Decanter Centrifuges A - Brochure

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SE PAR ATION

INDUSTRIAL PROCESSING
RE DE FINE D
ANDRITZ DECANTER CENTRIFUGES A
The ANDRITZ decanter
centrifuge A for industrial
applications to meet
your requirements to the
fullest extent.

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ANDRITZ decanter centrifuges A are specifically suitable for the chemical
and also the mining and minerals industries. ANDRITZ offers two-phase YOUR BENEFITS
and three-phase decanter centrifuges with continuous adjustability • Highest efficiency
in operation to accommodate variations in feed conditions. Based on • High availability
long-term relationships with our customers, our product solutions have • Highest capacity overall in
been optimized to manage the most demanding process situations while the market
maintaining high performance and ensuring long lifetime of the machinery. • Superior dewatering
The robust design of the machines results in a service life of several performance for best
decades. Customers benefit from a wide choice of different materials centrate/filtrate quality
of construction (MOCs) to handle even the most demanding corrosive • Lowest flake content of end
environments. The delivery of EX-certified equipment is not an issue. product
• Lowest maintenance costs
With an installed base of over 20,000 machines, ANDRITZ is one of the
leading suppliers of decanter centrifuges. Continuous optimization and
systematic R&D enable ANDRITZ to offer the optimum machine for almost
all process applications up to 1.4 m in bowl diameter.

We offer you in-depth process experience from a large number of reference


installations. Moreover, the comprehensive product portfolio comprises the
product range acquired from Humboldt and Bird Machine Company.

THE RIGHT DECANTER CENTRIFUGE SOLUTION TO


FIT YOUR PROCESSING NEEDS:

Solid-bowl decanter centrifuge A


The solid-bowl decanter is the standard machine for
separating solids and liquids. Typical applications are
all kinds of plastic materials (PVC, HDPE, PTA), but also
CaCO3, kaolin, drilling mud, tunnel drilling, and various
Solid-bowl decanter centrifuge A
residues.

Screen-bowl decanter centrifuge AS


Screen-bowl decanters transport and dewater crystalline
solids over the conical section, followed by transport along
a cylindrical screen section, where the solids are further
dewatered – combining the steps of sedimentation and
filtration in one machine. If useful, the solids can be washed
Screen-bowl decanter centrifuge AS
on the screen. Common applications are potash, fine coal,
PX, and BPA, but also other challenging applications.

3-phase decanter centrifuge


This machine is used when - in addition to the solid/
liquid separation task - the liquid contains two phases
of different densities. Besides the treatment of oil and
fats, these machines are used to recover oil from tank
3-phase decanter centrifuge
and pond cleaning operations (slop oil).

Decanter centrifuge CENSOR ACZ


The CENSOR ACZ decanter centrifuge is used to
selectively separate plastic fractions of different
densities. During the process, the product is washed
using a minimal quantity of water. The resulting
recycled products are available for high-quality Decanter centrifuge CENSOR ACZ
reuse.

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The special design of the ANDRITZ decanter centrifuge A
ensures maximum efficiency and process reliability.

FE ATURES
Optimized design
• Single, double, triple, or quad lead conveyor
• Optimized bearings and seals
• Rigid design to minimize vibrations
• Optimized scroll geometry for numerous
applications
• Wide choice of MOCs, such as stainless steel,
Hastelloy, titanium, or nickel
• Optimized wear protection
• Heavy-duty gearbox up to 120,000 Nm
• Also for gas-tight and pressurized operation
• Solid and robust design for demanding
operating conditions The GentleFeeder - Easy to upgrade existing decanters

The CFD-optimized design of the GentleFeeder to


reduce shear forces and smoothen the injection impact
has been shown to increase revenue due to the product
quality with half the amount of solids in the centrate. The
Gentle Feeder has thereby become a standard feature
for selected applications of special interest, in particular
for crystallites and brittle solids. It minimizes crystal
breakage while preserving the product value.

YOUR BENEFITS
• For high capacity and low chatter
• Longevity and less wear, even for the most
demanding operating conditions
• For a broad range of applications and media
(from non-abrasive to highly abrasive)
• Suitable for low- to heavy-duty tasks
• Minimized maintenance effort
• Reduced downtimes
Optimum feed chamber design for maximum production

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DIFFERENT HOUSING SE ALING OPTIONS AVAIL ABLE
TO ACCOMMODATE A WIDE RANGE OF HOUSING PRESSURE LEVELS

Designed for your requirements, the housing seal keeps your product
clean from outside and protects surroundings against the medium
inside the machine.

ANDRITZ has developed different


types of housing sealings. The
range covers atmospheric, vapor-
tight, gas-tight, and pressure-tight
housing sealings.
ANDRITZ decanter centrifuges A feature different housing sealings
to cater to the requirements of different media processed.

Atmospheric standard Atmospheric advanced Vapor-tight standard Gas-tight standard


housing sealing housing sealing housing sealing housing sealing

BEST PROTECTION AGAINST WE AR, FOR AN Depending on the extent of wear, different material
EXTENDED DECANTER LIFE CYCLE compositions ranging from polyurethane to sintered
Good wear protection is a strategic, long-term tungsten carbide elements are used to protect:
investment with a safe ROI. Exchangeable wear parts • the scroll (feed chamber, flight)
mean less downtime, which in turn results in reduced • the bowl (inside, solids discharge ports)
maintenance costs. • the solids discharge casing
• the feed pipe
Through performance surveys and R&D work, ANDRITZ
continuously improves wear resistance, ensuring
that customers have value-added components. The
different zones and elements in a decanter that may
be subject to higher wear are protected by a carefully
composed selection of wear protection systems.
ANDRITZ offers the
best combination of
protection choice
versus cost, to ensure
the best fit for the wide
range of applications.
Standard feed ports in different materials available to
ensure longer lifetime

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Configurable
to your needs
The latest generation of ANDRITZ decanter centrifuges A offers the
optimum solution - whatever process you need to handle

The latest generation of the ANDRITZ decanter • Solids washing for cleaner solids output
centrifuge A is a solid-bowl decanter configurable • Several drive and gear box options, including
to individual process needs. It features a standard TurboJets for energy recovery with optimum power
design platform that can be configured with innovative transmission for each application
modules for a perfect fit. • Reverse design for heavy materials
• Adapted conveyor designs for different media
MODUL AR DESIGN processed
• Cleaning-in-Place (CIP) for highest hygienic • Different length ratios and cone angles for specific
standards while minimizing downtimes processes
• Different conveyor bearing and seal for a broad • Maintenance-friendly design
range of media
• Fiberglass Reinforced Plastic (FRP) casing for highly
corrosive environments YOUR BENEFITS
• Housing seal options for process safety • Configured to process
• Various feed port systems, including the innovative • Cleaner centrate
GentleFeeder for less particle breakage • Better recovery rate
• Multiple wear protection options (e.g. flame-sprayed • Small footprint
tungsten carbide, ceramic, TC-tiles with back-ups for • Compact design
blade protection and solids outlet bushing) for longer • Reduced downtimes
lifetime

The latest generation of ANDRITZ decanter centrifuges A is a modular decanter series for perfect fit.

170731_E_AD_Bilderrahmen_700x500.indd 1 31.07.17 15:49

6
Intelligence
Your for machine
full-service provider
and process control
With ANDRITZ Separation, you gain access to one of
the world’s largest OEM manufacturers for solid/liquid
ANDRITZ Separation is your true full-service provider. From
initial consulting through to service agreements, process
separation systems, including such well-known brands as optimization, and training programs, we are always
3Sys Technologies, Bird, Delkor Capital Equipment (Pty) Ltd., looking for ways to minimize downtime and increase
Metris addIQ
Escher Wyss dryers, Frautech, Guinard Centrifugation, predictability in operations while raising your overall
KHD Humboldt Wedag, Krauss-Maffei centrifuges, dryers, production efficiency. Wherever you operate, our network
control systems
and filters, Lenser, Netzsch Filtration, Rittershaus & Blecher, of 550 service specialists and global service centers
Royal GMF Gouda, Sprout Bauer, and Vandenbroek. ensures we’ll always be there to support you for many life
Whether
With MetrisyouaddIQ,
need spare parts,
you get rentals, local service,
a well- cycles to come. Let’s sit down and see how we could take
repairs,
proven,upgrades,
intelligentorcontrol
modernization
solutionofforyour equipment, your operations to the next level.
industrial processes and machines.
Our solid/liquid separation specialists
use their in-depth expertise to
provide scalable solutions that are
individually tailored to regional and
application
LOCAL requirements.
SUPPORT Whether REPAIRS & UPGRADES SECOND-HAND & RENTALS TRAINING
you’re automating new equipment
or upgrading to extend the lifecycle
of existing systems, we find the ideal
solution for you.
OEM SPARE PARTS SERVICE AGREEMENTS PROCESS OPTIMIZATION LAB AND ON-SITE TESTS

Your
Intelligence
full-service
for machine
provider
and process control
With ANDRITZ Separation, you gain access to one of
the world’s largest OEM manufacturers for solid/liquid
ANDRITZ Separation is your true full-service provider. From
initial consulting through to service agreements, process
separation systems, including such well-known brands as optimization, and training programs, we are always
3Sys Technologies, Bird, Delkor Capital Equipment (Pty) Ltd., looking for ways to minimize downtime and increase
Metris addIQ
Escher Wyss dryers, Frautech, Guinard Centrifugation, predictability in operations while raising your overall
KHD Humboldt Wedag, Krauss-Maffei centrifuges, dryers, production efficiency. Wherever you operate, our network
control systems
and filters, Lenser, Netzsch Filtration, Rittershaus & Blecher, of 550 service specialists and global service centers
Royal GMF Gouda, Sprout Bauer, and Vandenbroek. ensures we’ll always be there to support you for many life
Whether
With MetrisyouaddIQ,
need spare parts,
you get rentals, local service,
a well- cycles to come. Let’s sit down and see how we could take
repairs,
proven,upgrades,
intelligentorcontrol
modernization
solutionofforyour equipment, your operations to the next level.
industrial processes and machines.
Our solid/liquid separation specialists
use their in-depth expertise to
provide scalable solutions that are
individually tailored to regional and
application
LOCAL requirements.
SUPPORT Whether REPAIRS & UPGRADES SECOND-HAND & RENTALS TRAINING
you’re automating new equipment
or upgrading to extend the lifecycle
of existing systems, we find the ideal
solution for you.
OEM SPARE PARTS SERVICE AGREEMENTS PROCESS OPTIMIZATION LAB AND ON-SITE TESTS

7
WHAT’S YOUR SEPARATION CHALLENGE?
ANDRITZ Separation is the world’s leading separation specialist with
the broadest technology portfolio and more than 2,000 specialists in
40 countries. For more than 150 years, we have been a driving force in the
evolution of separation solutions and services for industries ranging from
environment to food, chemicals, and mining & minerals. As the OEM for many
of the world’s leading brands, we have the solutions and services to transform
your business to meet tomorrow’s changing demands – wherever you are and
whatever your separation challenge. Ask your separation specialist!

AFRICA EUROPE
ANDRITZ Delkor (Pty) Ltd. ANDRITZ SEPARATION GmbH
p: +27 11 012 7300 p: +49 2203 57520
[email protected] [email protected]

ASIA NORTH AMERICA


ANDRITZ Singapore Pte. Ltd. ANDRITZ Separation Inc.
p: +65 6512 1800 p: +1 817 465 5611
[email protected] [email protected]

AUSTRALIA SOUTH AMERICA


ANDRITZ Pty. Ltd. ANDRITZ Separation Ltda.
p: +61 3 8773 4888 p: +55 47 3387 9100
[email protected] [email protected]

CHINA
ANDRITZ (China) Ltd.
p: +86 757 8258 6802
[email protected]

ANDRITZ.COM/SEPARATION

All data, information, statements, photographs, and graphic illustrations in this leaflet are without any obligation and raise no liabilities to or
form part of any sales contracts of ANDRITZ AG or any affiliates for equipment and/or systems referred to herein. © ANDRITZ AG 2018. All rights
reserved. No part of this copyrighted work may be reproduced, modified, or distributed in any form or by any means, or stored in any database
or retrieval system, without the prior written permission of ANDRITZ AG or its affiliates. Any such unauthorized use for any purpose is a violation
of the relevant copyright laws. ANDRITZ AG, Stattegger Strasse 18, 8045 Graz, Austria. PB Decanter centrifuges A 2.0/05.2018 EN

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