CDP-30066 - UAE - Ivory Coast MBR - BOLDENERGY - 3.2MLD - Rev1.0 - EB

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Project Design Package
1. Project Information
Name 30066.Ivory Coast 3.2MLD MBR

Application MBR municipal
Client/Partner BOLD ENERGY L.L.C Middle East
Contact Ahmed Gouda
2. Design Information
Version MBR 2023

Revision 1.0
Date February 7th-2024
Compiled by EB
CERAFILTEC Germany GmbH | Quellenstr. 14 | 66121 Saarbruecken | Germany | Tel. +49 681 9581 9570 | email: germany@cerafiltec.com | web: www.cerafiltec.com
®
Contents
1. Provided Documents (Initial Package)
Chapter Name Pages

1 Project Specifications 1
2 General Process Flow Diagram MBR 1
3 Description of Process Steps 1
4 Hydraulic Calculation 1
5 Process Calculation 1
6 Chemical Cleaning Calculation 1
7 Piping and Instrumentation Diagram 1
8 Main Equipment Calculation 2
9 Bill of Material Main Items 1
10 Bill of Material Instruments 1
11 General Process Flow Diagram MBBR 1
2. Further Information
Number Name Online Link here

1 Technology classification http://www.cerafiltec.com/classification/
2 Product design concept http://www.cerafiltec.com/design-concept/
3 How it works http://www.cerafiltec.com/how-it-works/
4 How to assemble http://www.cerafiltec.com/how-to-assemble/
5 How to install http://www.cerafiltec.com/how-to-install/
6 Benefits of cake layer filtration http://www.cerafiltec.com/active-cake-layer-filtration/
7 Benefits of sprinkler system http://www.cerafiltec.com/double-line-sprinkler/
8 Product specifications (Module 6.0 S) http://www.cerafiltec.com/module-6-0-s/
9 Product accessories http://www.cerafiltec.com/accessories/
10 1,000+ LMH flux benchmark report http://www.cerafiltec.com/benchmark-water-applications/
11 Reference project description http://www.cerafiltec.com/case-groundwater/
12 NSF 61 D.HOT 60°C Certificate http://www.cerafiltec.com/other-documents/
13 Other project services we offer http://www.cerafiltec.com/plant-layout-design/
14 Company brochure http://www.cerafiltec.com/other-documents/
Project Information Design Information

Name 30066.Ivory Coast 3.2MLD MBR Version MBR 2023
Application MBR municipal Revision 1.0
Client/Partner BOLD ENERGY L.L.C Middle East Date February 7th-2024
Client/Partner Contact Ahmed Gouda Compiled by EB
®
Project Specifications
1. Raw Water Quality
Biological Parameter Unit Value

Chemical Oxygen Demand (COD) ppm 1.285
Biochemical Oxygen Demand (BOD) ppm 643
Total Nitrogen (TN or TKN) ppm 131
Total Phosphorous (TP) ppm 10
Total Suspended Solids (TSS) ppm 600
Free Oil & Grease (O&G) ppm 100
Temperature (T), min °C 20
Italic values not specified by client and set by CERAFILTEC
2. Water Quality after biol. treatment
Parameter Unit Value

Chemical Oxygen Demand (COD) ppm 90,0
Biochemical Oxygen Demand (BOD) ppm 13,0
Total Nitrogen (TN) ppm 40,0
Total Phosphorous (TP) ppm 5,0
Total Suspended Solids (TSS/MLSS) ppm 8.000
Free Oil & Grease (O&G) ppm 10,0
3. Filtered Water Quality Targets
Parameter Unit Value / Limit

Chemical Oxygen Demand (COD) ppm 90,0
Biochemical Oxygen Demand (BOD) ppm 12,9
Total Nitrogen (TN) ppm 40,0
Total Phosphorous (TP) ppm 5,0
Total Suspended Solids (TSS) ppm ≤ 1,0
Free Oil & Grease (O&G) ppm ≤ 0,0
4. Main Specifications Biology (MBR)

Oxygen demand Nm³/h 257,5
Volume Biology m³ 3.292,2
Denitrifrication/Nitrification ratio -- 0,67
Excess sludge (with MLSS concentration) m³/d 144,1
Italic values estimated by CERAFILTEC (should be verified)
5. Specific Project Requirements and Notes
The sludge return flow from filtration back to the activated sludge tank should be set to a ratio of 3 or higher. The TSS in the biology is by default set between
8 g/l - 10.0 g/l. The estimated biological values are based on the assumption, that the biology has a low sludge loading of about 0.15 kg BOD5/kgTSS*d which
assures a sufficent nitrification and degradation. Nevertheless, CERAFILTEC is not responsible for the achievemement of the target values.
Important: During intensive cleaning sequences the filtration tank will be emptied. It is to be ensured that the volume can be pumped to the biology tank
during the cleaning sequences.

Client/Partner Contact Ahmed Gouda Page 1/1 Compiled by EB
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General Process Flow Diagram MBR
1. Assumption of reduction values of treatment steps as follows
Raw Water Target value Sludge return

after mech./biol. treatment
Parameter Unit from after to biolog.
reduction > 90%
municipally filtration step system
COD ppm 1.285 90,0 90,0 --
BOD ppm 643 13,0 12,9 --
TN ppm 131 40,0 40,0 --
<
TSS ppm 600 -- 1,0 --
MLSS ppm -- 8.000 -- 10.000
Oil & Grease ppm 100,0 10,00 < 0,00 --
Temp. °C 20 20 20 20
* considering a mechanical pre-treatment with settling
2. Estimated design parameters for MBR (DRAFT - to be verified by contractor)
Oxygen Demand (@ 4.0 m) Nm³/h 257,5

Volume Nitrification m³ 1.975,3 Note: the values are generated from a calculation sheet and need to be
Volume Denitrification m³ 1.316,9 verified by contractor.
Excess Sludge m³/d 144,1
3. General Information
The raw water is from municipal TP. It is assumed that previous degradation steps like mechanical separation, primary sedimentation or biological
degradation steps takes place.
Pre-treatment:
Typical steps and their combination are: screens, sieves, grit chamber, oil trap, coagulation, flocculation and primary settling. A well-working pre-
treatment achieves removal values of up to 35% according to the ATV 131.
The dosing of Ferric-Chloride can be use for P-Removal if needed.
Biological treatment:
A downstream filtration needs at least a good biological treatment like an activated slude process to achieves removal value up to 98%. We assume
that a sufficient oxygene supply is given through the aeration (without any anaerobic death zones) to allowed a good degradation of the bacteria.
Even if small volume can be obtained by increasing the activated sludge concentration, CERAFILTEC recommended a minimum retention time in the
biology of 4 hours. To ensure a stable process, the TSS for the activated sludge in the biology step is consider to be max. 10 g/l which correlate to a
TSS of 12.5 g/l in the filtration step as well as in the circulated sludge. If other concentration are required the values will be checked.

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Description of Process Steps
1. Legend
SRP Sludge Circulation Pump(s) BWP Backwash Pump(s)

FP Filtration Pump(s) CDP Chemical Dosing Pump(s)
BL Blower(s)
2. Process Description
The MBR process with activated sludge uses membranes to separate the suspended biomass from the biologically cleaned water. The main
steps are described below:
1. Pre-treatment (Project specific):

Raw water to be pumped to pre-treatment and/or biological treatment process step(s) before entering by gravity flow (recommended) up to
CERAFILTEC filtration train(s);
2. Filtration:
Filtration process with defined sludge circulation back to biological treatment;
Filtered water to be partially collected in filtered water tank - remaining filtered water to be used as output water or to be transferred to
subsequent process steps (e.g. desalination by reverse osmosis/nano-filtration);
3. Backwash:
BW occurs every 5 - 20 minutes. It can be combined with a relaxation time. Selected filtration train will stop filtration mode (remaining train(s)
still in filtration mode).
4. Chemical cleaning in-situ: (CEB)

Backwashing with chemical solution followed by a soaking time (few minutes); the procedure can be repeated several time to intensive the
cleaning;
Cleaning solution to be prepared with filtered water or service water
CEB process parameteers like concentrarion and time need to be optimised by the operator. Values mentioned in the design are only reference.
5. Intensive Chemical Cleaning: (CIP)

For intensive cleaning it is recommended to pump out the biomass and to store it for the duration of the cleaning process. The cleaning process
is similar to in-situ cleaning procedure and can be intensified with the repetition of several cleaning cycles.
After completion of cleaning cycle, the stored sludge should be pump into filtration tank, then re-start of filtration mode.

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Hydraulic Calculation
1. Inflow to MBR - Filtration Train(s)

Flow per day m³/d 3.200,00
Flow per hour m³/hr 133,33
Flow, avg. L/s 37,04
2. Train Design / Product Selection

Total No. of Trains --- 2
Towers per Train pcs 25
Total Towers pcs 50
Modules per Tower pcs 13
Total Modules pcs 650
Considered Module Design --- Module 6.0 S / Membrane A7
Filter Area per Module m² 6
Filter Area per Train m² 1.950
Total Filter Area m² 3.900
3. Hydraulic Design - Norm Operation

Daily Gross Flow per Train m³/d 1.756,0
Hourly Gross Flow per Train m³/hr 79,7
Average Gross Flow per Train L/s 22,1
4. Gross & Net Flux Rates

Gross Flux LMH 40,88
Gross Flux, max LMH 40,88
Gross Flux, max, normalized @20°C LMH 40,88
Net Flux LMH 34,19
Net Flux, max LMH 34,19
Net Flux, max, normalized @20°C LMH 34,19
5. Project specific notes
Due to the previous biological step before entering in the UF, the hydraulic design didn't consider max. conditions.
CERAFILTEC assume that the incoming flow for one train can be buffered during cleaning sequence for a maximum time of 2 hours
Nevertheless, CERAFILTEC recommend to design the filtration tank height with the possibility to increase the number of module.

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Process Calculation
1. Filtration - Backwash Overall Sequence

Total Sequence Duration min 16,00
Filtration time min 15,00
Relaxation time sec. 10,0
Backwash time sec. 40,0
Degassing time (during Backwash time) sec. 10,0
Relaxation time sec. 10,0
Total Filtration time h/d 22,5
2. Sludge Circulation

Circulation factor -- 4
Circulation Flow per Train m³/h 266,67
MLSS of sludge g/l 10,00
3. Aeration

Duration h/day 24
Flow per Tower Nm³/h 50,00
Flow per Train Nm³/h 1.250,00
Total Flow Nm³/h 2.500,00

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Chemical Cleaning Calculation

Chemical Enhanced Backwash (CEB)
1. Scaling Removal

Frequency after x filtration cycles 96
Number of cycles per day -- 0,9
Flow per train m³/h 97,50
Duration per cycle sec. 180
Soaking duration sec. 600
Total CEB duration (incl. final backwash) sec. 909
2. Bio-fouling Removal

Frequency after x filtration cycles 96
Number of cycles per day -- 0,9
Duration of cycle sec. 180
Soaking duration sec. 600
Total CEB duration (incl. final backwash) sec. 909
3. Final Backwash (no chemicals)

Duration per cycle sec 129
4. Chemicals for in-situ cleaning
Parameter Unit Value in cleaning solution

Citric Acid ppm 500
HCl 33% ppm 1
NaOCl 12% ppm 200
5. Chemical tank size

Number of CEB cycles considered for design 28
Citric acid tank m³ 0,27
HCl tank m³ 0,001
NaOCl tank m³ 0,37

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Piping and Instrumentation Diagram

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Main Equipment Calculation
1. Filtration Pump

Flow at Gross Flux m³/hr 79,72
Flow Control Operation by --- VFD
Head, Suction max m -6,00
Head, Pressure max m 10,00
Duty Pumps pcs 2
Stand-by Pumps (recommended) pcs 0
Total Pumps pcs 2
Pipe Sizing to Pump (Suction Side) ID, min 200
Pipe Sizing to Pump (Pressure Side) ID, min 100
Recommended Pipe Material --- GRP/PE/PVC
Recommended Pump Type Centrifugal pump e.g. Grundfos
Core Instrumentation For each pump: EMF Flow meter PI & PIT
2. Backwash Pump

Flow at Gross Flux m³/hr 136,50
Duty Pumps pcs 2
Stand-by Pumps pcs 0
Total Pumps pcs 2
Pipe Sizing to Pump (Suction Side) ID, min 260
Pipe Sizing to Pump (Pressure Side) ID, min 130
Recommended Pump Type Centrifugal pump e.g. Grundfos
Core Instrumentation For each pump: Flow meter PI & PIT
3. Blower for Air-Scouring

Flow Nm³/hr 1.250,00
Duty Blowers pcs 2
Stand-by Blowers pcs 0
Total Blowers pcs 2
Pipe Sizing (Pressure Side) D,min 190
Recommended Pipe Material --- SS
Recommended Pump Type Side channel Blower e.g. Becker
Core Instrumentation Flow switch for air flow in Air-Scouring line

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Main Equipment Calculation
4. Circulation pump(s)

Flow m³/hr 266,67
Head, Pressure operation m 15,00
Duty Pumps pcs 2
Stand-by Pumps pcs 0
Total Pumps pcs 2
Pipe Sizing to Pump (Suction Side) D,min 360,00
Pipe Sizing to Pump (Pressure Side) D,min 180,00
Recommended Pump Type Submersible pump e.g. KSB
Core Instrumentation

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Bill of Material Main Items
1. Pumps
# Name Quantity Specs Description
79,72 m³/hr
-6,0 m Head, Suction max
1 FiltraPon pump 2 10,0 m Head, Pressure max
Yes VFD controlled
Centrifugal pump e.g. Grundfos
136,50 m³/hr
12,0 m Head, Pressure max
2 Backwash pump 2
Yes VFD controlled
Centrifugal pump e.g. Grundfos
266,67 m³/hr
Sludge return 15,0 m Head, Pressure max
3 2
pump Yes VFD controlled
Submersible pump e.g. KSB
1.250,00 Nm³/hr
4 Blower 2
Yes VFD controlled
Side channel Blower e.g. Becker
130,00 L/hr
NaOCl
5 cleaning 1
No VFD controlled
pump
Centrifugal pump e.g. Sondermann
97,50 L/hr
Citric acid
6 cleaning 1
No VFD controlled
pump
0,30 L/hr
HCl
7 cleaning 1
No VFD controlled
pump

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Bill of Material Instruments
2. Instruments
# Name Term Type Description / specs.
paddlewheel flowmeter
Flow indicator +GF+ output signal: 4 - 20 mA
1 FIC
controller Signet 2537 Material of body: PP
with T-fitting UPVC Type 310
variable area flow meter

+GF+ vertical position
2 Flow indicator FI
Type 335 Material: UPVC / PVDF
pressure sensor with

ifm analogue display
3 Pressure indicator transmitter PIT
PG2455 measuring range -1 … 4 bar
output signal: 4 - 20 mA
pressure transmitter with

ifm ceramic measuring cell
4 Level Indicator transmitter LIT
PA3528 measuring range 0 … 0.25 bar
sensor for point

ifm level detection
5 Level Switches LS
LMT 1xx function parameterisable
digital outputs signal
ball valve / butterfly valve

electrical / +GF+ with electr. / pneumatic activator
6 V-xxx
pneumatic valve Type 230 / 240 with digital position signals
direct-acting 2/2-way
magnetic valve Bürkert pivoted armature valve
7 V-xxx
degassing Type 0330 Housing/Seal material: PP/EPDM
vacuum version (-1 … 5 bar)
tecLine HD with
Analytical Instruments (Temp & integrated Pt1000
JUMO
8 pH) AIT
pH & Temperature digiLine (RS485 and 4 … 20 mA)
(optional)
altern. Aquis 500 pH
Turbidimeter
Analytical Instruments Nephelometric method
+GF+
9 (Turbidity) AIT
Signet 4150 measuring range 0 … 100 NTU
(optional)


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Project Design Package

Name 30066.Ivory Coast 3.2MLD MBR

Version MBR 2023

1. Provided Documents (Initial Package)

Chapter Name Pages

Number Name Online Link here

Project Information Design Information

1. Raw Water Quality

Biological Parameter Unit Value

2. Water Quality after biol. treatment

Parameter Unit Value

3. Filtered Water Quality Targets

Parameter Unit Value / Limit

4. Main Specifications Biology (MBR)

Parameter Unit Value

5. Specific Project Requirements and Notes

Project Information Design Information

General Process Flow Diagram MBR

1. Assumption of reduction values of treatment steps as follows

Raw Water Target value Sludge return

2. Estimated design parameters for MBR (DRAFT - to be verified by contractor)

Oxygen Demand (@ 4.0 m) Nm³/h 257,5

Project Information Design Information

Description of Process Steps

SRP Sludge Circulation Pump(s) BWP Backwash Pump(s)

1. Pre-treatment (Project specific):

4. Chemical cleaning in-situ: (CEB)

5. Intensive Chemical Cleaning: (CIP)

Project Information Design Information

1. Inflow to MBR - Filtration Train(s)

Parameter Unit Value

2. Train Design / Product Selection

Parameter Unit Value

3. Hydraulic Design - Norm Operation

Parameter Unit Value

4. Gross & Net Flux Rates

Parameter Unit Value

5. Project specific notes

Project Information Design Information

1. Filtration - Backwash Overall Sequence

Parameter Unit Value

Parameter Unit Value

Parameter Unit Value

Project Information Design Information

Chemical Cleaning Calculation

Parameter Unit Value

Parameter Unit Value

3. Final Backwash (no chemicals)

Parameter Unit Value

4. Chemicals for in-situ cleaning

Parameter Unit Value in cleaning solution

5. Chemical tank size

Parameter Unit Value

Project Information Design Information

Piping and Instrumentation Diagram

Project Information Design Information

Main Equipment Calculation

Parameter Unit Value