Manual Drive NC-1 Nordson
Manual Drive NC-1 Nordson
Manual Drive NC-1 Nordson
Table of Contents
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Qualified Personnel . . . . . . . . . . . . . . . . . . . . . . . . . 1 Conditions of Warranty . . . . . . . . . . . . . . . . . . . . . . 6
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Factory Settings for NC-1 Driver . . . . . . . . . . . . . . 6
Regulations and Approvals . . . . . . . . . . . . . . . . . . 1 Driver and Interface Boards . . . . . . . . . . . . . . . . . . 9
Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Driver Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
High-Pressure Fluids . . . . . . . . . . . . . . . . . . . . . 2 Input and Output Connections . . . . . . . . . . . . . . . 12
Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 System Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Halogenated Hydrocarbon Solvent Hazards . 4 Driver Signal List . . . . . . . . . . . . . . . . . . . . . . . . 13
Action in the Event of a Malfunction . . . . . . . . . . . 4 Interface Signal List . . . . . . . . . . . . . . . . . . . . . . 14
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
NC-1 Driver Requirements . . . . . . . . . . . . . . . . . . . . 5 LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
EMC Directive Compliance . . . . . . . . . . . . . . . . . . 6 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Contact Us Notice
Nordson Corporation welcomes requests for information, comments, and This is a Nordson Corporation publication which is protected by copyright.
inquiries about its products. General information about Nordson can be Original copyright date 2010. No part of this document may be
found on the Internet using the following address: photocopied, reproduced, or translated to another language without the
http://www.nordson.com. prior written consent of Nordson Corporation. The information contained
Address all correspondence to: in this publication is subject to change without notice.
Nordson Corporation Trademarks
Attn: Customer Service
555 Jackson Street CleanSpray, MEG, iTRAX, Nordson, and the Nordson logo are registered
Amherst, OH 44001 trademarks of Nordson Corporation.
Safety
Read and follow these safety instructions. Task- and equipment-specific
warnings, cautions, and instructions are included in equipment
documentation where appropriate.
Qualified Personnel
Equipment owners are responsible for making sure that Nordson equipment
is installed, operated, and serviced by qualified personnel. Qualified
personnel are those employees or contractors who are trained to safely
perform their assigned tasks. They are familiar with all relevant safety rules
and regulations and are physically capable of performing their assigned
tasks.
Intended Use
Use of Nordson equipment in ways other than those described in the
documentation supplied with the equipment may result in injury to persons
or damage to property.
Personal Safety
To prevent injury follow these instructions.
High-Pressure Fluids
High-pressure fluids, unless they are safely contained, are extremely
hazardous. Always relieve fluid pressure before adjusting or servicing high
pressure equipment. A jet of high-pressure fluid can cut like a knife and
cause serious bodily injury, amputation, or death. Fluids penetrating the
skin can also cause toxic poisoning.
The seriousness of the wound depends on where the injury is on the body,
whether the substance hit something on its way in and deflected causing
more damage, and many other variables including skin microflora residing
in the paint or gun which are blasted into the wound. If the injected paint
contains acrylic latex and titanium dioxide that damage the tissue’s
resistance to infection, bacterial growth will flourish. The treatment that
doctors recommend for an injection injury to the hand includes immediate
decompression of the closed vascular compartments of the hand to release
the underlying tissue distended by the injected paint, judicious wound
debridement, and immediate antibiotic treatment.
Fire Safety
To avoid a fire or explosion, follow these instructions.
S Ground all conductive equipment. Use only grounded air and fluid
hoses. Check equipment and workpiece grounding devices regularly.
Resistance to ground must not exceed one megohm.
S Shut down all equipment immediately if you notice static sparking or
arcing. Do not restart the equipment until the cause has been identified
and corrected.
S Do not smoke, weld, grind, or use open flames where flammable
materials are being used or stored.
S Do not heat materials to temperatures above those recommended by
the manufacturer. Make sure heat monitoring and limiting devices are
working properly.
Check your material MSDS or contact your material supplier for more
information. If you must use halogenated hydrocarbon solvents, contact
your Nordson representative for information about compatible Nordson
components.
S Disconnect and lock out system electrical power. Close hydraulic and
pneumatic shutoff valves and relieve pressures.
S Identify the reason for the malfunction and correct it before restarting the
system.
Disposal
Dispose of equipment and materials used in operation and servicing
according to local codes.
Description
The Nordson NC-1 Spray Gun Driver provides gun drive functions for one
Nordson spray gun and one CleanSprayr gun. The NC-1 is designed to
interface with a user-supplied timing device and requires a 24 Vdc power
source.
This manual covers driver installation, configuration, and parts. The driver
is shipped with two #10 mounting screws and a spare 2.5 amp fuse.
264 mm
(10.39 in.)
44 mm
(1.73 in.) 200 mm
(7.87 in.)
NC-1
1100138
Installation
WARNING: Allow only qualified personnel to perform the following tasks.
Follow the safety instructions in this document and all other related
documentation. All installations must conform to national and local codes.
Conditions of Warranty
The NC-1 driver must be installed and wired according to the specifications
provided herein. Other than technical support provided under warranty for
defective equipment, Nordson will not provide complimentary post-sale
technical support if the installation does not comply with the requirements
stated in this manual and local electrical codes.
See Figure 2 and Table 1. At the factory, the following settings are made:
S the JP6 jumper is installed over pins 2 and 3 (MASTER). Pin 1 will be
visible from the front, with the access plate removed. If not set to
Master, the 4 green LEDs of the interface board will flash and the driver
will not operate.
S The address switches are set to “0 0 0”. If set to any other address, the
top 3 LEDs of the interface board will flash and the driver will not
operate.
If on installation the driver does not operate and the either group of LEDs is
flashing, set the jumper and address switches to the factory settings:
1. Using a screw driver, remove the access plate on the front of the NC-1
driver.
2. Make sure pins 2 and 3 on JP6 are jumpered. When you are looking
through the access hole, above the address switches, you are seeing
JP6 from the side with pin 1 closest to the access hole and exposed.
Use a pair of tweezers or thin pliers to move the jumper.
3. Make sure all three address switches are set to “0”.
4 5 6
SW2 3 7 10
2 8 Position
1 0 9
4 5 6
SW3 3 7 01
2 8 Position
1 0 9
Figure 2 Factory Settings for Address Switches and JP6 Jumper Setting
4. Replace the access plate on the front of the NC-1.
5. Repeat this procedure for all other NC-1 drivers.
1 19
PIN 1
2 18
PIN 1
17
3
PIN 1
PIN 1
4 16
PIN 1
15
5 6 7 8 10 11 12 13 14
9
Figure 3 NC-1 Driver Board LEDs, Terminals, Switches, and Ports
Item Component
1 POT1 48V Bus Adjust − Factory Set Do Not Change
2 P211 Board to Board I/O
3 P205 CleanSpray Gun
4 P204 Future I/O
5 J212 CPU Program Port (RJ11)
6 PB1 Test/Cal − Factory Set Do Not Change
7 Mode Select − Factory Set Do Not Change
8 POT3 Peak Adjust − Factory Set Do Not Change
9 POT2 Hold Adjust − Factory Set Do Not Change
10 Out 2 LED
11 Open LED
12 Short LED
13 Out 1 LED
14 Power LED
15 Power Switch
16 P200 Power Input
17 P203 Fault Relays
18 J210 Power to Interface Board
19 P201 Gun
17 16 15 14
13
PIN 1
12
PIN 1
PIN 1 PIN 1
2
11
9 10
4 5 6 7 8
Item Component
1 JP1 Watchdog Override Jumper − Do Not Change
2 P100
3 J114 Diagnostic Port − Do Not Use
4 SW3 SW2 SW1 Node Address Switches − Set all to “0”
5 JP6 Master Select Jumper
6 MEG LED
7 Reset LED
8 CleanSpray LED
9 Trigger LED
10 JP4 Trigger Input Sink/Source Jumper
11 P103 Trigger Input Wiring
12 JP5 Jumper − Do Not Change
13 P101 CleanSpray, Reset and Gun Type Inputs
14 J110 Power from Driver Board
15 JP3 Reset Input Sink/Source Jumper
16 JP2 CleanSpray Input Sink/Source Jumper
17 J111 Board to Board I/O
Driver Mounting
NOTE: For compliance with the European Union Electromagnetic
Compatibility Directive, refer to EMC Directive Compliance on page 6.
Mount the NC-1 driver using the two #10 mounting screws included with the
controller. The mounting area should be free of vibration, excessive dust,
and moisture. Ambient temperatures must not exceed 0−40 _C
(32−104 _F).
NC-1 Driver
+24 VDC (if req’d) J101−1
Interface
CleanSpray Input Signal J101−2
Board
Signal Common J101−3
+24 VDC (if Req’d) J101−4
A20A Gun Enable J101−6
Signal Common J101−7
Jumper These two
Alarm Reset Signal J101−11
terminals if A20A
spray gun is used
System Wiring
Refer to Tables 2 and 3 and Figure 5.
Operation
Power Switch
WARNING: Turn off external power to the NC-1 power supply before
disconnecting power wires from connector P200. Failure to do so could
result in an electrical shock.
LED Indicators
The NC-1 has 11 LEDs on the front panel:
Parts
To order parts, call the Nordson Industrial Coating Systems Customer
Support Center at (800) 433-9319 or contact your local Nordson
representative.
Applicable Directives:
2006/42/EC − Machinery Directive
2006/95/EC − Low Voltage Directive
2004/108/EEC − Electromagnetic Compatibility Directive
Principles:
This product has been manufactured according to good engineering practice.
The product specified conforms to the directive and standards described above.
Certificates:
DNV − ISO9001:2008 (Houston, Texas, USA)
Justin Hall
Engineering Manager
Industrial Coating Systems