GAC - Application Guide 2021d

GAC Product
Application Guide
Page 1
TABLE OF CONTENTS
OVERVIEW ---------------------------------------------------------------------------------------------------------- 7
ABOUT THIS GUIDE ----------------------------------------------------------------------------------------------- 7
About Inline Diesel Fuel Injection Pumps --------------------------------------------------------------------- 7
GAC Governor Basic Terms -------------------------------------------------------------------------------------- 7
GAC Governor Features------------------------------------------------------------------------------------------- 8
ARROW --------------------------------------------------------------------------------------------------------------10
A-32 and A-42 ENGINES ---------------------------------------------------------------------------------------- 11
BEML -----------------------------------------------------------------------------------------------------------------12
BSA6D170 ENGINE ---------------------------------------------------------------------------------------------- 13
CATERPILLAR -----------------------------------------------------------------------------------------------------14
GAC COMPLETE ELECTRONIC GOVERNING FOR CATERPILLAR C2.2 ENGINE ---------------------- 16
3054 ENGINE ----------------------------------------------------------------------------------------------------- 18
3304 and 3306 ENGINES --------------------------------------------------------------------------------------- 19
3406 ENGINE ----------------------------------------------------------------------------------------------------- 21
3408 with Natural Gas ------------------------------------------------------------------------------------------ 22
3412 ENGINES --------------------------------------------------------------------------------------------------- 23
3512 and 3516 ENGINES --------------------------------------------------------------------------------------- 25
CATERPILLAR ENGINES with DELPHI FUEL INJECTION PUMPS --------------------------------------- 26
CATERPILLAR ENGINES ON TUGBOAT---------------------------------------------------------------------- 27
CHEVROLET -------------------------------------------------------------------------------------------------------29
CHEVROLET 350 IN³ ENGINE, NATURAL GAS OR PROPANE ------------------------------------------- 30
CHEVROLET 454 IN³ ENGINE, NATURAL GAS OR PROPANE ------------------------------------------- 32
CHEVROLET 8.1 L HEAT AND POWER SOLUTION using ATB / ESD / EDG--------------------------- 33
CUMMINS -----------------------------------------------------------------------------------------------------------35
CUMMINS ENGINES WITH PT PUMP AND EFC FUEL SYSTEM OR PT PUMP WITH MECHANICAL
GOVERNOR ------------------------------------------------------------------------------------------------------- 37
CONVERTING CUMMINS QST30G GOVERNING SYSTEM WITH BOSCH IN-LINE FUEL INJECTION
PUMP--------------------------------------------------------------------------------------------------------------- 38
B4.5T ENGINES -------------------------------------------------------------------------------------------------- 40
KT38 ENGINES --------------------------------------------------------------------------------------------------- 41
B ENGINE with CAV DPA --------------------------------------------------------------------------------------- 43
C ENGINE with Bosch INLINE and RSV ---------------------------------------------------------------------- 44
B ENGINE with CAV DPA and BOSCH VE STOP LEVER --------------------------------------------------- 45
6BT ENGINE with BOSCH INLINE ---------------------------------------------------------------------------- 47
GAC Application Guide 04 - 2021 Page 2

NT AND KT ENGINES ------------------------------------------------------------------------------------------- 48
NT, K19, K28, K38, K50 with EFC SYSTEM (PT PUMP) --------------------------------------------------- 49
4A2.0, 4A2.3 AND 4AT2.3 4 CYLINDER ENGINES --------------------------------------------------------- 50
3A1.4 & 3A1.7 3 CYLINDER ENGINES ----------------------------------------------------------------------- 52
4B ENGINE with ZEXEL A -------------------------------------------------------------------------------------- 54
4B and 6BT ENGINES with STANADYNE ROTARY PUMP ------------------------------------------------ 55
VT1710 ENGINE ------------------------------------------------------------------------------------------------- 56
KTTA-50 C.I.L. DIESEL ELECTRIC LOCOMOTIVE ---------------------------------------------------------- 57
KT855NA – CUMMINS 855 NATURALLY ASPIRATED - NATURAL GAS / ATB ----------------------- 59
DETROIT ENGINES ----------------------------------------------------------------------------------------------60
3-71, 4-71, 6-71, and V8-71 ENGINES ----------------------------------------------------------------------- 61
V12-71, V8-92. and V12-92 ENGINES ------------------------------------------------------------------------ 62
V16-71, V24-71, V16-92, V12-149, and V16-149 ENGINES ---------------------------------------------- 63
DDEC ENGINES--------------------------------------------------------------------------------------------------- 64
DEUTZ ----------------------------------------------------------------------------------------------------------------65
DEUTZ MWM 616 SERIES -------------------------------------------------------------------------------------- 67
620 ENGINES ----------------------------------------------------------------------------------------------------- 69
912/913 ENGINES----------------------------------------------------------------------------------------------- 70
1011 AND 2011 SERIES GEN-SETS --------------------------------------------------------------------------- 71
1012 and 1013 ENGINES --------------------------------------------------------------------------------------- 73
BF6M1015GCP– FIMS ------------------------------------------------------------------------------------------ 75
1015 ENGINES --------------------------------------------------------------------------------------------------- 77
2008 ENGINE with Delphi Pump ----------------------------------------------------------------------------- 79
12L513 ENGINES ------------------------------------------------------------------------------------------------ 80
DEUTZ ENGINES with EMR Interface Module -------------------------------------------------------------- 81
DOOSAN--------------------------------------------------------------------------------------------------------------83
D1146T ENGINE ------------------------------------------------------------------------------------------------- 84
FORD ------------------------------------------------------------------------------------------------------------------85
FORD 300 IN³ ENGINE, NATURAL GAS OR PROPANE ---------------------------------------------------- 86
FORD 460 IN³ ENGINE, NATURAL GAS OR PROPANE ---------------------------------------------------- 88
FORD 460 IN³ NA OR TURBOCHARGED ENGINE ---------------------------------------------------------- 89
HATZ ------------------------------------------------------------------------------------------------------------------91
1B SERIES ENGINES --------------------------------------------------------------------------------------------- 92
35W SERIES ENGINES ------------------------------------------------------------------------------------------ 93
JOHN DEERE -------------------------------------------------------------------------------------------------------94
JOHN DEERE DIESEL ENGINE with CAV-DPA ROTARY PUMP ------------------------------------------ 95

IVECO ----------------------------------------------------------------------------------------------------------------97
7450, 7675, 8031, and 8061 ENGINES----------------------------------------------------------------------- 98
KIRLOSKAR --------------------------------------------------------------------------------------------------------99
6SL8800TA ENGINE with INLINE PUMP ------------------------------------------------------------------- 100
DV SERIES ENGINES ------------------------------------------------------------------------------------------- 102
KOMATSU --------------------------------------------------------------------------------------------------------- 104
SAA 170-G3 ENGINES ------------------------------------------------------------------------------------------ 105
KOMATSU GEN SET -------------------------------------------------------------------------------------------- 106
KUBOTA ----------------------------------------------------------------------------------------------------------- 107
VARIOUS Diesel ENGINES ------------------------------------------------------------------------------------- 108
V3800DIT ENGINES -------------------------------------------------------------------------------------------- 111
D722 Kubota ENGINE ------------------------------------------------------------------------------------------ 116
D722 ENGINES -------------------------------------------------------------------------------------------------- 118
V2203 ENGINES------------------------------------------------------------------------------------------------- 119
LIMMAT ----------------------------------------------------------------------------------------------------------- 120
12 CYLINDER MARINE ENGINE------------------------------------------------------------------------------ 121
LOMBARDINI ---------------------------------------------------------------------------------------------------- 123
KOHLER (LOMBARDINI) KDW1003 DIESEL ENGINE --------------------------------------------------- 124
LDW 2004 ENGINE --------------------------------------------------------------------------------------------- 128
LOVOL ------------------------------------------------------------------------------------------------------------- 129
GAC ELECTRONIC GOVERNING FOR LOVOL DIESEL GEN SET ENGINES ---------------------------- 130
MAN ----------------------------------------------------------------------------------------------------------------- 131
GAC ACE275HD-24 ACTUATOR ON MAN D2842LE201 ENGINES ------------------------------------ 132
DIESEL 0824 and 0826 ENGINES ---------------------------------------------------------------------------- 134
2842 and 2866 ENGINES -------------------------------------------------------------------------------------- 135
MILITARY --------------------------------------------------------------------------------------------------------- 136
JOHN DEERE 40457F151 and 6068TF151 GENERATOR------------------------------------------------ 137
MITSUBISHI ------------------------------------------------------------------------------------------------------ 144
L3E ENGINE ----------------------------------------------------------------------------------------------------- 145
S4L2 ENGINES--------------------------------------------------------------------------------------------------- 147
MITSUBISHI HEAVY INDUSTRY --------------------------------------------------------------------------- 149
MHI S6R2 (VOLVO D30) ENGINES -------------------------------------------------------------------------- 150
S4S and S6S MHI ENGINES ------------------------------------------------------------------------------------ 152
MHI S4S INJECTION PUMP INSTALLATION --------------------------------------------------------------- 153
S12A2, S12R, and S16R MHI ENGINES---------------------------------------------------------------------- 155
L-SERIES and K-SERIES ENGINES --------------------------------------------------------------------------- 158
S6A3, S6B3, and S6R MHI ENGINES ------------------------------------------------------------------------- 159

MTU ----------------------------------------------------------------------------------------------------------------- 160
MTU 183 DIESEL-ELECTRIC LOCOMOTIVE --------------------------------------------------------------- 161
MTU 447 ENGINE ----------------------------------------------------------------------------------------------- 164
MARINE PROPULSION / GENERATOR DRIVE ------------------------------------------------------------- 166
NOELL -------------------------------------------------------------------------------------------------------------- 167
6 CYLINDER CRANE -------------------------------------------------------------------------------------------- 168
PERKINS ----------------------------------------------------------------------------------------------------------- 170
3.1524 ENGINE with STANADYNE -------------------------------------------------------------------------- 172
4.236 ENGINE with STANADYNE CAV ---------------------------------------------------------------------- 173
1004 ENGINE with STANADYNE ROTARY PUMP--------------------------------------------------------- 174
1006 ENGINE with STANADYNE CAV----------------------------------------------------------------------- 175
1300 SERIES with INTERFACE MODULE------------------------------------------------------------------- 176
1306 ENGINE with BOSCH “P” PUMP ----------------------------------------------------------------------- 177
2006 ENGINE WITH BOSCH “P” PUMP --------------------------------------------------------------------- 178
2800 SERIES ENGINE ------------------------------------------------------------------------------------------ 179
3008 ENGINE with BOSCH “P” PUMP ----------------------------------------------------------------------- 180
3012 SERIES ENGINES----------------------------------------------------------------------------------------- 181
4000 SERIES METHANE POWER GENERATION ---------------------------------------------------------- 182
DORMAN 6 SETCA 2 / PERKINS 4006 TAG2 ENGINE---------------------------------------------------- 184
VISTA A with DELPHI DPA ------------------------------------------------------------------------------------ 185
SCANIA ------------------------------------------------------------------------------------------------------------- 186
D9, D11, DSC 14, and DSI 14 ENGINES---------------------------------------------------------------------- 187
DSC1000 SERIES ENGINE CONTROL SYSTEM ------------------------------------------------------------ 190
12 LITER GAS ENGINE ----------------------------------------------------------------------------------------- 192
SCANIA S6 ENGINE --------------------------------------------------------------------------------------------- 193
SANFIRDEN BIO GAS ENGINE - SCANIA SGI-12-ST ------------------------------------------------------ 194
VOLVO ------------------------------------------------------------------------------------------------------------- 196
TD 420, TAD 420, TAD 520, TAD 531, TAD 720 and TAD 731 ENGINES ----------------------------- 197
VOLVO D30 (MHI S6R2) ENGINES -------------------------------------------------------------------------- 198
D34A, D49A, and D65A ENGINES for MARINE APPLICATIONS ---------------------------------------- 200
TD/TWD610, TD/TWD710, TAD721, 730, 740, TD1010, and TD1030 ENGINES ------------------ 201
TAD 520/720 Engines ----------------------------------------------------------------------------------------- 202
WANCO ------------------------------------------------------------------------------------------------------------ 203
WANCO LIGHT TOWER ---------------------------------------------------------------------------------------- 204
WISCONSIN MOTORS ----------------------------------------------------------------------------------------- 206
TM27 ENGINES ------------------------------------------------------------------------------------------------- 207

XICHAI ------------------------------------------------------------------------------------------------------------- 212
VARIABLE SPEED FORKLIFT W/ DPG100-VS ------------------------------------------------------------- 213
VARIOUS----------------------------------------------------------------------------------------------------------- 215
VARIABLE SPEED RSC671 and ESD SERIES WIRING AND ADJUSTMENT --------------------------- 216
GAC 175 SERIES ACTUATOR INSTALLATION on DENSO / BOSCH PUMP --------------------------- 218
CROSS REFERENCES and GAC REPLACEMENTS --------------------------------------------------- 219
VARIOUS MANUFACTURERS --------------------------------------------------------------------------------- 219
AMBAC CROSS REFERENCES & REPLACEMENTS -------------------------------------------------------- 220
BARBER COLMAN CROSS REFERENCES & REPLACEMENTS ------------------------------------------- 225
CUMMINS CROSS REFERENCES & REPLACEMENTS ----------------------------------------------------- 227
DEUTZ CROSS REFERENCES & REPLACEMENTS --------------------------------------------------------- 228
HEINZMANN CROSS REFERENCES & REPLACEMENTS ------------------------------------------------- 231
IVECO CROSS REFERENCES & REPLACEMENTS---------------------------------------------------------- 232
MAN CROSS REFERENCES & REPLACEMENTS ----------------------------------------------------------- 233
MITSUBISHI / MITSUBISHI HEAVY IND CROSS REFERENCES & REPLACEMENTS ---------------- 234
MTU CROSS REFERENCES & REPLACEMENTS------------------------------------------------------------ 235
SCANIA CROSS REFERENCES & REPLACEMENTS -------------------------------------------------------- 236
SDMO CROSS REFERENCES & REPLACEMENTS ---------------------------------------------------------- 237
VOLVO CROSS REFERENCES & REPLACEMENTS--------------------------------------------------------- 238
WOODWARD CROSS REFERENCES & REPLACEMENTS ------------------------------------------------- 239

OVERVIEW
The 100 Series GAC Actuator mount directly
onto the Stanadyne D Series Pump, no external
ABOUT THIS GUIDE mounting brackets or linkage is required.
This guide is divided by engine manufacturer
and then engine and include simple descriptions
of solutions GAC has provided. Final cross GAC Actuator Recommended GAC Governor
sections list GAC products that either directly 100 Series ECC328, ESD2402, 5520, 5120,
replace or can be used to replace engine 5500-II, 5570, 2244-12/24
manufactures and providers part numbers. Note: The 100 Series GAC Actuator have
Packard connectors.
ABOUT INLINE DIESEL FUEL
INJECTION PUMPS Delphi DPG Fuel Pump
The basic types of mechanical governors used
are min-max or variable speed controllers. Delphi DPG fuel pumps have all speed
mechanical governors. These are replaced by
Min-Max Governors have mechanical limits electric 103 Series GAC Actuator. The 103
and only govern the maximum speed and low Series are mounted directly onto the fuel pumps.
idle speed. GAC Actuator Recommended GAC Speed
Controller
Variable Speed Controllers control the engine 103 Series ECC328, ESD2402, 5520, 5120,
speed at all times. (All speed controllers) 5500-II, 5570, 2244-12/24
These mechanical governors are replaced with

electro-magnetic proportional pump-mounted Engine Mounted Fuel Pumps
GAC Actuator. GAC engine mounted Actuator are designed for
GAC Actuator Recommended GAC Speed high temperature applications
Controller GAC Actuator Recommended GAC Speed
175 Series ESD5500E, 5500-II, 5511, 5550, or Controller
2401 110 Series * ECC328, ESD2244, 2402, 5120,
176 Series ESD2210, 5500E, 5500-II, 5111, 5520, 5570, 5500-II
5550, 2401, or 2241-24 180 Series** ESD5500E, 5111, 5500-II, 5550
275 Series ESD2210, 5500E, 5500-II, 5111, or ALR Series ECC328, ESD2402, 5520, 5120,
5550 5500-II, 5570, 2244 &…
295 Series ESD5330, 5340, or 5500E * Deutz 1011
** Deutz 1012/1013 & 2012, and Volvo 520/720
Rotary Fuel Pumps
Stanadyne Fuel Pumps GAC GOVERNOR BASIC TERMS
Three types of mechanical governors are used Number of Teeth: - Used to determine RPM
with Stanadyne fuel pumps, 3 to 5% droop and/or control frequency through the magnetic
Speed Controller for generator set application speed sensor (MSP) on Flywheel Ring Gear
and all-speed governors on agricultural / Teeth.
industrial engines. Min-max Speed Controller 𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹 ∗ 60/# 𝑜𝑜𝑜𝑜 𝑡𝑡𝑡𝑡𝑡𝑡𝑡𝑡ℎ = 𝑅𝑅𝑅𝑅𝑅𝑅
are used on automotive applications.
Page 7
Rated Speed: - The operating speed of the engine.
Droop: - governs with a decrease in speed as load
Variable Speed: – Applications that operate over increases. Without droop, the engine could be
a range of speeds. RPM can be set externally with unstable. GAC governors have the option to
either a resistive (potentiometer) or voltage input. simulate droop with dedicated input and
adjustment.
Crank Termination RPM: - The speed at which • Droop %: - This sets the speed decrease
the Speed Controller begins to regulate speed based on a percentage of rated speed at
full engine load.
Pulse-Width Modulation (PWM): - Equates to a • Droop Switch: – External Droop enable
switch is on or off.
percentage of battery output supplied to the
actuator.
Overspeed: - Safety parameter to turn off fuel to

the engine if it reaches the defined over-speed
setting.
Light Force: - Speed Controller specifically

designed for low current, less than 2.5 amps, fast PID: – Control loop with Proportional (P),
responding, small Actuator. These governors are Integral (I), and Derivative (D) terms. Measures
designed with a specific PID range so the and minimizes the error between the desired and
Actuator are precisely tuned under all speed and actual speed.
load conditions.
Gain (P): – Initial response of the control to
Reverse Acting: – Reverse acting governors react changes in load or speed.
the opposite of traditional governors by reducing
actuator duty cycle to increase engine speed and Stability (I): - Response of the control to reach
increase duty cycle to bring the engine to steady-state also used to avoid periodic variations
minimum fuel. in speed.
Dead Time (D): – Changes the transient response
Electronic Fuel Control (EFC): – Cummins PT of the engine and affects the stability during
fuel system where actuator/valve assemblies have transient load changes.
been optimized to work with the existing
Cummins fuel system. Starting Fuel: - Starting fuel position sets the
needed amount of fuel to start the engine easily
GAC GOVERNOR FEATURES without black exhaust smoke.
Fuel Ramp: - The fuel ramp rate between the start Speed Ramp: – An adjustment to optimize the
fuel parameter and the rated speed. rate of acceleration, and avoid RPM overshoot.
Isochronous: - Fixed speed control not load Idle: - Speed the engine will run at if the idle
dependent. select input is activated.
Temperature Compensated: - Internal component
AUX Input: – A 0-10 V reverse polarity signal to eliminate drift due to extreme temperature
used for load sharing and synchronizing multiple swings.
generators.
Foot Petal: - Foot petal input controls mobile
Speed Trim Control: – The ability to use a equipment engine over a wide range of operating
potentiometer to vary the engine speed remotely. speeds, used with ESD2300 Series controllers.
Speed Switches: – Relay contacts that are set to

switch state at a set speed. Typically come in
single, dual and/or triple element speed switches.
Soft Coupling: - Averages out the engine

noise/instabilities and gives better steady-state
performance using a steady speed reference for
the PID routine. Activating the soft coupling
feature eliminates the effects of drive train
resonance.
Lead Circuit: – Speed anticipation which enables

the Speed Controller to be more responsive and
allows higher gain. This provides more active
control and improves the performance of slower
engines.
Dual Gain: – Independent gain adjustments for

idle and rated speeds.
Dead Time Compensation (DTC): –GAC Speed

Controllers have the ability to set various levels
of DTC. Digital Speed Controller have the ability
to set a full range of dead-time values based on
engine speed and load.
Multi PID: – Feature for digital Speed Controller

allowing independent PID values to be set
throughout the speed and load range.
Fuel Limit: – Limit the actuator position based on

speed or load.
Dither: - Speed Controller commands a small

variation to the actuator output to keep it
constantly moving back and forth to overcome
mechanical friction points at fuel systems or
throttle body butterfly.

ARROW
ENGINE MODEL ACTUATOR SPEED CONTROLLER MSP ACCESSORIES
A32 and A42 ATB T2 45 ESD2401
Page 10
GAC APPLICATION NOTE
A-32 AND A-42 ENGINES
Customer / OEM: Arrow Engine Company

Application(s):
Engine Make / Model / Displacement /
A-32 3.2L and A-42 4.2L Engines
Rating:
Equipment Make / Model:
Fuel System Type & Make / Model: Natural Gas
Operating Speed(s): A-32 1000-1200 RPM; 3 cylinder
A-42 1000-1800 RPM; 4 cylinder
Battery Voltage: 12 or 24 V DC
Recommended Products: Actuator - ATB T2 Series Integral Throttle Body Actuator 45mm with optional
position feedback sensor.
Speed Controller - ESD2401
ARROW A-42 ENGINE ATB T2 45MM INTEGRAL THROTTLE BODY ACTUATOR

BEML
ENGINE MODEL GAC GAC SPEED CONTROLLER GAC MSP GAC ACCESSORIES
ACTUATOR
BSA6D170 ACE275K ESD5403

BSA6D170 ENGINE
Customer / OEM: BEML Limited

Application(s): 50 Ton Dump Truck
BSA6D170, 6 cylinder, 23.1L (Komatsu License)
Rating:
Equipment Make / Model: 50-Ton Dumper Truck
Fuel System Type & Make / Model: Diesel, ZEXEL Inline Fuel Pump
Operating Speed(s): 535 kW, 2100 RPM
Battery Voltage: 24 V DC
Installed or Recommended Products: • Actuator – ACE275K
• Speed Controller – ESD5403
• Magnetic Speed Pickup – Not Specified
Summary: Conversion from mechanical to an electronic control system was performed by BEML
under direction from The Indian Ministry of Defense in order to save fuel, improve
drivability and performance. The ACE275K was selected for its heavy duty bearings and
position feedback sensor that work with the ESD5403 to achieve fuel limiting for mobile
equipment.
50-TON DUMPER TRUCK
ACE275K

CATERPILLAR
ENGINE MODEL GAC ACTUATOR GAC SPEED GAC MSP GAC ACCESSORIES
CONTROLLER
3054 ADC100-24 ESD5111 or
ECC328-24
3304 and 3306 ADD225GSC-24 ESD5500E
3406 ADD225GSC-24 ESD5500E KT230
3408 ACB2001
3408 with ESD5330 ICM200-4

Natural Gas CL602
SPW100
3412 ESD5111
ESD5500E
ESD5550
3512 and 3516 ACB2001 ESD5330

CAT engines with ADD103B-12/24
Delphi DPA/DPD
3516 Tugboat ABC2001 ESD5330

GAC APPLICATION NOTE (all of the components specified are sold separately).
GAC COMPLETE ELECTRONIC GOVERNING FOR CATERPILLAR C2.2 ENGINE

USING ALR190 SERIES ACTUATOR AND EEG6550 SPEED CONTROLLER
CUSTOMER / OEM: Caterpillar

APPLICATIONS: Water Pump Drives, Power Generation
ENGINE MAKE, MODEL, Caterpillar C2.2 Engine
DISPLACEMENT: 2.2L, 41.6 – 66.1 BHP
EQUIPMENT MAKE & MODEL: Various
FUEL SYSTEM: Indirect fuel injection, PF Pump
OPERATING SPEED(S): Idle to 3200 rpm
BATTERY VOLTAGE: 12 or 24 V DC
INSTALLED OR • Actuator: ALR190-P04-12 / 24 (pull type)
RECOMMENDED PRODUCTS: • Speed Controller: EEG6550
• Magnetic Speed Pickups (2): MSP6741
SUMMARY: ALR190 Series Actuator and EEG6550 Speed Control provides a complete Electronic
Governing System for a Caterpillar C2.2 engine.
CATERPILLAR C2.2 ENGINE PRIOR TO GAC ELECTRONIC GOVERNING SYSTEM

INSTALLATION

The conversion includes two MSP6741 speed sensors shown threaded into the bell housing.
The EEG6550 digital governor was selected for having the

most applicable combination of features. The speed ramping
control significantly reduces visible exhaust smoke as the
engine is accelerated under load. The Light Force governor
feature scales the PID governor range of adjustment for these
small, low current, actuators providing the best resolution for
ease of tuning these governor response parameters.

3054 ENGINE
Customer / OEM: CATERPILLAR

Application(s): Gen-Set
3054, 4.4L Naturally Aspirated Inline 4 Cylinder
Rating:
Fuel System Type & Make / Model: Stanadyne Rotary Pump, Diesel
Operating Speed(s): 1500 / 1800 RPM
Installed or Recommended Products: • Actuator – ADC100
• Speed Controller – ECC328
• Magnetic Speed Pickup – No MSP required
Summary: Actuator part number ADC100 – 12/24 is designed to replace the pump’s governor cover and acts
directly on the mechanical governor linkage arm. There are several light force speed control
options available: the ECC328 Speed Controller with the input from the gen-set’s electrical
frequency, a magnetic pickup is not required with this controller.
ADC100-24 INSTALLED ON CATERPILLAR 3054 GEN-SET ENGINE
AD100
ECC328-24
ECC328 Speed
Controller

3304 AND 3306 ENGINES

Application(s):
3304, 3306 Engines
Rating:
Fuel System Type & Make / Model: Diesel
Operating Speed(s): 218 HP @ 2000 RPM
Installed or Recommended Products: Actuator - ADD225GSC-24 w/ Packard Connector
ADC225GS-24 w/ Commercial Connector
Controller – ESD5500E
COMPLETED INSTALLATION

ENGINES WITH CATERPILLARS OWN ENGINES WITH EXTERNALLY FITTED
MECHANICAL GOVERNOR WOODWARD PSG HYDRAULIC GOVERNOR
GAC actuator ADD225GSC-24 is installed on a solid The PSG hydraulic governor must be removed. A steel plate
bracket near the mechanical governor and linked to must cover up the PSG drive hole. The GAC ADD225GSC-24
the stop lever. The throttle lever must be blocked in a actuator lever is linked to the throttle lever.
forward position, resulting in a speed that is 200 - 300
RPM above the nominal operating speed.

GAC APPLICATION NOTE (all of the components specified are sold separately)
3406 ENGINE
CUSTOMER / OEM:
APPLICATION(S): Industrial, Generator

ENGINE MAKE, MODEL, DISPLACEMENT CATERPILLAR 3406, Inline 6 cylinder, 14.64 L
EQUIPMENT MAKE, MODEL:
FUEL SYSTEM TYPE & MAKE, MODEL: Diesel
OPERATING SPEED(S): 472 HP @ 2100 RPM
RECOMMENDED PRODUCTS: • Actuator – 225 series - ADC225GS-24
• Speed Controller – ESD5111, ESD5500E, or EEG6500
• Magnetic Speed Pickup – MSP6720
• Installation Kit – KT230
• 5K Potentiometer (optional) – TP501
SUMMARY: Complete electronic governor replacement of an existing Caterpillar governor without removing
the fuel pump. The KT230 provides the necessary bracket and hardware to install the GAC 225
series actuator. The ESD5111, ESD5550E, or EEG6500 speed control units provide precise control
adjustments. Complete instructions are available on the GAC website.
GAC 225 SERIES ON CAT 3406

3408 WITH NATURAL GAS

Application(s):
CAT 3408, 18 L, V-8, 136 flywheel teeth
Rating:
Operating Speed(s): 1500 RPM, 1800 RPM, or variable
Installed or Recommended Products: • Actuator – ACB2001
• Ignition Control Module – ICM200-4
• Ignition Coils - CL600 for 24 V DC or CL601 for wasted spark
• Spark Plug Wires - SPW100
• Spark Plugs - SPG100-002 (Iridium Tip, Turbo Applications)
Summary : Application with GAC Ignition System running in wasted spark i.e. crankshaft triggering.
CAT 3408 WITH GAC IGNITION SYSTEM AND ACB2001
ACB2001
CL600 or
CL601
ICM200-4

3412 ENGINES

Application(s): Power Generation
Caterpillar 3412, 27.02 L, V12
Rating:
Fuel System Type & Make / Model: Caterpillar Mechanical Governor, Diesel
Operating Speed(s): 1500/1800 RPM
Installed or Recommended Products: • Actuator – ADC225GS-24 (with lesser rate return spring)
• Speed Controller - ESD5111, ESD5500E w/ start fuel and speed
ramping adjustments, or ESD5550 w/ over-speed switch
ACD225GS-24 INSTALLED ON CATERPILLAR 3412 ENGINE
ADC225GS-24

ACD225GS-24 INSTALLATION SCHEMATIC - CATERPILLAR 3412 ENGINE
ADC225GS-24


Application(s): Industrial
Caterpillar 3512, 51.8L V-12, and 3516, 69L V-16 Engines
Rating:
Fuel System Type & Make / Model: Caterpillar Mechanical Governor, Diesel
Operating Speed(s): Multiple
Battery Voltage: 24 V
ACB2001 ACTUATOR ON CAT 3512 ENGINE
Note: Installed on a bracket near flywheel housing ACB2001

CATERPILLAR ENGINES WITH DELPHI FUEL INJECTION PUMPS
Customer / OEM: CATERPILLAR (PERKINS)

Application(s):
Delphi DPA and DPD Engines
Rating:
Fuel System Type & Make / Model: Diesel, Delphi DPG Pump
Operating Speed(s):
Battery Voltage: 12 or 24 V
Installed or Recommended Products: Actuator - ADD103B-12/24
Summary : The 103 Series Integral Actuator is designed to mount directly to the Delphi DPA/DPD (fixed speed-
versions). No external linkage or brackets are required to install this actuator. Also, when de-energized
the 103 Series electric actuator provides the function of fuel shutoff solenoid. This is accomplished by
internally moving the fuel metering valve to the no fuel position.
Installing the 103 Series actuator does not defeat the engine’s mechanical governor operation. During
the installation process, the mechanical governor is set to a higher speed than the electric governor’s
operating speed. In this configuration the mechanical governor acts as a speed limiter. The
electromechanical design used in the 103 Series is field proven and provides a proportional actuator
movement based on the actuator coil current.
Installation instructions are available on the GAC website.
ADD103B SERIES ACTUATOR ON DELPHI PUMP

CATERPILLAR ENGINES ON TUGBOAT
Customer / OEM: ICELAND

Application(s): Tugboat propulsion control
Caterpillar 3516, 69L V16
Rating:
Installed Products: • Actuator – ACB2001 (2)
• ESD5330 (2)
Summary: A Tugboat in Iceland replaced the main propulsion control system for its two Caterpillar 3516, 69L V16
engines making sure the output of both engines are balanced, connected to a single drive train, and
controlled with a single potentiometer. The best alternative was to install two GAC ACB2001 actuators
and two ESD5330 controllers connected with a harness that was specifically designed for the application
with potentiometers to adjust and balance the engines individually and a single potentiometer to control
the speed of both engines at once.
The connection to the fuel control racks were modified and each engine fitted with an ACB2001 actuator.
Each of these actuators provide 12.0 Ft-Lbs. (16.3 N-m) of torque over 35° of shaft rotation.
All sea trials were successfully completed after the GAC Control system was installed. The Tugboat was
returned to service and continues to perform without incident and the captain reported the fastest cruising
speed ever.

CHEVROLET
ENGINE MODEL GAC ACTUATOR GAC SPEED GAC MSP GAC

CONTROLLER ACCESSORIES
350 natural gas or propane ATB452T2N-12 or ESD5159 TP501
24 ESD5526 KT1932
ESD5500 KT41761
EEG6500 EC1300
454 natural gas or propane ATBT252 ESD5159 MSP6729 KT41761

ESD5526 KT425-T2
ESD5500
EEG6500
Combined heat and power ATB552T2F14-12/24 EEG6500 MSP6732

solution using 8.1L

CHEVROLET 350 IN³ ENGINE, NATURAL GAS OR PROPANE
ELECTRONIC GOVERNOR SOLUTION WITH GAC ATB (REF.

KT350ATB)
Application(s): Power Generation, Water Pump, Forklift, others
Engine Make, Model, Displacement Chevrolet 350 in³ (5.7 L), 8 cylinders
Equipment Make, Model: Various
Fuel System Type & Make, Model: Impco 225 gas carburetor mixer (customer supplied)
Operating Speed(s): Idle to 3600 RPM
Installed or Recommended Speed Controller – ESD5159, ESD5526, ESD5500-II or EEG6500
Products: Throttle Body – ATB452T2N-12 or 24 V DC
Magnetic Speed Pickup – MSP6729
Installation Kit: KT41761
Mating Connector – EC1300
5K Potentiometer (optional) – TP501
Adapter for spread bore intake manifold (if necessary) – KT1932
Summary: This a complete Electronic Governing system for the natural gas or propane fueled Chevrolet
350 in³ engine using a Governors America Throttle Body with a Customer supplied Impco 225
carburetor- mixer.
Installation instructions are available on the GAC website
COMPLETE ELECTRONIC GOVERNING SYSTEM FOR CHEVROLET 350 IN³ NATURAL GAS OR
PROPANE ENGINE

CHEVROLET 454 IN³ ENGINE, NATURAL GAS OR PROPANE
ELECTRONIC GOVERNOR SOLUTION WITH GAC ATB (REF. KT454ATB)

Engine Make, Model, Displacement Chevrolet 454 in³ (7.4 L), 8 cylinders
Battery Voltage: 12 or 24 v
Installed or Recommended Speed Controller – ESD5159, ESD5526, ESD5500-II or EEG6500
Products: Throttle Body – ATB552T2N-12 or 24 (volts)
Installation Kit – KT41761
Installation Kit – KT425-T2
Adapter for spread bore intake manifold (if necessary) – KT1932
Summary: This a complete Electronic Governing system for the natural gas or propane fueled
Chevrolet 454 in³ engine using a Governors America Throttle Body with a Customer
supplied Impco 425 carburetor- mixer.
Installation instructions are available on the GAC website

COMPLETE ELECTRONIC GOVERNING SYSTEM FOR CHEVROLET 454 IN³ NATURAL GAS OR
PROPANE ENGINE

CHEVROLET 8.1 L HEAT AND POWER SOLUTION USING ATB / ESD / EDG
Customer / OEM: Aegis Energy Systems

Application(s): Combined Heat and Power (CHP)
Engine Make / Model /
Chevrolet 8.1L
Displacement:
Equipment Make / Model: Aegis Energy Systems
Operating Speed(s): 1800 RPM
Recommended Products: • Speed Controller - EDG6000 , EEG6500, and ESD5111
• Actuator - ATB552T2F14-12/24
• Magnetic Speed Pickup - MSP6732
Summary: Aegis Energy Services provides turnkey installation of modular combined heat and power
systems. Each cogeneration module includes a natural gas-fueled Chevrolet 8.1 L engine,
induction generator, microprocessor control panel, protective switchgear, and heat recovery
equipment. Each module is enclosed in a sound attenuated cover and can be installed indoors or
outdoors.
The solutions feature the GAC an EEG6500 (Digital, Multiple PID, SmartVu, Environmentally
Sealed, & Tamper Resistant) EDG6000, or ESD5111 (Analog, Isochronous, Variable, &
Droop) controller and an ATB552T2F14 55 mm throttle body to provide strict performance and
reliability requirements needed. The ATB552T2F14 features a position feedback sensor used by
the air-fuel ratio system to determine the actual throttle position for precise control. Each
module is also equipped with an MSP6723 for speed reference
COMPLETE CHP UNIT

CONTROL PANELS WITH EEG6500 AND ESD5111
TOP VIEW WITH ATB552T2
ATB552T2F14

CUMMINS
A cross reference to direct replacements with Cummins part numbers to GAC part numbers is located at the end of this
guide here.
ENGINE MODEL GAC ACTUATOR GAC SPEED GAC MSP / OTHER

CONTROLLER
CUMMINS QST30G GOVERNING SYSTEM ADD175F ESD5111or ESD5221 DDM101
WITH BOSCH IN-LINE FUEL INJECTION KT197
PUMP MSP 5/8” 18 thread
CUMMINS NT, KT WITH EFC SYSTEM WITH ADB120E4 ESD5522E MSP6724

PT PUMP MSP6728C
CUMMINS NT, K19, K28, K38, K50 WITH ESD5522E MSP6724

EFC SYSTEM (PT-PUMP) MSP6728C
EAM100
CUMMINS C WITH BOSCH INLINE AND RSV ADC225S ESD2210 MSP6724

(STOP LEVER) ADC120 ESD5500E MSP6728C
ACD175A ESD5111
ADD175A
CUMMINS B WITH CAV DPA (REAR ADC225S ESD2210 MSP6724

MOUNT)/BOSCH VE STOP LEVER ESD5111 MSP6728C
ESD5500E
6BT 5.9-G1 UP TO 6 CYL. WITH BOSCH ACD175A ESD5111 MSP6724

INLINE ESD2210
ESD5500E
4A2.0, 4A2.3, 4AT2.3 120 Series
3A1.4 & 3A1.7 120 Series
4B 3.3-G1 WITH ZEXEL A ACD175A ESD2210 MSP6728C

ESD5111
4B 3.9, 4B 3.9-G1(2), & 6BT 5.95-G1 ALL ADC100-12/24 ESD5120 MSP6724

WITH STANADYNE ESD5522E MSP6728C
JOHNSON IRRIGATION VT1710 ATB652T2F14-24 ESD5111 STE101

DDM101
KTTA-50L4 ADB120E4 ESC63-17, -7, -23 MSP677, MSP678,

SSW676 MSP676

ENGINE MODEL GAC ACTUATOR GAC SPEED GAC MSP / OTHER
CONTROLLER
SSW675 ITM050, ITM051
CUMMINS 855 NA ATB652T2N-12 or ESD5526E 5/8-18 UNF-2A

24

CUMMINS ENGINES WITH PT PUMP AND EFC FUEL SYSTEM OR PT PUMP WITH
MECHANICAL GOVERNOR
CUSTOMER / OEM: CUMMINS
APPLICATIONS: Diesel Engine Generators, Compressors, Marine, others
ENGINE MAKE, MODEL, Cummins NT and KT Series engines with EFC system with a PT
DISPLACEMENT: pump or mechanical governor.
FUEL SYSTEM: PT Pump (normally closed or normally open integrated actuators or
mechanical governor).
OPERATING SPEED(S): Full RPM range
INSTALLED OR RECOMMENDED • Actuator: ADB120E4-GAC (EFC system) or ADC225JS-12/24
PRODUCTS: (mechanical governor).
o Optional Mounting Bracket for ADB120E4-GAC: BK114
o Optional Mounting Bracket for ADC225JS-12/24: BK267
• Speed Control Options:
o EFC (normally closed): EEG6500, ESD5522E, ESD5120
o EFC (normally open): ESD5119, ESD5160
• Speed Controller- EEG6500, EDG6000, ESD2210, ESD5111,
ESD5500E, ESD5500-II, ESD5550
o Optional EAM Module: EAM100 (interface module for
Cummins EFC to GAC load sharing and synchronizing
modules).
o Optional Load Sharing Modules: LSM100, 201 and 672
o Optional Auto Synchronizers: SYC6714
o Optional Throttle Linkage components for mechanical
governor systems:
o Bearing Rod Ends: BR200 (1/4”-28 thread), BR300 (M5
thread), BR400 (M6 thread).
o Threaded Rod: RD102- Zinc coated ¼”-28 thread precut
to 1.0 ft. (0.3 m). RD233- Zinc coated M6 thread precut
to 8.75 in. (222 mm)
SUMMARY: The ADB120E4-GAC and 225 Series for Cummins NT and KT engines provide an
electromechanical actuator used for engine fuel control positioning.
The Cummins P.T. fuel system is controlled with either a mechanical governor or Normally
Open or Normally Closed Electronic Fuel Control (EFC) system with its actuator integrated in
the P.T. pump. GAC has actuator / governor solutions for each control system offering
Isochronous, Droop and Variable Speed operation.

CONVERTING CUMMINS QST30G GOVERNING SYSTEM WITH

BOSCH IN-LINE FUEL INJECTION PUMP
Customer / OEM: CUMMINS

Application(s): Various
Cummins QST30G / 30.5L, V121 / 760 to 1500 HP / 567 to 1119 kW
Rating:
Fuel System Type & Make / Model: Bosch in-line pump with EDC governor
Operating Speed(s): 1500, 1800 and 2100 RPM
Recommended Products: • Actuator (2 required): ADD175F
• Speed Controller (2 required): ESD5111 or ESD5221 (overspeed option)
• Dual Driver Module: DDM101
• Magnetic Speed Pickup: 5/8” – 18 thread
• Magnetic Speed Pickup Harness: CH1204
• Bosch EDC Governor Adaptor Kit (2 required): KT197
• K-Type Thermocouples (2 required): STE101
• Feedback Sensor Mating Harness (2 required): CH1243
• Actuator Harness (2 required): CH1215
Summary: This is a GAC complete electronic governing system conversion kit for Cummins PC controller and
Bosch injection pump mounted governor. The GAC parts listed are not compatible with the Cummins
PCC controller or the Bosch injection pump mounted actuators. This system acts as a standalone
complete dual pump governor system that does not require interaction with the Cummins controller.
Refer to complete conversion installation instructions in GAC document Cummins QST30 GAC
Conversion Installation Instructions PIB5119.
KT197 – ADAPTS 175 SERIES ACTUATORS TO BOSCH EDC GOVERNOR HOUSING

ADD175F ACTUATOR MOUNTED ON A QST30 FUEL INJECTION PUMP WITH KT197
INSTALLATION KIT

B4.5T ENGINES
Customer / OEM: Taylor Machine Works

Application(s): Forklift
CUMMINS B4.5T-C99, 275 in3 Displacement, 99 HP / 2200 RPM
Rating:
Equipment Make / Model: 10 Ton Taylor Machine Works Forklift
Operating Speed(s): 800 RPM idle, variable range from 800 to 2200 RPM
Installed Products: • Speed Controller – ESD2349-12
• Electronic Foot Pedal – FP100
Summary: The ESD2300 series electronic speed controller provides superior speed regulation over a variable RPM
range and an immediate, precise response to transient load changes. The electronic foot pedal interface
provides the load signal while a ring gear mounted magnetic Pickup provides the speed input.
• ESD2349-12V is specifically for off-road variable speed applications. It includes adjustable PID
governor control and is compatible with foot pedal, GAC part number FP100.
• ESD2351-12V includes integral over-speed contacts, adjustable PID Speed Controller and is
compatible with either a Williams vertically mounted foot pedal, GAC part number FP201, or
horizontally mounted foot pedal GAC part number FP202.
• ESD2352-12V includes integral over-speed contacts, adjustable PID Speed Controller and is
compatible with a Morse foot pedal.
10 TON TAYLOR MACHINE WORKS FORKLIFT

ESD2352-12 Variable Speed Controller

FP202-Horizontally
Mounted Foot Pedal
KT38 ENGINES
Customer / OEM: Private

Application(s): Tug Boat
Engine Make / Model / Displacement / Two - Cummins KT38 Engines: V12, 38L (2300 in3) Turbocharged / After-
Rating: cooled
Fuel System Type & Make / Model: Cummins PT Fuel System, Natural Gas
Recommended Products: Actuator – Two ADB120E4 (Designed specifically for Cummins PT fuel system)
Speed Controller – Two ESD5221
Speed Ramping Controller - Two RSC671’s
TUG BOAT “GLACIER WIND” IN COOK INLET, ALASKA

GAC EQUIPMENT ON CUMMINS KT38 ENGINES
ESD5221 SPEED CONTROLLER RSC671 RAMPING SPEED ADB120E4 ACTUATOR

CONTROL MODULE SPECIFICALLY DESIGNED FOR
CUMMINS PT FUEL SYSTEM

B ENGINE WITH CAV DPA

Application(s):
Cummins B with CAV DPA
Rating:
Operating Speed(s): 173 HP @ 2500 RPM, B5.9
99 HP @ 2500 RPM. B4.5
124 HP @ 2200 RPM, B3.9
Battery Voltage: 12, 24, or 32 V DC
Recommended Products: • Actuator - ADC120 with KT101
• Speed Controller - ESD2210, ESD5111, or ESD5500E
• Magnetic Speed Pickup - MSP6724 or MSP6728C
CUMMINS B SERIES ENGINE ACTUATOR ADC120

C ENGINE WITH BOSCH INLINE AND RSV

Application(s):
Cummins C with Bosch inline and RSV
Rating:
Fuel System Type & Make / Model: Bosch P-Series Inline Pump, Diesel
Recommended Products: • Actuator - ADC225S, ADC120, ACD175A, or ADD175A
• Kits / Connectors: EC1300, KT102J, KT175-A-R, KT275 (aka KT275-3000)
CUMMINS C ENGINE AND BOSCH INLINE PUMP

B ENGINE WITH CAV DPA AND BOSCH VE STOP LEVER

Application(s): Agricultural and Industrial Equipment (various)
Cummins 4B (T) and 6B (T) Engines
Rating:
Equipment Make / Model: Varies by Application
Fuel System Type & Make / Model: CAV/DPA Rotary Pumps
99 HP @ 2500 RPM. B4.5
124 HP @ 2200 RPM, B3.9
Battery Voltage: 12 or 24V
Recommended Products: • KT101 Parts List

• Actuator – 120 Series
• Governor - ESD2210, ESD5111, ESD5500E or EEG6500 (Digital)
• Magnetic Speed Pickup - MSP6724, MSP6728C or similar by
application
CUMMINS B SERIES ENGINE GAC 120 SERIES ACTUATOR

CAV DPA ROTARY PUMP LINKAGE

6BT ENGINE WITH BOSCH INLINE

Application(s):
6BT 5.9
Rating:
Fuel System Type & Make / Model: Bosch Inline Pump, Diesel
Recommended Products: • Actuator - ADC175A with EC1300, KT175-A-R or KT275
CUMMINS 6B/5.9L ENGINE WITH ADD175A ACTUATOR

NT AND KT ENGINES
Customer / OEM: Cummins

Application(s):
Cummins NT and KT engines with mechanical or EFC Systems
Rating:
Fuel System Type & Make / Model: Diesel, Cummins PT Fuel System
Battery Voltage: 12, 24, or 32V
Installed or Recommended Products: • Actuator - ADB120E4 with BK115
• Speed Controller - ESD5522E
CUMMINS NT855 WITH ADD120E4

NT, K19, K28, K38, K50 WITH EFC SYSTEM (PT PUMP)
Customer / OEM: Cummins

Application(s):
Cummins NT, K19, K28, K38, K50 with EFC System (PT pump)
Rating:
Fuel System Type & Make / Model: Diesel, Cummins PT Fuel System
Recommended Products: • Speed Controller - ESD5522E
• Interface Module - EAM100

CUMMINS K19, K38, AND K50 ENGINES
ESD5522E EAM100

4A2.0, 4A2.3 AND 4AT2.3 4 CYLINDER ENGINES
APPLICATIONS: Generators, Compressors, Marine, others

ENGINE MAKE, MODEL, Cummins 4A2.0 (122 in³), 28.6 HP, 4A2.3 (140.3 in³), 33 HP and
DISPLACEMENT: 4AT2.3 (140.3 in³)
4 cylinder in line engines
FUEL SYSTEM: Indirect fuel injection
INSTALLED PRODUCTS: • Actuator: 120 Series-12/24 V DC: purchased separately (includes
lever LES1501)
• Bracket BK234: purchased separately
• Hardware kit KT234: purchased separately
• Linkage LKS234: purchased separately
SUMMARY: Detailed installation instructions are available on the GAC website for the 120 Series
Installation Instructions and Parts List for Cummins 4A2.0, 4A2.3 and 4AT2.3 provide an
GAC 120 SERIES ACTUATOR

WITH LEVER LES1501 BRACKET BK234 AND LINKAGE LKS234

FINISHED INSTALLATION

3A1.4 & 3A1.7 3 CYLINDER ENGINES
APPLICATIONS: Generators, Compressors, Marine, others

ENGINE MAKE, MODEL, Cummins 3A1.4 (85.4 in³), 19.3 HP and 3A1.7 (103.7 in³), 41 HP,
DISPLACEMENT: 3 cylinder in line engines
FUEL SYSTEM: Indirect fuel injection
INSTALLED PRODUCTS: • Actuator: 120 Series-12/24 V DC: purchased separately (includes
lever LES1501)
• Bracket BK233: purchased separately
• Hardware KT233: purchased separately
• Linkage LKS233: purchased separately
SUMMARY: Detailed installation instructions are available on the GAC website FOR THE 120 Series
Installation Instructions and Parts List for Cummins 3A1.4 and 3A1.7 provide an
GAC 120 SERIES ACTUATOR WITH LEVER BRACKET BK233, HARDWARE KIT KT233,
LES1501 LINKAGE LKS233

FINISHED INSTALLATION

4B ENGINE WITH ZEXEL A

Application(s):
4B 3.3-G1 with Zexel A
Rating:
Fuel System Type & Make / Model: Inline Diesel Pump
Recommended Products: • Actuator - ADC175A with EC1300, KT175-RS-R-Zexel
• Speed Controller - ESD2210 or ESD5111
• Magnetic Speed Pickup - MSP6728C
CUMMINS B3.3 ENGINE WITH ACTUATOR AND MOUNTING KIT
KT175-RS-R-ZEXEL
Installation Kit

4B AND 6BT ENGINES WITH STANADYNE ROTARY PUMP

Application(s):
4B 3.9, 4B 3.9-G1(2), and 6BT 5.95-G1 with Stanadyne
Rating:
Fuel System Type & Make / Model: Stanadyne Rotary Pump, Diesel
124 HP @ 2200 RPM, B3.9
Recommended Products: Actuator - ADC100-12/24
Speed Controller - ESD5120 or ESD5522E
Magnetic Speed Pickup - MSP6724 or MSP6728C
CUMMINS B SERIES ENGINES ACTUATOR ADC100

VT1710 ENGINE

Application(s): Irrigation
VT1710
Rating:
Installed or Recommended Products: • Actuator - Dual ATB652T2F14-24
• Speed Controller - ESD5111
• Dual Driver Module - DDM101-PIB4134
• Thermocouples – STE101
Summary: The Cummins VT1710 Engine requires two gaseous throttle body Actuator, each receiving equal
fuel levels. The Dual Driver Module (DDM101) is used to regulate the fuel in each cylinder using
its fuel and exhaust temperature balance. Using the DDM101, none, one, or two actuators can
have droop. Two thermocouples are used to measure, track, and therefore trim the balance based
on exhaust temperatures.
CUMMINS VT1710 ENGINE
ATB652T2F14-24

KTTA-50 C.I.L. DIESEL ELECTRIC LOCOMOTIVE
Customer / OEM: CUMMINS INDIA LTD.

Application(s): Locomotive
Engine Make / Model / Displacement / Cummins KTTA-50 L4, 50L, 16 Cylinder, Equipped with Twin Turbo
Rating: Chargers / Charge Air Cooled
Fuel System Type & Make / Model: Cummins PT Fuel System, Diesel
Operating Speed(s): Rated at 2000BHP @ 1900 RPM
Installed or Recommended Products: Actuator – ADB120E4
Speed Controller – LCC107B
Summary: The LCC107B Closed Loop PID Speed Control Features Overspeed Sensing, Start
Fuel Adjustments, Speed Selects and Excitation Control
ACTUATOR - ADB120E4
Actuator:
ADB120E4

LCC107B MODULE MOUNTED IN CONTROLS CABINET
C.I.L. KTTA-50-L4 ENGINE INSTALLATION

KT855NA – CUMMINS 855 NATURALLY ASPIRATED - NATURAL GAS / ATB
Application(s): Generators, Compressors, Others

Engine Make, Model, Displacement Cummins 855 NA (14L)
Equipment Make, Model:
Fuel System Type & Make, Model: Natural Gas
Operating Speed(s): 650 to 2400 RPM
Recommended Products: Speed Controller – ESD5526E
Actuator – ATB652T2N-12 or 24
Magnetic Speed Pickup – 5/8-18 UNF-2A
Adaptor Plate – KT425
Summary: Complete Electronic Governor using GAC ATB throttle body, Speed Controller, and
Customer supplied IMPCO 425 carburetor

DETROIT ENGINES
ENGINE MODEL ACTUATOR SPEED CONTROLLER MSP ACCESSORIES
3-71, 4-71 & V8-71 ADD225 ESD5111 MSP6728C KT170

ADB225 ESD5500E MSP679
ADC225
V12-71, V8-92 & V12-92 ADB225 ESD5111 MSP6728C

ADC225 ESD5500E MSP679
V16-71, V24-71, V16-92, ACB2001 ESD5330 MSP6728C EAM104

V12-149 & V16-149 ADC225 MSP679
DDEC Engines EAM104

3-71, 4-71, 6-71, AND V8-71 ENGINES
Customer / OEM: DETROIT DIESEL

Application(s):
3-71, 4-71, 6-71 and V8-71
Rating:
Operating Speed(s): 84 kW, 113 HP @ 2100 RPM, 3-71
116 kW, 155 HP @ 2100 RPM, 4-71
177 kW, 238 HP @ 2100 RPM, 6-71
237 kW, 318 HP @ 2100 RPM, V8-71
Recommended Products: • Actuator - ADD225, ADB225, or ADC225 with kit KT170

• Speed Controller - ESD5111 or ESD5500E
• Magnetic Speed Pickup - MSP6728C or MSP679
DETROIT 3-71, 4-71, 6-71 AND V8-71 ENGINES

V12-71, V8-92. AND V12-92 ENGINES
Customer / OEM: DETROIT ENGINES

Application(s):
V12-71, V8-92, V12-92
Rating:
Operating Speed(s): 355 kW, 553 HP @ 2100 RPM, V12-71
321 kW, 430 HP @ 2100 RPM, V8-92
522 kW, 700 HP @ 2100 RPM, V12-92
Recommended Products: • Actuator - ADC225 or ADB225
• Speed Controller - ESD5111 or ESD5500E
DETROIT V12-71, V8-92 AND V12-92 ENGINES

V16-71, V24-71, V16-92, V12-149, AND V16-149 ENGINES
Customer / OEM: Detroit Engines

Application(s):
V16-71, V24-71, V16-92, V12-149, V16-149
Rating:
Operating Speed(s): 540 kW, 724 HP @ 2100 RPM, V16-71
716 kW, 960 HP @ 2100 RPM, V16-92
1007 kW, 1350 HP @ 1900 RPM, V12-149
1343 kW, 1800 HP @ 1900 RPM, V16-149
Recommended Products: • Actuator - ACB2001 or ADC225
• Speed Control - ESD5330
Summary:
DETROIT V16-71, V16-92, V12-149 AND V16-149 ENGINES ACTUATOR ACB2001
ESD5330 MAGNETIC SPEED PICKUPS MSP6728C AND MSP679

DDEC ENGINES
Customer / OEM: Detroit Engines

Application(s):
DDEC Engines
Rating:
Fuel System Type & Make / Model:
Operating Speed(s):
Installed or Recommended Products: • Interface Module - EAM104
Summary: Use GAC interface EAM104 for isochronous parallel operation with GAC auto synchronizer
and precision load sharing.
EAM104 INTERFACE MODULE

DEUTZ
DEUTZ ENGINE MODEL GAC ACTUATOR GAC SPEED GAC MSP GAC ACCESSORIES
CONTROLLER
616 Series ACB275H-S1
620 ACE295-24
912 & 913 ADE176AA
1011 & 2011 ACD110-12 / 24
1012, 1013 & 2012 ADD180G-12/24 ESD5111 KT188

ESD5500E
1015 FIMS ATB552T2N-12 AFR210 MX60-STM

ICM200-6 SCI100, SCI103
RPR104
CL602
BK601
303082
SPM200-1B
STE101
SOX102
SPO100
STC101
GR104
1015/2015 ACE275J-24 ESD5500E KT275

ACD175A
2008 Delphi Pump ADD103B-12/24
TWIN 12L513 ACE275K-24 ESD5221 RSC671
INTERFACE MODULE FOR ATB552T2F4-12 EAM114 MSP6728C MX60-STM

EMR ATB401T1F4 ESD2210-12/24 SCI100, SCI103
ACD176A-12, 24 ESD5550 RPR104
ACD176AA-12, 24 ICM200-6
CL602
ADE176AA-12, 24
BK601, BK604
303082
SPM200-1B
STE101
SOX102
SPO100

DEUTZ ENGINE MODEL GAC ACTUATOR GAC SPEED GAC MSP GAC ACCESSORIES
CONTROLLER
STC101
GR104
FIMS1500
SPM100
KT207, KT276
CH1220-L6, CH1208-L6
G 4 24V, G 4 12V
CH1220, CH1230

DEUTZ MWM 616 SERIES
Customer / OEM: Deutz MWM

Application(s): Genset
616 Series Engines- TBD 616 V8/V12
Rating:
Fuel System Type & Make / Model: Diesel, Inline Pump
Installed or Recommended Products: Actuator - ACB275H S1 and ACB275G4-24
275 SERIES ACTUATOR ON DEUTZ MWM TBD 616 V8/V12

ACB275H S1 INTEGRAL ACTUATOR ON DEUTZ 616 SERIES ENGINE
ACB275H S1
ACB275H S1

620 ENGINES
Customer / OEM: Deutz

Application(s):
620 Engine
Rating:
Fuel System Type & Make / Model: Diesel, Bosch P9 and P10 Inline Pump
Operating Speed(s): 1500-1860 RPM
Installed or Recommended Products: Actuator - ACE295-24
ACE295-24 ACTUATOR

912/913 ENGINES

Application(s):
912 and 913 Engine
Rating:
Fuel System Type & Make / Model: Diesel, Bosch A Inline Pump
Operating Speed(s):
Installed or Recommended Products: • Actuator - ADE176AA Series
• P/N 04233541-12V
• P/N 04233463-24V
DEUTZ 912 ENGINE

1011 AND 2011 SERIES GEN-SETS

Application(s): 50 and 60 Hz Gen Drive Engines
Engine Make / Model / Displacement / 1011 and 2011 Series 2, 3 and 4 Cylinder Engines. 0.73L/Cylinder, 1500,
Rating: 1800 or 3000 RPM Applications
Fuel System Type & Make / Model: Bosch Unit Pump, Diesel, Engine Mounted Pump
Operating Speed(s): 1500, 1800 and 3000 RPM
Battery Voltage: 12 or 24 VDC
Installed or Recommended Products: Actuator – ACD110-12/24
Summary: The ACD110 actuator mounts directly on the engine in place of the electric stop solenoid.
DEUTZ BF4L 1011 ENGINE
GAC EQUIPMENT ON DEUTZ 1011 SERIES ENGINES

GAC part number ACD110-12 = Deutz part number 0428 1525 KV-12
GAC part number ACD110-24 = Deutz part number 0428 1524 KV-24

Customer / OEM: Deutz / Volvo

Application(s): Engine
Engine Make / Model / Displacement / Deutz:
Rating: BF4M1012, Inline 3.19L 4 cylinder
BF6M1012, Inline 4.79L 6 cylinder
2012 Engine
Volvo:
520 Inline 7.76L 4 cylinder
720 Inline 7.15L 6 cylinder
Fuel System Type & Make / Model: Diesel, Engine Mounted Pump
Installed or Recommended Products: • Actuator – ADD180G with KT188
• Speed Controller – ESD5111 or ESD5500E
ENGINE MOUNTED ADD180G-12 OR -24 ACTUATOR

ADD180G
FREEZE PLUG INSTALLATION
FREEZE PLUG INSTALLATION FREEZE PLUG INSTALLATION

BF6M1015GCP– FIMS
Customer / OEM: Deutz 1015 Series Engines

Application(s): LNG / CNG / Biogas Fueled Generator Set
Engine Make / Model / Displacement Deutz V6, 11.9L, Model #BF6M1015GCP Turbo Charged / Intercooled
/ Rating: Continuous Rating: 300 kW at 1500 RPM, 295 kW at 1800 RPM
Fuel System Type & Make / Model: Natural gas
Operating Speed(s): 300 kW @ 1500 RPM, 295 kW @ 1800 RPM
Recommended Products:
• ATB552T2N-12 55 mm Throttle Body Actuator
• AFR210 Integrated Venturi Mixer Control / Engine Speed Controller
• MX60-STM 60 mm Mixer with Stepper Motor
• SCI100 Variable Reluctance Speed Sensor
• RPR104 Zero Pressure Gas Regulator
• ICM200-6 Ignition Control Module
• CL602 Ignition Coil
• BK601 Coil Bracket, 6 Cylinder
• SPG100-002 Spark Plugs & Wires
• SPM200-1B 1 Bar MAP Sensor
• STE101 Exhaust Gas Temperature Sensor
• SOX102 O2 Sensor
• SPO100 Oil Pressure Sensor
• STC101 Coolant Temperature Sensor
• GR104 24-1, 68mm Trigger Wheel
• SCI103 Hall Effect Sensor / 90° Connector
Summary: Variations of the Deutz 6 cylinder 1015 LNG / CNG / Biogas fueled engines with GAC Fuel and
Ignition Management System components are used in gen-sets, industrial and agricultural
applications with wide range of power ratings.

GAC FIMS SYSTEM ON DEUTZ 6 CYLINDER 1015 LNG / CNG / BIOGAS FUELED ENGINE

1015 ENGINES

Application(s): Industrial, Mobile Equipment, Construction, Power Generation
Deutz 1015, V-8 15.87 L, or V-6 11.9L, Water Cooled, Turbocharged
Rating:
Fuel System Type & Make / Model: Diesel, Bosch Inline 6 or 8-cylinder, P3000 Series Pump
Operating Speed(s): 1500, 1800 RPM – Generator;
Min idle 550 RPM, maximum nominal speed 2100 RPM - mobile
machinery
Installed or Recommended • Actuator – ACE275H-24 (standard unit) or ACE275J-24 (with oil drain fitting
Products: and high-torque return fitting – contact GAC for selection)
• Speed Controller – ESD5500E
• Mounting Kit – KT275 (P3000 Series Camshaft Bearing Retainer Kit)
• If EDC pump - ACD175A with installation kit KT197
ACE275H-24 ON V8 ENGINE
ACE275H-24

ACE275J-24 ON V6 ENGINE
ACE275J-24
Note: Oil drain on top cover

2008 ENGINE WITH DELPHI PUMP

Application(s):
2008 Engine, Delphi Pump
Rating:
Fuel System Type & Make / Model: Diesel, Delphi DPG pump
Recommended Products: Actuator - ADD103B
ADD103 SERIES ACTUATOR

12L513 ENGINES
Customer / OEM: Alaska Runner Generators

Application(s): Hovercraft
Deutz 12L513, V-12, 19.14 L
Rating:
Equipment Make / Model: Alaskan AP188 Hovercraft Main Propellers
Operating Speed(s): 252-543 HP
Installed Products: Actuator – ACE275
Speed Controller – ESD5221
Speed Ramping Controller – RSC671
Summary: The Alaskan AP188 Hovercraft uses two RCS671 controllers in conjunction with two ESD5221
controllers driving two ACE275 Actuator installed on the main propulsion engines, Deutz 12L513’s,
powering two 9 foot propellers.
ALASKAN AP188 HOVERCRAFT

DEUTZ ENGINES WITH EMR INTERFACE MODULE
Application(s): Engine Control System

Rating:
Operating Speed(s):
Installed or Recommended Products: Interface Module - EAM114
Summary: The EAM114 is an electronic interface module that provides conditioning of electronic
signals to operate the DEUTZ EMR engine control system. A typical application is
where a GAC auto synchronizing and load sharing system is to be connected to the
DEUTZ EMR engine control system.
The DC supply for the interface comes from the common battery source for the Speed
Controller and the accessory controls. The input to the module (Terminal B) is typically
at 5.0V DC, which represents the auto-sync and load sharing outputs analog signals. The
output of the EAM114 to the EMR engine control is 2.5V DC with the EMR 5.0 V DC
reference connected to Terminal 2.
EAM114 TESTING EAM114

WIRING DIAGRAM WD183C

DOOSAN
CONTROLLER
D1146T ALN050 ESD5500E MSP675 KT232R/231L
ESD5550 JDR050
ESD5550M

D1146T ENGINE
Customer / OEM: Infracore

Engine Make / Model / Displacement / Doosan D1146T 8.1L 6 Cylinder
Rating: 1800 RPM 113 kW Continuous Power, 138 kW Standby
1500 RPM 97 kW Continuous Power, 118 kW Standby
Equipment Make / Model: G-Drive
Fuel System Type & Make / Model: Zexel In-Line “AD” Pump with RSV All Speed Governor
Installed or Recommended Products: Actuator - ALN050
Speed Controller - ESD5500E
Magnetic Speed Pickup - MSP675
Mounting Kit – KT232 Enables an ALN050 to mount onto a Bosch RSV
governor (right side) run/stop lever. Kit KT231 is for left-side governor.
Summary: Doosan Infracore engines for power generation are built for maximum power output and
durability and are installed in prime and standby generators worldwide.
DOOSAN D1146T ENGINE WITH GAC ALN050 ACTUATOR AND KT232
ALN050-12 Linear
Actuator
KT232M Mounting
Kit for Bosch RSV
Governor – Right Side
Installation

FORD
ENGINE MODEL GAC ACTUATOR GAC SPEED CONTROLLER GAC MSP GAC
ACCESSORIES
300 natural gas ATB401T1N-12 or 24 ESD5159 EC1300
or propane ESD5526 TP501
ESD5500 KT425-T2
EEG6500
460 ATB552T2N-12, 24 ESD5159 MSP6729 KT41761

ESD5526 KT425-T2
ESD5500-II TP501
EEG6500
460 ADC225GS -12 or 24 ESD5500E MSP6729 KT121M

EEG6500 TP501

FORD 300 IN³ ENGINE, NATURAL GAS OR PROPANE
Customer / OEM: Electronic Governor Solution with GAC ATB (ref. KT300ATB)

Engine Make, Model, Displacement FORD 300 in³ (4.9 L), 6 cylinders
Equipment Make / Model: Various
Fuel System Type & Make, Model: Impco 125 gas carburetor mixer (GAC part no. MX125M-2)
Installed or Recommended • Speed Controller – ESD5159, ESD5526, ESD5500-II or
Products: EEG6500
• Throttle Body – ATB401T1N-12 or 24 V DC
• Mating Connector – EC1300
• 5K Potentiometer – TP501
• Air Filter (optional) – AIR1-1
Summary: This a complete Electronic Governing system for the natural gas or propane fueled Ford 300
in³ engine using a Governors America Throttle Body with either a Customer or GAC
supplied Impco 125 carburetor- mixer. Complete installation instructions are available on
the GAC Website.
MOUNTING MIXER-CARBURETOR ON ATB

The Impco 125 mixer carburetor can be purchased from GAC (MX125M-2) or customer supplied. Use the
gaskets included with the carburetor to mount to the ATB.

ADDING OPTIONAL AIR FILTER
The optional air filter is recommended but not required.

FORD 460 IN³ ENGINE, NATURAL GAS OR PROPANE
Customer / OEM: Electronic Governor Solution with GAC ATB (ref. KT460ATB)

Engine Make, Model, Displacement Ford 460 in³ (7.5 L), 8 cylinders
Recommended Products: Speed Controller – ESD5159, ESD5526, ESD5500-II or EEG6500
Throttle Body – ATB552T2N-12 or 24 V DC
Installation Kits:
• KT41761 (intake manifold to throttle body-open square Holley Pattern)
• KT425-T2
Summary: This a complete Electronic Governing system for the natural gas or propane fueled Ford 460 in³
engine using a Governors America Throttle Body with a Customer supplied Impco 425
carburetor- mixer. Complete installation instructions are available on the GAC Website.
ELECTRONIC GOVERNING SYSTEM FOR FORD 460 IN³ NATURAL GAS OR PROPANE ENGINE

FORD 460 IN³ NA OR TURBOCHARGED ENGINE
Customer / OEM: Electronic Governor Solution with GAC 225 Series Actuator
(KT460A)

Engine Make, Model, Displacement Ford 460 in³ (7.5 L), 8 cylinders
Fuel System Type & Make, Model: Carbureted or Throttle Body
Recommended Products: • Speed Controller – ESD5500E or EEG6500
• Actuator – ADC225GS -12 or 24 V DC
• Installation Kit – KT121M
• 5K Potentiometer (optional) – TP501
Summary: This a complete Electronic Governing system for a carbureted or throttle body equipped
Ford 460 in³ naturally aspirated (NA) or turbocharged engine using a Governors America
225 Series Actuator. Complete installation instructions are available on the GAC Website.
COMPLETE ELECTRONIC GOVERNING SYSTEM FOR A FORD 460 IN³ ENGINE

TURBOCHARGED
NA

HATZ
CONTROLLER
1B Series ADD107L01B-12/24
35W Series ADD107L35W-12/24 MSP6730

1B SERIES ENGINES
Customer / OEM: Hatz

Application(s):
Rating:
Equipment Make / Model: Hatz 1B Series Engines
Operating Speed(s): 1.5 to 8 kW at max speed of 3600 RPM
Recommended Products: Actuator - ADD107L01B-12/24
Summary: Factory mounted, tested and released system. (retrofit not recommended)
Isochronous and Droop operation
Works with SDG, IGC and ESD control-units
INTEGRAL ACTUATOR ON HATZ 1B SERIES ENGINE
ADD107L01B-12/24

35W SERIES ENGINES
Customer / OEM: Hatz

Application(s):
Rating:
Equipment Make / Model: Hatz 35W Series Engines
Installed Products: Actuator - ADD107L35W-12/24
Magnetic Speed Pickup - MSP6730
Summary: Factory mounted, tested and released system. (retrofit not recommended)
Isochronous and Droop operation
Works with SDG, IGC, EDG and ESD control-units
Direct Link to the fuel rack
INTEGRAL ACTUATOR ON HATZ 35W SERIES ENGINE
MSP6730 ON HATZ 35W SERIES ENGINE

JOHN DEERE
CONTROLLER
IRRIGATION ADC120S-12/24 IGC745-02-04
PUMP

JOHN DEERE DIESEL ENGINE WITH CAV-DPA ROTARY PUMP
Customer / OEM:
Application(s): Irrigation Pump
Rating:
Equipment Make / Model: John Deere
Fuel System Type & Make / Model: Diesel, CAV-DPA Rotary Pump
Operating Speed(s):
Installed Products: Actuator – ADC120S – 12/24
Integrated Governor – IGC745-02-04
IRRIGATION PUMP IGC ON IRRIGATION PUMP
ADC120S ACTUATOR ON IRRIGATION PUMP IGC745-02-04
ADC120S
Actuator

BACK OF INTEGRATED GOVERNOR
Back View
IGC745-02-04
VALVES

IVECO
A cross reference a GAC replacement with an Iveco part numbers see the cross reference at the end of this guide here.
CONTROLLER
7450, 7675, 8031 & ADD225S-12 ESD5111 MSP6721C KT276
8061 ADD225S-24 ESD5500E MSP6728C KT275
ADB225F ESD5330 MSP6732
ACB2001 EGS1013
ACD275H ESD5330
ADD225SC-12, -24 SDG721
ADD175A-24 SDG725
ADC100-12, -24

7450, 7675, 8031, AND 8061 ENGINES
Customer / OEM: Iveco

Engine Make / Model / Displacement / Iveco 7450 Inline 4 cylinder, 5.0 L / 7675, Inline 6 cylinder, 7.5 L / 8031,
Rating: Inline 3 cylinder, 2.9 L / 8061, Inline 6 cylinder, 5.9 L
Fuel System Type & Make / Model: Diesel, Bosch VE Pump
Installed or Recommended Products: Actuator – ADD225S-12/24 or ADC225S-12/24
Speed Controller – ESD5111 or ESD5500E
GAC ADD225S ACTUATOR ON IVECO 7450, 7675, 8031 AND 8061 SERIES ENGINES
GAC ADD225S
Actuator

KIRLOSKAR
CONTROLLER
6SL8800TA ADC225D1S ESD5160
DV8, DV10 & DV12 ADD175SA-24 ESD5550

6SL8800TA ENGINE WITH INLINE PUMP
Customer / OEM: Kirloskar Oil Engines Ltd. – Pune, India

Application(s): Fire Pump
Kirloskar 6SL8800TA
Rating:
Fuel System Type & Make / Model: Diesel, Inline pump
Installed or Recommended Products: Actuator – ADC225D1S
Summary: The ESD5160 speed control is specifically designed for fire pump applications. It is CE
certified, reverse acting and has an extended speed range. It has adjustable PID for either
isochronous, variable or droop governing.
The ADC225D1S actuator has an extended universal through shaft and internal dual return
springs for fail-safe operation.
KIRLOSKAR FIRE PUMPS

Fire Fighting Pump-sets Powered By Kirloskar 6SL8800TA Engines
Rated at 355 HP / 2100 RPM

GAC EQUIPMENT ON KOEL FIRE PUMP APPLICATION
ESD5160 Speed Controller Designed for
Fire-pump Applications CE Certified,
Reverse Acting with Extended Speed Range,
Isochronous, Variable and Droop Operation.
ADC225D1S Actuator with Dual Springs

and Extended Travel
Dual Actuator Return

Spring Installation
KOEL FIRE PUMP
Enriching Lives

DV SERIES ENGINES
Customer / OEM: Kirloskar Oil Engines Ltd – Pune, India

Application(s): Power Generation, Fire Pumps, Hydraulic Drives
Engine Make / Model / Displacement / KOEL DV8: 15.9L, 346 kW/490 HP at 1500 RPM
Rating: KOEL DV10: 19.9L, 448 kW/608 HP at 1500 RPM
KOEL DV12: 23.9L, 552 kW/750 HP at 1500 RPM
Fuel System Type & Make / Model: Diesel, Bosch inline P-Pump
Operating Speed(s): 1500 RPM operating / 800 RPM idle
Recommended Products: Actuator – ADD175SA-24
Summary: The ADD175SA is designed to mount directly to fuel injection Bosch-style “P” pumps to achieve
an integrated proportional fuel control package. Its control arm assembly connects directly to the
fuel rack in place of a mechanical governor. The actuator includes a manual shut-off lever.
DV10 ENGINE / GEN-SET DRIVE

TEST STAND MOUNTED “P” PUMP WITH GAC ACTUATOR
ADD175SA–24 Actuator on DV10 “P” Pump
“P” PUMP / ADD175SA-24 ACTUATOR ON DV10 ENGINE

DV10 Engine Installation

KOMATSU
SAA 170-G3 ADC225S-24
ADC225GAS-
GEN. SET
24

SAA 170-G3 ENGINES
Customer / OEM: Komatsu

Application(s):
SAA 170-G3
Rating:
Operating Speed(s):
Recommended Products: Actuator - ADC225S-24
ADC225S-24 Actuator

KOMATSU GEN SET
Customer / OEM: Komatsu

Application(s):
Gen.Set
Rating:
Operating Speed(s):
Recommended Products: Actuator - ADC225GAS-24
Summary: The GAS model has a lighter spring (G), additional travel (A) and serrated
shaft (S).
ADC225GAS-24 Actuator

KUBOTA

D905, D1005, D1105, D1105T, ALR190-K04-12/24 MSP6729
V1305, V1505 & V1505-T
D1503M, D1703M, D1803M, ALR190-KM04-12/24

V2003M & V2403M
D722 ADD120S-12 EEG7000 BK265

ALN025-12
V2203 ADD120S-12
V3300 & V3800 ALR190-K04-12/24 MSP6729

VARIOUS DIESEL ENGINES
Customer / OEM: Kubota, Shibaura, Mitsubishi, Isuzu, Yanmar and Perkins

Application(s): Power Generation, Agricultural, Construction, Industrial, Stationary Power
See Application Chart
Rating:
Equipment Make / Model: Various
Fuel System Type & Make / Model: Diesel, Inline and Unit Pumps
Operating Speed(s): 1500 / 1800 RPM operating, 600 RPM idle, variable range from 1000-2400
RPM etc…
Recommended Products: • Actuator – ALR190 Series
• Speed Controller – Light Force: ECC328, ESD2402, ESD5520E,
ESD5120, ESD5500-II, ESD5570E, ESD2244-12/24 depending on
features needed.
Magnetic Speed Pickup – Various
Summary: The ALR190 Series Integral Actuator is designed to mount directly onto various injection Pumps
on small engines. No external linkage or brackets are required for its installation. When de-
energized the ALR190 Series actuator provides the function of a fuel shutoff solenoid. This is
accomplished by a n internal spring loading the fuel-rack to the no fuel position. Installing the
ALR190 Series actuator does not defeat the engine’s mechanical governor operation. During the
installation process, the mechanical governor is set 200-300 RPM higher than the electric Speed
Controller operating speed and acts as over-speed protection and engine-power limiter within the
engine manufacturers specifications.
The electromechanical design used in the ALR190 Series is field proven and provides a proportional
actuator movement based on the actuator coil current.
KUBOTA: ALR190-K04-XX

MITSUBISHI ‘L’ AND ‘S’ SERIES ENGINES: ALR190-M04-XX
ISUZU ‘C’ AND ‘L’ SERIES ENGINES: ALR190-I03-XX
YANMAR TNV SERIES ENGINES: ALR190-Y04-XX

PERKINS 404 AND 403 SERIES ENGINES: ALR190-P04-XX
ALR190-P403
ALR190-P403-12
2.185

V3800DIT ENGINES
Customer / OEM: Kubota

Application(s): Boat Generator Set
Engine Make / Model / Displacement / Rating: V3800DIT
Equipment Make / Model: Nani Model QLS 47T
Fuel System Type & Make / Model: Diesel, Inline and Unit Pumps
Installed or Recommended Products: Actuator – ALR190-KV03-12/24 - Modified

APPLICATIONS CHART – ALL MODELS
ENGINE
ENGINE MODEL ACTUATOR MODEL CONNECTOR OPTION
MAKE
KUBOTA
D905
D1005
D1105
Super 05
D1105-T
Series
V1305 ALR190-K04-12
V1505 or -24 Packard
V1505-T without mating
V3300 connector
V3600
V3 Industrial V3600-T
Series V3800
ALR190-KV03DIT-
V3800DIT
12/24
V2003 Packard
03 Series V2203 ALR190-KV03-12 without mating
V2403 connector
V2607 Packard
07 Series V3007 ALR190-KV03-12 without mating
V3307 connector
SHIBAURA
N843C Packard
Shibaura
N844L-C ALR160-S04-12 without mating
(Perkins)
N844LT-C connector
Caterpillar C-series or Volvo D2 Contact GAC
MITSUBISHI
L2E
L Series
L3E
Packard
S3L
ALR190-M04-12 without mating
S3L2
S Series connector
S4L
S4L2

APPLICATIONS CHART – ALL MODELS
ISUZU
3LB1
3LD1
ALR190-I03-12 Male Push-On
L Series 3LD2
or -24 Terminals
4LE1
4LE2
2CA
3CA Packard
ALR190-Y04-12 or -
C Series 3CB without mating
24
3CD connector
3CE
YANMAR
2TNE
TNE Series 3TNE
Packard
4TNE ALR190-Y04-12 or
without mating
2TNV -24
connector
TNV Series 3TNV
4TNV
PERKINS
403D-15 Packard
ALR190-P403-12
403 Series without mating
403D15-T or -24
connector
404D-15 Packard
ALR190-P04-12
404 Series without mating
404D-15T or -24
connector
CATERPILLAR
Packard
C1.5 ALR160-S04-12 without mating
connector
Packard
ALR190-P403-12
C1.7 without mating
or -24
connector
Caterpillar
C2.2T Packard
ALR190-P04-12
without mating
C3.4 or -24
connector

COMPATIBLE SPEED CONTROLLER MODELS
MODEL NUMBER FEATURES
Isochronous Operation / No Mag Pickup Needed

ECC328-12 or -24
Uses Genset Frequency 40-80 Hz
Isochronous Operation / Adjustable PID Functions /
ESD2244-12 or -24
Speed Trim Input / Hard Potted
Isochronous Operation / Hard Potted / Idle Control /
ESD2402-12 or -24
Adjustable PID Functions / Speed Trim Input /
Isochronous, Droop & Variable Operation /
ESD5120 Idle Control / Speed Trim Input / Auxiliary Accessory
Input & +10V Supply
Isochronous, Droop & Variable Operation /
Idle Control / Speed Trim Capability /
ESD5520E Starting Fuel and Speed Ramping Adjust /
Auxiliary Accessory Input & +10V Supply /
Soft Coupling / Lead Circuit
Isochronous, Droop & Variable Governing /
Idle Control / Aux Input & +10V Supply /
ESD5500-II Starting Fuel and Speed Ramping Adjust /
Soft Coupling / Lead Circuit / Selectable Light-Force /
Dither / LED Indicators
All digital speed controls are also compatible:
EEG6500, EEG6550, EEG7000, EEG7500, EDG6000, SDG, etc.

D722 KUBOTA ENGINE
Document Title: D722 ENGINES

Application(s): Variable DC Gen Drive
Engine Make / Model / Displacement / Kubota D722 Diesel 0.719 L, 3 Cylinder, 14.9 kW (20.0 HP) at 3600
Rating: RPM, 12V
Equipment Make / Model: Mecc Alte Generator Drive
Operating Speed(s): 14.9 kW @ 3600 RPM
Battery Voltage: 12V
Installed or Recommended Products: ALTERNATOR (MECC ALTE) : PM5G 48VDC
ACTUATOR (GAC): ALN025 with BK265 and KT130 clevis kit
SPEED CONTROLLER (GAC): EEG7000
Summary: Combining a Mecc Alte PMG with a GAC actuator and speed controller, the team developed a
variable speed generator solution that varies the generator's engine speed based on load. This solution
can optimize and match the output power with demand significantly reducing fuel consumption and
waste: >25% minimum from a fixed speed application. This application was used to charge a battery
bank while maintaining Voltage and maximizing the battery life.
ACTUATOR ALN025-12 AND EEG7000

EEG7000 ENHANCED ELECTRONIC DIGITAL SPEED CONTROLLER
• Mini-ECU, J1939 TSC1 Control Capable with Diagnostic

Messages (DM).
• Isochronous, Variable, or Customizable Droop Governing.
• 3 Fixed Speeds or Variable Speed with Direct 0-5V, 5kΩ, or 4-
20mA Input.
• Built-in USB Port for Easy Configuration with Free Software.
• Black-Smoke Reduction, Speed Ramp Control, Load Sharing /
Synchronizing Option, and Cummins EFC Capable.
• Built-in Speed Switch Output for Crank or Overspeed.
• Engine Hour Meter and Service Timer.
• Fully Sealed, IP-67.
EEG7000 ACCESSORIES
GAC PART NUMBER DESCRIPTION
EC1502 EEG7000 14 Pin AMPSEAL mating connector
CH1520 EEG7000 Cable Harness Assembly
ALN025 / ALN050 ACTUATOR AND ACCESSORIES
GAC's ALN linear actuators provide highly accurate precise

positioning for closed-loop control with a minimum number of
moving parts, prolonging the life of the actuator. With no
sliding parts and sealed, reliability is outstanding, and no maintenance is necessary.

D722 ENGINES

Application(s):
D722
Rating:
Recommended Products: Actuator - ADD120S-12 or ADC120S-12
ACTUATOR ADD120S-12 AND ADC120S-12

V2203 ENGINES

Application(s):
V2203 Engine
Rating:
Recommended Products: Actuator - ADD120S-12
Summary:
ADD120S-12 ACTUATOR ON KUBOTA V2203
ADD120S-12
ACTUATOR

LIMMAT
CONTROLLER
12 CYLINDER ADB225 ESD5500E RSC671 SSW675

12 CYLINDER MARINE ENGINE
Customer / OEM: Lake Boat

Application(s): Marine Control
12 Cylinder
Rating:
Fuel System Type & Make / Model: Diesel, Mechanical Governor, Inline Pump
Operating Speed(s): Variable
Recommended Products: Actuator – ADB225
Speed Controller - ESD5500E
Speed Ramping Controller - RSC671
Accessories - SSW675
Summary: ESD used for governing with the RSC for precise acceleration / deceleration control.
The SSW used for crank / over speed switches.
PASSENGER BOAT WITH VARIABLE PITCH PROPELLER

MARINE CONTROLS
ESD5500E RSC671 SSW675
ADB225 ACTUATOR
ADB225

LOMBARDINI
CONTROLLER
KDW1003 ADC120 ESD5500E, EEG6500 or MSP6729 KT130
EEG7000
LDW 2004 ADC120S-12

KOHLER (LOMBARDINI) KDW1003 DIESEL ENGINE
Customer / OEM: Electronic Governor Solution with GAC ALN025 - 12 or 24 V DC

Linear Actuator or 120 Series - 12 or 24 V DC Actuator
Application(s): Refrigeration Groups, Excavators, Tractors, Compressors, others
Engine Make, Model, Displacement Kohler KDW1003, 62.7 in³ (17.5 kW), 3 cylinders
Fuel System Type & Make, Model: Indirect injection
Operating Speed(s): Idle to 3600 rpm
Recommended Products: • Speed Controller – ESD5500E, EEG6500 or EEG7000
• Actuator – ALN025 -12/24 (V DC) or 120 Series-12/24 (V DC)
• The following hardware is for ALN025 installation only:
• Clevis Kit – KT130
• Bearing Rod Ends – BR200 (¼”-24), BR300 (M5), BR400 (M6) or
BR500 (M8)
• Threaded Rods – RD102 (¼”-28) or RD233 (M6)
• Mounting Plate (starter)- BK265
Summary: This a complete Electronic Governing system for a Kohler (Lombardini) KDW1003 3
Cylinder Diesel Engine
BASIC FUEL PUMP AND GOVERNOR SETUP ON KDW3000 ENGINE
COMPLETE ELECTRONIC GOVERNING SYSTEM FOR A KOHLER (LOMBARDINI) ENGINE

ALN025 CONFIGURATION

ALN025 Linear
Actuator
Clevis Kit, Bearing

Rod Ends and
Threaded Rod
Shut Off Lever

COMPLETE ELECTRONIC GOVERNING SYSTEM FOR A KOHLER (LOMBARDINI) ENGINE
120 SERIES CONFIGURATION
ADC120 SERIES ACTUATOR (INCLUDES LE1400-2LEVER) Shut Off Lever
ALN025 ACTUATOR AND RELATED PARTS ADC120 ACTUATOR WITH LEVER
FOR DETAILED INSTALLATION INSTRUCTIONS SEE EACH PRODUCTS INSTALLATION

MANUAL

LDW 2004 ENGINE
Customer / OEM: Witschi

Application(s): CMT Mobile Loader
Lombardini LDW 2004, 4 cylinder, 2.1L
Rating:
Equipment Make / Model: Witschi CMT Loader
Operating Speed(s): 35kW @ 3000 RPM
Installed or Recommended Products: Actuator – ADC120S-12
CMT LOADER ADC120S-12
ADC120S-12
LOADER DASHBOARD LOADER ELECTRIC FOOT PEDAL

LOVOL
CONTROLLER
1003, 1004, ADD175A-12/24 ESD5500E
1006, 1106

GAC ELECTRONIC GOVERNING FOR LOVOL DIESEL GEN SET ENGINES
Document Title: Lovol Diesel Genset Engines

Customer / OEM: Foton Lovol International Heavy Industry Co., Ltd.
Engine Make / Model / Displacement / Lovol 1003 series, 2.99L, NA/Turbo, 26 / 38 kW
Rating: Lovol 1004 series, 3.99L, NA/Turbo, 40 / 60 kW
Lovol 1006 series, 5.98L, Turbo/Water-cooled, 90 / 110 kW
Lovol 1106 series, 5.98L, Turbo Air-cooled, 130-158.4 kW (1500RPM)
Equipment Make / Model: Various Power Generation Units
Fuel System Type & Make / Model: Diesel, Asimco-Tianwei (BYC),
PB Pump (1003, 1004, 1006), P7100 (1106)
Operating Speed(s): 1500 / 1800 RPM rated
Battery Voltage: 12 or 24V
Installed Products: • Speed Controller – ESD5500E (Lovol T63201004)
• Actuator – ADD175A-12/24 (Lovol T73201202 for 12V, T73201203 for
24V)
Summary: The ESD5500E controller was selected for its ruggedness, reliability and ease of operation, as well as
its many essential features, perfect for the China gen set market. It is also a good choice for
exporting Chinese-made engines because GAC has world-wide recognition. The ADD175A-12 is a
perfect fit for BYC’s PB and P7100 pumps as it was designed specifically to fit Bosch and BYC pumps.
LOVOL 1006TAG
ADD175A-12

MAN
A cross reference to MAN part numbers to GAC part numbers is at the end of this guide here.
CONTROLLER
D2842 ACE275HD-24 ESD5330
RSC671
0824 & 0826 ADD120S-24
2842 & 2866 ACE275HD-24 ESD2210-12/24 MSP6723C BR200

ADD120S-12 ESD2335 LE1400
ESD5131 CH1400-L10
ESD5221 EC1000
ESD5305 EC1300
ESD5550 EC1310
SDG KT278
LK275
SP202

GAC ACE275HD-24 ACTUATOR ON MAN D2842LE201 ENGINES
Customer / OEM: MAN Engines /Treviicos Corp.

Application: High Pressure Soil Pump – Pile Driver (Model 7T800)
Engine Make / Model MAN D2842 LE 201 / 610KW / V12
Equipment Make / Model: Soilmec 7T800
Operating Speed(s): 1500 / 1800 RPM, 750bar 614 litres per minute
Installed Products: Actuator - ACE275HD-24 / ESD5330 / RSC671
Summary This MAN engine was exhibiting instability issues. With some review and training the
engine, used in a high-pressure pump application, was back online in a couple of hours.
The ACE275 HD version includes heavy duty bearings needed by MAN for durability.
COMPLETED PROJECT

SOLUTION COMPONENTS
ESD5330 WITH RSC671
ACE275HD-24 MOUNTED ON DIESEL PUMP MAN 12 CYLINDER ENGINE M/N D2842LE 201

DIESEL 0824 AND 0826 ENGINES
Customer / OEM: MAN

Application(s):
0824 and 0826
Rating:
Operating Speed(s):
Installed Products: Actuator - ADD120S-24
Summary:
SCHEMATIC OF ADD120S-24 ON MAN ENGINE

Customer / OEM: MAN

Application(s):
MAN 2842, 2866 and 2876 Engines
Rating:
Installed Products: Actuator - ACE275HD-24
Summary: HD Version includes heavy duty bearings received by MAN for durability.
ACE275HD-24 ACTUATOR ON MAN 2842 ACE275HD-24 ACTUATOR ON MAN 2866
ACE275H
ACE275HD-24

MILITARY
CONTROLLER
John Deere 40457F151 ADC101-24 ESD5551 MSP6735 AVR100, AVR400
& 6068TF151 MSP6728 LSS100, LSS400
TCM100, TCM102
TCM400
PCI102
CH113, CH114

JOHN DEERE 40457F151 AND 6068TF151 GENERATOR
Customer / OEM: Army Mobile Electrical Power

Engine Make / Model / 30 kW: John Deere 40457F151, 4 cycle, 4 cylinder, 3.9 L
Displacement / Rating: 60 kW: John Deere 6068TF151, 4 cycle, 6 cylinder, 5.9 L
Equipment Make / Model: L-3 Westwood / Cherokee Nation Generator
MEP Part Number NSN Description
806B 6115-01-462-0291 60 kW; 50/60 Hz

816B 6115-01-462-0292 60 kW; 400 Hz
805B 6115-01-461-9335 30 kW; 50/60 Hz
815B 6115-01-462-0290 30 kW; 400 Hz
Fuel System Type & Make /
Diesel, Engine Mounted Pump, JP-8
Model:
Operating Speed(s): 400 Hz – 2000 RPM
50/60 Hz – 1800 RPM
Battery Voltage: 24 V DC Input
Installed Products: GAC PART NUMBER DESCRIPTION
ESD5551 Speed Controller -

ADC101-24
Actuator, Stanadyne D-Series
(96-23538)
AVR100 Voltage Regulator (50/60 Hz)
AVR400 Voltage Regulator (400 Hz)
LSS100 Load Sharing (50/60 Hz)
LSS400 Load Sharing (400 Hz)
TCM100 I/O Interface (50/60 Hz)
TCM102 Main Backplane Interconnect
TCM400 I/O Interface (400 Hz)
PCI102 Power Supply
MSP6735 Magnetic Speed Pickup
MSP6728 Magnetic Speed Pickup
CH113 (96-23665) Cable Harness
CH114 (96-23664) Cable Harness

Summary: The 60 kW is called MEP 806B for 50/60 Hz applications and MEP 816B for 400 Hz
applications. The 30 kW model is called MEP 805B for 50/60 Hz applications and MEP 815B
for 400 Hz applications. Skid and trailer mount configurations are available.
30 kW 50/60 Hz: The 30kW TQG Generator Set, MEP-805B, is a fully enclosed, self-contained,
skid-mounted, portable unit. It is equipped with controls, instruments, and accessories necessary
for operation as single unit or in parallel with another unit of the same class and mode. The
generator set includes a diesel engine, brushless generator, cooling system, excitation system,
governing system, fuel system, 24 VDC starting system, DCS, and fault system. The generator
set is designed to be used with any piece of equipment requiring a medium source of AC power
and operates in a “Hot and Basic” climatic condition range of -25°F to +120°F. This generator
set is mobile and requires forklift support.
30 kW 400 Hz: The 30kW TQG Generator Set, MEP-815B, is a fully enclosed, self-contained,
for operation as a single unit or in parallel with another unit of the same class and mode. The
governing system, fuel system, and 24 V DCDC starting system, DCS, and fault system. The
generator set is designed to be used with any piece of equipment requiring a medium source of
AC power and operates in a “Hot and Basic” climatic condition range of -25°F to +120°F. This
generator set is mobile and requires forklift support.
60 kW 50/60 Hz: The 60kW TQG Generator Set, MEP-806B, is a fully enclosed, self-contained,
governing system, fuel system, 24 VDC starting system DCS, and fault system. The generator
set is designed to be used with any piece of equipment requiring a medium source of AC power
and operates in a “Hot and Basic” climatic condition range of -25°F to +120°F. This generator
set is mobile and requires forklift support.
60 kW 400 Hz: The 60kW TQG Generator Set, MEP-816B, is a fully enclosed, self-contained,
governing system, fuel system, 24 V DCDC starting system, DCS, and fault system. The
generator set is designed to be used with any piece of equipment requiring a medium source of
AC power and operates in a “Hot and Basic” climatic condition range of -25°F to +120°F. This
generator set is mobile and requires forklift support.

GAC PRODUCTS IN GENERATOR CONTROL CABINET
LSS100 (LSS400)
Load Sharing AVR100 (or 400)
Synchronizing Unit Auto Voltage
50/60Hz (400Hz) ESD5551 Regulator
Speed Control
Unit TCM102
Backplane TCM100 (or 400)
PCI102
I/O Module
5 Volt DC
Power Supply
END PRODUCT

30 KW, 50/60 HZ GENERATOR EXAMPLE
30 KW, 400 HZ GENERATOR EXAMPLE

60 KW, 50/60 HZ GENERATOR EXAMPLE
30 KW 50/60 HZ SPECS

30 KW 400 HZ SPECS
60 KW 50/60 HZ SPECS

60 KW 400 HZ SPECS

MITSUBISHI
The following engine application solutions are described in this section. Links to details on the products are located in
this table. Links to details of many of the installation steps described are in the corresponding application note.
Mitsubishi part numbers that cross reference to GAC part numbers are referenced in the MITSUBISHI cross-reference
table at the end of this guide.
CONTROLLER
L3E-V363JGH EDG6000 EAM208
S4L2 ALR190-M04-12 SDG514-02-02 MSP6738

L3E ENGINE

Mitsubishi L3E-V363JGH
Rating:
Operating Speed(s): Variable Range from 1200-3000 RPM
Installed or Recommended Products: Speed Controller – EDG6000
Interface Module - EAM208
Summary: The EAM208 is an accessory module which provides an output proportional to power based on the
current input from the variable speed DC generator. The module does this with an integrated current
transformer that is designed to operate at nominal 100 A, max 200 A. The integrated current gain
potentiometer provides a method of adjusting the gain response of the current input with respect to the
variable speed output of 0-8 V DC. The EAM208 also features a meter output for external power
level indication that can be scaled using an integrated calibration potentiometer to coincide with the
actual governor output. The module is designed for 24 V DC operation, with a range of 18 to 32 V
DC. It is a perfect complement to the EDG6000 that has a voltage input for variable speed operation
and includes multiple-PID capability (across entire speed and duty cycle range) for perfect
performance under all operating conditions.
The EDG6000 is a digital govSpeed Controller ernor designed for industrial engine applications from
generator sets, and mechanical drives, to pumps or compressors. Standard features include:
• Full PID across the engine speed and load range
• Variable speed input – resistive or voltage
• Three fixed speeds (1 idle) and variable speed
• Configurable over-speed output
• AUX Input for Synchronizing and Load Sharing
• RS232 and CAN J1939 Communications
• SmartVu software (no special adapter required)
MITSUBISHI L3E GEN-DRIVE ENGINE

MITSUBISHI L3E: SFC -G/KW-HR
EXAMPLE: VARIABLE SPEED DC GENERATOR SCHEMATIC
VDC
EDG6000
Max 20A
Max 20A
Fuse
Digital Speed
Controller Variable
EAM208
Speed Input Power Interface Module
On - Off
AUX
+ -
Pre-Heat
Actuator
Solenoid
Battery
Crank
Fuel
+
Oil Pressure
Engine Temp.
Generator Battery Pack
48 VDC
Speed Sensor
-
Magnetic Pick-Up
Load
Engine

S4L2 ENGINES
Customer / OEM: Miller Electric Manufacturing Company

Application(s): Diesel Welder
Mitsubishi S4L2, 1.8L, 4-cylinder In-line, Water-cooled
Rating:
Equipment Make / Model: Miller Big Blue Series
Fuel System Type & Make / Model: Diesel, Bosch-type inline
Installed or Recommended Products: Actuator – ALR190-M05-12
Speed Controller – SDG514-02-02
Summary: The SDG514-02-02 digital speed control is used with the ALR190-M05-12 integrated linear
actuator mounted on a Mitsubishi S4L2 engine with Bosch-type pump along with an MSP6738
for speed reference. These are used in a series of compact diesel welders to precisely control
engine speed in all load conditions. The ALR190-M05-12 (reverse acting, pull actuator)
connects directly to the fuel pump in place of the stop solenoid for seamless integration and
incredible transient response. The SDG514-02-02 is a powerful, compact, and tamper-proof
Speed Controller that includes a customer-specific calibration so that every engine off the line
performs equivalently. These generators are used by construction contractors, independent rig
owners or fleet managers.
COMPLETED WELDER
SDG514-02-02
(Behind Control Panel)

ALR CLOSE-UP VIEW SIDE VIEW OF WELDER
ALR190-M05-12
SDG INSTALLED SDG APPROXIMATE LOCATION

MITSUBISHI HEAVY INDUSTRY
Mitsubishi part numbers that cross reference to GAC part numbers are referenced in the MITSUBISHI cross-reference table
at the end of this guide.
CONTROLLER
MHI S6R2 Series ADC225S-24 ESD5500E MSP6728C KT193
S4S & S6S ADD225S-12/24 ESD5111 MSP6722C KT175-AR

ACD175A ESD5221 MSP6728C KT175-RS-R
ADD175A-12/24 ESD5550 KT289
S4S Injection Pump ADD175A ESD5221 KT175-RS-R

ACD175A KT289
S12A2, S12R & S16R ACB2001 ESD5330 MSP6728C

ESD5340
L Series & K Series ADD225S-12/24 ESD2210-12/24 MSP6728C
S6A3, S6B3, S6R ADD225S-12/24 ESD5500E MSP6728C KT193

MHI S6R2 (VOLVO D30) ENGINES
Customer / OEM: Volvo Penta

Application(s): Marine Propulsion / Generator Drive
Engine Make / Model / Displacement / Mitsubishi S6R2, 24.5L In-Line 6 Cylinder Power Ratings Range from 480
Rating: to 759 kW at 1500 RPM
Fuel System Type & Make / Model: Diesel, In-line
Operating Speed(s): 1500 / 1800 RPM and Variable Speed
Installed or Recommended Products: • Actuator – ADC225S-24 (Volvo Part Number 3838271)
• Speed Controller -– ESD5500E (Volvo Part Number 3817999)
• Magnetic Speed Sensor - MSP6827C
Summary: The MHI S6R2 engine series fit with a GAC electronic governor systems for superior
speed control serves in gen-sets and marine propulsion applications.
VOLVO D30 (MHI S6R2) ENGINE WITH GAC GOVERNOR SYSTEM ON PS6-48 270 PUMP
ADD225S-24 Actuator

VOLVO D30 (MHI S6R2) ENGINE WITH GAC GOVERNOR SYSTEM ON PS6-48 270 PUMP
GAC GOVERNOR SYSTEMS ON VOLVO-MHI ENGINES FOR RETROFIT APPLICATIONS
ENGINE ACTUATOR SPEED CONTROLLER MSP
D25A ADD225S-24 ESD5500E MSP6728C
D34A ACB2001 ESD5330 MSP6728C

S4S AND S6S MHI ENGINES
Customer / OEM: Mitsubishi Heavy Ind.

Application(s): 50 Hz Gen. Set 42 HP at 1500 RPM
S4S 4 cyl. 3.31L and S6S
Rating:
Fuel System Type & Make / Model: Diesel, Zexel Inline Injection Pump
Installed or Recommended Products: • Actuator - ADD225, ACD175A, or ADD175A-12/24
• Speed Controller - ESD5111, ESD5221 or ESD5550
• Magnetic Speed Pickup - MSP6722C or MSP6728C
• Mounting Kit - KT175-RS-R, or KT289 (included with actuator)
Summary:
S4S ENGINE

MHI S4S INJECTION PUMP INSTALLATION

Application(s): 50 Hz Gen. Set 42 HP at 1500 RPM
S4S 4 cyl. 3.31L
Rating:
Fuel System Type & Make / Model: Zexel In-Line Injection Pump
Battery Voltage:
Installed or Recommended Products: • Actuator ADD175A or ACD175A
• Mounting Kits KT175-RS-R and KT289
Summary: Installation instructions are available on the GAC website..
MOUNTING KIT KT175-RS-R
Connect the link rack to the fuel rack. The gasket and adaptor plate are then screwed into the mechanical governor
housing.

S12A2, S12R, AND S16R MHI ENGINES

Application(s): Gen-Set, Industrial and Marine
Engine Make / Model / Displacement / S12R 2992 in3 / 49L V12
Rating: S16R 3989 in3 / 65.37L V16
Fuel System Type & Make / Model: Diesel, In-Line
Operating Speed(s): 1500 RPM, 1800 RPM. 2200 RPM Over-speed
Installed or Recommended Products: • Actuator - ACB2001
Summary: The ESD5340 Speed Controller - Offers Superior Full Fuel Control From Rated Operating Speed
to Low Idle Due to Its Unique Combination of Features Like Dual Gain Adjustment, One for Idle
and One for Operating Speed, with Independently Adjustable Acceleration and Deceleration
Speed Ramping Controls. The ESD5340 Also Includes;
• A Two Element Speed Switch
• Dual Speed Ramping From Idle to Operating Speed, with Acceleration and Deceleration
Adjustments
• Wide Range Speed Control Compatible
• Start Fuel Control for Lower Exhaust Emissions
• Enhanced Start Circuit for Large Bore Engines
• Variable Speed Governing
• Accessory Inputs for Load Sharing
• High Current Controlled Output, Designed for the ACB2001
• Dual Gain, One at Idle & One at Operating Speed
• Adjustable Chop Frequency for Added Stability
ESD5340 ACB2001 ACTUATOR MSP6728C SPEED SENSOR

ACB2001 ACTUATOR ON MHI S12R V12 ENGINE (VOLVO PENTA D49)
ACB2001 Linkage w/ 2
BR200 Bearing
Rod Ends
MSP6728
ACB2001 ACTUATOR ON MHI S12A2 V12 ENGINE (VOLVO PENTA D34)
ACB2001
ACB2001

MHI - S12R: 2,992 CUBIC INCH / 49L DISPLACEMENT V12
MHI S16R-PTA; 3,989 CUBIC INCH / 65.37L DISPLACEMENT V16

L-SERIES AND K-SERIES ENGINES

Application(s):
L-Series and K-Series
Displacement / Rating:
Fuel System Type & Make /
Diesel
Model:
Operating Speed(s): 5.4 to 20.4 HP, 1500 – 3600 RPM, L- Series
Installed or Recommended • Actuator - ADD225S-12/24
Products: • Speed Controller - ESD2210-12/24
MITSUBISHI L AND K SERIES ENGINES

S6A3, S6B3, AND S6R MHI ENGINES

Application(s):
S6A3, S6B3, and S6R
Rating:
Operating Speed(s): 583 HP @ 1960 RPM, S6A3
429 HP @ 2000 RPM, S6B3
835 HP prime power @ 1800 RPM, S6R
Installed or Recommended Products: • Actuator - ADD225S-24
• Mounting Kit - KT193-225
S6A3, S6B3, AND S6R ENGINES

MTU
MTU part numbers that cross reference to GAC part numbers are referenced in the MTU cross-reference table at the
end of this guide.
MTU ENGINE GAC ACTUATOR GAC SPEED GAC MSP GAC ACCESSORIES
MODEL CONTROLLER
183 Locomotive ACB275C RSC671 LCC109B
447 & 440 HP ADC225S-24 ESD5221 MSP677 KT276, KT275

ACB275C ESD5550 PCA157, PCA155
LSM201 PCA162, PCA156
MRM100
KT6731
183 Generator ACE275H EGS104B

Marine SYC6714

MTU 183 DIESEL-ELECTRIC LOCOMOTIVE
Customer / OEM: Zermatt-Bahn Cog Railway

Application(s): Locomotive
MTU 183, V-12, 21.93 L
Rating:
Operating Speed(s): Variable
Installed or Recommended Products: • Actuator – ACB275H
• Speed Switch – SSW675
• Accessories – LCC109B
LOCOMOTIVE

ACB275H
ACB275
LCC109B
LCC109B
SSW675

GAC ELECTRONIC GOVERNOR SOLUTIONS FOR MTU ENGINES
MTU 183 SERIES ENGINES WITH INTEGRAL ACTUATOR
MTU 396 SERIES ENGINES WITH EXTERNAL ACTUATOR

MTU 447 ENGINE
Customer / OEM: LiPPEL - Brazil

Application(s): Wood Chipper
MTU 447, 440HP
Rating:
Equipment Make / Model: Forestry Drum Wood Chipper PTML 350/550 x 800
Fuel System Type & Make / Model: Diesel, Bosch Inline Fuel Pump
Installed or Recommended Products: • Actuator – ADC225S-24
• Speed Controller – EDG5500
COMPLETE WOOD CHIPPER

EDG5500
EDG5500
ADC225S-24, FUEL PUMP SIDE VIEW
ADC225S-24

MARINE PROPULSION / GENERATOR DRIVE
Customer / OEM: SES Yacht
Application(s): Marine
Engine Make: 2 MTU 183, 150KW each, Diesel
Installed Products: • Speed Controller: EGS104B

• Supporting Modules: 2 LSM201 load share modules
• Supporting Modules: 2 SYC6714 synchronizers
• Actuator: ACE275H
Summary: The EGS104B speed controller uses the actuators and synchronizers on each engine to share
information and provide a smooth transition between the engines.

NOELL
NOELL ENGINE MODEL GAC ACTUATOR GAC SPEED CONTROLLER GAC MSP GAC
ACCESSORIES
6 CYL. ACD175 ESD5550 RSC671

6 CYLINDER CRANE
Customer / OEM: NOELL Crane Systems

Application(s):
6 Cylinder Scania
Rating:
Equipment Make / Model: Container Crane
Fuel System Type & Make / Model: Diesel, Bosch Inline Pump
Operating Speed(s):
Installed or Recommended Products: • Actuator – ACD175-12/24
• Speed Ramping Module - RSC671
CONTAINER CRANE

GAC CONTROLS
ESD5550 RSC671
ACTUATOR
ACD175-12/24

PERKINS
The following engine application solutions are described in this section. Links to details on the products are located in this table. Links to
details of many of the installation steps described are in the corresponding application note.
PERKINS ENGINE GAC ACTUATOR GAC SPEED GAC MSP GAC

MODEL CONTROLLER ACCESSORIES
3.1524 ADC100 ESD2244 MSP6728C EC1350
ESD5120
ESD5522E
ESD5570
4.236 ADC100 ESD2244 MSP6728C KT190

ADD120S ESD5120 EC1350
ESD5522E
ESD5570
1004-4 ADC100 ESD2244 MSP6723C EC1350

ESD5120 MSP6728C
ESD5522E
ESD5570
1006-6 ADC100 ESD2244 MSP6723C KT190

ESD5120 MSP6728C EC1350
ESD5522E
ESD5570
1300 SERIES EAM115
1306 (TAG) ACD175A MSP6724 KT275
2006 ACE275HD-24 MSP6728C KT275
2800 SERIES EAM113
3008 (TA) ACE275HD-24 KT275

ACD175A
3012 SERIES ADD225S MSP6728C
4006, 4008 & 4016 ATB552T2N2-24 AFR210 RPR102

ATB652T2N2-24 MXSB44-STM
ATB753T3N14-24 ICM200-6/8
STE101
SOX103
CL600
SPW100
GR104

PERKINS ENGINE GAC ACTUATOR GAC SPEED GAC MSP GAC
MODEL CONTROLLER ACCESSORIES
SCI101
4006 TAG2 ENGINE ACB2001 ESD5330

ESD5340
Vista A ADD103B-12/24

3.1524 ENGINE WITH STANADYNE
Customer / OEM: Perkins

Application(s):
3.1524 (T) with Stanadyne 3 cylinder, 2.5 liter
Rating:
Fuel System Type & Make / Model: Diesel, Stanadyne Rotary Pump
Installed or Recommended Products: • Actuator - ADC100
• Speed Controllers - ESD2244, ESD5120, ESD5522E, or ESD5570
• Magnetic Speed Pickup - MSP6728C and EC1350
Summary: Mounted directly on pump
PERKINS 3.1524 ENGINE WITH STANADYNE ROTARY PUMP
1- PERKINS 3.1524 ENGINE RATINGS

4.236 ENGINE WITH STANADYNE CAV

Application(s):
4.236 (T) with Stanadyne CAV
Rating:
Battery Voltage: 12, 24 or 32 V DC
Installed or Recommended Products: • Actuator - ADC100 or ADD120S
• Magnetic Speed Pickup - MSP6728C and EC1350
• Mounting Kit - KT190
Summary: KT190 installation guide- PTI5060
PERKINS 4.236 ENGINE
GAC ACTUATOR ON STANADYNE ROTARY PUMP

1004 ENGINE WITH STANADYNE ROTARY PUMP

Application(s):
1004-4 (TW) with Stanadyne
Rating:
Operating Speed(s): 85.5 BHP @ 2600 RPM
Installed or Recommended Products: • Actuator - ADC100
• Speed Controller - ESD2244, ESD5120, ESD5522E, or ESD5570
• Magnetic Speed Pickup - MSP6728C, EC1350, or MSP6723C with
M16x1.5 thread
PERKINS 1004-4 ENGINE WITH STANADYNE ROTARY PUMP AND ADC100 ACTUATOR

1006 ENGINE WITH STANADYNE CAV

Application(s):
1006-6 (TW) with Stanadyne CAV 6 cylinder in-line
Rating:
Operating Speed(s): 182.5 BHP @ 2600 RPM
Installed or Recommended Products: • Actuator - ADC100 or ADD120S
• Magnetic Speed Pickup - MSP6728C, EC1350, or MSP6723C with
M16x1.5 thread
PERKINS 1006-6 ENGINE AND STANADYNE PUMP WITH ADC100 ACTUATOR
ENGINE RATINGS

1300 SERIES WITH INTERFACE MODULE

1300 series
Rating:
Operating Speed(s): 174-350 BHP
Recommended Products: • Interface Module - EAM115
Summary: The EAM115 is an interface module that provides conditioned electrical signals for
Perkins1300 Series engine/genset applications (Edi 6e gen set). A typical application is
where a GAC load sharing/ synchronization system is to be connected to such a Perkins
engine control system.
The DC supply for the interface comes from the common battery source for the engine
control and the accessory controls. The input to the module (Terminal D) is typically 5.0 V
DC, which represents the load sharing, and synchronization signals. The output of the
EAM115 to the Perkins control is a 2.5 V DC signal based on the Perkins 5.0 V DC reference
signal.
PERKINS 1300 SERIES ENGINE EAM115 INTERFACE MODULE

1306 ENGINE WITH BOSCH “P” PUMP

Application(s): Gen. Set
1306 (TAG)
Rating:
Fuel System Type & Make / Model: Diesel, Bosch “P” Inline Pump
Operating Speed(s): 246 kW, 330 HP @ 1500 RPM
261 kW, 350 HP @ 1800 RPM
Installed or Recommended Products: Actuator - ACD175A
Magnetic Speed Pickup - MSP6724 with ¾-16 UNF
Mounting Kit - KT275
PERKINS 1306 ENGINE MSP6724


Application(s): Gen. Set
2006 (TA)
Rating:
Operating Speed(s): 364 kW @ 1500 RPM
368 kW @ 1800 RPM
Recommended Products: • Actuator - ACE275HD-24
• Magnetic Speed Pickup - MSP6728 with 5/8-18 UNF
PERKINS 2006 ENGINE AND BOSCH “P” PUMP

2800 SERIES ENGINE

Engine Make / Model / Displacement
2800 Series
/ Rating:
Operating Speed(s): 514-652 kW
Recommended Products: Interface Module - EAM113
Summary: The EAM113 interface module is designed to be used between the PERKINS 2800 series engine
control and an external control such as a variable speed input or a Load sharing and
Synchronizing system. The output of the EAM113 is a current sinking PWM signal that controls
the PERKINS engine control.
The EAM113 has two inputs, a 4-20 mA input as well as a 5.0V DC input. The 4-20 mA input
serves to provide a wide range of PWM for maximum changes at the PERKINS control. The 5.0
V DC input is a limited range PWM output around 50% duty cycle for trimming of the speed for
such usages as GAC load sharing and synchronizing.
A single potentiometer adjustment allows the range of the input signal’s effect on the PERKINS
control to be limited from maximum to minimum PWM duty cycle. The PWM frequency is fixed
at 500 Hz. Supply voltage for the interface is the same 24 V DC battery that supplies the
PERKINS system.
PERKINS 2800 SERIES ENGINE EAM113 INTERFACE MODULE


Application(s):
3008 (TA) with Bosch “P”
Rating:
Operating Speed(s): 468 kW, 628 BHP @ 1500 RPM
Recommended Products: • Actuator - ACE275HD-24 or ACD175A
PERKINS 3008 ENGINE AND BOSCH “P” PUMP
ENGINE RATINGS

3012 SERIES ENGINES

3012 26.1L V-12
Rating:
Fuel System Type & Make / Model: Diesel, CAV Maximec
Operating Speed(s): 550 kW, 738 BHP @ 1800 RPM
Recommended Products: • Actuator – ADD225S-24
• Magnetic Speed Sensor – MSP6728C
Summary: Engine with CAV Maximec fuel pump (to stop lever)
ACTUATOR AND INSTALLATION KIT
ADD225

4000 SERIES METHANE POWER GENERATION
Customer / OEM: Mayphil – Gas Centre of Excellence for Perkins 4000 Series Engines
Engine Make / Model / Displacement / Perkins 22.9L (1398 in3) 4006 in-line 6 cylinder series
Rating: Perkins 30.6L (1865 in3) 4008 in-line 8 cylinder series
Perkins 61.1L (3729 in3) 4016 V-16 cylinder series gas engines
Fuel System Type & Make / Model: Air/Fuel mixer with zero pressure regulator and mixture adjustment
Actuator throttle body, Ignition system with individual cylinder ignition
coils, spark plugs and electronic engine Governor -
384 kW @ 1200 RPM, 415 kW @ 1500 RPM, 4008 inline
912 kW @ 1500 RPM, 4016 V-16
Recommended Products: • Zero pressure gas regulator GAC RPR102
• Venturi mixer and fuel control valve assembly GAC MXSB44-STM
• Actuator throttle body GAC ATB552T2N2-24, ATB652T2N2-24 and
ATB753T3N214-24
• Venturi mixer-control / engine speed controller GAC AFR210
• Oxygen Sensor GAC SOX103
• Exhaust gas temperature sensor GAC STE101
• Ignition Control Module GAC ICM200-6/8
• Ignition Coils GAC CL600
• Spark Plug Wires GAC SPW100
• Camshaft trigger wheel GAC GR104
• Camshaft sensor GAC SCI101
Summary: From their UK headquarters in South Wales, Mayphil and their regional facilities have been
appointed Perkins 4000 Series Centre of Excellence for engines capable of operating on a wide
range of methane based gases: landfill gas, digester gas biogas and coal bed mine gas.
MAYPHIL / PERKINS 4000 SERIES GAS ENGINES
4006 SERIES 4008 SERIES 4016 SERIES

GAC ESD5500 SERIES AND ACTUATOR THROTTLE BODY
On Mayphil / Perkins 4006 Engine prepared for shipment

DORMAN 6 SETCA 2 / PERKINS 4006 TAG2 ENGINE

Customer / OEM: Perkins / Dorman
Application(s): Industrial, Gen-set Engine
4006 TAG2 6 Cylinder 22.9L, 587 kW at 1500 RPM
Rating:
• Speed Controllers – ESD5330 (Standard) or ESD5340 (Full Fuel at
Start-up)
Summary: The Perkins Engine Company Limited acquired Dorman Diesels of Stafford; they
incorporated the SE engines into the Perkins system as the 4000 Series.
DORMAN 6 SETCA 2 / PERKINS 4006 TAG2 ENGINE
GAC - ACB2001
Actuator

VISTA A WITH DELPHI DPA

Application(s):
Vista A 1453
Rating:
Fuel System Type & Make / Model: Diesel, Delphi DPG Pump
Operating Speed(s):
Installed or Recommended Products: • Actuator - ADD103B—12/24
Summary: • 3230F570T Perkins Vista A 30 KVA Delphi DPA Fuel Pump.
• P/N 2643B317

SCANIA
SCANIA ENGINE MODEL GAC ACTUATOR GAC SPEED GAC MSP GAC ACCESSORIES
CONTROLLER
D9, D11, DSC 14 & DSI 14 ADC225S-24 ESD5131 MSP675
ESD5500E
Scania DSC 1000 ACE275K-24 DSC1004
Scania 12L ATB652T2N1-24V
Scania S6 EAM127
Sanfirden SGI-12-ST ATB652T2N1-24 ESD5526E MSP677 EC1100

ACB275H RSC671 CH1204-L3
CH1206-S
PCI105
KT276
CH1203-B
CH1206A-L6
CH1208-6
DSC1002
DSC1002C

D9, D11, DSC 14, AND DSI 14 ENGINES
Customer / OEM: Scania

Application(s):
D9, D11, DSC 14, DSI 14
Rating:
Operating Speed(s): 700 RPM low idle, variable range from 700-2200 RPM
Recommended Products: • Actuator - ADC225S-24
• Speed Controllers - ESD5131 or ESD5500E
1 Actuator
ADC225S-24
2 Control Unit
ESD5131 or
ESD5500E
3 Speed Sensor
MSP675

1 Actuator
ADC225S-24
2 Control Unit
ESD5131 or
ESD5500E
3 Speed Sensor
MSP675
1 Actuator
ADC225S-24
2 Control Unit
ESD5131
3 Speed Sensor
MSP675

1 Actuator
ADC225S-24
2 Control Unit
ESD5131
3 Speed Sensor
MSP675

DSC1000 SERIES ENGINE CONTROL SYSTEM
Customer / OEM: Scania, Deutz, MWM, BEML etc…

Application(s): Marine, Power Generation, Off – Road Mobile Equipment
Various
Rating:
Fuel System Type & Make / Model: Diesel, Bosch Inline P-Pump
Operating Speed(s): 800 RPM idle, variable range from 1000-2400 RPM
Installed Products: Actuator – ACE275K-24
• Position Feedback Sensor
• Heavy Duty Bearings
• Manual Shut-Off
Speed Controller – DSC1004
• Cranking Fuel and Crank Termination Adjustments
• Speed Ramping
• Fully Programmable – GDS Software
• Fuel Mapping Based On RPM and Boost Pressure / Boost Limits
• Temperature Dependent Start Fuel
• Temperature dependent Torque Curve (De-Rated Temp. Control)
• Fault Codes / Fault Logging / MIL w/ Flash Codes
• Load Sharing / Synchronizer Input
• Droop or Isochronous Selection
• Oil, Air and Exhaust Temp. Measurement w/ Adjustable Thresholds
Summary: Marine Installation
THE MONMOUTH OUT OF WEEHAKEN, N.J.

DSC1004 CONTROLLER PANEL INSTALLATION
DSC1004
Controller
ACE275K ACTUATOR MOUNTED ON BOSCH “P” PUMP
ACE275K
Actuator

12 LITER GAS ENGINE

Application(s):
12L Gas Engine
Rating:
Operating Speed(s):
Battery Voltage: 24V
Recommended Products: Actuator - ATB652T3N1-24
Summary: SCANIA 12 liter gas engine with GAC electronic governor using an ATB652T3N1-24
V DC Integral electric throttle
Electric Throttle
ATB652T3N1-24

SCANIA S6 ENGINE

Application(s): S6 Engine Control
Rating:
Equipment Make / Model: All
Operating Speed(s):
Recommended Products: Interface Module - EAM127
Summary: The EAM127 is an electronic interface module designed for use with the SCANIA S6 engine
control system. The module accepts a nominal 5 VDC input signal and converts this signal to a
1.589 V DC analog signal for the S6 control across a galvanic isolated barrier. Typical usage is
as a signal conditioner between a GAC auto-synchronizer / load sharing system and the S6
engine control. The power to operate the interface comes from the 24 V DC on the COO
module.
EAM127 INTERFACE MODULE

SANFIRDEN BIO GAS ENGINE - SCANIA SGI-12-ST
Customer / OEM: Sanfirden / Scania

Application(s): Gen-Set
Scania 12L SGI-12-ST / 205 kW at 50 Hz and 220 kW at 60 Hz
Rating:
Fuel System Type & Make / Model: LNG, CNG, LBG, Natural Gas. 45% to 60% Methane
Installed or Recommended • Actuator - ATB T2 - 65mm Bore Diameter, High Temperature / Sealed with
Products: optional positions feedback sensor
• Anti-Wind-Up Circuit (for use with ATB gas applications)
• Switchable Droop Control
• Start Fuel Control
• Speed Ramping
• Soft Coupling
• Over-speed Control Switch
Summary: See http://www.youtube.com/watch?v=sszuUNz5ltU for a live demonstration.
GAC EQUIPMENT ON SCANIA SGI-12-ST BIO-GAS FUELED ENGINE

ESD5526 ATB T2 ACTUATOR
COMPLETED SCANIA SGI-12-ST BIO-GAS FUELED ENGINE

VOLVO
Volvo part numbers that cross reference to GAC part numbers are referenced in the VOLVO cross-reference table at
the end of this guide.
VOLVO ENGINE MODEL GAC ACTUATOR GAC SPEED GAC MSP GAC
D5A, D7A, TD 420, TAD 420, ADD180G-12/24 ESD5500E
TAD 520, TAD 531, TAD 720 & ESD5111
TAD 731 ESD5500-II
ESD5550
D25A &D30A ADD225S-24 MSP6728C
D34A, D49A & D65A ACB2001 ESD5330 MSP6728C
TD610, TWD610, TD710, ACB275H-24 ESD5500E MSP6728C KT275

TWD710, TAD721, TAD730, ACD175A-24 KT276
TD740, TD741, TD1010,
TAD1030, TAD1031, TAD1032,
TWD1211, TAD1230, TAD1231
& TAD1233
TAD 520 & TAD 720 ADD225S-24 ESD5500E

TD 420, TAD 420, TAD 520, TAD 531, TAD 720 AND TAD 731 ENGINES
Customer / OEM: Volvo / Deutz
Application(s): Marine Gen-set and Industrial Applications
Engine Make / Model / Displacement / Volvo Industrial: 4.76L 4 Cylinder and 7.15L 6 Cylinder
Rating: TD 420, TAD 420, TAD 520, TAD 531, TAD 720 and TAD 731 engines
Volvo Marine Gen-Set: D5A and D7A Engines
Deutz: 1012, 1013 and 2012 engines
Equipment Make / Model: Marine Gen-set and Industrial Applications
Fuel System Type & Make / Model: Diesel, Engine Mounted Pump
Recommended Products: • Actuator – ADD180G-12/24
• Speed Controller – ESD5500E, ESD5111, ESD5500-II, or ESD5550
Summary: The 180 SERIES Integral Actuator is designed to mount directly to Deutz 1013/2012 and
Volvo 520/720 engines. The existing mechanical governor is removed from the engine and
the 180 SERIES integral actuator i s mounted i n its place.
ADD180G INSTALLED ON A VOLVO ENGINE

GAC ADD180G
Actuator installed
on Volvo 720GE
engine

VOLVO D30 (MHI S6R2) ENGINES
Customer / OEM: Volvo Penta

Application(s): Marine Propulsion / Generator Drive
Engine Make / Model / Displacement / Mitsubishi S6R2, 24.5L In-Line 6 Cylinder Power Ratings Range from 480
Rating: to 759 kW at 1500 RPM
Operating Speed(s): 1500 / 1800 RPM and Variable Speed
Recommended Products: • Actuator – ADC225S-24 (Volvo Part Number 3838271)
• Speed Controllers – ESD5500E (Volvo Part Number 3817999)
Summary: The MHI S6R2 engine series fit with a GAC electronic governor systems for superior speed
control serves in gen-sets and marine propulsion applications.
VOLVO D30 (MHI S6R2) ENGINE WITH GAC SPEED CONTROLLER AND ACTUATOR ON PS6-
48 270 PUMP
ADD225S-24

VOLVO D30 (MHI S6R2) ENGINE WITH GAC SPEED CONTROLLER AND ACTUATOR ON PS6-
48 270 PUMP
GAC GOVERNOR SOLUTIONS ON VOLVO-MHI ENGINES FOR RETROFIT APPLICATIONS

Engine Actuator Speed Controller MSP

D34A, D49A, AND D65A ENGINES FOR MARINE APPLICATIONS
Customer / OEM: Volvo

Application(s): Marine Main Propulsion and Generator Drive
Engine Make / Model / Displacement / D34A – V12, 33.9L, 964 HP at 1500 RPM and 1126 HP at 1800 RPM
Rating: D49A – V12, 49L, 1319 HP at 1650 RPM
D65A - V16, 65.4L, 2190 HP at 1800RPM
Equipment Make / Model: Multiple Vessel Manufacturers
Fuel System Type & Make / Model: Diesel, In-line Injection Pump
Operating Speed(s): 1500 / 1800 RPM operating, variable range from 900-1800 RPM
Recommended Products: • Actuator – ACB2001
• Magnetic Speed Pickup – MSP6728C
ACB2001 ON VOLVO PENTA D49 V12 MHI S12R-MPTK ENGINE

The actuator is mounted on stiff rubber elements (shore 60) and connected to the original MHI linkage with 2-SF8
ball-links, with a manual stop lever.
GAC ACB2001 GAC MSP6728C Magnetic Speed Sensor

Actuator
Magnetic Speed Sensor

TD/TWD610, TD/TWD710, TAD721, 730, 740, TD1010, AND TD1030 ENGINES
Customer / OEM: Volvo

Application(s): Industrial, Gen-Set, Marine
Engine Make / Model / Displacement / TD/TWD610-5.5L 6 Cylinder
Rating: TD/TWD710- 6.7L 6 Cylinder
TAD721, 730 and 740-7.3L 6 Cylinder
TD1010, 1030, 1031 and 1032-9.6L 6 Cylinder
Equipment Make / Model: Multiple applications
Fuel System Type & Make / Model: Diesel, MW Pump, Bosch P3000 and P7000 Inline Pumps
Operating Speed(s): 1500 / 1800 RPM operating, 600 RPM idle, variable range from 1000-2400
RPM etc…
Recommended Products: • Actuator – ACD175A-24 or ACB275H-24
• Speed Controller – ESD5500E
• Magnetic Speed Pickup – MSP6728C
• Mounting Kit - KT275 or KT276
VOLVO TAD1032 ENGINE: 397 HP AT 1500 RPM / 390 HP AT 1800 RPM
GAC ACB275H-24
Actuator
Volvo P/N 3827082

TAD 520/720 ENGINES
Customer / OEM: Deutz / Volvo

Application(s): Engine
Volvo TAD 520/720
Rating:
Operating Speed(s): 102 kW, 139 HP @ 1500 RPM, 110 kW, 150 HP @ 1800 RPM, TAD520
153 kW, 209 HP @ 1500 RPM, 163 kW, 222 HP @ 1800 RPM, TAD720
Recommended Products: Actuator – ADD225
VOLVO TAD 520 AND TAD 720 ENGINES

WANCO
ENGINE MODEL GAC GAC SPEED GAC MSP GAC ACCESSORIES

ACTUATOR CONTROLLER
Wanco- Light Tower TCM050

WANCO LIGHT TOWER
Customer / OEM: Wanco

Application(s): Light Towers
Multiple
Rating:
Equipment Make / Model: Wanco Light Tower
Installed or Recommended Products: EAM / Other – TCM050
Summary: Wanco purchased the TCM050, which is produced and programmed at GAC, and enclosed it in
their own rugged exterior for use on their light towers.
Features: Fully integrated display and configuration, non-volatile memory for fast recording and
real-time clock.
Relays – starter, pre-heat, fuel, fault
Warnings - start, ready-to-load, load energized, crank, fault, and LEDs
I/O Low fuel warning, auxiliary shutdown, remote start, magnetic speed pickup
WANCO LIGHT TOWER INSTALLATION LOCATION

TCM050
TCM050 IN CASE

WISCONSIN MOTORS
CONTROLLER
TM27 ATB401T1N-12 AFR201 MSP6729 SDU1100 or SDU1101
JDR100 ICM200-4
CL602
MXSB26-STM
RPR102
SOX102
SPM201-2B
SPW100

TM27 ENGINES
Customer / OEM: Wisconsin Motors

Application(s): Power Generation, Compression
Wisconsin Motors TM27, 4-cylinder, 2.7 L
Displacement / Rating:
Fuel System Type & Make
LP or Natural Gas
/ Model:
Operating Speed(s): 52 HP, 1500, 1800, 2000-2400 RPM
Recommended Products: • Actuator – ATB401T1N-12
• Magnetic Speed Pickup – MSP 6729
• FIMS – AFR201, ICM200-4, CL602, MXS B26-STM, RPR102, SOX102, SPM201-
2B, SPW100, JDR100 (Part of panel SDU1100 or SDU1101)
Summary: The use of GAC’s FIMS500 fuel management system means the engine is EPA certified to run
down to 60% methane content in the fuel.
NATURAL GAS CONFIGURATION – VARIABLE SPEED

SPM201-2B
ATB401T1N-12
MXSB26-STM
CONSTANT SPEED ENGINE
SPM201-2B
ATB401T1N-12
MXSB26-STM
INSTALLED IGNITION SYSTEM
CL602 x4
SPW100 x4
ICM200-4
SPG100-002 x4

EPA CERTIFICATE

XICHAI
ENGINE MODEL GAC GAC SPEED GAC MSP GAC ACCESSORIES

ACTUATOR CONTROLLER
YANXU-FORKLIFT DPG100-VS
FP201

VARIABLE SPEED FORKLIFT W/ DPG100-VS
Customer / OEM: Xichai

Application(s): Forklift
45kW / 2500 RPM
Rating:
Fuel System Type & Make / Model: Shandong Kangda BQ Diesel Fuel Injection System
Operating Speed(s): 600 RPM to 2500 RPM
Battery Voltage:
Installed or Recommended Products: Pump Mounted, integrated actuator/digital governor DPG100-VS
Other – Dual trace electric foot pedal FP201
Summary: The DPG mounts directly onto the Kangda BQ injection pump and offers superior speed regulation
over a variable RPM range. The controller includes torque limiting flexibility and a fully
programmable speed/load matrix for customized throttle response / throttle progressions. Its
electronic foot peal interface provides the load signal while a ring gear mounted magnetic Pickup
provides the speed signal. The DPG’s actuator mechanism includes a rack position feedback sensor
for precise, closed-loop control of the fuel system.
XICHAI - PUMP / DPG AND FOOT PEDAL INSTALLATION
DPG100 Installed
on a Kangda BQ
Fuel Injection
System
Dual trace electric DPG100-VS on

foot pedal KT-FP201 Kangda BQ injection pump

XICHAI FORKLIFT
DPG100-VS PUMP MOUNTED, INTEGRATED VARIABLE SPEED DIGITAL GOVERNOR /

ACTUATOR ASSEMBLY

VARIOUS
ENGINE MODEL GAC ACTUATOR GAC SPEED CONTROLLER GAC MSP GAC ACCESSORIES
VARIABLE SPEED GAC ACTUATOR ESD5100 RSC671

RSC671 ESD5200
ESD5500E
175 Series 175 Series KT175-RS-R-Zexel

Actuator Actuator

VARIABLE SPEED RSC671 AND ESD SERIES WIRING AND ADJUSTMENT

Customer / OEM: Various
Application(s): Marine, Industrial, Agricultural
Various
Rating:
Operating Speed(s): Variable Speed
Installed or Recommended Products: • Actuator – All Compatible GAC Actuator
• Speed Controllers – ESD5100, ESD5200, or ESD5500E Series
• Speed Ramping Control – RSC671
Summary: With a 0-10 V DC or a 4-20 mA input to the RSC 671 module a wide range speed control
is possible.
WIRING FOR VOLTAGE INPUT

Wiring For Voltage Input
ESD5100 Series
ESD5200 Series
ESD5500 Series
See Specific Speed Control Unit

Publication For Correct Wiring
Optional Actuator
Cable Shielding To
Jumper for
Meet CE Directive
12 VDC
supply
ACTUATOR
MAGNETIC
SPEED SENSOR
*See Specific Actuator Publication For Proper

Wiring Of Actuator Based On Battery Voltage

WIRING FOR CURRENT INPUT ONLY
Wiring For Current Input Only
L
Wiring:
• Connect terminals K and N on ESD if DROOP is required

• Connect terminals 2 and 3 on RSC if voltage input is used.
• Connect terminals 2 and 3, also 6 and 7 on RSC if current input is used.
• Important: Ground potential of current input (terminal 5 on RSC671) must be equal to terminal E on the
ESD (battery -)

GAC 175 SERIES ACTUATOR INSTALLATION ON DENSO / BOSCH PUMP

Customer / OEM: Denso / ZEXEL / Bosch
Application(s): Gen-Set, Agricultural, Industrial, Marine
Various
Rating:
Fuel System Type & Make / Model: In-Line ‘P’ type pump, constant or variable speed
Operating Speed(s): Specific to Individual Engine Application
Installed or Recommended Products: • Mounting Kit - KT175RS-R-ZEXEL
Summary: • 175 Series Actuator Mounted on RSV Governor housing
GAC 175 SERIES ACTUATOR ON DENSO / ZEXEL / BOSCH PUMP

Pump with Existing Governor Housing. Adapter Plate From KT 175 RS-R ZEXEL
Rack Extension Installed Installation Kit Installed on Governor Housing
Rack
Extension
Governor
Housing
Timing Weight Cage

Device (Weights Removed)
175 Series Actuator Installed on

‘A’ Size Pump with RSV Governor
KT175-WRS-R-ZEXEL Installation Kit
w/ KT 175 RS-R ZEXEL Adapter Kit

CROSS REFERENCES and GAC REPLACEMENTS
VARIOUS MANUFACTURERS
ENGINE GAC ACTUATOR GAC SPEED GAC MSP / CUSTOMER PART NUMBER
MANUFACTURER CONTROLLER ACCESSORIES
AGREKKO ESD5520E 311025A
DAEWOO ESD5550 65.11220-7009
DENYO JDR050 Y0602120691
DOOSAN ALN050 ESD5500E KT232R/231L 65.11220-7009

ESD5550 65.11220-7008
ESD5550M 65.11220-7011
JDR050 300611-00633A
MSP675 46492583
HOBART ACB120 404113-0

ACB225 404113-1
ACB225 482335
ESC61C-7 404112-0
ESC63C-7 404112-1
ADC120 M20577-2
LINCOLN SDG M20577-1

MSP6722 M20577-3
MSP Bushing M20577-6
LOVOL ADD175A-12 T73201202

ADD175A-24 T73201203
ESD5500E T63201004
EC1300 T63274315
MACK BORING ALN050-12 010-MACK1340
REGAL BELOIT CVR63-4R 761594-01

761684-01

AMBAC CROSS REFERENCES & REPLACEMENTS
GAC GAC SPEED GAC MSP / AMBAC NOTES

ACTUATOR CONTROLLER ACCESSORIES PART NUMBER
ACE120 AGB130D5
ACB225 AGB200A1
AGB200A2 Rotary, .2 Joule, 12-32V w.7.1" Lever
ACB225 AGB200A3
AGB200A4 Rotary, .2 Joule, 12-32V w.7.1" Lever
ACB225 AGB200A5
ACB225 AGB200A6
ACB275H AGB270A1
ACB275H AGB270B1
ACB275H AGB280A1
ACB275H AGB280B1
ADB120E4 AGD130E4
ADB120E4 AGD130E5
ADB120E4 AGD200E6
AGK1600A1
ACB2001 AGK2200A1
AGK505A4
AGK505A5
AGK525A4
AGK525A5
AGL101A1 Linear, Nippondenso PFR Pump
Mounted, 12V (Perkins 100 Series)
AGL120A1 Linear, Actuator, .05 Joules, Pedestal
Mount, 12V DC
AGL121A1 Linear, Nippondenso PFR Pump
Mounted, 24 V DC (Perkins 100 Series)
AGL202A1 Lucas (CAV) DPA/DPS Pumps with
Fixed Timing 12V
Fixed Timing 12V
Fixed Timing 24 V DC
ADC100-12 AGS50A1
ADC100-12 AGS50A4
ADC100-24 AGS50A2
ADC100-24 AGS52A4
AL3000-12 Linear, 4 LB. Pull, .8" Stroke, 12V
(Supersedes AGL301)
AL3000-24 Linear, 4 LB. Pull, .8" Stroke, 24 V DC
(Supersedes AGL321)

AL3001-12 Linear, 4 LB. Pull , 12v
AL3001-24 Linear, 4 LB. Pull , 24 V DC
ADC100-12 AR3100-12
ADC100-24 AR3100-24
ACB275H AR3200
ESC61C-17 CU671C-17
ESC61C-7 CU671C-7
ESC63C-23 CU673C-23
CU673C-26 Replaced by CW673C-30U
CW673C-17 Replaced by CW673C-30U
CW673C-7 Replaced by CW673C-30U
CW673C-30U Replaced by CW673C-30U
High Current Output for
AGK1600/2200 Actuator, High
Resolution
EC50 Remote Speed Trim, integral Idle/Run
Feature Terminal Strip,12-32V
EC50F-1 Superseded by EC5100
EC5000 Superseded by EC5100 (but available
while supplies last)
For All Actuator (Cummins, AMBAC,
etc.), Switchable Current
EC501 Levels, Fuel Limiting, Speed Ramping,
ISO/Droop, Idle/Run, 12-32V
EC5010 Superseded by EC5010
Fuel Limiting, Speed Ramping,
ISO/Droop, Idle/Run, 12-32V
EC51E1 (Supersedes EC501)
EC5100 Superseded by EC5100 (but available
while supplies last)
EC5111 ISO/Droop, Remote Speed, 12V-32V
(Superseded EC50 & EC51.)
EC60A-3 ISO/Droop, Load Sharing, Run/Idle, 12-
32V (Supersedes ECD67-5111)
EC60A4 12V, 50/60 Hz Unit
EC60B-3 24V, 50/60 Hz Unit
EC60B-4 12V, 400 Hz Unit
ESD2110 ECD67-2110 24V, 400 Hz Unit
ESD2110 ECD67-2112
ESD5111 ECD67-5111
ESD5221 ECD67-5221
ECD67-7000 Speed Control Unit - P.C. Plug In

KT67-5221 Speed Control Unit - P.C. Plug In
EC-5111B With Adj. Single Set Point
Speed Switch, SWA674 12-32V
LS671 LS671A
LSM672N LS672A
LSM675 LS7010 Superseded By LS7010
LS7000
Load Share Unit, Load Ramping, Power
Monitors, Compatible With
CU6714D Barber-Colman and Cummins Speed
Controls
SYC6714 SY6000 Superseded by SY6000
Supersedes CU6714D
SYN671(A)
SYN401415 Auto-Synchronizer with Master/Slave
Feature (Order As New Part Number
SYN401415)
RSC671 RGC671 Auto-Synchronizer with Master/Slave
Feature
BP401397
SSW674 SWA674A Adjustable Speed Switch
SWA675A-1
SSW675 SWA675A-2 2 Element Speed Switch-Latching
(Superseded to SWA675D1)
SSW675 SWA675D1
SSW676 SWA676B
MP414045
MP6710A 4.5 Inch Body Length, Bendix
Connector MS3106A
MP6712 5 Inch Body Length, MIL Connector,
With Mating Connector
MSP675 MP675 3 Inch Body Length, 72 Inch Leads
MSP676 MP676
MSP677 MP677
MSP6721C MP6775
MSP678 MP678
MSP679 MP679A
MP6750
MSP6723C MP6716 2-3/8 Inch Body Length, 8 Inch Leads
TP502 TP671A
TP503 TP672A description based I think that is right
TP501 CU6710A
CU6711A

CU6721A 1 Turn, 50K OHMS, With Knob, Switch
10 Turn, 5K OHMS, Remote Droop Pot
KT410046
KT410632 Converts AGD130 to AGD200
KT410633 Installation Kit; AGB Actuator, Includes
6 Pin Connector Rod End Bearings,
Threaded Rod, Actuator Lever and
Magnetic Pickup
KT275 KT413882 Installation Kit; AGK Actuator, Includes
Rod End Bearings, Threaded Rad,
Actuator Lever and Magnetic Pickup
KT276 KT413883
KT6722
KT6723 Idle/Run Module (CU Controllers)
KT6724 AGD130E Service Kit
KT6737 AGD130E Plunger Assembly
KT6738 AGB270A1 and GAB270B1 Bearing
Cover Kit
AGB280A1 and GAB280B1 Bearing
Cover Kit
FU411368 Fuse and Holder, 10 A Fast Acting

(Most 12V Systems)
FU411369 Fuse and Holder, 15 A Fast Acting
(Most 24 V Systems)
CH1203 CB6712A
CH1204 CB401428
(CB6715A)
EC1248-3 Connector (all AGJ Type Actuator)
Connector (all AGJ Type Actuator)
LE6713A
LE1400-1 LE673-1A Lever AGD Type Actuator
LE1400-2 LE673-2A
LE673-3A
BG403040 7.1 Inch Length With 3/16 Inch
Diameter Holes
BR200 BG671 Rod End Bearing, Male 3/16 Inch ID,
10-32 Thread AGB250
BG672
Rod End Bearing, female 3 /16 Inch ID,
10-32 Thread
BR100 BG403039 (Order As New Part Number
BG403039)

EC1200 EC1248-6
EC1000 EC1249-2
EC1100 EC1267-1
EC1010 EC412902
BK410043
BK114 BK6726 Mounting Bracket for AGK505/525,
AR3500 Series

BARBER COLMAN CROSS REFERENCES & REPLACEMENTS
GAC ACTUATOR GAC SPEED GAC MSP / BARBER COLMAN NOTES

CONTROLLER ACCESSORIES PART NUMBER
ATB301T1N-12 PF31-12
ATB401T1N-12 PF38-12
ATB452T2N-12 PF42-12
ATB552T2N-12 PF50-12
ATB652T2N-12 PF60-12
ALN025-12/24 DYNC-10202-12/24
ALN050-12/24 DYNC-10502-12/24
ADB225F-12/24 DYNC-11000-XXX-X-XX
ADC225GS-12/24 DYNC-11020-12/24
ADC225S-24 DYNC-12000-24
DYNC-14000-XXX-X-XX
ACB2001 DYNC-12000-24
ADC100-12 DYNC-70025-12
ESD2402-12/24 DPG2100
ESD1100 or ESD2210 DPG-2101-001
or ESD2402
ESD2210-12/24 DPG-2102
ESD2402-12/24 DPG-2103
ESD5120 DPG-2104
ESD2402-12/24 DPG-2105
DPG-2145-55 NO DIRECT
REPLACEMENT
ESD2410-24 or DYNC-10744
ESD1000-24
SDG700/800 DPG-2201
SDG700/800 DPG-2223
SDG700/800 DPG-2401
SDG700/800 DPG-2300
DYN10024/25/26/31/10502/ NO DIRECT
503504/506/10652/53/54/56 REPLACEMENT
ESD5330 DPG-2201
ESD5500E DPG-2201
ESD5330 DPG-2201
ESD2401-12/24 DYN1 10701-000-0-12/24
ESD5131
ESD5520E DYNA1 10752-000-0-12/24
EAM103 DYNA1 10753,4,6
ESD2402-12/24 DYN1 10784-000-0-12/24
ESD5520

GAC ACTUATOR GAC SPEED GAC MSP / BARBER COLMAN NOTES
CONTROLLER ACCESSORIES PART NUMBER
ESD5120 DYN1 10794-000-0-12/24
ESD2402-12/24
ESD2244-12/24
LAM100 DYN2 500004
SSW675 DYNZ 60010, 60013
MSP674 to DYNT-10100 to 10600
6732C
MSP6724 to DYNT-13200 to 13300
6744
MSP6714 to DYNT-11100 to 11600
6723C
DYNS 10000, -1

CUMMINS CROSS REFERENCES & REPLACEMENTS
GAC ACTUATOR GAC SPEED GAC MSP / ACCESSORIES CUMMINS NOTES

CONTROLLER PART NUMBER
ADB120E4 3019635
3001817
ACD120 3019635/3001817
ESD5111 3020987 Replacement
for
ESD5119 3052504 Normally

(reversing action) 3052505 open
3052506
3052507
3052508
3052509
3037359
3032733
ESD5120 3063504 Normally
3063505 closed
3044189
3044196
EEG6500 3081313
ESC63-17 3005810
ESC63-7 3014107
ESC63-23 3014195
SSW676 3039571
SSW675 8836 Not a direct
replacement
MSP677 213272
CH1205 213273
MSP678 3003916
CH1203B 3005811
LCC200 3008316
TP503 3015105
MSP676 3017418
MSP678 3628381
ITM050 ITM050
ITM051 ITM051

DEUTZ CROSS REFERENCES & REPLACEMENTS
GAC ACTUATOR GAC SPEED GAC MSP / DEUTZ PART NUMBER

ACB275H-S1 1231 4175
ACB275CF 1231 4288
ACE295-24 1230 7878
ADE176AA-12 0423 3541, 04233456
ADE176AA-24 0423 3463
ACD110-12 0428 1525 KV-12
ACD110-24 0428 1524 KV-24
ADD180G-12 02113598
ADD180G-24 0421 26060
ATB552T2N-12 (Rev H) 301622
ATB552T2F4-12 302990
ATB401T1F-12 302991
ACE275H-24 0422 3844
ACE275CF-24 1231 6257
ACE275J-24 0422 6301
ACD176A-24 0423 3140 replaced by 0423 3463
ACD176A-12, ADE176A-12 0423 3456
ADD176AA-24 0423 3463
ADE176AA-24 0423 3464
ADE176AA-12 0423 3541
AXX110-24 0427 1898
ACB2001 1230 5436
ACB2000CF 1230 4578
DSC1004B-KPL 1502 2476
DSC1004 1232 0916
PCI105 1509 8057
EAM125 1509 6247
ESD5550 1232 0621
RSC671 1509 6246
ESD2210-12 0427 1795
ESD5550 0419 1545
ESD2210-24 0427 1897
ESD5221 0422 3457
ESD5500E 0422 3846
KT207 303089
KT276 0422 3959
KT209 302979
KT214 302981

KT275 1231 4423
KT278 1231 6259
KT 1611 1231 6113
MX60-STM 302972
MX30-STM 302987
FIMS1500 6 Cyl 302583
FIMS1500 4 Cyl 302997
FIMS1500 6 Cyl. Turbo 302938
SOX100 302977
SOX102 302978
CL601 302664
ECM64A 302969
SPG100-001 302973
SPG100-002 303082
SPM100 30301
SPM101 302974
SAI100 302976
STE100 302982
CH1220-L03 0423 3576
CH1230-L03 0424 3577
CH1240 CE-L02 0427 1793
CH1231 302983
CH1232 302984
CH1234 302985
CH1204-L6 1232 0622
CH1203A-L6 1232 0623
CH1225L03 04233807
CH1301-L10 1232 0914
CH1220-L6 0422 4032
CH1208-L6 0422 4035
CH1208AM-L6 0422 4956
CH1208AM-L2 0427 1801
CH1203A-L10 1509 8058
CH1204A-L10 1509 8059
CH1220-L10 1232 3417
CH1204-L15 1232 3419
MSP6728C 0423 3161
MSP6714 1232 0620
MSP6732 0419 1541
DSC1004B-KPL 1232 2066
DC 22321 1203 6768
MTC6C-4320 LC 1215 3968

EC1110 1215 3968
EC1110 1215 7759
GA 270 1221 3833
GA 7000 1221 3883
GA 277 1221 3885
G4-24V 1231 4176, was 04323142
FN670-10/06 1232 0983
BK601 302970
BK604 302994

HEINZMANN CROSS REFERENCES & REPLACEMENTS
GAC ACTUATOR GAC SPEED CONTROLLER GAC MSP / HEINZMANN PART NUMBER
ACCESSORIES
ESD5400 KG1/2
ESD5221 KG6/10
ESD5221 KG16/30/40
ESD5330 KG64/90
ESD5221 KG2000
ESD5400 AC3
EDG5500 or ESD5500E DC2 / DC6
EDG6000 DC8
SDG500 / SDG700 DC8
EDG5500 or ESD5500E DC9
EDG6000 DC12
SDG500 / SDG700 DC12
ADC100 StG 4002
ADD175A StG 2005 DP
ADD176A StG 2005 DP
ACE275H StG 2005 DP
ACE295 StG 2040 DP
ACB120 StG 1/ StG 2
ADB335 StG 6-01 (Gears)
ADB445 StG 6-02V (Gears)
ACB2001 StG 10 (Gears)
ACB2001 StG 16 (Gears) / StG 2080
ACB120 StG 2005
ACB225 StG 2010
ADB445 StG 2040
ACB120 StG 3005 / StG 3010
ALN025 LA 25 / LA 30
ALN050 LA 35

IVECO CROSS REFERENCES & REPLACEMENTS
GAC ACTUATOR GAC SPEED CONTROLLER GAC MSP / IVECO PART NUMBER
ACCESSORIES
ADD225S-12 8018971
ADD225S-24 8021744
ADB225F 8015587
ACB2001 8018556
ACB275H 8018674
ACE275H-24 8029133
ADD225S-12 8078971
ADD225S-24 8021744
ADD175A-24 8037141
ADC100-12 8045581
ADC100-24 8045582
ALN025-12 5802139004
ADD103B-12 5801383709
ADD103B-24 5801407573
ESD5111 8017472
ESD5500E 8018675
ESD5330 8018557
EGS1013 8023045
ESD5330 8030357
SDG721 or 725 87974507
ESD5111 8017472
ESD5500E 8018675
ECC328-12 5802139002
MSP6721C 8014335
MSP6728C 8018673
MSP6732 8030061
KT276 8018343
KT275 8018386

MAN CROSS REFERENCES & REPLACEMENTS
GAC ACTUATOR GAC SPEED MSP / ACCESSORIES MAN PART NUMBER

CONTROLLER
ADD120S-12 51.11610-6026
ADD120S-24 51.11610-6025
ACE275HD-24 51.11610-6028
ESD2210 51.11610-7131
ESD2335 51.11610-7159
ESD5131 51.11610-7132
ESD5221 51.11610-7133
ESD5305 51.11610-7134
ESD5550 51.11610-7135
SDG 51.11610-1023
MSP6723C 51.27120-7032
LE1400 99.25413-6117
EC1000 51.25435-7007
EC1300 51.25435-6010
EC1310 51.25435-6011
KT278-1 E 51.11610-6029
LE1400-4 E 51.11605-0199
LK275 E 51.11610-6017
SP202 E 51.97601-0286

MITSUBISHI / MITSUBISHI HEAVY IND CROSS REFERENCES & REPLACEMENTS
GAC ACTUATOR GAC SPEED CONTROLLER GAC MSP / ACCESSORIES MITSUBISHI PART NUMBER
ALR190-M04-12 242538
ADC225S-24 3838271
SDG514-02-02 242295-BP
ESD5500E 3817999
MSP6738 242537
KT193 3818000

MTU CROSS REFERENCES & REPLACEMENTS
GAC ACTUATOR GAC SPEED GAC MSP / MTU PART NUMBER NOTES
ACB275C 001-061-23-00
ESD5221A 000-538-32-60
EGS104B 000-538-55-60 Caseless
EGS104B 000-538-56-60
PCA156 001-530-16-12
PCA157 000-532-01-10
PCA155 000-532-50-64
PCA162 000-533-29-88 Filter Board for
EGS104B
KT275 001-061-09-03
KT275 001-061-10-03
KT276 000-061-10-03
MSP677 000-535-62-33
MRM100 000-538-57-60
MRM100A 003-531-86-18
DP3 003-531-76-18
MPP 4102 G2S 003-531-84-18

SCANIA CROSS REFERENCES & REPLACEMENTS
GAC ACTUATOR GAC SPEED CONTROLLER GAC / MSP ACCESSORIES SCANIA PART NUMBER
ADC225S-24 1349 380

ACB275H 1359 295
RSC671 1359 400
ESD5131 1349 569
ESD5500E 1373 879
MSP675 1373 881
MSP677 1300 298
CH1204-L3 1300 300
CH1206-S 1349 570
PCI105 1359 216
KT276 1359 296
CH1203-B 1359 299
CH1206A-L6 1359 403
CH1208-6 1359 404
DSC1002 1412 222
DSC1002C 1412 223
DSC1002 1423 086
DSC1002 1432 252
DSC1002 1432 254
DSC1002C 1480 890
DSC1002 1480 891
DSC1002C 1534601
DSC1002C 1534603

SDMO CROSS REFERENCES & REPLACEMENTS
GAC ACTUATOR GAC SPEED CONTROLLER GAC MSP / ACCESSORIES SDMO PART NUMBER
ACD175A-12 30604011001
ACD175A-24 30604011201
ADC100-12 30604020701
ESD2210-12 30604020901
ESD5111 30604015401
ESD5131 30604007101
KT175-RS-R 30604012201
KT276 30604021001
MSP6724C 30604020801
MSP6728C 30604005401
MSP6729 31101043101
EC1350 31613096301
EGS276-12 30604020011NE

VOLVO CROSS REFERENCES & REPLACEMENTS
GAC ACTUATOR GAC SPEED GAC MSP / VOLVO PART NUMBER

ADD180G-12/24 358 9408
ADD225S-24 383 8271
ACD175-24 no Lever 382 7267
ACD175A-24 with Lever 383 4900
ACB225 863 616
ACB275D 866 167
ACB275H 383 7082
ACE275K-24 358 6281
ACE275H-24 382 5454
EGS222-12 881 676
EGS222-24 881 677
ESD5500E 881 616 (873 979, 873 738, 873 747)
ESD5330 881 665
ESD5131 865 414 (Also 873738)
ESD5111 863 617
LSM672N 873 796
LSM201N 873 797
SYC6714 873 798
KT166 382 6107
KT286 with Gasket 383 9296
KT276 865 233
KT275 866 169
KT278 382 5233
MSP6732C 358 9140
MSP679 863 618
MSP6728C 382 5810
LE1400-2 862 207
LE160 866 812
LE161 382 5151
TP502 874 370
EC1310 358 6975
EC1301 358 6282
MPP4102-G2-24V 358 6789
EC1300 383 4933

WOODWARD CROSS REFERENCES & REPLACEMENTS
GAC ACTUATOR GAC SPEED GAC MSP / WOODWARD PART NUMBER

ESD5526E 8290-051, -052
ESD5131 8290-061, -054, -038, -060
ESD5131 8290-067, -071, -046, -075
ESD5500E 8290-140, -186
ESD5500E 8290-175, -138, -184, -172
ESD5500E 8290-069, -073, -044, -077
ESD5500E 8290-184, -189, -190
ESD5526E 8290-064, -041, -059
ESD5526E 8290-057, -058, -039
ESD5526E 8290-068, -072, -047, -076,
ESD5526E 8290-070, -074, -045, -078
ESD5526E 8290-045, -185, -187
ESD5526E 8256-022, -017
ESD5528E 8290-141, -187
ESD5528E 8290-174, -139, -185
ESD5330 8290-158, 8256-022, -017
ESD5330 8290-142, -021, -016
ESD5530 8290-118, 8256-021, -016
EDG5500 or ESD5500E 2301A
EDG5500 or ESD5500E DPG2100
EDG6000 DPG2200
EDG5500 or ESD5500E EPG512/EPG524
EDG5500 or ESD5500E EPG1712/EPG1714
ADD104-12 DYNC 70000-001-0-12 (CW)
ADC100 Dyna
70025
ADD175A (12 or 24 ) Kit: A459 8
ADD176A (12 or 24) Actuator SA-4506-24 (24VDC
ACE275H-24 (24) Actuator SA-4506-24 (24VDC)
ADC120 (12 or 24 ) Dyna8000, Models DC11020-000-012
Through DC11028-300-024
ADB335-24 (24VDC Dyna8200, Models DC12000-000-012
Only) Through DC12003-000-024
ADB335F-24 8405-089
ADB445-24 (24VDC DynaPlus4
Only)
ACB2001-24 (24VDC Only) DynaPlus8, UG8 – UG40
ALN025 ProAct Model I
ALN050 ProAct Model II

GAC ACTUATOR GAC SPEED GAC MSP / WOODWARD PART NUMBER
LSM100 LSM
ATB T1 Series L-Series ITB
ATB T2 Series F-Series ITB
ATB T3 Series Flo-Tech ITB
ATB T4 Series ProAct ITB – Large Bores

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GAC Product

GAC Application Guide 04 - 2021 Page 2

GAC Application Guide 04 - 2021 Page 3

GAC Application Guide 04 - 2021 Page 4

GAC Application Guide 04 - 2021 Page 5

GAC Application Guide 04 - 2021 Page 6

These mechanical governors are replaced with

Overspeed: - Safety parameter to turn off fuel to

Light Force: - Speed Controller specifically

Speed Switches: – Relay contacts that are set to

Soft Coupling: - Averages out the engine

Lead Circuit: – Speed anticipation which enables

Dual Gain: – Independent gain adjustments for

Dead Time Compensation (DTC): –GAC Speed

Multi PID: – Feature for digital Speed Controller

Fuel Limit: – Limit the actuator position based on

Dither: - Speed Controller commands a small

GAC Application Guide 04 - 2021 Page 9

A32 and A42 ATB T2 45 ESD2401

A-32 AND A-42 ENGINES

Customer / OEM: Arrow Engine Company

ARROW A-42 ENGINE ATB T2 45MM INTEGRAL THROTTLE BODY ACTUATOR

GAC Application Guide 04 - 2021 Page 11

GAC Application Guide 04 - 2021 Page 12

Customer / OEM: BEML Limited

50-TON DUMPER TRUCK

GAC Application Guide 04 - 2021 Page 13

3304 and 3306 ADD225GSC-24 ESD5500E

3406 ADD225GSC-24 ESD5500E KT230

3408 with ESD5330 ICM200-4

3512 and 3516 ACB2001 ESD5330

3516 Tugboat ABC2001 ESD5330

GAC Application Guide 04 - 2021 Page 14

GAC COMPLETE ELECTRONIC GOVERNING FOR CATERPILLAR C2.2 ENGINE

CUSTOMER / OEM: Caterpillar

CATERPILLAR C2.2 ENGINE PRIOR TO GAC ELECTRONIC GOVERNING SYSTEM

GAC Application Guide 04 - 2021 Page 16

The EEG6550 digital governor was selected for having the

GAC Application Guide 04 - 2021 Page 17

Customer / OEM: CATERPILLAR

ADC100-24 INSTALLED ON CATERPILLAR 3054 GEN-SET ENGINE

GAC Application Guide 04 - 2021 Page 18

3304 AND 3306 ENGINES

Customer / OEM: CATERPILLAR

GAC Application Guide 04 - 2021 Page 19

GAC Application Guide 04 - 2021 Page 20

APPLICATION(S): Industrial, Generator

GAC 225 SERIES ON CAT 3406

GAC Application Guide 04 - 2021 Page 21

3408 WITH NATURAL GAS

Customer / OEM: CATERPILLAR

CAT 3408 WITH GAC IGNITION SYSTEM AND ACB2001

GAC Application Guide 04 - 2021 Page 22

Customer / OEM: CATERPILLAR

ACD225GS-24 INSTALLED ON CATERPILLAR 3412 ENGINE

GAC Application Guide 04 - 2021 Page 23

GAC Application Guide 04 - 2021 Page 24

3512 AND 3516 ENGINES