7000 SERIES: Manitou North America, Inc

CONTENTS
MANITOU NORTH AMERICA, INC.

6401 IMPERIAL DRIVE
Waco, TX 76712--6803
NOTE: Manitou Forklift Manuals are continually updated and subject to change
without prior notice. If your Forklift Mast Model or parts are not found in this manual,
please contact your dealer or the Manitou North America Parts Department
for the latest information and parts availability.
7000 SERIES
4 STAGE MAST
3,500 LB. CAPACITY
S/N: 702674 & ABOVE

PARTS MANUAL
For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232
Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com
CATALOG R418
R04--02
CONTENTS
GENERAL INFORMATION
The purpose of this Manual is to provide illustrations for identifying and ordering Mast components/
parts. Because many Mast Models and components are involved; the illustrations provide a general
description and may not show the exact shape or detail of the components or parts represented.
The Mast parts are identified by an Item Number on the illustration or picture page. Find the Item
Number for the part desired, then locate that Item Number under the ”Items” column following the
illustration. The Part Number will be located directly to the right of the Item Number. Also provided is a
part Description, Quantity of parts required and the mast Model number.
Most important when ordering parts, is providing the correct serial number as assigned to the mast at
the factory. Keep accurate records of all modifications or improvements made to the mast after
manufacture. (All Mast modifications must be authorized by K--D Manitou, Inc.) Notify the Parts
Dept. of any changes that may affect your parts order.
When ordering Mast parts or requesting technical information, the following numbers are required:
Mast Model Number:
Mast Serial Number:
For quick reference it is recommended these numbers be recorded as soon as possible.
The Mast Model Number is stamped on the Identification Plate located on the right side of the Outer
Rail, at or above eye level.
MAST MODEL NUMBER DESCRIPTION

(SAMPLE)
MODEL NO. OF MAST MODEL NO. OF OPTIONAL EQUIPMENT
K5705 -- K5797 -- K5755 -- K1479

MODEL NO. OF CARRIAGE MODEL NO. OF MOUNTING
NOTE: Additional information can be found stamped on the Mast Assembly, such as:
1.) Individual Rail Assemblies; check the top end of the Rail Assembly for the stamped part no..
2.) Carriage Assembly; check either end of the face bars for the stamped part no. and model no..
3.) Cylinder Assemblies; check along the upper portion of the barrel for the stamped part no..
This information may be required if your parts book becomes out--dated.
CONTENTS
CONTENTS
DESCRIPTION PAGE
MAST RAIL ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
PRIMARY CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SECONDARY CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CHAIN, PRIMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
CHAIN, SECONDARY & TERTIARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
CARRIAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
HOSE REEL KIT (3 -- WAY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
HOSE REEL (4 -- WAY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
EARLY INTERNAL HOSE KIT, K7076 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
INTERNAL HOSE KIT, K7077 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
MAST DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplement
PARTS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplement
MAST OPERATOR/SERVICE MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplement
CATALOG R418 -- 1 -- R/04--02

CONTENTS
MAST RAIL ASSEMBLIES
5
6
8
2
7
R19850)DD
R/04--02 -- 2 -- CATALOG R418

CONTENTS
ITEM PART NUMBER DESCRIPTION QTY MODEL
1 R19855--1 Outer Rail Assembly 1 K7001

1 R19855--3 Outer Rail Assembly 1 K7003, A
1 R19855--4 Outer Rail Assembly 1 K7004, A
1 R19855--6 Outer Rail Assembly 1 K7006, A, B, C & D



2 R19860--1 Outer Intermediate Rail 1 K7001

2 R19860--3 Outer Intermediate Rail 1 K7003, A
2 R19860--4 Outer Intermediate Rail 1 K7004, A
2 R19860--6 Outer Intermediate Rail 1 K7006, A, B, C & D



CATALOG R418 -- 3 -- R/04--02

CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
R/04--02 -- 4 -- CATALOG R418

CONTENTS
3 R19865--1 Inner Intermediate Rail 1 K7001

3 R19865--3 Inner Intermediate Rail 1 K7003, A
3 R19865--4 Inner Intermediate Rail 1 K7004, A
3 R19865--6 Inner Intermediate Rail 1 K7006, A, B, C & D



4 R19870--1 Inner Rail 1 K7001

4 R19870--2 Inner Rail 1 K7002
4 R19870--3 Inner Rail 1 K7003, A
4 R19870--4 Inner Rail 1 K7004, A
4 R19870--5 Inner Rail 1 K7005
4 R19870--6 Inner Rail 1 K7006, A, B, C & D

4 R19870--7 Inner Rail 1 K7007
4 R19870--8 Inner Rail 1 K7008
4 R19870--9 Inner Rail 1 K7009
4 R19870--10 Inner Rail 1 K7010
4 R19870--11 Inner Rail 1 K7011

4 R19870--12 Inner Rail 1 K7012
4 R19870--13 Inner Rail 1 K7013
4 R19870--14 Inner Rail 1 K7014
4 R19870--15 Inner Rail 1 K7015
4 R19870--16 Inner Rail 1 K7016

4 R19870--17 Inner Rail 1 K7017
5 R6497 Shim A/R All

6 R5974 Roller 10
7 R1 Roller 2
8 R206 Shim A/R
CATALOG R418 -- 5 -- R/04--02

CONTENTS
PRIMARY CYLINDER ASSEMBLY
1
2
16
15
12
7
13
6
14
5
11
10
3
10
4
8
18
20
9
8
19
17
R25725)C
R/04--02 -- 6 -- CATALOG R418

CONTENTS
* R25725--1 Primary Cylinder Assembly 1 K7001

* R25725--3 Primary Cylinder Assembly 1 K7003, A
* R25725--4 Primary Cylinder Assembly 1 K7004, A
* R22375--6 Primary Cylinder Assembly 1 K7006, A, B, C, D



1 496405--1 Barrel Assembly 1 K7001

1 496405--3 Barrel Assembly 1 K7003, A
1 496405--4 Barrel Assembly 1 K7004, A
1 496405--6 Barrel Assembly 1 K7006, A, B, C, D



* The Cylinder Assembly Part No. is stamped along the top of the barrel; the letter “R” is omitted.
CATALOG R418 -- 7 -- R/04--02

CONTENTS
R/04--02 -- 8 -- CATALOG R418

CONTENTS
2 496406--1 Rod Assembly 1 K7001

2 496406--2 Rod Assembly 1 K7002
2 496406--3 Rod Assembly 1 K7003, A
2 496406--4 Rod Assembly 1 K7004, A
2 496406--5 Rod Assembly 1 K7005
2 496406--6 Rod Assembly 1 K7006, A, B, C, D

2 496406--7 Rod Assembly 1 K7007
2 496406--8 Rod Assembly 1 K7008
2 496406--9 Rod Assembly 1 K7009
2 496406--10 Rod Assembly 1 K7010
2 496406--11 Rod Assembly 1 K7011

2 496406--12 Rod Assembly 1 K7012
2 496406--13 Rod Assembly 1 K7013
2 496406--7 Rod Assembly 1 K7014
2 496406--15 Rod Assembly 1 K7015
2 496406--16 Rod Assembly 1 K7016

2 496406--17 Rod Assembly 1 K7017
3 496267 Piston 1 All

4 496257 Ring, Wear 1
5* 496264 ”O” Ring 1
6* 496262 Ring, Back--up 1

7 496266 Spacer 1
8* 496261 Ring, Back--up 2
9* 496265 ”O” Ring 2
10 496258 Ring, Wear 2
11* 496260 ”O” Ring 1

12 496268 Head 1
13 496276 Washer Seal 1
14 496273 Bleed Plug 1
15* 496259 Seal 1
16* 496263 Wiper 1

17 496269 Base Plug 1
18 496272 Flow Limiter 1
19 496275 Wire, Lock 1
20 R22375K Kit, Seal 1
* Included in Seal Kit R22375K (Item 20).
CATALOG R418 -- 9 -- R/04--02

CONTENTS
SECONDARY CYLINDER ASSEMBLY
12
13
14
2
1
10
8
3
4
11
15
R25730)D
R/04--02 -- 10 -- CATALOG R418

CONTENTS
* R25730--1 Secondary Cylinder Assembly 2 K7001

* R25730--3 Secondary Cylinder Assembly 2 K7003, A
* R25730--4 Secondary Cylinder Assembly 2 K7004, A
* R22395--6 Secondary Cylinder Assembly 2 K7006, A, B, D

* R25730--6C Secondary Cylinder Assembly 2 K7006C


1 496407--1 Secondary Barrel Assembly 1 K7001

1 496407--3 Secondary Barrel Assembly 1 K7003, A
1 496407--4 Secondary Barrel Assembly 1 K7004, A
1 496407--6 Secondary Barrel Assembly 1 K7006, A, B, C, D



* The Cylinder Assembly Part No. is stamped along the top of the barrel; the letter “R” is omitted.
CATALOG R418 -- 11 -- R/04--02

CONTENTS
R/04--02 -- 12 -- CATALOG R418

CONTENTS
2 496408--1 Secondary Rod Assembly K7001

2 496408--6 Secondary Rod Assembly K7006, A, B, D

2 496408--6C Secondary Rod Assembly K7006C


3 496284 Piston (split) 1 All

4 496285 Head 1
5* 496280 ”O” Ring 1

6* 496283 Ring, Back--up 1
7* 496281 ”O” Ring 1
8 496278 Ring, Wear 1
9* 496279 Seal 1
10* 496282 Wiper 1
11 R22395K Kit, Seal 1
12 R5846 Screw, Flathead 2
13 R6483 Spacer 2
14 R16823 Shim A/R
15 R21802 Fuse 1 (R/H CYLINDER ONLY)
* Included in Seal Kit R22395K (Item 11).
CATALOG R418 -- 13 -- R/04--02

CONTENTS
CHAIN, PRIMARY
6 5
4
7 3
8
2
9
10
11
A
B
8
10
12
A > Inner Rail Cylinder Support
B > Carriage
R19850)DD
R/04--02 -- 14 -- CATALOG R418

CONTENTS
1 R5184--46B Chain, Primary 2 K7001

1 R5184--36B Chain, Primary 2 K7003, A
1 R5184--43B Chain, Primary 2 K7004A
1 R5184--40B Chain, Primary 2 K7006, A, B, C, D



2 R19810 Crosshead 1 All

3 R19818 Guard, Chain 1
4 K34807 Washer, Lock 2
5 K20348 Bolt, Hex 2
6 R5182 Sheave, Chain 2

7 K97538 Ring, Snap 2
8 K72003 Pin, Cotter 8
9 R5188 Pin, Chain 4
10 R5196 Anchor, Chain 4

11 K33947 Nut, Jam 2
12 R227 Nut, Hex 2
R/04--02 -- 15 -- CATALOG R418

CONTENTS
CHAIN, SECONDARY & TERTIARY
10
5 11
3 9
6 1
4
B
7
8
A C
6
4 7
7 6
6
10
2
11
3 5 9
A > Outer Rail

B > Outer Intermediate Rail
C > Inner Intermediate Rail
D > Inner Rail
R19850)DD
R/04--02 -- 16 -- CATALOG R418

CONTENTS
1 R5184--47B Chain, Secondary 2 K7001

1 R5184--36B Chain, Secondary 2 K7003, A
1 R5184--9B Chain, Secondary 2 K7004, A
1 R5184--11B Chain, Secondary 2 K7006, A, B, C, D



2 R5184--47B Chain, Tertiary 2 K7001

2 R5184--44B Chain, Tertiary 2 K7003, A
2 R5184--9B Chain, Tertiary 2 K7004, A
2 R5184--11B Chain, Tertiary 2 K7006, A, B, C, D



CATALOG R418 -- 17 -- R/04--02

CONTENTS
R/04--02 -- 18 -- CATALOG R418

CONTENTS
3 R5182 Sheave, Chain 4 All

4 R5196 Anchor, Chain 2
6 R5188 Pin, Chain 8
7 K72003 Pin, Cotter 16

8 R227 Nut, Hex 4
9 R15840 Retainer Assembly 2
10 K20348 Bolt, Hex 4
CATALOG R418 -- 19 -- R/04--02

CONTENTS
HYDRAULIC SYSTEM
7
5
6
A
R22766 Mast to truck

-- tube assembly -- 3
DREXEL ONLY 25
4
6 1
26
28 C
27
29 D
B
17 9
18 16 8
10
19 10 B
15
22 Included with Item 11
20
11
21 12
23
13
A > Inner Intermediate Rail
B > Outer Intermediate Rail
18 24 C > Primary Cylinder
14
D > Secondary Cylinder
R19850)DD
R/04--02 -- 20 -- CATALOG R418

CONTENTS
1 B760--1655 Hose Assembly, Primary 1 K7001

1 B760--1618 Hose Assembly, Primary 1 K7003, A
1 B760--1623 Hose Assembly, Primary 1 K7004, A
1 B760--1607 Hose Assembly, Primary 1 K7006, A, B, C, D


1 801077 Hose Assembly, Primary 1 K7015
2 B760--1654 Hose Assembly, Lift 1 K7001

2 B760--1617 Hose Assembly, Lift 1 K7003, A
2 B760--1620 Hose Assembly, Lift 1 K7004, A
2 B760--1608 Hose Assembly, Lift 1 K7006, A, B, C, D


2 801079 Hose Assembly, Lift 1 K7015
3 R19881 Hose Sheave 1 All

4 R7333 Ring, Snap 1
5 R19845 Guard Assembly, Hose 1
7 K20348 Bolt, Hex 6
8 R19452--3 Elbow 1
CATALOG R418 -- 21 -- R/04--02

CONTENTS
9 R19822--1 Bulkhead Fitting 2 All

10 K44750 Washer 2
11 R19805 Tube Assembly 1
12 R19831--1 Fitting, Tee 1
13 R19829--1 Fitting, Tee 1

15 R18147--1 Connector 2
16 K97531 Snap, Ring 2
17 R19877 Shim A/R
18 R18147--2 Connector 2
19* R19470 Regulator Body 1
20* K20428 Bolt, Hex 2
22* K33799 Nut, Hex 2
23 K97612 Snap, Ring 2
24 R20061 Regulator 1
25 R19820 Cylinder Support 2
26 K20348 Bolt, Hex 4
27 B2236--17 Hose Clamp 3
28 R20253--1 Hose Guide, Removable 1 K7001

28 R20253--3 Hose Guide, Removable 1 K7003, A
28 R20253--4 Hose Guide, Removable 1 K7004, A
28 R20253--6 Hose Guide, Removable 1 K7006, A, B, C, D



* For Masts utilizing Mounting K7052, K7053, K7054, K7055, K7059, K7062 or K7063, please note:
1.) Item 21 is replaced by part no. R5003 (regulator body) & R24008 (bracket).
2.) Items 22 & 24 are replaced by part no. R17261 (U--bolt w/ nuts).
R/04--02 -- 22 -- CATALOG R418

CONTENTS
29 R19828--1 Hose Guide, (welding required) 1 K7001

29 R19828--4 Hose Guide, (welding required) 1 K7004, A
29 R19828--6 Hose Guide, (welding required) 1 K7006, A, B, C, D



CATALOG R418 -- 23 -- R/04--02

CONTENTS
CARRIAGE
1
2
3
7
8
6 4
R/04--02 -- 24 -- CATALOG R418

CONTENTS
1 R20675--6 Carriage Weldment, 37” 1 K7080

1 R23495--1 Carriage Weldment, 38 1/2” 1 K7081
1 R23305 Carriage Weldment, 37” 1 K7082
1 R23025 Carriage Weldment, 38 1/2” 1 K7083

1 R22420 Carriage Weldment, 37” 1 K7088

2 R6497 Shim A/R All

3 R5974 Roller 4
4 R3564 Bolt, Lock 4
5 R3561 Shaft 4
6 R206 Shim 8
7 R3595 Roller 4
CATALOG R418 -- 25 -- R/04--02

CONTENTS
HOSE REEL KIT, 3 WAY
(R.H. KIT
SHOWN)
1
2 3 4
5
6
R/04--02 -- 26 -- CATALOG R418

CONTENTS
NOTE: For Individual Hose Reel Parts and Accessories, contact Cascade Corp., Portland, OR.
1 R20595 Hose Reel Kit (R.H., shown), 3--Way 1 K7029

Includes Installation Drawing (R20596)
1 R23140 Hose Reel Kit (L.H.), 3--Way 1 K7030
Includes Installation Drawing (R23141)
2* B760--305 Hose Assembly 1

3* B760--1681 Hose Assembly 1
4* K71D3068 Weld Nut 1 welding required
5* B3698--12 Hose Clamp 1

6* K20310 Bolt, Hex 1
7* K34806 Washer, Lock 1
* Items used with Side Shift Carriage installation and are not included with Hose Reel Kit.
R/04--02 -- 27 -- CATALOG R418

CONTENTS
HOSE REEL KIT, 4 WAY
CATALOG R418 -- 28 -- R/04--02

CONTENTS
1 R19489 Hose Reel Kit (4 Way) 1 K7031

(Includes Right And Left Side)
R21846 Installation Drawing 1
(Included With Hose Reel Kit)
NOTE: For Individual Hose Reel Parts and Accessories, contact Cascade Corp., Portland, OR.
CATALOG R418 -- 29 -- R/04--02

CONTENTS
EARLY INTERNAL HOSE KIT, K7076
29
30
11
1 16 13 31
17
2 32
3
4 28
33
34
12
4
15
14 35
36
5
27
37
10 9 38
6
8 20 4
4
21
18
19
welds to carriage
22
23
24
25 R25150)
7
26
R25150)A
R/04--02 -- 30 -- CATALOG R418

CONTENTS
*R25150--3 Internal Hose Kit 1 K7076
1 B760--1852 Hose Assembly 2

2 K108--4 Fitting, Bulkhead Elbow 2
3 R25168 Plate 1 welding required
4 K52--4 Nut, Hex 10
5 R25169--5 Hose Guide 1
6 496198 Tie Wrap A/R
7 R25169--6 Hose Guide 1

8 K71--4 Fitting, Elbow 2
10 R25160 Bracket Assembly 1 welding required
12 R25173 Hose Sheave 1
13 R25164 Bracket 1 welding required

14 B5864 Bolt, Shoulder 1
15 K44882 Washer, Flat 1
17 K33946 Nut, Hex 1
18 R25162 Plate 1
19 R25175 Connector Bracket Assembly 1 welding required

20 K20522 Bolt, Hex 2
23 K33799 Nut, Hex 2
24 K104--4 Fitting, Bulkhead Union 4

28 R25155 Bracket Assembly 1
29 K20428 Bolt, Hex 2

34 R25179 Screw, Shoulder 2
38 R25157 Hose Anchor 2 welding required
* See Assembly Drawing R25150 for assembly instructions and welding locations.
R/04--02 -- 31 -- CATALOG R418

CONTENTS
INTERNAL HOSE KIT, K7077

ITEMS 44 & 45 -- 1ST MOUNTING -- SERVICE ONLY. WEAR PLATES AND
SIDE PLATES REPLACED BY SECOND MOUNTING -- ITEMS 15, 16 & 17.
20
11
18, 19
17
16
31 15
32 6, 7
33
34
13, 14
30
12
35
36 12 11
6
6 7
29 2
9
37
38
39 10
7
29
8
6
5
40 7
7 22 7
3
23
21
4
26
41
25
27
24
28 42
27
43
28
801019)D 1
R/04--02 -- 32 -- CATALOG R418

CONTENTS
*801019--1 Internal Hose Kit 1 K7001


1 800772 Block, Weld 2 All

2 801022 Plate, Bulkhead 1
3 801024--1 Hose Guide 1 K7001

3 801024--2 Hose Guide 1 K7002
3 801024--3 Hose Guide 1 K7003
3 801024--4 Hose Guide 1 K7004
3 801024--5 Hose Guide 1 K7005
3 801024--6 Hose Guide 1 K7006
3 801024--7 Hose Guide 1 K7007
3 801024--8 Hose Guide 1 K7008
3 801024--9 Hose Guide 1 K7009

3 801024--10 Hose Guide 1 K7010
3 801024--11 Hose Guide 1 K7011
3 801024--12 Hose Guide 1 K7012
3 801024--13 Hose Guide 1 K7013
3 801024--14 Hose Guide 1 K7014
3 801024--15 Hose Guide 1 K7015
3 801024--16 Hose Guide 1 K7016
3 801024--17 Hose Guide 1 K7017
4 K20348 Bolt 1 All

5 196951 Screw 1
6 K108--4 Fitting, 90 degree Bulkhead 6
7 K52--4 Nut 6
* See Assembly Drawing 801019 for assembly instructions; welding required.
R/04--02 -- 33 -- CATALOG R418

CONTENTS
8 801083--1 Hose Assembly 1 K7001

8 801083--2 Hose Assembly 1 K7002
8 801083--3 Hose Assembly 1 K7003
8 801083--4 Hose Assembly 1 K7004
8 801083--5 Hose Assembly 1 K7005
8 801083--6 Hose Assembly 1 K7006
8 801083--7 Hose Assembly 1 K7007
8 801083--8 Hose Assembly 1 K7008
8 801083--9 Hose Assembly 1 K7009

8 801083--10 Hose Assembly 1 K7010
8 801083--11 Hose Assembly 1 K7011
8 801083--12 Hose Assembly 1 K7012
8 801083--13 Hose Assembly 1 K7013
8 801083--14 Hose Assembly 1 K7014
8 801083--15 Hose Assembly 1 K7015
8 801083--16 Hose Assembly 1 K7016
8 801083--17 Hose Assembly 1 K7017
9 801082--1 Hose Assembly 1 K7001

9 801082--2 Hose Assembly 1 K7002
9 801082--3 Hose Assembly 1 K7003
9 801082--4 Hose Assembly 1 K7004
9 801082--5 Hose Assembly 1 K7005
9 801082--6 Hose Assembly 1 K7006
9 801082--7 Hose Assembly 1 K7007
9 801082--8 Hose Assembly 1 K7008
9 801082--9 Hose Assembly 1 K7009

9 801082--10 Hose Assembly 1 K7010
9 801082--11 Hose Assembly 1 K7011
9 801082--12 Hose Assembly 1 K7012
9 801082--13 Hose Assembly 1 K7013
9 801082--14 Hose Assembly 1 K7014
9 801082--15 Hose Assembly 1 K7015
9 801082--16 Hose Assembly 1 K7016
9 801082--17 Hose Assembly 1 K7017
10 801026 Hose Guide 1 All

11 801630 Plate, weld 2
R/04--02 -- 34 -- CATALOG R418

CONTENTS
12 801084--1 Hose Assembly 2 7001

12 801084--2 Hose Assembly 2 7002
12 801084--3 Hose Assembly 2 7003
12 801084--4 Hose Assembly 2 7004
12 801084--5 Hose Assembly 2 7005
12 801084--6 Hose Assembly 2 7006
12 801084--7 Hose Assembly 2 7007
12 801084--8 Hose Assembly 2 7008
12 801084--9 Hose Assembly 2 7009

12 801084--10 Hose Assembly 2 7010
12 801084--11 Hose Assembly 2 7011
12 801084--12 Hose Assembly 2 7012
12 801084--13 Hose Assembly 2 7013
12 801084--14 Hose Assembly 2 7014
12 801084--15 Hose Assembly 2 7015
12 801084--16 Hose Assembly 2 7016
12 801084--17 Hose Assembly 2 7017
13 K20348 Bolt 4 All

14 K34807 Washer 4
15 801129 Plate, Wear 4
16 801020 Plate, Side 2
17 801021 Plate, Side 2
18 801074 Tube 4
19 801045 Bolt 4
20 801027 Angle 1
21 801023 Plate, Bulkhead 1
22 K20388 Bolt 2
23 K44877 Washer 2
24 K20468 Bolt 2
25 K44877 Washer 2
26 R25175 Bracket 1
27 K104--4 Union, Bulkhead 4
29 801085--1 Hose Assembly 2 K7001

29 801085--2 Hose Assembly 2 K7002
29 801085--3 Hose Assembly 2 K7003
29 801085--4 Hose Assembly 2 K7004
29 801085--5 Hose Assembly 2 K7005
29 801085--6 Hose Assembly 2 K7006
29 801085--7 Hose Assembly 2 K7007
29 801085--8 Hose Assembly 2 K7008
R/04--02 -- 35 -- CATALOG R418

CONTENTS
R/04--02 -- 36 -- CATALOG R418

CONTENTS
29 801085--9 Hose Assembly 2 K7009

29 801085--10 Hose Assembly 2 K7010
29 801085--11 Hose Assembly 2 K7011
29 801085--12 Hose Assembly 2 K7012
29 801085--13 Hose Assembly 2 K7013
29 801085--14 Hose Assembly 2 K7014
29 801085--15 Hose Assembly 2 K7015
29 801085--16 Hose Assembly 2 K7016
29 801085--17 Hose Assembly 2 K7017
30 R25155 Bracket 1 All

31 K20428 Bolt 2
34 R25171 Sheave, Hose 2
35 K44879 Washer 2
37 R25172 Sheave, Hose 2
39 K44722 Washer 2
40 R25157 Plate, Weld 2
41 801025--1 Hose Guide 1 K7001

41 801025--2 Hose Guide 1 K7002
41 801025--3 Hose Guide 1 K7003
41 801025--4 Hose Guide 1 K7004
41 801025--5 Hose Guide 1 K7005
41 801025--6 Hose Guide 1 K7006
41 801025--7 Hose Guide 1 K7007
41 801025--8 Hose Guide 1 K7008
41 801025--9 Hose Guide 1 K7009

41 801025--10 Hose Guide 1 K7010
41 801025--11 Hose Guide 1 K7011
41 801025--12 Hose Guide 1 K7012
41 801025--13 Hose Guide 1 K7013
41 801025--14 Hose Guide 1 K7014
41 801025--15 Hose Guide 1 K7015
41 801025--16 Hose Guide 1 K7016
41 801025--17 Hose Guide 1 K7017
42 496198 Tie Wrap A/R All

43 B2236--17 Clamp 3
44 K20464 Bolt 10
45 801075 Teflon Roller 10
R/04--02 -- 37 -- CATALOG R418

CONTENTS
DECALS
1
1
ROUGH TERRAIN
MAST 48” 2, 3
INDUSTRIAL
MAST 57”
2, 3
1 426641 Decal, ”Fork Safety” 2 All

2 426642 Decal, ”Pinch Point” (Small) A/R
3 426643 Decal, ”Pinch Point” (Large) A/R
CONTENTS
PARTS INDEX: Part no., Page(s)
CATALOG R418, R/04--02
196951, 33 496407---, 11 B760---, 21 K71---4, 31 R19881, 21 R25161, 31, 37
496198, 31, 37 496408---, 13 B760---1681, 27 K71D3068, 27 R19895---, 25 R25162, 31
496257, 9 800772, 33 B760---1850, 31 K72003, 15, 19 R20061, 22 R25164, 31
496258, 9 801019---, 33 B760---1851, 31 K97531, 22 R20090, 22 R25165, 31, 35
496259, 9 801020, 35 B760---1852, 31 K97535, 25 R20253---, 22 R25168, 31
496260, 9 801021, 35 B760---305, 27 K97538, 15, 19 R20595, 27 R25169---5, 31
496261, 9 801022, 33 K104---4, 31, 35 K97612, 22 R20596, 27 R25169---6, 31
496262, 9 801023, 35 K108---4, 31, 33 R1, 5 R206, 5, 25 R25170, 31
496263, 9 801024---, 33 K20310, 27 R15840, 19 R20675---, 25 R25171, 31, 37
496264, 9 801025---, 37 K20328, 21 R16823, 13 R21802, 13 R25172, 31, 37
496265, 9 801026, 34 K20348, 15, 19, 22, 33, R18147---1, 22 R21846, 29 R25173, 31
496266, 9 801027, 35 35 R18147---2, 22 R21965---1, 25 R25175, 31, 35
496267, 9 801045, 35 K20388, 35 R19452---3, 21 R22375, 7 R25179, 31, 37
496268, 9 801074, 35 K20428, 22, 31, 37 R19470, 22 R22375K, 9 R25725---, 7
496269, 9 801077, 21 K20468, 35 R19489, 29
496272, 9 801078, 21 K20522, 31 R19805, 22 R22395---, 11 R25730---, 11
496273, 9 801079, 21 K33799, 22, 31 R19810, 15 R22395K, 13 R25790---, 5
496275, 9 801080, 21 K33946, 31 R19818, 15 R22420, 25 R3561, 25
496276, 9 801082---, 34 K33947, 15 R19820, 22 R22495---1, 25 R3564, 25
496278, 13 801083---, 34 K34806, 27 R19822---1, 22 R227, 15, 19 R3595, 25
496279, 13 801084---, 35 K34807, 15, 19, 21, 22, R19828---, 23 R23025, 25 R5182, 15, 19
496280, 13 801085---, 35 31, 35, 37 R19829, 22 R23140, 27 R5184---, 15, 17
496281, 13 801129, 35 K34811, 31 R19831, 22 R23141, 27 R5188, 15, 19
496282, 13 801630, 34 K44722, 37 R19845, 21 R23305, 25 R5196, 15, 19
496283, 13 802074, 21 K44750, 22 R19855---, 3 R23495---1, 25 R5846, 13
496284, 13 802075, 21 K44877, 31, 35, 37 R19860---, 3 R25150---3, 31 R5974, 5, 25
496285, 13 B2236---17, 22 K44879, 31, 37 R19865, 5 R25155, 31, 37 R6483, 13
496405---, 7 B3698---12, 27 K44882, 31 R19870---, 5 R25157, 31, 37 R6497, 5, 25
496406---, 9 B5864, 31 K52---4, 31, 33 R19877, 22 R25160, 31 R7333, 21
CONTENTS

7000 SERIES: Manitou North America, Inc

Uploaded by

Copyright:

Available Formats

7000 SERIES: Manitou North America, Inc

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

7000 SERIES: Manitou North America, Inc

Uploaded by

Copyright:

Available Formats

CONTENTS

MANITOU NORTH AMERICA, INC.

S/N: 702674 & ABOVE

Mast Model Number:

Mast Serial Number:

For quick reference it is recommended these numbers be recorded as soon as possible.

MAST MODEL NUMBER DESCRIPTION

K5705 -- K5797 -- K5755 -- K1479

MAST RAIL ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

PRIMARY CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SECONDARY CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

CHAIN, SECONDARY & TERTIARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

HOSE REEL KIT (3 -- WAY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

HOSE REEL (4 -- WAY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

EARLY INTERNAL HOSE KIT, K7076 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

INTERNAL HOSE KIT, K7077 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

MAST DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplement

PARTS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplement

MAST OPERATOR/SERVICE MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplement

CATALOG R418 -- 1 -- R/04--02

MAST RAIL ASSEMBLIES

R/04--02 -- 2 -- CATALOG R418

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R19855--1 Outer Rail Assembly 1 K7001

1 R19855--6 Outer Rail Assembly 1 K7006, A, B, C & D

1 R19855--11 Outer Rail Assembly 1 K7011

1 R19855--16 Outer Rail Assembly 1 K7016

2 R19860--1 Outer Intermediate Rail 1 K7001

2 R19860--6 Outer Intermediate Rail 1 K7006, A, B, C & D

2 R19860--11 Outer Intermediate Rail 1 K7011

2 R19860--16 Outer Intermediate Rail 1 K7016

CATALOG R418 -- 3 -- R/04--02

THIS PAGE LEFT BLANK INTENTIONALLY

R/04--02 -- 4 -- CATALOG R418

ITEM PART NUMBER DESCRIPTION QTY MODEL

3 R19865--1 Inner Intermediate Rail 1 K7001

3 R19865--6 Inner Intermediate Rail 1 K7006, A, B, C & D

3 R19865--11 Inner Intermediate Rail 1 K7011

3 R19865--16 Inner Intermediate Rail 1 K7016

4 R19870--1 Inner Rail 1 K7001

4 R19870--6 Inner Rail 1 K7006, A, B, C & D

4 R19870--11 Inner Rail 1 K7011

4 R19870--16 Inner Rail 1 K7016

5 R6497 Shim A/R All

CATALOG R418 -- 5 -- R/04--02

PRIMARY CYLINDER ASSEMBLY

R/04--02 -- 6 -- CATALOG R418

ITEM PART NUMBER DESCRIPTION QTY MODEL

* R25725--1 Primary Cylinder Assembly 1 K7001

* R22375--6 Primary Cylinder Assembly 1 K7006, A, B, C, D

* R25725--11 Primary Cylinder Assembly 1 K7011

* R25725--16 Primary Cylinder Assembly 1 K7016

1 496405--1 Barrel Assembly 1 K7001

1 496405--6 Barrel Assembly 1 K7006, A, B, C, D

1 496405--11 Barrel Assembly 1 K7011

1 496405--16 Barrel Assembly 1 K7016

CATALOG R418 -- 7 -- R/04--02

THIS PAGE LEFT BLANK INTENTIONALLY

R/04--02 -- 8 -- CATALOG R418