Chapter 5, PPE
Chapter 5, PPE
Chapter 5, PPE
a. Impacts
b. Harmful dust
d. Penetration
e. Compression (roll-over)
f. Chemical
h. Heat
for:
g. Sources of sharp objects that might pierce the feet or cut the
hands
i. Electrical hazards
j. Biological hazards
Each worker shall use equipment with filter lenses that have a shade
number appropriate for the work being performed for protection from
injurious light radiation.
Prevention of eye injuries requires that all persons who may be in eye
hazard areas wear protective eyewear. This includes employees, visitors,
contractors, or others passing through an identified eye hazard area. To
provide protection for these personnel, supervisors shall ensure that a
sufficient quantity of heavy-duty goggles and/or plastic eye protectors
that afford the maximum amount of protection possible is available. If
these personnel wear personal glasses, they shall be provided with a
suitable eye protector to wear over them.
Hazard Assessment
The employer must assess the workplace and determine if hazards that
necessitate the use of eye and face protection are present or are likely to
be present before assigning PPE to workers.
Chemicals Splash, fum es, vapors, Acid and chemical Goggles, an eyecup and
and irritating mists. handling, degreasing, cover type. For severe
plating, and working exposure, use face
with blood. shield.
Optical Radiation Radi ant energy, glare, Welding, torch-cutting, Special-P urpose
and intense light brazing, solderi ng, and Spectacles that include
laser work. filter or special-purpose
lenses to provide
protection against eye
strain.
Eye and face protectors used by workers, contractors and visitors must
conform to the following design and performance criteria:
Safety Spectacles
Protective eye glasses are made with safety frames, tempered
glass or plastic lenses, temples and side shields which provide
eye protection from moderate impact and particles
encountered in job tasks such as carpentry, woodworking,
Welder’s Goggles
These goggles are available in rigid and soft frames to
accommodate single or two eyepiece lenses.
Face Shields
These normally consist of an adjustable headgear and
face shield of tinted/transparent acetate or
polycarbonate materials, or wire screen. Face shields
are available in various sizes, tensile strength,
impact/heat resistance and light ray filtering capacity.
Face shields will be used in operations when the entire
face needs protection and should be worn to protect
eyes and face against flying particles, metal sparks,
and chemical/ biological splash. Face shields must be worn in addition to
safety glasses.
Welding Shields
These shield assemblies consist of vulcanized fiber or
glass fiber body, a ratchet/button type adjustable
headgear or cap attachment and a filter and cover
plate holder. These shields will be provided to protect
workers' eyes and face
from infrared or radiant light burns, flying sparks, metal spatter and slag
chips encountered during welding, brazing, soldering, resistance welding,
bare or shielded electric arc welding and oxyacetylene welding and
cutting operations.Workers who are required to utilize welding and cutting
equipment will select the proper lens shade by starting with a shade that is
too dark to see the weld and/or work zone. Then go to a lighter shade
that gives sufficient view of the weld and/or work zone without going
below the minimum.Welding helmets are secondary protectors intended
to shield the eyes and face from optical radiation, heat, and impact. Use
welding helmets in addition to primary protection such as safety
spectacles or goggles to provide adequate protection.
3–5 60 – 160 8
More than 8
250 - 550 11
Gas-shielded arc 11
welding (nonferrous)
Gas-shielded arc 12
welding (ferrous)
Atomic hydrogen 10 - 14
welding
Carbon-arc welding 14
Torch Brazing 3
Torch Soldering 2
HEAD PROTECTION
Head protection will be furnished to, and used by, all workers
engaged in construction and other miscellaneous work in
areas where overhead hazards are present. Engineers,
inspectors, contractors and visitors will be required to wear
head protection at work sites.
Hardhats
Hardhats have been designed and manufactured to provide
workers protection from impact, heat, electrical and fire
hazards. These protective devices for the head consist of the HARD HAT
shell and the suspension, which are combined as a single protective
system. Safety hard hats and bump caps will be of nonconductive, fire
and water-resistant materials. Bump caps or skull guards are constructed
of lightweight materials and are designed to provide minimal protection
against hazards when working in congested areas.
Hard hats must be worn where falling object hazards are present. Some
examples include: working below other workers who are using tools and
materials which could fall; working below machinery or processes which
might cause material or objects to fall; and working on exposed
energized conductors.
Bump Caps
Bump caps/skull guards will be issued to and worn for protection
against scalp lacerations from contact with sharp objects. They
will not be worn as a substitute for hard hats because they do
not afford protection from high impact forces or penetration by
falling objects.
BUMP CAP
Plastic and molded under pressure is the most frequently used material for
safety helmets. It resists impact, water, oil and electricity. Fiberglass
impregnated with resin is preferred because of its high strength-to-weight
ratio, high dielectric strength and resistance to moisture.
The standard color of safety helmets is white, red, green and blue. Often,
distinctive colors or designs are used to designate the
wearers department or trade, especially in companies or
plants where certain areas are restricted to a few
selected employees.
Hazard Assessment
Job Que stionnaire Hazardous Activities Required PPE
FOOT PROTECTION
Your ability to use your feet safely, with ease and comfort, is vital if you are
to remain a valuable and productive worker. When your job requires you
to stand on your feet for long periods, work in potentially hazardous areas
or with potentially hazardous materials, you have some risk of foot injury.
However, you can do a lot to prevent injuries by keeping your feet healthy
and following safe work practices.
Safety shoes are a vital piece of PPE, offering the last line of defense
against the crushing weight of heavy objects or the hazards of dangerous
chemicals. Only one out of four victims of job-related foot injury wears
any type of safety shoe or boot, according to the National Safety Council.
Hazard Assessment
Hazard Types Protection
Falling and rolling objects, cuts and punctures steel-toe safety shoes; add -on devices:
metatarsal guards, metal foot guards,
puncture-proof inserts, shin guards
High voltage shoes with rubber or cork heels and soles, and
no expos ed metal parts
Slips and skids (from wet, oily shoes with non-slip rubber or neoprene soles; non-skid
wooden soles or cleated, surfaces) sandals that slip over shoes; strap-on cleats for
icy surfaces
Sparking (from metal shoe parts) safety shoes with no metal parts and non -
sparking material
Sparks, molten metal splas hes foundry boots with elastic sides or (that get
inside shoes ) quick-release buckles for speedy
removal
Protective Footwear
Foot protection is designed to prevent injury from corrosive chemicals,
heavy objects, electrical shock, as well as giving traction on wet floors. If a
corrosive chemical or heavy object were to fall on the floor, the most
vulnerable portion of the body would be the feet. For this reason, shoes
that COMPLETELY COVER AND PROTECT the foot are recommended.
the steel cap will be dented and will not "spring back," indicating that the
shoe must be replaced. Composite material shoes, on the other hand,
could be "irrevocably damaged" in the same incident and still maintain
their form.
The same could be said for evaluating the tread on a slip-resistant safety shoe.
Once tread, or outsole, shows signs of damage or wear, the shoe likely is
reaching retirement age. Something important to look for when evaluating the
fitness of a rubber safety shoe or boot is the presence of cuts, cracks or
punctures on the footwear, which could cause leaking.
Keep footwear clean. After each use, safety footwear should be sprayed
off with a hose; dipped in water; or cleaned with soap, water and a cloth
or brush, depending on the type of shoes and how dirty they are. (For full-
grain leather, clean with a damp cloth or sponge and a mild detergent.)
Keep leather supple. If you wear safety footwear made with leather,
experts advice using shoe grease, oil or other moisturizing cream available
at shoe stores and other retailers to prevent drying out and cracking. As
always, consult the manufacturer's instructions first. If there are no
instructions, visit the manufacturer's web site or a shoe retailer.
Purchase a new sock liner. If footwear does not show physical signs of
deterioration, a new sock liner "can breathe new life into an old pair of
boots," Morgan says. "That really can make a big difference in how a
boot feels after it's been worn for a while."
Choose the right shoe. Often when safety shoes fail to meet expectations
it is because the shoes were not appropriate for the job task. Safety
professionals can ensure that workers are outfitted with the right shoes or
boots by conducting a hazard assessment for each job task to determine
what kind of foot protection is needed for each job.
FOOT PROTECTION USE GUIDELINES
Q. Why foot and leg protection is necessary?
A. Areas of the work place may require the use of foot protection
because work activities require the handling or moving of heavy, sharp,
cold or hot material that may fall on the foot or leg.
A. Steel toed shoes or protective shoe caps should be worn when lifting or
HAND PROTECTION
Hand protection is required when workers’ hands are exposed to hazards
such as skin absorption of harmful substances; cuts or lacerations;
abrasions; punctures; chemical burns; thermal burns; and harmful
temperature extremes. Although fingers are hard to protect because
they are needed for practically all kinds of work, they can be shielded
from common injuries with the use of proper protective equipment.
Skin contact is a potential source of exposure to toxic materials; it is
important that the proper steps be taken to prevent such contact. Gloves
should be selected on the basis of the material being handled, the
particular hazard involved, and their suitability for the operation being
conducted. One type of glove will not work in all situations. Most
accidents involving hands and arms can be classified under four main
hazard categories: hazardous chemical contact, abrasions, cuts, and
burns.
There are gloves available that can protect workers
from any of these individual hazards or combination
of hazards.
The supervisor will review all purchase orders to ensure that gloves meet
the appropriate test standards for the hazards
anticipated.
Rubber, neoprene and vinyl gloves are used when handling chemicals
and corrosive. Neoprene and vinyl are particularly useful when petroleum
products are handled.
Leather gloves are able to resist sparks, moderate heat, chips and rough
objects. They provide some cushioning against blows. They are generally
used for heavy-duty work. Welders use chrome-tanned leather or
horsehide gloves.
Cotton fabric gloves are suitable for protection against dirt, slivers, chafing
or abrasion. They are not heavy enough to use in handling rough, sharp
or heavy materials.
BODY PROTECTION
OSHA standards require that protective clothing be provided, used and
maintained in a sanitary and reliable condition wherever it is necessary
due to hazards of processes or environment, chemical hazards,
radiological hazards, or mechanical irritants encountered in a manner
capable of causing injury or impairment in the function of any part of the
body through absorption, inhalation or physical contact.
The most common material used for cold outdoor work is the ten- and
twelve-ounce cotton duck shell with a variety of lining insulation material.
One of the more common lining insulations is polyester fiberfill. It is
lightweight and moisture-resistant and has superior insulation qualities.
For extremely cold environments one fabricator uses wind-tight nylon duck
material with polyester fiber insulation and a tight weave nylon lining. For
durability in cold weather gear, look for construction with triple-stitched
main seams and riveted stress points (e.g., at the pockets).
Flotation Vests
OSHA standard 29 CFR 1926.106(a) requires that employees
working over or near water, where the danger of drowning exists,
be provided U.S. Coast Guard approved life jackets or buoyant
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work vests. These vests are available as flotation pads inside high visibility
international orange nylon shells or as vinyl coated flotation pads of
international orange. The flotation vests must be U.S. Coast Guard
approved.
HEARING PROTECTION
People differ in their sensitivity to noise. As a general rule, noise may
damage your hearing if you have to shout over background noise to
make yourself heard, the noise hurts your ears, it makes your ears ring, or
you have difficulty hearing for several hours after exposure to the noise.
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individual ear canals and can be custom made. For people who have
trouble keeping them in their ears, they can be fitted to a headband.
Earmuffs fit over the entire outer ear to form an air seal so
the entire circumference of the ear canal is blocked, and
they are held in place by an adjustable band. Earmuffs will
not seal around eyeglasses or long hair, and the adjustable
headband tension must be sufficient to hold earmuffs firmly
around the ear.The effectiveness of these devices varies
with the size, seal materials, shell mass and suspension of the
muff as well as with the size and shape of workers heads.
Muff is made in a universal type or in specific head, neck or
chin sizes. Hearing protection kits that can be used with
hard helmets are also available. EAR MUFFS
although earplugs are better for low frequency noise and earmuffs for
high frequency noise.
RESPIRATORY PROTECTION
Feasible engineering controls are the primary measures used to control
employee exposure to harmful dusts, fogs, fumes, mists, gasses, smokes,
sprays, or vapors. Such engineering controls include, but are not limited to
enclosures and confinement, general and local ventilation, and
substitution of less toxic materials.
Chemical reactions of materials with the air produce gases and vapors.
GASES are released from chemical reactions, such as manure
decomposition, silage fermentation, and the exhausts of internal
combustion engines. The gaseous products of these reactions exist during
normal temperatures of the reaction. VAPORS are gases from substances
that are normally solid or liquid. Evaporation from liquids, such as
pesticides, paints, adhesives, and solvents become vapors. These
become airborne breathing hazards.
The air we breathe normally contains about 21% oxygen. But some
worksites have OXYGEN-DEFICIENT ATMOSPHERES. Examples of these kinds
of atmosphere are sealed silos are kept free of oxygen to keep certain
bacteria from spoiling the silage; controlled atmosphere (CA) storages of
fruit and vegetables lower the oxygen levels to maintain food quality and
storage times; manure storage, especially covered pits, becomes oxygen
deficient due to manure decomposition depleting the oxygen supply;
walk-in refrigerators; Tanks; Vats; Boilers; Bins; Hoppers; Process Vessels;
Sewers; Pits; Deep Trenches; Vaults; etc.
Air purifying devices are only effective in the limited concentration ranges
for which they are designed and must never be used where contaminant
level exceed the respirators accepted protection factor.
with a tough and resilient materials. This increases comfort and still resists
the abrasive.
Inspections
• Routine-use respirators are inspected before each use and during
cleaning.
• SCBAs and emergency respirators are inspected monthly and
checked for proper function before and after each use.
Sample Form 1
Department: ___________________________________________________________
Performed by:__________________________________________________________
Title:__________________________________________________________________
Departments should use only the PPE assessments that apply to their
activities.
Enumerate the hazards to consider and the appropriate PPE to use for all
types of protection needed by the worker involved in the assessment.
Sample Form 2
Training: The Use and Care of Eye and Face Protection Equipment
Appropriate eye and face protection such as safety glasses, goggles, and
face shields, must be used to protect against the hazards associated with
flying particles, molten metal, liquid chemicals, acids and caustic liquids,
chemical gases and vapors, or potentially injurious light radiation from
welding or laser operations.
Training: The Use and Care of Hand and Arm Protection Equipment Hand
and arm protection is required when the risk of injury from cuts/punctures,
burns, chemicals, electrical shock, human blood or body fluids, or
abrasive material cannot be engineered out of the workplace. There is
not a single type glove that will provide adequate protection from all
exposure. Follow the manufacturer’s recommendation for hazards each
type glove will protect against.
Training: The Use and Care of Foot and Leg Protection Equipment
Foot and leg protection is required when working in areas where there is a
danger of foot injuries due to falling or rolling objects, or objects that may
pierce the sole of the shoe or where an employee’s feet are exposed to
electrical hazards. Leggings may be required where there is the possibility
of burns form extremely cold or hot materials.
Sample Form 3
VERIFICATION OF TRAINING
I have been afforded the opportunity to ask questions about the use of
PPE and I have had a “hands on” exercise using this PPE properly.
Employee Signature:
______________________________________________________
Trainer/Supervisor:
_______________________________________________________
Date:
RESOURCE:
WRITTEN EXERCISE
5. PPE is used to protect the wearer from contact with the ____________.
11 to 12, eye and face protection are used for __________ & _____________
& _______________.