Spare Parts Manual: Models
Spare Parts Manual: Models
Spare Parts Manual: Models
Models:
C2500kg / C3000kg CB
C5000lbs / C6000lbs CB
(Kubota / GM)
COMBILIFT Ltd.,
COMBILIFT Forklift Manufacturer,
Gallinagh,
Co. Monaghan,
Ireland.
C2500CB-PM-EN-05 (C)
CONTENTS
ASSEMBLY SECTION
Mainframe 1
Rear Arm 2
Radiator/Oil Cooler (Diesel) 3
Radiator/Oil Cooler (LPG) 3.1
Bonnet 4
Hydraulic Tank 5
Gas Bottle Carrier 6
Diesel Tank & Supply Lines 6.1
Cabin Assembly Interior 7
Inching Pedal 7.1a
Accelerator Pedal 7.1b
Cabin - Roll Cage 8
Cabin - Enclosed 8.1a
Cabin - Enclosed Cabin Door 8.1b
Diesel Exhaust 9
LPG Exhaust 9.1
Air Filter 10
4-Port Changeover & 6-Port Diverter Valves 11
Brake Valve 11.1
Steering Motor 12
Valve Chest 12.1
Wheel Motors 13
Pump/Bell Housing Assembly (LPG) 14a
Coupling/Engine Assembly (LPG) 14b
LPG Delivery System 14bi
Exhaust Manifold (LPG) 14bii
Pump/Engine Coupling Assembly (Diesel) 14.1a
Engine Assembly (Diesel) 14.1b
Dash Assembly 15
Relay Layout 16
Fuse Box - Fuse Layout 17
Wheels & Tyres 18
Forks 19
Mast (Contact Combilift Quoting Machine Serial Number For Mast Manual Specific To Truck)
Hydraulic Sections
29
30
23
26
26
22
36
34
27
21
46 33 8
26
32 35
38
31
37
27
26
42 47
39
47
26
39
29
17
40
28
12
3
45
13
25 18
43
6
44
41 9
26 5a
46 19
27
17 2
21
5
22
28
3
23
20
24
18
1 11
4
4a 10
14
15
21 16
22
23
20
24
9
19
3 22
17
9
23
33
12
9
31 21
6
9
10 20
29
15
6
13
36
10
28
14 25
6 6
5
7
27
30
3
26
2 9
17
10
9 11
8
9 7
34
19 35 6
9
17 4
18
20 1*
6
9
18
01
1a*
Ref No: CB3M001 Rev: 01-A Rev Date: 18/01/2011 SECTION
Title: Mainframe Assembly 01
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1* 1 Tilt Cylinder SMR00010 01-A
1a* 2 Tilt Cylinder - Seal Kit SPR00007 01-A
2 1 6-Port Diverter Valve (M9594/12) See Section 11 06-A
3 2 4-Port Changeover Valve See Section 11 02-A
4 1 Tilt Pin Assembly BMF00063 01-A
5 1 Engine Cover Panel BMF00773 01-A
6 19 M10 Flat Washer CPB00032 01-A
7 7 M10 Spring Washer CPB00053 01-A
8 1 M10x20 Hex Head Bolt CPB00081 01-A
9 21 M8 Flat Washer CPB00321 01-A
10 9 M8 Spring Washer CPB00104 01-A
11 2 M8x80 Hex Head Bolt CPB00043 01-A
12 1 Rear Arm Cylinder Pin BMF00168 02-A
13 3 Rubber Engine Mount CPV00005 01-A
14 6 M10 Lock Nut CPB00262 01-A
15 5 M8x20 Dome Head Bolt CPB00183 01-A
16 1 M12x30 Hex Head Bolt CPB00068 01-A
17 7 M8 Lock Nut CPB00029 01-A
18 5 M8x55 Hex Head Bolt CPB00042 01-A
19 1 Valve Reposition Bracket BMF00846 01-A
20 8 M10x40 Hex Head Bolt (Diesel) CPB00200 01-A
20 2 M10x50 Hex Head Bolt (LPG) CPB00014 01-A
21 2 M10x25 Hex Head Bolt CPB00187 01-A
22 1 M12 Spring Washer CPB00074 01-A
23 1 M12 Flat Washer CPB00082 01-A
24 1 Proximity Switch Bracket (+2mm) CMF00998 01-A
25 1 Proximity Switch Holder CPE00091 01-A
26 2 M4x20 Socket Cap Bolt (Zinc Plated) CPB00148 01-A
27 1 Proximity Switch (IGS205) CPE00087 01-A
28 1 Proximity Switch Wire (DIN Connector) CPE00002 01-A
29 1 Proximity Sensor Guard BMF00779 01-A
30 2 M10x25 Socket Head Bolt CPB00075 01-A
31 2 25mm Pipe Clamp CPF00049 01-A
32 1 25mm Pipe Clamp Top CPF00051 01-A
33 1 M8x45 Hex Head Bolt CPB00041 01-A
34 1 18mm Pipe Clamp Top CPF00048 01-A
35 2 18mm Pipe Clamp CPF00046 01-A
36 1 Radiator Mount Bracket BMF00213 01-A
37 2 M8x30 Dome Head Bolt CPB00197 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
COMBILIFT LTD. 2011
Ref No: CB3M002 Rev: 01-A Rev Date: 21/01/2011 SECTION
Title: Rear Arm Assembly 02
10
11
24
24
22
1
19
20
21
7
6
15
14
2a
13
12
3
16
18
23 13
14
17
2*
1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
16
23b
17
14
1
23a
17
21
4
17
13
11
8
15
14
2
10
9
10
12
10
14
5
22
19
12
10
20
18
6
19
10
12
20
Ref No: CB3M003 Rev: 01-A Rev Date: 25/01/2011 SECTION
Title: Radiator/Oil Cooler Assembly - Diesel 03
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Radiator/Oil Cooler (BEC825) BPK00001 01-A
1a 1 Radiator Cowling BMK00009 01-A
2 1 Radiator Cap CPK00058 01-A
3 1 Top Water Hose BPK00002 01-A
4 1 Bottom Radiator Hose BPK00003 03-A
5 1 3/4" BSP Socket Head Bung CPF00191 01-A
6 1 Radiator Bracket CMF00263 01-A
7 2 Radiator Rubber Mount CPC00105 01-A
8 2 Radiator AV Mount Washer CMF00399 01-A
9 4 M8x30 Dome Head Bolt CPB00197 01-A
10 16 M8 Flat Washer CPB00321 02-A
11 2 M10 Lock Nut CPB00262 01-A
12 6 M8 Lock Nut CPB00029 01-A
13 2 M10 Flat Washer CPB00032 01-A
14 3 3/4" Bond Seal CPF00057 01-A
15 1 3/4" BSP - 3/4" JIC M/M Adapter CPF00007 01-A
16 1 3/4" BSP - 7/8" JIC M/M Adapter SPF00010 01-A
17 4 Breeze Hose Clip (27-51mm) CPC00095 01-A
18 1 Radiator Bobbin (30mm Diameter) CPC00106 01-A
19 6 M8 Spring Washer CPB00104 01-A
20 6 M8x20 Hex Head Bolt CPB00012 01-A
21 2 1/2" Bond Seal CPF00056 01-A
22 1 3/4" BSP Bung SPF00037 01-A
23a 2 1/2" BSP Bung CPF00032 01-A
23b 1 1/2" BSP - 7/8" JIC M/M Adaptor CPF00096 01-A
Note:
27
2*
26
25
5
21
24
1
30b
30a
20
28
18
12
17
15
23
13
14
11
14
16
18
9
29
19
7
16
14
10
18
6
22
16
14
6
Ref No: CB3M003.1 Rev: 01-A Rev Date: 25/01/2011 SECTION
Title: Radiator/Oil Cooler Assembly - LPG 03
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Radiator/Oil Cooler (BEC814) BPL00001 02-A
2* 1 Radiator Cowling (Shortened) BPL00016 04-A
3 1 Wire Fan Guard BPL00021 01-A
4 1 Top Radiator Hose BPL00003 01-A
5 1 Bottom Water Hose (20E00003 A/M) CPK00045 01-A
6 6 M8x20 Hex Head Bolt CPB00012 01-A
7 6 M8 Spring Washer CPB00104 01-A
8 4 M8 Flat Washer CPB00321 01-B
9 1 3/4" BSP Socket Head Bung CPF00191 01-A
10 1 Radiator Bracket CMF00263 01-A
11 2 Radiator Rubber Mount CPC00105 01-A
12 2 Radiator AV Mount Washer CMF00399 01-A
13 4 M8x30 Dome Head Bolt CPB00197 01-A
14 12 M8 Flat Washer CPB00321 02-A
15 2 M10 Lock Nut CPB00262 01-A
16 6 M8 Lock Nut CPB00029 01-A
17 2 M10 Flat Washer CPB00032 01-A
18 3 3/4" Bond Seal CPF00057 01-A
19 1 3/4" BSP - 3/4" JIC M/M Adaptor CPF00007 01-A
20 1 3/4" BSP - 7/8" JIC M/M Adapter SPF00010 01-A
21 2 Breeze Hose Clip (27-51mm) CPC00095 01-A
22 1 Radiator Bobbin (30mm Diameter) CPC00106 01-A
23 1 Radiator Cap CPK00058 01-A
24 2 Breeze Hose Clip (40-64mm) CPC00096 01-A
25 3 M6 Penny Washer CPB00421 01-A
26 3 M6 Spring Washer CPB00126 01-A
27 3 M6x16 Dome Head Bolt CPB00337 01-A
28 2 1/2" Bond Seal CPF00056 01-A
29 1 3/4" BSP Bung SPF00037 01-A
30a 2 1/2" BSP Bung CPF00032 01-A
30b 1 1/2" BSP - 7/8" JIC M/M Adaptor CPF00096 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
2. Item 30b To Be Used When Cabin Heater Is Installed.
1* 15
10
9
14
5 28^
15 17
16 7
25
4 24
18 23
15 29^
15
17
16
2
19
18
24
26
15
16 27^
04
20
Ref No: CB3M004 Rev: 01-A Rev Date: 07/02/2011 SECTION
Title: Bonnet Assembly 04
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1* 1 Dash Mount Assembly Base BMP00058 07-A
2 1 Bonnet Weld Assembly BMP00104 01-A
3 1 Air Filter Assembly See Section 10 02-A
4 2 Bonnet Hinge CPB00055 01-A
5 1 Battery Isolator Switch (0-605-00) CPE00121 01-A
5a 1 Isolater Switch Key (0-605-99) CPE00122 01-A
6 1 Flush Fitting Bonnet Handle SPC00004 01-A
7 1 Work Lamp (LKR5.24866) CPE00006 01-A
8 1 12V Horn CPE00011 01-A
9 1 Gas Strut BPHY0012 01-A
10 1 Maxi Fuse Holder Bracket CPE00228 01-A
11 1 Maxi Fuse Holder Housing CPE00007 01-A
12 1 Maxi Fuse - 80A CPE00010 02-A
13 1 Maxi Fuse Cover CPE00008 02-A
14 1 Grommet for Work Lights CPE00077 01-A
15 20 M8 Flat Washer CPB00321 01-A
16 12 M8 Lock Nut CPB00029 01-A
17 13 M8x20 Dome Head Bolt CPB00183 01-A
18 8 M6 Flat Washer CPB00060 01-A
19 6 M6 Lock Nut CPB00047 01-A
20 4 M6x20 Countersunk Bolt CPB00264 01-A
21 1 M8 Spring Washer CPB00104 01-A
22 1 M8x20 Hex Head Bolt CPB00012 01-A
23 1 Handle Bonnet CPC00026 01-A
24 4 M5 Flat Washer CPB00128 01-A
25 2 M5x16 Socket Cap Bolt CPB00247 01-A
26 2 M5 Lock Nut CPB00147 01-A
27^ 1 Side Bubble Beading - C3000CB Bonnet CPC00016 01-A
28^ 1 3.5mm Edge Trim - Narrow CPC00048 01-A
29^ 1 3.5mm Edge Trim - Narrow CPC00048 01-A
30 2 M8x25 Dome Head Bolt CPB00342 01-A
31 2 M6x25 Hex Head CPB00256 01-A
32 1 M8x20 Countersunk Bolt CPB00232 01-A
Note:
2a
24
2
19
34
18
33
21
26 32
22
25
3
2b 36 22
3a 23
22
35
6
31
30
8 6a
12
4
30
18
19 7
20
9
11
29
28 10
27
16
17 13
1 27 14
4 28 15
29
17
16
3* 6
8
5
2
9
13
21
15
22
11
21
27
1
19
34
18
12
35
4
20
23
24
10
34
34
28 31
29 14
32
36
30
34 28
25
33
32
26
32
COMBILIFT LTD. 2011
Ref No: CB3M006 Rev: 01-A Rev Date: 03/02/2011 SECTION
Title: Single Gas Bottle Carrier Assembly 06
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Sliding Gas Bottle Carrier Base CML00059 01-A
2 1 Sliding Gas Bottle Carrier Tray CML00060 02-A
3* 1 Standard Gas Bottle CPV00062 01-A
4 2 Gas Carrier Sliding Rail (102-591) CPL00171 01-A
5 1 RH Carrier Strap CML00087 01-A
6 1 LH Carrier Strap CML00092 01-A
7 1 Gas Carrier Latch CPL00277 01-A
8 2 Hinge CPB00055 01-A
9 1 Gas Tank Locator Pin CPB00173 01-A
10 1 Anti-Luce Fastener CPB00090 01-A
11 8 M4x12 Countersunk Bolt CPB00299 01-A
12 6 M5x12 Countersunk Bolt CPB00245 01-A
13 4 14mm Single Pipe Clamp CPF00081 01-B
14 2 Gas Carrier Spacer CML00090 01-A
15 2 14mm Single Pipe Clamp Top CPF00065 01-A
16 8 M8x20 Dome Head Bolt CPB00183 01-A
17 8 M8 Lock Nut CPB00029 01-A
18 1 M12 Flat Washer CPB00082 01-A
19 1 M12 Lock Nut CPB00123 01-A
20 4 M8x25 Hex Head Bolt CPB00040 01-A
21 2 M10 Collar Nut CPB00300 03-A
22 4 M6x35 Hex Head Bolt CPB00301 02-A
23 4 M8 Spring Washer CPB00104 01-A
24 4 M8 Flat Washer CPB00321 02-A
25 1 Strainer Filter (Tier 2/3 Only) CPL00282 01-A
26 1 1/4" NPT F/F Fitting (6328604000) CPL00337 01-A
27 1 LPG Bottle Coupling (8516160200) CPL00090 01-A
28 1 LPG Fuel Line Bulkhead (6300000444) CPL00087 01-A
29 1 LPG Pressure Relief Valve (5438650000) CPL00086 01-A
30 1 1/4"M-1/8"F-1/4"F NPT Tee (630230040) CPLF0007 01-A
31 1 Adjustable Pressure Switch (8304040010) CPG00046 01-A
32 4 1/4" NPT 90 M/F Fitting (6311604000) CPLF0008 01-A
33 1 1/4" NPT - 1/4" NPT M/M Fitting (6328004000) CPLF0012 01-A
34 3 1/4" NPT - 3/8" SAE Flare Fitting (6304806040) CPLF0009 01-A
35 1 Hose 1525mm (From Carrier To Bottle) BPL00009 01-A
36 1 Tier 1 Hose 1850mm (Carrier To Carburettor) BPL00011 01-A
36 1 Tier 2/3 Hose 1525mm (Carrier To Carburettor) BPL00010 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
2. Items 26 - 36 Can Be Ordered As A Kit - BPL00007 Tier 1 Kit
BPL00008 Tier 2/3 Kit
16
21
2
16
7
8
16
9
21
20
16
15
6
19
16
21
12
11
18
14
16
10
13
1
4
3
13
10
14
Ref No: CB3M006.1 Rev: 01-A Rev Date: 03/02/2011 SECTION
Title: Diesel Tank & Supply Line Assembly 06
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Diesel Tank Weld Assembly BMD00003 04-A
2 1 Electric Fuel Pump (1G610-52001) CPK00070 01-A
3 1 Low Level Fuel Switch CPE00048 01-A
4 1 Diesel Cap CPC00008 01-A
5 1 Fuel Filter Kit (1907743012) CPK00009 02-A
5a 1 Fuel Filter Element (1C011-43010) CPK00004 02-A
6 1 Inline Diesel Fuel Filter CPK00056 01-A
7 4 M6 Flat Washer CPB00060 01-A
8 4 M6 Spring Washer CPB00126 01-A
9 2 M6x16 Hex Head Bolt CPB00196 01-A
10 6 M10 Spring Washer CPB00053 01-A
11 1 1/2" Bond Seal CPF00056 03-A
12 1 1/2" BSP Bung CPF00032 01-A
13 6 M10 Flat Washer CPB00032 01-A
14 6 M10x25 Hex Head Bolt CPB00187 01-A
15 1 11mm Jubilee Clip CPB00380 01-A
16 7 13mm Jubilee Clip CPB00274 01-A
17 2 M6x20 Hex Head Bolt CPB00044 01-A
18 1 9/16" JIC Swept 90 Pipe End CPF00372 01-A
19 1 9/16" JIC Swept 45 Pipe End CPF00128 01-A
20 1 6mm Fuel Line Per Metre CPK00065 01-A
21 1 8mm Fuel Line Per Metre CPK00064 01-A
Note:
1. Required Length Must Be Quoted When Ordering Fuel Hose - Items 20 & 21
5 13 25 25
26
13
5
18
17
16
15
2
13
13
14
22
13
21
26
25
10
25
13
14
23
26
8
13
16
17 11
21
15
24 9 20 27
13
7
13
6
14
12
21
20
5
15
18
19
3
14
10
13
8
12
11
13
14
17
4
8
2
9
9
23
29
16
24
10
23
9
25
28
26
23
27
30
31
Ref No: CB3M007.1a Rev: 01-A Rev Date: 03/02/2011 SECTION
Title: Inching Pedal Assembly 07
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Inching Pedal Bracket CMC00036 03-A
2 1 Inching Pedal Foot Plate CPC00023 01-B
3 1 Pivot Pin CPC00046 01-B
4 2 M10 Bushing CPC00047 01-A
5 2 M7x20 Hex Bolt CPC00074 01-A
6 1 Inching Pedal Linkage CPC00027 01-A
7 1 Hydraulic Inching Valve (R902066994) CPHY0165 01-A
8 2 M8x25 Hex Head Bolt CPB00040 01-A
9 4 M8 Lock Nut CPB00029 01-A
10 4 M6 Lock Nut CPB00047 01-A
11 1 M6x20 Countersunk Bolt CPB00052 01-A
12 1 Torsion Spring CPC00045 01-A
13 4 M14 Bond Seal SPF00044 02-A
14 4 M14 - 9/16" JIC M/M Adaptor SPF00020 01-A
15 2 M8x40 Socket Cap Bolt CPB00020 01-A
16 2 M8 Flat Washer CPB00321 02-A
17 1 M6x25 Countersunk Bolt CPB00191 01-A
18 1 Tension Spring Bracket CMC00057 01-A
19 1 Tension Spring CPC00002 01-A
20 1 Switch (207-1830) CPE00180 01-A
21 1 Clamp For Switch (207-1925) CPE00181 01-A
22 2 M4x20 Socket Cap Bolt (Zinc Plated) CPB00148 01-A
23 6 M4 Flat Washer CPB00322 01-A
24 2 M4 Lock Nut CPB00364 01-A
25 1 OMRON ZC-Q56 (Brake Pedal Plunger Switch) CPE00182 01-A
26 1 Brake Switch Mount Bracket BMF00845 01-A
27 2 M4x30 Slotted Pan Head Screw CPB00261 01-A
28 2 M5x16 Socket Cap Bolt CPB00247 01-A
29 2 M4 Hex Nut CPB00323 01-A
30 2 M5 Flat Washer CPB00128 01-A
31 2 M5 Lock Nut CPB00147 01-A
1
12
10
14*
11
Standard Pedal Assembly
7
8
5
13
6
2
10
4
1
7
9
Ref No: CB3M007.1b Rev: 01-A Rev Date: 03/02/2011 SECTION
Title: Accelerator Pedal Assembly 07
Standard Accelerator Pedal - CPC00069 - Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Accelerator Pedal Base Plate CPC00083 02-A
2 1 Accelerator Pedal Foot Plate CPC00082 02-A
3 1 Accelerator Pedal Small linkage CPC00085 02-A
4 1 Accelearator Pedal Main Linkage CPC00215 02-A
5 1 Accelerator Pedal Linkage Pin (10mm) CPC00086 02-A
6 1 Accelerator Pedal Cable Clevis CPC00090 02-A
7 1 Accelerator Pedal Clevis Pin CPC00091 02-A
8 1 Accelerator Pedal Central Linkage Pin CPC00088 02-A
9 1 Accelerator Pedal Linkage Pin (6mm) CPC00087 02-A
10 2 M10 Bushing CPC00047 01-A
11 1 Pivot Pin CPC00046 01-B
12 2 M7x20 Hex Head Bolt CPC00074 01-A
13 1 Torsion Spring CPC00045 01-A
14* 1 Accelerator Cable - Diesel BPK00007 01-A
14* 1 Accelerator Cable - Tier I LPG CPL00001 01-A
14* 1 Accelerator Cable - Tier II LPG CPL00134 01-A
Tier 3 Accelerator Pedal Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Electronic Accelerator Pedal CPC00183 03-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
14
13
12
19
17
21
10
20
19
5
15
21
5a
11
14
12
9
5
5a
1
15
12
18
3
22
23
23
22
2*
17
6
8
16
Ref No: CB3M008 Rev: 01-A Rev Date: 04/02/2011 SECTION
Title: Cabin Assembly - Roll Cage 08
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Overhead Guard Assembly BMC00050 05-B
2* 1 Front Glass BPG00024 03-A 15120
3 1 CB Cabin Roof Glass (Small) BPG00002 01-A
4 1 CB Cabin Roof Glass BPG00001 01-A
5 1 Wiper Motor CPE00022 01-A
5a 2 Wiper Shaft Compliment Kit CPC00021 01-A
6 2 Wiper Arm (121.0224.GA.04) CPC00019 01-A
7 1 Wiper Blade (139.3950.GA.04) CPC00020 01-A
8 1 Wiper Blade Ajustable Bracket BMC00791 02-A
9 3 Cabin External Worklight CPE00006 01-A
10 1 Strobe Beacon CPE00086 01-A
11 2 Grommet For Work Lights CPE00077 01-A
12 6 M12 Flat Washer CPB00082 01-A
13 2 M12 Spring Washer CPB00074 01-A
14 4 M12x30 Hex Head Bolt CPB00068 01-A
15 2 M8 Hex Nut CPB00049 01-A
16 4 M5x10 Pan Head Screw CPB00056 02-A
17 7 M5 Lock Nut CPB00147 01-A
18 2 M12 Lock Nut CPB00123 01-A
19 6 M5 Flat Washer CPB00128 01-A
20 3 M5x20 Hex Head Bolt CPB00145 01-A
21 1 Cabin Loom Kit BPE00015 01-A
22 - Window Primer CPC00050 01-A
23 - Bonded Sealer CPC00053 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
2. Items 2-8 Glass And Wipers Are Optional Extras
38 7 37 38
25 25
15
26
10
37
38
3 37 38
22
38 37 6
37
38
17
34
20 11
29
27 1
13 17 11a
19
32 11 23
27
28
14 11
33
30
11
26 21
18
12 24
08
Ref No: CB3M008.1a Rev: 01-A Rev Date: 08/02/2011 SECTION
Title: Cabin Assembly - Enclosed Cabin 08
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Enclosed Cabin BMC00116 06-B
2* 1 Front Glass BPG00024 03-A 15120
3 1 CB Cabin Roof Glass (Small) BPG00002 01-A
4 1 CB Cabin Roof Glass BPG00001 01-A
5 1 CB Cabin Side Window BPG00007 01-B
6 1 CB Rear Window Side Panel (LH) BPG00012 02-A
7 1 CB Rear Window Side Panel (RH) BPG00013 02-A
8 1 CB Rear Window Centre Panel BPG00014 03-A
9 1 Sliding Side Window (Optional) BPG00018 02-A
10 1 Sliding Side Window Filler (Optional) BPG00019 01-A
11 1 Wiper Motor CPE00022 01-A
11a 2 Wiper Seal Cap CPC00021 01-A
12 2 Wiper Arm (121.0224.GA.04) CPC00019 01-A
13 1 Wiper Blade (139.3950.GA.04) CPC00020 01-A
14 1 Wiper Blade Ajustable Bracket BMC00791 02-A
15 3 Cabin External Worklight CPE00006 01-A
16 1 Strobe Beacon CPE00086 01-A
17 4 Cabin Mount BPC00002 01-A
18 1 Roll Cage Door Latch Plate BMC00103 03-A
19 1 Door Latch Striker Pin CPC00030 01-A
20 4 Cabin Rubber Mount Washer BMC00137 03-A
21 2 M6x20 Countersunk Bolt CPB00052 01-A
22 2 Brass Washer for Cab Door Hinge CMF00012 01-A
23 1 Door Checkstrap CPC00042 01-A
24 1 Cabin Loom Kit BPE00015 01-A
25 6 M5 Flat Washer CPB00128 01-A
26 7 M5 Lock Nut CPB00147 01-A
27 2 M8 Hex Nut CPB00049 01-A
28 4 M5x10 Pan Head Screw CPB00056 02-A
29 1 M8x65 Hex Head Bolt CPB00084 01-A
30 1 M8 Lock Nut CPB00029 01-A
31 2 Grommet For Work Lights CPE00077 01-A
32 2 M16 Flat Washer CPB00045 01-A
33 2 M16 Lock Nut CPB00006 02-A
34 2 M16x55 Hex Head Bolt CPB00002 01-A
35 2 M16x75 Hex Head Bolt CPB00009 01-A
36 3 M5x20 Hex Head Bolt CPB00145 01-A
37 - Window Primer CPC00050 01-A
38 - Bonded Sealer CPC00053 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
COMBILIFT LTD. 2011
Ref No: CB3M008.1b Rev: 01-A Rev Date: 08/02/2011 SECTION
Title: Cabin Assembly - Enclosed Cabin Door 08
2
3
1
13
5a
5
12
6
8
9
4
14
10
7
4b
4a
11
11
Ref No: CB3M008.1b Rev: 01-A Rev Date: 08/02/2011 SECTION
Title: Cabin Assembly - Enclosed Cabin Door 08
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Cabin Door BMC00123 04-A
2 1 Cabin Door Sliding Window BPG00016 03-A
3 1 Cabin Door Beading (Side Bubble) CPC00016 01-A
4 1 Squeeze Lock Assembly CPC00005 01-A
4a 1 Squeeze Lock - End Plate CPC00060 02-A
4b 1 Squeeze Lock - Plastic Cover Set CPC00061 01-A
5 1 Cabin Door Handle CPC00006 01-A
5a 1 Cabin Door Key CPC00029 01-A
6 1 Cabin Door Handle - Gasket Kit CPC00063 01-A
7 1 M6x20 Countersunk Bolt CPB00052 01-A
8 2 M6 Flat Washer CPB00060 01-A
9 2 M6 Spring Washer CPB00126 01-A
10 2 M6 x 15 Hex Head Bolt CPB00027 01-A
11 3 M6x25 Countersunk Bolt CPB00191 01-A
12 1 M8x65 Hex Head Bolt CPB00084 01-A
13 1 M8 Lock Nut CPB00029 01-A
14 1 M6 Lock Nut CPB00047 01-A
12
14
2*
3*
14
13
4 10
1* 11
Note:
1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
3*
2* 14
7
13
12
10
6
11
1*
Note:
1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
1c
1
4
1a
10
1
8
5
10
8
nt
2*
eme
5
ng
1e
1d
Arra
e
Pip ir
PGA
L
3
6
7
t
men
2*
e
ng
Arra
e
Pip ir
selA
Die
Ref No: CB3M010 Rev: 01-A Rev Date: 10/02/2011 SECTION
Title: Air Filter Assembly 10
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Air Filter Kit CPK00135 02-A
1a 1 Air Filter Element (P772579) CPK00144 03-A
1b 1 Dust Valve CPK00252 02-A
1c 2 Air Filter Mounting Bracket CPK00148 02-A
1d 1 Air Filter - Rain Water Seal CMP00022 02-A
1e 1 Stack Cap/Rain Cap CPK00149 03-A
SPK00006 01-A
2* 1 AIr Intake Hose
NPK00007 01-A
3 1 Air Breather Hose Connector (Diesel) BPK00005 01-A
4 1 15mm Rubber Hose (LPG Only) SPL00060 01-A
5 2 70-90mm Hose Clip CPB00172 01-A
6 2 Breeze Hose Clip (40-64mm) CPC00096 01-A
7 1 30-45mm Hose Clip CPB00420 01-A
8 1 Extra Long Bulkhead 3/8" BSP VMP00017 01-A
9 2 M16 Flat Washer CPB00045 01-A
10 2 18-25mm Jubilee Clip CPV00103 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
3
1a
2a
1a
3
1
6
1
5
1a
6
Ref No: CB3M012 Rev: 01-A Rev Date: 21/01/2011 SECTION
Title: Steering Motor Assembly 12
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Steering Motor CPS00020 01-B
1a 4 Steering Motor O-ring CPS00000 01-B
2 2 M10x45 Socket Head Bolt CPB00271 01-A
3 3 3/8" BSP - 9/16" JIC M/M Adapter CPF00021 01-A
4 3 3/8" Bond Seal CPF00055 01-A
5 2 1/2" Bond Seal CPF00056 03-A
6 2 1/2" BSP - 3/4" JIC M/M Adapter CPF00006 04-A
1a
1
4
6
6
6
9
8
5
6
10
Ref No: CB3M012.1 Rev: 01-A Rev Date: 21/01/2011 SECTION
Title: Valve Chest Assembly 12
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Valve Chest BPHY0002 01-A
1a 6 Seal Kit for Valve Bank (1 Per Section) CPSK0074 01-A
2 3/4 Valve Chest Lever CPHY0025 01-A
3* 1 Joystick Lever - Toggle Switch (Optional) BPHY0010 01-A
3* 1 Valve Chest Lever With Switch (Optional) CPHY0153 01-A
4 1 3/4" BSP - 1"5/16 JIC M/M Adaptor CPF00095 01-A
5 2 1/2" BSP - 3/4" JIC M/M Adaptor CPF00006 04-A
6 11 1/2" Bond Seal CPF00056 03-A
7 1 3/4" Bond Seal CPF00057 01-A
8 8 1/2" BSP - 9/16" JIC M/M Adaptor CPF00014 02-A
9 1 1/2" BSP Bung CPF00032 01-A
10 1 3/4" JIC M/F Test Port Adaptor CPF00077 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
10
3 7
4
5
6 7
2*
Note:
1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
33
32
9
10
31
6
30
34
37
36
23
35
26
20
19
27
24
13
24
19
20
13
11
12
17
18
1
1a
13
7
28
29
14
10
15
16
25
3
29
14
21
22
2
Ref No: CB3M014a Rev: 01-A Rev Date: 16/02/2011 SECTION
Title: Pump/Bell Housing Assembly - LPG 14
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Hydrostatic Drive Pump BPHY0004 01-A
1a 1 Purge Valve (902048759) CPHY0170 01-A
2 1 Gear Pump LPHY0008 02-A
3 1 Gear Pump O-ring CPSK0019 01-A
4 1 Bell Housing (7260710) VPL00013 01-A
5 1 LH Engine Bracket Assembly BMG00015 01-A
6 1 RH Engine Bracket Assembly BMG00014 02-A
7 1 Drive Manifold CPHY0130 02-A
8 2 Drive Manifold O-Ring CPHY0086 01-A
9 2 Rubber Engine Mount CPV00005 01-A
10 4 M12 Flat Washer CPB00082 01-A
11 6 M10x90 Socket Head Bolt CPB00141 01-A
12 6 M10 Spring Washer CPB00053 01-A
13 6 1/2" Bond Seal CPF00056 03-A
14 3 3/4" Bond Seal CPF00057 01-A
15 1 M14 Bond Seal CPF00052 01-A
16 1 M14 - 9/16" JIC M/M Adaptor CPF00025 01-A
17 1 M12 Bond Seal CPF00157 01-A
18 1 M12 - 9/16" JIC M/M Adaptor CPF00158 02-A
19 2 M22 bond seal CPF00156 01-A
20 2 M22 - 3/4" JIC M/M Adaptor CPF00098 01-A
21 1 1" Bond Seal CPF00058 01-A
22 1 1" BSP - 1"5/16 JIC M/M Adaptor CPF00183 01-A
23 1 M16 Bond Seal CPF00100 01-A
24 4 1/2" BSP - 3/4" JIC M/M Adaptor CPF00006 04-A
25 2 M12x30 Socket Head Bolt CPB00153 01-A
26 1 M33 - 1" 5/16 JIC M/M Adaptor CPF00084 02-A
27 1 M33 Bond Seal CPF00105 01-A
28 2 1/2" BSP Bung CPF00032 01-A
29 3 3/4" BSP - 3/4" JIC M/M Adaptor CPF00007 01-A
30 8 1/2"UNCx1"1/2 Countersunk Bolt CPB00417 01-A
31 2 M12x100 (Class 12.9) Hex Head Bolt CPB00010 01-A
32 2 Engine Mount Washer CMV00028 01-A
33 2 M12 Lock Nut CPB00123 01-A
34 2 M14 Flat Washer CPB00017 01-A
35 2 M14x35 Socket Head Bolt CPB00016 01-A
36 1 M16 - 3/4" JIC M/M Adaptor CPF00239 01-A
37 1 3/4" JIC M/F/M Tee CPF00200 01-A
17
12 49
46
16
50
24
56
1
23 22 55
52
39
58
31
30
26
38
14
7
35 33 37
28 27
32 36
40
Ref No: CB3M014b Rev: 02-A Rev Date: 16/07/2012 SECTION
Title: Engine Assembly - LPG 14
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 3.0L LPG Engine - Tier 1 VPL00007 01-A
1 1 3.0L LPG Engine - Tier 3 VPL00009 01-A
1 1 3.0L LPG Engine - Tier 4 VPL00015 01-A
2 1 Fuel Supply System Assembly See Section 14.1bi 01-A
3 1 Exhaust Manifold Assembly See Section 14.1bii 01-A
4 1 PCV Valve Grommet (7120140) CPL00106 01-A
5 1 Valve Case Breather (7120010) CPL00109 01-A
6 1 Oil Filter Grommet (7110290) CPL00104 01-A
7 1 Engine Oil Filter (7110850) CPL00007 01-A
8 1 Fan Belt (10x1015) (80377) CPL00003 01-A
9 1 Starter Motor 2KW (7244524) CPL00346 01-A
10 1 Alternator (7244700) CPL00322 01-A
11 1 Water Pump Pulley (98211) CPL00139 01-A
12 4 3/8"-16x1" Hex Head Bolt (90325100) CPL00131 01-A
13 1 Temp Sensor Switch (7144790) CPL00289 01-A
14 1 Thermostat Gasket (7140310) CPL00094 01-A
15 1 Thermostat Housing Gasket (7142100) CPL00095 01-A
16 1 Thermostat (7142080) CPL00011 01-A
17 1 Thermostat Outlet Knuckle (7142071) CPL00102 01-A
18 1 Thermostat Housing (7140360) CPL00103 01-A
19 1 Water Pump (7142060) CPL00005 01-A
20 1 Water Pump Gasket (7142030) CPL00050 01-A
21 4 R45TS Spark Plug 3.0L (7240010) CPL00058 01-A
22 1 Distributor Assembly 3.0L (7241750) CPL00116 01-A
23 1 Ignition Coil 3.0L 7242320 (7243730) CPL00030 01-A
24 1 Ignition Coil Secondary Wires (7241820) CPL00055 01-A
25 1 Ignition Plug Wire Set (7241830) CPL00057 01-A
26 1 2kW Starter Motor (7244520) CPL00346 01-A
27 1 Starter Bracket (B4-50330-001) CPL30045 01-A
28 13 3/8" Spring Washer (93300000) CPL00130 01-A
29 1 Crankshaft Vent Breather (98096) CPL00194 01-A
30 1 3.0L Oil Pressure Switch (7110880) CPL00063 01-A
31 1 1/8x1/8" Reducer Fitting (7242360) CPL00332 01-A
32 1 Oil Pan Drain Plug CPL00224 01-A
33 1 Oil Pan Drain Plug Washer CPL00015 01-A
34 1 Water Temperature Sender (700427) CPL00091 01-A
35 2 Bolt For Starter Motor 3.0L (7242530) CPL00036 01-A
36 1 5/16"-18x1" Hex Head Bolt (90205100) CPL00419 01-A
37 6 5/16" Lock Washer (93200000) CPLF0019 01-A
38 1 5/16'' Flat Washer (92200000) CPL00427 01-A
39 1 3.0L - 45cc Drive Pump Coupling (7260490) VPL00012 01-A
40 6 3/8"-16x1'' Hex Head Bolt (90305100) CPL00421 01-A
41 1 5/16'' Flat Washer (92200000) CPL00427 01-A
42 1 3/8"-16x4'' Hex Head Bolt (90305400) CPL00445 01-A
43 1 Alternator Bracket Spacer 3.0L (7244570) CPL20004 01-A
44 2 3/8'' Flat Washer (92300000) CPL00428 01-A
45 1 3/8"-16 Flange Nut (95300010) CPL00376 01-A
46 1 M8-1.25x25mm Hex Head Bolt (98333025) CPL40018 01-A
47 4 5/16"-24x3/4" Hex Head Bolt (90215075) CPLF0017 01-A
48 1 M8 Lock Washer (93930000) CPL40016 01-A
Pusher Fan (0430/10-10/35/Ppg/3hr) VPG00005 01-A
49 1
Puller Fan (141500) CPV00130 01-A
50 1 Engine Back Mount BMG00016 04-A
51 2 M10 Flat Washer CPB00032 02-A
52 4 M12 Flat Washer CPB00082 01-A
53 2 3/8"UNCx1"1/4 Hex Head Bolt CPB00234 01-A
54 2 7/16"UNCx1"1/4 Hex Head Bolt CPB00235 01-A
55 1 Engine Mount Washer CMV00028 01-A
56 1 Rubber Engine Mount CPV00005 01-A
57 1 M12x100 (Class 12.9) HT Hex Head Bolt CPB00010 01-A
58 1 M12 Lock Nut CPB00123 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Any Of The Items Above.
Ref No: CB3M014bi Rev: 01-A Rev Date: 16/07/2012 SECTION
Title: LPG Delivery System Assembly For VPL00007 14
29
37
15
30
3
3a
12
28
17
16
2a
13
2
12
19
18
32
28
11
14
22
24
20
7
9
26
33
25
10
21
35
27
21
23
36
4
1b
1a
9
9
8
10
31
26
34
28
11
Ref No: CB3M014bi Rev: 01-A Rev Date: 16/07/2012 SECTION
Title: LPG Delivery System Assembly For VPL00007 14
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Carburetor (CA100-010) CPL00108 01-A
1a 1 Carburetor Repair Kit (RKC100) CPL00129 01-A
1b 2 Throttle Mixer Gasket (G1-11) CPL30025 01-A
2 1 Regulator (Cobra) CPL00066 01-A
2a 1 Regulator Repair Kit (RK-EPR-3) CPL30030 01-A
3 1 Vacuum Fuel Lock/Filter (VFF30) CPL00124 01-A
3a 1 Vacuum Fuel Lock/Filter Repair Kit CPL00127 01-A
4 1 Governor (7161990) CPL00079 01-A
5 1 Adaptor Block (A4-51320-001) CPL30048 01-A
6 1 FCV Solenoid Assembly (AV1-15115-4) CPL00304 01-A
7 2 3/8"-16x3.5" Stud (7171460) CPL00405 01-A
8 2 3/8"-16 Flange Nut (95300010) CPL00376 01-A
9 3 Governor Gasket (7172980) CPL00107 01-A
10 1 1/8" NPT - 3/8" 90 Fitting (F4-12) CPL00300 01-A
11 2 90 Elbow Fitting (F4-19) CPLF0044 01-A
12 2 Elbow INV FL 3/8" (30573) CPL00333 01-A
13 1 Gas Pipe (7171170) Cobra - VFF30 CPL00329 01-A
14 1 3/8"NPT-3/8" Hose 90 Fitting (7020000) CPLF0048 01-A
15 1 1/8"NPT-1/4" Hose 90 Fitting (F4-8) CPLF0045 01-A
16 1 3/8"NPT-5/8" Hose 90° Water Fitting (F4-17) CPL00334 01-A
17 1 1/2"-14NPTx3/8" Hose Barb Adapter (7173610) CPLF0049 01-A
18 1 Bosch ETP Gasket (G1-50449-001) CPL30026 01-A
19 4 M6-1.0 x 20mm Hex Flange Bolt CPL20017 01-A
20 1 1/8"-27NPTx3/8" Hose Barb Adapter (7171430) CPLF0047 01-A
21 2 1/8"NPT-3/8" Brass Fitting (2H-103B) CPL00305 01-A
22 1 1/8"NPT-1/4" Brass Fitting (F4-15840) CPL00308 01-A
23 1 1/8"NPT-3/8" Brass Tee (2H-103B) CPL00305 01-A
24 1 1/8"NPT Brass Hex Nipple Fitting (F4-33) CPL00309 01-A
25 2 1/4" Hose Clamp C2-30 (6500070911) CPL00310 01-A
26 4 3/8'' Vent Hose Clamp (7172620) CPL00406 01-A
27 2 5/8" Hose Clamp (C2-16664-1) CPL00303 01-A
28 6 #8 Hose Clamp (80543) CPL00385 01-A
29 2 7/16" Spring Hose Clip (C2-16664-1) CPLF0053 01-A
30 1 Water Hose (18343-A2) CPL00227 01-A
31 1 16mm ID Hose (Quote Length Required) CPLF0001 01-A
32 1 16mm ID Hose (Quote Length Required) CPLF0001 01-A
33 1 10mm ID Hose (Quote Length Required) CPLF0002 01-A
34 1 10mm ID Hose (Quote Length Required) CPLF0002 01-A
35 1 10mm ID Hose (Quote Length Required) CPLF0002 01-A
36 1 5mm ID Hose (Quote Length Required) CPLF0003 01-A
37 1 5mm ID Hose (Quote Length Required) CPLF0003 01-A
29
14
23
3
11
21
3a
15
16
12
2a
2
11
18
17
5
8
24
21
10
19
13
20
27
26
20
1
9
1a
1b
7
8
4
22
25
28
10
21
Ref No: CB3M014bi Rev: 02-A Rev Date: 04/05/2012 SECTION
Title: LPG Supply System Assembly For VPL00007 14
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Carburetor (CA100-010) CPL00108 01-A
1a 1 Carburetor Repair Kit (RK-CA100) CPL00129 01-A
1b 2 Throttle Mixer Gasket (G1-11) CPL30025 01-A
2 1 Regulator (Cobra) CPL00066 01-A
2a 1 Regulator Repair Kit (RK-EPR-3) CPL30030 01-A
3 1 Vacuum Fuel Lock/Filter (VFF30) CPL00124 01-A
3a 1 Vacuum Fuel Lock/Filter Repair Kit CPL00127 01-A
4 1 Governor (7161990) CPL00079 01-A
5 1 Adaptor Block (A4-51320-001) CPL30048 01-A
6 2 3/8"-16x3.5" Stud (7171460) CPL00405 01-A
7 2 3/8"-16 Flange Nut (95300010) CPL00376 01-A
8 3 Governor Gasket (7172980) CPL00107 01-A
9 3 1/8"NPT - 3/8" 90 Fitting (F4-12) CPL00300 01-A
10 2 90 Elbow Fitting (F4-19) CPLF0044 01-A
11 2 Elbow INV FL 3/8" (30573) CPL00333 01-A
12 1 Gas Pipe (7171170) Cobra - VFF30 CPL00329 01-A
13 1 3/8"NPT-3/8" Hose 90 Fitting (7020000) CPLF0048 01-A
14 1 1/8"NPT-1/4" Hose 90 Fitting (F4-8) CPLF0045 01-A
15 1 3/8"NPT-5/8" Hose 90° Water Fitting (F4-17) CPL00334 01-A
16 1 1/2"-14 NPT-3/8" Hose Barb Adapter (7173610) CPLF0049 01-A
17 1 Bosch ETP Gasket (G1-50449-001) CPL30026 01-A
18 4 M6-1.0 x 20mm Hex Head Flange Bolt CPL20017 01-A
19 1 1/8"-27NPTx3/8" Hose Barb Adapter (7171430) CPLF0047 01-A
20 6 3/8" Vent Hose Clamp (717262) CPL00406 01-A
21 5 #8 Hose Clamp (80543) CPL00385 01-A
22 4 7/16" Spring Hose Clip (C2-16664-7) CPLF0053 01-A
23 1 Water Hose - (18343-A2) CPL00227 01-A
24 1 16mm ID Hose (Quote Length Required) CPLF0001 01-A
25 1 16mm ID Hose (Quote Length Required) CPLF0001 01-A
26 1 10mm ID Hose (Quote Length Required) CPLF0002 01-A
27 1 10mm ID Hose (Quote Length Required) CPLF0002 01-A
28 1 5mm ID Hose (Quote Length Required) CPLF0003 01-A
29 1 5mm ID Hose (Quote Length Required) CPLF0003 01-A
14
8
14
11
13
9
10
7
6
2
4
15
11
11
5
9
12
Ref No: CB3M014bii Rev: 01-A Rev Date: 23/04/2012 SECTION
Title: Exhaust Manifold Assembly - LPG 14
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Exhaust Manifold RB Block (7152150) CPL30012 01-A
2 1 Intake Manifold (7152141) CPL30011 01-A
3 1 Intake-Exhaust Manifold Gasket (7152170) CPL30013 01-A
4 1 Intake Manifold Heat Shield (7152160-001) CPL30015 01-A
5 1 Alternator Heat Shield (G4-50068-001) CPL30040 01-A
6 1 Exhaust Heat Shield (G4-50067-001) CPL30027 01-A
7 1 Inner Heat Shield (7152160-002) CPL30016 01-A
8 2 3/8"-16x1"5/8 GR 8 Stud (71834) CPLF0013 01-A
9 4 3/8" Washer Type A N Hard (92300101) CPL40015 01-A
10 2 1/8" NPT Socket Head Brass Plug CPLF0032 01-A
11 8 M6-1.0x16mm Hex Flange Screw CPL40060 01-A
12 2 3/8" Serrated Hex Flange Nut (N1-30876-037) CPL40054 01-A
13 4 3/8"-16x1" GR 8 Socket Head Bolt (90368100) CPLF0018 01-A
14 8 3/8" Hardened Washer (W1-50595-037) CPLF0037 01-A
15 4 M5-0.8x8mm Hex Flange Screw (S1-50237-20-0508) CPL40062 01-A
2a
33
10
30
31
23
8
7
25
27
32
9
28
24
13
24
20
19
19
20
13
11
12
18
17
13
1a
10
5
29
26
14
15
16
25
4
26
14
21
22
3
Ref No: CB3M014.1a Rev: 01-A Rev Date: 15/02/2011 SECTION
Title: Pump/Engine Coupling Assembly - Diesel 14
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Hydrostatic Drive Pump BPHY0004 01-A
1a 1 Purge Valve (902048759) CPHY0170 01-A
2 1 Engine Coupling & Bell Housing Kit LPK00081 01-A
2a 1 Drive Coupling LPK00046 01-A
3 1 Gear Pump 20 CC LPHY0008 02-A
4 1 Gear Pump O-ring CPSK0019 01-A
5 1 Drive Manifold CPHY0130 02-A
6 2 Drive Manifold O-Ring CPHY0086 01-A
7 8 M8 Flat Washer CPB00321 02-A
8 2 M10 Flat Washer CPB00032 01-A
9 2 M8x60 Socket Cap Bolt CPB00305 01-A
10 4 M12 Flat Washer CPB00082 01-A
11 6 M10x90 Socket Cap Bolt CPB00141 01-A
12 6 M10 Spring Washer CPB00053 01-A
13 6 1/2" Bond Seal CPF00056 03-A
14 3 3/4" Bond Seal CPF00057 01-A
15 1 M14 Bond Seal CPF00052 01-A
16 1 M14 - 9/16" JIC M/M Adaptor CPF00025 01-A
17 1 M12 Bond Seal CPF00157 01-A
18 1 M12 - 9/16" JIC M/M Adaptor CPF00158 02-A
19 2 M22 bond seal CPF00156 01-A
20 2 M22 - 3/4" JIC M/M Adaptor CPF00098 01-A
21 1 1" Bond Seal CPF00058 01-A
22 1 1" BSP - 1"5/16 JIC M/M Adaptor CPF00183 01-A
23 1 M16 Bond Seal CPF00100 01-A
24 4 1/2" BSP - 3/4" JIC M/M Adaptor CPF00006 04-A
25 4 M12x30 Socket Head Bolt CPB00153 01-A
26 3 3/4" BSP - 3/4" JIC M/M Adaptor CPF00007 01-A
27 1 M33 - 1" 5/16 JIC M/M Adaptor CPF00084 02-A
28 1 M33 Bond Seal CPF00105 01-A
29 2 1/2" BSP Bung CPF00032 01-A
30 1 3/4" JIC M/F/M Tee CPF00200 01-A
31 1 M16 - 3/4" JIC M/M Adaptor CPF00239 01-A
32 2 M10x40 Hex Head Bolt (1.25 Set) CPB00279 01-A
33 4 M8x30 Socket Cap Bolt CPB00291 01-A
34 2 M8x25 Hex Head Bolt CPB00040 01-A
7
10
6
4
12
5
9
1b*
8
1d
3
1a
1
13c
1c
13b
13a
2
13
5
12
10
9
7
8
Ref No: CB3M014.1b Rev: 01-A Rev Date: 03/03/2011 SECTION
Title: Engine Assembly - Diesel 14
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 1.5L Turbo Diesel Engine LPK00008 01-A
1a 1 Oil Filter Cartridge (16271-3209-2) LPK00005 01-A
1b* 1 Fan Belt (Low Fan Kit) 9.5x715La LPK00090 01-A
1c 1 Starter Motor (16235-6301-0) LPK00021 01-A
1d 1 Alternator (16678-6401-2) LPK00017 01-A
1e 1 V1505T Engine Fan (16292-7411-0) LPK00053 01-A
2 1 Left Hand Front Engine Mount BMK00003 01-A
3 1 Right Hand Front Engine Mount BMK00005 01-A
4 1 Fan Side Engine Mount LMK00003 01-A
5 3 Rubber Engine Mount CPV00005 01-A
6 3 M12 Flat Washer CPB00082 01-A
7 16 M10 Flat Washer CPB00032 01-A
8 16 M10x30 Hex Head Bolt (1.25 Set) CPB00278 01-A
9 3 M12 Nylon Lock Nut CPB00123 01-A
10 3 M12x100 (12.9) HT Hex Head Bolt CPB00010 01-A
11 4 M6x25 Hex Head CPB00256 01-A
12 3 Engine Mount Washer CMV00028 01-A
13 1 Sump Drainage Hose BPH00189 02-A
13a 1 M22 Banjo Bolt CPMP3075 01-A
13b 2 M22 bond seal CPF00156 01-A
13c 1 3/4" JIC Male Plug CPF00030 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
16
18
20
16
17
4
21
11
13
3
11
10
15
1
16
18
19
15
9a
6
12
9
7
2
8
5
14
Ref No: CB3M015 Rev: 02-A Rev Date: 09/03/2011 SECTION
Title: Dash Assembly 15
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Control Panel BMC00018 09-A
2 1 Dash Display Cover BMC00035 05-A
3 1 Control Panel Side Cover BMC00015 02-A
4 1 Arm Rest CPC00072 01-A
5 1 Push Button Brake Switch CPE00026 01-A
6 1 Fuse box CPE00088 01-A
7 1 12V Hour Meter With Carousel Symbol CPE00098 01-A
Temperature Gauge (LPG) SPE00002 01-A
8 1
Temperature Gauge (Diesel) SPE00003 01-A
9 1 Merit Ignition Switch (328432) CPE00035 01-A
9a 2 Key For Ignition Switch (M014607) CPE00049 01-A
10 1 Four Directional Switch CPE00089 02-A
11 2 Push Button CPE00043 01-A
12 1 Dash (Engine Fault) Light - Amber CPE00216 01-A
13 1 Low Level Gas Buzzer CPE00154 01-A
14 1 Work Light Switch CPE00021 01-A
15 8 M6x10 Dome Head Bolt CPB00186 01-A
16 6 M6 Flat Washer CPB00060 01-A
17 2 M6 Lock Nut CPB00047 01-A
18 4 M6 Spring Washer CPB00126 01-A
19 3 M6x20 Hex Head Bolt CPB00044 01-A
20 1 M6x25 Hex Head CPB00256 01-A
21 1 Diesel Wiring Loom BPE00014 01-A
21 1 Standard LPG Wiring Loom BPE00011 01-A
21 1 Tier 3 LPG Wiring Loom BPE00010 01-A
28
4
11
11
2
2
5
6
20 21
7
5 31
18 19
A
16 17
16
22
12 15
4 13
26
3
23
14
11
9
10
1
9
1
8
7
10
6
Ref No: CB3M016 Rev: 01-A Rev Date: 22/02/2011 SECTION
Title: Relay Layout Assembly 16
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Control Panel BMC00018 09-A
2 1 Control Panel Side Cover BMC00015 02-A
3 1 Glow Plug Relay Base CPE00131 01-A
4 1 Glow Plug Relay (0-133-14) CPE00117 01-A
5 1 50 Amp Strip Fuse CPE00076 01-A
6 2 M5 Flat Washer CPB00128 01-A
7 2 M5x10 Pan Head Screw CPB00056 02-A
8 1 12V Electronic Timer (TV49) CPE00095 01-A
9 1 Relay Base (70 Amp Relay) CPE00191 01-A
10 1 70 Amp Relay CPE00039 01-A
11 8 M5 Lock Nut CPB00147 01-A
12 24 20/30 Amp Relay CPE00029 01-A
13 25 Relay Base (20/30 Amp Relay) CPE00190 01-A
14 1 Indicator Relay (4DB 007 218-001) CPE00130 01-A
Relay Table
RELAY NO. FUNCTION PART NO.
1 Starter Solenoid CPE00039
2 Glow Plug Relay (Diesel Only) CPE00117
3 Forward Solenoid CPE00029
4 Reverse Solenoid CPE00029
5 Brake Switch On Inching Pedal CPE00029
6 Reverse Bleeper Cut-Out CPE00029
7 4-Way CPE00029
8 4-Way CPE00029
9 4-Way CPE00029
10 4-Way CPE00029
11 4-Way CPE00029
12 4-Way Supply CPE00029
13 Mast Height Drive Cut-Out CPE00029
14 Reflex Steering Solenoid CPE00029
15 Neutral Cut-Off CPE00029
16 0 Supply CPE00029
16A Dead Band CPE00029
17 90 Supply CPE00029
18 Drive Change-Over Solenoid CPE00029
19 Carousel CPE00029
20 Carousel CPE00029
21 Carousel CPE00029
22 Spot Lights CPE00029
23 Indicator Relay - Roadlights (Optional) CPE00130
26 Brake Relay - Roadlights (Optional) CPE00029
28 Carousel CPE00029
31 Brake Switch On Inching Pedal CPE00029
2
4
6
3
2b
1b
1a
1
5
Ref No: CB3M018 Rev: 01-A Rev Date: 23/02/2011 SECTION
Title: Wheel & Tyre Assemblies 18
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Standard Front Wheel Assembly LPW00002 01-A
1a 1 Standard Front Tyre (16x7-10.5) LPW00013 02-A
1b 1 Standard Front Rim LPW00005 02-A
2 1 Standard Rear Wheel Assembly BPW00002 01-A
2a 1 Standard Rear Tyre (22x10x16) BPW00008 01-A
2b 1 Standard Rear Rim BPW00009 01-A
3 2 Bolt On Weight Assembly (BPW00002) BMS00133 01-A
4 3 M16 Lock Nut CPB00006 02-A
5 3 M16x140 Hex Head Bolt (Class 10.9) CPB00426 01-A
6 6 M16 Flat Washer CPB00045 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Any Of The Above Items.
2. Quote Machine Serial Number When Ordering Alternate Items Such As Slick Tyres
And Grey Non Marking Tyres.
9
6
12
11
17
13
16
7
8
15
11
6
10 6
14
9 11 3
1
5
3a
14
7
8
12 9
13
10
15*
11
Note:
1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *
3
9
12
nk
Ta
To
ed
Ble
11
1
11
8
6
5
2
Ref No: CB3M022 Rev: 02-A Rev Date: 28/02/2011 SECTION
Title: Rear Motor Lines 22
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Rear Arm Assembly See Section 2 01-A
2 1 4-Port Changeover Valve See Section 11 01-A
3 1 Hydrostatic Pump Assembly See Section 14 01-A
4 3 3/4" BSP - 3/4" JIC M/M Adaptor CPF00007 01-A
5 2 1" 1/16 JIC F/M Swivel Fitting SPHY0006 02-A
6 12 1/2" Bond Seal CPF00056 03-A
7 3 3/4" Bond Seal CPF00057 01-A
8 8 1/2" BSP - 3/4" JIC M/M Adaptor CPF00006 04-A
9 1 Hose - Reverse Port On Block To 4-Port P BPH00160 01-A
10 1 Hose - Forward Port On Block To 4-Port T BPH00159 01-A
Hose - 4-Port A To Rear Motor Reverse
11 2 BPH00048 01-A
Hose - 4-Port B To Rear Motor Forward
12 1 Hose - Rear Motor Bleed To Tank BPH00161 01-A
11
12
13*
14*
3 1
10
15*
6
7
16*
2
10
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
9
7
10
11 5
8
7
2
11
9
9
4
10
1
Ref No: CB3M024 Rev: 01-A Rev Date: 02/03/2011 SECTION
Title: Steering Cylinder Lines 24
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Front Steering Cylinder (Master) See Section 1 01-A
2 1 Front Steering Cylinder (Slave) See Section 1 01-A
3 2 Rear Steering Cylinder See Section 2 01-A
4 1 4-Port Changeover Valve See Section 11 02-A
5 1 6-Port Diverter Valve See Section 11 01-A
6 1 Hose - 6-Port C To 4-Port P BPH00162 01-A
7 1 Hose - 6-Port B To 4-Port T BPH00163 01-A
Hose - 6-Port D To Front Of Rear Steering Cylinder
8 2 BPH00257 01-A
Hose - 6-Port A To Back Of Rear Steering Cylinder
9 1 Hose - 4-Port B To Front Of LH Steering Cylinder BPH00164 01-A
10 1 Hose - Back Of LH To Front Of RH Steering Cylinders BPH00165 02-A
11 1 Hose - 4-Port A To Back Of RH Steering Cylinder BPH00262 00-A
7
8
14
8
7
12
11
10
9
6
5
13
5
9
6
14
12
11
2
4
6
13
15
9
10
3
8
Ref No: CB3M025 Rev: 01-A Rev Date: 02/03/2011 SECTION
Title: Inch Valve & Brake Valve Lines 25
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Hydraulic Tank Assembly See Section 5 10-A
2 1 Inching Valve Assembly See Section 7.1a 01-A
3 1 Hydrostatic Pump Assembly See Section 14 01-A
4 1 Brake Valve Assembly See Section 11 01-A
4 1 3/8" BSP - 9/16" JIC M/F Adapter CPF00068 01-A
5 4 3/8" Bond Seal CPF00055 01-A
6 2 3/8" BSP - 9/16" JIC M/M Adapter CPF00021 01-A
7 1 M14 Bond Seal CPF00052 01-A
8 1 M14 - 9/16" JIC M/M Adapter CPF00025 01-A
9 1 M12 Bond Seal CPF00157 01-A
10 1 M12 - 9/16" JIC M/M Adapter CPF00158 02-A
11 2 M14 Bond Seal SPF00044 02-A
12 2 M14 - 9/16" JIC M/M Adapter SPF00020 01-A
13 1 Hose - Ps On Pump To Inch Valve BPH00021 01-A
14 1 Hose - Inch Valve To Tank BPH00176 01-A
15 1 Hose - Port G On Pump To 3 On Brake Valve BPH00175 01-A
1
2
4
11 14
13
4
8
12
6
10
5 7
1
6
4
3
7
8
2
Ref No: CB3M027 Rev: 02-A Rev Date: 03/03/2011 SECTION
Title: Valve Chest To Tilt & Fork Positioner Lines 27
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Tilt Cylinder See Section 1 01-A
2 1 Valve Chest Assembly See Section 12.1 01-A
3 11 1/2" Bond Seal CPF00056 03-A
4 8 1/2" BSP - 9/16" JIC M/M Adaptor CPF00014 02-A
5 1 Hose - Front Of Valve Chest To Front Of Tilt Cylinder BPH00181 02-A
6 1 Hose - Back Of Valve Chest To Back Of Tilt Cylinder BPH00182 02-A
7 1 Hose - Front Of Valve Chest To Fork Positioner Hose On Mast BPH00184 01-A
8 1 Hose - Back Of Valve Chest Fork Positioner Hose On Mast BPH00185 01-A
3
5
2
3
6
3
7
1
Ref No: CB3M028 Rev: 02-A Rev Date: 03/03/2011 SECTION
Title: Valve Chest To Mast - Side Shift & Lift Lines 28
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Valve Chest Assembly See Section 12.1 01-A
2 3 1/2" BSP - 3/4" JIC M/M Adaptor CPF00006 04-A
3 12 1/2" Bond Seal CPF00056 03-A
4 8 1/2" BSP - 9/16" JIC M/M Adaptor CPF00014 02-A
5 1 Hose - Valve Chest Lift Section To Mast BPH00045 02-A
6 1 Hose - Front Of Valve Chest To Side Shift Hose On Mast BPH00184 01-A
7 1 Hose - Back Of Valve Chest To Side Shift Hose On Mast BPH00185 01-A
5*
2
4*
6*
7*
1a*
1*
3
Ref No: CB3M029 Rev: 01-A Rev Date: 08/03/2011 SECTION
Title: Standard Fork Positioner Lines 29
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1* 2 Fork Positioner Cylinder BMR00003 01-A
1a* 2 Fork Positioner Cylinder - Seal Kit CPR00007 01-A
2 1 9/16" JIC Tee M/F/M CPF00003 01-A
3 2 M12 Lock Nut CPB00123 01-A
4* 1 Hose - Front Of Top Cyl. To Front Of Bottom Cyl. BPH00902 00-A
5* 1 Hose - Back Of Top Cyl. To Top Of Tee On Mast BPH00901 00-A
6* 1 Hose - Front Of Top Cylinder To Mast BPH00903 00-A
7* 1 Hose - Front Of Bottom Cyl. To Side Of Tee On Mast BPH00900 00-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *