M230, M430, M240, M440, M250, M45032 B238D

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CONTENTS PARTS INDEX

MANITOU NORTH AMERICA, INC.


6401 IMPERIAL DRIVE
Waco, TX 76712--6803

NOTE: Manitou Forklift Manuals are continually updated and subject to change
without prior notice. If your Forklift Model or parts are not found in this manual,
please contact your dealer or the Manitou North America Parts Department
for the latest information and parts availability.

M2/4 30 thru 50 CP --P --G


M2/4 30 CP --PL --G
M2 30 CP --PXL --G
(Manual Forward/Reverse)
S/N: M2300545, M240331, M2500263,
M4300287, M4400371, M4500251,
M230G0150, M240G0150 and BELOW
PARTS MANUAL

For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232
Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com

CATALOG B238
R12--07
CONTENTS PARTS INDEX

’M’ SERIES
LIFT TRUCK MODEL NO. DESCRIPTION
M2=FRONT WHEEL DRIVE --D=DIESEL (NOT ALWAYS SHOWN)
M4=FOUR WHEEL DRIVE --G=GASOLINE
STANDARD CAB* 95” when omitted

26=5200lb LIFT CAP. M2 26 C P --P --D


30=6000lb. LIFT CAP.
40=8000lb. LIFT CAP.
--P=POULTRY CAB* 84” or 95”
--PL=POULTRY LOW CAB 81”
--PXL=POULTRY EXTRA LOW CAB 77”
C=CONVERTER (TORQUE) TRANS.
H=HYDRASTATIC TRANSMISSION P=PERKINS ENGINE
C=CATERPILLAR ENGINE

* The STANDARD or POULTRY CAB 95” has an enclosed steering column, only the upper column can be seen.
The POULTRY CAB 84” has an exposed steering column, the entire column is visible.

-- 2 --
CONTENTS PARTS INDEX

LIFT TRUCK COMPONENT


IDENTIFICATION

MANUFACTURER’S
SERIAL NO. PLATE
(INSIDE THE CAB, BEHIND THE
DRIVER AND TO THE RIGHT)
DANA SPICER TRANSMISSION
IDENTIFICATION PLATE
(LEFT HAND SIDE OF
TRANSMISSION, LOWER HALF)
MAST MANUFACTURER’S
SERIAL NO. PLATE

HURTH AXLE
IDENTIFICATION PLATE
(FRONT CENTER UPPER
HALF OF AXLE)

ENGINE IDENTIFICATION
PLATE
(ENGINE BLOCK)

MANUFACTURER’S
SERIAL NO.
(ABOVE THE RIGHT REAR
TIRE, ON THE FRAME)

-- 3 --
CONTENTS PARTS INDEX

GENERAL INFORMATION

The purpose of this catalog is to provide illustrations for identifying and ordering Lift Truck parts or
components. The illustrations provide a general description and may not show the exact shape or detail of the
parts or components represented.
The parts are identified by an Item number on the Illustration Page. Find the Item Number for the part
desired, then locate that Item Number under the ”Items” column. The part number will be located directly to
the right of the Item Number. Also provided is a part description, dimensions (where necessary), quantity of
parts required and the Truck Model Identification.
NOTE: Lift Truck Models designated as CP--P, CP--PL or CP--PXL are Poultry Trucks. Models
designated as CP are Standard or Commercial Trucks. 2WD refers to Two Wheel Drive Lift Trucks and 4WD
refers to Four Wheel Drive Lift Trucks.
Common hardware such as standard nuts, bolts and washers may not have part numbers, replace these
items with grade five zinc or stainless steel hardware.

When ordering parts or requesting technical information, the following numbers are required:

Truck Model No:

Truck Serial No:

Mast Model No:

Mast Serial No:

Engine No:

Transmission No:

Front Drive Axle No:

Attachment Model No:

Attachment Serial No:

For quick reference it is recommended these numbers be recorded as soon as possible.

To order Lift Truck Manufacturer’s Parts, contact the K- D MANITOU DEALER in your area
or call:
K- D Manitou, Parts Division,
Waco, Texas (254) 799--0232
Fax No. (254) 867--6504

-- 4 --
CONTENTS PARTS INDEX

FILTER CHART

2
1 3 4

5 6 7 9
8
10

11

DESCRIPTION PART NO. CLEAN REPLACE


1 -- Engine oil filter (Perkins 4.236) 133755 -- -- -- -- 150 hrs.
1 -- Engine oil filter (Perkins 1004) 133755 -- -- -- -- 150 hrs.
1 -- Engine oil filter (Caterpillar) 494172 -- -- -- -- 150 hrs.
2 -- Air filter cartridge 424974 150 hrs. 450 hrs.
3 -- Transmission oil filter 561749 -- -- -- -- 450 hrs.
4 -- Fuel filter (Perkins, cartridge type) 421206 -- -- -- -- 450 hrs.
4 -- Fuel filter (Cat., canister type) 494171 -- -- -- -- 450 hrs.
5 -- Hydraulic oil filter cartridge 422141 -- -- -- -- 450 hrs.
6 -- Air filter safety cartridge (Nelson) 492503 450 hrs. 900 hrs.
7 -- Hydraulic suction screen 424764 900 hrs. if damaged
8 -- Air intake pre--cleaner* 493776 150 hrs. if damaged
9 -- Turbo pre--cleaner II* 492009 150 hrs. if damaged
10 -- Axle oil cooler filter (Poultry) 425481 900 hrs. if damaged
11 -- Vaculator (Nelson) 426203 150 hrs. if damaged
11 -- Vaculator (Donaldson) 425861 150 hrs. if damaged

*See Section 8 for additional information.

-- 5 --
CONTENTS PARTS INDEX

CONTENTS
DESCRIPTION SECTION

TIRES & WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


Tires, Rims & Assemblies
BRAKE & ACCELERATOR PEDAL ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . 2
Brake & Inching Pedals, Park Brake Lever & Accelerator Pedal
FRONT DRIVE AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Drive Axle Assembly, Brake Disc Assembly & Diff. Lock Assembly
2WD STEERING SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4A
Steering Axles & Supports, Steering Hydraulics & Steering Cylinders
4WD STEERING SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B
Steering Axles & Supports, Steering Hydraulics & Steering Cylinders
TRANSMISSION & SHIFT LEVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Gear Box, Converter, Clutch, Control Valve, 4WD Box, Levers & Mounts
ENGINE, ALTERNATOR & STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Engine, Mounts, Alternator, Filter, Water Pump, Gasket Set & Starter
COOLING SYSTEMS: ENGINE, TRANSMISSION & DRIVE AXLE . . . . . . . . . . 7
Radiator, Transmission/Axle Coolers & Misc. Hrdwr.
FUEL SYSTEM, AIR INTAKE & EXHAUST SYSTEMS . . . . . . . . . . . . . . . . . . . . . . 8
Tank, Pump, Filters & Misc. Hrdwr.
HYDRAULIC SYSTEMS (LESS STEERING SYSTEM) . . . . . . . . . . . . . . . . . . . . . . . . 9
Tank, Pump, Filters, Control Valves, Tilt/Side Shift Cylinders & Misc. Hrdwr.
ELECTRICAL SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Schematics, Harnesses, Battery & Cables, Lights, Instruments & Electrical Options
FRAME, HOOD, CAB & COUNTER WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Frame, Fenders, Firewall, Cab, Seat, Weights & Mast Side Shift
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Location & Pictures
PARTS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIX
CONTENTS PARTS INDEX

SECTION 1

TIRES & WHEELS

DESCRIPTION PAGE

TIRES AND WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--2

CATALOG B238 -- 1 -- 1 -- R/04--98


CONTENTS PARTS INDEX

TIRES & WHEELS

WARNING!
WHEN REPLACING WHEELS: ALWAYS USE THE
SAME SIZE TIRE AND RIM AS PROVIDED BY THE
FACTORY! OTHERWISE THE DRIVETRAIN,
OVERALL HEIGHT, AND PERFORMANCE OF THE
LIFT TRUCK WILL BE ALTERED!

3 1
2
5

7 6
4
10

9
7

R/04--98 -- 1 -- 2 -- CATALOG B238


CONTENTS PARTS INDEX

95” LIFT TRUCK -- TIRES & WHEELS (MODELS CP & CP--P)


ITEM PART NUMBER DESCRIPTION QTY MODEL

1a 176697 Drive Wheel Assembly, 16.9--24 2 M2/4 30 CP/--P


(Items 3a, 5a & 7a)
1b 425938* Drive Wheel Assembly, 16.9--24 2 M2 30 CP/--P
(Items 3a, 5b & 7a)
1c 492167 Drive Wheel Assembly, 17.5LR--24 2 M2 30 CP/--P
(Items 3b, 5a & 7a)
1d 493164 Drive Wheel Assembly, 19.5L--24 2 M2/4 30/40 CP/--P
(Items 3c, 5c & 7a)
1e 424734 Drive Wheel Assembly, 17.5--25 2 M2/4 30/40/50 CP/--P
(Items 3d, 5d & 7a)
1f 424733 Drive Wheel Assembly, 16.9--24 2 M2 30/40 CP/--P
(Items 3e, 5a & 7a)

2a 169969** Steer Wheel Assembly, 10R--17.5 2 M2 30/40 CP/--P


(Items 4a, 6a & 7c)
2b 425882 Steer Wheel Assembly, 10.5/80--18 2 M4 30/40/50 CP/--P
(Items 4b, 6b & 7b)
2c 424099 Steer Wheel Assembly, 12--16.5 2 M2 30/40/50 CP/--P
(Items 4c, 6c & 7b)
2d 494225 Steer Wheel Assembly, 12--16.5 2 M2 30/40/50 CP/--P
(Items 4d, 6c & 7b)
2e 493247 Steer Wheel Assembly, 14--7.5 2 M4 30/40/50 CP/--P
(Items 4e, 6d & 7b)
2f 495062*** Steer Wheel Assembly, 14--17.5 2 M4 30/40/50 CP/--P
(Items 4e, 6e & 7b) (Clark--Hurth 4WD Axle only)

3a T0030 Drive Tire, 16.9--24 10PR R4 2


3b 491950 Drive Tire, 17.5LR--24 IT510 R4 2
3c 492791 Drive Tire, 19.5L--24 12PR R4 2
3d 424207 Drive Tire, 17.5--25 L2 12PR 2
3e 161538 Drive Tire, 16.9--24 12PR ISG R4 2

4a 169970** Steer Tire, 10R--17.5 G18 10 PR 2


4b 73868 Steer Tire, 10.5/80--18 SGT 10 PR 2
4c 424100 Steer Tire, 12--16.5 12PR 2
4d 494226 Steer Tire, 12--16.5 10PR 2
4e 493246 Steer Tire, 14--17.5 10PR 2

5a 176617 Drive Wheel, 15--24 2


5b 425939* Drive Wheel, 15--24 2
5c 492786 Drive Wheel, 16--24 2
5d 424511 Drive Wheel, 16--24 2

6a 161020** Steer Wheel, 6.75--17.5 2


6b 492658 Steer Wheel, 9--18 2
6c B5497 Steer Wheel, 12--16.5 2
6d 493243 Steer Wheel, 17.5--10.5 2
6e 494870 Steer Wheel, 17.5--10.75 2

CATALOG B238 -- 1 -- 3 -- R/04--98


CONTENTS PARTS INDEX

84”, 81” & 77” LIFT TRUCK -- TIRES & WHEELS (MODELS CP--P, CP--PL & CP--PXL)

ITEM PART NUMBER DESCRIPTION QTY MODEL

1a 425985 Drive Wheel Assembly, 15--19.5 2 M2/4 30 CP--PXL


(Items 3a, 5a & 7d)
1b 425938* Drive Wheel Assembly, 16.9--24 2 M2 30 CP--P/--PL
(Items 3b, 5b & 7a)
1c 492167 Drive Wheel Assembly, 17.5LR--24 2 M2 30 CP--P/--PL
(Items 3c, 5c & 7a)
1d 176697 Drive Wheel Assembly, 16.9--24 2 M2/4 30 CP--P/--PL
(Items 3b, 5c & 7a)
1e 425653 Drive Wheel Assembly, 15--19.5 2 M2 30 CP--PL
(Items 3a, 5d & 7a)

2a 425882 Steer Wheel Assembly, 10.5/80--18 2 M4 30 CP--P/--PL


(Items 4a, 6a & 7b)
2b 421743 Steer Wheel Assembly, 11L--16 2 M2 30 CP--PXL
(Items 4b, 6b & 7b)
2c 424099 Steer Wheel Assembly, 12--16.5 2 M2 30/40/50 CP--P/--PL
(Items 4c, 6c & 7b)
2d 493247 Steer Wheel Assembly, 14--7.5 2 M4 30/40/50 CP--P/--PL
(Items 4d, 6d & 7b)
2e 426143 Steer Wheel Assembly, 12--16.5 2 M2/4 30 CP--PXL
(Items 4e, 6e & 7b)
2f 495062*** Steer Wheel Assembly, 14--17.5 2 M4 30/40/50 CP--P/--PL
(Items 4d, 6f & 7b) (Clark--Hurth 4WD Axle only)

3a T0036 Drive Tire, 15--19.5 SGL 8 PR 2


3b T0030 Drive Tire, 16.9--24 R4 10 PR 2
3c 491950 Drive Tire, 17.5LR--24 R4 IT510 2

4a 73868 Steer Tire, 10.5/80--18 SGT 10 PR 2


4b T0034 Steer Tire, 11L--16 F3 10 PR 2
4c 424100 Steer Tire, 12--16.5 12 PR 2
4d 493246 Steer Tire, 14--17.5 10 PR 2
4e T0022 Steer Tire, 12--16.5 SGL 10 PR 2

5a 425982 Drive Wheel, 19.5--12.25W 2


5b 425939* Drive Wheel, 15--24 2
5c 176617 Drive Wheel, 15--24 2
5d 425539 Drive Wheel, 19.5--12.25 2

6a 492658 Steer Wheel, 9--18 2


6b B5494 Steer Wheel, 9--16 2
6c B5497 Steer Wheel, 12--16.5 2
6d 493243 Steer Wheel, 17.5--10.5 2
6e 426141 Steer Wheel, 16.5--9.75 2
6f 494870 Steer Wheel, 17.5--10.75 2

R/04--98 -- 1 -- 4 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

7a B2257 Stem, Valve 2 A/R


7b B2258 Stem, Valve 2
7c 53949** Stem, Valve 2
7d 423417 Stem, Valve 2

8 109480 Nut, Drive Wheel Lug 8/10 Ea. Wheel

9a 421116 Nut, Steer Wheel Lug 8 Ea. Wheel 2WD


9b 36366 Nut, Steer Wheel Lug 8 Ea. Wheel 4WD
9c 1767 Nut, Steer Wheel Lug 6 Ea. Wheel French 2WD

9d CAR115812 Nut, Steer Wheel Lug A/R See Note 1


10 CAR119505 Lock Washer, Steer Wheel Lug A/R See Note 1

NOTE 1: Items 9d & 10 are for use only where lock washer and lug nut are already in use (replacement only).

* For use on 4WD Trucks S/N M4300256 & Below (Trucks equipped w/ Drive Axle Model 177/58).
** For use on 2WD Trucks S/N M2300282 & Below (Trucks equipped w/ French Steering Axle, using the 6
Lug Wheel).
*** For use on 4WD Trucks S/N M4300284, M4400365, M4500253 & Above (Trucks equipped w/ the
Clark--Hurth 4WD Steer Axle).

CATALOG B238 -- 1 -- 5 -- R/04--98


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/04--98 -- 1 -- 6 -- CATALOG B238


CONTENTS PARTS INDEX

SECTION 2

BRAKE & ACCELERATOR PEDAL ASSEMBLIES

DESCRIPTION PAGE

BRAKE & INCHING PEDAL (EARLY 77”--84” MODELS) . . . . . . . . . . . . . . . . . . . . . . 2--2

BRAKE & INCHING PEDAL (LATEST 77”--84” MODELS) . . . . . . . . . . . . . . . . . . . . . 2--4

BRAKE & INCHING PEDAL (95” MODELS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--6

PARKING BRAKE LEVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--8

ACCELERATOR PEDAL ASSEMBLY (PERKINS DIESEL) . . . . . . . . . . . . . . . . . . . . . 2--10

ACCELERATOR PEDAL ASSEMBLY (PERKINS GASOLINE) . . . . . . . . . . . . . . . . . . 2--11

ACCELERATOR PEDAL ASSEMBLY (CATERPILLAR DIESEL) . . . . . . . . . . . . . . . . 2--12

BRAKE DISC ASSEMBLIES (See FRONT DRIVE AXLE, Section 3)

CATALOG B238 -- 2 -- 1 -- R/04--98


CONTENTS PARTS INDEX

BRAKE & INCHING PEDAL


(EARLY MODELS CP--P, CP--PL & CP--PXL)
FOR USE ON
SERIAL NO. M2300283,
M4300283 AND BELOW
(NOT USED ON M4300253)
NOTICE:
Determine Cab height (it must be 9
77”--84”) before ordering parts from this 10
page. See Model Discription on page 2. 11
12
7
8
1

2
3
4
5

6 14
15
13
16

20
22

24 23
28 17

29 18
30 19
31

26 25 21
32 27 TOP
27 BTM
33

35 34 35
(TO DRIVE AXLE) (TO DRIVE AXLE)

R/04--98 -- 2 -- 2 -- CATALOG B238


CONTENTS PARTS INDEX

FOR USE ON SERIAL NO. M2300283, M4300283 & BELOW


(NOT USED ON M4300253)

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 425654 Cable, Inching 1 77”--84” Cabs only


2 425354 Pin, Retainer 1
3 426473 Spring 1
4 425353 Washer, Drilled 1
5 K72034 Pin, Cotter 1
6 425430 Bracket, Cable 1

7 425228 Pivot 1
8 K33796 Nut, Hex 1
9 K72016 Pin, Cotter 1
10 R7333 Snap--Ring 1
11 425234 Pedal, Inching 1
12 B312 Bushing 2

13 424895 Bracket, Mounting 1


14 K33799 Nut, Hex 4
15 K34807 Washer, Lock 4
16 K35560SS Bolt 4
17 425244 Pin 1
18 K34807 Washer, Lock 1

19 K20348 Bolt, Hex 1


20 B312 Bushing 2
21 424899 Pedal 1
22 81047 Clevis 1
23 3212 Nut 1
24 78237 Rod, Master Cylinder 1

25 425451 Spring 1
26 K55802 Nut, Hex Lock 3
27 TOP K20386SS Bolt, Hex 1
27 BTM K20466SS Bolt, Hex 1
28 185232 Brake Fluid Tank 1
29 5642 Washer, Seal 1
30 78179 Master Cylinder 1
30a 181683 Seal Kit, Master Cylinder 1

31 B3168 Adapter 1
32 425203 Hose Ass’y 1
33 K11--6 Tee Union 1
34 425201 Tube Ass’y 2
35 425180 Adapter, Metric / J.I.C. 2

CATALOG B238 -- 2 -- 3 -- R/04--98


CONTENTS PARTS INDEX

BRAKE & INCHING PEDAL (LATEST MODELS CP--P,


CP--PL, CP--PXL, CP--P--G, CP--PL--G & CP--PXL--G)

FOR USE ON SERIAL NO.S: M2300284,


M4300284, M230G0150, M240G0150
AND ABOVE
(ALSO USED ON M4300253)
NOTICE:
Determine Cab height (it must be 10
77”--84”) before ordering parts from this 11 9
page. See Model Discription on page 2.
12

7 8
1

2
3
4
5 36
37
6
15 14
38
16 13

20
22

24 23
28 17

29 18
30 19
31
16
26 25 15
32 27 TOP 21 14
27 BTM
33

35 34 35
(TO DRIVE AXLE) (TO DRIVE AXLE)

R/04--98 -- 2 -- 4 -- CATALOG B238


CONTENTS PARTS INDEX

FOR USE ON SERIAL NO. M2300284, M4300284, M230G0150, M240G0150 & ABOVE
(ALSO USED ON M4300253)

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 425654 Cable, Inching 1 77”--84” Cabs only


2 425354 Pin, Retainer 1
3 426473 Spring 1
4 425353 Washer, Drilled 1
5 K72034 Pin, Cotter 1
6 425430 Bracket, Cable 1

7 K33796 Nut, Hex 2


8 426476 Pivot 1
9 425451 Spring 1
10 R7333 Snap--Ring 1
11 426072 Pedal, Inching 1
12 B312 Bushing 2

13 424895 Bracket, Mounting 1


14 K33799 Nut, Hex 5
15 K34807 Washer, Lock 5
16 K35560SS Bolt 5
17 425244 Pin 1
18 K34807 Washer, Lock 1

19 K20348 Bolt, Hex 1


20 B312 Bushing 2
21 426070 Pedal 1
22 81047 Clevis 1
23 3212 Nut 1
24 78237 Rod, Master Cylinder 1

25 425451 Spring 1
26 K55802 Nut, Hex Lock 3
27 TOP K20386SS Bolt, Hex 1
27 BTM K20466SS Bolt, Hex 1
28 185232 Brake Fluid Tank 1
29 80305 Washer, Seal 1
30 78179 Master Cylinder 1
30a 181683 Seal Kit, Master Cylinder 1

31 B3168 Adapter 1
32 425203 Hose Ass’y 1
33 K11--6 Tee Union 1
34 425201 Tube Ass’y 2
35 425180 Adapter, Metric / J.I.C. 2
36 K33924 Nut, Hex 1

37 426100 Bolt, Stop 1


38 426110 Plate, Cover 1

CATALOG B238 -- 2 -- 5 -- R/04--98


CONTENTS PARTS INDEX

BRAKE & INCHING PEDAL


(MODELS CP, CP--P, CP--G & CP--P--G)

1 21
2 7 22
3
4 20
5 10
6 12 11 19
13
14 18 23
8
15
9
17

16
27
28
24
29 25

26
46
45

17 44
30
31 43
32
34 33
35 40
NOTICE: 36 39
Determine Cab height (it must be approx. 41
95”) before ordering parts from this page. 37
See Model Discription on page 2. 38 42

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 425654 Cable, Inching 1 95” Cab only


2 425354 Pin 1
3 426473 Spring 1
4 425353 Washer 1

5 K72034 Pin, Cotter 1


6 425430 Bracket, Cable 1
7 K72016 Pin, Cotter 1
8 425228 Pivot 1

R/04--98 -- 2 -- 6 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

9 K33796 Nut 1 95” Cab only


10 K300141 Screw, Set 2
11 425875 Tube, Spacer 1
12 K33799 Nut 1

13 K20428 Bolt 1
14 425869 Pedal, Ass’y Inching 1
15 B312 Bushing 2
16 425811 Bracket, Ass’y Brake Cylinder 1
17 426098 Hose Ass’y 1
18 R18147--4 Adapter 1

19 426097 Bracket Ass’y 1


20 80305 Seal, Copper 1
21 185232 Tank, Brake Fluid 1
22 K44722SS Washer 2
23 K304648SS Bolt 2
24 K33799 Nut 4

25 K34807 Washer, Lock 4


26 K35560SS Bolt 4
27 R13453--12 Ring, Snap 1
28 B309 Washer, Brass 2
29 425879 Pin, Brake Pivot 1
30 81047 Clevis 1

31 3212 Nut 1
32 78237 Rod, Master Cylinder 1
33 78179 Cylinder, Master 1
33a 181683 Seal Kit, Master Cylinder 1
34 R18147--4 Adapter 1
35 80305 Seal, Copper 1
36 B3168 Adapter 1

37 K20386SS Bolt 2
38 K55802 Nut 2
39 425881 Hose Ass’y 1
40 K11--6 Adapter, Tee 1
41 425201 Tube, Assembly 2
42 425180 Adapter 2

43 425830 Pedal, Ass’y Brake 1


44 K74181 Key, Woodruff 1
45 425451 Spring 1
46 K300141 Screw, Set 2

CATALOG B238 -- 2 -- 7 -- R/04--98


CONTENTS PARTS INDEX

PARKING BRAKE LEVER ASSEMBLY

5
6
1 A

7
8
9
10
11 12

VIEW A---A 2
A
2

14 13
18 19

20

15
16
17
16
15 REAR AXLE MOUNTING
BOLT, TYP. BOTH SIDES
(REF.)

R/04--98 -- 2 -- 8 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 491828 Brake Lever 1 ALL


2 491902 Cable, E--Brake 1
3 425398 Pin, Brake Lever 1
4 K44722 Washer, Flat 2
5 K72016 Pin, Cotter 2

6 425402 Switch, Brake Light 1


7 K20505 Bolt, Hex 3
8 K34806 Washer, Lock 3
9 K33798 Nut, Hex 3
10 B5776 Clamp 1

11 B5777 Spacer 1
12 425401 Bracket, Switch Mounting 1
13 B5593 Grommet 1
14 425339 Clip, Spring 1
15 425207 Bracket, Spring 2

16 425451 Spring 2
17 424950 Weldment, Arm 1
18 K76184 Pin, Clevis 1
19 K72004 Pin, Cotter 1
20 425340 Clip, Spring 1

CATALOG B238 -- 2 -- 9 -- R/04--98


CONTENTS PARTS INDEX

ACCELERATOR PEDAL ASSEMBLY (PERKINS DIESEL)

6
7

3
10
5
8
9
4
12
3
11
3 2

14 4 1
13
5
3

15

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 424947 Cable, Accelerator 1 PERKINS DIESEL


2 425217 Pedal, Accelerator 1 77”--84” Cabs only
2 426064 Pedal, Accelerator 1 95” Cab only
3 K34079 Nut 4
4 421481 Rod End 2

5 K34779 Washer, Lock 2


6 K20424 Bolt, Hex 2
7 77957 Pedal Mount 2
8 K34805 Washer, Lock 2

9 K33795 Nut, Hex 2


10 425088 Bracket, Accelerator Cable 1
11 K20347 Bolt, Hex 2
12 K34806 Washer, Lock 2

13 425316 Spring Bracket 1


14 B1074 Spring 1
15 493602 Clip, Spring 1

R/04--98 -- 2 -- 10 -- CATALOG B238


CONTENTS PARTS INDEX

ACCELERATOR PEDAL ASSEMBLY (PERKINS GASOLINE)

13
12 12
11
11

10

7 14
6
8 3
1
9 2 5
4

3
5 3

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 424947 Cable, Accelerator 1 PERKINS GASOLINE


2 426064 Pedal, Accelerator 1
3 K34079 Nut 4
4 421481 Rod End 2

5 K34779 Washer, Lock 2


6 K20424 Bolt, Hex 2
7 492795 Pedal Mount (2 pieces) 1 pr
8 K34805 Washer, Lock 2

9 K33795 Nut, Hex 2


10 494190 Bracket, Accelerator Cable 1
11 K20389 Bolt, Hex 3
12 K34807 Washer, Lock 3

13 425358 Spring Bracket 1


14 -- -- -- -- Spring (Perkins Dealer) 1
15 425358 Clip, Spring 1

CATALOG B238 -- 2 -- 11 -- R/04--98


CONTENTS PARTS INDEX

ACCELERATOR PEDAL ASSEMBLY (CATERPILLAR DIESEL)

13
12
11

7 14
6 10 4
8
1 3
9 2
5
3

17
3
5 3
15
4 16

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 424947 Cable, Accelerator 1 CATERPILLAR DIESEL


2 426064 Pedal, Accelerator 1
3 K34079 Nut 4
4 421481 Rod End 2

5 K34779 Washer, Lock 2


6 K20424 Bolt, Hex 2
7 492795 Pedal Mount (2 pieces) 1 pr
8 K34805 Washer, Lock 2

9 K33795 Nut, Hex 2


10 425316 Spring Tab 1
11 -- -- -- -- Bolt, Hex (Cat Dealer) 1
12 -- -- -- -- Washer, Lock (Cat Dealer) 1

13 425340 Spring Clip 1


14 B1074 Spring 1
15 KN605531 Bolt, Hex 2
16 KN630173 Washer, Lock 2
17 493921 Bracket 1

R/04--98 -- 2 -- 12 -- CATALOG B238


CONTENTS PARTS INDEX

SECTION 3

FRONT DRIVE AXLE

DESCRIPTION PAGE

FRONT AXLE & MOUNTING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--2

FRONT AXLE DRIVE SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--3

FRONT AXLE LATERAL CASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--4

FRONT AXLE DIFFERENTIAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--6

FRONT AXLE CASING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--9

BRAKE DISC ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--10

DIFFERENTIAL LOCKING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--12

FRONT AXLE COOLING SYSTEM (See COOLING SYSTEMS, Section 7)

CATALOG B238 -- 3 -- 1 -- R/04--98


CONTENTS PARTS INDEX

FRONT AXLE & MOUNTING ASSEMBLY

1
2
3

4
2
5
6

ITEM PART NUMBER DESCRIPTION QTY MODEL

197474 Drive Axle, Model 172/303 1 ALL (Replaces 75982)


75982 Drive Axle, Model 172/160 1 Replaced by 197474
423644* Drive Axle, Model 177/58 1 Replaced by 197474
Used on S/N: M4300256 & Below

1 426648 Bolt 8
2 426650 Washer 16
3 425913 Wedge 2 CP--PL & CP--PXL Only
(81” & 77” Cab)
4 424888 Plate 2
5 426649 Nut (Torque to 280 ft.lbs.) 8
6 K34691 Jam Nut 8

* When replacing Axle 423644 with Axle 197474, both Front Drive Wheel/Tires must also be replaced. Use
Drive Wheel/Tire Part No. 176697 with Axle 197474. (See TIRES & WHEELS, Section 1)

R/04--98 -- 3 -- 2 -- CATALOG B238


CONTENTS PARTS INDEX

FRONT AXLE DRIVE SHAFT ASSEMBLY

9 10
1
8

5
7 4
6 3

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 77369 Drive Shaft 1 ALL


2 109756 Flange Yoke 1
3 424647 Cross Block 2
4 162809 Grease Fitting 3
5 109755 Seal 1

6 425330 Fastening Flange 2


7 109752 Screw 4
8 426604 Bolt 8
9 KN630174 Washer 8
10 426605 Nut 8

CATALOG B238 -- 3 -- 3 -- R/04--98


CONTENTS PARTS INDEX

FRONT AXLE LATERAL CASE ASSEMBLY

1
2

3 4 7 8
5 6 9 6 10
11 13
14 16
19
12
15
17 18
34 20 21
33
32

30
31 29 28

27 22
26 24 23
25

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 109478 Lateral Axle Case 2 Axle Model 172/303


2 106080 Stud 16
3 42741 ”O” Ring 2
4 106578 Spacer 2
5 105938 Seal 2

6 160904 Bearing 4
7 109479 Wheel & Hub 2
8 109480 Lug Nut 16
9 109481 ”O” Ring 2
10 106589 Wedge (0.15mm 0.006” ) 2

R/04--98 -- 3 -- 4 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

10 106590 Wedge (0.20mm 0.008”) 2 Axle Model 172/303


10 106591 Wedge (0.50mm 0.02”) 2
10 550564 Wedge (0.25mm 0.01”) 2
10 109483 Wedge (0.30mm 0.012”) 2

11 109484 Circlip 2
12 133011 Seal 2
13 109485 Ring Gear Bracket 2
14 106568 Pin 8
15 109487 Locking Plate 2

16 109488 Ring Gear 2


17 49354 Circlip 2
18 106079 Plug 2
19 473515 Differential Spider Pinion Bracket 2
20 111424284071 Seal 2

21 106586 Plug 2
22 109490 Pin 6
23 129586 ”O” Ring 6
24 133197 Screw 8
25 109492 Differential Spider Pinion 6

26 473520 Bearing 6
27 109494 Washer 6
28 133144 Wedge (0.10mm 0.004”) 2
28 106581 Wedge (0.30mm 0.012”) 2

28 106582 Wedge (0.20mm 0.008”) 2


28 108039 Wedge (0.50mm 0.02”) 2
28 109495 Wedge (1mm 0.04”0 2

29 5705 Pin 2
30 109496 Half Shaft 2
31 109497 Screw 8
32 58548 Nut 28
33 106569 Stud 28
34 133276 Plug 2

CATALOG B238 -- 3 -- 5 -- R/04--98


CONTENTS PARTS INDEX

FRONT AXLE DIFFERENTIAL ASSEMBLY

22 25
23 24
13 24 25 27
14 26
15
16 23
22
21
18

40
19
25 28
26 24
17 25
27
29 41

26

14
13
45 39
30
38
37

36 44
35

42 34
43 33
15
31 32

4
8
9

20

10
1
11
2
12
3

4
5
6
7

R/04--98 -- 3 -- 6 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 109500 Flange 1 Axle Model 172/303


2 133026 ”O”Ring 1
3 107292 Nut 1
4 494842 Bearing 2
5 477817 Nut 1

6 107293 Seal 1
7 107294 Cover Plate 1
8 133563 Spacer 1
8 133564 Spacer 1
8 105117 Spacer 1
8 133566 Spacer 1

9 133567 Wedge 1
9 133568 Wedge 1
9 133569 Wedge 1
9 106542 Wedge 1

10 106543 Wedge 1
10 106544 Wedge 1
10 106545 Wedge 1

11 65723F301071 ”O”Ring 1
12 63547 Bolt 12
13 106547 Screw 2
14 106548 Bracket 2
15* 107196 Nut 2
15** 563101 Nut 2

16 106550 Bearing 1
17 473519 Conical Set 1 Axle Model 172/303
17 492714 Conical Set 1 Axle Model 177
18 109949 Screw 16
19 109948 Casing 1
20 107296 Cover 1

21* 473503 Flange 1


21** 561563 Flange 1
22 106555 Washer 2
23 108553 Planetary 2
24 108554 Pinion, Differential 4
25 106558 Washer 4

CATALOG B238 -- 3 -- 7 -- R/04--98


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

26 491864 Pin 3 Axle Model 172/303


27 477278 Axle 2
28 473504 Brace, Diagonal 1
29 106561 Axle 1
30 25714 Nut 1

31*** -- -- -- -- Sleeve 1
31** 554964 Sleeve 1
32* 133453 Pad 1
32** 561564 Pad 1
33* 473506 Lever 1
33** 561565 Lever 1
34 42412 Bolt 1
35 133025 ”O”Ring 1

36 106565 Spacer 1
37 105988 Lever, Drive 1
38 106567 Spacer 1
39 31140 Screw 1
40 108556 Washer 16

41 105492 Screw 8
42*** -- -- -- -- Bearing 1
42** 106550 Bearing 1
43 473507 Spacer 1
44 109507 Spring 1

45 106535 Center Housing 1


46 109960 Kit, Selector 1
Items 15 (563101), 21 (561563), 31 (554964),
32 (561564), 33 (561565) & 42 (106550).

* Use the Part No. shown if Item 46 (Selector Kit) has not been installed (see Note below).
** Use the Part No. shown if Item 46 (Selector Kit) has been installed (see Note below).
*** The Selector Kit (Item 46) must be installed when replacing the original part (see Note below).

Note: The Selector Kit has been installed if Item 32 (Pad) has a shaft diameter of 0.393in. (9.98mm). The
original Pad has a shaft diameter of 0.470in. (11.94mm).

R/04--98 -- 3 -- 8 -- CATALOG B238


CONTENTS PARTS INDEX

FRONT AXLE CASING ASSEMBLY


13
2
3
7
14
8
15
9 11
16

5 12

4
5
6
6
5
10 4

ITEM PART NUMBER DESCRIPTION QTY MODEL

2 106530 Screw 1 Axle Model 172/303


3 108900 Cover 1
4 133296 Magnet Plug 3

5 106533 ”O” Ring 4


6 473518 Seal 2
7 105958 Cover 1
8 106017 ”O” Ring 1

9 106535 Casing 1
10 109499 Cover 1
11 55940 Screw 4
12 127170 Vent Plug 1

13 106537 Screw 1
14 109043 Cone 2
15 108549 Connector 2
16 111424284071 Seal 2

CATALOG B238 -- 3 -- 9 -- R/04--98


CONTENTS PARTS INDEX

BRAKE DISC ASSEMBLIES

28
27
25 1
26 2
3 13
4
5
6
17 14
7
8
11 9
13 24

12
21
15 22
16 23
10
14 18
20 19 29
12

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 42412 Screw 2 ALL


2 106567 Spacer 2
3 105988 Change Lever 2
4 106019 Screw 4
5 106597 Flange 2

6 106598 Spacer 2
7 133025 ”O” Ring 2
8 107796 Plug 2
9 106010 Bleeder Screw 2
10* -- -- -- -- Ring 8

11 106602 Axle 6
12 475796 Complete Disc Brake 10
13 477279 Intermediate Disc 10
14 107283 Spacer 2
15 107284 Lever 1

R/04--98 -- 3 -- 10 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

16 106027 Plug 2 ALL


17 107285 Lever 1
18* -- -- -- -- Snap Ring 16
19* -- -- -- -- Spring 16
20* -- -- -- -- Snap Ring 8

21* -- -- -- -- Ring 8
22* -- -- -- -- Ring 8
23* -- -- -- -- Piston 8
24 107286 Pusher 4
25 108056 Grub Bolt 2

26 900894100571 Nut 2
27 109498 Bracket 2
28 167155 Screw 4
29 493648 Kit, Brake Piston 8

* Included in Brake Piston Kit 493648 (Item 29).

CATALOG B238 -- 3 -- 11 -- R/04--98


CONTENTS PARTS INDEX

DIFFERENTIAL LOCKING ASSEMBLY

4 5
6
3 7
6
2
8
9
10 3
11 1

12
13
14
16
15
17
18

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 425847 Shaft 1 CP Only


2 425229 Pedal Weldment 1 ALL
3 B5176 Ring, Retaining 1/2
4 K87907 Fitting, Grease 1
5 K72016 Pin, Cotter 1
6 K33796 Nut, Hex 2

7 425228 Pivot 1
8 K20346 Bolt, hex 2
9 K34806 Washer, Lock 2
10 424913 Bracket Weldment 1
11 424920 Cable Assembly 1
12 B1074 Spring 1

13 423307 Clevis 1
14 423440 Pin, Clevis 1
15 K33796 Nut, Hex 1
16 424917 Bracket Weldment 1
17 K34811 Washer, Lock 2
18 KN601815 Bolt, Hex 2

R/04--98 -- 3 -- 12 -- CATALOG B238


CONTENTS PARTS INDEX

SECTION 4A

2WD STEERING SYSTEMS

DESCRIPTION PAGE

STEERING AXLE & SUPPORT (EARLY SINGLE CYL. SYSTEM, 2WD) . . . . . . . . . . . . . . . . 4A--2

STEERING AXLE & SUPPORT (CURRENT DUAL CYL. SYSTEM, 2WD) . . . . . . . . . . . . . . . 4A--6

HYDRAULICS, SINGLE STEERING CYL. (EARLIEST 2WD COMMERCIAL, 84” CAB) . . 4A--10

HYDRAULICS, SINGLE STEERING CYL. (EARLY 2WD POULTRY, 84” CAB) . . . . . . . . . . 4A--12

HYDRAULICS, DUAL STEERING CYL. (EARLY 2WD COMMERCIAL, 77”--95” CAB) . . . 4A--14

HYDRAULICS, DUAL STEERING CYL. (EARLY 2WD POULTRY, 77”--84” CAB) . . . . . . . . 4A--16

HYDRAULICS, DUAL STEERING CYL. (CURRENT POULTRY & COMMERCIAL, 2WD) . 4A--18

STEERING CYLINDER (EARLY SINGLE CYLINDER SYSTEM, 2WD) . . . . . . . . . . . . . . . . . 4A--20

STEERING CYLINDER (CURRENT DUAL CYLINDER SYSTEM, 2WD) . . . . . . . . . . . . . . . 4A--21

CATALOG B238 -- 4A -- 1 -- R/04--98


CONTENTS PARTS INDEX

STEERING AXLE & SUPPORT


(EARLY SINGLE CYLINDER SYSTEM, 2WD)

FOR USE ON POULTRY OR COMMERCIAL TRUCKS;


2WD, 80”--95” CAB, S/N: M2300282 & BELOW
7
9

8
10
6
70 65
5 69 66
4 12
68 67
3 40
18 2
38 64
22
43 16
37 47
44
45
46
57
54
53
41
56 48
20
13 55 49
61 42 50
60 22
59 51
58 52
63
59 62 19
60 17
61 21
23
24 14
25 15
26 27
28 71
34 72
35 29 73
30
33 31
32

36 31A

R/04--98 -- 4A -- 2 -- CATALOG B238


CONTENTS PARTS INDEX

FOR USE ON POULTRY OR COMMERCIAL TRUCKS; 2WD, 80”--95” CAB, S/N: M2300282 & BELOW

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 424685 Support, Rear Axle 1 CP & CP--P


1 425570 Support, Rear Axle 1 CP--PXL
2 K346488SS Bolt 8
3 K34806 Washer, Lock 8
4 425386 Plate, Cover 2
5 425390 Washer 2

6 K34992 Nut, Lock 6


7 K304898 Bolt 6
8 K44746 Washer, Flat 6
9 424746 Bevel 6
10 K87907 Fitting, Grease 2

12 425388 Bushing 2
13 163725 Rear Axle Wldmt, w/ Bushing 1
14 425957 Bushing 4
15 163733 Metal Seals, Set of 3 4
16 37347 Pin 1

17 77252 Washer, L.H. Spindle / Nut End 1


18 77253 Washer, R.H. Spindle / Nut End 1
19 34164 Bearing, Thrust 2
20 425684 Pin, King 2
21 63546 Bolt, Lock 2

22 5135 Fitting, Grease Straight 4


23 127860 Shim A/R
24 128174 Shim A/R
25 129817 Shim A/R
26 129818 Shim A/R

27 11839 Washer 2
28 5511 Bearing 2
29 35 Bearing 2
30 165078 Washer, Lock MB 10 2
31 77251 Nut, Ring KM 10 2
31A 35010 Pin, Cotter 2

32 11841 Cap, Hub 2


33 225 Fitting, Grease 2
34 44860 Stud, Wheel 12

CATALOG B238 -- 4A -- 3 -- R/04--98


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/04--98 -- 4A -- 4 -- CATALOG B238


CONTENTS PARTS INDEX

FOR USE ON POULTRY OR COMMERCIAL TRUCKS; 2WD, 80”--95” CAB, S/N: M2300282 & BELOW

ITEM PART NUMBER DESCRIPTION QTY MODEL

35 1767 Nut, Lug 12 All


36 11842 Hub, Complete Wheel 2
37 173123 Crank, Bell 1
38 4996 Fitting, Grease 1
40 18377 Pin, Bell Crank 1

41 191 Bolt, Lock 1


42 56354 Nut, Lock 1
43 13398 Pin 2
44 191 Bolt, Lock 2
45 12956 Ball Joint 2

46 1731 Nut 2
47 163504 Ball Joint 2
48 165374 Spring 2
49 6109 Cover, Dust 2
50 165376 Spring 2

51 6108 Nut 2
52 7111 Pin, Cotter 2
53 163505 Collar 2
54 45633 Bolt 2
55 42232 Washer 2

56 56354 Nut, Lock 2


57 162866 Rod, Complete Track 2
58 425387 Shaft, Pivot 1
59 48124 Washer 2
60 479339 Washer 2

61 56707 Bolt 2
62 55508 Bolt, Lock 1
63 41186 Nut, Lock 1
64 173131 Bushing 2
65 32847 Nut 2

66 37346 Washer 2
67 26169 Washer 2
68 426049 Steering Cylinder 1
69 425117 Nut, Castle 1
70 425114 Rod End 1

71 425685 Washer, Flat 2


72 R13351--3 Washer, Lock 2
73 K302210 Bolt, Socket Head 2

CATALOG B238 -- 4A -- 5 -- R/04--98


CONTENTS PARTS INDEX

STEERING AXLE & SUPPORT


(CURRENT DUAL CYLINDER SYSTEM, 2WD)

FOR USE ON POULTRY OR COMMERCIAL TRUCKS;


2WD, 77”--95” CAB, S/N: M2300283 & ABOVE

43
32
42
29
28 41 39
27 35 40 38

26
25
24 34
33 37
23 30 55 36
3 31
1 35
5 21
22 26
25
24
17
19 23
18 20
2 23

10** 13 21
14 22
15
16
23
12

53 11
9** 4
54 6*
7
44 8 5
51
45
46
47
48
49
50 52

R/04--98 -- 4A -- 6 -- CATALOG B238


CONTENTS PARTS INDEX

FOR USE ON POULTRY OR COMMERCIAL TRUCKS; 2WD, 77”--95” CAB, S/N: M2300283 & ABOVE

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 422066 Axle Weldment (S/N: 1 All except M2 50 CP/--P


M2300283 -- M2300288)
1 425675 Axle Weldment (S/N: 1 All except M2 50 CP/--P
M2300289 & Above)
1 426043 Axle Weldment 1 M2 50 CP/--P

2 422252 Steer Cylinder 1 All


3 423994 Spindle Arm Assembly (R.H.) 1
4 423995 Spindle Arm Assembly (L.H.) 1
5 421318 Hub Assembly 2
6* 421458 Cylinder End 2

7 421536 Machined Washer 2


8 K72071 Cotter Pin 4
9** 421457 Tie Rod End (L.H.) 1
10** 421456 Tie Rod End (R.H.) 1
11 421377 Tie Rod 1
12 421459 Clamp Assembly 2

13 K20538 Bolt, Hex 2


14 -- -- -- -- Clamp (Included w/ Item 12) 2
15 K34809 Washer, Lock 2
16 K33845 Nut, Hex 2
17 K33946 Washer, Lock 4
18 K302264 Bolt, Hex 4

19 K33799 Washer, Lock 2


20 K20468 Bolt, Hex 2
21 421520 Bearing, Thrust 2
22 426131 Shim A/R
23 R23783 Bushing (Garmax) 4 S/N: M2300283 -- M2300288
23 426041 Bushing 4 S/N: M2300289 & Above

24 423988 Pin, King 2 S/N: M2300283 -- M2300288


24 426042 Pin, King 2 S/N: M2300289 & Above

25 423985 Seal, Double Lip Grease 4 S/N: M2300283 -- M2300288


25 K134 O--Ring 4 S/N: M2300289 & Above

26 423987 Cover, King Pin 4 S/N: M2300283 -- M2300288


26 425674 Cover, King Pin 4 S/N: M2300289 & Above

* Includes required hardware, except Item 8 (Cotter Pin) and Item 7 (Washer) which are purchased separately.
** Includes a Castle Nut, Grease Fitting and Cotter Pin.

CATALOG B238 -- 4A -- 7 -- R/04--98


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/04--98 -- 4A -- 8 -- CATALOG B238


CONTENTS PARTS INDEX

FOR USE ON POULTRY OR COMMERCIAL TRUCKS; 2WD, 77”--95” CAB, S/N: M2300283 & ABOVE

ITEM PART NUMBER DESCRIPTION QTY MODEL

27 K34805 Washer, Lock 8 S/N: M2300283 -- M2300288


27 R13351--3 Washer, Lock 8 S/N: M2300289 & Above

28 K20424 Bolt, Hex 8 S/N: M2300283 -- M2300288


28 K302210 Bolt, Hex 8 S/N: M2300289 & Above

29 K87901 Fitting, Grease 4


30 K71C5301 Pin, Cylinder 2
31 K72057 Pin, Cotter 4

32 425930 Hanger, Axle 1 M2 30 CP--PXL (77” Cab)


32 426193 Hanger, Axle 1 M2 30 CP--PL (81” Cab)
32 426180 Hanger, Axle 1 M2 30 CP/P (84” & 95” Cab)

33 421510 Bearing Cover (Front) 1 S/N: M2300289 & Above


34 421237 Pin (Front) 1
35 426247 Washer, Thrust 2

36 421180 Pin (Rear) 1


37 K58758 Bolt, Hex 1
38 B5091 Cover, Bearing 6
39 K302281 Screw, Socket Head 4 S/N: M2300283 -- M2300288
39 K302264 Screw, Socket Head 4 S/N: M2300289 & Above
40 R32 Nut, Lock 6

41 K44746 Washer, Flat 6


42 424746 Bevel 6
43 426688 Bolt 6
44 421538 Washer, Felt 1
45 421307 Seal, Grease 1

46 421305 Bearing, Inner 1


47 421318 Hub Casting 1
48 421306 Bearing, Outer 1
49 421309 Washer, Spindle 6
50 421310 Nut, Slotted 1

51 421311 Pin, Spindle Cotter 1


52 421304 Cap, Grease 1
53 421315 Bolt, Lug 8
54 421116 Nut, Lug 8
55 424959 “D” Ring 2 welding required

CATALOG B238 -- 4A -- 9 -- R/04--98


CONTENTS PARTS INDEX

HYDRAULICS, SINGLE STEERING CYLINDER


(EARLIEST 2WD COMMERCIAL, 84” CAB)

FOR USE ON COMMERCIAL TRUCKS;


2WD, 84” CAB, S/N: M2300306 & BELOW

HYDRAULIC TANK
(REF)

3
2
20
1 21
22
19
16
4 9 23

5 18 24

17
8 14 15
6
7 13
12
11
10
27 25
28 26
29

30

31
32

R/04--98 -- 4A -- 10 -- CATALOG B238


CONTENTS PARTS INDEX

FOR USE ON COMMERCIAL TRUCKS; 2WD, 84” CAB, S/N: M2300255 & BELOW

ITEM PARTS NUMBER DESCRIPTION QTY MODEL

1 423546 Valve, Steering 1 CP--P


1 492434 Seal Kit, Steering Valve 1
2 B1828 Wheel, Steering 1
3 B2007 Cover, Steering Wheel 1
4 K20344SS Bolt, Hex 4
5 K34806SS Washer, Lock 4

6 R18147--3 Fitting 1
7 R19452--6 Fitting 3
8 425161 Hose Assembly 1
9 425639 Elbow 1
10 KHI1616 Fitting 1

11 B109A90 Adaptor 1
12 424921 ”T” Connector 1
13 B116A10--2 Pipe 1
14 422140 Filter & Assembly 1
15 KHI2420 Fitting 1

16 455200 Clamp 2
17 425159 Hose 1
18 KHI2424 Fitting 1
19 B101A12 Elbow 1
20 425143 Hose Assembly 1

21 425142 Hose Assembly 1


22 424971 Hydraulic Pump 1
23 R18147--4 Adapter 1
24 425150 Hose Assembly 1
25 R19452--6 Elbow 2

26 426049 Cylinder 1
27 425069 Clamp 5
28 425074 Cover Plate 5
29 K20426 Bolt, Hex 5
30 425065 Clamp 5

31 425071 Cover Plate 5


32 K20464 Bolt, Hex 10

CATALOG B238 -- 4A -- 11 -- R/04--98


CONTENTS PARTS INDEX

HYDRAULICS, SINGLE STEERING CYLINDER


(EARLY 2WD POULTRY, 84” CAB)

FOR USE ON POULTRY TRUCKS;


2WD, 84” CAB, S/N: M2300306 & BELOW

HYDRAULIC TANK
(REF)

3
2 30
21
1 22 31
29
17 20 23
4 9 28
24
5 10 19 27
25
18 26
8 15 16
6
14
7 13
12
11 34
33
35 32
36

37

38
39

R/04--98 -- 4A -- 12 -- CATALOG B238


CONTENTS PARTS INDEX

FOR USE ON POULTRY TRUCKS; 2WD, 84” CAB, S/N: M2300306 & BELOW
ITEM PARTS NUMBER DESCRIPTION QTY MODEL

1 423546 Valve, Steering 1 M2 26/30 CP--P


1 492434 Seal Kit, Steering Valve 1
2 B1828 Wheel, Steering 1
3 B2007 Cover, Steering Wheel 1
4 K20344SS Bolt, Hex 4
5 K34806SS Washer, Lock 4
6 R18147--3 Fitting 1

7 R19452--6 Fitting 3
8 425161 Hose Assembly 1
9 R19831--2 Tee Fitting 1
10 425126 Fitting 1
11 KHI1616 Fitting 1
12 B109A90 Adaptor 1

13 424921 ”T” Connector 1


14 B116A10--2 Pipe 1
15 422140 Filter & Assembly 1
16 KHI2420 Fitting 1
17 455200 Clamp 2
18 425159 Hose 1

19 KHI2424 Fitting 1
20 B101A12 Elbow 1
21 425143 Hose Assembly 1
22 425142 Hose Assembly 1
23 425487 Hydraulic Pump 1
24 R18147--6 Adapter 1

25 425526 Hose Assembly 1


26 425540 Hose Assembly 1
27 R18147--6 Fitting 1
28 425488 Valve 1
29 R18147--6 Fitting 1
30 425525 Hose Assembly 1

31 K71--8 Elbow Fitting 1


32 426049 Cylinder 1
33 R19452--6 Elbow 2
34 425069 Clamp 5
35 425074 Cover Plate 5

36 K20426 Bolt, Hex 5


37 425065 Clamp 5
38 425071 Cover Plate 5
39 K20464 Bolt, Hex 10

CATALOG B238 -- 4A -- 13 -- R/04--98


CONTENTS PARTS INDEX

HYDRAULICS, DUAL STEERING CYLINDERS


(EARLY 2WD COMMERCIAL, 77”--95” CAB)

FOR USE ON COMMERCIAL TRUCKS;


2WD, 77”-- 95” CABS, S/N: M2300307 -- M2300360

HYDRAULIC TANK
(REF)

3
2
20
1 21
22
16 19
4 9 23
5 18 24
17
8 14 15
6
13
12
7 11
10 35
36 25
37
31
32
38
30
39 33
40 30
29

26
27
34
28
33 29

ITEM PARTS NUMBER DESCRIPTION QTY MODEL

1 B1905 Valve, Steering 1 CP (95” Cab) Only


1 B1905--51 Seal Kit, Steering Valve 1

1 423546 Valve, Steering 1 All except CP


1 492434 Seal Kit, Steering Valve 1

R/04--98 -- 4A -- 14 -- CATALOG B238


CONTENTS PARTS INDEX

FOR USE ON COMMERCIAL TRUCKS; 2WD, 77”-- 95” CAB, S/N: M2300307 -- M2300360
ITEM PARTS NUMBER DESCRIPTION QTY MODEL

2 B1828 Wheel, Steering 1 All


3 B2007 Cover, Steering Wheel 1
4 K20344SS Bolt, Hex 4
5 K34806SS Washer, Lock 4

6 R18147--3 Fitting 1
7 R19452--6 Fitting 3
8 425161 Hose Assembly 1
9 425639 Elbow 1
10 KHI1616 Fitting 1

11 B109A90 Adaptor 1
12 424921 ”T” Connector 1
13 B116A10--2 Pipe 1
14 422140 Filter & Assembly 1
15 KHI2420 Fitting 1

16 455200 Clamp 2
17 425159 Hose 1
18 KHI2424 Fitting 1
19 B101A12 Elbow 1
20 426008 Hose Assembly 1

21 425143 Hose Assembly 1


22 424971 Hydraulic Pump 1
23 R18147--4 Adapter 1
24 425150 Hose Assembly 1
25 K20468 Bolt 1

26 B3698--9 Clamp 2
27 K34807 Washer 1
28 K33799 Nut 1
29 422252 Cylinder 2
30 R19452--6 Elbow 3

31 426006 Hose Assembly 1


32 426007 Hose Assembly 1
33 R19831--2 Tee Fitting 2
34 R18147--3 Fitting 1
35 425069 Clamp 5

36 425074 Cover Plate 5


37 K20426 Bolt, Hex 5
38 425065 Clamp 7
39 425071 Cover Plate 7
40 K20464 Bolt, Hex 14

CATALOG B238 -- 4A -- 15 -- R/04--98


CONTENTS PARTS INDEX

HYDRAULICS, DUAL STEERING CYLINDERS


(EARLY 2WD POULTRY, 77”--84” CAB)

FOR USE ON POULTRY TRUCKS; HYDRAULIC TANK


2WD, 77”--84” CAB, S/N: M2300300 -- M2300309 (REF)

3
2 30
21
1 22 31
29
17 20 23
4 9 28
24
5 10 19 27
25
18 26
8 15 16
6
14
7 13
12
11

42
43
44 32

45
40
46
47 41

37
36
37
38

33
34
39
35
36 38

ITEM PARTS NUMBER DESCRIPTION QTY MODEL

1 492370 Valve, Steering 1 CP--P, CP--PL & CP--PXL


1a B1905--50 Seal Kit, Steering Valve 1
2 B1828 Wheel, Steering 1
3 B2007 Cover, Steering Wheel 1
4 K20344SS Bolt, Hex 4
5 K34806SS Washer, Lock 4
6 R18147--3 Fitting 1

R/04--98 -- 4A -- 16 -- CATALOG B238


CONTENTS PARTS INDEX

FOR USE ON POULTRY TRUCKS; 2WD, 77”--84” CAB, S/N: M2300300--M2300309


ITEM PARTS NUMBER DESCRIPTION QTY MODEL

7 R19452--6 Fitting 3 CP--P, CP--PL & CP--PXL


8 425161 Hose Assembly 1
9 R19831--2 Tee Fitting 1
10 425126 Fitting 1
11 KHI1616 Fitting 1
12 B109A90 Adaptor 1

13 424921 Tee Fitting 1


14 B116A10--2 Pipe 1
15 422140 Filter & Assembly 1
16 KHI2420 Fitting 1
17 455200 Clamp 2
18 425159 Hose 1

19 KHI2424 Fitting 1
20 B101A12 Elbow 1
21 426008 Hose Assembly 1
22 425143 Hose Assembly 1
23 425487 Hydraulic Pump 1
24 R18147--6 Adapter 1

25 425526 Hose Assembly 1


26 425540 Hose Assembly 1
27 R18147--6 Fitting 1
28 425488 Valve 1
29 R18147--6 Fitting 1
30 425525 Hose Assembly 1

31 K71--8 Elbow Fitting 1


32 K20468 Bolt 1
33 B3698--9 Clamp 2
34 K34807 Washer 1
35 K33799 Nut 1
36 R19831--2 Tee Fitting 2

37 R19452--6 Elbow 3
38 422252 Cylinder 2
39 R18147--3 Fitting 1
40 426006 Hose Assembly 1
41 426007 Hose Assembly 1
42 425069 Clamp 5

43 425074 Cover Plate 5


44 K20426 Bolt, Hex 5
45 425065 Clamp 5
46 425071 Cover Plate 5
47 K20464 Bolt, Hex 10

CATALOG B238 -- 4A -- 17 -- R/04--98


CONTENTS PARTS INDEX

HYDRAULICS, DUAL STEERING CYLINDERS


(CURRENT POULTRY & COMMERCIAL, 2WD)

FOR USE ON POULTRY & COMMERCIAL 14


TRUCKS; 2WD, 84”--95” CAB, 13
S/N: M2300361, M2400254 & ABOVE FROM PUMP
15

5
4 16
6 17
3
2 7 21
1 32
19
20 18
12 33
8 TO
HYDRAULIC 30
11 22 TANK 34
24

29 31
9 28
25 35
26
27
10
23
41
42

40

40
39

36
37
44
38
43 39

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 426175 Valve, Steering 1 All


1 492771 Seal Kit, Steering Valve 1
2 492122 Steering Column (18 1/2” lg) 1 CP (95” Cab) Only
2 426176 Steering Column (12 3/8” lg) 1 All Except CP
3 B1828 Wheel, Steering 1 All
4 B1829 Nut 1
5 B2007 Cover, Steering Wheel 1

R/04--98 -- 4A -- 18 -- CATALOG B238


CONTENTS PARTS INDEX

FOR POULTRY & COMMERCIAL TRUCKS; 2WD, 77”-- 95” CAB, S/N: M2300361, M2400254 & ABOVE
ITEM PART NUMBER DESCRIPTION QTY MODEL

6 K20348SS Bolt, Hex 4 All


7 K34807SS Washer, Lock 4
8 R18147--4 Fitting 2
9 426178 Check Valve Fitting 1
10 R19452--8 Elbow Fitting 1
11 R19452--9 Fitting 1
12 426513 Hose Assembly 1

13 R18147--9 Fitting 2
14 426512 Hose Assembly 1
15 426174 Flow Divider Valve 1
16 K33797 Nut 2
17 K34806 Washer, Lock 2
18 K45546 Bolt 2

19 R18147--4 Fitting 1
20 426514 Hose Assembly 1
21 R18147--6 Fitting 1
22 R19831--2 Tee Fitting 1
23 425161 Hose Assembly 1
24 425126 Fitting 1

25 424921 ”T” Connector 1


26 B109A90 Adaptor 1
27 KHI1616 Fitting 1
28 B116A10--2 Pipe 1
29 422140 Filter & Assembly 1
30 426515 Hose Assembly 1

31 425143 Hose Assembly 1


32 425069 Clamp 5
33 425074 Cover Plate 5
34 K20426 Bolt, Hex 5
35 K20468 Bolt 1
36 B3698--9 Clamp 2

37 K34807 Washer 1
38 K33799 Nut 1
39 422252 Cylinder 2
40 R19452--6 Elbow 3
41 426006 Hose Assembly 1
42 426007 Hose Assembly 1

43 R19831--2 Tee Fitting 2


44 R18147--3 Fitting 1

CATALOG B238 -- 4A -- 19 -- R/04--98


CONTENTS PARTS INDEX

STEERING CYLINDER
(EARLY SINGLE CYLINDER SYSTEM, 2WD)
FOR USE ON POULTRY & COMMERCIAL TRUCKS;
2WD, S/N: M2300306 & BELOW
NOT USED on Model M240
4*

14

3* 13
8
9

10
1* 11
2 12
3*
4*
5*
6*
7

ITEM PART NUMBER DESCRIPTION QTY MODEL

426049 Steer Cylinder Assembly 1 All (Except M240)


1* -- -- -- -- Wiper 1
2 425097 Head 1
3* -- -- -- -- Ring, Back Up 1
4* -- -- -- -- O--Ring 1
5* -- -- -- -- Ring, Back Up 1

6* -- -- -- -- O--Ring 1
7 426052 Rod, Piston 1
8 425094 Piston 1
9 R8260--5 Nut, Lock 1
10 R2211--15 Lock Wire 1

11 426050 Barrel 1
12 425113 Bearing 1
13 R8857--11 Snap Ring 2
14 425115K Seal Kit 1

* Items included in Seal Kit 425115K (Item 14).

R/04--98 -- 4A -- 20 -- CATALOG B238


CONTENTS PARTS INDEX

STEERING CYLINDER
(CURRENT DUAL CYLINDER SYSTEM, 2WD)
FOR USE ON POULTRY & COMMERCIAL TRUCKS;
2WD, S/N: M2300307 & ABOVE
S/N: M240251 & ABOVE
4*

12

3*
8
9
6*
10
1*
11
2
3*
4*
5*

ITEM PART NUMBER DESCRIPTION QTY MODEL

422252 Cylinder Assembly 2 All


1* -- -- -- -- Wiper 1
2 422257 Cylinder Head 1
3* -- -- -- -- Back Up Ring 3
4* -- -- -- -- ”O”Ring 2

5* -- -- -- -- Back Up Ring 2
6* -- -- -- -- ”O”Ring 1
7 422251 Piston Assembly 1
8 422258 Cylinder Piston 1

9 K55700 Lock Nut 1


10 R4573--5 Lock Wire 1
11 422253 Barrel Assembly 1
12 422252K Seal Kit 1
(Includes dwg. 422252)

* Items included in Seal Kit 422252K (Item 12).

CATALOG B238 -- 4A -- 21 -- R/04--98


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/04--98 -- 4A -- 22 -- CATALOG B238


CONTENTS PARTS INDEX

SECTION 4B

STEERING SYSTEMS

DESCRIPTION PAGE

STEERING AXLE HANGER, CARRARO, 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B--2

STEERING AXLE HANGER, CLARK--HURTH, 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B--3

STEERING AXLE, EARLY CARRARO, 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B--5

STEERING AXLE, LATE CARRARO, 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B--14

STEERING AXLE, CLARK--HURTH, 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B--30

DRIVE SHAFT, STEERING AXLE (CARRARO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B--39

DRIVE SHAFT, STEERING AXLE (CLARK--HURTH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B--41

HYDRAULICS, STEERING (EARLY CARRARO 4WD COMMERCIAL, 95” CAB) . . . . . . . . 4B--42

HYDRAULICS, STEERING (EARLY CARRARO 4WD POULTRY, 84” CAB) . . . . . . . . . . . . . 4B--44

HYDRAULICS, STEERING (LATE CARRARO 4WD POULTRY & COMMERCIAL) . . . . . . 4B--46

HYDRAULICS, STEERING (CLARK--HURT 4WD POULTRY & COMMERCIAL) . . . . . . . . 4B--48

STEERING CYLINDER, EARLY CARRARO 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B--51

STEERING CYLINDER, LATE CARRARO 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B--52

CATALOG B238 -- 4B -- 1 -- R/04--98


CONTENTS PARTS INDEX

STEERING AXLE HANGER, CARRARO, 4WD


(S/N: M4300283, M4400364, M4500252 & BELOW)

1
3
4

13
5
6
12
7
9
8 10
11

17
14
15
16

ITEM PART NUMBER DESCRIPTION QTY MODEL


1 425440 Steering Axle Hanger, Carraro 1 CP & CP--P
2 425442 Plate, Cover 1
3 K20344SS Bolt 4
4 K34805 Washer, Lock 4
5 426688 Bolt 6
6 424746 Washer 6
7 K44746 Washer, Flat 6
8 R32 Washer, Lock 6
9 K44728 Washer, Flat 2
10 K34807 Washer, Lock 2
11 K58634 Bolt, Hex 2
12 K87901 Fitting, Grease 2
13 425471 Steering Axle, 4WD Carraro 1 (S/N: M4300268 & below,
(Includes Steering Cylinders) S/N: M4400353 & below)
13 493252* Steering Axle, 4WD Carraro 1(S/N: M4300269 thru M4300283,
(Less Steering Cylinders) S/N: M4400354 thru M4400364,
S/N: M4500251 & M4500252)
14 425470 Shaft, Drive w/ U--Joints 1
15 K34988 Nut, Hex Lock 4
16 K58654 Bolt, Hex 4
17 424959 “D” Ring 2 Welding required
* See “STEERING CYLINDER, LATE CARRARO 4WD” for R.H. & L.H. Steering Cylinders required.

R/04--98 -- 4B -- 2 -- CATALOG B238


CONTENTS PARTS INDEX

STEERING AXLE HANGER, CLARK--HURTH, 4WD


(S/N: M4300284, M4400365, M4500253 & ABOVE)

FRONT LEFT SIDE

4
12
1 5
6

7
8 10
11

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 494895 Steering Axle Hanger, Clark--Hurth 1 CP & CP--P


2 426688 Bolt, Hex 6
3 424746 Washer, Bevel 6
4 K44746 Flat Washer 6

5 R32 Nut, Self--locking 6


6 495205 Steering Axle, 4WD Clark--Hurth 1
w/ Moutings & Bushings
7 K34833 Washer, Lock 4
8 K45861 Bolt, Hex 4

9 495061 Drive Shaft, Steer Axle w/ U--Joints 1


10 K34988 Washer, Lock 8
11 K58654 Bolt, Hex 8
12 424959 “D” Ring 2 welding required

CATALOG B238 -- 4B -- 3 -- R/04--98


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/04--98 -- 4B -- 4 -- CATALOG B238


CONTENTS PARTS INDEX

STEERING AXLE, EARLY CARRARO, 4WD


(S/N: M4300268, M4400353 & BELOW)

11
1
15
14 13

2 9
3 10
11
12
4
6 5

7
8

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 109532 Housing, Axle 1 CP, CP--P


2 108902 Bushing 2
3 108965 Oil Seal 2
4 475268 Bolt 4

5 CAR072235 Bushing 4
6 108910 Differential Support 1
7 475269 Bolt 10
8 133296 Plug 2

9 CAR087660 Centering Pin 2


10 426565 Thrust Washer 1
11 426563 Outer Bushing 2
12 CAR028103 O--Ring 1

13 420431 Breather 1
14 426564 Thrust Washer 1
15 426562 Inner Bushing 1

CATALOG B238 -- 4B -- 5 -- R/04--98


CONTENTS PARTS INDEX

STEERING AXLE, EARLY CARRARO, 4WD


(S/N: M4300268, M4400353 & BELOW)

27
28

18 26
24, 25 13
20
19
15 31 33
16 23 29 32
21 22 30
2
12 9 1
8
17 11
16 7
15 10
14 3
18
4 5
19
6

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 109537 Tie Rod (CAR117765) 1 CP, CP--P


2 CAR088759 Ball Joint, L.H. 1
3 CAR087031 Ball Joint, R.H.(LH threads) 1
4 476904 Nut, Lock 2
5 108990 Clamp 2

6 CAR021199 Bolt 2
7 CAR022440 Nut 2
8 CAR120542 Shaft 2
9 CAR022443 Nut 2
10 CAR022439 Nut, Lock 2

11 CAR118832 Spacer 2
12 CAR121741 Swivel Housing, R.H. 1
13 CAR119946 Swivel Housing, L.H. 1
14 109533 King Pin 2

15 108914 Shim (0.10mm, 0.004in) A/R


15 108915 Shim (0.19mm, 0.007in) A/R
15 108916 Shim (0.35mm, 0.014in) A/R

R/04--98 -- 4B -- 6 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

16 108917 Oil Seal 4 CP, CP--P


17 475266 Bearing 2
18 476902 Bolt 12
19 420528 Grease Fitting 4
20 475270 King Pin 2

21 475265 Bearing 2
22 108920 Bushing 2
23 108948 Seal 2
24 109539 Support, R.H. 1
25 109540 Support, L.H. 1

26 109542 Stud 6
27 CAR023120 Washer, Lock 6
28 126855 Nut, Lock 6
29 109279 Shaft 2
30 108994 Spacer 2

31 475304 Pin 2
32 477298 Bolt 2
33 477305 Nut 2

CATALOG B238 -- 4B -- 7 -- R/04--98


CONTENTS PARTS INDEX

STEERING AXLE, EARLY CARRARO, 4WD


(S/N: M4300268, M4400353 & BELOW)

9
1 10 12
11

5
6

15
2 14
13
3
4

7
8

ITEM PART NUMBER DESCRIPTION QTY MODEL


1 562857 Pinion Gear Set (15/31) 1 CP, CP--P
2 475290 Washer 1
3 475291 Spacer 1
4 475290 Washer 1
5 420638 Lockwasher 1
6 420637 Ring Nut 1
7 CAR098239 Shim (3.0mm, 0.118in) A/R
7 CAR098240 Shim (3.1mm, 0.122in) A/R
7 CAR098241 Shim (3.2mm, 0.126in) A/R
7 CAR098242 Shim (3.3mm, 0.130in) A/R
7 CAR098243 Shim (3.4mm, 0.134in) A/R
7 CAR098244 Shim (2.9mm, 0.114in) A/R
7 CAR098224 Shim (2.8mm, 0.110in) A/R
7 CAR098225 Shim (2.7mm, 0.106in) A/R
7 CAR098226 Shim (2.6mm, 0.102in) A/R
7 CAR098227 Shim (2.5mm, 0.098in) A/R
8 105745 Bearing 2
9 108948 Seal 1
10 108949 Flange, Inner 1
11 CAR116525 Flange, Outer 1
12 CAR021105 Bolt 2
13 CAR022411 Nut, Lock 2
14 CAR020749 Screw 6
15 CAR022854 Washer, Lock 6

R/04--98 -- 4B -- 8 -- CATALOG B238


CONTENTS PARTS INDEX

STEERING AXLE, EARLY CARRARO, 4WD


(S/N: M4300268, M4400353 & BELOW)

10
11
8
2 3 4 5 7
6
3
4
5 12
3

10 3 9
11 7
12 8 4

2
3
4 1

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 476903 Differential, Complete 1 CP, CP--P


2 108950 Shaft 2
3 109865 Planetary Gear 4
4 108952 Washer 4

5 109864 Pilot Gear 2


6 108954 Thrust Plate 2
7 476906 Bearing 2
8 108956 Ring Nut 2

9 475293 Bolt 12
10 CAR020744 Screw 2
11 CAR022854 Washer, Lock 2
12 108955 Locking Plate 2

CATALOG B238 -- 4B -- 9 -- R/04--98


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/04--98 -- 4B -- 10 -- CATALOG B238


CONTENTS PARTS INDEX

STEERING AXLE, EARLY CARRARO, 4WD


(S/N: M4300268, M4400353 & BELOW)

5
3

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 CAR123075 Drive Shaft, Internal 2 CP, CP--P


2 474276 Half Shaft, Wheel Side 2
3 476897 Snap Ring 16

4 495107S Spider 4
5 476899 Central Body 2
6 475062 Half Shaft, Differential Side 2

CATALOG B238 -- 4B -- 11 -- R/04--98


CONTENTS PARTS INDEX

STEERING AXLE, EARLY CARRARO, 4WD


(S/N: M4300268, M4400353 & BELOW)

3
1 2

4
5
6
10
9 11
7 13 12
8 14
15
17
18
19
20
21 16

23, 24
22
28 25
27 26

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 491885 Wheel Hub 2 CP, CP--P


2 491884 Bearing 2
3 475393 Seal 2
4 491884 Bearing 2
5 475296 Lock Ring 2

6 476805 Wheel Carrier 2


7 477300 Centering Bushing 2
(Dia 24mm, 0.95in)
7 109550 Centering Bushing 14
(Dia 20mm, 0.79in)
8 109552 Bolt 8
9 476804 Crown Gear 2
10 476806 Spacer 2

11 108961 Pilot Gear 2


12 CAR024784 Snap Ring 2
13 108976 Thrust Washer 6
14 108977 Planetary Gear 6
15 CAR028294 Needle Bearing 18 (sets of 10)

R/04--98 -- 4B -- 12 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

16 108980 Thrust Pin 2 CP, CP--P


17 108979 Thrust Washer 6
18 108984 Planetary Carrier 2
19 CAR024368 Split Pin 6
20 108987 Shaft 6

21 3934 O--Ring 6
22 133296 Plug 2
23 108981 Stud 12
24 108982 Stud 4
25 475303 Washer 16

26 475301 Nut 16
27 CAR020510 Screw 4
28 108985 Pin 4

CATALOG B238 -- 4B -- 13 -- R/04--98


CONTENTS PARTS INDEX

STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru


M4300283, M4400354 thru M4400364, M4500251 & M4500252)

1
17

13
15
2 16 7
3 10

12
13
14
4
5
6

8
9 11
NOTICE: BEFORE ORDERING PARTS FOR THIS STEER AXLE,
NOTE THE MODEL TYPE . . . STUDS AND NUTS (ITEMS 8 & 9) ARE
USED FOR ATTACHING THE DIFFERENTIAL SUPPORT (ITEM 7) TO
THE HOUSING (ITEM 1).

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 109532 Housing, Axle 1 CP, CP--P


2 108902 Bushing 2
3 108965 Seal 2
4 494441 Nut 4
5 108908 Stud 4

6 108904 Bushing 4
7 108910 Differential Support 1
8 108909 Stud 10
9 420448 Nut 10
10 420443 Centering Pin 2

11 CAR92270 Plug 2
12 426565 Thrust Washer 1
13 426563 Outer Bushing 2
14 420517 O--Ring 1
15 426562 Inner Bushing 1

16 426564 Thrust Washer 1


17 420431 Breather 1

R/04--98 -- 4B -- 14 -- CATALOG B238


CONTENTS PARTS INDEX

STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru


M4300283, M4400354 thru M4400364, M4500251 & M4500252)
17
1 16 20
18
19

6
5
4 21
12
2
3 13
15
16
17
9
7
8 10

NOTICE: BEFORE ORDERING PARTS FOR THIS STEER AXLE, 14


NOTE THE MODEL TYPE . . . BOLTS (ITEM 11) ARE USED FOR
ATTACHING THE DIFFERENTIAL SUPPORT (ITEM 12) TO THE 11
HOUSING (ITEM 1).

ITEM PART NUMBER DESCRIPTION QTY MODEL


1 548908 Housing, Axle 1 CP, CP--P
2 108902 Bushing 2
3 108965 Seal 2
4 475265 Bushing 2
5 206383 Spacer 2
6 548909 Washer 2
7 491880 Bearing 2
8 548910 Washer 2
9 475268 Bolt 4
10 CAR072235 Bushing 4
11 475269 Bolt 10
12* 108910 Differential Support 1
13 CAR087660 Centering Pin 2
14 133296 Plug 2
15 426565 Thrust Washer 1
16 426563 Outer Bushing 2
17 CAR28103 Seal 2
18 426562 Inner Bushing 1
19 426564 Thrust Washer 1
20 420431 Breather 1
21 133296 Plug 2
* Includes Items 9 & 10.

CATALOG B238 -- 4B -- 15 -- R/04--98


CONTENTS PARTS INDEX

STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru


M4300283, M4400354 thru M4400364, M4500251 & M4500252)

1
19 2 10
18
16 17 5
15 3
14 4
6
9 12
13 11 7 22, 23
27
8
24
20
25 21
26
30
29
13 31
32 28
14
18 15
19 16
NOTICE: BEFORE ORDERING ANY PARTS, NOTE THE KING
17 PIN TYPE (ITEM 16). IT MUST MATCH YOUR MODEL OF AXLE.

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 493249 Tie Rod 1 CP, CP--P


2 9116251663 Bolt 2
3 108990 Clamp 2
4 420439 Nut 2
5 420189 Ball Joint, L.H. 1

6 108991 Ball Joint, R.H. 1


7 420573 Nut 2
8 420571 Cotter Pin 2
9 109534 Swivel Housing, R.H. 1
10 109538 Swivel Housing, L.H. 1

11 108920 Bushing 2
12 108948 Seal 2
13 491880 Bearing 2
14 108917 Seal 4
15 108914 Shim (0.10mm, 0.004in) A/R
15 108915 Shim (0.19mm, 0.007in) A/R
15 108916 Shim (0.35mm, 0.014in) A/R

R/04--98 -- 4B -- 16 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

16 109533 King Pin 4 CP, CP--P


17 CAR24210 Grease Fitting 4
18 CAR22863 Washer 12
19 CAR20967 Bolt 12
20 CAR22123 Washer 4

21 CAR116453 Bolt 4
22 109539 Support, R.H. 1
23 109540 Support, L.H. 1
24 109541 Washer 6
25 CAR71288 Stud 6

26 494441 Nut 6
27 108994 Spacer 2
28 109279 Shaft 2
29 CAR24445 Pin 2
30 109536 Bolt 2

31 109278 Washer 2
32 108995 Nut 2

CATALOG B238 -- 4B -- 17 -- R/04--98


CONTENTS PARTS INDEX

STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru


M4300283, M4400354 thru M4400364, M4500251 & M4500252)

12
8 10
15 13 9
14
3 1
5
2
17
16
6

11
7 4
25
26 18, 19 20
21 12
7 13
27
NOTICE: BEFORE ORDERING ANY PARTS,
22 NOTE THE KING PIN TYPE (ITEM 10). IT
23 24 MUST MATCH YOUR MODEL OF AXLE.
LOCATE KING PIN BEARINGS ON PG. 4B--15.

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 493249 Tie Rod 1 CP, CP--P


2 108990 Clamp 2
3 CAR021199 Bolt 2
4 CAR022440 Nut 2
5 CAR087031 Ball Joint, R.H. 1

6 CAR088759 Ball Joint, L.H. 1


7 476904 Nut 2
8 109534 Swivil Housing, R.H. 1
9 109538 Swivil Housing, L.H. 1
10 548911 King Pin (Top) 2

11 494651 King Pin (Bottom) 2


12 476902 Bolt 12
13 420528 Grease Fitting 4
14 108920 Bearing 2
15 108948 Seal 2

R/04--98 -- 4B -- 18 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

16 477298 Bolt 2 CP, CP--P


17 477305 Nut 2
18 109540 Support, L.H. 1
19 109539 Support, R.H. 1
20 CAR023120 Washer 2

21 CAR021327 Bolt 6
22 108994 Spacer 2
23 109279 Shaft 2
24 475304 Pin 2
25 109536 Bolt 2

26 109278 Washer 2
27 CAR022443 Nut 2

CATALOG B238 -- 4B -- 19 -- R/04--98


CONTENTS PARTS INDEX

STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru


M4300283, M4400354 thru M4400364, M4500251 & M4500252)

11
1 7
5 12
13
2 4

10 9
6
3 8
3

NOTICE: BEFORE ORDERING ANY PARTS,


NOTE THE SPACER TYPE (ITEM 4). IT MUST
MATCH YOUR MODEL OF PINION/GEAR SET.

ITEM PART NUMBER DESCRIPTION QTY MODEL


1 473193 Pinion/Gear Set (16/31) 1 CP, CP--P
2 108927 Shim (2.5mm, 0.098in) A/R
2 108929 Shim (2.6mm, 0.102in) A/R
2 108931 Shim (2.7mm, 0.106in) A/R
2 108933 Shim (2.8mm, 0.110in) A/R
2 108935 Shim (2.9mm, 0.114in) A/R
2 108937 Shim (3.0mm, 0.118in) A/R
2 108939 Shim (3.1mm, 0.122in) A/R
2 108941 Shim (3.2mm, 0.126in) A/R
2 108943 Shim (3.3mm, 0.130in) A/R
2 108945 Shim (3.4mm, 0.134in) A/R
3 105745 Bearing 2
4 492697 Spacer 1
5 420638 Lockwasher 1
6 420637 Ring Nut 1
7 108948 Seal 1
8 108949 Flange, Inner 1
9 CAR20749 Bolt 6
10 CAR22854 Nut 6
11 116525 Flange, Outer 1
12 420444 Bolt 2
13 420446 Nut 2

R/04--98 -- 4B -- 20 -- CATALOG B238


CONTENTS PARTS INDEX

STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru


M4300283, M4400354 thru M4400364, M4500251 & M4500252)

13
9 12

2 1
3

11
8
10
4
5
4
6

7
NOTICE: BEFORE ORDERING ANY PARTS,
NOTE THE SPACER TYPE (ITEM 5). IT MUST
MATCH YOUR MODEL OF PINION/GEAR SET.
ITEM PART NUMBER DESCRIPTION QTY MODEL
1 CAR065492 Pinion/Gear Set (16/31) 1 CP, CP--P
2 420638 Lock Washer 1
3 420637 Ring Nut 1
4 475290 Washer 2
5 475291 Collapsible Spacer 1
6 549272 Shim (2.5mm, 0.098in) A/R
6 549273 Shim (2.6mm, 0.102in) A/R
6 549274 Shim (2.7mm, 0.106in) A/R
6 549275 Shim (2.8mm, 0.110in) A/R
6 549276 Shim (2.9mm, 0.114in) A/R
6 549277 Shim (3.0mm, 0.118in) A/R
6 549278 Shim (3.1mm, 0.122in) A/R
6 549279 Shim (3.2mm, 0.126in) A/R
6 549280 Shim (3.3mm, 0.130in) A/R
6 549281 Shim (3.4mm, 0.134in) A/R
7 105745 Bearing 2
8 CAR021105 Bolt 2
9 CAR022411 Nut 2
10 CAR116525 Flange, Outer 1
11 108949 Flange, Inner 1
12 CAR020746 Bolt 6
13 108948 Seal 1

CATALOG B238 -- 4B -- 21 -- R/04--98


CONTENTS PARTS INDEX

STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru


M4300283, M4400354 thru M4400364, M4500251 & M4500252)

4
3
2
6
7 1
8
11
8 7 10

14
4
3
5 2
9
10
11

13 14
12 6
NOTICE: BEFORE ORDERING ANY PARTS, NOTE 5
THAT DIFFERENTIAL BUSHINGS (ITEM 14) ARE USED.
ALSO NOTE THEIR DIMENSIONS AS SHOWN BELOW.

ITEM PART NUMBER DESCRIPTION QTY MODEL


1A* 475292 Differential, Complete 1 CP, CP--P
1B** 473196 Differential, Complete 1
2 108955 Locking Plate 2
3 CAR22854 Washer 2
4 475310 Bolt 2
5 108956 Ring Nut 2
6 494732 Bearing 2
7 108954 Thrust Plate 2
8 109864 Pilot Gear 2
9 473195 Shaft 1
10 109865 Planetary Gear 2
11 108952 Thrust Washer 2
12 473205 Pin 1
13* 473293 Bolt 12
13** 473197 Bolt 12
14* 473824 Diff. Bushing 2 (blue internal, silver external)
14** 473207 Diff. Bushing 2 (bronze)
* Items used with 475292 (Item 1A).
** Items used with 473196 (Item 1B).

R/04--98 -- 4B -- 22 -- CATALOG B238


CONTENTS PARTS INDEX

STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru


M4300283, M4400354 thru M4400364, M4500251 & M4500252)

10
11

4
9 5
3
8 6
7

2
10
11

NOTICE: BEFORE ORDERING ANY PARTS,


1 NOTE THAT NO DIFFERENTIAL BUSHINGS
ARE USED WITH THIS MODEL (SEE ITEM 14 8
ON THE PREVIOUS PAGE FOR REFERENCE). 9

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 476903 Differential, Complete 1 CP, CP--P


2 475293 Bolt 12
3 554780 Differential Set 1
4 108952 Thrust Washer 2
5 473195 Shaft 1

6 473205 Pin 1
7 108954 Thrust Plate 1
8 CAR027309 Bearing 2
9 108956 Ring Nut 2
10 477316 Bolt 2

11 108955 Locking Plate 2

CATALOG B238 -- 4B -- 23 -- R/04--98


CONTENTS PARTS INDEX

STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru


M4300283, M4400354 thru M4400364, M4500251 & M4500252)

1
4

5
6
7
8

NOTICE: BEFORE ORDERING ANY PARTS,


NOTE THE CENTRAL BODY TYPE (ITEM 5). IT
MUST MATCH YOUR TYPE OF DRIVE SHAFT.

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 473198 Drive Shaft, Inner 2 CP, CP--P


2 108963 Spider 4
3 108964 Snap Ring 16
4 473199 Half Shaft, Differential Side 2

5 108967 Central Body 2


6 109547 Half Shaft, Wheel Side 2
7 108961 Gear 2
8 108960 Snap Ring 2

R/04--98 -- 4B -- 24 -- CATALOG B238


CONTENTS PARTS INDEX

STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru


M4300283, M4400354 thru M4400364, M4500251 & M4500252)

2
3 6
1
4
5

7
NOTICE: BEFORE ORDERING ANY PARTS,
NOTE THE CENTRAL BODY TYPE (ITEM 3). IT
MUST MATCH YOUR TYPE OF DRIVE SHAFT.

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 475063 Drive Shaft, Inner 2 CP, CP--P


2 475064 Half Shaft, Differential Side 2
3 476899 Central Body 2
4 476898 Spider 4

5 474276 Half Shaft, Wheel Side 2


6 476897 Snap Ring 16
7 474280 Grease Fitting 4

CATALOG B238 -- 4B -- 25 -- R/04--98


CONTENTS PARTS INDEX

STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru


M4300283, M4400354 thru M4400364, M4500251 & M4500252)

6
8
6
2
5
2 4
1 3 7
NOTICE: BEFORE ORDERING ANY
PARTS, NOTE THE CROWN GEAR
(ITEM 1). IT IS MACHINED FOR TWO
LOCK RINGS (ITEM 2) ON THIS MODEL.
28 14 15
27
26
25
24
23
9
22 10
16 11
12
21 13
17
20 18
19

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 491895 Crown Gear 2 CP, CP--P


2 491896 Lock Ring 4
3 109552 Bolt 16
4 CAR119887/1 Bushing 16
4 CAR119888/1 Bushing 2
5 491877 Wheel Carrier 2

6 491884 Bearing 4
7 475393 Seal 2
8 473200 Wheel Hub 2
9 109557 Washer 2
10 109558 Spacer 2

11 108961 Pilot Gear 2


12 108960 Snap Ring 2
13 473206 Plate 2
14 473202 Planetary Gear 6
15 CAR24789 Snap Ring 6

R/04--98 -- 4B -- 26 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

16 108980 Thrust Pin 2 CP, CP--P


17 CAR20510 Screw 4
18* CAR65417/1 Planetary Carrier 2
19 108985 Pin 4
20 CAR92270 Plug 2

21 CAR20492 Screw 6
22 CAR115975 Cover Plate 2
23 475301 Nut 16
24 475303 Washer 16
25 108981 Stud 12
25 108982 Stud 4

26 108979 Washer 6
27* -- -- -- -- Shaft 6
28 CAR115633 Needle Bearings 18 (sets of 10)

* Item 18 includes Item 27.

CATALOG B238 -- 4B -- 27 -- R/04--98


CONTENTS PARTS INDEX

STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru


M4300283, M4400354 thru M4400364, M4500251 & M4500252)

2
14 8
15 2
9
10
6
11
12
1*
23*
3
4
13 22 7
19 5
16
17 21*
NOTICE: BEFORE ORDERING ANY
16 PARTS, NOTE THE CROWN GEAR
(ITEM 5). IT IS MACHINED FOR ONE
20
LOCK RING (ITEM 3) ON THIS MODEL.

ITEM PART NUMBER DESCRIPTION QTY MODEL

1* CAR066338 Wheel Hub Set 2 CP, CP--P


2 491884 Bearing 4
3 475296 Lock Ring 2
4 476805 Wheel Carrier 2
5 476804 Crown Gear 2

6 477300 Bushing 2
6 109550 Bushing 14
7 109552 Bolt 16
8 475393 Seal 2
9 473202 Planetary Gear 6
10 476801 Needle Bearings 18 (sets of 10)

11 108979 Washer 6
12 473204 Planetary Carrier Set 2
13 108980 Thrust Pin 2
14 473201 Snap Ring 6
15 473206 Plate 2

R/04--98 -- 4B -- 28 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

16 476806 Spacer 2 CP, CP--P


17 108961 Pilot Gear 2
18 CAR024784 Snap Ring 2
19 CAR020510 Screw 4
20 133296 Plug 4

21* 108982 Stud 4


22 108985 Pin 4
23* 108981 Stud 12

* Items included with Wheel Hub Set (Item 1).

CATALOG B238 -- 4B -- 29 -- R/04--98


CONTENTS PARTS INDEX

STEERING AXLE, CLARK--HURTH, 4WD


(S/N: M4300284, M4400365, M4500253 & ABOVE)

4
2
3

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 495205 Steering Axle, 4WD, Complete 1 CP, CP--P

2 477538 Bushing 2
3 477965 Axle Bracket 2
4 51534 Grease Fitting 2
5 477964 Coupling 4

R/04--98 -- 4B -- 30 -- CATALOG B238


CONTENTS PARTS INDEX

STEERING AXLE, CLARK--HURTH, 4WD


(S/N: M4300284, M4400365, M4500253 & ABOVE)

6
4
1 5
2
7

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 127170 Vent Plug 1 CP, CP--P


2 106533 O--Ring 2
3 474303 Central Casing 1
4 106537 Locking Screw 4

5 474296 Plug 1
6 133044 Circlip 1
7 133296 Magnetic plug 1
8 106530 Locking Screw 1

CATALOG B238 -- 4B -- 31 -- R/04--98


CONTENTS PARTS INDEX

STEERING AXLE, CLARK--HURTH, 4WD


(S/N: M4300284, M4400365, M4500253 & ABOVE)

2 4 5 6 7 3 9 10 11 12

26

9 8
14
15
26
1 4

13 10
23

16

17
21
25
24
23 19

18
22
20

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 133173 Bolt 8 CP, CP--P


2 562103 Cover 1
3 561362 Planetry Gear 2
4 491864 Pin 3
5 106559 Shaft 2

6 106558 Washer 4
7 561363 Planetary Gear 4
8 474302 Diagonal Brace 1
9 106555 Washer 2
10 495206 Pinion Gear Set 1

R/04--98 -- 4B -- 32 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

11 109948 Differential Housing 1 CP, CP--P


12 106550 Bearing 2
13 106561 Shaft 1
14 109949 Bolt 16
15 108556 Washer 16

16 133564 Spacer 1
17 447817 Nut 1
18 107292 Nut 1
19 133026 O--Ring 1
20 109500 Flange 1

21 107294 Cover Plate 1


22 107293 Seal 1
23 494842 Bearing 2
24 550555 Shim (0.10mm, 0.004in) A/R
24 550556 Shim (0.15mm, 0.006in) A/R
24 550557 Shim (0.30mm, 0.012in) A/R
24 551616 Shim (0.40mm, 0.016in) A/R
24 552517 Shim (0.50mm, 0.020in) A/R

25 552516 Shim (0.10mm, 0.004in) A/R


25 551615 Shim (0.15mm, 0.006in) A/R
25 474298 Shim (0.20mm, 0.008in) A/R
25 474300 Shim (0.30mm, 0.012in) A/R

26 133136 Shim (0.10mm, 0.004in) A/R


26 552515 Shim (0.15mm, 0.006in) A/R
26 133137 Shim (0.25mm, 0.010in) A/R
26 133138 Shim (0.30mm, 0.012in) A/R
26 478022 Shim (0.40mm, 0.016in) A/R

CATALOG B238 -- 4B -- 33 -- R/04--98


CONTENTS PARTS INDEX

STEERING AXLE, CLARK--HURTH, 4WD


(S/N: M4300284, M4400365, M4500253 & ABOVE)

42
5

R/04--98 -- 4B -- 34 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 549233 Lateral Axle Case 2 CP, CP--P


2 58548 Nut 2
3 474306 Allen Bolt 2
4 552541 Pivot Pin 4
5 58546 Bolt 16
6 107738 Washer 16

7 105660 Shim (0.10mm, 0.004in) A/R


7 550584 Shim (0.15mm, 0.006in) A/R
7 105662 Shim (0.50mm, 0.020in) A/R
8 105664 Seal 4
9 133029 Bushing 4
10 106583 Spacer 6
11 562126 Steering Case, L.H. 1
12 562127 Steering Case, R.H. 1

13 42741 O--Ring 2
14 105938 Seal 2
15 106578 Spacer 2
16 106050 Roller Bearing 4
17 473677 Wheel Stud 16
18 473512 Wheel Hub 2

19 109481 O--Ring 2
20 475260 Wheel Nut 16
21 106592 Snap Ring 2
22 474689 Ring Gear Bracket 2
23 106568 Pin 8
24 109487 Locking Plate 2

25 548661 Gear 2
26 106576 Gear Ring 2
27 106579 Circlips 2
28 473514 Washer 2
29 474158 Planet Wheel Bracket 2
30 5374 Seal 2

31 106586 Plug 2
32 474160 O--Ring 6
33 474159 Shaft 6
34 133197 Screw 4
35 133078 Bearing 12
36 106573 Planet Wheel 6

37 474161 Washer 6
38 109497 Bolt 8
39 474311 Washer 2

CATALOG B238 -- 4B -- 35 -- R/04--98


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/04--98 -- 4B -- 36 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

40 550564 Shim (0.10mm, 0.004in) A/R CP, CP--P


40 106589 Shim (0.15mm, 0.006in) A/R
40 106590 Shim (0.20mm, 0.008in) A/R
40 109483 Shim (0.30mm, 0.012in) A/R
40 106591 Shim (0.50mm, 0.020in) A/R

41 108247 Bearing 2
42 108381 Snap Ring 2
43 108380 Seal 2
44 108379 Dust Excluder 2
45 549234 Drive Shaft, Inner 2
46 108794 O--Ring 2

47 108383 Reduction Bushing 2


48 108100 Seal 2
49 105101 Bearing 2
50 105424 Circlip 2
51 133044 Circlip 2
52 474312 Adjusting Screw 4

53 474313 Nut 4
54 474314 Nut 8
55 552521 Bolt 20
56 133276 Plug 2
57 478042 Stud 8

CATALOG B238 -- 4B -- 37 -- R/04--98


CONTENTS PARTS INDEX

STEERING AXLE, CLARK--HURTH, 4WD


(S/N: M4300284, M4400365, M4500253 & ABOVE)

1 5
2

4
5

6
1

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 549235 Tie--Rod Link 2 CP, CP--P


2 562128 Steering Cylinder 1
3 108794 O--Ring 1

4 133191 Bolt 5
5 550659 Rubber Boot 1
6 561909 Seal Kit, Steering Cylinder 1

R/04--98 -- 4B -- 38 -- CATALOG B238


CONTENTS PARTS INDEX

DRIVE SHAFT, STEERING AXLE (CARRARO)

2
1

4
3
6

7
4

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 425470 Drive Shaft Complete 1 4WD


2 425435 Yoke, Flange (4 bolt pattern) 1
3 424647 Joint, Universal 2
4 162809 Fitting, Grease 3

5 109755 Seal 1
6 425330 Fastening Flange 2
7 426264 Shaft End 1

CATALOG B238 -- 4B -- 39 -- R/04--98


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/04--98 -- 4B -- 40 -- CATALOG B238


CONTENTS PARTS INDEX

DRIVE SHAFT, STEERING AXLE (CLARK--HURTH)

2
1

4
3
6

7
4

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 495061 Drive Shaft Complete 1 4WD


2 109756 Yoke, Flange (8 bolt pattern) 1
3 424647 Joint, Universal 2
4 162809 Fitting, Grease 3

5 109755 Seal 1
6 425330 Fastening Flange 2
7 426264 Shaft End 1

CATALOG B238 -- 4B -- 41 -- R/04--98


CONTENTS PARTS INDEX

HYDRAULICS, STEERING
(EARLY CARRARO 4WD COMMERCIAL, 95” CAB)

FOR USE ON COMMERCIAL TRUCKS;


4WD, 95” CAB, S/N: M4300255 & BELOW
34
33
30
32

HYDRAULIC TANK
(REF)
25
31B
29 24
28
27

26
31A
5
1
4 22
3
2 7 21
18
6 17 20 35
19 23
15 36
8 12
37
13 16
32
14 11 33
10 34 38

9 39
40

R/04--98 -- 4B -- 42 -- CATALOG B238


CONTENTS PARTS INDEX

FOR USE ON COMMERCIAL TRUCKS; 4WD, 95” CAB, S/N: M4300255 & BELOW
ITEM PARTS NUMBER DESCRIPTION QTY MODEL

1 492121 Valve, Steering 1 M4 26/40 CP


1 492771 Seal Kit, Steering Valve 1
2 492122 Steering Column 1
3 B1828 Wheel, Steering 1
4 B1829 Nut 1
5 B2007 Cover, Steering Wheel 1

6 K34807 Washer, Lock 4


7 K20388 Bolt, Hex 4
8 R18147--4 Fitting 2
9 R19452--8 Fitting 2
10 425161 Hose Assembly 1

11 425639 Elbow 1
12 424921 ”T” Connector 1
13 B109A90 Adaptor 1
14 KHI1616 Fitting 1
15 B116A10--2 Pipe 1

16 422140 Filter & Assembly 1


17 KHI2420 Fitting 1
18 455200 Clamp 2
19 425159 Hose 1
20 KHI2424 Fitting 1

21 B101A12 Elbow 1
22 426521 Hose Assembly 1
23 425841 Hose Assembly 1
24 K4--8 Union 2
25 K73--8 Tee 1

26 425199 Adapter 2
27 K71--8 Fitting, Elbow 2
28 K73--8 Tee 1
29 425993 Weld Plate 3
30 425839 Hose Assembly 2

31A 493234 Steering Cyl., L.H. 1


31B 493233 Steering Cyl., R.H. 1
32 425069 Clamp 5
33 425074 Cover Plate 5
34 K20426 Bolt, Hex 5
35 424971 Hydraulic Pump 1

36 R18147--4 Adapter 2
37 425150 Hose Assembly 1
38 425065 Clamp 5
39 425071 Cover Plate 5
40 K20464 Bolt, Hex 10

CATALOG B238 -- 4B -- 43 -- R/04--98


CONTENTS PARTS INDEX

HYDRAULICS, STEERING
(EARLY CARRARO 4WD POULTRY, 84” CAB)

33
FOR USE ON POULTRY TRUCKS;
4WD, 84” CAB, S/N: M4300255 & BELOW
34

32B 35
36
HYDRAULIC TANK
(REF) 32A
37
38

31
3
2 30
1
21 29
17 23
20 22 28
4 9
24
5 10 19 27
25
18 26
8 15 16
6
14
7 13
12
11 39
40
41 42

43
44

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 423546 Valve, Steering 1 M4 26/30 CP--P


1 492434 Seal Kit, Steering Valve 1
2 B1828 Wheel, Steering 1
3 B2007 Cover, Steering Wheel 1
4 K20344SS Bolt, Hex 4
5 K34806SS Washer, Lock 4
6 R18147--3 Fitting 1

R/04--98 -- 4B -- 44 -- CATALOG B238


CONTENTS PARTS INDEX

FOR USE ON POULTRY TRUCKS; 4WD, 84” CAB, S/N: M4300255 & BELOW
ITEM PART NUMBER DESCRIPTION QTY MODEL

7 R19452--6 Fitting 3 M4 26/30 CP--P


8 425161 Hose Assembly 1
9 R19831--2 Tee Fitting 1
10 425126 Fitting 1
11 KHI1616 Fitting 1
12 B109A90 Adaptor 1

13 424921 Tee Fitting 1


14 B116A10--2 Pipe 1
15 422140 Filter & Assembly 1
16 KHI2420 Fitting 1
17 455200 Clamp 2
18 425159 Hose 1

19 KHI2424 Fitting 1
20 B101A12 Elbow 1
21 425143 Hose Assembly 1
22 425142 Hose Assembly 1
23 425487 Hydraulic Pump 1
24 R18147--6 Adapter 1

25 425526 Hose Assembly 1


26 425540 Hose Assembly 1
27 R18147--6 Fitting 1
28 425488 Valve 1
29 R18147--6 Fitting 1
30 425525 Hose Assembly 1

31 K71--8 Elbow Fitting 1


32A 493234 Steering Cyl., L.H. 1
32B 493233 Steering Cyl., R.H. 1
33 425839 Hose Assembly 2
34 424993 Weld Plate 3
35 K73--8 Tee 2
36 K4--8 Union 2

37 K71--8 Fitting 2
38 425199 Adapter 2
39 425069 Clamp 5
40 425074 Cover Plate 5
41 K20426 Bolt, Hex 5
42 425065 Clamp 5

43 425071 Cover Plate 5


44 K20464 Bolt, Hex 10

CATALOG B238 -- 4B -- 45 -- R/04--98


CONTENTS PARTS INDEX

HYDRAULICS, STEERING
(LATE CARRARO 4WD POULTRY & COMMERCIAL)

FOR USE ON POULTRY & COMMERCIAL TRUCKS; 4WD, 84” & 95” CABS, S/N:
M4300256 thru M4300283, M4400350 thru M4400364, M4500251 & M4500252.

14
13
FROM PUMP
15

5
4 16
6 17
3 36
2 7 21
1
19
20 18 37

8 12 TO
HYDRAULIC 35B 38
11 22 TANK
39
24

29 30
40
9 32 41
28
25 33 35A
26
27 31 34
10
23

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 492120 Valve, Steering 1 All


1 492771 Seal Kit, Steering Valve 1
2 492122 Steering Column, 18 1/2” lg 1 95” Cab Only
2 426176 Steering Column 1 84” Cab Only
3 B1828 Wheel, Steering 1 All
4 B1829 Nut 1
5 B2007 Cover, Steering Wheel 1

R/04--98 -- 4B -- 46 -- CATALOG B238


CONTENTS PARTS INDEX

FOR POULTRY & COMMERCIAL TRUCKS; 4WD, 84”-- 95” CABS, S/N: M4300256, M4400351 & ABOVE
ITEM PART NUMBER DESCRIPTION QTY MODEL

6 K20348SS Bolt, Hex 4 All


7 K34807SS Washer, Lock 4
8 R18147--4 Fitting 2
9 426178 Check Valve Fitting 1
10 R19452--8 Elbow Fitting 1
11 426460 Fitting 1
12 426513 Hose Assembly 1

13 R18147--9 Fitting 2
14 426512 Hose Assembly 1
15 426174 Flow Divider Valve 1
16 K33797 Nut 2
17 K34806 Washer, Lock 2
18 K45546 Bolt 2

19 R18147--4 Fitting 1
20 426514 Hose Assembly 1
21 R18147--6 Fitting 1
22 R19831--2 Tee Fitting 1
23 425161 Hose Assembly 1
24 425126 Fitting 1

25 424921 ”T” Connector 1


26 B109A90 Adaptor 1
27 KHI1616 Fitting 1
28 B116A10--2 Pipe 1
29 422140 Filter & Assembly 1
30 426521 Hose Assembly 1

31 425841 Hose Assembly 1


32 425069 Clamp 7
33 425074 Cover Plate 7
34 K20426 Bolt, Hex 7
35A 493234 Steering Cyl., L.H. 1
35B 493233 Steering Cyl., R.H. 1
36 425839 Hose Assembly 2

37 424993 Weld Plate 3


38 K73--8 Tee 2
39 K4--8 Union 2
40 K71--8 Fitting 2
41 425199 Adapter 2

CATALOG B238 -- 4B -- 47 -- R/04--98


CONTENTS PARTS INDEX

HYDRAULICS, STEERING
(CLARK/HURTH 4WD POULTRY & COMMERCIAL)

FOR USE ON POULTRY & COMMERCIAL TRUCKS; 4WD, 84”


& 95” CABS, S/N: M4300284, M4400365, M4500253 & ABOVE
14
13
FROM PUMP
15

5
4 16
6 17
3
2 7 21
1
19
20 18

8 12 TO
HYDRAULIC
11 22 TANK
24
30
29

9 28 35
25
26
27
10
23
31

35

32
33
34

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 492120 Valve, Steering 1 All


1a 492771 Seal Kit, Steering Valve 1
2 492122 Steering Column, 18 1/2” lg 1 95” Cab Only
2 426176 Steering Column 1 84” Cab Only
3 B1828 Wheel, Steering 1 All
4 B1829 Nut 1
5 B2007 Cover, Steering Wheel 1

R/04--98 -- 4B -- 48 -- CATALOG B238


CONTENTS PARTS INDEX

FOR POULTRY & COMMERCIAL TRUCKS; 4WD, 84” & 95” CABS, S/N: M4300284, M4400365, M4500253 &
& ABOVE.
ITEM PART NUMBER DESCRIPTION QTY MODEL

6 K20348SS Bolt, Hex 4 All


7 K34807SS Washer, Lock 4
8 R18147--4 Fitting 2
9 426178 Check Valve Fitting 1
10 R19452--8 Elbow Fitting 1
11 426460 Fitting 1
12 426513 Hose Assembly 1

13 R18147--9 Fitting 2
14 426512 Hose Assembly 1
15 426174 Flow Divider Valve 1
16 K33797 Nut 2
17 K34806 Washer, Lock 2
18 K45546 Bolt 2

19 R18147--4 Fitting 1
20 426514 Hose Assembly 1
21 R18147--6 Fitting 1
22 R19831--2 Tee Fitting 1
23 425161 Hose Assembly 1
24 425126 Fitting 1

25 424921 ”T” Connector 1


26 B109A90 Adaptor 1
27 KHI1616 Fitting 1
28 B116A10--2 Pipe 1
29 422140 Filter & Assembly 1
30 426521 Hose Assembly 1

31 425841 Hose Assembly 1


32 425069 Clamp 7
33 425074 Cover Plate 7
34 K20426 Bolt, Hex 7
35 494989 Fitting 2

CATALOG B238 -- 4B -- 49 -- R/04--98


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/04--98 -- 4B -- 50 -- CATALOG B238


CONTENTS PARTS INDEX

STEERING CYLINDER, EARLY CARRARO 4WD


--NOTE METAL TUBE ON CYLINDER--
(S/N: M4300268, M4400353 & BELOW)

REAR STEERING
AXLE, CARRARO

LEFT HAND
STEERING CYLINDER 2

5
6
7

L.H. STEERING CYL. (SHOWN)


R.H. STEERING CYL. (OPP)
3

8
4

ITEM PART NUMBER DESCRIPTION QTY MODEL

*-- -- -- -- Steering Cyl., L.H. 1 All


*-- -- -- -- Steering Cyl., R.H. 1

1* 562849 Repair Kit 2


2* 562848 Rod 2
3* 476904 Nut 2
4* 562844 Grease Fitting 2

5* 562845 Grease Fitting, 900 2


6* 562847 Ball Joint 2
7* 562846 Snap Ring 2
8* 562703 Seal Kit 2

* The Steering Cylinders have been replaced by 493234 (L.H.) & 493233 (R.H.), see the following pages.
Use the individual components shown to rebuild existing Early Carraro Steering Cylinders.

CATALOG B238 -- 4B -- 51 -- R/04--98


CONTENTS PARTS INDEX

STEERING CYLINDER, LATE CARRARO 4WD


--NOTE RUBBER HOSE ON CYLINDER-- (S/N: M4300269 thru
M4300283, M4400354 thru M4400364, M4500251 & M4500252)

18
1) L.H. (SHOWN)

16
2) R.H. (OPP.)
ROD END

15

8
3

7
4

11
9
LEFT HAND STEERING CYLINDER

10
BOTTOM
FRONT
VIEW

VIEW
19
STEERING CYLINDER

14
LEFT HAND

12
5

13
6 12
16
BASE END

15

16
20
AXLE, CARRARO
REAR STEERING

17

17

R/04--98 -- 4B -- 52 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

493234 Steering Cyl., L.H. (w/ Item 19) 1 CP, CP--P


493233 Steering Cyl., R.H. (w/ Item 19) 1

1 495030 Barrel, L.H. 1


2 495031 Barrel, R.H. 1
3 495032 Cylinder Rod 2
4 495033 Gland Plug 2

5 495034 Piston 2
6 495035 Lock Nut 2
7 495036 Lockwire 2
8 495037 Rod Wiper 2

9 495038 Rod Seal 2


10 495039 O--Ring 2
11 495040 Back--up Ring 2
12 495041 Wear Ring 4

13 495042 Piston Seal 2


14 495043 O--Ring 2
15 495044 Retaining Ring 4
16 495002 Bushing 4

17 K87901 Grease Fitting 4


18 495045 Grease Fitting 2
19 495046 Hose Assembly 2
20 495047 Seal Kit 2

CATALOG B238 -- 4B -- 53 -- R/04--98


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/04--98 -- 4B -- 54 -- CATALOG B238


CONTENTS PARTS INDEX

SECTION 5

TRANSMISSION & SHIFT LEVERS

DESCRIPTION PAGE

GEAR BOX & CONVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--2

TRANSMISSION KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--8

FWD/REVERSE CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--10

TRANSFER BOX (4WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--14

2WD/4WD SHIFT LEVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--17

GEAR SHIFT, FWD/REVERSE LEVERS & MOUNTS . . . . . . . . . . . . . . . . . . . . . . . . . . 5--18

CATALOG B238 -- 5 -- 1 -- R/04--98


CONTENTS PARTS INDEX

GEAR BOX & CONVERTER

FOR TRANSMISSION KITS


SEE PG. -- 5 -- 8 --

R/04--98 -- 5 -- 2 -- CATALOG B238


CONTENTS PARTS INDEX

GEAR BOX & CONVERTER

FOR TRANSMISSION KITS


SEE PG. -- 5 -- 8 --

CATALOG B238 -- 5 -- 3 -- R/04--98


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

197883 Complete Gear Box 1 2WD


197884 Complete Gear Box 1 4WD

1 109732 Screw 3 All


2 473366 Plug 2
3 109623 Cover 1
4 109689 Washer 1

5 109712 ”O” Ring 1


6 109565 Suction Strainer 1
7 109682 Plug 1
8 109710 Washer 1
10 109563 Transmission Case 1

11 189956 ”O” Ring 3


12 109677 Union 1
13 109678 Dust Cover 1
14 109705 Breather 1
15 109595 Gear Lever Foot 1

16 109681 Seating Kit 1


17 473373 Seating Kit 1 includes Item18
18 473373 ”O” Ring 1 includes Item17
19 109702 Clip 1
20 109612 Dust Cover 1

21 109719 Screw 3
22 109611 Upper Seating 1
23 109700 Gasket A/R
24 109661 Plug 2
25 189956 ”O” Ring 2

26 473920 Spring 2
27 109709 Ball 4
28 109673 3RD & 4TH Shift Rod 1
29 109580 1ST & 2ND Shift Fork 1
30 109581 3RD & 4TH Shift Fork 1

31 109737 Screw 4
32 109603 Shift Lug 2
33 109660 Interlock Plate 1
34 109717 Screw 2
35 109582 1ST & 2ND Shift Rod 1

R/04--98 -- 5 -- 4 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

36 109567 Converter Housing 1 All


37 109731 Screw 8
38 109676 ”O” Ring 1
39 109989 Pump 1
40 479270 Washer 4

41 109729 Screw 4
42 109690 Seal 1
43 109661 Plug 2
44 109646 Gasket 1
45 109572 Filter Bracket 1

46 109658 Union 1
47 561749 Oil Filter 1
48 109728 Screw 2
49 109724 Washer 2
50 109564 Transmission Rear Case 1

51 109560 Cover 1
52 109726 Screw 11
53 109720 Nut 1
54 109683 Screw 1
55 109583 Gasket 1

56 109579 Reverse Idler Gear 1


57 109654 Bearing 2
58 109607 Spacer 1
59 109672 Spacer 1
60 109668 Shim (0.051mm--0.002”) A/R

60 109669 Shim (0.076mm--0.003”) A/R


60 109670 Shim (0.178mm--0.007”) A/R
60 109671 Shim (0.559mm--0.022”) A/R
61 473226 Reverse Idler Gear 1
62 109706 Washer 1

63 109667 Nut 1
64 109718 Plug 1
65 109584 Suction Pipe 1
68 109679 Plug 1
69 109704 Gasket 1

CATALOG B238 -- 5 -- 5 -- R/04--98


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

70 109605 Cover 1 All


71 109730 Screw 8
72 109715 Plug 1
73 109727 Screw 15
74 109566 Gasket 1

75 109585 Tube 1
76 109687 Hollow Screw 2
77 35348 Washer 4
78 109650 Pin 4
79 109701 Bearing 2

80 494761 Thrust Washer Kit 2 includes Item 81


81 494761 Thrust Washer Kit 2 includes Item 80
82 109624 Seal 4
83 109651 Bearing 2
84 109575 Forward Primary Gear 1

85 109649 Thrust Washer 2


86 552486 Circlip 2
87 552487 Gear 2
88 473725 Clutch Disc 12
89 109594 Friction Disc 12

90 109647 Circlip 2
91 109662 Spring Retainer 2
92 109577 Piston 2
93 109663 Seal 2
94 109711 ”O” Ring 2

95 109655 Input Shaft 1


96 109576 Reverse Primary Gear 1
97 109615 Shim (0.051mm--0.002”) A/R
97 109616 Shim (0.076mm--0.003”) A/R
97 109617 Shim (0.127mm--0.005”) A/R

97 109618 Shim (0.178mm--0.007”) A/R


97 109619 Shim (0.381mm--0.015”) A/R
97 109620 Shim (0.508mm--0.02”) A/R
98 109597 Spacer 1
99 976003220871 Bearing 4

R/04--98 -- 5 -- 6 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

100 109596 Spacer 1 All


101 109570 Out Put Shaft Driver Gear 1
102 109652 Bushing 1
103 109653 Spacer 1
104 109621 Bearing 2

105 109568 Out Put Shaft 1ST Gear 1


106 109665 1ST/2ND Synchro Ass’y 1
107 109586 Bushing 2
108 109569 2ND Gear 1
109 109561 Out Put Shaft 1

110 473227 3RD Gear 1


111 109666 3RD/4TH Synchro Ass’y 1
112 109664 Circlip 1
113 473228 4TH Gear 1
114 109599 Shim (0.051mm--0.001”) A/R

114 109600 Shim (0.076mm--0.003”) A/R


114 109601 Shim (0.178mm--0.007”) A/R
114 109602 Shim (0.559mm--0.022”) A/R
115 109598 Spacer 2
116 109656 Seal 1

117 109750 End Yoke 1


119 109571 Countershaft Drive Gear 1
120 109562 Countershaft 1
121 109703 Bolt, Stud 4
122 109743 ”O” Ring 1

123 109741 Washer 1


124 109742 Washer 1
125 109712 ”O” Ring 1
126 109744 Screw 1
127 178200 Tube & Cap 1

129 4039 ”O” Ring 1


130 KN630175 Washer 2
131 KN605558 Bolt 2
132 76333 Dip Stick 1

CATALOG B238 -- 5 -- 7 -- R/04--98


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

133 73193 Washer 12 All


134 73192 Screw 12
300 209373 Plate, Torque 1
301 209375 Screw 6
302 209573 Washer 6
303 209374 Plate, Torque 1

304 209376 Screw 6


305 75985 Converter 1
306 76263 Oil Temperature Sender 1
307 177743 ”O” Ring 1
309 549100 Converter Oil Pressure Switch 1

310* -- -- -- -- Copper Seal 1


311* -- -- -- -- Union 1
312 177743 ”O” Ring 1

TRANSMISSION KITS

109691 Bearing Kit Items:


57, 79, 83, 99, 102 & 104 A/R
109695 Gasket Kit Items:
23, 44, 55, 69 & 74 A/R
109694 Thrust Washer Kit Items:
80, 81 & 85 A/R
552489 Clutch Pack Kit Items: 86 -- 94 A/R
109697 Sealing Kit Items:
38, 40, 42, 49, 68, 82, 93, & 116 A/R
109699 Circlip Kit Items:
86, 90 & 112 A/R
109692 ”O” Ring Kit Items:
5, 11, 18, 25, 94, 122 & 125 A/R
109698 Small Parts Kit Items:
24, 26, 27 & 43 A/R

* Included with Item 309 (Part No. 549100).

R/04--98 -- 5 -- 8 -- CATALOG B238


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

CATALOG B238 -- 5 -- 9 -- R/04--98


CONTENTS PARTS INDEX

FWD/REVERSE CONTROL VALVE

R/04--98 -- 5 -- 10 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 109628 Selector Stop 1 All


2 977 O--Ring 1
3 109626 Valve Selector 1
4 109990 Pin 1
5 109640 Washer 1

6 109635 Slide Valve 1


7 473921 Spring 1
8* 109639 Gasket 1
9 109636 Body 1
10 109721 Screw 4

11 109637 Seal 2
12 5021 Ball 1
13 473922 Spring 1
14 4051 Copper Seal 1
15 109644 Plug 1

16 109645 Plug 1
17 5374 Copper Seal 3
18 473923 Valve Body 1
19 109714 Plug 3
20 109779 Screw 4

21 477553 Piston 1
23 109686 Spring 1
24 473924 Axle/Tube (replaces the Seal shown)1
25 109634 Flow Divider 1
26** -- -- -- -- Spring 1

27 109631 Pressure Valve 1


28** -- -- -- -- Spring 1
29** -- -- -- -- Spring 1
30** -- -- -- -- Spring 1
31* 109632 Gasket 1

32 109587 Valve Body 1


33* 109633 Gasket 1
34 49028 Ball 1
36 109625 Cover 1

CATALOG B238 -- 5 -- 11 -- R/04--98


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/04--98 -- 5 -- 12 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

37 109722 Screw 3 All


38 189956 O--Ring 1
39 109661 Plug 1
40 109784 Spring Guide 1
41 109785 Spring 1

42 109786 Ball 1
43 189956 O--Ring 1
44 109787 Neutral Start Switch 1
45 189956 O--Ring 1
46 109788 Actuating Pin 1

47 109736 CirClip 1
48* 109588 Gasket 1
49 109629 Screw 1
50 109723 Washer 1
51* 109790 Gasket 1

52 109791 Screw 2
53 109792 Lower Body of Valve 1
100 477527 Control Valve, Mech. Complete 1

101 492012 Gasket Kit 1


102 476953 Spring Kit 1

* Items included in Item 101, Gasket Kit (Part No. 492012).


** Items included in Item 102, Spring Kit (Part No. 476953).

CATALOG B238 -- 5 -- 13 -- R/04--98


CONTENTS PARTS INDEX

TRANSFER BOX (4WD)

R/04--98 -- 5 -- 14 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 105492 Screw 1 4WD


2 109742 Stop Plate 1
3 109795 Spacer 1
4 27188 O--Ring 1
5 109797 End Yoke 1

6 109798 Washer 1
7 109799 Seal 1
8 109800 Cir Clip 1
9 109801 Bearing 1
10 473456 Cir Clip 1

11 473452 Output Shaft 1


12 475453 Spring 2
13 109786 Ball 2
14 473454 Clutch Gear 1
15 473451 Gear 1

16 473457 Bearing 2
17 109806 Washer 1
18 109801 Bearing 1

19 109807 Shim A/R


19 109808 Shim A/R
19 109809 Shim A/R
19 109810 Shim A/R
19 109811 Shim A/R
19 109812 Shim A/R

20 473458 Housing 1
21 171155 O--Ring 1
22 473336 Drain Plug 1
23 109608 Gasket A/R

24 109703 Centering Pin 1


25 109821 Spacer 1
26 109822 Gasket 1
27 109823 Cover 1
28 109824 Screw 4

CATALOG B238 -- 5 -- 15 -- R/04--98


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

29 475450 Fork 1 4WD


30 109737 Screw 2
31 473447 Fork Lever 2
32 86990 Seal 1
33 473449 Rod 1

34 473448 Lever 1
35 491864 Pin 1
36 109820 Screw 4
37 473444 Screw 2
38 109727 Screw 2

39 473927 Spring 2
40 473446 Shim 1

R/04--98 -- 5 -- 16 -- CATALOG B238


CONTENTS PARTS INDEX

2WD/4WD SHIFT LEVER

1
4 1

3
2

7 10
6
8 9
7

6
11

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 M100A1 Ball 1 M4 30 CP/--P


2 425952 Lever, Shift 1
3 KN646395 Pin, Spring 1

4* 425790 Lever, Shift 1


5* 425802 Shifter Mount 1
6* K44728 Washer 2
7* K72035 Cotter Pin 2

8* 425791 Bracket 1
9* K20426 Bolt 2
10* K33797 Nut 2
11* KN605546 Bolt 2

* These Parts for 4WD Lift Truck S/N: M430251 Only.

CATALOG B238 -- 5 -- 17 -- R/04--98


CONTENTS PARTS INDEX

GEAR SHIFT, FWD/REVERSE LEVERS & MOUNTS

2
27

6 28 12

2 33 13
29
32 16*
30
14
8 17*
7
9 31 18*
1
10 34 14
15*
35
13
11 22
38 19
21
TRANS. 5
BOLT & 3 4 20
LK. WASHER 34
26
41 42 35
25
34 23 24
45
35
39 36
40 TRANS. 37
BOLTS

44
43

49
50 47
48

46
51
52

53

R/04--98 -- 5 -- 18 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 425972 Lever, Gear Shift 1 CP--PXL


1 425361 Lever, Gear Shift 1 CP--P
1 425883 Lever, Gear Shift 1 CP
1 494990 Lever, Gear Shift, 6” extention 1 CP

2 M100A1 Knob 2 All


3 K20548 Bolt, Hex 1
4 K34809 Washer, Lock 1
5 K33845 Nut 1
6 78088 Bellows, Shifter 1
7 78617 Ring, Retainer 1
8 K20324SS Bolt, Hex 4

9 K34805 Washer, Lock 4


10 K44719 Washer 4
11 K33795 Nut, Hex 4
12 424938 Lever, Fwd/Reverse 1
13 421402 Lock--Collar 2
14 K301553 Screw, Set 2
15* 421395 Guide 1

16* K45512 Bolt, Hex 1


17* K34806 Washer 1
18* K33797 Nut, Hex 1
19 425419 Stop Weldment, Shifter 1
20 K20524 Bolt, Hex 1
21 K34808 Washer, Lock 1

22 K34689 Nut, Hex 1


23 424940 Arm Weldment 1
24 K20524 Bolt, Hex 1
25 K34808 Washer, Lock 1
26 K34689 Nut, Hex 1

27 425885 Knob 1 CP (95” Cab) Only


28 78022 Boot 1 ”
29 425815 Lever, Fwd/Reverse 1 ”
30 492795 Clamp (2 piece set) 1 ”
31 K20424 Bolt 2 ”
32 K34805 Washer, Lock 2 ”
33 K33795 Nut 2 ”

* For use on Trucks S/N: M2300306 & below only.

CATALOG B238 -- 5 -- 19 -- R/04--98


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

34 K33796 Nut 2 All


35 K34805 Washer 2
36 425438 Rod End 2
37 K33796 Nut, Hex 2
38 425889 Cable, Fwd--Rev. 1 CP Only
38 425437 Cable, Fwd--Rev. 1 All except CP
39 425431 Lever, Fwd/Rev 1 All

40 170153 Arm 1
41 K305019 Pin 1
42 425358 Clip, Spring 1
43 B1074 Spring 1
44 425359 Bracket, Bulk Head 1
45 425430 Bracket, Cable Mounting 1

46 424860 Trans. Mount, (R.H. shown) 1


46 424861 Trans. Mount (L.H., opposite) 1
46 425895 Trans. Mount, (R.H. shown) 1 CP--PL & CP--PXL
46 425896 Trans. Mount (L.H., opposite) 1 CP--PL & CP--PXL

47 KN630175 Washer, Lock 8 All


48 KN605559 Bolt, Hex 8
49 K45840 Bolt 2
50 K44742 Washer, Flat 2

51 424193 Mount Washer 4


52 424194 Rubber Mount 2
53 K34981 Nut 2

R/04--98 -- 5 -- 20 -- CATALOG B238


CONTENTS PARTS INDEX

SECTION 6

ENGINE, ALTERNATOR & STARTER

NOTE: For all Engine Components (except those found in this Section), please contact your nearest ...
Perkins/Detroit Diesel Dealer.

DESCRIPTION PAGE

ENGINE, MOUNTINGS & ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--2

WATER TEMP. SENDER & MISC. ENGINE COMPONENTS . . . . . . . . . . . . . . . . . . . 6--3

WATER PUMP & FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--4

STARTER MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--5

CATALOG B238 -- 6 -- 1 -- R/04--98


CONTENTS PARTS INDEX

ENGINE, MOUNTINGS & ALTERNATOR

1
6

4
3 7
2
5

10
8
11
9

ITEM PART NUMBER DESCRIPTION QTY MODEL

1* 77400 Perkins 4.236 Diesel Engine, Complete 1 Build No.: LD33833


1* 493999 Perkins 4.236 Gasoline Engine, Complete 1 Build No.: LE70291
1* 493936 Caterpillar 3054 Diesel Engine, Complete 1 Build No.: TS6042
1* 494885 Perkins 1004 Diesel Engine, Complete 1 Build No.: AR70413

2 448054 Stud 8 All


3 K34808 Washer, Lock 8
4 K34670 Nut 8

5 424858 Bracket 2 CP, CP--P & CP--PL


5 425903 Bracket 2 CP--PXL

6 K45840 Bolt 2 All


7 424193 Washer 4
8 424194 Rubber Mount 2
9 K34981 Nut, Lock 2

10** 426368 Alternator 1 All


10a** 425937 Alt. Bracket (Use w/ Item 10b) 1 CP--PXL
10b** 426057 Alt. Brk’t Arm (Use w/ Item 10a) 1 CP--PXL
11** 127742 Fan Belt 1

* NOTE: For all Engine Components (except those found in Section 6), please contact your nearest Perkins
or Caterpillar Dealer. S/N’s: M2300539, M240329 & above are Perkins 1004 engines. All other Perkins
engines are 4.236.
** For Perkins Engines only.

R/04--98 -- 6 -- 2 -- CATALOG B238


CONTENTS PARTS INDEX

WATER TEMP. SENDER & MISC. ENGINE COMPONENTS

1
4

5
3

2
CYLINDER HEAD 6
(REF.)
9 7

10
8

11

ITEM PART NUMBER DESCRIPTION QTY MODEL

1* 33171 Sender, Water Temp 1 All


1** 491913 Sender, Water Temp 1 All

2 133755 Oil Filter, Engine 1 Perkins 4.236 & 1004


3*** 133919 Filter Head 1
4*** 138261 Gasket 1
5*** 492385 Dipstick 1

6*** 492386 Tube 1


7*** 492387 Nut 1
8*** 561386 Fuel Lift Pump 1

9*** 107353 Kit, Fuel Lift Pump 1


10*** 421206 Filter, Fuel Sedimenter 1
11*** 492115 Kit, Engine Block Heater, 110 volt 1

* Use on Lift Truck Serial Number M2300323 & below (must be used with 425300 Instrument Panel).
** Use on Lift Truck Serial Number M2300324 & above (must be used with 491900 Instrument Panel).
*** Use on Perkins 4.236 Model Engine only. S/N’s: M2300539, M240329 & above are Perkins 1004
engines. All other Perkins engines are 4.236.

CATALOG B238 -- 6 -- 3 -- R/04--98


CONTENTS PARTS INDEX

WATER PUMP & FAN


3
4

6
5

ITEM PART NUMBER DESCRIPTION QTY MODEL

NOTE: S/N’s: M2300539, M240329 & above are Perkins 1004 engines. All other Perkins engines are 4.236.

1 133929 Water Pump 1 Perkins 4.236


2 133597 Repair Kit 1 Perkins 4.236
3 425894 Fan 1 Perkins 4.236
3 494743 Fan 1 Perkins 1004 & Cat. 3054

4 492593 Spacer 1 Perkins 4.236


4 493935 Spacer 1 Perkins 1004 & Cat. 3054
5 133604 Bolt 4 Perkins 4.236
5 KN600215 Bolt 4 Perkins 1004 & Cat. 3054
6 133696 Washer 4 Perkins 4.236
6 K34806 Washer 4 Perkins 1004 & Cat. 3054

R/04--98 -- 6 -- 4 -- CATALOG B238


CONTENTS PARTS INDEX

STARTER MOTOR (PERKINS ENGINES ONLY)

DELCO--REMY STARTER used on S/N:


M2300391, M240270, M4300263,
M4400354 & ABOVE.
PERKINS STARTER used on all previous. 1

5 3

ITEM PART NUMBER DESCRIPTION QTY MODEL

1* 561414 Starter Motor (Perkins) 1 Perkins Engine


1* 494755 Starter Motor (Delco) 1

2 138163 Stud (Perkins Starter) 3


2 495844 Stud (Delco Starter) 3
3 133640 Nut (Perkins Starter) 3
3 495845 Nut (Delco Starter) 3

4 133697 Washer (Delco Starter) 3


5 473569 Solenoid (Perkins) 1
5 494756 Solenoid (Delco) 1

* Note the Label on the starter, “Perkins” or “Delco Remy”, before purchasing components. When
changing from a Perkins Starter to a Delco Starter, a spacer (495115, not shown), 3 longer studs (495844)
and 3 nuts (495845) are required.

CATALOG B238 -- 6 -- 5 -- R/04--98


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/04--98 -- 6 -- 6 -- CATALOG B238


CONTENTS PARTS INDEX

SECTION 7

COOLING SYSTEMS:
ENGINE, TRANSMISSION & DRIVE AXLE

DESCRIPTION PAGE

ENGINE/TRANSMISSION COOLING SYSTEM (RADIATOR) . . . . . . . . . . . . . . . . . . 7--2

TRANSMISSION COOLING SYSTEM (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . 7--4

DRIVE AXLE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7--6

CATALOG B238 -- 7 -- 1 -- R/04--98


CONTENTS PARTS INDEX

ENGINE/TRANS. COOLING SYSTEM (RADIATOR)

11
1 10

2 16
17

12

13 26
14
4 15
24 WATER NECK
5 (REF)
6 16 18

19

9
18 8
7
20 3

AXLE HANGER
BRK’T (REF) 27

FAN SHOWN FOR REF.


23 (NOT INCLUDED IN KIT)
22
21 25*
10

11

EARLY STYLE**

COPAR RADIATOR KIT

R/04--98 -- 7 -- 2 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1* 492592 Copar Radiator (Includes 1 All


Item 20, 492601)
2 425983 Bracket, Left Radiator 1 M2 30 CP--PXL
(77” & 81” Cab)
2 424943 Bracket, Left Radiator 1 M2 30 CP
(84” & 95” Cab)
3 425984 Bracket, Right Radiator 1 M2 30 CP--PXL
(77” & 81” Cab)
3 424942 Bracket, Right Radiator 1 M2 30 CP
(84” & 95” Cab)
4 K44728 Washer, Flat 4
5 K34807 Washer, Lock 4
6 K20388 Bolt, Hex 4
7 K44728 Washer, Flat 2
8 K34807 Washer, Lock 2
9 K20388 Bolt, Hex 2

10** 425432 Hose Assembly 1


10*** 425993 Hose Assembly 1
11** 425195 Hose Assembly 1
11*** 425994 Hose Assembly 1
12 R18147--5 Connector 2
13 425064 Clamp, Hose 2

14 425070 Plate, Cover 2


15 K20520 Bolt, Hex 2
16 B2236--8 Clamp, Hose A/R
17 423873 Hose, Upper 1
17 493728 Hose, Upper 1 Cat Diesel Only
18 425648 Hose, Lower 2
18 493729 Hose, Lower 1 only Cat Diesel Only
19 425647 Adapter 1

20*** 492601 Elbow 2


20 R19452--1 Elbow (Fits Modine Radiator 2
with Items 10*** & 11***)
21** K20388 Bolt 2
21*** K20348 Bolt 2
22** K34814 Washer, Lock 2
22*** K34807 Washer, Lock 2

23** K44750 Washer, Flat 2


23*** K44728 Washer, Flat 2
24 423943 Cap, Radiator 1
25* 492592 Radiator Kit (Includes Radiator,
Brackets, Spacer & Bolts)
26 495841 Shroud, Fan (included w/ Item 1) 1
27 493627 Tank, Lower (included w/ Item 1) 1 (soldering required)

* Item 25 (492592) is required if replacing the Early Modine Radiator with the New Copar Radiator.
** For use on Lift Truck S/N: M2300264 & Below (equipped with Beam Radiator).
*** For use on Lift Truck S/N: M2300265 & Above (equipped with Copar or Modine Radiator).

CATALOG B238 -- 7 -- 3 -- R/04--98


CONTENTS PARTS INDEX

TRANSMISSION COOLING SYSTEM (OPTIONAL)

426462 A

4
5 6 7
3

19
18 22
8

19
20
9

13
10 12

17
11
15 (SHOWN)
16 (NOT SHOWN) 21

14R (SHOWN)
14L (OPPOSITE)

R/04--98 -- 7 -- 4 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1* 492592 Copar Radiator (Includes 1 All


Item 9, 492601)
2 426458 Hose Assembly 1
3 425994 Hose Assembly 1
4 R18147--5 Connector 2
5 425064 Clamp, Hose 2

6 425070 Plate, Cover 2


7 K20520 Bolt, Hex 2
8 K6--12--16 Elbow 2
9** 492601 Elbow 2
9*** R19452--1 Elbow 2

10 426459 Hose Assembly 1


11 K20388 Bolt 4
12 K34807 Washer, Lock 4
13 K33799 Nut 4

14R 426454 Brk’t, R.H. 1


14L 426455 Brk’t, L.H. 1
15 426112 Spring Pin 2
16 426113 Cable 2

17 426461 Cooler, Oil 1


18 425647 Adapter 1
19 425648 Hose, Lower 2
20 B2236--8 Clamp, Hose 4
21 493627 Tank, Lower (included w/ Item 1) 1 (soldering required)
22 495841 Shroud, Fan (included w/ Item 1) 1

* NOTICE: Item 25 (492592), page --7--2--, is required when replacing the Early Modine Radiator
with the New Copar Radiator.
** For use on Lift Truck S/N: M2300265 & Above (equipped with Copar Radiator).
*** For use on Lift Truck S/N: M2300264 & Below (equipped with Modine Radiator).

CATALOG B238 -- 7 -- 5 -- R/04--98


CONTENTS PARTS INDEX

DRIVE AXLE COOLING SYSTEM

38 36
USED ON COMBINATION
37 AXLE/TRANS COOLING 1
SYSTEM ONLY 7 2
3

2
REF 6
5
3 4
REF
41
40
39
12 11
42 13
43 NOT SHOWN 14 10
15
31 9 8
32 INSTRUMENT
29
30 PANEL
25

26
28
27
24
23

16
18
19 22 35
17 20 33 34
21

ITEM PART NUMBER DESCRIPTION QTY MODEL

1* 424282 Cooler, Axle Oil 1 All Poultry (Optional on CP)


2 425522 Hose Assembly 1
3 425523 Hose Assembly 1
4 K300862 Bolt, Hex 4

5 424472 Washer 4
6 Z2805 Spacer 4
7 426104 Bracket R.H. (Shown) 1 S/N: M2300284 & Above
7 426105 Bracket L.H. (Opposite) 1 S/N: M2300284 & Above
8 R18147--1 Connector 1

R/04--98 -- 7 -- 6 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

9 -- -- -- -- Pump (See HYDRAULIC SYSTEMS, Section 9)

10 R18147--6 Connector 1 All


11 425521 Hose Assembly 1
12 B2236--8 Clamp, Hose 1

13 425494 Adapter 2
14 425481 Filter, Flow 1
15 425494 Adapter 1
16 425520 Hose Assembly 1
17 425494 Adapter 1
18 425542 Tee 1

19 B109A34 Reducer 1
20 425497 Switch, Temperature 1
21 425493 Adapter 2
22 425495 Adapter 1
23 425520 Hose Assembly 1
24 B3698--12 Clamp 1

25 R19829--1 Tee, Swivel Nut Run 1


26 425551 Adapter 1
27 425552 Plug 1
28 K224--6 Tee 1
29 B114A3 Plug 1
30 425493 Fitting 1

31 425534 Filter 1
32 425533 Adapter 1
33 -- -- -- -- Wire, Temp. Switch 1
34 -- -- -- -- Wire, Connector 1
35 425496 Temp. Alarm 1
36* 426461 Cooler, Oil 1 or 2

37 K6--12--16 Fitting, Elbow 2


38 426455 Brk’t, L.H. (Shown) 1
38 426454 Brk’t, R.H. (Opposite) 1
39 K20388 Bolt 4
40 K34807 Washer, Lock 4
41 K33799 Nut 4

42 426112 Spring Pin 2


43 426113 Cable 2

* DO NOT combine Item 1 (424282, Axle Oil Cooler) with Item 36 (426461, Oil Cooler), Item 1 cannot be
used when a Transmission Oil Cooler is used. Item 36 (426461, Oil Cooler) is used when a Axle and/or a
Transmission Cooling System are desired.

CATALOG B238 -- 7 -- 7 -- R/04--98


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/04--98 -- 7 -- 8 -- CATALOG B238


CONTENTS PARTS INDEX

SECTION 8

FUEL SYSTEM, AIR INTAKE & EXHAUST SYSTEM

DESCRIPTION PAGE

FUEL TANK, PUMP & FILTERING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--2

AIR INTAKE & FILTERING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--4

EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--8

ELECTRIC FUEL PUMP (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--9

INJECTION PUMP & PLUMBING (See your nearest Perkins/Detroit Diesel Dealer) . . . . . . 8--10

CATALOG B238 -- 8 -- 1 -- R/04--98


CONTENTS PARTS INDEX

FUEL TANK, PUMP & FILTERING SYSTEM

Fuel Line, Fuel Filter & Choke


Cable for Perkins Gasoline 40
System not released. 39
36 38

37

35
34
1 33

6
7
32
31 3
30 2 4
29 REPLACES
5 EARLY STYLE
10
28 12 11
27
26
13
9
14
25 18
24
41*
23 19
20 15 8*
22 21
16
See your nearest 17
Engine Dealer

ITEM PART NUMBER DESCRIPTION QTY MODEL

(Not Released) Fuel Tank Assembly 1 Perkins Gasoline


1 424760 Fuel Tank Assembly 1 All Diesel Engines
2 K20472 Elbow, Street 1
3 B3500 Fitting 1
4 B2236--11 Clamp, Hose 6

5 425320 Hose, Return 1


6 B3500 Adapter 1
7 K87550 Adapter 1

R/04--98 -- 8 -- 2 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

8* 421206 Filter, Fuel 1 All


9 425335 Tube Assembly 1
10 425321 Hose 1
11 455566 Connector 2
12 K20388 Bolt, Hex 2

13 K34807 Washer, Lock 2


14 K44728 Washer, Flat 2
15 K20311 Bolt, Hex 2
16 K34806 Washer, Lock 2
17 425334 Bracket Assembly 1
18 425319 Hose, Suction 1

19 422647 Tube Assembly 1


20 425723 Tap & Strainer Assembly 1
21 B114A2 Plug, Drain 1
22 K34670 Nut, Hex 4
23 K34808 Washer, Lock 4
24 K44732 Washer, Flat 8

25 K304762 Bolt, Hex 4


26 206302 Seal, Filler Neck 1
27 424835 Fuel Filter Assembly 1
28 B169 Fuel Cap 1
29 B1290 Fuel Sender 1
30 424836 Fuel Sender Cover 1

31 K34807 Washer, Lock 6


32 K20388 Bolt, Hex 6
33 424780 Step, Weldment 1
34 K55804 Nut, Lock 3
35 K20468 Bolt, Hex 3

36 425503 Extension, Fender (L.H. shown) 1


36 425502 Extension, Fender (R.H. opposite) 1
37 K20388 Bolt 5
38 K44728 Washer 5
39 K34807 Washer, Lock 5
40 K33799 Nut 5

41* 107352 Fuel Pump 1

* See also SECTION 6, ENGINE.

CATALOG B238 -- 8 -- 3 -- R/04--98


CONTENTS PARTS INDEX

AIR INTAKE & FILTERING SYSTEM (PERKINS DIESEL)


26 21b
25
24
23 21c
ENGINE INTAKE
MANIFOLD 21a
(REF) 21aa 21d 1

21

19
19 15
20
16
17
22 18
2 3
19
4

5 8
USE ON MODELS 9
6 10
CP--PL & CP--PXL 7
LIFT TRUCKS 19 11
ONLY 12
13

27
28 14

29

28

30
ENGINE INTAKE
MANIFOLD
(REF)

R/04--98 -- 8 -- 4 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1* 424973 Air Cleaner Assembly 1 Nelson


1 424973D Air Cleaner Assembly 1 Donaldson

2 426206 O--Ring 1 (Nelson Only)


3 425859 Clamp Assembly 1 (Donaldson Only)
4 425860 Baffle Assembly 1 (Donaldson Only)
5 492503 Safety Element 1 (Nelson Only)
6 426200 Wing Nut 1 (Nelson Only)

7 424974 Air Filter Replacement 1 (Nelson or Donaldson)


8 425866 Gasket Washer 1 (Donaldson Only)
9 426200 Wing Nut 1 (Nelson Only)
425858 Screw Assembly, Thumb 1 (Donaldson Only)
10 426205 Cup Assembly 1 (Nelson Only)
425861 Cup Assembly 1 (Donaldson Only)

11 426197 Ring 1 (Nelson Only)


12 426196 Washer 1 (Nelson Only)
13 426198 Nut, Wing 1 (Nelson Only)
14 426203 Vaculator Cup Assembly 1 (Nelson Only)
425862 Vaculator Cup Assembly 1 (Donaldson Only)

15 424978 Clamp, Mounting 2 All


16 K20386SS Bolt, Hex 4
17 K34806SS Washer, Lock 4
18 K33797SS Nut, Hex 4
19 B2236--15 Hose Clamp, 3” A/R
20 B2236--17 Hose Clamp, 4” A/R

21** 493776 Pre--cleaner, Air Intake 1 (3” dia. mounting)


21a 424977 Hood, Air Intake 1 (4” dia. mounting)
21aa B5966 Hood, Air Intake 1 (3” dia. mounting)
21b*** 492009 Turbo II, Air Intake 1 (3” dia. mounting)
21c 492790 Adapter (use with Item 21b) 1
21d K301420 Set Screw (use with Item 21c) 4

22 77749 Hose, Rubber 1 CP & CP--P


23 B109A31 Bushing 1 All
24 B103A1 Elbow, Pipe 1
25 B116A1--1 Nipple 1
26 424981 Sender, Vacuum 1

27 425944 Hose, Rubber 1 CP--PL & CP--PXL


28 B2236--17 Clamp, Hose 3 CP--PL & CP--PXL
29 425946 Tube 1 CP--PL & CP--PXL
30 425970 Hose, Rubber 1 CP--PL & CP--PXL

* When converting from Donaldson to Nelson Air Filter Housing, the Air Filter Fender Brackets must be
spaced to 3” apart.
** Not for use on Trucks with glass installed on the back of the cab.
*** Not for use on Trucks with glass installed on the back of the cab or with --PXL (77”) cab.

CATALOG B238 -- 8 -- 5 -- R/04--98


CONTENTS PARTS INDEX

AIR INTAKE & FILTERING SYSTEM (CATERPILLAR DIESEL)

10
9 2
6a 7 1
8

3, 4, 5
CATERPILLAR INTAKE 6b
MANIFOLD 2
1
7

10
9
8

ITEM PART NUMBER DESCRIPTION QTY MODEL

1* 424973 Air Cleaner Assembly, Nelson 1 Caterpillar Diesel


2 424978 Clamp, Air Filter 2
3 K20386 Bolt, Hex 4

4 K34806 Washer, Lock 4


5 K33797 Nut, Hex 4
6a 493978 Hose, Air Intake 1 84” & 95” Cab
6b 494501 Hose, Air Intake 1 77” & 81” Cab
7 B2236--13 Hose Clamp 2

8 B101A1 Elbow Fitting 1


9 B116A1--1 Fitting 1
10 424981 Sending Unit, Vacuum 1

* See previous pages for individual Nelson Air Cleaner Parts.

R/04--98 -- 8 -- 6 -- CATALOG B238


CONTENTS PARTS INDEX

AIR INTAKE & FILTERING SYSTEM (PERKINS GASOLINE)

8 9 8 6 2
12

7
8
3, 4, 5
11 10

13

12 PERKINS CARB.

ITEM PART NUMBER DESCRIPTION QTY MODEL

1* 424973 Air Cleaner Assembly, Nelson 1 Perkins Gasoline


2 424978 Clamp, Air Filter 2
3 K20386 Bolt, Hex 4
4 K34806 Washer, Lock 4

5 K33797 Nut, Hex 4


6 494193 Reducer, Rubber 1
7 B2236--13 Hose Clamp 1
8 B2236--10 Hose Clamp 5

9 494203 Tube, Reduction Air Intake 1


10 B103A1 Elbow Fitting 1
11 424981 Sending Unit, Vacuum 1
12 425923 Elbow, Rubber 2
13 494198 Tube, Bent Air Intake 1

* See previous pages for individual Nelson Air Cleaner Parts.

CATALOG B238 -- 8 -- 7 -- R/04--98


CONTENTS PARTS INDEX

EXHAUST SYSTEM

6
7
1
8

5
4

3 9 10

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 423562 Muffler 1 All


2 424983 Clamp 2
3 470096 Clamp 1
4* 425108 Header Pipe (Perkins or Cat) 1 CP & CP--P
4 425890 Header Pipe (Perkins or Cat) 1 CP--PL & CP--PXL
4 494200 Header Pipe (Perkins Gasoline) 1 CP & CP--P

5 77992 Clamp 2 All (except Perkins Gasoline)


5 470096 Clamp 2 (CP & CP--P Perkins Gasoline)
6 77386 Flex Pipe 1 All (except Perkins Gasoline)
6 494199 Flex Pipe 1 (CP & CP--P Perkins Gasoline)

7*,** 425876 Exhaust Flange (Perkins 4.236) 1 CP & CP--P


7** 495300 Exhaust Flange (Perkins 1004) 1 CP & CP--P
7 494210 Exhaust Flange (Perkins Gasoline) 1 CP & CP--P
7 494239 Exhaust Flange (Cat 3054) 1 CP & CP--P
7** 425888 Exhaust Flange (Perkins 4.236) 1 CP--PL & CP--PXL
7** 495932 Exhaust Flange (Perkins 1004) 1 CP--PL & CP--PXL
7 494490 Exhaust Flange (Cat 3054) 1 CP--PL & CP--PXL
8 133890 Gasket 1 All

* For Trucks with 84”& 95” Cabs, S/N: M2300272 & below, these Items must be purchased together.
** S/N’s: M2300539, M240329 & above are Perkins 1004 engines. All other Perkins engines are 4.236.

R/04--98 -- 8 -- 8 -- CATALOG B238


CONTENTS PARTS INDEX

ELECTRIC FUEL PUMP (OPTIONAL)

FUEL LINE FROM TANK


TO FUEL PUMP INLET (REF)

3
1
4 2 2
5

8 6
7
2
FUEL LINE FROM
3
FUEL PUMP OUTLET
TO FUEL FILTER
(REF)
FUEL FLOW

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 B862 Electric Fuel Pump 1 All (Option)


2 B862--1 Mounting Kit 1
3 B2236--1 Hose Clamp 2
4 B863 Frame Bracket 1

5 K20346 Bolt 4
6 K34806 Washer, Lock 4
7 K33797 Nut 4
8* 492582 Block Plate 1

* After removing the Perkins fuel pump, install Item 8 (Block Plate), using the same hardware & gasket.

CATALOG B238 -- 8 -- 9 -- R/04--98


CONTENTS PARTS INDEX

INJECTION PUMP & PLUMBING

See your Engine Dealer

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 109757 Fuel Solenoid 1 All Perkins Diesel

R/04--98 -- 8 -- 10 -- CATALOG B238


CONTENTS PARTS INDEX

SECTION 9

HYDRAULIC SYSTEMS
(LESS STEERING SYSTEM)

DESCRIPTION PAGE

HYDRAULIC SYSTEM, STANDARD (TANK, PUMP, VALVES) . . . . . . . . . . . . . . . . . 9--2

HYDRAULIC SYSTEM, POULTRY (TANK, PUMP, VALVES) . . . . . . . . . . . . . . . . . . . 9--6

TILT & SIDE SHIFT CYLINDER SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--10

TILT & SIDE SHIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--14

HYDRAULIC RETURN LINE, MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--16

HYDRAULIC CONTROL VALVE, KITS & LEVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--17

HYDRAULIC CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--18

CATALOG B238 -- 9 -- 1 -- R/04--98


CONTENTS PARTS INDEX

HYDRAULIC SYSTEM, STANDARD (TANK, PUMP, VALVES)

11
1
2 10 12 16
5
13 17
3
14 18
4

6
7 19
20
8 15
21 24
23
22

9
25
34 49
52
35 48 51
33
50
45
36 44 46 29
37 43 47
42
28

41
24

36 26
40 30 27
38 31 32
39 FOR STEERING CONNECTIONS 54
34
SEE ”STEERING SYSTEMS”
53
57
33
55
56
65 66 58
59

60
62 61
63
67 LATEST STYLE HOOKUP
64
65

R/04--98 -- 9 -- 2 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 424750 Tank Weldment 1 CP


2 424780 Step Weldment 1
3 K20468 Bolt, Hex 3
4 K55804 Nut, Hex--Lock 3
5 425502 Extension, Fender R.H. (Shown) 1
425503 Extension, Fender L.H. 1

6 K33799 Nut 5
7 K34807 Washer, Lock 5
8 K44728 Washer, Flat 5
9 K20388 Bolt, Hex 5
10 424367 Gauge, Sight 1
11 425501 Cap, Hydraulic Reservoir 1
12 424756 Filler Tube 1

13 K34807 Washer, Lock 4


14 K20348 Bolt, Hex 4
15 197930 Gasket 1
16 B114A2 Plug 1
17 K304762 Bolt, Hex 4
18 K44732 Washer, Flat 8

19 K34808 Washer, Lock 4


20 K34670 Nut, Hex 4
21 424764 Filter, Suction 1
22 B101A12 Elbow 1
23 KHI2424 Nipple 2
24 455200 Clamp, Hose 2

25 425160 Hose 1
26* KOMC2024--45 Fitting 1
27* 424971 Hydraulic Pump 1
28* R18147--5 Fitting 1
29* 425157 Hose Assembly 1
30 425068 Clamp 4/5

31 425073 Cover Plate 4/5


32 K300858 Bolt, Hex 8/10
33 R19452--7 Fitting 1
34 -- -- -- -- See “Hyd. Control Valve & Levers“
35 KOMC1216--90 Fitting, Beaded 1

* For use on Lift Trucks w/ S/N: M2300360, M2400253, M4300258, M4400351 & below.

CATALOG B238 -- 9 -- 3 -- R/04--98


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/04--98 -- 9 -- 4 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

36 425394 Clamp, Hose 2 CP


37 K45518 Bolt 2
38 425492 Cover Plate 1
39 425491 Clamp 1
40 425158 Hose 1
41 KHI1616 Nipple 1
42 B109A90 Bushing, Pipe 1

43 424921 Tee (NPT) 1


44 B116A10--2 Nipple 1
45 K20346 Bolt, Hex 4
46 K34806 Washer, Lock 4
47 422140 Filter, Complete Ass’y 1
422141 Filter Element 1
48 KHI2420 Nipple 1

49 455200 Clamp, Hose 2


50 425159 Hose Assembly 1
51 KHI2424 Nipple 2
52 B101A12 Elbow 1
53* 424776 Pump Bracket (Shown) 1
53** 492605 Pump Bracket (Similiar) 1
54 K302264 Screw, Socket Head 4

55 K34807 Washer, Lock 4


56 K33799 Nut, Hex 4
57 K304762 Bolt, Hex 2
58 K55826 Nut, Hex--Lock 2
59 423548 Drive Shaft, Pump 1
59 424640 Repair Kit (U--Joint) 1
60 K304725 Bolt, Hex 4

61 K34808 Washer, Lock 4


62** KOMC--2024--45 Connector 1
63** K225 O--Ring 1
64** B800 Pump, Single 1
64** B799 Seal Kit 1
65** R18147--6 Fitting 3
66** 426511 Hose Assembly 1
67** 426510 Hose Assembly 1

* For use on Lift Trucks w/ S/N: M2300360, M2400253, M4300258, M4400351 & below.
** For use on Lift Trucks w/ S/N: M2300361, M2400254, M4300259, M4400352 & above.

CATALOG B238 -- 9 -- 5 -- R/04--98


CONTENTS PARTS INDEX

HYDRAULIC SYSTEM, POULTRY (TANK, PUMP, VALVES)

11
1
2 10 12 16
5
13 17
3
14 18
4

7 19
20
8 15
21 24
23
22

9
25
38 50
53
49 52
37 31
51
46
45 47
39 44 48 33
43 32

24
40
26 30
27
38 40 42
34
36 28
35 29
41 55
FOR STEERING CONNECTIONS
SEE ”STEERING SYSTEMS”
54
65
58
37
56
57
64 63 59
60

61
26 62
27
66 LATEST STYLE HOOKUP
28
29

R/04--98 -- 9 -- 6 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 424750 Tank Weldment 1 CP--P thru CP--PXL


2 424780 Step Weldment 1
3 K20468 Bolt, Hex 3
4 K55804 Nut, Hex--Lock 3
5 425502 Extension, Fender R.H. (Shown) 1
5 425503 Extension, Fender L.H. (Opposite) 1

6 K33799 Nut 5
7 K34807 Washer, Lock 5
8 K44728 Washer, Flat 5
9 K20388 Bolt, Hex 5
10 424367 Gauge, Sight 1
11 425501 Cap, Hydraulic Reservoir 1
12 424756 Filler Tube 1

13 K34807 Washer, Lock 4


14 K20348 Bolt, Hex 4
15 197930 Gasket 1
16 B114A2 Plug 1
17 K304762 Bolt, Hex 4
18 K44732 Washer, Flat 8

19 K34808 Washer, Lock 4


20 K34670 Nut, Hex 4
21 424764 Filter, Suction 1
22 B101A12 Elbow 1
23 KHI2424 Nipple 1
24 455200 Clamp, Hose 2

25 425160 Hose 1
26 KORF--24--45 Fitting 1
27 K225 O--Ring 1
28 425487 Hydraulic Pump Assembly 1
28* 492644 Seal Kit, Primary Pump 1
28* 492645 Seal Kit, Secondary Pump 1
28* 492646 Secondary Pump, Replacement 1
28** 492388 Seal Kit, Primary Pump 1
28** 492389 Seal Kit, Secondary Pump 1

29 R18147--6 Fitting 1
30** 425526 Hose Assembly 1
31** R18147--6 Fitting 2
32** 425488 Flow Divider Valve 1
33** 425527 Hose Assembly 1
34 425068 Clamp 5
35 425073 Cover Plate 5
36 K300858 Bolt, Hex 10

* For use on Lift Trucks S/N: M2300307 & above.


** For use on Lift Trucks S/N: M2300306 & below.

CATALOG B238 -- 9 -- 7 -- R/04--98


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/04--98 -- 9 -- 8 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

37 R19452--7 Fitting 1 CP--P thru CP--PXL


38 -- -- -- -- See “Control Valve & Levers”
39 KOMC1216--90 Fitting, Beaded 1
40 425394 Clamp, Hose 2
41 425158 Hose 1
42 KHI1616 Nipple 1

43 B109A90 Bushing, Pipe 1


44 424921 Tee (NPT) 1
45 B116A10--2 Nipple 1
46 K20346 Bolt, Hex 4
47 K34806 Washer, Lock 4
48 422140 Filter, Complete Ass’y 1
422141 Filter Element 1

49 KHI2420 Nipple 1
50 455200 Clamp, Hose 2
51 425159 Hose Assembly 1
52 KHI2424 Nipple 2
53 B101A12 Elbow 1
54 424776 Pump Bracket 1

55 K302264 Screw, Socket Head 4


56 K34807 Washer, Lock 4
57 K33799 Nut, Hex 4
58 K304762 Bolt, Hex 2
59 K55826 Nut, Hex--Lock 2
60 423548 Drive Shaft, Pump 1
424640 Repair Kit (U--Joint) 1

61 K304725 Bolt, Hex 4


62 K34808 Washer, Lock 4
63* 426511 Hose Assembly 1
64* R18147--6 Fitting 2
65* 426174 Valve, Flow Divider 1
66* 426510 Hose Assembly 1

* For use on Lift Trucks S/N: M2300361, M2400254, M4300259, M4400352 & above.

CATALOG B238 -- 9 -- 9 -- R/04--98


CONTENTS PARTS INDEX

TILT & SIDE SHIFT CYLINDER SYSTEMS

10
4 9
3 7 11
1 2A 6 8
12
13
4
3
2B
21
19
5 22
20
23

27
28
24
2 PLACES
29
25 39 14
26 15
31 16
17
32 18
30
16
33

38
34
37

35 36

43
42
41
40
TO MAST
44 HYDRAULIC
45 SYSTEM

R/04--98 -- 9 -- 10 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 B5505 Tilt Cylinder Assembly 2 All


2A 424890 Pin, Tilt 2
2B B6215 Pin, Tilt 2
3 K34807 Washer, Lock 2
4 K20348 Bolt 2
5 R18147--3 Adapter 6

6* 425146 Hose Assembly 1 All except CP--PXL


6 426083 Hose Assembly 1 CP--PXL Only
7 425147 Hose Assembly 1 All except CP--PXL
7 426082 Hose Assembly 1 CP--PXL Only

8 425069 Clamp 2
9 425074 Cover Plate 2
10 K20427 Bolt, Hex 2
11 R19831--2 Tee Fitting 2

12 425145 Hose Assembly 1 All except CP--PXL


12 426081 Hose Assembly 1 CP--PXL Only
13** 425144 Hose Assembly 1 All except CP--PXL
13 425146 Hose Assembly 1 CP--PXL Only

14 K20464 Bolt, Hex 4 All


15 425071 Cover Plate 2
16 425065 Clamp 8
17 425076 Bolt, Stacking 4
18 425075 Lock--Plate 2

19 R19822--2 Union 2
20 425156 Hose Assembly 1
21 425155 Hose Assembly 1
22 -- -- -- -- See “Hyd. Control Valve & Levers”
23 R18147--3 Adapter 3
24 425152 Hose Assembly 1

25 R18147--3 Adapter 2
26 B6140 Side Shift Cylinder 1
27 K20348 Bolt 1

* On Lift Trucks equipped with the 450 Forward Tilt Mast, use Hose Assembly 426081.
** On Lift Trucks equipped with the 450 Forward Tilt Mast, use Hose Assembly 426084.

CATALOG B238 -- 9 -- 11 -- R/04--98


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/04--98 -- 9 -- 12 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

28 K34807 Washer, Lock 1 All


29 B5425 Pin, Tilt Cylinder 2
30 425153 Hose Assembly 1
31 R19452--6 Fitting 3
32 R19452--1 Fitting 1
33 425151 Hose Assembly 1

34 425188 Weldment, Fitting 1


35 B7822 Quick Disconnect 1
36 425163 Hose Assembly 1
37a 425132 Fitting (for Item 38a) 1
37b 495301 Fitting (for Item 38b) 1
38a 5373 Accumulator (cast iron, painted) 1 utilizes Item 37a
38b 204220 Accumulator (polished stainless) 1 utilizes Item 37b
39 K301514 Screw, Set 2
40 425162 Hose Assembly (w/ guard) 1

41 K300858 Bolt, Hex 2


42 425073 Cover Plate 1
43 425068 Clamp 1
44 426210 Fitting, Union 1
45 B7860 Tube Assembly (for Mast 1
Models 7600, 7500, 4000 & 3500)

CATALOG B238 -- 9 -- 13 -- R/04--98


MAST TILT CYLINDER ASSEMBLY, 1ST AND 2ND MOUNTING
CONTENTS

MAST SIDE--SHIFT CYLINDER ASSEMBLY, 1ST, 2ND AND 3RD MOUNTING

NOTE:
FOR 1ST AND 2ND MOUNTINGS OF TILT CYLINDERS, FIND STAMPED ON THE
BARREL: B5505--1 or 803470--1, B5505--2 or 803470--2, B5505--3 or 803470--3

CATALOG B238
FOR 1ST, 2ND AND 3RD MOUNTINGS OF SIDE SHIFT CYLINDER, FIND STAMPED
ON BARREL: B6140--1 or 803827 or MD35006024S--B V10

-- 9 -- 14A --
RETRACTED LENGTH:
STAMPED: B5505--1 or 803470--1) 21.88 INCHES
STAMPED: B5505--2 or 803470--2) 23.50 INCHES
STAMPED: B5505--3 or 803470--3) 24.25 INCHES

R/04--98
803470)B
803827)REL
PARTS INDEX
QUANTITY / MODEL
CONTENTS

MAST TILT CYLINDER ASSEMBLY, 1ST AND 2ND MOUNTING


MAST SIDE--SHIFT CYLINDER ASSEMBLY, 1ST, 2ND AND 3RD

R/04--98
1
MOUNTING

ITEM PART NO. DESCRIPTION

ALL
As stamped Tilt Cyl. Asy, 20° /15° Tilt (Stamped B5505--1 or 803470--1) 2
As stamped Tilt Cyl. Asy, 20° /10° Tilt (Stamped B5505--2 or 803470--2) 2
As stamped Tilt Cyl. Asy, 45° /10° Tilt (Stamped B5505--3 or 803470--3) 2
803827 Side Shift Cylinder Assembly (Stamped B6140--1) 1

1* 803818 Wiper 1
2* 803817 Seal, rod 1
3* 803820 O--Ring 1
4* 803821 O--Ring 1
5* 803822 Back--up Ring 1
6* 803823 Cap seal 1
7* 803824 O--Ring 1
8 803825 Wear ring 1

-- 9 -- 15A --
9 803470KIT Seal Kit (for all Cylinders noted, not all parts will be used) 1
10 803841 Locknut 1
11 803840 Retaining ring 1
13 803859 Barrel, Tilt Cylinder, 20° /15° Tilt 1
13 803857 Barrel, Tilt Cylinder, 20° /10° Tilt 1
13 803861 Barrel, Tilt Cylinder, 45° /10° Tilt 1
13 803845 Barrel, Side Shift 1

14 803860 Rod, Tilt Cylinder, 20° /15° Tilt 1


14 803858 Rod, Tilt Cylinder, 20° /10° Tilt 1
14 803862 Rod, Tilt Cylinder, 45° /10° Tilt 1
14 803844 Rod, Side Shift Cylinder 1

15 803856 Head, tilt cylinder 1


15 803843 Head, side shift cylinder 1
16 803855 Piston, tilt cylinder 1

CATALOG B238
16 803842 Piston, side shift cylinder 1

* Included in Seal Kit (Item 9).


PARTS INDEX
MAST TILT CYLINDER ASSEMBLY,
CONTENTS

3ND MOUNTING

NOTE:
FOR 3RD MOUNTING OF TILT CYLINDER,
FIND STAMPED ON THE BARREL: “AM&H”

CATALOG B238
1, 2, 3

4, 5, 6
14 13 8 11

12 17
7

-- 9 -- 14B --
16 15 19 18 10
RETRACTED LENGTH:
Item 21) 803470--1) 21.88 INCHES
Item 22) 803470--2) 23.50 INCHES
Item 23) 803470--3) 24.25 INCHES

20

R/04--98
803470)C sht 1/2
PARTS INDEX
QUANTITY / MODEL
CONTENTS

MAST TILT CYLINDER ASSEMBLY,

R/04--98
1
3RD MOUNTING

ITEM PART NO. DESCRIPTION

ALL
1 806883 Rod, Tilt Cylinder, 20° /15° Tilt 1
2 806885 Rod, Tilt Cylinder, 20° /10° Tilt 1
3 807151 Rod, Tilt Cylinder, 45° /10° Tilt 1
4 806884 Barrel, Tilt Cylinder, 20° /15° Tilt 1
5 807150 Barrel, Tilt Cylinder, 20° /10° Tilt 1
6 806886 Barrel, Tilt Cylinder, 45° /10° Tilt 1
7 806887 Gland 1
8 806888 Piston 1

9* 806889 Wiper, rod 1


10* 806890 Seal, rod 1
11* 806891 O--Ring 1
12* 806892 Back--up Ring 1

-- 9 -- 15B --
13* 806893 Seal, piston 1
14 806894 Wear ring 1

15* 806895 O--Ring 1


16 806896 Locknut 1
17 806897 Lockwire 1
18 806898 Wear ring 1
19 B5521--6 Spacer (for Tilt Cylinder 803470--3) 1
20 803470KIT Seal Kit (for all Cylinders noted, not all parts will be used) 1

21** 803470--1 Tilt Cylinder Assembly, 20° /15° Tilt (Stamped AM&H) 2
22** 803470--2 Tilt Cylinder Assembly, 20° /10° Tilt (Stamped AM&H) 2
23** 803470--3 Tilt Cylinder Assembly, 45° /10° Tilt (Stamped AM&H) 2

* Items included in Seal Kit (Item 20).

CATALOG B238
** Measure RETRACTED LENGTH to determine
Cylinder Assembly Part Number.
PARTS INDEX
CONTENTS PARTS INDEX

HYDRAULIC RETURN LINE, MAST

K4800 MAST
LIFT CYLINDER
(REF)
3
2

6
4
7
5

HYDRAULIC TANK
(REF)

ITEM PART NUMBER DESCRIPTION QTY MODEL

1* 426190 Filler Neck 1 Use with Mast K4800


2 425501 Cap, Hydraulic 1
3 426191 Hose, Return 1
4 B2236--1 Clamp, Hose 2

5 R12256 Elbow, Nipple 1


6 K20348 Bolt, Hex 4
7 K34807 Washer, Lock 4

* For use on Trucks w/ S/N: M2300287 & Below.

R/04--98 -- 9 -- 16 -- CATALOG B238


CONTENTS PARTS INDEX

HYDRAULIC CONTROL VALVE, KITS & LEVERS

8
1
2 9
10
11

12
13
14

3
5

4 6

ITEM PART NUMBER DESCRIPTION QTY MODEL

495117* Kit, 4 Spool to 5 Spool Valve 1 77”--84” Cabs only


495123** Kit, 4 Spool to 5 Spool Valve 1 95” Cabs only

1 B1585--2 Valve Assembly (Gresen) 1 (3 Spool) All


1 B1585--3 Valve Assembly (Gresen) 1 (4 Spool) All
1 B1585--4 Valve Assembly (Gresen) 1 (5 Spool) 77”--84” Cabs only
1 492653 Valve Assembly (Comm. Intertech) 1 (5 Spool) 95” Cab only

2 424925 Plate, Weldment 1 (4 & 5 Spool) 77”--84” Cabs only


2 425805 Plate, Weldment 1 (3 & 4 Spool) 95” Cab only
2 492657 Plate, Weldment 1 (5 Spool) 95” Cab only

3 K45526 Bolt, Hex 3


4 K34806 Washer, Lock 3
5 K34806SS Washer, Lock 4
6 K304648SS Bolt, Hex 4
7 M100A1 Knob A/R
8 424929 Lever A/R 77”--84” Cabs only
8 425808 Lever A/R 95” Cab only

9 K33942 Nut, Jam A/R


10 424927 Handle, Mounting A/R
11 B5173 Handle, Hub Valve A/R
12 B7251 Shaft, Control Valve (4 & 5 Spool) 1 77”--84” Cabs only
12 425900 Shaft, Control Valve (3 & 4 Spool) 1 95” Cab only
13 K72044 Pin, Cotter A/R
14 425515 Relief Valve, Lift Spool 1 95” Cab w/ K3600 Mast Only

* Add this Kit to the existing 4 Spool Valve (Item 1, B1585--4), all hardware and additional Lever included.
** Replace the 4 Spool Valve with this Kit and the 5 Spool Valve (Item 1, 492653, purchased separately), all hardware and
Levers included.

CATALOG B238 -- 9 -- 17 -- R/04--98


HYDRAULIC CONTROL VALVE ASSEMBLY
PARTS INDEX
CONTENTS

R/04--98 -- 9 -- 18 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 B1586 Inlet Section (Includes Items 2 & 3) 1 ALL


2 B1593 Body 1
3 B1596 Main Relief Valve, Complete 1 See Note Below
4* Ref Cap 1
5* Ref O--Ring 1
6* B1592-- Spring (See Capacity Chart, 1
pg --9--20--)
7* B1592--47 Shim A/R
8* Ref Ring, Piston 1
9* Ref Body and Piston Assy 1
10* Ref Ring, Back Up 1
11* Ref Seal 1
12 B1592--38 Nut 6

13 B1587 Spool Assy, 3 Way Lift Cylinder 1 Includes Items 14 -- 37


14 B1592--56 Seal Kit 1 Includes Items 15 -- 23
15 B1592--25 Wiper, Rod 1
16 B1592--17 Seal, Quad. 1
17 B1592--48 Sectional Seal, Exhaust, .937 Dia. 2
18 B1592--49 Sectional Seal, Pressure, .801 Dia. 2

19 B1592--9 O--Ring 2
20 B1592--8 Ring, Back Up 2
21 B1592--7 O--Ring 2
22 B1592--5 Ring, Back Up 4
23 B1592--4 O--Ring 2
24 B1592--50 Body and Spool Assy (Not Serviced) 1 Order B1587

25 B1592--10 Plug 2
26 B1592--21 Plug 1
27 B1592--6 Spring 1
28 B1592--3 Plug 1
29 B1592--20 Bracket, Handle 1
30 B1592--12 Collar, Stop 2

* Shimmed Style Relief Valve includes Items 4 -- 11. To specify the proper Part Number for Item 6 (Spring),
refer to the Capacity Chart pg --9--20--. Use Item 7 (Shim) as required for proper Capacity Adjustment.

NOTE: B1596 is a new adjustable style Main Relief Valve, it replaces the Early Shimmed Style pictured. It
uses Seal Kit B1592--112.

CATALOG B238 -- 9 -- 19 -- R/04--98


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

31 B1592--11 Spring 1 All


32 -- -- -- --
33 B1592--65 Collar 1
34 B1592--16 Washer, Lock 1
35 B1592--13 Screw 1
36 B1592--14 Cover 1

37 B1592--15 Screw 4
38 K910 O--Ring 1
39 K64--10 Plug 1 Includes Item 38
40 B1584 Spool Assy, 4 Way Tilt Cylinder 1 Includes Items 42 -- 65
41 B1592--56 Seal Kit 1 Includes Items 42 -- 50
42 B1592--25 Wiper, Rod 1

43 B1592--17 Seal, Quad 1


44 B1592--48 Seal, Sectional Exhaust .937 Dia. 2
45 B1592--49 Seal, Sectional Pressure .801 Dia. 2
46 B1592--9 O--Ring 2
47 B1592--8 Ring, Back Up 2
48 B1592--7 O--Ring 2

49 B1592--5 Ring, Back Up 4


50 B1592--4 O--Ring 2
51 B1592--55 Body & Spool Assy (Not Serviced) 1 Order B1584
52 B1592--20 Bracket, Handle 1
53 B1592--3 Plug 2
54 B1592--6 Spring 2

55 B1592--67 Retainer, Ball 2


56 B1592--68 Ball 2
57 B1592--66 Body, Check 2
58 B1592--12 Collar, Stop 2
59 B1592--11 Spring 1
60 B1592--65 Collar 1

61 B1592--16 Washer, Lock 1


62 B1592--13 Screw 1
63 B1592--14 Cover 1
64 B1592--15 Screw 4
65 -- -- -- --
66 B1588 Spool Assy, 4Way Side Shift & Acc.1 Includes Items 68 -- 89
67 B1592--56 Seal Kit A/R Includes Items 68 -- 76

R/04--98 -- 9 -- 20 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

68 B1592--25 Wiper, Rod 1 All


69 B1592--17 Seal, Quad 2
70 B1592--48 Seal, Sectional Exhaust .937 Dia. 2
71 B1592--49 Seal, Sectional Pressure .801 Dia. 2
72 B1592--9 O--Ring 2

73 B1592--8 Ring, Back Up 2


74 B1592--7 O--Ring 2
75 B1592--5 Ring, Back Up 4
76 B1592--4 O--Ring 2
77 B1592--55 Body & Spool Assy (Not Serviced) 1 Order B1588
78 B1592--20 Bracket, Handle 1

79 B1592--12 Collar, Stop 2


80 B1592--11 Spring 1
81 -- -- -- --
82 B1592--65 Collar, Spool 1
83 B1592--16 Washer, Lock 1
84 B1592--13 Screw 1

85 B1592--14 Cover 1
86 B1592--15 Screw 4
87 B1592--10 Plug 2
88 B1592--6 Spring 2
89 B1592--3 Plug 2
90 B1594 Cover, End Std. 1 Includes Items 91 & 92
90 B1589 Cover, End W / Power Beyond 1 Includes Items 91 & 92

91 B1592--48 Seal, Sectional Exhaust .937 Dia. 2


92 B1592--49 Seal, Sectional Pressure .801 Dia. 2
93 B1592--60 Plug Assy, Conversion Power Beyond 1 Includes Items 94 & 97
94 B1592--63 Seal 1
95 B1592--64 Ring, Back Up 1
96 B1592--62 O--Ring 1

97 B1592--61 Sleeve, Power Beyond 1


98 B1592--40 Stud, 2 Spool 3
98 B1592--41 Stud, 3 Spool 3
98 B1592--42 Stud, 4 Spool 3
98 B1592--43 Stud, 5 Spool 3
99 B1592--76 Retainer, Plate Washer 2

100 B1592--75 Washer, Back Up 2


101 B1592--74 Seal, O--Ring 2

CATALOG B238 -- 9 -- 21 -- R/04--98


CONTENTS PARTS INDEX

CAPACITY CHART

MAST TEST PRESSURE ITEM


SERIES WEIGHT SETTING 6
K5300 6000 2050 B1592--100
K5300 5000 1800 N/A
K5300 4000 1500 B1592--30
K4800 3600* 2100 N/A
K4700 6000 2100 N/A
K4700 5000 1800 N/A
K4700 4000 1500 B1592--30
K4500 6000 1900 N/A
K4300 3600* 1975 B1592--36
K4000 8000 1950 B1592--36
K3600 10000 1850** N/A
K3500 8000 1850 N/A
K2300 5000 1600 B1592--30
K2100 5000 1600 B1592--30
K2100 4000 1350 B1592--30
K1400 4500 2200 N/A

* 48” Load Center, all others are 24” Load Centers.


** Set the Main Relief Valve (Item 3, page 9 -- 19) to 2200 psi, then add Relief Valve 425515
(Item 14, page 9 -- 17) to the Lift Port. Re--check Lift Pressure.

R/04--98 -- 9 -- 22 -- CATALOG B238


CONTENTS PARTS INDEX

SECTION 10

ELECTRICAL SYSTEMS

DESCRIPTION QTY

WIRING SCHEMATIC , STANDARD (EARLY, PERKINS DIESEL) . . . . . . . . . . . . . . . . . . . . . 10--3


WIRING SCHEMATIC, POULTRY (EARLY, PERKINS DIESEL) . . . . . . . . . . . . . . . . . . . . . . . 10--4
WIRING SCHEMATIC , STANDARD (LATEST, PERKINS DIESEL) . . . . . . . . . . . . . . . . . . . . 10--5
WIRING SCHEMATIC, POULTRY (LATEST, PERKINS DIESEL) . . . . . . . . . . . . . . . . . . . . . . 10--6
WIRING SCHEMATIC (PERKINS GASOLINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--7
WIRING SCHEMATIC (CATERPILLAR DIESEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--8
PRIMARY HARNESS, STANDARD/POULTRY (PERKINS DIESEL) . . . . . . . . . . . . . . . . . . . . 10--10
SECONDARY HARNESS, STANDARD (PERKINS DIESEL) . . . . . . . . . . . . . . . . . . . . . . . . . . 10--14
SECONDARY HARNESS, POULTRY (PERKINS DIESEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--18
WIRING HARNESS (PERKINS GASOLINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--22
WIRING HARNESS (CATERPILLAR DIESEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--24
BATTERY & CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--26
LIGHTING, STANDARD & POULTRY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--28
INSTRUMENT PANEL (FRAME BUILD # 2J0005M & BELOW) . . . . . . . . . . . . . . . . . . . . . . . 10--30
INSTRUMENT PANEL SCHEMATIC (FRAME BUILD # 2J0005M & BELOW) . . . . . . . . . . . 10--31
INSTRUMENT PANEL (FRAME BUILD # 2J0006M & ABOVE) . . . . . . . . . . . . . . . . . . . . . . . 10--32
INSTRUMENT PANEL SCHEMATIC (FRAME BUILD # 2J0006M & ABOVE) . . . . . . . . . . . 10--33
DASH PANEL SWITCHES, KEYS & HORN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--34
TACHOMETER & TRANSMISSION OIL TEMP. GAUGE (OPTIONS) . . . . . . . . . . . . . . . . . . 10--36
ROTATING BEACON, AMBER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--37
BACKUP ALARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--38

CATALOG B238 -- 10 -- 1 -- R/04--98


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

N/04--98 -- 10 -- 2 -- CATALOG B238


CONTENTS PARTS INDEX

STANDARD WIRING SCHEMATIC


425904 Light
Use on Serial Number M2300323 & Below Switch

#12 YELLOW
# 14 BLACK

# 14 PINK
# 14 WHITE

# 12 WHITE
# 14 BROWN

# 14 PURPLE
# 14 YELLOW
B3344
Left Front
Left Rear
White Light
White Light B3344

76334
Fuel #12 WHITE
Sender
33717
Water 106389
Temp Engine
Oil
Press
76263 Converter Right Rear Right Front Fuel
Oil Temp White Light Turn
B6891 White Light Indicator
B3344
Backup B3344
Alarm B6114 B7933 Engine
Battery Batt. Cable Oil Press
424954
#12 RED
# 14 RED
Starter # 14 BLACK Air Filter
Trans Horn Water
Reverse B7642 Temp Converter
Alt 58862
Switch Key Switch Oil Temp
Horn Switch B366 #14 BLUE
# 1O RED

#10 RED Alt


# 8 BROWN/RED
Neutral 423309
# 1O WH
109787 Start Trans Oil Lights

#14 ORANGE
Switch # 1O RED Temp Sender Hour
#14 BLACK #14 GRAY Meter Park
Air Trans Oil

#14 GREEN
Tach Brake
# 12 WHITE

Engine #14 YELLOW


421226 Restriction Temp Gauge 424956
Switch Pre--heat 423308
133757
#14 ORANGE
# 14 BLACK #14 WHITE
# 14 BLUE
491718 Rear Wiper #14 WHITE
Brake Switch #14 GREEN
Engine Stop Tran Dump Valve
# 14 WHITE/BLUE

Valve #14 GREEN


107126
491718 Front Wiper
#14 WHITE/BLUE

#14 LT GRN
#14 WHITE/BLUE

#14 PURPLE

Dump Valve B3354


#14 LT GREEN
(Fork Lift Lever) Heater Motor
Fan
Fan
B6827 Switch
B6147
Dump Valve Park Brake
(Gear Shift Lever) Switch

CATALOG B238 -- 10 -- 3 -- R/12--97


NTENTS
PARTS INDEX

POULTRY WIRING SCHEMATIC 421550 #12 RED

#12 WHITE
B4252 Light B4252
Use on Serial Number M2300323 & Below White Light Switch Red Light
Solenoid Solenoid
#12 RED #10 RED

#12 YELLOW
#12 PURPLE
# 14 BLACK

# 14 PINK
# 14 WHITE

# 12 WHITE
# 14 BROWN

# 14 PURPLE
# 14 YELLOW
B1335 B1335
Left Rear Left Front Red
Red Light White Light Light
B3344
Left Rear B3344 White
White Light Light
76334 B3344
Fuel #12 WHITE
Sender
33717
Water 106389 B3344
Temp Engine Right Rear White
B3344 Light

#14 ORANGE
Oil White Light
Press
76263 Converter Right Front Red
Fuel
Oil Temp Right Rear Turn
B6891 Red Light White Light Light Indicator
Backup B1335 B3344 B1335
Alarm B6114 Batt. Cable #12 RED Engine
Batt. Battery B7933 Oil Press
Cable
424954 #12 RED
Air Filter
Starter # 14 BLACK
Water
Trans Horn
Reverse B7642 Temp Converter
Alt 58862
Switch Oil Temp
Key Switch Horn Switch B366 #14 BLUE
# 1O RED

#10 RED Alt


# 8 BROWN/RED
Neutral 423309
# 1O WH
109787 Start Trans Oil Lights
Switch # 1O RED Temp Sender Hour
Meter
# 14 RED

#14 BLACK #14 GRAY Park


Air

#14 GREEN
Trans Oil #14 YELLOW Tach Brake
421226 Restriction Engine
# 12 WHITE

Temp Gauge 424956


Switch Pre--heat
133757 423308
#14 ORANGE
Engine Stop # 14 BLACK #14 WHITE
Valve # 14 BLUE

#14 WHITE
107126 Brake Switch
Tran Dump Valve
# 14 WHITE/BLUE

#14 WHITE/BLUE
Axle Oil
Temp Heater Motor #14 WHITE/BLUE
#14 LT GRN
425497 B3354
#14 PURPLE
# 14 WHITE/BROWN

Dump Valve Axle Oil


(Fork Lift Lever) Temp Alarm
425496
Dump Valve Park Brake
(Gear Shift Lever) Switch #14 WHITE/BROWN

#14 RED

CATALOG B238 -- 10 -- 4 -- R/01--94


NTENTS
PARTS INDEX

B3344
Toggle White Lights
Switch
BLUE B6147
WHITE WHITE

BLACK
425402
Park Brake
Switch Rotating
Fuel
Beacon
B1290 Level B6006
STANDARD WIRING SCHEMATIC Sender RED WHITE

WHITE
Use on Serial Number M2300324 & Above 491900
BLACK

PURPLE Instrument Panel Assembly


BLUE RED
425904
White Light 491942
Light YELLOW Switch
B3344 BLUE
Grd. Cable
RED 44850 Horn

BROWN
Alternator

GREEN
109787 Switch
Neutral B366

BLUE
Starter

GREEN
BLUE

Start
Switch

WHITE
WHITE

RED

BROWN/RED Horn
WHITE B7642
Air Filter Trans BROWN/RED
Glo--Plug Front
133757 Restriction Temp WHITE
Switch 421226 491718 Switch RED Wiper 491718
PINK
Rear 76263 Ignition Motor
Reverse
107126 Wiper Switch

GREEN
Fuel Alarm 492568
Shut--Off Switch

WHITE/BLACK

BLUE
Oil Trans 492156
Preheat

WHITE
Fan

YELLOW
Press Temp Switch 10 Amp B6827
Backup Water Switch Sender B366 Fuse
106389 423309 YELLOW Heater
Alarm Temp B7172 BLUE

RED

BLUE
B6891 Sender Cable B7933 Switch
YELLOW

491913 B3354 ORANGE


Cable Fan
B6114 424954 Heater
Battery WHITE Switch
425497 B6147
WHITE/BROWN
GREEN
Axle 425496
Temp Axle BLUE
ORANGE
Switch Temp PINK
White BLUE Alarm
WHITE
PURPLE

BLACK

PINK

Light
B3344

WHITE

ORANGE
424956
Tachometer

WHITE
GREY
YELLOW
BLACK
RED
BLK
Stop
Light B6886 PURPLE White Lights
Stop, Tail & Turn B5797 Switch YELLOW
BLUE
B3344
Signal Option Signal BLACK/GREY
Trans
Indicator Temp 423308
B5797
Flasher Gauge
BLUE BLK

YELLOW WHITE

WHITE
RED
GREEN RED
WHITE
CATALOG B238 -- 10 -- 5 -- R/01--94
NTENTS
PARTS INDEX

Red Light B1335

RED
BLUE BLUE
WHITE WHITE WHITE
White Lights B3344
RED RED

B1290
Fuel

RED
Level Park Brake RED
Sender
POULTRY WIRING SCHEMATIC Switch
425402
WHITE

RED
B1335 B3344 491900
Red White Use on Serial Number M2300324 & Above PURPLE Instrument Panel Assembly
Light Light BLUE RED
BLACK

491942
BLUE

B4252
YELLOW Red Light
Solnoid
RED Grd. Cable Horn
Alternator 44850 109787 Switch

BROWN
GREEN
B366

BLUE
Starter Neutral White
Start Light
Switch Solnoid
B4252
Horn
WHITE
RED

PURPLE RED WHITE B7642


BROWN/RED
WHITE RED

Air Filter BROWN/RED WHITE


Glo--Plug Trans
133757 Restriction WHITE
Temp Switch
Switch 421226 76263
RED Ignition
PINK
Backup Switch
Alarm 492568

GREEN

WHITE/BROWN
Fuel 107126 Switch
Shut--Off Oil 492156

BLUE
Trans
Press Temp Preheat

RED
Water Switch Cable Sender WHITE Switch
YELLOW
Backup 106389 424954 423309 B366
Alarm Temp B7933 Heater 10 Amp
B6891 Sender Cable Switch RED Fuse B7172
491913
B3354
YELLOW

WHITE
B6114 Heater
Battery

BLUE
425497
Light Axle
Switch Temp Axle 425496
421550 Switch Temp
BLUE Alarm
YELLOW
WHITE
PURPLE

BLACK

PINK

Red White
Light Light
B1335 B3344 ORANGE
WHITE
424956
YELLOW Tachometer
GREY White Lights B3344
BLK

WHITE
PURPLE BLUE
Red Light B1335
Trans
Temp 423308 RED
Gauge
YELLOW
BLK
WHITE

N/01--94 -- 10 -- 6 -- CATALOG B238


NTENTS
PARTS INDEX

WIRING SCHEMATIC
(PERKINS GASOLINE)
PARK BRAKE
SWITCH INSTRUMENT PANEL
CABLE 425402 ASSEMBLY 491900
425023 NC
BATTERY 12V B6114

CABLE
425022 HR METER

FUEL
WHITE
LIGHT
B3344
CABLE
448850 WATER TEMP.

STARTER
MOTOR

WHITE
LIGHT
B3344
OIL PRESSURE
SWITCH HORN
ALTERNATOR
106389 HORN SWITCH
B7642 B366

IGNITION
COIL

REVERSE ALARM
B6891 TRANSMISSION
TEMP. SENSOR B7172
423309 10 AMP
FUSE

GROUND ENGINE WATER LIGHT SWITCH


TO FRAME TEMP. SENDER 425904
491913
BACK--UP ALARM
SWITCH 492156

IGN SW
492568

FUEL LEVEL
SENDER
AIR FILTER
B1290
RESTICTION
SWITCH
421226
NEUTRAL START SWITCH
421226

WHITE WHITE
LIGHT LIGHT
B3344 B3344

CATALOG B238 -- 10 -- 7 -- R/12--97


NTENTS
PARTS INDEX

WIRING SCHEMATIC
(CATERPILLAR DIESEL)
PARK BRAKE
SWITCH INSTRUMENT PANEL
425402
NC ASSEMBLY 491900

CABLE
425023
BATTERY 12V B6114
HR METER

CABLE FUEL
WHITE 425022
LIGHT
B3344
CABLE
448850 WATER TEMP.

STARTER
MOTOR

WHITE
LIGHT
B3344

ALTERNATOR
OIL PRESSURE HORN HORN
SWITCH B7642 SWITCH
106389 B366

FUEL
REVERSE ALARM PUMP
B6891
B7172
GLOW PLUG 10 AMP
TRANSMISSION FUSE
TEMP. SENSOR LIGHT SWITCH
ENGINE WATER 423309 425904
GROUND TEMP. SENDER
TO FRAME 491913
BACK--UP ALARM
SWITCH 492156
IGN SW
492568

FUEL LEVEL
SENDER
AIR FILTER
B1290
RESTICTION
SWITCH
421226
NEUTRAL START SWITCH
421226

PREHEAT
WHITE WHITE SWITCH
LIGHT LIGHT 425402
B3344 B3344

CATALOG B238 -- 10 -- 8 -- R/12--97


CONTENTS PARTS INDEX

CATALOG B238 -- 10 -- 9 -- R/04--98


NTENTS
PARTS INDEX

PRIMARY HARNESS, STANDARD/POULTRY 44X PARK BRAKE SWITCH


B 50X HEATER BLOWER
B
B 46A

A 46B
TACH
B 25X
18X WATER TEMP
A 46C SENDER
46Y TRANS OIL TEMP SENDER
B
3X ENGINE OIL
85X 80X KEY SWITCH B PRESS WARNING
22X 81X
36X
84X NEUTRAL B
A A START SWITCH
B A
43X
2 A A
B 48X 7X TRANS OIL TEMP
WARNING
46C GROUND B 87X 85X A 82X
B
FUEL SHUT--OFF
B 81X
B
A
B

36X
48X

43X A A B

TACH & OIL TEMP GAUGE 46X 46A A A

BACKUP ALARM 49X A A


84X
B GLOW--PLUG
PARK BRAKE SWITCH 44X A A

50X 49X B
HEATER BLOWER
1 49Y A
5 B
BACKUP ALARM 30Y RED LIGHTS
B B A
A 49B
BACKUP ALARM
TRANS OIL TEMP GAUGE 25Y 46X 46Y B B 49Y
31Y WHITE LIGHTS
KEY SWITCH 22X A

TACH & OIL GAUGE LIGHTS 25Y 25X A

B 5X
REAR WHITE LIGHTS AIR RESTRICTION SENDER
B 4X
(STD TRUCK)
3 WHITE LIGHT SOLENOID
(POULTRY TRUCK)
A 31Y
AIR RESTRICTION SENDER 5X
B 86X
ENGINE WATER TEMP WARNING 18X
31Y
SOLENOID 87X B
B 9X ALTERNATOR
A A A
ENGINE OIL PRESS WARNING 3X 80X B B 46X
ALTERNATOR 9X A A RED LIGHT SOLENOID STARTER
86X A
B 49B GROUND / BACKUP ALARM
(POULTRY TRUCK)
FUEL LEVEL SENDER 19X A A B 82X GROUND / FUEL SHUT--OFF
B
TRANS OIL TEMP WARNING 7X 4X GROUND / AIR RESTRICTION SENDER

4 FUEL LEVEL SENDER 19X B

CATALOG B238 -- 10 -- 10 -- R/04--98


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 494956 Wiring Harness 1 Standard Truck


1 494957 Wiring Harness 1 Poultry Truck
2 423631 Connector, Blue Male 1
3 423632 Connector, Black Male 1
4 423633 Connector, White Male 1
5 423633 Connector, White Male 1

INDIVIDUAL WIRE INFORMATION

NO. COLOR GAUGE ”A” END ”B” END DESCRIPTION

3X Pink 14 Tab Female, Q.D. 6 Prong White Recept to Eng Oil Sender
4X Black 14 Female, Q.D. Eyelet Air Restriction Sender to Ground
5X Black 14 Tab Female, Q.D. 6 Prong White Recept to Air Restric Sender
7X Yellow 14 Tab Female, Q.D. 6 Prong White Recept to Trans Oil Temp
9X Purple 14 Tab Female, Q.D. 6 Prong White Recept to Alt
18X White 14 Tab Female, Q.D. 6 Prong White Recept to Water Temp Sender
19X Brown 14 Tab Female, Q.D. 6 Prong White Recept to Fuel Level Sender
22X Red 10 Tab Female, Q.D. 8 Prong Black Recept to Ignition Spade
25X Orange 14 Tab Butt Splice 8 Prong Black Recept To Tach Blue Wire
(25X ”B” Common w/ 25Y ”B”)
25Y Orange 14 Tab Splice, Butt 8 Prong Black Recept To Oil Temp Gauge
Light (25Y ”B” Common w/ 25X ”B”)
30Y Red 12 Eyelet Tab Red Light Solenoid to 6 Prong White Plug
(Poultry Truck Only)
31Y White 12 Eyelet Tab White Light Solenoid to 6 Prong White Plug
(Poultry Truck Only)
31Y White 12 Butt Splice Tab Light Switch to 6 Prong White Plug
(31Y ”A” Common w/ 32Y ”A”)
(Standard Truck Only)
36X White 12 Female, Q.D. Male, Q.D. Key Switch to Conn. (Standard Truck Only)
43X Green 14 Tab Eyelet 8 Prong Blue Recept to Preheat Switch
44X Purple 14 Tab 8 Prong Blue Recept to Park Brake Switch
46X White 14 Tab -- -- -- -- 8 Prong Blue Recept to Trans Oil Temp
Gauge, Pos.1 (46X ”B” Common w/ 46A ”B”)
46Y Yellow 14 -- -- -- -- Female, Q.D. Trans Oil Temp Gauge Pos. ”S” to Sender
46A White 14 Tab Female, Q.D. 8 Prong Blue Recept to Tach Pos 1
(46A ”B” Common w/ 46X ”B”)

CATALOG B238 -- 10 -- 11 -- R/04--98


CONTENTS PARTS INDEX

INDIVIDUAL WIRE INFORMATION

NO. COLOR GAUGE ”A” END ”B” END DESCRIPTION

46B Yellow 14 Tab Female, Q.D. Tach Pos ”S” (Gray) to Alt Pos ”R”
46C Black 14 Tab Eyelet Tach Pos ”G’ (Black) to Ground
48X White 14 Tab Spade 8 Prong Blue Recept to Preheat Switch
49X Red 14 Tab Splice, Butt 8 Prong Blue Recept to Back--up Switch
(49X ”B” Common w/ 49Y ”A”)
49Y Blue 14 Splice, Butt Tab Back--Up Switch to 6 Prong White Plug
(49Y ”A” Common w/ 49X ”B”)
49B Black 14 Tab Eyelet 6 Prong White Plug to Ground
50X Green 14 Tab Female, Q.D. 8 Prong Blue Recept to Heater Blower
80X Bwn/Red 8 Spade Eyelet Ignition to Starter Main Post
81X Blue 14 Spade Female, Q.D. Ignition to Fuel Shut--Off
82X Black 14 Female, Q.D. Eyelet Fuel Shut--Off to Ground
84X White 10 Spade Female, Q.D. Preheat to Glow Plug
85X Red 10 Spade Eyelet Ignition Switch to Neutral Start Switch
86X Red 10 Eyelet Female, Q.D. Starter Main Post to Alternator Positive Post
87X Red 10 Eyelet Eyelet Neutral Start Switch to Starter Solenoid

N/04--98 -- 10 -- 12 -- CATALOG B238


CONTENTS PARTS INDEX

CATALOG B238 -- 10 -- 13 -- R/04--98


NTENTS
PARTS INDEX

SECONDARY HARNESS, STANDARD

LEFT FRONT 31C


INSIDE WHITE LIGHT
B

LIGHT SWITCH

B 32Y WHITE LIGHTS


B 32X LIGHT POWER

1 31Y 31D 31C 32Y A

RIGHT REAR
31Y WHITE LIGHT
A
31B BACKUP
B 32X ALARM
A 49A
B
RIGHT FRONT 31D B 49Z
INSIDE WHITE LIGHT

BACKUP ALARM
49A
B
8
49Z
A A
31A
3 WHITE LIGHTS
31B

HORN SWITCH HORN


B 35X 35Y A B 35Y

37X A
B 36Y KEY SWITCH 7
B
35X A
36Y A A 31A

34Y LEFT REAR


6 WHITE LIGHT
34X 37Y B
5

R/04--98 -- 10 -- 14 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 425912 Wiring Assembly 1 Standard


2 423630 Connector, Red Male 1
3 423629 Connector, White Male 1
4 423627 Connector, White Male 1

5 425911 Wiring Assembly 1


6 425909 Wiring Assembly 1
7 425183 Connector, White Female 1
8 425910 Wiring Assembly 1

INDIVIDUAL WIRE INFORMATION

NO. COLOR GAUGE ”A” END ”B” END DESCRIPTION

22X Red 10 Tab Female Q.D. 8 Prong Black Recept. to Ignition Spade #1
31A White 12 Tab Splice, Butt 6 Prong White Recept. to Left Rear
White Light
31B White 12 Tab Splice, Butt 6 Prong White Recept. to Right Rear
White Light
31C White 12 Eyelet Splice, Butt White Light to Left Front Inside White
Light (31C ”A” Common w/ 31D ”A”)
31D White 12 Eyelet Splice, Butt White Light to Right Front Inside White
Light (31D ”A” Common w/ 31C ”A”)
31X White 12 Tab Eyelet 8 Prong Red Recept to White Light Solenoid
32X Yellow 12 Tab Eyelet 8 Prong Red Recept. to Light Switch
32Y White 12 Eyelet Eyelet Light Switch (32Y ”A” Common w/ 31Y
”A”) to Light Switch (Common w/ 32Z ”B”)
34X Green 14 Tab Female Q.D. 8 Prong White Recept. to Connector Plug
(34X ”B” Common w/ 37X ”B”)
35X Blue 14 Tab Eyelet 8 Prong White Recept. to Horn Switch
35Y Blue 14 Eyelet Female Q.D. Horn Switch to Horn
36Y White 12 Tab Female Q.D. 8 Prong White Recept. to Ign. Spade #3
37X Green 14 Tab Female Q.D. 8 Prong White Recept. to Connector
Plug (37X ”B” Common w/ 34X ”B”)
49Z Blue 14 Tab Eyelet 6 Prong White Recept. to Backup Alarm
49A Black 14 Eyelet Tab Backup Alarm to 6 Prong White Recept.
75X Cable -- -- -- -- -- -- -- -- Battery Positive Post To Starter Main Post
88X Cable -- -- -- -- -- -- -- -- Battery Negative Post To Ground

CATALOG B238 -- 10 -- 15 -- R/04--98


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

N/04--98 -- 10 -- 16 -- CATALOG B238


CONTENTS PARTS INDEX

CATALOG B238 -- 10 -- 17 -- R/04--98


NTENTS
PARTS INDEX

SECONDARY HARNESS, POULTRY


1
92X
LEFT FRONT 31E RED LIGHT HORN BRACKET
OUTSIDE WHITE LIGHT LEFT FRONT SOLENOID A B 92X(GROUND)
B INSIDE WHITE LIGHT 91X POST #4 B LIGHT INDICATOR ON
B 29A 29B
31E 31C 32Z
POST #3 A INSTRUMENT PANEL
POST #1
30X B
A B
POST #2 A
30A 30D 30C
RED/WHITE LIGHT SWITCH

4 B 32Z RED LIGHT POSITION


B 32Y WHITE LIGHT POSITION
B 32X NEUTRAL POSITION
29B 31D 31C
POST #2 A
B
32Y
POST #3 A
LEFT FRONT 91X
POST #4 A
30C
RED LIGHT POST #1
31X B

WHITE LIGHT
SOLENOID
RIGHT FRONT 30D 5
RED LIGHT
30X A
RIGHT REAR
B A
RED LIGHT
31X A RIGHT REAR 30B
A B 32X WHITE LIGHT
2 31B B A 49A
31F 31D
B 49Z
RIGHT FRONT B
INSIDE WHITE LIGHT
B
3
BACKUP ALARM
RIGHT FRONT 31F
OUTSIDE WHITE LIGHT

10

30A
RED LIGHTS
30B
A
9 49A
BACKUP ALARM B
49Z
6 31A
A A
11
WHITE LIGHTS
31B
HORN SWITCH HORN
B 35X 35Y A B 35Y

B 36X KEY SWITCH


37X A
35X
POST
A
36X A A B
34X POST
31A B
34X 37X B POST LEFT REAR
30A
WHITE LIGHT
8 LEFT REAR
POST RED LIGHT

SOLENOID
7
DETAIL ”A”
(TOP VIEW)

R/04--98 -- 10 -- 18 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 425174 Wire Assembly 1 Poultry


2 425173 Wire Assembly 1
3 423630 Connector, Red Male 1
4 425268 Wire Assembly 1

5 425175 Wire Assembly 1


6 423629 Connector, White Male 1
7 423627 Connector, White Male 1
8 425170 Wire Assembly 1

9 425171 Wire Assembly 1


10 425183 Connector, White Female 1
11 425169 Wire Assembly 1

INDIVIDUAL WIRE INFORMATION

NO. COLOR GAUGE ”A” END ”B” END DESCRIPTION

30X Red 12 Tab Eyelet 8 Prong Red Recept. to Red Light Solenoid
(Post #1)
30A Red 12 Tab Splice, Butt 6 Prong White Recept. to Left Rear Red
Light (30A ”A” Common w/ 30B ”A”)
30B Red 12 Tab Splice, Butt 6 Prong White Recept. to Right Rear Red
Light (30B ”A” Common w/ 30A ”A”)
30C Red 12 Eyelet Splice, Butt Red Light Solenoid (Post #2) to Left Front
Red Light
30D Red 12 Eyelet Splice, Butt Red Light Solenoid (Post #2) to Right Front
Red Light
31X White 12 Tab Eyelet 8 Prong Red Recept. to White Light
Solenoid (Post #1)
31A White 12 Tab Splice, Butt 6 Prong White Recept. to Left Rear
White Light
31B White 12 Tab Splice, Butt 6 Prong White Recept. to Right Rear
White Light
31C White 12 Eyelet Splice, Butt White Light Solenoid (Post #2) to Left Front
Inside White Light (31C ”B” Common w/
31E ”A”)
31D White 12 Eyelet Splice, Butt White Light Solenoid (Post #2) to Right
Front Inside White Light (31D ”B”
Common w/ 31F ”A”)

CATALOG B238 -- 10 -- 19 -- R/04--98


CONTENTS PARTS INDEX

INDIVIDUAL WIRE INFORMATION

NO. COLOR GAUGE ”A” END ”B” END DESCRIPTION

31E White 12 Splice, Butt Splice, Butt Left Front Inside White Light to Left Front
Outside White Light (31E ”A” Common w/
31C ”B”)
31F White 12 Splice, Butt Splice, Butt Right Front Inside White Light to Right
Front Outside White Light (31F ”A” Common
w/ 31D ”B”)
32X Yellow 12 Tab Eyelet 8 Prong Red Recept. to Light Switch
Neutral Position
32Y White 12 Eyelet Eyelet Red/White Light Switch to White Light
Solenoid (Post #3)
32Z Red 12 Eyelet Eyelet Red/White Light Switch to Red Light
Solenoid (Post #3)
34X Green 14 Tab Tab 8 Prong White Recept. to Connector Plug
(34X ”B” Common w/ 37X ”B”)
35X Blue 14 Tab Eyelet 8 Prong White Recept. to Horn Switch

35Y Blue 14 Eyelet Spade Horn Switch to Horn

36X White 12 Tab Female Q.D. 8 Prong White Recept. to Key Switch

37X Green 14 Tab Tab 8 Prong White Recept. to Connector


Plug (37X ”B” Common w/ 34X ”B”)
49Z Blue 14 Tab Eyelet 6 Prong White Recept. to Back--Up Alarm

49A Blue 14 Eyelet Tab Back--Up Alarm to 6 Prong White Recept

75X Cable -- -- -- -- -- -- -- -- Battery Positive Post To Starter Main Post

88X Cable -- -- -- -- -- -- -- -- Battery Negative Post To Ground

91X Black 14 Eyelet Eyelet White Light Solenoid (Post #4) to Red Light
Solenoid (Post #4), (91X ”B” Common w/
92X ”A”)
92X Black 14 Eyelet Eyelet Red Light Solenoid (Post #4) to Ground
(92X ”A” Common w/ 91X ”B”)

N/04--98 -- 10 -- 20 -- CATALOG B238


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

CATALOG B238 -- 10 -- 21 -- R/04--98


NTENTS
PARTS INDEX

WIRING HARNESS
(PERKINS GASOLINE)

494959
PRIMARY WIRING HARNESS 423633
WHITE MALE B/U ALARM
CONNECTOR
IGNITION SPADE 4

IGNITION SPADE 1

LIGHT SWITCH TO
REAR LIGHTS
AIR FILTER RESTRICTION SENSOR
IGNITION SPADE 2
ENGINE WATER TEMP SENSOR REAR WHITE
LIGHTS
FUEL LEVEL
ENGINE LOW OIL PRES. WARNING NEUTRAL START SENSOR
SWITCH
ALTERNATOR ALTERNATOR
POST #1
FUEL LEVEL SENSOR
B/U ALARM SWITCH
TRANS OIL TEMP WARNING
GROUND TO
B/U ALARM SWITCH FRAME ALTERNATOR
AIR FILTER RESTRICTION POST B
SENSOR
TRANS TEMP SENSOR
LEFT FRONT LIGHT RIGHT FRONT LIGHT
423633
STARTER - MAIN POST
MALE CONNECTOR
IGNITION COIL STARTER - MAIN POST

423631 STARTER SOLENOID

MALE CONNECTOR
ENGINE LOW OIL PRESS SENSOR

425912 WIRING HARNESS 423632


MALE CONNECTOR
ENGINE WATER TEMP SENSOR

423630
IGNITION SWITCH SPADE 1
MALE CONNECTOR 425183
WHITE FEMALE
RIGHT REAR WHITE LIGHT
LIGHT SWITCH CONNECTOR
LIGHT SWITCH
425911 WIRING HARNESS
B/U ALARM

IGNITION SWITCH SPADE 3 B/U ALARM

423629 REAR WHITE LIGHTS B/U ALARM


MALE CONNECTOR 425910 WIRING HARNESS
B/U ALARM

HORN
HORN SWITCH

425909 WIRING HARNESS


LEFT REAR WHITE LIGHT

423627
MALE CONNECTOR

R/04--98 -- 10 -- 22 -- CATALOG B238


NTENTS
PARTS INDEX

CATALOG B238

INDIVIDUAL WIRE INFORMATION (PERKINS GASOLINE)


-- 10 -- 23 --
R/04--98
NTENTS
PARTS INDEX

WIRING HARNESS
(CATERPILLAR DIESEL)

494958
PRIMARY WIRING HARNESS 423633
WHITE MALE
B/U ALARM
PREHEAT BUTTON CONNECTOR
IGNITION SPADE 4

IGNITION SPADE 1

LIGHT SWITCH TO
REAR LIGHTS
AIR FILTER RESTRICTION SENSOR
IGNITION SPADE 2
REAR WHITE
ENGINE WATER TEMP SENSOR LIGHTS
FUEL LEVEL
ENGINE LOW OIL PRES. WARNING NEUTRAL START SENSOR AIR FILTER RESTRICTION
SWITCH SENSOR
ALTERNATOR
ALTERNATOR
FUEL LEVEL SENSOR POST #1
ALTERNATOR
TRANS OIL TEMP WARNING B/U ALARM GROUND TO POST B
SWITCH FRAME
GLOW PLUG
TRANS TEMP SENSOR
LEFT FRONT LIGHT RIGHT FRONT LIGHT
423633
MALE CONNECTOR STARTER - MAIN POST

423631
INJECTION PUMP
MALE CONNECTOR STARTER SOLENOID

ENGINE LOW OIL PRESS SENSOR

425912 WIRING HARNESS 423632


PREHEAT BUTTON MALE CONNECTOR
ENGINE WATER TEMP SENSOR
PREHEAT BUTTON

IGNITION SWITCH SPADE 1

LIGHT SWITCH

LIGHT SWITCH 425911 WIRING HARNESS


IGNITION SWITCH
SPADE 3

423630 RIGHT REAR WHITE LIGHT

MALE CONNECTOR
HORN BACKUP ALARM
HORN SWITCH

425909 WIRING HARNESS


425910 WIRING HARNESS
423629 REAR WHITE LIGHTS BACKUP ALARM

MALE CONNECTOR
425183
423627 WHITE FEMALE
MALE CONNECTOR CONNECTOR LEFT REAR WHITE LIGHT

R/04--98 -- 10 -- 24 -- CATALOG B238


NTENTS
PARTS INDEX

CATALOG B238

INDIVIDUAL WIRE INFORMATION (CATERPILLER DIESEL)


-- 10 -- 25 --
R/04--98
CONTENTS PARTS INDEX

BATTERY & CABLES

TO FRAME
8 GROUND 7

6
TO STARTER 1 4
GROUND POST

2 7

TO STARTER

TO ENGINE

5
4

5
RIGHT REAR
FENDER WELDMENT

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 B6114 Battery, Diesel 1 ALL


2 425022 Cable, Battery (+) 1
2 470425 Cable, Battery (+) (72”) 1 CP--PL & CP--PXL
3 425023 Cable, Battery (--) 1
4 424935 Rod, All Thread 2

5 K33799SS Nut 4
6 424932 Strap, Battery 1
7 K33897 Nut, Wing 2
8 448850 Cable, Starter Ground 1

N/04--98 -- 10 -- 26 -- CATALOG B238


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

CATALOG B238 -- 10 -- 27 -- R/04--98


CONTENTS PARTS INDEX

LIGHTING, STANDARD & POULTRY

1*

4*
5*
2*

6*
RIGHT FRONT
FENDER (REF) 7*

2
9
3
RIGHT FRONT
FENDER (REF)
LEFT REAR FENDER
(POULTRY, REF)
10

11

12

2, 15 13 SHOWN
14 OPPOSITE SIDE

N/04--98 -- 10 -- 28 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1* 424179 Light Fixture, Front 4/6 Standard/Poultry


2* B3344 Light, White 4/6
3 B1335 Light, Red Poultry 4 Poultry
4* K30468SS Bolt, Hex 8/12 Standard/Poultry

5* K44728SS Washer, Flat 8/12


6* K34807SS Washer, Lock 8/12
7* K33799SS Nut, Hex 8/12
8 424175 Light Fixture, Rear 2 Poultry

9 424178 Guard Assembly, White Light 2


10 K36870SS Screw, Stainless 12 All
11 K34806 Washer, Lock 12
12 K33797 Nut, Hex 12

13 B5402 Wire Shield, Right 1


14 B5403 Wire Shield, Left 1
15 R13601 Pedestal, aluminum spacer 1
(required for lamp alignment in front fender)

* This Item also used on Rear Fenders of Standard Lift Truck.

CATALOG B238 -- 10 -- 29 -- R/04--98


CONTENTS PARTS INDEX

INSTRUMENT PANEL (SERIAL NO. M2300323 & BELOW)

22

ITEM PART NUMBER DESCRIPTION QTY MODEL


1* 425300 Instrument Panel Assembly 1 All
2 173055 Instrument Board 1
3 165054 Screw 4
4 175769 Cable 1
5 162825 Gauge, Water Temp. 1
6 164146 Meter, Hour 1
7 162824 Gauge, Fuel 1
8 173489 Cover, L.H. Fuse Box 1
9 173491 Fuse, 7.5 AMP 8
10 162826 Indicator, Green 1
11 162828 Indicator, Red 6
12 162827 Indicator, Blue 1
13 169917 Indicator, Turn Flasher Unit 1
14 K34805 Washer 1
15 54232 Nut 1
16 173489 Cover, R.H. Fuse Box 1
17 174815 Seal 2
18 175831 Bracket 4
19 K34805 Washer 4
20 54232 Nut 4
21 37186 Lamp 2
22 425436 Fuse, 25 AMP 2
* Replaced by 491900 Instrument Panel Assembly, see INSTRUMENT PANEL (Serial No. M2300324 &
above), this Section.

N/04--98 -- 10 -- 30 -- CATALOG B238


NTENTS
PARTS INDEX

CATALOG B238

PANEL SCHEMATIC (SERIAL NO. M2300323 & BELOW)

TRANS ENGINE TRANS


LOW TURN OIL AIR OIL PARK
OIL PRESS SIGNAL PRESS FILTER TEMP ALT LIGHTS BRAKE

43
5 18 + -- + -- -- + -- + -- + -- + + -- + --

42 45
3 9 1 2 3 4 5 6 7 8 9 10 11 12 44

19 7
9A

16 22
20 37A 23
23 22
24 37 42 46
37A 16
25 24 35 41 17
-- 10 -- 31 --

25 4 47
27 26 19
40 38
41A 6
26 41
29 28 8 48
39
17 9A
30 34 18
51 49
13
27 28 32 2 45
31 36 41A 50
31 30 14
11 52 15
33 32 12
33 13
14 15
40 39
20 1
21

27A
28A 38
37 29 34 43 46 47 44
27A
28A 21 35 36 48 49 50
R/04--98
CONTENTS PARTS INDEX

INSTRUMENT PANEL (SERIAL NO. M2300324 & ABOVE)

2 4 5 6 7 8
3

10

ITEM PART NUMBER DESCRIPTION QTY MODEL

1* 491900 Instrument Panel Assembly 1 All (Replaces 425300)


2 491898 Instrument Board 1
3 K52915SS Screw, Self Tap 4
4 B1293 Gauge, Fuel 1
5 B1265 Meter, Hour 1
6 B1271 Gauge, Water Temp. 1

7 491903 Indicator, Red 6


8 491904 Fuse Holder 12
8 B3527--4 Fuse, 10 Amp 10
9 B3527--15 Fuse, 25 AMP 2
10 Z4181 Seal 32”
11 491942 Resistor 1 next page
12 491831 Adapter 1 ” ”

13 491906 Harness 1 ” ”
14 491907 Harness 1 ” ”
15 491909 Wire Assembly 1 ” ”
16 491908 Wire Assembly 1 ” ”
17 491911 Wire Assembly 1 ” ”
18 491905 Harness 1 ” ”
* NOTICE: When replacing 425300 Instrument Panel with 491900, also replace the Water Temp. Sender
33171 with 491913.

N/04--98 -- 10 -- 32 -- CATALOG B238


NTENTS
PARTS INDEX

PANEL SCHEMATIC (SERIAL NO. M2300324 & ABOVE)


CATALOG B238

11*
12*

13*

9
45 9A 7 5 3 43 18 5
LITE LITE LITE TRANS 42 9A LITE LITE LITE 9 3
44 TEMP WHITE
8 8
PARK 6 4 OIL 42 GLOW 7 19
ALT 13 AIR
BRAKE PRESS PLUG
FILTER
38A 22
55 51 37A 38 41 37A 22 23
FUSE FUSE HOUR FUSE FUSE 1
10 7 4
48 METER 24 25
23 39 16 BLACK
26 26 27
54 55 51 52 41 34 41
28 29
-- 10 -- 33 --

FUSE 11 FUSE 8 FUSE FUSE


5 2
49 46 30
32 24
13 28 27
54 53 53 52 36 38A 35 28A 27A
FUSE FUSE 14 G 14 FUSE FUSE 30 31
12 9 6 6 3 RED
S I 25
31 41 32 33
50 18 WATER 19 17 16 33
TEMP 40
FUEL 39 40
45
17

15*

17* 16*
R/04--98

38

44 47 46 46 34 29 37 27A
50 49 48 36 35 21 28A 14*
BLUE WHITE

18* * PART NUMBERS LOCATED ON PREVIOUS PAGE


CONTENTS PARTS INDEX

DASH PANEL SWITCHES, KEYS & HORN

STANDARD CAB 14
CONSOLE (REF) 19
17
18

3
4 20
POULTRY CAB 5
DASH PANEL
(REF)
21
16 22

15

14

23
24
5
13
12
10
11

4
6
3
1
2

7
8
9

N/04--98 -- 10 -- 34 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 491900 Instrument Panel 1 All (Replaces 425300)


2 K52915SS Screw 4
3** 492570 Keys 2
4** 492569 Nut 1

5* 58862 Ignition Switch w/ Keys 1


5** 492568 Ignition Switch 1
6 B7642 Horn Assembly 1
7 K20348SS Bolt, Hex 1
8 K34807SS Washer, Lock 1
9 K33799SS Nut, Hex 1
10 B4252 Relay 2 Poultry Trucks

11 K20348SS Bolt, Hex 4 Poultry Trucks


12 K34807SS Washer, Lock 4 Poultry Trucks
13 K33799SS Nut, Hex 4 Poultry Trucks
14** B366 Switch, Glow Plug 1 All
15 B366 Switch, Horn 1 All

16 425496 Light, Differential Overheat 1 Poultry Trucks


17* 33171 Sender, Water Temp. 1 All
Note: Must be used with 425300 Instrument Panel
17** 491913 Sender, Water Temp. 1 All
Note: Must be used with 491900 Instrument Panel
18 5642 Seal 1
19 425904 Switch, Light 1 Standard Trucks
20 421550 Switch, Light 1 Poultry Trucks

21 B6511 Plate, Boot 1 All


22 B6512 Rubber Sheet 1
23 B254 Rivet 4
24 B6251 Cap 1

* For use on Lift Trucks Serial No. M2300323 & below.


** For use on Lift Trucks Serial No. M2300324 & above.

CATALOG B238 -- 10 -- 35 -- R/04--98


CONTENTS PARTS INDEX

TACH & TRANS. OIL TEMP. GAUGES (OPTIONS)

7
8
9

11 10
13
14

12
6
5
4

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 424359 Tach/Hourmeter Kit, Complete 1 All


2 424354 Tachometer only, less Hdwr 1
3 424443 Light Kit 1
4 B194 Connection, Bullet 4
5 Z4176 Loom x 3” 1
6 B3526 Grommet 1
7 423308 Gauge, Oil Temperature 1

8 B3103 Eyelet Connector 3


9 B5764 Light Kit 3
10 423309 Transmission Hot Oil Sender 1
11 425190 Adapter 1
12 425192 Tee 1
13 423309 Sender, Temperature 1
14 425193 Adapter 1

N/04--98 -- 10 -- 36 -- CATALOG B238


CONTENTS PARTS INDEX

ROTATING BEACON, AMBER (OPTIONAL)

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 B6006 Beacon, Amber w/ Hdwr 1 All


2 Z4169 Loom x 110” 1
3 Z4000 Wire, Red x 110” 1
4 B3698--2 Clamp 7
5 K40919 Screw, Self--tapping 7

Note: Connect the Red Wire from the Beacon to the White Connector of the Instrument Panel, Terminal #29
(Green).

CATALOG B238 -- 10 -- 37 -- R/04--98


CONTENTS PARTS INDEX

BACK UP ALARM

2
1 3
4

5
6
8

REAR FENDER
(REF) EXISTING
HARDWARE 7

10

TRANSMISSION
(REF)

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 B6891 Alarm, Backup 1 All


2 K20386SS Bolt, Hex 4
3 K34806 Washer, Lock 4
4 K44722 Washer, Flat 4
5 K33797 Nut, Hex 4

6* 492631 Micro Switch 1


7 B194 Splice, Butt 2
8 K52915 Screw 2
9 K34778 Washer, Lock 2
10 492632 Bracket, Micro Switch 1 for use with Item 6 only

* Lever type micro--switch replaces all previous plunger types, requires Item 10 for mounting.

N/04--98 -- 10 -- 38 -- CATALOG B238


CONTENTS PARTS INDEX

SECTION 11

FRAME, HOOD, CAB & COUNTER WEIGHTS

DESCRIPTION PAGE

FRAME, REAR FENDERS & FILLER PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--2

HOOD, FIREWALL & SCREEN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--4

SIDE SHIFT MOUNTS, MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--7

CAB & MOUNTINGS (MODEL CP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--8

CAB & MOUNTINGS (MODELS CP--PL & CP--PXL) . . . . . . . . . . . . . . . . . . . . . . . . . . 11--10

ENCLOSED CAB (MODELS CP & CP--P, 95” CAB) . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--12

SEAT & SEAT BELT ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--14

CAB HEATER & FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--15

COUNTERWEIGHTS & CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--16

CAB FRONT GUARD, MIRRORS & TOWING HITCH . . . . . . . . . . . . . . . . . . . . . . . . . 11--18

CATALOG B238 -- 11 -- 1 -- R/04--98


CONTENTS PARTS INDEX

FRAME, REAR FENDERS & FILLER PANELS

1
16 19 7

17 8
18

11 12
6
5
15 9
4
14 10
13

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 424680 Frame Assembly 1 All


2 424768 Right Rear Fender w/ batt. tray 1 std width (16 13/16”)
2 493343 Right Rear Fender w/ batt. tray 1 extra wide (23 7/16”)
3 424769 Left Rear Fender 1 std width (16 13/16”)
3 493344 Left Rear Fender 1 extra wide (23 7/16”)

4 K20388 Bolt, Hex 6


5 K34807 Washer, Lock 6
6 K44728 Washer, Flat 6
7 K20430 Bolt, Hex 4

R/04--98 -- 11 -- 2 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

8 K44732 Washer, Flat 4 All


9 K34808 Washer, Lock 4
10 K34670 Nut, Hex 4
11 424778 Filler Panel, Right 1
12 424779 Filler Panel, Left 1
13 K20348 Bolt, Hex 2

14 K34807 Washer, Lock 2


15 K44728 Washer, Flat 2
16 K20388 Bolt, Hex 4
17 K34807 Washer, Lock 4
18 K44728 Washer, Flat 8
19 K33799 Bolt, Hex 4

CATALOG B238 -- 11 -- 3 -- R/04--98


CONTENTS PARTS INDEX

HOOD, FIREWALL & SCREEN ASSEMBLY

12, 13, 14 10
11
15, 16, 17
1

18, 19, 27, 28, 29, 30


20, 21
23, 24, 25, 26
7
22 8
9
2, 3, 4, 5

31, 32, 33, 34


6
35
37 36

38, 39, 40

41, 42, 43, 44

45, 46,
47, 48

R/04--98 -- 11 -- 4 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 424880 Weldment, Hood 1 All


2 425863 Firewall Assembly 1
3 K20388 Bolt, Hex 4
4 K34807 Washer, Lock 4
5 K44728 Washer, Flat 4
6 424887 Weldment, Nose 1 All except CP--PXL
6 425991 Weldment, Nose 1 CP--PXL Only

7 424873 Retainer, R.H. 1 Poultry Only


8 424874 Retainer, L.H. 1 Poultry Only
9 424871 Screen, Grill Cover 1 Poultry Only
10 -- -- -- -- See Section 8
11 -- -- -- -- See Section 8
12 424879 Hinge 2 All

13 K20348SS Bolt, Stainless 6


14 K34807SS Washer, Lock 4
15 K20388SS Bolt, Stainless 4
16 K34807SS Lock Washer, Stainless 4
17 K33799SS Nut, Stainless 4
18 174114 Cylinder, Air 1

19 K20426 Bolt, Hex 2


20 K33797 Nut, Hex 4
21 K34806 Washer 2
22 B7582--3 Seal Strip 2
23 424186 Handle, Grab 4
24 K36870SS Bolt, Stainless 8

25 K44723 Washer, Flat 8


26 K55691 Nut, Lock 8
27 421564 Hook 4
28 K20344SS Bolt, Stainless 8
29 K34805 Washer 8
30 K33795 Nut, Hex 8

31 424870 Weldment, Grill 1


32 K35485SS Bolt, Stainless 10
33 K34807SS Lock Washer, Stainless 10
34 K44728SS Washer, Stainless 10
35 B7582--6 Seal Strip 1
36 B7582--5 Seal Strip 2

37 B7582--4 Seal Strip 2


38 424881 Spacer, Nose 4
39 K20468 Bolt, Hex 4
40 K34807 Washer, Lock 4

CATALOG B238 -- 11 -- 5 -- R/04--98


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

41 421532 Latch 4 All


42 K20344SS Bolt, Stainless 8
43 K34805 Washer 8
44 K33795 Nut, Hex 8

45 426465 Weldment, Cover w/ Trans. Cooler 1 84”& 95” Cab


45* 425511 Weldment, Cover w/ Axle Cooler 1 84”& 95” Cab
45* 425986 Weldment, Cover w/ Axle Cooler 1 77”& 81” Cab
45**,*** 424875 Weldment, Cover 1 84”& 95” Cab
45**,*** 425987 Weldment, Cover 1 77”& 81” Cab

46 K20348SS Bolt, Stainless 2


47 K34807SS Lock Washer, Stainless 2
48 K44728SS Flat Washer, Stainless 2

* For use on S/N: M2300283 & below, with Drive Axle Cooler Brackets.
** For use on S/N: M2300284 & above, with Drive Axle Cooler Brackets.
*** For use on Trucks without Drive Axle Cooler.

R/04--98 -- 11 -- 6 -- CATALOG B238


CONTENTS PARTS INDEX

SIDE SHIFT MOUNTS, MAST

FRAME (REF)

MAST OUTER 2
RAIL 3

4
5
6
7
6
5
8

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 B5407 Bar, Mast Support 2 All


2 B6119 Bolt, Cap 4
3 B5795 Mast Mount Assembly 4
4 K87901 Grease Fitting 2

5 R106 Ring, Retaining 4


6 R4584 Wiper 4
7 R7638 Bearing 4
8 R20152 Spacer (use on mast w/o side--shift) 2

CATALOG B238 -- 11 -- 7 -- R/04--98


CONTENTS PARTS INDEX

CAB & MOUNTINGS (MODEL CP)

8
7 9 12
2 10 13
6 11 1

15
5 14
4
3

16
17
15
20 14
18
19 21 39
22
38
23 41
47 40
24 30
25
48 28 31
26 29
49 32
46 27 42 33 51
50
35 34
43, 44, 45 36
37

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 425820 Cab 1 CP (95” Cab)


1 494100 Cab (for suspension seat) 1
2 425668 Cowl Weldment 1
3 K20346SS Bolt, Hex 9
4 K34806SS Washer, Lock 9
5 K44722SS Washer, Flat 9
6 B5629--10 Trim 1

7 425836 Door Assembly 1


8 425312 Stud, Wing Head 1
9 425309 Spring, Stud Ejection 1
10 425310 Washer 1
11 425313 Retainer 1
12 425311 Receptacle, Stud 1
13 -- -- -- -- Rivet 2
14 K20346SS Bolt, Hex 14

R/04--98 -- 11 -- 8 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

15 K44722SS Washer, Flat 14 CP (95” Cab)


16 425801 Cover Weldment, Column 1
17 425837 Panel 1
18 425213 Mount, Front Cab 2
19 425212 Pin, Cab Pivot 2
20 K72073 Pin, Cotter 4
21 77520 Mount, Cab Isolation 2

22 425307 Spacer 2
23 K44736 Washer, Flat 2
24 K20552 Bolt, Hex 2
25 K20346 Bolt, Hex 4
26 K34806 Washer, Lock 4
27 K44722 Washer, Flat 4
28 K20432 Bolt, Hex 2

29 K44736 Washer, Flat 2


30 425661 Mount Weldment, Cab 2
31 77520 Mount, Cab Isolation 2
32 425307 Spacer 2
33 K44736 Washer, Flat 2
34 K20548 Bolt, Hex 2
35 K20346 Bolt, Hex 4

36 K34806 Washer, Lock 4


37 K44722 Washer, Flat 4
38 78658 Cylinder 2
39 K76281 Pin, Clevis 2
40 K76060 Pin, Clevis 2
41 K72034 Pin, Cotter 4
42 K44722 Washer, Flat 4

43 425413 Floormat, L.H. 1


44 425414 Floormat, R.H. 1
45 425415 Floormat, R.H. (4WD) 1
46 425306 Plate, Cover 1 4WD Cab
47 K20324 Bolt 4 4WD Cab
48 K44719 Washer, Flat 4 4WD Cab
49 K34805 Washer, Lock 4 4WD Cab

50 K33795 Nut, Hex 4 4WD Cab


51 426128 Stand Weldment 1 All

CATALOG B238 -- 11 -- 9 -- R/04--98


CONTENTS PARTS INDEX

CAB & MOUNTINGS (MODELS CP--P, --PL & --PXL)

1
2
7
8
9
5
4 6 10
3 13

11

16 14 12
37
15 17
18 34
35
19 36
44 26
21 20
45 24 27
22 25 28
46 29
43 23 38 39
47 30
31
32
40, 41, 42 33

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 425302 Cab Assembly 1 CP--P (84”)


1 425955 Cab Assembly 1 CP--PL (81”) &
CP--PXL (77”)
2 425270 Cowl, Weldment 1 All
3 K20346SS Bolt, Stainless 9
4 K34806SS Lock Washer, Stainless 9
5 K44722SS Flat Washer, Stainless 9
6 425269 Panel, Cover 1

7 425312 Stud, Wing Head 2


8 425309 Spring, Stud Ejector 2
9 425310 Washer, Cupped Nylon 2
10 425313 Retainer, Split Ring 2
11 425311 Receptacle, Stud 2
12 -- -- -- -- Rivet, Aluminum 2
13 B5629--10 Trim, Edge 1

R/04--98 -- 11 -- 10 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

14 425213 Mount, Front Cab 2 All


15 425212 Pin, Cab Pivot 2
16 K72073 Pin, Cotter 4
17 77520 Mount, Cab Isolation 2
18 425307 Spacer 2

19 K44736 Washer, Flat 2


20 K20552 Bolt, Hex 2
21 K20346 Bolt, Hex 4
22 K34806 Washer, Lock 4
23 K44722 Washer, Flat 4
24 K20432 Bolt, Hex 2

25 K44736 Washer, Flat 2


26 425205 Weldment, Cab Mount 2
27 77520 Mount, Cab Isolation 2
28 425307 Spacer 2
29 K44736 Washer, Flat 2
30 K20548 Bolt, Hex 2

31 K20346 Bolt, Hex 4


32 K34806 Washer, Lock 4
33 K44722 Washer, Flat 4
34 78658 Cylinder 2
35 K72034 Pin, Cotter 4
36 K76060 Pin, Clevis 2

37 K76281 Pin, Clevis 2


38 K44722 Washer, Flat 4
39 425315 Stand Weldment, Tilt 1
40 425975 Floor Mat, L.H. 1 CP--PL & CP--PXL
40 425413 Floor Mat, L.H. 1 CP

41 425976 Floor Mat, R.H. 1 CP--PL & CP--PXL


41 425414 Floor Mat, R.H. 1 CP
42 425415 Floor Mat, R.H. 1 CP 4WD Cab

43 425306 Plate, Cover 1


44 K20324 Bolt, Hex 4
45 K44719 Washer, Flat 4
46 K34805 Washer, Lock 4
47 K33795 Nut, Hex Plated 4

CATALOG B238 -- 11 -- 11 -- R/04--98


CONTENTS PARTS INDEX

ENCLOSED CAB (MODELS CP & CP--P, 95” CAB)

25 26

27

L.H. DOOR -- TOP VIEW


24
3
1 2

2 5

22
6
4
7
8
23 10
20, 21
11
19
16A
17, 18 9
2

15 12
13A
14 13

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 491713 Front Panel Assembly (Safety Glass) 1 95” Cab only


2 491717 Screw, Self Tapping A/R
3* 426678 Top Panel (Plexiglass) 1
3* 494919 Top Panel (Safety Glass) 1
3 493360 Top Panel, Wire Mesh 1

4 426683 Rear Panel Assembly (Safety Glass)1


5 K20384 Bolt, Hex 5
6 K34805 Washer, Lock 5
7 K33795 Nut, Hex 5
8 K52927 Screw 2
9 491718 Wiper Motor (Front or Rear) 2

R/04--98 -- 11 -- 12 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

10 491714 Wiper Arm (Front or Rear) 2


11 491719 Wiper Blade (Front or Rear) 2
12 426685 Block, Tapped 4
13 424878 Hinge, 2 Piece Stainless 4 pair
14 K34807SS Lock Washer, Stainless 8
15 K20348SS Bolt, Stainless 8
16A 492794 Doorway Post, L.H. (shown) 1
16B 426675 Doorway Post, R.H. (opp. side) 1
17 491712S Door Assembly, L.H. (shown) 1
18 491711S Door Assembly, R.H. (opp. side) 1

19 491715 Side Panel Assembly 2


20 493446 Cab Door Stop 2
21 K40919 Fastener, Cab Door 8
22 426686 Sliding Glass, Front--Side 2
23 426687 Sliding Glass, Rear--Side 2
24 426670 Door Handle, Outside (w/ shaft) 2
25 426669 Door Handle, Inside (w/ set screw) 2
26 424186 Pull Handle (less hardware) 2
27 426668 Door Latch (less hardware) 2

* Silicone required (purchase locally).

CATALOG B238 -- 11 -- 13 -- R/04--98


CONTENTS PARTS INDEX

SEAT & SEAT BELT ASSEMBLIES

1, 3, 4

5
10
11 9
13
8
12 7 14
6
11
6
12
7
8
9

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 491746 Seat 1 95” Cab only


2 425317 Seat 1 All except 95” Cab
3* 493339 Seat, Adjustable Suspension 1 95” Cab only
4** 494297 Seat, Safety (requires Item 4a) 1 95” Cab only
4a 494337 Pressure Switch, Safety 1 95” Cab only
(use w/ Item 4)
5 B6991 Seat Belt less Hdwr 1 All
6 K34671SS Bolt, Stainless 2
7 491820 Washer, Square 2
8 K34808SS Lock Washer, Stainless 2

9 K20391SS Nut, Stainless 2


10 K20520 Bolt, Hex 4 95” Cab
11 K34806 Washer, Lock 4 All
12 K33797 Nut, Hex 4
13 425827 Spacer 4 95” Cab
14 K20326 Bolt, Hex 4 All except 95” Cab

* This seat available for replacement only, the original installation must have been made at the factory.
** This seat utilizes a built--in switch that stops the engine if leaving the seat.

R/04--98 -- 11 -- 14 -- CATALOG B238


CONTENTS PARTS INDEX

CAB HEATER & FAN

3 4, 5
8
2 6
12 9
A
1
NOTE: 7
RE--LOCATE TRUCK
ID PLATE HERE 10
WHEN INSTALLING
HEATER OPTION

14

VIEW A ORANGE WIRE


(95” MODELS) 13 RED WIRE FROM MOTOR
FROM MOTOR

LM H
13
KEY
HEATER SWITCH B C
CONNECTIONS
SWITCH
TO FUSED PANEL

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 B6827 Fan Kit (requires additional wire) 1 All


2 K20308 Bolt, Hex 2
3 K34805 Washer, Lock 2
4 K40919 Screw, Self Tapping A/R
5 B3698--2 Clamp, Wire A/R

6* 494960 Heater Installation Kit 1


6a B3354--7 Heater Blower 1
6b 493544 Heater Mount (housing) 1 6.5”x10”x5” deep
7 Z2823 Hose x 72” 2
8 B2236--3 Hose Clamp 4

9 B3522 Valve, Heater 1


10 B109A34 Reducer 2
12 B3521 Fitting, Heater 1
13** 493219 Switch, Heater 1 See VIEW A
14** B6147 Switch, Fan 1 See VIEW A

* Includes Items 6a -- 13 and misc. mouting hardware (Items 4 & 5 not included). Remove the Truck ID Plate
and re--locate it as noted above. Mount the heater to the Driver’s right, in place of the ID Plate, using Item 6b as
a mounting pattern.
** On other than 95” Models; locate switch on the dash, to the right of the hydraulic control levers.

CATALOG B238 -- 11 -- 15 -- R/04--98


CONTENTS PARTS INDEX

COUNTERWEIGHTS & CHART

1 FRAME, REAR
2 (REF)
3 21
4 20
19
5 18

17 22
13 16
21
20
12 19
11 18

7 8
9 17
6 16
15

10 FRAME, LEFT
14
FRONT (REF)

24” LOAD
TRUCK MAST LIFT HT. UNIT PART NO. REMARKS
CENTER

M230CP 6K 2--STAGE
TO 168” 6000# K100--26.2 B5105A (6K CTWT.)
M430CP K4700

M230CP 6K 3--STAGE
TO 267” 4000# K100--26.2 B5105A (6K CTWT.)
M430CP K5304
K5307 TO 360” 1500# --26.2 & .8 B5105A & 426281 REAR FRAME CTWTS
M230CPP 3.6K 3--STAGE 3600# @
M430CPP TO 148” 48” L.C.
K4800 POULTRY TRKS
K100--26.2 B5105A
M230CPPL 6K 3--STAGE (6K CTWT.)
M230CPPXL
TO 146” 6000#
K4300
8K 2--STAGE
M240CP TO 148” 8000#
K3502
K100--26.3 B5110A (8K CTWT.)
M440CP K3503 TO 168” 7600#
K3504 TO 192” 7300#
8K 3--STAGE
TO 181” 8000#
K4002
K4003 TO 220” 6500# K100--26.4 B8075 (10K CTWT.)
M240CP
K4004 TO 240” 5800#
M440CP K4005 TO 264” 4500#
K4006 TO 288” 3500# B8075 USES
K100--26.4
K4007 TO 336” 2000# & SIDE FRAME
K100--26.6 425590 (2)
K4008 TO 360” 1800# CTWT.S

R/04--98 -- 11 -- 16 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 B5100A Main Counterweight, 2200# 1 See Chart on previous page


1 B5105A Main Counterweight, 3200# 1
1 B5110A Main Counterweight, 4400# 1
1 B8075 Main Counterweight, 5470# 1
2 K44748 Washer, Flat 4
3 K34813 Washer, Lock 4
4 K304898 Bolt, Hex 2
5 K304911 Bolt, Hex 2

6 425590 Side Counter Weight, 480# 2


7 K20510 Bolt, Hex 2
8 K34809 Washer, Lock 2
9 K33845 Nut, Hex 2
10 K301328 Bolt, Hex 4
11 K34813 Washer, Lock 4
12 K34674 Nut, Hex 4
13 425586 Bracket, Mounting 2
14 425588 Bracket, Lower 4

15 426281 Rear Counter Weight, 240# 1


16 K34924 Bolt, Hex 2
17 K44746 Washer, Flat 2
18 426274 Bracket 2
19 K44746 Washer, Flat 2
20 K34813 Washer, Lock 2
21 K34674 Nut, Hex 2

22a 426280 Rear Counter Weight, 920# 1


22b 494840 Rear Counter Weight, 912# 1

CATALOG B238 -- 11 -- 17 -- R/04--98


CONTENTS PARTS INDEX

CAB FRONT GUARD, MIRRORS & TOWING HITCH

4 1

5
3

6 10
7 9

8 11
12

ITEM PART NUMBER DESCRIPTION QTY MODEL

494911 Front Guard Assembly, less mirrors 1 CP & CP--P (95” Cab)
(hardware included)
494912 Dual Mirror Kit 1 Front Guard required
(hardware included)
1 494910 Front Guard Weldment 1 CP & CP--P (95” Cab)
2 494909 Guard Mounting Tab 4
3 494914 Mounting Pad (rubber) 8
4 494915 Mirror 2
5 494916 Mirror Mounting Tab 2
6 K45564 Bolt (for Front Guard mounting) 4
7 K34807 Washer, Lock 4
8 K33799 Nut, Hex 4

9 B8045 Hitch Bracket 1


10 B8065 Hitch Pin 1
11 K34813 Washer, Flat 4
12 K45798 Bolt, Hex 4

R/04--98 -- 11 -- 18 -- CATALOG B238


CONTENTS PARTS INDEX

SECTION 12

DECALS
DESCRIPTION PAGE

DECAL & NAME PLATE LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13--2

DECALS & NAME PLATES PICTURED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13--4

CATALOG B238 -- 12 -- 1 -- R/04--98


CONTENTS PARTS INDEX

DECAL & NAME PLATE LOCATIONS

1
2
12
SEE DETAIL A
14
INNER CAB, SEE
3 13
DETAIL B & C 15

4 11
10
5 28 DETAIL A

7
4
8 9

20
21 22
19 24
23
18 25
23

28
17
26
29
16 30
27

DETAIL C
DETAIL B

R/04--98 -- 12 -- 2 -- CATALOG B238


CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

492829 Decal Kit (All Decals except Item 7) 1 All


1 B6109 Plate, OHG 1
2 B6141--1 Decal, KDM Logo (17” x 2 1/2”) 1
3 B6111 Plate, KDM Serial Number 1
4 422536 Decal, Tire Pressure 4
5 420732 Decal, ”No Riders” 2
6 B886 Safety Walk 2

7 425343 Decal, M2 30 CPP 2 M2 30 CP--P


7 426130 Decal, M2 30 CPPXL 2 M2 30 CP--PXL
7 425348 Decal, M4 30 CPP 2 M4 30 CP--P
7 426132 Decal, M4 30 CPPXL 2 M4 30 CP--PXL
7 425341 Decal, M2 26 CP 2 M2 26 CP
7 425342 Decal, M2 30 CP 2 M2 30 CP

7 425344 Decal, M2 40 CP 2 M2 40 CP
7 425345 Decal, M2 50 CP 2 M2 50 CP
7 425346 Decal, M4 26 CP 2 M4 26 CP
7 425347 Decal, M4 30 CP 2 M4 30 CP
7 425349 Decal, M4 40 CP 2 M4 40 CP
7 425350 Decal, M4 50 CP 2 M4 50 CP

8 B6141--3 Decal, KDM Logo (26” x 6”) 2 Standard Trucks


8 B5867 Decal, ”Chicken Hawk” 2 Poultry Trucks
9 B4832 Decal, ”Diesel Only” 1 Diesel Tank
9 B4794 Decal, Hydraulic Oil 1 Hydraulic Tank
10 423398 Decal, Fan Shroud 1 All
11 76572 Decal, Anti--Freeze 1
12 420772 Cable, Catalog 1

13 420774 Case, Literature 1


14 B239 Operator/Owner’s Manual 1
15 420792 Decal, ”Before You Operate” 1
16 B4712 Decal, Diff. Lock 1
17 B4726 Decal, Park Brake 1
18 425357 Decal, Shift Pattern 1

19 B287 Plate, Horn 1


20 425557 Decal, Axle Heat 1 Poultry Trucks
21 164091 Decal, Brake Fluid 1 All
22 423397 Decal, to Protect Engine 1
23 K71D1004 Decal, Fwd/Rev 1
24 B363 Decal, Lift Levers 1

25 B6512 Rubber Sheet 1


25 B6511 Plate 1
25 B254--1 Rivet 4
26 420795 Decal, Warning 1
27 421728 Decal, Lights 1 Poultry Trucks
28 424277 Decal, Glo--Plug 1
29 B289 Decal Plate, Lights 1 Standard Trucks
30 496162 Decal, Backup 1

31 B6108 Decal, Warning 2 Mast decal


32 B6146--1 Decal, Logo 2 Mast decal
33 R40 Decal, Notice 1 Mast decal
34 426643 Decal, Pinch Point (2 1/2” x 4 7/16”) 8 Mast decal

CATALOG B238 -- 12 -- 3 -- R/04--98


CONTENTS PARTS INDEX

DECALS & NAME PLATES PICTURED

1 2/8

3 5
4

15 16

10 11

19 17

18
20
21

R/04--98 -- 12 -- 4 -- CATALOG B238


CONTENTS PARTS INDEX

DECALS & NAME PLATES PICTURED


22

24
23

26

27

28

32
31
29

30

33

34

CATALOG B238 -- 12 -- 5 -- R/04--98


CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/04--98 -- 12 -- 6 -- CATALOG B238


CONTENTS PARTS INDEX
PARTS INDEX: Part no., Page(s)
CATALOG B238, R/04--98
105101, 4B --- 37 108900, 3 --- 9 109487, 3 --- 5, 4B --- 35 109624, 5 --- 6 109730, 5 --- 6 133296, 3 --- 9, 4B --- 5,
105117, 3 --- 7 108902, 4B --- 5, 4B --- 109488, 3 --- 5 109625, 5 --- 11 109731, 5 --- 5 4B --- 13, 4B --- 15,
105424, 4B --- 37 14, 4B --- 15 109490, 3 --- 5 109626, 5 --- 11 109732, 5 --- 4 4B --- 29, 4B --- 31
105492, 3 --- 8, 5 --- 15 108904, 4B --- 14 109492, 3 --- 5 109628, 5 --- 11 109736, 5 --- 13 133453, 3 --- 8
105660, 4B --- 35 108908, 4B --- 14 109494, 3 --- 5 109629, 5 --- 13 109737, 5 --- 4, 5 --- 16 133563, 3 --- 7
105662, 4B --- 35 108909, 4B --- 14 109495, 3 --- 5 109631, 5 --- 11 109741, 5 --- 7 133564, 3 --- 7, 4B --- 33
105664, 4B --- 35 108910, 4B --- 5, 4B --- 109496, 3 --- 5 109632, 5 --- 11 109742, 5 --- 7, 5 --- 15 133566, 3 --- 7
105745, 4B --- 8, 4B --- 14, 4B --- 15 109497, 3 --- 5, 4B --- 35 109633, 5 --- 11 109743, 5 --- 7 133567, 3 --- 7
20, 4B --- 21 108914, 4B --- 6, 4B --- 109498, 3 --- 11 109634, 5 --- 11 109744, 5 --- 7 133568, 3 --- 7
105938, 3 --- 4, 4B --- 35 16 109499, 3 --- 9 109635, 5 --- 11 109748, 5 --- 8 133569, 3 --- 7
105958, 3 --- 9 108915, 4B --- 6, 4B --- 109500, 3 --- 7, 4B --- 33 109636, 5 --- 11 109750, 5 --- 7 133597, 6 --- 4
105988, 3 --- 8, 3 --- 10 16 109507, 3 --- 8 109637, 5 --- 11 109752, 3 --- 3 133604, 6 --- 4
106010, 3 --- 10 108916, 4B --- 6, 4B --- 109532, 4B --- 5, 4B --- 109639, 5 --- 11 109755, 3 --- 3, 4B --- 39, 133640, 6 --- 5
106017, 3 --- 9 16 14 109640, 5 --- 11 4B --- 41 133696, 6 --- 4
106019, 3 --- 10 108917, 4B --- 7, 4B --- 109533, 4B --- 6, 4B --- 109644, 5 --- 11 109756, 3 --- 3, 4B --- 41 133697, 6 --- 5
106027, 3 --- 11 16 17 109645, 5 --- 11 109757, 8 --- 10 133755, 6 --- 3
106050, 4B --- 35 108920, 4B --- 7, 4B --- 109534, 4B --- 16, 4B --- 109646, 5 --- 5 109779, 5 --- 11 133757, 10 --- 3, 10 --- 4,
106079, 3 --- 5 16, 4B --- 18 18 109647, 5 --- 6 109784, 5 --- 13 10 --- 5, 10 --- 6
106080, 3 --- 4 108927, 4B --- 20 109536, 4B --- 17, 4B --- 109649, 5 --- 6 109785, 5 --- 13 133890, 8 --- 8
106389, 10 --- 3, 10 --- 4, 108929, 4B --- 20 19 109650, 5 --- 6 109786, 5 --- 13, 5 --- 15 133919, 6 --- 3
10 --- 5, 10 --- 6, 10 108931, 4B --- 20 109537, 4B --- 6 109651, 5 --- 6 109787, 5 --- 13, 10 --- 3, 133929, 6 --- 4
--- 7, 10 --- 8 108933, 4B --- 20 109538, 4B --- 16, 4B --- 109652, 5 --- 7 10 --- 4, 10 --- 5, 10 13398, 4A --- 5
106530, 3 --- 9, 4B --- 31 108935, 4B --- 20 18 109653, 5 --- 7 --- 6 138163, 6 --- 5
106533, 3 --- 9, 4B --- 31 108937, 4B --- 20 109539, 4B --- 7, 4B --- 109654, 5 --- 5 109788, 5 --- 13 138261, 6 --- 3
106535, 3 --- 8, 3 --- 9 108939, 4B --- 20 17, 4B --- 19 109655, 5 --- 6 109790, 5 --- 13 160904, 3 --- 4
106537, 3 --- 9, 4B --- 31 108941, 4B --- 20 109540, 4B --- 7, 4B --- 109656, 5 --- 7 109791, 5 --- 13 161020, 1 --- 3
106542, 3 --- 7 108943, 4B --- 20 17, 4B --- 19 109658, 5 --- 5 109792, 5 --- 13 161538, 1 --- 3
106543, 3 --- 7 108945, 4B --- 20 109541, 4B --- 17 109660, 5 --- 4 109795, 5 --- 15 162809, 3 --- 3, 4B --- 39,
106544, 3 --- 7 108948, 4B --- 7, 4B --- 109542, 4B --- 7 109661, 5 --- 4, 5 --- 5, 5 109797, 5 --- 15 4B --- 41
106545, 3 --- 7 8, 4B --- 16, 4B --- 109547, 4B --- 24 --- 13 109798, 5 --- 15 162824, 10 --- 30
106547, 3 --- 7 18, 4B --- 20, 4B --- 109550, 4B --- 12, 4B --- 109662, 5 --- 6 109799, 5 --- 15 162825, 10 --- 30
106548, 3 --- 7 21 28 109663, 5 --- 6 109800, 5 --- 15 162826, 10 --- 30
106550, 3 --- 7, 4B --- 33 108949, 4B --- 8, 4B --- 109552, 4B --- 12, 4B --- 109664, 5 --- 7 109801, 5 --- 15 162827, 10 --- 30
106555, 3 --- 7, 4B --- 32 20, 4B --- 21 26, 4B --- 28 109665, 5 --- 7 109806, 5 --- 15 162828, 10 --- 30
106558, 3 --- 7, 4B --- 32 108950, 4B --- 9 109557, 4B --- 26 109666, 5 --- 7 109807, 5 --- 15 162866, 4A --- 5
106559, 4B --- 32 108952, 4B --- 9, 4B --- 109558, 4B --- 26 109667, 5 --- 5 109808, 5 --- 15 163504, 4A --- 5
106561, 3 --- 8, 4B --- 33 22, 4B --- 23 109560, 5 --- 5 109668, 5 --- 5 109809, 5 --- 15 163505, 4A --- 5
106565, 3 --- 8 108954, 4B --- 9, 4B --- 109561, 5 --- 7 109669, 5 --- 5 109810, 5 --- 15 163725, 4A --- 3
106567, 3 --- 8, 3 --- 10 22, 4B --- 23 109562, 5 --- 7 109670, 5 --- 5 109811, 5 --- 15 163733, 4A --- 3
106568, 3 --- 5, 4B --- 35 108955, 4B --- 9, 4B --- 109563, 5 --- 4 109671, 5 --- 5 109812, 5 --- 15 164091, 12 --- 3
106569, 3 --- 5 22, 4B --- 23 109564, 5 --- 5 109672, 5 --- 5
109820, 5 --- 16 164146, 10 --- 30
106573, 4B --- 35 108956, 4B --- 9, 4B --- 109565, 5 --- 4 109673, 5 --- 4
109821, 5 --- 15 165054, 10 --- 30
106576, 4B --- 35 22, 4B --- 23 109566, 5 --- 6 109676, 5 --- 5
106578, 3 --- 4, 4B --- 35 108960, 4B --- 24, 4B --- 109567, 5 --- 5 109677, 5 --- 4 109822, 5 --- 15 165078, 4A --- 3
109823, 5 --- 15 165374, 4A --- 5
106579, 4B --- 35 26 109568, 5 --- 7 109678, 5 --- 4
106581, 3 --- 5 108961, 4B --- 12, 4B --- 109569, 5 --- 7 109679, 5 --- 5 109824, 5 --- 15 165376, 4A --- 5
106582, 3 --- 5 24, 4B --- 26, 4B --- 109570, 5 --- 7 109681, 5 --- 4 109864, 4B --- 9, 4B --- 167155, 3 --- 11
106583, 4B --- 35 29 109571, 5 --- 7 109682, 5 --- 4 22 169917, 10 --- 30
106586, 3 --- 5, 4B --- 35 108963, 4B --- 24 109572, 5 --- 5 109683, 5 --- 5 109865, 4B --- 9, 4B --- 169969, 1 --- 3
106589, 3 --- 4, 4B --- 37 108964, 4B --- 24 109575, 5 --- 6 109686, 5 --- 11 22 169970, 1 --- 3
106590, 3 --- 5, 4B --- 37 108965, 4B --- 5, 4B --- 109576, 5 --- 6 109687, 5 --- 6 109948, 3 --- 7, 4B --- 33 170153, 5 --- 20
106591, 3 --- 5, 4B --- 37 14, 4B --- 15 109577, 5 --- 6 109689, 5 --- 4 109949, 3 --- 7, 4B --- 33 171155, 5 --- 15
106592, 4B --- 35 108967, 4B --- 24 109579, 5 --- 5 109690, 5 --- 5 109960, 3 --- 8 173055, 10 --- 30
106597, 3 --- 10 108976, 4B --- 12 109580, 5 --- 4 109691, 5 --- 8 109989, 5 --- 5 1731, 4A --- 5
106598, 3 --- 10 108977, 4B --- 12 109581, 5 --- 4 109692, 5 --- 8 109990, 5 --- 11 173123, 4A --- 5
106602, 3 --- 10 108979, 4B --- 13, 4B --- 109582, 5 --- 4 109694, 5 --- 8 111424284071, 3 --- 5, 3 173131, 4A --- 5
107126, 10 --- 3, 10 --- 4, 27, 4B --- 28 109583, 5 --- 5 109695, 5 --- 8 --- 9 173489, 10 --- 30
10 --- 5, 10 --- 6 108980, 4B --- 13, 4B --- 109584, 5 --- 5 109697, 5 --- 8 116525, 4B --- 20 173491, 10 --- 30
107196, 3 --- 7 27, 4B --- 28 109585, 5 --- 6 109698, 5 --- 8 11839, 4A --- 3 174114, 11 --- 5
107283, 3 --- 10 108981, 4B --- 13, 4B --- 109586, 5 --- 7 109699, 5 --- 8 11841, 4A --- 3 174815, 10 --- 30
107284, 3 --- 10 27, 4B --- 29 109587, 5 --- 11 109700, 5 --- 4 11842, 4A --- 5 175769, 10 --- 30
107285, 3 --- 11 108982, 4B --- 13, 4B --- 109588, 5 --- 13 109701, 5 --- 6 126855, 4B --- 7 175831, 10 --- 30
107286, 3 --- 11 27, 4B --- 29 109594, 5 --- 6 109702, 5 --- 4 127170, 3 --- 9, 4B --- 31 176617, 1 --- 3, 1 --- 4
107292, 3 --- 7, 4B --- 33 108984, 4B --- 13 109595, 5 --- 4 109703, 5 --- 7, 5 --- 15 127742, 6 --- 2 176697, 1 --- 3, 1 --- 4
107293, 3 --- 7, 4B --- 33 108985, 4B --- 13, 4B --- 109596, 5 --- 7 109704, 5 --- 5 127860, 4A --- 3 1767, 1 --- 5, 4A --- 5
107294, 3 --- 7, 4B --- 33 27, 4B --- 29 109597, 5 --- 6 109705, 5 --- 4 128174, 4A --- 3 177743, 5 --- 8
107296, 3 --- 7 108987, 4B --- 13 109598, 5 --- 7 109706, 5 --- 5 12956, 4A --- 5 178200, 5 --- 7
107352, 8 --- 3 108990, 4B --- 6, 4B --- 109599, 5 --- 7 109709, 5 --- 4 129586, 3 --- 5 181683, 2 --- 3, 2 --- 5, 2
107353, 6 --- 3 16, 4B --- 18 109600, 5 --- 7 109710, 5 --- 4 129817, 4A --- 3 --- 7
107738, 4B --- 35 108991, 4B --- 16 109601, 5 --- 7 109711, 5 --- 6 129818, 4A --- 3 18377, 4A --- 5
107796, 3 --- 10 108994, 4B --- 7, 4B --- 109602, 5 --- 7 109712, 5 --- 4, 5 --- 7 133011, 3 --- 5 185232, 2 --- 3, 2 --- 5, 2
108039, 3 --- 5 17, 4B --- 19 109603, 5 --- 4 109714, 5 --- 11 133025, 3 --- 8, 3 --- 10 --- 7
108056, 3 --- 11 108995, 4B --- 17 109605, 5 --- 6 109715, 5 --- 6 133026, 3 --- 7, 4B --- 33 189956, 5 --- 4, 5 --- 13
108100, 4B --- 37 109043, 3 --- 9 109607, 5 --- 5 109717, 5 --- 4 133029, 4B --- 35 191, 4A --- 5
108247, 4B --- 37 109278, 4B --- 17, 4B --- 109608, 5 --- 15 109718, 5 --- 5 133044, 4B --- 31, 4B --- 197474, 3 --- 2
108379, 4B --- 37 19 109611, 5 --- 4 109719, 5 --- 4 37 197883, 5 --- 4
108380, 4B --- 37 109279, 4B --- 7, 4B --- 109612, 5 --- 4 109720, 5 --- 5 133078, 4B --- 35 197884, 5 --- 4
108381, 4B --- 37 17, 4B --- 19 109615, 5 --- 6 109721, 5 --- 11 133136, 4B --- 33 197930, 9 --- 3, 9 --- 7
108383, 4B --- 37 109478, 3 --- 4 109616, 5 --- 6 109722, 5 --- 13 133137, 4B --- 33 206302, 8 --- 3
108549, 3 --- 9 109479, 3 --- 4 109617, 5 --- 6 109723, 5 --- 13 133138, 4B --- 33 206383, 4B --- 15
108553, 3 --- 7 109480, 1 --- 5, 3 --- 4 109618, 5 --- 6 109724, 5 --- 5 133144, 3 --- 5 225, 4A --- 3
108554, 3 --- 7 109481, 3 --- 4, 4B --- 35 109619, 5 --- 6 109726, 5 --- 5 133173, 4B --- 32 25714, 3 --- 8
108556, 3 --- 8, 4B --- 33 109483, 3 --- 5, 4B --- 37 109620, 5 --- 6 109727, 5 --- 6, 5 --- 16 133191, 4B --- 38 26169, 4A --- 5
108794, 4B --- 37, 4B --- 109484, 3 --- 5 109621, 5 --- 7 109728, 5 --- 5 133197, 3 --- 5, 4B --- 35 27188, 5 --- 15
38 109485, 3 --- 5 109623, 5 --- 4 109729, 5 --- 5 133276, 3 --- 5, 4B --- 37 31140, 3 --- 8

-- 1 --
CONTENTS PARTS INDEX
PARTS INDEX: Part no., Page(s)
CATALOG B238, R/04--98
3212, 2 --- 3, 2 --- 5, 2 --- 422252, 4A --- 7, 4A --- 424836, 8 --- 3 425074, 4A --- 11, 4A --- 425244, 2 --- 3, 2 --- 5 425471, 4B --- 2
7 15, 4A --- 17, 4A --- 424858, 6 --- 2 13, 4A --- 15, 4A --- 425268, 10 --- 19 425481, 7 --- 7
32847, 4A --- 5 19, 4A --- 21 424860, 5 --- 20 17, 4A --- 19, 4B --- 425269, 11 --- 10 425487, 4A --- 13, 4A ---
33171, 6 --- 3, 10 --- 35 422252K, 4A --- 21 424861, 5 --- 20 43, 4B --- 45, 4B --- 425270, 11 --- 10 17, 4B --- 45, 9 --- 7
33717, 10 --- 3, 10 --- 4 422253, 4A --- 21 424870, 11 --- 5 47, 4B --- 49, 9 --- 425300, 10 --- 3, 10 --- 4, 425488, 4A --- 13, 4A ---
34614, 4A --- 3 422257, 4A --- 21 424871, 11 --- 5 11 10 --- 30 17, 4B --- 45, 9 --- 7
35, 4A --- 3 422258, 4A --- 21 424873, 11 --- 5 425075, 9 --- 11 425302, 11 --- 10 425491, 9 --- 5
35010, 4A --- 3 42232, 4A --- 5 424874, 11 --- 5 425076, 9 --- 11 425306, 11 --- 9, 11 --- 425492, 9 --- 5
35348, 5 --- 6 422536, 12 --- 3 424875, 11 --- 6 425088, 2 --- 10 11 425493, 7 --- 7
36366, 1 --- 5 422647, 8 --- 3 424878, 11 --- 13 425094, 4A --- 20 425307, 11 --- 9, 11 --- 425494, 7 --- 7
37186, 10 --- 30 423307, 3 --- 12 424879, 11 --- 5 425097, 4A --- 20 11 425495, 7 --- 7
37346, 4A --- 5 423308, 10 --- 3, 10 --- 4, 424880, 11 --- 5 425108, 8 --- 8 425309, 11 --- 8, 11 --- 425496, 7 --- 7, 10 --- 4,
37347, 4A --- 3 10 --- 5, 10 --- 6, 10 424881, 11 --- 5 425113, 4A --- 20 10 10 --- 5, 10 --- 6, 10
3934, 4B --- 13 --- 36 424887, 11 --- 5 425114, 4A --- 5 425310, 11 --- 8, 11 --- --- 35
4039, 5 --- 7 423309, 10 --- 3, 10 --- 4, 424888, 3 --- 2 425115K, 4A --- 20 10 425497, 7 --- 7, 10 --- 4,
4051, 5 --- 11 10 --- 5, 10 --- 6, 10 424890, 9 --- 11 425117, 4A --- 5 425311, 11 --- 8, 11 --- 10 --- 5, 10 --- 6
41186, 4A --- 5 --- 7, 10 --- 8, 10 --- 424895, 2 --- 3, 2 --- 5 425126, 4A --- 13, 4A --- 10 425501, 9 --- 3, 9 --- 7, 9
420189, 4B --- 16 36 424899, 2 --- 3 17, 4A --- 19, 4B --- 425312, 11 --- 8, 11 --- --- 16
420431, 4B --- 5, 4B --- 423397, 12 --- 3 424913, 3 --- 12 45, 4B --- 47, 4B --- 10 425502, 8 --- 3, 9 --- 3, 9
14, 4B --- 15 423398, 12 --- 3 424917, 3 --- 12 49 425313, 11 --- 8, 11 --- --- 7
420439, 4B --- 16 423417, 1 --- 5 424920, 3 --- 12 425132, 9 --- 13 10 425503, 8 --- 3, 9 --- 3, 9
420443, 4B --- 14 423440, 3 --- 12 424921, 4A --- 11, 4A --- 425142, 4A --- 11, 4A --- 425315, 11 --- 11 --- 7
420444, 4B --- 20 423546, 4A --- 11, 4A --- 13, 4A --- 15, 4A --- 13, 4B --- 45 425316, 2 --- 10, 2 --- 12 425511, 11 --- 6
420446, 4B --- 20 13, 4A --- 14, 4B --- 17, 4A --- 19, 4B --- 425143, 4A --- 11, 4A --- 425317, 11 --- 14 425515, 9 --- 17
420448, 4B --- 14 44 43, 4B --- 45, 4B --- 13, 4A --- 15, 4A --- 425318, 11 --- 14 425520, 7 --- 7
420517, 4B --- 14 423548, 9 --- 5, 9 --- 9 47, 4B --- 49, 9 --- 17, 4A --- 19, 4B --- 425319, 8 --- 3 425521, 7 --- 7
420528, 4B --- 7, 4B --- 423562, 8 --- 8 5, 9 --- 9 45 425320, 8 --- 2 425522, 7 --- 6
18 423627, 10 --- 15, 10 --- 424925, 9 --- 17 425144, 9 --- 11 425321, 8 --- 3 425523, 7 --- 6
420571, 4B --- 16 19 424927, 9 --- 17 425145, 9 --- 11 425330, 3 --- 3, 4B --- 39, 425525, 4A --- 13, 4A ---
420573, 4B --- 16 423629, 10 --- 15, 10 --- 424929, 9 --- 17 425146, 9 --- 11 4B --- 41 17, 4B --- 45
420637, 4B --- 8, 4B --- 19 424932, 10 --- 26 425147, 9 --- 11 425334, 8 --- 3 425526, 4A --- 13, 4A ---
20, 4B --- 21 423630, 10 --- 15, 10 --- 424935, 10 --- 26 425150, 4A --- 11, 4A --- 425335, 8 --- 3 17, 4B --- 45, 9 --- 7
420638, 4B --- 8, 4B --- 19 424938, 5 --- 19 15, 4B --- 43 425339, 2 --- 9 425527, 9 --- 7
20, 4B --- 21 423631, 10 --- 11 424940, 5 --- 19 425151, 9 --- 13 425340, 2 --- 9, 2 --- 12 425533, 7 --- 7
420732, 12 --- 3 423632, 10 --- 11 424942, 7 --- 3 425152, 9 --- 11 425341, 12 --- 3 425534, 7 --- 7
420772, 12 --- 3 423633, 10 --- 11 424943, 7 --- 3 425153, 9 --- 13 425342, 12 --- 3 425539, 1 --- 4
420774, 12 --- 3 423644, 3 --- 2 424947, 2 --- 10, 2 --- 11, 425155, 9 --- 11 425343, 12 --- 3 425540, 4A --- 13, 4A ---
420792, 12 --- 3 423873, 7 --- 3 2 --- 12 425156, 9 --- 11 425344, 12 --- 3 17, 4B --- 45
420795, 12 --- 3 423943, 7 --- 3 424950, 2 --- 9 425157, 9 --- 3 425345, 12 --- 3 425542, 7 --- 7
421116, 1 --- 5, 4A --- 9 423985, 4A --- 7 424954, 10 --- 3, 10 --- 4, 425158, 9 --- 5, 9 --- 9 425346, 12 --- 3 425551, 7 --- 7
421180, 4A --- 9 423987, 4A --- 7 10 --- 5, 10 --- 6 425159, 4A --- 11, 4A --- 425347, 12 --- 3 425552, 7 --- 7
421206, 6 --- 3, 8 --- 3 423988, 4A --- 7
424956, 10 --- 3, 10 --- 4, 13, 4A --- 15, 4A --- 425348, 12 --- 3 425557, 12 --- 3
421226, 10 --- 3, 10 --- 4, 423994, 4A --- 7
10 --- 5, 10 --- 6, 10 423995, 4A --- 7 10 --- 5, 10 --- 6 17, 4B --- 43, 4B --- 425349, 12 --- 3 425570, 4A --- 3
--- 7, 10 --- 8 424099, 1 --- 3, 1 --- 4 424959, 4A --- 9, 4B --- 45, 9 --- 5, 9 --- 9 425350, 12 --- 3 425586, 11 --- 17
421237, 4A --- 9 424100, 1 --- 3, 1 --- 4 2, 4B --- 3 425160, 9 --- 3, 9 --- 7 425353, 2 --- 3, 2 --- 5, 2 425588, 11 --- 17
421304, 4A --- 9 42412, 3 --- 8, 3 --- 10 424971, 4A --- 11, 4A --- 425161, 4A --- 11, 4A --- --- 6 425590, 11 --- 17
421305, 4A --- 9 424175, 10 --- 29 15, 4B --- 43, 9 --- 3 13, 4A --- 15, 4A --- 425354, 2 --- 3, 2 --- 5, 2 425639, 4A --- 11, 4A ---
421306, 4A --- 9 424178, 10 --- 29 424973, 8 --- 5, 8 --- 6, 8 17, 4A --- 19, 4B --- --- 6 15, 4B --- 43
421307, 4A --- 9 424179, 10 --- 29 --- 7 43, 4B --- 45, 4B --- 425357, 12 --- 3 425647, 7 --- 3, 7 --- 5
421309, 4A --- 9 424186, 11 --- 5, 11 --- 424973D, 8 --- 5 47, 4B --- 49 425358, 2 --- 11, 5 --- 20 425648, 7 --- 3, 7 --- 5
421310, 4A --- 9 13 424974, 8 --- 5 425162, 9 --- 13 425359, 5 --- 20 425653, 1 --- 4
421311, 4A --- 9 424193, 5 --- 20, 6 --- 2 424977, 8 --- 5 425163, 9 --- 13 425361, 5 --- 19 425654, 2 --- 3, 2 --- 5, 2
421315, 4A --- 9 424194, 5 --- 20, 6 --- 2 424978, 8 --- 5, 8 --- 6, 8 425169, 10 --- 19 425386, 4A --- 3 --- 6
421318, 4A --- 7, 4A --- 424207, 1 --- 3 --- 7 425170, 10 --- 19 425387, 4A --- 5 425661, 11 --- 9
9 424277, 12 --- 3 424981, 8 --- 5, 8 --- 6, 8 425171, 10 --- 19 425388, 4A --- 3 425668, 11 --- 8
421377, 4A --- 7 424282, 7 --- 6 --- 7 425173, 10 --- 19 425390, 4A --- 3 425674, 4A --- 7
421395, 5 --- 19 424354, 10 --- 36 424983, 8 --- 8 425174, 10 --- 19 425394, 9 --- 5, 9 --- 9 425675, 4A --- 7
421402, 5 --- 19 424359, 10 --- 36 424993, 4B --- 45, 4B --- 425175, 10 --- 19 425398, 2 --- 9 425684, 4A --- 3
421456, 4A --- 7 424367, 9 --- 3, 9 --- 7 47 425180, 2 --- 3, 2 --- 5, 2 425401, 2 --- 9 425685, 4A --- 5
421457, 4A --- 7 424443, 10 --- 36 425022, 10 --- 7, 10 --- 8, --- 7 425402, 2 --- 9, 10 --- 5, 425723, 8 --- 3
421458, 4A --- 7 424472, 7 --- 6 10 --- 26 425183, 10 --- 15, 10 --- 10 --- 6, 10 --- 7, 10 425790, 5 --- 17
421459, 4A --- 7 424511, 1 --- 3 425023, 10 --- 7, 10 --- 8, 19 --- 8 425791, 5 --- 17
421481, 2 --- 10, 2 --- 11, 424640, 9 --- 5, 9 --- 9 10 --- 26 425188, 9 --- 13 425413, 11 --- 9, 11 --- 425801, 11 --- 9
2 --- 12 424647, 3 --- 3, 4B --- 39, 425064, 7 --- 3, 7 --- 5 425190, 10 --- 36 11 425802, 5 --- 17
421510, 4A --- 9 4B --- 41 425065, 4A --- 11, 4A --- 425192, 10 --- 36 425414, 11 --- 9, 11 --- 425805, 9 --- 17
421520, 4A --- 7 424680, 11 --- 2 13, 4A --- 15, 4A --- 425193, 10 --- 36 11 425808, 9 --- 17
421532, 11 --- 6 424685, 4A --- 3 17, 4B --- 43, 4B --- 425195, 7 --- 3 425415, 11 --- 9, 11 --- 425811, 2 --- 7
421536, 4A --- 7 424733, 1 --- 3 45, 9 --- 11 425199, 4B --- 43, 4B --- 11 425815, 5 --- 19
421538, 4A --- 9 424734, 1 --- 3 425068, 9 --- 3, 9 --- 7, 9 45, 4B --- 47 425419, 5 --- 19 425820, 11 --- 8
421550, 10 --- 4, 10 --- 6, 424746, 4A --- 3, 4A --- --- 13 425201, 2 --- 3, 2 --- 5, 2 425430, 2 --- 3, 2 --- 5, 2 425827, 11 --- 14
10 --- 35 9, 4B --- 2, 4B --- 3 425069, 4A --- 11, 4A --- --- 7 --- 6, 5 --- 20 425830, 2 --- 7
421564, 11 --- 5 424750, 9 --- 3, 9 --- 7 13, 4A --- 15, 4A --- 425203, 2 --- 3, 2 --- 5 425431, 5 --- 20 425836, 11 --- 8
421728, 12 --- 3 424756, 9 --- 3, 9 --- 7 17, 4A --- 19, 4B --- 425205, 11 --- 11 425432, 7 --- 3 425837, 11 --- 9
421743, 1 --- 4 424760, 8 --- 2 43, 4B --- 45, 4B --- 425207, 2 --- 9 425435, 4B --- 39 425839, 4B --- 43, 4B ---
422066, 4A --- 7 424764, 9 --- 3, 9 --- 7 47, 4B --- 49, 9 --- 425212, 11 --- 9, 11 --- 425436, 10 --- 30 45, 4B --- 47
422140, 4A --- 11, 4A --- 424768, 11 --- 2 11 11 425437, 5 --- 20 425841, 4B --- 43, 4B ---
13, 4A --- 15, 4A --- 424769, 11 --- 2 425070, 7 --- 3, 7 --- 5 425213, 11 --- 9, 11 --- 425438, 5 --- 20 47, 4B --- 49
17, 4A --- 19, 4B --- 424776, 9 --- 5, 9 --- 9 425071, 4A --- 11, 4A --- 11 425440, 4B --- 2 425847, 3 --- 12
43, 4B --- 45, 4B --- 424778, 11 --- 3 13, 4A --- 15, 4A --- 425217, 2 --- 10 425442, 4B --- 2 425858, 8 --- 5
47, 4B --- 49, 9 --- 424779, 11 --- 3 17, 4B --- 43, 4B --- 425228, 2 --- 3, 2 --- 6, 3 425451, 2 --- 3, 2 --- 5, 2 425859, 8 --- 5
5, 9 --- 9 424780, 8 --- 3, 9 --- 3, 9 45, 9 --- 11 --- 12 --- 7, 2 --- 9 425860, 8 --- 5
422141, 9 --- 5, 9 --- 9 --- 7 425073, 9 --- 3, 9 --- 7, 9 425229, 3 --- 12 425470, 4B --- 2, 4B --- 425861, 8 --- 5
422251, 4A --- 21 424835, 8 --- 3 --- 13 425234, 2 --- 3 39 425862, 8 --- 5

-- 2 --
CONTENTS PARTS INDEX
PARTS INDEX: Part no., Page(s)
CATALOG B238, R/04--98
425863, 11 --- 5 426141, 1 --- 4 455566, 8 --- 3 475268, 4B --- 5, 4B --- 491880, 4B --- 15, 4B --- 493234, 4B --- 43, 4B ---
425866, 8 --- 5 426143, 1 --- 4 45633, 4A --- 5 15 16 45, 4B --- 47, 4B ---
425869, 2 --- 7 426174, 4A --- 19, 4B --- 470096, 8 --- 8 475269, 4B --- 5, 4B --- 491884, 4B --- 12, 4B --- 53
425875, 2 --- 7 47, 4B --- 49, 9 --- 9 470425, 10 --- 26 15 26, 4B --- 28 493243, 1 --- 3, 1 --- 4
425876, 8 --- 8 426175, 4A --- 18 473193, 4B --- 20 475270, 4B --- 7 491885, 4B --- 12 493246, 1 --- 3, 1 --- 4
425879, 2 --- 7 426176, 4A --- 18, 4B --- 473195, 4B --- 22, 4B --- 475290, 4B --- 8, 4B --- 491895, 4B --- 26 493247, 1 --- 3, 1 --- 4
425881, 2 --- 7 46, 4B --- 48 23 21 491896, 4B --- 26 493249, 4B --- 16, 4B ---
425882, 1 --- 4 426178, 4A --- 19, 4B --- 473196, 4B --- 22 475291, 4B --- 8, 4B --- 491898, 10 --- 32 18
425883, 5 --- 19 47, 4B --- 49 473197, 4B --- 22 21 491900, 10 --- 5, 10 --- 6, 493252, 4B --- 2
425885, 5 --- 19 426180, 4A --- 9 473198, 4B --- 24 475292, 4B --- 22 10 --- 7, 10 --- 8, 10 493339, 11 --- 14
425888, 8 --- 8 426190, 9 --- 16 473199, 4B --- 24 475293, 4B --- 9, 4B --- --- 32, 10 --- 35 493343, 11 --- 2
425889, 5 --- 20 426191, 9 --- 16 473200, 4B --- 26 23 491902, 2 --- 9 493344, 11 --- 2
425890, 8 --- 8 426193, 4A --- 9 473201, 4B --- 28 475296, 4B --- 12, 4B --- 491903, 10 --- 32 493360, 11 --- 12
425892, 11 --- 14 426196, 8 --- 5 473202, 4B --- 26, 4B --- 28 491904, 10 --- 32 493446, 11 --- 13
425894, 6 --- 4 426197, 8 --- 5 28 475301, 4B --- 13, 4B --- 491905, 10 --- 32 49354, 3 --- 5
425895, 5 --- 20 426198, 8 --- 5 473204, 4B --- 28 27 491906, 10 --- 32 493544, 11 --- 15
425896, 5 --- 20 426200, 8 --- 5 473205, 4B --- 22, 4B --- 475303, 4B --- 13, 4B --- 491907, 10 --- 32 493602, 2 --- 10
425900, 9 --- 17 426203, 8 --- 5 23 27 491908, 10 --- 32 493627, 7 --- 5
425903, 6 --- 2 426205, 8 --- 5 473206, 4B --- 26, 4B --- 475304, 4B --- 7, 4B --- 491909, 10 --- 32 493648, 3 --- 11
425904, 10 --- 3, 10 --- 5, 426206, 8 --- 5 28 19 491911, 10 --- 32 493728, 7 --- 3
10 --- 7, 10 --- 8, 10 426247, 4A --- 9 473207, 4B --- 22 475310, 4B --- 22 491913, 6 --- 3, 10 --- 5, 493729, 7 --- 3
--- 35 426264, 4B --- 39, 4B --- 473226, 5 --- 5
425909, 10 --- 15 41 475393, 4B --- 12, 4B --- 10 --- 6, 10 --- 7, 10 493776, 8 --- 5
473227, 5 --- 7 26, 4B --- 28 --- 35 493921, 2 --- 12
425910, 10 --- 15 426274, 11 --- 17 473228, 5 --- 7
425911, 10 --- 15 426280, 11 --- 17 475450, 5 --- 16 491942, 10 --- 5, 10 --- 6, 493935, 6 --- 4
473293, 4B --- 22 475453, 5 --- 15 10 --- 32 493936, 6 --- 2
425912, 10 --- 15 426281, 11 --- 17 473336, 5 --- 15
425913, 3 --- 2 426368, 6 --- 2 475796, 3 --- 10 491950, 1 --- 3, 1 --- 4 493978, 8 --- 6
473366, 5 --- 4 476801, 4B --- 28 492009, 8 --- 5 493999, 6 --- 2
425923, 8 --- 7 426454, 7 --- 5, 7 --- 7 473373, 5 --- 4
425930, 4A --- 9 426455, 7 --- 5, 7 --- 7 476804, 4B --- 12, 4B --- 492012, 5 --- 13 494100, 11 --- 8
473444, 5 --- 16 28 492115, 6 --- 3 494190, 2 --- 11
425937, 6 --- 2 426458, 7 --- 5 473446, 5 --- 16
425938, 1 --- 3, 1 --- 4 426459, 7 --- 5 476805, 4B --- 12, 4B --- 492120, 4B --- 46, 4B --- 494193, 8 --- 7
473447, 5 --- 16 28 48 494198, 8 --- 7
425939, 1 --- 3, 1 --- 4 426460, 4B --- 47, 4B --- 473448, 5 --- 16
425944, 8 --- 5 49 476806, 4B --- 12, 4B --- 492121, 4B --- 43 494199, 8 --- 8
473449, 5 --- 16 29 492122, 4A --- 18, 4B --- 494200, 8 --- 8
425946, 8 --- 5 426461, 7 --- 5, 7 --- 7 473451, 5 --- 15
425952, 5 --- 17 426473, 2 --- 3, 2 --- 5, 2 476897, 4B --- 11, 4B --- 43, 4B --- 46, 4B --- 494203, 8 --- 7
473452, 5 --- 15 25 48 494210, 8 --- 8
425955, 11 --- 10 --- 6 473454, 5 --- 15
425957, 4A --- 3 426476, 2 --- 5 476898, 4B --- 25 492156, 10 --- 5, 10 --- 6, 494225, 1 --- 3
473456, 5 --- 15 476899, 4B --- 11, 4B --- 10 --- 7, 10 --- 8 494226, 1 --- 3
425970, 8 --- 5 426510, 9 --- 5, 9 --- 9 473457, 5 --- 15
425972, 5 --- 19 426511, 9 --- 5, 9 --- 9 25 492167, 1 --- 3, 1 --- 4 494239, 8 --- 8
473458, 5 --- 15 476902, 4B --- 7, 4B --- 492370, 4A --- 16 494297, 11 --- 14
425975, 11 --- 11 426512, 4A --- 19, 4B --- 473503, 3 --- 7
425976, 11 --- 11 47, 4B --- 49 18 492385, 6 --- 3 494337, 11 --- 14
473504, 3 --- 8 476903, 4B --- 9, 4B --- 492386, 6 --- 3 494441, 4B --- 14, 4B ---
425982, 1 --- 4 426513, 4A --- 19, 4B ---
473506, 3 --- 8
425983, 7 --- 3 47, 4B --- 49 23 492387, 6 --- 3 17
425984, 7 --- 3 426514, 4A --- 19, 4B --- 473507, 3 --- 8
473512, 4B --- 35 476904, 4B --- 6, 4B --- 492388, 9 --- 7 494490, 8 --- 8
425985, 1 --- 4 47, 4B --- 49 18, 4B --- 51 492389, 9 --- 7 494501, 8 --- 6
425986, 11 --- 6 426515, 4A --- 19 473514, 4B --- 35
473515, 3 --- 5 476906, 4B --- 9 492434, 4A --- 11, 4A --- 494651, 4B --- 18
425987, 11 --- 6 426521, 4B --- 43, 4B --- 476953, 5 --- 13 13, 4A --- 14, 4B --- 494732, 4B --- 22
425991, 11 --- 5 47, 4B --- 49 473518, 3 --- 9
473519, 3 --- 7 477278, 3 --- 8 44 494743, 6 --- 4
425993, 4B --- 43, 7 --- 3 426562, 4B --- 5, 4B --- 477279, 3 --- 10 492503, 8 --- 5 494755, 6 --- 5
425994, 7 --- 3, 7 --- 5 14, 4B --- 15 473520, 3 --- 5
473569, 6 --- 5 477298, 4B --- 7, 4B --- 492568, 10 --- 5, 10 --- 6, 494756, 6 --- 5
426006, 4A --- 15, 4A --- 426563, 4B --- 5, 4B --- 19 10 --- 7, 10 --- 8, 10 494761, 5 --- 6
17, 4A --- 19 14, 4B --- 15 473677, 4B --- 35
473725, 5 --- 6 477300, 4B --- 12, 4B --- --- 35 494840, 11 --- 17
426007, 4A --- 15, 4A --- 426564, 4B --- 5, 4B --- 28 492569, 10 --- 35 494842, 3 --- 7, 4B --- 33
17, 4A --- 19 14, 4B --- 15 473824, 4B --- 22
473920, 5 --- 4 477305, 4B --- 7, 4B --- 492570, 10 --- 35 494870, 1 --- 3, 1 --- 4
426008, 4A --- 15, 4A --- 426565, 4B --- 5, 4B --- 19 492582, 8 --- 9 494895, 4B --- 3
17 14, 4B --- 15 473921, 5 --- 11
473922, 5 --- 11 477316, 4B --- 23 492592, 7 --- 3, 7 --- 5 494909, 11 --- 18
426041, 4A --- 7 426604, 3 --- 3 477527, 5 --- 13 492593, 6 --- 4 494910, 11 --- 18
426042, 4A --- 7 426605, 3 --- 3 473923, 5 --- 11
473924, 5 --- 11 477538, 4B --- 30 492601, 7 --- 3, 7 --- 5 494911, 11 --- 18
426043, 4A --- 7 426643, 12 --- 3 477553, 5 --- 11 492605, 9 --- 5 494912, 11 --- 18
426049, 4A --- 5, 4A --- 426648, 3 --- 2 473927, 5 --- 16
474158, 4B --- 35 477817, 3 --- 7 492631, 10 --- 38 494914, 11 --- 18
11, 4A --- 13, 4A --- 426649, 3 --- 2 477964, 4B --- 30 492632, 10 --- 38 494915, 11 --- 18
20 426650, 3 --- 2 474159, 4B --- 35
474160, 4B --- 35 477965, 4B --- 30 492644, 9 --- 7 494916, 11 --- 18
426050, 4A --- 20 426668, 11 --- 13
474161, 4B --- 35 478022, 4B --- 33 492645, 9 --- 7 494919, 11 --- 12
426052, 4A --- 20 426669, 11 --- 13
426057, 6 --- 2 426670, 11 --- 13 474276, 4B --- 11, 4B --- 478042, 4B --- 37 492646, 9 --- 7 494956, 10 --- 11
426064, 2 --- 10, 2 --- 11, 426675, 11 --- 13 25 479270, 5 --- 5 492653, 9 --- 17 494957, 10 --- 11
2 --- 12 426678, 11 --- 12 474280, 4B --- 25 479339, 4A --- 5 492657, 9 --- 17 494960, 11 --- 15
426070, 2 --- 5 426683, 11 --- 12 474296, 4B --- 31 48124, 4A --- 5 492658, 1 --- 3, 1 --- 4 494989, 4B --- 49
426072, 2 --- 5 426685, 11 --- 13 474298, 4B --- 33 49028, 5 --- 11 492697, 4B --- 20 494990, 5 --- 19
426081, 9 --- 11 426686, 11 --- 13 474300, 4B --- 33 491711S, 11 --- 13 492714, 3 --- 7 495002, 4B --- 53
426082, 9 --- 11 426687, 11 --- 13 474302, 4B --- 32 491712S, 11 --- 13 492771, 4A --- 18, 4B --- 495030, 4B --- 53
426083, 9 --- 11 426688, 4A --- 9, 4B --- 474303, 4B --- 31 491713, 11 --- 12 43, 4B --- 46, 4B --- 495031, 4B --- 53
426084, 9 --- 11 2, 4B --- 3 474306, 4B --- 35 491714, 11 --- 13 48 495032, 4B --- 53
426097, 2 --- 7 42741, 3 --- 4, 4B --- 35 474311, 4B --- 35 491715, 11 --- 13 492786, 1 --- 3 495033, 4B --- 53
426098, 2 --- 7 447817, 4B --- 33 474312, 4B --- 37 491717, 11 --- 12 492790, 8 --- 5 495034, 4B --- 53
426100, 2 --- 5 448054, 6 --- 2 474313, 4B --- 37 491718, 10 --- 3, 10 --- 5, 492791, 1 --- 3 495035, 4B --- 53
426104, 7 --- 6 44860, 4A --- 3 474314, 4B --- 37 11 --- 12 492794, 11 --- 13 495036, 4B --- 53
426105, 7 --- 6 448850, 10 --- 5, 10 --- 6, 474689, 4B --- 35 491719, 11 --- 13 492795, 2 --- 11, 2 --- 12, 495037, 4B --- 53
426110, 2 --- 5 10 --- 7, 10 --- 8, 10 475062, 4B --- 11 491746, 11 --- 14 5 --- 19 495038, 4B --- 53
426112, 7 --- 5, 7 --- 7 --- 26 475063, 4B --- 25 491820, 11 --- 14 492829, 12 --- 3 495039, 4B --- 53
426113, 7 --- 5, 7 --- 7 455200, 4A --- 11, 4A --- 475064, 4B --- 25 491828, 2 --- 9 493164, 1 --- 3 495040, 4B --- 53
426128, 11 --- 9 13, 4A --- 15, 4A --- 475260, 4B --- 35 491831, 10 --- 32 493219, 11 --- 15 495041, 4B --- 53
426130, 12 --- 3 17, 4B --- 43, 4B --- 475265, 4B --- 7, 4B --- 491864, 3 --- 8, 4B --- 32, 493233, 4B --- 43, 4B --- 495042, 4B --- 53
426131, 4A --- 7 45, 9 --- 3, 9 --- 5, 9 15 5 --- 16 45, 4B --- 47, 4B --- 495043, 4B --- 53
426132, 12 --- 3 --- 7, 9 --- 9 475266, 4B --- 7 491877, 4B --- 26 53 495044, 4B --- 53

-- 3 --
CONTENTS PARTS INDEX
PARTS INDEX: Part no., Page(s)
CATALOG B238, R/04--98
495045, 4B --- 53 56707, 4A --- 5 B1293, 10 --- 32 43, 4B --- 44, 4B --- B5515, 9 --- 15 CAR024784, 4B --- 12,
495046, 4B --- 53 5705, 3 --- 5 B1335, 10 --- 4, 10 --- 6, 46, 4B --- 48 B5521---, 9 --- 15 4B --- 29
495047, 4B --- 53 58546, 4B --- 35 10 --- 29 B1829, 4A --- 18, 4B --- B5593, 2 --- 9 CAR027309, 4B --- 23
495061, 4B --- 3, 4B --- 58548, 3 --- 5, 4B --- 35 B1584, 9 --- 20 43, 4B --- 46, 4B --- B5629---10, 11 --- 8, 11 CAR028103, 4B --- 5,
41 58862, 10 --- 3, 10 --- 4, B1585---2, 9 --- 17 48 --- 10 4B --- 15
495062, 1 --- 3, 1 --- 4 10 --- 35 B1585---3, 9 --- 17 B1905, 4A --- 14 B5764, 10 --- 36 CAR028294, 4B --- 12
495107S, 4B --- 11 6108, 4A --- 5 B1585---4, 9 --- 17 B1905---50, 4A --- 16 B5776, 2 --- 9 CAR065492, 4B --- 21
495117, 9 --- 17 6109, 4A --- 5 B1586, 9 --- 19 B1905---51, 4A --- 14 B5777, 2 --- 9 CAR066338, 4B --- 28
495123, 9 --- 17 63546, 4A --- 3 B1587, 9 --- 19 B194, 10 --- 36, 10 --- 38 B5795, 11 --- 7 CAR072235, 4B --- 5,
495205, 4B --- 3, 4B --- 63547, 3 --- 7 B1588, 9 --- 20 B2007, 4A --- 11, 4A --- B5797, 10 --- 5 4B --- 15
30 65723F301071, 3 --- 7 B1589, 9 --- 21 13, 4A --- 15, 4A --- B5867, 12 --- 3 CAR087031, 4B --- 6,
495206, 4B --- 32 7111, 4A --- 5 B1592---, 9 --- 19 16, 4A --- 18, 4B --- B5966, 8 --- 5 4B --- 18
495300, 8 --- 8 73192, 5 --- 8 B1592---10, 9 --- 19, 9 --- 43, 4B --- 44, 4B --- B6006, 10 --- 5, 10 --- 37 CAR087660, 4B --- 5,
495792, 6 --- 4 73193, 5 --- 8 21 46, 4B --- 48 B6108, 12 --- 3 4B --- 15
495844, 6 --- 5 73868, 1 --- 3, 1 --- 4 B1592---11, 9 --- 20, 9 --- B2236---1, 8 --- 9, 9 --- B6109, 12 --- 3 CAR088759, 4B --- 6,
495845, 6 --- 5 75982, 3 --- 2 21 16 B6111, 12 --- 3 4B --- 18
495932, 8 --- 8 75985, 5 --- 8 B1592---12, 9 --- 19, 9 --- B2236---10, 8 --- 7 B6114, 10 --- 3, 10 --- 5, CAR098239, 4B --- 8
4996, 4A --- 5 75986, 5 --- 8 20, 9 --- 21 B2236---11, 8 --- 2 10 --- 6, 10 --- 7, 10 CAR115633, 4B --- 27
5021, 5 --- 11 76263, 5 --- 8, 10 --- 3, B1592---13, 9 --- 20, 9 --- B2236---13, 8 --- 6, 8 --- --- 8, 10 --- 26 CAR115812, 1 --- 5
5135, 4A --- 3 10 --- 4, 10 --- 5, 10 21 7 B6119, 11 --- 7 CAR115975, 4B --- 27
51534, 4B --- 30 --- 6 B1592---14, 9 --- 20, 9 --- B2236---15, 8 --- 5 B6140, 9 --- 11, 9 --- 15 CAR116453, 4B --- 17
5373, 9 --- 13 76333, 5 --- 7 21 B2236---17, 8 --- 5 B6141---1, 12 --- 3 CAR116525, 4B --- 8,
5374, 4B --- 35, 5 --- 11 76334, 10 --- 3, 10 --- 4 B1592---15, 9 --- 20, 9 --- B2236---3, 11 --- 15 B6141---3, 12 --- 3 4B --- 21
53949, 1 --- 5 76572, 12 --- 3 21 B2236---8, 7 --- 3, 7 --- 5, B6146---1, 12 --- 3 CAR118832, 4B --- 6
54159, 5 --- 8 77251, 4A --- 3 B1592---16, 9 --- 20, 9 --- 7 --- 7 B6147, 10 --- 3, 10 --- 5, CAR119505, 1 --- 5
54232, 10 --- 30 77252, 4A --- 3 21 B2257, 1 --- 5 11 --- 15 CAR119887/1, 4B --- 26
548661, 4B --- 35 77253, 4A --- 3 B1592---17, 9 --- 19, 9 --- B2258, 1 --- 5 B6215, 9 --- 11 CAR119888/1, 4B --- 26
548908, 4B --- 15 77369, 3 --- 3 20, 9 --- 21 B239, 12 --- 3 B6251, 10 --- 35 CAR119946, 4B --- 6
548909, 4B --- 15 77386, 8 --- 8 B1592---20, 9 --- 19, 9 --- B254, 10 --- 35 B6511, 10 --- 35, 12 --- 3 CAR120542, 4B --- 6
548910, 4B --- 15 77400, 6 --- 2 20, 9 --- 21 B254---1, 12 --- 3 B6512, 10 --- 35, 12 --- 3 CAR121741, 4B --- 6
548911, 4B --- 18 77520, 11 --- 9, 11 --- 11 B1592---21, 9 --- 19 B287, 12 --- 3 B6827, 10 --- 3, 10 --- 5, CAR123075, 4B --- 11
549100, 5 --- 8 77749, 8 --- 5 B1592---25, 9 --- 19, 9 --- B289, 12 --- 3 11 --- 15 CAR20492, 4B --- 27
549233, 4B --- 35 77957, 2 --- 10 20, 9 --- 21 B309, 2 --- 7 B6875---, 9 --- 15 CAR20510, 4B --- 27
549234, 4B --- 37 77992, 8 --- 8 B1592---3, 9 --- 19, 9 --- B3103, 10 --- 36 B6886, 10 --- 5 CAR20749, 4B --- 20
549235, 4B --- 38 78022, 5 --- 19 20, 9 --- 21 B312, 2 --- 3, 2 --- 5, 2 --- B6891, 10 --- 3, 10 --- 4, CAR20967, 4B --- 17
549272, 4B --- 21 78088, 5 --- 19 B1592---38, 9 --- 19 7 10 --- 5, 10 --- 6, 10 CAR22123, 4B --- 17
549273, 4B --- 21 78179, 2 --- 3, 2 --- 5, 2 B1592---4, 9 --- 19, 9 --- B3168, 2 --- 3, 2 --- 5, 2 --- 7, 10 --- 8, 10 --- CAR22854, 4B --- 20,
549274, 4B --- 21 --- 7 20, 9 --- 21 --- 7 38 4B --- 22
549275, 4B --- 21 78237, 2 --- 3, 2 --- 5, 2 B1592---40, 9 --- 21 B3344, 10 --- 3, 10 --- 4, B6991, 11 --- 14 CAR22863, 4B --- 17
549276, 4B --- 21 --- 7 B1592---41, 9 --- 21 10 --- 5, 10 --- 6, 10 B7172, 10 --- 5, 10 --- 6, CAR24210, 4B --- 17
549277, 4B --- 21 78617, 5 --- 19
B1592---42, 9 --- 21 --- 7, 10 --- 8, 10 --- 10 --- 7 CAR24445, 4B --- 17
549278, 4B --- 21 78658, 11 --- 9, 11 --- 11
B1592---43, 9 --- 21 29 B7251, 9 --- 17 CAR24789, 4B --- 26
549279, 4B --- 21 80305, 2 --- 5, 2 --- 7
549280, 4B --- 21 81047, 2 --- 3, 2 --- 5, 2 B1592---47, 9 --- 19 B3354, 10 --- 3, 10 --- 4, B7582---3, 11 --- 5 CAR65417/1, 4B --- 27
B1592---48, 9 --- 19, 9 --- 10 --- 5, 10 --- 6 B7582---4, 11 --- 5 CAR71288, 4B --- 17
549281, 4B --- 21 --- 7
550555, 4B --- 33 86990, 5 --- 16 20, 9 --- 21 B3354---7, 11 --- 15 B7582---5, 11 --- 5 CAR92270, 4B --- 14,
550556, 4B --- 33 900894100571, 3 --- 11 B1592---49, 9 --- 19, 9 --- B3500, 8 --- 2 B7582---6, 11 --- 5 4B --- 27
550557, 4B --- 33 9116251663, 4B --- 16 20, 9 --- 21 B3521, 11 --- 15 B7642, 10 --- 3, 10 --- 4, K11---6, 2 --- 3, 2 --- 5, 2
550564, 3 --- 5, 4B --- 37 976003220871, 5 --- 6 B1592---5, 9 --- 19, 9 --- B3522, 11 --- 15 10 --- 5, 10 --- 6, 10 --- 7
550584, 4B --- 35 977, 5 --- 11 20, 9 --- 21 B3526, 10 --- 36 --- 7, 10 --- 8, 10 --- K134, 4A --- 7
550659, 4B --- 38 B101A1, 8 --- 6 B1592---50, 9 --- 19 B3527---15, 10 --- 32 35 K20308, 11 --- 15
5511, 4A --- 3 B101A12, 4A --- 11, 4A B1592---55, 9 --- 20, 9 --- B3527---4, 10 --- 32 B7822, 9 --- 13 K20311, 8 --- 3
551615, 4B --- 33 --- 13, 4A --- 15, 4A 21 B363, 12 --- 3 B7933, 10 --- 3, 10 --- 4, K20324, 11 --- 9, 11 ---
551616, 4B --- 33 --- 17, 4B --- 43, 4B B1592---56, 9 --- 19, 9 --- B366, 10 --- 3, 10 --- 4, 10 --- 5 11
552486, 5 --- 6 --- 45, 9 --- 3, 9 --- 20 10 --- 5, 10 --- 6, 10 B799, 9 --- 5 K20324SS, 5 --- 19
552487, 5 --- 6 5, 9 --- 7, 9 --- 9 B1592---6, 9 --- 19, 9 --- --- 7, 10 --- 8, 10 --- B800, 9 --- 5 K20326, 11 --- 14
552489, 5 --- 8 B103A1, 8 --- 5, 8 --- 7 20, 9 --- 21 35 B8045, 11 --- 18 K20344SS, 4A --- 11,
552515, 4B --- 33 B1074, 2 --- 10, 2 --- 12, B1592---60, 9 --- 21 B3698---12, 7 --- 7 B8065, 11 --- 18 4A --- 13, 4A --- 15,
552516, 4B --- 33 3 --- 12, 5 --- 20 B1592---61, 9 --- 21 B3698---2, 10 --- 37, 11 B8075, 11 --- 17 4A --- 16, 4B --- 2,
552517, 4B --- 33 B109A31, 8 --- 5 B1592---62, 9 --- 21 --- 15 B862, 8 --- 9 4B --- 44, 11 --- 5,
552521, 4B --- 37 B109A34, 7 --- 7 B1592---63, 9 --- 21 B3698---9, 4A --- 15, 4A B862---1, 8 --- 9 11 --- 6
552541, 4B --- 35 B109A90, 4A --- 11, 4A B1592---64, 9 --- 21 --- 17, 4A --- 19 B863, 8 --- 9 K20346, 3 --- 12, 8 --- 9,
554780, 4B --- 23 --- 13, 4A --- 15, 4A B1592---65, 9 --- 20, 9 --- B4252, 10 --- 4, 10 --- 6, B886, 12 --- 3 9 --- 5, 9 --- 9, 11 ---
55508, 4A --- 5 --- 17, 4A --- 19, 4B 21 10 --- 35 CAR020510, 4B --- 13, 9, 11 --- 11
55940, 3 --- 9 --- 43, 4B --- 45, 4B B1592---66, 9 --- 20 B4712, 12 --- 3 4B --- 29 K20346SS, 11 --- 8, 11
561362, 4B --- 32 --- 47, 4B --- 49, 9 B1592---67, 9 --- 20 B4726, 12 --- 3 CAR020744, 4B --- 9 --- 10
561363, 4B --- 32 --- 5, 9 --- 9 B1592---68, 9 --- 20 B4794, 12 --- 3 CAR020746, 4B --- 21 K20347, 2 --- 10
561386, 6 --- 3 B111A---34, 11 --- 15 B1592---7, 9 --- 19, 9 --- B4832, 12 --- 3 CAR020749, 4B --- 8 K20348, 2 --- 3, 2 --- 5, 7
561414, 6 --- 5 B114A2, 8 --- 3, 9 --- 3, 9 20, 9 --- 21 B5091, 4A --- 9 CAR021105, 4B --- 8, --- 3, 9 --- 3, 9 --- 7,
561749, 5 --- 5 --- 7 B1592---74, 9 --- 21 B5100A, 11 --- 17 4B --- 21 9 --- 11, 9 --- 16, 11
561909, 4B --- 38 B114A3, 7 --- 7 B1592---75, 9 --- 21 B5105A, 11 --- 17 CAR021199, 4B --- 6, --- 3
562103, 4B --- 32 B116A1---1, 8 --- 5, 8 --- B1592---76, 9 --- 21 B5110A, 11 --- 17 4B --- 18 K20348SS, 4A --- 19, 4B
562126, 4B --- 35 6 B1592---8, 9 --- 19, 9 --- B5173, 9 --- 17 CAR021327, 4B --- 19 --- 47, 4B --- 49, 10
562127, 4B --- 35 B116A10---2, 4A --- 11, 20, 9 --- 21 B5176, 3 --- 12 CAR022411, 4B --- 8, --- 35, 11 --- 5, 11
562128, 4B --- 38 4A --- 13, 4A --- 15, B1592---9, 9 --- 19, 9 --- B5402, 10 --- 29 4B --- 21 --- 6, 11 --- 13
562703, 4B --- 51 4A --- 17, 4A --- 19, 20, 9 --- 21 B5403, 10 --- 29 CAR022439, 4B --- 6 K20384, 11 --- 12
562844, 4B --- 51 4B --- 43, 4B --- 45, B1593, 9 --- 19 B5407, 11 --- 7 CAR022440, 4B --- 6, K20386, 8 --- 6, 8 --- 7
562845, 4B --- 51 4B --- 47, 4B --- 49, B1594, 9 --- 21 B5425, 9 --- 13 4B --- 18 K20386SS, 2 --- 3, 2 ---
562846, 4B --- 51 9 --- 5, 9 --- 9 B1596, 9 --- 19 B5494, 1 --- 4 CAR022443, 4B --- 6, 5, 2 --- 7, 8 --- 5, 10
562847, 4B --- 51 B116A4---1, 11 --- 15 B1655---, 9 --- 15 B5497, 1 --- 3, 1 --- 4 4B --- 19 --- 38
562848, 4B --- 51 B1265, 10 --- 32 B1655---13, 9 --- 15 B5505, 9 --- 11 CAR022854, 4B --- 8, K20388, 4B --- 43, 7 ---
562849, 4B --- 51 B1271, 10 --- 32 B169, 8 --- 3 B5505---, 9 --- 15 4B --- 9 3, 7 --- 5, 7 --- 7, 8
562857, 4B --- 8 B1290, 8 --- 3, 10 --- 5, B1828, 4A --- 11, 4A --- B5506, 9 --- 15 CAR023120, 4B --- 7, --- 3, 9 --- 3, 9 --- 7,
56354, 4A --- 5 10 --- 6, 10 --- 7, 10 13, 4A --- 15, 4A --- B5511, 9 --- 15 4B --- 19 11 --- 2, 11 --- 3, 11
5642, 2 --- 3, 10 --- 35 --- 8 16, 4A --- 18, 4B --- B5512, 9 --- 15 CAR024368, 4B --- 13 --- 5

-- 4 --
CONTENTS PARTS INDEX
PARTS INDEX: Part no., Page(s)
CATALOG B238, R/04--98
K20388SS, 11 --- 5 K304898, 4A --- 3, 11 --- 4B --- 49, 5 --- 19, 6 K44722SS, 2 --- 7, 11 --- K72057, 4A --- 9 R18147---3, 4A --- 11,
K20389, 2 --- 11 17 --- 4, 8 --- 3, 8 --- 6, 8, 11 --- 9, 11 --- 10 K72071, 4A --- 7 4A --- 13, 4A --- 15,
K20391SS, 11 --- 14 K304911, 11 --- 17 8 --- 7, 8 --- 9, 9 --- K44723, 11 --- 5 K72073, 11 --- 9, 11 --- 4A --- 16, 4A --- 17,
K20424, 2 --- 10, 2 --- 11, K305019, 5 --- 20 5, 9 --- 9, 9 --- 17, K44728, 4B --- 2, 5 --- 11 4A --- 19, 4B --- 44,
2 --- 12, 4A --- 9, 5 K33795, 2 --- 10, 2 --- 11, 10 --- 29, 10 --- 38, 17, 7 --- 3, 8 --- 3, 9 K73---8, 4B --- 43, 4B --- 9 --- 11
--- 19 2 --- 12, 5 --- 19, 11 11 --- 5, 11 --- 9, 11 --- 3, 9 --- 7, 11 --- 45, 4B --- 47 R18147---4, 2 --- 7, 4A
K20426, 4A --- 11, 4A --- --- 5, 11 --- 6, 11 --- --- 11, 11 --- 14 2, 11 --- 3, 11 --- 5 K74181, 2 --- 7 --- 11, 4A --- 15, 4A
13, 4A --- 15, 4A --- 9, 11 --- 11, 11 --- K34806SS, 4A --- 11, K44728SS, 10 --- 29, 11 K76060, 11 --- 9, 11 --- --- 19, 4B --- 43, 4B
17, 4A --- 19, 4B --- 12 4A --- 13, 4A --- 15, --- 5, 11 --- 6 11 --- 47, 4B --- 49
43, 4B --- 45, 4B --- K33796, 2 --- 3, 2 --- 5, 2 4A --- 16, 4B --- 44, K44732, 8 --- 3, 9 --- 3, 9 K76184, 2 --- 9 R18147---5, 7 --- 3, 7 ---
47, 4B --- 49, 5 --- --- 7, 3 --- 12, 5 --- 8 --- 5, 9 --- 17, 11 --- 7, 11 --- 3 K76281, 11 --- 9, 11 --- 5, 9 --- 3
17, 11 --- 5 20 --- 8, 11 --- 10 K44736, 11 --- 9, 11 --- 11 R18147---6, 4A --- 13,
K20427, 9 --- 11 K33797, 4A --- 19, 4B --- K34807, 2 --- 3, 2 --- 5, 2 11 K87550, 8 --- 2 4A --- 17, 4A --- 19,
K20428, 2 --- 7 47, 4B --- 49, 5 --- --- 7, 2 --- 11, 4A --- K44742, 5 --- 20 K87901, 4A --- 9, 4B --- 4B --- 45, 4B --- 47,
K20430, 11 --- 2 17, 5 --- 19, 8 --- 6, 15, 4A --- 17, 4A --- K44746, 4A --- 3, 4A --- 2, 4B --- 53, 11 --- 7 4B --- 49, 7 --- 7, 9
8 --- 7, 8 --- 9, 10 --- 19, 4B --- 2, 4B --- 9, 4B --- 2, 4B --- 3, K87907, 3 --- 12, 4A --- 3 --- 5, 9 --- 7, 9 --- 9
K20432, 11 --- 9, 11 --- 11 --- 17
11 29, 10 --- 38, 11 --- 43, 7 --- 3, 7 --- 5, 7 K910, 9 --- 20 R18147---9, 4A --- 19,
5, 11 --- 14 --- 7, 8 --- 3, 9 --- 3, K44748, 11 --- 17 KDMC1216---90, 9 --- 3, 4B --- 47, 4B --- 49
K20464, 4A --- 11, 4A --- K44750, 7 --- 3
13, 4A --- 15, 4A --- K33797SS, 8 --- 5 9 --- 5, 9 --- 7, 9 --- 9 --- 9 R19452---1, 7 --- 3, 7 ---
K33798, 2 --- 9 9, 9 --- 11, 9 --- 13, K45512, 5 --- 19 KHI1616, 4A --- 11, 4A 5, 9 --- 13
17, 4B --- 43, 4B --- K45518, 9 --- 5
45, 9 --- 11 K33799, 2 --- 3, 2 --- 5, 2 9 --- 16, 11 --- 2, 11 --- 13, 4A --- 15, 4A R19452---6, 4A --- 11,
--- 7, 4A --- 7, 4A --- 3, 11 --- 5, 11 --- K45526, 9 --- 17 --- 17, 4A --- 19, 4B 4A --- 13, 4A --- 15,
K20466SS, 2 --- 3, 2 --- 5 K45546, 4A --- 19, 4B ---
K20468, 4A --- 7, 4A --- --- 15, 4A --- 17, 4A 18 --- 43, 4B --- 45, 4B 4A --- 17, 4A --- 19,
--- 19, 7 --- 5, 7 --- K34807SS, 4A --- 19, 4B 47, 4B --- 49 --- 47, 4B --- 49, 9 4B --- 45, 4B --- 47,
15, 4A --- 17, 4A --- K45564, 11 --- 18
19, 8 --- 3, 9 --- 3, 9 7, 8 --- 3, 9 --- 3, 9 --- 47, 4B --- 49, 10 --- 5, 9 --- 9 4B --- 49, 9 --- 13
--- 5, 9 --- 7, 9 --- 9, --- 29, 10 --- 35, 11 K45798, 11 --- 18 KHI2420, 4A --- 11, 4A R19452---7, 9 --- 3, 9 ---
--- 7, 11 --- 5 K45840, 5 --- 20, 6 --- 2
K20472, 8 --- 2 11 --- 3, 11 --- 18 --- 5, 11 --- 6, 11 --- --- 13, 4A --- 15, 4A 9
K33799SS, 10 --- 26, 10 13 K45861, 4B --- 3 --- 17, 4B --- 43, 4B R19452---8, 4B --- 43
K20505, 2 --- 9 K52915, 10 --- 38
--- 29, 10 --- 35, 11 K34808, 5 --- 19, 6 --- 2, --- 45, 9 --- 5, 9 --- 9 R19452---9, 4A --- 19
K20510, 11 --- 17 K52915SS, 10 --- 32, 10
--- 5 8 --- 3, 9 --- 3, 9 --- --- 35 KHI2424, 4A --- 11, 4A R19822---2, 9 --- 11
K20520, 7 --- 3, 7 --- 5,
K33845, 4A --- 7, 5 --- 5, 9 --- 7, 9 --- 9, 11 K52927, 11 --- 12 --- 13, 4A --- 15, 4A R19829, 7 --- 7
11 --- 14 19, 11 --- 17 --- 3 --- 17, 4B --- 43, 4B R19831, 4A --- 17, 4B ---
K20524, 5 --- 19 K55691, 11 --- 5
K33897, 10 --- 26 K34808SS, 11 --- 14 K55700, 4A --- 21 --- 45, 9 --- 3, 9 --- 45
K20538, 4A --- 7 K33924, 2 --- 5 K34809, 4A --- 7, 5 --- 5, 9 --- 7, 9 --- 9 R19831---2, 4A --- 13,
K20548, 5 --- 19, 11 --- 9, K55802, 2 --- 3, 2 --- 5, 2
K33942, 9 --- 17 19, 11 --- 17 --- 7 KN600215, 6 --- 4 4A --- 15, 4A --- 17,
11 --- 11 K33946, 4A --- 7 K34811, 3 --- 12 KN601815, 3 --- 12 4A --- 19, 4B --- 47,
K20552, 11 --- 9, 11 --- K55804, 8 --- 3, 9 --- 3, 9
K340648SS, 9 --- 17 K34813, 11 --- 17, 11 --- --- 7 KN605531, 2 --- 12 4B --- 49, 9 --- 11
11 K34079, 2 --- 10, 2 --- 11, 18 KN605546, 5 --- 17 R20152, 11 --- 7
K224---6, 7 --- 7 K55826, 9 --- 5, 9 --- 9
2 --- 12 K34814, 7 --- 3 K58634, 4B --- 2 KN605558, 5 --- 7 R2211---15, 4A --- 20
K225, 9 --- 5, 9 --- 7 K3446488SS, 4A --- 3 K34833, 4B --- 3 KN605559, 5 --- 20 R23783, 4A --- 7
K300141, 2 --- 7 K58654, 4B --- 2, 4B ---
K34670, 6 --- 2, 8 --- 3, 9 K34924, 11 --- 17 3 KN630173, 2 --- 12 R32, 4A --- 9, 4B --- 2,
K300858, 9 --- 3, 9 --- 7, --- 3, 9 --- 7, 11 --- 3 K34981, 5 --- 20, 6 --- 2 KN630174, 3 --- 3 4B --- 3
9 --- 13 K58758, 4A --- 9
K34671SS, 11 --- 14 K34988, 4B --- 2, 4B --- K6---12---16, 7 --- 5, 7 --- KN630175, 5 --- 7, 5 --- R40, 12 --- 3
K300862, 7 --- 6 K34674, 11 --- 17 3 20 R4573---5, 4A --- 21
7
K301328, 11 --- 17 K34689, 5 --- 19 K34992, 4A --- 3 KN646395, 5 --- 17 R4584, 11 --- 7
K64---10, 9 --- 20
K301420, 8 --- 5 K34691, 3 --- 2 K35485SS, 11 --- 5 K71---8, 4A --- 13, 4A --- KOMC2024---45, 9 --- 3, R7333, 2 --- 3, 2 --- 5
K301514, 9 --- 13 K34778, 10 --- 38 K35560SS, 2 --- 3, 2 --- 17, 4B --- 43, 4B --- 9 --- 7 R7638, 11 --- 7
K301553, 5 --- 19 K34779, 2 --- 10, 2 --- 11, 5, 2 --- 7 45, 4B --- 47 KORF---24---45, 9 --- 5 R8260---5, 4A --- 20
K302210, 4A --- 5, 4A --- 2 --- 12 K36870SS, 10 --- 29, 11 K71B1394, 9 --- 15 M100A1, 5 --- 17, 5 --- R8857---11, 4A --- 20
9 K34805, 2 --- 10, 2 --- 11, --- 5 K71C5301, 4A --- 9 19, 9 --- 17 T0022, 1 --- 4
K302264, 4A --- 7, 4A --- 2 --- 12, 4A --- 9, K4---8, 4B --- 43, 4B --- K71D1004, 12 --- 3 R106, 11 --- 7 T0030, 1 --- 3, 1 --- 4
9, 9 --- 5, 9 --- 9 4B --- 2, 5 --- 19, 5 45, 4B --- 47 K72004, 2 --- 9 R12256, 9 --- 16 T0034, 1 --- 4
K302281, 4A --- 9 --- 20, 10 --- 30, 11 K40919, 10 --- 37, 11 --- K72016, 2 --- 3, 2 --- 6, 2 R13351---3, 4A --- 5, 4A T0036, 1 --- 4
K304648SS, 2 --- 7 --- 5, 11 --- 6, 11 --- 13, 11 --- 15 --- 9, 3 --- 12 --- 9 Z2805, 7 --- 6
K30468SS, 10 --- 29 9, 11 --- 11, 11 --- K42953, 5 --- 8 K72034, 2 --- 3, 2 --- 5, 2 R13453---12, 2 --- 7 Z2823, 11 --- 15
K304725, 9 --- 5, 9 --- 9 12, 11 --- 15 K44719, 5 --- 19, 11 --- 9, --- 6, 11 --- 9, 11 --- R13601, 10 --- 29 Z4000, 10 --- 37
K304762, 8 --- 3, 9 --- 3, K34806, 2 --- 9, 2 --- 10, 11 --- 11 11 R18147---1, 7 --- 6 Z4169, 10 --- 37
9 --- 5, 9 --- 7, 9 --- 3 --- 12, 4A --- 3, K44722, 2 --- 9, 10 --- 38, K72035, 5 --- 17 R18147---2, 4B --- 47, Z4176, 10 --- 36
9 4A --- 19, 4B --- 47, 11 --- 9, 11 --- 11 K72044, 9 --- 17 4B --- 49 Z4181, 10 --- 32

-- 5 --

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