Grant Aerona r32 Installer Uk Doc 0136 Rev 1 6 Oct 2019

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Grant Aerona³

Air to Water High Efficiency Heat Pump Range

Installation and Servicing Instructions

UK | DOC 0136  | Rev 1.6 | October 2019


IMPORTANT NOTE FOR INSTALLERS PRODUCT CODES COVERED
These instructions are intended to guide installers on the These instructions cover the following product codes:
installation, commissioning and servicing of the Grant Aerona³
heat pump. After installing the heat pump, leave these instructions Product code
with the user. HPID6R32
A user handbook is available to guide users in the operation of the
HPID10R32
heat pump.
HPID13R32
HPID17R32
SPECIAL TEXT FORMATS Output at 7°C air and 35°C flow temperature
The following special text formats are used in these instructions
for the purposes listed below:

SERVICING
! WARNING ! The heat pump should be serviced at least every twelve months and
the details entered in the service Log in the user handbook.
Warning of possible human injury as a consequence of not
following the instructions in the warning.

! CAUTION !
Caution concerning likely damage to equipment or tools
as a consequence of not following the instructions in the
caution.

! NOTE !
Used for emphasis or information not directly concerned
with the surrounding text but of importance to the reader.

Power Quality Information


HPID6R32 Complies with the Technical requirements of BS EN/IEC 61000-3-2
Complies with the Technical requirements of BS EN/IEC 61000-3-3

HPID10R32 Complies with BS EN/IEC 61000-3-11 & BS EN/IEC 61000-3-12


Complies with the technical requirements of BS EN/IEC 61000-3-2
Complies with the technical requirements of BS EN/IEC 61000-3-3

HPID13R32 Complies with BS EN/IEC 61000-3-11 & BS EN/IEC 61000-3-12

HPID17R32 Complies with BS EN/IEC 61000-3-11 & BS EN/IEC 61000-3-12

GRANT ENGINEERING (UK) LIMITED


Hopton House, Hopton Industrial Estate, Devizes, Wiltshire, SN10
2EU
Tel: +44 (0)1380 736920 Fax: +44 (0)1380 736991
Email: [email protected] www.grantuk.com

This manual is accurate at the date of printing but will be superseded and should be disregarded if specifications and/or appearances
are changed in the interests of continued product improvement. However, no responsibility of any kind for any injury, death, loss,
damage or delay however caused resulting from the use of this manual can be accepted by Grant Engineering (UK) Limited, the
author or others involved in its publication.
All good sold are subject to our official Conditions of Sale, a copy of which may be obtained on application.
© Grant Engineering (UK) Limited 2017. No part of this manual may be reproduced by any means without prior written consent.
Contents
1 Introduction 4 9 Commissioning 46
1.1 General 4 9.1 System Setup 46
1.2 Main Components 4 9.2 Setting the Day and Time 46
1.3 Planning Permission 4 9.3 Access for Parameter Settings 47
1.4 DNO Application 4 9.4 Accessing the Parameter Setting Menu 47
1.5 Important Advice 4 (User level)
1.6 Product Contents 4 9.5 Accessing the Parameter Setting Menu 47
1.7 Installation Accessories 4 (Installer level)
1.8 Control Parameters 4 9.6 Temperature Control - DHW function 47
1.9 Heat Pump Components 5 9.7 Parameters Input/Output 48
9.8 Remote Controller Back Light Display 48
Parameters
2 Technical Data 6 9.9 Weather Compensation 49
1.1 Heat Pump Technical Data 6
9.10 Frost Protection Function Setting 49
2.2 Main Supply Cable 7
9.11 Pump Operation and Air Bleeding 49
2.3 Base Tray Heater 7
from Heating System
2.4 Heat Pump Dimensions 7
9.12 Pump Output Setting 49
2.5 Remote Controller Dimensions 8
9.13 Coastal Installations 49

3 Installation Information 9 10 Servicing 50


3.1 Introduction 9
10.1 General 50
3.2 Heating System Design Criteria 9
10.2 Air Inlet and Outlet 50
3.3 Regulations 10
10.3 Condensate Disposal 50
3.4 Heat Pump Location 10
10.4 Heating System Connections 50
3.5 Preparation for Installation 10
10.5 Heat Pump Controls 50
3.6 Installing the Heat Pump 11
10.6 Refrigerant 50
3.7 Metering for Domestic RHI Installations 11
10.7 Monitor Display Function 51
3.8 Volumiser Tanks 12
3.9 Hot Water Cylinders 12
3.10 Hydraulic Diagram 13 11 Fault Finding 52
3.11 Before you Commission 14 11.1 Error Code Display 52
3.12 Completion 15 11.2 Error History Display 52
3.13 Installation Checklist 15 11.3 Reset Error Code Display 52
11.4 Error Codes 53
11.5 Table of Controller PCB and Terminal 56
4 Sealed Systems 16 PCB Alarms
4.1 Sealed System Requirements 16
11.6 Error Codes and PCB Alarm Figures 57
4.2 Filling the Sealed System 17
and Tables
4.3 Pressure Relief (Safety) Valve Operation 17

5 Domestic Hot Water 18 12 Spare Parts 60


12.1 Exploded Diagram - HPID6R32 60
5.1 Temperature Control 18
12.2 Spare Parts List - HPID6R32 61
5.2 Heat Pump Cylinders 18
12.3 Exploded Diagram - HPID10R32 62
5.3 Legionella 19
12.4 Spare Parts List - HPID10R32 63
5.4 Automatic DHW Boost Kit 19
12.5 Exploded Diagram - HPID13R32 64
12.6 Spare Parts List - HPID13R32 65
6 Electrical 22 12.7 Exploded Diagram - HPID17R32 66
6.1 Wiring Centre 22 12.8 Spare Parts List - HPID17R32 67
6.2 Terminal PCB Input/Output 23
6.3 Power Supply 23
6.4 Tightening Torques 25 13 Declarations of Conformity 68
6.5 Solar Thermal 25 13.1 EC Declaration of Conformity - HPID6R32 68
6.6 Connection of Heating System Controls 25 13.2 EC Declaration of Conformity - HPID10R32 69
6.7 Connection of Remote Controller 25 13.3 EC Declaration of Conformity - HPID13R32 70
6.8 Grant Interface Relay Box 25 13.4 EC Declaration of Conformity - HPID17R32 71
6.9 Wiring Diagrams 25
6.10 System Control Wiring Diagrams 26
14 Health and Safety Information 72
14.1 General 72
7 Remote Controller 30 14.2 Refrigerant (R32) 72
7.1 Remote Controller 30
7.2 Installation Requirements 30
7.3 Installing the Remote Controller 30 15 Disposal and Recycling 72
7.4 Connecting the Remote Controller 31
to the Heat Pump 16 Product Fiche 73
7.5 Buttons 32
7.6 Display Panel 33 16.1 Product Fiche - HPID6R32 73
16.2 Product Fiche - HPID10R32 75
16.3 Product Fiche - HPID13R32 77
8 Operation 34 16.4 Product Fiche - HPID17R32 79
8.1 Heat Pump Operation 34
8.2 Weather Compensation 36
8.3 Water Pump Management 37 17 Guarantee 73
8.4 Frost Protection 40
8.5 ON/OFF DHW Production Remote Contact 42 Appendix A - Parameters List 75
8.6 ON/OFF Heating Remote Contact 43
8.7 Night Mode 44 Appendix B - Wiring Diagrams 77
8.8 Low Tariff 45 Appendix C - Parameters 80
Record
Contents Page 3
1 Introduction
1.1 General grantuk.com), completed and then submitted to the correct DNO for
The Grant Aerona³ range consists of four compact, lightweight, the area in question.
MCS approved, monobloc, air-to-water, inverter driven, single-
phase air source heat pump working with R32 refrigerant.
1.5 Important Advice
It is important that these installation and servicing instructions are 1. It is essential that the full layout of the system is understood
followed to ensure correct installation and operation. Failure to do before the installation of any component is undertaken. If you
so may result in poor performance. are in any doubt, please stop and seek advice from a qualified
It is not within the scope of this manual to design the heating heating engineer or from Grant UK. Please note that Grant
system or provide any advice regarding the layout of the system or UK will not be able to offer specific advice about your system
any of the controls required for any individual heating system. unless we designed it. In this case, we will always refer you to
These instructions do not replace the installation or users manuals seek the advice of a qualified system designer.
for any additional components used in the design of your system 2. The heat pump must be installed and commissioned in
e.g. cylinders, motorised valves, programmers, solar thermal accordance with these installation and servicing instructions.
devices, buffers, etc. Deviations of any kind will invalidate the guarantee and
may cause an unsafe situation to occur. Please seek advice
These instructions must be left with the product for future from Grant UK if any of these user, installation and servicing
reference. instructions cannot be followed for whatever reason.
3. The heat pump contains high pressures and high temperatures
1.2 Main Components during normal working conditions. Care must be taken when
Each model incorporates the following main components: accessing the internal workings of the heat pump.
• DC inverter - this responds rapidly to changing conditions 4. The heat pump contains an electrically driven fan which rotates
to provide the necessary output to meet heating demands at high speed. Disconnect the heat pump from the electrical
by varying the speed and output of the compressor, fan supply before removing the top cover.
and circulating pump. This reduces the on/off times of the
compressor, keeping the water temperature constant during 1.6 Product Contents
operation reducing the electricity consumption. The Aerona³ comes supplied on a single pallet. The following items
• Compressor - a high-efficiency DC twin-rotary compressor to are included:
provide smooth performance and quiet operation.
• Plate heat exchanger (condenser) - the high-efficiency plate HPID6R32 HPID10R32 HPID13R32 HPID17R32

heat exchanger is used to transfer heat to the heating system Aerona³ heat pump 6kW 1

primary circuit. Aerona³ heat pump 10kW 1


• Fan - a high-efficiency DC fan motor is used for smooth and Aerona³ heat pump 13kW 1
quiet operation. A single fan is fitted to the HPID6R32 (5 blade)
Aerona³ heat pump 17kW 1
and HPID10R32 (3 blade) units. Two fans (3 blade) are fitted to
the HPID13R32 and HPID17R32 units. Condensate drain elbow 1 1 1 1

• Circulating pump - high-efficiency DC pump speed controlled Anti-vibration shoes 4


from the ASHP control PCB. ¾ʺ BSP x 22 mm flexible
• Base tray heater - factory fitted electric heater prevents hose c/w washer
2

condensate in the base of the heat pump from freezing. When 1ʺ BSP x 22 mm flexible 2 2 2
the ambient temperature reaches 2.5°C, the base tray heater hose c/w washer
turns on and at 5.5°C turns off (ΔT of 3k). This cannot be 1ʺ nipple 2 2
adjusted or turned off. Refer to Section 2.3.
1ʺ x 1¼ʺ reducing socket 2 2 2 2
• Pressure relief valve - a 3 bar pressure relief valve is factory
22 mm isolating valve 2
fitted.
• Air purge valve (automatic air vent) - factory fitted to assist 28 mm isolating valve 2 2 2

in the removal of air from the heating primary circuit of the heat Remote controller 1 1 1 1
pump. Remote controller cable 1 1 1 1
(length: 8 metres)
1.3 Planning Permission Grant EP002 interface 1 1 1 1
The installation of a Grant Aerona³ heat pump on domestic relay box
premises may be considered to be permitted development, not Installation and servicing 1 1 1 1
needing an application for planning permission, provided ALL the instructions
limits and conditions listed on the Planning Portal website are met. User instructions 1 1 1 1
For further information, visit www.planningportal.gov.uk.
1.7 Installation Accessories
1.4 DNO Application The following are available from Grant UK:
An application must be made to the Distribution Network Operator Product code Description
(DNO) before connecting the heat pump(s) to the mains electrical
HPIDFOOT/KIT2 Anti-vibration mounts (2 x 600mm and fixing kit)
supply. There are six DNOs operating the electrical distribution
network throughout England, Scotland and Wales and the HPIDINSU/KIT Through wall insulation kit (22 - 28mm flexible hoses)
application must be made to the DNO covering the area concerned.
The necessary information required to make this application 1.8 Control Parameters
(J-forms) can be downloaded from the Grant UK website (www. All parameters are listed sequentially in Appendix A.

Page 4 Section 1: Introduction


1.9 Heat Pump Components

HPID6R32
Air inlet is located in the left or in the back

Pressure relief valve

Airpurge valve

PCB(Terminal)
PCB(Main)
Terminal block

High pressure switch

Wiring lid Compressor

Pump
Air outlet
Screw

HPID10R32
Air inlet is located in the left or in the back

Airpurge valve

PCB(Terminal)
PCB(Main)
Terminal block
Wiring lid Pressure relief valve

High pressure switch

Compressor
Screw
Pump
Air outlet

HPID13R32 & HPID17R32 HPID13R32 HPID17R32


Air inlet is located in the left or in the back

PCB (Main)

PCB (Terminal)
Wiring lid
Terminal block

Pressure relief valve


Airpurge valve
Screw
High pressure switch
Compressor

Pump
Air outlet

Figure 1-1: Main components - all models

Section 1: Introduction Page 5


2 Technical Data

2.1 Heat Pump Technical Data
Table 2-1: Technical data
Model Unit HPID6R32 HPID10R32 HPID13R32 HPID17R32

Heating capacity (BS EN 14511 - air: 7°C / water: 35°C) kW 6.92 11.1 13.6 18.0

COP (BS EN 14511 - air: 7°C / water: 35°C) 4.91 5.28 5.25 4.79

SCOP (average climate conditions) - 35°C 4.62 5.22 5.41 4.54

Heating capacity (BS EN 14511 - air: 7°C / water: 55°C) kW 6.24 10.5 11.4 15.3

COP (BS EN 14511 - air: 7°C / water: 55°C) 3.04 3.12 3.23 3.15

SCOP - average climate conditions (BS EN 14825 - water: 55°C) 3.30 3.47 3.72 3.56
Power supply ~230V 1ph 50Hz
Power input (BS EN 14511 - air: 7°C / water: 35°C) kW 1.41 2.10 2.59 3.76
Power input (BS EN 14511 - air: 7°C / water: 55°C) kW 2.05 3.37 3.53 4.86
Mechanical protection IPX4
Compressor DC twin rotary - inverter driven
Pressure (maximum) MPa 4.1
Refrigerant R32
Mass of R32 kg 0.80 1.55 2.20 2.80
Circulating pump m head 10 6 15 12
Rated air flow (BS EN 14511 - air: 7°C / water: 35°) m³/h 2082 2,664 4,464 4,464
Rated air flow (BS EN 14511 - air: 7°C / water: 55°) m³/h 2082 2,664 4,664 4,464
Power input of fan (BS EN 14511 - air: 7°C / water: 35°) kW - - - -
Power input of fan (BS EN 14511 - air: 7°C / water: 55°) kW - - - -
Power input of circulating pump (BS EN 14511 - air: 7°C / water: 35°) kW - - - -
Power input of circulating pump (BS EN 14511 - air: 7°C / water: 55°) kW - - - -
Flow rate (minimum) litres/min 5 10 15 15
Rated flow rate (BS EN 14511 - air: 7°C / water: 35°) litres/min 20.22 32.16 40.68 50.88
Rated flow rate (BS EN 14511 - air: 7°C / water: 55°) litres/min 11.34 19.26 40.62 27.90
Outdoor temperature °C -20 to 43
Maximum inlet water temperature (not operating) °C 70
Water pressure (system) MPa (bar) 0.1 to 0.3 (1 to 3 bar)
Sound power level at 1 metre (external) dB(A) 65.2 64 60.8 61.6
Sound pressure level at 1 metre (external) (Q=1) dB(A) 54.2 53 49.8 50.6
Water connections BSPF ¾˝ 1˝ 1¼˝ 1¼˝
Weight (empty) kg 51 70 99 118
Weight (full) kg 52.8 71.8 101 120
Water content litres 1.8 1.8 2.0 2.0
Heat pump casing volume m³ 0.167 0.247 0.468 0.468
ErP rating (low temperature: 35°C flow) - heating A++ (A+++ from September 2019)
ErP rating (low temperature: 55°C flow) - heating A++ (HPID13R32 will be A+++ from September 2019)

Page 6 Section 2: Technical Data


2.2 Mains Supply Cable 2.3 Base Tray Heater
Always assume maximum possible load when considering The factory fitted electric heater prevents condensate in the base
cable sizing. of the heat pump from freezing. When the ambient temperature
The cable supplying power from the consumer unit to the heat reaches 2.5°C, the base tray heater turns on and at 5.5°C turns off
pump must be connected via an external 2 pole isolator. This allows (ΔT of 3k). This cannot be adjusted or turned off.
the service engineer to isolate the power supply before working on Base tray heater specification
the heat pump safely.
V 230V
Refer to Section 6 for connection details.
P 185W
Table 2-2: Electrical installation requirements
t 110°C
Maximum MCB
Heat pump A 0.8A
running current
model Rating (A) Type
(A)
Resistive load
HPID6R32 11.2 16 C
R 290 Ω
HPID10R32 17.5 20 C
HPID13R32 23.0 32 C
HPID17R32 25.3 32 C

2.4HPID6R32
Heat Pump Dimensions
57 43
HPID6R32
57 43
327 327

Circulating water
return port 825 73 37.4 300 42
Circulating water R3/4(20A)
return port 825 73 37.4 300 42
54

R3/4(20A)
675 675

388 388 54

Circulating water 122.5 580 122.5


outgoing port
Circulating water 122.5 580 122.5
outgoing port
Figure 2-3: HPID6R32 heat pump dimensions
HPID10R32
75 70
HPID10R32
75 70
357 357

Circulating water 155 540 155


outgoing port 850 24 37 330 38
Circulating water 155 540 155
outgoing port 850 24 37 330 38

R1(25A)
882 882

173 173 480 480

R1(25A)
R1(25A)

R1(25A)

Circulating water
return port
Circulating water
return port

Figure 2-4: HPID10R32 heat pump dimensions


HPID13R32 and HPID17R32
80 80
HPID13R32 and HPID17R32
80 80
357 357

Section 2: Technical Data Page 7


Circulating water
HPID13R32 and HPID17R32
80 80

357
Circulating water
outgoing port 1000 24 37 330 36

R1 1/4(32A)

1418

680
R1 1/4(32A)

185
Circulating water 205 590 205
return port

Figure 2-5: HPID13R32 & HPID17R32 heat pump dimensions

2.5 Remote Controller Dimensions


Mounting plate Door closed Door open

6-4.2×7
18.25

120 16.5 (116)


83.5

120

37 23 23 37
18.25

Knock out hole 12


Figure 2-6: Remote controller dimensions

Page 8 Section 2: Technical Data


3 Installation Information

3.1 Introduction 3.2 Heating System Design Criteria
Before continuing with the installation of the Aerona³ heat pump,

! NOTE ! please spend a few minutes confirming the suitability of the heat
pump to your system. Failure to do so may result in poor perfor-
mance and wasted time:
Grant Aerona³ heat pumps should be stored and transported • Has a room-by-room heat loss calculation been carried out?
in an upright position. If not, then the heat pump MUST be • Is this system designed for mono or bivalent?
positioned in an upright position for at least four hours before • If monovalent, total heating capacity?
being operated. • If bivalent, what is the load capacity of the heat pump?
• If bivalent, what is/are additional heat source(s)?
For the heat pump to operate satisfactorily, install it as outlined in
• Type of system design? - S-plan, S-plan plus
this installation manual.
• Will a buffer be used?
• If yes, what is the capacity of the buffer?
• The Grant Aerona³ heat pump should only be installed by a • Has cavity wall insulation been installed?
competent person. • Has loft insulation of 270mm been installed?
• Before installing the heat pump, please read the following • Have all system pipes been lagged correctly?
installation information carefully and install the heat pump as • Are the existing controls being upgraded?
instructed.
• Be sure to follow the safety notices given.
3.2.1 System Design Criteria
• After completing the installation, check the product operates
A typical condensing oil or gas fired boiler operates with a flow of
correctly. Then, explain to the user about the operation and
70°C and a return of 50°C, i.e. with a DT of 20°C. A heat pump
maintenance requirements as shown in this manual.
operates with a flow of between 30°C and 55°C with a DT of 8°C.
• Be sure to install the heat pump in a suitable location that can
support the heat pump when filled. Installation in an unsuitable The design of any system in the UK is typically based on the
location may cause injury to persons and damage to the heat following parameters:
pump. 1. That the outside design air temperature can fall to -3°C or
• Do not install in a position where there is any possibility of lower
flammable gas leakage such as from LPG cylinder around the 2. The internal design temperature can be between 18-22°C
heat pump. Leaked flammable gas around the heat pump may depending on the room concerned.
cause a fire. 3. The heat pump operates at lower water temperatures than an
• If the leaked refrigerant is exposed to fire, poisonous gas may oil or gas fired appliance.
be produced. Designing a new system for use with a heat pump is straight
• Connect the heat pump with the flexible hoses and valves forward, assuming the insulation properties of the dwelling
supplied, as described in this installation manual. meets or exceeds current Building Regulations and the lower
• Do not use an extension cable. flow/return temperatures are taken into account in the selection
• Do not turn on the power until all installation work is complete. of the type and size of the heat emitters used.
• Only use correct Grant UK parts and accessories to avoid While underfloor heating is the preferred heat emitter, a
accidents such as electric shock, fire and leakage of water. combination of underfloor heating and radiators, or radiators only,
• Never touch electrical components immediately after the power works just as efficiently. It is necessary, however, to calculate the
supply has been turned off as electrical shock may occur. After size of radiator required accurately – if this is not done, the house
turning off the power, always wait five or more minutes before will fail to reach the target temperature and will be costly to rectify
touching electrical components. after the installation is complete.
• Be sure to connect the power supply cable correctly to the When tested to BS EN 14511, the heat output for an heat pump is
terminal block as overheating can cause a fire. declared at the test conditions of 7°C outside air temperature and
• Ensure the wiring lid is fitted following installation to avoid 35°C or 55°C water flow temperature.
electric shock at the terminal block. At all other values of outside air temperature and water flow
• Always connect the earth wire to the heat pump. temperature the actual heat pump output will vary, e.g. the heat
• Install a correctly rated circuit breaker. output will:
• After installation, the heat pump and heating system must • decrease with lower outside air temperatures and increase
be commissioned. Hand over all documentation to the end- with higher outside air temperatures at any given water flow
user and explain the operating functions and maintenance temperature, and
according to these instructions. • decrease with higher water flow temperatures and increase
with lower water flow temperatures at any given outside air
temperature
A back-up boiler can be added to the rated output of the heat pump.
Provided that the heat pump is sized correctly for the system, this
back-up heater will only compensate for any short fall in meeting
the heat load for the property below the minimum design air
temperatures.

3.2.2 Heat Emitter Sizing


For guidance on sizing heat emitters, e.g. radiators and/or
underfloor heating, refer to MCS Heat Emitter Guide (MCS 021).

Section 3: Installation Information Page 9


3.3 Regulations 3.4.3 Orientation
Installation of a Grant Aerona³ heat pump must be in accordance The North face of the building will usually have colder ambient air
with the following recommendations: than any other side. To ensure maximum efficiency from the Grant
• National Building Regulations, e.g. Approved Document G Aerona³ heat pump, position the heat pump on a warmer side. In
• Local Bylaws (Check with the Local Authority for the area) order of preference, site the heat pump on a South face followed by
• Water Supply (Water Fittings) Regulations 1999 either South East or South West, then by East or West. Only install
• MCS Installers Standards (if applying for the Renewable Heat on a North face if there is no other alternative.
Incentive)
• MIS 3005 (Requirements for contractors undertaking the 3.5 Preparation for Installation
supply, design, installation, set to work commisioning and 3.5.1 Base
handover of microgeneration heat pump systems) The heat pump should be installed on a firm flat level surface
• MCS 020 (MCS Planning Standards) capable of supporting the weight of the heat pump and minimising
• MCS 021 (MCS Heat Emitter Guide for Domestic Heat the transmission of noise and vibration, for example:
Pumps)
• A flat trowelled concrete base 150mm thick.
The installation should also be in accordance with the latest edition
of the following standards and codes of Practice: • Paving slabs on compacted hard core of a sufficient depth for
• BS 7671 and Amendments the ground condition.
• BS EN 12831 This surface should extend at least 150mm beyond the heat pump
on three sides.
3.4 Heat Pump Location If this surface is level with or above the damp course for the
3.4.1 Selection of position building, leave a gap of approximately 150mm between the edge of
• Consider a place where the noise and the air discharged will the base and the wall of the house to avoid bridging the DPC.
not affect neighbours.
The heat pump should NOT be installed on loose or uneven
• Consider a position protected from the wind. surfaces such as grass, soil, shingle or gravel.
• Consider an area that reflects the minimum spaces
recommended. The heat pump must be raised up from the surface of the base by
• Consider a place that does not obstruct the access to doors or approximately 100mm on suitable anti vibration mounts or blocks.
paths.
• The surfaces of the floor must be solid enough to support the 3.5.2 Clearances
weight of the heat pump and minimise the transmission of The following minimum clearances must be used to enable the
noise and vibration. product to be easily commissioned, serviced and maintained and
• Take preventive measures so that children cannot reach the allow adequate air flow in and out of the heat pump.
unit.
Refer to Table 3-1 and Figure 3-2.
• Install the heat pump in a place where it will not be inclined
more than 5°. Table 3-1: Clearances
• When installing the heat pump where it may exposed to strong Aspect Minimum clearance required (mm)
wind, brace it securely.
• If the Aerona³ heat pump is to be installed within 1 mile of the Top 300
coast, avoid siting facing the sea. Bottom Approximately 100*
• If the Aerona³ heat pump is to be installed within 2 miles of the Front 600
coast, the evaporator must be sprayed with ACF50 and this Rear 300
must be repeated on each service, unless a factory supplied
Left 100
‘Blygold’ Aerona³ heat pump has been installed.
Right 600
Decide the mounting position as follows: * Height of A/V mounts (product code: HPIDFOOT/KIT)
If the heat pump is to be wall mounted (HPID6R32 only) the rear
1. Install the heat pump in a location which can withstand the
clearance can be reduced to 150mm. A suitable wall bracket kit is
weight of the heat pump and vibration. please make sure it
available
HPID12 from Grant UK (product code: HPIDWALLBRACKET).
installed level.
2. Provide the indicated space to ensure good airflow.
Over 300 mm

3. Do not install the heat pump near a source of heat, steam or


flammable gas. mm
300
ver
4. During heat pump operation, condensate water flows from the Ov
er 1
O
heat pump. Therefore, install the heat pump in a place where 00
mm
the condensate water flow will be obstructed.
5. Do not install the heat pump where strong wind blows directly
onto the heat pump or where it is very dusty.
mm
6. Do not install the heat pump where people pass frequently. 00
er 6
Ov
7. Install the heat pump in a place where it will be free from
Ov
adverse weather conditions as much as possible. er 6
00
mm

3.4.2 Noise Level


All heat pumps make a noise. Discuss the potential nuisance factor
with the end-user when considering the final position of the heat
pump. Take opening windows and doors into account. It is not
essential for the heat pump to be positioned next to a wall of the
Figure 3-2: Clearances (applicable to all models)
house. Behind an out-building may be more suitable so discuss the
options with the end-user.

Page 10 Section 3: Installation Information


3.5.3 Condense Disposal the heat pump. Check that the air purge valve can operate.
The underside of the heat pump has a condensate outlet (refer to • Take care that the components installed in the pipework can
Figure 3-3) that allows any condensate to drain from the heat pump. withstand the water pressure.
Provision must be made to safely collect and dispose of the
condensate. 3.6.3 System Connections
For example, use 40 mm waste pipe to form a condensate disposal The system connections of the heat pump must be carried out using
system into which the condensate flows from the opening in the the flexible hoses, valves and fittings supplied with the heat pump.
bottom of the heat pump casing running to a suitable gulley or The hydraulic circuit must be completed following the
soakaway. recommendations below:
1. It is important to install the isolation valves between the heat
pump and the building.

! WARNING ! 2. The system must have drain cocks in the lowest points.
3. Air vents must be included at the highest points of the system.
It is essential that the condensate is able to drain away and not 4. A system pressure gauge must be installed upstream of the
allowed to run onto any adjacent paths or driveways where, in heat pump.
winter, this will result in icing and a potential hazard for any- 5. All pipework must be adequately insulated and supported.
one walking near the heat pump. 6. The presence of solid particles in the water can obstruct the
The top of the concrete base must be either level with, or heat exchanger. Therefore, protect the heat exchanger using a
above, the surrounding ground level. magnetic filter such as a Grant Mag-One.
7. After system assembly flush and clean the whole system,
paying particular attention to the state of the filter.
8. A new installation must be thoroughly flushed and cleaned
before filling and adding anti-freeze/biocide/inhibitor.

! WARNING !
Do not use the heat pump to treat industrial process water,
swimming pool water or domestic drinking water. Install an
Condensate outlet
intermediate heat exchanger for all of the above cases.
Figure 3-3: Condensate outlet 3.6.4 Remote Controller
For details on how to install the remote controller, refer to Section 7.
For setting, refer to Section 9.
3.5.4 Vibration
If the vibration from the heat pump is likely to cause a nuisance, use
the anti-vibration mounts (product code: HPIDFOOT/KIT2) and fix 3.7 Metering for Domestic RHI Installations
the heat pump securely to the mounts. The current OFGEM requirements for the metering of ASHP
installations for the domestic RHI involve both ‘metering for
3.6 Installing the Heat Pump payment’ and ‘metering for performance’.
3.6.1 Insulation 3.7.1 Metering for payment (heat meter)
The complete water circuit, including all pipework, must be Many domestic ASHP installations will not be required to be
insulated to prevent heat loss reducing the efficiency of the heat metered for payment, i.e. will not require a heat meter to be fitted.
pump and also to prevent damage due to frozen pipes. The RHI payment will be based on the EPC annual heat pump
demand for the property concerned.
3.6.2 Connecting the Heating System to the Heat Pump Even if an ASHP installation is not required to be metered for
• Water connections must be made in accordance with diagram payment, it must be ‘meter ready’ in accordance with MCS
in this manual and the labels on the heat pump. requirements. Refer to the MCS Domestic RHI Metering Guidance
• Be careful not to deform the heat pump pipework by using document for full details.
excessive force when connecting. However, some domestic installations must be metered for
• Pipework should be flushed before connecting the heat pump. payment if:
• Hold the pipe end downwards when removing burrs. a) The property is occupied for less than 183 days per year, e.g.
• Cover the pipe end when inserting it through a wall so that no a second home or holiday home.
dust and dirt enter. b) If there is a ‘back-up’ heating system installed, e.g. a fossil fuel
• The heat pump is only to be used in a sealed heating appliance is used alongside the ASHP (such as with a hybrid
system. It must not be used as part of an open-vented system).
system. In the case of ‘self build’ (or ‘custom build’) homes, if the
Before continuing the installation of the heat pump, check the homeowners move into the property before the system is
following points: commissioned and have not lived in the property for a minimum
• The maximum system water pressure is 3 bar. of 183 days, the installation will either have to be metered for
payment or they must wait at least 183 days before applying for the
• Make sure the hose is connected to the pressure relief valve to RHI.
avoid any water coming into contact with electrical parts.
• Air vents must be provided at all high points of the system. The A heat meter must be installed and regular meter readings will
vents should be located at points which are easily accessible have to be submitted as the RHI payment will be determined from
for servicing. An automatic air purge valve is provided inside these readings.

Section 3: Installation Information Page 11


3.7.2 Metering for performance (electricity meter) To determine the temperature difference between flow and return,
From the 22nd May 2018, all ASHP installation must be ‘metered check the flow and return temperatures using the ‘Monitor Display
for performance’ to meet OFGEM requirements for the Domestic Function’ on either the remote controller or Terminal PCB. Refer
RHI. to Section 10.7 for guidance on how to check the flow and return
water temperatures.
This basically requires that all ASHPs must be fitted with one (or
more) electricity meters to record and display the electricity used
by: 3.9 Hot Water Cylinders
• The ASHP When a Grant Aerona³ HPID13R32 (13kW) or HPID17R32 (17kW)
• Any supplementary heaters for space heating, (e.g. an heat pump is used with any model of Grant Heat Pump hot water
immersion heater in a buffer tank) controlled by the same cylinder, either a single or twin coil unit, a simple bypass MUST be
control system as the ASHP. fitted between the primary flow and return pipes at the cylinder.
• Any immersion heater used to heat domestic hot water (DHW) This bypass consists of a 22mm pipe between the primary flow and
controlled by the same control system as the ASHP (e.g. using return pipes, fitted with a 22mm gate valve.
a Grant Auto Boost Kit 2) Refer to Figure 3-4 for details.
This metering on the electrical supply to the heat pump is NOT
used to determine the Domestic RHI payment but to allow users to
monitor the energy consumption and performance of their system. 7 13
Domestic RHI payments will continue to be based on either the
EPC annual heat demand or a heater meter reading. Refer to
‘meter for payment’ section for details.
The electricity meter (or meters) used may be installed as either
a separate ‘stand-alone’ meter for each device used, i.e. this may
16
require up to three mters to be used on a single installation or a
single ‘stand-alone’ meter for all devices used.
Where a single meter is used for more than one device, a separate
sub-consumer unit will also be required to provide separate Figure 3-4: Cylinder coil bypass
proection and isolation for each device concerned.
This bypass must be set during commissioning, as follows:
The electricity meters used must be MID compliant and Class A or
First, set the water pump output to Level 1 (minimum). Refer to
better, remembering that classes B and C are better than A.
Section 8.3.6.
With the system operating to only heat the cylinder (i.e. with no
3.8 Volumiser Tanks
A ‘Volumiser’ tank is simply a vessel used to increase the volume
space heating demand), progressively open the gate valve and
9
reduce the flow of water through the cylinder coil enough to prevent
of the system, to meet the system requirements as given below. any water flow noise from the cylinder.
It will have only two connections, one inlet and one outlet, and it
must be fitted in the return to the heat pump. Refer to Figure 3-5.
SYSTEM CONDITIONS
! NOTE !
A ‘Volumiser’ tank is required for all Grant Aerona³ R32 heat pump A bypass at the cylinder, as described above, is NOT required
installations, except when the heat pump is connected to a buffer, for the Grant Aerona³ HPID6R32 (6kW) or HPID10R32 (10kW)
thermal store or buffer cylinder (such as the Grant MonoWave heat pumps, but ONLY for the Grant Aerona³ HPID13R32
indirect HP cylinder with integrated buffer).
An insulated 30 litre ‘Volumiser’ tank, suitable for this purpose, is
(13kW) or HPID17R32 (17kW) heat pump. 14
available from Grant UK (product code: HPIDVOL30). For further
information, please contact Grant UK on +44 (0)1380 736920
The water pump, fitted in the heat pump, is supplied factory set at
Level 3 (maximum output). It is unlikely that this level of output will
be required, so it is recommended that the pump output is reduced
to either Level 2 (medium output) or Level 1 (minimum output) as
2 3
10 11
required. This will usually be indicated by achieving a temperature
difference between the heat pump flow and return of approximately 2 4
8°C when the heating system is operating and up to temperature.
Refer to Section 8.3.6 for guidance on how to do change the pump
output level.

10 11 1

12 15
5 6

Page 12 Section 3: Installation Information


3.10 Hydraulic Diagram
The below system diagram is only a concept drawing, not a
detailed engineering drawing, and is not intended to describe
complete systems, nor any particular system.
It is the responsibility of the system designer, not Grant UK, to
determine the necessary components for and configuration of
the particular system being designed including any additional
equipment and safety devices to ensure compliance with
building and safety code requirements.

Table 3-6: Key

Key Description
1 Expansion vessel
2 Pressure gauge
3 Pressure relief valve
4 Tundish
5 Removable filling loop
6 Double check valve
7 Automatic air vent
8 Thermostatic radiator valve
9 Automatic bypass
10 Flexible hose
11 Isolation valve
12 Volumiser
13 Motorised 2-port valves
Optional additional circulating pump
14
(refer to Section 8.3.7)
15 Drain point
Bypass - HPID13R32 or
16
HPID17R32 only

7 13 8 Highest point of the primary circuit

16

Static head of system

14
Optional

2 3
10 11 2 4

10 11 1
12
15 Centre of expansion vessel

5 6

Figure 3-5: Monovalent system - with S-Plan type controls


SCALE: DRAWN BY: DRAWING TITLE: DRAWING No:
SCALED TO FIT
Section SIMON VEITCH
3: Installation Information Page 13
REVISION:
1.0
DATE:
23/08/2018 ASHP with volumiser N/A
3.11 Before you Commission in the heating system pipework. This should be installed and
3.11.1 Flushing and Corrosion Protection regularly serviced in accordance with the filter manufacturer’s
To avoid the danger of dirt and foreign matter entering the heat instructions.
pump the complete heating system should be thoroughly flushed * As measured by gauss. The Mag One magnetic filter has a gauss
out – both before the heat pump is operated and then again after measurement of 12000.
the system has been heated and is still hot.
This is especially important where the heat pump is installed as 3.11.2 Anti-freeze function setting
a replacement for a boiler on an existing system. In this case the This function is factory set to ON, i.e. DIP SW1 is set to ON (up
system should be first flushed hot, before the old boiler is removed position).
and replaced by the heat pump.
With the frost protection function set to ON, it will operate as
For optimum performance after installation, this heat pump and described in Sections 8.4.1, 8.4.2 and 8.4.3.
the central heating system must be flushed in accordance with the
This function is not required if ethylene glycol is used in the heating
guidelines given in BS 7593 ‘Treatment of water in domestic hot
system water to prevent freezing.
water central heating systems’.
If a suitable concentration of ethylene glycol (heating system
This must involve the use of a proprietary cleaner, such as Sentinel
antifreeze) is used in the system water. Refer to Table 3-7 for
X300 or X400, or Fernox Restorer.
suitable antifreeze concentrations or follow the manufacturer’s
After flushing, a suitable thermal fluid should be used (such as instructions supplied with the antifreeze.
Sentinel R600) specifically designed for use in air source heat
If not required, frost protection function can be disabled as follows:
pump installations. This provides long term protection against
corrosion and scale as well as the risk of the freezing in the • Remove the wiring cover at the right hand end of the heat
external section of the heating system (i.e. the flexible hoses, pump. Refer to Figure 6-1.
condenser and circulating pump within the heat pump casing) in • Set DIP SW1 to OFF (down position). Refer to Figure 3-8.
the event of power failure during winter months. • Replace the wiring cover and secure in place with the screws
In order to avoid bacterial growth, due to the lower system provided.
operating temperatures, a suitable Biocide (such as Sentinel R700)
should also be used in conjunction with the thermal fluid. Both the Terminal PCB DIP SW. position
thermal fluid and biocide should be added to the system water
when finally filling the heating system.
ON 1 2 3 4 5 6 7 8
Alternatively, Fernox HP-5C can be used. This is a suitable
thermal fluid that protects against corrosion, scale and bacterial
growth and also provides frost protection. The level of frost OFF
protection depends on the percentage concentration used.
Grant recommends using a suitable thermal fluid to give a
MINIMUM level of frost protection of -9°C, and down to lower
temperatures than this where local conditions are more severe.
Follow the instructions on the correct use of thermal fluids and
biocides supplied with the products. Further information can be Figure 3-8: Anti-freeze function setting
obtained from either www.sentinel-solutions.net or www.fernox.
com.
! NOTE !
! NOTE ! Dip switch positions:
Up: ON
When using thermal fluids and biocides, ensure that the
volume of any volumisers, buffers and thermal stores Down: OFF
are taken into account, in addition to the heating system Refer to Sections 8.4.1, 8.4.2 and 8.4.3.
pipework, when determining how much is required to correctly To do this, use the remote controller as follows (refer to Section 9.1
dose the system. page 46):
First access the Installer level:
Failure to implement the above guidelines for fully flushing the
1. Press and hold the Menu l and the – or + o buttons together
system and using a suitable thermal fluid to provide adequate
for 3 seconds to enter the installer level.
protection against corrosion, scale, bacterial growth and freezing
will invalidate the heat pump product guarantee. 2. “InSt” parameter number “00 00” and parameter value “---
-“ will be shown on the display. The first two digits of the
Grant Engineering (UK) Limited strongly recommends that a parameter number will be blinking.
Grant Mag One in-line magnetic filter/s (or equivalent*) is fitted

Table 3-7: Antifreeze concentration

% Monoethylene glycol inhibitor 10% 20% 30% 40%


Freezing temperature* -4°C -9°C -15°C -23°C
Capacity 0,996 0,991 0,983 0,974
Correction Power absorbed 0,990 0,978 0,964 1,008
factor
Pressure drop 1,003 1,010 1,020 1,033
* The temperature values are indicative. Always refer to the temperatures given for the specified product used.
For details of how to access the parameter settings, refer to Section 9.3.

Page 14 Section 3: Installation Information


Then, access the Service level: 3.13 Installation Checklist
1. Use the Up or Down q buttons to change these first two digits Location and positioning
to 99 and then press the + button o. • The vibration damping feet/shoes are fitted (if supplied)
2. The second two digits will then blink. Use the Up or Down q • The heat pump is fixed to the surface or mountings that it rests
buttons to change these two digits to 99 and then press the on
Set button p. • Maintenance clearances comply with those given in this
3. The parameter value on the display will now be ‘0’. manual
4. Use the ‘Up’ and ‘Down’ (8) buttons to change the parameter
• The position of the remote controller complies with the
guidance given in this manual
value to “738” and then press the ‘Set’ (7) button.
Now, reset the value for parameter 4300 to 0 (disabled):
• All safety requirements have been complied with
1. The first two digits of the 4-digit parameter number (the Water circuit pipework and appliances
parameter group number) will blink. • Water connections have been carried out as per the
2. Set the parameter group number to 43 using the Up or Down information in this manual
q button. • All water connections are tight with no leaks
3. Press the + buttons o and the second two digits (the • The magnetic in-line filter is installed on the primary circuit
parameter code) will blink. return as close to the heat pump as possible but still within
4. Set the parameter code number to 00 using the Up or Down the building and in a position that is easy to access for
q button. maintenance
5. Press Set button p and the parameter value 4300 (1 = • The pressure gauge with a suitable scale is installed on the
enabled) will be displayed and will blink. sealed system pipework or expansion vessel manifold
6. Reset the parameter value 4300 to 0 (disabled) using the Up
• The connection pipes are suitably supported so that these do
not weigh on the appliance
or Down q button.
• The expansion vessel installed on the heating circuit is suitably
Repeat this process to reset the values of parameters 4310, 4320
sized
and 4330 to 0.
• Volumiser tank is installed unless a buffer, thermal store or
Return to normal operation: buffer cylinder is connected to the heat pump (refer to Section
Press and hold the Menu l and the – or + o buttons together for 3.8).
3 seconds or simply leave the remote controller for 10 minutes. • The water circuit has been thoroughly flushed
• The air vent valves are installed at the highest points on the
system
! NOTE ! • There is no air in the system (vent if necessary)
• The shut off valves are installed on the inlet/outlet of system
Do NOT disable the heat pump antifreeze function unless a circuit
suitable concentration of glycol is present in the system water. • The drain valves are installed at the lowest points in the
Refer to Table 3-7. If there are any leaks of water from the system
heating system and the system requires topping up then the • The flexible hoses are installed on the inlet/outlet of system
concentration of ethylene glycol must be checked and topped circuit
up as required. • The system water content complies with the specification in the
manual
Failure to follow this instruction will invalidate the product
• The DHW immersion heater has been installed in DHW tank
guarantee.
for Legionella prevention
• Suitable water flow rate for operation of the entire heat pump is
3.12 Completion achieved as specified in this manual. Refer to Section 9.12
Please ensure that the heat pump commissioning form (supplied • All pipes are insulated with suitable vapour barrier material to
with the heat pump) is completed in full and that it is signed by the prevent formation of condensation and heat loss, with control
householder/user. and shut-off devices protruding from the insulation
Leave the copy with the user and retain one copy for your own
Electrical connections
records.
• All electrical connections are secure
Ensure that these installation and servicing instructions and the • Electrical connections have been carried out correctly
user instructions are handed over to the householder. • Voltage is within a tolerance of 10% of the rated voltage for the
heat pump (230V)
• Electrical power supply complies with the data on the rating
plate and as specified in the manual
• The earth wires are connected securely

Table 3-9: Frost protection parameters

Parameter Display and input value


Level Function description Remarks
Group Code Default Min. Max. Unit
Frost protection on room temperature
S 43 00 1 0 1 -
0=disable 1=enable
Frost protection by outside temperature
S 43 10 1 0 1 -
0=disable 1=enable
Frost protection based on outgoing water temperature
S 43 20 1 0 1 -
0=disable 1=enable
DHW storage frost protection
S 43 30 1 0 1 -
0=disable 1=enable

Section 3: Installation Information Page 15


4 Sealed Systems

4.1 Sealed System Requirements

7 13 8 Highest point of the primary circuit

16

Static head of system


9

14 Optional

2 3
10 11 2 4

10 11 1 Centre of expansion vessel


12
15
5 6

Figure 4-1: Sealed System heating components

SCALE: DRAWN BY: DRAWING TITLE: DRAWING No:


SCALED TO FIT SIMON VEITCH All Grant Aerona³ heat pumps must be used with sealed systems
ASHP with volumiser N/A
Table 4-2: Sealed System heating components key
REVISION: DATE: complying with the requirements of BS EN 12828, BS EN 12831
1.0 Key 23/08/2018 Description and BS EN 14336.
1 Expansion vessel The system must be provided with the following items:
2 Pressure gauge • Diaphragm expansion vessel complying with BS EN 13831
3 Pressure relief valve • Pressure gauge
4 Tundish
• Pressure relief (safety) valve
• Approved method for filling the system
5 Removable filling loop
6 Double check valve Expansion vessel
7 Automatic air vent The expansion vessel can be fitted in either the return or flow
8 Thermostatic radiator valve pipework in any of the recommended positions as shown in Figure
4-1. To reduce the operating temperature of the expansion vessel,
9 Automatic bypass
position it below the pipe to which it is connected.
10 Flexible hose
The expansion vessel may be positioned away from the system,
11 Isolation valve
providing the connecting pipe is not less than 13 mm diameter. If
12 Volumiser the expansion vessel is connected via a flexible hose, care must
13 Motorised 2-port valves be taken to ensure that the hose is not twisted.
Optional additional circulating pump

! NOTE !
14
(refer to Section 8.3.7)
15 Drain point
Bypass - HPID13R32 and
16 Ensure that the expansion vessel used is of sufficient size for
HPID17R32 only
the system volume.
Refer to BS 7074:1:1989 or The Domestic Heating Design
Guide for sizing the required vessel.

Page 16 Section 4: Sealed System


Pressure Gauge
The pressure gauge must have an operating range of 0 to 4 bar. Auto air vent
It must be located in an accessible place next to the filling loop for
the system.
Safety Valve Plug
The safety valve (provided with the heat pump) is set to operate
at 3 bar. It should be fitted in the flow pipework near to the heat
pump. loosen
The pipework between the safety valve and heat pump must be
unrestricted, i.e. no valves. The safety valve should be connected tighten
to a discharge pipe which will allow the discharge to be seen, but
cannot cause injury to persons or damage to property.
Filling Loop
Provision should be made to replace water lost from the Figure 4-3: Auto Air Vent
system. This can be done manually (where allowed by the local 4. Ensure that the flexible filling loop is connected and that the
water undertaking) using an approved filling loop arrangement double check shut off valve connecting it to the water supply is
incorporating a double check valve assembly. closed. A valve is open when the operating lever is in line with
The filling loop must be isolated and disconnected after filling the the valve, and closed when it is at right angles to it.
system. 5. Open the fill point valve.
Heating System 6. Gradually open the double check valve from the water supply
The maximum ‘setpoint’ temperature for the central heating water until water is heard to flow.
is 55°C. 7. When the needle of the pressure gauge is between 0.5 and
An automatic air vent should be fitted to the highest point of the 1.0 bar, close the valve.
system. 8. Vent each radiator in turn, starting with the lowest one in the
system, to remove air.
If thermostatic radiator valves are fitted to all radiators, a system
by-pass must be fitted. The by-pass must be an automatic type and 9. Continue to fill the system until the pressure gauge indicates
between 0.5 and 1.0 bar. Close the fill point valve. The system
correctly set when the system is commissioned.
fill pressure (cold) should be 0.2 - 0.3 bar greater than the
All fittings used in the system must be able to withstand pressures vessel charge pressure – giving typical system fill pressures
up to 3 bar. Radiator valves must comply with the requirements of of approx 0.5 bar for a bungalow and 1.0 bar for a two storey
BS 2767:1991. house.
One or more drain taps (to BS 2879) must be used to allow the Refer to the Domestic Heating Design Guide for further
system to be completely drained. information if required.
10. Repeat steps 8 and 9 as required until system is full of water
at the correct pressure and vented.
4.2 Filling the Sealed System
11. Water may be released from the system by manually
Filling of the system must be carried out in a manner approved by
operating the safety valve until the system design pressure is
the local Water Undertaking. obtained.
12. Close the fill point and double check valves either side of the

! WARNING ! filling loop and disconnect the loop.


13. Check the system for water soundness, rectifying where
necessary.
Only ever fill or add water to the system when it is cold and
the heat pump is off. Do not overfill.
! NOTE !
The procedure for filling the sealed system is as follows:
1. Check the air charge pressure in the expansion vessel The air charge pressure may be checked using a tyre
BEFORE filling the system. pressure gauge on the expansion vessel Schraeder valve.
The vessel may be re-pressurised, when necessary, using a
The expansion vessel charge pressure should always be
approximately 0.2 bar lower than the maximum static head of suitable pump. When checking the air pressure, the water in
the system, at the level of the vessel (1 bar = 10.2 metres of the heating system must be cold and the system pressure
water). reduced to zero.
Refer to Figure 4-1.
The charge pressure must not be less than the actual
static head at the point of connection. 4.3 Pressure Relief (Safety) Valve Operation
Check the operation of the pressure relief (safety) valve as follows:
2. Check that the small cap (or screw) on all automatic air vents
1. Turning the head of the valve anticlockwise until it clicks. The
is open at least one turn. The cap (or screw) remains in this
click is the safety valve head lifting off its seat allowing water
position until filling is completed and then it is closed.
to escape from the system.
3. Remove the top (HPID6R32) and front right (HPID10R32, 2. Check that the water is escaping from the system.
HPID13R32 and HPID17R32) casing and loosen the plug on 3. Top-up the system pressure, as necessary.
the automatic air vent located inside the heat pump. Refer to
Figure 4-3.

! NOTE !
The expansion vessel air pressure, system pressure and
operation of the pressure relief valve must be checked on
each service. Refer to Section 10.

Section 4: Sealed System Page 17


5 Domestic Hot Water

5.1 Temperature Control 5.2 Heat Pump Cylinders
If a DHW demand is made, the heat pump will continue to provide As the water temperature from the heat pump is lower than from
space heating for a minimum period of 15 minutes (parameter 3122 a traditional system using a boiler, a much larger coil is required
- refer to Table 5-1). If space heating is already being demanded inside the cylinder to transfer the heat efficiently.
and has been on for this minimum period, then the heat pump will Grant UK has developed a 200 litre high-efficiency cylinder (Band
change over to prioritise DHW. A) for use with a combination heat pump. Other Band B and C
In either case, once DHW is being provided, the flow temperature cylinders are available but consideration should be given to system
will target 55°C, irrespective of the space heating target efficiency.
temperature. Also note that there is no weather compensation In order to ensure that a minimum of at least 8K temperature
control when in DHW mode. difference is maintained between cylinder flow and return, the
The time limit for DHW can be set using parameter 3121. The correct Grant UK heat pump cylinder must be selected to match the
default setting is 60 minutes but you may want to increase or heat pump output.
decrease this time period. After this time period has been reached, Failure to use the correct cylinder can result in a reduced heat
the heat pump will default back to the original demand that was in transfer in the cylinder and a lower temperature differential.
place prior to the DHW demand or to a stand by state if the change
is demand state occurred during the DHW demand.
If the unit times out on parameter 3121, remember the motorised
valve of the DHW circuit will remain open as it is controlled by
the cylinder thermostat and not the heat pump and will not heat
up to the correct temperature when using the space heating flow
temperature. It is also possible that the cylinder could be robbed of
heat to the space heating circuit if the stored water is hotter than the
flow temperature to the space heating circuit.
If the motorised valve for space heating is open during DHW
demand, the 55°C flow temperature will also enter the space
heating circuit, increasing the recovery time of the cylinder.
To minimise this high temperature period and higher than normal
running costs, ensure that space heating and DHW demand times
to not occur simultaneously.

Table 5-1: DHW and space heating parameters

Parameter Display and input value


Level Function description Remarks
Group Code Default Min. Max. Unit
I 31 21 Maximum time for DHW request 60 0 900 1 min

I 31 22 Minimum time for space heating 15 0 900 1 min

For details of how to access the parameter settings, refer to Section 9.3.

Page 18 Section 5: Domestic Hot Water


5.3 Legionella 5.4 Automatic DHW Boost Kit
It is possible to use the heat pump to raise the HW cylinder to This system uses both the existing cylinder immersion heater and
around 50 to 55°C. cylinder thermostat. This is switched via a contactor operated
by a small timeswitch, both enclosed in a separate unit to be
For protection against Legionella the temperature can be
mounted next to the cylinder. Thus the immersion element can be
periodically raised to 60°C using the Grant Automatic DHW Boost
programmed to operate for the required period on either a daily or
Kit 2, available from Grant UK (product code: HPDHWBK2).
weekly basis.
This boost kit also allows the cylinder immersion element to be used
Once set, this system is fully automatic but can be overridden by
to raise the temperature to 60°C for one hour either daily or weekly
the user if required. Also, the user can still switch the immersion
to sterilise the cylinder against Legionella.
element off, via the immersion heater switch, irrespective of the
programmer or cylinder thermostat setting or whether the heat

! NOTE ! pump is operating.

For this system to operate, the existing immersion switch must 5.4.1 Installation
be left set permanently to ON. The Automatic DHW Boost Kit 2 comes pre-wired within its
enclosure, ready for installation. The connections to the Immersion
To totally prevent operation of the immersion element, the
heater switch, Immersion heater and cylinder thermostat must be
existing immersion switch must be set to OFF.
made after it is installed on site.
When installed, this kit interrupts the electrical supply between the
5.3.1 Legionella Sanitisation Regime existing immersion heater switch and immersion heater. Refer to
Care must be given to vulnerable people who may be exposed Figure 5-4 for electrical connection details.
to potentially life-threatening legionella. This group of people In order to connect and use this kit the existing cylinder thermostat
include the elderly, pregnant women, young children and those with must have two output terminals; one ‘make on rise’ (normally open)
breathing difficulties. contact and the other ‘break on rise’(normally closed) contact. If not,
Care must also be given to households who do not use a lot of then the cylinder thermostat MUST be replaced with one that does
water on a daily basis. While this chart is not exhaustive, it is have two output terminals.
important that you discuss any potential issues with the occupants The use of any other type of cylinder thermostat, or any modification
before deciding on the appropriate regime. It is important that to an existing thermostat, will invalidate the product guarantee and
this decision is based on the welfare of the occupants and not on may result in a potentially dangerous installation.
energy saving measures.
IMPORTANT
Do not alter the pre-wired connections within the enclosure
Table 5-2: Legionella group sanitisation regime and only make the external connections as shown in the wiring
diagrams. See Figure 5-4.
Uses less than 50 Uses more than 50
litres of hot water litres of hot water
per day per day
Store at 50°C and
raise hot water
Store at 50°C and
raise hot water
! WARNING !
Vulnerable Group
cylinder to 60°C for 1 cylinder to 60°C for 1
hour every day hour every 3 days Where a 3-phase supply is present, ensure that BOTH the
Store at 50°C and Store at 50°C and immersion switch and heating system controls are taken from
raise hot water raise hot water the same phase. If in doubt, contact a qualified electrician.
Non-Vulnerable Group
cylinder to 60°C for 1 cylinder to 60°C for 1
hour every week hour every 2 weeks

! NOTE !
! WARNING ! If the Automatic DHW Boost Kit 2 is used, the cylinder
immersion will be controlled by the same control system as
If the hot water stored in the cylinder has not been used for a
the heat pump.
prolonged period of time (e.g. a few days) and has not been
stored at 60°C, then it is important that the temperature is Thus, if an application is to be made for an RHI for the system
raised to at least 60°C for a period of one hour before using the concerned, an electricity meter will be required to monitor the
hot water. electricity consumption of the immersion heater to comply
with the ‘Metering for Performance’ requirements. Refer to
Section 3.7.

Section 5: Domestic Hot Water Page 19


5.4.2 Setting To override the timeswitch
To set the timeswitch use the following procedure: If timeswitch is ON - press the ‘override’ button to set timeswitch to
To set the time and day: OFF.
1. Press and hold down the ‘clock’ button throughout the ‘time If timeswitch is OFF – press the ‘override’ button to set timeswitch
and day’ setting process. to ON.
2. Press ‘h+’ button repeatedly to set hour (24 hour clock).
3. Press ‘m+’ button repeatedly to set minutes.
! NOTE !
! NOTE ! The hot water controls must be ‘calling’ for this switch to bring
the immersion on.
If you hold down either the ‘h+’ or ‘m+’ buttons for longer than
a second the figures in the display will scroll continuously. Operation
4. Press the ‘day’ button repeatedly to scroll through to required With the Automatic DHW Boost Kit 2 fitted, the HW cylinder
day of week. thermostat should be set to between 50 and 55°C for optimum
5. Release the ‘clock’ button. The clock is now running as operation. When the heat pump raises the cylinder to this
indicated by the flashing colon. temperature the cylinder thermostat will be ‘satisfied’ and switch to
the ‘make on rise’ or ‘normally open’ connection.
To set switching times: The HW zone valve, being no longer fed from the cylinder
You can set up to six ON and OFF commands per day, if required, thermostat, will close.
as follows: The resulting switched live from the normally open contact of the
1. Press the ‘timer’ button. The actual time will disappear from the cylinder thermostat supplies power to terminal 3 on the Boost Kit
display. The first ‘ON’ indication will be displayed. timeswitch. See Figure 5-4.
2. Press ‘h+’ button repeatedly to set hour (24 hour clock). When the timeswitch contact closes, at the pre-set time, the output
3. Press ‘m+’ button repeatedly to set minutes. from terminal 4 of the timeswitch energises the contactor coil,
4. Press the ‘day’ button repeatedly to scroll through day options closing the contactor contacts and connecting the output from the
– each single day, all weekdays, weekend and entire week. Immersion heater switch to the immersion heater.
5. Press the ‘timer’ button again. The first ‘OFF’ indication will be If, whilst the immersion heater is in operation, hot water is drawn
displayed. off and the temperature in the cylinder falls to below the cylinder
6. Repeat steps 2 to 4 (above) to set first OFF time – hours thermostat setting, the cylinder thermostat will operate and interrupt
minutes and day. the power supply to the Boost kit and the immersion heater will stop
operating.

! NOTE ! In this case the heat pump will receive a HW demand to operate, to
heat the HW cylinder.
If the amount of hot water drawn off is small, the temperature drop
Ensure that day (or days) for the OFF setting match those for
in the cylinder may be minimal and the cylinder thermostat may not
the ON setting.
detect it.
7. Press the ‘timer’ button again. The second ‘ON’ indication will In this case the cylinder thermostat will continue to supply power to
be displayed. the Boost kit. The Immersion heater will continue to operate and no
8. Repeat the above procedure to set second ON and OFF times, HW demand will be sent to the heat pump.
if required.
IMPORTANT
9. After setting all required ON and OFF times – press the ‘clock’ There must be a demand from the HW channel of the heating/hot
button to return to current time display. water programmer for the Automatic DHW Boost Kit 2 to operate
when required. When setting the ON periods on the Auto Boost
To check ON/OFF settings Kit timeswitch, ensure that they are within a HW ON period on the
Repeatedly press the ‘timer’ button to scroll through all ON and programmer.
OFF settings.

To change an ON or OFF setting


When a setting is showing on the display – press the ‘h+’ ‘m+’ or ! WARNING !
‘day’ buttons to alter the setting as required.
Two separate power supplies are connected within the HW
boost kit enclosure – one from the immersion heater switch
To delete an ON/OFF setting period
and the other from the heating controls circuit. Ensure that
1. Press the ‘timer’ button until the ‘ON’ setting for the period to BOTH supplies are isolated before commencing any work on
be deleted is displayed. the boost kit relay or switch.
2. Press the ‘h+’ button repeatedly until ‘- -‘ appears (after 23
hours). A warning label informing the user of this has been fixed on
3. Press the ‘m+’ button repeatedly until ‘- -‘ appears (after 59 the enclosure.
minutes). THIS LABEL MUST NOT BE REMOVED FROM THE
4. Press the ‘timer’ button and the ‘OFF’ setting for the period to ENCLOSURE.
be deleted is displayed.
5. Repeat steps 2 and 3 (above) to delete the ‘OFF’ setting.
6. Press the ‘timer’ button to save the amended command.
7. The deleted ON/OFF period is now available for re-
programming if required.
8. Press the ‘clock’ button to return to the current time display.

Page 20 Section 5: Domestic Hot Water


TIMER
MO
LCD display OFF ON
TU
WE
TH
FR
SA
SU

Day h+
Day button Hours adjust button

Timer M+
Timer button R Minutes adjust button

Clock button Override button

Figure 5-3: Boost kit timeswitch

! NOTE !
Earth connections have been excluded for
E clarity. Ensure all earth connections are made
prior to energising.
N The HW boost pack contains a power
L relay and an additional 2-pole isolator and
programmable timer.

Immersion
Heater Switch

1 3 1 2
A1 Cylinder
Stat

A2
2 4 3 4
C 1 2
Red

L Neutral from wiring centre


N To HW Valve
E HW Controls

Immersion
Heater

Figure 5-4: Boost kit wiring diagram

Section 5: Domestic Hot Water Page 21


6 Electrical

6.1 Wiring Centre

! WARNING !
Electric shock may cause serious personal injury or death.
All electrical work must be undertaken by a competent person.
Failure to observe this legislation could result in an unsafe
installation and will invalidate all guarantees.
All electrical connections made on-site are solely the
responsibility of the installer.

All wiring connections are made to the Terminal PCB (refer to


Figure 6-1) and terminal block (refer to Figure 6-3) inside the heat
pump.
To access these connections, remove the wiring cover at the right
hand end of the heat pump. Reset Pump Humidity
SW. SW. 17
1 Sensor
Remote
4 18 COM
Controller 2
19 DHW Remote
GND 3 Contact
ON
20 ON/OFF
OFF 24VAC 4 or
3-way 21 EHS Alarm
mixing COM 5
3 valve 22 Dual Set
Control 6 Point
23 Control
7
DHW
24 Heating
T.probe 8 Cooling
25 mode
OUTDOOR 9
26 Flow
T.probe 10
2
27 switch
11
BUFFER
28
T.probe 12 Night
29 mode
13
Mix water 30
T.probe 14 Low
31 tariff
Terminal +15
PCB RS485 32 RS485
- 16
GND

45 Dehumidifier
Neutral N
46 Electric
heater
41
Terminal block EHS 47 Alarm
42
Cable clamp 48 Pump1
Heating 43
Cooling 49 Pump2
mode
output 44
50 Neutral
Phase 51
3-way
1 valve
N.C.
Signal 52

Figure 6-1: Terminal PCB

Page 22 Section 6: Electrical


6.2 Terminal PCB Input/Output

Serial connections
Terminal Function Analogue Input Digital Input
Wire length is
1-2-3 Remote controller 1=S1, 2=S2, 3=GND maximum 100m with
1mm² shielded cables

Analogue/Digital INPUTS
Table 6-2: Terminal PCB input/outputs

Terminal Function Analogue Input Digital Input


19 - 18 DHW remote contact
20 - 21 Configurable input -ON/OFF remote contact Voltage free contact
28 - 29* Night mode - optional 12V10mA

30 - 31* Low tariff - optional


* Requires external timer
For details of how to access the parameter settings, refer to Section 9.3.

6.3 Power Supply


Use a dedicated power supply with a correctly sized circuit breaker.
The final power supply connection must be made from a
weatherproof lockable isolator located outside the building.
The cable should be either armoured or run in a flexible conduit
between the isolator and heat pump.

Terminal block
Cable clamp

Connection diagrams
Unit side terminal
L N 1 2 3
Earth Do Not Use
N
Do Not Use
(L) (N)
Earth wire POWER
Power supply
Power supply cord ( L ) ( N)
Figure 6-3: Power supply

Section 6: Electrical Page 23


Consumer
unit

Lockable
isolator

Figure 6-4: Heat pump, isolator and consumer unit

! NOTE !
Cable and circuit breakers should be to EN Standards.
10 mm 30 mm
Table 6-5: Power supply cable and breaker capacity
Stripped wire :10mm
Power supply cable (mm²) Breaker
Model
Maximum Minimum capacity

HPID6R32 4.0 2.5 16A Class C


HPID10R32 4.0 2.5 20A Class C
HPID13R32 6.0 4.0 32A Class C
HPID17R32 6.0 4.0 32A Class C

Terminal block PCB(Terminal)


Crimp terminal Crimp terminal

! NOTE !
In the case of long cable runs, selection of correct cable must
be done in accordance with BS 7671 (IET Wiring Regulations) Sleeve Sleeve

Strip ends of connecting cables in accordance with Figure 6-6. Figure 6-6: Stripping the cables

Crimp terminals with insulating sleeves can be used if required


as illustrated in the diagram below for connecting the wires to the
terminal block. Stranded conductors shall not be soldered.
• Use a circuit breaker with a 3 mm clearance of air gap between
! CAUTION !
the contacts.
It is important that the cable is stripped back 10mm.
• Be sure to FULLY insert the cable cores into the proper If shorter, it is possible to clamp down onto the insulation.
position of the terminal block. If longer, a short circuit may occur.
• Faulty wiring may cause not only abnormal operation but also
damage to PCB board.
• Fasten each terminal screw securely.
• To check the connections are secure, pull the cable slightly.

Page 24 Section 6: Electrical


6.4 Tightening Torques 6.5 Solar Thermal
It may be part of the system design to incorporate solar thermal.
Table 6-7: Tightening torques
This is easily done with the use of an additional two-pole relay.
Tightening torques
This can be added to both monovalent and bivalent systems. It is
M4 screw 1.2 to 1.8 N m (12 to 18 kgf cm)
much easier to carry out all these types of systems based on S-plan
M5 screw 2.0 to 3.0 N m (20 to 30 kgf cm) type controls only.
Y and W type plans can be used, but the need for additional relays
is not practical. It is much easier to convert Y and W type plans to S

! WARNING ! types from the start.

When using crimp type terminals, tighten the terminal screws 6.6 Connection of Heating System Controls
to the specified torques, otherwise, overheating may occur and For information relating to the connection of the heating system
possibly cause extensive damage inside the heat pump. controls, refer to Figures 6-8 or 6-9.

6.7 Connection of Remote Controller


For information relating to the connection of the remote controller,
refer to Section 7.

6.8 Grant Interface Relay Box


The Grant EP002 heat pump interface box (supplied with the heat
pump) is designed to provide the volt free switching required by the
Aerona³, using the heating and hot water switched live outputs from
the heating system wiring centre.
This box can be installed next to the wiring centre. Alternatively, it
can be located nearer to the Aerona³ heat pump, but not installed
externally.
Refer to Section 6.10 for system control wiring diagrams including
the connection of the interface relay box.

6.9 Wiring Diagrams


Refer to Appendix B for wiring diagrams of the units in the Aerona³
heat pump range

Section 6: Electrical Page 25


6.10 System Control Wiring Diagrams
NO

Terminals

! NOTE ! 19
20
Hot water
Heating

This volt free remote contact is provided by the Grant EP002 18 and 21 Common
Interface relay box. Refer to Sections 6.8 and 6.10.

ASHP Terminals

17
1 Common (Red)
18
2 Hot Water (Yellow)
19
3 Link Heating (Blue)
20
4
21
5 4 Core ( 3 + E )
22 Volt free connections from
6
23 Heating and Hot Water zone
7 valves to terminals 18 - 20 on
24 ASHP terminal PCB via relays
8 on Grant EP002
25

Grant EP002 Heat Pump Interface


3 2 1

CL

RL1

RL2
G

RL3
PR
Grant 2-Channel Ae
DHW

Frost Pipe Stat Wall Mounted


CH

Stat (If fitted) Programmer ESKIT


N

OFF OFF ON ON 1 2 3 4
HW HT HW HT
N L 1 2 3 4

Wiring Centre 1 2 3 4 5 6 7 8 9 10 11 12

Orange
Orange
G
Grey EN
Grey
Brown Ho
Blue Brown HTG Ho
Green/Yellow Blue Motor
Green/Yellow De
WI
2 SN
5A C 2-Port Zone Valve
2 1 3
Room 1
Stat Cylinder Brown HW
Stat Blue Motor
L N E Green/Yellow
DA
240V
50HZ 2-Port Zone Valve SC
Figure 6-8: S-plan system connection diagram
DR
Page 26 Section 6: Electrical
CH
The control system shown in this diagram ensures that there can be no demand for space heating and hot water at the same
time.
In order to achieve this type of operation, the programmer MUST NOT have a built-in connection between the live connection
(driving the timer) and the two programmer switches.
NO
The programmer shown in this diagram is an example of one that meets this requirement, as the installer is required to fit links
between the mains live and the programmer switches for mains voltage systems.

! NOTE !
Terminals
19 Hot water
20 Heating
This volt free remote contact is provided by the Grant EP002
18 and 21 Common
Interface relay box. Refer to Sections 6.8 and 6.10.

ASHP Terminals

17
1 Common (Red)
18
2 Hot Water (Yellow)
19
3 Link Heating (Blue)
20
4
21
5 4 Core ( 3 + E )
22 Volt free connections from
6
23 Heating and Hot Water zone
7 valves to terminals 18 - 20 on
24 ASHP terminal PCB via relays
8 on Grant EP002
25

Grant EP002 Heat Pump Interface


3 2 1

RL1

RL2
CL
Gr

RL3
Horstmann H21 Series 21
DHW

Frost Pipe Stat


CH

Stat (If fitted) PR


N

1 2 3 4 Ae
LINK LINK

E N L 1 2 3 4
HW ON

HW OFF
COMMON

CH ON

COMMON

CH OFF

Wiring Centre 1 2 3 4 5 6 7 8 9 10 11 12

Orange
Orange

G
Grey
Grey
Brown
Blue Brown HTG EN
Green/Yellow Blue Motor
Green/Yellow Ho
Ho

5A De
2-Port Zone Valve
WI
2
2 1 3 C Brown SN
HW
Room 1 Blue Motor
L N E Green/Yellow
Stat Dual Limit &
Cylinder Stat
240V
50HZ 2-Port Zone Valve DA
Figure 6-9: S-plan (HW priority) system connection diagram
SC
Section 6: Electrical Page 27
DR
The control system shown in this diagram includes the Grant hot water priority relay (product code: HWPR1). This ensures that
there can be no demand for space heating and hot water at the same time.
Any demand from the programmer and cylinder thermostat for hot water will activate the relay, immediately interrupting any
heating demand from the programmer. This will remain interrupted until the demand for hot water stops - either the cylinder
thermostat is satisfied or there is no hot water output from the programmer.

Terminals

! NOTE ! 19
20
Hot water
Heating

This volt free remote contact is provided by the Grant EP002 18 and 21 Common
Interface relay box. Refer to Sections 6.8 and 6.10.

ASHP Terminals

17
1 Common (Red)
18
2 Hot Water (Yellow)
19
3 Link Heating (Blue)
20
4
21
5 4 Core ( 3 + E )
22 Volt free connections from
6
23 Heating and Hot Water zone
7 valves to terminals 18 - 20 on
24 ASHP terminal PCB via relays
8 on Grant EP002
25

Grant EP002 Heat Pump Interface


3 2 1

RL1

RL2
RL3
DHW
Twin Channel
CH

Programmer
N
P
OFF OFF ON ON Limit 80°C / Room Room 1 2 3 4
HW HT HW HT Cyl Stat 50°C Stat 1 Stat 2
N L 1 2 3 4 2 1 3 2 1 3
C 2
C
2 1

Wiring Centre 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Orange
Orange
Orange
Grey
Grey
Brown Grey
Blue Brown HW
Green/Yellow Blue Motor
Green/Yellow
A1 A2
N
5A
2-Port Zone Valve
11 12
Brown HTG
14 Blue Motor
L N E 1
Hot Water Green/Yellow
Priority Relay
240V
50HZ 2-Port Zone Valve

Brown HTG
Blue Motor
2
Green/Yellow

Earth and some Neutral connections


have been excluded for clarity.
Figure 6-10: S-plan (HW priority relay) system connection diagram

Page 28 Section 6: Electrical


The control system shown in this diagram includes the Grant hot water priority relay (product code: HWPR1). This ensures that
there can be no demand for space heating and hot water at the same time.
Any demand from the programmer and cylinder thermostat for hot water will activate the relay, immediately interrupting any
heating demand from the programmer. This will remain interrupted until the demand for hot water stops - either the cylinder
thermostat is satisfied or there is no hot water output from the programmer.

! NOTE !
Terminals
19 Hot water
20 Heating
This volt free remote contact is provided by the Grant EP002
18 and 21 Common
Interface relay box. Refer to Sections 6.8 and 6.10.

ASHP Terminals

17
1 Common (Red)
18
2 Hot Water (Yellow)
19
3 Link Heating (Blue)
20
4
21
5 4 Core ( 3 + E )
22 Volt free connections from
6
23 Heating and Hot Water zone
7 valves to terminals 18 - 20 on
24 ASHP terminal PCB via relays
8 on Grant EP002
25

Grant EP002 Heat Pump Interface


3 2 1

RL1

RL2
240V
50HZ
Twin Channel RL3
L N E Programmer
DHW

OFF OFF ON ON
Limit 80°C / Room Room
CH

Double Pole HW HT HW HT
N

N L 1 2 3 4 Cyl Stat 50°C Stat 1 Stat 2


Isolator
2 1 3 2 1 3 1 2 3 4
5A
C 2
C
2 1

Green/Yellow
Blue
Brown

Wiring Centre 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Orange
Orange
Orange
Double Grey
Pole Grey
Isolator Grey
Brown HW
13A Blue Motor
Green/Yellow
A1 A2
Green/Yellow N
Brown 2-Port Zone Valve
Blue 11 12
Brown HTG
1 3 1 2 14 Blue Motor
1
A1 Hot Water Green/Yellow
Priority Relay
Blank
Spacer 2-Port Zone Valve
A2
Brown HTG
2 4 3 4 Blue Motor 2
N L Green/Yellow

Green/Yellow Hot Water


Blue
Brown Immersion Earth and some Neutral connections
Heater have been excluded for clarity.
Grant Automatic DHW Boost Kit 2

Figure 6-11: S-plan (HW priority relay including boost kit) system connection diagram

Section 6: Electrical Page 29


7 Remote Controller

7.1 Remote Controller Remote controller
The remote controller is used to:
• switch the heat pump on and off Mounting plate
• display room temperature
• display outdoor temperature
• display day/time (refer to Section 9.2 for setting the day and
time)
• access and check/adjust remote controller parameters. Figure 7-1: Removing the mounting plate
• to access and check/adjust the heat pump control parameters 2. Fix the mounting plate to the wall.
(refer to Section 9 and also Appendix A) When the wiring is hidden
The remote controller will also display any fault error codes should 1. Before starting the remote controller installation, pass
there be a fault condition. Refer to Section 11. the wiring conduit through the inside of the wall (refer to
It can also be used view the heat pump operating conditions at any Figure 7-2).
point in time using the Monitor Display function. Refer to Section 2. Pull out the Remote controller cable, passing it through
10.7. the wiring conduit and through the wiring hole in the
mounting plate.
7.2 Installation Requirements Mounting plate
Notes for the remote controller installation
The remote controller should be installed in a convenient position
where the user can easily access it to view the display and operate
the on/off switch when necessary.
It is a requirement of MCS installations that any fault indication Wiring conduit
Remote controller
(e.g. the fault error codes displayed on the remote controller cord
screen) should be visible to the user. Figure 7-2: Wiring hidden
• Do not install the remote controller in damp conditions such as
in the bathroom. The remote controller is not waterproof. When the wiring is exposed
• Never install above a cooker or boiler or any other combustion 1. Fix the mounting plate to a solid position on the wall with
device. This would cause breakdown of electrical parts and the two screws provided (refer to Figure 7-3).
deformation of the outer case.
• Do not install in any location subject to steam. Mounting plate
• Do not install in any location subject to direct sunlight.
• Install the remote controller a convenient position where it is
out of the reach of children.
• The remote controller can be installed in the same room as Screw
underfloor heating.
• Do not install in any location where industrial chemicals are
used (ammonia, sulphur, chlorine, ethylene compounds, acids, Figure 7-3: Wiring exposed
etc.).
• Route the remote controller cable in such a way that is not in • Do not over tighten the screws as this can deform or
contact with heat. break the screw hole of the mounting plate.
• Do not damage the remote controller cable and use cable • Use the wall plugs if the mounting plate is to be fixed by
conduit to avoid the damage. screws to tile, concrete or mortar.
• The remote controller is connected using the two screw
! WARNING !
terminals on the rear of the controller. Refer to Figure 7-5.
3. Connect the remote controller cable to the terminal on the rear
of the remote controller:
The remote controller must NOT be fitted inside the heat pump • Hook the wires under the clamp - locating it onto the four
casing. hooks
• The remote controller has no polarity so wires can be
7.3 Installing the Remote Controller connected either way round.
4. Install the remote controller.
• The connection between the heat pump and the remote
Fix the remote controller to the mounting plate by sliding it
controller is low-voltage, so it does not require electrical
downwards.
qualifications, but do follow technical standards for electrical
5. After installing the remote controller, check the fixing is secure.
equipment in making this installation.
If the mounting plate is not stable, tighten the screws further.
• Isolate the main power supply to the heat pump before

! WARNING !
connecting the remote controller cable.
1. Slide the mounting plate downward to remove from the remote
controller (refer to Figure 7-1).
Do not use a power screwdriver. It can damage the screw hole
which can cause contact failure.

Page 30 Section 7: Remote Controller


7.4 Connecting the Remote Controller to the Heat
Pump
1. Isolate the mains power supply for the heat pump from the
power source.
Do not connect the remote controller cable with the power on.
2. Remove the wiring cover.
3. Connect the remote controller cable to terminals 1 and 2 on
the Terminal PCB. The remote controller has no polarity so it
does not matter which wire of the remote controller cable is
connected to + and -. Take care not to let your screwdriver etc.
touch any of the other electronic parts. Do not use a power
driver, it can damage the terminal screw holes.
4. If shielded wire is used, connect it to terminal 3 (GND) on the
Terminal PCB.
5. Securely fasten the remote controller cable with the cord
fastening fitting. Leave the display board waterproof cover
Figure 7-4: Remote controller (rear) removed.

When the wiring is embedded


Remote controller
Remote controller

wires clamp Terminal PCB


Hook
terminal Remote
1

Remote controller Controller


2
cable G ND 3
Shielded cable

Y-shaped
terminal Figure 7-6: Connecting the remote controller to the heat pump

An 8 metre cable is supplied with the heat pump.


The maximum length of the remote controller cable is 100 metres.
gaps hooks Use shielded wire where the length is 30 metres or longer and
connect the shielded wire to terminal 3 (GND) on the Terminal PCB.

Table 7-7: Remote controller cable


Distance Cable (mm²) Shield
~ 30 metres Minimum 0.5 Non-shielded
Remote controller cord 30 ~ 100 metres Minimum 1.0 Shielded

When the wiring is exposed

wires clamp
Hook
terminal

Y-shaped
terminal

knock out hole Remote controller


cable

gaps hooks

knock out hole


Figure 7-5: Connecting remote controller cable

Section 7: Remote Controller Page 31


7.5 Buttons

Door open

Figure 7-8: Remote controller (buttons)

Table 7-9: Remote controller (buttons)


No. Button name Description
Push and hold the button for 3 seconds to turn ON and turn OFF the heat pump.
1 ON/OFF The green LED on the ON/OFF button is lit when the heat pump is ON.
The red LED on the ON/OFF button blinks when an error alarm on the heat pump occurs.

2 N/A This button is reserved for future products - pressing this button will result in an audible ‘beep’ indicating no function.
Programming: dedicated button for accessing the menu/parameters.
3 Menu
Push and hold the Menu button for 3 seconds to access the user level.
Refer to Sections 8.7 and 8.8 for details of low tariff/night mode operation.
Timer for low
Push the Low tariff/Night button for 3 seconds to lock the button. When Key Lock is active, push 3 seconds to unlock.
4 tariff/night mode
When key Lock is active, it is only possible to turn OFF the heat pump with the ON/OFF button.
(key lock)
For low tariff/night mode function, an external timer must be connected.
Return button in parameter programming mode.
5 Return
Push the Return button for 3 seconds to return to the normal display mode.
For parameter setting, select or return to the parameter group or code.
6 -,+ Push the Menu,–,+ button together for 3 seconds to access the installer level.
During error code display, push – and + button together for 3 seconds to reset display.
Push the Set button:
-During the programming to save the setting.
-Change display : Clock → Room set temperature
7 Set (confirm)
Time setting can be set by remote controller only
Push the Set button for 3 seconds to set the current time (day, hour, minutes).
Refer to Section 9 (Commissioning)
For parameter setting, change the parameter group and code numbers.
8 Up, down
Please note: this is not to be used for setting the room temperature control.

9 N/A This button is reserved for future products - pressing this button will result in an audible ‘beep’ indicating no function.

10 N/A This button is reserved for future products - pressing this button will result in an audible ‘beep’ indicating no function.

11 N/A This button is reserved for future products - pressing this button will result in an audible ‘beep’ indicating no function.

Page 32 Section 7: Remote Controller


7.6 Display Panel
For guidance on the operation and setting of the remote controller, refer to Section 9 (Commissioning).

Table 7-11: Back light display

Back light display


ON Door of remote controller open
Door of remote controller closed
or
OFF
Door of remote controller open but no
operation of buttons for 60 seconds
To adjust the back light operation, refer to Section
9.8.

Figure 7-10: Remote controller (display panel)

Table 7-11: Display panel


No. Icons Description

1 Power is ON, but ON/OFF switch is OFF (the heat pump is stopped)

2 Indicates current time of day.

3 Room air temperature, Outdoor temperature

4 Key lock is active

Frost protection is active

Defrost cycle is active

Low tariff mode is enabled


For low tariff mode, an external timer must be connected. Refer to Section 6.
Night mode is enabled
For night mode, an external timer must be connected. Refer to Section 6.
When this symbol is lit, heating mode is enabled. When this symbol is flashing, the heat pump is in heating mode, however
5 the heating is stopped for the production of DHW which has priority

Heat pump fan is active

System pump is active

Compressor active
Flashing: compressor delay
Indicates DHW demand
On: demand
Display alarm icon, and indicate error code
6 Clock, Parameters value

7 Day of the Week

Section 7: Remote Controller Page 33


8 Operation

8.1 Heat Pump Operation Compressor OFF→ON control
The heat pump control is based on: When the Outgoing water temperature reaches the set point and
1. Outgoing water temperature (measured by outgoing water after the compressor is turned OFF, or when the conditions below
temperature sensor on heat pump) are met, the compressor shall be turned ON.
2. Thermal store temperature However, the compressor is not turned ON during 3 minutes OFF-
During heating operations, parameter 4100 is set to 1. The control ON waiting time.
of the heat pump is based on the outgoing water temperature.
The operation by water temperature can be “outgoing water 8.1.2 Heat Pump controlled based on Thermal Store
temperature” or “thermal store temperature”. If parameter 5111 is Temperature
set to “enable” for thermal store temperature sensor. In this case In order to reach the thermal store set point, compressor frequency
the operation will be based on thermal store temperature. shall be controlled so that outgoing water temperature can reach
Set the parameter correctly for enable/disable of thermal store the maximum temperature in Heating mode (60°C) And, the
(parameter 5111), the main water pump setting (parameter 4200). compressor is turned ON/OFF based on thermal store set point also
Refer to Table 8-1. being reached.
Table 8-1: Parameters Start of Operation
Parameter 5111 Parameter 4100 Parameter 4200
When the Outgoing water temperature does not reach the water set
thermal store heat pump ON/ main water point, heat pump is turned ON.
temperature OFF pump
Compressor Control
Outgoing water 1=Water set 0=always ON The compressor is controlled to reach the maximum flow
0=disable
temperature point 2=detect cycle
temperature in Heating mode (60°C).
0=always ON
When the water set point is reached, compressor is stopped
Thermal store 0=room set 1=thermal store
1=enable The compressor shall be turned OFF if the thermal store set point
temperature point temperature
2=detect cycle is reached, or if the Outgoing water temperature is in the following
For further information, refer to Section 3.8 (volumiser tanks). conditions, or the Outgoing water temperature reaches the set point
to protect heat pump.
8.1.1 Heat Pump controlled based on Outgoing Water Heating: thermal store temperature ≥ thermal store set point
Temperature (parameter 2161)
Based on the outgoing water temperature setting, the compressor is Outgoing water temp. ≥ Maximum Outgoing water set point (60°C)
controlled and turned ON/OFF. +1°C
Start of Operation Outgoing water temp. ≥ 62.5°C
When the outgoing water temperature is below the water set point,
Compressor OFF→ON control
the heat pump is turned ON.
When the thermal store temperature reaches the set point, or when
Heating : Outgoing water temp ≥ Water set point (parameter the conditions below are met after the compressor is turned OFF
2100~2105) – Hysteresis (parameter 2141) due to the set point protecting the heat pump, the compressor is
Compressor Control turned ON.
The compressor is controlled so that the Outgoing water However, the compressor is not turned ON during 3 minutes OFF-
temperature can reach the water set point. ON waiting time.
When the water setpoint temperature is reached, compressor Heating: thermal store temp. ≤ thermal store set point (parameter
is stopped 2161) – Hysteresis (Parameter 2141)
With the minimum compressor frequency, if the Outgoing water Outgoing water temp. ≤ Water set point (60°C) – Hysteresis
temperature is in the following conditions, or if the Outgoing water (parameter 2141)
temperature reaches the water set point to protect heat pump, then Outgoing water temp. ≤ 57.5°C
compressor shall be turned OFF.
Heating : Outgoing water temp. ≥ Water set point (parameter
2100~2115) +1°C
Outgoing water temp. ≥ 60.5°C

Table 8-2: Parameters

Parameter Display and input value


Level Function description Remarks
Group Code Default Min. Max. Unit
The heat pump turns ON/OFF based on
I 41 00 1 0 1 - To be set to
1=water set point
the following
Type of configuration of main water pump combinations
0=always ON parameter 5111=0
I 42 00 0 0 2 -
1=ON/OFF based on buffer tank temperature →Parameter
2=ON/OFF based on detect cycles 4200=0 or 2
parameter 5111=1
Terminal 11-12: thermal store temperature probe →Parameter
I 51 11 0=disable 0 0 1 - 4200=0 or 1 or 2
1=enable
For details of how to access the parameter settings, refer to Section 9.3.

Page 34 Section 8: Operation


Based on Water Temperature

Heating mode
Heat pump ON
OFF

Maximum
Compressor (Hz)

minimum
OFF

set temp. + 1
Water set temp. (°C)
set temp. - 1
set temp. - Hysteresis

Heating ON Water temperature is stable Comp. OFF Comp. OFF → ON


set point + 1°C
× 3min
Figure 8-3: Based on water temperature

Section 8: Operation Page 35


8.2 Weather Compensation 8.2.3 Fixed Set Point
8.2.1 Water Temperature Control Point The heat pump is supplied with parameter 2100 set to a default
The water temperature control point is based on a variable set point setting of 1 (Climatic curve operation).
calculated automatically using climatic (weather compensation)
For the heat pump to operate based on a fixed outgoing water set
curves as described below.
point parameter 2100 must be reset to 0 (fixed set point).
With parameter 2100 set to 0, the outgoing water fixed set point is
8.2.2 Heating Climatic Curves
determined by parameter 2101 (factory default value = 45°C).
The regulation of the temperature of the outlet water from the heat
pump, in normal winter heating operation, is based on the climatic To stop operation of the weather compensation function, and set
curves. the outgoing water temperature control to ‘fixed set point’, set
Parameter 2100 to 0 and parameter 2101 to the required ‘fixed set
The basic logic is to modulate the temperature of the outlet water
point’ value.
depending on the outdoor air temperature.
During commissioning, the four climatic curve parameters
must be checked and the default values adjusted to suit the
design parameters for the system in question.
! NOTE !
For example: If the installation is receiving an RHI payment, do NOT set
Maximum outgoing (flow) temperature in heating mode (Tm1) the outgoing water control to ‘fixed set point’ as the weather
– Parameter 2102, must be set to the design maximum flow compensation function MUST be operational.
temperature for the system.
Minimum outdoor air temperature (Te1) – Parameter 2104, must be
set to the same value as used in the design heat loss calculations
for the building.

Outgoing water
set point

Tm1(45.0°C)

Tm2(30.0°C)

Te1(0.0°C) Te2(20.0°C) Outdoor air temperature


Figure 8-4: Climatic curves

Table 8-5: Outgoing water temperature parameters

Parameter Display and input value


Level Function description Remarks
Group Code Default Min. Max. Unit
Enable outgoing water set point
I 21 00 0=fixed set point* 1 0 1 -
1=climatic curve
I 21 01 Fixed outgoing water set point* 45.0 23.0 60.0 0.5°C

I 21 02 Maximum outgoing water temperature in Heating mode (Tm1) 45.0 23.0 60.0 0.5°C

I 21 03 Minimum outgoing water temperature in Heating mode (Tm2) 30.0 23.0 60.0 0.5°C
Minimum outdoor air temperature corresponding to maximum
I 21 04 -4 -20.0 50.0 0.5°C
outgoing water temperature (Te1)
Maximum outdoor air temperature corresponding to maximum
I 21 05 20.0 0.0 40.0 0.5°C
outgoing water temperature (Te2)
I 21 41 Hysteresis of water set point in heating 8.0 0.5 10.0 0.5°C

* Fixed set point - thermal store require temperature sensor

For details of how to access the parameter settings, refer to Section 9.3.

Page 36 Section 8: Operation


8.3 Water Pump Management the compressor stops, the pump will continue running for a time set
8.3.1 Main water pump by parameter, after which it will be switched OFF and will repeat the
Fundamentally, the ON/OFF of the main water pump links to ON/ detect cycles.
OFF of the compressor, but the setting ON/OFF of the pump during The interval between one detect cycle and the next is set by a
compressor OFF states, due to reaching the room set point shall be parameter.
set in the following parameters:
Refer to Figure 8-6 (detect cycle).
• Always ON, apart if any alarms are active or if the heat pump is
in OFF mode
• ON/OFF based on thermal store temperature
• ON/OFF based on detect cycle
! NOTE !
If the thermal store temperature probe is enabled, the main water The ‘detect cycle’ is allowed only for space heating. If the heat
pump turns ON if the thermal store temperature is lower than pump is working to produce DHW the main water pump has to
outgoing water set point (fixed or calculated by climatic curve) – run continuously.
hysteresis, in heating mode. When the thermal store temperature
reached the set point (fixed or calculated by climatic curve), the
main pump turns OFF. 8.3.4 Warm Weather Operation
At ambient temperatures exceeding the maximum outdoor
air temperature setting (Te2) – Parameter 2105, the weather
8.3.2 Continuous operation “Always ON”
compensation function will not allow the heat pump to operate to
When the heat pump is set to “heating” (i.e. not in standby) the
provide space heating.
main water pump will always remain ON.
To override this and force the operation of the heat pump (e.g.
When the heat pump is set to standby, the pump will remain OFF
to check operation or commission the heat pump) parameter
and will only be started in the conditions described in paragraph in
2100 must be set to 0. With this setting the heat pump will
Section 8.3 (Frost protection).
operate at a fixed set point of 45°C irrespective of the outdoor
air temperature.
8.3.3 Detect operation “Detect cycle” If the weather compensation function is required, Parameter 2100
In order to minimise energy consumption, the main water pump must be reset to 1 once the heat pump has been commissioned or
can be configured to start only when there is demand from the its operation checked.
temperature controller.
The pump will be activated periodically, for a time set by
parameter. Five seconds before the cycle ends, if the outgoing
water temperature is lower than “water set point – hysteresis”, the
! NOTE !
compressor will be activated and the pump will remain ON. When The weather compensation function MUST be operational if
the installation is receiving an RHI payment.

Compressor ON

OFF

(5sec)
Water temp. detect
Main water pump ON

OFF
(3min) (5min) (3min)

Delay time Time OFF Time ON


OFF
Figure 8-6: Detect cycle

Table 8-7: Detect cycle parameters


Parameter Display and input value
Level Function description Remarks
Group Code Default Min. Max. Unit
Type of configuration of Main water pump
0=always ON To be set to
I 42 00 0 0 2 - the following
1=ON/OFF based on thermal store temperature
2=ON/OFF based on Detect combinations
Parameter
I 42 01 Time ON main water pump for detect cycle 3 1 15 1min 5111=0
→Parameter
I 42 02 Time OFF main water pump 5 5 30 1min
4200=0 or 2
I 42 03 Delay time OFF main water pump from OFF compressor 3 1 15 1min Parameter
5111=1
Terminal 11-12 : thermal store temperature probe →Parameter
I 51 11 0=disable 0 0 1 - 4200=0 or1 or 2
1=enable
For details of how to access the parameter settings, refer to Section 9.3.

Section 8: Operation Page 37


8.3.5 Unblock pump function
When the heat pump is stopped for more than 48 hours (parameter
4211), the water pump turns ON for 5 seconds (parameter 4212) to
prevent seizing up and increases the life time of the pump.
In the case of the main pump and the additional pump, the down
time after the previous operation stop is counted individually.
Furthermore, the pump operation time can be set individually to
prevent seizing.

Parameter Display and input value


Level Function description Remarks
Group Code Default Min. Max. Unit
I 42 11 OFF time for unblock pump function start 48 0 240 1 hr
I 42 12 Time ON main water pump for unblock pump function 5 0 10 1 sec

Table 8-8: Unlock pump function parameters

8.3.6 Pump output adjustment function


Adjust the main water pump output so that the required flow rate is
produced in the heating system.
Using the DIP SW on the Terminal PCB, three level settings are
possible.

DIP SW.
! NOTE ! ON 1 2 3 4 5 6 7 8
Level 3
(Maximum)
OFF
An excessively low flow rate may cause problems including
reduced capacity and poor circulation. ON 1 2 3 4 5 6 7 8
Level 2
(Medium)
To select one of the three performance curves, set DIP SW5 and OFF
DIP SW6 as shown in Figure 8-9.
ON 1 2 3 4 5 6 7 8
Factory default setting: Level 1
(Minimum)
DIP SW5 and DIP SW6 set to OFF (level 3) OFF

Figure 8-9: Pump output adjustment flow rate - DIP switches

HPID6 HPID12
(m)
(m)
12
11 14
Level3 Level3
10
12
9
Level2
8 10 Level2
7
8 Level1
6
Level1
5 6
4
4
3
2 2
1
0 0
0 5 10 15 20(L/min) 0 10 20 30 40 50(L/min)

Figure 8-10: Pump output adjustment flow rate - HPID6R32 Figure 8-13: Pump output adjustment flow rate - HPID13R32

HPID10
HPID16
(m)
8
(m)
7
14
Level3 Level3
6 12
Level2
5 10
Level1 Level2

4 8 Level1
3 6

2 4

1 2

0 0
0 5 10 15 20 25 30 35 40(L/min) 0 10 20 30 40 50(L/min)

Figure 8-11: Pump output adjustment flow rate - HPID10R32 Figure 8-14: Pump output adjustment flow rate - HPID17R32

Page 38 Section 8: Operation


! CAUTION ! ! NOTE !
The water flow rate must be sufficient to achieve an 8K In reference to option 3 above (and parameter 4220 in Table
difference between the flow and return water temperatures. 8-13), ‘OFF’ mode means there is a power supply to the heat
pump but there is no heating or hot water demand.
8.3.7 Additional water pump
Parameter 5148 can be utilised to use an additional water pump.
Terminal PCB 230V 50Hz
Parameter 4220 can be used to set the desired type of pump
operation as follows: 45 Dehumidifier

1. Depending on main water pump setting Neutral N


46 Electric
heater
2. Depending on main water pump setting but always OFF when EHS
41
47 Alarm
DHW mode is activated 42
48 Pump1 Additional water pump
3. Always ON apart from if any alarms are active or if the heat Heating 43 P
Cooling 49 Pump2
pump is in OFF mode mode 44
output
Option 2 is recommended for the majority of applications.
Figure 8-15: Additional water pump
The connection between neutral and terminal 48 (Pump1) is limited
to 1 amp, therefore a relay must be installed if an additional water
pump is used. Refer to Figure 8-15.

Table 8-16: Additional water pump parameters

Parameter Display and input value


Level Function description Remarks
Group Code Default Min. Max. Unit
Terminal 48
I 51 48 0=disable 0 0 1 -
1=additional water pump
Type of operation of additional water pump
0=disable
1=depending on main water pump setting
I 42 20 2=depending on main water pump setting but always OFF 0 0 3 -
when the DHW mode is activated
3=always ON, apart from if any alarms are activated or if the
heat pump is in OFF mode
For details of how to access the parameter settings, refer to Section 9.3.

Section 8: Operation Page 39


8.4 Frost Protection 8.4.3 Frost Protection based on Room Air Temperature
Frost protection can be activated when the heat pump is in OFF This frost protection function is always active, even when the heat
mode. pump is not operating (but the mains supply is switched on).
This is based on either: The water pump is activated if the room air temperature (measured
• Outdoor air temperature - refer to Section 8.4.1 and Figure by the heat pump remote controller) is less than the start
8-18. temperature - parameter 4301 (default: 14°C).
• Flow water temperature - refer to Section 8.4.2 and Figure It is deactivated when the room air temperature reaches ‘room
8-19. air temperature set point + Hysteresis’ - parameter 4301 plus the
hysteresis parameter 4302 (default: 1°C).
• Room air temperature - refer to Section 8.4.3 and Figure 8-20.
The ‘frost protection’ symbol ( ) will be displayed on the remote
This function is not required if ethylene glycol (heating system
controller screen when this frost protection function is in operation.
antifreeze) is used in the heating system water. Refer to Section
3.10.3 for guidance on how to switch off the frost protection Under low room air conditions the water pump may operate for an
function. extended period to provide frost protection when the heat pump
is not operating, e.g. possibly throughout the night, until the heat
pump starts the following morning.
8.4.1 Frost Protection based on Outdoor Air Temperature
Whilst the water pump may operate for long periods, when the
This frost protection function is always active, even when the heat prevailing conditions dictate, the cost to protect the heat pump from
pump is not operating (but the mains supply is switched on). freezing is small due to the low water pump power consumption.
The water pump is activated if the outdoor air temperature
(measured by the heat pump outdoor temperature sensor) is less
than the start temperature - parameter 4311 (default: 4°C).
It is deactivated when the outdoor air temperature reaches ‘outdoor
air temperature set point + Hysteresis’ - parameter 4311 plus the
hysteresis parameter 4312 (default: 7°C).
The ‘frost protection’ symbol ( ) will be displayed on the remote
controller screen when this frost protection function is in operation.
Under low ambient air conditions the water pump may operate for
an extended period to provide frost protection when the heat pump
is not operating, e.g. possibly throughout the night, until the heat
pump starts the following morning.
Whilst the water pump may operate for long periods, when the
prevailing conditions dictate, the cost to protect the heat pump from
freezing is small due to the low water pump power consumption.

8.4.2 Frost Protection based on Flow Water Temperature


This frost protection function is always active, even when the heat
pump is not operating (but the mains supply is switched on).
The water pump is activated if the flow water temperature is less
than the start temperature - parameter 4321 (default 4°C).
It is deactivated when the flow water temperature reaches ‘flow
water temperature set point (parameter 4321) + hysteresis -
parameter 4322 (default 3°C)’.
The ‘frost protection’ symbol ( ) will be displayed on the remote
controller screen when this frost protection function is in operation.
Under low ambient air conditions the water pump may operate for
an extended period to provide frost protection when the heat pump
is not operating, e.g. possibly throughout the night, until the heat
pump starts the following morning.
Whilst the water pump may operate for long periods, when the
prevailing conditions dictate, the cost to protect the heat pump from
freezing is small due to the low water pump power consumption.

Page 40 Section 8: Operation


Table 8-17: Frost protection parameters

Parameter Display and input value


Level Function description Remarks
Group Code Default Min. Max. Unit
I 43 01 Start temperature of frost protection on room air temperature 14.0 0.0 40.0 0.5°C

I 43 02 Hysteresis of room air temperature of frost protection 1.0 0.5 5.0 0.5°C
Start temperature of Frost protection on Outdoor air
I 43 11 4.0 0.0 10.0 0.5°C
temperature
I 43 12 Hysteresis of Outdoor air temperature 3.0 0.5 5.0 0.5°C
I 43 14 Hysteresis of Flow water temperature 3.0 0.5 5.0 0.5°C
Start temperature of Frost protection on Flow water
I 43 21 4.0 0.0 10.0 0.5°C
temperature
I 43 22 Hysteresis of Flow water temperature 3.0 0.5 5.0 0.5°C
For details of how to access the parameter settings, refer to Section 9.3.

Water pump deactivation


hysteresis
(3.0°C)
Water pump ON

OFF
(4.0°C) Outdoor air temperature
start temperature (HP unit built-in sensor)
Figure 8-18: Frost protection (outdoor air temperature) - water pump

Water pump deactivation


hysteresis
(3.0°C)
Water Pump ON

OFF
(4.0°C) Flow water temperature
start temperature
Figure 8-19: Frost protection (flow water temperature) - water pump

Water pump deactivation


hysteresis
(1.0°C)
Water pump ON

OFF
(14.0°C) Room air temperature
Start temperature (remote controller built-in sensor)
Figure 8-20: Frost protection (room air temperature) - water pump

Section 8: Operation Page 41


8.5 ON/OFF DHW Production Remote Contact
The heat pump operation for DHW production is controlled from
a remote contact, e.g. a cylinder thermostat or motorised valve
switch.
The remote ON/OFF DHW contact is enabled by parameter
5119. Refer to Table 8-22. The DHW mode cannot be controlled
automatically by the remote controller.
When DHW is turned ON by the remote contact and the heat pump
is ON it will start operation in DHW (comfort) mode.

DHW ON/OFF remote contact


Terminal PCB Contact OPEN = DHW OFF
Contact CLOSE = DHW ON
(Comfort)
18 COM

19 DHW Remote
Contact

Figure 8-21: ON/OFF DHW production remote contact

! NOTE !
In order to use DHW function, it is necessary to set parameter
3101=1 and parameter 5119=1.

! NOTE !
Turn ON both remote controller using ON/OFF button, and
DHW ON/OFF remote contact to start heat pump for DHW.

! NOTE !
This volt free remote contact is provided by the Grant EP002
Interface relay box. Refer to Sections 6.8 and 6.10.

Table 8-22: DHW ON/OFF contact parameters

Parameter Display and input value


Level Function description Remarks
Group Code Default Min. Max. Unit
DHW production priority setting
0=DHW is unavailable
I 31 01 1 0 2 -
1= DHW is available, and priority DHW over space heating
2= DHW is available, and priority space Heating over DHW
Terminal 19-18 : DHW remote contact
I 51 19 0=disable (Remote controller only) 1 0 1 -
1=enable

For details of how to access the parameter settings, refer to Section 9.3.

Page 42 Section 8: Operation


8.6 ON/OFF Heating Remote Contact
The heat pump operation for heating is controlled from a remote
contact, e.g. an external programmer, motorised valves and/or a
room thermostat.
The ON/OFF heating contact is enabled by parameter 5120. Refer
to Table 8-24.
The heating operation cannot be automatically controlled by the
remote controller.
Heat pump will be turned ON/OFF according to remote contact.
For heating operation, both the remote controller and remote
contact must be ON. If remote contact is turned OFF, then the
heating will be turned OFF as well. Refer to Table 8-25.
If the remote controller is turned OFF, then the heat pump will be
turned OFF.

ON/OFF remote contact


Terminal PCB Contact OPEN = HP unit OFF
Contact CLOSE = HP unit ON
20 ON/OFF
or
21 EHS Alarm

Figure 8-23: ON/OFF heating remote contact

Table 8-24: Heating ON/OFF contact parameters

Parameter Display and input value


Level Function description Remarks
Group Code Default Min. Max. Unit
ON/OFF by
Terminal 20-21 : ON/OFF remote contact input Remote controller
I 51 20 0=disable (Remote controller only) 1 0 2 - 0=enable
1=ON/OFF remote contact 1= On/Off enable
2= enable
For details of how to access the parameter settings, refer to Section 9.3.

Table 8-25: Remote controller / remote contact operation

Remote controller connected Heat pump unit status


Remote controller Remote contact Heat pump Heating
ON ON → ON ON
ON OFF → ON* OFF
OFF ON → OFF OFF
OFF OFF → OFF OFF
* Heat pump will be on standby or could be operating for DHW production

! NOTE !
! NOTE !
The frost protection is active even when the heat pump is
switched OFF from the ON/OFF (heating) remote contact. This volt free remote contact is provided by the Grant EP002
Interface relay box. Refer to Sections 6.8 and 6.10.

Section 8: Operation Page 43


8.7 Night Mode
If there is a need to reduce the electricity consumption or noise
produced by the compressor, e.g. in night-time operation, it is
possible to activate the night mode function using an external
contact, e.g. a timeswitch (with volt free contacts) connected
between terminals 28-29 on the PCB terminal.
To enable these terminals, parameter 5128 must be set to 1. Refer
to Table 8-27.
When the night mode function starts, according to the time setting,
the maximum frequency will be decreased to the value selected on
parameter 4111 in the ON time by time band setting (refer to Table
8-27). Otherwise it will operate in normal mode.

Night mode contact


Terminal PCB Contact OPEN = Night mode OFF
Contact CLOSE = Night mode ON
28
Night
mode
29

Figure 8-26: Night mode

! NOTE ! ! NOTE !
Parameter 5128 (night mode) and parameter 5130 (low tariff are During night mode with night mode contact ON, if parameter
automatically synchronized to same value. 5128 is changed to 0, the heat pump will continue to operate in
If parameter 5128 is changed to 1 (enable), then parameter night mode.
5130 will be also changed to 1 (enable). During night mode by the remote controller button, if
With parameters 5128 and 5130 both set to 1 (enable), the night parameter 5128 is changed to 1, the heat pump will follow the
mode and low tariff function will operate independently of each signal of ON/OFF by night mode contact.
other.

Table 8-27: Night mode parameters

Parameter Display and input value


Level Function description Remarks
Group Code Default Min. Max. Unit
Parameter 5128
Terminal 28-29 : Night mode and parameter
I 51 28 0=disable (Remote controller only) 0 0 1 - 5130 are
1=enable synchronized in
same value
I 41 11 Maximum frequency of Night mode 80 50 100 5%
For details of how to access the parameter settings, refer to Section 9.3.

Page 44 Section 8: Operation


8.8 Low Tariff
The purpose of this function is to heat any thermal stores and DHW
cylinders at a time when electricity rates are inexpensive.
This can be achieved by using an external contact, e.g. a
timeswitch (with volt free contacts) connected between terminals
30-31 on the PCB terminal.
To enable these terminals, parameter 5130 must be set to 1. Refer
to Table 8-29.
When low tariff function is activated the heating set point (calculated
by the climatic curve) increases for heating (parameter 2151) by the
low tariff differential water set point (refer to Table 8-29).

Low tariff contact


Terminal PCB Contact OPEN = Low tariff OFF
Contact CLOSE = Low tariff ON
30
Low
tariff
31

Figure 8-28: Low tariff mode

! NOTE ! ! NOTE !
Parameter 5128 (night mode) and parameter 5130 (low tariff) During low tariff with low tariff contact ON, if parameter 5130
are automatically synchronized to same value. is changed to 0, the heat pump will continue to operate in low
If parameter 5128 is changed to 1 (enable), then parameter tariff.
5130 will be also changed to 1 (enable). During low tariff by the remote controller button, if parameter
5128 is changed to 1, the heat pump will follow the signal of
ON/OFF by low tariff contact.

Table 8-29: Low tariff mode parameters

Parameter Display and input value


Level Function description Remarks
Group Code Default Min. Max. Unit
Parameter 5128
Terminal 30-31 : Low tariff and parameter
I 51 30 0=disable (Remote controller only) 0 0 1 - 5130 are
1=enable synchronized in
same value
I 21 51 Low tariff deferential water set point for Heating 5.0 0.0 60.0 0.5°C

For details of how to access the parameter settings, refer to Section 9.3.

Section 8: Operation Page 45


9 Commissioning

9.1 System Setup
The numbers in Figure 9-1 will be used for the system setup in this
section.

Door open

Figure 9-1: Remote controller buttons

9.1.1 Turning the Heat Pump On and Off


Press ON/OFF switch j for three seconds to turn the heat pump
on or off. The green LED of ON/OFF switch is lit when the system
is ON.
The heat pump will start in response to a demand for either heating
or DHW.

! NOTE !
3. When the day of the week is set, 12:00 blinks; set the current
time by pressing the - or + button.

The heat pump may take up to seven minutes after the demand
as the heat pump will run the circulating pump and check the
water temperature in the system before starting.

9.2 Setting the Day and Time


1. Press the Set button p for three seconds.
When the - or + buttons o is pressed, the time changes in one
2. The day ‘Mon’ indicator will blink.
minute increments; when the - or + buttons o is pressed and
Select the day by pressing the - or + buttons o and press set
held, it changes in ten minute increments.
button p to save the setting.
Press the Set button p to save the time setting. Then the
The day display stops blinking.
display reverts to normal operation.

The accuracy of the clock is ±30 second/month.


If there is a power cut, the day and time setting is maintained for
approximately 24 hours. If the power cut continues over 24 hours,
the day and time must be reset.
After installation and before setting the time or when the heat pump
is reset after a power cut (lasting over 24 hours), the ‘12:00’ and
‘Mon’ will blink, indicating that the time must be reset.

Page 46 Section 9: Commissioning


9.3 Access for Parameter Settings number will blink to allow setting of another parameter, if
The parameters are accessed and set using the remote controller. required.
There are two levels of access for parameter settings. 10. To return to normal operation, press and hold the Menu l and
the – and + o buttons simultaneously for three seconds, or
Access levels:
simply leave the remote controller for ten minutes.
• U – End user level (accessible to user only)
• I – Installer Level (accessible to user and installer)
Master Reset (resetting all parameters to their defaults)
Refer to Sections 9.4 and 9.5 for how to access the above levels as
All parameters can be reset to their original defaults. The procedure
there is a different procedure for each level.
is as follows:
1. Press the Menu l and the – and + o buttons on the remote
9.4 Accessing the Parameter Setting Menu (User controller simultaneously for three seconds to enter the
level) installer level.
The procedure for accessing, checking and setting the parameters 2. Press and hold the low tariff/night mode (key lock) m button for
is as follows: ten seconds. All parameters will now be reset.
1. Press the Menu button l on the remote controller for three 3. To return to normal operation, press and hold the Menu l and
seconds to enter the user level. the – and + o buttons simultaneously for three seconds, or
2. Parameter number “0000” and parameter value “----“ will be simply leave the remote controller for ten minutes.
shown on the display.
3. The first two digits of the 4-digit parameter number (the
parameter group number) will blink. 9.6 Temperature Control – DHW function
4. Set the parameter group number, as required, using the Up or The heat pump is supplied with a factory-set heat pump flow
Down q buttons. temperature for the DHW function and this is determined by the
value of parameter 4130.
5. Press the – or + buttons o to switch to the parameter code
and the second two digits will blink. This temperature should be set to 55°C. This must be checked
6. Set the parameter code number, as required, using the Up or (by accessing parameter 4130) during commissioning, using the
Down q buttons. following procedure:
7. Press Set p and the parameter value will be displayed. On the remote controller (refer to Section 9.1), first access the
installer level:
For ‘read-only’ items the number displayed remains on (not
blinking) and pressing the Set button p does not affect the 1. Press and hold the Menu l, – and + buttons o together for 3
display. seconds to enter the installer level.
8. If an invalid parameter (not accessible to the user) is entered 2. “InSt” parameter number “00 00” and parameter value “---
and the Set button p pressed “----“ is displayed. Press the -“ will be shown on the display. The first two digits of the
Return button n to return to the parameter number. parameter number will be blinking.
9. If the parameter value can be adjusted it will blink. Then, access the service level:
10. Set the parameter to the required value using the Up or Down 1. Use the – or + buttons o to change these first two digits to 99
q buttons. and then press the + button o.
11. Press the Return n or Set p button. The parameter code 2. The second two digits will then blink. Use the – or + buttons o
number will blink to allow setting of another parameter, if to change these two digits to 99 and then press the + button
required. o.
12. To return to normal operation, press and hold the Menu button 3. The parameter value on the display will now be ‘0’.
l for three seconds, or simply leave the remote controller for 4. Use the – or + buttons o to change the parameter value to
ten minutes. “738” and then press the Set p.
Now, check parameter 4130:
1. The first two digits of the 4-digit parameter number (the
9.5 Accessing the Parameter Setting Menu (Installer
parameter group number) will blink.
level)
In the INSTALLER level more parameters can be accessed than in 2. Set the parameter group number to 41 using the – or +
the USER level. The procedure for accessing, checking and setting buttons o.
the parameters is as follows: 3. Press the + button o and the second two digits (the parameter
1. Press the Menu l and the – and + o buttons on the remote code) will blink.
controller simultaneously for three seconds to enter the 4. Set the parameter code number to 30 using the – or + buttons
installer level. o.
2. “InSt” parameter number “0000” and parameter value “----“ will 5. Press Set p and the parameter value (41 30) will be displayed
be shown on the display. and will blink.
3. The first two digits of the 4-digit parameter number (the 6. Check that the value of parameter 41 30 is 55 (i.e. 55°C).
parameter group number) will blink. 7. If NOT, set the parameter value to 55 using the – or + buttons
4. Set the parameter group number, as required, using the Up or o.
Down q buttons. 8. Return to normal operation: Press and hold the Menu l, –
5. Press the – and + o buttons to switch to the parameter code and + buttons o together for 3 seconds or simply leave the
and the second two digits will blink. remote controller for 10 minutes.
6. Set the parameter code number, as required, using the Up or
Down q buttons.
7. Press Set p and the parameter value will be displayed and will
blink.
8. Set the parameter to the required value using the Up or Down
q buttons.
9. Press the Return n or Set p button. The parameter code

Section 9: Commissioning Page 47


9.7 Parameters Input/Output
The following parameter settings must be checked on commission-
ing.
Table 9-2: Parameters input/output

Parameter Display and input value


Level Function description Remarks
Group Code Default Min. Max. Unit
Terminal 19-18 : DHW remote contact
I 51 19 0=disable (Remote controller only) 1 0 1 -
1=enable
ON/OFF by
Terminal 20-21 : ON/OFF remote contact (CH) Remote controller
Alarm input 0=enable
I 51 20 1 0 1 -
0=disable 1=ON/disable
1=ON/OFF remote contact OFF/enable
2=enable
Terminal 28-29 : Night mode*
0=disable
I 51 28 0 0 1 - Parameter 5128
1=enable
Refer to Section 8.6. and Parameter
5130 are
Terminal 30-31 : Low tariff* synchronised in
0=disable same value
I 51 30 0 0 1 -
1=enable
Refer to Section 8.7.
Terminal 46 : DHW Electric heater or Backup heater
I 51 46 0=DHW Electric heater 0 0 1 -
1=Backup heater
* External timer required
For details of how to access the parameter settings, refer to Section 9.3.

9.8 Remote Controller Back Light Display Parameters


The following parameters can be changed to adjust the back light
display.
Table 9-3: Back light display parameters

Parameter Display and input value


Level Function description Remarks
Group Code Default Min. Max. Unit
Back light display at door open
U 02 03 0=OFF 1 0 1 -
1=ON
U 02 04 Time to turn off the back light display 60 10 300 10 sec
U 02 05 Time to back to normal display screen 120 10 300 10 sec
For details of how to access the parameter settings, refer to Section 9.3.

Page 48 Section 9: Commissioning


9.9 Weather Compensation
During commissioning, the four climatic curve parameters MUST
be checked and the default values adjusted to suit the design
Pump SW.
parameters for the system in question. Refer to Section 8.2.2 for
details.
Warm Weather Operation
If, during commissioning, the ambient air temperature is higher
than the air temperature setting (Te2) - parameter 2105 for the
climatic curve, the weather compensation function will NOT
allow the heat pump to operate to provide space heating. Display
To override this and force operation of the heat pump (e.g. to check
operation or commission the heat pump), parameter 2100 must be
set to 0. The weather compensation will be switched off and the
heat pump will operate at a fixed set point of 45°C irrespective of
the outdoor air temperature. Figure 9-4: Water loading and air bleeding in the hydraulic circuit
If weather compensation is required, e.g. if the installation is to meet
RHI requirements, parameter 2100 MUST be reset to 1 once the 9.12 Pump Output Setting
heat pump has been commissioned or the operation checked.
The water pump is supplied factory set to maximum output (level
Alternatively, to operate the heat pump without touching the weather 3), i.e. with both DIP SW5 and DIP SW6 in the OFF position (down
compensation settings, set the system controls to provide a hot position). Refer to Figure 8-9.
water demand so that the heat pump operates to provide hot water
As this pump performance may be too high for many systems,
heating. Reset the hot water controls to the normal setting once the
the water pump should be re-set to minimum (level 1) when
heat pump has been commissioned or the operation checked.
commissioning the heat pump.

! NOTE !
To do this, set DIP SW6 to ON (up position). Refer to Figure 8-9.
During commissioning, check that the required flow rate is
produced in the heating system.
The weather compensation function MUST be operational for This will usually be indicated by achieving a temperature difference
the installation to meet RHI requirements. between the heat pump flow and return of approximately 8°C when
the heating system is operating and up to temperature.
9.10 Frost Protection Function Setting To determine the temperature difference, check the flow and return
Refer to Section 3.11.2 for details. temperatures using the ‘Monitor Display Function’ on either the
remote controller or Terminal PCB. Refer to Section 10.7 of these
installation Instructions for details of how to check the flow and
9.11 Pump Operation and Air Bleeding from Heating return water temperatures.
System
If necessary, the water pump output can be adjusted to achieve the
The circulating pump can be operated to aid removal of the air from
required temperature difference between flow and return when the
the heating system.
heat pump is operating.
To operate this function access the Terminal PCB.
The water pump can be set to the required output (e.g. level 1 or
• Check DIP SW4 is set to ‘OFF’. level 2) by resetting the position of either DIP SW5 or DIP SW6, as
follows:
! NOTE ! • For pump output level 2: Set DIP SW5 to ON (up position)
• For pump output level 1: Set DIP SW6 to ON (up position)
Dip switch positions:
Up: ON 9.13 Coastal Installations
Down: OFF If the Aerona³ heat pump is to be installed within 2 miles of the
coast, the evaporator must be sprayed with ACF50 and this must
• Press the Pump SW. Refer to Figure 9-4.
be repeated on each service, unless a factory supplied ‘Blygold’
• Wait for a few seconds. The pump will start and each of the Aerona³ heat pump has been installed.
six outer digital segments on the right-hand digit of the display
on the terminal PCB will light up sequentially during pump
operation.
• The pump stops automatically after 10 minutes of operation.
If all the air could not be released from the water circuit, press
Pump SW again (after the pump has stopped) to operate the
pump for another 10 minutes.
If you want to stop the pump before it stops automatically, press
Pump SW again.

Section 9: Commissioning Page 49


10 Servicing

10.1 General 10.2 Air Inlet and Outlet
Grant Aerona³ Heat Pumps require only the minimum of routine The air inlet grille and evaporator must be checked and leaves or
servicing and maintenance. any other debris removed from the space between the grille and the
This should be carried out on an annual basis and consist of the evaporator fins.
following:
Heat pump - check:
• Visual condition of the heat pump
• Any debris/obstructions for the evaporator fins – remove if
! CAUTION !
found
• Remove by comb or foam based cleaner - do not attempt Take care not to damage or distort the Aluminium fins of the
to do this manually evaporator when removing any debris.
• The fan outlet is not obstructed - remove if found
• Condensate drain opening is clear Ensure that both the air inlet to the evaporator and the discharge
• Flexible hose condition from the fan outlet are unobstructed. Any foliage, plants, etc. near
• Pipe insulation condition the heat pump must not be allowed to grow over the heat pump.
• Remote controller settings Under no circumstances should anything be stacked on or against
• That no refrigerant is leaking the heat pump.
• All electrical connections and PCB for scorching or dry cables
Refer to Section 3.5.2 for the required clearances around the heat
• If the Aerona³ heat pump is to be installed within 2 miles of the
pump.
coast, the evaporator must be sprayed with ACF50 and this
must be repeated on each service, unless a factory supplied
‘Blygold’ Aerona³ heat pump has been installed. 10.3 Condensate Disposal
Check that the condensate drain hole in the bottom of the heat
pump is not blocked.
Heating system - check:
• Expansion vessel pressure 10.4 Heating System Connections
• Operation of pressure relief valve Check the condition of the flexible hoses. Replace if damaged or
• Heating system pressure – top up if necessary leaking.
• Correct concentration of corrosion/antifreeze protection
• Heating and hot water controls settings
• Any leaks on system 10.5 Heat Pump Controls
• For any sign of leakage from the refrigerant circuit - refer to Check that settings on the remote controller are as set when
Section 10.6. commissioned. Refer to settings given in the relevant sections of
• Magnetic filter is cleaned these instructions. Reset to commissioned settings if necessary.

Master Reset (resetting all parameters to their defaults) 10.6 Refrigerant


All parameters can be reset to their original defaults. The procedure Under no circumstances should the refrigerant be vented from the
is as follows: charging points on the refrigerant circuit of the heat pump.
1. Press the Menu l and the – and + o buttons on the remote If any work is required to be carried out on the refrigerant circuit, it
controller simultaneously for three seconds to enter the MUST be undertaken by an F-gas registered refrigeration engineer
installer level. On no account should any such work be carried out by unqualified
2. Press and hold the low tariff/night mode (key lock) m button for personnel.
ten seconds. All parameters will now be reset.
3. To return to normal operation, press and hold the Menu l and
the – and + o buttons simultaneously for three seconds, or
simply leave the remote controller for ten minutes.

Page 50 Section 10: Servicing


10.7 Monitor Display Function
The heat pump operating conditions, as listed in Table 10-3, can be
displayed and checked on either the remote controller or Terminal
PCB.

Door open

Figure 10-1: Remote controller buttons

Display on Remote controller


1. Press Return  button for three seconds to enter monitor Terminal PCB Pump SW.
mode and display the user level value of parameter group 01.
A 2 digit code number of parameter group 01 (default value
is 00) will be displayed on the left of remote controller screen.
DIP SW4 = ON
The corresponding parameter value will displayed on the right
of the screen (default value is ----. ) ON
2. Press the Up or Down q buttons to change the code number OFF
and then press the Set p button to display the parameter
value. Only code numbers from 00 to 09 can be displayed.
3. To return to normal display, press and hold the Menu l button number moniter data
for three seconds or simply do nothing and leave it for about alternately
ten minutes.
Display on Terminal PCB display
1. Set the DIP SW4 on the Terminal PCB to ‘ON’ (up) to display Pump SW.
the monitor number and monitor data alternately. change number
2. Push the Pump SW. of the Terminal PCB to switch the display
number alternately.
3. To return to normal display, set the DIP SW4 to ‘OFF’ (down).
Figure 10-2: Display on Terminal PCB display

Table 10-3: Monitor display

Terminal
Remote controller Display and input value
PCB
Function description
Parameter
Number Level Default Minimum Maximum Unit
Group Code
d0 U 01 00 Circulating water return temperature - -20 100 1°C
d1 U 01 01 Compressor operating frequency - 0 200 1Hz
d2 U 01 02 Discharge temperature - -20 150 1°C
d3 U 01 03 Power consumption value - 0 9900 100W
d4 U 01 04 Fan control number of rotation - 0 1000 10rpm
d5 U 01 05 Defrost temperature - -20 100 1°C
d6 U 01 06 Outdoor air temperature - -20 100 1°C
d7 U 01 07 Water pump control number of rotation - 0 9900 100rpm
d8 U 01 08 Suction temperature - -20 100 1°C
d9 U 01 09 Circulating water flow temperature - -20 100 1°C

Section 10: Servicing Page 51


11 Fault Finding

11.1 Error Code Display
In the event that a fault is detected, a red LED on the ON/OFF
switch of the remote controller will flash and a warning icon and
error code will be displayed on LCD screen and also on the
Terminal PCB display.

Remote controller
LED(red) Terminal PCB
Reset SW. Pump SW.

Warning icon
and error code Display

Figure 11-1: Error code display

11.2 Error History Display 11.3 Reset Error Code Display


The previous 10 error codes can be displayed on Terminal PCB Auto
display. Once it returns to normal condition, the error will automatically be
Procedure to display on Terminal PCB display: reset.
1. Press Pump SW and Reset SW on Terminal PCB at the same When the heat pump stops, it may not possible to reset
time for five seconds and the error history order and error code automatically. In this case, reset manually.
will be displayed alternately. The first one is the latest error Manual
code. To reset, press – and + o buttons on the Remote Controller at the
2. Press Pump SW to go through the history order up to the 10th same time for three seconds, or press Reset SW on the Terminal
error code and then go back to the latest error code. PCB.
3. When there is no error history, ‘--’ will be displayed.
Refer to Figure 11-2.
If no operation is carried out for five minutes or both the Pump SW
and Reset SW are pressed together for five seconds, the display It is possible to reset by turning the mains power supply switch OFF
returns to normal display. → ON, although this is not recommended.
Deletion of the error history:
During error code display, press Reset SW and Pump SW for ten
seconds to delete the error history.

Remote controller Terminal PCB


Reset SW.

3seconds

Figure 11-2: Resetting error code display

Page 52 Section 11: Fault Finding


11.4 Error Codes

Error Figure/ Error


Error Method of check Troubleshooting
code table reset
Power supply Check the power supply Confirm the power supply -
Fuse CF1
HPID6R32: 250V
15A
Check the electric continuity of Fuse If CF1 is blown, Main PCB should be
HPID10R32:
CF1 by tester replaced
250V 25A
HPID17R32:
250V 30A
Figure
- - -
Fuse CF3 Check the electric continuity of Fuse If CF3 is blown, Main PCB should be 11-3
(250V 3A) CF3 by tester replaced
Fuse CF4
HPID6R32: 250V
Check the electric continuity of If CF4 is blown, Main PCB should be
3A
Fuse CF4 by tester replaced
HPID10R32:
250V 3A
Main PCB Other than described above Main PCB should be replaced -
If the same error code appears again,
Main PCB or Pump should be replaced
Fan motor -
If other error codes appear, Fan motor
should be replaced
Fuse CF6
Operate without lead wire for Fan motor
HPID17R32: If CF6 is blown,it should be replaced
Check the electric continuity of Fuse by
250V 3A
tester
Fuse CF7 Figure
HPID10R32: 11-4
250V 3A If CF7 is blown,it should be replaced
HPID17R32:
250V 3A Power
A0 DC voltage error
OFF
If the same error code appears again,
Main PCB or Fan motor should be
Operate without lead wire for
Pump replaced -
Pump
If other error codes appear, Pump
should be replaced
Check the resistance by tester If the reactor is faulty, is should be
Reactor -
(0.1Ω at 20°C) replaced.
Check the voltage of Fan motor by Figure
If the voltage is abnormal, PCB (Main
Main PCB tester 11-4,
should be replaced
Check the voltage of Pump by tester 11-6
Power supply Check the power supply Confirm the power supply -
Sensor, Temp. If the sensor is faulty, it should be Figure
Check the resistance by tester
Discharge Discharge replaced 11-13
A1 Auto
temperature error Check the service valve and refrigerant Collect refrigerant once, then recharge
Gas leakage -
circuit (pipe) with prescribed mass
Ensure the installation position to avoid
Unreasonable Check the place of installation (blockage blockage of air inlet & outlet
operation under/ of air inlet & outlet) If excess gas is observed, collect all
overload Check the excess gas refrigerant once, then recharge with
prescribed mass
Protective action Drop of power Check the power voltage Confirm the power supply voltage
against excess voltage (230V) (230V)
A2 - Manual
Current DC Operate without the junction connector If the same error code appears again,
Main PCB
current detection of Compressor lead wire Main PCB should be replaced
Momentary stop
of power
- Restart operation
(In case of
lightning)
Compressor Other than described above Compressor should be replaced
A3 CT disconnection Main PCB - Main PCB should be replaced -
Ensure the installation position to
Unreasonable Check the place of installation (blockage avoid blockage of air inlet & outlet
operation under/ of air inlet & outlet) If excess gas is observed, collect all
Protective action overload Check the excess gas refrigerant once, then recharge with
against excess prescribed mass Manual
A4 -
Current AC Drop of power Check the power voltage Confirm the power supply voltage
current detection voltage (230V) (230V)
Momentary stop
of power (In case - Restart operation
of lightning)

Section 11: Fault Finding Page 53


Error Figure/ Error
Error Method of check Troubleshooting
code table reset
Ensure the installation position to avoid
Unreasonable Check the place of installation blockage of air inlet & outlet
operation under/ (blockage of air inlet & outlet ) If excess gas is observed, collect all
overload Check the excess gas refrigerant once, then recharge with -
prescribed mass
Drop of power Check the power voltage Confirm the power supply voltage
voltage (230V) (230V)
Fuse CF6
HPID6R32: 250V
Check the electric continuity If CF6 is blown, Main PCB should be Figure
15A
Fuse CF6 by tester replaced 11-5
HPID10R32 :
Abnormal 250V 25A
A5 revolution of Manual
compressor Clogged the
water Remove the blockage, then restart
Check the Pump and water circuit
Pump and/or operation
water circuit
Drop of power Check the power voltage Confirm the power supply voltage
voltage (230V) during operation (230V)
Momentary stop
of power
- Restart operation
(In case of
lightning)
Compressor or
Other than described above Compressor should be replaced
Main PCB
Suction
Sensor, Temp. If the sensor is faulty, it should be Figure
A6 temperature Check the resistance by tester
Suction replaced 11-14
sensor error
Defrost tem Sensor, Temp. If the sensor is faulty, it should be Figure Auto
A7 Check the resistance by tester
sensor error Defrost replaced 11-14
Discharge temp. Sensor, Temp. Check the resistance by tester If the sensor is faulty, it should be Figure
A8
sensor error Discharge (*1) replaced 11-13
Fuse CF7 If CF7 is blown, Fan motor and CF7
(250V T3.15A) should be replaced
If CF7 is not blown, check the voltage of
Upper fan motor Fan motor (*2) Check the electric continuity Fan motor Figure
C1 error Auto
Fuse CF7 by tester If the voltage is normal, Fan motor 11-4
(HPID17R32)
should be replaced
Main PCB If the voltage is abnormal, Main PCB
should be replaced
Outdoor temp. Sensor, Temp. If the sensor is faulty, it should be Figure
C2 Check the resistance by tester Auto
sensor error Outdoor replaced 11-12
Fuse CF6
Check the electric continuity of Fuse
(HPID17R32: If CF6 is blown, it should be replaced
CF6 by tester
Lower Fan motor 250V T3.15A)
error
Fuse CF7
(HPID17R32) Check the electric continuity of Fuse
(HPID10R32: If CF7 is blown, it should be replaced Figure
C3 CF7 by tester
250V T3.15A) 11-4
Fan motor error
(HPID6R32 and Fan motor If the voltage is normal, Fan motor
HPID10R32) Manual
Check the voltage of Fan motor by should be replaced
Main PCB tester If the voltage is normal, Main PCB
should be replaced

Rise of Check the place of installation Ensure the installation position to avoid
Mis-installation
temperature (blockage of air inlet & outlet) blockage of air inlet & outlet
C4 -
(above 110°C) of Sensor, Temp.
Main PCB - Main PCB should be replaced
Main PCB
Main PCB sensor Sensor, Temp.
C5 - Main PCB should be replaced - Auto
error Main PCB
Power
C6 Main PCB error Main PCB - Main PCB should be replaced -
OFF
Mis wiring or rare
contact [Main
Check the wiring connection and rare After correcting mis wiring, restart
PCB - Controller
contact operation
PCB connecting
Controller PCB cable]
C7 - Auto
serial error
Controller PCB Other than described above Controller PCB should be replaced
Main PCB Other than described above Main PCB should be replaced
Earth wire - Check if earth wire is properly installed
(*1) In case of detecting open circuit of the discharge temperature sensor, error display appears 10 minutes after start operating.
In case of detecting short circuit of the discharge temperature sensor, error display appears immediately.
(*2) When checking fan motor and/or pump, turn OFF the power supply completely and check at their terminal or connector.

Page 54 Section 11: Fault Finding


Error Figure/ Error
Error Method of check Troubleshooting
code table reset
Turn off the power supply, wait for about
3 minutes, then power up again If the same error code appears, Power
C8 Main PCB error Main PCB -
Check loose cable connections and Main PCB should be replaced OFF
contacts of reactor
Outgoing water
Sensor, Temp. If the sensor is faulty, it should be Figure
E4 temp. sensor Check the resistance by tester
Outgoing water replaced 11-15
error
Auto
Return water
Sensor, Temp. If the sensor is faulty, it should be
E5 temp. sensor Check the resistance by tester
Return water replaced
error
Outside air Check temperature difference of Make sure the position doesn’t block the
High pressure recirculation Outgoing/Return water (see Monitor air inlet and outlet
FU switch is display function) -
operating Clogged water Large difference means flow rate is too Remove the blockage, then restart
circuit low operation

Pump (*2) If the voltage is normal, Pump should be


replaced Figure Manual
Check the voltage of Pump
Main PCB If the voltage is abnormal, Main PCB 11-6
should be replaced
P1 Pump error
Clogged the
water Remove the blockage, then restart
Check the pump and water circuit -
Pump and/or operation
water circuit
High pressure
High pressure Check loose cable connections and If the same error code appears, high Power
P3 switch error -
switch contacts pressure switch should be replaced OFF
(HPID17R32)

Compressor Compressor
If the compressor overheat protection Figure
overheat overheat Check the resistance by tester
relay is blown, it should be replaced 11-10
U1 protection relay protection relay Manual
operation Check the service valve and refrigerant Correct refrigerant once, then recharge
(HPID17R32) Gas leakage -
circuit (pipe) with prescribed mass
Fuse CF2
0639U : 250V If CF2 is blown,it should be replaced
T3.15A Check the electric continuity of Fuse and check the resistance of 4way valve Figure
1039U : 250V CF1 by tester and the resistance of Defrost heater by 11-9
T3.15A tester
1639U : 250V T5A
Check the resistance of 4way valve by If 4way valve is blown,it should be Figure
4way valve
tester replaced 11-7
Check the resistance of Defrost heater If Defrost heater is blown,it should be Figure
Defrost heater
by tester replaced 11-8
Short cycle
Ensure the installation position to avoid
(insufficient air Check the blockage of air inlet & outlet -
Water not getting warm blockage of air inlet & outlet -
circulation)
Sensor,Temp.
If any of these sensors is faulty, it should Figure
Outgoing water Check the resistance by tester
be replaced 11-15
and Return water
After fixing the leakage point,collect
Check the service valve and refrigerant
Gas leakage the refrigerant once,then recharge with -
circuit (pipe)
prescribed mass
Check temperature difference of
Outgoing/Return water (see Monitor
Clogged water Remove the blockage,then restart
display function) -
circuit operation
Large difference means flow rate is too
low

Section 11: Fault Finding Page 55


11.5 Table of Controller PCB and Terminal PCB Alarms

Error Figure/ Error


Error Method of check Troubleshooting
code table reset
PCB(Controller)
PCB(Controller) and PCB(EEPROM) Power
L0 EEPROM error and - -
should be replaced OFF
PCB(EEPROM)
Sensor,
DHW temperature If the sensor is faulty, it should be Figure
L1 temperature Check the resistance by tester
sensor error replaced 11-14
DHW tank
Outdoor Sensor,
If the sensor is faulty, it should be Figure
L2 temperature temperature Check the resistance by tester
replaced 11-16
sensor error outdoor
Thermal store Sensor,
If the sensor is faulty, it should be Figure
L3 temperature temperature Check the resistance by tester
replaced 11-14
sensor error thermal store
Mix water Sensor,
If the sensor is faulty, it should be Figure
L4 temperature temperature Check the resistance by tester
replaced 11-14
sensor error Mix water
Humidity sensor If the sensor is faulty, it should be Figure
L5 Sensor, Humidity Check the resistance by tester
error replaced 11-11
Incorrect remote Check loose cable connections and
controller wiring contacts
or DIP SW setting Check DIP SW setting After having corrected the wiring and
Remote controller Loose interface DIP SW setting, restart operation
Auto
740 communication connection cable Rear side of remote controller -
error or contacts
Remote controller Other than described above Remote controller should be replaced
Controller PCB Other than described above Controller PCB should be replaced
Incorrect remote
controller wiring
Remote controller Check loose cable connections and After having corrected the wiring, restart
Loose interface
E8 communication contacts operation -
connection cable
error or contacts
Controller PCB Other than described above Controller PCB should be replaced
Incorrect main
PCB wiring
Check loose cable connections and After having corrected the wiring, restart
Loose interface
Main PCB contacts operation
connection cable
F5 communication or contacts -
error
Main PCB Other than described above Main PCB should be replaced
Controller PCB Other than described above Controller PCB should be replaced
Check lead wires are connected to the Connect the connectors to both Terminal
Terminal PCB cannot be Lead wire of connectors properly PCB and Controller PCB steadily
operated Terminal PCB Ensure that there is no disconnection for
Lead wires should be replaced - -
the lead wires
Terminal PCB does not
display anything Terminal PCB Other than described above Terminal PCB should be replaced
Controller PCB Other than described above Controller PCB should be replaced

Page 56 Section 11: Fault Finding


11.6 Error Codes and PCB Alarm Figures and Tables

HPID6R32 & HPID10R32 HPID13R32 & HPID17R32

Fuse CF1
Fuse CF3 (250V T30A)
(250V 3A) Main
Main
PCB PCB

Fuse CF4 Fuse CF1


(250V 3A) HPID6R32 : 250V 15A
HPID10R32 : 250V 25A Fuse CF3
(250V 3A) 0Ω

Figure 11-3: Continuity of current Fuse on the Main PCB

HPID6R32 & HPID10R32 HPID13R32 & HPID17R32


Fan motor (HPID6R32 & HPID10R32)
Measure voltage between the connector pins of connector 18 . Fuse CF7
Connector 18 shall be checked during heating operation. (250V T3.15A)
Fan motor LOWER:
Measure voltage as follows without taking off the connector 18 . Fuse CF6 0Ω
UPPER:
LOWER Fan motor (HPID13R32 & HPID17R32) Fuse CF7
Measure voltage between the connector pins of connector 11 . 18 (250V T3.15A)
Connector 11 shall be checked during heating operation.
Measure voltage as follows without taking off the connector 11 . Main
PCB
UPPER Fan motor (HPID13R32 & HPID17R32)
Measure voltage between the connector pins of connector 14 . 14 11
Connector 14 shall be checked during heating operation. Main
Measure voltage as follows without taking off the connector 14 . PCB

Between red and black , approx. DC200~370V Fan motor


Between yellow and black , approx. DC3~7V Main PCB is normal
Between white and black , approx. DC15V
BL Y W B R

Figure 11-4: Voltage of Fan motor on the Main PCB

Fuse CF6
HPID6R32: 250V 15A
HPID10R32: 250V 25A Main
PCB

Figure 11-5: Continuity of current Fuse on the Main PCB

Section 11: Fault Finding Page 57


Pump (HPID6R32 & HPID10R32)
Measure voltage between the connector pins of connector 17 .
Connector 17 shall be checked during heating operation.
Measure voltage as follows without taking off the connector 17 .
Pump (HPID13R32 & HPID17R32)
Measure voltage between the connector pins of connector 13 .
Connector 13 shall be checked during heating operation.
Measure voltage as follows without taking off the connector 13 .
Between white and black
Between brown and black Main PCB is normal
Between red and black ,approx. DC15V

[HPID13R32 & HPID17R32]


[HPID6R32 & HPID10R32]
Main
Pump Pump W PCB
B 13
R
17 BR
Main BL
PCB

Fuse CF2 Fuse CF2


(250V T3.15A) (250V T5A) 0Ω

Figure 11-6: Voltage of pump on the Main PCB

Take off the connector and check the resistance 4way valve coil.

[HPID6R32 & HPID10R32] [HPID13R32 & HPID17R32]

4way valve coil 8 Main


(PCB

10
Main
PCB

OHR
4-way valve coil

Figure 11-7: Resistance of the 4way valve coil

[HPID6R32 & HPID10R32]


Defrost heater
[HPID13R32 & HPID17R32]

11
260~300Ω Main
Main 9 PCB
PCB

Figure 11-8: Resistance of the defrost heater Figure 11-10: Resistance of the compressor overheat protection
relay

[HPID6R32 & HPID10R32] [HPID13R32 & HPID17R32] Humidity


17
PCB PCB Sensor
(Main) (Main)
18 COM
Fuse CF2 0.147~9.80V
0639U : 250V T3.15A
1039U : 250V T3.15A
Fuse CF2
(250V T5A)

Figure 11-9: Continuity of current fuse on the Main PCB Figure 11-11: Voltage of humidity sensor

Page 58 Section 11: Fault Finding


Table 11-12: Sensor, temperature outdoor (heat pump) Table 11-15: Sensor, temperature flow and return circulating water
(heat pump)
Temperature (°C) Resistance (kΩ)
0 31 Temperature (°C) Resistance (kΩ)
5 24 0 25
10 19 10 16
15 15 20 10
20 12 30 7.0
25 10 40 4.9
30 8.2 50 3.5
35 6.7 60 2.5
40 5.5
45 4.6
50 3.8 Table 11-16: Sensor, temperature outdoor (Terminal PCB)
55 3.2
Temperature (°C) Resistance (kΩ)
-20 107
-15 79
Table 11-13: Sensor, temperature discharge (heat pump)
-10 59
Temperature (°C) Resistance (kΩ) -5 44
10 100 0 34
20 64 5 26
35 33 10 20
40 27 15 16
50 18 20 13
80 6.4 25 10
30 8.0
35 6.5
Table 11-14: Sensor, temperature defrost/suction (heat pump) 40 5.3
Sensor temperature DHW tank/thermal store/mix water (Terminal
45 4.3
PCB)
50 3.6
Temperature (°C) Resistance (kΩ)
0 29
5 23
10 19
15 15
20 12
25 10
30 8.3
35 6.9
40 5.7
45 4.8
50 4.1
55 3.4

Section 11: Fault Finding Page 59



5 25 28

Page 60
41
13
42
8
26

7 39
17

18
5

11 20
68
12.1 Exploded Diagram - HPID6R32

4 70
E
12 Spare Parts

72 71
73
28

69 9 51 3
26
13
25
67 F 27
38 62
14 62

54 12
24
57
B
29 22 22 46
8 E 41
44 45
42 F
56
7 55 11 15
A
58 58 D
66 60 A
60
6
57 B
60 G
54 24 16 35
60 C
39 33
50
49 60
48 D
17 36 34
C
61 61 74

1 18 53
47 60 37
65
2 20

G 21

Section 12: Spare Parts


12.2 Spare Parts List - HPID6R32

Item Description Product code Item Description Product code


1 Outlet grille HPID887480 Quick fastener (for sensor temperature
57 HPID922174
water)
2 Front panel assembly HPID887481
58 Quick fastener (12.7) HPID790706
3 Right side panel HPID885286
60 Hose band A HPID937221
4 Left side panel assembly HPID883741
61 Hose band B HPID886472
5 Top panel HPID884558
6 Propeller fan HPID922330 62 Hose band C HPID934914

7 Motor HPID944204 65 Drain plug HPID885519

8 Bracket (motor) HPID937023 66 Circulating water connection coupling HPID885395

9 Sensor (temperature outdoor) HPID883780 67 Case of PCB HPID883847

11 Bottom panel assembly (without heater) HPID887482 68 Case of PCB (cover) HPID885393

12 Wiring lid assembly HPID937262 69 Defrost heater HPID884211

13 Condenser assembly HPID883743 70 Defrost heater holder 1 HPID884212

14 Coil (expansion valve) HPID937196 71 Defrost heater holder 2 HPID884213

15 Expansion valve HPID922928 72 Power transformer HPID885264

16 Sensor (temperature defrost) HPID937014 73 Controller PCB HPID885253

17 Heat exchanger assembly HPID887485 74 High pressure switch HPID884120

18 Pump assembly HPID885394 Back grille HPID885782

20 Compressor HPID887483 Lead wire for pump HPID886681

21 Vibration proof rubber HPID887484


22 Sensor (temperature discharge/suction) HPID937013
24 Sensor (temperature water) HPID937193
25 Reactor HPID927200
26 Terminal block HPID885263
27 Terminal PCB HPID885887
28 Main PCB HPID887479
29 Rubber hose (for relief valve) HPID883784
33 Sound proof material 1 HPID883791
34 Sound proof material 2 HPID887486
35 Sound proof material 3 HPID883793
36 Sound proof material 4 HPID883794
37 Sound proof material 5 HPID887487
38 Outdoor themistor holder HPID937016
39 Coil - 4-way valve HPID883796
41 Relief valve HPID883798
42 Air purge valve HPID885266
44 4-way valve HPID927359
45 Circulating water flow port assembly HPID884560
46 Circulating water return port assembly HPID883778
47 Rubber hose 1 HPID883786
48 Rubber hose 8 HPID884561
49 Rubber hose 3 HPID885396
50 Rubber hose 4 HPID885397
51 Rubber hose 6 HPID883790
53 O-ring (P3) HPID807209
54 O-ring (P4) HPID807207
55 O-ring (P12.5) HPID808972
56 O-ring (P14) HPID910164

Section 12: Spare Parts Page 61


62 61

Page 62
4
K
63
67
A
37 38
7
65
48 N
20 19
6 52 59 8
39
57 55 D
11 60
A 14 57
15 50 9 40
12.3 Exploded Diagram - HPID10R32

53 47
13 17 23 21
56 51
5 C 16 32
16 E
25 D 36
E K
C H 18 56
1 I 51
12 50 59 F
64 17 60 24
2 L
10 M J F
G 33 33 55
27
30 29
B 33 N
49 33 31
58
54 26 28 M
66 34
54
58 L
H I
45
4 15 39 43
48 G 22
11 63 44
3
7 47

37 42
35 41
6
13
B
J 46
34

22
10

Section 12: Spare Parts


12.4 Spare Parts List - HPID10R32

Item Description Product code Item Description Product code


1 Outlet grille HPID938106 48 Air purge valve HPID885266
2 Front panel assembly (left) HPID887490 49 O-ring (P3) HPID807209
3 Front panel assembly (right) HPID887491 50 O-ring (P4) HPID807207
4 Top panel assembly HPID885504 51 O-ring (P6) HPID807205
5 Propeller fan HPID934945 52 O-ring (P12.5) HPID808972
6 Motor HPID885510 53 O-ring (P14) HPID910164
7 Bracket (motor) HPID934947 54 O-ring (P16) HPID807213
8 Wiring lid HPID885507 55 O-ring (P22) HPID886473
9 Back panel assembly HPID885505 56 Quick fastener HPID885745
10 Bottom panel assembly (without heater) HPID887492 57 Quick fastener (12.7) HPID790706
11 Condenser assembly HPID883634 58 Quick fastener (16A) HPID963516
12 Expansion valve HPID922928 59 Quick fastener (16B) HPID884148
13 Coil (expansion valve) HPID937196 60 Quick fastener (sensor temperature water) HPID922174
14 4-way valve HPID938113 61 Terminal PCB HPID885887
15 Coil (4-way valve) HPID883796 62 Controller PCB HPID885253
Sensor (temperature discharge and 63 Power transformer HPID885264
16 HPID937013
suction)
64 Defrost heater HPID885508
17 Sensor (temperature circulating water) HPID885265
65 Defrost heater holder 1 HPID884163
18 Sensor (temperature defrost) HPID937014
66 Defrost heater holder 2 HPID884132
19 Sensor (temperature outdoor) HPID883780
67 High pressure switch HPID884120
20 Outdoor thermistor holder HPID937016
Back grille HPID885781
21 Heat exchanger assembly HPID887494
Lead wire for pump HPID886680
22 Pump assembly HPID885512
23 Circulating water pipe assembly HPID885513
24 Circulating water return port HPID885514
25 Bypass pipe assembly HPID885515
26 Drain plug HPID885519
27 Hose coupling 1 assembly (pump inlet) HPID885516
28 Hose coupling 2 assembly (pump outlet) HPID885271
29 Hose coupling 3 (heat exchanger) HPID885272
30 Rubber hose (pump inlet water) HPID885273
31 Rubber hose (pump outlet water) HPID885517
32 Rubber hose (for relief valve) HPID885520
33 Hose band HPID937221
34 Compressor HPID887493
35 Vibration proof rubber HPID934959
36 Reactor HPID885259
37 Terminal block HPID885263
38 Case of PCB (cover) HPID885393
39 Main PCB HPID887489
40 Case of PCB HPID883847
41 Sound proof material 1 HPID887495
42 Sound proof material 2 HPID883883
43 Sound proof material 3 HPID883884
44 Sound proof material 4 HPID883885
45 Sound proof material 5 HPID884582
46 Sound proof material 6 HPID885518
47 Relief valve HPID883798

Section 12: Spare Parts Page 63


19

Page 64
7
11
4 6
I B
B
57 5

10
14
H
32 31 58
59
23 16
33 49
26
12.5 Exploded Diagram - HPID13R32

12 20 48
2 10 33 43
47 H M
35 E
36

61 L
A 66
51
2 A G 64 27
P
63 I
60 9
1 64 9
62 8 F R
C K
P 65 29 13
E 17
11 4 D L
55
57 25 24 35
15 51
52 40 3
7 59 N O
G K
45
23 14 42
18
31 54 18 45
10
32 20 47 M
39
N O
16 36
50 37
R 45
29 C 22 34 41
53 50
45
10 21 38
56
28 34 46

F 30
28
D
8

Section 12: Spare Parts


12.6 Spare Parts List - HPID13R32

Item Description Product code Item Description Product code


1 Front panel assembly (left) HPID885255 49 O-ring (P14) HPID910164
2 Outlet grille HPID938106 50 O-ring (P16) HPID807213
3 Front panel assembly (right) HPID887304 51 O-ring (P22) HPID866473
4 Top panel assembly HPID884552 52 Sound proof material 1 HPID887233
5 Back panel assembly (right) HPID887295 53 Sound proof material 2 HPID887234
6 Wiring lid HPID884129 54 Sound proof material 3 HPID887235
7 Back panel (left) HPID884126 55 Sound proof material 4 HPID887236
8 Bottom panel assembly (without heater) HPID887227 56 Drain elbow HPID881618
9 Reactor HPID885259 57 Controller PCB HPID885253
10 Motor HPID885260 58 Terminal PCB HPID885887
11 Bracket (motor) HPID885261 59 Power transformer HPID885264
12 Propeller fan HPID938112 60 Defrost heater HPID884130
13 Main PCB assembly HPID887228 61 Defrost heater holder 1 HPID884131
14 Terminal block HPID885263 62 Defrost heater holder 2 HPID884132
15 Coil (4-way valve) HPID883796 63 Rubber hose HPID885275
16 Coil (expansion valve) HPID884119 64 Hose band HPID934914
17 Sensor (temperature defrost) HPID887229 66 Sound proof material 5 HPID887296
Sensor (temperature discharge and
18 HPID884139
suction)
19 Sensor (temperature outdoor) HPID884140
20 Sensor (temperature water) HPID885265
21 Compressor HPID887230
22 Vibration proof rubber HPID887231
23 Condenser assembly HPID887232
24 4-way valve HPID938113
25 High pressure switch HPID884120
26 Expansion valve HPID885511
27 Circulating water pipe assembly HPID885267
28 Pump assembly HPID885268
29 Heat exchanger assembly HPID887291
30 Drain plug HPID885519
31 Relief valve HPID883798
32 Air purge valve HPID885266
33 Quick fastener (12.7) HPID790706
34 Quick fastener (16A) HPID963516
35 Quick fastener (16B) HPID884148
36 Quick fastener (sensor temperature water) HPID883848
38 Circulating water return port HPID885269
38 Hose coupling 1 assembly (pump input) HPID885270
39 Hose coupling 2 (pump outlet) HPID885271
40 Hose coupling 3 (heat exchanger) HPID885272
41 Rubber hose (pump input) HPID885273
42 Rubber hose (pump outlet) HPID885274
43 Rubber hose (relief valve) HPID934970
45 Hose band HPID937221
46 O-ring (P3) HPID807209
47 O-ring (P4) HPID807207
48 O-ring (P12.5) HPID808972

Section 12: Spare Parts Page 65


19

Page 66
7
11
4 6
57
I B
B
5

10
59 58
H
32 31 14

23 49
33
12.7 Exploded Diagram - HPID17R32

12 20 48
2 10 33 43
47 H M
16 35 E
G 36

61 26
A
17 51
2 A 64 27
L
P
63 I
60 9
1 64 9
62 8 F R K
54 P C 65 29 66
E L
11 4 9 66 D
57 55 24 35
15 51
7 59 O 25 40 3
N
45
23 14 K 42
G
31 52 45
10
18 20 47
32 39 M
N
29 36
O 50 37
R 45
16 34 41
50
45
22 38
10 53 C 56
28 34 46
21
F 30
28
D
8

Section 12: Spare Parts


12.8 Spare Parts List - HPID17R32

Item Description Product code Item Description Product code


1 Front panel assembly (left) HPID885255 48 O-ring (P12.5) HPID808972
2 Outlet grille HPID938106 49 O-ring (P14) HPID910164
3 Front panel assembly (right) HPID887497 50 O-ring (P16) HPID807213
4 Top panel assembly HPID884552 51 O-ring (P22) HPID866473
5 Back panel assembly (right) HPID887295 52 Sound proof material 1 HPID887196
6 Wiring lid HPID884129 53 Sound proof material 2 HPID887197
7 Back panel (left) HPID884126 54 Sound proof material 3 HPID887198
8 Bottom panel assembly (without heater) HPID885258 55 Sound proof material 4 HPID887199
9 Reactor HPID885259 56 Drain elbow HPID881618
10 Motor HPID885260 57 Controller PCB HPID885253
11 Bracket (motor) HPID885261 58 Terminal PCB HPID885887
12 Propeller fan HPID938112 59 Power transformer HPID885264
13 Main PCB assembly HPID887496 60 Defrost heater HPID884130
14 Terminal block HPID885263 61 Defrost heater holder 1 HPID884131
15 Coil (4-way valve) HPID883796 62 Defrost heater holder 2 HPID884132
16 Coil (expansion valve) HPID884119 63 Rubber hose HPID885275
17 Sensor (temperature defrost) HPID937014 64 Hose band HPID934914
Sensor (temperature discharge and Corner cover set (top panel) HPID885783
18 HPID884139
suction)
Side grille HPID885600
19 Sensor (temperature outdoor) HPID884140
20 Sensor (temperature water) HPID885265 Back grille HPID885599

21 Compressor HPID887498 Lead wire for pump HPID886679


22 Vibration proof rubber HPID884135
23 Condenser assembly HPID887195
24 4-way valve HPID884117
25 High pressure switch HPID884120
26 Expansion valve HPID884118
27 Circulating water pipe assembly HPID885267
28 Pump assembly HPID885268
29 Heat exchanger assembly HPID885262
30 Drain plug HPID885519
31 Relief valve HPID883798
32 Air purge valve HPID885266
33 Quick fastener (12.7) HPID790706
34 Quick fastener (16A) HPID963516
35 Quick fastener (16B) HPID884148
36 Quick fastener (sensor temperature water) HPID883848
38 Circulating water return port HPID885269
38 Hose coupling 1 assembly (pump input) HPID885270
39 Hose coupling 2 (pump outlet) HPID885271
40 Hose coupling 3 (heat exchanger) HPID885272
41 Rubber hose (pump input) HPID885273
42 Rubber hose (pump outlet) HPID885274
43 Rubber hose (relief valve) HPID934970
44 Hose band (relief valve) HPID934918
45 Hose band HPID937221
46 O-ring (P3) HPID807209
47 O-ring (P4) HPID807207

Section 12: Spare Parts Page 67


13 EC Declarations of Conformity

13.1 EC Declaration of Conformity - HPID6R32

This declaration is made under the sole responsibility of the following Manufacturer.
The Manufacturer declares that the following Products conform to the requirements of EU Directives, Regulations and Harmonized
Standards as below stated.
The Technical Construction Files are retained at the following Manufacturer’s location.
Product: Air to Water Heat Pump
Model: Grant Aerona³ HPID6R32

Low Voltage Directive: 2014/35/EU


Machinery Directive: 2006/42/EC
EN 60335-2-40: 2003, +A11: 2004, +A12: 2005, +A1: 2006, +A2: 2009, +A13: 2012
EN 60335-1: 2012, +A11: 2014
EN 62233: 2008
EMC Directive: 2014/30/EU
EN 61000-6-1: 2007
EN 61000-6-3: 2007, +A1: 2011
EN 61000-3-2: 2014
EN 61000-3-3: 2013
Ecodesign Directive: 2009/125/EC [Space heaters and combination heaters: 811/2013; 813/2013]
EN 14511-3: 2018
EN 14825: 2016
EN 12102: 2017
EN 16147: 2017
RoHS Directive: 2015/863/EU
EN 50581: 2012
Pressure Equipment Directive: 2014/68/EU

Place of issue: United Kingdom


Date of issue: 28th March 2019

Authorised Signatory:

Neil Sawers - Technical Manager

Page 68 Section 13: EC Declarations of Conformity


13.2 EC Declaration of Conformity - HPID10R32

This declaration is made under the sole responsibility of the following Manufacturer.
The Manufacturer declares that the following Products conform to the requirements of EU Directives, Regulations and Harmonized
Standards as below stated.
The Technical Construction Files are retained at the following Manufacturer’s location.
Product: Air to Water Heat Pump
Model: Grant Aerona³ HPID10R32

Low Voltage Directive: 2014/35/EU


Machinery Directive: 2006/42/EC
EN 60335-2-40: 2003, +A11: 2004, +A12: 2005, +A1: 2006, +A2: 2009, +A13: 2012
EN 60335-1: 2012, +A11: 2014
EN 62233: 2008
EMC Directive: 2014/30/EU
EN 61000-6-1: 2007
EN 61000-6-3: 2007, +A1: 2011
EN 61000-3-11: 2001
EN 61000-3-12: 2011
EN 61000-3-3: 2013 NOTE: Meets the current technical requirements only of EN 61000-3-3 : 2013
Ecodesign Directive: 2009/125/EC [Space heaters and combination heaters: 811/2013; 813/2013]
EN 14511-3: 2018
EN 14825: 2016
EN 12102: 2017
EN 16147: 2017
RoHS Directive: 2015/863/EU
EN 50581: 2012
Pressure Equipment Directive: 2014/68/EU

Place of issue: United Kingdom


Date of issue: 28th March 2019

Authorised Signatory:

Neil Sawers - Technical Manager

Section 13: EC Declarations of Conformity Page 69


13.3 EC Declaration of Conformity - HPID13R32

This declaration is made under the sole responsibility of the following Manufacturer.
The Manufacturer declares that the following Products conform to the requirements of EU Directives, Regulations and Harmonized
Standards as below stated.
The Technical Construction Files are retained at the following Manufacturer’s location.
Product: Air to Water Heat Pump
Model: Grant Aerona³ HPID13R32

Low Voltage Directive: 2014/35/EU


Machinery Directive: 2006/42/EC
EN 60335-2-40: 2003, +A11: 2004, +A12: 2005, +A1: 2006, +A2: 2009, +A13: 2012
EN 60335-1: 2012, +A11: 2014
EN 62233: 2008
EMC Directive: 2014/30/EU
EN 61000-6-1: 2007
EN 61000-6-3: 2007, +A1: 2011
EN 61000-3-11: 2001
EN 61000-3-12: 2011
EN 61000-3-3: 2013 NOTE: Meets the current technical requirements only of EN 61000-3-3
Ecodesign Directive: 2009/125/EC [Space heaters and combination heaters: 811/2013; 813/2013]
EN 14511-3: 2018
EN 14825: 2016
EN 12102: 2017
EN 16147: 2017
RoHS Directive: 2015/863/EU
EN 50581: 2012
Pressure Equipment Directive: 2014/68/EU

Place of issue: United Kingdom


Date of issue: 28th March 2019

Authorised Signatory:

Neil Sawers - Technical Manager

Page 70 Section 13: EC Declarations of Conformity


13.4 EC Declaration of Conformity - HPID17R32

This declaration is made under the sole responsibility of the following Manufacturer.
The Manufacturer declares that the following Products conform to the requirements of EU Directives, Regulations and Harmonized
Standards as below stated.
The Technical Construction Files are retained at the following Manufacturer’s location.
Product: Air to Water Heat Pump
Model: Grant Aerona³ HPID17R32

Low Voltage Directive: 2014/35/EU


Machinery Directive: 2006/42/EC
EN 60335-2-40: 2003, +A11: 2004, +A12: 2005, +A1: 2006, +A2: 2009, +A13: 2012
EN 60335-1: 2012, +A11: 2014
EN 62233: 2008
EMC Directive: 2014/30/EU
EN 61000-6-1: 2007
EN 61000-6-3: 2007, +A1: 2011
EN 61000-3-11: 2001
EN 61000-3-12: 2011
EN 61000-3-3: 2013 NOTE: Meets the current technical requirements only of EN 61000-3-3
Ecodesign Directive: 2009/125/EC [Space heaters and combination heaters: 811/2013; 813/2013]
EN 14511-3: 2018
EN 14825: 2016
EN 12102: 2017
EN 16147: 2017
RoHS Directive: 2015/863/EU
EN 50581: 2012
Pressure Equipment Directive: 2014/68/EU

Place of issue: United Kingdom


Date of issue: 28th March 2019

Authorised Signatory:

Neil Sawers - Technical Manager

Section 13: EC Declarations of Conformity Page 71


14 Health and Safety Information

14.1 General
Under the Consumer Protection Act 1987 and Section 6 of 14.2.1 First Aid Measures
the Health and Safety at Work Act 1974, we are required to Inhalation
provide information on substances hazardous to health (COSHH In low concentrations may cause narcotic effects. Symptoms may
Regulations 1988). include dizziness, headache, nausea and loss of co-ordination.
Adhesives, sealants and paints used in the manufacture of the In high concentrations may cause asphyxiation. Symptoms may
product are cured and present no known hazards when used in the include loss of mobility/consciousness. Victim may not be aware of
manner for which they are intended. asphyxiation.
Remove victim to uncontaminated area wearing self contained
breathing apparatus. Keep victim warm and rested. Seek urgent

! WARNING ! medical advice.


Apply artificial respiration if breathing stopped.

Isolate the heat pump from the electricity supply before Skin/eye contact
removing any covers. In case of frostbite spray with water for at least 15 minutes. Apply a
sterile dressing.
Immediately flush eyes thoroughly with water for at least 15
14.2 Refrigerant (R32) minutes.
The refrigerant is hermetically sealed within the heat pump.
Remove contaminated clothing. Drench affected area with water for
Work involving the refrigerant must only be performed by a at least 15 minutes.
qualified F-Gas Engineer or an authorised dealer with a refrigerant
Obtain medical assistance
handling certificate.
Ingestion
Under no circumstances should the refrigerant be vented or
Ingestion is not considered a potential route of exposure.
otherwise released to the atmosphere.

15 Disposal and Recycling



General Recycling
Grant UK air source heat pumps incorporate components In order for the heat pump to be recycled or disposed of it must be
manufactured from a variety of different materials. However, most taken to a suitably licensed waste facility. You will need to contact a
of these materials cannot be recycled as they are contaminated by qualified refrigeration engineer to do this for you.
the refrigerant and oil used in the heat pump.
Disposal
Disassembly The refrigerant will be removed and returned to the refrigerant
This product may only be disassembled by a suitably qualified manufacturer for recycling or disposal.
(F-gas) refrigeration engineer. The complete heat pump unit, including the compressor and the oil
Under no circumstances should the refrigerant be released into the contained within it, must be disposed of at a licensed waste facility,
atmosphere. as it still remains contaminated by the refrigerant.

Page 72 Section 14: Health and Safety Information and 15: Disposal and Recycling
16 Product Fiche

16.1 Product Fiche - HPID6R32
Product fiche concerning the Commission Delegated Regulations
(EU)No 811/2013 of 18 February 2013
(EU)No 813/2013 of 2 August 2013

Models: Outdoor Unit: Aerona3 HPID6R32


Indoor Unit: None
Air-to-water heat pump Yes
Brine-to-water heat pump No
Low temperature heat pump No
Equipped with a supplementary heater No
Heat Pump Combination Heater Yes
Parameters shall be declared for Low-temperature applications
Parameters shall be declared for Average Climate Conditions

Item Symbol Value Unit Item Symbol Value Unit


Rated Heat Output (*) Prated 4.5 kW Seasonal Space Heating Efficiency ƞs 185 %
Declared capacity for heating for part load at Indoor Declared co-efficient of performance or primary energy ratio for
Temperature 20°C and Outdoor Temperature Tj part load at Indoor temperature 20°C and Outdoor Temperatur Tj
Tj = -7°C Pdh 4.68 kW Tj = -7°C COPd 3.13
Degredation co-efficient (**) Cdh 0.99 -
Tj = +2°C Pdh 3.24 kW Tj = +2°C COPd 6.02
Degredation co-efficient (**) Cdh 0.99 -
Tj = +7°C Pdh 2.10 kW Tj = +7°C COPd 7.40
Degredation co-efficient (**) Cdh 0.98 -
Tj = +12°C Pdh 2.00 kW Tj = +12°C COPd 9.20
Degredation co-efficient (**) Cdh 0.99 -
Tj = bivalent temperature Pdh 4.20 kW Tj = bivalent temperature COPd 2.75
Tj = Operation Limit Temperature Pdh 4.20 kW Tj = Operation Limit Temperature COPd 2.75
Tj = -15°C (if TOL < -20°C) Pdh - kW Tj = -15°C (if TOL < -20°C) COPd -
Bivalent Temperature Tbiv -10 °C Operation Limit Temperature TOL -10 °C
Heating water Operating Limit Temperature WTOL 60 °C

Power consumption in modes other than active mode Supplementary Heater


Off Mode POFF 0.10 kW Rate heat ouput Psup 0.00 kW
Themrostat-off mode PTO 0.04 kW
Standby mode PSB 0.10 kW Type of energy input
Crankcase heater mode PCK 0.00 kW

Other items
Capacity Control Variable Rated airflow, outdoors - 2082 m³/h
Sound Power Level (indoors/outdoors) LWA 44/65 dBA
Annual energy consumption QHE 1981 kWh

For heat pump combination heater Water heating energy efficiency ƞwh %
Declared load profile N/A
Daily electricity consumption Qelec kWh
Annual electricity consumption AEC kWh

Section 16: Product Fiche Page 73


Models: Outdoor Unit: Aerona3 HPID6R32
Indoor Unit: None
Air-to-water heat pump Yes
Brine-to-water heat pump No
Low temperature heat pump No
Equipped with a supplementary heater No
Heat Pump Combination Heater Yes
Parameters shall be declared for Medium-temperature applications
Parameters shall be declared for Average Climate Conditions

Item Symbol Value Unit Item Symbol Value Unit


Rated Heat Output (*) Prated 4.5 kW Seasonal Space Heating Efficiency ƞs 132 %
Declared capacity for heating for part load at Indoor Declared co-efficient of performance or primary energy ratio for
Temperature 20°C and Outdoor Temperature Tj part load at Indoor temperature 20°C and Outdoor Temperatur Tj
Tj = -7°C Pdh 5.03 kW Tj = -7°C COPd 2.11
Degredation co-efficient (**) Cdh 0.99 -
Tj = +2°C Pdh 3.21 kW Tj = +2°C COPd 4.03
Degredation co-efficient (**) Cdh 0.99 -
Tj = +7°C Pdh 2.20 kW Tj = +7°C COPd 5.10
Degredation co-efficient (**) Cdh 0.98 -
Tj = +12°C Pdh 1.78 kW Tj = +12°C COPd 6.15
Degredation co-efficient (**) Cdh 0.99 -
Tj = bivalent temperature Pdh 4.50 kW Tj = bivalent temperature COPd 1.90
Tj = Operation Limit Temperature Pdh 4.50 kW Tj = Operation Limit Temperature COPd 1.90
Tj = -15°C (if TOL < -20°C) Pdh - kW Tj = -15°C (if TOL < -20°C) COPd -
Bivalent Temperature Tbiv -10 °C Operation Limit Temperature TOL -10 °C
Heating water Operating Limit Temperature WTOL 60 °C

Power consumption in modes other than active mode Supplementary Heater


Off Mode POFF 0.10 kW Rate heat ouput Psup 0.00 kW
Themrostat-off mode PTO 0.04 kW
Standby mode PSB 0.10 kW Type of energy input
Crankcase heater mode PCK 0.00 kW

Other items
Capacity Control Variable Rated airflow, outdoors - 2082 m³/h
Sound Power Level (indoors/outdoors) LWA 44/65 dBA
Annual energy consumption QHE 2755 kWh

For heat pump combination heater Water heating energy efficiency ƞwh 92.5 %
Declared load profile N/A
Daily electricity consumption Qelec 5.16 kWh
Annual electricity consumption AEC 1232 kWh

Page 74 Section 16: Product Fiche


16.2 Product Fiche - HPID10R32
Product fiche concerning the Commission Delegated Regulations
(EU)No 811/2013 of 18 February 2013
(EU)No 813/2013 of 2 August 2013

Models: Outdoor Unit: Aerona3 HPID10R32


Indoor Unit: None
Air-to-water heat pump Yes
Brine-to-water heat pump No
Low temperature heat pump No
Equipped with a supplementary heater No
Heat Pump Combination Heater Yes
Parameters shall be declared for Low-temperature applications
Parameters shall be declared for Average Climate Conditions

Item Symbol Value Unit Item Symbol Value Unit


Rated Heat Output (*) Prated 9.2 kW Seasonal Space Heating Efficiency ƞs 209 %
Declared capacity for heating for part load at Indoor Declared co-efficient of performance or primary energy ratio for
Temperature 20°C and Outdoor Temperature Tj part load at Indoor temperature 20°C and Outdoor Temperatur Tj
Tj = -7°C Pdh 9.03 kW Tj = -7°C COPd 3.30
Degredation co-efficient (**) Cdh 0.99 -
Tj = +2°C Pdh 5.29 kW Tj = +2°C COPd 5.96
Degredation co-efficient (**) Cdh 0.99 -
Tj = +7°C Pdh 3.40 kW Tj = +7°C COPd 7.80
Degredation co-efficient (**) Cdh 0.98 -
Tj = +12°C Pdh 3.70 kW Tj = +12°C COPd 9.20
Degredation co-efficient (**) Cdh 0.99 -
Tj = bivalent temperature Pdh 8.86 kW Tj = bivalent temperature COPd 3.10
Tj = Operation Limit Temperature Pdh 8.86 kW Tj = Operation Limit Temperature COPd 3.10
Tj = -15°C (if TOL < -20°C) Pdh - kW Tj = -15°C (if TOL < -20°C) COPd -
Bivalent Temperature Tbiv -10 °C Operation Limit Temperature TOL -10 °C
Heating water Operating Limit Temperature WTOL 60 °C

Power consumption in modes other than active mode Supplementary Heater


Off Mode POFF 0.10 kW Rate heat ouput Psup 0.00 kW
Themrostat-off mode PTO 0.04 kW
Standby mode PSB 0.10 kW Type of energy input
Crankcase heater mode PCK 0.00 kW

Other items
Capacity Control Variable Rated airflow, outdoors - 2664 m³/h
Sound Power Level (indoors/outdoors) LWA 43/64 dBA
Annual energy consumption QHE 3952 kWh

For heat pump combination heater Water heating energy efficiency ƞwh %
Declared load profile N/A
Daily electricity consumption Qelec kWh
Annual electricity consumption AEC kWh

Section 16: Product Fiche Page 75


Models: Outdoor Unit: Aerona3 HPID10R32
Indoor Unit: None
Air-to-water heat pump Yes
Brine-to-water heat pump No
Low temperature heat pump No
Equipped with a supplementary heater No
Heat Pump Combination Heater Yes
Parameters shall be declared for Medium-temperature applications
Parameters shall be declared for Average Climate Conditions

Item Symbol Value Unit Item Symbol Value Unit


Rated Heat Output (*) Prated 8.7 kW Seasonal Space Heating Efficiency ƞs 139 %
Declared capacity for heating for part load at Indoor Declared co-efficient of performance or primary energy ratio for
Temperature 20°C and Outdoor Temperature Tj part load at Indoor temperature 20°C and Outdoor Temperatur Tj
Tj = -7°C Pdh 8.16 kW Tj = -7°C COPd 2.29
Degredation co-efficient (**) Cdh 0.99 -
Tj = +2°C Pdh 5.07 kW Tj = +2°C COPd 3.53
Degredation co-efficient (**) Cdh 0.99 -
Tj = +7°C Pdh 3.40 kW Tj = +7°C COPd 5.41
Degredation co-efficient (**) Cdh 0.98 -
Tj = +12°C Pdh 3.95 kW Tj = +12°C COPd 8.45
Degredation co-efficient (**) Cdh 0.99 -
Tj = bivalent temperature Pdh 8.09 kW Tj = bivalent temperature COPd 2.19
Tj = Operation Limit Temperature Pdh 8.01 kW Tj = Operation Limit Temperature COPd 2.01
Tj = -15°C (if TOL < -20°C) Pdh - kW Tj = -15°C (if TOL < -20°C) COPd -
Bivalent Temperature Tbiv -9 °C Operation Limit Temperature TOL -10 °C
Heating water Operating Limit Temperature WTOL 60 °C

Power consumption in modes other than active mode Supplementary Heater


Off Mode POFF 0.10 kW Rate heat ouput Psup 0.00 kW
Themrostat-off mode PTO 0.04 kW
Standby mode PSB 0.10 kW Type of energy input
Crankcase heater mode PCK 0.00 kW

Other items
Capacity Control Variable Rated airflow, outdoors - 2664 m³/h
Sound Power Level (indoors/outdoors) LWA 43/64 dBA
Annual energy consumption QHE 5064 kWh

For heat pump combination heater Water heating energy efficiency ƞwh 81.5 %
Declared load profile XL
Daily electricity consumption Qelec 10.51 kWh
Annual electricity consumption AEC 3837 kWh

Page 76 Section 16: Product Fiche


16.3 Product Fiche - HPID13R32
Product fiche concerning the Commission Delegated Regulations
(EU)No 811/2013 of 18 February 2013
(EU)No 813/2013 of 2 August 2013

Models: Outdoor Unit: Aerona3 HPID13R32


Indoor Unit: None
Air-to-water heat pump Yes
Brine-to-water heat pump No
Low temperature heat pump No
Equipped with a supplementary heater No
Heat Pump Combination Heater No
Parameters shall be declared for Low-temperature applications
Parameters shall be declared for Average Climate Conditions

Item Symbol Value Unit Item Symbol Value Unit


Rated Heat Output (*) Prated 10.0 kW Seasonal Space Heating Efficiency ƞs 237 %
Declared capacity for heating for part load at Indoor Declared co-efficient of performance or primary energy ratio for
Temperature 20°C and Outdoor Temperature Tj part load at Indoor temperature 20°C and Outdoor Temperatur Tj
Tj = -10°C Pdh 10.0 Tj = -10°C COPd 2.90
Degredation co-efficient (**) Cdh 0.99
Tj = -7°C Pdh 9.6 kW Tj = -7°C COPd 3.30
Degredation co-efficient (**) Cdh 0.99 -
Tj = +2°C Pdh 6.10 kW Tj = +2°C COPd 6.20
Degredation co-efficient (**) Cdh 0.99 -
Tj = +7°C Pdh 4.3 kW Tj = +7°C COPd 8.50
Degredation co-efficient (**) Cdh 0.98 -
Tj = +12°C Pdh 4.10 kW Tj = +12°C COPd 10.30
Degredation co-efficient (**) Cdh 0.99 -
Tj = bivalent temperature Pdh 10.0 kW Tj = bivalent temperature COPd 2.90
Tj = Operation Limit Temperature Pdh 10.0 kW Tj = Operation Limit Temperature COPd 2.90
Tj = -15°C (if TOL < -20°C) Pdh - kW Tj = -15°C (if TOL < -20°C) COPd -
Bivalent Temperature Tbiv -10 °C Operation Limit Temperature TOL -10 °C
Heating water Operating Limit Temperature WTOL °C

Power consumption in modes other than active mode Supplementary Heater


Off Mode POFF 0.10 kW Rate heat ouput Psup 0.00 kW
Themrostat-off mode PTO 0.04 kW
Standby mode PSB 0.10 kW Type of energy input
Crankcase heater mode PCK 0.00 kW

Other items
Capacity Control Variable Rated airflow, outdoors - 4464 m³/h
Sound Power Level (indoors/outdoors) LWA 39/61 dBA
Annual energy consumption QHE 3439 kWh

For heat pump combination heater Water heating energy efficiency ƞwh - %
Declared load profile - - -
Daily electricity consumption Qelec - kWh
Annual electricity consumption AEC - kWh

Section 16: Product Fiche Page 77


Models: Outdoor Unit: Aerona3 HPID13R32
Indoor Unit: None
Air-to-water heat pump Yes
Brine-to-water heat pump No
Low temperature heat pump No
Equipped with a supplementary heater No
Heat Pump Combination Heater No
Parameters shall be declared for Medium-temperature applications
Parameters shall be declared for Average Climate Conditions

Item Symbol Value Unit Item Symbol Value Unit


Rated Heat Output (*) Prated 10.0 kW Seasonal Space Heating Efficiency ƞs 237 %
Declared capacity for heating for part load at Indoor Declared co-efficient of performance or primary energy ratio for
Temperature 20°C and Outdoor Temperature Tj part load at Indoor temperature 20°C and Outdoor Temperatur Tj
Tj = -10°C Pdh 10.0 Tj = -10°C COPd 2.05
Degredation co-efficient (**) Cdh 0.99
Tj = -7°C Pdh 9.70 kW Tj = -7°C COPd 2.16
Degredation co-efficient (**) Cdh 0.99 -
Tj = +2°C Pdh 6.10 kW Tj = +2°C COPd 3.92
Degredation co-efficient (**) Cdh 0.99 -
Tj = +7°C Pdh 4.10 kW Tj = +7°C COPd 5.83
Degredation co-efficient (**) Cdh 0.98 -
Tj = +12°C Pdh 4.10 kW Tj = +12°C COPd 8.62
Degredation co-efficient (**) Cdh 0.99 -
Tj = bivalent temperature Pdh 10.0 kW Tj = bivalent temperature COPd 2.05
Tj = Operation Limit Temperature Pdh 10.0 kW Tj = Operation Limit Temperature COPd 2.05
Tj = -15°C (if TOL < -20°C) Pdh - kW Tj = -15°C (if TOL < -20°C) COPd -
Bivalent Temperature Tbiv -10 °C Operation Limit Temperature TOL -10 °C
Heating water Operating Limit Temperature WTOL 60 °C

Power consumption in modes other than active mode Supplementary Heater


Off Mode POFF 0.10 kW Rate heat ouput Psup 0.00 kW
Themrostat-off mode PTO 0.04 kW
Standby mode PSB 0.10 kW Type of energy input
Crankcase heater mode PCK 0.00 kW

Other items
Capacity Control Variable Rated airflow, outdoors - 4464 m³/h
Sound Power Level (indoors/outdoors) LWA 39/61 dBA
Annual energy consumption QHE 5109 kWh

For heat pump combination heater Water heating energy efficiency ƞwh - %
Declared load profile - L -
Daily electricity consumption Qelec kWh
Annual electricity consumption AEC kWh

Page 78 Section 16: Product Fiche


16.4 Product Fiche - HPID17R32
Product fiche concerning the Commission Delegated Regulations
(EU)No 811/2013 of 18 February 2013
(EU)No 813/2013 of 2 August 2013

Models: Outdoor Unit: Aerona3 HPID17R32


Indoor Unit: None
Air-to-water heat pump Yes
Brine-to-water heat pump No
Low temperature heat pump No
Equipped with a supplementary heater No
Heat Pump Combination Heater Yes
Parameters shall be declared for Low-temperature applications
Parameters shall be declared for Average Climate Conditions

Item Symbol Value Unit Item Symbol Value Unit


Rated Heat Output (*) Prated 13.1 kW Seasonal Space Heating Efficiency ƞs 193 %
Declared capacity for heating for part load at Indoor Declared co-efficient of performance or primary energy ratio for
Temperature 20°C and Outdoor Temperature Tj part load at Indoor temperature 20°C and Outdoor Temperatur Tj
Tj = -7°C Pdh 12.0 kW Tj = -7°C COPd 3.06
Degredation co-efficient (**) Cdh 0.99 -
Tj = +2°C Pdh 7.70 kW Tj = +2°C COPd 4.61
Degredation co-efficient (**) Cdh 0.99 -
Tj = +7°C Pdh 9.20 kW Tj = +7°C COPd 6.75
Degredation co-efficient (**) Cdh 0.98 -
Tj = +12°C Pdh 6.20 kW Tj = +12°C COPd 8.12
Degredation co-efficient (**) Cdh 0.99 -
Tj = bivalent temperature Pdh 12.5 kW Tj = bivalent temperature COPd 2.81
Tj = Operation Limit Temperature Pdh 12.5 kW Tj = Operation Limit Temperature COPd 2.81
Tj = -15°C (if TOL < -20°C) Pdh - kW Tj = -15°C (if TOL < -20°C) COPd -
Bivalent Temperature Tbiv -10 °C Operation Limit Temperature TOL -10 °C
Heating water Operating Limit Temperature WTOL 60 °C

Power consumption in modes other than active mode Supplementary Heater


Off Mode POFF 0.10 kW Rate heat ouput Psup 0.00 kW
Themrostat-off mode PTO 0.04 kW
Standby mode PSB 0.10 kW Type of energy input
Crankcase heater mode PCK 0.00 kW

Other items
Capacity Control Variable Rated airflow, outdoors - 4464 m³/h
Sound Power Level (indoors/outdoors) LWA 41/61 dBA
Annual energy consumption QHE 5401 kWh

For heat pump combination heater Water heating energy efficiency ƞwh - %
Declared load profile - - -
Daily electricity consumption Qelec - kWh
Annual electricity consumption AEC - kWh

Section 16: Product Fiche Page 79


Models: Outdoor Unit: Aerona3 HPID17R32
Indoor Unit: None
Air-to-water heat pump Yes
Brine-to-water heat pump No
Low temperature heat pump No
Equipped with a supplementary heater No
Heat Pump Combination Heater Yes
Parameters shall be declared for Medium-temperature applications
Parameters shall be declared for Average Climate Conditions

Item Symbol Value Unit Item Symbol Value Unit


Rated Heat Output (*) Prated 12.2 kW Seasonal Space Heating Efficiency ƞs 150 %
Declared capacity for heating for part load at Indoor Declared co-efficient of performance or primary energy ratio for
Temperature 20°C and Outdoor Temperature Tj part load at Indoor temperature 20°C and Outdoor Temperatur Tj
Tj = -7°C Pdh 12.8 kW Tj = -7°C COPd 2.34
Degredation co-efficient (**) Cdh 0.99 -
Tj = +2°C Pdh 7.40 kW Tj = +2°C COPd 3.61
Degredation co-efficient (**) Cdh 0.99 -
Tj = +7°C Pdh 9.10 kW Tj = +7°C COPd 5.21
Degredation co-efficient (**) Cdh 0.98 -
Tj = +12°C Pdh 6.11 kW Tj = +12°C COPd 8.12
Degredation co-efficient (**) Cdh 0.99 -
Tj = bivalent temperature Pdh 11.4 kW Tj = bivalent temperature COPd 2.05
Tj = Operation Limit Temperature Pdh 11.4 kW Tj = Operation Limit Temperature COPd 2.05
Tj = -15°C (if TOL < -20°C) Pdh - kW Tj = -15°C (if TOL < -20°C) COPd -
Bivalent Temperature Tbiv -10 °C Operation Limit Temperature TOL -10 °C
Heating water Operating Limit Temperature WTOL 60 °C

Power consumption in modes other than active mode Supplementary Heater


Off Mode POFF 0.10 kW Rate heat ouput Psup 0.00 kW
Themrostat-off mode PTO 0.04 kW
Standby mode PSB 0.10 kW Type of energy input
Crankcase heater mode PCK 0.00 kW

Other items
Capacity Control Variable Rated airflow, outdoors - 4464 m³/h
Sound Power Level (indoors/outdoors) LWA 41/61 dBA
Annual energy consumption QHE 6598 kWh

For heat pump combination heater Water heating energy efficiency ƞwh - %
Declared load profile - - -
Daily electricity consumption Qelec - kWh
Annual electricity consumption AEC - kWh

Page 80 Section 16: Product Fiche


17 Guarantee

You are now the proud owner of an Air Source Heat Pump from Remember - before you contact Grant Engineering (UK)
Grant Engineering (UK) Limited which has been designed to give Limited
years of reliable, trouble free, operation. • Ensure the air source heat pump has been installed,
Grant Engineering (UK) Limited guarantees the manufacture of the commissioned and serviced by a competent person in
heat pump including all electrical and mechanical components for a accordance with the installation and servicing instructions.
period of twelve months from the date of installation4, provided • Ensure the problem is not being caused by the heating system
that the air source heat pump has been installed in full accordance or its controls.
with the installation and servicing instructions issued.
This will be extended to a total period of two years if the air source Free of charge repairs
heat pump is registered with Grant Engineering (UK) Limited During the two year guarantee period no charge for parts or
within thirty days of installation4 and it is serviced at twelve labour will be made, provided that the air source heat pump has
monthly intervals3. See main Terms and Conditions below. been installed and commissioned correctly in accordance with
If the heat pump is installed as part of a VortexAir (hybrid) the manufacturer’s installation and servicing instructions, it was
installation, the guarantee for the heat pump will start from its registered with Grant Engineering (UK) Limited within thirty days of
original date of installation and NOT from the date of installation installation4 and, for air source heat pumps over twelve months old,
of the oil boiler (if installed on different dates). If the installation details of annual service is available3.
date of the heat pump is more than three months from the date of
installation of the oil boiler, the guarantee period will commence
The following documents must be made available to Grant
three months from the date of installation of the oil boiler.
Engineering (UK) Limited on request:
• Proof of purchase
Registering the product with Grant Engineering (UK) Limited • Commisioning Report Form
Please register your air source heat pump with Grant Engineering • Service documents
UK Limited within thirty days of installation. To do so visit www. • System Design Criteria
grantuk.com, where you can register your boiler for a further
twelve months guarantee (giving two years from the date of
installation). This does not affect your statutory rights1. Chargeable repairs
A charge may be made (if necessary following testing of parts) if
the cause of the breakdown is due to any fault(s) caused by the
If a fault or defect occurs within the manufacturer’s guarantee plumbing or heating system, e.g. contamination of parts due to
period system contamination, sludge, scale, debris or trapped air. See
If your air source heat pump should fail within the guarantee ‘Extent of manufacturer’s guarantee’ below.
period, you must contact Grant Engineering (UK) Limited, who will
arrange for the repair under the terms of the guarantee, providing
that the heat pump has been correctly installed, commissioned Extent of manufacturer’s guarantee:
and serviced (if the appliance has been installed for more than The manufacturer’s guarantee does not cover the following:
twelve months) by a competent person and the fault is not due • If the air source heat pump has been installed for over two
to tampering, system water contamination, misuse, trapped air years.
or the failure of any external components not supplied by Grant
• If the air source heat pump has not been installed,
Engineering (UK) Limited, e.g. pipework, etc.
commissioned, or serviced by a competent person in
This two year guarantee only applies if the air source heat accordance with the installation and servicing instructions.
pump is registered with Grant Engineering (UK) Limited
• The serial number has been removed or made illegible.
within thirty days of installation4 and is serviced after twelve
months3. • Fault(s) due to accidental damage, tampering, unauthorised
adjustment, neglect, misuse or operating the air source heat
pump contrary to the manufacturer’s installation and servicing
In the first instance instructions.
Contact your installer or commissioning engineer to ensure • Damage due to external causes such as bad weather
that the fault does not lie with the system components or any conditions (flood, storms, lightning), fire, explosion, accident or
incorrect setting of the system controls that falls outside of the theft.
manufacturer’s guarantee otherwise a service charge could result.
Grant Engineering (UK) Limited will not be liable for any charges
• Fault(s) due to incorrectly sized expansion vessel(s), incorrect
vessel charge pressure or inadequate expansion on the
arising from this process.
system.
• Fault(s) caused by external electrics and external components
If a fault covered by the manufacturer’s guarantee is found not supplied by Grant Engineering (UK) Limited.
Ask your installer to contact Grant Engineering (UK) Limited
• Air source heat pump servicing, de-scaling or flushing.
Service Department on +44 (0)1380 736920 who will arrange for a
competent service engineer to attend to the fault. • Checking and replenishing system pressure.
• Electrical cables and plugs, external controls not supplied by
Grant Engineering (UK) Limited.
• Heating system components, such as radiators, pipes, fittings,
pumps and valves not supplied by Grant Engineering (UK)
Limited.

Section 17: Guarantee Page 81


• Instances where the heat pump has been un-installed and Foot notes
re-installed in another location. 1. Your statutory rights entitle you to a one year guarantee period
• Use of spare parts not authorised by Grant Engineering (UK) only.
Limited. 2. The UK mainland consists of England, Scotland and Wales
• Consumable items including, but not limited to, antifreeze and only. Please note that for the purposes of this definition,
biocide inhibitor. Northern Ireland, Isle of Man and Scilly Isles are not
considered part of the UK mainland.
3. We recommend that your air source heat pump is serviced
Terms of manufacturer’s guarantee every twelve months (even when the guarantee has expired)
• The Company shall mean Grant Engineering (UK) Limited. to prolong the lifespan and ensure it is operating safely and
• The heat pump must be installed by a competent installer efficiently.
and in full accordance with the relevant Codes of Practice, 4. The guarantee period will commence from the date of
Regulations and Legislation in force at the time of installation. installation, unless the installation date is more than six
• The heat pump is guaranteed for two years from the date of months from the date of purchase, in which case the
installation⁴, providing that after twelve months the annual guarantee period will commence six months from the date of
service has been completed³ and the heat pump registered purchase.
with the Company within thirty days of the installation date4. 5. As measured by gauss. The Mag-One magnetic filter has a
Any work undertaken must be authorised by the Company and Gauss measurement of 12000.
carried out by a competent service engineer.
• The internal heat exchanger of the heat pump is also covered
by a two year parts and labour guarantee from the date of
installation⁴. This is subject to the following: Version 1.1 - February 2017
o The heat pump is operated correctly, in accordance with
the installation and servicing instructions.
o Proof is provided that the system has been flushed or
chemically cleaned where appropriate (refer to BS 7593)
and that the required quantity of a suitable corrosion
inhibitor added.
o Proof of annual servicing (including the checking of any
expansion vessels and pressure relief valves) must
be provided if and when requested by the Company.
IMPORTANT Grant Engineering (UK) Limited strongly
recommends that a Grant Mag-One in-line magnetic
filter/s (or equivalent⁵) is fitted in the heating system
pipework. This should be installed and regularly serviced
in accordance with the filter manufacturer’s instructions.
• This guarantee does not cover breakdowns caused by
incorrect installation, neglect, misuse, accident or failure to
operate the heat pump in accordance with the manufacturer’s
installation and servicing instructions.
• The heat pump is registered with the Company within thirty
days of installation. Failure to do so does not affect your
statutory rights¹.
• The balance of the guarantee is transferable providing the
installation is serviced prior to the dwelling’s new owners
taking up residence. Grant Engineering (UK) Limited must be
informed of the new owner’s details.
• The Company will endeavour to provide prompt service in
the unlikely event of a problem occurring, but cannot be held
responsible for any consequences of delay however caused.
• This guarantee applies to Grant Engineering (UK) Limited
air source heat pumps purchased and installed on the UK
mainland, Isle of Wight, Channel Islands and Scottish Isles
only². Provision of in-guarantee cover elsewhere in the UK is
subject to agreement with the Company.
• All claims under this guarantee must be made to the Company
prior to any work being undertaken. Invoices for call out/repair
work by any third party will not be accepted unless previously
authorised by the Company.
• Proof of purchase and date of installation, commissioning and
service documents must be provided on request.
• If a replacement heat pump is supplied under the guarantee
(due to a manufacturing fault) the product guarantee continues
from the installation date of the original heat pump, and not
from the installation date of the replacement⁴.
• The replacement of a heat pump under this guarantee does
not include any consequential costs.

Page 82 Section 17: Guarantee


Appendix A
Parameters List
Backlight display paramters
Parameter Display and input value
Level Function description Remarks
Group Code Default Min. Max. Unit
Back light display at door open
U 02 03 0=OFF 1 0 1 -
1=ON
U 02 04 Time to turn off the back light display 60 10 300 10 sec

U 02 05 Time to back to normal display screen 120 10 300 10 sec

Water temperature set points


Parameter Display and input value
Level Function description Remarks
Group Code Default Min. Max. Unit
Enable outgoing water set point
I 21 00 0=fixed set point 1 0 1 -
1=climatic curve
I 21 01 Fixed outgoing water set point 45.0 23.0 60.0 0.5°C

I 21 02 Maximum outgoing water temperature in Heating mode (Tm1) 45.0 23.0 60.0 0.5°C

I 21 03 Minimum outgoing water temperature in Heating mode (Tm2) 30.0 23.0 60.0 0.5°C
Minimum outdoor air temperature corresponding to maximum
I 21 04 -4 -20.0 50.0 0.5°C
outgoing water temperature (Te1)
Maximum outdoor air temperature corresponding to maximum
I 21 05 20.0 0.0 40.0 0.5°C
outgoing water temperature (Te2)
I 21 41 Hysteresis of water set point in heating 8.0 0.5 10.0 0.5°C

I 21 51 Low tariff deferential water set point for Heating 5.0 0.0 60.0 0.5°C

DHW (Domestic Hot Water)


Parameter Display and input value
Level Function description Remarks
Group Code Default Min. Max. Unit
DHW production priority setting
0=DHW is unavailable
I 31 01 1 0 2 -
1= DHW is available, and priority DHW over space heating
2= DHW is available, and priority space Heating over DHW
I 31 21 Maximum time for DHW request 60 0 900 1 min

I 31 22 Minimum time for space heating 15 0 900 1 min

Heat pump unit


Parameter Display and input value
Level Function description Remarks
Group Code Default Min. Max. Unit
The heat pump turns ON/OFF based on
I 41 00 1 0 1 -
1=water set point
I 41 11 Maximum frequency of Night mode 80 50 100 5%

S 41 30 Maximum outgoing water set point in CH and DHW 55.0 23.0 60.0 0.5°c

Water pump
Parameter Display and input value
Level Function description Remarks
Group Code Default Min. Max. Unit
Type of configuration of main water pump To be set to
0=always ON the following
I 42 00 0 0 2 -
1=ON/OFF based on buffer tank temperature combinations
2=ON/OFF based on detect cycles parameter 5111=0
→Parameter
I 42 01 Time ON main water pump for detect cycle 3 1 15 1min
4200=0 or 2
I 42 02 Time OFF main water pump 5 5 30 1min parameter 5111=1
→Parameter
I 42 03 Delay time OFF main water pump from OFF compressor 3 1 15 1min 4200=0 or1 or 2

I 42 11 OFF time for unblock pump function start 48 0 240 1hr

I 42 12 Time ON main water pump for unblock pump function 5 0 10 1sec

Appendix A - Parameters List Page 83


Type of operation of additional water pump
0=disable
1=depending on main water pump setting
I 42 20 2=depending on main water pump setting but always OFF 0 0 3 -
when the DHW mode is activated
3=always ON, apart from if any alarms are activated or if the
heat pump is in OFF mode

Frost protection
Parameter Display and input value
Level Function description Remarks
Group Code Default Min. Max. Unit
Frost protection on room temperature
S 43 00 0=disable 1 0 1 -
1=enable
I 43 01 Start temperature of frost protection on room air temperature 14.0 0.0 5.0 0.5°C

I 43 02 Hysteresis of room air temperature of frost protection 1.0 0.5 5.0 0.5°C
Frost protection by outside temperature
S 43 10 0=disable 1 0 1 -
1=enable
Start temperature of frost protection on outdoor air
I 43 11 4.0 0.0 10.0 0.5°C
temperature
I 43 12 Hysteresis of outdoor air temperature 3.0 0.5 5.0 0.5°C

I 43 14 Hysteresis of flow water temperature 3.0 0.5 5.0 0.5°C


Frost protection based on outgoing water temperature
S 43 20 0=disable 1 0 1 -
1=enable
I 43 21 Start temperature of frost protection on flow water temperature 4.0 0.0 10.0 0.5°C

I 43 22 Hysteresis of flow water temperature 3.0 0.5 5.0 0.5°C


DHW storage frost protection
S 43 30 0=disable 1 0 1 -
1=enable

Input/output
Parameter Display and input value
Level Function description Remarks
Group Code Default Min. Max. Unit
To be set to
the following
combinations
Terminal 11-12: thermal store temperature probe parameter 5111=0
I 51 11 0=disable 0 0 1 - →Parameter
1=enable 4200=0 or 2
parameter 5111=1
→Parameter
4200=0 or1 or 2
Terminal 19-18 : DHW remote contact
I 51 19 0=disable (Remote controller only) 1 0 1 -
1=enable
ON/OFF by
Terminal 20-21 : ON/OFF remote contact (CH) Remote controller
Alarm input 0=enable
I 51 20 1 0 1 -
0=disable 1=ON/disable
1=ON/OFF remote contact OFF/enable
2=enable
Terminal 28-29 : Night mode*
0=disable
I 51 28 0 0 1 - Parameter 5128
1=enable
Refer to Section 8.6. and Parameter
5130 are
Terminal 30-31 : Low tariff* synchronised in
0=disable same value
I 51 30 0 0 1 -
1=enable
Refer to Section 8.7.
Terminal 46 : DHW Electric heater or Backup heater
I 51 46 0=DHW Electric heater 0 0 1 -
1=Backup heater
Terminal 48
I 51 48 0=disable 0 0 1 -
1=additional water pump

* External timer required

Page 84 Appendix A - Parameters List


DIP SW. RESET SW. PUMP SW. BL Y B BL
SENSOR(TEMP., OUTDOOR)
Humidity
SENSOR(TEMP., DEFROST) 17
1 Sensor
B Remote
18 COM
SENSOR(TEMP., DISCHARGE) 4 Controller 4 5
2
W 19 DHW Remote
GND 3 Contact 6
SENSOR(TEMP., SUCTION) ON
20 ON/OFF
B OFF 24VAC 4 or
SENSOR(TEMP., RETURN) 3-way 21 EHS Alarm
B B mixing COM 5
R 3 valve 22 Dual Set
B B SENSOR(TEMP., OUTGOING) Control 6 Point EEPROM
7
23 Control
W W SENSOR 7
DHW
Appendix B

24 Heating

Appendix B - Wiring Diagrams


MOTOR PUMP (TEMP., PLATE HEAT EXCHANGER) T.probe 8 Cooling 8
(FAN) 4 WAY V. 25 mode
BL OUTDOOR 9
EXP.V. DEFROST HEATER R T.probe 10
26 Flow
2 PCB
27 switch
H.P.SW. 11 (CONTROLLER)
COMPRESSOR TRANSFORMER BUFFER 28
T.probe 12 Night
Wiring Diagrams

29 mode
13
18 17 29 23 Mix water 30
U V W FUSE CF7 34 33 31 10 11 T.probe 14 Low
(R)
(S)
(T) 250V
T3.15A 28 B 31 tariff
PCB + 15
RS485 32 RS485 RAM CLEAR
32 26 (TERMINAL) GND
- 16
9
R
W(T) 45 Dehumidifier
W Neutral N
V(S) 46 Electric
B heater
GR 41
U(R) 6 EHS 47 Alarm
42
3 48 Pump1
Heating 43
PCB Cooling
FUSE CF2 49 Pump2
Y (MAIN) 250V G/Y 1 mode 44
8 output
T3.15A 50 Neutral
N Phase 51
OR 2 R 3-way N.C.
7 4
L valve Signal 52
GR 3
W GR
1
2
B FUSE CF1
REACTOR (250V T10A)
1
W
W N
B
B L POWER
G/Y

:Not available for the model without FUSE CF7 TERMINAL BLOCK
Colour of wires
B Black BL Blue
W White GR Grey
R Red OR Orange
G Green Y Yellow

BR Brown

HPID6R32 and HPID10R32 circuit diagram

Page 85
Page 86
REACTOR REACTOR RAM CLEAR DIP SW. RESET SW. PUMP SW.

Humidity
17
1 Sensor
Remote
18 COM
4 Controller 2
19 DHW Remote
GND 3 Contact
ON
FUSE CF5 20 ON/OFF
COMPRESSOR PCB OFF 24VAC 4 or
Y
EEPROM 3-way 21 EHS Alarm
U W Y
(CONTROLLER) mixing COM 5
V 3 valve 22 Dual Set
W V U Control 6 Point
OR OR 23 Control
upper
7
R W B 8 DHW
24 Heating
T.probe 8 Cooling
MOTOR
25 mode
(FAN)
FUSE CF6 OUTDOOR 9
7 R 26 Flow
FUSE CF7 (250V T3.15A) 2 T.probe 10
(250V T3.15A) 27 switch
lower 11
BUFFER
28
13 14 T.probe 12 Night
MOTOR 29 mode
(FAN) 13
6 Mix water 30
PUMP T.probe 14 Low
31 tariff
11 5 4 PCB + 15
BL RS485 32 RS485
SENSOR (TERMINAL) GND
(TEMP., PLATE HEAT
- 16
EXCHANGER) 4 B Y BL
SENSOR R 45 Dehumidifier
18 Neutral N
(TEMP., OUTGOING) 46 Electric
W heater
B 41
SENSOR 19 EHS 47 Alarm
(TEMP., RETURN) W 42
W B SENSOR 48 Pump1
SENSOR B (TEMP.,DEFROST) Heating 43
(TEMP.,SUCTION) TRANSFORMER Cooling 49 Pump2
B 21 22 mode
B output 44
SENSOR 50 Neutral
(TEMP.,DISCHARGE) PCB Phase 51
B 3-way N.C.
23 (MAIN) 1 valve
SENSOR Signal 52
B G/Y GR
(TEMP., OUTDOOR) 25
FUSE CF1
H.P.SW. 28 R (250V T10A)
3
FUSE W
EXP.V.
8 2 CF1 2
9
BL B
4 WAY V.
1 1
3 W
W N
B FUSE CF2 FUSE CF3
B
(250V T5A) GR B Colour of wires
DEFROST HEATER
L POWER
G/Y B Black BL Blue
W White GR Grey
TERMINAL BLOCK
R Red OR Orange
G Green Y Yellow

BR Brown

HPID13R32 circuit diagram

Appendix B - Wiring Diagrams


REACTOR REACTOR RAM CLEAR DIP SW. RESET SW. PUMP SW.

Humidity
17
1 Sensor
Remote
18 COM
OHR 4 Controller 2
19 DHW Remote
GND 3 Contact
ON
20 ON/OFF
COMPRESSOR PCB OFF 24VAC 4 or
Y
Y EEPROM 3-way 21 EHS Alarm
U W
(CONTROLLER) mixing COM 5
V 3 valve 22 Dual Set
W V U Control 6 Point
OR OR 23 Control

Appendix B - Wiring Diagrams


upper
7
R W B 8 DHW
24 Heating
T.probe 8 Cooling
MOTOR
25 mode
(FAN)
FUSE CF6 OUTDOOR 9
7 R 26 Flow
FUSE CF7 (250V T3.15A) 2 T.probe 10
(250V T3.15A) 27 switch
lower 11
BUFFER
28
13 14 T.probe 12 Night
MOTOR 29 mode
(FAN) 13
6 Mix water 30
PUMP T.probe 14 Low
31 tariff
11 5 4 PCB + 15
BL RS485 32 RS485
R (TERMINAL) GND
SENSOR - 16
(TEMP., PLATE HEAT
EXCHANGER) 4 B Y BL
SENSOR R 29 45 Dehumidifier
(TEMP., OUTGOING)
18 Neutral N
W 46 Electric
heater
B 41
SENSOR 19 EHS 47 Alarm
(TEMP., RETURN) W 42
W B SENSOR 48 Pump1
SENSOR B (TEMP.,DEFROST) Heating 43
(TEMP.,SUCTION) TRANSFORMER Cooling 49 Pump2
B 21 22 1 mode
B output 44
SENSOR 50 Neutral
PCB N Phase 51
(TEMP.,DISCHARGE) B 3-way
L N.C.
23 (MAIN) valve
SENSOR Signal 52
B G/Y GR
(TEMP., OUTDOOR) 25
FUSE CF1
H.P.SW. 28 R (250V T10A)
3
W
EXP.V.
8 2 2
9
BL B
4 WAY V.
1 1
3 W
W N
B FUSE CF2
B
(250V T5A) GR B Colour of wires
DEFROST HEATER
L POWER
G/Y B Black BL Blue
W White GR Grey
TERMINAL BLOCK
R Red OR Orange
G Green Y Yellow

BR Brown

HPID17R32 circuit diagram

Page 87
Appendix C
Commissioning - Parameters Record
This section enables the installer/commissioning engineer to record details of any parameters that may have changed during
commissioning.
Refer to Appendix A for full details of parameter settings.

Parameter Value set on


Level Function description Default
Group Code commissioning

Enable outgoing water set point


I 21 00 0=fixed set point 1
1=climatic curve

I 21 01 Fixed outgoing water set point 45.00

I 21 02 Maximum outgoing water temperature in Heating mode (Tm1) 45.00

I 21 03 Minimum outgoing water temperature in Heating mode (Tm2) 30.00


Minimum outdoor air temperature corresponding to maximum outgoing water
I 21 04 -4
temperature (Te1)
Maximum outdoor air temperature corresponding to maximum outgoing water
I 21 05 20.0
temperature (Te2)
DHW production priority setting
0=DHW is unavailable
I 31 01 1
1= DHW is available, and priority DHW over space heating
2= DHW is available, and priority space heating over DHW
I 31 21 Maximum time for DHW request 60

I 31 22 Minimum time for space heating 15


The heat pump turns ON/OFF based on
I 41 00 1
1=water set point
I 41 11 Maximum frequency of night mode 80

S 41 30 Maximum outgoing water set point in CH and DHW 55°C


Type of configuration of main water pump
0=always ON
I 42 00 0
1=ON/OFF based on buffer tank temperature
2=ON/OFF based on detect cycles
I 42 01 Time ON main water pump for detect cycle 3

I 42 02 Time OFF main water pump 5

I 42 03 Delay time OFF main water pump from OFF compressor 3

I 42 11 OFF time for unblock pump function start 48

I 42 12 Time ON main water pump for unblock pump function 5


Type of operation of additional water pump
0=disable
1=depending on main water pump setting
I 42 20 2=depending on main water pump setting but always OFF when the DHW mode is 0
activated
3=always ON, apart from if any alarms are activated or if the heat pump is in OFF
mode
Frost protection on room air temperature
S 43 00 0=disable 1
1=enable
I 43 01 Start temperature of frost protection on room air temperature 14.0

I 43 02 Hysteresis of room air temperature of frost protection 1.0


Frost protection on outdoor air temperature
S 43 10 0=disable 1
1=enable
I 43 11 Start temperature of frost protection on outdoor air temperature 4.0

I 43 12 Hysteresis of outdoor air temperature 3.0

I 43 14 Hysteresis of flow water temperature 3.0


Frost protection on outgoing water temperature
S 43 20 0=disable 1
1=enable
I 43 21 Start temperature of frost protection on flow water temperature 4.0

I 43 22 Hysteresis of flow water temperature 3.0

Page 88 Appendix C - Commissioning - Parameters Record


DHW storage frost protection
S 43 30 0=disable 1
1=enable
Terminal 11-12: thermal store temperature probe
I 51 11 0=disable 0
1=enable
Terminal 19-18 : DHW remote contact
I 51 19 0=disable (Remote controller only) 1
1=enable
Terminal 20-21 : ON/OFF remote contact (CH)
Alarm input
I 51 20 1
0=disable
1=ON/OFF remote contact
Terminal 28-29 : Night mode
I 51 28 0=disable 0
1=enable
Terminal 30-31 : Low tariff
I 51 30 0=disable 0
1=enable
Terminal 48
I 51 48 0=disable 0
1=additional water pump
DIP SW5 - OFF DIP SW6 OFF Level 1 (maximum)
Pump output setting DIP SW5 - ON DIP SW6 - OFF Level 2 (medium) Level 1
DIP SW5 - OFF DIP SW6 - ON Level 3 (minimum)

Appendix C - Commissioning - Parameters Record Page 89


NOTES

Page 90 Notes
NOTES

Notes Page 91
GRANT ENGINEERING (UK) LIMITED
Hopton House, Hopton Industrial Estate, Devizes, Wiltshire, SN10 2EU
Tel: +44 (0)1380 736920 Fax: +44 (0)1380 736991
Email: [email protected] www.grantuk.com

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