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    590 Super R 695 Super R: Section 82 - Loader

    Uploaded by

    Teknik Makina

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    590 Super R 695 Super R: Section 82 - Loader

    Uploaded by

    Teknik Makina
    123 views12 pages

    Original Title

    sm_695SR_Tier3_14Loader_EN

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    © © All Rights Reserved

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    123 views12 pages

    590 Super R 695 Super R: Section 82 - Loader

    Uploaded by

    Teknik Makina

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 12

    Copyright ©

    590 Super R
    695 Super R

    SECTION 82 - LOADER

    1. LOADER ATTACHMENT CONTROLS......................................................................................................... 3


    2. LOADER BUCKET SELF LEVELING ........................................................................................................... 6
    3. LOADER ATTACHMENT SAFETY STRUT.................................................................................................. 7
    4. LOADER BUCKET REMOVAL ..................................................................................................................... 9
    5. LOADER REMOVAL................................................................................................................................... 11
    Copyright ©

    2 SECTION 82 - LOADER
    Copyright ©

    SECTION 82 - LOADER 3

    1. LOADER ATTACHMENT CONTROLS


    WITH STANDARD LOADER BUCKET
    Located on the right of the steering wheel, this nine
    position lever operates all the loader attachment
    controls. The speed of movement of each control de-
    pends on the tilting angle of the lever. In the interme-
    diate position, two movements can be obtained
    simultaneously.

    WITH 4x1 LOADER BUCKET


    The function of the lever is identical to that of the ma-
    chine fitted with the standard loader bucket, with the
    addition of the clam control.

    LOADER CONTROLS, NEUTRAL AND HOLD


    When in the neutral/hold position (0) the attachment
    movement can be stopped. As soon as the lever is
    released, it automatically returns to the neutral posi-
    tion (0) and the attachment remains in the position
    where was when movement stopped.

    RAISING THE LOADER ATTACHMENT


    With the lever in position (1), the attachment rises.

    LOWERING THE LOADER ATTACHMENT


    With the lever in position (2), the attachment lowers.
    Copyright ©

    4 SECTION 82 - LOADER

    LOADER BUCKET FLOAT CONTROL


    With the lever in position (3), the bucket follows the
    contours of the ground without it being necessary to
    operate the lever.

    NOTE: in this position the lever does not automati-


    cally return to neutral when it is released. It is neces-
    sary to move it manually.

    FILLING THE LOADER BUCKET


    With the lever in position (4), the bucket rolls back
    (fills).

    DUMPING THE LOADER BUCKET


    With the lever in position (5), the bucket rolls forward
    (dumps).

    LOADER ATTACHMENT AUTOMATIC RETURN


    TO DIG
    With the lever in position (6), the attachment lowers
    and simultaneously the loader bucket places itself in
    the digging position.

    NOTE: it is possible to adjust the tilt angle for bucket


    dig.
    Copyright ©

    SECTION 82 - LOADER 5

    4x1 LOADER BUCKET CLAM CONTROL (if


    fitted)
    This control operates the opening and closing of the
    4x1 loader bucket clam. To use the control it is nec-
    essary to unlock the lever by means of the latch (A).
    This control has three positions:
    Position (0): Neutral/hold. As soon as the lever is re-
    leased, it automatically returns to the neutral position
    (0) and the clam remains in the position where it was
    when movement stopped.
    Position (1): Open clam.
    Press the latch (A) and tilt the lever to the right.
    Position (2): Close clam.
    Press the latch (A) and tilt the lever to the left.

    IMPORTANT: the latch (A) must be in the locked po-


    sition when the clam is not being used. It does not
    lock automatically, it has to be engaged manually.
    Copyright ©

    6 SECTION 82 - LOADER

    2. LOADER BUCKET SELF LEVELING


    The self leveling linkage mounted on the right hand
    loader arm and chassis automatically controls the
    angle of the loader bucket during the raising cycle of
    the lift arms to maintain a constant bucket level.
    There is no self leveling during lowering.
    Return to dig is an electrically activated feature
    which enables the operator to automatically return
    the bucket to a level digging position for a further
    work cycle with one simple movement of the loader
    control lever (3).
    Whenever the bucket is rolled forward to dump the
    return to dig electrical circuit is completed and the so-
    lenoid on the bucket spool is energized.
    When the loader bucket control lever (3) is moved di-
    agonally left to the return to dig position (2) the elec-
    tromagnet will hold the bucket spool in the roll back
    position until the bucket is in the level digging posi-
    tion at which time the indicator on the rod of the buck-
    et self levelling linkage will pass in front of the sensor
    which de-energises the electromagnet on the bucket
    spool enabling the spool to return to the neutral posi-
    tion.

    RETURN TO DIG SENSOR ADJUSTMENT


    The return to dig system consists of an electromag-
    net mounted on the loader bucket control valve
    spool, a sensor (1) mounted on top of the loader arm
    and a pointer attached to the tube of the bucket self
    levelling linkage.
    Z Place the bucket on the ground in the preferred dig-
    ging position.
    Z Check the dimensions of 88.5 mm (3.4 in) and
    7.5 mm (0.30 in) are maintained as shown.
    Z Ensure the face of the sensor (1) is 6 mm (0.24 in)
    from rod (2).
    As a visual aid for the operator, while seated in the
    cab, the pointer mounted on the loader arm can be
    seen to align with the pointer on return to dig linkage,
    when the loader arms are lowered and the bucket is
    in the level digging position.
    Copyright ©

    SECTION 82 - LOADER 7

    3. LOADER ATTACHMENT SAFETY STRUT


    Located on the left-hand side of the loader attach-
    ment, this safety strut enables the loader attachment
    to be locked in the raised position in case of defects
    in the system.

    LOCKED POSITION
    Raise the loader attachment completely, stop the en-
    gine and remove the starter switch key.
    Remove the pins and the safety strut from the loader
    arm. Put the pins back in place.

    Place the strut on the cylinder rod and install the re-
    taining strap.

    UNLOCKED POSITION
    Remove the strut from the cylinder rod.
    Copyright ©

    8 SECTION 82 - LOADER

    Install the safety strut with the pins on the loader arm.
    Start the engine and lower the loader attachment.
    Copyright ©

    SECTION 82 - LOADER 9

    4. LOADER BUCKET REMOVAL


    REMOVAL
    Park the machine on flat surface.
    Lower the bucket to the ground in dump position (tilt-
    ed completely forward).
    Stop the engine and remove the starter switch key.
    If the machine is fitted with a 4x1 bucket, release the
    pressure in the bucket circuit.
    Remove the snap rings and retaining pins and then
    drive out the linkage pins (1).
    (4x1 bucket) disconnect and plug the hydraulic sup-
    ply lines.
    Start the engine.
    Operate the attachment controls so as to release the
    bucket.
    Reverse the machine from the bucket.

    INSTALLATION
    Make sure all bushings are completely clean.
    Remove any dirt or foreign matter, if necessary.
    Start the engine.
    Use the attachment controls to engage the attach-
    ment between the bucket lugs.
    Install the arm/bucket linkage pins (1) and then in-
    stall the retaining pins and snap rings.
    Use the bucket controls to align the connecting rod
    holes with the bucket lugs.
    Stop the engine and remove the starter switch key.
    (4x1 bucket) release the pressure in the bucket cir-
    cuit.
    Install the connecting rod/bucket linkage pins (1) and
    then install the retaining pins and snap rings.
    (4x1 bucket) remove the plugs and reconnect the hy-
    draulic supply lines.
    Copyright ©

    10 SECTION 82 - LOADER

    INSTALLATION LOADER BUCKET WITH MECHANICAL QUICK COUPLER


    It is possible to install a mechanical quick coupler (1)
    for the loader bucket on the loader arms, using the
    standard mounting pins (2).
    Make sure the bucket to be installed is in a safe area,
    on flat, level ground and with the upper pins in place.
    Use the control lever (dumping position) to bring the
    quick coupler hooks over the bucket pins (3).
    Use the control lever (digging position) to swing the
    bucket down onto the lower part of the quick coupler.
    Stop the engine and remove the starter switch key.
    Install the pins (4) and retaining hardware.

    IMPORTANT: make sure the loader bucket is cor-


    rectly installed with all its pins and locking rings be-
    fore using the loader.
    Copyright ©

    SECTION 82 - LOADER 11

    5. LOADER REMOVAL
    Remove the loader bucket (see procedure described
    previously).
    Fully retract bucket cylinders and raise arm until lift
    cylinder pivots can be seen above engine guard.
    Place a suitable stand under the end of the arm to
    take the weight.
    Switch off the engine and relieve hydraulic pressure.

    Remove the safety rings (2) and the pins and then
    drive out the pins (1). Lower the lift cylinders carefully
    onto the chassis.

    Remove the snap rings (3) and drive out the pins (4).
    Lower the arms onto the lift cylinders.

    Disconnect and cap the lift cylinder hoses (5) at the


    top of the loader arm on each side of the machine
    and disconnect the return to dig sensor cable (7) on
    the right hand side. If the 4x1 bucket is fitted discon-
    nect and cap hose (6) on each side of the loader.
    Copyright ©

    12 SECTION 82 - LOADER

    Support the loader using a suitable sling.

    Remove the safety ring and pins and then pull out the
    pin (8).

    Remove the loader from the machine.

    INSTALLATION
    Installation follows removal procedure in reverse.

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