Villa Endograph DC (Service Manual)
Villa Endograph DC (Service Manual)
Villa Endograph DC (Service Manual)
Service Manual
(Rev. 0) ENDOGRAPH DC
SERVICE MANUAL
Revision history
ENDOGRAPH DC (Rev. 0)
SERVICE MANUAL
Contents
Contents
1. INTRODUCTION 1
1.1 Icons in the manual................................................................................ 1
1.2 How to contact VILLA SISTEMI MEDICALI technical service................... 2
2. SAFETY ASPECTS 3
2.1 Warnings ................................................................................................ 4
2.1.1 Electromagnetic emissions................................................................... 5
2.1.2 Electromagnetic immunity................................................................... 6
2.1.3 Recommended separation distances to portable and
mobile radio equipment ....................................................................... 8
2.2 Protection from X-rays............................................................................ 9
2.3 Environmental risks and disposal ........................................................ 10
2.4 Symbols in use ..................................................................................... 11
3. DESCRIPTION 12
3.1 Identification plates .............................................................................. 12
3.2 Functions, Models and Versions........................................................... 14
3.2.1 High Frequency (HF) Generator.......................................................... 15
3.2.2 Extension arm and scissors arm ........................................................ 15
3.2.3 Tube-head......................................................................................... 16
3.2.4 Timer ................................................................................................ 16
3.3 Configurations...................................................................................... 17
3.3.1 Standard configuration...................................................................... 17
3.3.2 Remote timer configuration ............................................................... 18
3.3.3 Mobile stand configuration ................................................................ 19
3.3.4 Remote X-ray button configuration .................................................... 20
3.3.5 Configuration with wireless X-ray button ........................................... 21
4. TECHNICAL DATA 22
4.1 Method for measuring technical factors................................................ 25
4.2 Curves tube features ............................................................................ 26
4.3 Reference standard............................................................................... 28
4.4 Dimensions .......................................................................................... 29
5. PRE-INSTALLATION 30
5.1 Mounting methods ............................................................................... 30
5.2 Electric pre-setting ............................................................................... 31
6. INSTALLATION 32
6.1 Wall installation ................................................................................... 32
6.1.1 Timer set up (standard configuration) ................................................ 33
6.2 Assembling the mobile stand and timer installation ............................. 34
(Rev. 0) i ENDOGRAPH DC
SERVICE MANUAL
Contents
8. SET-UP 63
9. TROUBLESHOOTING 69
9.1 Error messages on the display .............................................................. 70
9.1.1 Fatal errors upon power-up and in the ready, idle and cooling statuses71
9.1.2 Fatal errors during X-ray emission .................................................... 72
9.1.3 NON fatal errors................................................................................ 73
ENDOGRAPH DC ii (Rev. 0)
SERVICE MANUAL
Contents
11. MAINTENANCE 80
ENDOGRAPH DC iv (Rev. 0)
SERVICE MANUAL
Introduction
1. INTRODUCTION
NOTE:
This manual is updated for the product it is sold with, in order to
guarantee an adequate reference to use the product properly and safely.
The manual may not reflect changes to the product that do not affect
operating modes or safety.
(Rev. 0) 1 ENDOGRAPH DC
SERVICE MANUAL
Introduction
ENDOGRAPH DC 2 (Rev. 0)
SERVICE MANUAL
Safety aspects
2. SAFETY ASPECTS
WARNING:
Please read this chapter thoroughly.
(Rev. 0) 3 ENDOGRAPH DC
SERVICE MANUAL
Safety aspects
2.1 Warnings
The parts of the unit that can come into contact with the patient must be
cleaned regularly according to the instructions provided below in this
document.
WARNING:
For safety reasons, it is prohibited to abnormally overload the extension
arm or the scissors arm, for example by leaning on it.
ENDOGRAPH DC 4 (Rev. 0)
SERVICE MANUAL
Safety aspects
(Rev. 0) 5 ENDOGRAPH DC
SERVICE MANUAL
Safety aspects
ENDOGRAPH DC 6 (Rev. 0)
SERVICE MANUAL
Safety aspects
(Rev. 0) 7 ENDOGRAPH DC
SERVICE MANUAL
Safety aspects
ENDOGRAPH DC 8 (Rev. 0)
SERVICE MANUAL
Safety aspects
Although the dose supplied by modern X-ray units is quite low, the
operator must adopt the precautions and/or suitable protection for the
patient and himself according to current regulations, during the
execution of radiography.
WARNING:
Protection against radiation is regulated according to law. The equipment
may only be used by specialised personnel.
a) The film (or the digital sensor) must be placed in the patient's mouth
either manually or using the specific supports, and must be held in
position by the patient if necessary.
b) During exposure to the rays, the operator must not be in contact
with the tube-head or the collimator cone.
c) During exposure, the operator must maintain a certain distance from
the source of the rays (at least 2 metres) in the opposite direction of
the emission.
d) During exposure, only the operator and the patient may be present
in the room.
e) Use the specific leaded aprons to reduce the undesired effect of
secondary radiations for the patient.
(Rev. 0) 9 ENDOGRAPH DC
SERVICE MANUAL
Safety aspects
ENDOGRAPH DC 10 (Rev. 0)
SERVICE MANUAL
Safety aspects
In some of its parts, the device contains materials and liquids that,
at the end of the lifespan of the unit, must be disposed of at the
appropriate disposal centres
∼ Alternating Current
N Connection point to the neutral conductor
L Connection point to the line conductor
Earth protection
Operation earthing
Ray Emission
Serial number
Filtration
Tube-head
X-ray tube
(Rev. 0) 11 ENDOGRAPH DC
SERVICE MANUAL
Description
3. DESCRIPTION
ENDOGRAPH DC 12 (Rev. 0)
SERVICE MANUAL
Description
1
Endograph DC
plate
2 3 4
Tube-head DP arm Extension arm
plate plate plate
5 6
Collimator 30 cm (optional) Wireless RX button (optional)
plate plate
(Rev. 0) 13 ENDOGRAPH DC
SERVICE MANUAL
Description
WARNING:
The Endograph DC system does not automatically detect the presence of
a cone or other item: the operator is responsible for checking the
congruity between the indication on the display and the actual situation
of use.
ENDOGRAPH DC 14 (Rev. 0)
SERVICE MANUAL
Description
NOTE:
The scissors arm was designed to work correctly with a maximum
opening angle of 160°; therefore, an opening angle of less than 160° is
required for its use.
(Rev. 0) 15 ENDOGRAPH DC
SERVICE MANUAL
Description
3.2.3 Tube-
Tube-head
3.2.4 Timer
There are 36 fixed times available for manual selection which vary
from a minimum of 0.01 seconds up to a maximum of 2 seconds.
NOTE:
The configuration can be set using the remote X-ray control outside the
examination room. This consists of a wall support onto which the X-ray
button is connected with an extendable cable.
NOTE:
The unit provides two separate contacts for the possible connection with
external signalling devices. One contact signals the status of the unit as
operative and ready to be used, the second emits the X-rays. The
connection methods and the requirements necessary for the signalling
devices are described in the "Service Manual".
ENDOGRAPH DC 16 (Rev. 0)
SERVICE MANUAL
Description
3.3 Configurations
4
5
1 3
Figure 3-1
1 Tubehead
2 Scissors arm
3 Extension arm
4 Timer
5 X-ray button
(Rev. 0) 17 ENDOGRAPH DC
SERVICE MANUAL
Description
1
4 5
Figure 3-2
1 Tubehead
2 Scissors arm
3 Extension arm
4 Wall support
5 Remote timer
6 X-ray button
ENDOGRAPH DC 18 (Rev. 0)
SERVICE MANUAL
Description
1 4
Figure 3-3
1 Tubehead
2 Scissors arm
3 Mobile stand
4 Timer
5 X-ray button
(Rev. 0) 19 ENDOGRAPH DC
SERVICE MANUAL
Description
3.3.4 Remote X-
X-ray button configuration
Figure 3-1
ENDOGRAPH DC 20 (Rev. 0)
SERVICE MANUAL
Description
Figure 3-2
(Rev. 0) 21 ENDOGRAPH DC
SERVICE MANUAL
Technical data
4. TECHNICAL DATA
Technical characteristics
Equipment Endograph DC
Manufacturer VILLA SISTEMI MEDICALI
Buccinasco (MI) Italia
Class Class I with type B applied parts
(according to EN 60601-1
classification)
Protection degree IPX0 standard device
Line voltage 99-264 V∼
Rated voltage 110-240 V∼
Line frequency 50 / 60 Hz
Maximum line current 5.2 A rms impulsive 2.5 A rms impulsive
@ 115 V ∼ @ 230 V ∼
Technical factors for maximum line 70kV, 6mA
current
Absorbed power 583W (584VA) 566W (570VA)
Maximum apparent line resistance 0.4 Ω (99-132 V∼) 0.8 Ω (198-264 V∼)
Mains fuse 6.3 AT
Selectable times from 0.01 to 2.00 s in 36 steps
Automatic selection 882 pre-programmed times (7 anatomic -
3 sizes - 3kV - 2 SID- 3 receptors)
Time accuracy ± 5 % ± 2 ms
High voltage values 60-65-70 kVp selectable
Tubehead current 6 mA
kV accuracy ± 8 % @ rated voltage
Tubehead anodic current accuracy ± 10 % @ rated voltage
Maximum exposure time 2.0 s
Timer size 284×253×123.3 mm
ENDOGRAPH DC 22 (Rev. 0)
SERVICE MANUAL
Technical data
Tube-head characteristics
(Rev. 0) 23 ENDOGRAPH DC
SERVICE MANUAL
Technical data
Environmental conditions
ENDOGRAPH DC 24 (Rev. 0)
SERVICE MANUAL
Technical data
(Rev. 0) 25 ENDOGRAPH DC
SERVICE MANUAL
Technical data
OX/70-5
Load
ENDOGRAPH DC 26 (Rev. 0)
SERVICE MANUAL
Technical data
Curv a Tube-head
raffre ddame nto monoblocco
cooling curve
90
80
70
60
50
E [kJ]
40
30
20
10
0
0 100 200 300 400
Time [min]
(Rev. 0) 27 ENDOGRAPH DC
SERVICE MANUAL
Technical data
ENDOGRAPH DC 28 (Rev. 0)
SERVICE MANUAL
Technical data
4.4 Dimensions
FRONT VIEW
30
0
30
Figure 4-1: Dimensions of the wall version
30
0
30
30 0 30
30
0
30
(Rev. 0) 29 ENDOGRAPH DC
SERVICE MANUAL
Pre-installation
5. PRE-
PRE-INSTALLATION
Endograph DC does not ask for special pre-installation works, still it is
necessary to grant an adequate grounding for EMC compatibility and
safety.
Section of grounding cable must be at least equal of greater than the
section of line cables. It is advisable to use a grounding cable with
section 2.5mm².
If cables are going to be positioned inside the wall, it is better that ducts
are already positioned, taking into account where the device will be
installed, taking care that cables exit in correspondence of the hole on
the lower side of the wall plate.
The Manufacturer can assist technically in the pre-installation phase,
but preparation works are a customer’s responsibility.
NOTE:
This chapter is valid for Wall version. The user does not need to assess
the consistency of the wall for Stand version.
WARNING:
The Manufacturer is not responsible for any installations that do not
comply with the specifications stated above.
ENDOGRAPH DC 30 (Rev. 0)
SERVICE MANUAL
Pre-installation
NOTE:
The device is intended for permanent installation.
It is forbidden to connect the system by a plug in a wall socket for
safety reasons.
Mobile version has to be requested on order and it is not possible to
transform wall mounted version into a mobile version in field.
NOTE:
A circuit breaker with overcurrent protection must be connected to the
intraoral X-ray equipment with the following features:
– Nominal current: 10A
– Differential sensitivity: 0.03A.
NOTE:
Endograph DC can be connected to signaling devices outside the
installation room; please make reference to chapter 6.4.1.
(Rev. 0) 31 ENDOGRAPH DC
SERVICE MANUAL
Installation
6. INSTALLATION
ENDOGRAPH DC 32 (Rev. 0)
SERVICE MANUAL
Installation
WARNING:
The installer will assess the consistency of the wall taking into
consideration the screw extraction load specified in paragraph 5.1.
2. Mark the mounting points and make the respective holes with a
diameter corresponding to the chosen screws.
Making reference to the template, use holes "A" for standard
installation. Use holes "B" for single stud installation.
3. Remove the plastic timer cover (1 - Figure 6-1) loosening the two
sealing screws (2 - Figure 6-1) placed on the top part.
Do not remove completely the screws and the relevant plate (4 -
Figure 6-1); with the extention arm in place, will not be possible
to reassemble the plate.
To make the operation easier, disconnect all wires between wall plate
and cover.
4. Fix the timer to the wall using the relevant screws verifying the
perpendicularity of both axes with respect to the wall.
2
4 A
A
B
B
B
B
B
1
Figure 6-1
(Rev. 0) 33 ENDOGRAPH DC
SERVICE MANUAL
Installation
1. Cross the two base tubes (1 - Figure 6-2) into the provided cut, fixing
them together with the screw (2 - Figure 6-2) and relevant nut (3 -
Figure 6-2). Do not tighten the screw completely.
2. Position the base plate (4 - Figure 6-2) and fix it with the four screws
(5 - Figure 6-2). If necessary, reposition the two base tubes (1 -
Figure 6-2) slightly in order to align the relevant holes on the plate.
3. Lock the nut (3 - Figure 6-2) in order to block the base tubes (1 -
Figure 6-2) permanently.
4. Assemble the stand column (6 - Figure 6-2) on the base plate (4 -
Figure 6-2) with the four screws (7 - Figure 6-2).
5
4
2
3
Figure 6-2
ENDOGRAPH DC 34 (Rev. 0)
SERVICE MANUAL
Installation
WARNING:
The timer must be fixed to the support plate after assembling the
scissors arm (see paragraph 6.3.3).
6. Remove the plastic timer cover (10 - Figure 6-3) by loosening the two
sealing screws (12 - Figure 6-3) placed on the top.
To make the operation easier, disconnect all cables connecting the
timer and the plastic cover.
7. Fix the timer onto the support plate with the two screws (14 - Figure
6-3) taking care to thread the supply cable and the cables coming
from the scissors arm inside the hollow one (15 - Figure 6-3). Check
that the upper level is level using a bubble level.
12
14
9
14
8
15
10
Figure 6-3
(Rev. 0) 35 ENDOGRAPH DC
SERVICE MANUAL
Installation
1. Insert the extension arm into the arm support block which is an
integral part of the wall support plate.
NOTE:
You must keep the arm orthogonal to the plate to be able to insert the
shaft into the bush placed inside the support.
3. Assemble the arm rotation stop screw (2 - Figure 6-4) in the hole
present on the shaft; this screw (code 2100010600) is included in
the mounting hardware packaging.
4. Tighten the two lateral grubs (3 - Figure 6-4 – one on each side)
ensuring that they block the arm rotation without interfere with the
extension arm pin.
ENDOGRAPH DC 36 (Rev. 0)
SERVICE MANUAL
Installation
NOTE:
The purpose of the frictioning mechanism and the rotation stop pin is to
prevent the extension arm from becoming detached.
1
3
Figure 6-4
(Rev. 0) 37 ENDOGRAPH DC
SERVICE MANUAL
Installation
NOTE:
To help assembly Endograph DC is shipped with the tubehead already
mounted on the scissors arm; it is recommended to let the tape wrapping
the arm in place. In case it is removed, besides making more difficult the
assembly it is possible that the installer is hurt or the arm damaged.
1. Remove the friction group fixing plate fixed to the extension arm with
three screws (scissor arm side). Take note that the upper screw is
shorter than the other two and has to be mounted in the same
position.
Friction group
Fixing plate
Figure 6-5
2. Remove also the friction taking care not to loose the spring washer.
Here following is indicated the right sequence of the washers.
Figure 6-6
ENDOGRAPH DC 38 (Rev. 0)
SERVICE MANUAL
Installation
Figure 6-7
4. Insert the extension arm pin in the bushing; during insertion take
care to the O-Rings present in the bushing. The friction group fixing
holes must be toward tube head support.
Figure 6-8
(Rev. 0) 39 ENDOGRAPH DC
SERVICE MANUAL
Installation
5. Insert the scissor arm into the extension arm, aligning the bushing
fixing holes to the extension arm screws. Power cable, signal cable
and grounding cable must be let out freely from the extension arm.
Figure 6-9
6. Mount the friction group and fix the plate using the shorter screw in
the top hole (Figure 6-5). Tighten the grub screw until it is frictioned
but don't force the friction. It has to be adjusted only if necessary.
7. Remove the safety clamp and open the scissors arm a few times to
locate the position where the cable is more recovered inside the arm
itself (typically this condition is reached when the scissors arm is
fully extended).
8. Holding this position, insert the cables coming form the scissors arm
inside the extension arm (power cable on one side and filament cable
and the grounding cable on the other side) following the drawing in
Figure 6-10; this will make sure that the cables are not tensioned
during use. To make this easier, wrap together the grounding and
filament cables with tape.
ENDOGRAPH DC 40 (Rev. 0)
SERVICE MANUAL
Installation
9. Run the cable inside the extension arm until they come completely
out at the opposite end; insert the cable itself inside the rotation pin
as shown in the following figure.
Figure 6-10
10. Check that the DP arm is perfectly inserted; check that the rotation
of the scissors arm inside the extension arm is the one ergonomically
requested by the operator, otherwise work on the frictioning
mechanism (1 - Figure 7-2) until you get the requested run.
NOTE:
This frictioning mechanism is also used to prevent the scissors arm from
becoming detached and for this reason it must never be loosened
completely.
(Rev. 0) 41 ENDOGRAPH DC
SERVICE MANUAL
Installation
1. Loose the two screws (1 - Figure 6-11) to allow the positioning of the
scissors arm.
2. Assemble the scissors arm (there is no extension arm in this
configuration), being careful to insert the spacer (2 - Figure 6-11)
into the rotation pin. The spacer (code 6161305600) is included in
the mounting hardware packaging.
NOTE:
Keep the arm perfectly orthogonal to the pole when inserting the
extension arm rotation pin.
Do not release the scissors arm from their sealing packing.
2
1
Figure 6-11
ENDOGRAPH DC 42 (Rev. 0)
SERVICE MANUAL
Installation
1
Lamp READY K2 X8
2
3 1
4
K1
Lamp RX ON
X11
Figure 6-12
(Rev. 0) 43 ENDOGRAPH DC
SERVICE MANUAL
Installation
6.4.2 Remote
Remote X-
X-ray button
NOTE:
Whatever remote X-ray button installation is implemented, the front
panel of the timer must be visible from the remote button location to
allow the user to see technical factors before starting an exposure.
1. A door bell X-ray button (not provided by Villa Sistemi Medicali) can
be installed following the instruction here below.
NOTE:
The connecting cable between Timer and Remote X-ray button, passing
into the wall or external, must always be put into a metal conduct to
avoid any kind of disturbance to the signals passing through the cable.
The cable can be a maximum of 15 meters long and consequently the
distance between Timer and X-ray button must be shorter than this
length.
The connecting cable must have a 1mm2 minimum section and must
be connected to the X6.1 and X6.2 connectors on the CPU board A2
(see chapter 12).
The remote X-ray button can be connected in parallel to the
standard X-ray button supplied with the timer, using the same
connectors.
Safety regulations stipulate that a button enabled by an appropriate
safety key must be used.
2. The kit P/N 6659120000 provides a way to install remotely the X-ray
button supplied with the timer.
The kit includes a wall support plate with a terminal strip.
NOTE:
The connecting cable between Timer and remote X-ray button (not
provided by Villa Sistemi Medicali) must have a 1mm2 minimum section.
The connecting cable must always be put inside a metal conduct to avoid
any disturbance to the signals passing through the cable.
ENDOGRAPH DC 44 (Rev. 0)
SERVICE MANUAL
Installation
Remove the X-ray button from the Timer disconnecting the cable
from X6.1 and X6.2 connectors.
Assemble the button on the wall support plate connecting the cable
on the terminal strip.
The connecting cable between Timer and remote X-ray button must
be connected to X6.1 and X6.2 connectors (Timer side) and to the
terminal strip of the support plate.
The support plate has to be fixed on the wall using the fisher type
screws provided.
(Rev. 0) 45 ENDOGRAPH DC
SERVICE MANUAL
Installation
6.4.3 Wireless X-
X-ray button
To insert the battery inside the wireless X-ray button, proceed as follow:
1. unscrew the two screws located on the back of the button
2. open the two half-shells, keeping the green button facing upwards
and paying attention to the electronics located inside
3. insert the batteries respecting the indicated polarities
4. reclose the two half-shells and tighten the screws.
ENDOGRAPH DC 46 (Rev. 0)
SERVICE MANUAL
Installation
NOTE:
This procedure has to be performed in case of field upgrade. System
coming with wireless X-ray button are pre-assembled in factory.
Figure 6-13
Figure 6-14
(Rev. 0) 47 ENDOGRAPH DC
SERVICE MANUAL
Installation
4. Assemble the A6 Radio board on the CPU board using the provided
screw (Figure 6-15).
Figure 6-15
ENDOGRAPH DC 48 (Rev. 0)
SERVICE MANUAL
Installation
NOTE:
This procedure has to be performed in case of wireless X-ray button
replacement or in case of matching lost.
(Rev. 0) 49 ENDOGRAPH DC
SERVICE MANUAL
Installation
NOTE:
The mains power supply has to be provided only on wall support
side.
NOTE:
The connection cable between wall support and remote timer
supplied in the Remote Timer kit (code 6659300100) is 20 meters
long, ending with RJ45 connector.
The maximum distance between wall support and timer must not
exceed the cable length.
For the Remote Timer wall support set-up follow the instruction listed in
paragraph 6.1.1 – Timer set-up (standard configuration).
ENDOGRAPH DC 50 (Rev. 0)
SERVICE MANUAL
Installation
1
Figure 6-16
(Rev. 0) 51 ENDOGRAPH DC
SERVICE MANUAL
Installation
ENDOGRAPH DC 52 (Rev. 0)
SERVICE MANUAL
Installation
NOTE:
Cables coming from the tubehead are supplied for the 80 cm
extension arm.
For the 30 cm and 60 cm extension arm and for mobile stand
version, the surplus part of the cables must be positioned to the top
of the timer with a suitable loop, without passing over the Driver
board area. Fix the cables with the provided strip.
1. Connect the power cables from the tubehead to the Driver board
wiring the cables to the connector X4 (OUTPUT) and shield to screw
W2, following the positions as in the table:
2. Connect the signal cable of the tubehead to the Driver board wiring
the cables to the connector X2 (HEATER) following the position as in
the table:
3. Make the connection between the general switch and the terminal
strip of the timer using a bipolar cable plus ground, section 1.5 mm2
(16 AWG). Fix the cable to the terminal strip following the positions
as shown (L = line, N = neutral, Ground = yellow/green cable). The
conductors have to be secured to the timer base.
4. Assemble the two pins lock (1 - Figure 6-17) on the timer cover;
these pins (code 2100511300) are included in the mounting
hardware packaging.
(Rev. 0) 53 ENDOGRAPH DC
SERVICE MANUAL
Installation
5. Connect the cables between timer and cover: flat cable between CPU
board – connector X1 – and Driver board – connector X1
(CONTROLS); X-ray button cable to CPU board – connector X6.
6. Place the cover on the timer taking care that the cover is positioned
under the upper plate (4 – Figure 6-1). Push the cover against the
locking pins and tighten the two upper screws (2 – Figure 6-1).
W2
X4
X1
X2
X5
ENDOGRAPH DC 54 (Rev. 0)
SERVICE MANUAL
Installation
1. Remove the X-ray button complete of its support from the timer.
2. Connect the timer following the procedure listed in paragraph 6.5.1,
steps from 1 to 3.
3. Assemble the Remote Interconnection Timer board (A8), included in
the Remote Timer box, on the timer as shown in Figure 6-18.
4. Connect the flat cable, supplied with the Remote Timer box, between
Driver board – connector X1 (Figure 6-17) – and A8 board –
connector X1 (Figure 6-18).
5. Connect the RJ 45 cable to the A8 board – connector X9 (Figure
6-18).
6. Assemble the two pins lock (1 - Figure 6-18) on the Remote Timer
cover (1 - Figure 6-16); these pins (code 2100511300) are included in
the mounting hardware packaging.
7. Place the cover on the timer taking care that the cover is positioned
under the upper plate (4 - Figure 6-1). Push the cover against the
locking pins and tighten the two upper screws (2 - Figure 6-1).
Remote Interconnection
Timer board (A8)
X9
X1
Figure 6-18
(Rev. 0) 55 ENDOGRAPH DC
SERVICE MANUAL
Installation
X1 X6
2
Remote Interconnection
Timer board (A9) X9
X1
Figure 6-19
ENDOGRAPH DC 56 (Rev. 0)
SERVICE MANUAL
Installation
6.6 Power-
Power-up sequence
At start-up the timer automatically checks all the internal hardware and
particularly:
• Display lights ON
• LEDs light for 2 seconds
• CHECKSUM check of the storage program and display of the words
"CH0" if the check result is negative or in the event of non-initialized
memory
• Buzzer check (rings)
• Check of all buttons and X-ray buttons in particular, no button must
be pressed. If any buttons are pressed an error code message will
appear on the display
• Showing of software and hardware versions (HW: X.XX – SW: X.XX).
NOTE:
During the first start-up, the volatile memory may not be programmed
and therefore the "CH0" message will appear. In this case, press "F" key
to restore the factory default setting. The "CH0" message must not be
displayed any more.
If this happens again, replace the EEPROM on the CPU board and
proceed to the set-up sequence.
WARNING:
Replacing the EEPROM, all the custom tables will be lost.
(Rev. 0) 57 ENDOGRAPH DC
SERVICE MANUAL
Checks, Calibration and Adjustment
ENDOGRAPH DC 58 (Rev. 0)
SERVICE MANUAL
Checks, Calibration and Adjustment
1. Remove the plastic timer cover by loosening the two sealing screws
(1 - Figure 7-1) placed on the top part of the wall plate.
Be careful to the cables connecting the timer and the plastic cover.
2. Using a 10 mm wrench, adjust the frictioning mechanism nuts (2 -
Figure 7-1) until the movement of the arm is ergonomic.
3. Reposition the plastic cover when you have finished.
Figure 7-1
(Rev. 0) 59 ENDOGRAPH DC
SERVICE MANUAL
Checks, Calibration and Adjustment
NOTE:
The purpose of this frictioning mechanism is to prevent the scissors from
becoming detached, so it must not be loose.
Figure 7-2
ENDOGRAPH DC 60 (Rev. 0)
SERVICE MANUAL
Checks, Calibration and Adjustment
• Adjusting
Adjusting the second arm
Ø13
1
Ø13
A 1 B
Figure 7-3
(Rev. 0) 61 ENDOGRAPH DC
SERVICE MANUAL
Checks, Calibration and Adjustment
Ø13
A B
2
Figure 7-4
ENDOGRAPH DC 62 (Rev. 0)
SERVICE MANUAL
Set-up
8. SET-
SET-UP
The Endograph DC system has a modifiable configuration that can be
adapted to specific usage needs.
System Setup
PXX: selected parameter description
Value = selected parameter value
Press and hold pressed the "Function" key to exit the setup program, the
system will restart.
P00: Stand-
tand-by timeout (min)
This parameter indicates the time in minutes after that the system enter
in "sleep" condition.
With "Value = 0", the system is always in the "Ready for X-rays"
conditions. The selectable value changes between 0 and 5 (default 2).
NOTE:
When Value = 0, the green "Ready for X-rays" LED is always ON.
(Rev. 0) 63 ENDOGRAPH DC
SERVICE MANUAL
Set-up
WARNING:
This parameter must not be changed from the factory configuration.
Changing on this parameter may effect on the equipment life time.
Value
(multiplies the Film type
pre-set exp. time)
0.75 --
1.00 F
1.25 E
1.50 --
2.00 D
ENDOGRAPH DC 64 (Rev. 0)
SERVICE MANUAL
Set-up
When you use a 30 cm limiter cone, the exposure times in the preset
tables must be multiplied by a 2 factor to get a correct dose.
The default value is "OFF", which corresponds to the standard cone (Film
Focus Distance = 20cm).
The change from standard cone to long cone times is made by selecting
"ON".
This setting is available also in normal working or out of set-up program
modes, and it is available to the user.
This parameter makes it possible to vary the display back light, in order
to compensate any differences in environmental light. Values are
NOTE:
Do not modify factory configuration.
P07: Language
Using "Increase" and "Decrease" keys, select the desired language
between: English, Italian, French, Spanish, German, Portuguese,
Russian, Dutch, Arabic, Turkish, Chinese (traditional), Chinese
(simplified), Symbols only (visualize only the tooth symbol).
(Rev. 0) 65 ENDOGRAPH DC
SERVICE MANUAL
Set-up
P08: Manufacturer's
Manufacturer's Logo
P09: Disable X-
X-Rays (demo mode)
This parameter allows to change the display between white text on blue
background and blue text on white background.
ENDOGRAPH DC 66 (Rev. 0)
SERVICE MANUAL
Set-up
Default value = ON
NOTE:
Do not modify factory configuration.
NOTE:
All custom settings will be lost.
(Rev. 0) 67 ENDOGRAPH DC
SERVICE MANUAL
Set-up
X-ray enabled
P09 Disable X-Rays
(ON)
WARNING:
Parameters shown with (1) in the previous table can not be changed; the
perfect running of the system or its compliance with Directive CE 93/42
cannot be guaranteed if any change is made.
ENDOGRAPH DC 68 (Rev. 0)
SERVICE MANUAL
Troubleshooting
9. TROUBLESHOOTING
WARNING:
The system must be switched off before performing integrity checks
on fuses and components.
System F1 F3
• Symptom:
Display off when main switch is ON
• Action:
− check if the LED on the keyboard are ON and pressing the
keyboard buttons you can hear any beep.
If the keyboard doesn't work, switch OFF the equipment and verify:
− the flat cable connecting the CPU and the Driver board
− integrity of fuses F1 and F3 (if present)
− measure the presence of the main power supply.
If no anomalies are found, start replacing boards in the following
order: CPU, Driver board (including tubehead).
(Rev. 0) 69 ENDOGRAPH DC
SERVICE MANUAL
Troubleshooting
NOTE:
Error messages belong to three different groups, classified according to
the seriousness of the anomalies found and their possible effect on the
safety of the operators’ and/or the system.
ENDOGRAPH DC 70 (Rev. 0)
SERVICE MANUAL
Troubleshooting
Displayed
ANOMALY type Corrective actions
message
X-ray button pressed at Switch the system off and on again; if the
E01 start-up message is still present, replace the X-ray
button.
A key pressed at start-up The pressed button is identified by an
E02 (different from X-ray button) hexadecimal code according to Table 1
Verify that the relevant button is not really
pressed. Switch the system off and on
again; if the message is still present,
replace the CPU board.
More keys pressed at start- The pressed button is identified by an
E03 up hexadecimal code according to
Verify that the relevant button is not really
pressed. Switch the system off and on
again; if the message is still present,
replace the CPU board.
Unwanted X-ray emission Switch the system off and on again; if the
E05 message is still present, replace the
tubehead and the Driver board.
The main key codes used to identify the pressed button are listed in the
following table:
Code Description
Table 1
(Rev. 0) 71 ENDOGRAPH DC
SERVICE MANUAL
Troubleshooting
Displayed
ANOMALY type Corrective actions
message
No emission (breakage in Measure the impedance value between "+"
E04 the filament circuit) and "-" of Driver board - connector X2
(HEATER); this value must be lower than
20 ohm.
If the value is greater than 20 ohm, remove
the tubehead plastic covers and measure
the impedance value between J3.IN+ and
J3.IN- of Filament Voltage Regulator board.
If the value is still greater than 20 ohm,
disconnect the cables J3.Fil+ and J3.Fil-
from the Filament terminal strip and
measure the impedance value between
them.
If the measured value is lower than
20 ohm, replace the DP arm, otherwise
replace tubehead and Driver board.
Activation of the back-up Check integrity of the flat cable connecting
E06 timer the CPU to the Driver board.
Switch the system off and on again; if the
message is repeated after an exposure,
replace the Driver board and the tubehead.
Protection intervention Switch the system off and on again; if the
E07 message is still present, replace the Driver
board and the tubehead.
WARNING:
When an error signal appears and the buzzer sounds, always switch
the system off. In any case when the back-up timer is triggered it
always interrupts X-ray emission.
ENDOGRAPH DC 72 (Rev. 0)
SERVICE MANUAL
Troubleshooting
Situations which do not directly effect the safety of the operator, patient
or the system are considered as re-settable anomalies.
The error condition prevents additional exposures until it is reset
Displayed
ANOMALY type Corrective actions
message
Memory checksum error If present at the first start-up of the
CH0 (EEPROM) equipment after replacing EEPROM, follow
the displayed procedure.
On the contrary, if present during normal
working, replace the EEPROM, if not
enough, replace CPU board.
X-ray button active after Release the X-ray button and follow the
E11 the cooling phase displayed procedure.
If the X-ray button is not pressed, switch
off the system and replace the button.
Release of X-ray button Reset the error and repeat exposure.
E12 during emission Make sure NOT to release the X-ray button
before the buzzer stops.
If the message is still present, replace the
X-ray button.
Release of X-ray button Reset the error and repeat exposure.
E13 during pre-heating phase Make sure NOT to release the X-ray button
before the buzzer stops.
If the message is still present, replace the
X-ray button.
(Rev. 0) 73 ENDOGRAPH DC
SERVICE MANUAL
Replacing parts
NOTE:
The Service Engineer has to take special care for all what concerns
electrical safety of the device and must make sure of restoring all
provisions for electrical safety which may be affected during a service
intervention and to solicit the customer to have the electrical safety tests
repeated every time the intervention has caused the replacement of
important parts or the intervention has significantly affected safety
provisions of the device.
WARNING:
The tubehead and the Diver board are matched in the factory and
therefore MUST be replaced as a couple.
WARNING:
Before proceeding with the replacement of the tubehead, close and tie
the two sections of the scissors arm together.
Failure to follow these instruction may harm both the technician and
damage the arm itself.
NOTE:
Before carrying out the following operations, disconnect the equipment
from the line.
NOTE:
No specific actions are required after replacing the tubehead and the
Driver board.
ENDOGRAPH DC 74 (Rev. 0)
SERVICE MANUAL
Replacing parts
NOTE:
The spare tubehead is always shipped with a new set of plastic covers
and with a new identification plate, giving the new serial numbers of the
tubehead itself and of RX tube.
1. Remove the tubehead covers removing the front fixing ring of the
extension cone and loosing the two screws (one on each part) located
under the lateral triangular labels; gently open the two plastic
covers.
2. Disconnect the cables coming from the scissor arm.
3. Holding the tubehead, unscrew the extension cone and remove the
four fixing screws fixing the tubehead itself to the support. Remove
the tubehead.
4. Take the new tubehead and assemble it on the support.
5. Connect the cables coming from the arm with the corresponding
connectors on the tubehead.
6. Assemble the new plastic covers set.
1. Remove the plastic timer cover loosening the two sealing screws
placed on the top part. Pull the cover to release the locking pins.
To make the operation easier, disconnect all wires between wall plate
and cover. The flat cable connecting the CPU board and the Driver
board has to be removed from the connector on the Driver board.
2. Disconnect cables from connectors X2, X4 (including shield W2) and
main power supply cable from connector X5 (Figure 6-17).
3. Remove the board and assemble the new one, fixing it.
4. Connect the cables disconnected at step 2.
5. Connect all the connections cables between wall plate and cover;
close the timer again.
(Rev. 0) 75 ENDOGRAPH DC
SERVICE MANUAL
Replacing parts
10.2 Replacing
Replacing the CPU board
NOTE:
Before carrying out the following operations, disconnect the equipment
from the line.
1. Remove the plastic timer cover loosening the two sealing screws
placed on the top part. Pull the cover to release the locking pins.
To make the operation easier, disconnect all wires between wall plate
and cover. The flat cable connecting the CPU board and the Driver
board has to be removed from the connector on the CPU board.
2. Remove the failed CPU board and replace it with the new one.
NOTE:
If the system is equipped with the wireless X-ray button, remove from
the failed CPU board the A6 Radio board (Figure 6-15) complete of cable
X7 and exagonal spacer support and assemble it on the new CPU board
as described in paragraph 6.4.3.2, steps 3 and following.
3. Connect all the connections cables between wall plate and cover;
close the timer again.
4. Switch the system on and enter the setup procedure (chapter 8).
Check all configuration parameters.
NOTE:
It is possible to save the stored customized table, removing the EEPROM
from the old CPU to the new one.
ENDOGRAPH DC 76 (Rev. 0)
SERVICE MANUAL
Replacing parts
NOTE:
Do not use solvent, but only alcohol.
(Rev. 0) 77 ENDOGRAPH DC
SERVICE MANUAL
Replacing parts
WARNING:
Before to remove the tubehead, close and tie the two sections of the
scissors arm together.
Failure to follow these instruction may harm both the technician and
damage the arm itself.
NOTE:
Before carrying out the following operations, disconnect the equipment
from the line.
ENDOGRAPH DC 78 (Rev. 0)
SERVICE MANUAL
Replacing parts
WARNING:
Before to remove the tubehead, close and tie the two sections of the
scissors arm together.
Failure to follow these instruction may harm both the technician and
damage the arm itself.
NOTE:
Before carrying out the following operations, disconnect the equipment
from the line.
(Rev. 0) 79 ENDOGRAPH DC
SERVICE MANUAL
Maintenance
11. MAINTENANCE
Like all electrical equipment, this unit requires not only correct use, but
also maintenance and checks at regular intervals. This precaution will
guarantee that the equipment works safely and efficiently.
NOTE:
The Service Engineer has to take special care for all what concerns
electrical safety of the device and must make sure of restoring all
provisions for electrical safety which may be affected during a service
intervention and to solicit the customer to have the electrical safety tests
repeated every time the intervention has caused the replacement of
important parts or the intervention has significantly affected safety
provisions of the device.
NOTE:
Interventions carried out by the Service Engineer must be noted in the
Maintenance Record page at the end of the User Manual, with a short
description of the actions done
ENDOGRAPH DC 80 (Rev. 0)
SERVICE MANUAL
Schematics and drawings
(Rev. 0) 81 ENDOGRAPH DC
SERVICE MANUAL
Schematics and drawings
ENDOGRAPH DC 82 (Rev. 0)
SERVICE MANUAL
Schematics and drawings
ENDOGRAPH DC
General connection 1
diagram
Code 39599001 - Rev. 1 Page 1 of 1
(Rev. 0) 83 ENDOGRAPH DC
SERVICE MANUAL
Schematics and drawings
ENDOGRAPH DC 84 (Rev. 0)
SERVICE MANUAL
Spare Parts
1 – TIMER:
TIMER: ENDOGRAPH DC
3 – MOBILE STAND
4 – TUBEHEAD
5 – OPTION
(Rev. 0) 85 ENDOGRAPH DC
SERVICE MANUAL
Spare parts
1 – TIMER
TIMER:
ER: ENDOGRAPH DC
WARNING:
The Driver board and the tubehead are matched in the factory and
therefore MUST be replaced as a couple.
ENDOGRAPH DC 86 (Rev. 0)
SERVICE MANUAL
Spare Parts
3 1
11
2
10
7 8
6 9
(Rev. 0) 87 ENDOGRAPH DC
SERVICE MANUAL
Spare parts
6 5160249500 Busher ∅ 28 mm
ENDOGRAPH DC 88 (Rev. 0)
SERVICE MANUAL
Spare Parts
4
6
(Rev. 0) 89 ENDOGRAPH DC
SERVICE MANUAL
Spare parts
3 – MOBILE
MOBILE STAND
ENDOGRAPH DC 90 (Rev. 0)
SERVICE MANUAL
Spare Parts
(Rev. 0) 91 ENDOGRAPH DC
SERVICE MANUAL
Spare parts
4 – TUBEHEAD
WARNING:
The tubehead and the Diver board are matched in the factory and
therefore MUST be replaced as a couple.
ENDOGRAPH DC 92 (Rev. 0)
SERVICE MANUAL
Spare Parts
2 3 4
(Rev. 0) 93 ENDOGRAPH DC
SERVICE MANUAL
Spare parts
5 – OPTION
ENDOGRAPH DC 94 (Rev. 0)
SERVICE MANUAL
Spare Parts
(Rev. 0) 95 ENDOGRAPH DC
SERVICE MANUAL
Spare parts
ENDOGRAPH DC 96 (Rev. 0)
SERVICE MANUAL
Fixing templates
Code Description
(Rev. 0) 97 ENDOGRAPH DC
SERVICE MANUAL
Fixing templates
ENDOGRAPH DC 98 (Rev. 0)
Cod. 6959900703_Rev.0 0051