Become Resin Expert
Become Resin Expert
Become Resin Expert
PERSONAL RESUME
White Lemon
Content
Content
1What is Casting Resin?
2Buy Casting Resin – The best Resin in Comparison
3The Differences Between Casting Resin and Epoxy Resin
3.1Casting Resin
3.2Epoxy Resin
4Coloring Casting Resin
5Casting Resin Molds
6Maximum possible Layer Thickness
7Curing Times
8For which Applications is Casting Resin suitable?
9Instructions for Resin Casting Application
9.1Preparation of your Resin Casting
9.2Mixing Epoxy Casting Resin
9.3Casting Objects
10Clear Casting Resin – How to Achieve transparent Results
11Hardness of the Surface
12Susceptibility to the Inclusion of Air Bubbles
13Further Casting Resin Material
13.1Weigh and Mix Epoxy Resin
13.2Additives and Material for Embedding
13.3Safety Measures for Processing Resin
14Resin Casting with silicone molds – Tutorial
14.1What is Resin Casting?
14.2Pouring synthetic resin Step by step guide
15Frequently Asked Questions and Answers
15.1How long does Casting Resin need to harden?
15.2What can be poured into Casting Resin?
15.3How stable is Casting Resin?
15.4How hot does Casting Resin get?
15.5Which molds for Casting Resin?
15.6What does Casting Resin cost?
Casting Resin
Epoxy Resin
More viscous consistency
Faster curing times
Relatively short processing times
Only thin layers up to a maximum of 2cm possible
ink layers remain rather separated and can be controlled better
Coloring Casting Resin
Casting resin can be colored like epoxy resin with color pastes, alcohol inks
and color pigments. Our guidebook coloring epoxy resin presents these
in detail and gives many tips for application.
Since casting resin is low viscous, i.e. thin-bodied, different layers of paint
mix faster than with epoxy resin. applications, but for example in resin
art a good color separation is important.
Curing Times
Casting resins need up to one week to cure completely. The huge
advantage lies in the processing time: If epoxy resin can only be processed
for a few minutes up to one hour, Resin Casting Resin offers products with
a processing time of up to 24 hours. This has several positive effects:
For larger areas, this leaves more time for casting and embedding
Especially with large quantities of resin with different colors a lot of time is
needed
Air bubbles can escape much longer due to the open time
Casting Objects
Ifyou want to cast objects, first pour a small amount of resin
Then place the objects to be poured in with a toothpick or wooden spatula
With heavy materials, the first layer should already be dry so that they do
not sink to the bottom
Fill up the mold generously afterwards, as the material may shrink a little
during curing
Clear Casting Resin – How to Achieve
transparent Results
If you do not want to color your casting resin, then for most applications it
is desired that the casting resin hardens crystal clear.
Use high quality clear casting resin products from brand manufacturers
Pay attention to a high-quality UV filter. Exact compliance with the mixing
ratio Coating with an additional varnish with UV filter can give better
results
Inhaltsverzeichnis[hide]
1Which Colors and Pigments are Suitable for Resin?
1.1Color Pigments for Epoxy Resin
1.2Liquid Color Concentrate
2The most Important Tips for Coloring Epoxy Resin
3Coloring Epoxy Resin – Tutorial
4Epoxy Resin Color: All Color Media Presented in Detail
4.1Paste-like Consistency / Liquid Colors
4.2Color Pigments and Powdery Additives
5Can Epoxy Resin also be Painted with Color?
Color pigments are a safe way to color resin. If you use high quality pigments, you only
need a small amount. Color pigments in powder form do not dissolve completely,
resulting in an exciting, slightly granular optical effect. We have summarized the best
products in comparison:
Liquid color concentrate can be mixed very easily with epoxy and dissolves completely,
giving a very even color. We have also summarized the most proven products in the
comparison
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Only use highly pigmented or concentrated paints in order not to negatively influence
the mixing ratio
Only use paints that do not contain water
First test with a small amount of resin and paint to see if both the color and the reaction
of the resin meet your expectations
Coloring resin does not replace UV protection. The yellowing of epoxy resins without UV
protection is of course less noticeable than that of uncolored, transparent resin, but the
lack of protection can cause the color to fade and the yellowing changes the shade
First process your resin uncolored to get a feeling for the handling and to get to know
the specific properties. You will then be able to assess to what extent the additional color
changes the properties
Acrylic Paint
The acrylic paint consists of color pigments, binders and water as well as other additives
for durability, depending on the manufacturer and product. We do not recommend the
use of acrylic paint, as the additives and water contained in it can lead to unforeseen
results. In addition, one often gets a dull surface or streaks.
Alcohol Ink
Ink is usually based on water as a solvent, but there are also alcoholic inks. Both variants
offer an extremely high pigmentation, so that only a few drops are sufficient to color the
epoxy resin. The light fastness of Alcohol Inks is also generally less good, making them
unsuitable for outdoor use. Alcohol Inks are transparent and highly concentrated.
Airbrush Paint
Airbrush paint has proven to be very suitable for combination with epoxy resin. Here,
however, you should pay attention to high-quality products, as only here the color
concentration is sufficiently high. An extremely recommendable product here are the
airbrush colors from Aerosol by Schmincke.
Oil Paint
Due to the lipids it contains, oil paint cannot be mixed with casting resin, as the liquids
do not combine with each other and the result is lump formation.
Watercolors
Watercolors are generally not suitable in combination with resin. The main reason is the
low pigmentation – the color simply does not color enough. So an extremely large
amount of watercolor would be necessary to achieve a sufficient coloration. The hard
consistency also means that the paint cannot really be mixed in.
Glowing Pigments
For the additional wow-effect you can also use additional luminous pigments which glow
in the dark. There are both pigments that glow under black light and those that are
“charged” by UV light and then glow in the dark.
Glitter Powder
You can also create exciting effects with glitter powder in all variations: From classic
metallic glitter to holographic glitter, there are no limits to your fantasy. These do not
color your casting resin, but give your works an additional eye-catching effect.
First of all, you should place all the materials and tools you need so
that you have them handy. Resin for resin casting is delivered with
detailed information and manufacturer’s instructions regarding the
exact processing method and important safety instructions. Please
read this information carefully before you start working.
This is especially true if you have little or no experience in processing
epoxy resin. Due to the fact that the material of different
manufacturers can also have different properties in further
processing, this procedure is extremely important. Safety glasses,
gloves and respiratory protection should be mandatory for your own
safety when using the resin. You should also cover the working
environment with e.g. a foil to protect it from damage caused by the
resin.
Mixing the Resin Resin
Now the base should dry thoroughly. If necessary, new bubbles may
form in the epoxy resin, which should be removed before curing. As
it often happens that the inserted decorative elements shift just at
the beginning of the hardening, please make sure that they stay in
place. Regarding the curing time, please observe the manufacturer’s
instructions. Some manufacturers recommend not applying the
second layer until the base is completely dry. Others, on the other
hand, recommend pouring the second layer on top of the not yet
fully cured layer, as this allows the individual layers to bond better.
Casting the second resin layer
For resin casting of the second layer, you must first mix new casting
resin after the base has cured or dried. Proceed in the same way as
with the first mixture. After mixing, you should go over the finished
resin with a hot-air dryer to remove any bubbles. Then fill the mold
completely with the epoxy resin. To prevent the formation of
bubbles, the hot-air blow-dryer is also used here again. Another
advantage of this procedure: If there are badly mixed parts in the
resin, this prevents them from “floating up” and leaving a sticky layer
on the surface of the finished piece. Even during this phase you
should always make sure that the mold is free of dust and hairs.
While the second layer is drying, it is also advisable to check again
and again whether bubbles have formed in the resin. These can then
be removed immediately.
After release, the edges of the cast unique specimen may be slightly
rough and sharp-edged on the back. However, this can easily be
corrected with a fine micro mesh or simple sandpaper. If you have
worked with a polished silicone mold, the work itself usually does not
need to be reground, as these molds are extremely smooth and
shiny and produce an almost perfectly smooth surface. We have
prepared detailed instructions for you on the subject of grinding and
polishing epoxy resin.
When sanding the edges, you should therefore only take care not to
slip off accidentally and damage the smooth surface. Now you have
the possibility to decorate your finished object, e.g. with a bow or a
jute ribbon, by drilling a small hole in the cast piece and passing the
decorative ribbon through.
Play video
A very popular and easy project to begin with is making resin rings. Follow these
easy instructions on how to make your own beautiful resin rings.
Inhaltsverzeichnis[hide]
1 Popularity of Resin Rings
2 Supplies needed to make resin rings
2.1 Best Resin for Epoxy Rings
2.2 Best Value for Money: ALUMILITE Clear Casting Resin
3 How to make resin rings with a bought mold
3.1 Preparation
3.2 Resin mixing and coloring
4 How to cast your resin ring
4.1 Let it cure
4.2 Demolding
4.3 Polishing and Finish
4.4 Making basic resin ring molds
5 Common questions
5.1 Lifespan of resin rings
You will want a good quality epoxy for your resin jewelry piece so that it will last
for as long as possible. You may prefer a casting resin for creating rings, as the
thin consistency of this resin makes it the best choice for pouring into molds.
This is a premium product, and is therefore a lot more costly than some other
resins. This product has been formulated specifically to be used for art-based
projects, such as for creating jewelry. Using this resin will result in a clear, glossy
finish that will last for a long time.
An easy 1:1 mixing ratio makes this product easy to use for both beginners and experts.
You will have approximately 30 to 45 minutes of working time with this resin before it
begins to harden, after which it should cure within a standard period of 24 to 72 hours,
depending on the piece and its environment.
This epoxy resin is made with top-quality, non-toxic ingredients to make it safe for
use both inside and outside. You will not have to worry as much about your resin
becoming yellow over time, as this product has a formula that prevents this from
happening. Your resin piece will possess a smooth and extremely glossy finish with
the utmost shine.
Pros
*Non-toxic
*Self-leveling
*Simple to use
*Resists yellowing
*Exceptional shine
*Longer working time
Cons
*A little bit pricier
This casting resin is easy to use, affordable, and will last for a long time. In addition
to the resin and its respective hardener, this kit also includes two stirring sticks and
three measuring cups. You can use this resin to create any number of detailed ring
designs.
With an easy mixing ratio of one part of resin to one part of hardener, you should not
have any difficulties creating your epoxy ring. This resin is approved by the FDA to be
used with food after a curing period of seven days.
This resin is better suited to smaller projects as it may yellow over time, particularly
if it is frequently exposed to UV light. The resin may give off a relatively strong
smell while you are working with it, however.
Pros
*FDA-approved
*Easy to use
*Comes equipped with mixing sticks and measuring cups
*Self-leveling
*Crystal-clear once cured
Cons
*Short shelf-life
*Long curing time
*May yellow over time
*Strong odor
Proper preparation is very important, so before you begin make sure you have all the
materials you will need for this project.
Materials needed to cast Epoxy Resin:
A Resin Ring Mold (or you can make your own silicone mold)
Resin dye or Resin compatible pigments
If you want to make it even more personal, you can also use personal objects to
embed
A Resin work mat or wax paper
Latex gloves
3 small measuring cups
Squeeze condiment bottle (optional)
Blow Dryer
Toothpicks and popsicle sticks
An empty box or container to cover your work
Quick Drying Adhesive
How to make resin rings with a bought mold
In this DIY guide to making resin rings with a bought mold, you will learn all the
steps to get your firstResin jewelry piece.
Preparation
This project kicks off with proper preparation and must be carried out in a well-
ventilated workspace. Once you have all your equipment ready on your worktable
and laid down your wax paper or resin mat (this is needed for any resin that might
drip), you can start making rings. The worktable must be leveled for the resin
mixture to remain even during curing.
Put the resin and hardener into warm water as it will help the forming of air bubbles. You
can also mix it smoother. Prepare your workspace and make sure you have all tools by
hand as you don’t have time to waste as you start.
Epoxy Resinis an easy medium to work with but read the instructions on the labels
carefully. Use your 2 measuring cups to mix equal parts of resin and hardener. Mix
it in a mixing container.
The next step is to add resin color to your mixture. Mix and blend completely with
a popsicle stick or mixing tool. Add your glitter at this stage. If you are planning to
use more than the basic color, mix it in separate cups with your resin mixture.
How to cast your resin ring
Once mixing is completed, the resin must be poured into your mold. For more
precise pouring, you can use a condiment bottle.
Add filler: Pour a layer of resin into the mold. Then add the items that you have
chosen to the resin. You can add another layer of resin if needed, but be careful
not to add too much resin and over-fill your mold. Use a torch or hairdryer on low
heat to remove any air bubbles that might be trapped in the resin.
Note: Pour straight into the bevel cup if you use a blank ring as this will only use a small
amount of resin.
Let it cure
Allow 24 – 48 hours to fully cure the resin. Cover the mold with a container or box
so that no dust or filth can get into your resin during the curing process.
Note: You can use UV Resin, which is ideal for smaller pieces if you don’t want to
wait out the curing process. No mixing is needed and it cures within minutes
simply by using a UV light.
Demolding
To find out the curing time of your epoxy resin, take a look at the label on your
container. You can only remove the items from the mold once the resin has fully
cured.
Demold carefully as sharp edges sometimes form. If you have problems with
demolding, check if you use a polished mold or use a demolding spray before you
put in the resin next time.
It is not too difficult to make resin ring molds, but it may require a bit of practicing
before creating the perfect mold. The easiest method is to buy a Silicone mold-
making kit and replicate the rings you want. Instead of using your rings, you can
also buy cheap rings from local stores and use this for your project.
A silicone mold kit comes with easy instructions, but herewith a few easy steps:
There are two parts in the kit – parts A and B
Mix evenly (ratio 1:1) until the color looks even
The mixture can eventually be formed into a ball
Press down and flatten a little
Take your ring and press it into the mold
Leave for about 25 minutes and take it out
For the proper formation of the mold, there is a waiting period of about 48 hours, then
you can add your resin
Common questions
Resin rings should last for many years, depending on how well it was made and
provided that you take good care of it. You can also check out our resin
jewelry tutorial.
Tips to help your resin rings last longer
Epoxy resins are one of the best products used in this process. Take into account if
the resin is made for doming or molding and what is the best brand. The quality
and type of resin that you use to make resin rings are very important to get the
best results.
It is natural for the resin to turn yellow over time. There are some products, which
work better protecting your piece from yellowing.
Resin rings must not be stored in direct sunlight, also avoid prolonged exposure to
heat.
Do not leave your ring in extreme heat such as direct sunlight in your car, as it can
get damaged.
All resin can scratch on the surface, so rather take it off if you are cleaning, doing
dishes or do gardening.
Creams, lotions, perfumes, and harsh chemicals (such as nail polish removers)
often contain harmful chemicals. These cause permanent damage to your ring, so
remove the ring before using these products.
Store your resin ring in a cool, dark, airtight container.
If you have made a mixed media ring, say with metal and resin, use high-quality
metal as this will contribute to the lasting ability of your ring.
Epoxy Resin Lamp – Step by Step Resin
Lamp Instructions
Making a resin lamp is a unique procedure that uses wood and epoxy resin. If you
enjoy crafts and DIY, then making your own epoxy resin lamp can be a seriously
rewarding process. This is a great combination of creating something useful for
the house, as well as an artwork to admire. Let’s unpack the process of how to
make a resin lamp step by step, and uncover exactly what you will need to pay
attention to when making an epoxy lamp.
Inhaltsverzeichnis[hide]
1 The Idea Behind Resin Table Lamps
2 Equipment Needed for a Resin Wood Lamp
2.1 Suitable Epoxy Resin for Epoxy Resin Wood Lamps
3 How to Make a Resin Lamp – Step by Step Guide
3.1 Getting the Wood Prepared
3.2 Preparing the Lamp
3.3 Adding the Epoxy Resin
3.4 Finishing the Structure
3.5 Finishing the Resin Lamp
Epoxy resin
Suitable wood
Wood varnish
Plexiglas
An RGB LED light
A module for this light
Silicone glue
Hot melting glue
Sandpaper
Polishing paste
Hardener
Wood wax
Cable
How to Make a Resin Lamp – Step by Step Guide
Making a great resin lamp will require a few steps in order to achieve perfect
results. Here are some processes to take when creating these items.
Before starting the work, preparation and planning are essential. First of all, you
need to gather up some stumps of wood. You can order these online or buy them
at a woodshop, but one of the best places is to gather up old oak stumps in the
forest if this is a possibility. Just make sure that the wood stumps are of high
quality, and won’t rot or fall apart over time.
Then it’s time to cut down the wood pieces into the right shape and size for the
lamp. Using a band saw to shape and cut the wood will really help. Once cut and
prepared, it’s a good idea to leave the wood to dry for a while. The longer you
can let the wood dry out the better. There are a couple of different processes to
follow when cleaning the wood. These are listed below:
Simple clean:Use a scraper, knife, or metal brush to do a rough clean of the wood
surface. Scrape off any mud, bark, lichen, and dirt of the wood. This can be a messy
process so it’s best done outside.
Deep clean:Once the wood is tidied up, you will need to really get deep in there
with cleaning. Use an airstream compressor to make sure that the entire surface of
the wood is completely clean.
Finishing:Once the wood is clean and dry, you can add a layer of varnish to
enhance and protect the wood. Coat the pieces of wood with varnish, and leave
them for at least 24 hours to dry completely.
Preparing the Lamp
While the wood is being left out to dry, you can start to prepare the work-piece for
the lamp. Cut up some Plexiglas into pieces – the size of this should depend on the
size of the lamp you are making. When figuring out how big to make the lamp,
it’s always a good idea to design it according to the size of the room. If there is a
lot of space that needs lighting up, then you will need to create a bigger lamp.
Once the varnished wood is dry and ready, use a hot glue gun to stick the pieces
of Plexiglas to the wooden base. The aim is to create a kind of box out of the
Plexiglas with the piece of wood as the base.
Now it’s time to start working with the epoxy resin. The first thing you need to
do is weigh out the hardener and epoxy resin to the right proportions. Always
check the manufacturer’s instructions here to make sure that you get the right
mix ratio and consistency.
Once measured out, you can thoroughly mix the two components of the resin
together. To make sure that you get the best mixture for your resin lamp, mix this
for about 20 minutes, and strain it through a filter to get rid of any dust that may
have collected.
Pour the resin into the lamp mold, and place this in the degasser. This is done to
remove any bubbles that may form. Leave the item in the degasser for about an
hour at 20 – 24 degrees Celcius. Once you take the resin out of the degasser, leave
the item to cure fully at room temperature. The time this takes will vary depending
on the resin and air temperature, but it should generally be left for around two
days.
When theresin has fully cured, the wood lamp is nearly ready. Once fully cured,
you can remove the Plexiglas from the solid structure. This will leave you with the
unfinished lamp. Cut some wood out the bottom and insert the LED light into
here. This LED light should be the size of the lamp. You can use a manual milling
machine to cut out this hole in the wood, and glue the LED light into the bottom.
You will also need to make some holes under the lamp for adding the cable, and
the soldered cable for the LED lamp. If you use an RGB LED light, you can control
this with your phone via Bluetooth. This can be a really cool feature.
Then you need to join up the underside of the resin work-piece. This is best done
with silicone glue and should be left for at least a full day to dry. Now the lamp is
ready and dry, but the surface will be a bit uneven and rough. You can amend this
by sanding down the entire surface. Start with 60 grit sandpaper, and slowly start
to increase the size with each layer of sanding. Eventually, you can finish off the
sanding with 2000 grit sandpaper. When hand sanding at the final stages, make
the surface of the lamp slightly wet.
Everything is all ready for use now. Before putting the lamp into place, there are
just a few finishing touches that should be done.Polish the epoxy lamp’s
surface with some polishing paste that you can use on car headlights. Once
polished, chafe the resin lamp with some wax. And there you have it, the lamp is
complete and ready to use!
Making resin table lamps can be quite a time consuming and hands-on process.
However, the results of your epoxy lamp masterpiece will be sure to have you feeling
proud and happy with your work. Making a resin wood lamp is a satisfying process, and
it will leave you with a product that you can enjoy for many years to follow.
How to make an Epoxy Resin River table
with Wood [Tutorial]
You think a beautiful epoxy table can only be obtained from a professional? Far
from it! In the following tutorial we will show you in a step-by-step instruction and
with a detailed list of the required materials, how you can produce such a tasteful
table yourself. And with the right materials and tools as well as practical tips, it’s
not as difficult as you might imagine.
Inhaltsverzeichnis[hide]
1What is behind the trend of epoxy resin river tables?
2The best epoxy resin for casting the table top
3The best table top epoxy resin for final coat
4Choosing the right wood
5Preparation of the wooden boards
6Creating the right working conditions
7Create your own Epoxy River Table – step-by-step instructions
7.1Step 1: Removing the bark and sanding the wood
7.2Step 2: Fill in bumps and cracks and seal the wood
7.3Step 3: Build a mould / formwork for the table top
7.4Step 4: Inserting the wood into the mould
7.5
7.6 Step 5: Mix epoxy resin
7.7 Step 6: Colouring the resin Creating a water effect
7.8Step 7: Creating a design with crystal clear resin
7.9Step 8: Removal from the mould and sanding
7.10Step 9: Finishing / finishing
7.11 Last but not least: Attach the table legs
What is behind the trend of epoxy resin river tables?
For some time now the trend around the artistic Epoxy River Tables has been on
everyone’s lips worldwide. The idea for these beautiful tables originated in the
USA and started its triumphal procession all over the world from there.And not
without reason: an epoxy river table is a small work of art that radiates luxury and
modernity at the same time. So it fits into the living rooms of friends of rustic
wooden furniture as well as in modern penthouse apartments.
Such a table simply cannot be put into any (style) drawer.The great popularity of
Epoxy River Tables is probably also due to the fact that there are no limits to
creativity. Rather traditionally designed tables with a neutral colour scheme can be
found as well as exclusive, almost eccentric looking pieces in strong colours.
The first step is the thorough removal of any remaining bark, e.g. with a chisel.
Although the bark looks very nice, it does not form an ideal bonding base for the
epoxy resin. Then you should work the edges again by hand with sandpaper, so
that wood and resin can later combine optimally.
Now sand the large surfaces of the wood smoothly. An eccentric sander is
particularly suitable for this. You should start with 80 grit and then work your way
up to 220 grit. After each grit size the dust should be removed from the boards.
The sides are best finished by hand with sandpaper.
Finally, the wood must be cleaned extremely thoroughly from all dust residues. A
vacuum cleaner is an excellent tool for this. Then wipe again with a microfibre
cloth to get rid of the last fine sanding dust.
Now all possible unevenness, cracks and porous areas in the wood must be
levelled. These are simply filled with crystal clear, unpigmented epoxy resin. If you
want to even out any unevenness in unfavourably located areas at the edges, you
can seal the edges in advance with a very strong adhesive tape. This will prevent
the resin from running over the edges afterwards.
After the filled up resin has dried, the whole wood is sealed. Use a crystal-clear
resin as you would for filling the cracks. This is generously distributed over the
entire wood surface. This sealing prevents later outgassing of the wood.It is better
to invest a little more money in a good brush that does not hair. Because once
hairs have been distributed, it is very difficult to remove them from the resin again.
The sealant must then dry very well. You should allow 5 hours for this in any case.
The ideal temperature for drying is 18° to 24° C.
After curing you should slightly roughen the inner edges, which will later come
into contact with the cast resin, by hand with sandpaper. This will create the
perfect base for the resin to bond with the edges.
Next, a mould is built in the desired length and size of the table. Simple MDF
boards are used for this. The whole thing sounds more complicated than it actually
is. However, it has to be measured and worked out very precisely and carefully.
MDF boards with a thickness of 16 mm, both for the underside and the sides, have
proven to be very suitable for the production of the mould.
The side panels should protrude the actual table top by approx. 15 mm. There are
two possibilities for joining the underside with the side panels: either the individual
parts can be screwed together or joined together with hot glue.
Make sure that the work surface on which the mould rests is really 100% in the
balance. Otherwise the resin would become skewed after filling and possibly leak.
Once this has been ensured, the wood is now placed in the mould. To do this, the
wood is pushed into the position that it should have when the table is finished and
then fixed with several parallel clamps. If you are planning a slightly smaller model,
the wood can alternatively be fixed with heavy objects such as stones. However,
you should always bear in mind that any object used to fix the wood could come
into contact with the resin.
In order to prevent the resin from later being present on the entire table and not
just in the gutter provided for it, it is advisable to draw a kind of barrier of sanitary
silicone along the inner edges at a distance of 1 to 2 cm.
Calculate the right amound of epoxy resin for your epoxy resin river table. This can
be a little bit complicated. For this reason, we have created an epoxy resin
calculator to help you out:
In the next step you now mix the epoxy resin. Important: When working with resin
please always wear safety glasses, breathing protection and nitrile gloves!
Now you need a sufficiently large bucket. It would be ideal if this bucket holds the
entire amount of resin or the first layer of resin. Please choose a sufficiently large
bucket so that nothing can go wrong. It should also tend to be more wide than
high, so that not too much heat is generated.
This again shows that resin is a very sensitive material. From a certain amount and
height it starts to get extremely hot and in extreme cases boils and thus becomes
either cloudy or directly unusable. Therefore it may be necessary to cast the resin
in several layers. The product used is the most important factor here. How many
layers are required, or the maximum layer height and maximum amount to be
mixed, ultimately depends on the thickness of your table top. If in doubt, observe
the maximum layer thickness specified by the manufacturer or decide directly for a
special epoxy resin as described above, which can be cast directly in one layer.
Especially when casting a water effect, it becomes clear why the acquisition of a
special epoxy resin, which can be cast very easily in one step, pays off.
If you want to achieve the popular water look after mixing the two resin
components, the appropriate colour pigments must now be added to the epoxy
resin. To do this, divide the resin into two containers (the ratio 1:1.5 would be
possible, for example). To achieve the water effect, colour the larger part of the
resin with a metallic pigment in turquoise and the smaller part with a matt blue
pigment. This mixture refers, as said, only to the typical water look. In general,
there are no limits to the choice of colour.
When filling in the epoxy resin there are again two possibilities. You can either
pour the resin from the two containers alternately into the mould or
simultaneously from one side each. Slight circular movements, especially with the
metallic epoxy resin, make the final result look lively.
At the end, the resulting pattern can be changed with a wooden stick or similar.
Afterwards the epoxy resin has to cure very well (follow the manufacturer’s
instructions).
Images: left:© Suteren Studio – stock.adobe.com, right:Suteren/ shutterstock.com
Afterwards a short (!) walk over the epoxy resin with a hot air dryer.Extreme
caution is required here. If the resin is exposed to the extreme heat of the
hairdryer at the same spot for longer than 3 seconds, this can cause, among other
things, a burning of the material. The final result is an unsightly yellow epoxy.
Images: left:Marco Zamperini / shutterstock.com,right:Wood ’n Water Artwork
and Design
Now follows the so-called “B Stage”, the second layer.When this layer is poured,
the first layer should not yet be completely dry and still slightly sticky on the
surface. You must not miss this point, as the next layer can only bond optimally
with the first one if the substrate is slightly sticky. If the first layer is already
completely dry, wait until the resin is completely cured. Then sand the surface with
a 220 grain, clean it thoroughly and then pour the second layer.
If you want to embed decorative elements such as crystals or pebbles in the epoxy
resin, then these should be added to the second layer. This has the advantage that
they can no longer sink to the bottom.
Now the resin layer can be filled in to just above the edge and then allowed to dry
completely again. The manufacturer’s instructions should again be observed.
Step 8: Removal from the mould and sanding
Next, the cast table top is released from the mould. To do this, remove all screws
and parallel clamps and carefully loosen the table top from the mould using a
chisel and a plastic hammer.Afterwards the table top can be ground. This work can
be done by hand. However, an orbital sander makes the task incredibly easier.
Start with an 80 grit and work your way up to 400 grit. At the end there should be
no more resin on the wood.
For perfectly smooth edges, these can be additionally processed with a router
before sanding or, if necessary, cleanly re-cut or planed again with a circular saw.
However, these steps are not absolutely necessary. A small tip: The higher the
grain of the sanding paper, the lighter the surface of the Epoxy River Table will be
at the end.
Now follows the finish, in order to protect the wood optimally. On the one hand
you have the possibility to achieve a natural, matt look. To achieve this, the
finished table top – and especially the resin river – should be thoroughly polished
with a polishing machine and polishing paste. This procedure ensures that all
traces of sanding are removed and a silky surface is achieved.
For a matt appearance, oil is then applied evenly over the entire table top, e.g. with
a soft cloth. This method is extremely simple and seals the wood perfectly. In
addition, only one single application is required here.
For the epoxy resin polishing we have prepared separate, detailed instructions.
If you prefer a glossy look, you can instead coat the surface of the tabletop with
crystal-clear resin. To do this, start with the underside of the table top and first
apply a sturdy adhesive tape around the top, which should protrude 1 to 2 cm.
This prevents the resin from dripping down the sides.
Now the resin is poured over the surface and evenly distributed over the entire
surface. A plastic spatula, for example, is suitable for this. Go briefly over the resin
with a hot air dryer to avoid bubbles. Afterwards, the whole thing must be
completely hardened again.
Since the first layer is only the base, you should always pour a second layer of
resin. Here too, the first layer should be sanded briefly to ensure a successful bond
between the two layers.
After curing, you can now remove the adhesive tape on the sides. Now the edge of
the painted underside is taped (at least 5 cm wide).
Then you can turn the table top over and put something suitable underneath it,
such as leftover pieces of wood. To avoid damage to the lacquered side, you
should also place a fleece underneath.
The table top must be 100% level again, so that the resin can now be poured over the
top of the table. After the subsequent distribution with a spatula and the drying time, the
remaining adhesive tape can now be removed and all sharp edges can be sanded with a
fine sandpaper.
In order to finally finish the good piece you can screw on legs of your choice. With
classic wooden legs, the table looks rustic, but at the same time noble. Stylish
metal table legs turn the table into a modern piece of furniture.
How to Make Silicone Molds: A Practical
Guide
Throughout history, artisans have used molds to make everything from Bronze Age
weaponry to modern-day consumer products. While early molds were commonly shaped
in stone, modern science has given rise to materials that are far easier to work with, such
as silicone.
Today, a vast array of industries rely on silicone molding. Product developers, engineers,
DIY makers, and even chefs all make silicone molds to create one-off or smaller runs of
parts.
In this practical guide to silicone mold-making, we’ll break down everything you need
to know before getting started, provide a list of items you’ll need, and give you a step-
by-step guide for incorporating silicone molds into any type of project.
Flexibility
Silicone’s flexibility makes it easy to work with. Silicone molds are pliable and
lightweight compared to stiffer substances like plastic and they’re also easier to remove
once a part is fully formed. Thanks to silicone’s high level of flexibility, both the mold
and the fabricated part are less likely to break or chip. You can use custom silicone molds
to shape everything from complex engineering components to holiday-themed ice cubes
or confections.
Stability
Silicone withstandstemperaturesfrom -65° to 400° degrees Celsius. Additionally, it can
have an elongation of 700%, depending on the formulation. Highly stable under a broad
range of conditions, you can put silicone molds in the oven, freeze them, and stretch
them during removal.
Durability
In most cases, you’ll get many runs out of a silicone mold. However, it’s important to
note that the life span of molds can vary greatly. The more frequently you cast, and the
more complex or detailed your design, the faster your mold might degrade. To maximize
the life of your silicone molds, clean them with mild soap and water, dry them
thoroughly, and store them flat without stacking.
Limitations
While there are a lot of benefits to working with silicone, there are also a few limitations
to be aware of:
Silicone costs more than latex and organic rubbers. A quick comparison on
Amazon shows a gallon of silicone regularly topping $100—almost twice as much
as latex.
Not all silicone is formulated equally. Always purchase silicone and any
manufacturing materials from a reputable supplier.
To create a new design or prototype, you must first fabricate your pattern; you have
several options for this. Here are a few ways to make patterns for silicone molding:
Carving – You can make your pattern out of wood. Carved wood masters are an
excellent choice for making tiles and flat designs.
Once you have a pattern, you can get started with making your silicone mold.
A master pattern
Before you start making your molds, you’ll need to determine which type of mold(s)
you want to create.
One-piece silicone molds are like ice cube trays. You fill the mold and then let the
material set. However, just as an ice cube tray creates cubes with a flat top, one-piece
molds will only work with designs that have a flat side. If your master has deep
undercuts, that also makes it harder to remove it and the finished parts from the mold
once the silicone sets without damage.
When these are not a concern for your design, a one-piece silicone mold is an ideal way
to create a seamless 3D reproduction of your master on all of its other surfaces.
One-piece silicone molds are ideal for designs that have a flat side and no deep
undercuts.
A two-piece silicone mold is better for reproducing your 3D master without a flat side or
has deep undercuts. The mold splits into two pieces that join back together, forming a
fillable 3D cavity (similar to how injection molding works).
Two-piece molds leave no flat surfaces and are easier to work with than single block
molds. On the downside, they are a bit more complex to create and seams may form if
the two pieces aren’t perfectly flush.
Two-piece silicone molds can reproduce any master design. (image source)
Play video
1. Create your product master: This is your final part design, which will be replicated
in another material. When 3D printing on a stereolithography (SLA) 3D printer, use
any Standard Resin with a layer height of 50 microns. Keep the detailed surface
free of support marks. Wash the parts thoroughly with IPA—any residual tackiness
on the surface can affect the silicone molding process.
2. Construct the mold housing: Coated MDF is a popular choice for constructing a
containment box for the silicone mold, but even a simple premade plastic
container will do. Look for nonporous materials and a flat bottom.
3. Lay out the master and apply mold release: Start by lightly misting the inside of
the mold housing with mold release. Tile the masters inside the box with the
detailed side up. Lightly spray these with mold release as well. This will need about
10 minutes to dry thoroughly.
4. Prepare the silicone: Mix the silicone rubber according to the package instructions.
You can use a vibrating device like a handheld electric sander to remove air
bubbles.
5. Pour the silicone into the mold housing: Gently pour the mixed silicone rubber
into the containment box in a narrow stream. Aim for the lowest part of the box
first (the base) and gradually come up the contours of your 3D printed master.
Cover it with at least one centimeter of silicone. The curing process will take from
one hour to one day to complete, depending on the silicone type and brand.
6. De-mold the silicone: When curing is complete, peel the silicone out of the
containment box and remove the masters. This will serve as your ice cube tray-
style mold for casting your end-use product.
7. Cast your part: Again, it’s a good idea to lightly spray the silicone mold with mold
release and let it dry for 10 minutes. Pour your end-use material (wax or concrete,
for example) into the cavities, and allow to cure.
8. Prepare the mold for the next casting: You can use this silicone mold multiple
times. Return to step seven to repeat the process.
Play viedo
To create a two-part mold, start by following the first two steps above, which include
creating a master and constructing the mold housing. After that, follow this process to
create a two-part mold:
1. Lay out the masters in clay: Use the clay to form what will eventually be one half of
your mold. The clay should be placed inside your mold housing with half of your
master sticking out of the clay.
2. Prepare and pour your silicone: Follow the package instructions included with your
silicone to prepare and gently pour the silicone into your mold housing on top of
the clay and your masters. This layer of silicone will be one half of your two-piece
mold.
3. Remove everything from the mold housing: Once your first mold has cured,
you’ll need to remove the silicone mold, masters, and clay from the mold
housing. It’s okay if the layers separate upon extraction.
4. Clean away the clay: Clean all of the clay away to reveal your first silicone mold
and masters. Make sure your masters and your existing mold are completely clean.
5. Place the mold and masters back in the mold housing: Insert both your existing
silicone mold and the masters (laid in the mold) back into the mold housing facing
up instead of down.
6. Apply release agent: Apply a thin layer of release agent to the top of your master
and existing silicone mold to make de-molding easier.
7. Prepare and pour the silicone for your second mold: Following the same
instructions as before, prepare and pour the silicone into the mold housing to
create your second mold.
8. Wait for your second mold to cure: Allow plenty of time for your second mold to
cure before attempting to remove it from the mold housing.
9. De-mold your parts: Remove both silicone molds from the mold housing and
gently pull them apart.
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