should arrange adequate lighting to create a safe working environment.
If adequate lighting cannot be provided at night or during inclement weather, bunkering should be postponed until
suitable daylight exists. On bunker vessels, platforms and ladders should be placed to allow easy access to all required
bunker connections, valves, and controls. Both the supplier and the receiving ship should have all necessary safety
equipment and other gear available and ready for use before beginning the bunkering procedure.
10. Personal Protective Equipment: All personnel involved directly with LNG handling operations should wear personal
protective equipment (PPE) including gloves, face protection and other suitable clothing to protect against LNG drips, spray,
spills, and leaks. PPE is also required to protect against skin damage caused by contact with the cold pipes, hoses, or
equipment. Although no standard exists for required PPE during bunkering procedures, guidance is provided by SIGTTO and
others. Material Safety Data Sheets (MSDS) identify LNG health hazards and provide guidance for PPE, LNG handling, first
aid, firefighting measures and firefighting equipment.

10 BUNKER OPERATIONS
It is important to note that LNG bunker procedures may vary greatly between projects, ships, and bunker facilities. The use of
standardized procedures and checklists from existing projects may be helpful as guidance. However, vessel-specific procedures
for the bunkering operation should be developed to include any characteristics or features that are unique to the particular
bunkering facility and receiving vessel or location.
10.1 SEQUENCE
The following is a simplified bunker operation sequence. Actual sequences will vary depending on the supplier’s and receiver’s
equipment and capabilities. More detailed sequences are currently available online from some ports, such as the Port of
Rotterdam.
10.1.1 BEFORE TRANSFER:

1. Notify port authorities of intent to bunker, when required to do so.
2. Compatibility confirmed between the supplier and receiver regarding equipment, procedures and protocols.
3. Receiving ship moors alongside the quay or pier, or bunker vessel moors alongside receiving ship.
4. Security and safety zones are established.
5. Any pre-bunkering checklist, procedures, and communication protocols are completed and agreed between the supplier
and receiver. Persons-in-charge are designated.
6. Communications, monitoring and ESD links have been established. ESD is to be tested.
7. Supplier evaluates tank pressure and temperature (depends on tank types and bunker procedure).
8. Firefighting equipment is readied for immediate use.
9. All safety systems, such as gas detection and alarms, are operational and have been tested.
10. Sufficient lighting is established.
11. All involved personnel put on required PPE.
12. Weather and sea conditions are deemed to be within established limits.
13. Electrical isolation or bonding connections, as applicable, are confirmed.
14. Water spray curtains and drip trays, as applicable, are in place.
15. Supplier’s bunker hoses or transfer arms are connected between the supplier’s and receiving ship’s manifolds.
16. Supplier and/or receiver should inert and then gas up and cool down all required bunker lines and equipment that
will be utilized.
17. LNG transfer starts.
10.1.2 DURING TRANSFER:

1. Monitor tank levels.
2. Monitor tank pressures and temperatures.
3. Monitor pump transfer rates.
4. Adjust pump flow rates as necessary.
5. Adjust top spray and bottom fill rates as necessary to control tank pressure.
6. Adjust mooring lines and bunker hoses and arms as necessary.
7. Monitor that the integrity of security and safety zones is maintained. Monitor that weather and sea conditions remain
within limits.

10.1.3 AFTER TRANSFER:
1. LNG transfer stops.
2. LNG in lines is allowed to vaporize and displace the remaining liquid back to the tanks.
3. Supplier and receiver inert all bunker lines and bunker hoses utilized during the bunker operations.
4. Supplier’s bunker hoses, communications, monitoring, ESD and electrical isolation or bonding connections are
disconnected from the receiving ship’s manifold.
5. Receiving ship unmoors from the quay or pier, or bunker vessel unmoors from the receiving ship and notifies port
authority.
10.2 EMERGENCY PROCEDURES

Emergency response planning and preparedness are critical to protect personnel, the environment, the public and assets during
an incident. In addition to the typically required emergency response plans aboard the ship, specific plans relevant to an
emergency involving the LNG system and bunkering operations also should be developed and implemented. The IGF Code
requires that such emergency procedures are to be provided and that drills and emergency exercises shall be conducted on
board at regular intervals - see IGF Code sections 17 and 18.2.4 (MVR 5C-13-17 and 5C-13-18/2.4).
Emergency procedures can be classed as ‘higher level’ and ‘lower level’. Higher level procedures are intended to provide
general instruction to all relevant personnel, while lower level procedures are more specific to certain incidents, areas aboard
the vessel, or equipment. The emergency procedures are intended to provide guidance and direction on how to carry out an
organized and effective response to an incident, which may include LNG spill and/or gas release, fire, or other hazardous
situation. Some possible incidents that directly affect bunkering are loss of power by the supplier or receiver, non-LNG related
fire near the bunkering, unexpected breakaway of one of the vessels, etc. Emergency procedures also should exist for other
external incidents not directly related to the bunkering, such as a fire or gas release on a quay, pier or bunker vessel. Other
emergency procedures should handle incidents relating to injury sustained by personnel involved in bunkering, such as
frostbite induced by contact with extremely cold LNG or equipment.
It is important that personnel from both the supplier and the receiving ship are familiar with and trained in the emergency
procedures and have access to them at all times. The training, drills, and exercises should ensure that all involved personnel
understand the procedures, their role and responsibilities, and the use of the emergency response equipment available at the
supplier and aboard the receiving ship.
The emergency procedures can be updated to reflect lessons learned from previous incidents or exercises or to reflect any
modifications made by the supplier or receiving ship. SIGTTO and other agencies have developed numerous publications
specifically related to the hazards of LNG which can be referenced when developing emergency response procedures.
10.3 RESPONSIBILITIES
A designated person-in-charge (PIC) should be present for every LNG bunkering operation from both the receiving ship and the
supplier’s side. Aboard the receiving ship, this person-in-charge is normally an officer permanently assigned to the ship who has
the proper training and experience with all relevant characteristics of the ship for the purposes of LNG bunkering. This includes
the LNG bunkering systems and procedures, monitoring and control systems, shipboard emergency equipment and procedures,
and pollution reporting procedures. The supplier also should have a person-in-charge who is familiar and experienced with all
aspects of the supplier’s bunkering equipment and procedures. Both persons-in-charge should coordinate the bunkering
operation and have an adequate understanding of the other party’s bunkering capabilities and responsibilities before starting
the operation. Both persons should have complete responsibility for their side of the bunkering operation and should be
present for the entire duration. Refer also to IGF Code 18.4.1 (MVR 5C-13-18/4.1) for the PIC bunkering operation
responsibilities.
10.4 MANNING
Well-designed bunker facilities and LNG fueled ships may only require one or two people each during a typical bunkering
operation, but additional crew will be necessary for normal vessel operations and should be available in case of emergency or
other circumstances. The number of bunker supplier personnel depends on the method of supply (e.g., truck, barge, ship or
fixed facility). Actual manning requirements will be dependent on the bunker procedure, facilities, and regulatory
requirements. All personnel involved in the bunkering operation should have the necessary training and certification.

10.5 PROCEDURES AND MANUALS
Port state regulatory requirements will typically require operational procedures and manuals for bunkering gas-fueled ships
such as:
• LNG Fuel Transfer Systems Operation Manual
• Emergency Manual
• Maintenance Manual
The manuals and procedures should be readily available during bunker operations. Before beginning any bunker operations,
both the supplier and the receiver should ensure that the receiving ship’s procedure is compatible with the supplier’s transfer
procedure and the procedure to be followed is agreed by both parties.
10.6 CHECKLISTS
Part of the LNG bunker operation includes the completion of checklists before and after bunkering by the persons-in-charge.
The checklists serve to ensure that all requirements for bunkering have been completed in the correct order. Checklists should
be specifically developed for each receiving vessel in accordance with the regulations and circumstances applicable to that
vessel and the expected type of bunker supply and bunker location. The following lists items that are typically included in LNG
bunker operation checklists. It is for illustration purposes and for actual bunkering a more detailed list may be required. There
are also many sample checklists available from industry organizations, published standards and guidance documents, for
example those published by IAPH (International Association of Ports and Harbors), ISO/TS 18683:2015, ISO 20519:2017 and
SGMF’s bunkering safety guidelines.
10.6.1 BEFORE BUNKERING:

1. Verify all required notifications were issued and permissions received from port authorities.
2. Confirm that the bunker operation security and safety areas have been established and only required personnel are
present within their boundaries. Confirm all required separation distances to at risk locations are in place.
3. Confirm that all accessible portions of the bunker piping system and equipment to be used have been inspected and
worn or inoperable parts replaced.
4. Review and agree with the supplier’s person-in-charge as to:
a. The sequence of transfer operations
b. The transfer rate and transfer quantity, plus which tanks are to be filled
c. Compatibility of the hazardous zones between the supplier and receiver
d. The duties, location and watches of each person assigned for transfer operations
e. Methods of inerting and purging bunker lines and handling of any nitrogen used in the inerting process
f. Method of handling vapor in the receiving tanks
g. Emergency procedures
h. Pressure, temperature, and volume of supplier’s tanks and confirmation they are safe for transfer to the
receiving ship’s tanks
5. Confirm that the transfer connections (hose or arm) can allow the ship to move to the limits of its moorings without
placing strain on the manifolds.
6. Confirm proper fit up of bunkering connection.
7. Confirm that all vessels are properly moored and that adequate measures are in place to account for changes in tides,
winds, and currents, and for any surges.
8. Confirm that weather and wind are within allowed criteria and that the forecast over the bunker time period confirms
they will remain so.
9. Confirm proper lighting of the bunkering operation, including all bunker lines, is in place to allow visual checks.
10. Confirm that all ignition sources in the bunker operations areas and any other hazardous areas (e.g., around tank
vents) have been eliminated.
11. Confirm all openings to non-safe interior spaces are closed.
12. Confirm that drip trays and water curtains are in place and operable.

13. Confirm all required personnel are in place according to the LNG fuel transfer system operations manual. All personnel
are wearing any required PPE.
14. Confirm language fluency.
15. Confirm firefighting equipment is ready for use.
16. Confirm electrical isolation or bonding is in place.
17. Confirm the following systems have been tested and operate properly in accordance with the operating
procedures:
a. Sensing and alarm systems
b. Emergency shutdown (ESD) system
c. Communication systems
18. Confirm the receiving vessel bridge has been informed that the bunkering operation is about to commence.
10.6.2 DURING BUNKERING:

1. Continuous communication is possible with the supplier’s person-in-charge.
2. Inspect all accessible portions of the bunker piping system and equipment for leaks, defects and other issues at
regular intervals.
3. Monitor that level and pressure gauges in the receiving tanks continue to function and that levels and pressures remain
within allowed values.
4. Monitor that the integrity of the safety and security zones is maintained.
5. Ensure bunkering is stopped and hoses properly disconnected upon notification or detection of electrical storms,
high winds, or other contingencies identified in the emergency manual.
10.6.3 AFTER BUNKERING:

1. Confirm tank levels are within the allowable loading limit and the custody transfer is agreed.
2. Confirm bunker hoses, manifold, and piping are properly drained and free of residual LNG.
3. Confirm bunker hose is properly inerted prior to disconnecting.
4. Confirm all communications, monitoring, ESD, electrical isolation or bonding connections are safely disconnected and
secured.
5. Confirm bunker manifold connections are securely blanked.
6. Confirm port authority has been notified of bunkering completion.

10.7 CREW TRAINING AND CERTIFICATION
Proper crew training is essential to promote safe LNG bunkering practices. Those involved with bunkering should receive
comprehensive, formal training, including emergency response training to deal with conditions of leakage, spillage, or fire and first
aid training specific to LNG. The courses will generally cover basic training for all ship’s crew and more advanced training for the
ship’s crew responsible for handling LNG and operations associated with LNG. Crew training courses for LNG handling typically
could take three to five days. The courses should cover LNG fundamentals, hazards, safety, fire prevention and firefighting and
person-in-charge responsibilities and procedures.
Any ship-specific training procedures should be reviewed and approved by a governing regulatory agency. However, training
courses are still under development. Part D of the IGF Code details the training requirements for seafarers’ onboard ships
subject to the IGF Code which use gases or other low-flashpoint fuels. This requires that operators shall ensure relevant
training has been completed, taking into account the IMO International Convention on Standards of Training, Certification and
Watchkeeping for Seafarers (the STCW Convention and Code). These IMO instruments were amended at the same time as the
adoption of the IGF Code by MSC.396(95) and MSC.397(95) to cover the range of potential new fuels. The STCW contains
requirements in Section A/V3 tables A-V/3-1 and A-V/3-2 for a minimum standard of competence in basic and advanced
training, respectively, for ships subject to the IGF Code. The basic training for seafarers is required for those with “… designated
safety duties associated with the care, use or in emergency response to the fuel …” and advanced training is required for “…
Masters, engineer officers and all personnel with immediate responsibility for the care and use of fuels and fuel systems on ships
subject to the IGF Code …”. Vessels under the jurisdiction of flag Administrations signatory to SOLAS should ensure that
seafarers should have the specified certificates of proficiency and the Administration shall approve courses and issue
endorsements indicating completion of the qualification.
© Gulf Coast Shipyard Group

11. COMMERCIAL ISSUES AND CUSTODY TRANSFER
11.1 PRICING BASIS
The basis of pricing for LNG is normally related to the energy content of the fuel. LNG is often priced in terms of energy with units
of $/kJ or $/MMBTU, while the energy content often has units of kJ/kg or BTU/lb. However, quantities of LNG must physically be
measured either by volume or by mass. Selling LNG based on volumetric readings is only accurate if the energy content is
corrected for density at the time of bunkering, most likely by measuring the temperature of the fuel. Measuring by mass is less
complicated because corrections do not need to be made for density. However, the chemical composition will vary depending on
the initial gas source, and also can change, along with density, as the LNG vapor is allowed to boil off. Therefore, the energy
content can vary significantly between ports, between suppliers in a port, from day to day for the same supplier, and even from
the beginning to the end of the bunkering operation. Therefore, it is essential to obtain an accurate energy content at the time of
bunkering for accurate pricing. The transaction between the LNG supplier and receiver to determine the amount and price of fuel
delivered is called the custody transfer.
11.2 CUSTODY TRANSFER

Proper custody transfer involves measurement of both energy content and quantity of LNG transferred. In order to obtain an
accurate quantity of bunkered LNG, an accurate determination of either the total volume or total mass of transferred LNG is
required. Typically, the LNG supplier will be better equipped to measure the volume of LNG transferred and the properties of the
fuel than the receiving ship.
For the simplest bunkering scenarios, LNG volume measurements in the tanks can be taken before and after bunkering to
determine the total volume transferred. For smaller tanks, such as those on truck trailers or railcars, it may be possible to weigh
the tanks to determine the total mass transferred.
Another custody transfer option is to use continuous metering which can be performed using Coriolis (mass) flow meters or
ultrasonic (volumetric) flow meters installed in the LNG supply line. Flow meters can be accurate to ± 0.25 percent, but the
accuracy of continuous metering relies heavily on proper calibration of the equipment.
Some issues with the different custody transfer methods need to be considered. If the supplier’s tank is very large and used for
the LNG transfer measurements (as opposed to the ship’s tanks) any inaccuracies in the measuring equipment will be magnified
due to the size of the tank. If the supplier consumes LNG during bunkering to operate its own gas fueled engines, the consumed
volume also should be considered so that it is not counted toward the total quantity of bunkered fuel. Similarly, if the supplier
bunkers more than one ship at a time from the same LNG supply tank, measurements will have to be taken from the ship’s tank,
or the liquid will have to be continuously metered during bunkering to determine the quantity transferred.
If the properties of the LNG change significantly during the bunkering process, it might be necessary to determine the energy
content before, during, and after bunkering in order to determine an accurate price basis. This can be done by measuring the
temperature or density of the fuel at intervals and correcting the energy content accordingly. A more accurate method would be
to use a gas chromatograph to analyze the chemical composition of the fuel.

11.3 FUEL SPECIFICATIONS AND QUALITY
Much like oil fuel, the LNG fuel specifications will need to be agreed upon between the supplier and receiver for the purposes
of custody transfer and to ensure compatibility of the fuel with the receiver’s gas fueled engines.
A standard format Bunker Delivery Note (BDN) has been incorporated within the IGF Code, and which includes
sufficient parameters to define the LNG properties, composition and delivered quantities. ISO has also published the
ISO 23306:2020 standard, Specification of liquefied natural gas as a fuel for marine applications.
Aging: The characteristics of LNG fuel change

as it sits in a tank without being consumed.
This is referred to as ‘aging’ and may be
undesirable. As the LNG warms, the lighter
more volatile components will typically
vaporize first, leaving behind the heavier
components still in liquid form. This not only
increases the density of the LNG, but also can
change calorific values and quality. For ship’s
utilizing vapor return during bunkering,
a similar effect will occur as the lighter vapor
is removed from the tank leaving behind the
denser LNG. It is important to account for
these changes to ensure that the LNG present
in the tanks will be suitable at all times for
consumption in the ship’s engines.
Wobbe Index: Significant variations in gas

composition can cause changes to the gas
fueled engine’s combustion efficiency and
energy content. Therefore, the energy
content should be understood. The Wobbe
Index (IW) is used to compare the
combustion energy of different gases, and is
typically measured at nominal temperature
(0°C, 32°F) and pressure (1 atm, 14.695
psia). The Wobbe Index is calculated as
follows:
VC
IW =
GS
© Emerson Process Management
where VC is either the higher or lower calorific value with units of MJ/Nm3 or BTU/scf and GS is the specific gravity
compared to air.
It is important to be consistent with the calorific values (i.e., higher or lower value for both gases being compared) used when
comparing the Wobbe Index of different gases. Wobbe Index variations of up to 5 percent between gas sources are typically
not noticeable to the consumer.

Methane Number: The LNG composition will determine the methane number, which is an indicator of the vaporized LNG
ignition quality for internal combustion engines and is of relevance to Otto cycle gas engines and the onset of engine knocking.
If the methane number of the fuel is too low, the engine can be damaged by excessive knocking, or a significant loss in
performance and efficiency can result if engine operation must be adjusted to avoid knocking. Gas fueled engine
manufacturers typically specify a minimum required methane number to indicate the quality of LNG fuel that can be burned
in the engine without issue. The method used to calculate methane number might vary slightly between engine
manufacturers, so it is important to utilize the correct calculation method for the actual engine installed. A number of online
methane number calculation tools are available from the engine designers, however the IGF Code sample BDN makes
reference to the calculation method in the DIN EN 16726 standard. The International Council on Combustion Engines (CIMAC)
provides further information on the impacts of gas quality on gas engine performance and other relevant position papers,
together with software for calculating methane number in accordance with the Euromot MWM tool.
As a reference, pure methane has a high knock resistance and is given a methane number of 100. Hydrogen has a low knock
resistance, compared to methane, and is given a methane number of 0. A gas that is composed of 80 percent methane and 20
percent hydrogen has a methane number of 80. Typically dual fuel engines (Otto cycle gas mode) require a minimum methane
number of 80, whereas gas only engines require a minimum methane number of 70.
Unlike the Wobbe Index, the methane number cannot be used to determine the energy content of the fuel. This is because the
fuel can be composed of a large percentage of inert gas, such as nitrogen. This inert gas does not affect the methane number, but
it does affect the higher calorific value of the gas, which will affect the Wobbe Index and indicate a difference in energy content.
Depending on the fuel gas system used, the gas composition supplied to the engines can be very different from the composition of
the LNG. For example, the nitrogen content in LNG is small, typically under 1 percent, but if the fuel gas is supplied from the vapor
phase in the fuel tank (boil-off gas) the nitrogen content could be as high as 20 percent. If vaporized LNG is used as the fuel
source, the methane number of the LNG will decrease over time as part of the aging process. Accordingly, LNG bunkered ‘on-spec’
could become ‘off-spec’ over time.

12.0 REGULATORY FRAMEWORK
12.1 REGULATORY ORGANIZATIONS AND REQUIRED APPROVALS
Bunkering with LNG is a process that presents a number of unique risks and hazards not seen with oil fuel bunkering. For that
reason, most regulatory organizations having jurisdiction over vessel design, operation, and bunkering are focusing their
attention on it. Many new regulations and requirements are being developed and implemented, so keeping abreast of the
regulatory framework is important to anyone involved with LNG bunkering.
The primary organizations that will be involved with reviewing LNG bunkering system designs and arrangements, as well as
possibly the fueling procedures, are as follows.
12.1.1 CLASSIFICATION SOCIETIES

Classification societies, such as ABS, will have a major role in reviewing the design and construction of LNG bunkering systems on
board gas fueled vessels (receiving ships) and any LNG bunker vessels. Besides reviewing the design and surveying construction
according to its own Rules and standards, class societies may be the reviewing organization for compliance with national and
international regulations on behalf of the flag Administration and some port States.
ABS has prepared classification requirements for vessels that will adopt LNG as fuel, and which are included in Chapter 5C-13 (IGF
Code) of the ABS Rules for Building and Classing Marine Vessels and are available for download from the ABS website
(www.eagle.org). These requirements address the arrangements required at the bunkering station of a gas fueled vessel. Chapter
5C-8 (IGC Code) of the ABS Rules for Building and Classing Marine Vessels is also available for download from the ABS website and
addresses LNG cargo vessels that would supply LNG as a bunker fuel.
ABS developed a report, Bunkering of Liquefied Natural Gas-fueled Marine Vessels in North America, that can be used as a
reference for understanding the regulatory framework. The detailed report provides an overview of LNG supply in North America
and the regulations and requirements that apply to bunkering operations in both the United States and Canada. The report is
available for download from the ABS website (www.eagle.org) and is a useful supplement to this Advisory.
12.1.2 FLAG ADMINISTRATIONS

Flag Administrations, such as the USCG, the UK Maritime and Coastguard Agency (UK MCA), and other national maritime
agencies, have primary responsibility for enforcing international and national regulations related to the bunkering systems,
processes, and procedures. International regulations are primarily those issued by IMO. National regulations apply to vessels
registered in that country. Most of the nations where LNG fueled vessels will be actively operating have developed, or are in the
process of developing, national regulations. National regulations can be more restrictive than class Rules or international
regulations. Some flag Administrations may delegate all or part of their review and approval process to classification societies
(acting as Recognized Organizations), while others will carry out the review and approvals themselves.
12.1.3 PORT STATES

Port States are actively involved in the LNG bunkering process because they are the locations where the actual bunkering process
will take place and, thus, any of the risks to life, environment, and property will be borne in their waters. The port State will have
primary jurisdiction over any land-based facilities that may be part of the LNG bunkering process. Port State regulations will likely
cover more parts of the bunkering process than either class Rules or flag Administration regulations. For example, port States
could include requirements on the actual bunker procedure, locations where bunkering is permitted, restrictions on bunkering
times and weather conditions, simultaneous cargo operations, bunkering supply facility, training, required documentation,
acceptability of risk assessments, permits, etc. Since port States (and local jurisdictions within the port State, such as port
authorities, harbor masters, and local and regional governments) can have a broad authority over the bunkering process it is
important to determine early on which ones will be involved, particularly at the local or port level.

12.1.4 REQUIRED APPROVALS
Classification societies, flag Administrations and port States will likely each require review and approval of some aspects of the
receiving gas fueled vessel and/or the bunker supplier. The flag Administration and port States are also likely to require the
review and approval of the LNG bunkering procedures. The approval process has the potential to be far more extensive than for
oil fuel bunkering because of the additional complexity and hazards encountered with LNG. In order to reduce the risks for major
design changes and delays, it is critical that the approval process be initiated early on in the development of a project involving
an LNG fueled vessel or an LNG bunkering supply facility or vessel. Design details and operating procedures may be specific to a
variety of different bunkering scenarios, bunkering vessel types and bunkering locations, so the preparations for the approval
process may need to be quite comprehensive. Detailed consultation and collaboration with the classification society and the
regulatory organizations are recommended. All parties involved in the project development should be prepared to submit
detailed designs, reports, analyses and procedures to the multiple reviewing organizations.
Approvals may need to be revisited or applied for anew because regulations are in the process of being finalized and, thus,
there may be a need to re-apply when final regulations are issued. As bunkering scenarios and bunker suppliers change
overtime, new approvals also will likely be required.
12.2 OVERVIEW OF REGULATIONS

There are a wide variety of regulations and requirements applicable to an LNG bunkering operation because of the multiple
organizations with jurisdiction over it. This section will highlight some of the major ones.
12.2.1 INTERNATIONAL MARITIME ORGANIZATION (IMO)

The IMO has the primary responsibility for the development of requirements for ships involved in international voyages. There
are specific references that apply to LNG fueled vessels in the two primary IMO regulations applicable to vessels – SOLAS and
MARPOL. But the primary regulations addressing vessels that have LNG on board are found in the IMO Codes as follows.
IGC Code: The International Code for the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk (IGC Code) is the
primary code for LNG carriers. The IGC Code is applicable to any internationally trading bunker supply vessel to which SOLAS is
applicable or when required to be applied by class, national or port regulations. It is not applicable to vessels that carry LNG as
engine fuel only. However, it provides criteria for LNG carriers using LNG cargo boil-off as fuel and has been used as guidance in
the development of rules and regulations intended to be applied to LNG fueled vessels. The IGC Code has been in effect for many
years and reflects the knowledge gained from years of safe and reliable LNG transport across the oceans.
IGF Code: The International Code of Safety for Ships using Gas or Other Low Flashpoint Fuels (IGF Code) is the mandatory code
for all ships (other than those falling under the scope of the IGC Code) burning gases or other low-flashpoint fuels and was
adopted by IMO resolution MSC.391(95) in June 2015 with an entry into force date of 1 January 2017. SOLAS has historically
prohibited the use of low-flashpoint fuel oils less than 60˚C, therefore at the same time IMO adopted the IGF Code, the
amendments to SOLAS making the IGF Code mandatory (by including a new Part G to SOLAS II-1) were also adopted by IMO
Resolution MSC.392(95). The IGF Code is applicable to all new ships, and ship conversions, over 500GT using low flashpoint fuels
for which the building contract is placed on or after 1 January 2017. In the absence of a building contract, the IGF Code is
applicable to those ships with a keel laid on or after 1 July 2017, or the delivery of which is on or after the 1 January 2021.
The adopted IGF Code includes detailed prescriptive requirements for natural gas under Part A-1. The IGF Code also includes
requirements for risk assessment, but for natural gas this need only be applied to the specific sections of Part A-1 of the IGF
Code referenced by 4.2.2 of the IGF Code.
Other low flashpoint fuels may also be used as marine fuels, provided they meet the intent of the goals and functional
requirements of the IGF Code and provide an equivalent level of safety. The approval process for this is by application of the
‘Alternative design’ criteria under 2.3 of the IGF Code and equivalency shall be demonstrated as specified in SOLAS II-1/55. The
adopting SOLAS amendments for the IGF Code included amendments to capture these additional low flashpoint fuel references
under SOLAS II-1 Part F Regulation 55, the IMO Alternative design and arrangements regulation.
12.2.2 INDUSTRY STANDARDS

ISO/TS 18683:2015: An ISO technical specification titled Guidelines for Systems and Installations for Supply of LNG as Fuel to Ships
was released in January 2015. It describes the properties of LNG, the safety hazards, the risk assessment process, and the
functional requirements for LNG bunkering systems. While ISO/TS 18683:2015 is not specifically a standard or regulation, it is
expected to be cited in many national and local regulations. Under the ISO procedures this technical specification would
subsequently either be further updated, converted to a full standard or be withdrawn if replaced by a different standard; it is
currently indicated by ISO as to be replaced.

ISO 20519:2017: This standard titled Ships and marine technology – Specification for bunkering of liquefied natural gas fuelled
vessels sets requirements for LNG bunkering transfer systems and equipment used to bunker LNG fueled vessels, which are not
covered by the IGC Code. This document includes the following five elements:
1) hardware: liquid and vapor transfer systems;
2) operational procedures;
3) requirement for the LNG provider to provide an LNG bunker delivery note;
4) training and qualifications of personnel involved;
5) requirements for LNG facilities to meet applicable ISO standards and local codes.
ISO 21593:2019: This standard titled Ships and marine technology — Technical requirements for dry-disconnect/connect
couplings for bunkering liquefied natural gas specifies the design, minimum safety, functional and marking requirements, as well
as the interface types and dimensions and testing procedures for dry-disconnect/connect couplings for LNG hose bunkering
systems intended for use on LNG bunkering ships, tank trucks and shore-based facilities and other bunkering infrastructures.
12.2.3 NATIONAL REGULATIONS

Some nations are in the process of issuing their own regulations covering the LNG bunkering process. Some of the key regulations
are as follows.
United States: In the USA, the USCG is the lead agency with oversight over LNG fueled vessels and LNG bunkering. It has
issued several documents pertinent to LNG bunkering:
1. Policy Letter CG-521 01-12: Equivalency Determination – Design Criteria for Natural Gas Systems. This document
supplements the recommendations contained in the IMO resolution MSC.285(86) with USCG interpretations and
supplementary requirements.
2. Policy Letter CG-521 01-12, Ch-1: Equivalency Determination – Design Criteria for Natural Gas Systems. This document
supersedes previous Policy Letter 01-12 and supplements the recommendations contained in the International Code of
Safety for Ships Using Gases or Other Low-Flashpoint Fuels (IGF Code) with USCG interpretations and supplementary
requirements. It is applicable to US flag LNG fueled vessels, and is relevant to LNG bunkering by covering the bunkering
equipment and systems on the receiving vessel.
3. Policy Letter CG-OES 01-15: Guidelines for Liquefied Natural Gas Transfer Operations and Training of Personnel on Vessels
using Natural Gas as Fuel. This policy letter provides USCG guidelines for LNG transfer operations and training of personnel
working on US and foreign flagged vessels. It includes guidance on the required manuals, equipment and systems, as well as
crew responsibilities and training.
4. Policy Letter CG-OES 02-15: Guidance Related to Vessels and Waterfront Facilities Conducting Liquefied Natural Gas (LNG)
Marine Fuel Transfer (Bunkering) Operations. This policy letter focuses on the safety aspects of the LNG transfer
(bunkering) operation and provides safety and security recommendations for the supplier. It covers transfer operations
that are from vessel to vessel, from mobile tank to vessel, and from waterfront facility to vessel that occur in the USA.
5. USCG CG-OES Policy Letter No. 01-17 - Guidance for Evaluating Simultaneous Operations (SIMOPS) during Liquefied
Natural Gas (LNG) Fuel Transfer Operations. This policy letter provides guidance to Coast Guard Captains of the Port
(COTPs) considering safety issues associated with SIMOPS which are planned to occur at facilities regulated pursuant to 33
Code of Federal Regulations (CFR) Part 127 – Waterfront Facilities Handling LNG.
6. LGC NCOE Field Notice 01-2017 – 14-Aug-17 - Recommended Process for Analysing Risk Of Simultaneous Operations
(SIMOPS) During Liquefied Natural Gas (LNG) Bunkering. This field notice provides recommendations for the marine
industry and USCG COTPs to follow when considering the risks of LNG SIMOPS. It includes guidance on an optional, formal
operational risk assessment, if the vessel operator chooses to conduct one.
These policy documents serve as guidance for USCG Headquarters and Sector reviews of proposed gas fueled vessels, bunkering
facilities and bunkering operations until the final regulations are developed and approved.
Any LNG bunkering operation that is planned for US waters will need to be approved by the local USCG COTP. This will involve
providing documentary evidence, procedures, and any safety assessments required by the COTP to demonstrate that the
bunkering process is safe, sufficient safety and security zones are provided, trained personnel will manage the bunkering
operation, and that it follows the regulations. For waterfront facilities where LNG bunkering will take place, additional regulations
and safety assessments are applied in order to obtain approval from the COTP for bunkering operations.

Canada: Transport Canada has issued TIER I - POLICY (RDIMS: 11153519) – Requirements For Vessels Using Natural Gas As Fuel.
This policy letter primarily addresses ships which use LNG as a marine fuel as regulated by the IGF Code. The Policy letter also
addresses the evaluation of associated bunking operations. This policy applies to all Canadian vessels of 24 meters or more in
length, which intend to use a type of fuel covered by the IGF Code. This policy will apply to new buildings constructed under the
SOLAS regime, and existing buildings built under SOLAS or the Canadian regime, which are being converted to use low flash
point fuels, such as LNG or CNG.
In order to meet the requirements for natural-gas fuelled vessels, the Authorized Representative (AR) of the Canadian flag
vessel in question must:
a. Apply for a Marine Technical Review Board (MTRB) equivalency;
b. Apply the requirements of the IGF Code;

c. Apply the Canadian modifications, as set out in the Annex to this policy; and
d. Apply the Ship Classification Rules of a Canadian Recognized Organization applicable to the type of vessel,
including the provisions for the use of natural gas as a fuel.
Regarding LNG bunker vessels or bunker facilities, currently there are no Canadian regulations directly applicable to them. There
are a number of resources currently available that may be applied to develop the Canadian regulatory framework for bunkering
facilities. The existing international regulations, codes (such as IGC for a bunker vessel), standards and guidelines most relevant to
LNG bunkering and an LNG facility should be referred to when developing a regulatory framework for obtaining approval of a
bunker vessel or facility in Canada. A similar review process as described above for a LNG fueled vessel can be expected for the
LNG supply vessel or facility.
Canadian provinces are developing a number of provincial regulations, depending on the facility’s characteristics and location.
Similar to the national regulatory framework, provincial regulations are not yet developed to explicitly address LNG bunkering;
however, there are existing regulations that may be applied. Examples include:
• British Columbia: Oil and Gas Activities Act (SBC 2008, Chapter 36)
• Nova Scotia: Gas Plant Facility Regulations (Section 29 of the Energy Resources Conservation Act)
There are additional provincial government agencies that will cover various aspects of LNG bunkering operations and facilities,
including energy, natural resources, transportation, and environmental protection. Agencies will vary from province to province
and should be identified, and their requirements addressed as part of the development process.
Owners and operators of Canadian LNG bunker vessels should take into account the existing Marine Personnel Regulations
established by Transport Canada under the Canadian Shipping Act of 2001. In addition, mariners responsible for the supervision
of LNG cargo transfer, including LNG being transferred to a gas-fueled vessel, are required to have a specialized certificate as
Supervisor of a Liquefied Gas Transfer Operation.
Europe: The use of LNG as vessel fuel in non-LNG carriers was developed first in Europe, particularly in Norway. Regulations and
requirements for LNG bunkering in the early projects in Norway were developed on a case by case basis. Reference was made to
the guidelines and standards for LNG cargo transfer and to risk assessments for the planned bunkering operation. Currently, in
some places in Northern Europe LNG bunkering is a daily occurrence, including bunkering taking place with simultaneous cargo
and passenger operations, and in these instances an appropriate safety and regulatory framework was developed for that
particular port, but it is well recognized in the European Union (EU) and countries outside the EU, such as Norway, that a more
comprehensive regulatory framework is needed.
In anticipation of the growing use of LNG as a fuel in Europe, the European Maritime Safety Agency (EMSA), national
governments, port authorities and regional planning groups have carried out studies on what regulations and standards are
currently applicable to LNG fuel use and bunkering and what gaps exist that should be filled by new regulations and standards.
One key study issued in 2012 was a final report based on an EMSA commissioned study on standards and rules for bunkering gas
fueled ships. It provides a comprehensive overview and gap analysis of the regulatory framework for LNG bunkering in Europe.
The EMSA study identified many gaps that existed in the regulations for LNG bunkering at that time. It advised that many of the
existing regulations and best practices for LNG cargo transfer from ship-to-shore and from ship-to-ship, such as ISO 28460,
Installation and Equipment for Liquefied Natural Gas – Ship-to-shore Interface and Port Operations and SIGTTO’s publication, LNG
Ship-to-Ship Transfer Guidelines, plus some applicable EN standards and national regulations, can be used as references, but
specific regulations and standards for bunkering of LNG fueled vessels should be developed. The ISO/TS 18683:2015 document
filled in some of the gaps.
Since then, the European (and global) LNG bunkering infrastructure has developed further and industry bodies, such as SGMF,
provide online database information on LNG availability around the globe. Furthermore, EMSA published their comprehensive
Guidance on LNG Bunkering to Port Authorities and Administrations in January 2018 to fill in some of the regulatory gaps and
provide guidance to ports on LNG bunkering and permitting. This guidance does not replace any national or local regulations or
standards that may be applicable but is complementary and aimed at harmonizing requirements throughout ports in Europe.
As LNG use increases, it is expected that many other ports will offer LNG bunkering, even if just by truck. As part of the EU’s Trans-
European Transport Network (TEN-T) program, a directive has been established targeting refueling capabilities in a sufficient
number of TEN-T seaports by 2025 and inland ports by 2030. TEN-T funding has already been made available for development and
construction of several LNG infrastructure projects within the EU.
The 2018 EMSA guidance is part of the tools provided by the EU to support uniform application of Directive 2014/94/EU on the
deployment of alternative fuels infrastructure.
Asia: In Asia, LNG is typically more costly than in North America or Europe. In addition, there are no IMO emission control areas
(ECAs) located in Asia that mandate low sulfur fuel. These are some of the reasons there has historically been less development in
Asia for the use of LNG as a vessel fuel for non-LNG carriers. However, LNG bunkering facilities and the appropriate regulatory
framework is developing in the region.
Singapore’s Maritime and Port Authority (MPA) is in the forefront of these efforts to set up LNG bunkering facilities. Singapore is
currently one of the world’s largest bunkering ports for oil fuels and it is located on major shipping lanes, so it is well positioned
to be a major center for LNG bunkering. Initial efforts have focused on ship-to- ship LNG bunkering from small bunker vessels,
and Singapore has carried out studies on the required regulatory framework and technical requirements for LNG bunkering
together with the requirements for personnel training, safety zones and safety standards. These efforts have helped deliver
Singapore’s first LNG bunkering vessel, the FuelLNG Bellina, in early 2021.
Other ports in Asia are also active. For example, in China LNG bunker infrastructure is growing to support the Chinese government
development plans and compliance with the fuel sulfur requirements in the regional and coastal Chinese ECAs. Also in Japan, in
October 2020 the Kaguya LNG bunkering vessel made the first ship-to-ship LNG bunkering in Japan when re-fueling the Sakura
Leader, the first large LNG fueled ship to be built in Japan.
© ABS

13 SAFETY AND RISK ASSESSMENTS
LNG presents hazards that are different than conventional marine fuels, such as heavy fuel oil (HFO) and marine gas oil (MGO). If
released at normal ambient temperatures and pressures it will form a flammable vapor, so the release of LNG or natural gas
should be prevented at all stages of the bunkering process. Furthermore, in its liquid phase, LNG is cold enough that it can cause
ordinary steel to become brittle and crack, so any contact with steel structures and decks should be avoided. Because of these
hazards and others that can occur, safety and the prevention of leakage need to be among the primary objectives in the
development of LNG bunkering system designs and procedures. Note that IACS developed Recommendation No.142 LNG
Bunkering Guidelines, to provide general guidance on LNG bunkering and which includes specific guidance on the LNG bunkering
operations risk assessment.
The three primary safety objectives for bunkering operations are as follows:
• Prevent the occurrence of any hazardous release of gas or liquid.
• In the event of a release, prevent or contain any hazardous situations.
• If a hazardous incident does occur, limit the consequences and harmful effects.
13.1 MAJOR HAZARDS

The primary hazards of LNG are:
• Serious injuries to personnel in the immediate area if they come in contact with cryogenic liquids. Skin contact with LNG
results in effects similar to thermal burns and with exposure to sensitive areas, including eyes, tissue can be damaged on
contact. Prolonged contact with skin can result in frostbite and prolonged breathing of very cold air can damage lung tissue.
• Brittle fracture damage to steel structures exposed to cryogenic temperatures. If LNG comes into contact with normal
shipbuilding steels, the extremely cold temperature makes the steel brittle, potentially resulting in the cracking of deck
surfaces or affecting other metal equipment.
• Formation of a flammable vapor cloud. As a liquid, LNG will neither burn nor explode; however, if released from
bunkering equipment, it will form a vapor cloud as the LNG boils at ambient temperatures. To result in a fire or
explosion, the vapor cloud must be in the flammable range, which for methane is between 5 and 15 percent by
volume in air, and there must be an ignition source present.
• Asphyxiation. If the concentration of methane is high enough in the air, there is a potential for asphyxiation hazard
for personnel in the immediate area, particularly if the release occurs in confined spaces.
Table 1 below is from the ABS report, Bunkering of Liquefied Natural Gas-fueled Marine Vessels in North America and offers a
useful overview of hazards and the sources of the hazards during the LNG bunkering process.

Table 1 LNG Bunkering Initiating Events and Causes
Initiating Events Common Causes

Leaks from LNG pumps, pipes, hoses or • Corrosion/erosion
tanks • Fatigue failure
• Hose failure
• Improper maintenance
• Piping not cooled down prior to transfer
• Seal failure
• Use of inappropriate hoses (e.g., not LNG rated)
• Vibration
• Improper installation or handling
• Improper bunkering procedures
Inadvertent disconnection of hoses • Improper hose connection
• Hose failure
• Excessive movement of the loading arm or transfer system
• Inadequate mooring or mooring line failure
• Supply truck drives or rolls away with hose still connected
• Supply vessel drifts or sails away with hose still connected
• Extreme weather (wind, sea state)
• Natural disaster (e.g., earthquake)
Overfilling/overpressuring vessel fuel tanks • Operator and level controller fail to stop flow when tank is full
External impact • Cargo or stores dropped on bunkering equipment (piping, hoses, tanks)
• Another vessel collides with the receiving vessel or bunkering vessel
• Vehicle collides with bunkering equipment
Some of the key hazards are discussed in more detail as follows.
Gas or LNG Release: The release of natural gas or LNG is to be prevented because of its flammable and cryogenic nature leading
to many of the hazards identified in Table 1.
1. There are a number of factors affecting the consequence potential of an LNG release, including: the surface it is released
on, the amount released, air temperature, surface temperature, wind speed, wind direction, atmospheric stability,
proximity to offsite populations and location of ignition sources. Although LNG vapors can explode (i.e., create large
overpressures) if ignited within a confined space, such as a building or ship, there is no evidence suggesting that LNG is
explosive when ignited in unconfined open areas.
2. The primary way to avoid gas release is to make sure at no time a route exists for the gas or liquid to escape over the full
length of the bunkering system from the supply tank to the receiving tank, including all pipes and hoses which may contain
gas or liquid at any time in the process. No release should occur during the hook-up or disconnect of any components
during the bunkering process. To ensure no release occurs at system connect or disconnect, purging of the bunker piping
systems with inert gas prior to connect or disconnect is necessary.

3. The bunkering system should be designed so that no breakage or overloading of the bunkering system components
will occur during the bunkering process, including consideration of relative motions between the LNG supply tank and
the receiving vessel under the full range of wind and weather conditions that could occur during the bunkering
process, and considering the range of relative drafts and trims that could occur, plus any motions that may occur from
ships passing nearby.
4. In the case of overload or breakage of the connecting hoses, the use of special breakaway fittings and dry-disconnect
couplings should prevent the release of any gas or liquid.
5. In the event of bunkering shutdown, measures need to be in place to remove any retained gas or liquid in the system,
particularly liquid. Retained LNG can boil off and create hazardous high pressure in the bunkering system.
Fire: One of the greatest safety hazards to the bunkering process is fire at or in the vicinity of the bunkering operations and
piping systems. The reason fire is so dangerous is that natural gas is highly flammable and will readily fuel and expand a fire if it is
released in the vicinity of the fire. In addition, the heat from fire can cause rapid boil-off of LNG in the vicinity of the fire, which
can lead to system component rupture and feed gaseous fuel directly into the fire, greatly expanding the hazard from the fire.
The best way to avoid fire is to avoid release of gas and exclude any sources of fire or ignition from the vicinity of the bunkering
operation and to have in place measures to fight and prevent the spread of fires that could affect the bunkering operation area.
© ABS
Rollover and Density Variation: As described in the section on operational issues on the receiving ship, rollover and density
variation can be a hazard when bunkering LNG fuel because LNG density changes significantly with change in temperature and as
a result of gas boil-off. A hazardous rollover incident can occur when LNG with different density from that in the tank is bunkered
without properly mixing the LNG in the tank during the bunkering operation. If a rollover incident occurs, rapid gas boil-off and
the subsequent generation of large amounts of vapor could lead to gas release through the pressure relief valves or impair the
tank containment. This is more of a risk while a vessel is stationary than for a rolling vessel at sea because the vessel motion will
cause mixing. Measures as described in the bunker operation sections of this Advisory should be used to properly mix new and
old LNG.
Cryogenic Temperatures: The cold temperature (about -162°C) of LNG is a hazard to normal steel, other materials, and personnel.
It will cause embrittlement of normal steel leading to fracture and can similarly cause failure of other materials, such as rubber. It
is an obvious hazard to any personnel handling LNG system components. Special materials, such as cryogenic stainless steels,
should be used for structures like drip trays that could be exposed to LNG. Countermeasures, such as water curtains, can be used
to prevent excessive cooling of any regular steel structures that could be exposed to LNG. Insulation is also necessary on any
exposed components, particularly in areas where personnel will be working.

13.2 SAFETY AND SECURITY ZONES
The use of safety and security zones around the LNG bunkering operation are necessary to prevent the creation and spread of
hazardous situations that may result from the LNG bunkering. The intent is to prevent accidental gas release as a result of damage
to the LNG bunkering system and to prevent ignition of any released gas. The two types of zones have different purposes and
definitions. Note that IACS Recommendation No.142 also includes specific guidance on LNG bunkering safety and security zones.
Furthermore, the aforementioned ISO/TS 18683:2015 and ISO 20519:2017 standards also provide processes for the determination
of the safety and security zones. The use of tools such as the SGMF BASiL (Bunkering Area Safety information LNG) software can be
used to provide a quantitive means to determine the bunkering safety zone. Refer also to the ABS Guidance Notes on Gas
Dispersion Studies of Gas Fueled Vessels.
13.2.1 SAFETY ZONE

The purpose of a safety zone is to designate an area where only essential personnel with proper training are allowed to enter and
where no sources of ignition are allowed. The extent of the zone is determined by various criteria depending on the regulation or
reviewing authority. The safety zone extent should include all surrounding areas where the likelihood or probability of flammable
mixtures occurring due to accidental release of LNG or natural gas are considered high enough to be a risk to the vessel and
personnel. The flammable mixture risk probability can be determined during a risk assessment process.
13.2.2 SECURITY ZONE

The purpose of the security zone is to create an area of sufficient size that keeps other vessels, vehicles, equipment, and cargo
operations far enough away so that they pose little risk of damaging or interfering with the LNG bunkering system and equipment.
This zone is intended to keep nonessential personnel far enough away so that injury by any hazardous incident during the
bunkering operation is unlikely, and to make it difficult for a person to intentionally damage or interfere with the bunkering system
and equipment.
The requirements regarding how to mark off the zones, what signs are needed, how to enforce the zones, which personnel can enter
the zones, and what safety equipment and PPE are needed are to be specified in the operating manuals prepared for the bunkering
operation.
Distances: The size of the zones depend on an assessment of the hazards and how they are affected by distance from the
bunkering operation or other potential sources of gas release. Hazard levels decline as the distance from the source is increased
and the distance at which the hazard probability is considered low enough to be accepted without special measures or precautions
in effect can be determined by several means. The hazard identification and risk assessment processes are normally where the
distances will initially be set, as they should fully explore the hazards to be encountered.
© ISO/TS 18683:2015
Figure 9. Example of Safety and Security Zones

The criteria to apply for setting the distances can come from several sources, including regulatory requirements, criteria
established by the approving organizations during the review process, and from standards incorporated into the risk assessment
process. In some cases, the extent of zones can change based on local or port requirements or based on the characteristics of a
particular bunkering operation, facility or vessel.
13.3 RISK ASSESSMENT METHODOLOGY AND REPORTING

Since LNG and natural gas offer a range of significant hazards, most regulatory organizations having jurisdiction over LNG
bunkering will require several studies to be carried out. Which studies are needed and when they should be performed should
be defined in the early planning for a bunkering project in consultation with the applicable regulators. The key types of studies
that may be required are as follows.
13.3.1 RISK ASSESSMENT

In general, the bunkering facility or vessel
should plan on preparing a risk assessment
that addresses bunkering activities to help
define the risk reduction measures that
Select bunkering option
should be considered. The risk assessment
characterizes the hazards and risks that
may occur during the LNG bunkering
Describe operation
operation. Risk assessment methods may
be qualitative or quantitative and should
follow recognized standards, such as ISO
Identify potential hazard
31010, Risk Management – Risk
Assessment Techniques. The basic risk No
Is the hazard possible or likely?
assessment of the bunkering operation
would consider details of both the bunker Yes
supplier and the receiving ship, even if
only a typical receiving ship is considered
(several different receiving ships may use
the same bunker supplier). Brainstorm causes
The bunker supplier could be a vessel or a
fixed facility. If it is a facility or LNG
terminal, the scope of the risk assessment
Identify safeguards
study may be for bunkering only or the
study could be part of other risk
assessment studies carried out for the
Describe credible consequences
facility, such as a siting study, fire risk
assessment (FRA), waterway suitability
assessment (WSA) and security
Score risk: frequency and consequence
assessment. The basic steps in the risk
assessment process are shown in the
chart.
Section 6 of the ABS report, Bunkering of Liquefied Natural Gas-fueled Marine Vessels in North America, offers more details on
the different types of studies that may be required for an LNG supply facility or terminal, particularly for one in North America. In
the same report, Appendix A – Risk Assessment Workshop Templates contains a good reference on the details on how to carry
out a risk assessment study. A detailed description of risk assessment methodology also can be found in ISO/TS 18683:2015. The
ABS Guidance Notes on Risk Assessment Applications for the Marine and Offshore Industries is available for download from the
ABS website (www.eagle.org) and may be referenced for additional risk assessment guidance.
There are two primary approaches to risk assessment, normally described as qualitative or quantitative. Which to use depends
on the level of detail required for hazards and consequences identification. A qualitative risk assessment evaluates identified
hazards from a hazard analysis in general terms (low, medium, high) and offers ways to reduce these risks. It may be considered
suitable for bunkering operations that follow standard procedures that have already been found to offer safe operation
in other bunkering operations. In cases where LNG bunkering is a new operation in a port area, severe consequences are
possible, a complicated bunkering operation is planned, unusual vessels or circumstances are involved, or in ports where it
is required, a more detailed quantitative risk assessment may need to be performed.

In some cases, an in-between analysis, referred to as a semi-quantitative risk assessment, which is less rigorous than a full
quantitative assessment, could be suitable. Which approach is required depends very much on the situation and the
approving regulatory organization requirements, plus what level of assessment will make the owners and operators of both
the LNG bunker supplier and the receiving ship comfortable with the intended bunkering operations. It is important to discuss
the planned risk assessment process with the approval organizations early on in the process to confirm the proposed
approach is acceptable. Whether a qualitative or quantitative approach is required is subjective and for the same bunkering
supplier or specific bunker operation some approval organizations may accept a qualitative approach, while others may
request a quantitative approach, and usually the more stringent requirement would apply, unless a consensus approach can
be negotiated.
The risk assessment process normally includes the following main steps:
• Assembly of a team of experts who can provide objective and knowledgeable input on identifying risks and hazards, evaluate
their consequences, and suggest counter measures
• Identification of potential hazards
• Assessment of the likelihood that the hazard will occur
• Assessment of the potential consequences. Depending on the concerns of the owner or operator, the consequence
assessment could consider a variety of impact types, including impacts to people (both onsite and offsite), impacts to the
environment, property damage, business interruption and reputation
• Identification of risk reduction measures if the risk of a hazard is considered unacceptable
13.3.2 HAZARD ANALYSIS

Hazard identification (HAZID) is the core of the risk assessment process. A HAZID study is normally carried out in a work-shop
setting by a multidisciplinary team. Its primary function is to review possible hazardous events that may occur during the
planned operation based on detailed engineering information, previous accident history, and judgment of the participants.
Depending on the specific methodology used (e.g., what-if, failure modes and effects analysis), the team will document what
can go wrong, potential causes and consequences of that event, and what safety measures can prevent or mitigate the event.
A full range of hazardous effects that could occur after a hazardous event should be considered. These include fire, explosion,
injury to personnel, damage to equipment and structures, shutdown of nearby activities, and cryogenic hazards. The
hazardous events and effects are normally placed into a risk matrix. Based on the risk matrix, risks can be ranked in terms of
importance (from low probability, low consequence risks to high probability, high consequence risks). In the risk matrix, it can
be highlighted which risks are unacceptable without countermeasures to reduce either the probability, consequence, or both.
The focus of the risk matrix should be consequences that affect people, followed by damage to equipment or structure.
Some of the key definitions of hazard events and consequences as described in Appendix A in the ABS report, Bunkering of
Liquefied Natural Gas-fueled Marine Vessels in North America are shown in the following three tables.
Typical definitions for the likelihood of events are given in Table 2.
Table 2. Likelihood Categories

Category Category Descriptions
Almost Certain (E) Occurs 1 or more times per year
Likely (D) Occurs once every 1 to 10 years
Possible (C) Occurs once every 10 to 100 years
Unlikely (B) Occurs once every 100 to 1,000 years
Rare (A) Occurs once every 1,000 to 10,000 years

Representative consequence categories are shown in Table 3.
Table 3. Representative Consequence Categories
Impacts
Severity
Categories
Death and Injury Economic Environmental Reputation
Low (1) Low level short- No shutdown, No lasting effect. Public concern restricted to
term subjective costs less Low-level impacts on local complaints. Ongoing
inconvenience than $1,000 to biological or physical scrutiny/attention from
or symptoms. repair. environment. Limited regulator.
No measurable damage to minimal area
physical effects. of low significance.
No medical
treatment.
Minor (2) Objective but No shutdown, Minor effects on Minor, adverse local public
reversible costs less than biological or physical or media attention and
disability/ $10,000 to environment. Minor complaints. Significant
impairment repair. short-term damage to hardship from regulator.
and/or medical small area of limited Reputation is adversely
treatment significance. affected with a small
injuries requiring number of site-focused
hospitalization. people.
Moderate (3) Moderate Operations Moderate effects on Attention from media and/
irreversible shutdown, loss biological or physical or heightened concern by
disability or of day rate environment but not local community. Criticism
impairment for 1-7 days affecting ecosystem by Non-Governmental
(< 30%) to one or and/or repair function. Moderate Organizations (NGO).
more persons. costs of up to short-medium term widespread Significant difficulties in
$100,000. impacts gaining approvals.
(e.g., oil spill causing Environmental credentials
impacts on shoreline). moderately affected.
Major (4) Single fatality Operations Serious environmental Significant adverse national
and/or severe shutdown, loss effects with some media/public/NGO
irreversible of day rate impairment of attention. May lose license
disability or for 7-28 days ecosystem function (e.g., to operate or not gain
impairment and/or repair displacement of species). approval. Environment/
(> 30%) to one or costs of up to Relatively widespread management credentials
more persons. $1,000,000. medium-long term impacts. are significantly tarnished.
Critical (5) Short or long- Operations Very serious effects with Serious public or media
term health shutdown, loss impairment of ecosystem outcry (international
effects leading to of day rate for function. Long-term coverage). Damaging
multiple fatalities, more than 28 widespread effects on NGO campaign. License
or significant days and/or significant environment to operate threatened.
irreversible health repair costs (e.g., unique habitat, Reputation severely
effects to > 50 persons. more than National Park). tarnished. Share price may be
$1,000,000. affected.
The risk of a hazard is based on the combination of the likelihood and consequence assessment, allowing risks of different
hazards, operations and potential accidents to be compared using a common measuring stick.

Table 4 presents examples of risk levels assigned for each combination of likelihood and severity. Risk levels rated as high are
considered unacceptable and require countermeasures and these are highlighted in red. Risk levels considered low and possibly
acceptable are highlighted in green and ones considered medium are highlighted in orange. Each owner and/or operator has
unique considerations and risk tolerances, thus risk levels should be tailored to reflect those individual organizational risk
tolerances.
Table 4. Risk Levels
Consequence Severity
Likelihood
Categories Low Minor Moderate Major Critical
1 2 3 4 5
Almost Certain (E) Medium Medium High High High
Likely (D) Moderate Medium Medium High High
Possible (C) Low Moderate Medium High High
Unlikely (B) Low Low Moderate Medium High
Rare (A) Low Low Moderate Medium Medium
A detailed report should be issued at the end of the risk assessment process that fully describes the HAZID participants, study
basis, processes used, identified hazardous events and effects, risk matrix, action plan and summary of follow-up actions. The
report and retained records should allow others to follow the reasoning used and the HAZID to be refined and repeated at a
later date as circumstances change or based on review comments by regulatory organizations and involved parties. Any
recommendations from the risk assessment process should be forwarded for consideration by project personnel completing the
design, or planning the operations, maintenance, and emergency response activities for the bunker supplier and the bunkering
operation. It is critical that the risk assessment process be well-planned and comprehensive.
13.4 SIMULTANEOUS OPERATIONS (SIMOPS) STUDY

A simultaneous operations (SIMOPS) assessment may be required if owners/operators wish to perform other activities, such as
cargo or passenger loading, while bunkering. For LNG bunkering, a SIMOPS assessment would focus on how other activities
could increase the likelihood or consequences of an LNG release. For example, if cargo operations are located too close to
bunkering locations, cargo could be dropped on LNG piping or hoses during lifting operations, resulting in an LNG release.
Another example is the risk that might be posed by operation of equipment (e.g., a crane) that is not rated for hazardous area
service in close proximity to a tank vent during bunkering.
The SIMOPS study should:

• Identify operations that potentially threaten bunkering; and
• Decide whether those operations should be prohibited or can be allowed under specific, controlled
conditions.
A SIMOPS assessment should address the following items:

• Identification and description of modes of operation
• SIMOPS risk assessment
• Identification and development of risk mitigation measures
The specific mitigation measures identified in the SIMOPS assessment may be incorporated into the operations manual,
standard operating procedures, or may be managed as a separate process.
In addition, ISO/TS 18683:2015 requires a quantitative risk analysis for all bunkering operations involving SIMOPS.

14 LIST OF GUIDANCE DOCUMENTS AND SUGGESTED REFERENCES
Several industry organizations have issued guidance documents that contain useful information about LNG bunkering.
SIGTTO: The Society of International Gas Tanker and Terminal Operators (SIGTTO) is a widely respected private organization
formed in 1979 by the major participants in the LNG transportation business. It has observer status at IMO. SIGTTO actively
promotes best operating practices and guidelines, training and development within the industry and provides input on
regulatory issues. Further information is available on its website: www.sigtto.org. SIGTTO issues a wide variety of publications,
some of which are directly relevant to LNG bunkering and bunker vessels, and these can provide useful guidance on
recommended best practices for preparing for and carrying out a bunkering operation. A list of SIGTTO’s publications is available on its
website. A few key publications are as follows:
• Ship-Shore Compatibility Questionnaire
• Liquefied Gas Fire Hazard Management
• Guidance for the Prevention of Rollover in LNG Ships
• A Justification into the Use of Insulation Flanges (and Electrically Discontinuous Hoses) at the Ship/Shore and Ship/Ship
Interface
• Guidance for the Prevention of Rollover in LNG Ships
SGMF: The Society for Gas as a Marine Fuel (SGMF) was established in 2013. It was set up to focus on the newly developing use
of LNG as a fuel on non-LNG carrier vessels, and the bunkering process for these vessels. SGMF now has observer status at IMO
and has issued a number of publications and best practices. Its importance to operators of LNG fueled vessels and bunkering is
expected to grow rapidly as SGMF grows in membership and the number of LNG fueled vessels increases. Further information is
available on its website: www.sgmf.info.
• TGN06-07 Ver1.0 Gas as a Marine Fuel: Bunker Station Location Considerations and Recommendations; January 2021
• FP00-04 Ver3.0 Gas as a Marine Fuel: An Introductory Guide; March 2020
• FP04-02 Ver2.0 Bunkering of Ships with LNG Competency and Assessment Guidelines; September 2017
• TGN06-06 Ver1.0 LNG Bunkering with Hose Bunker Systems - Considerations and Recommendations; February 2020
• TGN06-05 Ver1.0 Recommendations for Linked Emergency Shutdown (ESD) Arrangements LNG Bunkering; May 2019
• TGN06-04 Ver1.0 Manifold Arrangements for Gas Fuelled Vessels; May 2019
• FP08-01 Ver1.0 Simultaneous Operations (SIMOPs) During LNG Bunkering; May 2018
• FP07-01 Ver2.0 Safety Guidelines – Bunkering; March 2017
• FP05-01 Ver1.0 Contractual Guidelines - Quantity and Quality; September 2015
• FP02-01 Ver1.0 Recommendations of Controlled Zones During LNG bunkering; May 2018
NFPA: The National Fire Protection Association (NFPA) is an international nonprofit organization established in 1896. It provides
and advocates codes and standards, research, training, and education designed to reduce the burden of fire and other hazards.
NFPA has published codes which apply to the design, installation, operation, and maintenance of LNG engine fuel systems on
vehicles of all types, including marine vessels, and including fueling (bunkering) systems. These codes can be viewed for free or
purchased on its website: www.nfpa.org. Several relevant codes related to LNG bunkering are as follows:
• NFPA 52: Vehicular Gaseous Fuel Systems (Chapter 8, Commercial Marine Vessels and Pleasure Craft)
• NFPA 59A: Standard for the Production, Storage, and Handling of Liquefied Natural Gas (LNG)
In addition to the referenced industry organizations, several international and governmental agencies, as well as classification
societies, have issued regulations and guidance documents that are relevant to LNG bunkering. Some of the key ones are listed as
follows:
International Maritime Organization (IMO)

Information available at: www.imo.org
• IGF Code (2017): International Code of Safety for Ships Using Gases or Other Low-flashpoint Fuels
• IGC Code (2016): International Code for the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk
International Organization for Standardization (ISO)

Information available at: www.iso.org
• ISO/TS 18683:2015, Guidelines for Systems and Installations for Supply of LNG as Fuel to Ships
• ISO 31010, Risk Management – Risk Assessment Techniques

• ISO 20519: 2017, Ships and marine technology – Specification for bunkering of liquefied natural gas fuelled vessels
• ISO 28460:2010, Petroleum and natural gas industries — Installation and equipment for liquefied natural gas — Ship-to-shore interface
and port operations
• ISO 21593:2019, Ships and marine technology – Technical requirements for dry-disconnect/connect couplings for bunkering liquefied
natural gas
International Association of Classification Societies (IACS)

Information available at: www.iacs.org.uk
• LNG Bunkering Guidelines; IACS Recommendation No. 142
• Risk assessment as required by the IGF Code; IACS Recommendation No. 146
• Survey of liquefied gas fuel containment systems; IACS Recommendation No. 148
• IACS Unified Interpretations of the IGF Code
American Bureau of Shipping (ABS)

Publications available at: www.eagle.org
• Rules for Building and Classing Marine Vessels
• Rules for Building and Classing Marine Steel Barges
• Guide for LNG Bunkering
• Guidance Notes on Risk Assessment Applications for the Marine and Offshore Industries
• Guidance Notes on Failure Mode and Effects Analysis (FMEA) for Classification
• Bunkering of Liquefied Natural Gas-fueled Marine Vessels in North America
• Advisory on Gas and Other Low Flashpoint Fuels
United States Coast Guard (USCG)

Information available at: www.uscg.mil
• Policy Letter CG-521 01-12, (2012): Equivalency Determination – Design Criteria for Natural Gas Systems
• Policy Letter CG-521 01-12, Ch-1 (2017): Equivalency Determination – Design Criteria for Natural Gas Systems (Change-1)
• Policy Letter CG-OES 01-15: Guidelines for Liquefied Natural Gas Transfer Operations and Training of Personnel on Vessels
using Natural Gas as Fuel
• Policy Letter CG-OES 02-15: Guidance Related to Vessels and Waterfront Facilities Conducting Liquefied Natural Gas (LNG)
Marine Fuel Transfer (Bunkering) Operations
• USCG CG-OES Policy Letter No. 01-17 - Guidance for Evaluating Simultaneous Operations (SIMOPS) during Liquefied Natural
Gas (LNG) Fuel Transfer Operations
• LGC NCOE Field Notice 01-2017 – 14-Aug-17 - Recommended Process for Analysing Risk Of Simultaneous Operations
(SIMOPS) During Liquefied Natural Gas (LNG) Bunkering
European Maritime Safety Agency (EMSA)

Information available at: www.emsa.europa.eu
• Final Report of the EMSA Commissioned Study on Standards and Rules for Bunkering of Gas-Fuelled Ships
• Guidance on LNG Bunkering to Port Authorities and Administrations

15 APPENDIX - LNG CHARACTERISTICS
Typical LNG Chemical Components and Composition
Composition (Molar Average Composition* (Molar

Component Name Chemical Formula
Percentage) Percentage)
Methane CH4 84% to 99% 90.4%
Ethane C2 H6 0.1% to 14% 6.4%
Propane C3 H8 0% to 4% 1.8%
Butane C4 H10 0% to 2.5% 0.9%
Nitrogen N 0% to 1.8% 0.5%
Other – < 1% 0%
*Average composed from various worldwide source compositions
15.1 TYPICAL LNG HEATING VALUES, METHANE NUMBER AND WOBBE INDEX
Property Value Average Value*
Higher Calorific Value (Higher Heating 52,990 kJ/kg to 55,280 kJ/kg 54,182 kJ/kg
Value) (22,780 BTU/lb to 23,770 BTU/lb) (23,294 BTU/lb)
Lower Calorific Value (Lower 47,870 kJ/kg to 49,760 kJ/kg 48,924 kJ/kg
Heating Value) (20,580 BTU/lb to 21,390 BTU/lb) (21,034 BTU/lb)
Methane Number 70 to 100 83
3 3
Lower Wobbe Index 48 MJ/Nm to 51.5 MJ/Nm 50 MJ/Nm3
15.2 TYPICAL LNG DENSITY
Temperature Density Range Average Density
-180°C 449.0 kg/m3 to 500.8 kg/m3 (28.0 lb/ft3 482.5 kg/m3

(-292°F) to 31.3 lb/ft3) (30.1 lb/ft3)

(-283°F) to 30.9 lb/ft3) (29.7 lb/ft3)

(-274°F) to 30.4 lb/ft3) (29.3 lb/ft3)

(-265°F) to 30.0 lb/ft3) (28.9 lb/ft3)

(-256°F) to 29.6 lb/ft3) (28.4 lb/ft3)
-155°C 413.6 kg/m3 to 467.5 kg/m3 (25.8 lb/ft3 448.5 kg/m3 (28.0
(-247°F) to 29.2 lb/ft3) lb/ft3)

(-238°F) to 28.7 lb/ft3) (27.5 lb/ft3)

(-229°F) to 28.3 lb/ft3) (27.1 lb/ft3)

(-220°F) to 27.8 lb/ft3) (26.6 lb/ft3)

Typical LNG Density
(values extrapolated from various worldwide source compositions)
500
450
Density, 400
kg/m3
350
300
-190 -180 -170 -160 -150 -140 -130 -120 -110
Temperature,
°C
15.3 100 PERCENT METHANE SATURATED PROPERTIES
Vapor Pressure (Boiling Saturated Liquid Density

Liquid Temperature Average Density
Pressure)
°C °F bar (gauge) psi (gauge) kg/m3 lb/ft3 kg/m3 lb/ft3
-166 -266.8 -0.33 -4.74 420.4 26.24 1.3 0.08

-164 -263.2 -0.19 -2.82 417.6 26.07 1.5 0.10
-162 -259.6 -0.04 -0.62 414.8 25.89 1.8 0.11
-160 -256.0 0.13 1.87 412.0 25.72 2.1 0.13
-158 -252.4 0.32 4.69 409.2 25.54 2.4 0.15
-156 -248.8 0.54 7.86 406.4 25.37 2.7 0.17
-154 -245.2 0.79 11.40 403.6 25.19 3.1 0.19
-152 -241.6 1.06 15.33 400.8 25.02 3.5 0.22
-150 -238.0 1.36 19.68 398.0 24.85 3.9 0.25
-148 -234.4 1.69 24.47 395.2 24.67 4.4 0.28
-146 -230.8 2.05 29.73 392.4 24.50 4.9 0.31
-144 -227.2 2.45 35.47 389.6 24.32 5.5 0.34
-142 -223.6 2.88 41.73 386.8 24.15 6.1 0.38
-140 -220.0 3.35 48.53 384.0 23.97 6.8 0.42
-138 -216.4 3.85 55.88 381.2 23.80 7.5 0.47
-136 -212.8 4.40 63.82 378.4 23.62 8.2 0.51
-134 -209.2 4.99 72.36 375.6 23.45 9.0 0.56
-132 -205.6 5.62 81.53 372.8 23.27 9.8 0.61
-130 -202.0 6.30 91.36 370.0 23.10 10.7 0.67
-128 -198.4 7.02 101.87 367.2 22.93 11.7 0.73
-126 -194.8 7.80 113.07 364.4 22.75 12.7 0.79
-124 -191.2 8.62 125.00 361.6 22.58 13.8 0.86
-122 -187.6 9.49 137.68 358.8 22.40 14.9 0.93
-120 -184.0 10.42 151.13 356.0 22.23 16.1 1.00

The ABS Global Gas Solutions team provides industry leadership, offering guidance in
liquefied natural gas (LNG) floating structures and systems, gas fuel systems and
equipment, gas carriers, and regulatory and statutory requirements. The team supports
specification reviews, risk and hazard assessments, bunkering suitability reviews, project
management for new construction and feasibility studies.
ABS provides industry-leading classification, preliminary planning and advice as well

as approval in principle (AIP) services for the next generation of floating LNG assets
that will enable new approaches to the worldwide transport and use of natural gas.
For more information: [email protected]

CONTACT
INFORMATION
NORTH AMERICA REGION

1701 City Plaza Dr. Spring,
Texas 77389, USA Tel:
+1-281-877-6000
Email: [email protected]
SOUTH AMERICA REGION

Rua Acre, nº 15 - 11º floor, Centro Rio de
Janeiro 20081-000, Brazil Tel: +55 21
2276-3535
EUROPE AND AFRICA REGION

111 Old Broad Street London
EC2N 1AP, UK Tel: +44-20-
7247-3255
MIDDLE EAST REGION

Al Joud Center, 1st floor, Suite # 111 Sheikh
Zayed Road
P.O. Box 24860, Dubai, UAE Tel:
+971 4 330 6000 Email:
[email protected]
GREATER CHINA REGION

5th Floor, Silver Tower
No. 85 Taoyuan Road, Huangpu District Shanghai
200021, P.R. China
Tel: +86 21 23270888
NORTH PACIFIC REGION

11th Floor, Kyobo Life Insurance Bldg. 7,
Chungjang-daero, Jung-Gu
Busan 48939, Korea, Republic of Tel:
+82 51 460 4197
SOUTH PACIFIC REGION

438 Alexandra Road
#08-00 Alexandra Point, Singapore 119958
Tel: +65 6276 8700
© 2021 American Bureau of Shipping. All

rights reserved.
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LNG BUNKERING

ABS | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | 01

HEALTH, SAFETY, QUALITY &

We are committed to continually improving the effectiveness of our HSQE

We will comply with all applicable legal requirements as well as any

2 GENERAL INFORMATION ON LNG ............................................................................................................................................................................. 2

3 GENERAL CONSIDERATIONS FOR LNG BUNKERING .................................................................................................................................................. 3

4 KEY CHARACTERISTICS AFFECTING TANK CAPACITY FOR BUNKERING LNG ............................................................................................................... 4

5 VESSEL COMPATIBILITY .............................................................................................................................................................................................. 7

6 OPERATIONAL ISSUES ABOARD THE RECEIVING SHIP ................................................................................................................................................ 8

7 SPECIAL EQUIPMENT REQUIREMENTS ABOARD THE RECEIVING SHIP.................................................................................................................... 16

9 OPERATIONAL AND EQUIPMENT ISSUES FROM THE SUPPLIER SIDE ....................................................................................................................... 22

10 BUNKER OPERATIONS ............................................................................................................................................................................................. 27

11. COMMERCIAL ISSUES AND CUSTODY TRANSFER .................................................................................................................................................... 32

12.0 REGULATORY FRAMEWORK .................................................................................................................................................................................... 35

14 LIST OF GUIDANCE DOCUMENTS AND SUGGESTED REFERENCES .............................................................................................. 50

15 APPENDIX - LNG CHARACTERISTICS .......................................................................................................................................................52

The following sections are included in the Advisory:

ABS | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | 1

More details on the characteristics of LNG are provided in the Appendix.

2 | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | ABS

ABS | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | 3

Where: LL = loading limit

4 | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | ABS

Tank at Loading Limit Tank at Filling Limit

After Loading At PRV Opening

Calculated Max Allowable Tank

Figure 1. Typical Atmospheric Tank Loading Limit

Tank at Loading Limit Tank at Filling Limit

After Loading At PRV Opening

Calculated Max Allowable Tank

Figure 2. Typical Pressurized Tank Loading Limit

ABS | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | 5

6 | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | ABS

A compatibility review should address all shore-to-ship or ship-to-ship considerations, including:

ABS | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | 7

8 | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | ABS

ABS | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | 9

Purging and Cooldown Complete

Bunkering Supply Stopped

LNG Liquid Removed from Lines

Bunkering Hoses Inerted

10 | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | ABS

ABS | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | 11

Nut Bolt-stud Steel One-piece insulating Steel Nut

Figure 4. Typical Isolating Flange

6.2 OTHER OPERATIONAL PHASES RELATED TO LNG STORAGE

12 | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | ABS

ABS | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | 13

Bottom LNG Top LNG

Heat Influx Heat Influx

Figure 5. Rollover After Stratification

6.3 SIMULTANEOUS CARGO OPERATIONS

14 | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | ABS

ABS | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | 15

7.1 BUNKER STATIONS

16 | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | ABS

ABS | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | 17

18 | LNG BUNKERING TECHNICAL AND OPERATIONAL ADVISORY | ABS