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    The Basic Clay Brick Making Plant

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    Subhashree Bhattacharya
    Shaoxi Baoshen Building Material Machinery provides services for setting up basic clay brick making plants. The document outlines the basic requirements, production process, investment costs, manpower needs, and services provided. It details the raw material needs, land and building space requirements, machinery, estimated costs, roles and quantities of workers required, and the process of collaborating with customers from initial proposal through operator training and regular production. After-sales services such as equipment guarantees and spare parts are also discussed.

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    The Basic Clay Brick Making Plant

    Uploaded by

    Subhashree Bhattacharya
    619 views6 pages
    Shaoxi Baoshen Building Material Machinery provides services for setting up basic clay brick making plants. The document outlines the basic requirements, production process, investment costs, manpower needs, and services provided. It details the raw material needs, land and building space requirements, machinery, estimated costs, roles and quantities of workers required, and the process of collaborating with customers from initial proposal through operator training and regular production. After-sales services such as equipment guarantees and spare parts are also discussed.

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    Shaoxi Baoshen Building Material Machinery provides services for setting up basic clay brick making plants. The document outlines the basic requirements, production process, investment costs, manpower needs, and services provided. It details the raw material needs, land and building space requirements, machinery, estimated costs, roles and quantities of workers required, and the process of collaborating with customers from initial proposal through operator training and regular production. After-sales services such as equipment guarantees and spare parts are also discussed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    619 views6 pages

    The Basic Clay Brick Making Plant

    Uploaded by

    Subhashree Bhattacharya
    Shaoxi Baoshen Building Material Machinery provides services for setting up basic clay brick making plants. The document outlines the basic requirements, production process, investment costs, manpower needs, and services provided. It details the raw material needs, land and building space requirements, machinery, estimated costs, roles and quantities of workers required, and the process of collaborating with customers from initial proposal through operator training and regular production. After-sales services such as equipment guarantees and spare parts are also discussed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    陕西宝深建材机械(集团)有限公司

    Shaanxi Baoshen Building Material Machinery (Group) Co., Ltd.


    Address: No.8 St. Pingyang,Meixian County,Baoji City,Shaanxi,China
    Website:www.bs-brickmachine.cn contant:Brandon Lan

    THE BASIC CLAY BRICK MAKING PLANT


    CONTENTS

    PART1 BASIC REQUIREMENTS

    PART2 THE PRODUCTION LINE PROCESS CHARTS

    PART3 INVENSTMENT PROGRAM (FOR REFERENCE)

    PART4 MAN POWER TO OPERATE BRICK PLANT

    PART5 PROVIDE SERVICE FOR SETTING UP BRICK PLANT

    PART6 AFTER SALE SERVICE

    Part 1.Basic requirements to set up brick plant


    1) Raw materials (Clay or shale etc…, the hand made brick raw materials can make extrusion bricks)
    2) Land for brick plant: 20000 ~ 30000 m2 (214,000 ~321,000 square foot)
    3) Workshop for machinery: 1500~ 2500 m2 (16000~ 27000 square foot)
    4) Raw material storage house: 600~1000 m2 (6420~10700 square foot)
    5) Power: 500~600KW
    6) Water source
    7) Fuel: Coal,gas,heavy oil etc..
    BAOSHEN
    Part 2.The production line process charts:
    BAOSHEN
    Part 3. Investment program (for reference)
    Note: standard brick (240×115×53mm, Solid, weight:2.7KG)
    The capacity of plant: Annual 30~40million pcs standard brick or 80,000~ 105,000 ton

    No. Investment item Investment budget

    1 Raw material source 70000~90000 m3 (0.0025 m3 per brick)

    2 Land for the brick plant 50000 ~ 60000 m2 (535,000 ~642,000 square foot)

    3 Workshop for machinery and maintenance 1500~ 2500 m2 (16000~ 27000 square foot)

    4 Raw material storage house 600~1000 m2 (6420~10700 square foot)


    Power source
    5 500~600KW ( transformer, cable, electric line etc…) consumption: 0.022 k.w.h./ brick

    6 Water source Water tank, water pipe and water pump

    7 Fuel( coal as example) 4000~5000 ton coal or ( 700~950 Kcal/pcs brick )

    8 Machinery 150,000~400,000 US dollars


    1.Equipments and technicians charge: 50000~100000 USD,
    9 Hoffman kiln 2. 2000~3000 man-hour (builder)
    3. Building materials: 0.8~1.2million pcs of brick, 20~25 ton cement, 150~250 ton sand.
    1. Equipments, carts and technicians charge: 150000~250000 USD.
    10 Drying chamber 2. 1000~1200 man-hour (builder)
    3. Building materials: 0.4~0.6 million pieces of brick, 5~10 ton cement, 50~60 ton sand.

    Part 4: Man power to operate the brick plant

    No. Man power for each working procedure Quantity (8hours/shift) Remark

    1 Clay sourcing (bulldozer driver) 1~2


    2 Box feeder 1 Break the extra big size material

    3 Double shaft mixer 1 Control the water adding

    4 Green brick cutter 1 Can be another automatic cutter

    5 Green brick loading to drying cart 8

    6 Ferry cart 2

    7 Dried brick cart driver 3 From drying yard to hoffman kiln

    8 Dried brick stacking in the kiln 4

    9 Finished brick loading 4 Loading brick to finished brick cart

    10 Unloading finished brick 2~4

    11 Firing 3 3 shift each day for 24 hours firing

    12 Coal crushing 1

    13 Additional material crushing 1

    14 Maintenance 1

    15 electrician 1

    16 Factory manager 1

    17 Rear services 1~2

    Total 36~41

    Part5: Provide service for setting up brick plant


    1. Study raw material (customer should provide details data of raw material or provide sample for us to study)

    2. Clarify some items: expected capacity ( for example annual 30 million pieces of standard brick),

    3. Provide the proposal (include machinery list, investment budget )


    4. Confirm the order (advanced payment)

    5. Provide design of the plant, the drawing of kiln and drying chamber, produce machinery.

    6. Arrange and send technicians to build kiln and drying chamber,

    7. Machinery finished, delivery.

    8. Machinery installation, test production and debugging, test production of kiln,

    9. Operator training (skill training, safety rule training, trouble shooting training etc…)

    10. Regular production

    Part 6: After sale service

    1. Provide a Quality Guarantee for design and installation of equipments within a guarantee period of one year

    from the dates when the equipment are reach to the destination port.

    2. Provide spare parts in time as per customer requirements.

    BAOSHEN

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