Non-Isolated, Triac Dimmable PFC Led Driver For 120vac, Up To 10W Leds

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MP4068

Non-Isolated,TRIAC Dimmable PFC


LED Driver for 120VAC, Up to 10W LEDs
The Future of Analog IC Technology

DESCRIPTION FEATURES
The MP4068 is a highly integrated TRIAC • Excellent TRIAC Dimming Performance
dimmable LED driver with a high power factor • Lowest Cost BOM
(PF). It regulates precisely LED current in non- • Constant Current LED Driver
isolated lighting applications. Only a single • Integrated 500V MOSFET
winding inductor is required to realize the • Internal HV Fast Start-Up
solution. For low-line (120VAC) applications, • Single Winding Inductor
the integrated 500V MOSFET ensures that the • High Power Factor(>0.7)
system can withstand a 500V surge test without
• Good LED Current Accuracy
MOV or TVS. It features MPS’ proprietary
• Supports Buck/Buck-Boost Topology
hybrid operation mode, which is designed to
achieve good dimming performance. The • LED Current Foldback at High Temperature
MP4068 is designed specifically for low-line • Thermal Shutdown (Auto Re-Start with
input (120VAC) and TRIAC dimmable LED Hysteresis)
lighting applications, especially for low cost and • VCC Under-Voltage Lockout with Hysteresis
small form factor applications. (UVLO)
• Programmable Over-Voltage Protection
The accurate output LED current is achieved by • Output Short-Circuit Protection
an internal averaging current feedback loop. An • Available in SOIC8-7A/SOIC-8 EP
internal high-voltage regulator makes the Packages
MP4068 start-up quickly without a perceptible
delay. The power de-rating at high temperature APPLICATIONS
makes the system flicker-free when the ambient
• 120VAC, Up to 10W LED Lighting
temperature is high.
• Residential and Commercial Lighting
The MP4068 has protection features such as • TRIAC Dimmible LED Lighting, A19, GU10,
VCC under-voltage lockout (UVLO), over- PAR Lamps
voltage protection (OVP), and short-circuit
All MPS parts are lead-free, halogen free, and adhere to the RoHS directive. For
protection (SCP). All of these features make MPS green status, please visit MPS website under Quality Assurance.
MP4068 an ideal solution for simple, off-line, “MPS” and “The Future of Analog IC Technology” are Registered Trademarks
of Monolithic Power Systems, Inc.
and non-isolated TRIAC dimmable LED lighting
applications.
The MP4068 is available in SOIC8-7A and
SOIC-8 EP packages.

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MP4068 – HIGH PF, NON-ISOLATED, TRIAC DIMMABLE LED DRIVER

TYPICAL APPLICATION (BUCK)


HV VCC
L2 R4
C2 C1
TRIAC
R5
Dimmer OVF D1
R2 R3
C3 C4 MP4068
RF1 C5
CS GND
VOUT
L1
108-132Vac
C6
D2 R1

TYPICAL APPLICATION (BUCK-BOOST)

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MP4068 – HIGH PF, NON-ISOLATED, TRIAC DIMMABLE LED DRIVER

ORDERING INFORMATION

Part Number Package Top Marking


MP4068GN* SOIC-8 EP See Below
MP4068GS** SOIC8-7A See Below

* For Tape & Reel, add suffix –Z (e.g. MP4068GN–Z)


** For Tape & Reel, add suffix –Z (e.g. MP4068GS–Z)

TOP MARKING (MP4068GN)

MP4068: product code of MP4068GN;


LLLLLLLL: lot number;
MPS: MPS prefix;
Y: year code;
WW: week code;

TOP MARKING (MP4068GS)

MP4068: product code of MP4068GS;


LLLLLLLL: lot number;
MPS: MPS prefix;
Y: year code;
WW: week code;

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MP4068 – HIGH PF, NON-ISOLATED, TRIAC DIMMABLE LED DRIVER

PACKAGE REFERENCE

TOP VIEW TOP VIEW

VCC 1 8 HV VCC 1 8 NC
GND 2 OVF 2 7 HV
OVF 3 6 GND GND 3 6 NC
CS 4 5 GND CS 4 5 NC

SOIC8-7A SOIC-8 EP

ABSOLUTE MAXIMUM RATINGS (1) Thermal Resistance


(4)
θJA θJC
HV to CS .......................................-0.3V to 500V SOIC8-7A ............................... 76 ...... 35... °C/W
VCC, CS to GND ............................-0.3V to6.5V SOIC-8 EP.............................. 48 ...... 10... °C/W
OVF to GND ..................................-0.7V to 6.5V
Source Current on OVF ............................. 4mA Notes:
(2) 1) Exceeding these ratings may damage the device.
Continuous Power Dissipation (TA = +25°C) 2) The maximum allowable power dissipation is a function of the
maximum junction temperature TJ (MAX), the junction-to-
SOIC8-7A .................................................. 1.6W ambient thermal resistance θJA, and the ambient temperature
SOIC-8 EP ................................................. 2.6W TA. The maximum allowable continuous power dissipation at
Lead Temperature ....................................260°C any ambient temperature is calculated by PD (MAX) = (TJ
(MAX)-TA)/θJA. Exceeding the maximum allowable power
Storage Temperature............... -60°C to +150°C dissipation produces an excessive die temperature, causing
ESD Capability Human Body Mode .......... 2.0kV the regulator to go into thermal shutdown. Internal thermal
shutdown circuitry protects the device from permanent
CDM ESD Capability................................. 2.0kV damage.
(3) 3) The device is not guaranteed to function outside of its
Recommended Operating Conditions operating conditions.
Operating VCC Range .......................4.1V to 5V 4) Measured on JESD51-7, 4-layer PCB.

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MP4068 – HIGH PF, NON-ISOLATED, TRIAC DIMMABLE LED DRIVER

ELECTRICAL CHARACTERISTICS
Typical values are VCC =5V, TJ = 25°C, unless otherwise noted.
Minimum and maximum values are at VCC =5V, TJ = -40°C to +125°C, unless otherwise noted,
guaranteed by characterization.
Parameter Symbol Condition Min Typ Max Units
Start-Up Current Source (HV)
Internal Regulator Supply
IREGULATOR VCC=0V;VHV=100V 3.8 5 6.1 mA
Current
Leakage Current from HV IHV_LKG VCC=5V;VHV=400V 14 22 μA
Supply Voltage Management (VCC)
VCC Upper Threshold for
Internal Regulator Turn- VCCOFF VCC Rising Edge 4.3 4.65 5 V
Off
VCC Lower Threshold for
Internal Regulator Turn- VCCON VCC Falling Edge 4.10 4.40 4.75 V
On
VCC Hysteresis between
VCCHYS 0.15 0.24 0.32 V
Regulator On/Off
VCC Lower Threshold for
VCCSTOP VCC Falling Edge 3.0 3.4 3.8 V
IC Shutdown
VCC Hysteresis between
Regulator Off/IC VCCHYS-STOP 0.93 1.25 1.60 V
Shutdown
VCC Lower Threshold at
which the Protection VCCPRO VCC Falling Edge 1.90 2.35 2.80 V
Phase Ends
VCC=4.6V, fsw=63kHz,
Internal IC Consumption ICC 350 400 μA
D=56%
Internal IC Consumption,
ICC_LATCH VCC=5V 18 32 μA
Latch-Off Phase
Internal MOSFET (HV to CS)
Breakdown Voltage VBR 500 V
IHV=10mA, TJ =25°C 8.5 12 Ω
On-State Resistance RON VCC= VCCSTOP +50mV,
8.5 12 Ω
ID=10mA, TJ =25°C
Current Sampling Management (CS)
Peak Current Limit at
VLIMIT 0.40 0.46 0.52 V
Normal Operation
Leading Edge Blanking tLEB 200 ns
Feedback Threshold to
VREF 0.186 0.195 0.204 V
Turn On MOSFET
Minimum Off-Time
Limitation at Normal tOFF_MIN 5.4 7 8.5 μs
Operation

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MP4068 – HIGH PF, NON-ISOLATED, TRIAC DIMMABLE LED DRIVER

ELECTRICAL CHARACTERISTICS (continued)


Typical values are VCC =5V, TJ = 25°C, unless otherwise noted.
Minimum and maximum values are at VCC =5V, TJ = -40°C to +125°C, unless otherwise noted,
guaranteed by characterization.
Parameter Symbol Condition Min Typ Max Units
Maximum On-Time Limitation tON_MAX 6.7 9 11.5 μs
Ratio of Max_on/Min_off σ 1.09 1.29 1.5
Protection Input (OVF)
Threshold to Trigger OVP VOVP 1.89 2.0 2.15 V
Time Constraint on OVP Comparator tOVP 21 32 μs
Thermal Protection
Power De-Rating Threshold (5) TSTART 145 °C
Thermal Shutdown Threshold (5) TSD 160 °C
Thermal Shutdown Recovery
THYS 50 °C
Hysteresis (5)
Notes:
5) Guaranteed by characterization.

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MP4068 – HIGH PF, NON-ISOLATED, TRIAC DIMMABLE LED DRIVER

TYPICAL CHARACTERISTICS

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TYPICAL PERFORMANCE CHARACTERISTICS


Performance waveforms are tested on the evaluation board of the Design Example section.
VIN = 120VAC, VOUT = 50V, IOUT=160mA, L = 1mH, TA = 25°C, unless otherwise noted.

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MP4068 – HIGH PF, NON-ISOLATED, TRIAC DIMMABLE LED DRIVER

TYPICAL PERFORMANCE CHARACTERISTICS (continued)


Performance waveforms are tested on the evaluation board of the Design Example section.
VIN = 120VAC, VOUT = 50V, IOUT=160mA, L = 1mH, TA = 25°C, unless otherwise noted.

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MP4068 – HIGH PF, NON-ISOLATED, TRIAC DIMMABLE LED DRIVER

TYPICAL PERFORMANCE CHARACTERISTICS (continued)


Performance waveforms are tested on the evaluation board of the Design Example section.
VIN = 120VAC, VOUT = 50V, IOUT=160mA, L = 1mH, TA = 25°C, unless otherwise noted.

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MP4068 – HIGH PF, NON-ISOLATED, TRIAC DIMMABLE LED DRIVER

PIN FUNCTIONS
Pin # Pin #
Name Description
SOIC8-7A SOIC-8 EP
Power Supply. Supply power for all the control circuits. Typically, connect
1 1 VCC
VCC to an external 2.2uF capacitor.
2,5,6 3 GND Ground. Virtual Ground of the IC.
Output Voltage Feedback. The over-voltage condition is detected on
3 2 OVF OVF. When the voltage on OVF exceeds the VOVP (after a blanking time),
the OVP is triggered, and the chip shuts down.
Current Sense of the Internal Power MOSFET. Connect a resistor from
CS to GND to sense the current through the inductor. When the voltage on
4 4 CS CS exceeds 0.46V, the internal MOSFET is turned off. If the start-up time
exceeds the maximum on time (9us), the internal MOSFET is turned off
(even though the voltage on CS has not reached 0.46V).
High-Voltage Input of the Internal Power MOSFET. HV is also the input
8 7 HV
of the internal high-voltage current source.
5,6,8 NC No Connection. Do NOT connect.

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BLOCK DIAGRAM

FIGURE 1. Functional Block Diagram

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OPERATION
The MP4068 is a highly integrated and cost- When the voltage on VCC drops below
effective TRIAC dimmable LED driver with a VCCSTOP (3.4V, typically), the IC stops working,
high power factor (PF). Minimal external and the internal high-voltage regulator re-
components make the MP4068 a competitive charges the VCC capacitor.
IC in low-line (120VAC) input, non-isolated
applications, especially for small form factor MP4068
R1
applications. Hybrid operation mode achieves VCC
both good dimming performance and an
accurate output current. The power factor is C2 C1 D1
OVF
higher than 0.7 in most applications to eliminate
the harmonic pollution on AC line. The
integrated high-voltage regulator enables fast GND L LED+
start-up without any perceptible delay. The
power de-rating function at high temperatures
protects the IC from thermal damage. FIGURE 2. VCC Charging Circuit

Hybrid Operation Mode When OVP occurs, the MP4068 stops working,
To achieve smooth TRIAC dimming and an 18μA internal current source discharges
performance, the MP4068 implements an MPS the VCC capacitor. After VCC drops below
proprietary hybrid operation mode, in which the VCCPRO (2.35V, typically), the internal high-
IC self-adjusts the internal PWM control mode voltage regulator re-charges the VCC capacitor
between CCM and DCM during different times again. The re-start time can be calculated by the
of the AC cycle. The hybrid operation mode following equation:
actively maintains the latching current and
Vcc − 2.35V 4.65V − 2.35V
holding current of the leading edge TRIAC, and trestart = CVcc × + CVcc ×
18μA 5mA
it enables good power factor.
Also, the hybrid operation mode achieves the Fig. 3 shows the typical waveform with VCC
small dimming duty condition. The IC works in under-voltage lockout.
CCM during the entire dimming on time when
the dimmer is set to a small dimming duty. The VCC OFF
VCC
higher and smoother input current achieves
excellent dimming performance. Internal VCC ON VCC STOP
Voltage ON
Power Supply Regulator OFF

The IC is self supplied by the internal high- Driving


Signal
voltage regulator (which is drawn from the
drain). The IC starts switching and the internal FIGURE 3. VCC Under-Voltage Lock Out (UVLO)
high-voltage regulator turns off as soon as the
voltage on VCC reaches VCCOFF (4.65V, Constant Current Operation
typically). When the voltage on VCC falls below The MP4068 is a highly integrated driver. The
VCCON (4.4V, typically), the internal high- internal feedback logic responds to the internal
voltage regulator turns on again to charge the sample and hold circuit to achieve constant
external VCC capacitor. A small capacitor output-current regulation. The voltage of the
(several μF) is recommended. In TRIAC internal sampling capacitor (VFB) is compared to
dimming applications, the internal high-voltage the internal reference (0.195V). When the
regulator works only when the dimmer is on and sampling capacitor voltage (VFB) falls below the
cannot afford enough power supply for the chip, reference voltage (which indicates an insufficient
so an external charging circuit is recommended output current), the integrated MOSFET is
(see Fig. 2).

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MP4068 – HIGH PF, NON-ISOLATED, TRIAC DIMMABLE LED DRIVER

turned on. The on period is determined by the


peak current limit. After the on period elapses,
the integrated MOSFET is turned off (see Fig.
4).

FIGURE 5. tminoff at Start-Up


Thermal Protection (TSD)
To prevent the IC and system from thermal
damage, the MP4068 reduces the reference to
decrease the output current. This limits the
temperature rising speed of the IC when the
junction temperature exceeds 145°C. Typically,
the output current drops to around 20% when
FIGURE 4. VFB vs IOUT the IC temperature rises to 160°C. Once the
junction temperature exceeds 160°C, the
By monitoring the internal sampling capacitor MP4068 shuts down the switching cycle. As
voltage, the output current can be regulated. soon as the junction temperature drops below
The output current is determined by the 110°C, the power supply resumes operation.
following equation: During the thermal shutdown condition, the
VCC is discharged to VCCPRO, and then it is re-
0.195V
IO = charged by the internal high-voltage regulator.
R1
The peak current can be calculated as follows: Over-Voltage Protection (OVP)
0.46V When the MOSFET turns off, if VOVF is higher
IPeak = than VOVP, the MP4068 stops working, and a re-
R1
start cycle begins. When OVP occurs, the chip
Where R1 is the sense resistor. works in hiccup mode; the MP4068 monitors
Minimum Operating Frequency Limit the OVF voltage continuously, and the VCC
voltage discharges and re-charges repeatedly.
The MP4068 incorporates a minimum operating
The MP4068 resumes operation once the fault
frequency (22kHz) to eliminate audible noise
disappears.
when the frequency is less than 20kHz.
When the operating frequency is less than Short-Circuit Protection (SCP)
22kHz, the internal peak current regulator will When an LED short circuit occurs, the switching
decrease the peak current value to keep the off time is extended. Due to the minimum
operating frequency constant (about 22kHz). operating frequency limit, the IC reduces
Minimum Off-Time Limit automatically the switching frequency and
achieves close loop control. Then the output
A minimum off-time limit is implemented. During
power at this condition is limited at a safe range.
normal operation, the minimum off-time limit is
The MP4068 resumes working in normal
7μs. During the start-up period, the minimum
operation once the short circuit is released.
off-time limit is shortened gradually from 24μs
to 12μs to 7μs (see Fig. 5). Each minimum off
time maintains a 32 switching cycle. This soft-
start function enables a safe start-up.

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MP4068 – HIGH PF, NON-ISOLATED, TRIAC DIMMABLE LED DRIVER

VLimit
Leading Edge Blanking (LEB)
TLEB
There are parasitic capacitances in the circuit
which can cause a high-current spike during the
turn-on period of the internal MOSFET. In order
to avoid premature termination of the switching
pulse, an internal leading edge blanking (LEB)
unit is employed. During the blanking time, the t
current comparator is disabled and blocked
from turning off the internal MOSFET (see Fig. FIGURE 6. Leading Edge Blanking (LEB)
6).

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MP4068 – HIGH PF, NON-ISOLATED, TRIAC DIMMABLE LED DRIVER

APPLICATION INFORMATION
Component Selection R2 + R3
VO _ MAX = VOVP * − VD
Inductor R2
The MP4068 has a minimum off-time limit. The Where VD is the freewheeling diode forward
inductor current ripple at CCM is determined by voltage drop.
the inductor value and the minimum off-time
MP4068
limit. The current ripple is limited to 80% to get
VCC
a tradeoff between the PF and dimming
performance. The inductance value can be
calculated as follows: OVF
R2 R3
VO × t OFF _ MIN
L= GND L LED+
0.8 × Ipeak
If the inductance value is too large, the FIGURE 7. Feedback Resistor Connection
switching frequency will be low, so the EMI
The upper feedback resistor (R3) should be
performance will be good, however, the TRIAC
larger than 100kΩ to avoid an efficiency
dimming performance will be poor at this
reduction in application. A 1% tolerance type is
condition. If the inductance value is too small,
recommended to achieve accurate protection.
the TRIAC dimming performance will be good,
but the system may work in open loop condition, Dummy Load
the current consistency will be bad. So a
The dummy load is used to consume the power
tradeoff must be made.
transferred to the output capacitor when over-
Freewheeling Diode voltage protection occurs. The IC works in
hiccup mode without any power consumption.
The diode should have a maximum reverse-
voltage rating, which is greater than the Normally, a dummy load less than 1mA is
maximum input voltage. The current rating of recommended, which will not deteriorate the
the diode is determined by the output current, system efficiency but can guarantee normal
which should be larger than 1.5 to 2 times the over-voltage protection.
output current.
PCB Layout Guidelines
Slow diodes cause excessive leading edge
Efficient PCB layout is critical to achieve stable
current spikes during start-up, which is not
operation, good EMI, and good thermal
acceptable. Long reverse-recovery time of the
performance, especially in very small sized LED
freewheeling diode can also affect the efficiency
applications. For best results, refer to Fig. 8 and
and the circuit operation. An ultrafast diode
follow the guidelines below:
(trr<75ns) such as WUGC10JH or ES1G is
recommended. 1. Keep the loop formed between the MP4068,
the inductor, the freewheeling diode, and the
Over-Voltage Protection Point Set
output capacitor as small as possible for
A feedback resistor is used to detect an over- better EMI.
voltage condition. Fig. 7 shows the feedback
2. Place the AC input far away from the
resistor’s connection.
switching nodes to minimize the noise
The MP4068 is integrated with over-voltage coupling that may bypass the input filter.
protection. The maximum output voltage when
3. The VCC capacitor should be located very
over-voltage protection is triggered can be
close to the VCC and GND.
calculated with the following equation:

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MP4068 – HIGH PF, NON-ISOLATED, TRIAC DIMMABLE LED DRIVER

4. Place the feedback resistor as close to OVF


Design Example
as possible to minimize the feedback
sampling loop in order to minimize the noise Below is a design example following the
coupling route. application guidelines based on the following
specifications:
5. With buck topology, since CS and GND are
switching nodes, the copper area connected TABLE 1. Design Example
to these pins should be small to improve EMI VIN 108Vac~132Vac
performance. Also, GND is used as a heat- VOUT 50V
sink; a large copper area GND can improve IOUT 160mA
thermal performance, so you must make a
Fig. 9 shows the detailed application schematic.
tradeoff between EMI and thermal
This circuit is used for the typical performance
performance.
and circuit waveforms. For more device
applications, please refer to the related
evaluation board datasheets.

Top Layer

Bottom Layer
FIGURE 8. Recommended PCB Layout

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MP4068 – HIGH PF, NON-ISOLATED, TRIAC DIMMABLE LED DRIVER

TYPICAL APPLICATION CIRCUITS


Fig. 9 shows a typical application example of a 50V, 160mA, non-isolated buck topology power supply
using the MP4068.

FIGURE 9. Typical Buck Converter Application

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MP4068 – HIGH PF, NON-ISOLATED, TRIAC DIMMABLE LED DRIVER

PACKAGE INFORMATION
SOIC8-7A
0.189(4.80) 0.050(1.27)
0.024(0.61)
0.197(5.00)
8 5
0.063(1.60)

0.150(3.80) 0.228(5.80)
0.213(5.40)
PIN 1 ID 0.157(4.00) 0.244(6.20)

1 4

TOP VIEW RECOMMENDED LAND PATTERN

0.053(1.35)
0.069(1.75)
0.0075(0.19)
SEATING PLANE
0.0098(0.25)
0.004(0.10)
0.010(0.25)
SEE DETAIL "A"
0.050(1.27) 0.013(0.33)
BSC 0.020(0.51)

FRONT VIEW SIDE VIEW

0.010(0.25)
x 45o NOTE:
0.020(0.50)

GAUGE PLANE 1) CONTROL DIMENSION IS IN INCHES. DIMENSION IN


0.010(0.25) BSC BRACKET IS IN MILLIMETERS.
2) PACKAGE LENGTH DOES NOT INCLUDE MOLD FLASH ,
PROTRUSIONS OR GATE BURRS.
3) PACKAGE WIDTH DOES NOT INCLUDE INTERLEAD FLASH
0.016(0.41) OR PROTRUSIONS.
0o-8o 4) LEAD COPLANARITY(BOTTOM OF LEADS AFTER FORMING)
0.050(1.27)
SHALL BE 0.004" INCHES MAX.
5) JEDEC REFERENCE IS MS-012.
DETAIL "A" 6) DRAWING IS NOT TO SCALE.

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MP4068 – HIGH PF, NON-ISOLATED, TRIAC DIMMABLE LED DRIVER

PACKAGE INFORMATION (continued)


SOIC-8 EP
0.189(4.80) 0.124(3.15)
0.197(5.00) 0.136(3.45)
8 5

0.150(3.80) 0.228(5.80) 0.089(2.26)


PIN 1 ID 0.157(4.00) 0.244(6.20) 0.101(2.56)

1 4

TOP VIEW BOTTOM VIEW

SEE DETAIL "A"

0.051(1.30)
0.067(1.70)
0.0075(0.19)
SEATING PLANE
0.0098(0.25)
0.000(0.00)
0.013(0.33) 0.006(0.15)
0.020(0.51) SIDE VIEW
0.050(1.27)
BSC

FRONT VIEW 0.010(0.25)


x 45o
0.020(0.50)

GAUGE PLANE
0.010(0.25) BSC

0.024(0.61) 0.050(1.27)
0.016(0.41)
0o-8o 0.050(1.27)
0.063(1.60)
DETAIL "A"

NOTE:
0.103(2.62) 0.213(5.40)
1) CONTROL DIMENSION IS IN INCHES. DIMENSION IN
BRACKET IS IN MILLIMETERS.
2) PACKAGE LENGTH DOES NOT INCLUDE MOLD FLASH,
PROTRUSIONS OR GATE BURRS.
3) PACKAGE WIDTH DOES NOT INCLUDE INTERLEAD FLASH
OR PROTRUSIONS.
4) LEAD COPLANARITY (BOTTOM OF LEADS AFTER FORMING)
0.138(3.51) SHALL BE 0.004" INCHES MAX.
5) DRAWING CONFORMS TO JEDEC MS-012, VARIATION BA.
6) DRAWING IS NOT TO SCALE.
RECOMMENDED LAND PATTERN

NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third
party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not
assume any legal responsibility for any said applications.

MP4068 Rev. 1.01 www.MonolithicPower.com 20


7/30/2015 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
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