Machine Design Preboard
Machine Design Preboard
Machine Design Preboard
11. A cast iron pulley transmit 65.5Hp at 1750rpm. The 1045 as roll
ed shaft to which it is to be keyed is 1 ¾ in. in diameter; key
material, cold-drawn 1020. Compute the length (based on shear) of
flat and square key needed if the 1 ¾-in diameter has a width and
thickness 3/8 and ¼ in. respectively. Note sy = 65 ksi (with
Sys = 0.5 Sy=33ksi) and N = 1.5 for smooth loading.
A. 0.328 in C. 0.2342 in
B. 0.327 in D. 0.2252 in
12. The minimum clearance allowed for meshing spur gears with a
circular pitch of 0.1571 and diametral pitch of 20. The spur
gear has 25 teeth.
A. 0.007855 C. 0.007558
B. 0.008578 D. 0.007585
18. The type of cam used for low and moderate speed engines is
generally:
A. flat C. involute
B. tangent D. harmonic
21. The minimum whole depth of spur gear of 14-1/2 deg. Involute
type with diameter pitch of 24 and circular pitch of 0.1309.
A. 0.09000 C. 0.089875
B. 0.09900 D. 0.089758
32. The last point at which a material may be stretched and still
return to its undeformed condition upon release of the stress.
A. Rupture limit C. elastic limit
B. Proportional limit D. ultimate limit
33. A centrifugal pump is to be driven by a 15 Hp electric motor at
1750 rpm. Compute the diameter of the pump shaft if it is made of
AISI C1045 as rolled. Consider the load is gradually repeated
with Ss = 72 ksi and factor of safety of 8.
A. 11/16 in. C. ¼ in
B. 13/16 in D. 3/8 in
35. For the shaft below, what is the largest torque that can be
applied if the shear stress is not to exceed 110 MPa?
36. Determine the maximum torque that can be applied to the shaft
given that the maximum angle of twist is 0.0225 radians.
37. Determine the length L, of the fillet weld for the lap joint
shown in the figure below. The weld has to resist a tension, F,
of 500 kN. The effective throat for weld, h, is 12mm, and the all
owable stress is 145 MPa.
A. 247 mm C. 257 mm
B. 252 mm D. 312 mm
38. What is most nearly the elongation of the aluminum bar (cross
section of 3cm x 3cm) shown in the figure when loaded to its
yield point? E = 69 GPa, and yield = 255 MPa. Neglect the weight
of the bar.
A. 3.3 mm C. 12 mm
B. 9.3 mm D. 15 mm
46. Compute how many 3/8 inch diameter set screws required to
transmit 3 Hp at a shaft speed of 1000 rpm. The shaft diameter is
1 inch.
A. 1.5 C. 3
B. 2 D. 1
48. Find the angular acceleration of the shaft whose speed changes
from 0 to 2500 rpm in 5 seconds.
A. 23.47 rad/s² C. 52.36 rad/s²
B. 34.23 rad/s² D. 65.34 rad/s²
53. The principal raw materials used in steelmaking are iron core,
coal and _____
A. Coke C. slag
B. Limestone D. flux
62. The maximum shear stress induced on a 1.5” diameter solid shaft
loaded with a torque of 8,000 in-lb and a bending moment of
12,000 in-lb is:
A. 21,763 psi C. 27,220 psi
B. 62,237 psi D. 14,422 psi
64. A car is moving at 96.6 kph when the brakes are suddenly locked
and the car begins to skid. If it takes 2 seconds to slow down
the car to 4.83 kph, how far in meters will it have traveled
before it car comes to halt?
A. 53.64 C. 137
B. 276 D. 876
65. A round bar made from SAE 1025 low carbon steel is to support a
direct tensile load of 222.449 kN. Using a factor of safety of 4
and assuming that the stress concentration factor is 1.45, what
is the required outside diameter in mm of the member if the ratio
of the inside and outside diameter is 0.75? For the material, the
yield strength is 276 MPa.
A. 283.34 C. 98.76
B. 116.64 D. 156.54
66. A 9 cm square bar is to be held firmly at one end and to
support a load of 2000 kg at the other end. The bar is to be 1.5
m long, and is to be made from steel with yield strength of 500
MPa. What factor of safety is used in the design if the stress
concentration factor is 1.3?
A. 2.34 C. 2.67
B. 3.45 D. 1.59
68. Which of the following ferrous metals has the lowest carbon
content?
A. Carbon steel C. Cast iron
B. Wrought iron D. SAE 4140
71. A low carbon steel sheet 3/8 in thick, line with aluminum 1/8
in thick, is used to form a connecting rod. Steel has a modulus
of elasticity of 30x10^6 psi, while aluminum 10.3 x10^6 psi. If
the aluminum has a tensile stress of 10,000 psi, what is the
corresponding stress of the steel sheet?
A. 12,961 psi C. 29,136 psi
B. 96,122 psi D. 26,191 psi
74. Find the maximum permissible concentrated bending load that may
be carried by a simply-supported shaft of 2-ft span of 2-in
diameter if the allowable flexural stress is 6,000 psi.
A. 854.7 lb C. 587.4 lb
B. 485.7 lb D. 785.4 lb
87. What is the stress area of a 1-inch diameter bolt that has a
TPI (Thread per inch) of 8?
A. 0.565 in² C. 0.443 in²
B. 0.626 in² D. 0.606 in²
88. This is generally the description for a mild steel.
A. Medium carbon steel C. High carbon steel
B. Low carbon steel D. Cold rolled steel
A. 0.50 m C. 1 m
B. 0.80 m D. 2 m
97. A carbon steel having BHN number 100 should have ultimate
tensile strength closer to.
A. 1000 N/mm² C. 100 N/mm²
B. 350 N/mm² D. 200 N/mm²