Parts Manual: QH440-en-201112 With Caterpillar C13 Tier 3a Engine

Original Instructions
Parts Manual
qh440
QH440-en-201112
with Caterpillar C13 Tier 3a engine
qh440
2 Copyright © Sandvik Construction

QH440 en-201112
qh440 SPARES CONTENTS
11.1. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3
11.1.1. Ordering procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3
11.1.2. Safety decals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3
11.2. Main assemblies - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4
11.3. Chassis assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6
11.4. Jacking leg - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10
11.5. Tracks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
11.6. Tank tower frame - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
11.7. Ladder (8 rung) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
11.8. Diesel fuel tank assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
11.9. Hydraulic tank assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20
11.10. Maintenance platform - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
11.11. Ladder (7 rung) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26
11.12. Feed conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28
11.13. Feeder drive unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31
11.14. Feed hopper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32
11.15. Main conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34

11.15.1. Lower section - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34
11.15.2. Upper section - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38
11.16. Drive guard - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 42
11.17. Drive tension system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 44
11.18. Active turnbuckle - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 46
11.19. Idler pulley - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48
11.20. Cone assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50
11.21. Course chamber kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 52
11.22. Medium course chamber kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53
11.23. Medium chamber kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 54
11.24. Medium fine chamber kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55
11.25. Fine chamber kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 56
11.26. Extra course chamber kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 57
11.27. Crusher lubrication tank - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58
11.28. Clutch lubrication tank - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60
11.29. Fuel pump - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62
11.30. Control box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 64
11.31. Electrical components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 70
11.32. Over band magnet option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 76
11.33. Water pump kit option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 78
Copyright © Sandvik Construction i

QH440 en-201112
SPARES CONTENTS qh440
11.34. Water Pump option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 80
11.35. Auto-lubrication option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82
11.36. Head drum guard option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 83
11.37. Pull stop kit option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 84
11.38. Hopper extension option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 85
11.39. Main conveyor upper section with magnet option - - - - - - - - - - - - - - - - - - - - - - 86
12.1 Machine servicing kits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 90

12.12.2. Kit QH440CAT3A250 - Rev A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 90
12.12.3. Kit QH440CAT3A500 - Rev B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 90
12.12.4. Kit QH440CAT3A2000 - Rev A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 91
12.5 Power pack assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 92
12.6 Power pack end covers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 96
12.7 Power pack base, top, sides - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 98
12.8 Power pack seals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 100
12.9 Exhaust guard - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 101
12.10 Engine pipe kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 102
12.11 Flexible pipes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 104
12.12 Air pre-cleaner - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 106
12.13 Door locking screw - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 107
12.14 Pipe support - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 108
12.15 Silencer bracket - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109
ii Copyright © Sandvik Construction

QH440 en-201112
qh440 MACHINE PARTS MANUAL
11. Parts Manual - Machine
Copyright © Sandvik Construction 1

QH440 en-201112
qh440
©Copyright 2011 Sandvik
All rights reserved. No parts of this document may be reproduced or
copied in any form or by any means without written permission from
Sandvik. All data and information in this manual may be changed without
further notice. Reservation for misprints.
Hearthcote Road, Swadlincote, Derbyshire, DE11 9DU, United Kingdom

Tel: +44 (0) 1283 212121, Fax: +44 (0) 1283 217342
www.sandvik.com
qh440 INTRODUCTION
11.1. Introduction
11.1.1. Ordering procedure
The following illustrations indicate spare parts available for order, identify relevant part/s and provide the
following detail during the ordering process.
This ensures correct delivery of replacement parts with a minimum delay:
• Machine, model and serial number.
• Year of manufacture.
• Issue reference of parts manual.
• Illustration assembly part number, title and page number.
• Part number identified from the parts list.
• Part description identified from the parts list.
• Quantity required.
11.1.2. Safety decals
For location and part numbers. refer to Safety section: 1.13 Safety decals - Locations.

QH440 en-201112
QH440 CRUSHER - REV E
MAIN ASSEMBLIES qh440
11.2. Main assemblies
QH440 CRUSHER - REV E
16
14
6
1
11
8
7
4
4
5
15
9
6

QH440 en-201112
qh440 QH440 CRUSHER - REV E
MAIN ASSEMBLIES
Item Description Qty Part No.
1 Qh440 Control Cabinet Assembly 1 See See CA0109 - REV E
2 Qh440 Walkway Assembly 1 See See CA0137 - REV E

3 Qh440 Drive Tensioner 1 See See CB0070 - REV C
4 Qh440 Lubetank Arrgt 1 See See CB0132 - REV A
5 Qh440 Tank Tower Frame 1 See See CA0130 - REV D
6 Qh440 Feeder Conveyor 1 See See CC0038 - REV F
7 Qh440 Cone And Adaptor Ring Assy 1 See See CJ0079 - REV E
8 Qh440 Drive Guard 1 See See CJ0080 - REV C
9 Qh440 Lubrication Tank Assembly 1 See See CJ0081- REV E
10 Qh440 Tier 3a Eu Flex Powerpack Assy 1 QH4403AEUFL
11 Qh440 Tier 3a Eu Pre Buy Powerpack Assy 1 See See CB0123 - REV B if applicable
11 QH440 C13 Tier 3b power pack 1 See See CB0124 - REV C if applicable
12 Qh440 Tier 3a Lrc Powerpack Assy 1 QH4403ALRC
13 Qh440 Tier 3a Usa Flex Powerpack Assy 1 QH4403AUSFL
14 Qh440 Main Conveyor Assy 1 See See CD0063 - REV C
15 Tier 4 Diesel Pump Assem 1 See See CA0170 - REV 0
16 Qh440 Chassis Assembly 1 See See CA0131 - REV F

QH440 en-201112
CA0131 - REV F
CHASSIS ASSEMBLY qh440
11.3. Chassis assembly
CA0131 - REV F
28
27
56
59
54
55
9
5
63
19
61
63
60
62
64
22
39
58
59
49
31
4
37
6
10
21
29
63
62
42
41
43
63
3
57
25
61
49
63
16
38
8
24
17
59
12
30
40
14
13
7
18
35

QH440 en-201112
qh440 CA0131 - REV F
CHASSIS ASSEMBLY
Item Part No. Description Qty Remarks

1 10-16-4670 Divertor Valve 1 Not illustrated
2 A14460000 Rear Jacking Leg Cover Megabite Crusher 2
3 A20130000 Qe440 Rear Chassis Slider Assy 2
4 A22570000 Qh440 Feeder Unit Pivot Arm 1
5 A22920000 Qh440 Welded Chassis Assembly 1
6 A22950000 Qh440 Feeder Pivot Beam 1
7 A22960000 Qh440 Feeder Slide Ram Rear Beam 1
8 A22980000 Qh440 Feeder Slide Beam 1
9 A23030000 Qh440 Power Pack Support Assy 1

10 A23040000 Qh440 Power Pack Support Assy 1
12 A23110000 Qh440 Feeder Slide Tele Leg Inner Dtl 2
13 A23120000 Qh440 Feeder Slide Tele Leg Outer 2
14 A23150000 Qh440 Lubrication Coller Mtg Plate 1
16 A23710000 Qh440 Lubrication Assy Cover Plate 1
17 A23720000 Qh440 Lubrication Assy Cover Mtg Angle 1

18 A24140000 Qh440 Oil Cooler Cover 1
19 A24460000 1488mm Unistrut Cable Tray Cut From A2445 1
20 A24480000 2550mm Length Cut From 3m Unistrut Cable Tray A24450000 1 Not illustrated
21 A27300000 Qh440 Rear Cable Tray 1
22 B15730000 Rear Case Drain Return Manifold 1
23 B15780000 Rear Return Manifold 1

24 CA0005 50 Tonne Crusher Jacking Leg Assembly 4 See CA0005 - REV 0
25 CA0075 S440 Undercarriage Mounting Frame 1 See TRACK COMPONENTS
27 EL9686 Led Working Lamp 12/24v Durite Pt No 0-420-70 4
28 EL9789 Jmg Steel Cased E Stop 4
29 EL9843 34.10.1028 Qh440 Chassis Control Panel (Mc24) 1
30 EX5015 Asa0367 Ah11 Oil Cooler Equivalent To Ex3003 1
31 HA99000022 Spray Nozzle, Complete Assembly 3
35 HR1025 Double Acting Ram 1250 Closed Ctrs, 1072 Stroke 2
36 HV8062 3/8 Bsp Pilot Operated Check Valve 1 Not illustrated
37 HV8599 1.3mm Orifice Adaptor Assembly For Qh440 1

38 HV8601 1/4" Bsp Double P.o Check Valve Lcp-dns-g014-fp 2
39 J10470000 Qh440 Spraybar 1
40 PN1154 Midgrade Lock Out Pin 2
41 PN1155 E7 Feeder Roller Pin 2
42 PN1227 Qh440 Feeder Pivot Pin 4
43 PY1037 E7 Rear Chassis Slider Detail 2

47 HHK0111 Qh440 Chassis Hose Kit 1
48 HV8581 Lube System Relief 1
49 A26410000 Qh440 Lube Tank Side Guards 2

QH440 en-201112
CA0131 - REV F
CHASSIS ASSEMBLY qh440
54 A23100000 Qh440 Turnbuckle Mouting Bracket 1
55 J10580000 Turnbuckle 1
56 A25050000 Qh440 Emergency Stop Cover 4
57 A24150000 Qh440 Oil Cooler Baffle - Arctic Option 3
58 HR1037 Hydraulic Ram 2
59 700.8883-901 Tie Down Bracket Assy 4
60 A25920000 Qh440 Cone Stop 2
61 A25930000 Cone Stop Shim 2

62 A25940000 Qh440 Cone Stop 2
63 BT9981 Pb130 Plate Buffer 4
64 A25950000 Qh440 Suction Hose Bracket 1

QH440 en-201112
qh440 CA0131 - REV F
CHASSIS ASSEMBLY

QH440 en-201112
CA0005 - REV 0
JACKING LEG qh440
11.4. Jacking leg
CA0005 - REV 0
5
7
8 10
12

QH440 en-201112
qh440 CA0005 - REV 0
JACKING LEG
1 A14180000 Front Jacking Leg 1
3 A4110000 Jacking Leg Parts 1

7 CA0004-FA1 Fastener Set 14
8 FAB10X30 M10 X 30 Hex-head 1
4 FAB30X200 Hex-head Bolt - Iso 4017 - M30x200 1
12 FAHC1022 R-clip 2
6 FAN30N M30 Nylock Nut 1
9 FAW10NL M10 Nordlock Washer Set 1
2 HR1069 Jack Leg Ram 1
5 PN1085 Jacking Leg Ram: Top Pin 1
10 PN1088 Chassis: Jacking Leg Locking Pin 2

QH440 en-201112
TRACK COMPONENTS
TRACKS qh440
11.5. Tracks
TRACK COMPONENTS
5 1
2 4
7 9
6

QH440 en-201112
qh440 TRACK COMPONENTS
TRACKS
Item Part No. Qty. Description Remarks

1 1 Gearbox and motor kit
2 1 Sprocket kit
3 1 Idler group kit
4 1 Grease tension kit
5 1 Fixed displacement motor
6 1 Track link repair kit
7 Track shoe
8 Lower roller
9 Master pin
Part No. Qty. Description Remarks

Track shoe bolt
Track shoe nut
Gasket for Grease Fitting
Track Group
Track Link Assembly
Track Shoe (400mm Wide Triple Grouser)
Track Shoe Bolt -Torque to 252 Nm (186 Ibs/ft)

Track Shoe Nut
Track Repair Link Kit
Master Pin and Collars
Motion Control / Brake Release Valve Block
A2FE63 Valve Transfer Plate
Socket Head Capscrew (Valve block/Transfer Plate to Motor Flange)
Valve Block Brake Release Port Adaptor c/w Seal
Valve Block Drain Port Adaptor c/w Seal

QH440 en-201112
CA0130 - REV D
TANK TOWER FRAME qh440
11.6. Tank tower frame
CA0130 - REV D
25
16
25
23
19
25
20
7
4
24
3
13
9
25
10
10
14
23
18
12
21
15
11
2
5
17
22

QH440 en-201112
qh440 CA0130 - REV D
TANK TOWER FRAME
1 14-04-1146 Siren 2
2 A25350000 Qj/qi341 Support Bracket L.h. 1

3 A22100000 Qj/qi 341 Conveyor Support Arm Assy Tier Iv 2
4 A22580000 Qh440 Tank Tower Frame 1
5 A22650000 Qh440 Walkway Central Railing D/s Assy 1
7 A22680000 Tank Base Pad 1
8 A22690000 Base Pad (Diesel Tank) 1
9 A22700000 Base Pad (Hyd Tank) 1
10 A22710000 Magnet Support Frame (Drive Side) 2
11 A22720000 Qh440 Maintenance Platform 1
12 A22730000 Qh440 Hose Cover Plate 1
13 A22740000 Gate 1
14 A25480000 Qh440 Support/ladder Bracket (R.h.) 1
15 A22760000 Tank Base Pad 1
16 A23130000 Qh440 Conveyor Cross Member Assy Tier Iv 1
17 A24580000 Qh440 Maintenance Platform Wa 1
18 B15580000 Flashing Beacon Mounting Bracket R.h.s. 1
19 B15590000 Flashing Beacon Mounting Bracket L.h.s. 1
20 CA0168 Ladder Arrangement (8 Rung) 1 See CA0168 - REV A
21 CB0128 Qh440 Tier Iv Hydraulic Tank Assembly 1 See CB0128 - REV F
22 CB0129 Qh440 Tier Iv Diesel Tank Assembly 1 See CB0129 - REV A

23 EL9764 Beacon 2
24 EL9787 Jmg E Stop Control Box 1
25 PN1228 Qh440 Feeder Pivot Pin 4

QH440 en-201112
CA0168 - REV A
LADDER (8 RUNG) qh440
11.7. Ladder (8 rung)
CA0168 - REV A
9 6 6
9 7
7
1
3
9

QH440 en-201112
qh440 CA0168 - REV A
LADDER (8 RUNG)
Item Part No. Rev Description Qty Remarks
1 A21440000 A Qh440 Platform Access Chassis Ladder Support Bracket 1
2 A24670000 Access Ladder Support Arm 1

3 A24740000 Qj341 & Qh440 Ladder Support- Box Section 1
4 A24690000 Access Ladder Lower Section 1
5 A24700000 Access Ladder - 4 Rung Top Section 1
6 PN1233 A Qh440 Ladder Pivot Locking Pin - See Desc. 2 2
7 FAHC1023 4mm R-clip (80mm Long) 3
8 PN1232 A Qh440 Ladder Lock Out Pin 1
9 FAW12A M12 Bright Washer 3

QH440 en-201112
CB0129 - REV A
DIESEL FUEL TANK ASSEMBLY qh440
11.8. Diesel fuel tank assembly
CB0129 - REV A
4
10 1
11

QH440 en-201112
qh440 CB0129 - REV A
DIESEL FUEL TANK ASSEMBLY
1 10-12-0012 3/4" Dowty Seal Mbds 112v 1
2 10-22-4006 Tank Air Breather (O-sa075g2l03a) 1

3 10-22-4010 Dieseltank Cap 1
4 10-22-4012 Tank Sieve 1
5 10-23-5008 Level Gauge 10" (254 Ctr) 2
6 14-05-0149 Fuel Level Sensor 1
7 B15030000 Qh440 Diesel Tank Assy 1
8 B15040000 Tier Iv Diesel Tank Top Cover Assy 1
9 B15050000 Tier Iv Diesel Tank Access Cover Gasket 2
10 B15060000 Qh440 Diesel Tank Assy Detail 1
11 HF9524 Hyd Tank Breather Element 1

QH440 en-201112
CB0128 - REV F
HYDRAULIC TANK ASSEMBLY qh440
11.9. Hydraulic tank assembly
CB0128 - REV F
23 22 24
5
6 7
4 3
1 8 9 21
20
13
19
15
16 18
17

QH440 en-201112
qh440 CB0128 - REV F
HYDRAULIC TANK ASSEMBLY
Item Part No. Rev Qty Description Remarks
1 B14990000 G 1 Qh440 Hydraulic Tank Assy
2 B15010000 1 Qh440 Hydraulic Tank Assy Detail

3 B15020000 1 Qh440 Hydraulic Tank Assy Detail
4 10-21-0030 3 Return Filter Mpf1842ag1a10hbt
5 10-21-0031 3 Return Filter Element
6 10-12-0020 3 1 1/4" Dowty Seal Mbds 120v
7 10-01-1128 3 1 1/4" Adaptor M/m
8 10-22-4006 2 Tank Air Breather (O-sa075g2l03a)
9 10-12-0012 1 3/4" Dowty Seal Mbds 112v
13 10-23-5028 1 Low Level Sensor Guage
15 10-21-0007 2 2 1/2" Suction Filter 90 Micron
16 10-12-0016 1 1 " Dowty Seal
17 10-09-0022 1 10-09-0022
18 HV8577 2 2" Bsp Low Pressure Ball Valve
19 10-51-0350 2 Hydraulic Tank Access Cover C/w Gasket
20 HF1017 3 Filter Suction Str1004sg1m90-2
21 HF9524 1 Hyd Tank Breather Element
22 HA21200035 12 20s X 3/4" Bsp Coned M/m Adaptor
23 HADW03400 6 3/4" Dowty Washer
24 FP1022 6 Qh440-22 Case Drain Tank Return Pipe

QH440 en-201112
CA0137 - REV E
MAINTENANCE PLATFORM qh440
11.10. Maintenance platform
CA0137 - REV E
26
33
18
37
19
40
16
20
32
41
22
17 3
28
21
29
4
27
31 45
34 11
49
14
13
42
43
5
15 23
6 12 25 9
47 44
48
10 39
46
2
24
50 7
30 36 35
1 38 51 8

QH440 en-201112
qh440 CA0137 - REV E
MAINTENANCE PLATFORM
1 12-30-0238 1" Bsp Solenoid Valve 1
2 12-30-0239 24v Dc Coil 1
3 A20740000 Qh440 Walkway Steps 1
4 A21100000 Qh440 Walkway Railing Assy 1
5 A21140000 Cover Plate Support Assy 1
6 A22330000 Qj341 N/d/side Maintenance Platform Dtl 2
7 A23320000 Qh440 Walkway Side Support 1
8 A23330000 Qh440 Ds Sideplate 1
9 A23350000 Qh440 Drive Side Floor Plate 1
10 A23360000 Qh440 Maintenance Platform Cover 1
11 A23370000 Qh440 Railing Assy 1
12 A23380000 Qh440 Access Platform Nds Floor Plate 1
13 A23390000 Qh440 Drive Side Cover Plate 1

14 A23400000 Qh440 Non-drive Side Cover Plate 1
15 A23410000 Qh440 Walkway Assembly Detail 1
16 A23420000 Qh440 Walkway Assembly Detail 1

18 A23440000 Qh440 Walkway Rail 1
19 A23450000 Qh440 Walkway Rail 1
21 A23470000 Qh440 Central Railing Detl Tier Iv 1
22 A23490000 Qh440 Pulpit Support 1
23 A23500000 Qh440 Platform Mtg Brkt 1
24 A23510000 Qh440 Access Platform Support 1
25 A23520000 Qh440 Access Door(Platform) 1
26 A24040000 Qh440 Walkway Estop Bracket 1
27 A24500000 Qh440 Walkway Bracket 1
28 B12010000 Qh440 Hydraulic Oil Cooler Top Cover 1
29 B12020000 Qh440 Hydraulic Oil Cooler Front Cover 1
30 B15740000 Front Return Manifold 1
31 CA0169 Ladder Arrangement (7 Rung) 1 See CA0169 - REV A
32 EL9566 1ms8-00018 fan-16-24v.dc Brushless 85w 3800rpm Inlet Filter 1
33 EL9789 Jmg Steel Cased E Stop 1
34 EX5015 Asa0367 Ah11 Oil Cooler Equivalent To Ex3003 1
35 EX5030 Gl140-3780-2 Oil To Water Heat Exchanger 1
36 HAC300044 35mm Double Pipe Clamp Assembly 1
37 HF9908 2 1/2" Air Breather 10 Micron (Sa185g1l10a) 1
38 HV8007 1" Bsp Low Pressure Ball Valve 2
39 HV8062 3/8 Bsp Pilot Operated Check Valve 1
40 RU1212 S440 Fan Adaptor - 90 Degree Elbow Reducer (Filter - Fan) 1
41 RU1213 S440 Fan Adaptor - Straight Reducer (Fan - Cone) 1

QH440 en-201112
CA0137 - REV E
MAINTENANCE PLATFORM qh440
42 10-16-4670 Divertor Valve 1
44 A24750000 Qh440 Speed Sensor Cover 1
45 A25000000 Qh440 Platform 1
46 A25420000 Skirt Rubber Support 12
47 RU1427 Qh440 Platfrom Skirt Rubber 3
48 A25430000 Clamp Strip 12
49 RU1429 Walkway Rubber Skirt (Around Accumulator) 1
50 A25520000 Ex5030 Heat Exchanger End Cap 2
51 A25850000 Ex5030 Heat Exchanger Gasket 2

QH440 en-201112
MAINTENANCE PLATFORM

QH440 en-201112
CA0169 - REV A
LADDER (7 RUNG) qh440
11.11. Ladder (7 rung)
CA0169 - REV A
6 6
9
7
9
1
3
5 2
7

QH440 en-201112
qh440 CA0169 - REV A
LADDER (7 RUNG)

1 A21440000 A Qh440 Platform Access Chassis Ladder Support Bracket 1
2 A24670000 Access Ladder Support Arm 1
3 A24740000 Qj341 & Qh440 Ladder Support- Box Section 1
4 A24690000 Access Ladder Lower Section 1
5 A24710000 Access Ladder - 3 Rung Top Section 1
6 PN1233 A Qh440 Ladder Pivot Locking Pin - See Desc. 2 2
7 FAHC1023 4mm R-clip (80mm Long) 3
8 PN1232 A Qh440 Ladder Lock Out Pin 1
9 FAW12A M12 Bright Washer 3

QH440 en-201112
CC0038 - REV F
FEED CONVEYOR qh440
11.12. Feed conveyor
CC0038 - REV F
63
34 21
90
38
47 50 57
14
91 36
53
31 20
23 1
54
30
38
44 51
27 2 46
13
16
59
10 40
24 62
37 61
17
8 5
18
41 19
48
6
56 42
52 7 9
64
39
29
25 12 32
11 4
65 22
26 3
35
33

QH440 en-201112
qh440 CC0038 - REV F
FEED CONVEYOR

1 BT1004 2 Tail Drum Bearing
2 BT2006 2 65mm Flange Mounted Y Bearing
3 BT6549 1 Gearbox
4 C11880000 A 1 Gearbox End Cover
5 C14100000 A 1 S440 Head Drum Nip Guard Assy.
6 C14110000 A 1 S440 Nip Guard
7 C14640000 D 1 S440 Drum Scraper Mtg Bracket
8 C15820000 C 1 Qh440 Feeder Conveyor Frame
9 C15830000 B 1 Qh440 Feeder Hopper D.s Side Section Mtg Frame

10 C15840000 A 2 Qh440 Slide Assembly Retention Bracket
11 C15850000 A 1 Qh440 Feeder Gearbox Mounting Bracket
12 C15860000 2 Qh440 Feeder Pivot Bracket
13 C15870000 2 Qh440 Belt Tensioner Cover Plate
14 C15890000 C 1 Qh440 Feeder Hopper N.d.s Side Section Mtg Frame
16 C15940000 C 1 Qh440 Feeder Tail Drum Guard

17 C15950000 1 Qh440 Feeder Tail Drum Guard Door
18 C15960000 E 1 Qh440 Feeder Tail Section Under Guard
19 C16040000 F 1 Qh440 Feeder Tail Section Under Guard
20 C16050000 2 Qh440 Feeder Tail Drum Tension Arm Assy

21 C16120000 1 Qh440 Feeder Rear Cover Plate
22 C16270000 A 2 Qh440 Feeder Side Panel Access Door
23 C16280000 A 2 Qh440 Feeder Side Panel Rubber Clamp Plate
24 C16290000 A 2 Qh440 Feeder End Panel Rubber Clamp Plate
25 C16300000 2 Qh440 Feeder End Panel Access Door
26 C16310000 1 Qh440 Feeder End Panel Extension D.s
27 C16320000 1 Qh440 Feeder End Panel Extension N.d.s
29 C16480000 E 1 Qh440 Feeder D.s. Side Panel
30 C16490000 B 1 Qh440 Feeder D.s. Side Panel

31 C16550000 2 Qh440 Metal Detector Mounting Bracket
32 C16560000 2 Qh440 Metal Detector Clamp Plate
33 CBHD120013150 1 Qh440 Feeder Belt 1200x13150
34 CC0039 E 1 Qh440 Feeder Hopper Assembly See CC0039 - REV E
35 CC0040 A 1 Qh440 Feeder Assy Drive Unit See CC0040 - REV A
36 CR9015 A 1 Paddle Drum
37 CR9017-1 A 1 S440 Feeder Con. Drive Drum Assembly
38 CR9022 B 22 Impact Roller
39 CR9096 2 Qh440 Spiral Tracking Return Roller
40 CR9097 1 Qh440 Tracking Roller
41 D4080000 B 2 Rosta Se 27 Scraper Mtg Bracket
42 FAB1006 3 M10 U Bolt 50mm Ctrs 75mm Longwas Fa279

QH440 en-201112
CC0038 - REV F
FEED CONVEYOR qh440
44 FAB16X60T 34 M16 X 60 T-bolt
45 FAN12 4 M12 Hex Nut
46 FAN30 10 M30 Full Nut
47 FD2007 2 Door Handle
48 FD2105 3 Hinge 3 + 2 Hole
50 MA2021 A 1 Metal Detector Ma3000 24v Unit With Br To Suit Qh440
51 PN1210 A 2 S440 Adjuster Bolt
52 PY1048 A 1 1200 Wide Head Drum Scraper Blade

53 PY1061 A 2 Low Friction Impact Bar
54 PY1062 4 850lg Low Friction Impact Bar
56 RU5501 2 Rosta Support Se27
57 C16860000 1 Rear Top Panel
58 PY1030 4 Impact Bar 55mm Deep X 1500mm Long
59 RU1393 A 2 Qh440 Feeder Skirting Rubber

60 HHK0096 1 Qh440 Feeder Conveyor Hose Kit
61 FAB12X55 2 M12 X 55 Hex Head
62 FAW12MW 2 M12 Mud Washer

63 RU1430 1 Feed Conveyor Rear Rubber
64 C16970000 1 Qh440 Feeder Return Roller Guard - Lower
65 C16980000 1 Qh440 Feeder Return Roller Guard - Upper

89 C17080000 1 Qh440 Feeder Drive Assembly Key
90 C17030000 2 Qh440 Feeder Grease Line Support Bracket
91 881.0112-00 1 Rubber Strap

QH440 en-201112
qh440 CC0040 - REV A
FEEDER DRIVE UNIT
11.13. Feeder drive unit

CC0040 - REV A
5
2
8 4
1
3
1
6
7 9
item part no. qty description remarks
1 BT3036 2 80 x 50 x 16 bearing
2 C12240000 1 motor adaptor boss
3 C12260000 1 bearing spacer
4 C16330000 1 motor adaptor shaft

5 HM8819 1 medium duty motor c/w parallel shaft and same side porting
6 RU1164 1 nitrile gasket
7 C15790000 1 feeder motor packing plt
8 HM2018 1 key
9 HV5003 1 3/4" 0.5 bar check valve

QH440 en-201112
CC0039 - REV E
FEED HOPPER qh440
11.14. Feed hopper
CC0039 - REV E
20
1
15
8
18
24
13
16
7
25
22
19
17
18
17
11

QH440 en-201112
qh440 CC0039 - REV E
FEED HOPPER
1 C15800000 D 1 Qh440 Feeder Hopper D.s Side Section
7 C15310000 A 8 Qe440 Feeder Bin Side Access Cover Large
8 C15320000 A 2 Qe440 Feeder Bin Side Access Cover Small
11 C15880000 D 1 Qh440 Feeder Hopper N.d.s Side Section
13 C15920000 B 10 Qh440 Feeder Rubber Clamp Plate
15 C16190000 1 Qh440 Hopper Rear Door Wear Plate Lower
16 C16200000 1 Qh440 Hopper Rear Door Wear Plate Upper
17 C16170000 2 Qh440 Hopper Side Door Wear Plate Lower
18 C16180000 2 Qh440 Hopper Side Door Wear Plate Upper
19 C16210000 A 1 Qh440 Catflap Assembly
20 C16430000 B 1 Qh440 Feeder Rubber Rear Clamp Plate
22 C15930000 A 1 Qh440 Feeder Spider Section
24 C15910000 B 1 Qh440 Feeder Hopper Rear Upper Section Dtl
25 C15810000 E 1 Qh440 Feeder Hopper Rear Section

QH440 en-201112
CD0063 - REV C
MAIN CONVEYOR qh440
11.15. Main conveyor
CD0063 - REV C
11.15.1. Lower section
121
3
50
45
123
122
31
25
48
7
40
38
47
5
30
36
44
29
26
39
11
35
6
37
49
8
32
12
10
28
46
33
13
42
9
51
24
34
27
119
121
45
22
44
41
14
21
15
18
19
23
16
17
20
22
4
2

QH440 en-201112
qh440 CD0063 - REV C
MAIN CONVEYOR

1 BT1010 Bearing Plummer Sy60tr 2
2 CR1004 30° Roller Bracket 6
3 CR9015 Paddle Drum 1
4 CR9047 Sandvik T/conv Cent Roller(Old No.cr1002) 10
5 CR9081 Sandvik C10 Wing Impact Roller 238mm Face (Old No. Cr1058) 14
6 CR9085 Conv Disc Roller 3
7 D15160000 S440 Cone Crusher Main Con Base Frame. 1
8 D15230000 S440 Main Conv. Transport Lift Bar 1
9 D17330100 Qh440 Main Conveyor - Lower Bracket 42

10 D17480000 Qh440 Main Conveyor - Outer Flare Bottom Panel Nds 1
11 D17490000 Qh440 Main Conveyor - Inner Flare Bottom Panel Assy Nds 1
14 D17520000 Qh440 Main Conveyor - Outer Flare Bottom Panel Ds 1
15 D17530000 Qh440 Main Conveyor - Inner Flare Bottom Panel Assy Ds 1

18 D17560000 Qh440 Main Conveyor - Wear Plate 2

21 D17600000 Qh440 Main Conveyor - Inner Flare Bottom Panel Support Bracket Nds 1
22 D17610000 Qh440 Main Conveyor - Inner Flare Bracket 4
23 D17630000 Qh440 Main Conveyor - Inner Flare Bottom Panel Support Bracket Ds 1
24 D17640000 Qh440 Main Conveyor Feed Boot Side Assy D.s. 1
25 D17650000 Qh440 Main Conveyor Feed Boot Side Assy N.d.s 1
26 D17660100 Qh440 Main Conveyor Feed Boot Back 1
27 D17670000 Qh440 Main Con Feed Boot Front Support Leg D.s. 1
28 D17680000 Qh440 Main Con Feed Boot Back Leg D.s 1

29 D17690000 Qh440 Main Con Feed Boot Front Leg N.d.s 1
30 D17700000 Qh440 Main Con Feed Boot Back Leg N.d.s 1
31 D17710000 Qh440 Main Con Feed Boot Side Wear Plate D.s 1
33 D17730000 Qh440 Main Con Feed Boot Side Wear Plate N.d.s 1
35 D17750000 Qh440 Main Con Feed Boot Back Wear Plate 1

QH440 en-201112
CD0063 - REV C
MAIN CONVEYOR qh440
44 D17880100 Qh440 Main Con Feed Boot Sealing - Backing Strip 2
45 D17890100 Qh440 Main Con Feed Boot Sealing - Backing Strip 2
46 D18160000 Qh440 Main Conveyor Side Nip Guard 1
47 D18170000 Qh440 Main Conveyor Side Nip Guard 1
48 D6770000 Bearing Support - Outer Slide - R.h.s 1

49 D6780000 Bearing Support Outer Slide - L.h.s 1
50 D6790000 Bearing Support Slide 2
51 PY1042 X38 Feeder Conveyor Base Impact Bar 4
119 FAB16X60T M16 X 60 T-bolt 20
121 RU1423 Qh440 Main Con Feedboot Side Rubber 2
122 D21790000 Qh440 Main Con Feedboot Rear Rubber Clamp 1

123 RU1424 Qh440 Main Con Feedboot Rear Rubber 1

QH440 en-201112
MAIN CONVEYOR

QH440 en-201112
38
100 72 101
105
MAIN CONVEYOR
CD0063 - REV C
20 97
11.15.2. Upper section
104
96
102 72
78 71 61
103
76
9
77
80
79
68
4
99
91 65 69 2
70
62
59 83 66
QH440 en-201112
64
98
90
Copyright © Sandvik Construction

56
57 73
58 53
59
92 87 6
74
88
54
75
93
67
85
60 84
87
63
94 95 55
qh440
MAIN CONVEYOR
4 CR9047 Sandvik T/conv Cent Roller(Old No.cr1002) 10

6 CR9085 Conv Disc Roller 3
9 D17330100 Qh440 Main Conveyor - Lower Bracket 42
22 D17610000 Qh440 Main Conveyor - Inner Flare Bracket 4
52 12-76-0100 Dust Cover Tie Down (4") 28
53 14-05-0099 Conveyor Speed Wheel 1
54 A7720000 Boltup Jaw Crusher: Spray Bar Fixing Bracket 2
55 BT2006 65mm Flange Mounted Y Bearing 2
56 BT5010 2517/50 Taper Lock Bush 1
57 BT5011 2517/55 Taper Lock Bush 1
58 BT6516 Tx180 Drive Coupling Insert 1
59 BT6517IPT Tx180f Drive Coupling 2
60 C14640000 S440 Drum Scraper Mtg Bracket 1
63 CR9016-1 S440 Main Con. Drive Drum Assembly 1
64 CR9084 Sandvik Tracking Roller 19ejbctxa7 76mm*180mm (Old No. Cr1024) 4
65 D0190000 5000 Motor Bracket Top Plate 2
66 D15400000 Head Drum Mounting Plate 1
67 D15410000 Head Drum Mounting Plate 1

68 D15480000 Head Drum Guard Plate 1
69 D15490000 Head Drum Nip Plate 1
70 D15940000 S440 Motor Mounting Bracket 1

71 D17290000 Qh440 Cone Crusher Main Con Upper Frame 1
73 D17360000 Qh440 Main Conveyor - Inner Flare Mid Panel Nds 1
74 D17370000 Qh440 Main Conveyor - Outer Flare Top Panel Assy Nds 1
75 D17380000 Qh440 Main Conveyor - Inner Flare Top Panel Assy Nds 1

78 D17450000 Qh440 Main Conveyor - Inner Flare Mid Panel Assy Ds 1
79 D17460000 Qh440 Main Conveyor - Outer Flare Top Panel Assy Ds 1

80 D17470000 Qh440 Main Conveyor - Inner Flare Top Panel Assy Ds 1
81 D17590000 Qh440 Main Conveyor - Inner Flare Mid Panel Support Bracket Nds 1
82 D17620000 Qh440 Main Conveyor - Inner Flare Mid Panel Support Bracket Ds 1
83 D18130000 Qh440 Main Conveyor Spray Bar Mtg Angle 1
84 D18140000 Qh440 Main Conveyor Spray Bar Mtg Plate 1
85 D18150000 Qh440 Main Conveyor Spray Bar Mtg Angle 1
86 D18780000 Qh440 Sonar Mounting Bracket Arrgt 1

QH440 en-201112
CD0063 - REV C
MAIN CONVEYOR qh440
87 D4080000 Rosta Se 27 Scraper Mtg Bracket 2
88 D5130000 Adjuster Bolt Cover Plate 2
89 F2730000 Re-circ Fines Conv Return Roller Guard 2

90 HA 99000010 Wa035 Water Nozzle 3
91 HM1048 Eaton 6000 Motor 624.2cc 1
92 J10470000 Qh440 Spraybar 1
93 PN1210 S440 Adjuster Bolt 2
94 PY1048 1200 Wide Head Drum Scraper Blade 1
95 RU5501 Rosta Support Se27 2
96 D17300000 Qh440 Main Conveyor-outer Flare Mid Panel Nds 1
98 D17340000 Qh440 Main Conveyor - Outer Flare Mid Panel Nds 1
100 D17410000 Qh440 Main Conveyor - Outer Flare Mid Panel Ds 1
101 D17420000 Qh440 Main Conveyor - Inner Flare Mid Panel Assy Ds 1
102 D17430000 Qh440 Main Conveyor- Inner Flare Mid Panel Assy Ds 1
103 D17440000 Qh440 Main Conveyor - Outer Flare Mid Panel Ds 1
104 D17910100 Qh440 Main Conveyor Dust Cover Support 6
120 HHK0097 Qh440 Main Conveyor Hose Kit 1 Not illustrated

QH440 en-201112
MAIN CONVEYOR

QH440 en-201112
CJ0080 - REV C
DRIVE GUARD qh440
11.16. Drive guard
CJ0080 - REV C
18
16
19
17
12
14
20
13
2
5
11
10
1
15
6
3
4
8

QH440 en-201112
qh440 CJ0080 - REV C
DRIVE GUARD

1 12-70-0023 12-70-0023 2
2 881.0084-00 Latch 2
3 FASKT12X80 Hexagon Socket Head Cap Screw 4
4 FAW12 M12 Flat Washer 4
5 FD2105 Hinge 3 + 2 Hole 6
6 HAG001801 1/8" Bulkhead C/w Grease Nipple 6
7 J10360000 Qh440 Drive Guard Top Assy 1
8 J10370000 Qh440 Drive Guard Bottom Assy 1
9 J10380000 Qh440 Drive Guard Access Door 1

10 J10390000 Qh440 Drive Guard Access Door 1
11 J10400000 Qh440 Drive Guard Gas Strut Mtg Brkt 1
12 J11070000 Drive Guard End Cap 1
13 J11080000 Drive Guard Pulley Cover 1
14 J11090000 Drive Guard Pulley Cover 1
15 J11100000 Stiffener Bar 1

16 J11120000 Qh440 Drive Guard Assy Rear Sealing Rubber Clamp 1
19 RU1415 Qh440 Drive Guard Assy Rear Sealing Rubber 1

20 RU1428 Qh440 Drive Guard Assy Rear Sealing Rubber - Sensor 1

QH440 en-201112
CB0070 - REV C
DRIVE TENSION SYSTEM qh440
11.17. Drive tension system
CB0070 - REV C
8
2
11
1
14
13
15
7
5
10
6
7
12
4
3
9

QH440 en-201112
qh440 CB0070 - REV C
DRIVE TENSION SYSTEM

1 B11510000 Qh440 Tensioner Arm Assembly 1
2 B11520000 Qh440 Tensioner Bearing Adjuster Plate 1
3 B11760000 Qh440 Belt Tensioner Arm Mounting Shaft 1
4 B17710000 Qh440 Tensioner Bearing Adjuster Plate Dtl 1
5 BT10010 4545/3.15/16" Taper Lock Bush 1
6 BT10107 Optibelt Redpower Kraft Band 5/spc 6700 Endless Length 2
7 BT2010 Fy60tr, Y Flange Bearing, 1/8"Bsp Grease Port 2
8 BT5040 4545 / 60 Taper Lock Bush 1
9 BT9991 Spc 10 Groove Pulley 315 Pcd 1

10 CB0071 Qh440 Active Turnbukle Assy 1 See CB0071 - REV A
11 CB0131 Qh440 Idler Pulley Assy 1 See CB0131 - REV B
12 CR9040 Qh440 Drive Tension Drum. 1
13 FAB16X70 M16 X 70 Hex Head 1
14 FAN16 M16 Hex Nut 1
15 B18640000 Qh440 Clutch Key Steel 1

QH440 en-201112
CB0071 - REV A
ACTIVE TURNBUCKLE qh440
11.18. Active turnbuckle
CB0071 - REV A
7
5
1
8
9

QH440 en-201112
ACTIVE TURNBUCKLE
Item Part Number Rev Qty Description Remarks

1 B11690000 A 1 Qh440 Belt Tension Turnbuckle Male Section Lh Thread
2 B11700000 A 1 Qh440 Belt Tension Turnbuckle Female Section Rh Thread
3 B11720000 1 Qh440 Belt Tension Turnbuckle Adjuster Bar Lh Thread
4 B11730000 1 Qh440 Belt Tension Turnbuckle Adjuster Bar Rh Thread
5 FAN16N 3 M16 Nylock Nut
6 FAN30 1 M30 Full Nut
7 FAN30(LH) 1 M30 Full Nut Lh Thread
8 FAW16A 3 M16 (Form A) Washer
9 SC5015 1 Qh440 Torque Arm Tensioner Spring 13.00x78x110x 250 N/mm

QH440 en-201112
CB0131 - REV B
IDLER PULLEY qh440
11.19. Idler pulley
CB0131 - REV B
6
4
11
3
5
9
10
1

QH440 en-201112
qh440 CB0131 - REV B
IDLER PULLEY

1 B11740000 A 1 Qh440 Idler Pulley Main Shaft
2 B18860000 1 Qh440 Idler Pulley Mounting Bracket Assy
3 B15520000 2 Qh440 Idler Pulley 3mm Bearing Packer
6 BT9991 1 Spc 10 Groove Pulley 315 Pcd
Syj65kf 60mm Plummer Bearing C/w Ysa213-2fk

7 BT9994 2
Bearing And H2313 Adaptor Sleave.
8 FAB16X70 4 M16 X 70 Hex Head

9 FAB24X75 4 M24x75 Hex-head Bolt
10 FAN16 4 M16 Hex Nut
11 FAW24NL 4 M24 Nordlock Washer Set

QH440 en-201112
CJ0079 - REV E
CONE ASSEMBLY qh440
11.20. Cone assembly
CJ0079 - REV E
12
27
36
26
8
15
23
13
35
21
20
11
16
18
37
38
19
5
10
6
34
1
9
4
3
17
24
7
22
25
14
33
29
31
28
32
30

QH440 en-201112
qh440 CJ0079 - REV E
CONE ASSEMBLY
See Sandvik CH440 cone

1 XC200 1 Ch4400 Cone Crusher Complete
crusher manuals
2 J10000000 C 1 Qh440 Rock Box Top Chute Assy
3 J10030000 1 Qh440 Rock Box Assy
4 J10160000 B 1 Qh440 Sonar Mounting Arm
bottom shell
5 1 Bottom Shell Elbow
elbow
6 J10170000 1 Qh440 Sonar Mounting Bracket
7 J10180000 D 1 Qh440 Sonar Adjusting Plate Assy
8 J10310000 E 1 Qh440 Cone Adaptor Ring Assy
9 J10320000 B 1 Qh440 Cone Adaptor Ring Wear Plate Assy
13 J10470000 1 Qh440 Spraybar
14 J10890000 8 Qh440 Adaptor Ring Tapered Washer
15 J10910000 2 Qh440 30mm Encoder Ring

16 J10920000 1 Qh440 30mm Speed Sensor Mounting Bracket
17 14-04-1350 2 Proportional Level Sonar Probe
18 J9220000 B 1 S440 Lube Drain Pipe 90 Elbow

19 J9490000 D 1 S440 Cone Sensor Cover
20 J9890000 6 S440 Antivibration Mount Mounting Plate
21 A7720000 A 2 Boltup Jaw Crusher: Spray Bar Fixing Bracket

22 RU1295 6 Trelleborg Antivibration Mount Saw200b
23 RU1389 A 1 Qh440 - Cone Assembly Rear Hanging Rubber
24 RU1390 A 1 Qh440 - Cone Assembly Front Hanging Rubber
25 RU1391 1 Qh440 - Cone Assembly Nds Hanging Rubber
26 RU1392 1 Qh440 - Cone Assembly Ds Hanging Rubber
27 BT9932 1 Spc 380 - 10 Belt Pulley

28 CJ0083 A 1 18% Course Chamber Kit See CJ0083 - REV A
29 CJ0084 B 1 18% Medium Course Chamber Kit See CJ0084 - REV B
30 CJ0085 B 1 18% Medium Chamber Kit See CJ0085 - REV B

31 CJ0086 B 1 18% Medium Fine Chamber Kit See CJ0086 - REV B
32 CJ0087 B 1 18% Fine Chamber Kit See CJ0087 - REV B
33 CJ0101 A 1 Qh440 Extra Course Chamber Kit Standard See CJ0101 - REV A
34 EL9542 1 Long Stroke Sensor
35 HA99000022 A 3 Spray Nozzle, Complete Assembly
36 10-16-6023 1 3/4" M/f Test Point Adaptor With 6mm Quick Release Fitting
37 J11220000 1 Camera Protective Cover
38 EL9581 1 Camera & Monitor

QH440 en-201112
CJ0083 - REV A
COURSE CHAMBER KIT qh440
11.21. Course chamber kit
CJ0083 - REV A
1 831.0016-00 19 Casting Compound 10kg Drum
2 442.8421-02 1 Course Concave (M2)

3 J9920000 A 2 S440 Hopper Wearplate

QH440 en-201112
qh440 CJ0084 - REV B
MEDIUM COURSE CHAMBER KIT
11.22. Medium course chamber kit

CJ0084 - REV B
6
1
1 442.7485-01 1 Medium Course Filler Ring

2 442.8420-02 1 Medium Course Concave (M2)
4 442.7252-03 6 Shim T=5
5 442.7252-04 6 Shim T=10
6 442.8908-03 6 Hose 31,5/0,6 L=210
7 442.7251-03 6 Washer (Mc)

8 840.1074-00 6 Screw M6s 30x280 8.8 Iso 4014
9 J11210000 2 Cone Mc Hopper Wearplate

QH440 en-201112
CJ0085 - REV B
MEDIUM CHAMBER KIT qh440
11.23. Medium chamber kit
CJ0085 - REV B
3 1
1 442.7485-01 1 Medium Course Filler Ring

2 442.8419-02 1 Medium Concave (M2)
4 442.7252-03 6 Shim T=5
5 442.7252-04 6 Shim T=10
6 442.8908-03 6 Hose 31,5/0,6 L=210
7 442.7251-03 6 Washer (Mc)

8 840.1074-00 6 Screw M6s 30x280 8.8 Iso 4014

QH440 en-201112
qh440 CJ0086 - REV B
MEDIUM FINE CHAMBER KIT
11.24. Medium fine chamber kit

CJ0086 - REV B
3
6
1 442.7484-01 1 Medium Fine Filler Ring
2 442.8418-02 1 Medium Fine Concave (M2)

4 442.7252 6 Shim
5 442.8908-03 6 Hose 31,5/0,6 L=210
6 442.7251-03 6 Washer (Mc)
7 840.1074-00 6 Screw M6s 30x280 8.8 Iso 4014

QH440 en-201112
CJ0087 - REV B
FINE CHAMBER KIT qh440
11.25. Fine chamber kit
CJ0087 - REV B
3 8
1 442.8417-02 1 Fine Concave (M2)

2 442.7484-01 1 Medium Fine Filler Ring
4 442.7252-03 6 Shim T=5
5 442.7252-04 6 Shim T=10
6 442.8908-03 6 Hose 31,5/0,6 L=210
7 442.7251-03 6 Washer (Mc)

8 840.1074-00 6 Screw M6s 30x280 8.8 Iso 4014

QH440 en-201112
qh440 CJ0101 - REV A
EXTRA COURSE CHAMBER KIT
11.26. Extra course chamber kit

CJ0101 - REV A
1 442.8422-02 1 Extra Course Concave (M2)
3 J9920000 A 2 S440 Hopper Wearplate

QH440 en-201112
CJ0081- REV E
CRUSHER LUBRICATION TANK qh440
11.27. Crusher lubrication tank
CJ0081- REV E
22 23 13 18
1
25
10 6
20
24 19
24
30
4
17
15 17
21
28
8
29 29
12
7 28 31

QH440 en-201112
qh440 CJ0081- REV E
CRUSHER LUBRICATION TANK

2 10-23-5028 Low Level Sensor Guage 1
4 A23340000 Qh440 Lubrication Tank 1
5 A23570000 Qh330/qh440 Lube Tank Gasket 1
6 A23580000 Qh440 Lube Tank Lid 1
7 A23600000 Qh440 Lubrication Tank Mtg Angle 1
8 A23800000 Qh440 Lubrication Tank Mtg Brkt 1
9 A23860000 Qh440 Lubrcation Filter Mounting Bracket 1
10 BT10119 Qh440 Lubrication Heater Pump Bellhousing 1

Pk 350/04/04 Bellhousing With Rotex R55.28.58sd X 80.22.22f
11 BT10120 1
And Adapter Plate
12 EL9558 N6 Electrical 2 Bar Indicator To Suit Lmp And Mps Filters 1
13 EN1601 Filler Unit 1
15 HA03400044 3/4" Bsp Male/male Adaptor 1
17 HADW03400 3/4" Dowty Washer 2

18 HF1035 Flowmeter - Mcnaught 1
19 HF9903 Lube Filter 2
20 HF9907 750 X 250 Wire Cloth Mesh Strainer 1
21 HF9909 In Line Filter Assembly 1
22 10-25-0160 160cc Eaton Motor 1
23 HM1011 74318-ks173 Axial Piston Motor 1
24 HP1062 Pump Snp3/90d C1o7 (X38 Cone) 2
25 HV8544 Pilot Operated Relief Valve Assy 1
27 HHK0095 Qh440 Lubrication Tank Hose Kit 1 Not illustrated
28 HAN100001 1 1/4 Flange Cfs104 2
29 HAN100006 1 1/2 3000 Series Flange Adapter 2
30 A25810000 Qh440 Lube Tank Bell Housing Gasket 2

31 A25820000 Qh440 Lube Tank Guard Plate 1
Part No Description Qty Remarks
HF9910 Filter element 1 For item 21

QH440 en-201112
CB0132 - REV A
CLUTCH LUBRICATION TANK qh440
11.28. Clutch lubrication tank
CB0132 - REV A
7
2
43
8
5
1

QH440 en-201112
CLUTCH LUBRICATION TANK

1 B15710000 A Filler Cap Flange Plate 1
2 B15700000 A Qh440 Tank Assy 1
4 EN1601 Filler Unit 1
5 10-23-5028 Low Level Sensor Guage 1
6 B16220000 Qh440 Clutch Luibrication Tank Mtg Angle 1
7 B16230000 Qh440 Clutch Luibrication Tank Mtg Angle 1
8 EL9908 Hydraulic Temp Sensor 1

QH440 en-201112
CA0170 - REV 0
FUEL PUMP qh440
11.29. Fuel pump
CA0170 - REV 0
1 2 1

QH440 en-201112
qh440 CA0170 - REV 0
FUEL PUMP

1 EL9922 Tier 4 Diesel Pump Kit 1
2 HP3001 Fuel Pump Mfzp/1/6/1/p63/13/r4 Dc (723541) 1
3 10-21-0003 1" Suction Filter 90 Micron 1
5 HA03400040 3/4" M/f 90c Adaptor 2
6 HA03400054 3/4" Bsp Bulkhead 2
7 HA03400057 3/4 Bulkhead Nut 2
8 HAQF03401 3/4 Flat Faced Quick Release Coupling Female 1
9 HAQM03401 3/4 Flat Faced Quick Release 1

10 HHK0124 Tier 4 Crusher Deisel Pump Hose Kit 1 Not illustrated

QH440 en-201112
CA0109 - REV E
CONTROL BOX qh440
11.30. Control box
CA0109 - REV E
18
24
38
23
37
5
36
4
3
15
45
44
35
7
19
16
20
11
9
44
13
10
21
8
47
51 34 46
1
39
12
52
31
14
50
42
29
49
48
32
30
33
22
40
17
43
25
26
27

QH440 en-201112
CONTROL BOX
1 12-45-0110 2 Dish Recessed Drop 't' Handle
2 14-04-1030 1 Radio Remote Kit Eu (Ce) - 434 Mhz
3 14-04-1035 1 Radio Remote Kit Japan - 429 Mhz
4 14-04-1040 1 Radio Remote Kit Us - 458 Mhz
5 14-04-1045 1 Radio Remote Kit China - 419 Mhz
6 14-04-1133 1 Jmg Remote Battery Charger
7 A20700000 E 1 Qh440 Control Cabinet Assembly
8 A20850000 A 2 Qh440 Control Cabinet Door Assembly
9 A22280000 1 Qh440 Pvg Valve Mtg Bracket

10 A22290000 1 Qh440 Pvg Valve Mounting Bracket
11 A24650000 1 Deutz Ipd Connector Bracket
12 A26030000 1 Qh440 Spool Indicator Plt
13 A5020000 A 1 Water Manifold
14 DE7060 1 Qh440 Decal Kit See Safety decals - Locations
15 EL9641 1 Isolator Switch Assy

16 EL9775 1 Pttech 14" Clutch Master Unit - Cmcmu-008-da
17 EL9782 4 Jmg Cabinet Light
18 EL9785 1 Jmg Battery Jump Socket
19 EL9786 1 Jmg Wired Tracking Remote
20 EL9787 1 Jmg E Stop Control Box
21 EL9808 1 Crusher Control Cabinet
22 EL9910 1 160 Bar Pressure Transducer
23 EL9933 1 Radio Remote Kit South Korea - 447 Mhz
24 EL9936 1 Radio Remote Kit Taiwan - 480 Mhz
25 FD1007 4 Gas Strut 600n
26 FD1503 4 Gas Strut Eye
27 FD2118 2 1139mm Length Of 28mm Polialhinge [ Cut From Fd2109 ]
28 FP1000 1 Qh440 Steel Pipe Kit

29 HA00014022 9 1/4" X 3/8" Bsp M/m Adaptor
30 HA00380020 1 3/8" X 1/2" Bsp M/m
31 HA00380031 5 3/8" Bsp M/m
32 HA01200033 6 1/2" Bspt Plug
33 HA01200044 2 1/2" X 3/4" Bsp M/m
34 HA01200056 1 1/2" Bsp Bulkhead
35 HA03400055 2 3/4" Bulkhead
36 HA1000072 2 1" Bsp Extended Bulkhead
37 HAC22000_2 14 22mm Pipe Clamp Body
38 HAC22000_3 7 22mm Pipe Clamp Top

41 HAP034002 3 3/4" Bsp Blanking Cap

QH440 en-201112
CA0109 - REV E
CONTROL BOX qh440
42 HHK0094 1 Qh440 Control Cabinet Hose Kit
43 HV1502 5 Spool Lever Handle
44 HV8004 4 3/4" Bsp Ball Valve

45 HV8007 2 1" Bsp Low Pressure Ball Valve
46 HV8569 1 Sauer Danfoss Pvg 5 Bank Valve Assembly
47 HV8570 1 Sauer Danfoss Pvg 4 Bank Vlave Assembly
48 hv8610 1 Qh440 Hydroset Valve 1mm Orifice
49 HV8612 1 Cetop 3 Single Valve
50 HV1652 1 5 Lever Spool Valve (D/a X 5, Levers Down, No Relief, Hpco)
51 HV8501 2 1/4" Test Point
52 HV8594 1 3/8" Bsp X M16x2 Test Point With Cap

QH440 en-201112
CONTROL BOX

QH440 en-201112
CA0109 - REV E
CONTROL BOX qh440
42
35
40
10
39
15
38
20
25
37
41
19
12
13
18
34
1
31
16
26
28
27
23
29
4
18
2
36
30
21
17
11
14
10
22
8
32
9
3
5
24
33

QH440 en-201112
CONTROL BOX
1 FP1001 1 Qh440-01 Track A Pipe-pvg 1
2 FP1002 1 Qh440-02 Track B Pipe-pvg 1
3 FP1004 1 Qh440-04 Feeder A Pipe-pvg 1
4 FP1005 1 Qh440-05 Pvg 1 Return
5 FP1006 1 Qh440-06 Pvg 1 Feed
6 FP1007 1 Qh440-07 Pvg 1 Ls Pipe
7 FP1008 1 Qh440-08 Hydraset A Pvg 1 Pipe
8 FP1009 1 Qh440-09 Hydraset B Pvg 1 Pipe
9 FP1010 1 Qh440-10 Lube A Pvg 1 Pipe
10 FP1011 1 Qh440-11 Recirc Cross Con B Pvg 1 Pipe
11 FP1012 1 Qh440-12 Hydroset Tank Pipe

12 FP1013 1 Qh440-13 Track A Pipe-pvg 2
13 FP1014 1 Qh440-14 Track B Pipe-pvg 2
14 FP1015 1 Qh440-15 Lube Heater A Pipe-pvg 2
15 FP1016 1 Qh440-16 Main Con B Pipe-pvg 2
16 FP1017 1 Qh440-17 Pvg 2 Return Pipe
17 FP1018 1 Qh440-18 Pvg 2 Feed Pipe

18 FP1019 1 Qh440-19 Pvg 2 Ls Pipe
19 FP1020 1 Qh440-20 Recirc Screen Box B Pipe-pvg 2
20 FP1021 1 Qh440-21 Recirc Fines Con B Pipe-pvg 2

21 FP1030 1 Qh440-30 Panel Main Feed Pipe
22 HA21200009 5 12s X G1/2" Male / Male Adaptor
23 HA21200012 2 12s Bulkhead With Nut
24 HA21200014 3 20s Tee (F / M / M)
25 HA21200015 9 20s Bulkhead With Locking Nut
26 HA21200016 7 20s X G1/2" M/m Adpator
27 HA21200017 5 16s X G1/2" M/m Adaptor
28 HA21200018 2 12s X G1/4" M/m Adaptor
29 HA21200019 2 25s X G1" M/m Adaptor

30 HA21200020 2 30s X G1" M/m Adaptor

33 HA21200026 3 20s Test Point
34 HA21200034 5 16s (M) X 20s (F) Swivel Adaptor
35 HA21200035 3 20s X 3/4" Bsp Coned M/m Adaptor
36 HA21200036 1 30s M/m Adaptor
37 FP0003 1 Spare 12mm Pipe O Ring

QH440 en-201112
ELECTRICAL
ELECTRICAL COMPONENTS qh440
11.31. Electrical components
ELECTRICAL
13
1
9 10 14 11 12
23
15 16 18 20, 21 22
17

QH440 en-201112
qh440 ELECTRICAL
ELECTRICAL COMPONENTS
Item Part no Qty Description Remarks

1 EL9873 1 Fuse box panel
2 EL9870 1 Engine harness loom Not illustrated
3 EL9876 1 Front extension cables Not illustrated
4 EL9884 1 Chassis lead kit Not illustrated
5 EL9893 1 Battery lead kit Not illustrated
6 EL9909 1 Clutch loom Not illustrated
7 EL9879 1 Hydraulic control cabinet loom Not illustrated
8 EL9973 1 Reset button
9 14-04-3545 1 Emergency stop

10 EL10024 1 Diagnostic socket
11 EL10023 1 Light switch
12 14-05-0010 or EL9924 1 Engine ignition switch
13 EL9974 1 Display screen (programmed)
14 EL9925 1 Door latch and key
15 EL9908 1 Temperature sensor

16 14-05-0149 1 Fuel sender
17 14-04-1117 or EL9912 1 Proximity sensor
18 14-04-1290 1 Proportional level sensor
19 1 Lead for proportional level sensor Not illustrated

20 EL9910 1 Transducer (0 to 160 bar)
21 EL9911 1 Transducer (0 to 9 bar)
22 EL10031 1 Junction box, 8-way
23 EL9885 Chassis control panel
24 EL9886 Chassis panel harness not illustrated

QH440 en-201112
ELECTRICAL
18
17
10, 11, 12, 13, 14, 15

1 2 3, 4 5 6 7 8 9 16

QH440 en-201112
qh440 ELECTRICAL
item part no qty description remarks

1 EL9975 2 Main power relay K1 and K11
2 14-04-1145 or EL9976 1 Emergency stop relay K2
3 EL10025 1 Drive lamps relay K3
4 EL9981 1 Work lamps relay K4
5 EL10026 2 down and up stream emergency stop relay K6 and K10
Up/down feeder relays K7 and K8, power slave relay K9, track
6 14-04-0044 or EL9977 5
relays K12 and K13
7 EL9978 1 Timer T1
8 EL10027 1 Gateway
9 EL10029 1 Led fuse holder
10 14-05-0114 Blade fuse 5A
11 14-05-0115 Blade fuse 10A
12 14-05-0120 Blade fuse 15A
13 EL10028 Blade fuse 20A
14 EL10029 Blade fuse 25A

15 14-05-0125 Blade fuse 30A
16 EL9979 or 14-04-1153 1 Soot sensor relay
17 1 Programmed controller
18 1 Clutch Controller

QH440 en-201112
ELECTRICAL
1 2
3 4
Item Part No. Qty Description Remarks
1 1 Air Blower Relay (2k1)

2 1 Drive Lamp Relay (2k2)
3 1 Led Fuse Holder
4 1 Blade Fuse 10a

5 1 Programmed Controller

QH440 en-201112
qh440 ELECTRICAL
Part No Description Remarks

EL9870 24v 150a High Current Relay
EL9786 or EL9972 Wired Tracking Remote
EL9907 Cabinet Light Kit
EL9876 Front Extension Cables
EL9884 Chassis Lead Kit
EL9886 Chassis Panel Harness
EL9899 Emergency Stop Kit
EL9893 Battery Lead Kit
EL9905 Siren And Flashing Beacon Kit
EL9879 Hydraulic Cabinet Wiring Loom
EL9864 Engine Harness Loom
EL9909 Clutch Loom
14-05-0064 3 Position Forward/reverse Lever wired remote
14-04-1185 Stop Button wired remote
14-05-0083 Rectangular Connector - Pins wired remote
14-05-0084 Rectangular Connector - Sockets wired remote
14-04-1131 Radio Remote Receiver (Eu) 434 Mhz
14-04-1141 Radio Remote Receiver (Us) 458 Mhz
EL9929 Radio Remote Receiver (China) 419 Mhz
EL9931 Radio Remote Receiver (Japan) 429 Mhz
EL9934 Radio Remote Receiver (South Korea) 447mhz
EL9937 Radio Remote Receiver (Taiwan) 480 Mhz
14-04-1132 Radio Remote Transmitter (Eu) 434 Mhz
14-04-1142 Radio Remote Transmitter (Us) 458 Mhz
EL9930 Radio Remote Transmitter (China) 419 Mhz
EL9932 Radio Remote Transmitter (Japan) 429 Mhz
EL9935 Radio Remote Transmitter (South Korea) 447mhz
EL9938 Radio Transmitter Receiver (Taiwan) 480 Mhz
14-04-1133 Battery Charging Unit
14-04-1150 Battery For Radio Remote Control
14-04-1149 Standard Antenna
14-04-1148 Dual Band Antenna
EL9917 Switch On/off Radio Remote
14-04-1222 Het Antenna Extension 5m
14-04-1030 Radio Remote Kit Eu (Ce) - 434 Mhz
14-04-1040 Radio Remote Kit Us - 458 Mhz
14-04-1045 Radio Remote Kit China - 419 Mhz
14-04-1035 Radio Remote Kit Japan - 429 Mhz
EL9933 Radio Remote Kit South Korea - 447 Mhz
EL9936 Radio Remote Kit Taiwan - 480 Mhz

QH440 en-201112
CA0144 - REV 0
OVER BAND MAGNET OPTION qh440
11.32. Over band magnet option
CA0144 - REV 0
1 1
1
4
1
1
1

QH440 en-201112
qh440 CA0144 - REV 0
OVER BAND MAGNET OPTION
1 MA1050 1 Overband Magnet Also See Below
2 MA1060 2 10 Link Magnet Chain

3 MA1065 2 16 Link Magnet Chain
4 MA1001 4 Tl 13 Shackle Connector
5 MA1056 4 Magnet Lifting Eyebolt
6 10-16-0150 1 Flow Control Valve
7 HH20000 1 Magnet Hose Kit Not Illustrated
MA1050 parts: (not exploded)
Part no Qty Description Remarks

MA1051 1 Drive Drum
MA1052 1 Tail Drum
MA1057 4 Bearing
Not itemised
MA1054 1 Belt
HM1010 1 Motor
MA1055 1 Drive Coupling

QH440 en-201112
CA0143 - REV B
WATER PUMP KIT OPTION qh440
11.33. Water pump kit option
CA0143 - REV B
1
3

QH440 en-201112
qh440 CA0143 - REV B
WATER PUMP KIT OPTION

1 CA0034 B Water Pump Assembly 1 See CA0034 - REV B
2 HH20100 Qh440 Water Pump Hose Kit 1 Not illustrated
3 10-16-0150 Flow Control Valve 1

QH440 en-201112
CA0034 - REV B
WATER PUMP OPTION qh440
11.34. Water Pump option
CA0034 - REV B
20 13 17
21
9
1
12
8
15
19
12
7
11
22
12
14 5 2
13
16 4
10

QH440 en-201112
qh440 CA0034 - REV B
WATER PUMP OPTION
1 A10860000 A Water Pump Baseplate 1

2 A10870000 A Water Pump Cover 1
3 BT5001 1610 / 32 Taper Lock Bush 1
4 BT6543 Hrc 110 Coupling 2
5 BT6545 1610/15/16 Taper Lock Bush 1
6 BT6546 H110n Insert 1
8 HA03400049 3/4" Bsp Male/male/female Tee 1
9 HA03400058 3/4" Barrel Nut 1
10 HM1005 Charlynn 2k155 Baa Motor(104-1387-006) 1
11 HP2004 Water Pump Hypro 7560c 1
12 HP2006 1.1/4" Hose Tail 3
13 HP2009 3/4" Hose Tail 2

14 HP2010 1.1/4" Femal-female Coupling 1
15 HP2011 1.1/4" Bsp Fff Tee. 1
16 HP2012 Suction Filter 1
17 HP2013 Water Regulating Valve 1
19 HV1011 Single Lever Spool Valve 1
20 HV1502 Spool Lever Handle 1
21 RU1383 1" Rubber Hose - Approx 366mm 1

22 RU1384 1" Rubber Hose - Approx 86mm 1

QH440 en-201112
CB0078 - REV B
AUTO-LUBRICATION OPTION qh440
11.35. Auto-lubrication option
CB0078 - REV B
1 B12130000 B 1 Dropsa 2kg Pump Box

2 B12140000 A 1 Dropsa 2kg Pump Cover Plt
3 B12170000 1 Dropsa 2kg Pump Bottom Mtg Brkt
4 BT10001 2 Sd400 4 Port Secondary Block
5 BT10080 1 Sd110 Dropsa 2kg Pump Set
6 BT10087 1 Sd370 Qh440 Master Block
7 BT10088 1 Sd450 6 Port Secondary Block

8 HHK0167 1 Qh440 Central Autolube Hose Kit Not illustrated

QH440 en-201112
qh440 CD0082 - REV 0
HEAD DRUM GUARD OPTION
11.36. Head drum guard option

CD0082 - REV 0
2
1
1 D21150000 Qh440 Head Drum Cover Guard Welded Assembly 1
2 D21180000 Qh440 Head Drum Cover Guard Welded Assy 1

3 D21210000 Head Drum Cover Guard 1

QH440 en-201112
EL9920 - REV 0
PULL STOP KIT OPTION qh440
11.37. Pull stop kit option
EL9920 - REV 0
1
1
1 EL9760 Blue Pull Stop 2
2 EL9761 Pull Stop Cable Per Meter 10 Not illustrated

3 EL9762 Pull Stop Eyebolt 6

QH440 en-201112
qh440 CC0056 - REV 0
HOPPER EXTENSION OPTION
11.38. Hopper extension option

CC0056 - REV 0
1
5
2
6
1 C15720000 A 1 Qe440 Feeder L/h Wing Extension
2 C15730000 A 1 Qe440 Feeder R/h Wing Extension
3 C15740000 4 Qe440 Feeder Wing Extension Lift Link 1
4 C15750000 4 Qe440 Feeder Wing Extension Lift Link 2
5 HR2545 2 Qe440 Wing Extension Lift Ram

6 PN1231 C 2 Qe440 Feeder Wing Extension Lock Pin
7 HHK0172 1 Qh/qs440 Hopper Extension Hose Kit Not illustrated

QH440 en-201112
CD0063 - REV C
MAIN CONVEYOR UPPER SECTION WITH MAGNET OPTION qh440
11.39. Main conveyor upper section with magnet option
CD0063 - REV C
113
112
81
117
53
62
82
115
20 22
114
4
108
73
72
74
111
107
75
111
67
117
109
87
55
85
110
84
92
76
58
59
90
80
78
60
94
79
91
56
57
59
77
70
65

QH440 en-201112
MAIN CONVEYOR UPPER SECTION WITH MAGNET OPTION
2 CR1004 6 30° Roller Bracket
4 CR9047 10 Sandvik T/conv Cent Roller(Old No.cr1002)

6 CR9085 4 Conv Disc Roller
9 D17330100 42 Qh440 Main Conveyor - Lower Bracket
20 D17580000 4 Qh440 Main Conveyor - Wear Plate
22 D17610000 4 Qh440 Main Conveyor - Inner Flare Bracket
53 14-05-0099 1 Conveyor Speed Wheel
54 A7720000 2 Boltup Jaw Crusher: Spray Bar Fixing Bracket
55 BT2006 2 65mm Flange Mounted Y Bearing
56 BT5010 1 2517/50 Taper Lock Bush
57 BT5011 1 2517/55 Taper Lock Bush
58 BT6516 1 Tx180 Drive Coupling Insert
59 BT6517IPT 2 Tx180f Drive Coupling
60 C14640000 1 S440 Drum Scraper Mtg Bracket
62 CR1006 14 40° Roller Bracket
63 CR9016-1 1 S440 Main Con. Drive Drum Assembly
Sandvik Tracking Roller 19ejbctxa7 76mm*180mm (Old No.

64 CR9084 4
Cr1024)
65 D0190000 2 5000 Motor Bracket Top Plate
66 D15400000 1 Head Drum Mounting Plate
67 D15410000 1 Head Drum Mounting Plate

68 D15480000 1 Head Drum Guard Plate
69 D15490000 1 Head Drum Nip Plate
70 D15940000 1 S440 Motor Mounting Bracket

71 D17290000 1 Qh440 Cone Crusher Main Con Upper Frame
73 D17360000 1 Qh440 Main Conveyor - Inner Flare Mid Panel Nds
74 D17370000 1 Qh440 Main Conveyor - Outer Flare Top Panel Assy Nds
75 D17380000 1 Qh440 Main Conveyor - Inner Flare Top Panel Assy Nds
78 D17450000 1 Qh440 Main Conveyor - Inner Flare Mid Panel Assy Ds
79 D17460000 1 Qh440 Main Conveyor - Outer Flare Top Panel Assy Ds
80 D17470000 1 Qh440 Main Conveyor - Inner Flare Top Panel Assy Ds
Qh440 Main Conveyor - Inner Flare Mid Panel Support Bracket

81 D17590000 1
Nds
Qh440 Main Conveyor - Inner Flare Mid Panel Support Bracket

82 D17620000 1
Ds
83 D18130000 1 Qh440 Main Conveyor Spray Bar Mtg Angle

84 D18140000 1 Qh440 Main Conveyor Spray Bar Mtg Plate
85 D18150000 1 Qh440 Main Conveyor Spray Bar Mtg Angle
87 D4080000 2 Rosta Se 27 Scraper Mtg Bracket

QH440 en-201112
CD0063 - REV C
MAIN CONVEYOR UPPER SECTION WITH MAGNET OPTION qh440
88 D5130000 2 Adjuster Bolt Cover Plate
90 HA 99000010 3 Wa035 Water Nozzle
91 HM1048 1 Eaton 6000 Motor 624.2cc
92 J10470000 1 Qh440 Spraybar
93 PN1210 2 S440 Adjuster Bolt
94 PY1048 1 1200 Wide Head Drum Scraper Blade
95 RU5501 2 Rosta Support Se27
106 D18820000 1 Qh440 Discharge Chute Mount Ds - Magnet Option

Qh440 Main Conveyor Outer Flare Mid Panel Ds - Magnet
107 D18830000 1
Option
Qh440 Main Conveyor - Inner Flare Mid Panel Assy Ds -

108 D18840000 1
Magnet Option
Qh440 Main Conveyor- Inner Flare Mid Panel Assy Ds -

109 D18850000 1
Magnet Option
Qh440 Main Conveyor - Outer Flare Mid Panel Ds - Magnet
110 D18860000 1
Option
111 D18870000 4 Qh440 Main Conveyor - Wear Plate - Magnet Option

Qh440 Main Conveyor Outer Flare Mid Panel Nds - Magnet
112 D18880000 1
Option
Qh440 Main Conveyor - Inner Flare Mid Panel Nds - Magnet

113 D18890000 1
Option
Qh440 Main Conveyor - Outer Flare Mid Panel Nds - Magnet

114 D18900000 1
Option
Qh440 Main Conveyor - Inner Flare Mid Panel Nds - Magnet
115 D18910000 1
Option
116 D18920000 1 Qh440 Discharge Chute Mount Nds - Magnet Option
117 D8430000 2 Aliminium Discharge Chute
120 HHK0097 1 Qh440 Main Conveyor Hose Kit
139 F2730000 3 Re-circ Fines Conv Return Roller Guard

QH440 en-201112
qh440 12 - PARTS MANUAL - CATERPILLAR C13 3A
12 Power pack parts manual - C13 3A

QJ341-en-201112
CATERPILLAR C13 TIER 3A ENGINE
MACHINE SERVICING KITS
12 - Parts manual
Caterpillar C13 3A qh440
12.1 Machine servicing kits
250 hour intervals, refer to 6.7 250 Hours maintenance - C13 tier 3a only.
12.12.2. Kit QH440CAT3A250 - Rev A
Part No. Qty Description Remarks
EN1000 1 Cat Engine Oil Filter
EN1006 1 Cat C13 Fuel Secondary Filter

EN1001 1 Fuel Primary Filter Cat C9
EN9555 1 Psd12 Main Element Blue Media
EN9556 1 Donaldson Safety Element
500 hour intervals, refer to 6.8 500 Hours maintenance schedule.
12.12.3. Kit QH440CAT3A500 - Rev B

10-21-0321 2 S45 Pressure Filter Element

10-21-0031 3 Return Filter Element
HF9910 1 Cone Lube Filter Element (For Hf9909)
HF9522 1 Filter Top Hat 0-1199 To Suit El9566
HF9908 1 2 1/2" Air Breather 10 Micron (Sa185g1l10a)
HF9920 1 Spin On Clutch Filter
HF9523 1 Clutch Air Breather
HF9524 1 Hyd Tank Breather Element

QH440-en-201112
qh440 12 - Parts manual
Caterpillar C13 3A
MACHINE SERVICING KITS
2000 hour intervals, refer to 6.10 2000 Hours or 1 year maintenance schedule.
12.12.4. Kit QH440CAT3A2000 - Rev A
10-21-0321 2 S45 Pressure Filter Element
10-21-0031 3 Return Filter Element

HF9524 1 Hyd Tank Breather Element
HF9910 1 Cone Lube Filter Element (For Hf9909)
HF9522 1 Filter Top Hat 0-1199 To Suit El9566
HF9908 1 2 1/2" Air Breather 10 Micron (Sa185g1l10a)
HF9920 1 Spin On Clutch Filter
HF9523 1 Clutch Air Breather

HF1017 3 Filter Suction Str1004sg1m90-2
10-21-0007 2 2 1/2" Suction Filter 90 Micron

QH440-en-201112
CB0123 - REV B
POWER PACK ASSEMBLY
12 - Parts manual
12.5 Power pack assembly
CB0123 - REV B
93
94
38
90
35
44
98
52
101
39
51
37
33
47
46
36
50
40
34
41
44
33
48

QH440-en-201112
Caterpillar C13 3A
CB0123 - REV B
POWER PACK ASSEMBLY
93
94
24
22
15
23
21
27
17
91
11
16
92
10
32
9
14
8
7
95
31
26
12
91
25
6
92
13
3
18
19
23
23
20
97
96
22
28

QH440-en-201112
CB0123 - REV B
POWER PACK ASSEMBLY
12 - Parts manual
1 10-21-0320 Sauer Danfoss (Fhp320-2 Ba G2 A25 N E7) - For 130b 2
2 B12310000 Cat C13 Tier 4 Engine Support 1

3 B12360000 Battery Holder To Suit El9716 12v Hd Batteries 1
4 B12370000 Battery Clamp To Suit El9716 12v Hd Batteries 1
6 B14540000 C13 Tier 4 Clutch Brace 1
7 B14550000 C13 Tier 4 Clutch Brace 8mm Spacer 2
12 B15830000 Tier 1v Flood Light Base Assy 1
13 B15840000 Tier 1v Flood Light Mast Assy 1

14 B15850000 Tier 1v Flood Light Transport Brkt Assy 1
15 B15880000 Mounting Bracket(Fuse B0x) 1
16 B16000000 Tier 4 Proportional Valve Mtg Brkt 1
17 B16520000 Tier Iv Pp Bulkhead Blanking Plt 1
18 B16820000 External Double Filter Brkt 1
19 B16870000 External Filter Shroud Assy Rear 1
20 B16880000 External Filter Shroud Front 1
21 B16920000 Powerpack Handrail 1
22 CB0086 Tier Iv C13 Clutch Powerpack - Qh440 1 See CB0086 - REV D

23 CB0093 Tier Iv Central Core Powerpack Complete 1 See CB0093 - REV B
24 CB0184 Clutch Drive Powerpack Sealing Rubber Kit 1 See CB0184 - REV 0
25 EL9686 Led Working Lamp 12/24v Durite Pt No 0-420-70 2

26 EL9716 12 Volt Heavy Duty 725 Battery (725tx) Cold Climate Useage 2
27 EL9862 Qh440 Cat 3a Control System 1
Psd 12 Air Cleaner Assembly Long Vertical Blue Media (Non

28 EN10003 1
Pre-cleaner Tubed Or Scavenge) 6" Inlet & 6" Outlet
31 FAN30 M30 Full Nut 1
Sauer Danfoss Proportional Fan Control Hic, Allowing Reverse

32 HV8589 1
Flow Rfd-120-prv-24l-de-s-210-6b
33 10-24-1131 Sauer Danfoss Load Sensing Series 45 Axial Pump 130cc 2
34 B14620000 Bracket Assy - Tier Iv Clutch Filter 1
35 B15960000 C13 Tier 3a Turbo Cover Arrgt 1
36 B16240000 P.t. Tech 14" Manifold Mounting Bracket 1
37 B16440000 Cat C9 Fuel Filter Bracket 1
38 B17130000 C13-3a Belt Guard 1
39 B17170000 Cat C13 Tier 3a Fuel Fitler Bracket (Prime Pump) 1
40 BT9985 Pt Tech Wet Clutch - Hpto14 Flex Housing Assy 1

41 BT9986 Pt Tech Torsional Coupling To Suit Cat C13 1
44 EN9921 O' Ring I/d Ø82.5mm, 3mm Dia Material 2
45 EN9922 O' Ring I/d Ø127mm, 3mm Dia Material 2

QH440-en-201112
Caterpillar C13 3A
CB0123 - REV B
POWER PACK ASSEMBLY
Becool Radiator Complete To Inc Bec960,becc0394240,

46 EX7008 1
Becc0180380
47 EX7014 3-tube Wire Wound Oil Cooler Becc0126380 1
48 HF9917 Pt-tech Wet Clutch Filter Assembly - Chyfa-001-d 1
49 HHK0093 Qh440 Power Pack Hose Kit 1

50 HP8828 19cc Anti-clockwise Pump (Sd No. 1112046500) 1
51 HP8860 63cc Sae B 13 Tooth Cw Pump 1
52 HP8863 Tandem Pump 014/014ln06smp3f5f4nnf5f4nnnn/nnnnnn 1
90 EN9754 Qh440 Engine Kit C13 3a 1 See EN9754 below
91 FD1003 800n Gas Strut 2
92 FD1505 Gas Strut Fork End 4
93 CB0210 Exhaust Guard Assembly Cat C13 1 See CB0210 - REV 0
94 B18610000 Soot Guard C13 1
95 RU1408 Rubber To Suit B12360000 Battery Holder 1
96 CB0209 Vortex Pre-cleaner Kit (Virgis Filter) 1 See CB0209 - REV 0

97 B18460000 Tier Iv C13 Pre-cleaner Support Bracket 1
98 B18710000 C13 Cooler Pipe Support Bracket 1
101 FAB1025 M10 U-bolt 115mm Ctrs 90mm Long 1
EN9754
Part No. Description Qty Remarks
CB0149 Cat C13 Tier 3a Pipe Kit 1 See CB0149 - REV A

CB0155 C13 Tier 3a Pipe Kit Finnings Supply Of Cat Components. 1 See CB0155 - REV B

QH440-en-201112
CB0086 - REV D
POWER PACK END COVERS
12 - Parts manual
12.6 Power pack end covers
CB0086 - REV D
15
5
18
11
17
16
14 19
8
14
18
20
19
12
7 4
13

QH440-en-201112
Caterpillar C13 3A
CB0086 - REV D
POWER PACK END COVERS
Item Part No Rev Qty Description Remarks
1 881.0084-00 1 Latch
2 B12420000 E 1 C13 After-treatment Cover
3 B12430000 D 1 Tier Iv R/h Support Frame
4 B12480000 B 1 Tier Iv P/p Removable Panel
5 B12520000 1 Tier Iv P/p Support Plt
6 B18990000 1 Tier Iv C13 Pt-tech Hinged Cover
7 B13950000 A 1 Tier Iv C13 Pt-tech Pulley Guard Frame

8 B18450000 A 1 Tier Iv C13 Vertical Air Cleaner P/pack Infill Panel
10 B14330000 B 1 C13 After-treatment Side Door Vent Assy
11 B15210000 B 1 Tier Iv Pp After-treatment Side Door
12 B15770000 B 1 Qh440 Pt-tech Pulley Guard
13 B18440000 A 1 Tier Iv C13 Vertical Air Cleaner Mounting Panel
14 B17670000 2 Powerpack Door Catch (Long)
15 CB0196 1 Locking Bolt Assy (Tier 4 Power Pack Doors)
16 FD1005 1 500nm Gas Strut
17 FD1505 2 Gas Strut Fork End
19 FD2102 2 Hinge
20 FD2105 2 Hinge 3 + 2 Hole

QH440-en-201112
CB0093 - REV B
POWER PACK BASE, TOP, SIDES
12 - Parts manual
12.7 Power pack base, top, sides
CB0093 - REV B
17
12
3
2
5 15
6 4
18
13 1
10

QH440-en-201112
Caterpillar C13 3A
CB0093 - REV B
POWER PACK BASE, TOP, SIDES
Item Part Number Qty Description Remarks
1 B12460000 1 Tier 4 Modular Power Pack Base
2 B12510000 1 Tier Iv Radiator Cross Member
3 B12580000 1 Tier Iv Radiator Access Door
4 B12600000 2 Tier Iv Support Brace
5 B14080000 1 Tier Iv Upper Access Door
6 B14090000 1 Tier Iv Lower Access Door
7 B14180000 1 Tier Iv Top Door Stabilising Arm

8 B14190000 1 Tier Iv Stabilising Arm Guide
9 B14810000 1 Tier Iv Pt Tech Rad Mesh Guard
10 B14820000 1 Tier Iv Pt Tech Rad Panel
11 B15180000 1 Tier Iv Core Section Upper Frame
12 B15190000 1 Tier Iv Core Section L/h Support
13 B15220000 1 Tier Iv Pp Lower Infill Panel

14 B17330000 1 Tier Iv Top Door Stabilising Arm Not Illustrated
15 B17340000 1 Tier Iv Door Catch Brkt

17 FD2102 4 Hinge
18 FD7048 3 Southco Door Latch - E3-106-195

QH440-en-201112
CB0184 - REV 0
POWER PACK SEALS
12 - Parts manual
12.8 Power pack seals
CB0184 - REV 0
1 873.1026.6100 1 Extruded Door Seal 6100mm Long

2 RU1388_1585 2 Extruded Door Seal 1585mm Long
3 RU1388_700 2 Extruded Door Seal 700mm Long

QH440-en-201112
Caterpillar C13 3A
CB0210 - REV 0
EXHAUST GUARD
12.9 Exhaust guard

CB0210 - REV 0
1 B18590000 Exhaust Guard Lower Assy Cat C13 1

2 B18600000 Exhaust Guard Rear C13 Engines 1
3 B18620000 Exhaust Guard Upper Cat C13 Engine 1

QH440-en-201112
CB0149 - REV A
ENGINE PIPE KIT
12 - Parts manual
12.10 Engine pipe kit
CB0149 - REV A
3
14
8
6
4
5
2
12
18
9
7
11
19
17
16
10

QH440-en-201112
Caterpillar C13 3A
CB0149 - REV A
ENGINE PIPE KIT
1 CB0168 Tier Iv Multi-pipe Support Assy (Charged Air System) 1 See CB0168 - REV A
2 CB0182 Cat C13 (3a) Silencer Bracket Assy 1 See CB0182 - REV 0
3 EN9664 5" Exhaust Rain Cap 1
4 EN9799 Cat C13 Silencer (Cat Part No 1n3452) 1
5 EN9800 Cat C13 Tier 3a (Exhaust Pipe) - Turbo To Bellows 1
6 EN9801 Cat C13 Tier 3a (Exhaust Pipe) - Bellows To Silencer 1
Cat C13 Tier 3a (Cooled Charged Air Pipe) - Cooler Unit To

7 EN9802 1
Engine Inlet Manifold
Cat C13 Tier 3a (Coolant Pipe) - Lower Engine Port To Lower

8 EN9803 1
Cooler Port
9 EN9804 Cat C13 Tier 3a (Air Inlet Pipe) - Hump Connector To Turbo Inlet 1
Cat C13 Tier 3a (Air Inlet Pipe) - Air Cleaner 90° 6"-5" Reducer
10 EN9805 1
Elbow To Hump Connector
Cat C13 Tier 3a (Charged Air To Be Cooled Pipe) - Turbo To

11 EN9806 1
Cooler Unit
Cat C13 Tier 3a (Coolant Pipe) - Upper Engine Port To Rubber

12 EN9807 1
Connection
13 EN9808 Cat C13 Tier 3a (Exhaust Pipe) - Bellows Unit 1

14 EN9828 Cat C13 Tier 3a (Exhaust Pipe) - Silencer Tail Pipe 1
Cat C13 Tier 3a (Coolant Pipe) - Upper Cooler Port To Rubber

16 EN9859 1
Connection

QH440-en-201112
CB0155 - REV B
FLEXIBLE PIPES
12 - Parts manual
12.11 Flexible pipes
CB0155 - REV B
3
4
11
5
5
2
2
3
3
4

QH440-en-201112
Caterpillar C13 3A
CB0155 - REV B
FLEXIBLE PIPES
1 EN9657 Donaldson 6"-5" 90° Elbow Reducer (P143895) 1
2 EN9850 5" Hump Hose (Finning Supply 5s3919) 2

3 EN9851 4" Silicon Hump Hose (Finning Supply 7e8630) 4
4 EN9852 Hose 90cm Req'd 120mm (Finning Supply 5p1262 @ 240mm) 3
5 EN9855 Cat C13 Upper Coolant Pipe 2.5" Silicon Hose 90° Elbow (Finning Supply) 2
10 EN9916 Cat Air Indicator Electronic (Cat Code: 281-8728) 1
11 EN9869 Drain Tap 3/8" Npt (Finning Supply 8f8151) 1

QH440-en-201112
CB0209 - REV 0
AIR PRE-CLEANER
12 - Parts manual
12.12 Air pre-cleaner
CB0209 - REV 0
1 EN10001 Vortex Pre-cleaner Cv-15620 1
2 EN10013 Cat C13 Engine Pipe (Vertical Air Cleaner To Pre-cleaner) 1

3 EN10025 6" 90° Elbow Virgis Filters 1
4 EN10026 6" Clamp Virgis Filters 3

QH440-en-201112
Caterpillar C13 3A
CB0196 - REV 0
DOOR LOCKING SCREW
12.13 Door locking screw

CB0196 - REV 0
2 3 3
1 FAS12X60 Hex-head Set Screw 1
2 FAW12MW M12 Mud Washer 1
3 FAN12 M12 Hex Nut 2

QH440-en-201112
CB0168 - REV A
PIPE SUPPORT
12 - Parts manual
12.14 Pipe support
CB0168 - REV A
Item Part No Qty Description Remarks
1 B16310000 1 Tier Iv Multi-pipe Support Bracket (Charge Air System)
2 B16320000 1 Mounting Bracket (Multi-pipe Support)

3 B14680000 1 Mounting Bracket (Pipe Support)
4 B17430000 1 Air Filter Indicator Switch Bracket

QH440-en-201112
Caterpillar C13 3A
CB0182 - REV 0
SILENCER BRACKET
12.15 Silencer bracket

CB0182 - REV 0
1
3

1 B17350000 1 Cat C13 (3a) Silencer Bracket Upper
2 B17360000 1 Cat C13 (3a) Silencer Bracket Lower
3 B17370000 1 Cat C13 (3a) Silencer Bracket Centre Section

QH440-en-201112
This page is intentionally blank
qh440 PARTS INDEX
MACHINES WITH C13 3A ENGINE
Active turnbuckle - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 46
Air pre-cleaner - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 106
Auto-lubrication option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82
CA0005 - REV 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10
CA0034 - REV B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 80
CA0109 - REV E - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 64
CA0130 - REV D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
CA0131 - REV F - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6
CA0137 - REV E - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
CA0143 - REV B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 78
CA0144 - REV 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 76
CA0168 - REV A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
CA0169 - REV A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26
CA0170 - REV 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62
CATERPILLAR C13 TIER 3A ENGINE - - - - - - - - - - - - - - - - - - - - 90
CB0070 - REV C - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 44
CB0071 - REV A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 46
CB0078 - REV B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82
CB0086 - REV D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 96
CB0093 - REV B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 98
CB0123 - REV B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 92
CB0128 - REV F - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20
CB0129 - REV A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
CB0131 - REV B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48
CB0132 - REV A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60
CB0149 - REV A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 102
CB0155 - REV B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 104
CB0168 - REV A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 108
CB0182 - REV 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109
CB0184 - REV 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 100
CB0196 - REV 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 107
CB0209 - REV 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 106
CB0210 - REV 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 101
CC0038 - REV F - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28
CC0039 - REV E - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32
CC0040 - REV A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31
CC0056 - REV 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 85
CD0063 - REV C - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34
CD0063 - REV C - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 86
CD0082 - REV 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 83
Chassis assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6
CJ0079 - REV E - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50
CJ0080 - REV C - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 42
CJ0081- REV E - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58
CJ0083 - REV A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 52
CJ0084 - REV B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53
CJ0085 - REV B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 54
CJ0086 - REV B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55
CJ0087 - REV B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 56
CJ0101 - REV A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 57
Clutch lubrication tank - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60
Cone assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50
Control box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 64
Course chamber kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 52
Crusher lubrication tank - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58

QH440 en-201112
PARTS INDEX
MACHINES WITH C13 3A ENGINE qh440
Diesel fuel tank assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -18
Door locking screw - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 107
Drive guard - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -42
Drive tension system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -44
EL9920 - REV 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -84
ELECTRICAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -70
Electrical components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -70
Engine pipe kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 102
Exhaust guard - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 101
Extra course chamber kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -57
Feed conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -28
Feed hopper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -32
Feeder drive unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -31
Fine chamber kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -56
Flexible pipes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 104
Fuel pump - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -62
Head drum guard option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -83
Hopper extension option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -85
Hydraulic tank assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -20
Idler pulley - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -48
Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
Jacking leg - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -10
Ladder (7 rung) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -26
Ladder (8 rung) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -16
Machine servicing kits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -90
Main assemblies - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
Main conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -34
Main conveyor upper section with magnet option - - - - - - - - - - - - -86
Maintenance platform - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -22
Medium chamber kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -54
Medium course chamber kit - - - - - - - - - - - - - - - - - - - - - - - - - - - -53
Medium fine chamber kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -55
Over band magnet option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -76
Pipe support - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 108
Power pack assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -92
Power pack base, top, sides - - - - - - - - - - - - - - - - - - - - - - - - - - - -98
Power pack end covers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -96
Power pack seals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 100
Pull stop kit option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -84
QH440 CRUSHER - REV E - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
Silencer bracket - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109
Tank tower frame - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -14
TRACK COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -12
Tracks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -12
Water pump kit option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -78
Water Pump option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -80

QH440 en-201112

Parts Manual: QH440-en-201112 With Caterpillar C13 Tier 3a Engine

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Parts Manual: QH440-en-201112 With Caterpillar C13 Tier 3a Engine

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Parts Manual: QH440-en-201112 With Caterpillar C13 Tier 3a Engine

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What parts and assemblies are covered in the document?

What parts and assemblies are covered in the document?

How is the ordering procedure described for spare parts?

How is the ordering procedure described for spare parts?

Original Instructions

2 Copyright © Sandvik Construction

11.2. Main assemblies - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4

11.3. Chassis assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6

11.4. Jacking leg - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10

11.6. Tank tower frame - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

11.7. Ladder (8 rung) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16

11.8. Diesel fuel tank assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18

11.9. Hydraulic tank assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20

11.10. Maintenance platform - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22

11.11. Ladder (7 rung) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26

11.12. Feed conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28

11.13. Feeder drive unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31

11.14. Feed hopper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32

11.15. Main conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34

11.16. Drive guard - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 42

11.17. Drive tension system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 44

11.18. Active turnbuckle - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 46

11.19. Idler pulley - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48

11.20. Cone assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50

11.21. Course chamber kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 52

11.22. Medium course chamber kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53

11.23. Medium chamber kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 54

11.24. Medium fine chamber kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55

11.25. Fine chamber kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 56

11.26. Extra course chamber kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 57

11.27. Crusher lubrication tank - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58

11.28. Clutch lubrication tank - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60

11.29. Fuel pump - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62

11.30. Control box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 64

11.31. Electrical components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 70

11.32. Over band magnet option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 76

11.33. Water pump kit option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 78

Copyright © Sandvik Construction i

11.35. Auto-lubrication option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82

11.36. Head drum guard option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 83

11.37. Pull stop kit option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 84

11.38. Hopper extension option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 85

11.39. Main conveyor upper section with magnet option - - - - - - - - - - - - - - - - - - - - - - 86

12.1 Machine servicing kits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 90

12.5 Power pack assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 92

12.6 Power pack end covers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 96

12.7 Power pack base, top, sides - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 98

12.8 Power pack seals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 100

12.9 Exhaust guard - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 101

12.10 Engine pipe kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 102

12.11 Flexible pipes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 104

12.12 Air pre-cleaner - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 106

12.13 Door locking screw - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 107

12.14 Pipe support - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 108

12.15 Silencer bracket - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109

ii Copyright © Sandvik Construction

11. Parts Manual - Machine

Copyright © Sandvik Construction 1

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