BS EN ISO 21904-2 - Welding

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The document discusses health and safety standards for welding equipment and its testing requirements. It also provides information about British Standards and subscribing to their services.

The document discusses BS EN ISO 21904-2:2020 which is the UK implementation of the European standard EN ISO 21904-2:2020 on equipment for capturing and separating welding fumes. It supersedes the previous standard BS EN ISO 15012-1:2013.

The document states that ISO 21904-2:2020 provides requirements for testing the separation efficiency of equipment that captures welding fumes and the marking of passing equipment based on those tests.

BS 

EN ISO 21904‑2:2020

BSI Standards Publication

Health and safety in welding and allied


processes – Equipment for capture
and separation of welding fume

Part 2: Requirements for testing and marking of separation efficiency


BS EN ISO 21904‑2:2020 BRITISH STANDARD

National foreword
This British Standard is the UK implementation of EN ISO 21904‑2:2020.
It is identical to ISO 21904‑2:2020. It supersedes BS EN ISO 15012‑1:2013,
which is withdrawn.
The UK participation in its preparation was entrusted to Technical
Committee WEE/40, Health and safety in welding.
A list of organizations represented on this committee can be obtained on
request to its secretary.
This publication does not purport to include all the necessary provisions
of a contract. Users are responsible for its correct application.
© The British Standards Institution 2020
Published by BSI Standards Limited 2020
ISBN 978 0 539 02642 9
ICS 13.100; 13.040.40; 25.160.30
Compliance with a British Standard cannot confer immunity from
legal obligations.
This British Standard was published under the authority of the
Standards Policy and Strategy Committee on 31 March 2020.

Amendments/corrigenda issued since publication


Date Text affected
EUROPEAN STANDARD EN ISO 21904‑2
NORME EUROPÉENNE
EUROPÄISCHE NORM March 2020

ICS 25.160.01; 13.100 Supersedes EN ISO 15012‑1:2013

English Version

Health and safety in welding and allied processes


- Equipment for capture and separation of welding
fume - Part 2: Requirements for testing and marking of
separation efficiency (ISO 21904-2:2020)
Hygiène et sécurité en soudage et techniques Arbeits- und Gesundheitsschutz beim Schweißen
connexes - Équipements de captage et de und bei verwandten Verfahren - Einrichtungen
filtration des fumées - Partie 2: Exigences zum Erfassen und Abscheiden von Schweißrauch
relatives aux essais et marquage de l'efficacité - Teil 2: Anforderungen an Prüfung des
de séparation (ISO 21904-2:2020) Abscheidegrades (ISO 21904-2:2020)

This European Standard was approved by CEN on 20 January 2020.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving
this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical
references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre
or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language
made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC
Management Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark,
Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta,
Netherlands, Norway, Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden,
Switzerland, Turkey and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION


COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels

© 2020 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 21904‑2:2020: E
worldwide for CEN national Members
BS EN ISO 21904‑2:2020
EN ISO 21904‑2:2020 (E)

European foreword
This document (EN ISO 21904‑2:2020) has been prepared by Technical Committee ISO/TC 44 "Welding
and allied processes" in collaboration with Technical Committee CEN/TC 121 “Welding and allied
processes” the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by September 2020, and conflicting national standards
shall be withdrawn at the latest by September 2020.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN ISO 15012‑1:2013.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic
of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.

Endorsement notice
The text of ISO 21904‑2:2020 has been approved by CEN as EN  ISO  21904‑2:2020 without any
modification.

ii
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ISO 21904‑2:2020


Contents Page

Foreword......................................................................................................................................................................................................................................... iv
Introduction...................................................................................................................................................................................................................................v
1 Scope.................................................................................................................................................................................................................................. 1
2 Normative references....................................................................................................................................................................................... 1
3 Terms and definitions...................................................................................................................................................................................... 1
4 Principle......................................................................................................................................................................................................................... 2
5 Apparatus...................................................................................................................................................................................................................... 2
6 Test method................................................................................................................................................................................................................ 5
6.1 Selection of test arrangement..................................................................................................................................................... 5
6.2 Test conditions......................................................................................................................................................................................... 5
6.3 Procedure..................................................................................................................................................................................................... 5
6.3.1 Source emission rate measurement................................................................................................................. 5
6.3.2 Equipment without filter cleaning system................................................................................................. 5
6.3.3 Equipment with manually initiated filter cleaning system.......................................................... 7
6.3.4 Equipment with automatically initiated filter cleaning system............................................... 7
6.3.5 Equipment with electrostatic precipitators.............................................................................................. 8
6.4 Calculation of the separation efficiency............................................................................................................................. 9
7 Accuracy of measurement........................................................................................................................................................................... 9
8 Test report.................................................................................................................................................................................................................... 9
Annex A (informative) Test cabin...........................................................................................................................................................................11
Annex B (informative) Welding fume source.............................................................................................................................................12
Bibliography.............................................................................................................................................................................................................................. 14

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Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see www.iso.
org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC  44, Welding and allied processes,
Subcommittee SC 9, Health and safety.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
Official interpretations of ISO/TC 44 documents, where they exist, are available from this page: https://
committee.iso.org/sites/tc44/home/interpretation.html.
A list of all parts in the ISO 21904 series can be found on the ISO website.
This first edition cancels and replaces ISO 15012-1.

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Introduction
It is common practice in the fabrication industry to control exposure to welding fume using local exhaust
ventilation equipment that, following capture and separation of the fume, returns the extracted air to
the workplace or exhausts it to the atmosphere. It is important that such equipment has high separation
efficiency so that as little fume as possible is recirculated or exhausted. This document has therefore
been developed to specify a test method for determining the efficiency of welding fume separation
equipment and the requirements of the test method.

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BS EN ISO 21904‑2:2020
INTERNATIONAL STANDARD ISO 21904‑2:2020

Health and safety in welding and allied processes –


Equipment for capture and separation of welding fume —
Part 2:
Requirements for testing and marking of
separation efficiency

1 Scope
This document specifies a method for testing equipment for the separation of welding fume in order to
determine whether its separation efficiency meets specified requirements.
The method specified does not apply to testing of filter cartridges independent of the equipment in
which they are intended to be used.
This document applies to equipment that is manufactured after its publication.
NOTE General ventilation systems are excluded from the Scope of ISO 21904‑1.

2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 2602:1980, Statistical interpretation of test results — Estimation of the mean — Confidence interval
ISO 15011‑1:2009, Health and safety in welding and allied processes — Laboratory method for sampling
fume and gases — Part 1: Determination of fume emission rate during arc welding and collection of fume
for analysis
ISO 21904‑1:2020, Health and safety in welding and allied processes — Equipment for capture and
separation of welding fume — Part 1: General requirements

3 Terms and definitions


For the purposes of this document, the terms and definitions given in ISO 21904‑1 and the
following apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https://www.iso.org/obp
— IEC Electropedia: available at http://www.electropedia.org/
3.1
free-standing unit
separation equipment with an integrated fan
3.2
modular system
separation equipment consisting of a scaleable filter system with the same filter elements and
conditions normally connected to a single fan

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3.3
welding fume source
source generating welding fume by welding process that charges separation equipment to perform
separation efficiency tests
3.4
emission rate
mass of the particles emitted by the welding fume source per time
Note 1 to entry: The emission rate is expressed in milligrams per second.

4 Principle
The method is based on the methods specified in EN 1093‑6[10] and EN 1093‑7[11]. Under test, the
welding fume separation equipment is charged by welding fume generated by a welding process. The
welding fume concentrations are measured in the incoming and exhausted air of the separation unit.
The welding fume separation equipment under test is operated under defined conditions, according to
its intended use.
The emission rate of the welding fume source is measured separately. Therefore, the welding fume
generated by the source is sampled on preweighed filters over a period of time.
The air volume flow rate of the welding fume separation equipment and the testing time shall be
measured during the separation efficiency test. Emission rate, testing time and air volume flow rate
are used subsequently to calculate the concentration of welding fume in the incoming air. Welding
parameters should be the same when emission rate and separation efficiency test are performed.
Before separation efficiency measurements are made, all welding fume separation equipment are
charged for a period of 30 min using the welding fume source.
For equipment with filters that are not intended to be cleaned, the concentration of welding fume
passing through the separation equipment is measured subsequently for a period of 30 min and the
measured concentration is used, together with the welding fume concentration calculated from the
welding fume emission rate, to determine the separation efficiency.
For equipment with cleanable filters, an additional separation efficiency measurement is performed
after a further welding period without measurement and filter cleaning. The average of the two
separation efficiencies is calculated.
Two tests are performed and the average, the 95  % one-sided confidence interval and the lower
confidence limit value of the separation efficiency are calculated according to ISO 2602. If the resulting
lower confidence limit value is less than the required separation efficiency, consideration shall be given
to improve the filter unit design.

5 Apparatus

5.1 Welding fume source, capable of maintaining an emission rate of 10 mg/s ± 2 mg/s throughout
the test period.

The welding fume source shall be fitted with an extraction hood that retains all the welding fume
emitted and shall be designed in such a way that it can be connected to the inlet duct of the test cabin,
as described in Figure  1, or directly to welding fume separation equipment with a ducted outlet, as
described in Figure 2. It shall be possible to determine the welding fume emission rate in situ without
disturbing the welding set-up in any way. An example of a suitable welding fume source and parameters
required to achieve the required welding fume emission rate are described in Annex B.

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5.2 Test cabin, consisting of an enclosure for the welding fume separation equipment under test,
connected to the welding fume source via an upstream measurement duct.

The cabin is connected to a downstream measurement duct and an air mover (see Figure 1). The air
volume flow rate through the air mover is adjusted to between 95 % and 100 % of the air volume flow
rate in the upstream duct, thus ensuring a small positive air pressure in the cabin.

Key
1 welding fume source (see Figure B.1)
2 welding fume separation equipment
3 test cabin
4 air mover
5 position for measuring the air volume flow rate in the upstream duct, qV, 1
6 positions for measuring the air volume flow rate in the downstream duct, qV, 2 and isokinetic sampling of
welding fume in the downstream duct
7 damper (to control the air volume flow rate passing through the welding fume source in order to avoid shielding
gas disturbance)
8 damper (to ensure that all welding fume is captured, even when filter units with a low air volume flow rate
are under test)
9 damper (to regulate the total air volume flow rate passing through the separation equipment)
10 damper (to control the air volume flow rate in the downstream duct in order to achieve a slight overpressure
in the cabin)
11 gap with a flap (to prevent damage on the cabin in case of high overpressure)
d1 upstream duct diameter
d2 downstream duct diameter

Figure 1 — Example of test cabin (schematic layout)

The positions for measuring the air volume flow rate and isokinetic sampling of welding fume in the
downstream duct are not the same, but are shown in Figure 1 for convenience. They shall comply with
the dimensions marked in Figure 1.

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5.3 Test arrangement for welding fume separation equipment with a ducted outlet, consisting of
a welding fume source connected to the equipment via an upstream measurement duct.

The outlet of the welding fume separation equipment is directly linked to the downstream measurement
duct (see Figure 2).

Key
1 welding fume source
2 welding fume separation equipment
3 damper (to control the air flow passing through the welding fume source in order to avoid shielding gas
disturbance)
4 position of equipment for measuring the air volume flow rate in the upstream duct
5 position of equipment for measuring the air volume flow rate and the welding fume concentration in the
downstream duct
6 damper (to ensure that all welding fume is captured, even when filter units with low air volume flow rates
are under test)
7 damper (to regulate the total air flow passing through the separation equipment)
d1 upstream duct diameter
d2 downstream duct diameter

Figure 2 — Test arrangement for welding fume separation equipment with a ducted outlet
(schematic layout)

5.4 Air volume flow rate measurement equipment, capable of measuring rates up to 2 000 m3/h
continuously, to within an accuracy of ±10 % or better.

The following combination of equipment is suitable.


A flow meter with a calibrated relationship between pressure difference and air volume flow rate, e.g.
an orifice plate, together with a digital manometer to measure the pressure difference across it. The
digital manometer shall have a logging capability or be connected to a logging system with a logging
frequency of 1 min or less.
A device for measuring air volume flow rate with equivalent performance is also suitable.

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National standards shall be taken into consideration for the calibration of all equipment.

6 Test method

6.1 Selection of test arrangement


Use the test cabin illustrated in Figure 1 or the test arrangement shown in Figure 2. Any welding fume
separation equipment (including individual modules of a modular system) can be tested using the test
cabin depicted in Figure 1, provided it can be fitted into the test cabin. For an example of a test cabin,
see Annex A.
Only welding fume separation equipment with a ducted outlet can be tested using the arrangement
shown in Figure 2.

6.2 Test conditions


Carry out the test under conditions that are similar to the normal working conditions for the
equipment under test.
For modular welding fume separation equipment, if the designed air volume flow rate is greater than
2 000 m3/h, carry out the test of separation efficiency using a specially made scaled down typical
module. If different fans can be used in combination with the welding fume separation equipment,
carry out the test of separation efficiency using the minimum and maximum air volume flow rates
recommended by the manufacturer.

6.3 Procedure

6.3.1 Source emission rate measurement

Determine the emission rate of the welding fume source using the exact conditions used during testing
and the general approach specified in ISO 15011‑1. Weld while sampling total welding fume emission
on a preweighed filter. Stop welding and sampling and reweigh the filter. Calculate the emission rate by
dividing the mass of welding fume collected on the filter by the sampling time.

6.3.2 Equipment without filter cleaning system

Select the test arrangement and set up the test conditions.


— Determine the source emission rate as described in 6.3.1.
— Switch on the welding fume separation equipment, the air volume flow rate measurement systems
and the air mover in the downstream measurement duct. Adjust the air volume flow rate in the
upstream duct using the dampers to the air volume flow rate stated by the manufacturer.
— Monitor the air volume flow rate throughout the test.
— Generate and separate welding fume for an arcing period of 30 min without measurement in order
to precondition the separation equipment. Use precoated filters to test equipment with mechanical
separation systems, if the manufacturer intends their use.
— Commence sampling and collect samples of welding fume for an arcing period of 30 min.
— Continue welding for a further arcing period of 60 min without measurement (see Figure 3) and
record the air volume flow rate at the end.
— When the test is completed, repeat the determination of the source emission rate and average
the results of the first and second emission rate determinations. The average value should be
10 mg/s ± 2 mg/s.

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Welding fume separation equipment – Type:

Key
Type:
A welding fume separation equipment without filter cleaning system
B welding fume separation equipment with manually initiated filter cleaning system
C welding fume separation equipment with an automatically initiated filter cleaning system
D welding fume separation equipment with electrostatic precipitator
t arcing time
1 welding without efficiency measurement
2 welding with efficiency measurement
3 manually initiated filter cleaning
4 automatically initiated filter cleaning system is active

NOTE The test is not invalidated if automatically initiated filter cleaning occurs at any point during the test.

Figure 3 — Test procedure

— Repeat the welding fume separation test after fitting a new filter in the welding fume
separation equipment.
— Determine the separation efficiency by mass for each test using Formula (1).

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— Calculate the average, the 95 % one-sided confidence interval and the lower confidence limit value
of the separation efficiency based on the test results and compare to the specified requirements.
NOTE ISO 15767[6] specifies measures to be taken to control and characterize errors in weighing
collected aerosols.

6.3.3 Equipment with manually initiated filter cleaning system

Select the test arrangement and set up the test conditions.


— Determine the source emission rate as described in 6.3.1.
— Switch on the welding fume separation equipment, the air volume flow rate measurement systems,
and the air mover in the downstream measurement duct. Adjust the air volume flow rate in the
upstream duct using the dampers to the air volume flow rate stated by the manufacturer.
— Monitor the air volume flow rate throughout the test.
— Generate and separate welding fume for an arcing period of 30 min without measurement in order
to precondition the separation equipment. Use precoated filters to test equipment with mechanical
separation systems, if their use is intended by the manufacturer.
— Begin sampling and collect samples of welding fume for an arcing period of 30 min.
— Continue welding for a further arcing period of 60 min without measurement (see Figure 3) provided
the air volume flow rate exceeds the minimum value specified by the manufacturer.
— Initiate a filter cleaning and continue welding for a period of 30 min with measurement and with
new sampling filters.
— When the test is completed, repeat the determination of the source emission rate and average the
results of the first and second emission rate determinations.
— Calculate the separation efficiency for each of the measurement periods and calculate the average.
This is the result of the test.
— Repeat the welding fume separation test after fitting a new filter in the welding fume
separation equipment.
— Calculate the average, the 95 % one-sided confidence interval and the lower confidence limit value
of the separation efficiency based on the test results and compare to the specified requirements
defined in ISO 21904‑1.
NOTE ISO 15767[6] specifies measures to be taken to control and characterize errors in weighing
collected aerosols.

6.3.4 Equipment with automatically initiated filter cleaning system

Select the test arrangement and set up the test conditions.


— Determine the source emission rate as described in 6.3.1.
— Switch on the welding fume separation equipment, the air volume flow rate measurement systems,
and the air mover in the downstream measurement duct. Adjust the air volume flow rate in the
upstream duct using the dampers to the air volume flow rate stated by the manufacturer.
— Monitor the air volume flow rate throughout the test.
— Generate and separate welding fume for an arcing period of 30 min without measurement in order
to precondition the separation equipment. Use precoated filters to test equipment with mechanical
separation systems, if their use is intended by the manufacturer.

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— Begin sampling and collect samples of welding fume for an arcing period of 30 min.
— Continue welding for a further arcing period of 60 min without measuring (see Figure 3) provided
the air volume flow rate exceeds the minimum value specified by the manufacturer.
— Initiate a filter cleaning and continue welding for an arcing period of 30 min with measurement and
with new sampling filters.
NOTE 1 Any automatically initiated filter cleaning cycles occurring during the test can be ignored.

— When the test is completed, repeat the determination of the source emission rate and average the
results of the first and second emission rate determinations.
— Calculate the separation efficiency for each of the measurement periods and calculate the average.
This is the result of the test.
— Repeat the welding fume separation test after fitting a new filter in the welding fume
separation equipment.
— Calculate the average, the 95 % one-sided confidence interval and the lower confidence limit value
of the separation efficiency based on the test results and compare to the specified requirements.
NOTE 2 ISO 15767[6] specifies measures to be taken to control and characterize errors in weighing
collected aerosols.

6.3.5 Equipment with electrostatic precipitators

Select the test arrangement and set up the test conditions.


— Determine the source emission rate as described in 6.3.1.
— Switch on the welding fume separation equipment, the air volume flow rate measurement systems,
and the air mover in the downstream measurement duct. Adjust the air volume flow rate in the
upstream duct using the dampers to the air volume flow rate stated by the manufacturer.
— Monitor the air volume flow rate throughout the test.
— Generate and separate welding fume for an arcing period of 30 min without measurement in order
to precondition the separation equipment.
— Begin sampling and collect samples of welding fume for an arcing period of 30 min.
— Continue welding for a further arcing period of 120  min without measurement (see Figure  3)
provided the air volume flow rate exceeds the minimum value specified by the manufacturer.
— Repeat the measurement of the separation efficiency.
— When the test is completed, repeat the determination of the source emission rate and average the
results of the first and second emission rate determinations.
— Calculate the separation efficiency for each of the measurement periods and calculate the average.
This is the result of the test.
— Repeat the welding fume separation test after fitting a new filter in the welding fume
separation equipment.
— Calculate the average, the 95 % one-sided confidence interval and the lower confidence limit value
of the separation efficiency based on the test results and compare to the specified requirements.
NOTE ISO 15767[6] specifies measures to be taken to control and characterize errors in weighing
collected aerosols.

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6.4 Calculation of the separation efficiency


Calculate the separation efficiency by mass, η, using Formula (1):

 γ 
η =  1 − out ×100 % (1)
 γ in 
where
γin is the concentration of welding fume entering the separation equipment under test, in
mg/m3, calculated with Formula (2);
  γout is the concentration of welding fume emitted by separation equipment under test in mg/m3, calculated
with Formula (3).

 
min
γ in = mg/m3 (2)
Vin
where
  min is total mass of emitted welding fume from the source calculated from the average emission rate
multiplied by the measuring time, in mg;
Vin is the total air volume that passes through the separation equipment during the test, in m3.

 
ms out
γ out = mg/m3 (3)
Vs out
where
  ms,out is the mass of the welding fume particles on the sampling filter in the downstream air, in mg;
Vs,out is the total air volume that passes through the sampling filter in the downstream air, in m3;

 
Use the method described in ISO 2602 for statistical interpretation of the test results.

7 Accuracy of measurement
The measurement error is expected not to exceed 1 %, based on a worst-case scenario.

8 Test report
The test report shall include at least the following:
a) the name or trademark of the manufacturer;
b) the name and model of the separation equipment;
c) the name and address of the party which carries out the test;
d) the dates of test, signature and name of the testing person;
e) a description of the instrumentation, including its specification, calibration;
f) the airflow at the beginning and at the end of the test and the corresponding pressure drop of the
filter if applicable;

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g) the calculated separation efficiency;


NOTE The results of separation efficiency tests carried out with welding fume are also valid for filter units
used for separation of fume generated by allied processes if the particle size expected in these allied processes is
equal or bigger.

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Annex A
(informative)

Test cabin

A suitable test cabin for a test arrangement described in Figure  1 is a housing enclosing completely
the welding fume separation equipment under test. The cabin shall be provided with openings for
connecting the device to the welding fume source and to the measurement duct. The dimensions of the
cabin should be matched to the welding fume separation device under test in a suitable manner. For
testing of free-standing units with a maximum air volume flow rate, qV,max, approximately 1 500 m3/h,
a test cabin with dimensions of 2,2  m  ×  1,5  m  ×  2,2  m (length by width by height) has proven to
be suitable.

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Annex B
(informative)

Welding fume source

A suitable welding fume source consists of a continuous wire welding torch, connected to a power
source operating with pulsed parameters, welding on a rotating steel drum, as shown schematically in
Figure B.1. The rig is set up to enable welding to progress continuously for the duration of the test period
by fixing the position of the welding torch while automatically shifting the steel drum horizontally
along its axis by at least the width of a weld with each rotation of the drum.

Key
1 continuous wire welding torch
2 extraction hood
3 rotating steel drum
qV,in air volume flow rate from the source

Figure B.1 — Welding fume source (schematic layout)

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The welding conditions in Table B.1 are suitable for obtaining an emission rate of approximately 10 mg/s.

Table B.1 — Welding conditions


Parameter Condition
Welding process Metal active gas (MAG) welding
Material of the welding wire EN 440 G3 Si1
Diameter of the welding wire 1,2 mm
Wire feed speed 6,3 m/min
Welding voltage 34 V
Peak current 370 A
Basic current 45 A
Peak time 4,2 ms
Peak frequency 200 Hz
Shielding gas 82 % Ar, 18 % CO2
Shielding gas flow rate 17 l/min
Contact tip to work piece distance 18 mm to 20 mm
Diameter of the drum 600 mm
Welding speed 8 mm/s

© ISO 2020 – All rights reserved  13


BS EN ISO 21904‑2:2020
ISO 21904‑2:2020


Bibliography

[1] ISO 5167 (all parts), Measurement of fluid flow by means of pressure differential devices inserted in
circular cross-section conduits running full
[2] ISO 5801, Fans — Performance testing using standardized airways
[3] ISO 7731, Ergonomics — Danger signals for public and work areas — Auditory danger signals
[4] ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and
risk reduction
[5] ISO 14341, Welding consumables — Wire electrodes and weld deposits for gas shielded metal arc
welding of non alloy and fine grain steels — Classification
[6] ISO 15767, Workplace atmospheres — Controlling and characterizing uncertainty in weighing
collected aerosols
[7] EN 842, Safety of machinery — Visual danger signals — General requirements, design and testing
[8] EN 1093‑1, Safety of machinery — Evaluation of the emission of airborne hazardous substances —
Part 1: Selection of test methods
[9] EN 1093‑3, Safety of machinery — Evaluation of the emission of airborne hazardous substances —
Part 3: Test bench method for the measurement of the emission rate of a given pollutant
[10] EN 1093‑6, Safety of machinery — Evaluation of the emission of airborne hazardous substances —
Part 6: Separation efficiency by mass, unducted outlet
[11] EN 1093‑7, Safety of machinery — Evaluation of the emission of airborne hazardous substances —
Part 7: Separation efficiency by mass, ducted outlet

14  © ISO 2020 – All rights reserved


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