Technical Manual For Fan Coil Unit FCU - (FAS01-2020,21A)
Technical Manual For Fan Coil Unit FCU - (FAS01-2020,21A)
Technical Manual For Fan Coil Unit FCU - (FAS01-2020,21A)
Contents ........................................................................................................ 1
Product Nomenclature ............................................................................... 2
Features .................................................................................................. 7
Engineering Specifications .......................................................................................................... 8
Operating Range ............................................................................. 16
Sound Data............................................................................................ 17
Sound pressure level ....................................................................... 17
Wiring Diagrams ..................................................................................... 25
Installation ............................................................................................ 28
Servicing and Maintenance ...................................................................... 34
Troubleshooting...................................................................................... 35
Page 1
Product Nomenclature
Concealed Type Fan Coil Unit
FCR 800 E L H E D F
FFM
F With filter
N No filter
L Left piping
R Right piping
E Product generation
Page 2
Low Noise Concealed Type Fan Coil Unit
FCRQ 400 B L S E D F
F With filter
N No filter
Page 3
High Delta-T Ceiling Concealed Type Fan Coil Unit
FCR 400 B L H E BF
B Product generation
Page 4
Cassette Type Fan Coil Unit
FKM 500 A
A Product generation
A Product generation
Page 5
Features
Slim and Compact Light and rigid construction due to the compact and strong
structural design of the unit. Slim unit design also fulfills the
Design
stringent space requirement of today’s building design. High Air
Volume FCU with the height of only 430mm is most suitable for
application that demand for high air flow but with space saving in
mind.
High Efficiency High quality copper pipes with slit profile aluminium fins are being
Heat Exchanger transformed into high efficiency heat exchanger through advance
design, manufacturing equipment and processes.
Low Noise Through stringent static and dynamic balancing tests of motors,
coupled with high quality thermal and acoustic insulation in the
unit, superb low noise performance is achieved.
Multiple ESP Options Standard fan coil units come with low ESP (0Pa) and high ESP
(30Pa and 60Pa) options to suit different applications. High Air
Volume FCU comes with Standard ESP (40 Pa) and High ESP (130
Pa) options to add to the product line up.
Simple Installation Unique design of the fan coil units allow easy on-site modifications
of water pipes configuration (left or right). Accessories are also
available to ensure trouble-free installation.
Easy Maintenance The fan coil units are equipped with high quality electrical motor
with low noise bearing that do not require lubrication and thus
minimum maintenance effort required. Blowers and also motors
can be dismantled individually if cleaning of heat exchanger is
needed. High efficiency filter provides better filtration than
normal filter with longer operational life and easy to clean.
No Leakage One piece molded drain pan with integral thermal insulation and
professional welding skill enable all condensate water to be
collected and prevent condensation at the outside of the drain pan.
Superior Product All fan coil units are manufactured in a ISO9001:2000 and
Quality ISO14000:2004 certified manufacturing facility whereby highest
products’ quality is always top priority. The products’ high quality
standard has been recognized through successfully obtaining the
CE marking certification which in turn comply with the stringent
EU requirements.
Page 6
FCR-E/ FCR-B /
FCRQ-B/ FCRQ-C
FFM
FKM
FWM
Page 7
Engineering Specifications
General Data - Ceiling Concealed FCU (3 rows Coil) 50/60Hz
Model FCR 300E 400E 500E 600E 800E 1000E 1200E 1400E
CMH 520 680 850 1030 1380 1710 2040 2400
High
CFM 306 400 500 606 812 1006 1200 1412
CMH 380 510 640 780 1030 1290 1540 1975
Air Flow Medium
CFM 224 300 376 459 606 759 906 1160
CMH 280 340 450 560 740 890 1040 1255
Low
CFM 165 200 265 329 435 524 612 738
High W 3180 4050 4920 5830 8115 9300 11800 13000
Total Cooling
Medium W 2765 3480 4130 4895 6895 8185 10265 11700
Capacity
Low W 2290 2875 3245 4255 5760 6325 7905 7560
Sensible High W 2080 2920 3535 4320 5660 6695 7480 9360
Cooling Medium W 1750 2455 2900 3675 4695 5760 6280 7950
Capacity Low W 1415 1960 2190 2980 3790 4285 4635 5710
External Static High 60
Pa
Pressure Low 30
Type Washable Type
Filter Material Nylon
Thickness 8mm
Type Centrifugal Forward Curved Blades
Quantity 2 2 2 2 3 4 4 4
Fan
Material Galvanized Steel
Drive Direct-drive
Type Permanent Split Capacitor with Thermal Overload Protection
Insulation Class Class B
Motor V/Ph/
Power Supply 220~240/1/50~60
Hz
Quantity 1 1 1 1 2 2 2 2
Rated Power at ESP: 60 Pa W 75 90 110 150 178 228 270 340
Input at ESP: 30 Pa W 55 65 82 105 148 171 212 253
Seamless copper tubes mechanically bonded to
Type
aluminium hydrophilic fins and collars
Max. Working
MPa 2
Pressure
Cooling Coil
Pipe Connection mm(in) DN20 (3/4") - Female Threaded
Water Flow Rate l/s 0.15 0.20 0.25 0.28 0.39 0.44 0.56 0.62
Water Pressure
kPa 25 18 21 30 30 39 28 49
Drop
Net Weight kg 17 17 18 20 27 31 34 39
Length mm 805 895 995 1105 1435 1635 1765 1765
Dimension Width mm 470 470 470 470 470 470 490 490
Height mm 240 240 240 240 240 240 250 300
Sound at ESP: 60 Pa dB (A) 44 47 47 50 52 54 54 56
Pressure Level at ESP: 30 Pa dB (A) 41 43 44 46 47 49 51 52
Condensate Drain Size mm(in) DN20 (3/4") - Male Threaded
Note:
1) Nominal cooling capacity is based on the following condition:
a) Water temperature: 7.0°C (inlet) / 12.0°C (outlet)
b) Air entering condition: 27.0°C DB / 19.5°C WB
2) Air volume is tested under entering air condition of 20.0°C DB and dry coil condition.
3) All the units’ airflow value stated is at high speed.
4) Sound pressure level is based on 11.5 dB(A) anechoic room background noise.
5) The manufacturer reserves the rights to make changes to the above specification without prior notice.
Page 8
General Data - Low Noise Ceiling Concealed FCU 50/60Hz
Model FCRQ 400B 500B 600B 800B
CMH 680 850 1020 1360
High
CFM 400 500 600 800
CMH 510 640 780 1030
Air Flow Medium
CFM 300 376 459 606
CMH 340 450 560 740
Low
CFM 200 265 330 435
High W 4020 4850 6010 7950
Total Cooling Capacity Medium W 3540 4070 5050 6670
Low W 2925 3200 4385 5570
High W 2970 3485 4455 5475
Sensible Cooling Capacity Medium W 2500 2860 3790 4540
Low W 1995 2160 3070 3665
External Static Pressure Pa 30
Type Washable Type
Filter Material Nylon
Thickness 8mm
Type Centrifugal Forward Curved Blades
Quantity 2 2 2 3
Fan
Material Galvanized Steel
Drive Direct-drive
Permanent Split Capacitor with Thermal
Type
Overload Protection
Motor Insulation Class Class B
Power Supply V/Ph/Hz 220~240/1/50~60
Quantity 1 1 1 2
Rated Power Input at ESP: 30 Pa W 72 85 100 155
Seamless Copper Tubes Mechanically Bonded
Type
to Aluminium Hydrophilic Fins and Collars
Max. Working
MPa 1.6
Cooling Coil Pressure
Pipe Connection mm(in) DN20 (3/4") - Female Threaded
Water Flow Rate l/s 0.20 0.24 0.30 0.40
Water Pressure Drop kPa 30 30 40 35
Net Weight kg 17 18 20 26
Length mm 905 985 1185 1465
Dimension Width mm 490 490 515 515
Height mm 250 250 275 275
High Sound Pressure Level at ESP: 30 Pa (H) dB (A) 41 43 43 46
Medium Sound Pressure Level at ESP: 30 Pa (M) dB (A) 32 35 39 37
Low Sound Pressure Level at ESP: 30 Pa (L) dB (A) 23 26 30 28
Condensate Drain Size mm(in) DN20 (3/4") - Male Threaded
Note:
1) Nominal cooling capacity is based on the following condition:
a) Water temperature: 7.0°C (inlet) / 12.0°C (outlet)
b) Air entering condition: 27.0°C DB / 19.5°C WB
2) Air volume is tested under entering air condition of 20.0°C DB and dry coil condition.
3) All the units’ airflow value stated is at high speed.
4) Sound pressure level is based on 11.5 dB(A) anechoic room background noise.
5) Extended drain pan is optional upon request
6) The manufacturer reserves the rights to make changes to the above specification without prior notice.
Page 9
General Data - Low Noise Ceiling Concealed FCU (DC Motor) 50/60Hz
Model FCRQ 400C 500C 600C 800C
CMH 680 850 1020 1360
High
CFM 400 500 600 800
CMH 510 640 780 1030
Air Flow Medium
CFM 300 376 459 606
CMH 340 450 560 740
Low
CFM 200 265 330 435
High W 4020 4850 6010 7950
Total Cooling Capacity Medium W 3540 4070 5050 6670
Low W 2925 3200 4385 5570
High W 2970 3485 4455 5475
Sensible Cooling Capacity Medium W 2500 2860 3790 4540
Low W 1995 2160 3070 3665
External Static Pressure Pa 30
Type Washable Type
Filter Material Nylon
Thickness 8mm
Type Centrifugal Forward Curved Blades
Quantity 2 2 2 3
Fan
Material Galvanized Steel
Drive Direct-drive
Type Permanent Magnet DC Brushless Motor
Insulation Class Class B
Motor
Power Supply V/Ph/Hz 220~240/1/50~60
Quantity 1 1 1 2
Rated Power Input at ESP: 30 Pa W 41 61 76 92
Seamless Copper Tubes Mechanically Bonded to
Type
Aluminium Hydrophilic Fins and Collars
Max. Working
MPa 1.6
Cooling Coil Pressure
Pipe Connection mm(in) DN20 (3/4") - Female Threaded
Water Flow Rate l/s 0.20 0.24 0.30 0.40
Water Pressure Drop kPa 30 30 40 35
Net Weight kg 17 18 20 26
Length mm 905 985 1185 1465
Dimension Width mm 490 490 515 515
Height mm 250 250 275 275
High Sound Pressure Level at ESP: 30 Pa (H) dB (A) 41 43 43 46
Medium Sound Pressure Level at ESP: 30 Pa (M) dB (A) 32 35 39 37
Low Sound Pressure Level at ESP: 30 Pa (L) dB (A) 23 26 30 28
Condensate Drain Size mm(in) DN20 (3/4") - Male Threaded
Note:
1) Nominal cooling capacity is based on the following condition:
a) Water temperature: 7.0°C (inlet) / 12.0°C (outlet)
b) Air entering condition: 27.0°C DB / 19.5°C WB
2) Air volume is tested under entering air condition of 20.0°C DB and dry coil condition.
3) All the units’ airflow value stated is at high speed.
4) Sound pressure level is based on 11.5 dB(A) anechoic room background noise.
5) Extended drain pan is optional upon request
6) The manufacturer reserves the rights to make changes to the above specification without prior notice.
Page 10
General Data - High Delta-T Ceiling Concealed FCU (4 rows coil) 50/60Hz
Model FCR 300B 400B 500B 600B 800B 900B 1000B 1200B 1400B
CMH 610 760 900 1150 1450 1620 2115 2445 2750
High
CFM 359 447 529 676 853 953 1244 1438 1618
CMH 530 710 860 1120 1410 1540 1980 2220 2580
Air Flow Medium
CFM 312 418 506 659 829 906 1165 1300 1518
CMH 330 500 620 770 1100 1200 1470 1570 1870
Low
CFM 194 294 365 453 647 706 865 924 1100
High W 3392 4238 5637 6511 8042 10372 11361 12949 13726
Total Cooling
Medium W 3200 4100 5500 6400 7900 10100 11000 12400 13300
Capacity
Low W 2532 3475 4722 5353 7072 9036 9593 10534 11450
High W 2474 2908 3798 4675 5798 7205 8091 9796 10155
Sensible
Cooling Medium W 2300 2800 3700 4600 5700 7000 7800 9300 9800
Capacity Low W 1708 2262 3036 3657 4925 6043 6525 7534 8070
External Static Pressure Pa 75
Type Washable Type
Filter Material Nylon
Thickness 8mm
Type Centrifugal Forward Curved Blades
Quantity 2 3 4 3
Fan
Material Galvanized Steel
Drive Direct-drive
Type Permanent Split Capacitor with Thermal Overload Protection
Insulation Class Class B
Motor V/Ph
Power Supply 220~240/1/50~60
/Hz
Quantity 1 2
Rated Power Input W 95 115 133 190 240 270 370 575 615
Seamless Copper Tubes Mechanically Bonded to
Type
Aluminium Hydrophilic Fins and Collars
Max. Working
Mpa 2
Pressure
Pipe Mm
Cooling Coil DN20 (3/4") - Female Threaded
Connection (in)
Water Flow
l/s 0.35 0.43 0.52 0.67 0.83 1.07 1.17 1.32 1.36
Rate
Water Pressure
kPa 20 26 13 14 22 27 15 29 18
Drop
Net Weight kg 26 30 32 34 46 48 51 55 60
Length mm 880 960 1060 1160 1460 1560 1660 1460 1660
Dimension Width mm 553 553 553 553 553 553 553 609 609
Height mm 256 256 256 256 256 256 256 300 300
Sound Pressure dB
at ESP: 75 Pa 47 50 50 51 51 53 55 60 61
Level (A)
mm
Condensate Drain Size DN20 (3/4") - Male Threaded
(in)
Note:
1) Nominal cooling capacity is based on the following condition:
a) Water temperature: 5.5°C (inlet) / 14.5°C (outlet)
b) Air entering condition: 27.0°C DB / 19.5°C WB
2) Air volume is tested under entering air condition of 20.0°C DB and dry coil condition.
3) All the units’ airflow value stated is at high speed.
4) Sound pressure level is based on 11.5 dB(A) anechoic room background noise.
5) Extended drain pan is optional upon request
6) The manufacturer reserves the rights to make changes to the above specification without prior notice.
Page 11
General Data - High Air Volume FCU (4 rows coil) 50/60Hz
800BH 1000BH 1200BH 1600BH
Model FFM
High Med Low High Med Low High Med Low High Med Low
High ESP CMH 1265 1015 815 1510 1215 970 1925 1540 1230 2490 1990 1595
Air Flow
(H) CFM 744 597 479 888 715 571 1132 906 724 1465 1171 938
Total
Cooling W 8290 6640 5300 9870 7900 6310 12040 9630 7700 15930 12750 10200
High
Capacity 130
ESP
Sensible Pa
(H)
Cooling W 6110 4890 3920 7390 5910 4730 8750 6990 5600 11870 9510 7610
Capacity
External Static
Pa 130
Pressure
Note:
1) Nominal cooling capacity is based on the following condition:
a) Water temperature: 7.0°C (inlet) / 12.0°C (outlet)
b) Air entering condition: 27.0°C DB / 19.5°C WB
2) Air volume is tested under entering air condition of 20.0°C DB and dry coil condition.
3) All the units’ airflow value stated is at high speed.
4) Sound pressure level is based on 11.5 dB(A) anechoic room background noise.
5) Extended drain pan is optional upon request
6) The manufacturer reserves the rights to make changes to the above specification without prior notice.
Page 12
General Data - High Air Volume FCU (4 rows coil) 50/60Hz
1800BH 2000BH 3000BH
Model FFM
High Med Low High Med Low High Med Low
High CMH 2945 2360 1890 3880 3100 2485 5500 4395 3520
130
Air Flow ESP
Pa CFM 1732 1388 1112 2282 1824 1462 3235 2585 2071
(H)
Total High
130
Cooling ESP W 19110 15290 12220 24260 19390 15530 34410 27510 22010
Pa
Capacity (H)
Sensible High
130
Cooling ESP W 14280 11420 9140 17620 14090 11290 25000 19980 15990
Pa
Capacity (H)
External Static
Pa 130
Pressure
Note:
1) Nominal cooling capacity is based on the following condition:
a) Water temperature: 7.0°C (inlet) / 12.0°C (outlet)
b) Air entering condition: 27.0°C DB / 19.5°C WB
2) Air volume is tested under entering air condition of 20.0°C DB and dry coil condition.
3) All the units’ airflow value stated is at high speed.
4) Sound pressure level is based on 11.5 dB(A) anechoic room background noise.
5) Extended drain pan is optional upon request
6) The manufacturer reserves the rights to make changes to the above specification without prior notice.
Page 13
General Data - Ceiling Cassette FCU 50/60Hz
Model FKM 500A 600A 1000A 1400A
CMH 850 1003 1598 2550
High
CFM 500 590 940 1500
CMH 731 850 1360 2176
Air Flow Medium
CFM 430 500 800 1280
CMH 595 714 1156 1836
Low
CFM 350 420 680 1080
Total Cooling
High W 4500 5700 8220 12900
Capacity
Water Pressure
kPa 16.0 23.8 31.2 40.0
Drop
Net Weight kg 26 35 38 40
Length mm 570 835 835
Unit Dimension Width mm 570 835 835
Height mm 260 250 290
Length mm 650 950
Panel Dimension Width mm 650 950
Height mm 55 55
Sound Pressure
at ESP: 0 Pa dB (A) 45 45 48 50
Level
Note:
1) Nominal cooling capacity is based on the following condition:
a) Water temperature: 7.0°C (inlet) / 12.0°C (outlet)
b) Air entering condition: 27.0°C DB / 19.0°C WB
2) Air volume is tested under entering air condition of 20.0°C DB and dry coil condition.
3) All the units’ airflow value stated is at high speed.
4) Sound pressure level is based on 11.5 dB(A) anechoic room background noise.
5) Unit is equipped with water pump
Page 14
General Data - Wall Mounted FCU 50/60Hz
Model FWM 300A 500A 600A 800A
Note:
1) Nominal cooling capacity is based on the following condition:
a) Water temperature: 7.0°C (inlet) / 12.0°C (outlet)
b) Air entering condition: 27.0°C DB / 19.0°C WB
2) Air volume is tested under entering air condition of 20.0°C DB and dry coil condition.
3) All the units’ airflow value stated is at high speed.
4) Sound pressure level is based on 11.5 dB(A) anechoic room background noise.
5) The manufacturer reserves the rights to make changes to the above specification without prior notice.
Page 15
Operating Range
Operating Limits
Maximum water-side pressure 2.0MPa
Minimum entering water temperature 5°C
Maximum entering water temperature 80°C
Minimum air inlet temperature 5°C
Maximum air inlet temperature 43°C
Power supply 220-240V/1Ph/50Hz
Page 16
Sound Data
Page 17
Model: FCR-E
ESP 60Pa
Fan 1/1 Octave Sound pressure level (dBA, ref 20µPa) Overall
Model NC
Speed 63 125 250 500 1K 2K 4K 8K dB(A)
High 19 30 39 40 40 36 28 20 43.5 39
300 Medium 14 21 29 32 31 28 19 12 34.8 30
Low 12 15 24 25 25 21 13 12 28.4 23
High 23 33 41 43 43 38 31 22 46.3 42
400 Medium 14 24 32 34 34 31 23 14 37.9 33
Low 12 16 24 25 26 21 14 12 29.1 24
High 23 33 42 43 44 39 32 22 47.0 43
500 Medium 13 23 32 33 34 30 22 14 37.3 33
Low 12 16 23 26 25 21 14 12 28.9 23
High 25 36 44 46 46 42 33 25 49.1 45
600 Medium 19 29 38 39 39 35 27 18 42.5 38
Low 12 20 28 30 30 27 18 13 33.7 28
High 28 39 47 48 49 45 37 28 52.0 47
800 Medium 19 30 38 39 39 35 26 18 42.3 38
Low 13 21 30 30 31 27 19 14 34.5 30
High 30 40 48 49 50 46 38 30 53.3 48
1000 Medium 22 32 40 42 43 38 30 21 45.6 43
Low 17 28 36 38 38 34 26 17 41.6 37
High 30 41 48 50 51 46 38 29 53.9 50
1200 Medium 24 34 42 44 44 40 32 24 47.1 43
Low 18 28 36 39 39 34 27 18 42.3 38
High 32 41 50 52 53 48 40 32 55.6 52
1400 Medium 25 36 43 45 45 42 34 24 48.8 44
Low 18 29 36 38 39 35 27 19 42.2 38
1. Sound pressure level of FCUs are tested in accordance to GB/T19232-2003 under 11.5 dBA background noise.
2. Microphone position : 1m in front and 1 m below the unit.
ESP 30Pa
Fan 1/1 Octave Sound pressure level (dBA, ref 20µPa) Overall
Model NC
Speed dB(A)
63 125 250 500 1K 2K 4K 8K
High 15 25 33 35 36 31 23 14 40.5 34.0
400 Medium 6 16 24 27 27 23 14 6 32.0 28.0
Low 4 8 15 17 17 13 6 3 23.0 15.0
High 20 31 38 40 40 35 28 19 42.5 38.5
500 Medium 9 19 28 30 30 25 18 9 34.5 29.0
Low 6 11 19 21 22 17 8 5 26.0 20.0
High 20 31 39 40 40 34 26 18 43.0 39.0
600 Medium 12 22 30 31 31 27 19 11 39.0 31.0
Low 9 14 22 25 25 20 13 10 30.0 23.0
High 23 34 42 43 43 39 32 23 45.5 42.5
800 Medium 14 24 32 34 34 30 22 13 36.5 32.5
Low 8 14 22 24 24 20 13 8 28.0 21.5
1. Sound pressure level of FCUs are tested in accordance to GB/T19232-2003 under 11.5 dBA background noise.
2. Microphone position : 1m in front and 1 m below the unit.
Page 18
Model: FFM-BH
ESP 130Pa
1/1 Octave Sound pressure level (dBA, ref 20µPa) Overall
Model Fan Speed NC
63 125 250 500 1K 2K 4K 8K dB(A)
High 33 44 52 54 54 50 41 33 57.1 53
800 Medium 28 38 47 48 49 45 36 28 51.8 47
Low 25 35 44 46 46 41 33 25 49.1 45
High 34 45 53 55 55 50 42 34 58.0 54
1000 Medium 28 39 46 48 49 45 36 28 51.7 47
Low 20 30 38 40 41 36 28 19 43.7 40
High 34 45 53 54 55 51 43 34 58.2 54
1200 Medium 29 39 48 49 49 45 37 29 52.4 48
Low 21 33 40 42 42 37 30 22 45.0 41
High 37 47 54 57 56 53 45 36 60.1 55
1600 Medium 30 40 49 50 51 46 37 30 54.1 50
Low 22 33 40 43 44 39 31 22 46.7 43
High 37 48 56 58 58 54 46 36 61.0 57
1800 Medium 31 41 50 51 52 48 40 31 55.2 51
Low 22 33 41 44 44 39 31 23 46.9 43
High 39 50 58 59 60 56 47 38 63.2 59
2000 Medium 33 45 52 53 54 49 42 33 57.0 53
Low 26 36 45 46 45 42 34 25 49.2 44
High 41 51 60 62 62 58 49 40 65.3 61
3000 Medium 38 48 57 59 59 54 45 38 61.9 58
Low 27 38 47 49 49 44 36 27 52.0 47
1. Sound pressure level of FCUs are tested in accordance to GB/T19232-2003 under 11.5 dBA background noise.
2. Microphone position : 1m in front and 1 m below the unit.
Model: FCR-B
ESP 75Pa
Page 19
Dimensions
Model : FCR 300 - 1400E
With return air plenum
注
配管时请勿施
意
对热交器
力过度,以免
造损伤
Dimensions in mm
Side View
注 注
配管时请勿施力 配管时请勿施力
意
意
对热交器
过度,以免 对热交器
过度,以免
造损伤 造损伤
FCR300-1200E FCR1400E
Page 20
Model : FCRQ 400 - 800B / FCRQ 400 - 800C
注
配管时请勿
意
对热交
施力过度,
器造损
以免
伤
Dimension in mm
Dimension in mm, inlet/outlet & condensate water pipe in inch Note : Diagram shows Right Piping
Page 21
Model : FCR 300 - 1400B
Page 22
Model: FKM 500
Page 23
Model: FWM 300 - 1100A
Dimension in mm
Model A B C
FWM300A 850 300 198
FWM500A 970 315 235
FWM600A 970 315 235
FWM1100A 1100 330 235
Page 24
Wiring Diagrams
Model: FCR-E, FCRQ-B
Field supply
Model: FCRQ-C
Hi Red
3 - speed 1
on/off Me Blue
2
switch Lo Black M
3 White
L
Yellow
N
Yellow&Green
E
Red
Blue
Black M
White
L N E
Yellow
200/240V-1Ph-50Hz Yellow&Green
Field supply
Page 25
Model: FFM-BH
Hi 1 Red
3-speed
Me 2 Blue
on/off
switch Lo 3 Black M
Yellow
4 Red
E Blue
Black M
Yellow
Red
N E Blue
L
Black M
200/240V-1Ph-50Hz
Yellow
Field supply
Model : FCR-B
Hi
Me
Lo
FAN SPEED SWITCH
N
E
L N E
Page 26
Model : FKM
Transformer
CN3 BK (BU)
CN4 BU 2
RD Valve
1 23
0N
AC-N
M6 1
BU
SW1
Step Motor
N Neutral
PTC
5
M5
BN L Line
left - right
M4 PE
up - down AC-L RD
5
M3
CP3
CP4 BN (GN)
7
Receiver DISPLAY
PUMP M2 PUMP
Control DA PCB
12V Capacitor
Panel
N L M H
RD
GND
BU
BK Fan
YE
1234
0N
Model : FWM
Fan Motor
M1
3
BN
L
AC L
BU
Power
CN2
N
Receiver
AC N FK 7
panel
Heat - L CN9
Y/G
Heat - N
CN3
A
to valve
BU
CN8
CN1 Indoor temp
B
RD
CN16
TR 0
L-R U-D Wifi
5
transformer
M2
Step Motor
Page 27
Installation
Caution: Installation and maintenance should be done by qualified technicians who are familiar
with local codes and regulations.
Caution: Sharp edges from the unit and heat exchanger are potential hazard. Handle with
extreme care.
The unit needs to be handled with care during transportation and it is prohibited to move the unit
by holding on to the blower or blower blade.
The unit is designed to take its own weight. As such, do not transfer the load of duct, water
pipes and other accessories to the unit. This may cause the hanger to deform and fail.
2. Unit Installation
a) Water system
i) The top connecting pipe is for water outlet and bottom connecting pipe is for water
inlet. During installation, do not tighten the pipe with excessive torque to prevent
deformation of heat exchanger. Both inlet and outlet pipes should be insulated,
connecting threads should be sealed using PTFE tape and sufficient gradient should be
maintained for condensate water pipe for proper water drainage.
ii) It is recommended to use union for connection of unit to the supply and return water
pipes and to have isolation valves for each unit to ease servicing work / upgrade of
equipment in the future.
iv) Water piping should be sufficiently supported at proper intervals to cater for the weight
of the pipes and also water flowing inside. Consideration for expansion and contraction
is a must to prevent leaking and breakage of pipes.
v) A manual air vent is located at the water outlet pipe. During commissioning or changing
from cooling to heating cycle (or vice versa), the valve must be opened to release air
that might be trapped inside the pipe in order to ensure good heat exchange efficiency.
Page 28
c) Pipes connection
i) All threaded pipes must be sealed using PTFE tape during connection.
ii) After leak testing of water pipes, all pipes must be insulated to prevent heat lost / heat
gain.
iii) All valves on the piping system must be located within the area of the drain pan of the
unit. If the site condition does not permit that, additional insulation or an additional
drain pan should be installed to prevent condensation.
iv)The drain pan is designed to have gradient to ease the flow of condensate water. To
facilitate the proper drainage of condensate water, it is recommended to install the unit
at a gradient of 3 ~ 5mm tilting to the drainage pipe.
v) Condensate water pipe should be insulated to prevent condensation at the outer pipe
due to the cool drainage water. It is recommended that the gradient of the pipe should
not be less than 1:75 to facilitate the flow of drainage water.
Caution: When connecting water pipes, proper sized tools should be used to avoid
damage of pipes or unit.
vi)Condensate drain: It is advisable to have slope of at least 50mm and must not be piped
to a level above the unit drain tray.
d) Electrical connection
i) All electrical wiring must be performed by a qualified technician who is certified by the
local authorities.
ii) All electrical wires used for wiring must comply to the local codes and regulations.
iii) Fluctuation of electricity should be within +/-10% of the rated power supply.
iv) During installation, wiring should be connected according to the wiring diagram
provided by the manufacturer and do not wire all of the three speeds of motor together
to a single power source.
v) Earth wire is provided and it is being connected to the casing of the motor for protection.
The unit should be properly GROUNDED to avoid incident of electrical shock.
vi) Unit of different model should not share a single 3-speed switch, or the motor will not
work properly or it will be burnt.
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Ceiling Cassette FCU
d) Adjust the position to ensure the gaps between the body and the four sides of ceiling are
even. The body’s lower part should sink into the ceiling for 10~12 mm. (Refer to Fig.1)
e) In general, L is half of the screw length of the installation hook. (Refer to Fig.1)
f) Locate the air conditioner firmly by wrenching the nuts after having adjusted the body’s
position well. (Refer to Figure 2)
Fig.1 Fig.2
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g) Using 4 bolts supplied by the factory to mount the front panel. Make sure there is no gap
between the surface and the panel. It may cause the condensate water or air leakage.
h) Keep the panel & ceiling at the same level and make sure meet the clearance.
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2. Drain Pipe Installation
a) The drain must be installed at a degree of over 1/50.
b) One support-point should be set every 1.5m to prevent the drainpipe from yielding. (Refer to
Fig.3) or you can tie the drainpipe with connecting pipe to fix it. (Refer to Fig.4)
Fig.3 Fig.4
c) If the outlet of the drainpipe is higher than the body’s pump joint, the pipe should be arranged
as vertically as possible. The lift distance must be not more than 750mm to prevent water
overflow when the unit is stop working.
3. Installation Clearance
To ease the maintenance and service works, the unit must be installed in a location where sufficient
space is reserved. Please refer to the following diagram for minimum installation clearance:
A typical example of installation:
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4. Pressure Test for Water System
In order to ensure the water system is free of leakage, water pressure leak test should be carried
out after unit installation. During testing, the air vent can be used to release air trapped inside the
water circuit (air trapped inside the heat exchanger will produce excessive noise and will reduce the
heat exchange efficiency). After all the trapped air has been released, the air vent should be closed
and water pressure to be increased gradually until the pre-defined test pressure. Subsequently, check
for water leakage at joints.
Caution: The leak test should not be carried out under freezing condition (lowest temperature> 0°C).
Otherwise, after pressure test water must be drained out completely and anti-freeze procedure
must be adopted to prevent breakage of water pipes due to freezing.
When system is not operated during winter, the water in the system must be drained out completely
and anti-freeze procedure must be adopted to prevent breakage of water pipes due to freezing.
5. Pre-Operation Inspection
Before the unit is ready for operation, the following check should be carried out:
a) Unit has been installed according to manufacturer specifications and the condensate water
drainage pipe is not blocked.
b) Ensure no debris in drain pan, blower and casing.
c) Unit’s power supply and controls are properly connected and unit is properly GROUNDED.
d) Water piping is properly connected and no leakage found.
e) Blowers are free to turn and filter properly installed.
f) All the pipes are insulated, valves are opened and air vent is closed.
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Servicing and Maintenance
Warning: Moving parts of unit and electric shock will cause serious injury or fatality to
human. Power supply to the unit must be disconnected before carrying out
any maintenance work.
1. Dirty filter will increase the air resistance, dirty heat exchanger will reduce the cooling capacity
of the unit and blocked drain pan will cause water dripping to the ceiling of the building. In view
of that, schedule maintenance should be carried out to clean the filters, heat exchanger and
drain pan.
2. It is prohibited to operate the unit without any filter to prevent rapid blockage of heat exchanger
by dust and as a result, poor heat transfer. Thus, it is recommended to install filter at return
air duct to maintain cleanliness of aluminum fins for better and consistent heat exchange.
3. Water temperature during summer should not be lower than 5°C and not higher than 80°C
during winter. The water must be treated and ensure it is clean for optimum performance.
4. It is not recommended to adopt control that allows flowing of cool water through heat exchanger
with fan motor idle. This will cause extensive condensation occur not only on heat exchanger
but on the surface of casing due to very low air temperature in the unit. If the control do not
prevent chilled water flowing through heat exchanger during idling of fan motor, it is
recommended to close the water circuit through manual hand valve.
5. When the unit is not going to be used for extended period, the water pipes and heat exchanger
should be filled with water to reduce internal corrosion. If the unit is going to be idle throughout
the winter, the water pipe should be drained completely and anti-freeze procedure should be
adopted to prevent water pipes breakage.
Caution: Unfiltered and untreated water will cause excessive scaling, corrosion and
growing of bacteria.
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Troubleshooting
Troubleshooting Guide
When any malfunction of the air conditioner unit is noted, immediately switch off the supply to the
unit. Check for the following fault conditions and causes for some simple troubleshooting tips.
If the fault persist, please call your local dealer / service personnel.
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