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Items Supplied Application(s) : 23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. 714.692.5016

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This document provides instructions for installing a Cobra exhaust system on a 1999-2009 Yamaha V-Star 1100 motorcycle. It includes a list of parts supplied as well as diagrams and multi-step instructions for installing the new headpipes, muffler, mounting brackets, and heat shields. Tightening order and proper orientation of clamps is emphasized to ensure correct fit and finish of the new exhaust system.

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Items Supplied Application(s) : 23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. 714.692.5016

Uploaded by

kk15501
40 views2 pages
This document provides instructions for installing a Cobra exhaust system on a 1999-2009 Yamaha V-Star 1100 motorcycle. It includes a list of parts supplied as well as diagrams and multi-step instructions for installing the new headpipes, muffler, mounting brackets, and heat shields. Tightening order and proper orientation of clamps is emphasized to ensure correct fit and finish of the new exhaust system.

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2467

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This document provides instructions for installing a Cobra exhaust system on a 1999-2009 Yamaha V-Star 1100 motorcycle. It includes a list of parts supplied as well as diagrams and multi-step instructions for installing the new headpipes, muffler, mounting brackets, and heat shields. Tightening order and proper orientation of clamps is emphasized to ensure correct fit and finish of the new exhaust system.

Copyright:

Attribution Non-Commercial (BY-NC)
Download as PDF, TXT or read online from Scribd
Download as pdf or txt
40 views2 pages

Items Supplied Application(s) : 23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. 714.692.5016

Uploaded by

kk15501
This document provides instructions for installing a Cobra exhaust system on a 1999-2009 Yamaha V-Star 1100 motorcycle. It includes a list of parts supplied as well as diagrams and multi-step instructions for installing the new headpipes, muffler, mounting brackets, and heat shields. Tightening order and proper orientation of clamps is emphasized to ensure correct fit and finish of the new exhaust system.

Copyright:

Attribution Non-Commercial (BY-NC)
Download as PDF, TXT or read online from Scribd
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You are on page 1/ 2

23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. 714.692.

5016

www.cobrausa.com

Items Supplied > Application(s) >


1 – Front Headpipe & Heatshield YAMAHA V-STAR 1100 1999 - 2009
1 – Rear Headpipe & Heatshield
1 – Muffler, (Megaphone or HP with Tip); 1 – Cable Tie 6”
1 – Muffler Mounting Bracket; 1 – Collector Heatshield
4 – Hose Clamps, HS-24; 1 – Hose Clamp, HS-28
2 – Hose Clamps, 27-61MSC; 2 – Flange, Steel Exhaust
1 – Relocater, Brake Reservoir; 2 – Bolt, M8 x 16mm
1 – Bolt, Hex Flange M6 x 20 mm; 1 – M6 Nut
2 – Bolt, Hex Flange 5/16” x 1/2" or 2 – 5/16” x 5/8” (2417)

Page 1 of 2
Instruction Manual > 2417 + 2467
PRIOR TO INSTALLATION, MAKE SURE YOUR STOCK HEADPIPE GASKETS ARE IN GOOD CONDITION. IF
YOU HAVE ANY DOUBTS AS TO THEIR CONDITION, REPLACE THEM.
1. Remove the two bolts holding the drivers right footpeg/floorboard assembly to the frame.
2. Remove the two zip ties that hold the rear brake reservoir hose and rear brake light switch wire to
the frame being careful not to damage the wire or hose.
3. Unbolt the rear brake master cylinder reservoir and cover from the stock bracket setting the stock
bolt aside for future reassembly.
4. Remove the stock Exhaust System setting the stock exhaust flange nuts aside for future
reassembly.
5. Remove the stock muffler-mounting bracket located at the rear of the frame.
6. Attach the bent end of the supplied master cylinder relocation bracket to the stock rear brake
reservoir bracket using the stock bolt, see Figure 1.

SUPPLIED REAR BRAKE RESERVOIR


SUPPLIED NUT
RELOCATION BRACKET

REAR BRAKE STOCK BOLT


RESERVOIR

REAR BRAKE
RESERVOIR COVER SUPPLIED BOLT

FRONT RIGHT STOCK REAR BRAKE


FRAME DOWNTUBE RESERVOIR BRACKET
FIGURE 1
7. Attach the reservoir and cover to the backside of the supplied reservoir bracket using the supplied
M6 bolt and nylock nut.
8. Attach the rear brake reservoir hose and brake light switch wire to the frame down tube with the
supplied zip tie so they don’t interfere with the Cobra exhaust system.
9. Install the supplied muffler mounting bracket where the stock muffler bracket was located by
inserting the two supplied M8 bolts through the mounting bracket and into the frame (do not
tighten at this time).
10. Slide one supplied exhaust flange onto each head pipe.

* Cobra recommends you always wear a helmet while riding. Please never operate your motorcycle while under
the influence of alcohol and/or drugs. Enjoy the new look of your motorcycle and please ride safely.
DOCUMENT NO. 0017 REV. A
12/07
23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. 714.692.5016

www.cobrausa.com

Instruction Manual > 2417 + 2467 Page 2 of 2

11. Install the front and rear headpipes to the motor using the stock nuts. DO NOT TIGHTEN.
12. Remove the muffler assembly from the box and slide two supplied 27-61MSC clamps onto the
back muffler tubes. Refer to Figure 2 for alignment.
13. Slide the muffler assembly onto the head pipes by tapping on the head pipes with your hand as
you push the mufflers forward making sure the assembly slides as far forward as possible.
Secure the muffler assembly to the mounting bracket using the supplied 5/16-18 bolts but do not
tighten.
14. Make sure the muffler assembly is properly aligned then tighten the following in order, muffler
bracket to the frame, muffler assembly to the muffler bracket, headpipe flanges to the motor
(slowly tighten opposing nut) and muffler clamps. (NOTE: If the muffler clamps are slid too far up
the muffler or past the three slots, the clamps will not tighten properly.)
15. Unscrew the remaining hose clamps and feed the tail end of the clamp through the clips on the
inside of the heatshields. The screw end of the hose clamp should be accessible for tightening
but not visible when the heatshields are mounted to the pipes.
16. Place the heatshields on the headpipes and align at collector. DO NOT TIGHTEN at this time.
Feed the tail end of the #28 hose clamp thru the collector heat shield and snap into place over
the megaphone and heatshields, see Figure 3. Tighten all clamps.
17. Reinstall the right side floorboard and tighten bolts to factory specifications.
18. Make sure all the hardware (brackets, headpipes, heatshields, and mufflers) has been tightened
appropriately before starting your motorcycle.

ORIENTATE CLAMPS AS SHOWN

FRONT VIEW
FIGURE 2

COLLECTOR HEATSHIELD

MEGAPHONE
FIGURE 3

IMPORTANT: It is recommended that you re-jet your bike with a Cobra Jet Kit, available from Cobra part #92-2167.
Before starting your engine remove all fingerprints from chrome with a quality wax or chrome
polish. Failure to do so can cause discoloration. Due to fluctuations in carburetor settings,
timing, etc., Cobra Engineering does not warrant against chrome discoloration.

DOCUMENT NO. 0018 REV. A


12/07

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