Demag Standard Cranes

Performance and efficiency at the highest level

 Demag sets crane standards for the future

Standard solutions made by Demag offer outstanding

quality, efficiency and reliability at the highest level. Every
crane and every crane component reflects decades of
crane expertise and reliability as a partner for the industry.

Innovation for greater efficiency to benefit our

customers
With the new DR rope hoist, Demag Cranes & Components
has introduced an extended state-of-the-art for standard
crane applications with loads weighing up to 50 t and, at
the same time, an entirely new crane philosophy.

The C shape of the Demag DR rope hoist design is ideally

suited to crane applications. Thanks to the many benefits
offered by the new DR rope hoist,
the entire crane operates much more efficiently.
I Reproducible connection geometry and effective spare 38926-2

parts management offer an optimum planning and

investment basis
I Proven crane geometry with welded crane girders

guarantees high design rigidity, optimum travel charac-

teristics and minimum wear operation and safe load handling. The display provides
I Raised crane girders, designs tailored to match the roof complete transparency for control of the installation.
structure and compact crabs with minimum approach I Infinitely variable speed control in all motion axes

dimensions facilitate larger hook paths as well as better thanks to frequency inverter-fed drives reduces load
utilization of the available space and reduce initial sway, facilitates exact and gentle positioning and
construction and subsequent costs lowers the mechanical load on the crane installation
I Ergonomic operating elements and bi-directional radio I High lifting and cross travel speeds provide faster

control with load range display ensure highly convenient handling rates and greater efficiency

Crane type Suspension cranes Single-girder overhead travelling crane Double-girder overhead travelling crane

SWL* up to 5t 10 t 50 t

Span* up to 14 m 30 m

Long travel speed* up to 40 m/min

Cross travel speeds* up to 30 m/min 25 m/min

Lifting speed* up to 12,5 m/min

Stepless motions 3 axes

* Other specifications on request

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 39343-2

Infinitely-variable speed control facilitates particularly gentle handling of the load

Overhead travelling crane Suspension crane

with rolled profile girder

Single-girder overhead travelling cranes Double-girder overhead travelling crane

with box-section girders

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 Attention to detail for total quality

39559 37371-1

End carriage Power supply line

Maximum stability thanks to a rigid box-section design
Demag DCL compact conductor line for 4 to 7 poles

with a reinforced connection featuring a welded and screw-type connections ensures long-term power
diaphragm plate as well as engineering tolerances in supply and minimises unplanned downtime
the crane girder connection guarantee high inherent
rigidity and optimum travel characteristics with mini-
Pre-assembled elements for simple assembly or
mum wear replacement of current collector trolleys or complete

The precise travel wheel arrangement and exact adap- straight sections provide optimum serviceability
tation to the crane span dimension thanks to inter-
changeable spacer elements ensure optimum travel
IP 23 or IP 24 high protection against accidental
characteristics and high adaptability contact with sealing lip and integrated expansion

Crane travel unit design with the aid of in-house static compensation for optimum safety
design programs and simple assembly thanks to good
accessibility offer safety and efficiency

Travel unit

Maintenance-free drives with anti-friction bearings
lubricated for life, generous bearing arrangement to
accommodate horizontal forces and travel wheels
made of spheroidal graphite cast iron provide for
favourable travel characteristics and minimum crane
runway wear

Infinitely variable travel speeds thanks to frequency

inverter-fed drives with speeds up to 80 m/min without

the need for any additional cabling and wiring guarantee
low-vibration travel as well as precise positioning and
reduce the load on the overall installation

37427-4

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 38972-2-1 39589-4 39030-1 39330-1

Crabs Control system

New Demag DR rope hoist of C-shaped design optimised Ergonomically designed control units for safe, fatigue-
for crane applications with higher hoist and cross-travel free handling. The display provides complete transpar-
speeds provides higher handling rates and efficiency ency for control of the installation. The CAN Bus control
for cranes with capacities up to 50 t system corresponds to safety category 3 to DIN / EN 954.

Compact designs with minimum approach dimensions
Demag DLC line control

and larger hook path guarantee optimum utilization height-adjustable control pendant suspended for
of the available space and height and reduce initial separate travel on the crane girder
construction and subsequent costs
Demag DRC radio control

Infinitely variable hoist and travel motions guarantee Demag radio remote controls with proportional
low-sway handling. Precise, gentle positioning provides pushbuttons for wireless control with variable radio
for greater safety and convenient operation frequency operation for unimpeded radio transmission

CAN Bus technology to meet tomorrow’s demands
Demag DRC-J joystick transmitter

for high data transmission reliability, corresponding Radio control with practical belt that can be comfort-
to safety class 3 to DIN / EN 954, ensure optimum ably worn from the shoulder
monitoring for greater efficiency thanks to preventive
maintenance

Bottom block

New bottom block design with standard load hook for

ease of load connection

Rope lead-in guard eliminates the risk of being caught

between the rope and sheave

Handle recesses on both sides simplify handling of the

bottom block and increase operating safety

38962

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 Single-girder overhead travelling cranes with box-section girders

EKKE single-girder overhead travelling cranes provide you
Connections between the main girder and end
with Demag technology at a particularly attractive price. carriages manufactured to mechanical engineering
They feature maximum rigidity for a minimum deadweight. tolerances for minimum wear
This keeps the load on the crane runway low, and a
rab of low-headroom design with chain hoist or rope

cost-effective design can be selected for the building. hoist, offering particularly favourable hook approach
They also offer the benefits of outstanding crane geom- dimensions to serve the largest possible area
etry, resulting in exceptional travel characteristics.
Power supply to the crab via high-flexibility flat cable

The new Demag EKDR rope hoist is the optimum design with protective earth conductor
for crane applications, enabling the crane to meet your
Control pendant suspended for separate travel on the

requirements for greater efficiency. crane girder, with display for installation monitoring

Optional: radio remote control with display and

Benefits and features proportional pushbuttons

■ Computer-optimised box section as the crane girder
Optimum anti-corrosion protection of all parts thanks

End carriages of torsionally rigid, welded box girder to pre-treatment of steel components to industry
construction standard

Travel wheels of highly wear-resistant GGG 70 spheroidal
Paint finish in semi-matt golden yellow. Travel drives in

cast iron with self-lubricating properties azure blue. Crab powder-coated in azure blue and
silver grey

EKKE single-girder overhead travelling crane

Technical data
Optimum adaptation to the building design
SWL to 10 t

Span to 30 m

Long travel speed to 40 m/min

Cross travel speed to 30 m/min

Hoist speed to 12,5 m/min

Other specifications on request

Options Type 1 Type 2

See accessories, page 11

Technical data sheet

Ident. no. 203 529 44

Type 3 Type 4/5

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 38972-

Your benefits with the new Demag DR rope hoist
Low-sway load motions thanks to infinitely variable
optimised for crane applications cross travel speeds

Increased efficiency thanks to extended 2m + service
Monitoring for improved installation transparency

life (1900-hour full load service life)
Improved utilisation of your production area thanks to

Improved load handling due to increased lifting and minimum approach dimensions
cross-travel speed

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 Single-girder overhead travelling cranes with rolled profile girder

ELKE single-girder overhead travelling cranes with a ELKE standard cranes ensure efficient and fatigue-free
rolled profile girder as the load bearing structure offer load handling thanks to the higher cross-travel speed and
outstanding value for money. The use of rolled steel optimised ergonomic control pendants. When fitted
sections for the crane girder and travelling rope hoists with features such as infinitely variable-speed cross-travel
of optimum design for crane applications make these drives, they also make it possible to achieve low-sway
cranes the optimum solution for light loads and relatively travel motions for gentle handling and precise positioning
small spans. As a particularly inexpensive entry-level of loads.
model offering the usual high level of Demag quality,
ELKE cranes can be integrated into existing workshops or In addition, they also offer high reliability and safety as
new buildings as workshop cranes, for example. well as a long service life combined with high levels of
operating efficiency by all components.

Benefits and features

■ Rolled section crane girder

Optimum adaptation to the building design (page 6/7)

ELKE single-girder overhead travelling crane

Technical data
Optimum adaptation to the
SWL to 5 t
building design
Span to 15 m

Long travel speed to 40 m/min

Cross travel speed to 30 m/min

Hoist speed to 12,5 m/min

Other specifications on request

Options
See accessories, page 14
Type 1

Technical data sheet

Ident. no. 203 541 44

Type 2

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The standard display in the control pendant provides complete transparency for control of the installation

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 Suspension cranes – the column-free alternative

Simply attached to the existing roof structure, Demag Benefits and features
suspension cranes save you having to install crane
Consistent quality with overhead travelling crane

runway pillars. In this way, the entire workshop area is benefits (page 6/7)
available for production. In addition, any sections of the
End carriages of optimised design to suit structure

workshop can be served. The lateral overhangs can be
Rigid I-beam girders or welded box section girders for

used and they extend the travel path of the travelling optimum load distribution
hoist beyond the span dimension. Optional latching
Loads can be handled immediately adjacent to the

devices make it possible to transfer the travelling hoist building wall by means of girder ends tailored to the
from the crane girder to a branch track and back without application requirements
having to deposit the load.

EDKE suspension crane

Technical data
Optimum adaptation to the
SWL to 5 t
building design
Span to 14 m

Long travel speed to 40 m/min

Cross travel speed to 30 m/min

Hoist speed to 12,5 m/min

Other specifications on request

Options
See accessories, page 14 Overhang E/F

Technical data sheet

Ident. no. 203 549 44

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Radio control systems enable your cranes to be controlled from any position

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 Double-girder overhead travelling cranes – high load capacities
combined with wide spans

Demag double-girder overhead travelling cranes offer Benefits and features

you a virtually unmatched deadweight/load capacity
Consistent quality with overhead travelling crane

ratio. They are also characterised by their outstanding benefits (page 6/7)
crane geometry, ensuring extremely favourable travel
High performance thanks to double-girder design,

characteristics and therefore minimising wear. The facilitating high long and cross-travel speeds
particularly large lifting height is derived from the fact
Low deadweight reduces investment layout

that the load hook can be raised between the two crane
Additional fittings

girders. Depending on requirements, our double-girder - Optional maintenance platform for building repairs
overhead travelling cranes can also be fitted with radio or - Operator cab control as a crane control variant
operator cab controls. Optional maintenance platforms
and accessible crabs not only facilitate crane maintenance
but also ensure that your hall fittings such as lamps,
heating elements or supply lines can be quickly and easily
reached.

ZKKE double-girder overhead travelling crane

Technical data
Optimum adaptation to the
SWL to 50 t
building design
Span to 30 m

Long travel speed to 40 m/min

Cross travel speed to 25 m/min

Hoist speed to 12,5 m/min

Type 1
Other specifications on request

Options
See accessories, page 14

Technical data sheet

Ident. no. 203 561 44 (up to 16 t)
Ident. no. 203 660 44 (above 16 t) Type 2

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The double-girder design provides for particularly high load capacities and sensitive load handling thanks
to infinitely-variable speed control

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 Demag crane accessories and auxiliary equipment

39343-3 39294-2 39008-2

With our wide range of accessories and auxiliary equip-
Cranes fitted with two crabs make it easy to handle
ment, we are able to adapt our standard cranes to the long and awkward loads
individual requirements of your application.
A comprehensive range of load handling attachments

satisfies the most varied requirements

■ Height adjustment of the control pendant makes it
easier for you to attach the load Planners and plant designers are provided with a full

Control by means of a pendant switch or, if required, range of technical documentation for each crane type,
bi-directional radio control with proportional pushbuttons either as a conventional document or in electronic form

Variable speed motors with frequency inverters help to on CD-ROM (order no. 227 049 44).
avoid load sway This means that you are able to incorporate your
Demag Standard Crane solution within your overall
plant design right from the start. This helps you to plan
reliably and saves you time and money.

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Double-girder overhead travelling crane with tandem end carriages for transporting and turning engine blocks

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 Demag Service – ready to help around the clock

We offer you service around the clock with our world- This enables any necessary maintenance and repair work
wide network of expert service teams. This ensures the to be identified and carried out in good time, downtime
highest availability and safety in your installation. is reduced. Regular monitoring cuts maintenance and
operating costs in the long term.
Rapid and reliable spare part supply
Any spare parts needed can be shipped 24 hours a day, Your individual service package
7 days a week. Demag Service offers a comprehensive portfolio of
services to ensure the lasting availability of your
Effective training of your employees installation throughout its entire lifecycle:
Your employees learn all they need to know about hoists
Recurring inspections according to relevant accident

and crane installations in training courses lasting one or prevention regulations

more days. Operator and product training courses increase
Inspection and maintenance according to contract

productivity, familiarisation with the relevant regulations schedules

contributes towards maximum safety at the workplace.
Fault elimination both with and without an on-call

Training courses can be held at our training centres and standby agreement
at your company.
Crane and crane runway surveys

Service training for operators and maintenance

Comprehensive monitoring reduces downtime engineers

The performance and safety status of your installation
are kept under surveillance by the monitoring system. On this basis, we can assemble a package tailored to
A diagnostics tool constantly shows the operator or meet your individual production and operating needs.
maintenance engineer the relevant status information
and any unusual operating status, if applicable.

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Crane system data can be read out for predictive and scheduled service

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 Demag Designer online – precise planning saves time,
space and money

Demag Cranes & Components is not only a strong partner You only have to enter a few parameters – the rest is
for perfect technical solutions to meet your in-house done by the Crane Designer. From the comprehensive
logistics requirements. We also provide you with support Demag product range, it selects a crane with the per-
during the planning phase for overhead transport logistics. formance and technical equipment to suit your require-
ments precisely. Demag Crane Designer completes
One of the first steps towards efficient planning is selection planning tasks in a minimum of time, for both single and
of a crane tailored to meet your needs at the click of a double-girder cranes.
mouse. Demag Crane Designer can be used to configure
a crane installation that is tailored to your needs: in
just a few minutes using the interactive application at
www.demag-cranedesigner.com

Baumaße

Welcome to Crane Designer for standard cranes

Your configurator for universal Demag standard cranes.

■ Improved handling rates,

■ Higher availability,
■ Extended service life,

are only some of the highlights of the latest Demag development. We are pleased to support
you, also in the planning phase. Fill in the enquiry form so that we can help you quickly and
efficiently.

Online planning tool on the Internet. Configure your The Crane Designer calculates all relevant dimensions for
crane installations to meet your needs. your specific application.

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Decisive advantages
Application examples with text and illustration

Requires no installation and no hard disk space
“How to speak Demag” crane glossary explains techni-

Fast and individual selection cal terms

Latest technical data and dimensions for your specified
Online crane configuration

crane configuration
Online service:

Latest documentation in various foreign languages Quotation texts

All information available round the clock worldwide Technical information

Reliable transmission of your enquiry in the fastest Static design information
possible way Individual CAD file

Possible connection to our online ordering system

(www.demag-shop.com)

Visit the virtual planning consultant at

www.demag-cranedesigner.com

Lasten / Kräfte

You are provided with information on loads and forces You can download the drawing file generated for your
for further planning, e.g. to calculate your factory build- application and process all relevant data offline.
ing dimensions.

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 Not liable for errors or omissions. Subject to change.
701 IS 100

Demag Cranes & Components GmbH

Printed in Germany DZE/300706/1.5T

Cranes
P.O. Box 67 · 58286 Wetter / Germany
208 557 44

Telephone +49 (0) 2335 92-7919

Telefax +49 (0) 2335 92-2339
E-mail [email protected]
0306 EN/DE

www.demagcranes.com