RE 95 022/04.

00

RE 95 022/04.00
Replaces: 05.99

Proportional Amplifier PVR

for reversing drives

Series 11

PVR24F/11

Features Ordering Code

The proportional amplifier PVR is used for control of a variable

displacement pump or a valve with two proportional solenoids. PVR / 1 1–
As input signal the amplifier PVR is processing the control voltage Type
adjustable by means of a potentiometer. Proportional amplifier PVR
As output signal the amplifier is providing a closed loop electric for reversing drives
current, e. g. for control a variable displacement pump A4VG
(RE 92003) or A10VG (RE 92750). Voltage supply
U = 12 V nominal voltage 12
Main components U = 24 V nominal voltage 24
– Voltage stabilisation
Model
– 2 PWM output stages ((pulse width modulation)
Flat pin vehicle plug F
– Time ramp function for demand value
– Multiple trimmer potentiometer for precise settings of the Series
solenoid curents and time ramp 1
– LED display for functions
– Circuit board poured in synthetic Index
1
Special characteristics
Operating curve
– Differential amplifier input for different potentiometer
connections Linear curve (no code)
Progressive curve P
– Optional external control with a voltage signal, e.g. from a SPC
(stored program control)
– Solenoid current pulse width modulated (PWM) for minimum
hysteresis
– Solenoid current closed loop controlled, i.e. voltage and
temperature independent
– Solenoid outputs overload protected
– Overvoltage protection
– Optional linear or progressive output characteristic curve

PVR 1/8
RE 95 022/04.00

Technical Data

Type PVR12F/11 PVR24F/11

Nominal voltage 12 V 24 V
Voltage supply 10...17 V DC 18...33 V DC
Residual ripple (DIN 40839/1) max.+ 2 V
Overvoltage protection (supply) suppressore diode
Reverse voltage protection (supply) response of the fuse on the circuit board
Current consumption, without load approx. 30 mA
Current consumption, maximum <1,6 A
Fuse on the circuit board 1,6 AT
Resistance of the ext. potentiometer 1 kΩ...10 kΩ
Signal input voltage 0 V...8,5 V
Dead band (outputs switched off) 4,25 V ± 0,1 V (one potentiometer)
0 V + 0,1 V (two potentiometer)
Ramp time, from Imin to Imax as well as Imax to Imin 0,1 s ... 10 s, adjustable
Output current, max. (load depend.) 1500 mA 750 mA
Start current, adjustable 0…500 mA 0...250 mA
-5
Pulse frequency (PWM-output stage) 100 Hz +20 Hz
Switching output, max. current 1000 mA
Ambient operating temperature -25°C ... +70°C
Weight approx. 0,15 kg

Description

Function Compatibility of series 11 to series 10

By means of the amplifier PVR each time one of the two proportional PVR.../11:
solenoids is charged with current, proportionally dependent from the The amplifiers PVR.../11 are regarding function and connections
input signal, whereas the other solenoid is without current. compatible to PVR.../10.
Up to the execution this correlation is either linear (PVR...) or pro- Please note:
gressiv (PVR...-P). To assure in “zero position” of the control
At cable break or short circuit at the input side of the potentiometer
potentiometer, that none of the solenoids is operating, both
non-desired modifications of the output current may occur. For safety
magnetizing currents are disconnected in the range of a dead band
relevant applications possibly the amplifier RVR (RE 95031) with safety
at medium control voltage.
control or the microcontroller MC (RE 95 050) has to be used instead
At fast modification of the input signal the output current is “retarded” of the amplifier PVR.
by means of a time ramp function. The time for the course from lmin
till Imax and vice versa is adjustable.
The output stage is working almost free of losses by pulse width
modulation (PWM) with a pulse repetition rate of 100 Hz. The current
closed loop control is effected by modification of the duration of
connection resp. disconnection. Temperature related resistance
modifications in the proportional solenoid circuit and variations of
the operating voltage are settled. At overload in the solenoid circuit
the connection time is reduced to a min. value of 0,5 ms harmless for
the output stage.
The start current Imin and the max current Imax may be set separately
for “forward” and “reverse” direction of travel.

Brueninghaus Hydromatik 2/8 PVR

 RE 95 022/04.00

Characteristics

Amplifier control
The amplifier may be controlled by means of one or two potentiometer. 2) Control with two potentiometers
Furthermore the control by means of a signal voltage, e.g. of a stored One potentiometer for travel direction "forward"
program control (SPC) is possible.
One potentiometer for travel direction "reverse"

1) Control with a single potentiometer

Note:
The electrical neutral is in the mid position of the potentiometer
When the forward control potentiometer is in use,
the reverse potentiometer must be at zero and vice versa.

potentiometer
0 0 potentiometer max 0 potentiometer max
max max
R"reverse" V "forward" R"reverse" V "forward"

Imax Imax Imax Imax

PVR.../11 PVR.../11 PVR.../11

PVR.../11-P PVR.../11-P PVR.../11-P

Imin Imin Imin
Isolenoid

Imin
Isolenoid

Isolenoid
dead band dead band dead band

0 + 4,25 V + 8,5 V 0 + 4,25 V 0 + 4,25 V

control voltage control voltage control voltage

PVR 3/8 Brueninghaus Hydromatik

RE 95 022/04.00

Block Circuit Diagrams

Re 1): Control with a single potentiometer

+L
emergency off fuse V „forward“:
10 - + U stab. Imin Imax
+UB
1,6 AT
-
battery R5 R4
ground 9
"forward" oscillator proportional
+L solenoid
max. 100 Hz
2 current V "forward"
+ Ustab. = 8,5 V
control 8
control *)
potentio- 0 3
meter - time ramp
4 +L
+ R "reverse"
max. current
"reverse" control 7
1
M0 = 4,25 V
R1
5
overload
ramp time protection 6
R3 R2
0,47
R „reverse“: Ω
Imin Imax

Control with a single potentiometer and directional Control by means of an external voltage signal
selection switch

"forward" 2 2
travel direction + Ustab. = 8,5 V + Ustab. = 8,5 V
"reverse"
3 3
max. - 120 kΩ -
control voltage
4 + 10 V 4
+ 120 kΩ +
0
1
1 M0 = 4,25 V
M0 = 4,25 V
5
5

Re 2): Control with two potentiometers

2
+ Ustab. = 8,5 V

3
-
4
+

1
M0 = 4,25 V Note:
max max
*)
By using a potentiometer with center port and by connecting this
center port with port 1 at the amplifier a shut down of the
0 0 5 solenoid outputs (current-free status) in the potentiometer ports
"forward" "reverse" is occurring in case of a wire break.

Brueninghaus Hydromatik 4/8 PVR

 RE 95 022/04.00

Connection Diagrams

Control with a single potentiometer Control with a single potentiometer and a directional
selection switch

1 1
max
2 travel direction V "forward" 2 0

3 3 max
0
"reverse"
4 4 travel direction
travel direction R "reverse" "forward"
5 max 5

6 6

7 proportional solenoid R "reverse" 7 proportional solenoid R "reverse"

8 proportional solenoid V "forward" 8 proportional solenoid V "forward"

9 - battery (ground) 9 - battery (ground)

10 + battery (+UB) 10 + battery (+UB)

Control with two potentiometers Control by means of an external voltage signal

travel direction
"reverse" "forward"
1 1

2 2
max
3 3 120 kΩ control voltage
max
0 120 kΩ ± 10 V
4 4
0
5 5

6 6

7 proportional solenoid R "reverse" 7 proportional solenoid R "reverse"

8 proportional solenoid V "forward" 8 proportional solenoid V "forward"

9 - battery (ground) 9 - battery (ground)

10 + battery (+UB) 10 + battery (+UB)

PVR 5/8 Brueninghaus Hydromatik

RE 95 022/04.00

Unit Dimensions

2,8

6,3

21,5
12 ø 4,3 encapsulated

fixing points
7

18
ramp time
R1
Imax R2

10 9 8 7 6 5 4 3 2 1
travel direction R "reverse"
Imin R3
Imax
87

travel direction V "forward" R4

103
59

Imin R5
LED travel direction R "reverse" R
LED travel direction V "forward" V
10

fuse
9

9 58
76

The counterplug connectors consist of individual pin connectors

AMP-Faston size 6,3 are not included.
Use only connectors with insulation!

Presetting for Delivery Setting Instruction PVR.../11

(suitable in connection with variable displacement pump A4VG or (change of presetting)

A10VG)
1. Acting control potentiometer until LED "V" or LED "R" starts
Amplifier PVR12.../11 PVR24.../11 to light. Adjust start current Imin with R5 or R3.
Nominal voltage 12 V 24 V (current increase by rotating in clockwise direction)
2. Set control potentiometer to maximum forward "V" or reverse
Solenoid current Imin = 400 mA Imin = 200 mA "R". Adjust maximum current Imax with R4 or R2.
V ("forward") Imax = 1200 mA Imax = 600 mA (current increase by rotating in clockwise direction)
3. The same adjustment for the reverse direction ("V" or "R").
Solenoid current Imin = 400 mA Imin = 200 mA
4. Adjust duration of time ramp with R1.
R ("reverse") Imax = 1200 mA Imax = 600 mA
(ramp time increase by rotating in clockwise direction)
Ramp time approx. 5 s approx. 5 s

Brueninghaus Hydromatik 6/8 PVR

 RE 95 022/04.00

Please note: – Brueninghaus Hydromatik cannot accept any responsibility for technical problems occurring within the system arising
from using a circuit diagram based on the recommendation.
– The Safety Regulations (RDE 90301-01) are to be observed.
– An emergency switch must be fitted to cut off the power supply to the electronics in the event of an emergency.
This switch must be easily accessible to the operator.
Safe and effective braking must be guaranteed on operating the emergency switch.
– Lines to the electronics may not be laid in the vicinity of other power lines in the equipment.
– There must be sufficient distance between any radio equipment.
– During welding operations all electrical connectors to the electronics must be unplugged.
– Only test the electronics when proportional solenoids are connected.
– The proportional solenoid may not be fitted with free wheeling diodes.
– Switching solenoids at outputs of the electronics and other inductive actuators within the system must be fitted with
free wheeling diodes.
– External switching contacts in the solenoid lines are not permitted.

PVR 7/8 Brueninghaus Hydromatik

RE 95 022/04.00

Brueninghaus Hydromatik GmbH

Plant Elchingen
Glockeraustraße 2 • D–89275 Elchingen The specified data is for product description
Phone +49 (0) 73 08 / 82-0 purposes only and may not be deemed to be
Telefax +49 (0) 73 08 / 72 74 guaranteed unless expressly confirmed in the
Internet: www.rexroth.com/brueninghaushydromatik / E-Mail: [email protected] contract.

All rights reserved – Subject to revision 8/8 PVR