Color TV: Service Manual

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COLOR TV
SERVICE MANUAL
CHASSIS : CW62D

MODEL : 29FU6RSD/RS
MODEL : 29FU6RSD/RS-T5
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

Sep, 2008
P/NO : MFL42090903 Printed in China
CONTENTS

Contents ...................................................................................................................2

Safety Precautions..............................................................................................3

Specifications........................................................................................................4

Adjustment Instructions .................................................................................5

Trouble Shooting.................................................................................................13

Printed circuit board.........................................................................................17

Block Diagram ......................................................................................................19

Exploded View....................................................................................................20

SVC. Sheet..................................................................................................................

Copyright©2008 LG Electronics.Inc. All right reserved. -2- LGE Internal Use Only
Only for training and service purposes.
SAFETY PRECAUTIONS

IMPORTANT SAFETY NOTICE


Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in
the Schematic Diagram and Replacement Parts List.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to
prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

General Guidance Before returning the receiver to the customer,

An isolation Transformer should always be used during always perform an AC leakage current check on the exposed
the servicing of a receiver whose chassis is not isolated from metallic parts of the cabinet, such as antennas, terminals, etc.,
the AC power line. Use a transformer of adequate power rating to be sure the set is safe to operate without damage of
as this protects the technician from accidents resulting in electrical shock.
personal injury from electrical shocks.
Leakage Current Cold Check(Antenna Cold Check)
It will also protect the receiver and it's components from being With the instrument AC plug removed from AC source,
damaged by accidental shorts of the circuitry that may be connect an electrical jumper across the two AC plug prongs.
inadvertently introduced during the service operation. Place the AC switch in the on position, connect one lead of
ohm-meter to the AC plug prongs tied together and touch other
If any fuse (or Fusible Resistor) in this TV receiver is blown, ohm-meter lead in turn to each exposed metallic parts such as
replace it with the specified. antenna terminals, phone jacks, etc.
If the exposed metallic part has a return path to the chassis, the
When replacing a high wattage resistor (Oxide Metal Film measured resistance should be between 1MΩ and 5.2MΩ.
Resistor, over 1W), keep the resistor 10mm away from PCB. When the exposed metal has no return path to the chassis the
reading must be infinite.
Keep wires away from high voltage or high temperature parts. An other abnormality exists that must be corrected before the
receiver is returned to the customer.
Due to high vacuum and large surface area of picture tube,
extreme care should be used in handling the Picture Tube. Leakage Current Hot Check (See below Figure)
Do not lift the Picture tube by it's Neck. Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
X-RAY Radiation Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
Warning: and the exposed metallic parts.
Measure the AC voltage across the resistor using AC
The source of X-RAY RADIATION in this TV receiver is the voltmeter with 1000 ohms/volt or more sensitivity.
High Voltage Section and the Picture Tube. Reverse plug the AC cord into the AC outlet and repeat AC
For continued X-RAY RADIATION protection, the voltage measurements for each exposed metallic part. Any
replacement tube must be the same type tube as specified in voltage measured must not exceed 0.75 volt RMS which is
the Replacement Parts List. corresponds to 0.5mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
To determine the presence of high voltage, use an accurate
high impedance HV meter. Leakage Current Hot Check circuit

Adjust brightness, color, contrast controls to minimum. AC Volt-meter


Measure the high voltage.
The meter reading should indicate
23.5 ± 1.5KV: 14-19 inch, 26 ± 1.5KV: 19-21 inch,
29.0 ± 1.5KV: 25-29 inch, 30.0 ± 1.5KV: 32 inch
If the meter indication is out of tolerance, immediate service Good Earth Ground
and correction is required to prevent the possibility of such as WATER PIPE,
CONDUIT etc.
premature component failure. To Instrument’s 0.15uF
exposed
METALLIC PARTS

1.5 Kohm/10W
Copyright©2008 LG Electronics.Inc. All right reserved. -3- LGE Internal Use Only
Only for training and service purposes.
SPECIFICATIONS
Note : Specification and others are subject to change without notice for improvement.
V Scope
This specification is for CW62D CHASSIS Color TV. Market Place Band Standard input Voltage Remark
V Test and Inspection Method Miesast/Africa LG 110 ~240 Vac, 50/60Hz Initial
1) Capability: It follows the TV QC Standard of LGE.
EU/CIS LG 230Vac 50Hz
2) Standards of Etc. requirement
- Safety: IEC60065 2.4 Follow each drawing or spec for spec and performance of
-EMC : CE standard(EN55020,EN55013) parts, based upon P/N of B.O.M.
V Test Condition 2.5 Warm up TV set for more than 20min. before the
Conduct the test as mentioned below. measurement (If no problem in capability,this allow omitted)
2.1 Temperature : 25 ± 5°C ( CST 40±5°C)
2.2 Relative Humidity : 65 ± 10%
2.3 Power Voltage :

V General Specification
No Item Specification Remark
1 Receiving System 1) NTSC M Korea,Japan,Taiwan,North
2) NTSC M/ PAL M/N America,Middle South American
1) PAL,SECAM BG EU /Non EU MODEL
2) PAL/SECAM DK
3) PAL-I/I
4) NTSC M
5) NTSC 4.43(AV)
6) SECAM L/L OPTION
7) NTSC M/PAL M/N
2 Receiving Channel 1) VHF : 02~13 Korea,Taiwan,North America.
UHF : 14~69 Middle south American
CATV : 02~125
2) VHF/UHF : 1~62CH
CATV : C13~C38CH Japan
TOTAL 88CH
3) VHF : E2 ~ E12 1)EU/Non EU Model
UHF : E21 ~ E69
CATV : S1 ~ S20
HYPER : S21 ~ S41
4) VHF : 02 ~ 13 2)NTSC-M
UHF : 14 ~69 (Multi-model NTSC-M)
CATV : 02 ~ 71
3 Input Voltage AC 220V, 60Hz Korea
AC 100 ~ 240V, 50/60Hz Middle south America
AC 120V, 60Hz North America
AC 100V, 50/60Hz Japan
AC 110V, 60Hz Taiwan
AC 110 ~ 240 V/50Hz, 60Hz NON-EU
AC 230 V 50/60 Hz EU
4 Market Korea, Japan, Taiwan, North
America. Middle South
American ,Filipine, China,
Middle Asia, Asia, EU, CIS
5 Picture inch FLAT 29”
6 Tuning System FS NTSC MODEL
FVS 100 program PAL MODEL
200 PR(W/O TXT )

6 Operating Environment 1)Temp : 0 ~ 45 deg


2)Humidity : under 85 %
7 Storage Environment 1)Temp : -20 ~ 60 deg
2)Humidity : under 85 %

Copyright©2008 LG Electronics.Inc. All right reserved. -4- LGE Internal Use Only
Only for training and service purposes.
ADJUSTMENT INSTRUCTIONS
1. Application Object
This specification can be applied to all the television related to As preparatory operations before
CPT Assembly
CW62D Chassis. assembling CPT, wind cotton Tape for
protecting to CPT NECK and DY, CPT
2. Notes connection parts. At this moment, end
(1) Because this is a cold chassis, it is not necessary to use of tape should be over-lapped and
an isolation transformer. However,operating it using a wound in direct route to the NECK.
transformer between the power supply line and chassis
input to prevent electric shock and to protect the test Integrate DY and Fix the Magnet to the position as
instrument. Magnet into CPT shown picture below. Be careful not to
(2)All adjustments must be done in correct sequence. make CPT neck shadow while
However, for better productivity, it can be changed in a pre- HEAT RUN adjusting DY.
permitted range.
(3) Environment conditions: If not specified, it must be done in Degaussing
Convergence Magnet 6Pole 4 2

following conditions.
1) Temperature: 25±5°C STC Pre-Adjustment
2) Humidity : 65±10%
(4)Adjust receiver's AC power follow the rated voltage. Purity adjustment
15 ~ 20mm

(5) If not specified, the receiver must be operated for more


than 15 minutes prior to the adjustment.But adust on the DY Fixing It needs minimum 15 minutes for
board, can adjust under the JIG state instantly. heat run under "standard" picture
(6) Signal: Received the standard color signal. (65dB±1dBuV) SCREEN Voltage adj. condition.
LG standard signal means the digital pattern PAL_EU 05CH
W/B Fix DY FIXED Torque 9~11 kg f.cm
3. Adjust Item
3.1.1. Preparation for Adjustment. FOCUS adjustment
Input Cross-Hatch Pattern [fig.1],Set video mode
“DYNAMIC(CLEAR)” STC adujustment
3.1.2. Adjustment.1
Adjust FOCUS VOLUME(the top volume of FBT) ¨and DYC adujustment
make the FOCUS of vertical line on the quarter of
Fig.2 Adjustment Sequence
screen(red area in fig.1) achieve the best state.

3.2.1. Purity adjustment


A B
a. Do degauss CPT and Cabinet
b. Receive Red Raster signal.
c. Unfasten fixing Screw of DY, close DY to CPT Funnel DY
as possible as you can.
d. Make R-Land be centered as cross Purity Magnet
That time,4th 6th magnet should keep free gauss status.
e. Make uniform RED Raster as moving DY,
Check there is purity problem or not on R/G/B, white
Raster.Then, Fix screw of DY.
(At this time, be careful about inclination and DY should be
fixed keeping horizontality)
f. Check the TV in direction of EAST, WEST, SOUTH,
NORTH,. Adjust with supporting MAGNET when
<Fig 1. Cross-Hatch Pattern(PAL:E-7 CH) adjustment is not operated ..

3.2. Purity and Convergence adjustment 3.2.2. Adjustment for Convergence

Following direction is a case using of None-ITC CPT for CPT This adjustment should be operated at the best condition of
manufacture factory. FOCUS after finishing the PURITY adjustment.
This adjustment should be done as below direction. 1) BACK RASTER receives black CROSS HATCH signal.
2) Adjust Brightness so that there are 9-12 dots.
3) Widen two tabs of 4pole Magnet with equal angles and
accord red, blue vertical lines at the center of screen.
4) With keeping angle of "c. clause", rotate tab and accord
red/blue, green vertical lines at the center of screen.

Copyright©2008 LG Electronics.Inc. All right reserved. -5- LGE Internal Use Only
Only for training and service purposes.
5) Widen two tabs of 6pole Magnet with equal angles and <Table 3>W/B auto adjust machine setting Table
accord red, blue vertical lines at the center of screen.
6) With keeping angle of "e. clause", repeat the adjustment CW62D WHITE BALANCE IIC PARAMETER
from c to e keeping in mind the movement of red, blue, 1. IC
green when the horizontal lines are twisted.
Name Maker NOTE
7) Move DY up, down, left, right and make the convergence to
be optimal condition and stick rubber VCD IC
wedge to CPT so that the DY not to move.
EP_ROM
8) Ordinate R,G,B adjust,process must follow the R,G,B
sequence.
Algorithm
When adjust not follow the R,G,B sequence,picture
circumjacent Miss-Convergence will NG. 0 0 0 0

2. White balance IIC Parameter (Address)

3.3 SCREEN & WHITE BALANCE Adjusting Program Win31_wb TWB Win31_wb TWB Speed Delay

Vcd Slave 8A Eeprom_Slave A0 1 30


3.3.1. Manual Adjustment Method (use remoncon
for adjusting) B(R)_Amp B(R)_Cut G_Amp G_Cut
1) On RF Mode,input PAL or SECAM(NTSC)signal,and Program Win31_wb TWB Win31_wb TWB Win31_wb TWB Win31_wb TWB
receive (it is independent of CH)
Sub Add 20 17 21 18
2) Under LINE SVE MODE (IN-START KEY),Press ADJ KEY
can switch to SCREEN adjust MODE. Start Bit 5 5 5 5
3) Adjust FBT's SCREEN VOL, Make the TV picture appear a Stop Bit 0 0 0 0
horizon line ,turning FBT SCREEN VOL make the horizon
Offset 0 0 0 0
line just disappear is the best position.(When exit SVC
MODE press "TV/AV" KEY). Polarity 1 1 0 0

EP_Rom_S 36 33 37 34
3.3.2. WHITE BALANCE Manual Adjustment.( INSTART ->
SERVICE1) 3.Color coordinate
When auto adjust in [LINE SVC MODE (IN-START
KEY)press MUTE KEY will switch to CPU OFF MODE,the Mode
top of picture will display “CPU OFF” state connect to
adjust JIG. High
1) TV set receive 100% White Pattern signal Light
2) In the state of default setting,adjust BLO-R(R CUT), BLO-G(G CUT) Low
3) In default setting Data BG(B-DRIVE) is 32,adjust RG(R-
DRIVE), GG(G-DRIVE) Light
Make X,Y coordinate satisfy color coordinate below,adjust
HIGH LIGHT(35FL).
3.4 Deflection Setting Data Adjustment
Adjust repeatedly until HIGH LIGHT, LOW LIGHT match.
W/B setting default data refers to W/B TABLE based on When adjust manual as follow
different MODEL.
3.4.1. Adjustment Preparation
<Table 1> WHITE BALANCE Color Coordinate (1) TV set receive Digital pattern (PAL: E5ch.)
(2) Deflection setting data adjustment can be done only with
KOREA Middle/South Philippines remote control.
Item EU N-EU America
/Taiwan (3) Press the “INSTART” Key on the factory remote control
X 288 268 267 282 266 continuously to enter Deflection Adjustment mode.
Y 295 273 276 288 282
(4) Press the CHD ,E Key to select adjustment item.
(5) Press the F ,G Key to change the data.
Color 9000 1300 1300 10000 13000
Temperature degree degree degree degree degree 3.4.2. Adjustment
1.Deflection Setting Data Adjustment,adjust in N50Hz (PAL) mode
<Table 2> WHITE BALANCE default setting data firstly, USB apply model,PAL Muti : N60Hz(Digital Pattern)
default setting data need setting Deflection data
Item Range remarks Then separately adjust N60Hz(NTSC), Z60Hz, N50Hz, W50Hz,
PAL
LOW BLO-R(R CUT) 0 ~ 63 32 Z50Hz.(Model with ARC function)
(In N60Hz adjustment, data more than N60Hz can auto transfer
LIGHT BLO-G(G CUT) 0 ~ 63 32
accordingly to N60Hz compensate value, please pay attention
HIGH RG(R DRIVE) 0 ~ 63 32 to it.)
LIGHT GG(G DRIVE) 0 ~ 63 32 2. Korea Model adjust only in N60Hz.
3. Middle/south America Model first adjust in N60HZ,then in
BG (B DRIVE) 0 ~ 63 32 fixed
N50(PAL-N ).

Copyright©2008 LG Electronics.Inc. All right reserved. -6- LGE Internal Use Only
Only for training and service purposes.
4. After finishing deflection setting data adjustment, press ENTER
CRNU6
KEY,then save it and escape adjustment Mode. CRNU

Deflection Setting ITEM

1. V SLOPE EP
CPT center line aim at black background !
2. V SHIFT (VS)
Keep accord with vertical center line of received picture and CRNL
CRNL6
CPT
3. V LINEAR (VL)
Adjust the top & bottom size of inner circle to be equal on PAL [Fig.5] Cross-Hatch Pattern (PAL:E-7 CH)
E05 CH.
4. V AMPLIT (V AMPITUDE) 10. H BOW
Adjust until distortion scope of the edge part in the top and the
undersurface of the picture are the same.

11. H PARALL (ANGLE)


In angle adjustment, adjust until inclination of center vertical line
Adjusting Point should be vertical precisely.

12. SCORRECT (S CORRECTION)


Adjust so that the lattice scopes of top, center, bottom of received
Actual picture size
pattern are the same.
PAL signal: Adjust upper and lower part of circle from the effective Use the default setting data (Initial data) of CPT owing to using DY
screen of the CPT to be distance of 6~7mm . data of CPT.

5. H SHIFT (HS) 13. V SCROLL


Keep accord with the geometry vertical center line of received
Adjust the vertical center line of a digital circle pattern is in accord picture and the vertical center of CPT.
with geometric vertical center of the CPT.
14. V ZOOM
6. EW WIDTH (EW) VERTICAL ZOOM
Adjust outer line of the left/right outer lattice to be united with 15. WBR
effective boundary surface of CPT. 16. WBF
Adjust(1) of [Fig 4] 0~25% scope on external lattice from PAL
adjustment. 3.5 Deflection setting default (SERVICE 2)

- P A L(SERVICE 2)

[Table 4] Deflection setting default based on different model


(SERVICE 2)

[fig.4] PAL Digital Pattern (EU05CH)

7. EW PARAB (EW PARABOLA)


Adjust so that middle portion of the outer most left and
right vertical line looks like parallel with vertical lines of the
CPT.

8. EW TRAPE (EW TRAPEZOID)


Keep accord with the top and the undersurface horizontal scope.
(When picture distorts,adjust until it is the square.)

9. EW UPCOR & EW LOCORR


Adjust so that corner vertical line of upper-left ,upper-right, lower-
left and lower-right to be optimization.

Copyright©2008 LG Electronics.Inc. All right reserved. -7- LGE Internal Use Only
Only for training and service purposes.
29"S-SLIM
Adjust LPDK TS-AK LPDSG TS-AK Adjust or not
Adjust Item
explanation 50Hz 60Hz 50Hz 60Hz

V SLOPE Vertical slope 15 15 15 Yes


V SHIFT Vertical shift 35 45 51 Yes
V LINEAR Vertical linearity 35 40 40 Yes
V AMPLIT Vertical amplitude 25 25 27 Yes
H-SHIFT Horizontal shift 21 35 25 Yes
EW WIDTH EW width 46 35 32 Yes
EW PARAB Parabola adj 46 45 38 Yes
EW TRAPE Trapezoid adj 40 15 22 Yes
EW UPCOR Lower corner adj 52 45 48 Yes
EW LOCOR Lower corner adj 50 55 57 Yes
H BOW Bow 40 35 40 Yes
H PARALL Horizontal parallelogram 40 30 30 Yes
SCORRECT S correction 38 32 32 Adjust if necessary
V SCROLL Vertical shift 21 21 21 Adjust if necessary
V ZOOM Vertical zoom 25 25 25 Adjust if necessary
WBR Timing of Wide Blanking 7 7 7 Adjust if necessary
WBF Timing of Wide Blanking 2 2 2 Adjust if necessary
V SYNSLI Vertical slicing level 0 0 0 Adjust if necessary
OVRVOLIN Over voltage input mode 0 0 0 Adjust if necessary
V GUARD Vertical guard mode 1 1 1 Adjust if necessary

First adjust in PAL 50HZ, and then adjust in NTSC 60HZ, but it needs confirm
adjustment state again in NTSC System. Adjust if necessary.

3.6 SVC DEFAULT DATA (DATA below is supervised by EEPROM MASTER.)

3.6.1 PAL SERVICE (EEPROM)


[Table 6] SERVICE 1 [Table 7] SERVICE 3

Adjust
Adjust explanation N-EU EU Remarks
Item
Adjust Adjust LPDK LPDSG
Remarks
Item explanation TS-AK TS-AK OVMADAPT OVER MODULATION ADAPT 0 0
OVMTHR OVER MODULATION THRESHOLD 1 1
AGC AGC take over 25 25 ADC LEV ADC LEVEL (-16 ~ 15) – ADCLEV 16 16
RG Red Gain 32 32 DEC LEV DEC LEVEL (-16 ~ 15) – DECLEV 18 17 FM pre-scaler (Stereo L/R)
GG Green Gain 32 32 MONO LEV MONO LEVEL (-16 ~ 15) – MONOLEV 18 18 FM pre-scaler (Mono)
BG Blue Gain 32 32 NICAMLEV NICAM LEVEL (-16 ~ 15) – NICLEV 22 22 NICAM pre-scaler
BLO-R Black level offset Red 32 32 FILTBW FILTER BANDWIDTH 0 0
BLO-G Black level offset Green 32 32 BAMA FC BASS MANAGEMENT FREQUENCY CHAR. 8 8
CDL Cathode Drive Level 8 8 AUX3 VOL AUX3 VOL (SCART1 RF SOUND OUT) 84 89 Scart pre-scaler
L-DLY Luminance delay time 13 13 FMWINDOW FM WINDOW FILTER (FMWS) 1 1
RGB-BRI OSD/TEXT BRIGHTNESS 25 25 BOOSTVAL 0 0
MAX VOL MAX VOLUME 100 100
DCXO VAL DCXO 50 50
DCXOA DCXO 0 0
TEXT-V TEXT POSITION – VERTICAL 40 40
TEXT-H TEXT POSITION – HORIZONTAL 5 5
DBB GAIN Dynamic Bass Booster 8 8 For 29FU3 Tool

Copyright©2008 LG Electronics.Inc. All right reserved. -8 - LGE Internal Use Only


Only for training and service purposes.
[Table 8] SERVICE 4 [Table 12] OPTION 1,2,3,4,5

ITEM Description
Adjust LPDK LPDSG
Item
Adjust explanation TS-AK TS-AK Remarks OPTION1 INCH 0: 29 S/Slim ,1: 28 "Flat , 2: 29" Flat, 3: 25" Flat

SYSTEM BG/DK/I/M, BG/DK/I/L


WS WHITE STRETCH 1 1
200PR 1: W/O TXT => 200PR, 0: W/TXT => 100PR
BKS BLACK STRETCH 1 1
BSD BLACK STRATCH DEPTH 0 0 TOP 0: FLOF,1: TOP=>Germany, Swiss, Austria, Italy

DSK DYNAMIC SKIN CONTROL 1 1 ACMS 0: OFF,1: ON=>Auto channel memory system

COR VIDEO DEPENDENT CORING 2 2 CH-AU 0: Other Area,1: China & Australia Frequency table

PF PEAKING FREQUENCY DELAY 0 0 SCREEN 0 : other CPT ,1: TS-AK CPT


RPO RATION POSITIVE/NEGATIVE PEAK 3 3 OPTION2 Chassis CW62A: 0 /CW62C: 1/CW62D: 2
RPA RATION PRE/AFTER SHOOT 2 2 PIP 0: No PIP, 1: 1 Tuner PIP, 2: 2 Tuner PIP, 3:Reseved
PWLDAC PWLDAC PEAK WHITE LIMITER DAC 5 5 VOL CURVE(volume curve) 0: EU=> Low curve, 1: NON-EU=> High curve
IFOFF IF DEMODULATIOR 42 42
A2 STEREO Nicam check & FM stereo / Dual
CHSE CHROMA SENSITIVITY 0 0
I/II SAVE : OFF, 1: ON=>Dual sound setting save on
ACL AUTO COLOR LIMITING 1 1
AV3 0 : W/O SIDE A/V, 1 : W/ SIDE A/V
CLPDEL50 PAL CLAMPING DELAY 20 20
OPTION3 SCART 0: No scart, 1: 1 SCART, 2: 2 SCART, 3: Reserved
CLPDEL60 NTSC CLAMPING DELAY 2 2
DVD 0: W/O DVD, 1: W/ DVD
CLPLEN CLAMPING PULSE LENGTH 3 3
CLMPID CLAMPING DURATION 3 3 XWAVE 0: W/O X WAVE, 1: W/ WAVE

Degauss W degauss 1 1 EYE 0: W/O EYE, 1: W/ EYE

4KEY 0: 6 KEY, 1: 4 KEY

TILT : W/O TLIT, 1: W/TILT

DBB 0 : W/O DBB except 29FU3, 1 : W/ DBB Only 29FU3

OPTION4 OSD LANG Refer to the next page(table.14)

TXT LANG Refer to the next page(table.14)

USB (Southeast Asia& Arab) 0 : W/O USB Model , 1: W/ USB Model

AV2 0:W/O AV2 CW62E OPT(W/O SIDE AV NO AV2)

1: W/AV2 CW62A/C/D ALWAYS 1

OPTION5 REMOCON TXT/MIX ONE BUTTON:0 TXT MIX TWO BUTTONS:1

HOTEL 0: Normal, 1: HOTEL option

TURBOSCH (Turbo search) 0:EU(RZ)=>W/OTurbosearch,1:NON-EU(RT)=>W/Turbosearch


TURBOP/S 0: W/O Turbo picture & sound,

(Turbo picture/sound) 1: W/ Turbo picture & sound

COUNTRY(Europe only) 0: NON MA Menu, 1: MA Menu

LGEINVOL(Southeast Asia only) 0: Others, 1: LGEIN Volume

BLUEBACK(Southeast Asia only) 0: Blue back off, 1: Blue back on

QUARRAN (Arab & Europe only) 0: W/O Quarran, 1: w/ Quarran


TEXT 1:W/ TEXT , 0: W/O TEXT

TS/AK CPT 1:TS/AK CPT, 0: NON-TS/AK CPT

OPTION DATA in BOM ,for example:

LEVEL PART NO. SPECIFICATION DESCRIPTION


1. 3141VMN382A MAIN CHASSIS ASSY [112,68,164,32,8]

Copyright©2008 LG Electronics.Inc. All right reserved. -9- LGE Internal Use Only
Only for training and service purposes.
<Table 9> OSD & TEXT LANGUAGES
Southeast Asia TEXT 0 ENGLISH
0 ENGLISH
1 INDONESIAN
1 SOUTHEAST ASIA 2 MALAY
3 VIETNAMESE
4 THAI
2 RESERVED
3 RESERVED
4 RESERVED
5 RESERVED
6 RESERVED
7 RESERVED
EAST EU CYRILLIC TEXT 0 ENGLISH
1 EAST EU ALL 0 ENGLISH
1 GERMAN
2 RUMANIAN
3 POLISH
4 HUNGARIAN
5 CZECH
6 RUSSIAN
7 BULGARIAN
2 ENGLISH RUSSIAN 0 ENGLISH
1 RUSSIAN
3 RESERVED
4 RESERVED
5 RESERVED
6 RESERVED
7 RESERVED
WEST EU GREEK TEXT 0 ENGLISH
1 EU 7EA 0 ENGLISH
1 GERMAN
2 FRENCH
3 ITALIAN
4 SPANISH
5 NETHERLANDISH
6 PORTUGUESE
2 WEST EU ALL 0 ENGLISH
1 GERMAN
2 FRENCH
3 ITALIAN
4 SPANISH
5 NETHERLANDISH
6 SWEDISH
7 NORWEGIAN
8 DANISH
9 FINNISH
10 PORTUGUESE
11 GREEK
3 ENIGLISH GREEK 0 ENGLISH
1 GREEK
4 RESERVED
5 RESERVED
6 RESERVED
7 RESERVED

Copyright©2008 LG Electronics.Inc. All right reserved. - 10 - LGE Internal Use Only


Only for training and service purposes.
ARAB TEXT 0 ENGLISH
1 ARABIC 0 ENGLISH
1 FRENCH
2 ARAB
3 URDU
2 FARSI 0 ENGLISH
1 FRENCH
2 ARAB
3 FARSI
3 ARAB ALL 0 ENGLISH
1 FRENCH
2 ARAB
3 URDU
4 FARSI
4 RESERVED
5 RESERVED
6 RESERVED
7 RESERVED
FARSI TEXT Same as ARAB TEXT
Southeast Asia W/O TEXT Same as Southeast Asia TEXT
WEST EU W/O TEXT Same as WESTEU GREEK TEXT
EAST EU W/O TEXT Same as EASTEU CYRILLIC TEXT
ARAB W/O TEXT Same as ARAB TEXT
CHINA, INDIA W/O TEXT 0 ENGLISH 0 ENGLISH
1 CHINA 1 CHINESE
0 ENGLISH
2 HINDI 1 HINDI

3 RESERVED
4 RESERVED
5 RESERVED
6 RESERVED
7 RESERVED
Korea/Middle south America
Taiwan

3.7 FM TX MODEL * (option) 4. Shipping condition.


FM TRANSMITTER MODEL send/receive state checking 4.1. Shipping Mode
method (FM Receiver Model)
FM TRANSMITTER Performance checking process after Do push IN-STOP KEY using by R/C and it, will be done
antenna lay out. shipping mode.
FM TRNASMITTER Function: send TV sound (MONITOR
Output) to FM by receiver in MICOMBOARD, and achieve 4.2. Shipping condition
sound signal by special remocon and ear-phone.
Remarks: Even if don’t use special remocon, ordinate FM [Table 15]
receiver equipment can receive sound signal with receive
frequency of OSD setting. .
Check in LG 5, 25 channel or channel with sound output.
Choose receive frequency of MENU OSD.
MENU => SOUND => TRANSMITTER => Frequency
(87.7MHz)
Check output sound signal of MAIN SPEAKER in ear-
phone or other receive equipment.
In FM TX check process.there is not any change of adjust
DATA or others.

Copyright©2008 LG Electronics.Inc. All right reserved. - 11 - LGE Internal Use Only


Only for training and service purposes.
No. ITEM Shipping condition Remarks
1 Power OFF

2 Input TV
3 MEMORY CH. MEMORY refer to
CHANNEL manage benchmark

4 SOUND 30 STEPS

5 MUTE OFF

6 PSM DYNAMIC

7 XD ON

8 SSM FLAT only 29FU3 Tool is Music

9 TORBO SOUND OFF only 29FU3 Tool is ON

10 AVL OFF

11 BALANCE 0

12 ON/OFF TIME OFF

13 AUTO SLEEP OFF

14 CHILD LOCK OFF

15 DEGAUSS OFF

16 EYE OFF OPTION

17 TILT 0 OPTION

18 BLUE BACK OFF OPTION

19 BOOSTER OFF OPTION

4.2.1 PSM MODE Default Setting (PAL)


[Table 16]Picture Mode Default Setting

PSM Dynamic Standard Mild Game


CONTRAST 100 90 60 50
BRIGHT 60 55 55 55
COLOR 60 55 55 60
SHARPNESS 60 60 50 50

5. OPTION Adjustment (PAL)

1) OPTION adjustment decide Model Function, press IN-START


KEY of remocon and enter adjustment mode. Then choose
OPTION 1, 2, 3, 4, 5 to adjust separately.
2) OPTION1 scope (0~255), OPTION2 scope (0~255),
OPTION3 scope (0~250),
OPTION4 scope (0~337), OPTION5 scope (0~252).
Using Vol. +, - and CH +, - KEY directly input. (OPTION data
automatic setting)
3) OPTION data in BOM (Chassis Assy SPECIFICATION) show:
such as [111,111,111.111,111]

6. SOUND PRE-SCALER

This SVC setting value is set since Model design for standard, so
adjustment should not be done at manufacture process. This
adjustment specification shows for only reference.

Audio Out Level SPEC


PAL B/G, D/K, I : 500mVrms at 54 % modulation ratio.
SECAM B/G, D/K, L/L’ : 500mVrms at 54 % modulation ratio.

Copyright©2008 LG Electronics.Inc. All right reserved. - 12 - LGE Internal Use Only


Only for training and service purposes.
TROUBLE SHOOTING
1. RF-STEREO MODEL
1) PICTURE OK / NO SOUND

Selected correct system in menu

OK
NO
Check the waveform IF 1 of TU101 Check/ Replace TU101 or Input signal

OK
NO NO
Check the voltage at pin 3, 9, 16, 43,
Check the waveform at pin 4, 5 of IC501 Check/ Replace IC501
86, 88, 90 of UOCIII

OK

NO
Check the voltage at pin 57, 58 of
Check the waveform at pin 4, 2 of IC601
UOCIII

OK
NO
Check the waveform at pin 6 of IC601 Check/ Replace Q601

OK

NO
Check the waveform at pin 8, 9, 11, 12
Check/ Replace IC601
of IC601

OK

NO
Check the waveform at pin 5, 7 of IC601 Check/ Replace R823, D826

2) No Raster / Sound OK(1/2)

Check the Heater voltage of


CPT(6~6.4 Vrms)

Check HV, Screen voltage of CPT Check R, G, B out of CPT board Check the Heater pulse of FBT T402

Check IC901,
Check FBT T402 Check 197V line of CPT Board & Check FR901, P403A, Check FBT T402
P403A
if no problem check and Replace P902B, FR401

Copyright©2008 LG Electronics.Inc. All right reserved. - 13 - LGE Internal Use Only


Only for training and service purposes.
3) No Raster (2/2)

Check the B+ at D829


cathode
Normal Abnormal

OPEN
NO Check Fuse of AC line
Is the voltage each
pin voltage of IC501

OK Check/ Replace Fuse

Check the in/out of


regulator(IC822,
Check pin 73 of Check the voltage of NO
IC823, IC824)
IC501(H_Out) C832

Check/ Replace
IC501 Check/ Replace DB801

Check Q402
collector waveform Check the voltage NO
pin4 of IC801
Check/ Replace
Q402
Check/ Replace Fuse and IC801
Check T401 & each
pin voltage
Check/ Replace
IC801, IC802, Q830
Check/ Replace
T401

Check Q401collect NO
Check Fuse and Diode of secondary
waveform
Load of SMPS trans(T801)

Check/ Replace
Q401
OK
Check & Replace Check/ Replace IC501
T402

Copyright©2008 LG Electronics.Inc. All right reserved. - 14 - LGE Internal Use Only


Only for training and service purposes.
4) No Picture/ No Sound

Is any OSD displayed?

NO

OK

OK
Check IC501 pin 83, Check receiving system in MENU OK
84, 85 (R, G, B out) & execute Auto - Program

Does the auto - Program


operate properly
NO

OK

Store on manual -program MENU

NO NO
Check the waveform Check IC501 pin 83, Check SMPS Trans Go to No sound/
pin73(H-out) 84, 85 (R, G, B out) Secondary Voltage picture OK

OK

Check pin3 Reset


Voltage

OK
NO
Check pin7, 8 SCL, Check IC12(EEPROM)
SDA & SCL, SDA, Line
OK

OK

Replace IC501

P20A (R, G, B out of P20A (R, G, B out of


IC501) IC501)

Copyright©2008 LG Electronics.Inc. All right reserved. - 15 - LGE Internal Use Only


Only for training and service purposes.
2. AV STEREO/ MONO MODEL

Select correct system in menu

OK

OK
Check the connection of AV
equipment

AV

Does the auto - Program


Check TU101 Tuner
operate properly
OK
OK
NO
Check the waveform at Check the voltage of pin3, 9,
pin57, 58 of IC501 16, 43, 86,88,90 of IC501

OK

NO
Check the waveform at
Check the signal line of SPK-N,P
pin4, 12, of IC601

OK

NO
Check the waveform at
Check pin5 (mute) of IC501
pin6 of IC601

OK

NO NO
Check the waveform at Check the voltage at Check/ Replace
pin8, 9, 11, 12 of IC601 pin5, 7, of IC601 R823, D826

OK

NO
Check the connection of side
Correct the Board
or Front AV Board P201A

OK

Replace IC601

Copyright©2008 LG Electronics.Inc. All right reserved. - 16 - LGE Internal Use Only


Only for training and service purposes.
PRINTED CIRCUIT BOARD
MAIN

Copyright©2008 LG Electronics.Inc. All right reserved. - 17 - LGE Internal Use Only


Only for training and service purposes.
POWER

CONTROL

SIDE AV PIP (Option)

LED

Copyright©2008 LG Electronics.Inc. All right reserved. - 18 - LGE Internal Use Only


Only for training and service purposes.
BLOCK DIAGRAM

Copyright©2008 LG Electronics.Inc. All right reserved. - 19 - LGE Internal Use Only


Only for training and service purposes.
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics.These
parts are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent X-RADIATION,Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

943

400

170
150
913

174
105

112 570
300

520

120
311
530

590
310
540
331

611
320
330
600

Copyright©2008 LG Electronics.Inc. All right reserved. - 20 - LGE Internal Use Only


Only for training and service purposes.
(2008.03.12)
SVC. SHEET : EBY42399901-S

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