Enquiry Specification of Oxidizer

Project Documentation ENQ-DPL-PHL-0002
Deepak Phenolics Ltd.

Dahej Rev R0
Enquiry Specification for 5th Oxidizer Date of Rev 29/07/2021
ENQUIRY SPECIFICATION FOR

5th Oxidizer
R0 29/07/2021 Issue for Enquiry

Rev Date Purpose Prepared by Checked by Approved by
REVISION CONTROL
Page 1
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TABLE OF CONTENTS
1. INTRODUCTION 3
2. SITE CONDITION 3
3. SCOPE OF SUPPLY 4
4. TECHNICAL DETAILS 6
5. DOCUMENT PRECEDENCE 6
6. GUARANTEE 7
7. PREPARATION FOR SHIPMENT 7
8. DRAWINGS & DOCUMENTS REQUIREMENTS 7
9. QUALITY ASSURANCE AND INSPECTION REQUIREMENTS 8
10. APPENDIX / ENCLOSURE 8
 APPENDIX- A: BOQ
 APPENDIX- B: EQUIPMENT DATA SHEET (01-R-2225)
 APPENDIX -C: DOCUMENT SCHEDULE
 APPENDIX -D: ADDITIONAL PROJECT SPECIFICATIONS.
 APPENDIX -E: PRICE SCHEDULE
 APPENDIX -F: DEVIATION FORM
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1.0 INTRODUCTION
The owner, Deepak phenolics has set up India’s largest cumene, Phenol-acetone plant at Dahej location in Gujarat.
Company’s Cumene, Phenol, Acetone & IPA capacities are 260,000 MTPA, 200,000 MTPA, 120,000 MTPA & 30 KTA, respectively.
This document gives detail information about designing and fabrication of Oxidizer.
General Information:
Client / Owner : Deepak Phenolics Limited (DPL)
Licensor : XXXXXXXXXXX
Consultant : XXXXXXXXXXX
Site : Dahej, Gujarat State, India.
Plant : New Oxidizer For Existing Phenol Plants
Supplier / Vendor :
2.0 SITE CONDITION
Sr.No Parameters Units Data for DPL-Dahej site
1 Site Location Dahej, Gujarat, India
2 Site Data
Grade Level (above Mean Sea Level, MSL)

10.5 m
Design Mean Sea Level (DMSL)
3 Seismic Data (Design Code-IS 1893-Part-4:2005)
Seismic Zone III
Zone factor (Z) 0.16
4 Climatic Conditions
4.1 Air Temperature
a Dry Bulb (Max) °C 47
b Dry Bulb (Min) °C 5.6
c Minimum Design Metal Temp °C 5.6
d Average Annual °C 31
e Highest Monthly Average °C 39.9
f Lowest Monthly Average °C 11.3

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Sr.No Parameters Units Data for DPL-Dahej site
g Extreme Highest °C 47
h Extreme Lowest °C 5.6
4.2 Relative Humidity (RH)
a Max. % 90
4.3 Barometric Pressure
a Max. Kg/cm² 1.0299 abs
4.4 Rainfall
a Total Annually (Max). mm 1000
b Monthly (Max) mm 100
c Maximum (24 Hour period) mm 305
4.5 Wind Data (Design Code- Cl.5.2 of IS 875-Part-3)
a Wind direction South West
b Maximum Wind Velocity m/s 44
3.0 Documents to be submitted with offer
3.1 Technical Documents to be submitted with offer, besides the normal technical unpriced offer.
1. 01-R-2225 (Oxidizer)- Vendor to check and submit the technical offer of Oxidizer following
ASME SEC. VIII-DIV-1 ED-2019.
a. Submission of design calculation including PV Elite calculation of oxidizer & tentative GAD
confirming the required thickness
2. Vendor to submit signed and stamped copy on Enquiry documents and submission of QAP, Sub
Vendor List, L1 Schedule of work, Shop Location where execution will be done, Filled CRS Sheet
& Other documents mentioned in enquiry and CRS, as token of acceptance.
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3.2 SCOPE OF WORK
Scope of work for the supplier shall include.
1. Design, Manufacturing, inspection & testing, packing & forwarding as per approved documents
& specifications of Oxidizer 01-R-2225.
2. Preparation & Submission of PV Elite calculation, GAD, Detailed drawings, Internals drawings
platform & support cleat drawings and other documents as per enquiry document following
ASME SEC. VIII-DIV-1 ED-2019 based on preorder discussion.
3. Submission of all quality documents like QAP, hydrotest procedure, pneumatic test report, NDE
procedure, etc.
4. Preparation of Transportation drawing, route survey for transportation, Rigging analysis of the
vessel
3.3 The Fabricator shall guarantee that the mechanical design, materials, and workmanship of all
items are in accordance with this specification and all applicable design codes & standards.
3.4 The following items shall be considered as part of fabricator’s scope of supply:
a) Cleats for insulations, platform supports, etc..

b) 3 Sets of spare gaskets where connections are provided with blind flange.
c) Stiffening of nozzles 50 NB & below by 3 gussets.
d) Lifting lugs/ Lifting Trunion/Tailing lug.
e) Test rings / flanges wherever required for testing of the unit.
f) Name plates.
g) Earthing cleats.
h) Foundation template
i) Foundation bolts and nuts
j) Oxidizer Internals
k) Pipe Davit
l) Preliminary engineering and fabrication schedule (in weeks)
m) Potential sub vendor list for forgings, plates, and pipe material used for pressure
parts (note-1)
n) Potential sub vendor list for head forming and other manufacturing to be sublet
o) Deviation form dully filled , signed/stamped
p) Structural items like ladders cleat, platforms cleat, piping cleats etc. Weights of considered
in price to be mentioned in offer by vendor.
Note-1: DPL has the right to reject sub-vendor, if his capability is judged poor or not proven.
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Scope of supply excludes

a) Erection at site
b) Insulation material
c) Civil, instrumentation and piping work
3.5 EQUIPMENT LIST FOR SHELL & TUBE HEAT EXCHANGERS.
Sr.No. Tag No. Description Quantity
1 01-R-2225 5th Oxidizer 1
4.0 TECHNICAL DETAIL

Refer attached Appendix-B
5.0 DOCUMENT PRECEDENCE
5.1 This specification, complete with all appendices, is considered the overall governing document
determining VENDOR’s scope of supply. In the event that there are conflicts with items or
information contained within the specification, the following order of precedence shall be used
when interpreting the information of PURCHASER provided documentation and references
 Gujarat & India statutory requirements / other relevant international legislation in the
absence of Indian legislation (of which India is a signatory)
 This Enquiry specification
 Equipment GAD
 Standard specifications
 Codes and standards
5.2 Other related documents appropriate codes and standards of the associations and approval
bodies listed in the specifications shall apply in cases not covered by the specifications or project
drawings.
5.3 Any discrepancies or conflicts among the documents listed above shall be referred to the
attention of PURCHASER for resolution prior to purchase, design or manufacturing. If in VENDOR’s
opinion, any portion of a specification is not considered good design, good operating practice, or
results in a deviation from VENDOR’s standard shop practice, VENDOR will refer such items to
PURCHASER for resolution
5.4 Appropriate codes and standards of the associations and approval bodies listed in the
specifications shall apply in cases not covered by the specifications or project drawings.
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6.0 GUARANTEE
6.1 The Vendor shall guarantee that the mechanical design, materials and workmanship of all items
are in accordance with this specification and all applicable codes.
6.2 Guarantee of these equipment’s against all defects in mechanical design, workmanship &
material for a period of 18 months from the date of dispatch or 12 months from the date of
commissioning whichever is earlier.
6.3 Vendor should provide Thermal and Hydraulic performance Guarantee for all Exchangers.
7.0 PREPARATION FOR SHIPMENT
7.1 Before shipment the all equipment shall be cleaned. There shall be no accumulation of rust, mill
scale or other deposits and there shall be no paint, oil, grease or moisture. Machined surfaces
shall be coated with a suitable, easily removable rust preventative and shall be protected against
damage.
7.2 Open flange connections shall be covered with plate blind to prevent the entrance of dirt or other
foreign matter during shipment & equipment shall be pressurized with nitrogen filing at 0.5
Kg/cm2 .Two ball valve & pressure gauge shall be fitted to the equipment..
7.3 All items to be shipped for DPL’s shall be clearly identified and properly packaged. A complete
packing list shall be included with the material and a copy of the packing list shall be securely
attached to the outside of the package container.
7.4 Transportation of Equipment’s to site is in VENDOR’s scope.
8.0 DRAWING & DOCUMENT REQUIREMENTS
Vendor shall submit the following drawing & document for approval of DPL.
8.1 Mechanical Data Sheet and Design calculation
8.2 GAD & Detailed Fabrication Drawings
8.3 Detailed Internal Distributor Drawings
8.4 Details of Platform/Ladder Support
8.5 Details of Pipe Support Clips
8.6 Details of Externals Clips for insulation/platform/ladder
8.7 Foundation Template Drawing
8.8 Transportation detail Drawing.
8.9 Weld Book

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8.10 Detailed Cleaning Procedure.
8.11 Detailed Painting Procedure.
8.12 Weld Procedure Specifications and Qualifications.
8.13 Hydrotest Procedure
8.14 Pneumatic Test Procedure
8.15 NDE Procedure

8.16 Spare List
8.17 All Design calculations.
8.18 Manufacturer's Data Report (e.g., U-1 etc.).
8.19 Mill Test Certification Records.
8.20 Nameplate and National Board Stamp Rubbing.
Note: - For detailed VDR refer CRS sheet.
9.0 QUALITY ASSURANCE AND INSPECTION REQUIREMENTS
Vendor to submit detail QAP/ITP with offer for preliminary finalization and post order for approval as agreed during
preorder discussion.
10.0 Appendix/Enclosures
 APPENDIX- A: BOQ
 APPENDIX- B: Data Sheet (EDS)
 APPENDIX -C: Document Schedule
 APPENDIX -D: Additional Project Specifications.
 APPENDIX -E: Price Schedule
 APPENDIX -F: Deviation form
VENDOR to submit duly signed, stamped copy of enquiry & enclosed documents along with offer.
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APPENDIX – A
BILL OF QUANTITY
Dahej Rev R0
ENQ-DPL-PHL-0001
Project Documentation
ISO PROPYL ALCOHOL-DAHEJ
DPL-IPA-2, DPL R0 03/06/21 For Enquiry
Rev. Date Description Prpd by Chkd by Apprd by
Bill Of Quantity (BOQ)

SR.NO. ITEM CODE DESCRIPTION QTY.
A Design, Manufacturing, inspection, testing and supply of following items
5th Oxidizer (Tag No: 01-R-2225)
(1) 5th Oxidizer (TAG NO.: 01-R-2225) 1
(2) Foundation Template for 5th Oxidizer (TAG NO.: 01-R-2225) 1
(3) Foundation Bolt for 5th Oxidizer (TAG NO.: 01-R-2225) 1 SET
B List of Recommended Spares for each equipment (Vendor to provide quantity of each item)
200% gasket for all nozzles having blind or companion flange and 10% (Min. 2 Sets) fasteners (Bolt and Nuts with washers) for internal and
external flanges
C Optional items
NA
Page 1 of 1
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APPENDIX – B
EQUIPMENT DATA SHEET

Plant Customer Code Page
200000MTPA Phenol Deepak Phenolics DPL-Phenol 2
DESIGN DATA SHEET FOR VESSELS Tag 01R2225
Oxidizers # 5 Item 01-R-2225
Rev Rev Rev. 00
1 Quantity operat./stand-by 4 0 19 Nominal volume m³ 1017
2 Position (H)orizontal/(V)ertical Vertical 20 Shell diameter, outside mm
3 Process fluid 21 Shell diameter, inside mm 6900
4 22 Height (Length) of shell,cyl. mm 25000
5 Physical condition L,V 23 Width mm
6 Class of hazard 24 Max.fill.lev.in oper.cond. % / mm / 23000
7 Density solid/bulk kg/m³ 25 Material (process side) SA 240 Gr.304L
8 Density liquid kg/m³ 800 26 Surf.-treatm./coat. (proc.side)

9 Density vapour/gas kg/m³ 27
10 pH-Value 28 Insulation (type) HC/FP
11 H2-partial pressure kg/cm² a 29 Internals Branch distributor
12 Max. operating temp. °C 30 Anti Swirl baffle
13 Max. operating pressure kg/cm² g 31 Heating/cooling device
14 Operating temperature °C 98.00 32
15 Operating pressure kg/cm² a 4.60 33
16 Design temperature °C 149.00 34
17 Design pressure kg/cm² g 4.91 35
18 36
37 Remarks:
1) Line 16, 17- Vessel shall be designed for steamout conditions 1.0 kg/cm2(g) / HV @ 121°C
2) Pressure drop through internals -
Pressure drop through recirculation distributors = 1.031 kg/cm2 at design and 0.07 kg/cm2 at normal operation.
Hence all internal distributor pipe shall be designed for 1.031 kg/cm2 internal pressure.
Abbreviations for physical condition: (S)olid, (L)iquid, (G)as, (V)apour

43 Design code ASME VIII, Division 1 65 Part Material Remarks
44 2019 Edition 66 Shell SA 240 Gr.304L 4),6)
45 Corros. allow., for calcul. mm 0 67 Head SA 240 Gr.304L 4),6)
46 Joint efficiency 1 68 Shell flange -
47 Seismic factor Indian Stdd. IS-1893 Ed. 69 Supports SA 240 Gr.304L /CS 4)
2015
48 Wind loads acc. to Indian Stdd. IS-875 Ed. 70 Clips SA 240 Gr.304L /CS
2015
49 Inspection by Uhde 71 Nozzle flanges SA 182 F 304L 4)
50 Test pressure kg/cm² g Acc. to Code/ GES 9) 72 Nozzle pipes SA 312 TP 304L .4)
51 Heat treatment Acc. to Code 73 Internals welded SS316L 4)
52 Nondestructive test See IDS 74 Internals removable SS316L 4)
53 Derusting Refer Page 9, Note 7 75 Bolts/Nuts outside SA193GrB8/SA194Gr8 4)
54 Painting Refer Page 9, Note 7 76 Bolts/Nuts inside SA193GrB8/SA194Gr8 4)
55 Pickling and Passivation yes 77 Gaskets outside Spiral Wound 3), 4)
56 Insulation mm 5) 78 Gaskets inside Spiral Wound 3), 4)
57 Weight, delivery kg Vendor to calculate 2) 79 Gaskets shell flange -
58 Weight, with process fluid kg Vendor to calculate 2) 80 Manhole Davit / Pipe CS
Davit
59 Weight, water-filled kg Vendor to calculate 2) 81 Footring -
60 Wind Shear kgfVendor to calculate 2) 82 Lifting lugs/trunnions CS or Equivalent 4)
61 Wind Moment kgf-m Vendor to calculate 2) 83 Anchor bolts IS2062Gr.E250A By others
62 Seismic Shear kgf Vendor to calculate 2) 84 Demister -
63 Seismic Moment kgf-m Vendor to calculate 2) 85 Ladders/Platforms -
64 86
87 Remarks:
Notes:
1. All dimensions are in millimeters unless otherwise specified.
2. Vendor to calculate the thickness, weights and loads and confirm with offer. Vendor is responsible for the
complete mechanical design.
3. Gaskets: Spiral wound graphite filled with type 304SS or 316SS windings with 304/306 SS inner ring and outer ring confirming to ASME B16.20
4. All materials shall be delivered with test certificates as per EN 10204 listed below:
a) Pressure bearing components & internals welded to pressure parts - type 3.1
b) Stainless Steel removable internals - 3.1 & Carbon Steel removable internals - 2.2
5. Insulation- HC 40 mm / FP 40 mm. Refer sketch in detail.
6. Vendor to consider the effect of equipment supported platform & piping in the design analysis of the equipment
7. Vendor to consider a 10% of Longitudinal force of Topmost nozzle in the design analysis of the equipment.
8. Shop Hydrostatic test as per UG-99(c) based on MAP New and Cold (Horizontal).
Site Hydrostatic test as per UG-99(b) based on MAWP corroded (Vertical).
NOZZLE TABLE TAG 01R2225
Rev Rev. 00
Nozzle Designation NPS Class Standard Flange Flange Pipe dimension Remarks
Symbol in ASME Type Facing mm
1 A Feed In 10 150 B16.5 WN RF
2 B Recirculation In 8 150 B16.5 WN RF with Branch Distributor
3 C Recirculation In 8 150 B16.5 WN RF with Branch Distributor
4 D Air In 8 150 B16.5 WN RF with Branch Distributor
5 E Emergency Quench Water 4 150 B16.5 WN RF with Branch Distributor
6 F Liquid Out 16 150 B16.5 WN RF with Swirl Baffle
7 G Vapour Out 12 150 B16.5 WN RF
8 H PSV 20 150 B16.5 WN RF
9 J Purge 2 150 B16.5 WN RF
10 V Vent 2 150 B16.5 WN RF
11 MH1 Manhole 24 150 B16.5 WN RF with Cover and Davit 3)
14 AB LI / LG 2 150 B16.5 WN RF Level bridle, Note 2
15 BB LI / LG 2 150 B16.5 WN RF Level bridle, Note 2
16 AL LI 3 150 B16.5 WN RF Refer Note 2
17 BL LI 3 150 B16.5 WN RF Refer Note 2
18 AT TI 2 150 B16.5 WN RF Refer Note 1,2
19 BT TI/TI 2 150 B16.5 WN RF Refer Note 1,2
20 CT TI 2 150 B16.5 WN RF Refer Note 1,2
21 DT TI/TI 2 150 B16.5 WN RF Refer Note 1,2
22 ET TI 2 150 B16.5 WN RF Refer Note 1,2
23 FT TI/TI 2 150 B16.5 WN RF Refer Note 1,2
24 AP PG/PI 3 150 B16.5 WN RF
25 SV Skirt Vent 4- - - - -
26 MW1/2 Skirt Manway APD - - - - -
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51 Remarks:
Notes:
1. Instrument Tag Shown above only for R-2225
2. With Gaskets, fasteners and applicable spares
200000MTPA Deepak Phenolics DPL-Phenol 4
EXTERNAL NOZZLE LOADS TAG 01R2225
Item 01-R-2225
Oxidizers # 5 Rev. 00
Local coordinate system, referring to junction point
FL
FC
FR
ML
s
T
Shell of vessel
s Reinforcement
pad
1 Max. Nozzle Loads *)

2 Nozzle NPS Forces Moments Load Rem.
3 designation FR FL FC MT MC ML case
4 inch kN kN kN kNm kNm kNm
5 10 7.50 7.50 9.38 7.5 7.5
6 A 10
7 8 6 6 6 4.8 4.8
8 B 8
9 8 6 6 6 4.8 4.8
10 C 8
11 8 6 6 6 4.8 4.8
12 D 8
13 3 3 4 1.5 1.2 1.2
14 E 4
15 16 12 12 24 19.2 19.2
16 F 16
17 12 9 9 13.5 10.8 10.8
18 G 12
19 62 15 15 30 30 30
20 H 20
21 2 1.5 1.5 0.38 0.3 0.3
22 J 2
23 2 1.5 1.5 0.38 0.3 0.3
24 V 2
25 *) Reference po int of all loads in the table above is the juncti on between nozzle and shell
26
27 T+P+W Loads due to thermal expansion, pressure and weight
28 P+W Pressure and weight
29 T thermal expansion
30 Remarks:
For nozzle loads not given here, see Additional Loads on Nozzles (6665-EQS-000-EB-0010). If
Thickness is required to be increased for these loads or if extra reinforcement needs to be
provided, the same shall be done without any price implication.
Actual nozzle loads shall be given later, the vendor shall incorporate the revised nozzle loads
without any extra cost, if the thickness are not changing.
NOZZLE_2_0_c0
PRINCIPAL SKETCH TAG 01R2225
Rev. 00
DETAIL SKETCH TAG 01R2225
Rev. 00
6200
52
BRANCH DISTRIBUTOR TAG 01R2225
Item 01-R-2225
Oxidizers # 5 Rev. 00
1050
INDEX OF APPLICABLE CODES AND STANDARDS Tag 01R2225
Rev Rev. 00
1 1 DESIGN CODES
2 X ASME Code Section VIII, Division 1, Edition 2013
3
4
5
6
7
8
9
10 Manufacturer Standard
11 2 REFERENCE STANDARDS
12 X 6665-EQS-000-EB-0001 General Engineering Specification - Pressure Vesssels
13 X 6665-EQS-000-EB-0007 Technical Specification - Painting
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52 X Vendor's Documentation
53
54
55 3 CLASSIFICATION GROUP and LEAKAGE CLASS
56 X Vessel Group 4
57 Heat Exchanger Shell Side Group Tube Side Group Leakage class DK
58 Not Applicable
59 4 FATIGUE LOADING
60 Design No. of load cycles from kg/cm² g to kg/cm² g
61 Remarks:
200000MTPA Phenol Deepak Phenolics DPL-Phenol
UAN 9
GENERAL REQUIREMENTS TAG 01R2225
Rev Rev. 00
1 General
2 X Stress analysis shall be performed by the manufacturer in accordance with design specifications
3 X Vendor to calculate the required thickness
4 Nozzle necks shall be least DN 50/ 2". They shall be reduced to the required nominal flange size if necessary.
5 Bolts, nuts and gaskets for joints with tapped holes have to be supplied by the vessel manufacturer.
6
7 Supplies shall include the following items
8 X Base ring template
9 X Clips and pads for ladders and platforms
10 Clips for davits
11 X Davits for manholes
12 X Clips and pads for pipe supports
13 X Supports for insulation
14 X Supports for fireproofing insulation acc. to UN 2004 - 02
15 X Additional 2 sets of gaskets for flanges with cover and blind flanges
16 X Additional 10% of bolts and nuts, as spare
17 X Lifting lugs for erection
18 X Lifting trunnions for erection
19 X 2 separate earthing connections to be provided 180 degree apart resp. 1 per saddle, if not otherwise specified
20 X All internals
21 Set of glasses and gaskets for water gauges
22 Demister
23 Platforms and ladders plus bolts and nuts, as spare
24 X Spare parts for 2 years to be quoted separately
25 Bolts, nuts and gaskets for connecting piping
26 Test flange (quote separately)
27 Lifting lugs on channels and bonnets
28 20% paint for touch up at site
29 X Name plate and Bracket
30 For applicable standards see page ' Index of Applicable Codes and Standards'
31
32 Additional requirements for heat exchangers
33 Tubes to be welded into tube sheet and tested according to UN V416 - 02 , Leakage class
34 Tubes to be expanded after welding
35 Tubes to be fixed by expansion
36 Expansion with grooves in tube sheet holes
37 Tube bundle to be equipped with 2 slide rails
38 Tube bundle to be equipped with sealing strips
39 For stacked heat exchangers an experimental assembly and pressure test shall be performed
40 Protection device for expansion bellows
41
42 Pulling Lugs for tube bundle
43 Jackscrews and jack bosses according to UN 2100 - 03
44 Tube holes in baffles and support plates to be max. 0.4 mm over outer diameter of tubes
45 Holes' diameter in tube sheet according to standard fit
46
47
48 Remarks:
1) For line no.15 & 16- Vendor shall also include spares for internal flanges and supports
2) Guarantee for mechanical design, material, fabrication & workmanship is by the equipment manufacturer.
3) Vendor's scope of work includes mechanical design, procurement of all raw material, fabrication, inspection & testing,
painting, preparation of fabrication drawing, packing and forwarding of all items including spares and final documentation.
4) Except manhole for all other nozzles furnished with permanenet blinds or mating flanges shall have new service gaskets installed
after Hydrostatic test and prior to shipment. This is in addition to spares as mentioned above.
5) Vendor to provide unit rate for the nozzle from 2" to 24" to DPL Procurement team
6) Painting shall be as per DPL painting specification shared with enquiry
7) Line 16: Min 2 sets
8) Line 24: 2 years operating spares shall be same as mandatory spares.
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APPENDIX – C
DOCUMENT SCHEDULE
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CLASSIFICATION:
Q - WITH BID.
C - FOR REVIEW / COMMENTS AFTER LOI/PO.
F - FINAL CERTIFIED AFTER FINAL APPROVAL.
P - PDF
H – HARD PRINTS / COPIES. (DPL Vadodara + DPL Dahej)
R - INDICATES CD/DVD IN PDF & EDITABLE FORMAT (DPL Vadodara + DPL Dahej)
QUANTITY REQUIRED
Q C F
Sr.
Drawing / Data /Documents By By
No.
P H P H Weeks R H Weeks
Bar Chart Showing Schedules of

1 1 - 1 - 2 1+1 1+1 2
Activities
2 QAP (Inspection & Testing Plan) 1 - 1 - 2 1+1 1+1 2
3 Procurement Evidence - - 1 - 2 1+1 1+1 2
4 Qualification Details 1 - - - - - - -
5 Design Calculations, Acoustic - - 1 - 2 1+1 1+1 2

Vibration report
6 Fabrication Drawing - - 1 - 2 1+1 1+1 2
7 WPS, PQR, Welder Qualification - - 1 - 2 1+1 1+1 2
NDT Procedure (LPT, MPT, UT, RT,
8 - - 1 - 2 1+1 1+1 2
LT)
9 Plate Cutting Diagram - - - - - - - -
Foundation plan-load plan with - 1+1 1+1
10 details of anchor bolts and their - - 1 2 2
location, template etc.
11 Sub–Order & Sub Vendor List 1 - 1 - 2 1+1 1+1 2

12 BOM For scope of supply - - 1 - 2 1+1 1+1 2
Page 1
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Sketch for equipment -

transportation in case of O.D.C.
13 - - 1 2 1+1 1+1 2
(Including weights of gravity and
slinging facility)
14 Stress analysis of equipment - - - - - - - -
15 PWHT report (if req.) - - 1 - 2 1+1 1+1 2
16 Material Test Certificate 1 - 2 1+1 1+1 2
Check testing reports and Lab

17 - - 1 - 2 1+1 1+1 2
analysis report
Test certificates for explosion

18 - - - - - - - -
proof items of equipment
19 Assembly & Installation Detail - - - - - - - -
20 RT Sketch & Annexure - - 1 - 2 1+1 1+1 2
21 Pressure/ vacuum test reports - - 1 - 2 1+1 1+1 2
22 Lining test reports - - - - - - - -
23 Packing list - - - - - 1+1 1+1 2
24 Dimensional deviation drawings - - 1 - - 1+1 1+1 2
25 Guarantee certificate - - - - - 1+1 1+1 2
Equipment stamping detail 1+1 1+1

26 - - - - - 2
(Rub–Off)
27 Final Dimension report - - - - - 1+1 1+1 2
28 Final Inspection report - - - - - 1+1 1+1 2
29 CCOE Certificate - - - - - - - -
30 Final Document Dossier - - - - - 1+1 1+1 (after

dispatc
h)
Page 2
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APPENDIX – D
ADDITIONAL PROJECT SPECIFICATIONS
Dahej Rev R0
1. ADDITIONAL PROJECT REQUIREMENT
a. Fabricator to include inspection stages in the QAP (Quality assurance plan).
b. If fabricator is using electrodes other than recommended brands (like .Advani-Oerlikon

India ltd., D & H James Greaves, Thyseen, Kobel & ESAB) then fabricator need to take
prior approval from DPL before fabrication.
c. Transportation of equipment along with Route Survey and type of transportation vehicle
must be share with DPL.
d. Equipment shall be supplied with Nitrogen filling with pressure 0.5 kg/cm2 with necessary
accessories like valves & gauge
e. Impact factor for lifting calculation shall be considered as 2.0.
f. Vendor to submit the reply on CRS sheet attached separately with Enquiry document.
Page 2
Dahej Rev R0
APPENDIX – E
PRICE SCHEDULE
Dahej Rev R0
DPL-400-PS-0009
Project Documentation
ISO PROPYL ALCOHOL-DAHEJ
DPL-IPA-2, DPL R0 03/06/21 For Enquiry
Rev. Date Description Prpd by Chkd by Apprd by
Price Schedule for Heat Exchangers

Cost of Spares (B)
Sr. Unit of Unit Rate Excluding Other Total Cost

Item Description Quantity Currency 10% 300% 100%
No Measure Spares (A) Spares (A+B)
Spare Spare Sight
(Ref.
Fasteners Gasket Glasses
Note 1)
Design, manufacturing, inspection, testing, painting and supply of following
equipment’s with all scope of supply as mentioned and agreed in DPL's
1
enquiry, all technical and commercial discussions, clarifications by DPL till date.
This include Platform Cleats, Ladder Cleats, Insulation cleat & piping Cleats
upto 500 kg.
a) TAG NO: 01-R-2225 (5th Oxidizer) 1 NO. INR N.A
b) Spares cost for 01-R-2225 To be filled by No. INR
vendor
2 Unit rate for Platform Cleats, Ladder Cleats & piping Cleats above 500 kg. (As kg INR
mentioned in 1)
Third Party Inspection Charges, as per Enquiry specifications. (Incase TPI to be
3 INR
arranged by Vendor).
4 Total Amount INR
5 Packing, Forwarding & Transportation to DPL Dahej site INR
6 (a) SGST % INR
(b) CGST% INR
7 Grand Total will all taxes/duties INR
8 Net Value(Net of credit) INR
Note:
1 Other Spares are to be offered, as per Item-list defined in the Enquiry and Detailed Price Break-up must be submitted in the separate sheet, Indicating item description, Qty, Unit rate etc.
Dahej Rev R0
APPENDIX – F
DEVIATION FORM
Dahej Rev R0
For Equipment
Sr. Equipme Document Clause no. Deviation
No. nt Tag Name/Numb
No. er
Declaration by Vendor:
We have read the Enquiry document with related engineering requirements and
specifications. We agree to fulfill the requirements indicated therein.
Deviations taken by vendor are indicated clause wise for each document in separate
bunch of sheets titled as “DEVIATION ON POINTS FOR ........... SYSTEM/EQUIPMENT”.
Other than the deviations indicated there, all other requirements are acceptable
unconditionally.
Where the variation in parameter/specifications of any items/system is observed in
different Appendix of Enquiry documents, most stringent requirement is considered by
the vendor.
Vendor’s Name Name of authorized signatory Stamp of Vendor’s Firm

(For the Vendor)

Enquiry Specification of Oxidizer

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What is the project about?

What is the project about?

What are the site conditions?

What are the site conditions?

Project Documentation ENQ-DPL-PHL-0002

Deepak Phenolics Ltd.

Enquiry Specification for 5th Oxidizer Date of Rev 29/07/2021

ENQUIRY SPECIFICATION FOR

R0 29/07/2021 Issue for Enquiry

Enquiry Specification for 5th Oxidizer Date of Rev 29/07/2021

7. PREPARATION FOR SHIPMENT 7

8. DRAWINGS & DOCUMENTS REQUIREMENTS 7

9. QUALITY ASSURANCE AND INSPECTION REQUIREMENTS 8

10. APPENDIX / ENCLOSURE 8

Enquiry Specification for 5th Oxidizer Date of Rev 29/07/2021

2.0 SITE CONDITION

Sr.No Parameters Units Data for DPL-Dahej site

1 Site Location Dahej, Gujarat, India

Grade Level (above Mean Sea Level, MSL)

3 Seismic Data (Design Code-IS 1893-Part-4:2005)

Seismic Zone III

Zone factor (Z) 0.16

4.1 Air Temperature

a Dry Bulb (Max) °C 47

b Dry Bulb (Min) °C 5.6

c Minimum Design Metal Temp °C 5.6

e Highest Monthly Average °C 39.9

f Lowest Monthly Average °C 11.3

Enquiry Specification for 5th Oxidizer Date of Rev 29/07/2021

Sr.No Parameters Units Data for DPL-Dahej site

h Extreme Lowest °C 5.6

4.2 Relative Humidity (RH)

4.3 Barometric Pressure

a Max. Kg/cm² 1.0299 abs

a Total Annually (Max). mm 1000

b Monthly (Max) mm 100

c Maximum (24 Hour period) mm 305

4.5 Wind Data (Design Code- Cl.5.2 of IS 875-Part-3)

a Wind direction South West

b Maximum Wind Velocity m/s 44

3.0 Documents to be submitted with offer

Enquiry Specification for 5th Oxidizer Date of Rev 29/07/2021

3.2 SCOPE OF WORK

Scope of work for the supplier shall include.

a) Cleats for insulations, platform supports, etc..

Enquiry Specification for 5th Oxidizer Date of Rev 29/07/2021

Scope of supply excludes

3.5 EQUIPMENT LIST FOR SHELL & TUBE HEAT EXCHANGERS.

Sr.No. Tag No. Description Quantity

1 01-R-2225 5th Oxidizer 1

4.0 TECHNICAL DETAIL

5.0 DOCUMENT PRECEDENCE

Enquiry Specification for 5th Oxidizer Date of Rev 29/07/2021

7.0 PREPARATION FOR SHIPMENT

7.4 Transportation of Equipment’s to site is in VENDOR’s scope.

8.0 DRAWING & DOCUMENT REQUIREMENTS

8.1 Mechanical Data Sheet and Design calculation

8.2 GAD & Detailed Fabrication Drawings

8.3 Detailed Internal Distributor Drawings

8.4 Details of Platform/Ladder Support