7950 Gas Signal Converter Operating Manual: Solartron
7950 Gas Signal Converter Operating Manual: Solartron
7950 Gas Signal Converter Operating Manual: Solartron
IMPORTANT NOTICE
This edition of the manual is based on the 7950 Gas Flow Computer Operating
Manual of June 1997.
Consequently, various Chapters will have details of features that are not
supported. Information on Serial Port Communication is not in this manual.
Please note that the Wizards and menus may not appear as illustrated.
Solartron
a division of Solartron Group Ltd.
A Roxboro Group Company
1999, Solartron
Solartron pursues a policy of continuous development and product improvement. The
information contained in this document is, therefore, subject to change without notice.
To the best of our knowledge, the information contained in this document is accurate. However,
Solartron cannot be held responsible for any errors, omissions or inaccuracies, or any losses
incurred as result of them.
‘OEM’ built applications developed for the 795x will work correctly
beyond the year 2000 as long as the date has not been truncated and
then used for elapsed time computation.
IMPORTANT NOTICE
This manual is concurrent with embedded software version 5X1020, issue 1.60
Solartron Solartron
Victoria Road, Farnborough 19408 Park Row, Suite 320
Hampshire, GU14 7PW, England Houston, Texas 77084
Tel: +44 (0)1252 376666 USA
Fax: +44 (0)1252 547384 Tel: +1 281-398-7890
Fax: +1 281-398-7891
Email: [email protected]
Web: http://www.solartron.com
Static precautions
Some parts of the instrument (such as circuit boards) may be damaged by static electricity.
Therefore, when carrying out any work which involves the risk of static damage to the instrument,
the instructions show the following notice:
At such times you must wear an earthed wrist-strap to protect the instrument.
Safety information
NOTE: This information applies only to those instruments which are mains-powered.
Electricity is dangerous and you risk injury or death if you do not disconnect the power supplies
before carrying out some of the procedures given in this manual. Whenever there is such a
hazard, the instructions show a notice similar to the following:
You must heed any such warnings and make sure that, before you go any further:
If you obey these sensible precautions you can work on the equipment in complete safety.
• As a result of that memory increase, it is essential that the Lithium Cell used for the battery
backup is installed at all times (other than during replacement). 7950/7951 units will not
power-up correctly if this battery is missing. (7955 and 7952 models are not affected)
If it is necessary to run the units without batteries for Intrinsic Safety reasons, then the battery
should be replaced with a shorting disk inserted in the battery holder. Please consult Solartron
for further advice.
• Replace the battery when the "Low Battery" system alarm is indicated. The procedure is
explained in this manual. (See Chapter 14)
Contents
8. Alarms 8.1
15.1 What the drawing and parts list tells you 15.1
15.2 How to obtain spare parts 15.1
Appendices
Index H.1
Quick-start Guide
Quick-start Guide
This manual assumes that all devices or peripherals to be connected to the 795x have their own
documentation which tells you how to install and configure them. For this reason it is assumed
that anything which you want to link to the 795x is already installed and working correctly in
accordance with the manufacturer’s instructions.
Since the instrument can be used for a wide variety of purposes, it is driven by software specially
for your application. This manual gives information about the software which applies to your
machine only.
Throughout this manual the term '795x' is used to refer to all members of the 795x family (7950,
7951 and 7955).
2. Getting started
If you get into difficulties when using the wizards, you can abandon the configuration and start
again as follows:
1. From the menu, keep selecting NO (usually by pressing the c-key) or, if that option is
not available:
2. Press ENTER until you can start selecting NO.
3. Carry on with (1) and (2) until you return to the wizards menu where you started.
4. Start the worked example again. The configuration you abandoned is cleared from the
instrument’s memory when you begin again.
The diagram below shows how to find all the keys referred to in the worked examples.
S solartron 7 8 9
UP a
ARROW
4 5 6
b
1 2 3
DOWN c
ARROW
0 +/-
d
CLR EXP
1
2
ENTER
ALARM
LIGHTS
MULTIVIEW MENU
Now work through the example by following the instructions below. If you are not sure where the
keys are, refer to the diagram at the start of this chapter.
2. Earth the 795x to a suitable earth point. See note (a) below.
Notes:
(a) You must comply with EMC regulations.
(b) Solartron recommend the use of Twisted Pairs from a screened
multi-core cable.
Diagram 1a: Safe area wiring for a 7810/11 Gas density transducer - 3 wire arrangement
†
Hazardous area considerations : Refer to transducer documentation, provided by the manufacturer, for details of Intrinsically Safe
Barrier/Isolator requirements.
Diagram 1b: Safe area wiring for a 7812 Gas density transducer - 3 wire arrangement
Turn on the 3. Turn on the power to the system. The system goes through a Power On
power Self Test (POST) routine which takes less than 30 seconds. When it is
finished, ignore any flashing alarm lights which may appear.
4. Press the MENU key to go to Page 1 of the Main Menu (if you aren’t there
already).
Go to the
wizards menu 5. Press the DOWN-ARROW key twice (to go to page 3 of the menu).
6. Press the b-key to select “Configure”.
Note: Diagram 2 on page 2.4 shows how to access the wizard menu.
a a a
Wizards Setup wizard Setup wizard
Analoge inputs b b b
Transducer details c c c
V Line density V V
d d d
a
Units wizard
b
c
V d
Clear existing 8. Press the b-key then the UP-ARROW or DOWN-ARROW key to scroll
configuration through the option list until “Initialise” is shown.
(This is
9. Press the b-key to select “Initialise”.
optional)
10. Press the d-key to confirm that you want to lose the current
configuration.
11. Wait a few seconds until “initialise” on line 2 of the display changes back
to “Choose option”.
Select the 12. Press the b-key then the UP-ARROW or DOWN-ARROW key to scroll
wizard through the option list until “Density 1” is shown.
13. Press the b-key to select “Density 1”.
Start of wizard 14. Press the d-key to answer YES to “Edit Gas density A?”
Enter 15. Press the b-key, then key in the factor K0 from the Calibration
densitometer Certificate that was shipped with the transducer.
calibration
16. Press the b-key then ENTER to confirm the K0 value.
factors
17. Enter values for factors K1 and K2 in the same way as for K0.
21. Enter factors K18 and K19 in the same way as for K0, K1 and K2.
Skip over the 22. Press the ENTER key to skip past the “Density offset” prompt
next few 23. Keep pressing the c-key (to answer NO to all questions) until the wizard
questions is exited.
a
Prime density value
265.34 b
Kg/m3
Live c
C A L I B R A T I O N C E R T I F I C A T E
E
[ kg/m2] [us]
0 502.190
L
1 504.507
2 506.697
5 513.168
DENSITY = K0 +K1.T + K2.T**2
P
10 523.735
15 534.078
20 544.202 K0 = -1.104252E+02
K1 = -1.882012E-02
M
30 563.880
40 582.895 K2 = 4.749797E+04
50 601.307
60 619.124
A
70 636.442
Y
80 653.310
90 669.758
X
L
K19 = 8.44E-04
( K3 ( G )) K3 = 354
O
where
T = Periodic Time (uS)
DA = Actual Density (KG/M3) Gas Specific Gravity
t = Temperature (DEG. C) G = -------------------------------
DI = Indicated Density (KG/M3) Ratio of Specific Heats
Dt = Temp. Corrected Density (KG/M3)
DATE14JUL97
Ref No: GD04/V1.5
Diagram 3: Circled areas on an example calibration certificate showing where to find values for
K0, K1, K2, K18 and K19.
View the Multi- 26. Press the MULTIVIEW key (the top blank key). The display looks
view display similar to that in Diagram 5, although values shown may vary.
27. Pressing the DOWN-ARROW key results in the message:
“Invalid Multiview Page”
This appears because it is possible to have more than one Multiview
page and it is simply saying that no more pages exist. In this case, only
four items are defined and they fit on one page.
Pressing the UP-ARROW key makes the previous page to re-appear.
Note that it may be necessary to press the UP-ARROW key several
times before the first Multi-view page appears.
a
Density 0.000
b
c
V d
a
Invalid Multiview
Page b
c
V d
Now work through the example by following the instructions below. If you are not sure where the
keys are, refer to the diagram at the start of this chapter.
3096
transducer 7950 7951
Klippon D-type
+ (24V)Power +
1 PL10/1 PL5/9 SK6/22
Sig Signal +
3 PL10/2 PL5/5 SK6/18
Neg Signal -
2 PL10/3 PL5/6 SK6/19
(0V) Power -
4 PL10/4 PL5/10 SK6/24
Diagram 6: Safe area wiring for a 3096 Gas specific gravity transducer
+ (24v) Power +
1 3 1 PL10/1 PL5/9 SK6/22
Sig Signal +
2 4 2 PL10/2 PL5/5 SK6/18
Neg Signal -
3 PL10/3 PL5/6 SK6/19
(0v) Power -
PL10/4 PL5/10 SK6/24
Diagram 7: Hazardous area wiring for a 3096 Gas specific gravity transducer
Turn on the 3. Turn on the power to the system. The system goes through a Power On
power Self Test (POST) routine which takes less than 30 seconds. When it is
finished, ignore any flashing alarm lights which may appear.
Go to the 4. Press the MENU key to go to Page 1 of the Main Menu (if you aren’t there
wizards menu already).
5. Press the DOWN-ARROW key twice (to go to page 3 of the menu).
6. Press the b-key to select “Configure”.
7. Press the a-key twice to go to the wizards menu.
Note: Diagram 8 on page 2.9 shows how to see access the wizard menu
a a a
Wizards Setup wizard Setup wizard
Analoge inputs b b b
Transducer details c c c
V Line density V V
d d d
a
Units wizard
b
c
V d
Clear existing 8. Press the b-key then the UP-ARROW or DOWN-ARROW key to scroll
configuration through the option list until “Initialise” is shown.
(This is
9. Press the b-key to select “Initialise”.
optional)
10. Press the d-key to confirm that you want to lose the current configuration.
11. Wait a few seconds until “initialise” on line 2 of the display changes back
to “Choose option”.
Select the 12. Press the b-key then the UP-ARROW or DOWN-ARROW key to scroll
wizard through the option list until “SG 1” is shown.
Start of wizard 14. Press the d-key to answer YES to the question “Edit Gravitometer A?”.
Enter 15. Press the b-key, then key in the factor K2 from the Calibration Certificate
gravitometer that was shipped with the transducer.
calibration
factors 16. Press the b-key then ENTER to confirm the K2 value.
17. Press the b-key, then key in the factor K0 from the Calibration Certificate
that was shipped with the transducer.
Skip over other 19. Press the c-key several times (to answer NO to all questions) until the
questions wizard is exited.
a
SG Prime value
0.000 b
Live c
View the 22. Press the MULTIVIEW key (the top blank key). The display looks similar
Multiview to that in Diagram 10, although values and titles shown may vary.
display
a
Density 0.000
b
c
V d
a
Invalid Multiview
Page b
c
V d
Now work through the example by following the instructions below. If you are not sure where the
keys are, refer to the diagram at the start of this chapter.
Loop-powered
4-20mA 7950 7951
temperature
transmitter
Klippon D-type
+ Power +
PL14/5 PL9/5 SK8/24
- Signal +
PL13/2 PL8/2 SK8/2
Signal -
PL13/3 PL8/3 SK8/3
Power -
PL14/8 PL9/8 SK8/25
4 D
Notes: 3 C
1. Specified 795x pins are for Analogue Input 3. 4-20mA PRT
2. DIP switch position 3 must be set to 4-20mA. 2 B
1 A
Diagram 11 : DIP switch and safe area wiring for a mA-type temperature transmitter
‡
Hazardous area considerations : Refer to temperature transmitter documentation, provided by the manufacturer, for details of
Intrinsically Safe Barrier/Isolator requirements.
Turn on the 4. Turn on the power to the system. The system goes through a Power On
power Self Test (POST) routine which takes less than 30 seconds. When it is
finished, ignore any flashing alarm lights which may appear.
5. Press the MENU key to go to Page 1 of the Main Menu (if you aren’t there
already).
Go to the
wizards menu 6. Press the DOWN-ARROW key twice to go to Page 3 of the menu.
7. Press the b-key to select “Configure”.
8. Press the a-key twice to go to the wizards menu.
Note: Diagram 12 on page 2.12 shows how to see access the wizard menu
a a a
Wizards Setup wizard Setup wizard
Analoge inputs b b b
Transducer details c c c
V Line density V V
d d d
a
Units wizard
b
c
V d
Clear existing 9. Press the b-key then the UP-ARROW or DOWN-ARROW key to scroll
configuration through the option list until “Initialise” is shown.
(This is
10. Press the b-key to select “Initialise”.
optional)
11. Press the d-key to confirm that you want to lose the current configuration.
12. Wait a few seconds until “initialise” on line 2 of the display changes back
to “Choose option”.
Select the 13. Press the b-key then the UP-ARROW or DOWN-ARROW key to scroll
wizard through the option list until “Temperature” is shown.
14. Press the b-key to select “Temperature”.
Start of wizard 15. Press the d-key to answer YES to the question “Edit Line Temperature?”.
Choose the 16. Press the b-key
Analogue Input
17. Press the UP-ARROW key until “Analogue input 3” appears.
18. Press the b-key and then the ENTER key to confirm selection of
“Analogue input 3”.
Select the type 19. Press the ENTER key to keep the default selection of a 4-20mA type input
of Analogue
Input
a
Line temperature
15.000 b
Deg. C
Live c
Now work through the example by following the instructions below. If you are not sure where the
keys are, refer to the diagram at the start of this chapter.
Loop-powered
7950 7951
4-20mA pressure
transmitter
Klippon D-type
+ Power +
PL14/5 PL9/5 SK8/24
- Signal +
PL13/2 PL8/2 SK8/2
Signal -
PL13/3 PL8/3 SK8/3
Power -
PL14/8 PL9/8 SK8/25
4 D
Notes:
1. Specified 795x pins are for Analogue Input 3. 3 C
PRT
4-20mA
2. DIP switch position 3 must be set to 4-20mA.
2 B
1 A
Diagram 14 : DIP switch and safe area wiring for a mA-type pressure transmitter
§
Hazardous area considerations : Refer to pressure transmitter documentation, provided by the manufacturer, for details of
Intrinsically Safe Barrier/Isolator requirements. .
Turn on the 4. Turn on the power to the system. The system goes through a Power On
power Self Test (POST) routine which takes less than 30 seconds. When it is
finished, ignore any flashing alarm lights which may appear.
Go to the 5. Press the MENU key to go to Page 1 of the Main Menu (if you aren’t there
wizards menu already).
6. Press the DOWN-ARROW key twice to go to Page 3 of the menu.
Note: Diagram 15 on page 2.15 shows how to see access the wizard menu.
a a a
Wizards Setup wizard Setup wizard
Analoge inputs b b b
Transducer details c c c
V Line density V V
d d d
a
Units wizard
b
c
V d
Clear existing 9. Press the b-key then the UP-ARROW or DOWN-ARROW key to scroll
configuration through the option list until “Initialise” is shown.
(This is
10. Press the b-key to select “Initialise”.
optional)
11. Press the d-key to confirm that you want to lose the current configuration.
12. Wait a few seconds until “initialise” on line 2 of the display changes back
to “Choose option”.
Select the 13. Press the b-key then the UP-ARROW or DOWN-ARROW key to scroll
wizard through the option list until “Pressure” is shown.
14. Press the b-key to select “Pressure”.
Start of wizard 15. Press the d-key to answer YES to the question “Edit Line Pressure?”.
Choose the 16. Press the b-key
Analogue Input
17. Press the UP-ARROW key until “mA input 3” appears.
18. Press the b-key and then the ENTER key to confirm selection of “mA
input 3”.
a
Line pressure
1.000 b
bar abs
Live c
Now work through the example by following the instructions below. If you are not sure where the
keys are, refer to the diagram at the start of this chapter.
Set DIP switch 3. Set DIP switch position 1 to “PRT” (for Analogue input 1).
PT100 on
Analogue 7950 7951
Input 1
Klippon D-type
Power +
PL12/1 PL7/1 SK7/14
Signal +
PL12/2 PL7/2 SK7/15
PRT
Signal -
PL12/3 PL7/3 SK7/16
Power -
PL12/4 PL7/4 SK7/17
4 D
Notes:
1. Specified 795x pins are for Analogue Input 1. 3 C
PRT
4-20mA
2. DIP switch position 1 must be set to PRT.
2 B
1 A
Diagram 17 : DIP switch and safe area wiring for a PRT-type temperature transmitter
**
Hazardous area considerations : Refer to temperature transmitter documentation, provided by the manufacturer, for details of
Intrinsically Safe Barrier/isolator requirements.
Turn on the 4. Turn on the power to the system. The system goes through a Power On
power Self Test (POST) routine which takes less than 30 seconds. When it is
finished, ignore any flashing alarm lights which may appear.
Go to the 5. Press the MENU key to go to Page 1 of the Main Menu (if you aren’t there
wizards menu already).
6. Press the DOWN-ARROW key twice to go to Page 3 of the menu.
a a a
Wizards Setup wizard Setup wizard
Analoge inputs b b b
Transducer details c c c
V Line density V V
d d d
a
Units wizard
b
c
V d
Clear existing 9. Press the b-key then the UP-ARROW or DOWN-ARROW key to scroll
configuration through the option list until “Initialise” is shown.
(This is
10. Press the b-key to select “Initialise”.
optional)
11. Press the d-key to confirm that you want to lose the current configuration.
12. Wait a few seconds until “initialise” on line 2 of the display changes back
to “Choose option”.
Select the 13. Press the b-key then the UP-ARROW or DOWN-ARROW key to scroll
wizard through the option list until “Temperature” is shown.
14. Press the b-key to select “Temperature”.
Start of wizard 15. Press the d-key to answer YES to the question “Edit Line Temperature?”.
Choose the 16. Press the b-key
Analogue Input
17. Press the UP-ARROW key until “Analogue input 1” appears.
18. Press the b-key and then the ENTER key to confirm selection of
“Analogue input 1”.
a
Line temperature
15.000 b
Deg. C
Live c
3.1 Background
The Solartron 7950 was developed to meet the demand for a reliable, versatile, user-friendly and
cost-effective instrument for liquid and gas metering. It has a Motorola 68332 16-bit microprocessor
and surface-mounted circuit board components so that it is powerful, reliable and compact.
3.2 What the 7950 Dual Channel Gas Signal Converter does
The 7950 Gas Signal Converter is primarily used to convert signals from one format to another. There
is a need for this conversion when a system is unable to accept a raw signal from a transducer or,
perhaps, some intermediate signal processing is required.
A common conversion is where a frequency input from a 7812 gas density transducer can be accepted
by a 795x and then transmitted (by the same 795x) through an analogue output as a 4-20mA signal.
Note : Dual channel measurements are available for Items marked with a √
The connector board is mounted vertically inside the back of the case. The microprocessor board is
attached, by six screws and stand-offs, to the back of the keyboard and display.
The upper and lower parts of the instrument are separated by a horizontal metal plate (the screen)
which helps to protect the instrument against electro-magnetic interference.
3.4 Communications
The 7950 can operate as a MODBUS slave. It can:
DT/1
Part of pipeline
S solartron
7 8 9
ins truments
V 4 5 6
Alarm
b
1 2 3
2 * Frequency V c
d
0
CLR EXP
+/-
1
2
Analogue outputs
4-20mA
Printer
MODBUS communications
to and from host computer
For example, in the case of a 7950 single stream gas turbine flow computer, the software
configuration code is SW501210.
• It is printed on a label inside the instrument. You can find it by removing the terminal cover.
• It is written into the menu structure. Refer to Chapters 6, 7 and 12 for menu access details.
It does not go into detail about how to install any peripheral devices (such as transducers,
computers or printers) which can be connected to the 7950. For this information you must refer to
the documentation supplied with these items.
You must follow the manufacturers instructions and safety recommendations fully.
Note: If you have ordered optional, additional facilities (such as extra outputs) these are already
installed in the machine.
• PRT or analogue There are four dip switches (one per channel) which
(4-20mA) inputs determine whether the input to each channel is from a
PRT or analogue (4-20mA) transmitter. Set each DIP
switch as you require.
When you have set the dip switches, replace the terminal plate.
Note: The 7950 is always shipped from Solartron with the security DIP switch set to non-secure.
1. Undo and remove the six screws which secure the gland plate to the underneath of the
instrument. Remove the gland plate.
2. Drill whatever holes are required in the plate to allow the cables to enter the instrument. Do
not replace the gland plate at this stage.
3. Drill a pilot hole in the wall. Then, using whatever fixings (such as wall plugs) are suitable for
the type of wall, turn in a screw so that its head sticks out far enough so that the keyhole-
shaped slot at the back of the case can fit over it.
6. Mark through the two instrument mounting holes then take the instrument off the wall.
7. Drill holes for screws at the marked positions. The holes should be wide enough to take wall
plugs if these are to be used.
9. Hang the instrument on the wall, insert the screws and tighten them sufficiently to hold the
instrument in place.
2. Pass the cables through the holes in the gland plate then connect the sockets to the wiring
using your schedule and the connection diagram (in Chapter 5) to help you.
3. Check the wiring thoroughly against the schedule and wiring diagram.
The Chassis of the 7950 must be earthed in all cases; both for safety reasons and to ensure that
the installation complies with EMC regulations. Do this by connecting an earth lead from the stud
on the gland plate to a local safety earth such as pipework or some other suitable metal structure.
Internal
Connector earth lead
board
Gland
plate
Earth
stud
In addition to earthing the chassis, you may have to make extra earth connections in some cases,
depending on the installation requirements. Details of this are given in Appendix C.
1. Switch off and disconnect all power supplies to the instrument (if you haven’t already done
so).
2. If you are using cable glands, insert one into the appropriate hole in the gland plate.
4. Before going any further, re-check that the wiring is connected correctly.
5. The instrument can work on either 110-230V a.c. or from a d.c. supply. Make the power
connection, as follows:
• For a.c. power: Plug the power connector into plug PL1.
• For d.c. power: Plug the power connector into plug PL2.
Note that you can connect the 7950 to both the d.c. and a.c. supplies if you want a d.c.
back-up in case the mains supply should fail.
The instrument goes through the following Power On Self Test (POST) routine:
• The display shows a sequence of characters or patterns to prove that all elements of
the display are working. There is a pause of five seconds between each change of
pattern.
• The program ROM is checked against a checksum. The display shows how the test is
proceeding.
• Critical data are checked. The display shows the result of this check.
• The coefficients are checked. The display shows the result of this check.
• Any saved programs are checked. The display shows the number of programs and
their status. Note that, for a new machine, there are no stored programs.
Note that, when the power is switched on, alarm LEDs may light up. You can ignore these for the
moment - alarms are explained in Chapter 8. As long as the POST is completed satisfactorily, the
7950 is ready to be configured (see Chapters 10 and 11).
If the POST fails to complete, switch off the power and check all connections and the DIP switch
settings. Then re-connect the power supply. If the POST still fails to complete, switch off again and
contact your supplier.
S solartron 7 8 9
a
UP
ARROW 4 5 6
b
1 2 3
c
DOWN 0 +/-
ARROW
d
CLR EXP
1
2 ENTER
The diagrams at the end of this chapter give a visual summary of what each of the
keys do.
Some keys do different things according to where you are in the menu system. For
example:
ENTER key This key does nothing until you get into EDIT mode.
After you have edited the data, pressing ENTER
accepts the changes and puts the 795x back into
VIEW mode.
c
‘c’ key When you move through the menu structure this
selects any option shown against the key. But,
when in VIEW mode, pressing c lists the display
units.
The sections which follow tell you more about what the keys do and how you use
them.
‘a’ - ‘d’ KEYS Each key selects the menu option against it. If any
of them does not have an option, the key does
nothing.
When you move around the menus, the display appears similar to the one shown in
the diagram below. Points to note are:
• A down-arrow at the bottom left of the display means that the menu has
one or more pages after the one being shown.
• An up-arrow at the top left of the display means that the menu has one or
more pages before the one being shown.
c
V
c
V
The diagram above shows a typical display when you view data. All information is
right-justified.
• Line 1 shows the description.
• Line 2 shows the current value (or text for indirection type).
• Line 3 shows the units (if any). If there are no units this line is blank.
The keys which you can use to view stored data are:
c
‘c’ KEY Shows a list of the units in which the data can be
displayed. (Select one by using the UP-ARROW or
DOWN-ARROW keys.)
UP-ARROW After you have used the ‘c’ KEY to display the list of
units in which data can be displayed, use this key if
you want to scroll up through the list. Stop at the
unit you want.
DOWN-ARROW After you have used the ‘c’ KEY to display the list of
units in which data can be displayed, use this key if
you want to scroll down through the list. Stop at the
unit you want.
• text
• multiple-choice information
• numerical information
• units
• the date and time
98.6 b
c
V
To enter the editing mode when viewing data, press the 'b' key.
The keys which you use to edit these types of information are:
‘b’ KEY If you are satisfied with the changes you have
made, press b to accept the changes and go back
to VIEW mode. (Note: the ENTER key also does
this.)
c
‘c’ KEY Shows a list of the units in which the data can be
displayed. (Select one by using the UP-ARROW or
DOWN-ARROW keys.)
‘d’ KEY If an item of data which is currently displayed can be
made LIVE or SET, use this key to toggles between
LIVE and SET .
ENTER If you are satisfied with the changes you have
made, press ENTER to accept the changes and go
back to VIEW mode. (The b key also does this.)
CLR This clears a line of text.
CLR
‘b’ KEY If you are satisfied with the changes you have
made, press b to accept the changes and go back
to VIEW mode. (ENTER also does this.)
ENTER If you are satisfied with the changes you have
made, press ENTER to accept the changes and go
back to VIEW mode. (The b key also does this.)
CLR Reverts to the original selection.
CLR
‘b’ KEY If you want to accept the changes you have made,
press b. The 795x then goes back into VIEW
mode. (Note: ENTER also does this.)
ENTER If you want to accept the changes you have made,
press ENTER. the 795x then goes back into VIEW
mode. (Note: b also does this.)
CLR Clears the line you are currently editing.
CLR
Numerical entry
When you type in a number the first digit appears at the left of the display and each
successive digit is to the right of the one just entered. A number being entered over-
types any existing number.
Location identifiers
These appear on the display in the same way as reals or integers. However, when
you accept the number (by pressing b or ENTER) the contents of the location appears
on line 2 of the display.
‘c’ KEY If you want to accept the changes you have made,
c
press c. the 795x then goes back into VIEW mode.
(ENTER also does this.)
‘b’ KEY If you want to accept the changes you have made,
press b. The 795x then goes back into VIEW
mode. (Note: ENTER also does this.)
ENTER If you want to accept the changes you have made,
press ENTER. the 795x then goes back into VIEW
mode. (Note: b also does this.)
CLR Restore the previous contents.
CLR
The data and time are displayed in the format: DD/MM/YYYY HH:MM:SS. When you
edit the date and time the cursor moves to the right but skips the ‘:’ and ‘/’ characters.
Security Indicator this shows the current security level of the system. The
indicator is:
• RED FLASHING - the instrument is at Calibration level
• RED - Engineer level: the instrument can be configured.
• ORANGE - Operator level: limits can be changed.
• GREEN - World level: no parameters can be changed.
Alarm Indicators these are the Input, System and Limit alarms. For more
information about these, refer to Chapter 8: “Alarms”.
DOWN-ARROW
Pages DOWN in a menu. Selects which Scrolls through character set
(Does nothing if last page units to show Scrolls through available options
already shown.) on display Does nothing
MENU
Goes to the top menu Goes to the top menu Does nothing
BACK
Goes to the previous Goes to the previous Cancels changes and goes
menu menu back to VIEW mode
'a' KEY
Chooses line a Toggles between: Does nothing
from a menu (1) location ID
a (2) nothing
'b' KEY
Chooses line b Goes to EDIT mode Accepts changes and goes
from a menu back to VIEW mode
b
Does nothing
'c' KEY
Chooses line c Goes into units editing Does nothing
from a menu mode. (See UP & Accepts changes and goes
c DOWN arrow keys) back to VIEW mode
'd' KEY
Chooses line d Toggles between Does nothing
from a menu LIVE and SET
(where appropriate)
INFORMATION
Goes to alarm/event Goes to alarm/event Does nothing
sub-menu sub-menu
PRINT
Opens the print menu Opens the print menu Does nothing
USER DISPLAY
Views the Views the Does nothing
MULTIVIEW display MULTIVIEW display
you have defined you have defined
(TOP blank key)
ENTER
Does nothing Does nothing Accepts changes and
goes back to VIEW mode
LEFT
Does nothing Does nothing Moves the cursor LEFT
Does nothing
Erases the last digit
RIGHT
Does nothing Does nothing Moves the cursor RIGHT
Does nothing
CLR
Does nothing Does nothing Deletes character at cursor
CLR Reverts to original selection
Clears the line of numerals
Restores previous contents
DOT
Does nothing Does nothing Does nothing
Inserts a decimal point
0-9 KEYS
Do nothing Do nothing Enter a digit
0 9 Do nothing
This chapter tells you how a typical menu structure is arranged. Because instruments in the 795x
family have different software according to the application for which they are being used, the
description given here is general so that it applies to any instrument.
This chapter also explains the conventions used in the diagrams, used throughout this manual,
which show you parts of the menu system.
NOTE: Diagrams showing the menu system used in your application are
given in Chapters 10 ‘Configuring your instrument’ and 11 ‘Routine
operation’. Those chapters also explain how you use the menus to
configure and operate the 795x.
At the lowest levels, you can view stored data and settings and edit these if required.
Where a menu has more lines than can fit on to the display, it consists of two or more pages. You
can scroll up or down between the pages by using the UP-ARROW and DOWN-ARROW keys.
(These keys do nothing if there is no page to scroll to.)
PAGE 1 OPTION 1
PAGE 1 OPTION 2
PAGE 1 OPTION 4
Select an option to
PAGE 2 OPTION 1 go to a menu at the
next level down
PAGE 2 OPTION 2
PAGE 2 OPTION 3
PAGE 2 OPTION 4
PAGE 3 OPTION 1
PAGE DOWN
PAGE 3 OPTION 2
MULTI-PAGE MENU
Density a a a
Line density (Selection name)
Viscosity b b b
Temperature c Referred density c (Units) c
V Pressure V Av ref density V (Live or set)
d d d
a a a
Line dens limits High limit
Password b b b
Configure c c Step limit c
V Health check V V
d d d
a a
Time High limit
Software version b b
Unit ID c c
V d V d
a a
Line dyn viscosity (Selection name)
b b
Kinematic visc c (Units) c
V Average kin visc V (Live or set)
d d
a a
Ref viscosities Matrix/ASTMD341
b b
Covimat profile c ASTM D341 c
V Line dyn limits V Saybolt @ 122
d d
a
Saybolt @ 210
b
Low limit c
V d
a
Covimat RPM
b
(Units) c
V (Live or set)
d
a
Cov dyn visc 5
b
Cov dyn visc 7 c
V Cov dyn visc 8
d
a
Cov dyn visc 9
b
c
V d
a
High limit
b
step limit c
V d
a a
Line kin limits High limit
b b
c c
V d V d
• Lead you on to another menu, (such as keys a - d on the first page of the Main Menu)
• Take you on to another page in a multi-page menu (these are always DOWN-ARROW
keys, such as the one next to the first page of the Main menu).
• Take you back to the previous page in a multi-page menu (these are always UP-
ARROW keys).
• Don’t do anything (such as the d key in the third page of the Main Menu).
Displays
Each display is shown as it appears, except for variables which are shown as text in brackets.
For example:
(Live or set) The display actually shows LIVE or SET, whichever applies to
that item.
8. Alarms
These always result in two alarms - one when the change first happens and another when the
system returns to its normal state.
• Flashing An alarm has been received but has not yet been accepted.
• The Historical Log This contains an individual entry for every alarm
stored in the log.
The Historical Log can store up to 30 entries. When a new alarm is received, one of two things
can happen:
• If the Historical Log is not full an entry for the new alarm is added to the top of the
list.
• If the Historical Log is full then, depending on how the system is set up: Either (1)
the oldest entry is deleted and the new one is added to the top of the list, or (2) the
new alarm is discarded. In either case, the Status Display is updated automatically.
(Typical display) d
c
V
(Typical entry) d
• New alarms are alarms which have been received but not yet accepted.
• Live alarms are alarms which refer to conditions which are still active.
An example of a live alarm is when there is a fault in the system. This produces two alarms - one
when the fault first occurs and the second when it is put right. If only the first alarm of the pair has
been received, the alarm is said to be live because the condition still exists.
The number of live alarms tells you how many faults are still active. If you look at the Historical
Log this tells you more about these faults.
b
Description of
the alarm
c
V
d
CLR
Scroll DOWN
through the
entries Indicates there are Date Time Extra indentifier Clear this Clear all
entries AFTER this one stamp stamp for the alarm entry only entries
The diagram above shows the function of the relevant keys, and what is on the display.
To clear all the alarm entries in the Historical log, press the CLR key. This clears all entries in the
Historical Log, zeroes the entries in the Status Display and sets all LED indicators to OFF.
Each alarm has its own entry in the Historical Log which tells you:
• A digit This indicates the channel number on which the fault occurred.
• A letter H and L are for high and low Limit alarms, S is for a step
alarm.
Database corrupt System Notification that the 795x database has been automatically fixed after corruption
was detected. Check the configuration in case data has been changed.
DBM bad chksum. System The memory checksum has failed. The 795x needs to be re-configured.
Additional character that may be seen:
‘V’=Volatile memory, ‘N’=Non-volatile memory (RAM/FRAM)
DBM bad triple System Notification that one or more copies of the data were corrupted. This problem is
corrected automatically but the configuration needs to be checked.
Additional character that may be seen:
‘0’=RAM, ‘1’=NVM-copy1, ‘2’= NVM-copy2, ‘3’=padding, ‘!’=beyond repair
Density cal fail System A particular density input has not been calibrated. Additional character seen is the
channel number.
Gas slave fail Limit MODBUS communications with a 795x (configured as a “Gas Slave”) have failed.
Line dens limit Limit [H]igh, [L]ow or [S]tep limit for line density exceeded
Line temp limit Limit [H]igh, [L]ow or [S]tep limit for Line temperature exceeded
LineTxdr Calcfail Input A line density calculation failed because of incorrect data
Live CO2 limit Limit [H]igh or [L]ow limit for live carbon dioxide exceeded
Live Energy limit Limit [H]igh or [L]ow limit for live energy exceeded
Live N2 limit Limit [H]igh or [L]ow limit for live nitrogen exceeded
mA input failed Input A mA-type analogue input has failed. Additional character seen is the channel number.
mA input no cal System A mA-type analogue input is not calibrated. Additional character seen is the channel
number.
mA out cal. fail System A mA-type analogue output calibration has failed. Additional character seen is the
channel number.
mA output failed System A mA-type analogue output has failed. Additional character seen is the channel
number.
mA output no cal System A mA-type analogue output is not calibrated. Additional character seen is the channel
number.
Power fail System Power supply to the 795x has been interrupted
Pressure limit Limit [H]igh, [L]ow or [S]tep limit for Line pressure exceeded
Prt input failed Input A PRT input has failed. Additional character seen is the channel number.
Prt no cal System A PRT-type analogue input has not been calibrated. Additional character seen is the
channel number.
Pulse out limit Input Maximum number of pulses exceeded on a particular channel
SG compare limit Limit Limit for comparison of SG ‘A’ and SG ‘B’ values exceeded
SG limit Limit [H]igh or [L]ow limit for specific gravity exceeded
SpEqu1 calc fail Input Incorrect data caused Special Equation 1 to fail
SpEqu2 calc fail Input Incorrect data caused Special Equation 2 to fail
Std volume limit Limit Limit for standard volume exceeded
Timeperiod failed Input A time-period input has failed. Additional character seen is the channel number.
Timeperiod glitch Input A glitch has occurred on a time-period input.
Timeperiod no cal System A time period input is not calibrated
User alarm Limit User alarm ‘X’ or ‘Y’ activated
9. Additional facilities
The following sections give more information about these, and other, topics which relate to the
way in which data is processed.
9.3 Limits
You can set limits for some parameters so that an alarm is generated if the limits are exceeded.
• High limit: The highest value which the parameter can have before an
alarm is generated.
• Low limit: The lowest value which the parameter can have before an
alarm is generated.
• Step limit: The greatest allowable step between successive values before
an alarm is generated.
The parameters, and the types of limit which you can set for them, are:
• Last good value The system uses, for the parameter, the last value
prior to failure.
• Fixed value The system uses whatever fixed value you have
specified for the fallback.
• Line density
• Base density
• Line temperature
• Line pressure
• Specific gravity
• Density temperature
• Atmospheric pressure
• CO2 and N2
• Energy (Cv/m)
Stored data can be either live or set. Live data is continually updated by new data received from
transducers or other transmitters. Set data is data that you have entered via the keyboard; it
does not change unless you enter new data.
• You don’t want to monitor a particular parameter constantly or don’t want to monitor it at all.
If a parameter is not likely to change significantly or if it is not important to
measure it accurately, you may not want to connect a transducer or transmitter.
In this case, set data may be accurate enough for your purposes.
• Standard units: Units which the 795x displays unless you choose an
alternative.
• Other units: Units which you can choose instead of the standard.
Note that many of the abbreviations used in the tables are defined in the glossary.
To configure your instrument, just select the wizard which fits your requirements most closely,
follow the prompts to supply the information it asks for and then, if necessary, edit the resulting
configuration to match your exact needs.
Wizards are easy to use. Solartron recommend that you use them to configure your installation.
a a a
Wizards Setup wizard Setup wizard
Analoge inputs b b b
Transducer details c c c
V Line density V V
d d d
a
Units wizard
b
c
V d
Maps are represented in a form that closely resembles a flow chart. The basic conventions for a
wizard map are shown in Diagram 2 on the page 10.2.
Heading The shaded areas indicate a situation where there are two
(Selection) or more options. Choosing an option here may influence
the subsequent path taken by the wizard.
Selection 1
Pressing the 'b' key, when this screen first appears, starts
the selection process. The up / down arrow keys cycle
Selection 2 through available options.
etc.
Pressing the enter key confirms the option displayed as
Selection n the one chosen. Pressing enter a second time makes the
wizard continue.
Setup wizard
(Selection) Selecting this, with the 'B'-key, starts the wizard selection process.
Use scroll up/down arrow keys to move through the wizard options.
Select option
Choosing this causes configured data to
Initialise be restored to default values
Density 1 & 2 Refer to "Density 1" and "Density 2" wizard maps.
"Metric"
Metric
"Imperial"
Imperial Exit wizard
"SI"
SI
Setup wizard
Density 1
'b' key
Edit
Gas density A? "Yes"
Transducer A K0
No
Yes Transducer A K1
"No" Transducer A K2
Edit
See note 1 A1
Dens.Temp. A?
No "Yes"
Yes
A2
"No"
Edit
See note 2 Edit Density
Special equations? "No"
Limits & Fallback?
No
"Yes" No
Yes
Yes Exit Wizard
"No"
"Yes"
Edit Line density hi lmt
Analog outputs?
No See note 3 Line density lo lmt
Yes "Yes"
"No"
Prime dens FB type
Edit (Selection)
User Alarms?
No See note 4 Fallback value
Yes "Yes"
Last Good Value
"No"
Edit Prime density FB val
Multi view? See note 5
No
Yes Exit Wizard Appears for
"Yes"
"Fallback value"
"No" only
Exit Wizard
P method
None
SG method
Temp and VOS
VOS
VOS
7812 AR high
Tranducer A K3
Appears for
"SG method" Transducer A K4
only
Tranducer A K5
Appears for
"P method" Transducer A K6
only
Density A offset
Setup wizard
Density 2
'b' key
Edit
Gas density B? "Yes"
Transducer B K0
No
Yes Transducer B K1
"No" Transducer B K2
Edit
See note 1 A1
Dens.Temp. B?
No "Yes"
Yes
A2
"No"
Edit
See note 2 Edit Density
Special equations? "No"
Limits & Fallback?
No
"Yes" No
Yes
Yes Exit Wizard
"No"
"Yes"
Edit Line density hi lmt
Analog outputs?
No See note 3 Line density lo lmt
Yes "Yes"
"No"
Prime dens FB type
Edit (Selection)
User Alarms?
No See note 4 Fallback value
Yes "Yes"
Last Good Value
"No"
Edit Prime density FB val
Multi view? See note 5
No
Yes Exit Wizard Appears for
"Yes"
"Fallback value"
"No" only
Exit Wizard
P method
None
SG method
Temp and VOS
VOS
VOS
Tranducer B K3
Appears for
"SG method" Transducer B K4
only
Tranducer B K5
Appears for
"P method" Transducer B K6
only
Density A offset
Setup wizard
SG 1
'b' key
Edit Edit
Gravitometer A? "No" Special equations?
No No "Yes"
Yes Yes See note 1
"Yes" "No"
SG A K2 Edit
Analog outputs?
SG A K0
No
Yes "Yes"
Edit SG "No"
"No" See note 2
Limits & Fallback?
No Edit
Yes User Alarms?
No "Yes"
"Yes" Yes See note 3
SG hi limit
"No"
SG low limit Edit
Multi view?
No "Yes"
Prime SG FB type Yes See note 4
(Selection)
"No"
Fallback value
Exit Wizard
Last Good Value
Prime SG FB value
Appears for
"Fallback value"
only
Setup wizard
SG 2
'b' key
Edit Edit
Gravitometer B? "No" Special equations?
No No "Yes"
Yes Yes See note 1
"Yes" "No"
SG B K2 Edit
Analog outputs?
SG B K0
No
Yes "Yes"
Edit SG "No"
"No" See note 2
Limits & Fallback?
No Edit
Yes User Alarms?
No "Yes"
"Yes" Yes See note 3
SG hi limit
"No"
SG low limit Edit
Multi view?
No "Yes"
Prime SG FB type Yes See note 4
(Selection)
"No"
Fallback value
Exit Wizard
Last Good Value
Prime SG FB value
Appears for
"Fallback value"
only
Setup wizard
SG 1 & 2
'b' key
Edit Edit
Gravitometer A+B? "No" Special equations?
No No "Yes"
Yes Yes See note 1
"Yes" "No"
SG A K2 Edit
Analog outputs?
SG A K0
No
Yes "Yes"
SG B K2
"No" See note 2
SG B K0
Edit
User Alarms?
Edit SG No "Yes"
Limits & Fallback? "No"
Yes See note 3
No
Yes "No"
"Yes" Edit
Multi view?
SG hi limit
No "Yes"
SG low limit Yes See note 4
"No"
SG comp limit
A1
A1 Density A offset
A2
See
"PTZ1"
Line density B A3 "Part 1"
selection? Edit page
"Time Period" Line dens B VOS type
PTZ1 Line density B calc ?
A1 (Selection)
Time Period No "No"
Analogue"Yes"
input Yes P method
"Analogue input" "Yes"
SG method
Edit Line density B Transducer B K0
analogue input ? "No"
No A1 Transducer B K1
See
Yes "Part 1" Density Transducer B
Transducer B K2
"Yes" page (Selection)
7812 N2 high
Line den B input chl Density B correction
(Selection) (Selection) 7812 N2 low
From
A3 "Part 1"
See Route 1 Route 3
page
"Part 1"
Edit page Edit Edit
PTZ1 calculation ? SGERG parameters ? "No" Nx19-3H parameters? "No"
A1
No No No
Yes Yes Yes
"Yes" "Yes" "Yes"
Live CO2 value
PTZ1 calc select SGERG selector
(Selection) (Selection) Live N2 value
A1
To "Part 1" page
Setup wizard
Base density
'b' key
Base density "B"
prime selection ? Base density B
A selection? "PTZ1"
H2
B "Auto" Follow PTZ1
"A"+"B"
Automatic Analogue"Yes"
input
route
"A" "Analogue input"
SG Prime value Edit Line density B
analogue input ?
Base density of Air No
"No"
Yes
"Yes"
From
H2 "Part 1"
To Route 1 Route 3
page
"Part 1"
Edit page Edit Edit
PTZ1 calculation ? SGERG parameters ? "No" Nx19-3H parameters? "No"
H1
No No No
Yes Yes Yes
"Yes" "Yes" "Yes"
Live CO2 value
PTZ1 calc select SGERG selector
(Selection) (Selection) Live N2 value
H1
To "Part 1" page
Setup wizard
Specific Gravity
'b' key
Specific Gravity "Auto" "A" route
prime selection ? followed by
A the "B" route
B
"B"
Automatic
"A" "Analogue input" Turn to
Edit SG B selection ? I1 "Part 2"
Edit SG A calc ? "No" Time Period page
No Base density "Base Density"
Yes Analogue input
"Yes" "Time Period"
SG A K2 SG B K2 Prime Base Density
SG low limit
SG comp. limit
Prime SG FB type
(selection)
Fallback value
From
I1 "Part 1"
page
Edit
"No" Turn to
SG B analogue input ?
I2 "Part 1"
No page
Yes
"Yes"
SG B mA Src
(Selection)
mA input 1
mA input 2
mA input 10
SG @ 100%
SG @ 0%
Input channel n
Turn to
I2 "Part 1"
page
Line temp low limit Dens tempA low lmt Dens tempB low lmt
Line temp step limit Dens tempA step lmt Dens tempB step lmt
Line
Dens temp
temp FB type
B Position Denstemp
Dens tempA FB type
B Position Dens
Dens tempB
temp FB type
B Position
(selection)
(selection) (selection)
(selection) (selection)
(selection)
None None None
J4 Appears for J5
Appears for
"Fallback value"
Turn to Turn to "Fallback value" Exit wizard
only
"Part 1" "Part 1" only
page page
Setup wizard
Pressure
'b' key
"Yes"
Edit Line Pressure
Line press input chl Limits & Fallback ? "No"
(Selection) No K1
Yes Turn to
mA input 1
"Yes" "Part 2"
page
mA input 2 Line press high lmt
None
From
K1 "Part
page
2"
Setup wizard
Transmitter
'b' key
Edit Transmitter ? "Cv/m"
CO2 L1 Turn to "Part 2" page
N2 "N2"
Cv/m L2 Turn to "Part 3" page
"CO2"
Edit Live CO2
Line CO2 input chl Limits & Fallback ? "No" Exit
(Selection) No wizard
Yes
mA input 1
"Yes"
mA input 2 Live CO2 high limit
Dens temp
Live CO2B Position
FB type
Live CO2 @100% (selection)
(selection)
Fallback Value
Analogue input n type
(Selection) Last Good Value
Note:
'n' is the PT100 input
number of
the input
Live CO2 FB value
0 - 20mA input
channel
selected Appears for
4 - 20mA input Exit
earlier "Fallback value"
wizard only
Input channel n
From
L1 "Part 1"
page
mA input 1
mA input 2
Edit Live N2
Limits & Fallback ? "No"
Exit wizard
No
mA input 10
Yes
"Yes"
Live N2 high limit
Live N2 @100%
Live N2 low limit
Live N2 @ 0%
DensLive
tempN2 FB type
B Position
Analogue input n type (selection)
(selection)
(Selection)
None
Note: PT100 input
'n' is the
number of Fallback Value
0 - 20mA input
the input
channel Last Good Value
selected 4 - 20mA input
earlier
Live N2 FB value
Input channel n
Exit Appears for
wizard "Fallback value"
only
From
L2 "Part 1"
page
mA input 1
mA input 2
Edit Live Cv/m
Limits & Fallback ? "No"
Exit wizard
No
mA input 10
Yes
"Yes"
Live energy high lmt
Live energy @100%
Live energy low lmt
Live energy @ 0%
Live temp
Dens energy FB type
B Position
Analogue input n type (selection)
(selection)
(Selection)
None
Note: PT100 input
'n' is the
number of Fallback Value
0 - 20mA input
the input
channel Last Good Value
selected 4 - 20mA input
earlier
Live energy FB value
Input channel n
Exit Appears for
wizard "Fallback value"
only
Setup wizard
Special Calc.
'b' key
Edit
Special equation: "2"
1
2
"1"
General equ. const A General equ2 const A
General equation
(Free-form text)
Exit
Special Calc.
wizard
Setup wizard
Analogue Outputs
'b' key
Edit Edit Edit
Analog output 1? "No" Analog output 2? Analog output 8? Exit
etc. wizard
No No No
Yes Yes "No" Yes
"Yes" "Yes" "Yes"
n=1
n=2 n=8
Note: Note:
'n' is the number of This prompt needs
the mA output being the input of a location
configured mA output n source identifier e.g. 0450
mA n param. val. @ 0%
mA output n filter
(Selection)
Normal
Averaging
Oversampling
mA output n value
Setup wizard
Alarms
'b' key
Edit X "B"
User Alarm: Y "A"
A
B "Y"
"X"
User alarm X ptr. User alarm Y ptr. Comp alarm A ptr1 Comp alarm B ptr1
User alarm X low lmt User alarm Y low lmt Comp alarm A ptr2 Comp alarm B ptr2
User alarm X hi lmt User alarm Y hi lmt Comp alarm A limit Comp alarm B limit
Exit
wizard
Setup wizard
Multi view
'b' key
Exit Wizard
O1
Setup wizard
Full Setup Edit
Analog outputs? "Yes" Route detours to the
'b' key No "Analog outputs"
Edit Yes wizard sequence
Line density ? "Yes" "No" before continuing
Route detours to the from here.
No Edit
"Line density" wizard
Yes sequence before User Alarms ? "Yes"
"No" Route detours to the
continuing from here. No
"Alarms" wizard
Edit Yes sequence before
Base density ? "Yes" "No" continuing from here.
Route detours to the
No Edit
"Base density" wizard
Yes sequence before Multi-view? "Yes"
"No" Route detours to the
continuing from here. No
"Multi-view" wizard
Edit Yes sequence before
Specific gravity ? "Yes" Route detours to the "No" continuing from here.
No "Specific gravity"
Yes wizard sequence Exit wizard
"No" before continuing
from here. "mA input"
Edit
Temperature ? "Yes" Energy selection?
Route detours to the Energy type selector
No AGA 5
"Temperature" wizard (Selection)
Yes sequence before mA input
"No" continuing from here. Mass
"AGA 5"
Edit
Live CO2 value Volume
Pressure? "Yes"
Route detours to the
No Live N2 value
"Pressure" wizard
Yes sequence before Live energy input
"No" continuing from here. SG Prime value
(Selection)
Edit
Energy ? "Yes" mA input 1
No etc.
Yes mA input 10
"No"
Edit
Transmitters ? "Yes" Live energy @100%
Route detours to the
No Live energy @ 0%
"Transmitter" wizard
Yes sequence before
"No" continuing from here. Analogue input n type
Note:
Edit (Selection)
"Yes" 'n' is the
Special equations ? number
Route detours to the PT100 input
No of the
"Special Calc." wizard input
Yes sequence before channel 0 - 20mA input
"No" continuing from here. selected
earlier 4 - 20mA input
O1
Input channel n
If you have followed the installation procedure given in Chapter 5, the instrument is
ready to be configured. Otherwise, you must make sure before continuing that:
• The dip switches for the analogue inputs are set as explained in Chapter 5.
• All instrumentation has been connected.
• The instrument is powered up.
Multiview - 11.18
Each section tells you how to configure one parameter. The format of each section is:
• (Where necessary) a statement which tells you what information you must
have to configure the parameter.
• A diagram which shows that part of the menu system which you use to
configure the parameter.
The table on Page 11.2 lists the items which you can configure and, for each, the
calculations (if any) which are involved in obtaining the value of the item.
NOTE: In the menu diagrams, where an item is shown in brackets, the actual value
or setting appears in the menu at that point. For example:
(Live or set) The display shows whether the parameter is LIVE or SET.
S solartron
O
DENSITY CALIBRATION FOR NITROGEN AT 20 DEG C
(Based on Pressure-Temperature-Density Data in IUPAC tables)
( K3 ( G )) K3 = nnn
DA = Dt (1 + ------- (0.00236 - -----)) K4 = nnn.n
( (Dt+K4) ( t+273))
where
T = Periodic time (uS)
DA = Actual Density (KG/M3) Gas Specific Gravity
t = Temperature (DEG.C) G = -----------------------
DI = Indicated Density (KG/M3) Ratio of Specific Heats
Dt = Temp. Corrected Density (KG/M3)
TESTER QC
Wizards a a
Analogue input 1
Analogue inputs b b
Flowmeter details c Analogue input 3 c
V Transducer details V Analogue input 4
d d
a a
Analogue input 5 Value
b Input type b
Analogue input 7 c Average c
V Analogue input 8 V
d d
a
Analogue input 9
b
c
V d
Wizards a a a
Gas densitometer 1 Density K0
Analog inputs b b b
Flowmeter details c Spec grav'meter 1 c Density K2 c
V Transducer details V Spec grav'meter 2 V Temperature K18
d d d
a
Temperature K19
VOS (optional) b
Density offset c
V Corrections
d
a
Noise filter
b
c
V d
a
K2 coefficient
b
Noise filter c
V d
a a
SG calibration Calibrate
b b
c Gas Y timeperiod c
V d V d
PT100 or
4-20mA
Analogue input 1
PRT
Select
source,
value
TEMPERATURE
and
status
CALCULATE
TEMPERATURE
REFERRAL
(Orifice only)
A
Analogue input 10
RESULTS
Line
A
Temperature
TEMPERATURE
LIMITS FALLBACK
OFFSET
ALARM
(if limits are
exceeded)
LIVE
Input data
PT100 or
4-20mA
Analogue input 1
PRT
Select
source,
value
TEMPERATURE
and
status
CALCULATE
TEMPERATURE
REFERRAL
(Orifice only)
A
Analogue input 10
RESULTS
Temperature
A TEMPERATURE
OFFSET
LIMITS FALLBACK
ALARM
(if limits are
exceeded)
4-20 mA
4-20 mA
4-20 mA
Wizards a a a
Temperature Line temperature
Analog inputs b b b
Flowmeter details c Live CO2 c Dens B temperature c
V Transducer details V Live N2 V
d d d
a a
Line pressure
Flow rate b Atmos pressure b
Totalisers c c
V Line density V
d d
a
Value
b
Range c
V Limits
d
a a
Live Cv/m Value
b b
Base density B c Select unit type c
V Specific gravity B V Range
d d
a
Limits
b
c
V d
a
Source
Line density @100% b
Line density @ 0% c
V d
a
Source
b
Base density @ 0% c
V d
a
Select
b
SG @ 0% c
V d
LIVE RESULTS
Input data
Prime density
VOLUME FLOW RATE
Qv
CALCULATION
Qm
ALARM
Differential press
MASS FLOW RATE LIMITS
Line press If limits are
CALCULATION exceeded
Line temp ISO 5167 OR AGA3
Line density
RESULTS RESULTS
Qm
Beta
Pressure
Orifice discharge coefficient PRESSURE LOSS loss
Velocity of approach factor CALCULATION
Orifice expansibility factor
Reynolds number
Corrected pipe diameter
Corrected orifice diameter
K
DP
LIVE
Input data
LIVE
Input data
Main turbine
frequency
TURBINE
LINEARISATION X
METER
FACTOR A
K-factor
curve * Lin K Factor
RESULTS
A CORRECTIONS x 3600 Qv
LIVE
Input data
SG3096
Time period A3 CALCULATION A
SG3096
Time period A4
CALCULATION
Prime base SG
density CALCULATION SELECT
B
Analogue input 1
Select
value SG
and
Analogue input 10 status
RESULTS
A Specific gravity A
B Specific gravity B
a a a
Wizards Turbine Turbine frequency
Analog inputs b b b
Flowmeter details c c Turbine K factor c
Transducer details V V Flowstop threshold
V d d d
a
Turbine K curve
Corrections b
Turb freq hi limit c
V Turb gross vol K
d
a
Error alarm limit
b
c
V d
a
Diff pressure
b
Orifice diameter c
V Dynamic viscosity
d
a
Isentropic
b
Orif expand coeff c
V Orif tapping code
d
a
Mass rate cal sel
b
c
V d
LIVE
Input data
LIVE
Input data
Main turbine
frequency
TURBINE
LINEARISATION X
METER
FACTOR A
K-factor
curve * Lin K Factor
RESULTS
A CORRECTIONS x 3600 Qv
RESULTS
Prime base STANDARD VOLUME
density LIMITS Qs
FLOW RATE
Mass flow rate CALCULATION
RESULTS
STANDARD VOLUME
Mass flow rate FLOW RATE LIMITS Qs
CALCULATION
Wizards a a a
Flowmeter select Flow meter
Analogue inputs b b b
Flowmeter details c Std volume rate c c
V Transducer details V V
d d d
a a
Value
Flow rate b High limit b
Totalisers c Low limit c
V Line density V
d d
a
Value
b
High limit c
Low limit
V d
LIVE RESULTS
Input data
Qv Volume total
VOLUME
Actual cycle time TOTAL Increment
Qm Mass total
MASS
Actual cycle time TOTAL Increment
Qe Energy total
ENERGY
Actual cycle time TOTAL Increment
Totalisation calculations
Wizards a a a
Pulse outputs Pulse output 1
Analog inputs b b b
Flowmeter details c Reset totals c Pulse output 3 c
V Transducer details V Inhibit totals V Pulse output 4
d d d
a a
Pulse output 5
Flow rate b b
Totalisers c c
V Line density V
d d
a
Volume
b
Standard volume c
V Energy
d
a
Gross volume
b
Main turb error c
V d
a
Reset totalisers
b
c
V d
a
Volume total
Mass total b
Std volume total c
V Energy total
d
a
Gross volume total
b
c
V d
a a
Clear pulse output Clear pulse outputs
b b
c c
V d V d
LIVE
Input data
Time period A
L density CALCULATE LINE DENSITY
L press
Tp
Transducer
calibration SG VOS Press
A
SG
D temp A/B
RESULTS
DENSITY Line
A DENSITY
OFFSET REFERRAL
(Orifice only)
density
A/B
Zbase
Lpress
CALCULATE Line
LTemp
LINE DENSITY PTZ1 density B
Z
BDensity
LPress
LTemp CALCULATE
Line
Z LINE DENSITY PTZ2 density B
M
4-20 mA
Analogue input 1
CALCULATE Line
mA LINE DENSITY density
Analogue input 10
ALARM
LIVE FIXED Input data
Input data Invalid
component
AGA8 parameters Tbase Pbase Comp range
RESULTS
Line temperature Z
AGA8
COMPRESSIBILITY Zbase
Line pressure CALCULATION Molecular
mass (M)
NewComp (flag)
Component GAS
Normalised
update COMPONENT components
NORMALISATION
Gas components:
% Nitrogen % Ethane % n-Hexane % Hydrogen
% Carbon dioxide % Propane % n-Nonane % C6+
% Hydrogen sulphide % n-Butane % n-Heptane % n-Decane
% Water % i-Butane % n-Octane
% Helium % n-Pentane % Oxygen
% Methane % i-Pentane % Carbon monoxide
N2 Zbase
N2 Zbase
Line temperature
LINEAR INTERPOLATION
Z
Line pressure COMPRESSIBILITY
CALCULATION Zbase
Base density
Line pressure
Wizards a a a
Prime value Prime density value
Analogue inputs b b b
Flowmeter details c Line density A c (Units) c
V Transducer details V Line density B V (Live or set)
d d d
a a
Line dens prime sel
Flow rate b (Selection) b
Totalisers c c
V Line density V
d d
a
Value
b
Offset c
V d
a
Value
b
PTZ1 c
V PTZ2
d
a
Compressibility
Offset b
c
V d
a a
Fallback Value
b Mode b
Den referral KDe c c
V d V d
a
High
b
Step c
V Comparison
d
a
Density referral KDe
(Value) b
c
V d
CALCULATE Base
Prime SG
BASE DENSITY density
LPress
LTemp CALCULATE Base
Z BASE DENSITY PTZ1 density
LDensity
Zbase
CALCULATE Base
BASE DENSITY PTZ2 density
M
Analogue input 1
Select
value CALCULATE Base
and BASE DENSITY density
status
Analogue input 4
Base density
LIVE
Input data
CALCULATE
Prime SG
BASE DENSITY A
Analogue input 1
Select
value CALCULATE
and BASE DENSITY
Analogue input 10 status
NX-19
Z-SGERG
Select PTZ1
Z-AGA8
Linear
interpolation
RESULTS
A Base density A
B Base density B
a a a
Wizards Prime value Prime base density
Analogue inputs b b b
Flowmeter details c Base density A c (Units) c
V Transducer details V Base density B V (Live or set)
d d d
a a
Base dens prime sel
Flow rate b (Selection) b
Totalisers c c
V Line density V
d d
a a
Base density Base density A value
Specific gravity b b
Energy c (Units) c
Custom application (Live or set)
V d V d
Value a
b
PTZ1 c
PTZ2
V d
a
Compressibility
b
c
V d
a a
Fallback Value
b Mode b
c c
V d V d
a
High
b
Step c
Comparison
V d
Specific
Time Period A 3096SG gravity
CALCULATE
Specific
BDensity SPECIFIC gravity
GRAVITY
Analogue input 1
Select CALCULATE
value Specific
and SPECIFIC gravity
status GRAVITY
Analogue input 10
LIVE
Input data
SG3096
Time period A3 CALCULATION A
SG3096
Time period A4
CALCULATION
Prime base SG
density CALCULATION SELECT
B
Analogue input 1
Select
value SG
and
Analogue input 10 status
RESULTS
A Specific gravity A
B Specific gravity B
Wizards a a a
Prime value SG prime value
Analog inputs b b b
Flowmeter details c Specific gravity A c c
V Transducer details V Specific gravity B V (Live or set)
d d d
a a
Prime SG sel
Flow rate b (Selection) b
Totalisers c c
V Line density V
d d
a a
Base density SG A value
Specific gravity b b
Energy c c
Custom application (Live or set)
V d V d
a
Value
b
c
V d
a a
Mass of air M of air
b b
Limits c c
V d V d
a
Value
Mode b
c
V d
a
High
b
Step c
V Comparison
d
LIVE
Input data
SG
AGA5 Cm
CO2 ENERGY
CALCULATION
N2
RESULTS
4-20 mA
Analogue input 1
Select mA
value Cm/v
and ENERGY Select Energy
Analogue input 10 status CALCULATION
Cv
ISO6976
ENERGY
CALCULATION RD
Calculating energy
Cv
Qe (v/m)
Cm CALCULATE
Dynamic
Qs ENERGY RATE units
Qm
Wizards a a a
Value Energy value
Analogue inputs b b b
Flowmeter details c c c
V Transducer details V V
d d d
a a
Energy calc selector
Flow rate b (Selection) b
Totalisers c c
V Line density V
d d
a
Base density
Specific gravity b
Energy c
Custom application
V d
Wizards a a a
Special equation 1 Value
Analogue inputs b b b
Flowmeter details c c Constant B c
V Transducer details V V Constant X
d d d
a a
Constant Y
Flow rate b Pointer a b
Totalisers c Pointer b c
V Line density V Pointer c
d d
a a
Base density Pointer d
Specific gravity b b
Energy c Pointer f c
Custom application Text
V d V d
a
Value
b
Constant B c
V Constant C
d
a
Pointer
b
c
V d
mA outputs
Wizards a a a
Analog output 1 Value
Analog inputs b b b
Flowmeter details c Analog output 3 c Pointer c
V Transducer details V Analog output 4 V Type
d d d
a a
Filter
Flow rate b b
Totalisers c c
V Line density V
d d
a a a
Base density Analog output 5 Value
Specific gravity b b b
Energy c Analog output 7 c Pointer c
Custom application Analog output 8 Type
V d V d V d
a a
mA outputs Filter
Other parameters b b
Multiview c c
V d V d
Wizards a a a
Display formats Temperature
Analogue inputs b b b
Flowmeter details c Alarms c Pressure c
V Transducer details V Display contrast V Differential press
d d d
a a
Atmos pressure
Flow rate b Density b
Totalisers c Period c
V Line density V Fraction
d d
a a
Base density Time
Specific gravity b b
Energy c Frequency c
Custom application Flow factor
V d V d
a a
mA outputs Standard volume
Other parameters b b
Multiview c Energy c
V V Calorific volume
d d
a
Calorific mass
b
Mass rate c
V Volume rate
d
a
Energy rate
Std volume rate b
Gas fraction c
Length
V d
a
Port 1
b
Port 3 c
V d
a
Limit alarm X
b
Comparison alarm A c
Comparison alarm B
V d
a
Alarm logger
b
c
V d
a
Display contrast
b
c
V d
a a
Security Programmer passwd
b b
Calibration code c Operator passwd c
V V World passwd
d d
a
Instrument cal
b
c
V d
a
Calibration code
b
c
V d
• Display formats
Lets you specify, for each parameter: The units which are used, together with
the number of decimal places or exponential format for the value.
• Alarms
Alarms are dealt with in chapter 8.
• Communications
Lets you set up all aspects of communications, including:
- the function of each port
- baud rates
- character formats
- handshake protocol
- Modbus parameters (slave address, dialect and mode)
• Display contrast
Lets you set the contrast between the text and background on the display.
Contrast is on a scale of 1-10; the higher the number, the darker the contrast.
• Security
Use this option to set passwords. This is explained later in this section.
• Computer calibration
This is used to calibrate instruments connected to the 795x. DO NOT
CHANGE THESE SETTINGS UNDER ANY CIRCUMSTANCES. IF YOU
DO, YOU CANNOT CHANGE THEM BACK WITHOUT USING
SPECIALISED CALIBRATION EQUIPMENT.
If you want the 7950 in securable mode, set the dip switch on the Connector/Power
Supply board to SECURABLE (if you didn’t do this when you installed the instrument).
In the 7951 and 7955 instruments, you change the security mode by using the key
switch on the front of the instrument. The instruments are normally securable but,
when you insert the key and turn it clockwise, this changes the mode to non-secure.
You can only withdraw the key in the vertical (securable) position.
LED
LOCK
Security levels
The password system restricts access to its facilities to those people with certain
levels of authority. There are four levels of security:
• Calibration
• Engineer
• Operator
• World (anyone other than those listed above).
The table below lists what facilities each of these groups can access.
From the menu, select the password (Programmer, Engineer, Operator or World) you
want to set or change, then type in a password of up to 20 characters. If there is an
existing password you can clear it first by pressing the CLR button.
You can, if you wish, have the same password for more than one level. This gives
you access to the facilities of all the levels covered by that password.
Wizards a a
Display formats
Analogue inputs b b
Flowmeter details c Alarms c
V Transducer details V Display contrast
d d
a a a
Security Programmer passwd
Flow rate b b b
Totalisers c Calibration code c Operator passwd c
Line density V V World passwd
V d d d
a
Base density
Specific gravity b
Energy c
Custom application
V d
a
mA outputs
Other parameters b
Multiview c
V d
a a
Line 2 text
Flow rate b Line 2 parameter b
Totalisers c c
V Line density V
d d
a a
Base density Line 3 text
Compressibility b b
Specific gravity c c
V Energy V
d d
a a
Line 4 text
mA outputs b b
Other parameters c c
V Multi-view V
d d
a a
What is Multiview?
Multiview (often referred to as the “User Display”) is a display which you define to
show whatever information you want. It consists of up to four lines which comprise
either or both of:
You can change the configuration of Multiview displays whenever you wish.
Configuring Multiview
You almost certainly want each line of the Multiview display to show the name
(possibly in an abbreviated form) of a parameter whose value you want to
display. Bear in mind that:
For example: To find the ID of the location where Line Density is stored, go
to the Level 3 menu headed “Line density value”. The display looks like this:
Note that after the location ID is entered, the display changes to show the
name of the parameter.
The text width is the number of characters you want the text to occupy. If you
want to set the text width:
The diagrams show the first, second and third levels of the menu structure except for
that part which is concerned with configuration, which is covered in a separate
chapter.
NOTE: Where an item is shown in brackets, the actual value or setting appears at
this point. The most common examples are:
Flow rates a a a
Volume flow rate (Selection name)
Flow totals b b b
Line density c Std vol flow rate c (Units) c
V Base density / SG V Energy flow rate V (Live or set)
d d d
a
Gross flow rate
b
c
V d
a a
Volume flow total (Selection name)
b b
Std vol total c (Units) c
V Energy flow total V
d d
a a
Gross flow total (Selection name)
b b
Main turb error c c
V Prover turb error V
d d
a a
Prime line density (Selection name)
b b
Line density B c (Units) c
V Relative density V (Live or set)
d d
a
RD value
(Value) b
c
V (Live or set)
d
a a
DensA txdr reading (Selection name)
b b
Density limits c (Units) c
V Selected density V
d d
a
High limit
b
c
V d
a
(Selection name)
b
c
V d
a a
Prime base density Prime base density
b b
Base density A c (Units) c
Base density B (Live or set)
V d V d
a
Prime SG value
b
c
(Live or set)
V d
a
(Selection name)
b
(Units) c
V (Live or set)
d
Menu structure: Flow rates, flow totals, line density and base density/SG
a a
a Absolute zero Line temperature
b b
Pressure b
Energy Sensor readings c Density B temp c
c
V Raw gas data V d V d
d
a
Line temp reading
DensA temp reading b
DensB temp reading c
V d
a a
Line pressure Line pressure
b b
Base pressure c Diff press hi lmt c
Limits
V d V d
Flow rates a a
Flow totals b b
Line density c Propane c
V Base density / SG V n-Butane
d d
a a
i-Butane
Pressure b b
Energy c c
Raw gas data V n-Hexane
V d d
a a a
Custom application (Gas type)
Health check b b b
Password c c (Units) c
Configure n-Decane
V d V d V d
b
c
V Hydrogen sulphide
d
b
c
V Carbon monoxide
d
a a
Hydrogen C6+ mode
Argon b Enter comp data b
C6+ mode c c
V New gas compos V
d d
a
Gas data update
(State) b
a
Special eq1 value c
b V d
c
V d
Flow rates a a a
Turbine inputs Turbine freq.
Flow totals b b b
Line density c Time period inputs c c
V Base density / SG V Analog inputs V Turbine Errors
d d d
a a
DP value
Pressure b Selected DP cell b
Energy c c
V Raw gas data V
d d
a a
Custom application Time period I/P 1
Health check b b
Password c Time period I/P 3 c
Configure Time period I/P 4
V d V d
a
Analog input 1
b
Analog input 3 c
V Analog input 4
d
a
mA input 5
mA input 6 b
mA input 7 c
V mA input 8
d
a
mA input 9
mA input 10 b
c
V d
a a
Status inputs Status inputs
b (16 binary digits) b
Status outputs c c
V User alarms V
d d
a
mA output 1
b
mA output 3 c
V mA output 4
d
To Part 2 mA output 5
a
of this menu b
mA output 7 c
V mA output 8
d
a
Status outputs
(16 binary digits) b
c
V d
a
Alarm state: ABXY
(4 binary digits) b
c
V d
a a
Normalise gas data Methane
b Ethane b
Totals c Propane c
V Chromat V n-Butane
d d
a
i-Butane
b
i-Pentane c
V n-Hexane
d
a
n-Heptane
n-Octane b
n-Nonane c
V n-Decane
d
Nitrogen b
Carbon dioxide c
V Hydrogen sulphide
d
Helium b
c
V Carbon monoxide
d
a
Hydrogen
Argon b
Live inputs c
V d
a
Beta
b
Orif expand factor c
Vel of approach
V d
a
Reynolds number
b
Corr orif diameter c
V Press loss value
d
a
Mass rate K factor
b
c
V d
a
Standard
b
c
V d
a
Chormat status
b
c
V d
Flow rates a a
Enter password
Flow totals b b
Line density c c
V Base density / SG V
d d
Pressure b
Energy See separate menus
c
Raw gas data
for information about
V d configuration
a
Custom application
Health check b
Password c
Configure
V d
a a
Time Time and date
Software version b b
Tag number c Actual cycle time c
V V System idle time
d d
a
Edits the value
which is displayed
b
Takes you into
units editing mode
c
V Location ID: 0235
d Toggles between
LIVE and SET
Scrolls down
through the
available units
Value currently
stored in this
location Shows whether
you have chosen
Data location ID. the data to be LIVE
Use the a-key to Units (if any) or SET
display Location which you have
ID, MODBUS ID, chosen to be
or nothing displayed
There are limits on what the display shows and, as a result, what you can edit.
For example, Atmospheric Pressure has a value and units and can be made live or
set. On the other hand, you cannot SET the Alarm Total (there is no point in doing
so), neither can you display units for it.
Go to the menu which displays the parameter, its value and units (where
applicable). Toggle the d-key to show LIVE or SET as you wish.
3. Press the d-key. This toggles between LIVE and SET. Leave it on
whichever setting you want.
To allocate an identifier:
1. Select the Unit ID option on the Main Menu.
2. Press the b-key. The cursor shifts to the left of the screen.
3. Key in the identifier you want. This over-types any existing identifier.
4. Press the b-key again. The new details shift back to the right of the
display.
NOTE: If you have more than one 795x, it is advisable to include the Unit ID in
the report list so that you know which instrument the report refers to.
Use the five-page menu shown in the diagram to define your list. Note that your list
can include up to 20 locations.
Print reports a a
Print report
Define lists b (Report type) b
c c
V d V d
a a
Current list Location 1
Alarm list b Location 2 b
c Location 3 c
V Location 4
V d d
a
Location 5
b
Location 7 c
Options a and b each V Location 8
d
go to identical 5-page
menus to define the lists a
Location 9
b
Location 11 c
V Location 12
d
a
Location 13
Location 14 b
Location 15 c
V Location 16
d
a
Location 17
Location 18 b
Location 19 c
V Location 20
d
2. Select to print either an Alarm Log or Current Report. (There is a third selection -
“Idle” - which lets you leave the menu without a report being printed.) The report
is printed immediately.
CURRENT REPORT
================
PRT input channel 1 0 Deg.C SET
TIME PERIOD I/P 3B 0 nS SET
************* END OF REPORT ******************
NOTE: This chapter does not deal with faults caused by incorrect configuration of
the instrument. If you want to find out more about configuration, refer to
Chapters 10 and 11.
PROBLEM:
A reading from
a transmitter is
not displayed
Has it Is the
NO Check the field wiring transmitter's NO Wire the transmitter
ever been
against the wiring field wiring up according to the
displayed
schedule correct wiring schedule
?
?
YES YES
Is the
transmitter NO 795x's Connector/
receiving power Power Supply Board Change the
from the is probably faulty Connector Board
795x
?
YES
Is the
transmitter NO The transmitter or Refer to the
sending current its configuration transmitter's manual
to the 795x is probably faulty for more information.
?
YES
Is
the 795x NO Correct the
configured configuration
correctly
?
YES
The 795x's input Replace the 795x's
circuit is probably Connector/Power
faulty Supply Board
PROBLEM:
The display is blank
Is the
power to NO
the 795x Turn the power ON
ON
?
YES
Has
Is the
the fuse YES NO
795x's supply Adjust the voltage so
in the 795x
voltage within that it is within spec
blown
spec
?
?
YES
The 795x's Display
Replace the 795x's
Module is probably
Display Module
faulty
1. Referring to the diagram, undo the six captive screws which attach the front panel
assembly to the case. Lift the assembly away to the limits of its connecting cables.
Top of 7950
Ribbon
cable Microprocessor
connectors board
(2 off)
Captive fixing
Display Keyboard screws (6 off)
2. Release the two connectors and unplug the ribbon cables from the back of the
assembly. The assembly is now free.
3. Replace all items in the reverse order of removal. Note that the ribbon cable to the
connector board must be routed so that it does not come into contact with the
circuit board otherwise there may be electrical interference. A suggested method
for routing the cable is shown in the diagram below.
14.2 Display
2. Undo and remove the six pan-head screws and crinkle washers which secure the
microprocessor board to the front panel assembly. Lift the microprocessor board
away to the limits of the cables.
Keyboard cable
connector
SIDE VIEW
Display
fixing nuts
(4 off)
Display cable
connector
Microprocessor
board
fixing screws
SIDE VIEW (6 off)
Captive fixing
Display Keyboard screws (6 off)
4. Undo and remove the four nuts and washers which secure the display to the
assembly. Lift the display away and unplug the ribbon cable. The display is now
free.
2. Undo the four screws which secure the terminal cover. Lift the terminal cover
away.
Screen fixing
screws (2 off)
Screen
Front panel
fixing screws
(6 off)
Terminal Connector
cover board
Terminal cover
fixing screws
(4 off)
3. Undo and remove the two screws which fix the screen into position. Slide the
screen forwards out of its location.
4. Undo and remove the four screws and washers which fix the connector board to
the case (note that one of these secures the earth lead). Remove the connector
board from the case.
Keyboard cable
connector SIDE VIEW
Display cable
connector
Microprocessor
board
fixing screws
SIDE VIEW (6 off)
Captive fixing
Display Keyboard screws (6 off)
2. Undo and remove the six pan-head screws and crinkle washers which secure the
microprocessor board to the front panel assembly. Withdraw the board to the
limits of the ribbon cables.
3. Unplug the two ribbon cables from the circuit board. The microprocessor board is
now free.
Note that the silicon tubing inside the terminal cover and gland plate are not
conductive and are not part of the RFI screening.
2. Use a small screwdriver to prise one end of the strip of conducting rubber gently
out of its location inside the front edge of the housing. Pull the whole strip free.
3. Remove the connector board as described in Section 14.3. You have to remove
the screen as part of this operation.
4. Use a small screwdriver to prise one end of the strip of conducting rubber gently
out of its location across the back of the housing. Pull the whole strip free.
5. Replace all items in the reverse order of their removal but note the following:
• Before re-fitting the seal behind the front panel assembly, apply a small
amount of Loctite clear silicon adhesive to the groove.
• Do not apply adhesive to the strip across the back of the signal converter.
Removable
conductive strip
(around inside
of front panel)
Front panel
assembly
Connector
board
Front panel
fixing screws (6)
Non-removable
conductive strip
Terminal
cover
Screen
Terminal cover
fixing screws (4)
NOTE This seal is essential if the instrument is to achieve IP and Nema ratings.
They must be replaced if they are damaged. Do not remove it under any
other circumstances.
S solartron
7 8 9
instruments
4 5 6
b
1 2 3
c
0 +/-
d
CLR EXP
1
2
LINK 1
1. Undo and remove the four screws around the edge of the terminal cover. Lift the
cover away.
2. Use a small screwdriver to prise one end of the strip of conducting rubber gently
out of its location inside the front edge of the housing. Pull the whole strip free.
3. When re-fitting the seal (or when fitting a new one) apply about 12 beads of Loctite
silicone clear adhesive into the groove, then push the seal into the groove. Take
care not to stretch the seal.
1. Undo and remove the six screws around the edge of the terminal cover. Lift the
cover away.
2. Use a small screwdriver to prise one end of the strip of conducting rubber gently
out of its location inside the front edge of the housing. Pull the whole strip free.
3. When re-fitting the seal (or when fitting a new one) apply about 12 beads of Loctite
silicone clear adhesive into the groove, then push the seal into the groove. Take
care not to stretch the seal.
14.8 Fuses
2. Undo and remove the four screws which secure the terminal cover, then remove
the terminal cover.
LINK 1
PL1 PL2
(mains) (D.C.)
4. The fuses are located in holders on the connector board. Use a small screwdriver
to undo the cap on the fuse-holder, then remove the cap together with the fuse.
5. Pull the fuse out of the cap and insert another one of the correct rating.
1. Undo the six captive screws which attach the front panel assembly to the case.
Pull the front panel assembly out of the case but do not undo the connecting ribbon
cables.
Ribbon cable
Battery holder
Clip/contact Part of
Processor
Board
Battery
2. Referring to the diagram, lift the metal clip/contact sufficiently to remove the battery
from its holder.
2 17 8 10 11 + 15 10 8 1
4 5
2 off each
10 8
14
12
7 8 9
6
4 off each
10 8 13 + 15
4 off each See Note 3
NOTES 16 10 8 13 + 15
6 off each See Note 3
1. The diagram is not to scale.
2. Some features have been omitted for clarity.
3. Apply a small amount of Loctite silicon adhesive
(Item 15) to the items indicated.
1 79503700A Housing 1
6 79503705A Screen 1
Appendix A Glossary
A
ADC See Analogue to digital converter
Analogue to digital converter A circuit that converts analogue voltages or currents into
digital (usually binary) numbers which can then be
processed by computers. The digital signal gives the
amplitude of the analogue signal at a particular instant.
See also Digital to analogue converter.
B
5 2
Bar A unit of pressure. 1 bar = 10 Nm .
British Thermal Unit The energy required to raise the temperature of one
pound of water through one degree Fahrenheit.
C
Calibrate To assess the performance of an item of equipment
against that of another one whose accuracy is known.
Conventional pipe prover This has a volume between detectors that permits a
minimum accumulation of 10,000 direct (unaltered)
pulses from the meter under test.
D
DAC See Digital to analogue converter
Digital to analogue converter A circuit that converts digital signals into analogue
equivalents. See also Analogue to digital converter.
E
EMC Electro-Mechanical Compatibility
F
Fallback mode A description of the system when it is using a Fallback
value.
FS Full scale.
H
Hazardous area An area where there is a risk of fire or explosion.
Health check a check that all inputs and devices connected to the
795x are operating normally.
I
Instrumentation earth In a large installation where the instrumentation and
chassis are earthed separately, this is the “clean” earth
to which the instrumentation is connected.
J
J See Joule.
2
Joule The unit of work. 1J = 1N/m .
K
K-factor The K-factor relates the output from a flow meter to a
specific set of units. For volume output meters such as
turbines, it is often quoted as pulses per meter cubed.
Kinematic viscosity The ratio of the dynamic viscosity of a fluid to its density.
L
LED See Light-emitting diode.
Light-emitting diode A diode which light up when current flows through it.
LED’s are usually used as indicator lights on
instruments.
M
Mass flow rate The rate at which a given mass of fluid flows through a
transducer.
P
Pa See Pascal.
2
Pascal The unit of force. 1 Pa = 1N/m
R
Radio frequency interference Interference from sources which transmit at radio
frequencies; that is, frequencies in the range of about
100kHz to about 300GHz.
vl ρvl
Reynolds number A dimensionless constant given by Re = =
ν µ
Where: v = fluid viscosity
l = length
ν = kinematic viscosity
ρ = density
S
Saybolt viscosity A viscosity measured using methods developed by the
Saybolt company. It is obtained by timing how long the
fluid takes to flow out of a cup through a hole of known
size. The viscosity is expressed in units of time.
Signal converter A device which converts one signal into another. Its
main use is in quality measurement systems such as
brewing where the output is used by a control or
monitoring system.
T
Temperature The measured temperature of the fluid in the pipeline.
Text descriptor Text which you can enter into the signal converter.
Typically, this is a parameter name when you configure
Multiview.
U
Unit ID
V
Viscosity In a liquid, the resistance to that force which tends to
make the liquid flow.
Volume flow rate The rate at which a given volume of fluid flows through
the system.
W
Wizard One of the “standard” configurations whch you can
select instead of configuring the 795x from scratch. You
can edit the resulting configuration to meet your
requirements.
1
−
Vρ 2
• Technical Specification
• Earthing arrangements
Standard Additional
with Option
card
Klippon Klippon
Inputs
Analogue 4 4
Pulse 1 0
Time period 4 0
Status 8 0
Outputs
Analogue 4 4
Pulse 3 0
Status 8 0
Serial communications
RS232 2 0
RS232/485 1 0
C.4 Specification
General
Environmental Operating temperature 0 to +50 deg. C
Storage temperature -20 to +70 deg. C
Relative humidity Up to 90% non-condensing
Vibration Instrument subjected to resonance
frequencies ranging from 10Hz to 200Hz at
1g over a 10 hour period
Bump BS 2011 test Eb
Inputs
o o
Analogue 4-20mA input accuracy ±0.008% of full scale at 25 C ± 0.001%/ C
4-20mA input resolution Better than 4 parts per million
o o o
PT100 accuracy ±0.05ºC ±0.01 C/ C (for -50 to 170 C)
PT100 resolution Better than 0.02ºC
PT100 energisation <1mA average
(Meets BS1904 & IEC751, <1mW in the PT100)
Long term drift <20ppm per 1000 hours for first 1000 hours,
subsequently far less
Quantity 4 off, each selectable as PT100 or 4-20mA
Scan time 60ms per channel
Options Option card for additional 4-20mA inputs:
Klippon-type rear panel: 4 off
Pulse Frequency range DC to 4kHz; minimum pulse width 125µs
Input trigger level 0.5V or 2.0V RMS (1.2V or 4.0V p-p) (software
configurable)
Quantity 1 (software configurable as single or dual
pulse turbine)
Options None
Outputs
Analogue Base board device accuracy ±0.075% of full scale (24mA)
(12-bit) o
±0.0075%/ C
Base board device resolution 1 part in 3500
Long term drift <20ppm per 1000 hours for first 1000
hours, subsequently far less
Quantity 4
Update time 0.1s minimum, software dependent
Options Option card for an extra 4 x 16-bit
devices
Special Notice 1. The maximum load impedance that
the analogue outputs can drive is 1K
Ohms. This must include any barrier
impedance and the load itself.
2. Analogue outputs are “Active Loops”.
(Active loops are powered by the
device providing the current output.
“Passive loops” are powered
externally, usually by the device
receiving the current)
Communications
Serial communications Port 1 Physical layer RS232 full duplex
Max. baud rate 19K2
Handshake XON/XOFF
Port 2 Physical layer RS232 full duplex
Max. baud rate 19K2
Handshake XON/XOFF and/or RTS/CTS
Port 3 Physical layer RS232 full duplex or RS485 half duplex
Max. baud rate 19K2
Handshake XON/XOFF and/or RTS/CTS
Hardware facilities
Keyboard interface Number of keys 30
Key scan time 2ms
Debounce 14ms
Options None
Power Supplies
DC Input 21V-30V dc. 25W maximum
AC Input 90V-265V ac. 45-65Hz 25W maximum
C.5 Connections
L 1 Status input 1 Analogue output 1
1 1
N Status input 2 Analogue output 2
PL1 E Status input 3 Analogue output 3
3 Status input 4 Analogue output 4
Status input 5 Analogue output 5
1 E PL6 Status input 6
PL11 Analogue output 6
E
PL2 OV Status input 7 Analogue output 7
4 +24V Status input 8 Analogue output 8
Status input common Analogue output common
1 Tx 1 Status input common Analogue output common
10 10
Rx 1
Common 1 PRT 1 power +
1
Protect Ground Status output 2 PRT 1 signal +
Tx 2 Status output 3 PRT 1 signal -
PL3 Rx 2 Status output 4 PRT 1 power -
Common Status output 5 PRT 2 power +
Rts 2
PL7 Status output 6
PL12 PRT 2 signal +
Cts 2 Status output 7 PRT 2 signal -
Protect Ground Status output 8 PRT 2 power -
10
Status output common Ground
1 Tx 3 Status output common Ground
10 10
Rx 3
Common Turbine A power + PRT 3 power +
1 1
Rts 3 Turbine A input + PRT 3 signal +
Cts 3 Turbine A input - PRT 3 signal -
PL4 Rx/Tx 3a Turbine A power - PRT 3 power -
Rx/Tx 3b Turbine B power + PRT 4 power +
Protect Ground PL8 Turbine B input + PL13 PRT 4 signal +
Ground Turbine B input - PRT 4 signal -
Ground Turbine B power - PRT 4 power -
10
Ground Ground
1 NO Alarm Ground Ground
10 10
Common Alarm
NC Alarm Density 1 power + Analogue power +
1 1
Pulse output +ve Density 1 input + Analogue input 5 +
Pulse output 1 Density 1 input - Analogue input 5 -
PL5 Pulse output 2 Density 1 power - Analogue power -
Pulse output 3 Density 2 power + Analogue power +
Pulse output common
PL9 Density 2 input +
PL14 Analogue input 6 +
Ground Density 2 input - Analogue input 6 -
Ground Density 2 power - Analogue power -
10
Ground Ground
10 Ground Ground
10
Density 3 power + 1 Analogue power +
1
Density 3 input + Analogue input 7 +
Density 3 input - Analogue input 7 -
Density 3 power - Analogue power -
Density 4 power + Analogue power +
PL10 Density 4 input + PL15 Analogue input 8 +
Density 4 input - Analogue input 8 -
Density 4 power - Analogue power -
Ground Ground
Ground Ground
10 10
Part of the
connector board
Pin 1
Pin 1 Pin 1
7950 connections
C.6 Earthing
In addition to earthing the chassis, (described in Chapter 5), you may have to make extra
earth connections in some cases, depending on the installation requirements.
The types of connection can be split into three groups, each of which has different earthing
requirements. The groups are:
The diagrams on the next two pages shows you how to earth the external connections.
PL15 10
Analogue power -
PL14 10
Analogue power -
Analogue
inputs
PL13 10
PRT power -
Group 3
Connect PL12 10
external PRT power -
earths as
you require.
PL10 10
Density 4 power -
Density 3 power -
Frequency
PL9 10
Density 2 power - inputs
Density 1 power -
Internal PL8 10
isolated Turbine B power -
supply
Turbine A power -
Internal Analogue
isolated PL11 10
supply outputs
Group 2
Opto-isolator Status
PL6 10
10
Status
PL7 10 Status output
outputs
common
Group 1
Chassis and
instrumentation Pulse
PL5 10 Pulse output
are earthed common
outputs
together unless
you cut Link 1.
Protect ground
PL4 10
Serial
Common
communi-
cations
Protect ground ports
PL3 10
Common
Link 1
Chassis
earth PL1
Power
Earth PL2
stud supplies
E N L E E 0V +24V
AC power DC power
• If the 7950 is part of a large installation with separate earths for chassis
and instrumentation:
• If the 7950 is on its own or in a small installation with one common earth
for chassis and instrumentation:
In this case you must leave the link intact so that the chassis and
instrumentation are earthed to the same point.
LINK 1
LINK 1
The figures in the following table are taken from BS 350: Part 1: March 1974.
The two tables above are derived from equations in the Revised Petroleum Measurement Tables (IP
200, ASTM D1250, API 2540 and ISO R91 Addendum 1).
3
Density of ambient air (in kg/m ) at a relative humidity of 50%
Air
Air Temperature (°C)
Pressure
(mb) 6 10 14 18 22 26 30
900 1.122 1.105 1.089 1.073 1.057 1.041 1.025
930 1.159 1.142 1.125 1.109 1.092 1.076 1.060
960 1.197 1.179 1.162 1.145 1.128 1.111 1.094
990 1.234 1.216 1.198 1.180 1.163 1.146 1.129
1020 1.271 1.253 1.234 1.216 1.199 1.181 1.163
3
Density of pure water (in kg/m to ITS - 90 Temperature Scale)
Temp
°C 0 2 4 6 8 10 12 14 16 18
0 999.840 999.940 999.972 999.940 999.848 999.699 999.497 999.244 998.943 998.595
20 998.203 997.769 997.295 996.782 996.231 995.645 995.024 994.369 993.681 992.962
40 992.212 991.432 990.623 989.786 988.922 988.030 987.113 986.169 985.201 984.208
60 983.191 982.150 981.086 980.000 978.890 977.759 976.607 975.432 974.237 973.021
80 971.785 970.528 969.252 967.955 966.640 965.305 963.950 962.577 961.185 959.774
100 958.345
Density/temperature relationship
The density/temperature relationship is:
ρ t = ρ 15 exp[ −α 15 ∆ t (1 + 0.8α 15 ∆ t )]
3
where: ρt = density at line temperature t°C (kg/m )
3
ρ 15 = density at base temperature 15°C (kg/m )
K 0 + K1 ρ 15
α 15 =
ρ 152
where K 0 and K1 are API factors which are obtained from the table:
Product Density K0 K1
Range
3
(kg/m )
Product compressibility
The definition of compressibility used to develop the table in Section 1 of the IP Petroleum
measurement Manual is the isothermal secant compressibility, defined by the equation:
1 ∂V1 − ∂V2
β=− ê ú
V0 P1 − P2 T
For practical purposes, when the liquid volume changes from V0 to V1 as the gauge pressure
changes from zero (atmospheric) to P1 , the above equation is simplified to:
1 ∂V1
β=− ê ú
V0 P1 T
and
β = C × 10 6 × bar −1
The new equation (from the API Manual of Petroleum Measurement Standards, Chapter
11.2.1M) gives (after converting to units of kg/m and bar):
where: T = temperature in °C
3
ρ15 = density (in kg/m ) at 15°C and at atmospheric pressure
3 3
This equation is valid for the density range of 638 kg/m to 1074 kg/m . For a density range of
3 3
350 kg/m to 637 kg/m refer to Chapter 11.2.2M in the API Manual.
1
c = (β a ρ)
−
2
βa = adiabatic compressibility
ρ = density
Index
A
Alarm indicators 8.1 Diagrams: 8.2
Alarms:
input 8.1 Diagrams: 8.2
limit 8.1 Diagrams: 8.2
system 8.1 Diagrams: 8.2
Alarm LED 8.1 Diagrams: 8.2
B
Back-up battery 13.6 Diagrams: 13.7
Barrier earth 5.1, 5.20
C
Calibration certificate (example) 2.6 Diagram: 2.6
Cleaning the instrument 12.1
Communications 3.3, 4.2
Configuring:
Alarms 10.29 Diagram: 10.29
Analogue outputs 10.28 Diagram: 10.28
Density 2.3-7, 10.6-9, 10.13-15 Diagrams: 2.3-7, 10.6-9,
10.13-15
Full system setup 10.31 Diagram: 10.31
Multi-view 10.30 Diagram: 10.30
Pressure 10.22 Diagrams: 10.22-23
Special equations 10.27 Diagrams: 10.27
Specific gravity 2.8-10, 10.10-10.12, Diagrams: 2.8-10, 2.17-19
10.18-19 10.10-12, 10.18-19
Temperature 2.11-14, 10.20 Diagrams: 2.11-13, 10.20-21
Live N2. CO2 and energy 10.24-26 Diagrams: 10.24-26
Connector board 3.2, 13.5 Diagram: 13.5
Conversion factors between units D.1-4
D
Data:
averaging 9.1
editing 6.7-10 Diagrams: 6.8
E
Earthing 5.15-20 Diagrams: 5.16-18
Errors:
input 8.1
limit 8.1
system 8.1
External connection 4.1-3, 5.15
F
Fallback value 9.2, 11.7
Fault-finding 12.1-3 Diagrams: 12.2, 12.3
Field wiring diagrams See Chapter 2
Fitting the 7950 5.12-15 Diagrams: 5.13, 12.14
Front panel 6.1 Diagrams: 6.1
Front panel assembly 13.1 Diagrams: 13.1
Fuse 5.10, 13.5 Diagrams: 13.6
Fuse holders
H
Hardware configuration code 3.5 Diagrams: 3.6
Hazardous environment 5.1
Health check 11.8
Historical log 8.2-6 Diagrams: 8.3, 8.4
I
Information button 8.2 Diagrams:8.2
Inputs:
analogue 4.1, C.2
pulse 4.1, C.2
status 4.1, C.2
K
Keyboard 6.1-10, C.4 Diagrams: 2.2, 6.1
Keys 6.1-10 Diagrams: 2.2-5, 6.1-3
L
LED indicators 6.10, 8.1 Diagrams: 2.2, 6.1, 8.1, 8.2
Limits:
high 9.2
low 9.2
step 9.2
Link 5.19 Diagrams: 5.19
Location ID 11.10
M
Maintenance 12.1
Matrix referral 10.14 Diagrams: 10.14
Menu structure 7.1-4 Diagrams: 2.5-7, 7.2
Modbus 3.3 Diagrams: 3.4
Mother board 13.4 Diagrams: 13.4
Multiview 11.8-12 Diagrams: 11.9
O
Outputs:
analogue C.3
status C.3
P
Password 10.25-27, 11.5
POST routine 5.11
Power supply 4.2
Power supply board 13.3 Diagrams: 13.3:
Processor board Diagrams: 13.3
R
Rear panel assembly 13.4 Diagrams: 13.4
S
Safety information See post-title page
T
Technical data C.1-C.6
Temperature See “Configuring”
Time and date 11.7
Typical installation 3.3-4, 5.1-6 Diagrams: 3.4
U
Units 9.1, 9.3, 11.7, D.1-2
Unpacking the 7950 5.9
W
Wiring schedules 5.7-9, B.1 Diagrams: 5.9
Worked example 2.1, 2.8-12 Diagrams: 2.8
READ ME FIRST
This section provides a brief overview of features in issue 1.90 of software version 1020 that are not yet covered in
this Operating Manual (Part No. HB501020).
Features:
1. Molecular Weight of Gas Calculation
The molecular weight of gas in the stream can be calculated independently of the compressibility
calculations.
Mass of Air
2
Specific Molecular
Weight Molecular
Gravity 'A' 1 3
Weight
Calculation
Mass of Air
MolecularWeight = SG *M Air
2
Specific Molecular
Molecular
Gravity 'B' 4 Weight 5 XX Index for use with
Calculation Weight list of associated data
Data shown in the diagram and listed below can be found by looking within these menus:
(A) <“Configure”>/<“Specific gravity”> and (B) <“Specific gravity”>
Data associated with the block drawing: * shows data that can be “Live” or “Set”
Index Data name (as displayed) Notes? Index Data name (as displayed) Notes?
1 SG A* 4 SG B*
2 Mass of Air 5 Molecular Weight B*
3 Molecular Weight A*