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Industrial Diaphragm Valves

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 Diaphragm Valves hISTORY

Pioneers in Diaphragm Valve A Continuing Story of Success

Technology
Millions in service
P. K. Saunders invented the original diaphragm valve in Saunders diaphragm valves are used in every process
1928. Since then, we have developed our range through industry. Millions of Saunders diaphragm valves are
innovative design by using the latest materials technology currently installed in process plants around the world and
and our extensive Polymers technology knowhow. As a they are renowned for versatility and reliability.
result, Saunders diaphragm valves have gained an excellent
reputation for versatility and reliability establishing a Dependable operation
presence in every process industry sector. Engineers know they can trust Saunders Valves. They set
the industry standard for dependable, consistent operation,
even in the most adverse conditions with years of trouble-
free performance.

Customer Service
Customers know they can depend on Saunders for after
Today, Saunders® is an international leader in the design, sales service and technical support from one of our many
development and manufacturing of diaphragm valves. locally based sales associates and distribution partners.
As part of Crane Co, a diversified global manufacturer of
engineered industrial products, Saunders has a strong The Science Inside
worldwide presence via dedicated sales companies and Saunders proudly develops and manufacturers its
distribution partners. polymer compounds, with more than 80 years of polymer
technology. It is “The Science Inside™” our valves which sets
History of Innovation us apart.
Saunders® has led the way in the development of the
Global Compliance
diaphragm valve to meet the ever increasing demands of
Saunders diaphragm valves are fully compliant to all global
industrial applications. These innovations have included the standards.
introduction of:

• First PTFE diaphragms

• First supplier of glass and fluorocarbon linings
• First non-bonded PTFE diaphragm
• First compact pneumatic actuators
• First 3 layer diaphragm for corrosive-gas applications
• First modified PTFE diaphragm
• Introduction of the XA diaphragm (resistant to both
chemical and abrasive attack)

Key Diaphragm Valve Features Key Diaphragm Valve Benefits

 Full closure even with solids present  Leak tight* by design

 Only two wetted parts  Minimal maintenance
 Wide range of linings and diaphragms to suit most  Better resistance to corrosion/abrasion and longer
applications life

*in accordance with standards MSS SP-88 and BS EN 12266-1

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 Diaphragm Valves Key Products

Type A Weir Design For Corrosive Media &

Utilities
• Versatile & extensively used in Industrial applications
• Weir type can handle up to 15% solids (depending on process conditions)
• Perfect valve for on off or control applications on corrosive applications

“We are pleased to

inform that we are
using Saunders in Type KB & K Straight Through design for solids
our Runcorn chlor-
alkali  and chlorine handling
derivatives plants.
We are very satisfied • Smooth, straight-through design.
with the product’s
reliability, low • High flow capacity.
maintenance costs • High solids content (up to 100%)
and with the quality
of the technical • Highly abrasive fluids
service. We hope to get
the same support in
all our future supplies/
requirements”
INEOS ChlorVinyls (UK) WFB For Marine and Fire Applications
• Weir type valve for fire fighting, tank cleaning or wash down on land or sea
• Guaranteed operation even after years of being static
• Fire tested diaphragm*
“We specified Saunders
WFB 65mm nominal
bore fire-mains hydrant
valves for our ferries
and cruise liners. NX Check Valve
Significant factors
behind this choice • Low pressure and vacuum duties
are the excellent
reliability and the low • Unidirectional full flow design
maintenance costs.” • Corrosion resistant linings
P&O Cruise (UK) Ltd

Actuation - Modular or Compact Actuators

• Three different actuators types that cover up to DN250
• Wide range of line and operating pressure options
• Conceived to withstand the most adverse conditions

In-house Manufacture of All Diaphragms

• Vulcanized layers with high strength woven reinforcement in elastomer-based
diaphragms
• Range of PTFE-type diaphragms for critical applications
• Innovative compounding based on extensive polymer knowledge

* The whole fire hydrant valve has successfully undergone a high temperature resistance test (540°C 3
for 20 minutes), BS 5041 Part 1, audited by a Lloyds Surveyor

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 Diaphragm Valves Why Diaphragm Valves?

 Corrosion Resistance  Abrasion Resistance

Saunders lined valves are the first choice for corrosion Saunders polymer technology provides superior
resistance applications. We offer an extensive range of abrasion resistance. The KB straight through valve
linings and diaphragms to suit most applications. This will handle up to 100% solids and with the use of a
wide choice of body lining and diaphragm materials soft rubber diaphragm, will still give tight shut-off, in
provides an effective and economical solution to your accordance with standards MSS SP-88 and BS EN 12266-1
application by avoiding the use of exotic alloys. Our
extensive range of valve options include elastomer
and fluoropolymer linings, designed especially to
combat corrosion.

 Leak Tight*
On pressure and vacuum services,
Saunders diaphragm valves  Operating mechanism not in contact
operate and close *100% leak tight,
in accordance with standards MSS with line media
SP-88 and BS EN 12266-1, even after All working parts of Operating mechanism

thousands of operations, reducing the valves are isolated Diaphragm

processing and handling costs, by from the line media

eliminating emissions normally and positive closure
associated with other valve is obtained even on Media/Fluid

designs. frequent cycling or with

entrained particulates
in the line unlike other

 Easy Maintenance valve types.

Three part design allows

maintenance and actuator
retrofitting without removing
 Suitable for Control
Throttling and control characteristics
the valve body from the pipeline.
are enhanced by a streamlined flow
Overall this results in lower cost
path that is cavity free and provides
of ownership compared to other
excellent flow control capabilities.
valve types.

 Cost Effective  Valve usable in any Position Self Drain

The body remains in the pipeline The Saunders valve can be installed in any position without affecting
during service and it takes only its operation. However, we recommend installation to be at least
minutes to change a diaphragm, 6 times the pipe diameter from bend or pump (10 times the pipe
resulting in significant down time diameter if the valve is used for control).
savings at site.

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 Diaphragm Valves Comparison

Diaphragm Ball Butterfly Globe Gate Lubricated Plug

Leak tight* shut-off against gases,
liquids and solids
Resistance to abrasion
and erosion
Wide choice of materials to
match service conditions

Non-turbulent friction loss

Low fluid friction loss

Resistance to corrosion

Vacuum capability

Maintenance — in-line
servicing, low cost spares

High purity

Control applications

On/off applications

Temperature range

Pressure range

Weight/size ratio

Suitable Not Suitable

Saunders offers a comprehensive range of diaphragm valves for any industry. They encompass the full spectrum of
corrosive and abrasive applications that require reliable valve operation. Easily maintained to ensure many years
of trouble free operations, Saunders diaphragm valves have become a standard in industries such as chemical
production, mining, water treatment, fertilizers and marine to name a few.
*in accordance with standards MSS SP-88 and BS EN 12266-1
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 Diaphragm Valves APPLICATIONS

Corrosion is estimated to cost worldwide industry more than 300 billion dollars every year.
CORROSIVE Saunders lined diaphragm valves are the best option to handle these media.

• Chloro-Alkali • Nitric Acid • Potable Water • Toxic Fluids

• Sulphuric Acid • Aromatics • Pulp and Paper • Iron and Steel
• Hydrochloric Acid • Effluent Treatment • Organics • Fine Chemicals

Saunders KB valves are ideally designed for applications requiring a combination of corrosion
ABRASIVE and abrasion resistance, reliability and long service life.

• Fertilizer • Copper Mining • Coal Slurry • Ceramics

• Titanium Dioxide • Gold Mining • FGD • Sewage
• Phosphate • Sand • Cement • Sugar

GENERAL APPLICATIONS The best solution for a wide range of water, air and gas applications.

• Water • Paints • Automotive • Waste Water

demineralization • Fire Fighting • Gaseous effluents • HVAC
• Marine • Tanning • Fuels • Compressed air and
• Vegetable Oils • Oil Production • Food & Beverage gases

Type Applications Body/Lining Diaphragm

C Strong Acids ETFE, PVDF, PFA, Glass(1) PTFE-based diaphragms
Fine Chemicals and Chlor- Wide range of Rubbers, Glass(2) Fluoroelastomer, Chlorosulphonated
C alkali or Plastic linings polyethylene or PTFE-based diaphragm
C/A Mineral processing Butyl, Soft rubber Butyl, Natural rubber and the Ultimate XA(3)

C/A Gypsum (FGD) Butyl Butyl & Ultimate XA

C/A Titanium dioxide Glass, Butyl, Soft rubber Butyl, Natural rubber
C/A Fertilizers Butyl, Polychloroprene Butyl, Polychloroprene and The Ultimate XA(3)
EPM, Butyl, Polychloroprene and the Ultimate
C/A Paper Pulp Glass, Halar, Butyl
XA(3)
A China clay Butyl, Soft rubber Natural rubber, Polychloroprene
Water demineralization, desali-
EPM, Butyl, Polychloroprene, Butadiene Acryloni-
G nation, and sewage treatments Hard rubber, soft rubber, Butyl
trile
units
G Marine and fire fighting(4) SG Iron and Gunmetal Chlorosulphonated polyethylene (Kevlar reinforced)
Screwed/Flanged unlined valves
HVAC and Utilities (Air, water and
G gas lines)(5)
in iron, stainless steel or gun EPM, Butyl, Polychloroprene
metal
C = Corrosive, A = Abrasive, G = General Applications
(1) Glass is not suitable for applications hydrofluoric acid and applications with high thermal amplitude or thermal cycling
(2) Chemical etching may occur when in contact with hydrofluoric acid and alkali. Please contact Saunders for precise recommendations.
(3) The Ultimate XA Diaphragm was specially developed for highly corrosive and abrasive applications.
6 (4) Used primarily as water hydrant valves.
(5) Used in copper or stainless steel piping in water, oxygen and other gases.

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 Diaphragm Valves Polymer Science

At Saunders we apply rigorous quality control measures at every

manufacturing step of our polymer materials. For many years we have Fixing Features
developed our expertise and accumulated experience in the production
of our own diaphragms and valve linings. As a result, our valves can
handle the most challenging fluids with total security. The name Saunders
is synonymous with innovation, continuous product development and
high standards of quality control.

Rubber Diaphragm
A & KB/K type screw fixing

PTFE diaphragm
A type, 300 grade diaphragm with 300 grade backing

PTFE diaphragms have

KB type, AA grade diaphragm 214K diaphragm for high performance in Bayonet fixing
Chlorine applications

Stringent Quality reliability, long life &

Best Materials
controls simplified maintenance

Diaphragm Construction

 Appropriate choice of the finest raw materials and fabric PTFE Diaphragm
reinforcements.

 Diaphragms constructed with multi-layers of rubber and

reinforcement for maximum performance and durability.

 Studs attached with bonding adhesive and mechanical

anchorage.

 Dual sealing ribs (across the weir and around the

diaphragm periphery) for enhanced leak tight sealing
capabilities and lower closure torque. Two -piece diaphragm
construction - PTFE face, with
 Optimised thickness of diaphragms for superior flexing reinforced rubber backing -
properties. to increase pressure rating
and durability.

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 Diaphragm Valves Certificates and dATASHEETS
Saunders® Data Sheets
CDs are available for fast and accurate detailed information on the industrial
valve range Saunders® has to offer. Contact your local sales office or distibutor
for details on how to order your CD.
The electronic data manual contains over 100 individual technical data sheets
to assist you with the selection of the valve.

Data Sheet Index and typical valve information The Saunders Material Selection Database software is available
which lists over 1,000 process chemicals.

QUALITY STATEMENTS AND APPROVALS QUALITY ASSURANCE APPROVALS

BS EN ISO 9001
cERTIFIED qUALITY FROM
cRANE fLOW sOLUTIONS
 Quality Management system registered to ISO 9001
standard in which our R & D and manufacturing process Compliance WITH
are optimized to maintain our product quality and service. FDA Code 21
 Certified compliance to the European Pressure Equipment TÜV AD-MERKBLATT TNO CERTIFICATION 3A
Directive 97/23/EC authorizing Crane Process Flow HPO cGMP USP 23
Technologies Ltd to CE mark relevant valve products.
 TUV-Merkblatt HPO Qualification for our product
manufacturing and certification. PRODUCT AND SYSTEM
 International product approval from authorities such as APPROVALS EXAMPLES
Bureau Veritas, Lloyds.
 ISO 9001
 Polymer/Rubber materials certified as meeting the
requirements of FDA, USP & WRAS.  PED 97/23/EC
 WRAS (Water Regulations Advisory Scheme)
 Lloyds Register of Shipping
 Bureau Veritas
 ATEX Directive (94/9/EC)
 Food & Drug Administration (FDA)
 United States Pharmacopeia (USP)
 Registro Italiano Navale (RINA)

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 Diaphragm Valves Type A (WEIR)
Original Saunders Design
Hand wheel sized for
comfortable grip and
easy operation
Lubricated for long life,
and protected from
dust, dirt, moisture and
atmospheric contaminants

Wide range of body

materials available Yellow valve indicator
provides visual indication
of the position of the
valve
Diaphragm Compressor provides
replaceable support to the diaphragm
with valve inline in all positions, improving
the life of the diaphragm

Reinforced diaphragms
give long life and leak
free operation
Different lining
Paint finish resists
options available
environmental attack
to handle all kind
Wide choice of diaphragm of fluids
materials which isolates all
bonnet working parts from Screwed, Flanged or Welded
the line fluid end connections to various
international standards
Saunders A type: the valve of choice to
handle highly corrosive media
9

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 Diaphragm Valves Type A Body
Body Lined and Unlined option Lined Options – Flanged only
Our metal bodies provide simultaneous mechanical Lining Body Material Size Temperature
support for the lining and a protection for the lining against (1/2’’ - 6’’) 
PFA* SG Iron -10°C to 175°C
Ultraviolet (UV) attack. Saunders lining thicknesses range (DN15-DN150)
from 1 to 4.5mm (DN15-DN350) depending on lining (1/2’’ - 6’’) 
ETFE* SG Iron -10°C to 150°C
(DN15-DN150)
material (glass 1 mm; rubber and plastic 3 to 4.5 mm).
(3/4’’ - 6’’) 
PVDF* SG Iron -10°C to 130°C
(DN20-DN150)
Unlined Options (3/4’’ - 6’’) 
Material Connection Standard Size Temperature PP* SG Iron -10°C to 85°C
(DN20-DN150)
BS EN1561 (1/2’’ - 20’’)
Cast Iron Flanged -10°C to 175°C
GJL-250 (DN15-DN500) (1/2’’ - 10’’) 
BS EN1563 (1/4’’ - 2’’) Glass ** Cast Iron 5°C to 175°C
Screwed (DN15-DN350)
GJL-450-10 (DN8-DN50 )
SG Iron (2)
-10°C to 175°C Cast Iron -10°C to 110°C
BS EN1563 (1/2’’ - 14’’) Isobutylene (3/4’’ - 14’’) 
Flanged Cast Steel -30°C to 110°C
GJL-400-18 (DN15-DN350) Isoprene (Butyl) (DN20-DN350)
Cast (1/2’’ - 10’’) SG Iron* -10°C to 110°C
Flanged ASTM A216 WCB (DN15-DN250) -30°C to 175°C
Steel Cast Iron (3/4’’ - 14’’)  -10°C to 105°C
BS EN1982 (1/4’’ - 3’’) Polychloroprene (DN20-DN350)
Screwed Cast Steel -30°C to 105°C
Gun CC491K-GS (DN8-DN80 ) Cast Iron -10°C to 85°C
-30°C to 175°C
Metal BS EN1982 (1/2’’ - 8’’) Hard Rubber (3/4’’ - 14’’) 
Flanged Cast Steel -30°C to 85°C
CC492K-GS (DN15-DN200) (Ebonite) (DN20-DN350)
BS EN10283 (1/4’’ - 3’’) SG Iron* -10°C to 85°C
Screwed Cast Iron -10°C to 85°C
Stainless 1.4408(1) (DN8-DN80 ) (3/4’’ - 14’’) 
Steel -30°C to 175°C Soft Rubber Cast Steel -30°C to 85°C
BS EN10283 (1/2’’ - 8’’) (DN20-DN350)
Flanged 1.4408(1) (DN15-DN200) SG Iron* -10°C to 85°C
Replaces the standard BS3100 316C16
(1)
* Lower temperature limit is dependant on body substrate material.(2)
For some SG Iron grade (eg.GJS-400-18-LT), the lower temperature limit
(2)
** Glass is not suitable for applications where thermal cycling occurs.
of -20°C. Note: For size and standards of the different combinations, please contact
(For more information on different materials, please contact Saunders) Saunders.

PlasticLining
Plastic Lining GlassLining
Glass Lining RubberLining
Rubber Lining
PFA  Perfluoroalkoxy – Excellent suitability Used in many different applications, including HRL  Hard Rubber (Ebonite) – Used for salts
for concentrated strong acids at high tem- strong acids or alkali. Very high corrosion and in water, diluted acids, de-ionised water, plat-
perature, aromatics, aliphatic and chlorinated abrasion resistance within a wide range of tem- ing solutions and potable water. HRL has better
solvents. (White colour) perature. Note that glass is not suitable for ap- chemical resistance than SRL. (Black colour)
plications where thermal cycling occurs. (Blue
colour) Butyl  Isobutylene Isoprene – Great for cor-
ETFE  Polyethylenetetrafluoethylene – Suit- rosion & abrasion slurries, and acidic slurries.
Corrosion & Chemical Resistance
able for strong acids, salts in water, solvents at Additional applications are salts in water, dilut-
medium temperature. ETFE has the highest high
ed acids and alkali and lime. (Black colour)
abrasion resistance of all the Fluorocarbon lin- Glass
ings. (Red colour) PFA Polychloroprene Polychloroprene – Perfect
solution for a combination of abrasive slurries
PVDF
ETFE
containing hydrocarbons, sludge oils and also
PP  Polypropylene – Economic solution sea water. (Black colour)
Polychloroprene
for mineral acids, salts in water, water and
effluent treatment chemicals; (Light grey Soft Rubber  Polyisoprene (Natural Rubber) –
colour) HRL Butyl High abrasion resistance on powders, abrasive
PP slurries, clays, coal dust, dry fertilizers, gypsum,
Soft Rubber as well as titanium dioxide and sewage. (red
PVDF  Polyvinylidene Fluoride – Suitable colour)
for mineral acids, salts in water, water and ef-
high

Abrasion Resistance
fluent treatment, additionally it is the best so-
lution for Chlorine gas wet or in water. (Black The temperature ranges above are given for general reference purposes only. Service conditions, such as
media being handled and concentration of solids will determine the highest possible working temperature.
10 colour)
Additionally, the performance of the valve will also depend on the diaphragm material.

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 Diaphragm Valves Type A Diaphragm
How to identify your diaphragm Type A Diaphragm
Manufacturing information Diaphragm Composition Size Temperature
Wetted Face (1/4’’ - 10’’)
Back 214/226 PTFE/Fluoroelastomer
(DN8-DN250)
-5°C to 175°C
PTFE/Isobutylene (1/4’’ - 10’’)
214/300 -20°C to 150°C
Isoprene (DN8-DN250 )
PTFE/Ethylene (1/4’’ - 10’’)
214/425 -20°C to 160°C
Propylene (DN8-DN250)
TFM/Ethylene (1/4’’ - 6’’)
214S/425 -5°C to 160°C
propylene (DN8-DN150)
PTFE/PVDF/Ethylene (1/2’’ - 6’’)
214K/425 -5°C to 100°C
Size propylene (DN15-DN150 )

Ethylene Propylene
Week Year 425
(EPM)
All Sizes -40°C to 130°C
Grade identification
Chlorosulphonated
237 All Sizes -10°C to 100°C
In the range of PTFE diaphragms, Saunders offers both moulded open and closed Polyethylene
(214S/425) and moulded open (214/425) for your convenience. Moulded closed 214S HT Polychloroprene All Sizes -30°C to 100°C
has been specifically designed to reduce polymeric creep, increasing the sealing Polyisoprene
properties and life of the diaphragm Q All Sizes -50°C to 100°C
(Natural Rubber)
300 & 300v Isobutylene Isoprene All Sizes -40°C to 130°C
226 Fluoroelastmer All Sizes -5°C to 150°C
Butadiene
C & CV All Sizes -20°C to 100°C
Acrylonitrile
Moulded closed Moulded open Ethylene Propylene
XA All Sizes -40°C to 130°C
Diene (EPDM)

PTFE Diaphragm RubberDiaphragm

214/300 - Used in strong 425 - Salts in water, acids 237 - The best solution for so- HT - Suitable for abrasive slur-
acids and alkali, salts in water and alkalis, ozone, water, dium hypochlorite. Great with ries containing hydrocarbons.
at high temperature. Sulphuric intermittent steam. Great strong acids and low concen-
acid is a good example with solution for food and tration chlorine gas. It is also oil 226 - Great solution for hy-
temperatures up to 110°C and beverages applications. FDA resistant. drogen at high temperature,
concentrations up to 96%. and USP approved(1) concentrated acids, aromat-
214/425 - Typical applications XA - Specifically designed for ics solvents, low concentrated
300 - Chemicals, diluted acids
are strong acids. Alkalis and salts both abrasive and corrosive chlorine solutions, ozone, un-
and alkalis, drinking water.
in water at high temperature. applications such as phos- leaded petroleum.
Additional abrasive applications
Constant steam is also another phoric acid, metal treatment, C & CV - Lubricating oil, cutting
like phosphoric acid with low
important application mining applications. oils, paraffin, animal vegetable
concentration. FDA, USP and
214/226 - Strong acid, diluted WRAS approved(1). oils, aviation’s kerosene at low
chlorine, bromine  solutions at temperatures. CV is ideal for
Corrosion & Chemical Resistance Vacuum applications, where
ow concentration high
oils are present, (compressed
214S/425 - Strong acids, air, acetylene gas, LPG).
214K/425
alkalis and salts in water at high 214/226
temperature. Constant steam Q - Salts in water, diluted acids
applications where the valve is 214/300 214/425 & 214S/425 and alkalis and abrasive appli-
mainly closed (diaphragm is cations.
moulded closed). PVDF FDA - Food & Drug Association
1)

214K/425 - Three layer 237

USP - United States Pharmacopeia
diaphragm with PTFE/ HT
WRAS – Water Regulations Advisory Scheme
PVDF/425, the best option for
300
Chlorine, bromine gas and 425 XA
All rubber diaphragms have threaded brass
Chlorinated solutions. fixings, except vacuum diaphragm (Cv, 300v),
C & CV
which have steel fixings. PTFE diaphragms
have a stainless steel bayonet fixings
Q
high

Abrasion Resistance

11

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 Diaphragm Valves Type A Top Works
Top Works
Standard Range

Rising Cast iron bonnet with rising Cast iron bonnet with Rising Handwheel with Standard Non-Rising Non-Rising Handwheel
Handwheel plastic handwheel rising metal handwheel indicator (simple padlocking) Handwheel without indicator with indicator
Valves sizes: DN8 to DN10 Valves sizes: DN15 to DN50 Valves sizes: DN15 to DN150 Valves sizes: DN15 to DN150 Valves sizes: DN200 to DN350 Valves sizes: DN200 to DN350
(1/4” to 3/8” ) (1/2” to 2”) (1/2” to 6”) (1/2” to 6”) (8” to 14”) (8” to 14”)

High Performance Saunders Actuation

Fluoroelastomer sealed Fluoroelastomer sealed EC actuators (spring close/ ECX actuators (spring close/ ESM/ES actuators (spring close/
padlocking bonnet spring open/double acting) spring open/double acting) spring open/double acting)
Valves sizes: DN15 to DN150 Valves sizes: DN15 to DN150 Valve sizes DN8 to DN50 Valve sizes DN65 to DN150 Valve sizes DN15 to DN250
(1/2” to 6”) (1/2” to 6”) (1/4” to 2”) (2 1/2” to 6”) (1/2” to 10”)

Note: Designs may vary across size range For more details in actuation see pages 17-20

Manual Valves Working Pressure & Temperature

Maximum manual working pressures for A Type Saunders Diaphragm valves. For actuated valves, please refer to the
appropriate datasheets
Bonnet pressure limits A Type Valve Body (Ductile Iron & Cast Iron) Temperature/Pressure Relationship
Pressure  (bar) 240 1/4”- 2” (R) DN8 - DN50 (R) (P)† 16
Rubber  (bar) PTFE (bar) 210 CI 14
Size (DN)
Rising Non-Rising Rising Non-Rising DI 12
180
handwheel handwheel handwheel handwheel 150 21/2”- 6” (R) 1/4”- 5” (p) DN65 - DN150 (R) DN8 - DN125 (p) 10
8 16   10  
10 16   10   120 8
6” (P) - DN150 (P)
pressure - BAR

15 16 10   90 8” - DN200 6
20 16   10   10” - DN250
25 16   10   60 12” - DN300 4
14” - DN350
pressure - psi

32 16   10 30 2
40 16   10  
50 16   10 32 68 104 140 176 212 248 284 320 347F
65 10 10
80 10 10 0° 20° 40° 60° 80° 100° 120° 140° 160° 175°C
100 10 10 A Type Valve Body (Carbon Steel, St.Steel & Copper Alloys) Temperature/Pressure Relationship
125 10 10
150 10 7 1/4”- 2” (R) (P)† Copper 16
200 6 6 240
DN8 - DN50 CS
250 5 5 210 14
300 4   SS
180 12
350 3.5
150 21/2”- 6” (R) 1/4”- 5” (p) DN65 - DN150 (R) DN8 - DN125 (p) 10
Note: For temperature rating, please refer to adjacent graphs.
120 8
6” (P) DN150 (P) 6
All Saunders valves are pressure tested in 90
accordance with BS EN12266-1 standard. 60 4
32 68 104 140 176 212 248 284 320 347F
• Shell test: 1.5 times max rating
0° 20° 40° 60° 80° 100° 120° 140° 160° 175°C
working pressure
• Seat test: 1.1 times max rating * When lined body is cast steel, ** Depends on body substrate material.
12 working pressure minimum temperature is --22F-30°C. † 214S Moulded closed version only.
When DI Grade EN-GJS-400-18-LT is used,
minimum temperature is -4F-20°C.
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 Diaphragm Valves Type KB/K (Straight-Through)

Saunders KB Design

Hand wheel sized for

comfortable grip and
easy operation

Yellow valve indicator

Lubricated for long life, and provides visual indication
protected from dust, dirt and on the position of the valve
atmospheric contaminants
smooth non-turbulent
Double Threaded stem body design for
reduces handwheel turns unrestricted flow and
minimum pressure drop

Diaphragm replaceable
Resilient diaphragm handles
with valve in line
abrasives and suspended
particles in the line, but still
provides positive shut-off and Body lining including
isolates all bonnet working glass and a wide
parts from the line fluid range of elastomers
Paint finish resists
environmental attack
Reinforced diaphragms give Screwed and flanged
long life and leak-free operation options in a wide range of
body materials

Saunders type K & KB high flow valves: the

choice for corrosive slurry applications 13

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 Diaphragm Valves Type KB/K Body

Body Lined and Unlined option

Saunders full bore KB type diaphragm valves, with their The flexible diaphragms ensure consistent leak tightness
smooth non-turbulent body design, have proven to be even when solids, powders and dry media are present. The
outstanding in resisting the erosion effect of abrasive media, wide range of lining materials make the valve suitable for
providing low pressure drop and high flow characteristics. many corrosive/abrasive applications (up to a maximum
pressure of 10 bar.)

Unlined Options Lining Options – Flanged only

Material Connection Standard Size Temperature Lining Body Material Size Temperature
(1/2’’ - 2’’) (1/2’’ - 8’’)
Screwed Glass** Cast Iron -10°C to 120°C
(DN15-DN50 ) (DN15-DN200)
Cast Iron BS EN1561 GJL-250 -10°C to 120°C
(1/2’’ - 14’’)
Flanged
(DN15-DN350) Cast Iron (1/2’’ - 14’’)
Isobutylene
(1/4’’ - 2’’) -10°C to 110°C
Screwed BS EN1563 GJL-450-10 Isoprene (Butyl) SG Iron* (DN15-DN350)
(DN8-DN50 )
SG Iron(2) -10°C to 175°C Cast Iron (1/2’’ - 14’’)
(1/2’’ - 14’’) Polychloroprene -10°C to 105°C
Flanged BS EN1563 GJL-400-18 Cast Steel (DN15-DN350)
(DN15-DN350)
(1/2” - 2”)  Hard Rubber Cast Iron (1/2’’ - 14’’)
Screwed BS EN1982 CC491K-GS -10°C to 85°C
(DN15-DN50 ) (Ebonite) SG Iron* (DN15-DN350)
Gun Metal -30°C to 120°C
(1/2” - 4”) Soft Rubber Cast Iron (1/2’’ - 14’’)
Flanged BS EN1982 CC492K-GS -10°C to 85°C
(DN15-DN100) (Natural Rubber) SG Iron* (DN15-DN350)
Stainless (1/2’’ - 10’’)
Flanged BS EN10283 1.4408(1) -30°C to 120°C * Lower temperature limit is dependant on body substrate material.(2)
Steel (DN15-DN250)
** Glass is not suitable for applications where thermal cycling occurs.
(1)
Replaces the standard BS3100 316C16
(2)
For some SG Iron grade (eg.GJS-400-18-LT), the lower temperature limit of
-20°C. For more information on different materials, please contact Saunders.

Glass Lining Rubber Lining

Used in many different applications, including strong acids, salts and halogenated gases. HRL Hard rubber (Ebonite) — Used for
Superior corrosion and abrasion resistance within a wide range of temperatures and salts in water, diluted acids, de-ionised
concentrations. (Blue colour) water, plating solutions and potable
water. HRL   has better chemical resistance
than SRL; (Black colour)
Corrosion & Chemical Resistance
Rubber Lining high Soft Rubber Polyisoprene — High
abrasion resistance on powders, abrasive
Butyl Isobutylene isoprene — Great for Glass
slurries, clays, coal dust, dry fertilizers,
corrosive & abrasive slurries, and acidic gypsum, as well as titanium dioxide and
slurries. Additional applications are salts sewage. (Brown colour)
in water, diluted acids and alkali and
lime; (Black colour). WRAS Approved. Polychloroprene

The temperature ranges above are given for general

reference purposes only. Service conditions, such as media
Polychloroprene Polychloroprene — Butyl being handled and concentration of solids will determine
Perfect solution for a combination of HRL
the highest possible working temperature. Additionally,
abrasive slurries containing hydrocar- the performance of the valve will also depend on the
bons, sludge oils and also sea water. Soft Rubber diaphragm material.
(Black colour) Lining thickness depends on lining and size. Please
contact us for full availability details
high

Abrasion Resistance
14

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 Diaphragm Valves Type KB/K Diaphragm

Diaphragm
Many factors can accelerate the ageing effects of polymer compounds. Temperature and abrasion have a significant
impact on the effect of chemicals on rubber compounds. At Saunders we are proud of our core competence, the in-house
manufacture of Saunders diaphragms. Our know-how in polymer science assures the best range of diaphragms to suit the
most challenging duties with total security. This explains why Saunders diaphragms are a synonym of longer life, reduced
maintenance and higher plant operating efficiencies.
How to identify your diaphragm
Manufacturing information Energising ribs allow efficient shut-off
Back in wide-bore applications
Wetted Face

Size

Week
Grade identification Year

Fluoroelastomer Rubber Diaphragm Type KB/K Diaphragm

Diaphragm Composition Size Temperature
226 - Great solution for hy- 237 - The best solution for so- 1/2” to 12”
226 Fluoroelastomer DN 15 to DN300
-5°C to 120°C
drogen at high temperature, dium hypochlorite. Great with
concentrated acids , aromat- strong acids and low concen-
ics solvents, low concentrated tration chlorine gas. It is also oil Ethylene Propylene
425
(EPM)
All Sizes -40°C to 100°C
chlorine solutions, ozone, un- resistant.
leaded petroleum. Natural Rubber
AA All Sizes -40°C to 90°C
XA - Specifically design for (Polyisoprene)
both abrasive and corrosive HT Polychloroprene All Sizes -20°C to 90°C
application such as phosphoric Chlorosulphonated
237 All Sizes -10°C to 100°C
300 - Chemicals, diluted acids acid, metal treatment and min- Polyethylene
and alkalis, drinking water. Ad- 300 Isobutylene Isoprene All Sizes -20°C to 100°C
ing applications.
ditional abrasive applications Butadiene
C All Sizes -10°C to 90°C
like phosphoric acid with low C - Lubricating oil, cutting oils, Acrylonitrile
concentration. FDA, USP and paraffin, animal vegetable oils Ethylene Propylene
XA All Sizes -40°C to 100°C
Diene (EPDM)
WRAS approved(1). and aviation kerosene at low
temperatures. Corrosion & Chemical Resistance
HT - Suitable for abrasive slur- high

ries containing hydrocarbons. AA - Excellent choice on

abrasive applications such as
425 - Salts in water, acids and slurries or dry powders. The
alkalis, ozone, water, intermit- diaphragm has a light brown 226
tent steam. Great solution for colour, and is sulphur cured.
on food and beverages ap-
plications. FDA and USP ap- 237
proved(1). HT

300
425 XA

1)
FDA - Food & Drug Association USP - United States Pharmacopeia AA
WRAS – Water Regulations Advisory Scheme high

Abrasion Resistance 15

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 Diaphragm Valves Type KB/K Top Works
Top Works
Standard Range

Standard Plastic Rising Metal Rising Handwheel Standard Non-Rising Non-Rising Handwheel
Handwheel with indicator with indicator Handwheel without indicator with indicator
Valves sizes: DN15 to DN50 Valves sizes: DN15 to DN150 Valves sizes: DN200 to DN350 Valves sizes: DN200 to DN350
(1/2” to 2”) (1/2” to 2”) (8” to 14”) (8” to 14”)

High Performance Saunders Actuation

Non-Rising Handwheel Rising Handwheel with indicator ESM/ES actuators (spring close/
(fluoroelastomer sealed) (simple padlocking) spring open/double acting)
Valves sizes: DN15 to DN300 Valves sizes: DN15 to DN150 Valve sizes DN15 to DN250
(1/2” to 12”) (1/2” to 2”) (1/2” to 10”)

For more details on actuation see pages 17-20

Manual Valves Working Pressure & Temperature

Maximum manual working pressures for KB Type Saunders Diaphragm valve. For ES actuators, please refer to appropriate
actuator performance selection technical data sheets.

Pressure (bar)
KB Valve Body Temperature/Pressure Relationship*
Size
Rising Non-Rising 150 10
(DN) 1/2” to 4“ - DN15-100
handwheel handwheel
135 9
Maximum Working Range

15 10 -
20 10 - 120 8
25 10 - 
32 105 7
pressure - BAR

10 -
pressure - psi

40 10 - 
90 6
50 10 -
5” to 6” - DN125-150
65 10 - 75 5
80 10 -
100 10 - 60 4
125 6 -
45 8” to 12” - DN200- 300 3
150 6 -
200 - 3.5 30 2
250 - 3.5
300 - 3.5 15 14” - DN350 1
350 - 1.5
32 68 104 140 176 212 248F
All Saunders valves are pressure tested in 0° 20° 40° 60° 80° 100° 120°C
accordance with BS EN12266-1 standard.
TEMPERATURE F °C * For K-Type valves, refer to
• Shell test: 1.5 times max rating one size larger KB valve.
16 working pressure
• Seat test: 1.1 times max rating
working pressure
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 Diaphragm Valves Actuation

Original Saunders ES Modular Design

Optional hand wheel, Spring

Close (SC) and Spring Open
(SO) models

Emergency override is standard Easy installation of accessories

on SC and SO
Clear visual indication of
actuator position

The cylinder is lightweight cast Polyester powder paint finish

aluminium for more economical as standard for high corrosion
installation and exceptional resistance to external
corrosion resistance environment

Saunders offers natural rubber and

nitrile operating diaphragms. For
optimum performance, diaphragms The master spindle and spindle
are manufactured in-house by attachment are protected
Saunders from the outside environment
throughout its travel.

Easy to fit or retrofit on both weir Inter-changeable modular

and straight through valves bonnets for flexibility (offered
as a kit including compressor
and spindle)

Wide range of actuators that provide reliable remote control

17

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 Diaphragm Valves Actuation
Saunders Actuators - Model Range and Options
When manual operation is inadequate or inconvenient, Saunders offer a variety of actuators covering valve sizes up to
DN250, for different line and operating pressure options. We offer three different actuators, designed for various characteristic
performances.

DN8 DN15 DN50 DN65 DN150 DN200 DN250

•
¼” ½”
• •
2” 2 ½”
• 6”
• 8”
• 10”
•
ESM actuator(1) (A & KB type) ES actuator(2) (A & KB type)
SC – SO – DA SC - SO - DA
(1) Modular design not available for DN32
EC actuator (A type only) ECX actuator (A type only) (1 1/4”) actuators.
SC – SO – DA SC – SO – DA (2) Modular design not available for sizes
above DN150 (6”)

Modes of Operation
Failsafe Closing Failsafe Opening Double Acting
Failsafe closing actuators close the valve against line Failsafe opening actuators open the valve to allow Operating pressure opens and closes the valve.
pressure in the event of failure (or intended shutoff) line fluid to flow in the event of failure (or intended
of operating pressure to the actuator. shutoff) of operating pressure to the actuator.
Normal Use: Normal Use: Normal Use:
When valve is usually in the closed position (to avoid When valve is usually in the open position (to avoid When a failsafe mode is undesirable.
using a constant supply of operating pressure). using a constant supply of operating pressure).

Key Features ES Modular Actuator Key Features EC Actuator Key Features ECX Actuator

 Modular design for flexibility  Compact piston style actuators  Compact extension to the EC
size range
 Adjustable spring tension to  Versatile and robust design
optimize closure force and  Comprehensive spring packs for
maximizes diaphragm life  Composite material a wide range of pressure

 Full range of accessories  Temperature range of ‑10°  Full range of accessories

to 100°C ambient (autoclave
 Light weight Silicon Aluminium maximum 150°C)  Light weight Silicon Aluminium
housings housings
 Spring packs to suit pressure
 Polyester coating for requirements.  Polyester coating for
environmental protection environmental protection

18

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 Diaphragm Valves Accessories & Fittings
Saunders Actuators - Materials & Accessories
Dimensions (mm)
Model Size Range Valve type Material Solenoid Switchbox Positioner Air Filter Handwheel
ES DN15-DN250 A, KB SiAl  
(1)
    
1/2” - 10”
EC DN8-DN50 A  PES (2)     
1/4” - 2”
ECX DN65-DN150 A SiAl (1)     
2 1/2” - 6”
(1)
SiAl – Silicon-Aluminium (2)
PES – polyethersulphone  Available  Unavailable
007 Switchbox ES Positioner
Modular switch-boxes are available for the Provides precise control of the flow
ES Modular actuator range. through the valve. This long life
Offering a wide range of both mechanical corrosion resistant range suits a wide
and proximity switches as well as other variety of applications with reliability
options, i.e. ASi-interface. and accuracy. Available as pneumatic
electro-pneumatic intrinsically safe and
explosion proof, together with a variety
of feedback options. A digital option is
Opti-SET Shown mounted to ESM Actuator
also available.
• Self setting. Minimize validation/set-up
time. Mini Positioner
• Remote, open/closed indication. For control application on the EC
• Economical, compact, lightweight design. actuated valve, Saunders offers both
• Allows for compression/set of the pneumatic, electropneumatic and
diaphragm. digital inputs with sensor feedback
• Easy access, even at difficult angles. option and linear mounting design
• Available with mechanical or proximity providing a compact control solution.
switches, including safety options.
MODULE Switchbox
Saunders® I-VUE This module switchbox option is
The Saunders® I-VUE is a compact intelligent available for EC & ECX actuator ranges.
valve sensor that provides accurate and The switchbox offers a wide range of
reliable valve position feedback. It is suitable mechanical and proximity sensors with
for EC or ECX actuated valves. Key Features space for up to 4 switches, integral
and Benefits: solenoid valve & ASi interface*.
*ASi Interface can be retrofitted.
• Available as Point-to-Point or with network
capabilities (ASi & DeviceNet)
• Highly accurate electronic sensing Solenoid valves
technology to continuously monitor valve A wide range of locally mounted banjo
position. solenoid valves can be fitted to the
• Self Setting (without entry) feature that Saunders actuator range with a manual
facilitates setting and programming of switch override ption and various hazardous
without opening the enclosure. area classifications. The solenoid range is
designed to cover all requirements.

Other control options available upon request.

Please, contact Saunders for more information

19

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 CRANE ChemPharma & Energy
CRANE Process Flow Technologies Ltd.
Grange Road
Cwmbran, Gwent NP44 3XX
UNITED KINGDOM
Tel: +44 1633 486666
Fax: +44 1633 486777
www.cranecpe.com

CRANE Process Flow Technologies CRANE ChemPharma & Energy CRANE Process Flow Technologies (India) Ltd
SPRL / BV Headquarters Solitaire, 5th & 6th Floor, S.No. 131 / 1+2 ,
Avenue Franklin No. 1 4444 Cooper Road ITI Road, Aundh, Pune - 411007, India
Wavre, B-1300 , Belgium Cincinnati, Ohio 45242 Tel: +91 20 3056 7800
Tel: +32 10 8184 44 Tel: 513-745-6000 Fax: +91 20 3056 7812
Fax: +32 10 8184 58 Fax: 513-745-6086

www.flowoffluids.com

brands you trust. CP_EG-SAUNDERS IDV SML-BU-EN-A2-06-2013-12

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information. Crane Co. reserves the right to alter its products without notice, including products already on order provided that such alteration
can be made without changes being necessary in specifications already agreed. All trademarks in this material are property of the Crane Co.
or its subsidiaries. The Crane and Crane brands logotype, in alphabetical order, (ALOYCO®, CENTER LINE®, COMPAC-NOZ®, CRANE®, DEPA® &
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