Color TV: Service Manual
Color TV: Service Manual
Color TV: Service Manual
COLOR TV
SERVICE MANUAL
CHASSIS : CW62D
MODEL : 29FU6RSD/RS
MODEL : 29FU6RSD/RS-T5
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
Sep, 2008
P/NO : MFL42090903 Printed in China
CONTENTS
Contents ...................................................................................................................2
Safety Precautions..............................................................................................3
Specifications........................................................................................................4
Trouble Shooting.................................................................................................13
Exploded View....................................................................................................20
SVC. Sheet..................................................................................................................
Copyright©2008 LG Electronics.Inc. All right reserved. -2- LGE Internal Use Only
Only for training and service purposes.
SAFETY PRECAUTIONS
An isolation Transformer should always be used during always perform an AC leakage current check on the exposed
the servicing of a receiver whose chassis is not isolated from metallic parts of the cabinet, such as antennas, terminals, etc.,
the AC power line. Use a transformer of adequate power rating to be sure the set is safe to operate without damage of
as this protects the technician from accidents resulting in electrical shock.
personal injury from electrical shocks.
Leakage Current Cold Check(Antenna Cold Check)
It will also protect the receiver and it's components from being With the instrument AC plug removed from AC source,
damaged by accidental shorts of the circuitry that may be connect an electrical jumper across the two AC plug prongs.
inadvertently introduced during the service operation. Place the AC switch in the on position, connect one lead of
ohm-meter to the AC plug prongs tied together and touch other
If any fuse (or Fusible Resistor) in this TV receiver is blown, ohm-meter lead in turn to each exposed metallic parts such as
replace it with the specified. antenna terminals, phone jacks, etc.
If the exposed metallic part has a return path to the chassis, the
When replacing a high wattage resistor (Oxide Metal Film measured resistance should be between 1MΩ and 5.2MΩ.
Resistor, over 1W), keep the resistor 10mm away from PCB. When the exposed metal has no return path to the chassis the
reading must be infinite.
Keep wires away from high voltage or high temperature parts. An other abnormality exists that must be corrected before the
receiver is returned to the customer.
Due to high vacuum and large surface area of picture tube,
extreme care should be used in handling the Picture Tube. Leakage Current Hot Check (See below Figure)
Do not lift the Picture tube by it's Neck. Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
X-RAY Radiation Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
Warning: and the exposed metallic parts.
Measure the AC voltage across the resistor using AC
The source of X-RAY RADIATION in this TV receiver is the voltmeter with 1000 ohms/volt or more sensitivity.
High Voltage Section and the Picture Tube. Reverse plug the AC cord into the AC outlet and repeat AC
For continued X-RAY RADIATION protection, the voltage measurements for each exposed metallic part. Any
replacement tube must be the same type tube as specified in voltage measured must not exceed 0.75 volt RMS which is
the Replacement Parts List. corresponds to 0.5mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
To determine the presence of high voltage, use an accurate
high impedance HV meter. Leakage Current Hot Check circuit
1.5 Kohm/10W
Copyright©2008 LG Electronics.Inc. All right reserved. -3- LGE Internal Use Only
Only for training and service purposes.
SPECIFICATIONS
Note : Specification and others are subject to change without notice for improvement.
V Scope
This specification is for CW62D CHASSIS Color TV. Market Place Band Standard input Voltage Remark
V Test and Inspection Method Miesast/Africa LG 110 ~240 Vac, 50/60Hz Initial
1) Capability: It follows the TV QC Standard of LGE.
EU/CIS LG 230Vac 50Hz
2) Standards of Etc. requirement
- Safety: IEC60065 2.4 Follow each drawing or spec for spec and performance of
-EMC : CE standard(EN55020,EN55013) parts, based upon P/N of B.O.M.
V Test Condition 2.5 Warm up TV set for more than 20min. before the
Conduct the test as mentioned below. measurement (If no problem in capability,this allow omitted)
2.1 Temperature : 25 ± 5°C ( CST 40±5°C)
2.2 Relative Humidity : 65 ± 10%
2.3 Power Voltage :
V General Specification
No Item Specification Remark
1 Receiving System 1) NTSC M Korea,Japan,Taiwan,North
2) NTSC M/ PAL M/N America,Middle South American
1) PAL,SECAM BG EU /Non EU MODEL
2) PAL/SECAM DK
3) PAL-I/I
4) NTSC M
5) NTSC 4.43(AV)
6) SECAM L/L OPTION
7) NTSC M/PAL M/N
2 Receiving Channel 1) VHF : 02~13 Korea,Taiwan,North America.
UHF : 14~69 Middle south American
CATV : 02~125
2) VHF/UHF : 1~62CH
CATV : C13~C38CH Japan
TOTAL 88CH
3) VHF : E2 ~ E12 1)EU/Non EU Model
UHF : E21 ~ E69
CATV : S1 ~ S20
HYPER : S21 ~ S41
4) VHF : 02 ~ 13 2)NTSC-M
UHF : 14 ~69 (Multi-model NTSC-M)
CATV : 02 ~ 71
3 Input Voltage AC 220V, 60Hz Korea
AC 100 ~ 240V, 50/60Hz Middle south America
AC 120V, 60Hz North America
AC 100V, 50/60Hz Japan
AC 110V, 60Hz Taiwan
AC 110 ~ 240 V/50Hz, 60Hz NON-EU
AC 230 V 50/60 Hz EU
4 Market Korea, Japan, Taiwan, North
America. Middle South
American ,Filipine, China,
Middle Asia, Asia, EU, CIS
5 Picture inch FLAT 29”
6 Tuning System FS NTSC MODEL
FVS 100 program PAL MODEL
200 PR(W/O TXT )
Copyright©2008 LG Electronics.Inc. All right reserved. -4- LGE Internal Use Only
Only for training and service purposes.
ADJUSTMENT INSTRUCTIONS
1. Application Object
This specification can be applied to all the television related to As preparatory operations before
CPT Assembly
CW62D Chassis. assembling CPT, wind cotton Tape for
protecting to CPT NECK and DY, CPT
2. Notes connection parts. At this moment, end
(1) Because this is a cold chassis, it is not necessary to use of tape should be over-lapped and
an isolation transformer. However,operating it using a wound in direct route to the NECK.
transformer between the power supply line and chassis
input to prevent electric shock and to protect the test Integrate DY and Fix the Magnet to the position as
instrument. Magnet into CPT shown picture below. Be careful not to
(2)All adjustments must be done in correct sequence. make CPT neck shadow while
However, for better productivity, it can be changed in a pre- HEAT RUN adjusting DY.
permitted range.
(3) Environment conditions: If not specified, it must be done in Degaussing
Convergence Magnet 6Pole 4 2
following conditions.
1) Temperature: 25±5°C STC Pre-Adjustment
2) Humidity : 65±10%
(4)Adjust receiver's AC power follow the rated voltage. Purity adjustment
15 ~ 20mm
Following direction is a case using of None-ITC CPT for CPT This adjustment should be operated at the best condition of
manufacture factory. FOCUS after finishing the PURITY adjustment.
This adjustment should be done as below direction. 1) BACK RASTER receives black CROSS HATCH signal.
2) Adjust Brightness so that there are 9-12 dots.
3) Widen two tabs of 4pole Magnet with equal angles and
accord red, blue vertical lines at the center of screen.
4) With keeping angle of "c. clause", rotate tab and accord
red/blue, green vertical lines at the center of screen.
Copyright©2008 LG Electronics.Inc. All right reserved. -5- LGE Internal Use Only
Only for training and service purposes.
5) Widen two tabs of 6pole Magnet with equal angles and <Table 3>W/B auto adjust machine setting Table
accord red, blue vertical lines at the center of screen.
6) With keeping angle of "e. clause", repeat the adjustment CW62D WHITE BALANCE IIC PARAMETER
from c to e keeping in mind the movement of red, blue, 1. IC
green when the horizontal lines are twisted.
Name Maker NOTE
7) Move DY up, down, left, right and make the convergence to
be optimal condition and stick rubber VCD IC
wedge to CPT so that the DY not to move.
EP_ROM
8) Ordinate R,G,B adjust,process must follow the R,G,B
sequence.
Algorithm
When adjust not follow the R,G,B sequence,picture
circumjacent Miss-Convergence will NG. 0 0 0 0
3.3 SCREEN & WHITE BALANCE Adjusting Program Win31_wb TWB Win31_wb TWB Speed Delay
EP_Rom_S 36 33 37 34
3.3.2. WHITE BALANCE Manual Adjustment.( INSTART ->
SERVICE1) 3.Color coordinate
When auto adjust in [LINE SVC MODE (IN-START
KEY)press MUTE KEY will switch to CPU OFF MODE,the Mode
top of picture will display “CPU OFF” state connect to
adjust JIG. High
1) TV set receive 100% White Pattern signal Light
2) In the state of default setting,adjust BLO-R(R CUT), BLO-G(G CUT) Low
3) In default setting Data BG(B-DRIVE) is 32,adjust RG(R-
DRIVE), GG(G-DRIVE) Light
Make X,Y coordinate satisfy color coordinate below,adjust
HIGH LIGHT(35FL).
3.4 Deflection Setting Data Adjustment
Adjust repeatedly until HIGH LIGHT, LOW LIGHT match.
W/B setting default data refers to W/B TABLE based on When adjust manual as follow
different MODEL.
3.4.1. Adjustment Preparation
<Table 1> WHITE BALANCE Color Coordinate (1) TV set receive Digital pattern (PAL: E5ch.)
(2) Deflection setting data adjustment can be done only with
KOREA Middle/South Philippines remote control.
Item EU N-EU America
/Taiwan (3) Press the “INSTART” Key on the factory remote control
X 288 268 267 282 266 continuously to enter Deflection Adjustment mode.
Y 295 273 276 288 282
(4) Press the CHD ,E Key to select adjustment item.
(5) Press the F ,G Key to change the data.
Color 9000 1300 1300 10000 13000
Temperature degree degree degree degree degree 3.4.2. Adjustment
1.Deflection Setting Data Adjustment,adjust in N50Hz (PAL) mode
<Table 2> WHITE BALANCE default setting data firstly, USB apply model,PAL Muti : N60Hz(Digital Pattern)
default setting data need setting Deflection data
Item Range remarks Then separately adjust N60Hz(NTSC), Z60Hz, N50Hz, W50Hz,
PAL
LOW BLO-R(R CUT) 0 ~ 63 32 Z50Hz.(Model with ARC function)
(In N60Hz adjustment, data more than N60Hz can auto transfer
LIGHT BLO-G(G CUT) 0 ~ 63 32
accordingly to N60Hz compensate value, please pay attention
HIGH RG(R DRIVE) 0 ~ 63 32 to it.)
LIGHT GG(G DRIVE) 0 ~ 63 32 2. Korea Model adjust only in N60Hz.
3. Middle/south America Model first adjust in N60HZ,then in
BG (B DRIVE) 0 ~ 63 32 fixed
N50(PAL-N ).
Copyright©2008 LG Electronics.Inc. All right reserved. -6- LGE Internal Use Only
Only for training and service purposes.
4. After finishing deflection setting data adjustment, press ENTER
CRNU6
KEY,then save it and escape adjustment Mode. CRNU
1. V SLOPE EP
CPT center line aim at black background !
2. V SHIFT (VS)
Keep accord with vertical center line of received picture and CRNL
CRNL6
CPT
3. V LINEAR (VL)
Adjust the top & bottom size of inner circle to be equal on PAL [Fig.5] Cross-Hatch Pattern (PAL:E-7 CH)
E05 CH.
4. V AMPLIT (V AMPITUDE) 10. H BOW
Adjust until distortion scope of the edge part in the top and the
undersurface of the picture are the same.
- P A L(SERVICE 2)
Copyright©2008 LG Electronics.Inc. All right reserved. -7- LGE Internal Use Only
Only for training and service purposes.
29"S-SLIM
Adjust LPDK TS-AK LPDSG TS-AK Adjust or not
Adjust Item
explanation 50Hz 60Hz 50Hz 60Hz
First adjust in PAL 50HZ, and then adjust in NTSC 60HZ, but it needs confirm
adjustment state again in NTSC System. Adjust if necessary.
Adjust
Adjust explanation N-EU EU Remarks
Item
Adjust Adjust LPDK LPDSG
Remarks
Item explanation TS-AK TS-AK OVMADAPT OVER MODULATION ADAPT 0 0
OVMTHR OVER MODULATION THRESHOLD 1 1
AGC AGC take over 25 25 ADC LEV ADC LEVEL (-16 ~ 15) – ADCLEV 16 16
RG Red Gain 32 32 DEC LEV DEC LEVEL (-16 ~ 15) – DECLEV 18 17 FM pre-scaler (Stereo L/R)
GG Green Gain 32 32 MONO LEV MONO LEVEL (-16 ~ 15) – MONOLEV 18 18 FM pre-scaler (Mono)
BG Blue Gain 32 32 NICAMLEV NICAM LEVEL (-16 ~ 15) – NICLEV 22 22 NICAM pre-scaler
BLO-R Black level offset Red 32 32 FILTBW FILTER BANDWIDTH 0 0
BLO-G Black level offset Green 32 32 BAMA FC BASS MANAGEMENT FREQUENCY CHAR. 8 8
CDL Cathode Drive Level 8 8 AUX3 VOL AUX3 VOL (SCART1 RF SOUND OUT) 84 89 Scart pre-scaler
L-DLY Luminance delay time 13 13 FMWINDOW FM WINDOW FILTER (FMWS) 1 1
RGB-BRI OSD/TEXT BRIGHTNESS 25 25 BOOSTVAL 0 0
MAX VOL MAX VOLUME 100 100
DCXO VAL DCXO 50 50
DCXOA DCXO 0 0
TEXT-V TEXT POSITION – VERTICAL 40 40
TEXT-H TEXT POSITION – HORIZONTAL 5 5
DBB GAIN Dynamic Bass Booster 8 8 For 29FU3 Tool
ITEM Description
Adjust LPDK LPDSG
Item
Adjust explanation TS-AK TS-AK Remarks OPTION1 INCH 0: 29 S/Slim ,1: 28 "Flat , 2: 29" Flat, 3: 25" Flat
DSK DYNAMIC SKIN CONTROL 1 1 ACMS 0: OFF,1: ON=>Auto channel memory system
COR VIDEO DEPENDENT CORING 2 2 CH-AU 0: Other Area,1: China & Australia Frequency table
Copyright©2008 LG Electronics.Inc. All right reserved. -9- LGE Internal Use Only
Only for training and service purposes.
<Table 9> OSD & TEXT LANGUAGES
Southeast Asia TEXT 0 ENGLISH
0 ENGLISH
1 INDONESIAN
1 SOUTHEAST ASIA 2 MALAY
3 VIETNAMESE
4 THAI
2 RESERVED
3 RESERVED
4 RESERVED
5 RESERVED
6 RESERVED
7 RESERVED
EAST EU CYRILLIC TEXT 0 ENGLISH
1 EAST EU ALL 0 ENGLISH
1 GERMAN
2 RUMANIAN
3 POLISH
4 HUNGARIAN
5 CZECH
6 RUSSIAN
7 BULGARIAN
2 ENGLISH RUSSIAN 0 ENGLISH
1 RUSSIAN
3 RESERVED
4 RESERVED
5 RESERVED
6 RESERVED
7 RESERVED
WEST EU GREEK TEXT 0 ENGLISH
1 EU 7EA 0 ENGLISH
1 GERMAN
2 FRENCH
3 ITALIAN
4 SPANISH
5 NETHERLANDISH
6 PORTUGUESE
2 WEST EU ALL 0 ENGLISH
1 GERMAN
2 FRENCH
3 ITALIAN
4 SPANISH
5 NETHERLANDISH
6 SWEDISH
7 NORWEGIAN
8 DANISH
9 FINNISH
10 PORTUGUESE
11 GREEK
3 ENIGLISH GREEK 0 ENGLISH
1 GREEK
4 RESERVED
5 RESERVED
6 RESERVED
7 RESERVED
3 RESERVED
4 RESERVED
5 RESERVED
6 RESERVED
7 RESERVED
Korea/Middle south America
Taiwan
2 Input TV
3 MEMORY CH. MEMORY refer to
CHANNEL manage benchmark
4 SOUND 30 STEPS
5 MUTE OFF
6 PSM DYNAMIC
7 XD ON
10 AVL OFF
11 BALANCE 0
15 DEGAUSS OFF
17 TILT 0 OPTION
6. SOUND PRE-SCALER
This SVC setting value is set since Model design for standard, so
adjustment should not be done at manufacture process. This
adjustment specification shows for only reference.
OK
NO
Check the waveform IF 1 of TU101 Check/ Replace TU101 or Input signal
OK
NO NO
Check the voltage at pin 3, 9, 16, 43,
Check the waveform at pin 4, 5 of IC501 Check/ Replace IC501
86, 88, 90 of UOCIII
OK
NO
Check the voltage at pin 57, 58 of
Check the waveform at pin 4, 2 of IC601
UOCIII
OK
NO
Check the waveform at pin 6 of IC601 Check/ Replace Q601
OK
NO
Check the waveform at pin 8, 9, 11, 12
Check/ Replace IC601
of IC601
OK
NO
Check the waveform at pin 5, 7 of IC601 Check/ Replace R823, D826
Check HV, Screen voltage of CPT Check R, G, B out of CPT board Check the Heater pulse of FBT T402
Check IC901,
Check FBT T402 Check 197V line of CPT Board & Check FR901, P403A, Check FBT T402
P403A
if no problem check and Replace P902B, FR401
OPEN
NO Check Fuse of AC line
Is the voltage each
pin voltage of IC501
Check/ Replace
IC501 Check/ Replace DB801
Check Q402
collector waveform Check the voltage NO
pin4 of IC801
Check/ Replace
Q402
Check/ Replace Fuse and IC801
Check T401 & each
pin voltage
Check/ Replace
IC801, IC802, Q830
Check/ Replace
T401
Check Q401collect NO
Check Fuse and Diode of secondary
waveform
Load of SMPS trans(T801)
Check/ Replace
Q401
OK
Check & Replace Check/ Replace IC501
T402
NO
OK
OK
Check IC501 pin 83, Check receiving system in MENU OK
84, 85 (R, G, B out) & execute Auto - Program
OK
NO NO
Check the waveform Check IC501 pin 83, Check SMPS Trans Go to No sound/
pin73(H-out) 84, 85 (R, G, B out) Secondary Voltage picture OK
OK
OK
NO
Check pin7, 8 SCL, Check IC12(EEPROM)
SDA & SCL, SDA, Line
OK
OK
Replace IC501
OK
OK
Check the connection of AV
equipment
AV
OK
NO
Check the waveform at
Check the signal line of SPK-N,P
pin4, 12, of IC601
OK
NO
Check the waveform at
Check pin5 (mute) of IC501
pin6 of IC601
OK
NO NO
Check the waveform at Check the voltage at Check/ Replace
pin8, 9, 11, 12 of IC601 pin5, 7, of IC601 R823, D826
OK
NO
Check the connection of side
Correct the Board
or Front AV Board P201A
OK
Replace IC601
CONTROL
LED
943
400
170
150
913
174
105
112 570
300
520
120
311
530
590
310
540
331
611
320
330
600