Polyvinyl-Chloride (PVC) Externally Coated Galvanized Rigid Steel Conduit and Intermediate Metal Conduit

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NEMA Standards Publication RN 1-2005

Polyvinyl-Chloride (PVC) Externally Coated Galvanized Rigid Steel Conduit


and Intermediate Metal Conduit

Published by:

National Electrical Manufacturers Association


1300 North 17th Street, Suite 1752
Rosslyn, Virginia 22209

www.nema.org

© Copyright 2005 by the National Electrical Manufacturers Association. All rights including translation into
other languages, reserved under the Universal Copyright Convention, the Berne Convention for the
Protection of Literary and Artistic Works, and the International and Pan American Copyright Convention.
NOTICE AND DISCLAIMER

The information in this publication was considered technically sound by the consensus of persons
engaged in the development and approval of the document at the time it was developed.
Consensus does not necessarily mean that there is unanimous agreement among every person
participating in the development of this document.

The National Electrical Manufacturers Association (NEMA) standards and guideline publications, of
which the document contained herein is one, are developed through a voluntary consensus
standards development process. This process brings together volunteers and/or seeks out the
views of persons who have an interest in the topic covered by this publication. While NEMA
administers the process and establishes rules to promote fairness in the development of
consensus, it does not write the document and it does not independently test, evaluate, or verify
the accuracy or completeness of any information or the soundness of any judgments contained in
its standards and guideline publications.

NEMA disclaims liability for any personal injury, property, or other damages of any nature
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document will fulfill any of your particular purposes or needs. NEMA does not undertake to
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of this standard or guide.

In publishing and making this document available, NEMA is not undertaking to render professional
or other services for or on behalf of any person or entity, nor is NEMA undertaking to perform any
duty owed by any person or entity to someone else. Anyone using this document should rely on
his or her own independent judgment or, as appropriate, seek the advice of a competent
professional in determining the exercise of reasonable care in any given circumstances.
Information and other standards on the topic covered by this publication may be available from
other sources, which the user may wish to consult for additional views or information not covered
by this publication.

NEMA has no power, nor does it undertake to police or enforce compliance with the contents of
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or health purposes. Any certification or other statement of compliance with any health or safety–
related information in this document shall not be attributable to NEMA and is solely the
responsibility of the certifier or maker of the statement.

© Copyright 2005 by the National Electrical Manufacturers Association.


RN 1-2005
Page i

CONTENTS

Page

Foreword ........................................................................................................................... ii
Section 1 GENERAL .........................................................................................................................1
1.1 Scope ........................................................................................................................1
1.2 Referenced Standards ..............................................................................................1

Section 2 RIGID CONDUIT AND IMC ..............................................................................................3


2.1 Galvanized Rigid Steel Conduit ................................................................................3
2.2 Intermediate Metal Conduit .......................................................................................3
2.3 Interior Coatings........................................................................................................3
2.4 Thread Protectors .....................................................................................................3

Section 3 EXTERNAL COATINGS ...................................................................................................4


3.1 Thickness ..................................................................................................................4
3.2 Coating Material ........................................................................................................4
3.3 Application of Coating ...............................................................................................4
3.3.1 Cleaning ........................................................................................................4
3.3.2 Priming ..........................................................................................................4
3.3.3 Coating ..........................................................................................................4
3.4 Elbows.......................................................................................................................4
3.5 Couplings ..................................................................................................................4
3.6 Workmanship and Appearance.................................................................................5
3.7 Performance Requirements ......................................................................................5
3.8 Adhesion ...................................................................................................................5

Section 4 CORROSION RESISTANT INTERNAL COATINGS (OPTIONAL) ..................................6


4.1 Thickness ..................................................................................................................6
4.2 Coating Material ........................................................................................................6
4.3 Application of Coating ...............................................................................................6
4.3.1 Cleaning ........................................................................................................6
4.3.2 Priming ..........................................................................................................6
4.3.3 Coating ..........................................................................................................6
4.4 Elbows/Bendability ....................................................................................................6
4.5 Workmanship and Appearance.................................................................................6

© Copyright 2005 by the National Electrical Manufacturers Association.


RN 1-2005
Page ii

Foreword
The purpose of this Standards Publication is to describe plastic coatings which are applied to galvanized
rigid steel conduit and galvanized steel intermediate metal conduit. This Standard covers the properties
and dimensions of these coatings and is intended as an aid for selecting and obtaining the proper coating
for added corrosion protection in various applications of these electrical raceways.

Publication No. RN 1-2005 supersedes RN 1-1998. NEMA Standards and Authorized Engineering
Information, which appears in this publication unchanged from earlier editions of this standard dating
back to RN 1-1980, was reaffirmed. Metric designators and dimensions have been added. Information
which has been revised is followed by the appropriate classification and the revision date.

User needs have been considered in the development of this Standards Publication.

This Standards Publication is reviewed periodically by the Steel Rigid Conduit and Electrical Metallic
Tubing Section of NEMA for changes which may be necessary to keep it up-to-date with advancing
technology. Proposed or recommended revisions should be submitted to:

Vice President, Technical Services


National Electrical Manufacturers Association
1300 North 17th Street, Suite 1752
Rosslyn, Virginia 22209

This Standards Publication was developed by the NEMA Steel Rigid Conduit and Electrical Metallic Tubing
Section. Section approval of the standard does not necessarily imply that all section members voted for its
approval or participated in its development. At the time it was approved, the Section was composed of the
following members:

Allied Tube and Conduit Corporation—Harvey, IL


Beck Manufacturing, Inc. – Picoma Industries—Waynesboro, PA
Maverick Tube/Republic Conduit—Chesterfield, MO
Robroy Industries, Inc.—Verona, PA
Thomas & Betts Corporation—Memphis, TN
Western Tube and Conduit Corporation—Long Beach, CA
Wheatland Tube—Collingswood, NJ

© Copyright 2005 by the National Electrical Manufacturers Association.


RN 1-2005
Page 1

Section 1
GENERAL

1.1 SCOPE
These standards cover continuous polyvinyl chloride exterior coatings, corrosion resistant interior
coatings, and the galvanized steel conduit, galvanized steel intermediate metal conduit, threaded
couplings, and elbows to which they may be applied.

1.2 REFERENCED STANDARDS


The following publications are adopted in whole or in part, as indicated by reference in this Standards
Publication.

American National Standards Institute (ANSI)


11 West 42nd Street
New York, NY 10036

C80.1-2005 American National Standard for Rigid Steel Conduit-Zinc Coated

C80.6-2005 American National Standard for Intermediate Metal Conduit

American Society for Testing and Materials (ASTM)


100 Barr Harbor Drive
West Conshohocken, PA 19428

D149-97a(2004) Standard Test Methods for Dielectric Breakdown Voltage and Dielectric Strength
of Solid Electrical Insulating Materials at Commercial Power Frequencies
This method describes a procedure for the determination of dielectric strength of
solid, semi-solid, and liquid electrical insulating materials.

D638-03 Standard Test Method for Tensile Properties of Plastics


This test method is used to determine the tensile strength and the percent
elongation of plastic coating compounds. A Type IV specimen is tested at a
crosshead speed of 2 inches (50.8 mm) per minute.

D1790-02 Standard Test Method for Brittleness Temperature of Plastic Film by Impact
This method covers the determination of that temperature at which plastic film
0.25 mm (10 mils) or less in thickness exhibits a brittle failure.

D2240-04 Standard Test Method for Rubber Property – Durometer Hardness


This method is used to determine the Shore A and Shore D hardness of PVC
coating compounds.

G6-88(1998) Standard Test Method for Abrasion Resistance of Pipeline Coatings


This method is used to determine the abrasion resistance of the applied coating
material. It measures the time to loss of infinite resistance when the coating is
subjected to an abrasive slurry.

© Copyright 2005 by the National Electrical Manufacturers Association.

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