Design Inputs

1 Flow QTY unit

Average 1030 m3/d
operating time 24
43 m3/hr
Peak factor 2.50
Peak duration 3
Peak flow 2575 m3/d
107.29 m3/hr
2 Wastewater Quality-INLET Inlet Units
BOD 300 mg/l
TKN 50 mg/l
Ammonia 37.5 mg/l
TSS 300 mg/l
Sewage Temperature ,Minimum 20 degC
Sewage Temperature ,Maximum 35 degC
3 Wastewater quality-OUTLET Outlet Units
BOD 10 mg/l
TKN 5 mg/l
Ammonia 1 mg/l
TSS 10 mg/l
4 Assumptions QTY unit
Elevation 0 m
Design Air temperature 45 degC
Diffuser-Fne Bubble
Clean water efficiency 5.0 %
Alpha 0.5
Beta 0.950
O2 solu.Tap water, 20deg C ,Csw 9.1 mg/l
O2 solu.Tap water, field condnC'sw 6.9 mg/l
DO 2.000 mg/l
5 Kinetics of Nitrification Symbol Adopted
Maximum specific growth rate for Nitirifiers,(0.3-3),d 0.47
-1
μmax N
Minimum DO in aerobic zone,mg/l DO min,N 2
Half velocity constant for Nitri microbes,( 1-1.3) d
-1
KDO N 1
Maximum cell yield coeffcient for Nitrification,g VSS/g NH4-N,0.1-0.3 YN 0.2
Endogenous decay coefficient, Kd, Nitrification 0.03-0.06 Kd,N 0.03
Org-N in cell biomass 12.2%
NO3-N lost in the effluent mg/l 8
Soluble Org.N + NH3-N in effluent mg/l 1
TN 9
6 Kinetics of BOD Removal Symbol Adopted
Cell mass due to BOD removal g TVSS/g/BOD5,(0.5 - 0.7) YBOD5 0.75
Endogenous decay coefficient, Kd, Nitrification 0.03-0.06 Kd,BOD5 0.05
Calculation
1 Pre Balancing Tank QTY unit
Effective volume Reuired 193.125 m3
Provided Volume 194 m3
HRT at Qavg,hrs 4.5 hrs
Air required for effective mixing 194.00 m3/hr
SBR feed Pumps 42.9
Sleetced feed Pumps 42.9 m3/hr
Fill hours 3 hours
2 SBR Design

2SBR REACTOR -1.03MLD 1 Process Design

 2a SBR- operating details QTY unit
Operating cycle time 6 hrs
No of SBR 2 no
No of cyles per basin 4
Batch Volume per basin 128.75
Total fill time 3 hrs
Anoxic ( non aerated) fill time 0.50 hrs
Aerated fill time 2.50 hrs
React time 0.50 hrs
Settlement Time 1.00 hrs
Decant time 1.00 hrs
Idle time 0.5 hrs
Total cycle time 6 hrs
No of cycles per basin 4
Total aeration hours/day 24.00
2b Design SRT for aerobic cell growth
a Calculate max specific growth rate under filed conditions ,μmax N
Temp correction factor FT, N, at design Temperature 2
DO correction factor FDO,N 0.667
pH correction fraction,FpH 1
0.511 d
-1
μ'max N
b Minimum SRT for Nitrification,θc min,N
θc N 2.08
min,

c Design SRT
Safety factor process,Fprocess N 1.5
Safety factor process,FKinetics N 2.5
θc 7.79 d
reqd,
N
Design aerobic Sludge Age θc Aerobic design 12.00 d
d Achievable NH4-N and soluble in the effluent
k' 2.56 d-1
UN 0.57
KN 0.728
NH4-N 0.21 mg/l
Soluble BOD in the effluent 3.72 mg/l
e Sludge growth due to BODr in Aerobic Zone, Px BOD5
i Design Cell yield coefficient, Yobs BOD5 0.469
ii Conc increase in cell mass due to BOD5r,mgVSS/l 138.9
f Sludge gowth due to nitrification in Aerobic zone , Px N
Design Sludge Yield ,Yobs N, g VSS/g NH4-N 0.14706
Px N, mg VSS/ L 4.71
g Ratio Heterotrophs and Nitrifiers, in the MLVSS
i Increase in TVSS conc. Due to growth of cell mass 143.6 mg VSS/l
ii Increase in TVSS conc. Due to growth of heterotrophs 138.9 mg VSS/l
iii Ratio Heterotrophs and Nitrifiers, in the MLVSS 0.97
iv Fraction of Auotrophs in mixed culture 0.03
v Px TVSS, mg TVSS/L 143.6 mg/l
Px TVSS, kg TVSS/d 148 Kg/d
Px TSS Kg/d 185
or Mixed Liquor Assumptions
Operating MLSS 3500 mg/l
MLSS/MLVSS 0.8
MLVSS 2800 mg/l
3 SBR Sizing

2SBR REACTOR -1.03MLD 2 Process Design

 Volume per cycle per basin 128.8 m3
Approach -1A SRT based
a Design aerobic HRT required θBOD5 design, Hrs 11.8
Aerobic

b Design aerobic HRT required θNitrificationAerobic design, Hrs 11.8

c Volume of Tanks 254 m3
Approach -1B, SRT based using conventional equation
Tank volume 240.0 m3
253.5 m3
Fcator of safety 1.1
Volume of Tanks 278.9
Selected volume of SBR 278.9 m3
add volume of decant 128.8 m3
Volume per basin 407.7 m3
add band between Sludge layer/decant 101.913 m3
Total Volume 509.1 m3
4 SBR dimensions
Side water Depth 5 m
Area 101.8 m2
Length 10.0 m
Width 10.2 m
Selected dimesnions area 101.8 m2
Total volume 509.1 m3
Water Levels in SBR and MLSS
Depth of decant volume 1.26 m
LWL 3.74 m
Volume at LWL 380.31 m3
Band between settled sludge and LWL 1.00 m
MLSS Concentration, at LWL 3927 mg/l
MLSS Concentration(without band) 5364.6 mg/l
5 Decanter Sizing
Decant Volume/cycle 128.8
No fo SBR in decant mode at a time 1
Decant Time in Hours 1
Rate of flow 128.75 m3/hr
2.146 m3/min
Selected decanter (5 % extra for 2.146 m3/min
6 Chlorine Contact Tank
Operating Hours 22
Flow rate to filters 47 m3/hr
Max decant rate 128.75 m3/hr
Duration of Decant 1 hours
Volume of CCT 150.208 m3
CCT contact period 70 min
for 45 minutes HRT volume 96.5625 m3
Chlorination
Cl2 dosage, mg/lit 10.00 mg/lit
flowrate, m3/hr 46.82 m3/hr
Chlorine % 0.10 %
Req. quantity, lit/hr 4.68 lit/hr
GPH 1.24 gph
Req. pump size,g/h 1.61 g/h
5 day storage,gallons 49.48 gallons
Filter Feed Pumps
No of duty pumps 1
Capcity of each duty pump 47.71

2SBR REACTOR -1.03MLD 3 Process Design

 no of stand by pumps 1.00
Press. Sand Filters
Filter.rate,m3/m2/h 13.00
Area for Filteration,m2 3.67
No of duty filters 1.00
Area / filter, m2 3.67
Dia of filter, m 2.16
Select suitable dia,m 2.20
Check ROF at selected dia 12.55
Backwash Pumps
Duty Pumps 1
Cap,m3/hr ,@ 20MWC 113.98
Air Scour
scouring rate 50 m3/hr/m2
Air required 190 m3/hr
Duration of Bakcwas 15 minutes
Duration of Air scour 15 minutes
Total volume to be added to CCT 21.4583 m3
7 Sludge Production
Kg of solids produced 185 kg/d
Total TSS in effluent , kg/d 10.3 kg/d
Kg of solids as WAS 175 kg/d
SRT,d 18.3 days
Volume of WAS,m3/d 32.5 m3/d
Volume of effluent discharged, m3/d 997 m3/d
per batch 124.68
7 WasteSludge Pump
Sludge conc after decant 5.4 kg/m3
Sludge Volume 31.6 m3
Per reactor per cycle 3.9 m3
Sludge Wasting Pump cap 8 m3/hr

8 Sludge Holding Tank

Sludge Volume per day 31.6 m3/d
HRT 3 day
Volume of sludge holding tank 95 m3
9 Air requirements
a Balancing Tank, at 1 m3/m3/hr 194
b SBR
Sludge Yield kg/BOD
Sludge Produced 198.82 kg/d
Kg of BOD removed 446.66 kg/d
Nitrogen to be nitrified 230.65 kg/d
AOR 478.49 kg/d
SOR 1331.20 kg/d
Fine Bubble effeciency 0.2059
Air Required 1067.29 m3/hr
Air required at Inlet 1448 nm3/hr
Duty blowers 2 no
Each Blower 723.972 m3/hr
b Sludge Holding Tank
Air required 94.7841 m3/hr

2SBR REACTOR -1.03MLD 4 Process Design