Wenzel Motors Manual 2007

Wenzel Downhole Tools
Operations Manual
1st Edition Version 1B

Revision Date; November 12, 2007
©Wenzel Downhole Tools
ALL RIGHTS RESERVED
The information contained in this manual is provided

for informational and illustration purposes only.
Wenzel Downhole Tools has made every effort to
ensure the accuracy of the information contained
within, however, Wenzel does not warrant nor
guarantee the contents. The use and interpretation
of the information contained in this manual is
entirely at the risk of the user. The contents of this
handbook are subject to change without notice.
HEAD OFFICE / MANUFACTURING /

INVESTOR RELATIONS SALES FACILITIES
1000 Elveden House 3115 - 93 Street
717 - 7 Avenue SW Edmonton, Alberta
Calgary, Alberta Canada T6N 1L7
Canada T2P 0Z3 Phone: (780) 440-4220
Phone: (403) 262-3050 Fax: (780) 469-8054
Fax: (403) 265-8154 Toll Free: 1-800-306-4046
[email protected] [email protected]
TEXAS WYOMING
4205 FM 1485 1820 Pyrite Road
Conroe, Texas Casper, Wyoming
U.S.A. 77306 U.S.A. 82604-1952
Phone: (936) 441-1480 Phone: (307) 266-1580
Fax: (936) 756-5335 Fax: (307) 266-1656
[email protected] Toll Free: 1-866-522-1144
[email protected]
OKLAHOMA
120 Falcon Drive
Oklahoma City, Oklahoma
U.S.A. 73128
Phone: (405) 787-4145
Fax: (405) 470-1968
www.downhole.com
Version 1B
Table of Contents
Introduction
Overview
Tool Description
Motor Servicing
Specifications
Build Rate Predictions
Adjustable Bent Housing
Motor Configurations
Shocks Tools and Jars
Mudsaver
Optional Equipment
Tables and Formulas
Notes
Version 1B
Introduction
Introduction
Version 1B
Introduction
Introduction
Since their introduction in 1981, Wenzel Downhole Motors
have established a reputation for performance, reliability and
excellent service. Our motors provide superior performance
and longer operating life, in today’s extremely demanding
drilling conditions.
We provide a versatile range of sizes and types of motors
for performance, directional, horizontal, coiled tubing, work
over, and utility applications. Wenzel Motors incorporate
numerous exclusive technology improvements in its bearing
assemblies, adjustable bent housings, and drive line designs.
Overview
Wenzel positive displacement motors provide superior

performance and longer operating life for today’s drilling
programs. Wenzel offers a versatile array of Downhole
motors available for straight, directional, horizontal, workover,
coil tubing, and utility applications. Wenzel motors utilize
the industry’s best technology in sealed bearing assemblies,
adjustable bent housings, and drive lines. Wenzel motors will
operate effectively with most drilling fluids in a wide range of
fluid weights and viscosities including air, mist and foam. Some
constraints can be imposed by the use of drilling fluids based on
synthetics or low aniline mineral oils and when certain additives
are being used. This can be discussed further by contacting your
local Wenzel representative.
Performance
Reliability
Service
Version 1B
Tool Description
Dump Sub
This normally open valve allows drilling fluid to fill the
drill pipe when running into the hole and drain the
drill pipe when pulling out of the hole or making a
connection. The valve automatically closes when
circulation is established and re-opens when
circulation is stopped.
Power Section
The Moineu principle progressing cavity power
section converts hydraulic horsepower of the
drilling fluid (pressure and flow) into mechanical
horsepower (torque and rpm).
The performance characteristics of these power
sections are determined by the lobe
configuration and number of stages.
Typically, torque is a function of the flow rate.
Wenzel Downhole offers a wide range of power
section configurations to provide the
performance characteristics required by our
customers.

Located between the stator and the bearing
assembly, the Adjustable Bent Housing is a
device which permits an adjustable bend to
be set in the motor to provide directional
drilling ability and control. The bent housing
is adjusted on the rig floor and can provide
bend settings from 0 to 3˚ or 0 to 4˚.
The Wenzel Adjustable Bent Housing provides
an automatic crown lift feature designed to
minimize difficulties encountered with
sticking or seized adjusting crowns.
An oversized bore through the Wenzel
Adjustable Bent Housing will accept the large
diameter drive lines and universal joints
necessary to transmit the higher torques
developed by today’s power sections.
Drive Shaft & Universal Joint

The Drive Shaft fitted with a Universal Joint at
each end, connects the rotor in the power
section to the output mandrel in the bearing
assembly. The Universal Joints change the
eccentric rotation of the rotor, to concentric
rotation of the output mandrel.
The Wenzel Drive Shaft and sealed Universal
Joints incorporate an exclusive patented design,
providing greatly increased torsioned strength
and life over traditional ball type universal joints.
Bearing Assembly
The Bearing Assembly contains the rotating output shaft
and must resist the extreme radial and axial forces applied
to the motor when in use.
Wenzel Downhole provides several different bearing
assemblies, desiigned to meet the diverse requirements
of the drilling industry.
These bearing assemblies utilize components specifically
designed to withstand the increased torques developed
by current power sections.
Version 1B
Motor Servicing
Servicing
Version 1B
Motor Servicing
Motor Servicing
Wenzel Downhole recommends that its downhole motors
be serviced at an authorized Wenzel service center.
At the service center, the motors are visually inspected,
flushed and if necessary run in the test stand. The motors
are then disassembled and all parts are thoroughly cleaned
and inspected. All threaded connections and critical areas are
magnetic particle inspected by qualified inspectors. All seals and
worn parts are replaced, the motor is re-assembled, and all
connections torqued to the recommended values.
A detailed service report is prepared; recording the
incoming condition, inspection reports, parts replaced, and any
other pertinent data.
Version 1B
Specifications
Specifications
Version 1B
For Adjustable Motors 0° to 3°
Degrees per 100 feet

Motor Sizes
4 3/4 6 1/2 6 3/4 8 9 1/2
Bend Setting Hole Size Hole Size Hole Size Hole Size Hole Size Hole Size Hole Size Hole Size Hole Size Hole Size Hole Size Hole Size Hole Size Hole Size Hole Size
Degrees 6 6 1/4 6 3/4 7 7/8 8 1/2 8 3/4 8 1/2 8 3/4 9 7/8 9 7/8 10 5/8 12 1/4 12 1/4 14 3/4 17 1/2
0.00
0.39 1.4 0.6 2.1 0.4 1.1 0.6 1.2 1.2
0.78 4.5 3.7 2.1 5.1 3.4 2.8 4.0 3.4 0.9 3.8 2.5 3.4 0.5
1.15 7.5 6.7 5.1 7.9 6.3 5.6 6.7 6.1 3.6 6.2 4.9 2.3 5.5 2.6
1.50 10.4 9.6 8.0 10.6 9.0 8.3 9.3 8.7 6.2 8.5 7.2 4.6 7.5 4.6 1.5
1.83 13.1 12.3 10.7 13.2 11.5 10.9 11.7 11.1 8.6 10.7 9.4 6.7 9.4 6.4 3.4
2.12 15.4 14.6 13.0 15.4 13.7 13.1 13.8 13.3 10.7 12.6 11.3 8.6 11.0 8.1 5.0
2.38 17.6 16.7 15.1 17.4 15.7 15.1 15.7 15.2 12.6 14.3 13.0 10.3 12.5 9.6 6.5
2.60 19.3 18.5 16.9 19.1 17.4 16.8 17.3 16.8 14.2 15.8 14.5 11.8 13.8 10.8 7.7
2.77 20.7 19.9 18.3 20.4 18.7 18.1 18.6 18.0 15.5 16.9 15.6 12.9 14.8 11.8 8.7
2.89 21.7 20.9 19.3 21.3 19.7 19.0 19.5 18.9 16.3 17.7 16.4 13.7 15.4 12.5 9.3
3.00 22.6 21.8 20.1 22.2 20.5 19.8 20.3 19.7 17.2 18.4 17.1 14.4 16.1 13.1 10.0
Notes:
Build Rate Prediction Table
Rates are given for typical slick motor configurations, Series 10 Bearing 1. Drill String rotation at bend settings above 1.50° is not recommended.
Assembly and Adjustable Housing.
Please contact our office for configuration specific predictions. 2. Build rate predictions are based on 3 point geometry and are theoretical only.
Actual build rates depend on many factors.
Version 1B
For Adjustable Motors 0° to 4°
Degrees per 100 feet

Motor Sizes
2 7/8 3 1/8 3 1/2 4 Degree Adjustable Housings are available as a standard option
Bend Setting Hole Size Hole Size Hole Size Hole Size Hole Size Hole Size for the motor sizes shown here.
Degrees 3 1/2 4 1/2 3 7/8 4 3/4 4 3/4 5 7/8 Rates are given for typical slick motor configurations,
0.00 2 7/8" Series 1 or 3 1/8 & 3 1/2 Series 10 Bearing Assembly and
0.35 4.2 3.8 0.6 Series 15 Adjustable Housing.
0.69 10.6 9.4 1.0 5.8 Please contact our office for configuration specific predictions.
1.04 17.1 0.4 15.2 6.7 11.0 1.9
1.37 23.3 6.5 20.6 12.2 16.0 6.9
1.69 29.2 12.5 25.9 17.4 20.8 11.7
2.00 35.0 18.2 31.0 22.5 25.4 16.4
2.29 40.4 23.6 35.8 27.2 29.8 20.7
2.57 45.7 28.8 40.4 31.8 34.0 24.9
2.83 50.5 33.6 44.7 36.1 37.9 28.8
3.06 54.8 37.8 48.5 39.9 41.4 32.3
3.28 58.9 41.9 52.1 43.5 44.7 35.6
3.46 62.3 45.2 55.1 46.4 47.4 38.3
3.63 65.5 48.4 57.9 49.2 49.9 40.8
3.76 67.9 50.8 60.0 51.3 51.9 42.8 Notes:
3.86 69.8 52.7 61.7 53.0 53.4 44.3 1. Drill String rotation at bend settings above 1.50° is not recommended.
3.94 71.2 54.1 63.0 54.3 54.6 45.5
Build Rate Prediction Table
3.98 72.0 54.9 63.7 54.9 55.2 46.1 2. Build rate predictions are based on 3 point geometry and are theoretical
4.00 72.4 55.3 64.0 55.3 55.5 46.4 only. Actual build rates depend on many factors.
Version 1B
Version 1B
Version 1B
2 DEGREES 3 DEGREES 4 DEGREES

0.00 0.00 0.00
0.26 0.39 0.35
0.52 0.78 0.69
0.77 1.15 1.04
1.00 1.50 1.37
1.22 1.83 1.69
1.41 2.12 2.00
1.59 2.38 2.29
1.73 2.60 2.57
1.85 2.77 2.83
1.93 2.89 3.06
1.98 2.97 3.28
2.00 3.00 3.46
3.63
3.76
3.86
3.94
3.98
4.00
Version 1B
Size Flow Rates Speed Ratio Bit Speed Maxium Torque Stall Torque Max. Differential
Configuration
Inch mm gpm lpm Rev / Gal Rev / l rpm ft · lbs. N·m ft · lbs. N·m PSI kPa
1 3/4 44 5/6 ml 4 stg. 20 - 40 75 - 150 19.375 5.167 388 - 775 80 108 130 176 600 4,140
2 1/16 52 4/5 ml 2 stg. Air 50 - 80 189 - 302 6.500 1.717 325 - 520 125 170 205 278 300 2,069
2 1/8 54 5/6 ml 2.5 stg. 30 - 60 114 - 227 6.600 1.746 200 - 400 200 271 230 312 500 3,450
2 3/8 60 4/5 ml 6 stg. 20 - 50 76 - 190 20.000 5.263 400 - 1000 120 163 240 325 900 6,210
2 3/8 60 7/8 ml 4 stg. 40 - 80 151 - 303 5.375 1.420 215 - 430 295 400 470 637 600 4,140
2 7/8 73 5/6 ml 3 stg. 25 - 100 95 - 379 4.250 1.124 106 - 425 280 380 530 719 450 3,105
2 7/8 73 7/8 ml 2 stg. Air 70 - 130 264 - 492 2.154 0.569 150 - 280 360 488 545 739 300 2,069
2 7/8 73 7/8 ml 3 stg. 50 - 100 189 - 378 2.700 0.714 135 - 270 440 597 690 936 450 3,103
3 1/8 79 7/8 ml 4 stg. 50 - 110 189 - 416 3.560 0.940 178 - 392 452 613 677 918 700 4,827
3 1/2 89 5/6 ml 3 stg. 75 - 150 284 - 568 2.500 0.660 187 - 375 475 644 1,000 1,356 450 3,103
3 1/2 89 7/8 ml 2 stg. Air 100 - 175 379 - 662 1.600 0.422 160 - 280 500 678 850 1,152 300 2,069
3 1/2 89 7/8 ml 3 stg. 75 - 150 284 - 568 2.400 0.633 180 - 360 500 678 960 1,302 450 3,103
3 1/2 89 7/8 ml 3.8 stg. 75 - 150 284 - 568 1.570 0.415 118 - 235 1,103 1495 1,655 2,243 665 4,585
4 3/4 121 5/6 ml 6 stg. 150 - 350 568 - 1325 0.850 0.225 127 - 296 3,214 4358 4,820 6,535 1,050 7,240
4 3/4 121 5/6 ml 8.3 stg. 100 - 275 379 - 1041 1.030 0.270 103 - 283 3,100 4204 4,650 6,305 1,130 7,797
4 3/4 121 7/8 ml 2 stg. Air 100 - 250 379 - 949 0.300 0.079 30 - 74 2,498 3387 3,746 5,079 350 2,413
4 3/4 121 7/8 ml 2.2 stg. Slow 100 - 300 379 - 1136 0.300 0.079 30 - 92 2,729 3701 4,093 5,550 385 2,655
4 3/4 121 7/8 ml 3 stg. 100 - 250 379 - 946 0.640 0.169 64 - 160 1,840 2495 3,300 4,475 450 3,103
4 3/4 121 7/8 ml 3.8 stg. 150 - 300 568 - 1136 0.510 0.135 76 - 152 2,810 3810 4,215 5,715 665 4,585
4 3/4 121 7/8 ml 5 stg. 150 - 300 568 - 1136 0.630 0.166 94 - 189 3,193 4330 4,789 6,493 875 6,033
Motor Configurations
5 127 6/7 ml 5 stg. 150 - 350 568 - 1325 0.900 0.238 135 - 271 2,524 3423 3,787 5,134 875 6,033
Version 1B
Configuration
5 127 7/8 ml 5 stg. 150 - 300 568 - 1136 0.630 0.166 94 - 189 3,193 4330 4,789 6,493 875 6,033
5 127 9/10 2.1 stg 150-300 568-1136 0.170 0.037 26 - 51 5,322 7217 7,983 10,825 362 2,496
6 1/2 165 1/2 hs 4 stg. 150 - 400 568 - 1514 1.033 0.273 155 - 415 1,550 2102 4,500 6,102 600 4,137
6 1/2 165 5/6 ml 5 stg. 150 - 400 568 - 1514 0.530 0.140 80 - 270 2,910 3946 8,100 10,984 750 5,171
6 1/2 165 5/6 ml 5.4 stg. 300 - 600 1136 - 2271 0.350 0.092 106 - 213 6,945 9416 10,418 14,124 945 6,516
6 1/2 165 6/7 ml 5 stg. 200 - 500 757 - 1893 0.350 0.090 68 - 169 6,652 9018 9,978 13,528 875 6,033
6 1/2 165 7/8 ml 3 stg. 300 - 600 1136 - 2271 0.200 0.053 59 - 118 6,531 8855 9,797 13,282 525 3,620
6 1/2 165 7/8 ml 3 stg. Slow 200 - 600 757 - 2271 0.150 0.040 30 - 90 8,937 12,117 13,406 18,175 525 3,620
6 1/2 165 7/8 ml 4 stg. 150 - 500 568 - 1893 0.350 0.092 53 - 176 5,170 7,010 7,756 10,515 700 4,826
6 1/2 165 7/8 ml 4.8 stg. 200 - 500 757 - 1893 0.320 0.085 64 - 161 6,810 9,233 10,215 13,850 840 5,792
6 1/2 165 7/8 ml 5.7 stg. HR 300 - 600 1136 - 2271 0.240 0.063 72 - 150 13,720 18,604 20,580 27,906 1,280 8,826
6 1/2 165 7/8 6 stg. 300 - 600 1136 - 2271 0.260 0.069 78 - 157 9,525 12,915 14,288 19,375 1,050 7,239
6 1/2 165 9/10 3.5 stg. 350 - 625 1325 - 2366 0.150 0.040 53 - 94 10,752 14,577 16,128 21,866 619 4,268
6 3/4 171 4/5 ml 7 stg. 200 - 500 757 - 1893 0.480 0.127 97 - 242 6,601 8,951 9,901 13,424 1,225 8,446
6 3/4 171 6/7 ml 3.1 stg. ERT 300 - 650 1136 - 2460 0.369 0.098 110 - 240 8,630 11,702 12,400 16,814 1,250 8,619
6 3/4 171 6/7 ml 5 stg. 300 - 600 1136 - 2271 0.290 0.077 87 - 174 7,280 9,870 10,920 14,806 875 6,033
6 3/4 171 7/8 ml 2.1 stg. 300 - 600 1135 - 2271 0.110 0.029 34 - 69 6,745 9,145 10,117 13,717 368 2,537
6.75 171 7/8 ml 3 stg. 300 - 600 1136 - 2271 0.283 0.075 85 - 170 4,740 6,427 7,110 9,640 450 3,105
6.75 171 7/8 ml 3 stg. Slow 300 - 600 1135 - 2271 0.150 0.040 45 - 90 8,937 12,119 13,406 18,175 525 3,620
6.75 171 7/8 ml 6 stg. 300 - 600 1136 - 2271 0.261 0.069 78 - 157 9,525 12,916 14,288 19,372 1,050 7,240
Motor Configurations cont . . .
8 203 6/7 ml 6 stg. 300 - 900 1136 - 3407 0.263 0.069 79 - 237 10,427 14,139 15,641 21,206 1,050 7,240
Version 1B
Configuration
8 203 7/8 ml 2.5 stg. Slow 300 - 900 1136 - 3407 0.070 0.018 22 - 66 12,816 17,376 19,224 26,064 438 3,020
8 203 7/8 ml 3 stg. 300 - 900 1136 - 3407 0.170 0.045 51 - 153 7,550 10,236 11,325 15,354 525 3,620
8 203 7/8 ml 4 stg. 300 - 900 1136 - 3407 0.160 0.042 48 - 143 11,469 15,549 17,203 23,324 700 4,826
8 203 8/9 ml 6 stg. 300 - 900 1136 - 3407 0.220 0.058 65 - 196 12,548 17,012 18,821 25,518 1,050 7,239
9 1/2 241 3/4 ml 6 stg. 450 - 900 1703 - 3407 0.210 0.055 94 - 189 13,069 17,719 19,604 26,579 1,050 7,239
9 1/2 241 5/6 ml 3 stg. 600 - 1200 2271 - 4542 0.112 0.030 67 - 135 10,685 14,489 30,400 41,222 450 3,103
9 1/2 241 6/7 ml 5 stg. 600 - 1200 2271 - 4542 0.120 0.032 76 - 148 18,449 25,013 27,674 37,520 875 6,033
9 1/2 241 7/8 ml 2.5 stg. Slow 300 - 900 1136 - 3407 0.070 0.018 22 - 66 12,816 17,376 19,224 26,064 438 3,020
Motor Configurations cont . . .
Version 1B
1 3/4” 44 mm 5/6 - 4 Stage
Performance Specifications Imperial Metric
Flow Range 20 - 40 gpm 75 - 150 lpm
Speed Range 388 - 775 rpm 388 - 775 rpm
Speed Ratio 19.375 rev/gal 5.1667 rev/l
Recommended Max 600 psi 4,140 kPa
Differential Pressure
Torque Ratio 0.13 ft lbs/ psi 0.026 Nm/ kPa
Torque at Recommended 80 ft lbs 108 Nm
Max Differential
Stall Torque 130 ft lbs 176 Nm
Motor Specifications Imperial Metric

Bit Box to Bend – –
Hole Size 2 1/8” - 2¾” 55 - 71 mm
Standard Bit Box Thread AW Rod AW Rod
Max WOB 3,360 lbs 1,500 daN
Max Pull while back Reaming 5,600 lbs 2,490 daN
Absolute Overpull 23,000 lbs 10,300 daN
Tool Weight 50 lbs 22.7 kg
Length (Fixed Bend) 7.7 ft 2.3 m
Length (Adjustable) – –
Adjustable Torque (S10) – –
Stabilizer Torque – –
Version 1B
2 1/16” 52 mm 4/5 - 2 Stage Air
Max Differential

Hole Size 2 7/16” - 3 ½” 62 - 89 mm
Length (Fixed Bend) 99” 252 mm
Version 1B
2 1/8” 54 mm 5/6 - 2.5 Stage
Max Differential

Hole Size 2 ½” - 3½” 63.5 - 88.9 mm
Tool Weight 70 lbs 32 kg
Version 1B
2 3/8” 60 mm 4/5 - 6 Stage
Speed Range 400 - 1,000 rpm 400 - 1,000 rpm
Max Differential

Hole Size 3 1/8” - 4 ½” 79 - 114 mm
Standard Bit Box Thread BW Rod BW Rod
Length (Fixed Bend) 9 ft 2.75 m
Version 1B
2 3/8” 60 mm 7/8 - 4 Stage
Max Differential

Hole Size 3 1/8” - 4½” 79 - 114 mm
Standard Bit Box Thread BW Rod BW Rod
Version 1B
2 7/8” 73 mm 5/6 - 3 Stage
Flow Range 25 - 100 gal 95 - 379 lpm
Torque Ratio 0.62 ft lbs/psi 0.12 Nm/ kPa
Max Differential

Bit Box to Bend 2.28 ft 0.69 m
Hole Size 3 ½” - 4 ½” 89 - 114 mm
Standard Bit Box Thread 2 3/8 Reg 2 3/8 Reg
Length (Adjustable) 11.12 ft 3.39 m
Adjustable Torque (S10) 1,500 ft lbs Left 2,032 Nm Left
Stabilizer Torque 600 ft lbs 814 Nm
* 2 3/8 E.U.E., 2 3/8 H.E.F., 2 3/8 REG STD.
Version 1B
2 7/8” 73 mm 7/8 - 2 Stage Air
Max Differential

Hole Size 3 ½” - 4½” 89 - 114 mm
* 2 3/8 E.U.E., 2 3/8 H.E.F., 2 3/8 REG STD.
Version 1B
2 7/8” 73 mm 7/8 - 3 Stage
Max Differential

Hole Size 3 ½” - 4 ½” 89 - 114 mm
* 2 3/8 E.U.E., 2 3/8 H.E.F., 2 3/8 REG STD.
Version 1B
3 1/8” 79 mm 7/8 - 4 Stage
Max Differential

Hole Size 3 ¾” - 4 ¾” 95 - 121 mm
Length (Fixed Bend) 12.64 ft 3.84m
Length (Adjustable) 12.64 ft 3.84m
Stabilizer Torque 2,000 ft lbs 2,700 Nm
Version 1B
3 1/2” 89 mm 5/6 - 3 Stage
Max Differential
Stall Torque 1,000 ft lbs 1,356 Nm

Hole Size 4 ¼” - 5 7/8” 108 - 149 mm
Version 1B
3 1/2” 89 mm 7/8 - 2 Stage Air
Max Differential

Hole Size 4 ¼” - 5 7/8” 108 - 149 mm
Version 1B
3 1/2” 89 mm 7/8 - 3 Stage
Max Differential
Stall Torque 960 ft lbs 1,302 Nm

Hole Size 4 ¼” - 5 7/8” 108 - 149 mm
Version 1B
3 1/2” 89 mm 7/8 - 3.8 Stage

Torque at Recommended 1,100 ft lbs 1,490 Nm
Max Differential

Hole Size 4 ¼” - 5 7/8” 108 - 149 mm
Length (Adjustable) 18.01 ft 5.49m
Version 1B
4 3/4” 121 mm 5/6 - 6 Stage
Flow Range 150 - 350 gpm 568 - 1,325 lpm
Recommended Max 1,050 psi 7,240 kPa
Max Differential

Hole Size 5 7/8” - 7 7/8” 149 - 200 mm
Standard Bit Box Thread 3 ½ Reg 3 ½ Reg
Tool Weight 1,100 lbs 500 kg
Version 1B
4 3/4” 121 mm 5/6 - 8.3 Stage
Max Differential

Hole Size 5 7/8” - 7 7/8” 149 - 200 mm
Version 1B
4 3/4” 121 mm 7/8 - 2 Stage Air
Torque Ratio 7.14 ft lbs/ psi 1,403 Nm/ kPa
Max Differential

Hole Size 5 7/8” - 7 7/8” 149 - 200 mm
Version 1B
4 3/4” 121 mm 7/8 - 2.2 Stg.Slow
Max Differential

Hole Size 5 7/8” - 7 7/8” 149 - 200 mm
Version 1B
4 3/4” 121 mm 7/8 - 3 Stage
Max Differential

Hole Size 5 7/8” - 7 7/8” 149 - 200 mm
Adjustable Torque 9,000 ft lbs Left 12,000 Nm Left
Version 1B
4 3/4” 121 mm 7/8 - 3.8 Stage
Max Differential

Hole Size 5 7/8” - 7 7/8” 149 - 200 mm
Version 1B
4 3/4” 121 mm 7/8 - 5 Stage
Max Differential

Hole Size 5 7/8” - 7 7/8” 149 - 200 mm
Version 1B
5” 127 mm 6/7 - 5 Stage
Max Differential

Hole Size 5 7/8” - 7 7/8” 149 - 200 mm
Version 1B
5” 127 mm 7/8 - 5 Stage
Max Differential

Hole Size 5 7/8” - 7 7/8” 149 - 200 mm
Version 1B
5” 127 mm 9/10 - 2.1 Stage
Recommended Max 362 psi 2500 kPa
Max Differential
5 (127mm) 9-10 2.1 Stg.

60 6000
(8135)
300 gpm
(1136 lpm)
250 gpm
(946 lpm)
TORQUE [ft-lb (N.m)]

40 4000
200 gpm (5423)
SPEED [rpm]
(757 lpm)
150 gpm
(568 lpm)
E
20 RQU 2000
TO (2710)
FULL
LOAD
10
100 200 300 400

(690) (1379) (2070) (2760)
DIFFERENTIAL PRESSURE [psi (kPa)]
M5 Motor Specifications Imperial Metric

Hole Size 5 7/8” - 7 7/8” 149 - 200 mm
Version 1B
6 1/2” 165 mm 1/2 - 4 Stage
Max Differential

Hole Size 7 7/8” - 9 7/8” 200 - 251 mm
Version 1B
6 1/2” 165 mm 5/6 - 5 Stage
Max Differential

Hole Size 7 7/8” - 9 7/8” 200 - 251 mm
Version 1B
6 1/2” 165 mm 5/6 - 5.4 Stage
Flow Range 300 - 600 gpm 1,136 - 2,271 lpm
Max Differential

Hole Size 7 7/8” - 9 7/8” 200 - 251 mm
Version 1B
6 1/2” 165 mm 6/7 - 5 Stage
Max Differential

Hole Size 7 7/8” - 9 7/8” 200 - 250 mm
Version 1B
6 1/2” 165 mm 7/8 - 3 Stage
Max Differential

Hole Size 7 7/8” - 9 7/8” 200 - 250 mm
Tool Weight 2,339 lbs 1,063 kg
Version 1B
6 1/2” 165 mm 7/8 - 3 Stage Slow
Max Differential

Hole Size 7 7/8” - 9 7/8” 200 - 250 mm
Version 1B
6 1/2” 165 mm 7/8 - 4 Stage
Max Differential

Hole Size 7 7/8” - 9 7/8” 200 - 250 mm
Version 1B
6 1/2” 165 mm 7/8 - 4.8 Stage
Max Differential

Hole Size 7 7/8” - 9 7/8” 200 - 250 mm
Version 1B
6 1/2” 165 mm 7/8 - 5.7 Stage
Torque Ratio 10.70 ft lbs/ psi 2.10 Nm
Max Differential
650/675 ( 165/171mm) 7-8 5.7 Stg.
600 gpm 16,000

160
(2271 lpm) (21 693)
SPEED [rpm]
TORQUE [ft-lb (N.m)]

12,000
120 450 gpm
(16 270)
(1703 lpm)
300 gpm 8000

80 UE
(1136 lpm) RQ (10 846)
TO
FULL
LOAD
4000
40
(5423)
400 800 1200

(2758) (5516) (8274)
DIFFERENTIAL PRESSURE [psi (kPa)]
M6 Motor Specifications Imperial Metric

Hole Size 7 7/8” - 9 7/8” 200 - 251 mm
Version 1B
6 1/2” 165 mm 7/8 - 6 Stage
Max Differential

Hole Size 7 7/8” - 9 7/8” 200 - 250 mm
Version 1B
6 1/2” 165 mm 9/10 - 3.5 Stage
Torque Ratio 17.36 ft lbs/ psi 3.414 Nm
Max Differential

Hole Size 7 7/8” - 9 7/8” 200 - 250 mm
Version 1B
6 3/4” 171 mm 4/5 - 7 Stage
Max Differential

Hole Size 7 7/8” - 9 7/8” 200 - 250 mm
Version 1B
6 3/4” 171 mm 6/7 - 3.1 ERT
Max Differential

Hole Size 7 7/8” - 9 7/8” 200 - 250 mm
Standard Bit Box Thread As Requested –
Version 1B
6 3/4” 171 mm 6/7 - 5 Stage
Max Differential

Hole Size 7 7/8” - 9 7/8” 200 - 250 mm
Standard Bit Box Thread As Requested –
Version 1B
6 3/4” 171 mm 7/8 - 2.1 Stage
Max Differential

Hole Size 7 7/8” - 9 7/8” 200 - 250 mm
Version 1B
6 3/4” 171 mm 7/8 - 3 Stage
Max Differential

Hole Size 7 7/8” - 9 7/8” 200 - 250 mm
Version 1B
6 3/4” 171 mm 7/8 - 3 Stage Slow
Max Differential

Hole Size 7 7/8” - 9 7/8” 200 - 250 mm
Version 1B
6 3/4” 171 mm 7/8 - 6 Stage
Max Differential

Hole Size 7 7/8” - 9 7/8” 200 - 250 mm
Version 1B
8” 203 mm 6/7 - 6 Stage
Max Differential

Hole Size 9 5/8” - 12 ¼” 245 - 311 mm
Version 1B
8” 203 mm 7/8 - 2.5 Stage Slow
Max Differential

Hole Size 9 5/8” - 12 ¼” 245 - 311 mm
Version 1B
8” 203 mm 7/8 - 3 Stage
Max Differential

Hole Size 9 5/8” - 12 ¼” 245 - 311 mm
Version 1B
8” 175 mm 7/8 - 4 Stage
Max Differential
Bottom spec’s not correct

Hole Size 9 5/8” - 12 ¼” 245 - 311 mm
Version 1B
8” 203 mm 8/9 - 6 Stage
Max Differential

Hole Size 9 5/8” - 12 ¼” 245 - 311 mm
Version 1B
9 1/2” 241 mm 3/4 - 6 Stage
Max Differential

Hole Size 12 ¼” - 17 ½” 311 - 445 mm
Absolute Overpull 1,208,900 lbs 537,720 daN
Version 1B
9 1/2” 241 mm 5/6 - 3 Stage
Flow Range 600 - 1,200 gpm 2,271 - 4,542 lpm
Max Differential

Hole Size 12 ¼” - 17 ½” 311 - 445 mm
Tool Weight 5450 lbs 2,477 kg
Version 1B
9 1/2” 244 mm 6/7 - 5 Stage
Flow Range 600 - 1,200 gpm 2,271 - 4,542 lpm
Max Differential

Hole Size 12 ¼” - 17 ½” 311 - 445 mm
Tool Weight 6,353 lbs 2,887.73 kg
Version 1B
9 1/2” 241 mm 7/8 - 2.5 Stage Slow
Max Differential

Hole Size 12 ¼” - 17 ½” 311 - 445 mm
Tool Weight 7,449 lbs 3,385.73 kg
Version 1B
Shock Tools and Jars
Shock Tools & Jars
Version 1B
Shock Tools and Jars
Shock Tool Sizes

Available in:
3.50” (89mm)
4.75” (121mm)
6.25” (159mm)
6.50” (164mm)
6.75” (172mm)
8.00” (203mm)
9.00” (229mm)
9.50” (241mm)
10.00” (254mm)
Mechanical / Hydraulic Jar Tool Sizes

Available in:
3.50” (89mm)
4.75” (121mm)
6.25” (159mm)
6.50” (164mm)
6.75” (172mm)
8.00” (203mm)
9.50” (241mm)
Version 1B
Hydraulic Mechanical Jars
Wenzel Hydraulic/Mechanical Drilling Jars
The Wenzel Jar operates with a simple up and down
motion and is insensitive to right or left hand torque. It is most
commonly run as a hydraulic/mechanical, but can be run as a
mechanical jar, by omitting the valve, or as a hydraulic jar by
omitting the latch. When configured as a hydraulic/mechanical
jar or straight mechanical jar, it is run in the latched position.
This eliminates unexpected jarring and prolongs seal life.
DESIGN FEATURES
• Jar will NOT accidentally fire when making
connections, drilling, tripping, or tagging bottom.
• Safety clamps or special handling procedures are NOT
required.
• Jar placement is more flexible than with hydraulic
jars. These jars can be run in tension or compression
provided the preset latch settings are not exceeded.
• Lower connection time than hydraulic jars when run
in compression. The mechanical latch eliminates the
need to wait for the hydraulic delay when tagging
bottom or picking up off bottom.
• Mechanical latch is NOT affected by right or left hand
torque
• Mechanical latch release settings are shop adjustable.
• Up jarring impact force can be altered after the latch
setting has been exceeded by changing the overpull
during the hydraulic delay sequence.
• Standard seals are effective up to 250°F (120°C)
• Optional high temperature seals are rated for up to
400°F (204°C)
• Carbide coating and Wenzel downhole’s specialized
polishing process on all mandrel sealing surfaces greatly
enhances seal and tool life in a broad variety of drilling
environments.
Version 1B
JAR OPERATION
• To jar upwards the tension force at the jar must
exceed the up latch setting. When the latch setting
is exceeded the tension force can be increased or
decreased during the hydraulic delay period, which
is typically between 30 and 90 seconds. The jar then
enters free stroke and the hammer surface of the jar
accelerates until it contacts the anvil surface of the
jar thus exerting an upward impact force at the stuck
point. The jarring cycle can be repeated by lowering
the drill string to re-engage the mechanical latch.
• To jar downwards the compression force at the jar
must exceed the down latch setting. There is no
hydraulic delay when jarring down. After exceeding the
down latch setting the jar closes immediately exerting a
downward impact force at the stuck point. The jarring
cycle can be repeated by raising the drill string to re-
engage the mechanical latch.
• Circulating while jarring will cause a pump open force.
This force can be calculated by multiplying the pressure
drop across the bit by the pump open area shown on
the jar specification table. This force will reduce the
overpull required to overcome the up latch setting, and
increase the compressive force required to overcome
the down latch setting.
• The down latch releases at approximately 45% of the
up latch setting
Version 1B
Pump Open Nominal Latch Max Pull During Recommended
Nominal OD Length Thru Bore App. Weight Torsional Yield Tensile Yield
Area Setting Delay Body Joint Torque
3.50inch 13.4ft 1.25inch 300lb 6.00in2 7,200ft∙lbs 35,000lbs 50,000lbs 190,000lbs 4,500ft lbs
89mm 4.1m 32mm 140kg 3,900mm2 9,800N·m 15,600daN 22,200daN 84,500daN 6,000N·m
3.75inch 15.0ft 1.19inch 415lb 6.00in2 9,500ft∙lbs 35,000lbs 65,000lbs 192,000lbs 6,000ft lbs
95mm 4.6m 30.2mm 190kg 3,900mm2 12,900N∙m 15,600daN 28,900daN 85,400daN 8,130N·m
4.75inch 15.6ft 2.25inch 600lb 11.80in2 15,000ft lbs 40,000lbs 85,000lbs 352,000lbs 11,000ft lbs
6.25inch 16.4ft 2.25inch 1,250lb 19.63in2 42,000ft lbs 90,000lbs 160,000lbs 803,000lbs 24,000ft lbs
2
6.62inch 18.0ft 2.75inch 1,400lb 21.7in 47,000ft∙lbs 90,000lbs 170,000lbs 747,000lbs 28,000ft lbs
168mm 5.5m 70mm 635kg 14,000mm2 63,700N∙m 40,000daN 75,600daN 332,300daN 38,000N·m
2
9.00inch 18.3ft 2.81inch 3,000lb 41.30in 149,000ft lbs 110,000lbs 240,000lbs 1,419,000lbs 55,000ft lbs
229mm 5.6m 71mm 1,360kg 26,600mm2 202,000N·m 48,900daN 106,700daN 631,200daN 74,570N·m
Version 1B
Nominal OD Length Thru Bore Approx. Pump Open Torsional Yield Tensile Yield Recommended Body
Weight Area Joint Torque
3.50 inch 8.8 ft 1.00 inch 250 lb 5.9 in2 9,000 ft∙lbs 205,000 lbs 7,500 ft lbs
89 mm 2.7 m 25 mm 110 kg 3 806 mm2 13 000 N∙m 91 189 daN 10 000 N∙m
2
4.75 inch 10.5 ft 1.50 inch 500 lb 11.0 in 16,800 ft∙lbs 480,000 lbs 11,000 ft lbs
Shock Tools
2
6.50 inch 11.5 ft 2.25 inch 1050 lb 19.6 in 40,500 ft lbs 895,000 lbs 28,000 ft lbs
2
171 mm 3.6 m 70 mm 510 kg 13 935 mm 70 000 N∙m 389 219 daN 49 000 N∙m
8.00 inch 13.9 ft 2.75 inch 1950 lb 30.6 in2 92,000 ft∙lbs 1,301,000 lbs 50,000 ft lbs
2
9.00 inch 13.3 ft 3.00 inch 2300 lb 38.5 in 115,500 ft∙lbs 1,404,000 lbs 60,000 ft lbs
2
241 mm 4.5 m 76 mm 1360 kg 26 645 mm 212 000 N∙m 489 304 daN 104 000 N∙m
Version 1B
Optional Equipment
Optional
Version 1B
Optional Equipment
Dump Sub
• Alternate Top Sub or Plugged Dump Sub
• Alternate Top Bent Sub
• Alternate Float Sub
• Rotor Catch Sub
Alternate Oversized Stator

• Optional Jetted Rotor

• Alternate Straight Housing
• Alternate Fix Bent Housing, 4º max
• Standard 0° to 3°
• Optional 0° to 2° and 0° to 4°
Articulated Connecting Rod

• Alternate Titanium Flex Shaft
Sealed Bearing Assembly w/ Thread

Protector for slick assembly
• Alternate Near Bit Screw-on Stabilizer
•Alternate Near Bit Integral Stabilizer
Chrome Plated Rotors
Carbide Coated Rotors
Crossover Subs
Portable Breakout Units
Version 1B
Mudsaver
Mudsaver
Version 1B
Mudsaver
Mud Saver Valve
• Save mud
• Save time
• Improve safety
• Prevent site pollution
Version 1B
Mudsaver
The Wenzel Mud Saver Valve
The mud saver valve is a normally closed valve placed at the
bottom of the kelly or top drive which automatically opens when
circulation pressure exceeds approximately 65 psi (450 kPa).
The mud saver valve closes when circulation is stopped,
retaining the mud inside the kelly or top drive to minimize spillage
and mud waste.
Features:
• Replaces the kelly saver valve
• Opens in both directions at minimal pressure
• Automatic operation
• Does not contain seats or mud ports, eliminating
expensive chargeback’s common with other mud saver
designs.
• Straight through bore while circulating
• Minimal pressure loss
• Reduce wear and tear on kelly valve
• Avoid potential error of leaving Kelly valve closed
• External bronze or elastomer casing saver sleeve
Quality:
The mud saver valves are serialized. Service, inspection,
and test records are maintained for each mud saver
valve. The tested opening pressure and date of test are
recorded on the service documentation.
Wireline Operations:
An expansion sleeve is provided with every mud saver
valve. If wireline operations are required, the expansion
sleeve can be pumped down to the mud saver valve.
With the pumps on the bladder will expand and allow
the expansion sleeve move until it stops at a shoulder
located below the elastomer bladder. This will prevent
the bladder from collapsing if the pumps are turned off.
Saving Mud:
Saving up to 20 gallons (76 liters) of mud per connection
will result in a significant cost saving over the drilling
project, even when using less expensive mud.
Saving Time:
Saving minutes will add up to hours. Save time by not
having to wait for the kelly to drain and by not having to
frequently vacuum or wash floors and equipment. No
time is spent manually activating a valve.
Version 1B
Mud Saver
Improved Safety:
Reduce the potential for slips and falls by minimizing
mud spillage on the rig floor thus providing a cleaner
and drier working area.
Environmentally Friendly:
Minimize the possibility of seepage of drilling fluids to
the natural environment. Also reduce the amount water
used to wash down the floor, and the total volume of
hazardous fluid that must be treated or hauled for
disposal.
4 ½ X.H., 4 F.H.
63.5
57.1
mm
175
830
184
4 1/2 I.F
650
32.68**
6.88`
7.25
2.50
2.25
Inch
Nominal Size
Mud Saver Valve Specifications:
54.1
44.7
mm
127
843
137
3 1/2 I.F.
475
-----
33.18
5.00
5.38
2.13
1.76
Inch
Wireline Sleeve Inside Diameter

Wear Sleeve Outside Diameter
Shoulder to Shoulder Length
Inside Diameter – Activated
**Long length valve, 52.68”

Body Outside Diameter
**Short length valve, 30.0”

Optional Connections
Standard Connection
Version 1B
M u d S aver E co n o m ics
1
E xam ple (tak en from w ell near F ort W orth, T exas )
R ig D ays for M udsaver 12 days
C onnection T im e S aved 30 seconds/connection
C onnections per Job 175 connections
T im e S aved 1.5 H ours
2
T otal R ig C ost $ 25,000 per day
T otal H ourly R ig C ost $ 2,083 per H our
T otal M ud C ost per Job $ 15,000
D ire c t S a vin g s In d ire c t S a vin g s

S avings in C onnection T im e $ 3,038 C leaner, safer w ork environm ent
E stim ated savings for reduced m ud loss $ 1,500 M ore pleasant w ork ing conditions
C onnection T im e + M ud C ost S avings $ 4,538 Less risk to environm ent
M ud S aver R ental C ost $ 2,450 R educed vacuum truck cost
M ud S aver D irect S avings $ 2 ,0 8 8
N ote:
1. D ata provided courtesy of K en M allory, P atterson 121
2. T otal R ig C ost includes 17 rental item s and other
costs not captured in basic rig day rate
Mudsaver
Version 1B
Tables and Formulas
Tables
Version 1B
Tables and Formulas
Formulas
Hydraulic Power
P P
Power (HP) = b x Q Power (KW) = b x Q
1714 6000
Pb = Pressure drop across Pb = Pressure drop across

bit jet nozzles (psi) bit jet nozzles (kPa)
Q = Flow rate (US gpm) Q = Flow rate (US lpm)
Mechanical Power
TxN TxN
Power (HP) = Power (kW) =
5252 9548.8
T = Torque (ft-lbs) T = Torque (N.m)

N = Speed (rpm) N = Speed (rpm)
Pressure Drop Across the Bit Jet Nozzle (Pb)
Q² x W Q² x W
Pb (psi) = Pb (psi) =
10858 x A² 6.49643 x A²
Q = Flow rate (US gpm) Q = Flow rate (lpm)
W = Mud weight (lb/gal) W = Mud weight (kg/m³)
A = Area (in²) A = Area (mm²)
Total Flow Area (TFA) to Obtain a Specific Bit

Pressure Loss
W x Q² W x Q²
TFA (in²) =

√ 10858 xP b
TFA (mm²) =
√6.49643 xP b
W = Mud Weight (lb/gal) W = Mud Weight (kg/m³)

Q = Flow rate (US gpm) Q = Flow rate (US lpm)
Pb = Bit pressure loss (psi) Pb = Bit pressure loss (kPa)
Version 1B
Tables and Formulas
Imperial Conversions
TO CONVERT FROM
SYMBOL UNIT
in inch
LENGTH in inch
ft feet
m mile
MASS lb pound
psi pounds/square inch

STRESS psi pounds/square inch

PRESSURE psi pounds/square inch
gpm (US) gallons (US) per minute

FLOW gpm (US) gallons (US) per minute
bbl/min (US) barrels (US) per minute
lbf pound
lbf pound
FORCE
lbf pound
lbf pound
in² square inch

AREA in² square inch
ft² square feet
gal (US) gallon (US)

gal (US) gallon (US)
VOLUME ft³ cubic feet
bbl (US) barrel (US)
ft-lb foot pound

TORQUE ft-lb foot pound
ft-lb foot pound
POWER HP horsepower
lbs/gal pounds per gallon (US)

lbs/gal pounds per gallon (US)
DENSITY
lbs/in³ pounds per cubic inch
lbs/in³ pounds per cubic inch
TEMPERATURE ˚F ˚Fahrenheit
NOZZLE 32nds inch 32nds inch
Version 1B
Tables and Formulas
TO MULTIPLY BY
SYMBOL UNIT
mm millimeter 25.4
cm centimeter 2.54
m meter 0.3048
km kilometer 1.609
kg kilogram 0.4536
MPa megapascal 0.006895

kgf/cm² kilogramf/square centimeter 0.006895
bar bar 0.06895
kPa kilopascal 6.8948

MPa megapascal 0.006895
kgf/cm² kilogramf/square centimeter 0.0703067
atm atmosphere 0.0680462
bar bar 0.06895
lpm liters/minute 3.785

m³/min. cubic meters/minute 0.003785
m³/min. cubic meters/minute 0.1589
kgf kilogram_force 0.4536

N newton 4.4482
daN decanewton 0.4448
kN kilonewton 0.004448
cm² square centimeter 6.4516

mm² square millimeter 645.16
m² square meter 0.0929
l liter 3.785
m³ cubic meter 0.003785
N.m newton meter 1.356

kN.m kilonewton.meter 0.00136
kg.m kilogram.meter 0.13820
kW kilowatt 0.7457
kg/m³ kilograms/cubic meter 119.82

g/cm³ grams/cubic centimeter 0.11982
kg/m³ kilograms/cubic meter 27679.7
g/cm³ grams/cubic centimeter 27.6797
˚C ˚Celsius (˚F-32)/1.8
mm millimeter 0.793
Version 1B
Tables and Formulas
Metric Conversions
TO CONVERT FROM
SYMBOL UNIT
mm millimeter
LENGTH cm centimeter
m meter
km kilometer
MASS kg kilogram
MPa megapascal
STRESS kgf/cm² kilogramf/square centimeter
bar bar
kPa kilopascal
MPa megapascal
PRESSURE kgf/cm² kilogramf/square centimeter
atm atmosphere
bar bar
lpm liters/minute
FLOW m³/min. cubic meters/minute
m³/min. cubic meters/minute
kgf kilogram_force
N newton
FORCE
daN decanewton
kN kilonewton
cm² square centimeter

AREA mm² square millimeter
m² square meter
l liter
m³ cubic meter
VOLUME m³ cubic meter
m³ cubic meter
N.m newton.meter
TORQUE kN.m kilonewton.meter
kg.m kilogram.meter
POWER kW kilowatt
kg/m³ kilograms/cubic meter

g/cm³ grams/cubic centimeter
DENSITY
kg/m³ kilograms/cubic meter
g/cm³ grams/cubic centimeter
TEMPERATURE ˚C ˚Celsius
NOZZLE mm millimeter
Version 1B
Tables and Formulas
TO MULTIPLY BY
SYMBOL UNIT
in inch 0.03937
in inch 0.39370
ft feet 3.28084
m mile 0.62150
lb pound 2.20462
psi pounds/square inch 145.03263


gpm (US) gallons (US) per minute 0.26420

gpm (US) gallons (US) per minute 264.20079
bbl/min (US) barrels (US) per minute 6.29327
lbf pound 2.20459

lbf pound 0.22481
lbf pound 2.24820
lbf pound 224.82014
in² square inch 0.15500

in² square inch 0.00155
ft² square feet 10.76426
gal (US) gallon (US) 0.26420

gal (US) gallon (US) 264.20079
ft³ cubic feet 35.32321
bbl (US) barrel (US) 6.29327
ft-lb foot pound 0.73746

HP horsepower 1.34102
lbs/gal pounds per gallon (US) 0.00835

lbs/gal pounds per gallon (US) 8.34585
lbs/in³ pounds per cubic inch 0.0000361
lbs/in³ pounds per cubic inch 0.03613
˚F ˚Fahrenheit (˚Cx1.8)+32
32nds inch 32nds inch 1.26103
Version 1B
Tables and Formulas
Imperial Conversions
BUILD BUILD
RATE RADIUS OF HOLE RATE RADIUS OF HOLE
DEGREES DEGREES
per 100 ft per 100 ft
(30m) FEET METERS (30m) FEET METERS
2 2865 873 105 55 17
4 1432 437 110 52 16
6 955 291 115 50 15
8 716 218 120 48 15
10 573 175 125 46 14
12 477 146 130 44 13
14 409 125 135 42 13
16 358 109 140 41 12
18 318 97 145 40 12
20 286 87 150 38 12
22 260 79 155 37 11
24 239 73 160 36 11
26 220 67 165 35 11
28 205 62 170 34 10
30 191 58 175 33 10
32 179 55 180 32 10
34 169 51 185 31 9
36 159 49 190 30 9
38 151 46 195 29 9
40 143 44 200 29 9
42 136 42 210 27 8
44 130 40 220 26 8
46 125 38 230 25 8
48 119 36 240 24 7
50 115 35 250 23 7
52 110 34 260 22 7
54 106 32 270 21 6
56 102 31 280 20 6
58 99 30 290 20 6
60 95 29 300 19 6
62 92 28
64 90 27 FORMULA:
66 87 26
68 84 26 Arc Length (ft)
70 82 25 R=
72 80 24
.017453 X Angle (˚)
74 77 24
76 75 23
78 73 22
80 72 22
82 70 21
84 68 21
RADIUS––
86 67 20
88 65 20 ANGLE
(degrees)
90 64 19
92 62 19
94 61 19
96 60 18
98 58 18 ARC
100 57 17 LENGTH
Version 1B
Tables and Formulas
Rotary Shoulder Connection Interchange
Common Name Same as or
Style
Size
(in.)
Interchanges with
2 3/8 in. 2 7/8” Slim Hole NC 26

2 7/8 in. 3 1/2” Slim Hole NC 31

Internal Flush 3 1/2 in. 4 1/2” Slim Hole NC 38
(IF) 4 in. 4 1/2” Extra Hole NC 46
5” Extra Hole NC 50
4 1/2 in.
5 1/2” Double Streamline
Full Hole (FH)
4 in. 4 1/2” Double Streamline
2 7/8 in. 3 1/2” Double Streamline
4” Slim Hole

Extra Hole 3 1/2 in. 4 1/2” External Flush
(XH) or (EH)
4 1/2 in. 4” Internal Flush NC 46
5 in. 4 1/2” Internal Flush NC 50
5 1/2” Double Streamline
2 7/8 in. 2 3/8 in. Internal Flush NC 26

Slim Hole 3 1/2 in. 2 7/8 in. Internal Flush NC 31
(SH) 3 1/2 in. Extra Hole
4 in.
4 1/2 in. External Flush
4 1/2 in. 3 1/2 in. Internal Flush NC 38
Double 3 1/2 in. 3 1/2 in. Extra Hole
Streamline
4 1/2 in. 4 in. Full Hole NC 40
(DSL) 4 1/2 in. Internal Flush
5 1/2 in. 5 in. Extra Hole NC 40
2 3/8 in. Internal Flush
26 2 7/8 in. Slim Hole
Numbered
Connections 4 in. Full Hole
(NC) 40 4 1/2 in. Double Streamline
4 in. Internal Flush
46 4 1/2 in. Extra Hole
50 5 in. Extra Hole

5 1/2 in. Double Streamline
External Flush 4 in. Slim Hole
4 1/2 in.
(EF) 3 1/2 in. Extra hole
Version 1B
Tables and Formulas
Casing Dimensions and Bit Clearance
(Dimensions in inches unless noted otherwise.)
OD Wt Wall ID OD Drift Bit Bit Clear-
-(lb/ft) Size Size ance
9.5 0.205 4.090 5.000 3.965 3 7/8 3.875 0.090
11.6 0.250 4.000 5.000 3.875 3 7/8 3.875 0.000
4 1/2
13.5 0.290 3.920 5.000 3.795 3 3/4 3.750 0.045
15.1 0.337 3.826 5.000 3.701 3 5/8 3.625 0.076
11.5 0.220 4.560 5.563 4.435 4 1/4 4.250 0.185
13.0 0.253 4.494 5.563 4.369 4 1/4 4.250 0.119
5
15.0 0.296 4.408 5.563 4.283 4 1/4 4.250 0.033
18.0 0.362 4.276 5.563 4.151 4 1/8 4.125 0.026
13.0 0.228 5.044 6.050 4.919 4 3/4 4.750 0.169
14.0 0.244 5.012 6.050 4.887 4 3/4 4.750 0.137
15.5 0.275 4.950 6.050 4.825 4 3/4 4.750 0.075
5 1/2
17.0 0.304 4.892 6.050 4.767 4 3/4 4.750 0.017
20.0 0.361 4.778 6.050 4.653 4 5/8 4.625 0.028
23.0 0.415 4.670 6.050 4.545 4 1/2 4.500 0.045
15.0 0.238 5.524 6.625 5.399 5 3/8 5.375 0.024
18.0 0.288 5.425 6.625 5.299 5 1/8 5.125 0.174
6 20.0 0.324 5.352 6.625 5.227 5 1/8 5.125 0.102
23.0 0.380 5.240 6.625 5.115 4 7/8 4.875 0.240
26.0 0.434 5.132 6.625 5.007 4 7/8 4.875 0.132
17.0 0.245 6.135 7390 6.010 6 6.000 0.010
20.0 0.288 6.049 7.390 5.924 5 7/8 5.875 0.049
6 5/8 24.0 0.352 5.921 7.390 5.796 5 3/4 5.750 0.046
28.0 0.417 5.791 7.390 5.666 5 5/8 5.625 0.041
32.0 0.475 5.675 7.390 5.550 5 3/8 5.375 0.175
17.0 0.231 6.538 7.656 6.431 6 3/8 6.375 0.038
20.0 0.272 6.456 7.656 6.331 6 1/4 6.250 0.081
23.0 0.317 6.366 7.656 6.241 6 1/8 6.125 0116
26.0 0.362 6.276 7.656 6.151 6 1/8 6.125 0.026
7
29.0 0.408 6.184 7.656 6.059 6 6.000 0.059
32.0 0.453 6.094 7.656 5.969 5 7/8 5.875 0.094
35.0 0.498 6.004 7.656 5.879 5 7/8 5.875 0.004
38.0 0.540 5.920 7.656 5.795 5 3/4 5.750 0.045
20.0 0.250 7.125 8.500 7.000 6 3/4 6.750 0.250
24.0 0.300 7.025 8.500 6.900 6 3/4 6.750 0.150
26.4 0.328 6.969 8.500 6.844 6 3/4 6.750 0.094
7 5/8
29.7 0.375 6.875 8.500 6.750 6 3/4 6.750 0.000
33.7 0.430 6.765 8.500 6.640 6 5/8 6.625 0.015
39.0 0.500 6.625 8.500 6.500 6 3/8 6.375 0.125
Version 1B
Tables and Formulas
Casing Dimensions and Bit Clearance (cont.)
(Dimensions in inches unless noted otherwise.)
OD Wt Wall ID OD Drift Bit Bit Clear-
-(lb/ft) Size Size ance
24.0 0.264 8.097 9.625 7.972 7 7/8 7.875 0.097
28.0 0.304 8.017 9.625 7.892 7 7/8 7.875 0.017
32.0 0.352 7.921 9.625 7.796 7 3/4 7.750 0.046
8 5/8
36.0 0.400 7.825 9.625 7.700 7 5/8 7.625 0.075
40.0 0.450 7.725 9.625 7.600 7 3/8 7.375 0.225
44.0 0.500 7.625 9.625 7.500 7 3/8 7.375 0.125
49.0 0.557 7.511 9.625 7.386 7 3/8 7.375 0.011
29.3 0.281 9.063 10.625 8.907 8 3/4 8.750 0.157
32.3 0.312 9.001 10.625 8.845 8 3/4 8.750 0.095
36.0 0.352 8.921 10.625 8.765 8 3/4 8.750 0.015
9 5/8
40.0 0.395 8.835 10.625 8.697 8 5/8 8.625 0.072
43.5 0.435 8.755 10.625 8.599 8 1/2 8.500 0.099
47.0 0.472 8.681 10.625 8.525 8 1/2 8.500 0.025
53.5 0.545 8.535 10.625 8.379 8 3/8 8.375 0.004
32.75 0.279 10.192 11.750 10.038 9 7/8 9.875 0.161
40.50 0.350 10.050 11.750 9.894 9 7/8 9.875 0.019
45.50 0.400 9.950 11.750 9.794 9 3/4 9.750 0.044
10 3/4 51.00 0.450 9.850 11.750 9.694 9 5/8 9.625 0.069
55.50 0.495 9.760 11.750 9.604 9 9.000 0.604
60.70 0.545 9.660 11.750 95.04 9 9.000 0.504
65.70 0.595 9.560 11.750 9.404 9 9.000 0.404
38.00 0.300 11.150 12.750 10.994 10 5/8 10.625 0.369
42.00 0.333 11.084 12.750 10.928 10 5/8 10.625 0.303
11 3/4 47.00 0.375 11.000 12.750 10.844 10 5/8 10.625 0.219
54.00 0.435 10.880 12.750 10.724 10 5/8 10.625 0.099
60.00 0.489 10.772 12.750 10.616 9 7/8 9.875 0.741
48.00 0.330 12.715 14.375 12.559 12 1/4 12.250 0.309
54.50 0.380 12.615 14.375 12.459 12 1/4 12.250 0209
13 3/8 61.00 0.430 12.515 14.375 12.359 12 1/4 12.250 0.109
68.00 0.480 12.415 14.375 12.259 12 1/4 12.250 0.009
72.00 0.514 12.374 14.375 12.191 10 10.000 2.191
55.00 0.312 15.375 17.000 15.188 15 15.000 0.188
65.00 0.375 15.250 17.000 15.062 15 15.000 0.062
16
75.00 0.438 15.125 17.000 14.938 14 3/4 14.750 0.188
84.00 0.495 15.010 17.000 14.823 14 3/4 14.750 0.073
20 94.00 0.438 19.124 21.000 18.936 17 1/2 17.500 1.436
Version 1B
Tables and Formulas
Collar Weights in Pounds Per Foot
OD Bore of Drill Collar
of in
2 13/16
Drill
1 1/4
1 1/2
1 3/4
2 1/4
2 1/2
3 1/4
3 1/2
3 3/4
Collar
in
1
4
2 7/8 19 18 16
3 21 20 18
3 1/8 22 22 20
3 1/4 26 24 22
3 1/2 30 29 27
3 3/4 35 33 32
4 40 39 37 35 32 29
4 1/8 43 41 39 37 35 32
4 1/4 46 44 42 40 38 35
4 1/2 51 50 48 46 43 41
4 3/4 54 52 50 47 44
5 61 59 56 53 50
5 1/4 68 65 63 60 57
5 1/2 75 73 70 67 64 60
5 3/4 82 80 78 75 72 67 64 60
6 90 88 85 83 79 75 72 68
6 1/4 98 96 94 91 88 83 80 76 72
6 1/2 107 105 102 99 96 91 89 85 80
6 3/4 116 114 111 108 105 100 98 93 89
7 125 123 120 117 114 110 107 103 98 93 84
7 1/4 134 132 130 127 124 119 116 112 108 103 93
7 1/2 144 142 139 137 133 129 126 122 117 113 102
7 3/4 154 152 150 147 144 139 136 132 128 123 112
8 165 163 160 157 154 150 147 143 138 133 122
8 1/4 176 174 171 168 165 160 158 154 149 144 133
8 1/2 187 185 182 179 176 172 169 165 160 155 150
9 210 208 206 203 200 195 192 188 184 179 174
9 1/2 234 232 230 227 224 220 216 212 209 206 198
9 3/4 248 245 243 240 237 232 229 225 221 216 211
10 261 259 257 254 251 246 243 239 235 230 225
11 317 315 313 310 307 302 299 295 291 286 281
12 379 377 374 371 368 364 361 357 352 347 342
Version 1B
Tables and Formulas
Rock Bits Recommended Make-Up Torque
Bit Size API Pin Size Recommended Torque

(in.) (mm) (in.) (mm) (ft-lbs) (N-m)
3 1/2-4 1/2 89-114 2 3/8 Reg 60 3,000-3500 4000-4800
4 5/8-5 118-127 2 7/8 Reg 73 6,000-7,000 8000-9500
5 1/8-7 3/8 137-187 3 1/2 Reg 89 7,000-9,000 9500-12,000
7 1/2-9 194-229 4 1/2 Reg 114 12,000-16,000 16,000-22,000
9 1/2-28* 241-711* 6 5/8 Reg 168 28,000-32,000 38,000-43,000
14 3/4-28* 375-711* 6 5/8 Reg 168
or or 34,000-40,000 46,000-54,000
7 5/8 Reg 194
18 1/2-28* 470-711* 7 5/8 Reg 194
or or 40,000-60,000 54,000-81,000
8 5/8 Reg 219
*Makeup torque to correspond to API pin connection for each size.
Version 1B
Tables and Formulas
PDC Bits Recommended Make-Up Torque
API Recommended
Connection Bit Sub OD Torque
Size Minimum Maximum
(inches) Ft-lbs Ft-lbs
(inch)
(mm) (N-m) (N-m)
3 1,970 2,450
76 2,670 3,320
3 1/8 2,660 3,300
2 3/8 Reg
79 3,610 4,470
3 1/4 3,400 4,200
83 4,610 5,690
3 1/2 3,380 4,200
89 4,580 5,690
2 7/8 Reg
3 3/4 & over 5,080 6,300
95 & over 6,890 8,540
4 1/8 5,700 7,000
105 7,730 9,490
4 1/4 6,940 8,550
3 1/2 Reg
108 9,410 11,590
4 1/2 & over 8,400 10,500
114 & over 11,390 14,240
5 1/2 13,700 17,000
140 18,570 23,050
5 3/4 18,100 22,400
4 1/2 Reg
146 24,540 30,370
6 & over 18,550 22,900
152 & over 25,150 31,050
7 1/2 40,670 50,200
191 55,140 68,060
6 5/8 Reg
7 3/4 & over 41,050 50,750
197 55,660 68,810
8 1/2 53,100 65,670
216 71,990 89,040
8 3/4 63,500 78,300
7 5/8 Reg
222 86,090 106,160
9 & over 1,970 2,450
229 2,670 3,320
10 96,170 108,950
254 130,390 147,710
8 5/8 Reg
10 1/4 & over 96,170 108,950
260 & over 130,390 147,710
Version 1B
Tables and Formulas
Millimeter Equivalents of Common
Inch Measurements
in 0 1/16 1/8 3/16 1/4 5/16 3/8 7/16
0 0 1.6 3.2 4.8 6.3 7.9 9.5 11.1
1 25.4 27.0 28.6 30.2 31.7 33.3 34.9 36.5
2 50.8 52.4 54.0 55.6 57.1 58.7 60.3 61.9
3 76.2 77.8 79.4 81.0 82.5 84.1 85.7 87.3
4 101.6 103.2 104.8 106.4 107.9 109.5 111.1 112.7
5 127.0 128.6 130.2 131.8 133.3 134.9 136.5 138.1
6 152.4 154.0 155.6 157.2 158.7 160.3 161.9 163.5
7 177.8 179.4 181.0 182.6 184.1 185.7 187.3 188.9
8 203.2 204.8 206.4 208.0 209.5 211.1 212.7 214.3
9 228.6 230.2 231.8 233.4 234.9 236.5 238.1 239.7
10 254.0 255.6 257.2 258.8 260.3 261.9 263.5 265.1
11 279.4 281.0 282.6 284.2 285.7 287.3 288.9 290.5
12 304.8 306.4 308.0 309.6 311.1 312.7 314.3 315.9
13 330.2 331.8 333.4 335.0 336.5 338.1 339.7 341.3
14 355.6 357.2 358.8 360.4 361.9 363.5 365.1 366.7
15 381.0 382.6 384.2 385.8 387.3 388.9 390.5 392.1
16 406.4 408.0 409.6 411.2 412.7 414.3 415.9 417.5
17 431.8 433.4 435.0 436.6 438.1 439.7 441.3 442.9
18 457.2 458.8 460.4 462.0 463.5 465.1 466.7 468.3
19 482.6 484.2 485.8 487.4 488.9 490.5 492.1 493.7
20 508.0 509.6 511.2 512.8 514.3 515.9 517.5 519.1
21 533.4 535.0 536.6 538.2 539.7 541.3 542.9 544.5
22 558.8 560.4 562.0 563.6 565.1 566.7 568.3 569.9
23 584.2 585.8 587.4 589.0 590.5 592.1 593.7 595.3
24 609.6 611.2 612.8 614.4 615.9 617.5 619.1 620.7
Version 1B
Tables and Formulas
Millimeter Equivalents of Common
Inch Measurements
in 1/2 9/16 5/8 11/16 3/4 13/16 7/8 15/16
0 12.7 14.3 15.9 17.5 19.0 20.6 22.2 23.8
1 38.1 39.7 41.3 42.9 44.4 46.0 47.6 49.2
2 63.5 65.1 66.7 68.3 69.8 71.4 73.0 74.6
3 88.9 90.5 92.1 93.7 95.2 96.8 98.4 100.0
4 114.3 115.9 117.5 119.1 120.6 122.2 123.8 125.4
5 139.7 141.3 142.9 144.5 146.0 147.6 149.2 150.8
6 165.1 166.7 168.3 169.9 171.4 173.0 174.6 176.2
7 190.5 192.1 193.7 195.3 196.8 198.4 200.0 201.6
8 215.9 217.5 219.1 220.7 222.2 223.8 225.4 227.0
9 241.3 242.9 244.5 246.1 247.6 249.2 250.8 252.4
10 266.7 268.3 269.9 271.5 273.0 274.6 276.2 277.8
11 292.1 293.7 295.3 296.9 298.4 300.0 301.6 303.2
12 317.5 319.1 320.7 322.3 323.8 325.4 327.0 328.6
13 342.9 344.5 346.1 347.7 349.2 350.8 352.4 354.0

14 368.3 369.9 371.5 373.1 374.6 376.2 377.8 379.4
15 393.7 395.3 396.9 398.5 400.0 401.6 403.2 404.8
16 419.1 420.7 422.3 423.9 425.4 427.0 428.6 430.2
17 444.5 446.1 447.7 449.3 450.8 452.4 454.0 455.6
18 469.9 471.5 473.1 474.7 476.2 477.8 479.4 481.0
19 495.3 496.9 498.5 500.1 501.6 503.2 504.8 506.4
20 520.7 522.3 523.9 525.5 527.0 528.6 530.2 531.8
21 546.1 547.7 549.3 550.9 552.4 554.0 555.6 557.2
22 571.5 573.1 574.7 576.3 577.8 579.4 581.0 582.6
23 596.9 598.5 600.1 601.7 603.2 604.8 606.4 608.0
24 622.3 623.9 625.5 627.1 628.6 630.2 631.8 633.4
Version 1B
Notes

Version 1B
Notes

Version 1B
Notes

Version 1B
Notes

Version 1B
Notes

Version 1B
Notes

Version 1B
HEAD OFFICE / INVESTOR RELATIONS
1000 Elveden House
717 - 7 Avenue SW
Calgary, Alberta
Canada T2P 0Z3
Phone: (403) 262-3050
Fax: (403) 265-8154
[email protected]
MANUFACTURING / SALES FACILITIES

3115 - 93 Street
Edmonton, Alberta
Canada T6N 1L7
Phone: (780) 440-4220
Fax: (780) 469-8054
Toll Free: 1-800-306-4046
[email protected]
TEXAS
4205 FM 1485
Conroe, Texas
U.S.A. 77306
Phone: (936) 441-1480
Fax: (936) 756-5335
[email protected]
WYOMING
1820 Pyrite Road
Casper, Wyoming
U.S.A. 82604-1952
Phone: (307) 266-1580
Fax: (307) 266-1656
Toll Free: 1-866-522-1144
[email protected]
OKLAHOMA
120 Falcon Drive
Oklahoma City, Oklahoma
U.S.A. 73128
Phone: (405) 787-4145
Fax: (405) 470-1968
www.downhole.com
Wenzel Downhole Tools

Wenzel Motors Manual 2007

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Wenzel Downhole Tools

1st Edition Version 1B

The information contained in this manual is provided

HEAD OFFICE / MANUFACTURING /

Adjustable Bent Housing

Shocks Tools and Jars

Tables and Formulas

Wenzel positive displacement motors provide superior

Adjustable Bent Housing

Drive Shaft & Universal Joint

Degrees per 100 feet

Degrees per 100 feet

2 DEGREES 3 DEGREES 4 DEGREES

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Performance Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

5 (127mm) 9-10 2.1 Stg.

TORQUE [ft-lb (N.m)]

100 200 300 400

M5 Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

Motor Specifications Imperial Metric

650/675 ( 165/171mm) 7-8 5.7 Stg.

600 gpm 16,000

TORQUE [ft-lb (N.m)]

300 gpm 8000

400 800 1200

DIFFERENTIAL PRESSURE [psi (kPa)]

M6 Motor Specifications Imperial Metric

Motor Specifications Imperial Metric