Professional Certification Programme

CHAPTER 4: ENERGY AUDIT

Part 3
Faculty of Electrical Engineering
Energy Audit Technical Report
EXECUTIVE SUMMARY
1.1 Objectives
1.2 Scope of Works
1.3 Energy Audit Findings Summary
Example of ECMs Summary
MANAGEMENT OF ENERGY
2.1 Policy and Targets (existing or EMEER 2008 base)
2.2 Energy Management Matrix (EMM) (explain current
situation of energy management-6 items)
2.3 Energy Data, Documentation and Monitoring
(brief explain the source of data and factor relate)
2.4 Development of Energy Conservation Measures (ECMs)
(Audit Process Flow & List of Equipment)-refer example
2.5 Energy Management and Audit Team
BUILDING/BUSINESS/OPERATION SERVICES
DESCRIPTION
3.1 Overview
Information-buildings, business, people, buildings area.

ENERGY SUPPLY INFORMATION

4.1 Sources and Types of energy Supplied (single line
diagram of the incoming source)
4.2 Total Electricity Supplied and Cost of Energy (desktop
data from bill of electricity, type of tariff and etc)
Sample of data and write the explanation
UTILITY SYSTEM DESCRIPTION
(reflect to the buildings, industry, list and explain the system exist)
For Example: (take picture)
5.1 Air-Conditioning and Control System
5.1.1 Centralized Cooling System
5.2 Lighting System
ENERGY CONSUMPTION INFORMATION
All the measured information or data in this section. For example:
6.1 Electrical Load Profile
6.2 Load Apportioning (details system or appliances)
6.3 Air Conditioning System
6.3.1 Chiller Plant
6.3.2 Cooling Tower
6.3.3 Air Handling Unit (AHU)
6.3.4 COP for Air Conditioning System
6.4 Lighting
6.5 Room Data Survey
6.5.1 Temperature
6.5.2 Relative Humidity
6.5.3 Carbon Dioxide
6.5.4 Luminance
Examples:
ENERGY SAVING OPPORTUNITIES AND MEASURES

7.1 ECM_1: Sustainable Energy Management System

(SEMS) Improvement (suggest better Policy, setup
team: refer to Chapter 2.
7.2 ECM_2: xxxxx
Example: ECM for SEMS Improvement
Example: ECM for LED retrofitting
Example: ECM for De-Lamping
Example: Saving Measures for Tariff
SUMMARY
Proposed Implementation Plan
Example:
Implementation
plan
REFERENCES

Exammple:

Department of Standards Malaysia. (2007). MS 1525:2007 Code of Practice on Energy

Efficiency and Use of Renewable Energy for Non-Residential Buildings (First Revision). Shah
Alam : SIRIM Berhad.
Construction Industry Standard. (2012). CIS 20:2012 - (GreenPASS)
Commercial and Industrial Tariff. (2014, November). Compressed Air System . Retrieved 11
July 2017, from Tenaga Nasional Berhad : https://www.tnb.com.my/commercial-industrial//.
Energy Efficiency and Conservation Guidelines for Malaysian Industries. (2009). Part 1
Electrical Energy Use Equipment Guidlines :Pusat Tenaga Malaysia
Energy-Models.com. (n.d.). Retrieved July 12, 2017 : http://energy-models.com/heating-and-
cooling-system-upgrades
Setting of Energy Target & Plan
System Assessment/Audit

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SUSTAINABLE ENERGY MANAGEMENT ROADMAP
Evaluation Energy Management Matrix

Energy Policy
Energy Committee
Organization
Preparation Set up EM Component
Awareness Training
Detailed Energy Audit Report to
Implementation of ST
Energy Conservation Select Energy Target & Plan
Measures Set up SIT
Technical Training

Accreditation Scheme
System Integration
Integrate to ISO/ TPM
Procedural Training
 Organizing Energy
Audit & Analysis
Method to establish the energy audit

A. Prepare scope of Energy Audit &

Analysis

B. Study Resources Requirement

External Audit
C. Select Audit Method

Internal Audit
D2. Select External Expert
D1. Assign Responsible Person

E1. Conduct energy audit by Internal E2. Conduct energy audit by

staff selected External Expert

F. Get Energy Audit & Analysis

Result

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 Organizing Energy
Audit & Analysis
A. Prepare Scope of Energy audit and analysis B. Study Resources requirement

1. Energy Manager has to organize the meeting with head Resources involve in conducting an energy audit;
EACs to gather the requirement.
1. Metering equipment
2. Prepare scope of energy audit and analysis, at least ✓ Organization level, to collect energy
consists of; consumption data & factors related to energy
✓ Type of collected data using component
✓ Number of collected data ✓ EAC level, to collect amount of energy
✓ Area or Equipment that need to be audited consumption, controlled parameter, input-output
✓ Audit time frame
✓ Expected analysis result 2. Manpower

3. Budget (in case there are no adequate - Metering

equipment & Manpower)

C. Select audit method D. Assign Responsible person or select external expert

1. Internal Audit, conducted by internal staff 1. If select internal audit method, then energy manager
✓ will get effective result only if the organization has and head of EAC have to allocate the internal staff to
adequate metering equipment and capable staff take care of the energy audit work.

2. External Audit, conducted by external experts 2. If select external audit, then energy manager has to
look for an external expert to conduct the energy audit.
• Check the credentials of the external expert
• Ask for CV’s
• Ask for the working record related to energy audit
and analysis
• Request for a full proposal, including technical and
financial proposal
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 Organizing Energy
Audit & Analysis
E. Conduct Energy Audit F. Get Energy Audit and Analysis Result

1. Prepare the work schedule, concerning all The results cover;

related factors including productivity, 1. Collected data : related to energy consumption for each area or
production time, condition of the machine, machine as required in the scope of works
etc.
2. Analysis result of collected data : should cover;
2. Select the appropriate timing and method to • Organization level :
collect the data : concerning the accuracy ✓ overall energy consumption performance
and precision of the collected data so that it ✓ overall energy conservation activities
will reflect the energy consumption of the • EAC level;
organization ✓ energy consumption performance of each EAC
✓ energy conservation activities of each EAC
• Equipment level;
✓ equipment efficiency or performance

3. Proposed energy conservation measures,

4. Benchmarking
• The analysis result should illustrate the comparison of current
status with;
✓ Industry best practice
✓ Related laws and regulations
✓ Previous information within the organization (such as past
energy audits)
✓ Guideline of energy consumption for industry
✓ Specification of the machine or equipment

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 Organizing Energy
Audit & Analysis
• The Energy Management committee and head of EAC
have to bring the energy audit and analysis result to
implement to get the real energy saving.

• Energy target & plan has to be formulated and

implemented

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 How to set Energy Target & Plan (ET&P)
How to formulate energy target and plan?
• Set up the saving target
• Select and prioritize the Energy Conservation Measures (ECMs)
• Set up the implementation plan

Setup the saving target : Whose Responsibilities?

• Organization level
✓ EM Committee has to analyze the result from energy audit and set or
revised energy saving target for the organization
• EAC Level
✓ Head of EAC has to set the saving target for each machine/equipment in
order to be able to set the saving target for EAC

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 How to set Energy Target & Plan (ET&P)
How to formulate energy target and plan?
• Set up the saving target
• Select and prioritize the Energy Conservation Measures (ECMs)
• Set up the implementation plan

Setup the saving target : Whose Responsibilities?

• Organization level
✓ EM Committee has to analyze the result from energy audit and set or
revised energy saving target for the organization
• EAC Level
✓ Head of EAC has to set the saving target for each machine/equipment in
order to be able to set the saving target for EAC

Setup the saving target : Method to set the saving target;

• Decide target without criteria, “executive decision”
• Set up target against external information, “next best value from
benchmarking”
• Set up target against internal information, “control-ability”

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 How to set Energy Target & Plan (ET&P)

Set up the saving target

Average for
Industrial
21.63
400 Baseline EEI of an
425 organization

Lowest 350 450

50.93 Highest

Set target against external

information (next best value)

Benchmarking :
Energy Efficiency
21.63 Index (EEI)

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 How to set Energy Target & Plan (ET&P)

Set up target against internal information (Control & Ability)

250
Power Consumption (kWh)

y = 0.798x + 49.722
200

150

100

50

0
0 20 40 60 80 100 120 140 160

Steam Production (ton/hr)

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 How to set Energy Target & Plan (ET&P)

Select and prioritize the Energy Conservation Measures (ECMs)

1. Factors to be considered
✓ Company policy and energy policy
✓ Energy saving criteria
✓ Investment criteria
✓ Amount of energy saving
✓ Improvement budget of each ECM
✓ Human resource to implement the measures
✓ Operation and/or production plan

2. Prioritize the selected measures Hint:-

✓ No investment measures ❖ No or low investment measures can be
✓ Medium investment measures implemented immediately follow with medium and
✓ Large investment measures large investment measures
❖ However, order of implementation can be different
for each organization depend on resource and
budget

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 How to set Energy Target & Plan (ET&P)

Set up the implementation plan

• EM committee has to set up the implementation plan for ECMs and

integrate with other activities in the organization

• The most importance factor is “Human Resource”, set up “Sustainable

Improvement Team (SIT)”

• Implementation plan has to comply with the energy saving target and
investment plan of the organization

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THANK YOU