VIeTSOVPETRO |
RESEARCH AND
VIETSOVPETRO
ENGINEERING INSTITUTE FOR OIL
"AND GAS, Po
Peers]
PROJECT NAME
‘SUB-PROJECT NAME
DOCUMENT TITLE
DOCUMENT No.
PHASE
: EXTENSION OF GAS COMPRESSION
CAPACITY AT BLOCK 09-1, INSTALL TRAIN A
ON MKS,
MKS MODIFICATION
SPECIFICATION FOR CONTROL VALVE
: MKS-112-TS4A2-SP-05
: DETAILED DESIGN
CONTROLLED
Issued For Approval | _oa012018
IrANcuveN|NicHUNG] BEN | BT.HAN | LY.OZUNG
| a j
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DESCRIPTION DATE
‘cHier
| bePAr,
PREPARED | SHEONED | MANAGER | MANAGER
ay nse ay
|EXTENSION OF GAS COMPRESSION
‘CAPACITY AT BLOCK 00-1 INSTALL TRAIN
onus} Fes No a
SPECIFICATION FOR CONTROL vaLvE | PE esi
TABLE OF CONTENTS
REFERENCE, CODES STANDARDS.
2.3. RevoRENGS PROACT DOGAMETE os onnsnnnnnnnnnononnnn
21 cymauneracconomans
332 eevricol Power.
34 Oursrensonnan
‘351. ingress rotecion
352 _Mopeottaton
26 Haass tea Casson
score oF pr
41 Covaansor sic.
“GENERAL REQUIREMENT
52. Minemctaoutanpcemmcaon -
53, Woon como os
8.7 Carmen Aurion. - a
8 Comaor Quan nn = —
6 TECHNICAL REQUIREMENTS
62 Gave, : 2
82 vave I = we
63 Aceon — ie
65 VAVEDESN ~ - ~ mas,
651 Genel ftilfe. nnn Es
652 Mmenonnennonnns
53 Sonat.
S55 Gatee ~
8" pewstonoe No | MKS.112TSiAZ6P.O8
EXTENSION OF GAS COMPRESSION
(CAPACITY AT BLOSK 08-1 INSTALL TRAIN
"NON MKS ae) a
SPECIFICATION FOR CONTROL vaLve_|*# 3et 28
63
a2
565 _ rosiner/AetetrPofrmanmn
67 Nut seeeonre
(672. Genera. ae
672 Beare Chronister
673 fiers / Regus
74 auch hus tes / Booster Regs
825 lint Stopes ncn —
626 Tong and iting nnn
877 Tubing intooton ~ co
1. QUALTY ASSURANCE, NSPECTIONAND TESTING vvnnnnnnnnn
72 uur sssmve
43 Teme
738
336
730
1 PREPARATION FoR sateeee Sere
SPECIFICATION FOR CONTROL VaLvE | P8 2s
1. INTRODUCTION
“The gas compression piston WKS war butt 1686 ts located net th ol production plo MSPS
st White Tiger Of ofthe Block 081, epproximaiey 145 km Soth-ast of Ving Tu Cy, ofhers
‘of he Scat Republe of Vata, The UKS and MPA platforms ae connected va linking bsge
‘Tare are 04 igh preteue ga compreeson modules (BM109, 8N2C0, EMGOD, B40) epeling cn
the MKS plagorm wth 315 MSCND each
In over to crease ges compression carscy at beck 09-1 Vetzompero is developing the project
“Extension of gas compression capacty at block 0-1. Intl Train A on MKS". Projet scope of wok
Instaliaion 3 new high pressure gas compression mule Tran A wih capcty 1.7 MMSCMO
‘on he KS pastor,
Medication of structure, process ané uly ystoms on the MKS and MSPA slatiorms to
suppor fr instshaion an operation othe Tn A
Before instafaton of Train Aon the MKS platform, to existing gas compression modus (BN300 ara
{2400} shal be removed. Removing of these wo exiting ges compression modes fs ot in scope of
the poet "Extension of gas campresion capac at eck OB. In Tran A ca MKS!
Petre {Losin of MKS lator el Wie Tiger Oi Ft
1.1 Purpose of document
‘This document fies the minimum requirements fr design, materia, ebiatn, inspection, testing
painting, praparaton fer shipment, and documentation forthe supply of Cont! Valves tobe insta in
Scope ofthis proc,
4.2 Defintion of Ferme
ania his document the fonowing defntions het pp‘Shouia
1.3 Abbreviations
FAT
Fe
He
Hoe
Mrmr
NDE.
NPs
osey
PaIo
Poa
pve
‘wae
RF
PIR
Pi
vse
EXTENSION OF GAS COMPRESSION | Dc. No | tKS-t12TSHA2SP-O5
‘CAPACITY AT BLOCK G3 INGTALL TRAN [= 5
SPECIFICATION FOR CONTROL VALVE | Pe" ce
“The party which nites the pact and utirately pays for te Sesion
and anttraien and came the flies, Hore the COMPANY ls
“iesovper WV (refered fo as VSP).
‘The party which the ower or contact of supply of the
‘equiprendpactage or serves i places
Refers. commendation
Factory Acceptance Tet
Fal Cose
Fal Open
Hysrocaron
Heath, Safe, end Envronment
Irepecon sr Tet Pin
Mean Tee to Repair
Non Destuctive Examination
Nominal Pipe Sze
Piping ad Instrument Diagram
Potehorbihenyls
Potyinyeride
uatty Assurance Quakty Contr
Ralead Face
‘Spare Pare sndItrchange ably Record
Tard Par Inspection
‘Verde Data Requirements List
Jone Vertue "Vetowpei”
2. REFERENCES, CODES & STANDARDS
2.4 General
‘All equipment supp under bis Specfeaton and ts apeendces shall comply wth he ragucemants othe
National Inertial Code, Siandards and Regulators Isto betw and requerents of lal sauioy
‘ures in Vietnam thet have
3 jursdcton oer the sts at which th equipment wi be stale. A
‘equipment stall conply wt the le! publish version of the applicable codes, Sandords end reguatons.
‘Any contig requirements shallbe brought to tho atertion ofthe PURCHASER in wig.EXTENSION OF GAS COMPRESSION | Dos.No | MKS-112TS.A2SP.O5
ow ‘CAPACITY AT BLOCK 09-1. INSTALL TRAIN
‘AON MKS, Pw. Ne ®
aaa
SPECIFICATION FOR CONTROL VALVE _| FO" on
Unless ciherisespeitoaly informed bythe PURCHASER, the mos! stringent requtemen shal govern
22 International Codes & Standards
Number of code or Description
‘standard
‘ASMEB120 Pe Treads
ASME RIES Pps Flanges and Flanged Figs
ASME 616.10 Faceto*Fsce and Enc-o-End Omensone of Vanes
ASME B18.25| ‘Buteweng Ends
ASME BIE Vat - Flrged, Threaded, 2nd Waldng End
[ASME B16.47 Large Diameter Stool Flanges: __
ASME BSS Precise Ping
ASME Bt Pipeline Traeporaon Systeme for auld Hydrocarbons ard Other Lil
[ASME BPVC, Sex V_| Nonesrctve Examination
[ASME BPVC, Ses. K_ | Welang and Brazing Qualiations
ASTM A ‘Gray ten Castings
ASTM A193, ‘Aloy Sti ond Stiniess Stel Boling for High Tempersture or High Pressure
‘Service and Otter Specia Purpose Appcatons
AST ee (een a Aly Sten Nu for Bos gh Pras or Hg Temperate
ASTHATE ‘Stee Castings, Carbon, Suitable or Fusion Weng, for igh Temperate SES
ASTM ADIT ‘Standard Specteton fo: Sool Casings, Mansi Staless and Alay, fr
Preceue-Contaming Pat, Satabe fo righy Temperate Serdce
ASTM A352 ‘Standard Specteaton fo Stoel Casings, Fertn and
Martens, or Peeseure-Cortaning Pals, Sutabe for Low-Temperature Serco
ASTM E98 Guid for Radiographic Exemintion
ASTM E708 ‘agnaie Parle Testing
ASTM B17 ‘CoytsionResistnce Craria
ASTM E142 “Contng Quaty of Raciographie Testing
ASTM EAA ‘Standard Reference Radiograps fr Stel Gastngs Up to Zin. Tloness
‘APLRE-50S Recommended Practice for Casafeaton ef Locations fr Ehctcal Insalfone &
Poteloum Facitoe Cassifad a8 Cass, Zone, Zone and Zone 2
PERE BAO ictal isan Petroleum Pressing Plant
APLRP-698 Valve inspection and Testing
APLRPSFA ‘Speciation fer Fre Testor Vanes
[APERPD ‘Speciation for Ppsine Vales (Guo, Bal, and Check Vato)
APLRPSOT re Tet for Soft Sent Quarter Turn Valve
P04 Wiking of Pipeline ard Relates Facies
Fov7o2, ‘Contol Va Seat LeakageEXTENSION OF GAS COMPRESSION | SoHo | MKS1t2TSIA2SR05
(CAPACITY AT BLOGK 00-7, INSTALL TRAIN
"NON HS Rev. to °
Fevenreo Page a8
[SPECIFICATION FOR CONTROL VALVE.
Number of code or Description
‘standard
Tec ose Traut process coral vaives|
ISA 57503 ‘onto vaveszing equations
1A S76. 08716 Faceto Face Dimensions Fox Fanged Globe Sty Canvl Vale Bodies
154 576.08 Contol Vale Facer-Fase Dimensions
SS 5°53 ‘QualtyStandara fr Stal Castings and Forgings for Vaves, Flanges and Fitogs
and Other Ping Conporsris Magnet Pate Exam Nethed
MSS 5°54 ‘Qualty Standard for Stol Casings or Vales, anges and Flings and Other Ping
- Components = Radogrepic Exarsnatn Method
145s 5-5 ‘ualty Standard for Stel Casing or Valves, Flanges ad Ftngs and Other Pong
Comparer = Van Mattos for vaiaton of Suara regulars
WSS SPOT ParTum Vale Actuator Atsshment -Flge & Deng Component Dimensions &
Pavermance Chereclerses
SNTATOAA Personrl Quaficaon and Corifcaten in Nen-Destuctve Testing
10.510 ‘Guay Stansad fr Ste! Castings and Forgings for Vales, Flanges and Fiings
Sus Other Ding Components Nance Saree Seam Mates
AWSD ‘Quay Standard for Sts! Castings fr Valves, Flanges and Fangs and Other Ping
‘Components ~ RetiogaphicExamnston Wsthod
TEN 10204, 2004 | Qulty Standard for Sto! ating or Valves, Fsngas and Ftings and Otter Ping
Components Visual Met or Evaluation of Suave inepuartes
wom ‘ar Tur Vas Actuator Atehrnent - Flange & Oring Conponent Dimensions &
Pertermance Characteristics
15010474 ‘S00 and ste roduets-epecon docanaris
180 172822004 | Meta Bal Valves for petceum petocherical and aed indus
PED sTAEC Pressure Containment Vessels
VOINDE 3646 "Anil Equpent Atahmenis
23 Reference Projet Documents
‘Numbar of document Description
KE-H2-TS-TKLPID.OT 921 | Piping aa nsbumeniaon Dingo
UKS-TTZTSTPTSP-OT | Piping Matera Class Specicton
MKS-HBTETPLOECS | Datashens For Adomated Vahes
WKE-HRTSIAZSP04 “Specticatin for Shutdowa, Blowdown Valve and Hend Wate
wth rt Sen
WKSADTSIAZ SP ‘General Instrumentation Speciation
WKS-ATBTS-TPI-SP.02 | Speciation for Manual aN
1UKS-AF2-TSIAZ.DW-15 | Aerated Vave Hook Up Drawingsaed See re yam
SPECICATION FoR CONTROL vaLve _|F#
3. ENGINEERING DESIGN DATA,
34 Environmental onditons
[A Ingzument and Contl equimert shal be sukabe or operation on fete platform. The equipment
shall be sutebie fr corinuous and short ire aty. nthe enveenmatalcondtensprevaling tse.
“The enuonmenal snd climate deta are summarized toon:
Aircepher: COfehore, salt laden, mara sir condition, expose to
‘ArbientTempersiue: 30°C (ox)
ze (in)
Relative Humity 0% (max)
2% (nin)
Wine Vel 188m
‘sed in ofshore environment condition ~
32 Uuttes
‘The facies willbe equipped inrument a sytem which chal meotrequtamante of 1SA.7. 0.0% “Quaity
‘Standard for nsturent Ain. genera flowed.
“The insvument ai shall be free fem of and other Lquls, and trom tox, cores, fammable and
cbnoxious gases or vars.
The pressure dew polnt 36 meesued st the dyer out shal be at east 1000 alow the minimum
temperature io which any par ofthe insbunent a system is exoesed. The pressure dow pont shal not
fevcoed 408 aie prestre,
“The quaty of ois shal be oss than 0.1 gn and tho simeter ofthe prices shal not be more than 40
rieromete parce size nb tuner! a system le acceptable fos mao ofpreuratic dees
‘The ubcant content shoul be as ose to zor as possible and under ao ccumstances shal excood one
‘+ Design neturent Ar pressure aba
+ Nownalnsturent Ar preesue ST ba9
Power supa to nsrarant and Contol yes shal bea flows
1+ 230 VAC, 0, ‘phase, unearned, UPS
+ 230VAG, 0H, 1 hase, Now UPS, soldy earthed
+ M0 VAC, 80H, SphaseSPECIFICATION FOR CONTROL vaLvE _| P&E 90 25
724 VOC power supplies, requred, shal be derived fom the respective power supply unt win the
Note 1 For UPS backup tine deinen, releence shal be made to Etta! Basi of Design
EXTENSION OF GAS COMPRESSION | D2€.No | MKS-112TS1AZ-SP.05
awa ‘CAPACITY AT BLOCK 09-1.INSTALL TRAIN ==
LUness ctherise stated, uits of measurement shal in general be in accordance wih the Intemational
‘System of Unit (SI Unis), 190 80000
3.8 Weather Protection
5351 Ingress Protection
Ingres protection fr instruments / equipment sal ben accordance wah IEC 60529 and foo
+ Minimum IP $6 for outdoor staltions
+ Minimum 1 48 for italtions nee enclosed reome winet sconce
+ Minimum IP 22 for intaltions insite enclose coms with se-condtnee
252 Tropicalization
[A fold meurtad cocrcaVlectonc insturentsfeqement shall be topicalzad in accordance with
rmanutactizers stendrd procedure, Al lone ped cet Dass shal be con costes «a,
to protect against umity, coneslon and heat ropa abies)
‘3.6 Hazardous Area Classification
Hazardous areas shall be clasiied according to API RP 0S, and equipment specfed according,
[Al ecipment for use in harardous areas shall be ceed by reputable bodies such 26 ATEX, PTB,
CENELEC, BASEEFA, FM UL CSA.
Snare and actuating devies ouside coms shal be cee for epeaion na Clas 1, Zane 2 Group HA
‘T3 nacardous sea ge minimum. Unlss othanise sted, the rinmum Ingest pitacion of outdoor
lnsiumenis and eves sal be P56 as msn ae per DNVGL-D20 an EC 60528
For reasons ofsandarzation, ues otherwise ested. al fld mounted social equpmant used for
lnsumentaon celts chat ube the rathods of EES prolecton an be cates fo: tho hazarcous aoa,
“wo follwing cases stoulsbe consiaret
‘+ duncion bot for Ner-ttnsialy Safe Crcuts-Explcson proolameproct Ex f comply with
APL RPLAF, otherwise Bes salle remied
1+ Sable Gand ~ Explosion prostlamopreof Ex’
Wf spocalitinseurertation canot be proved with the shove methods of protection, then atlematie
moods sufabl forthe casted aca and cored by an acceplatle Autorly may be propesed The
‘ender sal suit ec! report jstiying the nsrumert selection fc the Purchasers conieraon,
Cables that necessary are lected so they may come into contact wth mud are to Be constucad of
‘matecals ees oo bared mus to comply wth ONVGL.020%
“Tha Vero sal provide a dossier fal hezaréous area omugmon,contsning al vormaon pertinent to
tne hazardous ates work The dossier eal include ll noceesty confess, cravings, ealustons
Catalogs ration, dats ana epecfiction shea ete
Al instumert equipment fo be installed ina hazardous area meets al he relevant requirements ofthe
ATEX Dieive (84//E0) and ha have the C€synbo clear ed occa compliance.EXTENSION OF GAS COMPRESSION
ew ‘CAPACITY AT BLOCK 09-1, INSTALL TRAIN
| ero
SPECIFICATION FoR CONTROL valve _| Fae toot 26
Wey mest tr eqtemen
erty selected actuator in pe withthe required funeiorally diet or reverse ction a6
requred to achieve requis vave postion
> Establich that actuator perfomance is unafecte by reducing pneumatic suppl to mininum
disgn vale spect n dat sheets
> Ereue speed response (ncusingaccessres) isin ine wih requirements speci
\inrever equipped wth flock mechanism the required funcional check shal be card out
th ne nlsion ofthese acsessovesandrequresvahe panto vreg
‘Hysteresis ceck (rf to secon 57.5 for acceptance eres)
+ Stem position arr sal ot exc eed 5% of ted vel
+ Deed band check (ter fo ston 5.7.5 or acceptance enter)
For deriton of test procedures referto IEC 6OE34-1 and IEC 605344
“The hysteresis test shal consist of measuring the vive stam poston in response ho folowing sequence
fit signal 5%, 75%, 100%, 75%, 0%, 26%, 0, 25% and 50%.
‘Te deat band expresead a 2% ofthe Input span shal be measured ofthe 6%, 50% and 86% ofthe input
spe.
7:34 Posttve Material dentiteation (PM)
Pils roqed for austonits stainiess stool mates covering pressure cotaning and woted comporans
‘This ehllbe cared aut ding the al stages of manufactre to confer that he mate af carson
‘7806 speted. Vendor to develop Pl procadive and shall be approved by purchaser proto manufacture
Insrurenis or rethods shale of te type that wl provide anttatve, recordable, eemertalcompostion
‘rule forthe postive lenifleston ofthe any elements sesant 5
788 SeatLeakage Test
“The seat latape test shale In sscordance wh ANSUFCL7O2 wh the soceptance errs forthe
speci shutoff clas, the shut of class not spect th folowing acapiance even shal apply
Seat pe Recepiace iter
‘Single Seatedvane [Class
For each valve ested. the Marfaciurer shal tte he flowing dat
+ Flow seecton
+ Tost eam
+ Tost Diforential Pressure
1+ Seateakage fow ate measured
1+ lowe seat age flow ate
+ Seatieatage aes (applicable)
73.6 Material Testing end NOE
Materal testing and nondesirucine examination shal bein accordance wth *MKS-1127S-TP1-SP-42
= Speceaton or Mantal VaiEXTENSION OF GAS COMPRESSION | De=.No | MKS-T2TS.AZSRO5
CCAPAGITY AT BLOGK 06-. INSTALL TRAIN t
Sas = a
| _ SPECIFICATION FOR CONTROL VALVE.
737 Factory Acceptance Test (FAT)
‘WenestedInpectin and funtion lesingshalinclde fl atory accapance lst (AT) ofthe actuators
738 Consctons Erors and Defects
Ifthe conection of any ar or defect invlve sefous aterationsragurng replacement cf pat, er sjor
‘eroval, and replacement of weds, ne approval fhe Puchaser shall oe obtaned befor poceedng wih
‘such covrectons. Also, If the cortecton af the ete Feguites winessing by Be Inspector ora change
‘cerfiates Issued by tha Ieper, te comtecton shal be made inthe pesanoe of I Inspector, andthe
‘fected coricateesallbe propery comecea and siged
Equipment or pats tore Inu materale of constuction on which ae ound weparble of Hous
Gofets,mproper fabian, excess ropa or het ao etn socrdanco withthe requirements tthe
‘ating or Speciation sha be subject rejection a the dszetion ofthe Purenasr. The eqpment eal
‘260 be subjected to reection if such conden are diszovereé alr eles rom the Vendor’ was.
if any pat ofthe equement is damaged ater ets have been completed, releting of the affected parts bs
‘mandaton, The matiod fps ena be approved bythe Purchaser porto work hg sted on
ies reps ae permis for cstings ony. Wecingis tobe in acorésnee with ASME IX
73.9 Rejection
‘Should any valves be fund damaged on dover, orn any way notin compliance wih the trms of this
‘Speciation, ty ahallberjced. Tha Vendor shal madly replace them fee of charge wih sound
vats comping with the Pucnase Order.
‘Should ary ceects nthe vave be reveled dung febistin,isallaton, of while under nota! leat
condone he vale sha be rajectes, The Venor shall immediney repos roa of charge wth a eound
‘aie complying wih he Purchase Order
73:40 Commissioning and Startup
‘The Vendor, ther toner, shal ent any spoil requramants or recommendations for Vendor suppest