Seal Cat PDF

CAT SEALS
TABLE OF CONTENTS
CAT SEALS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Product Design Review. . . . . . . . . . . . . . . . . . . 5
Design Information . . . . . . . . . . . . . . . . . . . . . . 9
Cat Duo-Cone Seals . . . . . . . . . . . . . . . . . . 12
Inverted Cat Duo-Cone Seals. . . . . . . . . . . . . 20
Cat Duo-Cone Seals Tools. . . . . . . . . . . . . . . 21
Cat Duo-Cone Seals Installation. . . . . . . . . . . 26
Cat Heavy Duty Dual Face Seals . . . . . . . . . . 29
Cat Heavy Duty Dual Face Seals Tools . . . . . 34
Cat Heavy Duty Dual Face Seals Sevice Kit. . 36
Application Data Sheets . . . . . . . . . . . . . . . . . 39
3
INTRODUCTION
Metal Face Seals Cat Seals Features
For more than 60 years industrial original equipment Corrosion-resistant seal rings
manufacturers and equipment users have turned to Precision machined, self-renewing sealing surfaces
Cat Seals to protect their components from extreme, Minimum face load variations
abrasive, and corrosive environments. Caterpillar Special seal and load ring materials to match
is the leading manufacturer of metal face seals application requirements
providing the best solutions for tough applications.
Cat Seals innovative designs and engineering protect Rotating speed, lubrication, temperature, and
a broad range of equipment and machinery working differential pressure are factors to consider when
in adverse conditions such as mud, rock, sand, determining seal face loads. Cat Seals provide good
chemicals, water, heat and cold. performance across a wide range of face loads,
therefore, compensating for considerable assembly
Cat Seals are proven to provide long service life with tolerance buildup, misalignment, and wear.
low maintenance resulting in increased equipment
up time, productivity and customer satisfaction. Long Life
Extensive laboratory and field testing has confirmed
Caterpillar offers Cat Duo-Cone and Heavy Duty Cat Seals last much longer than other radial lip
Dual Face seals. Both designs use various seals. Used for decades by manufacturers of heavy
elastomeric load rings and various seal ring material. construction equipment, Cat Seals have reached over
Cat Duo-Cone seals require less space radially and 30,000 hours of operation without maintenance, in
Heavy Duty Dual Face seals require less space some applications. As wear occurs, machined metal
axially in a housing. Cat Duo-Cone seals incorporate seal faces are automatically and continually renewed.
a round toric while Cat Heavy Duty Dual Face seals
have a trapezoidal Belleville Washer.
Problem Solver
Protecting Products The high cost of equipment downtime requires the
Cat Seals provide protection for internal working best quality seal available. The Cat seal provides
components like bearings and gears in abrasive superior performance in extreme applications
applications and permit the use of oil as a lubricant where lubricant retention and the ability to keep
instead of grease resulting in less friction and longer out damaging and/or abrasive materials are
life. In most applications, the lubricant installed at the essential. Construction, mining, industrial, forestry,
factory is permanent with no periodic lubrication or petrochemical, paper, agriculture, sewage treatment,
adjustment required. landfill, and many more applications are all examples
where Cat Seals have improved bearing protection
Unscheduled equipment down time is very costly. and overall performance.
Cat Seals provide superior performance in extreme
applications where lubricant retention and protection Application Engineering
from damaging surroundings is essential. Years of Caterpillar Engineers are available to understand and
proven field experience has shown Cat Seals provide analyze your sealing requirements, work with your
long life in many applications. Manufacturers in a engineering department, and recommend the Cat
variety of industries have utilized Cat Seals in their seal that will best meet your needs. You need only
equipment for decades. complete an application data sheet (found at www.
cat.com/cat-seals) and provide drawings of the area
Design containing the seal.
The design of a Cat seal compensates for many
manufacturing and operating variables. Two metal
sealing rings float in position; two elastomeric torics
or Belleville washers exert uniform pressure to
accurately position the metal rings and serve as the
static seal between the housing and the seal ring.
The load rings also transmits the turning torque from
the drive housing to the seal ring.
4
Product Design Review
Seal Ring Materials
Caterpillar offers the widest choice of seal ring and elastomeric material options in the industry. The materials
have been engineered to excel in the many different applications in which Cat Seals are integrated.
For further information on any seal ring material please consult Caterpillar at [email protected]
Shown below is a general comparison between seal ring materials available.

C6 Stellite NiHard Formed Forged
Material Nickel-Alloy Iron-Alloy Iron-Alloy SAE 1074 SAE 52100
Process Cast Cast Cast Stamped Forged
Wear Life High High Low/Medium Low Low
Corrosion Resistance High Medium/High Low/Medium Medium Low
Scoring Resistance High Low Medium/High Low Low
C6
C6 was developed for applications that require high speed and superior corrosion resistance. This alloy
offers greater speed capabilities over Stellite with higher resistance to scoring, wear, and corrosion. The C6
alloy is available only from Caterpillar. It is the material of choice around the world in large diameter wheel
applications.
Stellite
Stellite has been designed for the harshest operating environments where abrasive and corrosive elements
are present. Stellites formulation is iron based with a high alloy content designed to provide better corrosion
resistance. Stellite cast seals are typically found in applications frequently exposed to abrasive and corrosive
conditions with moderate rotational speeds. Typical applications include crawler tractor final drives and various
undercarriage applications.
NiHard
NiHard is another iron based casting alloy offered by Caterpillar. Pressure velocity characteristics are slightly
greater than Stellite, but wear life and corrosion resistance have shown to be less, in tests conducted by
Caterpillar. Typical applications would include undercarriage and final drive applications where corrosion
resistance is not essential, but seal surface speeds prohibit the use of Stellite.
Formed (Cat Duo-Cone only)

Formed seals were developed for applications that do not require the high levels of corrosion and abrasion
resistance, but the versatility of a face seal is desired. Formed seals are used extensively in axle, winch, and
final drive applications. Formed seals are interchangeable with cast seal retainers, provide similar load and
speed capability as the Stellite seals, at a significantly lower cost.
Forged
Forged seals are available on a limited basis from Caterpillar. These seals have been used
successfully on undercarriage applications where minor wear is present and seal cost is critical.
Consult Caterpillar for additional details at [email protected]
5
Load Ring Materials
Several load ring materials are available to meet a variety of application requirements. The most common
materials are Nitrile and silicone, while fluoroelastomer (FKM) and Hydrogenated Nitrile (HNBR) are available
for more specialized applications. The table below provides a brief comparison between Cat Seals load ring
options.
Nitrile LT-NBR Silicone HNBR FKM
Min Temp. (oC/oF) -17/1 -35/-31 -55/-67 -40/-40 -7/20
Max Temp. ( C/ F) 100/212
o o
100/212 150/302 135/275 160/320
Tear Resistance Medium Medium Low High Medium
Abrasion Resistance Medium Medium Low High Medium
Oil Resistance Medium Medium Low High Superior
Water Resistance Superior Superior Superior Superior Medium
Nitrile (NBR)
Nitrile is compatible with most mineral-based lubricant oils. Nitrile load rings offer the maximum resistance to
abrasion. It is the most common load ring material choice and is used in most standard axle, final drive, and
undercarriage applications.
Low-Temperature Nitrile (LT-NBR)

Low-temperature Nitrile was specifically developed for highly abrasive, low-temperature applications. Typical
applications include undercarriage idlers, rollers and final drives.
Silicone
Silicone uses are extreme high (wet disc brake systems) or extreme low (arctic environment) temperature
applications.
Hydrogenated Nitrile (HNBR)

Hydrogenated Nitrile is a Nitrile-based material and has very similar abrasion resistance characteristics to
standard Nitrile, but Hydrogenated Nitrile has better temperature resistance to permanent deformation.
Fluoroelastomer (FKM)
FKM is a fluoroelastomer and is typically used where extremely high temperatures are a concern and low
temperatures are never a problem.
Consult Caterpillar when researching your seal load ring options at [email protected]
6
Seal Group Size (Class) Options
Seals are available in various radial cross sections with toric sections from 4.30 to 16.00 mm (0.170 to
0.630). Always specify the largest toric/seal group section that can be accommodated in the housing design
envelope. Larger section torics will accommodate greater deflection and are less sensitive to tolerances and
environmental effects. The table shown below gives a brief summary of available design options.
Class Toric Size Seal Ramp Housing Ramp Common Application

(mm) Angle (o) Angle (o)
A 4.30 20 15 Specialized
B 6.22 15 10 S
mall Axles and Wheels
C 9.47 8/15/20 10 Undercarriage
D 12.70 8/15/20 10 Large Axles, Wheels, Final Drives
E Specialized
K BW Load Ring Square Bore Square Bore All Applications
L 16.00 15 10 Large Wheels
Class A - 4.30mm (0.17)

Cat Duo-Cone seals utilizing the 4.30 mm cross-section toric ring have very limited applications. They are used
in small diameter applications with extreme axial and radial spacial and tolerance constraints (e.g. cartridge
pins). Seals of this type have very little end play capability.
Class B - 6.22mm (0.24)

Cat Duo-Cone seals with 6.22 mm cross section toric rings are typically used in small axle or rock bit
applications. They are used where sealing is needed in extreme environments, but where there is insufficient
space to put a larger (and more typical) cross section Cat Duo-Cone seal. While these seals do have some
end play capability, they have less than seals utilizing larger cross section load rings.
Class C - 9.47mm (0.37)

9.47 mm cross-section Cat Duo-Cone seals are typically used in moving undercarriages for crawler tractor and
excavator applications. These seals have good end play capability. Seals are available with 8o, 15o, and 20o
seal ramps to serve different operating environments.
Class D - 12.70mm (0.50)

This style Cat Duo-Cone seal is very common in axle, wheel, and final drive applications in construction and
earth moving equipment. These seals have very good end play capability. Seals are available with both 8o, 15o,
and 20o seal ramps for optimized performance in your application.
Class L - 16.00mm (0.63)

Currently, the largest cross section toric ring offered by Caterpillar, the 16.0 mm cross section diameter Cat
Duo-Cone seal is for the largest of sealing applications.
Class E - Inverted Cat Duo-Cone Seals

Inverted Cat Duo-Cone Seals specialized design for spacial restraints, used for large shaft clearance.
Class K - Cat Heavy Duty Dual Faced Seals

The Cat Heavy Duty Dual Faced Seal uses a square bore housing design and a Belleville Washer load ring
to provide loads to the metal seal faces. This seal is designed for demanding environments and is available in
many sizes. Because of the design, there is no rolling of the loading member. This seal type is used in a wide
variety of products, including undercarriage, axles, final drives, gear boxes, wheels, etc.
Contact Caterpillar with your seal class questions at [email protected]
7
Cat Duo-Cone Seal Ramp Angles
A unique feature of Cat Duo-Cone seals is the changing of sealing ramp angles to tailor the seal to various
operating environments. Below is a brief summary of the purpose of various ramp angles.
8o Seal Ramp
Cat Duo-Cone seals with 8o seal ramps were originally developed for applications that are exposed to high-
pressure differentials. This design offers increased toric retention and a more linear face load profile over its
range of operation. The 8o Cat Duo-Cone seal is available in both cast alloy and formed steel designs. Formed
Cat Duo-Cone seals are interchangeable with cast Cat Duo-Cone seal retainers.
15o Seal Ramp

The 15o Cat Duo-Cone seal is the most common design offered by Caterpillar. This sealing design offers
resistance to internal operating pressure and is most commonly used in final drive, axle, and wheel
applications.
20o Seal Ramp

Similar to the 15o seal design in that it resists internal pressures. The 20o design produces less compression on
the toric and because of its bore requirements being shallow, requiring less room axially in its application, the
20o seal ramp is commonly found in undercarriage applications.
Contact Caterpillar with your seal questions at [email protected]
8
Design Information New
Load Deflection
The combination of the seal ring flange thickness
and gage diameter or Heavy Duty Dual Faced Seals
inner diameter and elastomeric materials dictate
the allowable operating conditions the seal can be New Partially Worn
used in. The sealing system, the nominal Duo-Cone
gap between housings or HDDF operating range Formed seals are more flexible than cast seals and
and axial tolerance stack will ensure the seal will as a result will produce a different wear pattern than
perform. The Cat seal options are based on those cast rings. Typically, formed seals wear in an axial
operating conditions. Caterpillar Engineering should rather than radial
Partially direction, as depicted below, due to
Worn
be consulted at [email protected] for proper seal their increased flexibility.
selection and design.
Development of a
Wear Lip in these two areas
Speed Capability makes it necessary to
install a new seal.
Location of
Wear Lip
The face load required to keep the metal seal rings
in contact is related to the targeted speed of the
application. Many factors influence this relationship,
including seal ring material, seal ring diameter,
operating temperature, lubricant viscosity, differential
pressure across the load rings and action of
centrifugal force on the load ring. Lubricant Requirements
Cat Seals are a mechanical face sealing technology
In low speed applications or with light lubricants, face that require lubrication. Oil lubricant should be used
pressures are generally increased to ensure seal with all Cat Seals. Mineral base oils ranging from
ability. The same is true when seals are exposed 10WT to 90WT are commonly used, depending on
to high differential pressures and/or large end play temperature requirements. Extreme pressure gear
or deflections. Lower face loads are specified for lubricants should be used with caution, as some
applications producing high rotational speeds or high additive packages are not compatible with polymers.
ambient outside temperatures.
In some slow rotating or oscillating applications,
High speeds produce high temperatures which certain types of grease may be used, but mineral
deteriorates lubricant and changes the properties of base oils are always preferred.
the elastomer load rings. Depending on the cavity
design, high speeds can centrifuge lubricant away Contact Caterpillar for additional information at
from the seal face. All conditions can contribute [email protected]
to adverse sealing effects. Consult Caterpillar at
[email protected] when selecting face load to ensure Oil not only provides lubrication to the sealing faces,
appropriate design target for your desired speed. but also serves to cool the seal rings. Lubricants
are recommended to cover a minimum of one third
of the sealing surface, depending on the diameter
Seal Wear Measurement
of the seal, to properly lubricate and cool the rings.
Cast Cat Seals automatically compensate for wear.
Cat Seals work best in clean, closed systems. To
The mating faces form a contact band approximately
allow adequate volume for thermal expansion, non-
0.5 (0.02) to 1.0 mm (0.04) wide that retains the
vented cavities should not be filled more than 90%
oil lubricant and seals out all foreign material. As
full. Maximum care should be taken to ensure lube
wear occurs, the contact band will widen slightly and
cavities are clean at assembly free from dirt, scale
migrate inward until the inside diameter is reached.
and other foreign materials.
As depicted in the figure below, the cast seals wear
down the tapered surface.
9
Design Information
Lubricant Viscosities for Ambient
(Outside) Supplying Quality
Temperature Ranges We know quality is important to you and we take pride
in supplying our customers highly reliable and durable
Oil Viscosity C
o o
C o
F Fo
min max min max products. The manufacturing quality of Cat Seals is
ensured by our ISO 9001: 2008 accreditation.
10W -30 0 -22 +32
30W -20 +25 -4 +77
40W* -10 +40 +14 +104 Testing
50W 0 +50 +32 +122 Caterpillar laboratories are equipped with the latest
80W90** -20 +40 -4 +104 technologies and testing procedures for development
85W140** -10 +50 +14 +122 and validation of new seal designs. Contact
Caterpillar for testing options at [email protected]
* Commercially available CD/TD-2 oils that meets requirements
** EP gear lubricants should not be used with seals having silicone torics.
Consult with Caterpillar before specifying an API GL-5 or MIL-L-2105C Reliability Testing
type lubricant. Reliability testing is used for evaluating the operating
conditions of the specific seal application including
NOTE: Arctic Lubricants For operation with ambient temperatures below
20oC (-4oF), use oils with base stocks that have low temperature flow the following: seal face loads, internal operating
capabilities. Use oils with a CD/TO-2 rating. If the application requires temperatures, internal operating pressures, rotational
API GL-5 gear oil, use the EP synthetic gear lubricants that are available. speeds, etc. and evaluate the performance of the seal
Low temperature lubricants are not recommended for temperatures above
0oC (+32oF). When operating temperatures reach 0oC, the oil should be
to determine a metal seal ring materials resistance
changed to one of the lubricants indicated above. to failure. This test method also determines the
maximum speed at which the seal group can perform.
Specialty Seals
Caterpillar not only offers off-the-shelf designs our Load Testing
team is also available to work with your engineers to Load tests evaluate the loading characteristics of the
design customized or application specific Cat Seals. elastomeric ring for a given size. This information is
Whether developing a new seal size or type to fit used to determine the load ring compression required
your application, or integrating a new metal seal or to obtain optimal loading on the metal seal faces.
load ring material, Caterpillar Engineers have the
experience necessary to design, procure and test
these concepts then produce them. Accelerated Wear Tests
Accelerated wear testing employs equipment to
evaluate a seal ring materials resistance to abrasive
Product Comparison wear. Seals are assembled and submerged in a
In most applications, either Cat Duo-Cone or Heavy unique slurry to accelerate the wear process. Wear is
Duty Dual Face seals can be utilized. However, quantified by the amount of movement of the sealing
there are specific advantages to both designs. These band during the test.
should be considered when designing a Cat seal into
your application: Oil Compatibility Testing
Oil compatibility testing evaluates the effects from
Cat Duo-Cone Seal exposure with the intended system lubricant and
Requires less room radially in application compression level of the system design. This
Very stable in housing prior to final assembly procedure will indicate the rate at which the elastomer
Very good end play capability will relax during operation and cause a change in load
at the seal group interface. The test guides Caterpillar
Engineers to identifying the correct load to design for
Cat Heavy Duty Dual Face Seal maximum seal life.
Requires less room axially in application
Square bore housing cavity design Contact Caterpillar Engineering to identify correct oil
No assembly tool or lubricant required compatibility at [email protected]
10
Design Information
A properly installed Cat seal creates a robust system Mud Packing
performing without premature failure. The following Mud packing is a common issue in environments
considerations should be addressed when designing where the Cat Seals are continually exposed to dirt
your system. and mud. Debris can pack the cavity between the
seal housing, seal ring and load ring. Over time, this
Uneven or Excessive Face Load can cause the load ring to be pushed out of position.
The seal ring is tilted in the retainer or the toric
is twisted result in improper seal installation and Seal guarding and labyrinths can prolong seal life if
can cause uneven loads at the seal interface. This applied correctly. Poor labyrinth application can trap
uneven loading can result in premature failure. debris against the seal and lead to wearing away of
the seal housings.
Mishandling of Seals If your application requirements include resistance
Mishandling of seals can lead to an immediate leak to excessive debris, contact Caterpillar at
or premature failure. Failure can occur due to cutting [email protected]
or tearing of the elastomeric load ring, breakage of
the sealing ring, contamination of the seal face with
dirt or lint, etc. When assembling Cat Seals, please Load Ring Abrasion
carefully observe assembly instructions provided by Abrasion of the load ring can occur in applications
Caterpillar. where it is exposed to abrasive conditions like
corrosive, dusty, dirty, sandy, and rocky. Abrasion of
the load ring causes deterioration and tearing of the
Internal Pressure Spikes elastomer, leading to failure. This can be minimized
Cat Seals can withstand a varying amount of system through proper load ring material selection.
pressure, depending on the design. If your application
requirements include pressure capability, consult Consult Caterpillar to discuss your seal load ring
Caterpillar Engineering at [email protected] options at [email protected]
Improper Housing Design

It is critical that the application seal housing conform
to the design information provided by Caterpillar.
The relationship between the seal assembly and its
mating component is essential to the performance of
the sealing system.
The Proper Selection of Oil

Improper selection of oil can have an adverse effect
on both the load ring and metal sealing ring. Some
oils are incompatible with elastomers and cause
long-term degradation with exposure, especially when
combined with heat. Improper oil selection can cause
metal seal failure due to galling from inadequate
lubrication flow.
11
Cat Duo-Cone SEALS
Item Class OD (mm) ID (mm) Ring Toric Ramp Angle Housing Dia. Lip Dia.
386-0992 J 51 37.5 Stellite LT-NBR 20 35 37.5
108-6997 B 51 38 Forged Nitrile 20 52.16 52.98
386-0993 J 58 43 Stellite LT-NBR 20 40 43
386-0994 J 58 43.8 Stellite LT-NBR 19 42 43.8
386-0996 J 62 47.5 Stellite LT-NBR 20 45 47.5
JS0510S J 65 50.3 Stellite LT-NBR 20 48 50.3
8E-5612 B 65 51 Stellite Nitrile 15 66.8 67.62
8E-5610 B 65.67 51 Stellite Nitrile 15 66.8 67.62
8E-5611 B 65.67 51 Forged Nitrile 15 66.8 67.62
386-1000 J 70 54.8 Stellite LT-NBR 20 52.5 54.8
386-1001 J 70 55.3 Stellite LT-NBR 20 53 55.3
386-1006 J 73 60.3 Stellite LT-NBR 20 58 60.3
386-1003 J 74 57.3 Stellite LT-NBR 20 55 57.3
386-1005 J 74 59.3 Stellite LT-NBR 20 57 59.3
108-6996 B 74 60 Forged Nitrile 20 75.43 76.25
136-0296 B 74 60 Forged Nitrile 20 74.96 75.78
JS0580SM J 75 57.3 Stellite LT-NBR 20 55 57.3
JS0640SD J 76 63.3 Stellite LT-NBR 20 61 63.3
473-1457 C 77.5 58.02 Stellite LT-NBR 8 80.78 82.02
386-1011 J 78 63.3 Ni-Hard LT-NBR 17.5 61 63.3
386-1010 J 82.5 62.8 Stellite LT-NBR 20 60.5 62.8
386-1007 J 82.55 62.1 Stellite LT-NBR 20 58.7 62.1
171-5883 C 82.55 63.1 Stellite LT-NBR 20 84.48 85.72
179-1292 C 82.55 63.1 Forged Nitrile 20 84.48 85.72
212-0440 C 82.55 63.1 Stellite FKM 20 84.48 85.72
2M-2858 C 82.55 63.1 Stellite Nitrile 20 84.48 85.72
318-1785 C 82.55 63.1 Stellite LT-NBR 20 84.48 85.72
356-5452 C 82.55 63.1 Stellite Nitrile 20 84.48 85.72
5K-6191 C 82.55 63.1 Stellite Silicone 20 84.48 85.72
8E-1869 C 82.55 63.1 Forged Nitrile 20 84.48 85.72
8E-1868 C 82.55 63.5 Stellite Rubber 20 14.68 15.92
386-1014 J 84 68.1 Stellite LT-NBR 18 66 68.1
386-1013 J 85 65.1 Stellite LT-NBR 20 63 65.1
386-1024 J 86.6 73.1 Stellite LT-NBR 20 71 73.1
1Z-9354 A 87.6 77.5 Stellite Silicone 20 89.5 90.18
251-3272 J 87.6 77.5 Stellite LT Nitrile 20 75.9 76.5
251-3272 A 87.6 77.5 Stellite LT-NBR 20 89.5 90.18
7G-0519 A 87.6 77.5 Stellite Nitrile 20 89.5 90.18
386-1017 J 89 71.1 Stellite LT-NBR 20 69 71.1
386-1015 J 90 70.1 Stellite LT-NBR 20 68 70.1
Contact Caterpillar to determine housing dimensions and custom options at [email protected]
12
Cat Duo-Cone SEALS
386-1028 J 90 77.2 Stellite LT-NBR 20 75 77.2
386-1020 J 92 72.2 Ni-Hard LT-NBR 20 70 72.2
386-1022 J 92 72.2 Ni-Hard LT-NBR 18 70 72.2
107-4889 C 92 72.52 Stellite Silicone 8 95.28 96.52
162-7862 C 92 72.52 Stellite LT-NBR 8 95.28 96.52
320-8917 C 92 75.52 Stellite LT-NBR 8 95.28 96.52
446-6653 C 92.05 72.6 Ni-Hard LT-NBR 20 94.01 95.25
386-1018 J 92.08 71.6 Stellite LT-NBR 20 68.3 71.6
171-5882 C 92.08 72.6 Stellite LT-NBR 20 94.01 95.25
175-7513 C 92.08 72.6 C6 Nitrile 20 94.01 95.25
318-1783 C 92.08 72.6 Stellite LT-NBR 20 94.01 95.25
359-4800 C 92.08 72.6 C6 LT-NBR 20 94.01 95.25
422-1454 C 92.08 72.6 C6 LT-NBR 20 94.01 95.25
4S-8984 C 92.08 72.6 Stellite Silicone 20 94.01 95.25
6V-1915 C 92.08 72.6 Stellite Nitrile 20 94.01 95.25
6y-0925 C 92.08 72.6 Forged Nitrile 20 94.01 95.25
8E-4535 C 92.08 72.6 Stellite Nitrile 20 94.01 95.25
9S-3522 C 92.08 72.6 Stellite Nitrile 20 94.01 95.25
9W-1059 C 92.08 72.6 Stellite Silicone 20 94.01 95.25
9W-1060 C 92.08 72.6 Stellite Nitrile 20 94.01 95.25
320-8915 C 92.08 76.2 Stellite LT-NBR 20 94.01 95.25
386-1026 J 94 75.1 Stellite LT-NBR 20 73 75.1
340-8206 C 94.48 75 Forged LT-NBR 20 96.41 97.65
386-1032 J 98 80.1 Stellite LT-NBR 20 78 80.1
386-1034 J 98 81.1 Stellite LT-NBR 20 79 81.1
386-1029 J 99.5 79.6 Ni-Hard LT-NBR 20 77 79.6
162-7863 C 102 82.52 Stellite LT-NBR 8 105.28 106.52
386-1033 C 102 82.52 Stellite LT-NBR 8 105.28 106.52
9W-8878 C 102 82.52 Stellite Silicone 8 105.28 106.52
386-1036 J 103 85.1 Stellite LT-NBR 20 83 85.1
386-1035 J 104.5 84.1 Stellite LT-NBR 20 82 84.1
216-2957 B 104.67 90 Stellite LT-NBR 15 105.8 106.62
5P-0373 B 104.67 90 Stellite Silicone 15 105.8 106.62
6S-3285 B 104.67 90 Stellite Nitrile 15 105.8 106.62
337-3548 B 104.82 89 Stellite LT-NBR 15 105.67 106.49
386-1047 J 106.5 93.1 Stellite LT-NBR 20 91 93.1
251-3279 J 106.6 96.5 Stellite LT Nitrile 20 94.9 95.5
251-3279 A 106.6 96.5 Jinsung LT-NBR 20 108.5 109.18
252-7909 A 106.6 96.5 Jinsung HNBR 20 108.5 109.18
9P-9663 A 106.6 96.5 Jinsung Nitrile 20 108.5 109.18
386-1037 J 108 87.1 Stellite LT-NBR 20 85 87.1
386-1038 J 109 89.7 Stellite LT-NBR 17.5 87 89.7
386-1043 J 109 89.7 Ni-Hard LT-NBR 17.5 87 89.7
386-1046 J 109 91.1 Stellite LT-NBR 20 89 91.1
386-1041 J 109.5 89.6 Stellite LT-NBR 20 87.5 89.6
386-1039 J 109.53 89.1 Stellite LT-NBR 20 87.5 89.1
204-6277 C 109.53 90.1 Forged Nitrile 20 111.46 112.7
13
Cat Duo-Cone SEALS
8E-5029 C 109.53 90.1 Forged Nitrile 20 111.46 112.7
206-9211 C 109.55 90.1 Stellite LT-NBR 20 111.46 112.7
434-1920 C 109.55 90.1 C6 LT-NBR 20 111.46 112.7
8S-5656 C 109.55 90.1 Stellite Silicone 20 111.46 112.7
162-7864 C 110 90.04 Stellite LT-NBR 8 112.8 114.04
JS0950ST J 111 94.1 Stellite LT-NBR 20 92 94.1
386-1048 J 114 94.1 Ni-Hard LT-NBR 18 92 94.1
337-3551 B 115.82 100 Stellite LT-NBR 15 116.67 117.49
386-1054 J 119 99.1 Stellite LT-NBR 20 97 99.1
386-1054 J 119 100 Stellite LT Nitrile 20 97 99.1
386-1051 J 119.08 98.6 Stellite LT-NBR 20 121.01 122.25
171-5811 C 119.08 99.6 Stellite LT-NBR 20 121.01 122.25
175-8593 C 119.08 99.6 Forged LT-NBR 20 121.01 122.25
206-9212 C 119.08 99.6 Stellite LT-NBR 20 121.01 122.25
273-9595 C 119.08 99.6 Stellite Silicone 20 121.01 122.25
325-3297 C 119.08 99.6 Stellite LT-NBR 20 121.01 122.25
386-1051 J 119.08 99.6 Stellite LT Nitrile 20 96 98.6
3P-1848 C 119.08 99.6 Stellite Silicone 20 121.01 122.25
5P-7143 C 119.08 99.6 Stellite FKM 8 121.01 122.25
8E-1881 C 119.08 99.6 Stellite Nitrile 20 121.01 122.25
386-1053 J 120 99.1 Stellite LT-NBR 20 97 99.1
386-1059 J 121 103.1 Stellite LT-NBR 20 101 103.1
386-1055 J 122 101.1 Ni-Hard LT-NBR 18 99 101.1
386-1061 J 127 108 Ni-Hard LT-NBR 18 106 108
386-1063 J 131.5 111.05 Stellite LT-NBR 20 110 111.05
148-3533 C 131.5 112.05 Stellite LT-NBR 20 133.43 134.67
434-1922 C 131.5 112.05 C6 LT-NBR 20 133.43 134.67
475-8458 C 131.5 112.05 Stellite LT-NBR 20 133.43 134.67
175-8631 C 131.5 112.1 Forged Nitrile 20 133.43 134.67
386-1060 J 132 108.1 Stellite LT-NBR 20 106 108.1
155-9879 C 133 114.02 Stellite LT-NBR 8 14.68 15.92
386-1066 J 137 114 Ni-Hard LT-NBR 20 112 114
386-1068 J 138.5 119.2 Stellite LT-NBR 20 117 119.2
272-1012 B 139.82 124 Stellite LT-NBR 15 140.67 141.49
386-1070 J 141 123 Ni-Hard LT-NBR 20 121 123
JS1270SK J 141 126 Stellite LT-NBR 16 124 126
252-7907 B 141.25 126.5 Stellite HNBR 15 142.38 143.2
315-1147 B 141.25 126.5 Stellite HNBR 15 142.38 143.2
3S-0303 B 141.25 126.5 Stellite Nitrile 15 142.38 143.2
8l-5519 B 141.25 126.5 Stellite Silicone 15 142.38 143.2
386-1074 J 146 126 Ni-Hard LT-NBR 15 123 126
6y-5218 C 146 127.07 Formed Silicone 15 147.9 149.14
14
Cat Duo-Cone SEALS
6y-5219 C 146 127.07 Formed Nitrile 15 147.9 149.14
386-1072 J 146.05 125.6 Stellite LT-NBR 20 124.9 125.6
176-5331 C 146.05 126.6 Stellite LT-NBR 20 147.98 149.22
379-8802 C 146.05 126.6 C6 LT-NBR 15 147.98 149.22
5P-7146 C 146.05 126.6 Stellite Nitrile 8 147.98 149.22
5P-9121 C 146.05 126.6 Stellite Nitrile 15 147.98 149.22
285-9346 B 148.82 133 Stellite LT-NBR 15 149.67 150.49
386-1077 J 152 129 Ni-Hard LT-NBR 20 127 129
JS1430s J 157 142 Stellite LT-NBR 15 140 142
252-7912 B 157 142.3 Stellite HNBR 15 158.13 158.95
315-1149 B 157 142.3 Jinsung HNBR 15 158.13 158.95
359-4802 B 157 142.3 Stellite LT-NBR 15 158.13 158.95
5K-5288 B 157 142.3 Stellite Nitrile 15 158.13 158.95
5P-0375 B 157 142.3 Stellite Silicone 15 158.13 158.95
9S-4295 B 157 142.3 Stellite Nitrile 15 158.13 158.95
337-3554 B 159.82 144 Stellite LT-NBR 15 160.67 161.49
386-1079 J 168 145 Stellite LT-NBR 15 143 145
386-1087 J 168 152.8 Stellite LT-NBR 15 151 152.8
186-6531 B 168.3 153.6 Stellite Nitrile 15 169.43 170.25
351-9947 B 168.3 153.6 Stellite Silicone 15 169.43 170.25
359-4804 B 168.3 153.6 Stellite LT-NBR 15 169.43 170.25
424-0676 B 168.3 153.6 C6 LT-NBR 15 169.43 170.25
4C-2002 B 168.3 153.6 Stellite Silicone 15 169.43 170.25
5K-1078 B 168.3 153.6 Stellite Nitrile 15 169.43 170.25
8l-5516 B 168.3 153.6 Stellite Silicone 15 169.43 170.25
9S-4296 B 168.3 153.6 Stellite Nitrile 15 169.43 170.25
386-1082 J 170 147 Stellite LT-NBR 15 145 147
386-1081 J 170 147.5 Ni-Hard LT-NBR 17.5 145 147.5
386-1084 J 170 149 Ni-Hard LT-NBR 17.5 147 149
176-5332 C 171.5 152.05 Stellite LT-NBR 20 173.43 174.67
372-2638 C 171.5 152.05 Stellite LT-NBR 20 173.43 174.67
6T-8440 D 171.7 143.76 Stellite Nitrile 15 174.54 175.92
6T-9984 D 171.7 143.76 Stellite Silicone 15 174.54 175.92
9S-4297 D 171.7 143.76 Stellite Nitrile 15 174.54 175.92
9W-6717 D 171.7 143.76 Forged Nitrile 15 174.54 175.92
6T-2981 D 171.7 147.39 Formed Silicone 15 174.49 175.87
9G-5311 D 171.7 147.39 Formed Nitrile 15 174.49 175.87
386-1085 J 172 149 Stellite LT-NBR 17 147 149
386-1088 J 173.5 152.8 Stellite LT-NBR 20 151 152.8
272-6133 B 173.82 158 Stellite LT-NBR 15 174.67 175.49
386-1089 J 180 159.5 Ni-Hard LT-NBR 17.5 157 159.5
386-1090 J 183.5 163.8 Ni-Hard LT-NBR 20 163.8 183.5
15
Cat Duo-Cone SEALS
171-5825 C 188.5 169.05 Stellite LT-NBR 20 190.43 191.67
JS1630S J 191 162 Stellite LT-NBR 15 160 162
191-6664 D 191.26 163.32 C6 Nitrile 15 194.12 195.5
210-5536 D 191.26 163.32 C6 HNBR 15 194.12 195.5
4C-1494 D 191.26 163.32 C6 Silicone 15 194.12 195.5
9W-7331 D 191.26 163.32 Stellite Nitrile 8 194.1 195.48
272-6134 B 193.82 178 Stellite LT-NBR 15 194.67 195.49
8E-5322 C 199 179.55 Stellite Silicone 15 200.93 202.17
386-1093 J 210 180.8 Stellite LT-NBR 15 180.8 210
386-1094 J 210 189.8 Stellite LT-NBR 20 189.8 210
460-5369 D 210.31 182.37 Ni-Hard Silicone 15 213.15 214.53
331-7073 D 210.31 186 Formed LT-NBR 15 213.12 214.5
3T-6541 D 210.31 186 Formed Silicone 15 213.12 214.5
9G-5315 D 210.31 186 Formed Nitrile 15 213.12 214.5
386-1095 J 215 190.8 Ni-Hard LT-NBR 20 190.8 215
272-1014 B 215.82 200 Stellite LT-NBR 15 216.67 217.49
380-4914 B 215.82 200 Stellite LT-NBR 15 216.67 217.49
177-6717 B 222.5 203.18 C6 Nitrile 15 8.3 9.12
357-7361 B 222.5 208.68 Stellite FKM 15 8.3 9.12
5N-7639 B 222.5 208.68 Stellite Nitrile 15 8.3 9.12
JS2050S J 227 204.5 Stellite LT-NBR 15 202 204.5
JS2070R J 227.5 205.8 Ni-Hard LT-NBR 20 204 205.8
JS2070S J 227.5 205.8 Stellite LT-NBR 20 204 205.8
JS2070SF2 J 227.5 205.8 Stellite HNBR 20 204 205.8
386-1097 J 228.5 198.8 Stellite LT-NBR 15 198.8 228.5
386-1099 J 234 207.8 Stellite LT-NBR 14 207.8 234
JS2090R J 234 207.8 Ni-Hard LT-NBR 14 206 207.8
386-1101 J 241.4 218.8 Stellite LT-NBR 15 218.8 241.4
171-5897 D 251.46 223.52 Stellite LT-NBR 15 254.3 255.68
195-3070 D 251.46 223.52 C6 Nitrile 8 254.3 255.68
210-5535 D 251.46 223.52 C6 HNBR 8 254.3 255.68
213-7509 D 251.46 223.52 Ni-Hard Nitrile 15 254.3 255.68
440-4292 D 251.46 223.52 Stellite Nitrile 8 254.3 255.68
445-0455 D 251.46 223.52 C6 Silicone 8 254.3 255.68
6y-0859 D 251.46 223.52 Stellite Nitrile 8 254.3 255.68
16
Cat Duo-Cone SEALS
9W-4650 D 251.46 223.52 Stellite Silicone 15 254.3 255.68
383-4232 D 251.46 227.15 Formed Silicone 8 254.3 255.68
9W-5977 D 251.46 227.15 Formed Silicone 8 254.3 255.68
386-1103 J 252 222.3 Stellite LT-NBR 15 222.3 252
386-1105 J 252 224.2 Stellite LT-NBR 21 224.2 252
202-3206 D 258.58 236.5 Formed Nitrile 15 262.44 263.82
195-4446 D 259.59 231.65 Cast Steel Nitrile 15 262.43 263.81
200-4059 D 259.59 235.28 Formed Nitrile 15 262.44 263.82
6y-0520 D 259.59 235.28 Formed Silicone 15 262.44 263.82
309-7664 D 264.71 236.77 C6 Silicone 15 271.93 273.31
386-1109 J 276 248.8 Ni-Hard LT-NBR 15 248.8 276
137-2429 D 292.86 264.82 Ni-Hard Nitrile 15 295.6 296.98
171-5898 D 292.86 264.82 Stellite LT-NBR 15 295.6 296.98
190-0270 D 292.86 264.82 Stellite FKM 8 295.6 296.98
204-6452 D 292.86 264.82 Ni-Hard FKM 15 295.6 296.98
381-0705 D 292.86 264.82 Stellite Silicone 8 295.6 296.98
174-4873 D 292.86 268.45 Formed LT-NBR 15 295.6 296.98
386-1110 J 293 263.8 Ni-Hard LT-NBR 15 263.8 293
386-1113 J 303 273.8 Stellite LT-NBR 15 273.8 303
386-1114 J 314 280.8 Stellite LT-NBR 15 280.8 314
386-1116 J 325 298.5 Stellite LT-NBR 15 298.5 325
386-1115 J 328 298.5 Stellite LT-NBR 20 298.5 328
446-1424 D 328 302 Ni-Hard LT-NBR 15 330.72 332.1
454-7635 D 328 302 Ni-Hard LT-NBR 15 330.72 332.1
125-5538 D 328 303.57 Formed Silicone 15 330.72 332.1
174-4874 D 328 303.57 Formed LT-NBR 15 330.72 332.1
336-7869 D 328 303.57 Formed LT-NBR 15 330.72 332.1
386-1118 J 341 317.2 Stellite LT-NBR 15 317.2 341
386-1117 J 345 317.5 Stellite LT-NBR 15 317.5 345
118-2900 D 346.46 318.52 C6 Silicone 8 349.3 350.68
175-6294 D 346.46 318.52 Stellite FKM 15 349.3 350.68
190-0271 D 346.46 318.52 Stellite FKM 8 349.3 350.68
17
Cat Duo-Cone SEALS
191-6128 D 346.46 318.52 Jinsung Nitrile 15 349.3 350.68
373-1647 D 346.46 318.52 C6 Silicone 8 349.3 350.68
383-1597 D 346.46 318.52 Stellite LT-NBR 8 349.3 350.68
417-7857 D 346.46 318.52 C6 Nitrile 8 349.3 350.68
6y-6275 D 346.46 318.52 Stellite Silicone 8 349.3 350.68
163-7368 D 346.46 322.14 Formed LT-NBR 8 349.3 350.68
207-1571 D 346.46 322.14 Formed LT-NBR 15 349.3 350.68
166-8815 D 347.5 318.52 Ni-Hard Nitrile 15 349.3 350.68
386-1119 J 368 336.8 Stellite LT-NBR 15 336.8 368
386-1120 J 368 338.5 Stellite LT-NBR 15 338.5 368
305-7976 D 368.75 341.75 C6 Nitrile 20 374.76 376.14
386-1123 J 375 349 Stellite LT-NBR 15 349 375
386-1124 J 381 354.5 Stellite LT-NBR 15 354.5 381
386-1126 J 391 366.5 Stellite LT-NBR 15 366.5 391
255-2272 D 394.1 369.77 Formed LT-NBR 15 397.3 398.68
133-0441 D 394.46 366.52 C6 HNBR 15 397.3 398.68
137-2428 D 394.46 366.52 Ni-Hard Nitrile 15 397.3 398.68
149-8434 D 394.46 366.52 C6 Silicone 15 397.3 398.68
205-9115 D 394.46 366.52 Stellite LT-NBR 15 397.3 398.68
213-4737 D 394.46 366.52 Stellite Rubber 15 397.3 398.68
341-8543 D 394.46 366.52 C6 Silicone 15 397.3 398.68
6T-4316 D 394.46 366.52 C6 Nitrile 15 397.3 398.68
6y-6273 D 394.46 366.52 Stellite Silicone 8 397.3 398.68
386-1125 J 394.5 365 Stellite LT-NBR 15 365 394.5
386-1127 J 413.5 382.5 Stellite LT-NBR 15 382.5 413.5
386-1128 J 415 385.5 Stellite LT-NBR 15 385.5 415
314-4128 D 427.2 400.2 C6 Silicone 15 430.04 431.42
386-1130 J 454 428 Stellite LT-NBR 15 428 454
386-1131 J 454 428 Stellite Viton 15 428 454
386-1129 J 457 427.5 Stellite LT-NBR 15 426 427.5
386-1129 J 457 429 Stellite LT Nitrile 15 427.5 457
18
Cat Duo-Cone SEALS
175-6297 D 457.2 429.26 Stellite FKM 15 460.04 461.42
186-6493 D 457.2 429.26 Cast Steel Nitrile 15 460.04 461.42
205-9025 D 457.2 429.26 Stellite LT-NBR 15 460.04 461.42
4d-8960 D 457.2 429.26 Stellite Nitrile 15 460.04 461.42
201-5468 D 457.2 430.35 C6 FKM 8 460.04 461.42
212-2784 D 457.2 430.35 C6 Nitrile 8 460.04 461.42
137-4343 D 458.36 429.26 C6 HNBR 15 460.04 461.42
175-6299 D 458.36 429.26 C6 FKM 15 460.04 461.42
195-3495 D 458.36 429.26 C6 Nitrile 15 460.04 461.42
195-9706 D 458.36 429.26 C6 Silicone 15 460.04 461.42
314-4126 D 458.36 429.26 C6 Silicone 15 460.04 461.42
JS4500SB J 480 448.5 Stellite LT-NBR 13 447 448.5
365-4924 D 482.6 454.66 C6 Silicone 15 485.44 486.82
319-3887 D 482.8 454.66 C6 Silicone 15 485.44 486.82
386-1132 J 533.4 503.5 Stellite LT-NBR 15 503.5 533.4
214-7880 D 533.4 505.46 C6 LT-NBR 15 536.24 537.62
365-4922 D 533.4 505.46 C6 Silicone 15 536.24 537.62
147-5509 D 534 505.8 C6 Silicone 15 536.24 537.62
175-6298 D 534 505.8 C6 FKM 15 536.24 537.62
190-4136 D 534 505.8 C6 Silicone 15 536.24 537.62
297-9546 D 534 505.8 C6 Silicone 15 536.24 537.62
6T-6802 D 534 505.8 C6 Nitrile 15 536.24 537.62
JS5300SB J 560 528.5 Stellite LT-NBR 13 527 528.5
172-5284 D 567.94 540 C6 Nitrile 15 570.78 572.16
317-6441 D 567.94 540 C6 Silicone 15 570.78 572.16
365-4920 D 567.94 540 C6 Silicone 15 570.78 572.16
8E-6327 D 567.94 540 C6 Silicone 15 570.78 572.16
459-9259 D 623.14 595.2 C6 HNBR 15 625.98 627.36
147-5510 D 700 667.58 C6 Silicone 15 703.28 704.66
149-7581 D 700 667.58 C6 HNBR 15 703.84 705.22
314-4130 D 700 667.58 C6 Silicone 15 703.28 704.66
433-1348 D 700 667.58 C6 Nitrile 15 703.28 704.66
378-0592 D 806.72 773.72 C6 Silicone 15 810 811.38
110-9718 D 865 832 C6 Nitrile 16 868.28 869.66
147-5511 D 865 832 C6 Silicone 16 868.28 869.66
152-9157 D 865 832 C6 HNBR 16 868.28 869.66
314-4132 D 865 832 C6 Silicone 16 868.28 869.66
453-5929 D 865.44 832 C6 Silicone 16 869.37 870.75
422-9076 L 939.8 898 C6 Silicone 8 942.37 944.11
148-6633 L 939.8 898.22 C6 HNBR 16 943.44 945.18
314-4134 L 939.8 898.22 C6 Silicone 16 943.44 945.18
19
Inverted Cat Duo-Cone SEALS
7T-4080 E 71.4 54.5 Stellite Nitrile 0 5.5 6.18
108-2382 E 83.4 66.5 Stellite Nitrile 0 14.68 15.92
7T-4722 E 83.4 66.5 Stellite Silicone 0 5.5 6.18
108-2381 E 93.4 76.5 Stellite Nitrile 0 5.5 6.18
6V-1800 E 99.4 82.5 Stellite Nitrile 0 5.5 6.18
20
Cat Duo-Cone SEALS tools
Seal Seal Ring Seal Ring Toric Cross- Installation Assembled Height
Groups Class OD (mm) Angle (mm) Section (mm) Tool Nominal +/-Variation
8E-5608 B 65.67 15 6.22 9U-5985 7.6 1.5

136-0296 B 74 20 6.22 123-3800 6.1 1.5
161-7247 C 77.5 8 9.47 179-7208 10.6 1.5
171-5883 C 82.55 20 9.47 224-9466 9.3 1.5
179-1292 C 82.55 20 9.47 224-9466 8.87 1.5
212-0440 C 82.55 20 9.47 224-9466 9.3 1.5
2M-2858 C 82.55 20 9.47 224-9466 9.3 1.5
356-5452 C 82.55 20 9.47 224-9466 9.38 1.5
5K-6191 C 82.55 20 9.47 224-9466 9.3 1.5
9W-5224 C 82.55 20 9.47 224-9466 8.84 1.5
093-1414 B 84 20 6.22 123-3801 8.01 1.5
1Z-9354 A 87.6 20 4.3 TBD 3.5 1
251-3272 A 87.6 20 4.3 TBD 3.5 1
7G-0519 A 87.6 20 4.3 TBD 3.5 1
107-4889 C 92 8 9.47 224-9467 10.6 1.5
162-7862 C 92 8 9.47 224-9467 10.6 1.5
20-8917 C 92 8 9.47 224-9467 10.6 1.5
446-6653 C 92.05 20 9.47 1U-8840 8.88 1.5
171-5882 C 92.08 20 9.47 1U-8840 8.88 1.5
175-7513 C 92.08 20 9.47 1U-8840 8.88 1.5
1M-8747 C 92.08 20 9.47 1U-8840 8.88 1.5
320-8915 C 92.08 20 9.47 1U-8840 8.88 1.5
359-4800 C 92.08 20 9.47 1U-8840 8.88 1.5
422-1454 C 92.08 20 9.47 1U-8840 8.88 1.5
4S-8984 C 92.08 20 9.47 1U-8840 8.88 1.5
6Y-0925 C 92.08 20 9.47 1U-8840 8.9 1.5
8E-4535 C 92.08 20 9.47 1U-8840 8.9 1.5
340-8207 C 94.5 20 9.47 1U-6145 8.8 1.5
125-3267 C 102 8 9.47 227-4755 10.6 1.5
162-7863 C 102 8 9.47 227-4755 10.6 1.5
9W-8878 C 102 8 9.47 227-4755 10.6 1.5
099-0159 C 104.4 20 9.47 1U-8850 9.1 1.5
216-2957 B 104.67 15 6.22 1U-8850 7.6 1.5
5P-0373 B 104.67 15 6.22 1U-8850 7.6 1.5
6S-3285 B 104.67 15 6.22 1U-8850 7.6 1.5
251-3279 A 106.6 20 4.3 306-5147 3.5 1
252-7909 A 106.6 20 4.3 306-5147 3.5 1
9P-9663 A 106.6 20 4.3 306-5147 3.5 1
204-6277 C 109.53 20 9.47 1U-8841 8.9 1.5
9W-2142 C 109.53 20 9.47 1U-8841 8.88 1.5
1M-8746 C 109.55 20 9.47 1U-8841 8.68 1.5
206-9211 C 109.55 20 9.47 1U-8841 8.68 1.5
434-1920 C 109.55 20 9.47 1U-8841 8.68 1.5
8S-5656 C 109.55 20 9.47 1U-8841 8.68 1.5
107-9621 C 110 8 9.47 129-1340 10.6 1.5
162-7864 C 110 8 9.47 129-1340 10.6 1.5
5P-7143 C 119.08 8 9.47 1U-8842 8.8 1.5
Contact Caterpillar for proper tool usage at [email protected]
21
096-4254 C 119.08 20 9.47 1U-8842 8.8 1.5

171-5811 C 119.08 20 9.47 1U-8842 8.9 1.5
175-8593 C 119.08 20 9.47 1U-8842 8.88 1.5
1M-8748 C 119.08 20 9.47 1U-8842 8.7 1.5
206-9212 C 119.08 20 9.47 1U-8842 8.7 1.5
273-9595 C 119.08 20 9.47 1U-8842 8.9 1.5
325-3297 C 119.08 20 9.47 1U-8842 8.7 1.5
3P-1848 C 119.08 20 9.47 1U-8842 8.7 1.5
9W-2201 C 119.08 20 9.47 1U-8842 8.9 1
109-0885 C 131.5 20 9.47 9U-7537 8.9 1.5
133-0513 C 131.5 20 9.47 9U-7537 8.88 1.5
148-3533 C 131.5 20 9.47 9U-7537 8.88 1.5
175-8631 C 131.5 20 9.47 9U-7537 8.88 1.5
434-1922 C 131.5 20 9.47 9U-7537 8.88 1.5
436-1439 C 131.5 20 9.47 9U-7537 8.88 1.5
155-9879 C 133 8 9.47 159-9843 10.6 1.5
161-7525 C 133 8 9.47 159-9843 10.6 1.5
252-7907 B 141.25 15 6.22 1U-8699 7.5 1.5
315-1147 B 141.25 15 6.22 1U-8699 6.9 1.5
3S-0303 B 141.25 15 6.22 1U-8699 6.5 1.5
8L-5519 B 141.25 15 6.22 1U-8699 6.9 1.5
6Y-5218 C 146 15 9.47 1U-8849 8.9 1.5
6Y-5219 C 146 15 9.47 1U-8849 8.9 1.5
142-1579 C 146.05 8 9.47 1U-8849 8.8 1.5
5P-7146 C 146.05 8 9.47 1U-8849 8.8 1.5
379-8802 C 146.05 15 9.47 1U-8849 8.85 1.5
5P-9121 C 146.05 15 9.47 1U-8849 8.8 1.5
109-0881 C 146.05 20 9.47 1U-8849 8.9 1.5
135-9104 C 146.05 20 9.47 1U-8849 8.9 1.5
151-9446 C 146.05 20 9.47 1U-8849 8.9 1.5
156-0620 C 146.05 20 9.47 1U-8849 8.88 1.5
176-5331 C 146.05 20 9.47 1U-8849 8.88 1.5
211-2211 C 146.05 20 9.47 1U-8849 8.9 1.5
273-9594 C 146.05 20 9.47 1U-8849 8.88 1.5
252-7912 B 157 15 6.22 1U-8698 7.2 1.5
315-1149 B 157 15 6.22 1U-8698 7.55 1.5
359-4802 B 157 15 6.22 1U-8698 7.55 1.5
5K-5288 B 157 15 6.22 1U-8698 7.55 1.5
5P-0375 B 157 15 6.22 1U-8698 7.55 1.5
337-3554 B 159.82 15 6.22 1U-8698 6.5 1.5
186-6531 B 168.3 15 6.22 1U-8697 7.6 1.5
351-9947 B 168.3 15 6.22 1U-8697 7.55 1.5
359-4804 B 168.3 15 6.22 1U-8697 7.6 1.5
424-0676 B 168.3 15 6.22 1U-8697 7.55 1.5
4C-2002 B 168.3 15 6.22 1U-8697 7.4 1.5
5K-1078 B 168.3 15 6.22 1U-8697 7.55 1.5
8L-5516 B 168.3 15 6.22 1U-8697 7.55 1.5
22
109-0868 C 171.5 20 9.47 4C-6206 8.9 1.5

133-0512 C 171.5 20 9.47 4C-6206 8.9 1.5
139-6611 C 171.5 20 9.47 4C-6206 8.9 1.5
151-9447 C 171.5 20 9.47 4C-6206 8.9 1.5
156-0621 C 171.5 20 9.47 4C-6206 8.88 1.5
176-5332 C 171.5 20 9.47 4C-6206 8.88 1.5
372-2638 C 171.5 20 9.47 4C-6206 8.9 1.5
6T-2981 D 171.7 15 12.7 1U-6443 11.62 1.5
6T-8440 D 171.7 15 12.7 1U-6443 11.55 1.5
9G-5311 D 171.7 15 12.7 1U-6443 11.62 1.5
9W-6717 D 171.7 15 12.7 1U-6443 11.55 1.5
109-0861 C 188.5 20 9.47 9U-7538 8.9 1.5
171-5825 C 188.5 20 9.47 9U-7538 8.88 1.5
9W-7331 D 191.26 8 12.7 1U-6442 15 1.5
4C-1494 D 191.26 15 12.7 1U-6441 11.55 1.5
6T-3377 D 191.26 15 12.7 1U-6441 11.64 1.5
6T-8436 D 191.26 15 12.7 1U-6441 11.55 1.5
9G-5313 D 191.26 15 12.7 1U-6441 11.64 1.5
6T-8439 D 210.31 8 12.7 1U-6440 15 1
331-7073 D 210.31 15 12.7 1U-6439 11.66 1.5
3T-6541 D 210.31 15 12.7 1U-6439 11.66 1.5
6T-8438 D 210.31 15 12.7 1U-6439 11.55 1.5
6T-9986 D 210.31 15 12.7 1U-6439 11.55 1.5
9G-5315 D 210.31 15 12.7 1U-6439 11.66 1.5
177-6717 B 222.5 15 6.22 4C-9527 6.5 1.5
357-7361 B 222.5 15 6.22 4C-9527 6.5 1.5
5N-7639 B 222.5 15 6.22 4C-9527 6.5 1.5
195-3070 D 251.46 8 12.7 1U-6437 15 1.5
326-9200 D 251.46 8 12.7 1U-6437 15 1.5
383-4232 D 251.46 8 12.7 1U-6437 15.17 1.5
445-0455 D 251.46 8 12.7 1U-6437 15 1.5
6Y-0859 D 251.46 8 12.7 1U-6437 15 1.5
6Y-6277 D 251.46 8 12.7 1U-6437 15 1.5
9G-5343 D 251.46 8 12.7 1U-6437 15.17 1.5
9W-5977 D 251.46 8 12.7 1U-6437 15.17 1.5
171-5897 D 251.46 15 12.7 1U-6436 11.55 1.5
213-7509 D 251.46 15 12.7 1U-6436 11.55 1.5
6T-2815 D 251.46 15 12.7 1U-6436 11.73 1.5
6T-8435 D 251.46 15 12.7 1U-6436 11.55 1.5
9G-5317 D 251.46 15 12.7 1U-6436 11.73 1
9W-4650 D 251.46 15 12.7 1U-6436 11.55 1.5
200-4059 D 259.59 15 12.7 1U-6438 11.73 1.5
202-3206 D 259.59 15 12.7 1U-6438 11.73 1.5
314-4124 D 259.59 15 12.7 1U-6438 11.73 1.5
6Y-0520 D 259.59 15 12.7 1U-6438 11.73 1.5
9W-4098 D 259.59 15 12.7 1U-6438 11.55 1.5
381-0705 D 292.86 8 12.7 1U-6435 15 1.5
23
9W-3732 D 292.86 8 12.7 1U-6435 15 1.5

137-2429 D 292.86 15 12.7 1U-6434 11.55 1.5
145-8032 D 292.86 15 12.7 1U-6434 11.55 1.5
171-5898 D 292.86 15 12.7 1U-6434 11.55 1.5
1C-9747 D 292.86 15 12.7 1U-6434 11.77 1.5
3T-9117 D 292.86 15 12.7 1U-6434 11.77 1.5
6T-8437 D 292.86 15 12.7 1U-6434 11.55 1.5
9G-5319 D 292.86 15 12.7 1U-6434 11.77 1.5
9G-5349 D 292.86 15 12.7 1U-6434 11.77 1.5
9W-4651 D 292.86 15 12.7 1U-6434 11.55 1.5
9W-5979 D 292.86 15 12.7 1U-6434 11.77 1.5
7T-2459 D 310.86 15 12.7 220-5726 11.55 1.5
125-5538 D 328 15 12.7 173-6703 11.83 1.5
174-4874 D 328 15 12.7 173-6703 11.83 1.5
336-7869 D 328 15 12.7 173-6703 11.83 1.5
446-1424 D 328 15 12.7 173-6703 11.45 1.5
118-2900 D 346.46 8 12.7 1U-5934 15 1.5
130-6889 D 346.46 8 12.7 1U-5934 15 1.5
163-7368 D 346.46 8 12.7 1U-5934 15.17 1.5
186-3277 D 346.46 8 12.7 1U-5934 15 1.5
314-4122 D 346.46 8 12.7 1U-5934 15.17 1.5
373-1647 D 346.46 8 12.7 1U-5934 15 1.5
383-1597 D 346.46 8 12.7 1U-5934 15 1.5
417-7857 D 346.46 8 12.7 1U-5934 15 1.5
6Y-0857 D 346.46 8 12.7 1U-5934 15 1.5
6Y-6275 D 346.46 8 12.7 1U-5934 15 1.5
9G-5347 D 346.46 8 12.7 1U-5934 15.17 1.5
9W-5978 D 346.46 8 12.7 1U-5934 15.17 1.5
207-1571 D 346.46 15 12.7 1U-5933 11.88 1.5
3T-8500 D 346.46 15 12.7 1U-5933 11.88 1.5
6T-8434 D 346.46 15 12.7 1U-5933 11.55 1.5
9G-5321 D 346.46 15 12.7 1U-5933 11.88 1.5
9W-4652 D 346.46 15 12.7 1U-5933 11.55 1
166-8815 D 347.5 15 12.7 1U-5933 11.55 1.5
305-7976 D 368.75 20 12.7 317-3806 11.4 1.5
255-2272 D 394.1 15.3 12.7 8T-9206 12.1 1.5
314-4120 D 394.1 15.3 12.7 8T-9206 12.1 1.5
9G-5323 D 394.1 15.3 12.7 8T-9206 12.1 1.5
6Y-0855 D 394.46 8 12.7 8T-7789 15 1.5
6Y-6273 D 394.46 8 12.7 8T-7789 15 1.5
133-0441 D 394.46 15 12.7 8T-9206 11.55 1.5
137-2428 D 394.46 15 12.7 8T-9206 11.55 1.5
149-8434 D 394.46 15 12.7 8T-9206 11.55 1.5
213-4737 D 394.46 15 12.7 8T-9206 11.55 1.5
314-4119 D 394.46 15 12.7 8T-9206 11.55 1.5
341-8543 D 394.46 15 12.7 8T-9206 11.55 1.5
6T-4316 D 394.46 15 12.7 8T-9206 11.55 1.5
24
6T-8433 D 394.46 15 12.7 8T-9206 11.55 1.5

314-4128 D 427.2 15 12.7 285-8787 11.5 1.5
212-2784 D 457.2 8 12.7 176-1724 15 1.5
205-9025 D 457.2 15 12.7 8T-0531 11.55 1.5
4D-8960 D 457.2 15 12.7 8T-0531 11.55 1.5
137-4343 D 458.36 15 12.7 8T-0531 11.54 1.5
195-3495 D 458.36 15 12.7 8T-0531 11.54 1.5
195-9706 D 458.36 15 12.7 8T-0531 11.54 1.5
314-4126 D 458.36 15 12.7 8T-0531 11.54 1.5
319-3887 D 482.6 15 12.7 340-0988 11.55 1.5
365-4924 D 482.6 15 12.7 340-0988 11.55 1.5
214-7880 D 533.4 15 12.7 140-7642 11.55 1.5
365-4922 D 533.4 15 12.7 140-7642 14.55 1.5
147-5509 D 534 15 12.7 140-7642 14.55 1.5
297-9546 D 534 15 12.7 140-7642 14.55 1.5
6T-6802 D 534 15 12.7 140-7642 14.55 1.5
172-5284 D 567.94 15 12.7 9U-5691 11.55 1.5
365-4920 D 567.94 15 12.7 9U-5691 11.55 1.5
8E-6327 D 567.94 15 12.7 9U-5691 11.55 1.5
147-5510 D 700 15 12.7 4C-6582 13.65 1.5
314-4130 D 700 15 12.7 4C-6582 13.65 1.5
433-1348 D 700 15 12.7 4C-6582 13.65 1.5
449-7480 D 700 15 12.7 4C-6582 13.78 1.5
378-0592 D 806.72 15 12.7 264-5067 13.78 1.5
314-4132 D 865 16 12.7 4C-4907 13.89 1.5
314-4134 L 939.8 16 16 149-0974 17.74 2
449-7481 L 939.8 16 16 149-0974 17.74 2
25
Cat Duo-Cone SEALS Installation
Cat Duo-Cone Seal Assembly Contents: Housing Preparation
(2) Metal Seal Rings The housing components that contact the rubber
(2) Elastomeric Toric Rings toric rings (3 and 4) must be free from foreign material
(oil, grease, dirt, metal chips, dust or lint particles,
Terminology etc.) before installing the seal. This should be done
using a lint-free wipe and a non-petroleum based
solvent. Dry with a clean wipe.
Remove any foreign material from the rubber torics
(2), the ramps (7) and the lips (8) of both seal rings.
This should also be done with a lint-free wipe and a
non-petroleum based solvent. Dry with a clean wipe.
1. Seal Ring Place the rubber torics on the metal seal ring at the
2. Rubber Toric 6. Seal Ring Face bottom of the seal ring ramp and against the retaining
3. Housing Retainer Lip 7. Seal Ring Ramp lip.
4. Housing Ramp 8. Seal Ring Retaining Lip
5. Seal Ring Housing 9. Installation Tool
Handling the Seals

The idea is to protect the seal face. The more
precausions taken, the more likely the seals will last
Make sure the rubber toric is straight on the seal ring
in the field.
and not twisted. Be careful not to nick or cut the torics
Staging during the assembly, as this can cause leaks.
When staging, have the seal package on the top shelf Put the installation tool onto the metal seal ring and
of the kit cart or on a flatbed kit cart. (Reasoning: the rubber toric. Lightly dampen the lower half of the
seals need to be removed from the packaging from rubber toric with the appropriate assembly lubricant.
the center flaps)
Techniques to dampen the toric include wiping with a
Stacking lint-free towel, lubricating using a clean foam brush,
Make sure seal packages are not stacked more than or dipping in a container lined with towels saturated in
5 high to reduce the risk of tipping during transit. (No the assembly lubricant (as shown).
banding or wracked straps should be used)
Package Removal
Do not remove the seal from the secondary
packaging when transporting the seal. This will help
ensure the seal does not get damaged and protects it
from contamination.
Remove seal from the center flaps of the packaging,
allowing more access to the seal and reduce the risk Seal groups with silicone torics can be assembled
of the seals sliding against each other or another using a freezer to slightly contract the toric rings. Seal
surface causing damage to the seal. Cut the center groups should be placed in a freezer for 5 minutes at
tape, making sure the knife point is not going to cut -40oC to -18oC prior to installation. Contraction will be
the toric or seal. (Use of a safety knife is the best tool sufficient to allow installation. Groups should warm to
for this procedure) room temperature prior to further assembly.
26
Approved Assembly Lubricants The rubber toric can twist if it is not wet all around
Isopropyl Alcohol* during installation or if there are burrs or fins on the
Houghto-Grind 60 CT retaining lip of the housing. Twists, misalignment,
Quaker Solvo Clean 68-RAH and bulges of the toric (as shown) will result in seal
failure. If correct installation is not obvious, remove
(*) All applicable safety and disposal guidelines for flammable liquids the seal from the housing and repeat process.
must be followed.
Note: Do not use Stanosol or any other liquid that leaves an oil film and/or
The rubber torics must never slip on the ramps
does not evaporate quickly. of either the seal ring or the housing. To prevent
slippage, allow adequate evaporation time for the
Installation Process lubricant before proceeding with further assembly.
With the lower half of the rubber toric still wet, use Once correctly in place, the rubber toric must roll
the installation tool to position the seal ring and the on the ramp only. The following shows incorrect
rubber toric squarely against the application housing installations resulting in cocked seals.
(as shown).
9
1 2
For smaller diameter seals, use sudden and even

pressure to push the rubber toric under the retaining
lip of the housing. For larger diameter seals, which Wipe the face of each seal ring using a lint-free
will not press in with sudden and even pressure, it is wipe. No particles of any kind are permissible on the
acceptable to work the toric past the retaining lip by sealing surfaces. (Even a hair can hold the seal faces
starting one side and tapping the opposite side of the apart and cause a leak)
installation tool with a rubber mallet until it is engaged
past the retaining lip of the housing.
Check the assembled height variation (A) in a least

four places, 90o apart, use a caliper, toolmakers ruler
or any other calibrated measuring device.
A
The difference in height around the ring must not Apply a thin film of oil on the entire seal face of one
be more than 1.0 mm. If small adjustments are or both seals using a lint-free applicator. Oil must not
necessary, do not push or pull directly on the seal contact surfaces other than the sealing face.
ring. Use the installation tool to push down and your
fingers to pull up uniformly on the rubber toric and
seal ring.
27
Final Assembly
While completing the final assembly of the unit, make
sure that both housings are in correct alignment
and are concentric. Slowly bring the two housings
together. High impact can scratch or break the seal
components.
1
If the rubber toric slips at any location, it will twist,

causing the seal rings to cock. Any wobbling motion
of the seal is an indication of cocked seals and can
cause dirt to enter by pumping mud past the torics.
The following examples show the effects of a cocked

seal group.
A B
X Y
The above depicts how the torics have slipped

instead of rolling on the left hand side of the seal. The
following shows the same seal after the bottom half is
rotated 180o.
A B
Y X
28
Cat Heavy Duty Dual FaceD SEALS
Break Edge
C 0.62 (1.57) TYP
G
E
0.65 (1.85) x 45 TYP

0.25 (1.64)
J
B
F
Class K Cat Heavy Duty Dual Faced Seals uses a square bore housing design and a Belleville Washer load
ring to provide loads to the metal seal faces.
Part No. OD Smaller Outer Dia. Shaft Dia. Seal Ring Belleville Washer
132-0358 61.6 46.86 42.88 Stellite Nitrile
132-0362 61.6 46.86 42.88 Stellite LT-NBR
132-0363 61.6 46.86 42.88 Stellite LT-NBR
170-3452 61.6 46.86 42.88 Stellite LT-NBR
192-0052 65.08 50.86 46.02 C6 Nitrile
215-6276 65.08 50.86 46.02 Stellite LT-NBR
215-6277 65.08 50.86 46.02 Stellite LT-NBR
215-6278 65.08 50.86 46.02 Stellite LT-NBR
132-0377 73 58.27 53.98 Stellite Nitrile
132-0379 73 58.27 53.98 Stellite Nitrile
132-0386 86.36 67.46 63.5 Stellite LT-NBR
132-0388 86.36 67.46 63.5 Stellite LT-NBR
132-0389 86.36 67.46 63.5 Stellite LT-NBR
215-6279 86.36 67.46 63.5 Stellite LT-NBR
215-6280 86.36 67.46 63.5 Stellite LT-NBR
265-5193 90 76 73.92 Stellite Nitrile
269-3358 90 76 73.92 C6 FKM
132-0404 92.48 73.81 69.85 Stellite LT-NBR
132-0407 92.48 73.81 69.85 Stellite LT-NBR
192-0061 92.48 73.81 69.85 C6 Nitrile
29
215-6281 92.48 73.81 69.85 Stellite LT-NBR
215-6282 92.48 73.81 69.85 Stellite LT-NBR
132-0432 96.61 83 78 Stellite Ring Only
215-6284 98.45 74.22 59.56 Stellite LT-NBR
215-6285 98.45 74.22 59.56 Stellite LT-NBR
215-6286 98.45 74.22 59.56 Stellite LT-NBR
215-6287 98.45 74.22 59.56 Stellite LT-NBR
245-4631 100.33 82.55 77.8 C6 FKM
444-1244 100.33 82.55 77.8 C6 LT-NBR
458-6657 100.33 82.55 77.8 Ni-Hard FKM
253-1727 104 88 83.5 Stellite FKM
377-2188 104 88 83.5 Stellite LT-NBR
132-0442 112.06 94.64 88.9 Stellite LT-NBR
215-6283 112.06 94.64 88.9 Stellite LT-NBR
250-4366 112.06 94.64 88.9 Stellite FKM
377-2182 112.06 94.64 88.9 C6 FKM
439-2605 112.06 94.64 88.9 Stellite FKM
140-9881 119.46 94.06 88.9 Stellite FKM
215-6288 119.46 94.06 88.9 Stellite LT-NBR
215-6289 119.46 94.06 88.9 Stellite LT-NBR
215-6290 119.46 94.06 88.9 Stellite LT-NBR
185-8643 123.83 104.78 98.42 C6 Nitrile
199-7214 123.83 104.78 98.42 Stellite LT-NBR
132-0476 132.84 114.3 109.53 Stellite LT-NBR
132-0480 132.84 114.3 109.53 Stellite LT-NBR
30
209-4514 132.84 114.3 109.53 C6 Nitrile
133-0445 142.24 114.3 109.53 C6 Nitrile
425-1284 142.24 114.3 109.53 C6 LT-NBR
377-2186 144.4 126.37 117.48 C6 FKM
205-8684 155.07 133.35 128.57 Stellite LT-NBR
205-9682 155.58 134.37 128.57 C6 FKM
132-0513 162.91 144.17 140.2 C6 Nitrile
132-0520 167.95 145.54 142.88 C6 Nitrile
132-0537 195.07 168.91 161.93 Stellite FKM
132-0538 195.07 168.91 161.93 Stellite LT-NBR
31
132-0544 195.07 168.91 161.93 Stellite FKM
132-0551 207.16 179 171.45 Stellite Nitrile
132-0555 214.55 194.18 188.93 Stellite FKM
132-0560 214.55 194.18 188.93 Stellite FKM
174-5432 214.55 194.18 188.93 Ni-Hard Nitrile
358-0793 214.55 194.18 188.93 C6 Nitrile
132-0570 229.49 203.84 198.12 Stellite FKM
132-0577 229.49 203.84 198.12 Stellite FKM
161-4343 229.49 203.84 198.12 Stellite FKM
423-6536 245.75 225.43 220.68 Stellite LT-NBR
155-8358 261.93 238.5 236.2 C6 Nitrile
172-1619 261.93 244.55 240.15 Formed LT-NBR
32
197-9203 273.05 241.3 236.52 Stellite FKM
344-3837 273.05 241.31 73.92 Jinsung Nitrile
422-0069 322.58 283.21 276.23 Stellite LT-NBR
148-9594 352.43 320.05 314.96 C6 Nitrile
132-0626 391.16 355.6 349.25 Stellite FKM
132-0634 391.16 355.6 349.25 Ni-Hard Nitrile
132-0635 391.16 355.6 349.25 Ni-Hard Nitrile
203-0340 391.16 355.6 349.25 Stellite FKM
132-0637 413.46 379.73 374.65 Stellite FKM
149-3957 458.22 429.64 426.72 Stellite Rubber
132-0643 469.9 441.86 434.98 Stellite FKM
132-0646 469.9 441.86 434.98 Stellite FKM
139-5949 481.33 441.33 434.98 C6 Nitrile
133-0510 529.5 491.8 485.78 Stellite LT-NBR
132-0650 531 492.9 485.78 Ni-Hard Nitrile
205-9683 531 492.9 485.78 Ni-Hard FKM
176-1164 531 497.9 490.78 Ni-Hard Nitrile
132-0654 651.24 620 606.43 Stellite FKM
132-0652 782.3 749.4 736.6 C6 Nitrile
132-0653 782.3 749.4 736.6 C6 FKM
33
CAT Heavy Duty Dual faced SealS SERVICE KIT
OD Field Kit No. Washer Matl. Washer 1 No. Washer 2 No.
61.6 132-0357 Nitrile 132-0860
61.6 170-0734 LT Nitrile 132-5586
61.6 174-9900 Viton 132-5593
65.08 132-0366 Nitrile 132-0824 132-0855
65.08 132-0373 LT Nitrile 132-5595
65.08 132-0370 Nitrile 132-0855
73 132-0378 Nitrile 132-0865
86.36 132-0381 Nitrile 132-0822 132-0853
86.36 132-0384 Nitrile 132-0853
92.86 132-0398 Nitrile 132-0827 132-0859
92.86 132-0401 Nitrile 132-0859
98.83 132-0412 LT Nitrile 141-1088
98.83 132-0414 Viton 132-5596
100.33 132-0421 Nitrile 132-0832 132-0864
100.33 132-0423 Nitrile 132-0864
100.33 132-0429 LT Nitrile 132-5589
112.45 132-0436 Nitrile 132-0829 132-0861
112.45 132-0457 Nitrile 132-0858
112.45 132-0439 Nitrile 132-0861
119.46 132-0446 Viton 132-5594
123.83 132-0461 Nitrile 132-0890
123.83 132-0465 Nitrile 132-0826 132-0857
123.83 132-0468 Nitrile 132-0857
132.84 132-0472 Nitrile 132-0891
132.84 132-0477 Nitrile 132-0866
132.84 132-0478 LT Nitrile 132-0848 132-5587
132.84 147-2281 Viton 141-4932
144.15 132-0489 Nitrile 132-0856
155.58 132-0501 Nitrile 132-0835 132-0867
155.58 132-0504 Nitrile 132-0867
165.1 132-0511 Nitrile 132-5568
167.49 132-0526 Silicone 132-5601
168.28 132-0517 Nitrile 132-0868
168.28 132-0523 Nitrile 132-0876
179.86 132-0530 Nitrile 132-0854
184.15 132-0533 Nitrile 132-0886
195.07 132-0539 Nitrile 132-0878
195.07 132-0540 Nitrile 132-0859 132-0878
195.07 132-0541 Viton 132-5563
196.85 132-0548 Nitrile 132-0887
207.16 5E-9812 Nitrile 132-0893
214.55 132-0556 Nitrile 132-0838 132-0872
214.55 133-0460 Viton 132-5597 132-0872
214.55 132-0557 Nitrile 132-0872
Contact Caterpillar prior to ordering a field service kit at [email protected]
34
CaT Heavy Duty Dual faceD SealS SERVICE KIT
OD Field Kit No. Washer Matl. Washer 1 No. Washer 2 No.
220.68 132-0567 Nitrile 132-0888
220.68 132-0566 Nitrile 132-0841 132-0888
222.25 132-0562 Nitrile 132-5566
229.49 132-0574 Viton 132-0830 132-0862
229.49 132-0575 Nitrile 132-0831 132-0863
229.49 132-0576 Nitrile 132-0863
242.09 132-0583 Nitrile 132-0882
245.75 132-0589 Nitrile 132-0873
260.35 132-0593 Nitrile 132-0897
261.92 171-1188 Nitrile 155-4091
270.51 132-0606 Nitrile 132-0889
273.05 132-0598 Nitrile 132-0881
273.05 132-0602 Nitrile 132-5562
322.58 133-0465 Nitrile 132-5590
329.31 132-0618 Nitrile 132-0896
352.43 132-0619 Nitrile 132-0899
391.16 132-0628 Nitrile 132-0877
391.16 132-0629 Viton 132-0900
413.46 132-0638 Viton 132-5577
469.9 132-0644 Viton 132-5592
481.33 132-0640 Nitrile 132-0871
529.46 133-0461 Nitrile 132-0875
663.58 132-0655 Nitrile 132-5564
663.58 132-0656 Viton 132-5581
780.19 148-3471 Nitrile 132-5567
Contact Caterpillar prior to ordering a field service kit at [email protected]
35
CAT Heavy Duty Dual faceD SealS Installation
Cat Heavy Duty Dual Face Seal Remove seal from the center flaps of the packaging,
allowing more access to the seal and reduce the risk
Assembly Contents: of the seals sliding against each other or another
1. (2) Metal Seal Rings surface causing damage to the seal. Cut the center
2. (2) Rubber Belleville Washers tape, making sure the knife point is not going to cut
the toric or seal. (Use of a safety knife is the best tool
Service Kit Contents: for this procedure)
1. (1) Seal Group
2. Installation Instruction Housing Preparation
The housing components that contact the Belleville
Field Kit Contents: Washers must be free from foreign material (oil,
1. (2) Rubber Belleville Washers grease, dirt, metal chips, dust or lint particles, etc.)
2. Installation Instructions before installing the seal. This should be done using a
lint-free wipe and a non-petroleum base solvent. Dry
with a clean wipe.
Terminology
Seal rings must be handled with care. Machined seal
Belleville Washers faces must not be damaged or scratched. All parts
Square Bore are to be free of grease, oil, dirt and scale.
Seal Preparation
Metal Sealing Belleville Washers should be installed flush against
Shaft Ring the inside shoulder of the metal sealing rings.
Sealing Surface
Flush
Handling the Seals
The idea is to protect the seal face. The more
precausions taken, the more likely the seals will last
in the field. Installation Process
Install each half seal (Belleville Washer and sealing
Staging ring) into the housing by carefully pushing on the
When staging, have the seal package on the top shelf seal half until it is fully seated. Check to be sure that
of the kit cart or on a flatbed kit cart. (Reasoning: the the seal is not cocked and that the washer is seated
seals need to be removed from the packaging from evenly at the bottom of the bore. If the seal is a single
the center flaps) barb design, the barbed half goes in the suspended
housing to insure no movement of the seal half during
Stacking the assembly process.
Make sure seal packages are not stacked more than Oil Lightly
5 high to reduce the risk of tipping during trans-it. (No
banding or wracked straps should be used)
Package Removal Push

Do not remove the seal from the secondary
packaging when transporting the seal. This will help
ensure the seal does not get damaged and protects it
from contamination.
36
CAT Heavy Duty Dual faceD SealS Installation
After installing the seal halves into the unit, wipe both
metal sealing faces clean with a lint-free wipe. Apply
a thin film of oil to the sealing faces with a lint free
applicator. Oil must not contact surfaces other than
the sealing faces.
Final Assembly
While completing the final assembly of the unit, make
sure that both housings are in correct alignment and
are concentric. Observe carefully that the rubber rings
do not unseat from the bottom of the housing. Slowly
bring the two housings together. (High impact can
scratch or break the seal components)
To set the seals, hold one-half of the assembly

stationary while rotating the other member a minimum
of ten complete revolutions. This is very important!
Contact Caterpillar with your seal questions at [email protected]
37
NOTES:
38
APPLICATION DATA SHEET
Company Name___________________________________________________________________________
Address _ _____________________________________ City_______________________________________
State/Province____________________ Zip / Postal Code ____________ Country_ _____________________
Contact Name ____________________________________________________________________________
Telephone_____________________________________ Email _ ___________________________________
Description of proposed seal application _______________________________________________________
_______________________________________________________________________________________
Action
Rotating Oscillating
Normal rotating speed ________________ RPM Angular arc ___________ degrees
Maximum rotating speed ______________ RPM Frequency ____________ cycles / minute
Duration of maximum RPM ____________ minutes Duration of motion ______ seconds
Time to reach maximum RPM __________ seconds
Sealing System
Shaft size or internal component diameter ________ mm Is seal exposed to the environment? ___________
Radial tolerance stack ________________________ mm Axial tolerance stack _ ___________________ mm
Pressure
Is oil compartment vented? _______ If no, what is operating pressure (kPa) ______ Maximum (kPa) _ ______
If pressurized, where is the pressure (inside / outside / both)? _ _____________________________________
Lubrication
Type of lubricant to be used_ ________________________________________________________________
List other contacting substances to seal (e.g. grease)_ ____________________________________________
What is the oil level with relation to the shaft centerline? (mm) ______________________________________
Normal operating temperature _______________ C Maximum operating temperature ________________ C
Operating Environment
Prolonged muddy conditions? _ ____________________Description _________________________________
Prolonged abrasive conditions (e.g. quarry)? ____________ Description ______________________________
Prolonged high temperatures (above 100C)?_ ________ Prolonged cold temperatures (below 0C) _ _______
Other (e.g. landfill) _ _______________________________________________________________________
Assembly Drawing
To determine tolerance stack-up, end play, surface textures, and axial / radial spatial constraint
Gap distance between seals (U-gap) __________________________________________________________
To check design for simplicity, ease of assembly, and exposure to and protection from outside environment
Anticipated Annual Volume
Anticipated Annual Volume:
Year 1:_______________________, Year 2:_______________________, Year 3:______________________
39
SEAL AREA DATA:
Send data sheet to Caterpillar at [email protected]

40
Company Name___________________________________________________________________________
Address _ _____________________________________ City_______________________________________
State/Province____________________ Zip / Postal Code ____________ Country_ _____________________
Contact Name ____________________________________________________________________________
Telephone_____________________________________ Email _ ___________________________________
Description of proposed seal application _______________________________________________________
_______________________________________________________________________________________
Action
Rotating Oscillating
Normal rotating speed ________________ RPM Angular arc ___________ degrees
Maximum rotating speed ______________ RPM Frequency ____________ cycles / minute
Duration of maximum RPM ____________ minutes Duration of motion ______ seconds
Time to reach maximum RPM __________ seconds
Sealing System
Shaft size or internal component diameter ________ mm Is seal exposed to the environment? ___________
Radial tolerance stack ________________________ mm Axial tolerance stack _ ___________________ mm
Pressure
Is oil compartment vented? _______ If no, what is operating pressure (kPa) ______ Maximum (kPa) _ ______
If pressurized, where is the pressure (inside / outside / both)? _ _____________________________________
Lubrication
Type of lubricant to be used_ ________________________________________________________________
List other contacting substances to seal (e.g. grease)_ ____________________________________________
What is the oil level with relation to the shaft centerline? (mm) ______________________________________
Normal operating temperature _______________ C Maximum operating temperature ________________ C
Operating Environment
Prolonged muddy conditions? _ ____________________Description _________________________________
Prolonged abrasive conditions (e.g. quarry)? ____________ Description ______________________________
Prolonged high temperatures (above 100C)?_ ________ Prolonged cold temperatures (below 0C) _ _______
Other (e.g. landfill) _ _______________________________________________________________________
Assembly Drawing
To determine tolerance stack-up, end play, surface textures, and axial / radial spatial constraint
Gap distance between seals (U-gap) __________________________________________________________
To check design for simplicity, ease of assembly, and exposure to and protection from outside environment
Anticipated Annual Volume
Anticipated Annual Volume:
Year 1:_______________________, Year 2:_______________________, Year 3:______________________
41
SEAL AREA DATA:
Send data sheet to Caterpillar at [email protected]

42
For more information on Cat Seals
www.cat.com/cat-seals
WEGQ1000 (2/15)
2014 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT, their
respective logos, Caterpillar Yellow, the Power Edge trade dress as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.

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CAT SEALS

Product Design Review. . . . . . . . . . . . . . . . . . . 5

Cat Duo-Cone Seals . . . . . . . . . . . . . . . . . . 12

Inverted Cat Duo-Cone Seals. . . . . . . . . . . . . 20

Cat Duo-Cone Seals Tools. . . . . . . . . . . . . . . 21

Cat Duo-Cone Seals Installation. . . . . . . . . . . 26

Cat Heavy Duty Dual Face Seals . . . . . . . . . . 29

Cat Heavy Duty Dual Face Seals Tools . . . . . 34

Cat Heavy Duty Dual Face Seals Sevice Kit. . 36

Application Data Sheets . . . . . . . . . . . . . . . . . 39

Shown below is a general comparison between seal ring materials available.

Formed (Cat Duo-Cone only)

Consult Caterpillar for additional details at [email protected]

Low-Temperature Nitrile (LT-NBR)

Hydrogenated Nitrile (HNBR)

Class Toric Size Seal Ramp Housing Ramp Common Application

Class A - 4.30mm (0.17)

Class B - 6.22mm (0.24)

Class C - 9.47mm (0.37)

Class D - 12.70mm (0.50)

Class L - 16.00mm (0.63)

Class E - Inverted Cat Duo-Cone Seals

Class K - Cat Heavy Duty Dual Faced Seals

Contact Caterpillar with your seal class questions at [email protected]

15o Seal Ramp

20o Seal Ramp

Contact Caterpillar with your seal questions at [email protected]

Improper Housing Design

The Proper Selection of Oil

Contact Caterpillar to determine housing dimensions and custom options at [email protected]

Contact Caterpillar to determine housing dimensions and custom options at [email protected]

Contact Caterpillar to determine housing dimensions and custom options at [email protected]

8E-5608 B 65.67 15 6.22 9U-5985 7.6 1.5

Contact Caterpillar for proper tool usage at [email protected]

096-4254 C 119.08 20 9.47 1U-8842 8.8 1.5

Contact Caterpillar for proper tool usage at [email protected]

109-0868 C 171.5 20 9.47 4C-6206 8.9 1.5

Contact Caterpillar for proper tool usage at [email protected]

9W-3732 D 292.86 8 12.7 1U-6435 15 1.5

Contact Caterpillar for proper tool usage at [email protected]

6T-8433 D 394.46 15 12.7 8T-9206 11.55 1.5

Contact Caterpillar for proper tool usage at [email protected]

Handling the Seals

For smaller diameter seals, use sudden and even

Check the assembled height variation (A) in a least

If the rubber toric slips at any location, it will twist,

The following examples show the effects of a cocked

The above depicts how the torics have slipped

0.65 (1.85) x 45 TYP

Contact Caterpillar to determine housing dimensions and custom options at [email protected]

Contact Caterpillar to determine housing dimensions and custom options at [email protected]

Contact Caterpillar to determine housing dimensions and custom options at [email protected]

Contact Caterpillar to determine housing dimensions and custom options at [email protected]

Contact Caterpillar prior to ordering a field service kit at [email protected]

Package Removal Push

To set the seals, hold one-half of the assembly

Contact Caterpillar with your seal questions at [email protected]

Send data sheet to Caterpillar at [email protected]

Send data sheet to Caterpillar at [email protected]