Datasheet 593330 (98-6090) en 120V 60Hz

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Process Control Training Systems

6090-00

LabVolt Series

Datasheet

Festo Didactic
en 120 V - 60 Hz
* The product images shown in this document are for illustration purposes; actual products may vary. Please refer to the Specifications section of
each product/item for all details. Festo Didactic reserves the right to change product images and specifications at any time without notice. 10/2021
Process Control Training Systems, LabVolt Series

Table of Contents

General Description _________________________________________________________________________________ 2


Structure of the Process Control Training Systems ________________________________________________________ 2
Topic Coverage _____________________________________________________________________________________ 4
Features & Benefits _________________________________________________________________________________ 5
List of Available Training Systems ______________________________________________________________________ 5
Additional Equipment Required to Perform the Exercises___________________________________________________ 5
Optional Equipment _________________________________________________________________________________ 6
Available Training Systems ___________________________________________________________________________ 7
Equipment Description _____________________________________________________________________________ 23
Optional Equipment Description ______________________________________________________________________ 48

General Description
The Process Control Training Systems form a complete program designed to familiarize students with the
fundamentals of instrumentation and process control. It demonstrates the control of pressure, flow, level,
temperature, and pH processes. It can also demonstrate advanced process control techniques, such as feed-
forward control, second-order control, and cascade control when used with a controller featuring these
functions. 

A large selection of PID controllers and programmable logic controllers is available to control the processes. An
Instrumentation Workstation, Model 6305, is required to keep the controller attached to the side of the station.

Structure of the Process Control Training Systems

© Festo Didactic 2
Process Control Training Systems, LabVolt Series

3 © Festo Didactic
Process Control Training Systems, LabVolt Series

Topic Coverage
• Pressure, Flow and Level Processes
• PID Controller and Process Control
• Temperature Processes and Measurement
• pH Control and Measurement
• Process Dynamics
• Proportional Plus Integral/Derivative Control Mode
• Estimated total program duration: 110 hours

© Festo Didactic 4
Process Control Training Systems, LabVolt Series

Features & Benefits


• Equipment
▪ Many work surface, bench, and panel options
▪ Stainless-steel drip tray
▪ Cost-effective solution when compared to industrial training systems
▪ Bench offers lockable storage
▪ Wide range of add-ons and optional components to expand learning
▪ Moveable components build a foundation of knowledge one device at a time, making it easier to teach
circuit assembly
▪ Create circuits to mimic industry-specific process control applications
▪ Fault switches on most of the industrial components enable real-world troubleshooting
▪ HART or FOUNDATION Fieldbus communication protocols
▪ Environmentally friendly temperature training system (no cooling water required)
• Curriculum
▪ Process control simulation software available
▪ Curriculum available in job-sheet format in standard student activity manuals or in PDF format on CD-
ROM as a site license
▪ Innovative approach that also allows interconnection with other products, such as pneumatics
applications, PLCs, etc.

List of Available Training Systems


Model
Qty Description
number
1 Pressure, Flow, and Level Process Control Training System ______________________________ 588661 (6090-10)
1 Temperature Process Control Add-On _______________________________________________ 588667 (6090-20)
1 pH Process Control Add-On _______________________________________________________ 588674 (6090-30)
1 Industrial Heat Exchanger Add-On __________________________________________________ 588678 (6090-40)
1 Industrial Pressure, Flow, and Level Add-On - HART ____________________________________ 588680 (6090-50)
1 Industrial Pressure, Flow, and Level Add-On - FOUNDATION Fieldbus ______________________ 588681 (6090-60)
1 Pressure, Flow, and Level Process Control Training System (Entry-Level Solution) ___________ 589633 (6090-80)
Pressure, Flow, Level, and Temperature Process Control Training System (Entry-Level Solution) _________ 589638
1
(6090-90)
1 Pressure, Flow, and Level Process Control Training System (with Bench) ___________________ 588652 (6090-A0)
1 Pressure, Flow, and Level Process Control Training System (with Bench and Panels) _________ 588655 (6090-B0)

Additional Equipment Required to Perform the Exercises


Model
Qty Description
number
1 Personal Computer _____________________________________________________________ 579785 (8990-00) 1
1 Touch-Screen Computer ________________________________________________________ 588298 (46299-00) 2

1 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.
2 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.

5 © Festo Didactic
Process Control Training Systems, LabVolt Series

Model
Qty Description
number
1 Touch-Screen Computer – Large __________________________________________________ 589677 (46299-A0) 3

Optional Equipment
Model
Qty Description
number
1 Touch-Screen Computer Mount ____________________________________________________ 587644 (3451-A0)
1 Table __________________________________________________________________________ 587645 (3452-00)
1 Honeywell UDC3500 Controller Bundle ______________________________________________ 588517 (3539-10)
1 ControlLogix PLC Bundle – Educational ______________________________________________ 588519 (3539-50)
1 MicroLogix PLC Bundle – Educational _______________________________________________ 588521 (3539-70)
1 CompactLogix PLC Bundle – Educational _____________________________________________ 588522 (3539-80)
1 FOUNDATION Fieldbus PLC Add-On _________________________________________________ 588524 (3539-90)
1 ControlLogix PLC Bundle – Commercial ______________________________________________ 588513 (3539-A0)
1 MicroLogix PLC Bundle – Commercial _______________________________________________ 588514 (3539-C0)
1 CompactLogix PLC Bundle – Commercial _____________________________________________ 588515 (3539-D0)
1 S7-1500 PLC Bundle HART – Educational ____________________________________________ 589669 (3539-P0)
1 S7-1500 PLC Bundle – Educational _________________________________________________ 589670 (3539-S0)
1 Touch Screen Graphic Terminal - 14.5 cm (5.7 in) _____________________________________ 587866 (5922-B0) 4
1 Signal Tower ___________________________________________________________________ 582351 (5924-00)
1 Indicator-Light/Push-Button Station _______________________________________________ 587871 (5925-A0) 5
1 Emergency Switch Station _______________________________________________________ 582352 (5926-A0) 6
1 Fuzzy Logic Software Add-On (Educational) _________________________________________ 587902 (5938-00) 7
1 Fuzzy Logic Software Add-On (Commercial) _________________________________________ 587903 (5938-A0) 8
1 Bench (Unassembled) ___________________________________________________________ 587933 (6303-10)
1 Dressing Panels (with Lockable Front Door) __________________________________________ 587927 (6303-A0)
1 Bench (Assembled) ______________________________________________________________ 587928 (6303-B0)
1 Bench (with Dressing Panels and Lockable Front Door, Assembled) _______________________ 587929 (6303-C0)
1 Dual-Sided Instrumentation Workstation ____________________________________________ 589003 (6305-00)
1 Storage/Work Surface ___________________________________________________________ 582357 (6309-00)
1 Multimeter _____________________________________________________________________ 582365 (6394-A0)
1 Air Compressor _________________________________________________________________ 588105 (6410-B0)
1 Air Compressor _________________________________________________________________ 588108 (6410-C0)
1 Unmanaged Switch (Allen-Bradley) ________________________________________________ 765575 (20486-00)
1 Storage Station ________________________________________________________________ 588301 (46801-D0)
1 FactoryTalk View ME Studio (Educational) ___________________________________________ 588384 (46968-00)
1 FactoryTalk View ME Studio (with Foxboro OPC Server, Educational) _____________________ 588395 (46968-10)
1 FactoryTalk View ME Station (Educational) __________________________________________ 588397 (46968-20)
1 FactoryTalk View ME Station (with Foxboro OPC Server, Educational) _____________________ 588398 (46968-30)
1 FactoryTalk View ME Studio (Commercial) ___________________________________________ 588385 (46968-A0)
1 FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) _____________________ 588387 (46968-B0)

3 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.
4 Requires an Industrial Controls Tabletop Workstation, Model 3105-0.
5 Requires an Industrial Controls Tabletop Workstation, Model 3105-0.
6 Requires an Industrial Controls Tabletop Workstation, Model 3105-0.
7 Requires the RSLogix 5000 software.
8 Requires the RSLogix 5000 software.

© Festo Didactic 6
Process Control Training Systems, LabVolt Series

Model
Qty Description
number
1 FactoryTalk View ME Station (Commercial) __________________________________________ 588390 (46968-C0)
1 FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) _____________________ 588391 (46968-D0)
1 Industrial PC HMI (Siemens) ______________________________________________________ 589672 (46973-A0)
1 Calibration Kit _________________________________________________________________ 588416 (46980-00)
1 Calibration Kit with Pressure Modules ______________________________________________ 588417 (46980-A0)
1 Calibration Kit (HART) ___________________________________________________________ 588418 (46981-00)
1 Calibration Kit (HART and FOUNDATION Fieldbus) ____________________________________ 588419 (46981-A0)
1 HART Software Configurator ______________________________________________________ 588420 (46982-00)
1 FOUNDATION Fieldbus Software Configurator _______________________________________ 588421 (46982-A0)
1 HART/FOUNDATION Fieldbus Software Configurator __________________________________ 588422 (46982-B0)
1 WinCC Advanced Software Runtime ________________________________________________ 592686 (46984-00)
1 Water Analyzer ________________________________________________________________ 588424 (46989-00)
1 Custom Computer for SCADA _____________________________________________________ 588440 (46999-00)
1 Unmanaged Switch (Siemens) ____________________________________________________ 780054 (52390-00)
1 Pressure, Flow, and Level Process Control (Manuals on CD-ROM) ________________________ 585247 (87996-A0)

Available Training Systems


Pressure, Flow, and Level Process Control Training System
588661 (6090-10)
The Pressure, Flow, and Level Process Control Training System is
a cost-effective alternative to systems using industrial grade
components. It meets the training requirements of instructors
wishing to teach process control fundamentals in any vocational
school or college.
The training system demonstrates PID (proportional, integral,
derivative) control of flow, pressure, and level processes. The
workstation can be configured to accommodate a wide variety of
space and teaching needs with different benches, work surfaces,
and optional equipment. The equipment has several switches to
enable instructors to insert faults in the system for real-world
troubleshooting.
The training system includes a variable-speed pump, a tank, a
column, two-way valves, pressure gauges, flexible hoses, a venturi tube, an orifice plate, a rotameter, a paddle
wheel flow transmitter, and a differential pressure transmitter. A work surface consisting of a solid perforated
plate hinged to a drip tray provides a large area (that can be laid flat or tilted to a 45° angle) on which
components can be mounted. Additional work area can be added using the provided expanding work surface.
The drip tray is made of stainless steel.
Mounting and removing components is especially easy using quick-lock fixations and knobs that enable
components to be locked in the perforations of the work surface. The components can be interconnected by
means of flexible hoses equipped with garden-type fittings that permit easy and fast component connections
without the use of tools. The hose fittings contain check valves to prevent water from running out of the hoses
when they are disconnected.
Although the equipment is designed to operate atop a regular work table, an optional bench is available to
provide mobility and storage space. Mounted on four heavy-duty, swiveling, lockable casters, the bench

7 © Festo Didactic
Process Control Training Systems, LabVolt Series

provides a storage area for components. Optional dressing panels and lockable doors are also available to fully
enclose and lock the bench.
The training system processes can be controlled by a computer-based PID Controller through the use of a
personal computer, the included Process Control and Simulation Software (LVProSim), and the I/O Interface,
Model 9065. The trainer processes can also be controlled using any conventional PID controller compatible with
standard 4-20 mA signals.

Cascade and second-order process control can also be studied on the basic trainer by having the students from
two workstations work together at a single workstation, or by adding the following components to the basic
trainer: a Pressure Transmitter, a Column, a second I/O interface, or a PID Controller.

The Process Control Training System can also be complemented with equipment packages designed to recreate
current industrial practices. These add-ons (6090-4, 6090-5, and 6090-6) improve and diversify the possibilities
offered by the system.

List of Equipment
Model
Qty Description
number
1 Work Surface (Stainless Steel) _____________________________________________________ 587925 (6301-A0)
1 Expanding Work Surface (Large) ___________________________________________________ 763446 (6302-00)
1 DC Power Supply ________________________________________________________________ 587962 (6360-A0)
1 Multimeter _____________________________________________________________________ 582365 (6394-A0)
1 Pumping Unit ___________________________________________________________________ 595991 (6510-20)
1 Column ________________________________________________________________________ 588211 (6511-00)
2 Hand-Operated Two-Way Valve ____________________________________________________ 582368 (6520-00)
1 Solenoid-Operated Two-Way Valve _________________________________________________ 588214 (6521-00)
1 Pressure Transmitter _____________________________________________________________ 588216 (6540-00)
1 Paddle Wheel Flow Transmitter ____________________________________________________ 588222 (6542-00)
1 Rotameter _____________________________________________________________________ 582373 (6550-00)
1 Venturi Tube ____________________________________________________________________ 588232 (6551-00)
1 Orifice Plate ____________________________________________________________________ 588233 (6552-00)
2 Pressure Gauge (Analog, Low Range) _______________________________________________ 582374 (6553-00)
1 Float Switch ____________________________________________________________________ 588242 (6570-00)
1 Hose Set and Accessory Kit _______________________________________________________ 588243 (6590-00)
1 I/O Interface with LVProSim _______________________________________________________ 763509 (9065-B0)

List of Manuals
Manual
Description
number
Pressure, Flow, and Level Processes (Workbook) _________________________________________________ 8089764
Pressure, Flow, and Level Processes (Workbook (Instructor)) _______________________________________ 8089768

Table of Contents of the Manual(s)


Pressure, Flow, and Level Processes (Workbook) (8089764)
• 1-1 Familiarization with the Training System
• 2-1 Pressure Measurement
• 2-2 Pressure Losses
• 2-3 Centrifugal Pumps

© Festo Didactic 8
Process Control Training Systems, LabVolt Series

• 2-4 Centrifugal Pumps in Series and in Parallel (Optional Exercise)


• 3-1 Rotameters and Paddle Wheel Flowmeters
• 3-2 Orifice Plates
• 3-3 Venturi Tubes
• 3-4 Pitot Tubes and Industrial DP Transmitters (Optional Exercise)
• 4-1 Float Switches
• 4-2 Differential Pressure Level Meters
• 4-3 Zero Suppression and Zero Elevation
• 4-4 Wet Reference Legs (Optional Exercise)
• 4-5 Bubblers (Optional Exercise)
• 4-6 Ultrasonic Level Transmitters (Optional Exercise)
• 5-1 Determining the Dynamic Characteristics of a Process
• 6-1 Pressure Process Control
• 6-2 Flow Process Control
• 6-3 Level Process Control
• 6-4 Cascade Process Control (Optional Exercise)
• 6-5 Second-Order Process Control (Optional Exercise)

System Specifications
Parameter Value
Power Requirements
Current 5A
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 1830 x 1220 x 700 mm (72 x 48 x 28 in)
Net Weight TBE

Temperature Process Control Add-On


588667 (6090-20)
The Temperature Process Control Add-On provides additional
components to the Pressure, Flow, and Level Process Control
Training System, Model 6090-1, in order to demonstrate PID
control of temperature. It includes a heating unit, a cooling unit,
a thermacouple temperature transmitter and a RTD temperature
transmitter.

List of Equipment
Model
Qty Description
number
1 Heating Unit ___________________________________________________________________ 582369 (6530-00)
1 Radiator _______________________________________________________________________ 582372 (6531-00)

9 © Festo Didactic
Process Control Training Systems, LabVolt Series

Model
Qty Description
number
1 Thermocouple Temperature Transmitter _____________________________________________ 588219 (6541-00)
1 RTD Temperature Transmitter ______________________________________________________ 588225 (6543-00)

List of Manuals
Manual
Description
number
Temperature Process and Heat Exchanger (Workbook) ___________________________________ 588944 (88461-00)
Temperature Process and Heat Exchanger (Workbook (Instructor)) _________________________ 588945 (88461-10)

Table of Contents of the Manual(s)


Temperature Process and Heat Exchanger (Workbook) (588944 (88461-00))
• 1-1 Familiarization with the Training System
• 2-1 Resistance Temperature Detectors (RTDs)
• 2-2 Thermocouples
• 2-3 Thermal Energy Transfer in Temperature Processes
• 2-4 Heat Exchangers (Optional Exercise)
• 3-1 Characterization of a Temperature Process in the Heating Mode
• 3-2 Characterization of a Temperature Process in the Cooling Mode
• 4-1 PI Control of a Temperature Process in the Heating Mode
• 4-2 PI Control of a Temperature Process in the Cooling Mode

System Specifications
Parameter Value
Power Requirements
Current 10 A
Physical Characteristics
Installed on the Pressure, Flow, and Level Process Control Training System, Model 6090-1. Does not require any
Intended Location
additional space.
Net Weight TBE

pH Process Control Add-On


588674 (6090-30)
The pH Process Control Add-On provides additional components
to the Pressure, Flow, and Level Process Control, Model 6090-1,
in order to demonstrate PID control of pH processes. It includes
a metering pump, two chemical tanks, a pH transmitter, a
metering pump drive, a set point device, pH process control
accessories, and pH process control consumables.

List of Equipment
Model
Qty Description
number
3 Metering Pump _________________________________________________________________ 588212 (6512-00)

© Festo Didactic 10
Process Control Training Systems, LabVolt Series

Model
Qty Description
number
2 Chemical Tank __________________________________________________________________ 588213 (6513-00)
1 pH Transmitter _________________________________________________________________ 588228 (6544-00)
1 Metering Pump Drive ____________________________________________________________ 588238 (6560-00)
1 Set Point Device ________________________________________________________________ 588241 (6561-00)
1 pH Process Control Accessories ____________________________________________________ 588244 (6591-00)
1 pH Process Control Consumables for 6090 ___________________________________________ 588246 (6599-00)

List of Manuals
Manual
Description
number
pH Process Control (Workbook) _______________________________________________________584825 (38921-00)
pH Process Control (Workbook (Instructor)) _____________________________________________584827 (38921-10)

Table of Contents of the Manual(s)


pH Process Control (Workbook) (584825 (38921-00))
• 1-1 Familiarization with the Training System
• 2-1 pH Electrodes
• 2-2 Titration of a Strong Acid
• 2-3 Titration of Weak Acids
• 2-4 Titration of a Buffer Solution
• 3-1 Characterization of a Strong-Acid pH Process
• 3-2 Characterization of a Weak-Acid pH Process
• 4-1 PID and On-Off Control of a Batch pH Process
• 4-2 PID Control of a Continuous pH Process

System Specifications
Parameter Value
Power Requirements
Current 6A
Physical Characteristics
Installed on the Pressure, Flow, and Level Process Control Training System, Model 6090-1. Does not require any
Intended Location
additional space.
Net Weight TBE

11 © Festo Didactic
Process Control Training Systems, LabVolt Series

Industrial Heat Exchanger Add-On


588678 (6090-40)
The Industrial Heat Exchanger Add-On adds a Heat Exchanger as
well as an additional pump to the Pressure, Flow, and Level
Process Control Training System, Model 6090-1, to study the
exchange of heat between two flows of water at different
temperatures. For operation, the Industrial Heat Exchanger Add-
On also requires the Temperature Process Control Add-On,
Model 6090-2, to be installed on the Pressure, Flow, and Level
Process Control Training System.

List of Equipment
Model
Qty Description
number
1 Expanding Work Surface (Small) ___________________________________________________ 582356 (6302-10)
1 Pumping Unit ___________________________________________________________________ 595991 (6510-20)
1 Heat Exchanger _________________________________________________________________ 588215 (6532-00)
1 Rotameter _____________________________________________________________________ 582373 (6550-00)

System Specifications
Parameter Value
Power Requirements
Current 3A
Physical Characteristics
Installed on the Pressure, Flow, and Level Process Control Training System, Model 6090-1. Does not require any
Intended Location
additional space.
Net Weight TBE

© Festo Didactic 12
Process Control Training Systems, LabVolt Series

Industrial Pressure, Flow, and Level Add-On - HART


588680 (6090-50)
The Industrial Pressure, Flow, and Level Add-On - HART is an
add-on to the Pressure, Flow, and Level Process Control Training
System that comprises an ultrasonic level transmitter, a pitot
tube, and a HART differential-pressure transmitter installed on
an instrumentation pipe. The level transmitter allows students to
continuously monitor the level in the column while the pitot tube
and the differential-pressure transmitter measure the flow rate
with accuracy. A pneumatic control valve completes this add-on
and allows students to exert control over different processes.
The two transmitters use a 4-20 mA signal as their output. This
allows the use of either a programmable logic controller or a PID
controller on the training system.
The Industrial Pressure, Flow, and Level Add-On - HART requires
a reliable source of compressed air from either a central air
supply or a portable unit which can deliver air at a minimal flow
rate of 28 L/min (1 SCFM) with a pressure of 207 kPa (30 PSI).
The Air Compressor, Model 6410-C, is a portable unit well suited
to the system.
Many industrial accessories that can be installed on a workstation are available. The industrial accessories are
mainly meant to demonstrate the principles of operation of industrial devices to students, rather than to allow
precise control of the Pressure, Flow, and Level Process Control Training System.

List of Equipment
Model
Qty Description
number
1 Conditioning Unit (Single Port) _____________________________________________________ 588111 (6411-A0)
1 Ultrasonic Level Transmitter _______________________________________________________ 588231 (6545-00)
1 Pitot Tube ______________________________________________________________________ 588237 (6554-00)
1 Instrumentation Pipe ____________________________________________________________ 588245 (6592-00)
1 Differential-Pressure Transmitter (HART, Medium Range) ______________________________ 588335 (46929-00)

Manual
Manual
Description
number
Control Valves (User Guide) __________________________________________________________585145 (86001-E0)

Table of Contents of the Manual(s)


Control Valves (User Guide) (585145 (86001-E0))
• 1 Basic Control Valve Theory
• 2 Basic Control Valve (46950-B)
• 3 Pneumatic Control Valve with a Positioner (46950-A)
• 4 Control Valve with DVC2000 (46950-0)
• 5 Control Valve with DVC6000 – HART/FF (46950-E/-D)
• 6 Control Valve with DVC6200 – HART/FF (46950-E/-D)
• 7 Electric Control Valve (46950-C)

13 © Festo Didactic
Process Control Training Systems, LabVolt Series

Optional Equipment
Model
Qty Description
number
1 Pressure Gauge (Digital, High Range) _______________________________________________ 582375 (6553-A0)
1 Pressure Gauge (Analog, Medium Range) ____________________________________________ 588235 (6553-C0)
1 Pressure Gauge (Digital, Medium Range) ____________________________________________ 588236 (6553-D0)
1 J-Type Thermocouple ____________________________________________________________ 582406 (46916-00)
1 Platinum RTD 100 ______________________________________________________________ 582407 (46917-00)
1 Electromagnetic Flow Transmitter (HART, 2nd Transmitter for Advanced Temperature) _______ 582419 (46922-10)
Electromagnetic Flow Transmitter (FOUNDATION Fieldbus, 2nd Transmitter for Advanced Temperature) __ 582416
1
(46922-B0)
1 Vortex Flow Transmitter (HART) ___________________________________________________ 588320 (46923-00)
1 Vortex Flow Transmitter (FOUNDATION Fieldbus) _____________________________________ 588322 (46923-A0)
1 Coriolis Flow Transmitter (HART) __________________________________________________ 588323 (46924-00)
1 Coriolis Flow Transmitter (FOUNDATION Fieldbus) ____________________________________ 588325 (46924-A0)
1 Pressure Switch (with Analog Output) ______________________________________________ 588328 (46926-00)
1 Pressure Transmitter (HART) ______________________________________________________ 588333 (46928-00)
1 Pressure Transmitter (FOUNDATION Fieldbus) _______________________________________ 588334 (46928-A0)
1 Temperature Transmitter (HART) __________________________________________________ 582422 (46940-00)
1 Temperature Transmitter (FOUNDATION Fieldbus) ____________________________________ 582423 (46940-A0)
1 pH Transmitter (HART) __________________________________________________________ 588353 (46945-00)
1 pH Transmitter (FOUNDATION Fieldbus) ____________________________________________ 588354 (46945-A0)
1 Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000 ______________________ 588357 (46950-00)
1 Pneumatic Control Valve (with Positioner, Fisher 3660) ________________________________ 588358 (46950-A0)
1 Electric Control Valve ____________________________________________________________ 588360 (46950-C0)
1 Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC 6200 _______ 588362 (46950-D0)
1 Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6200 ______________________ 588363 (46950-E0)

System Specifications
Parameter Value
Power Requirements
Current N/A
Physical Characteristics
Installed on the Pressure, Flow, and Level Process Control Training System, Model 6090-1. Does not require any
Intended Location
additional space.
Net Weight TBE

Industrial Pressure, Flow, and Level Add-On - FOUNDATION Fieldbus


588681 (6090-60)
The Industrial Pressure, Flow, and Level Add-On - FOUNDATION Fieldbus is an add-on to the Pressure, Flow, and
Level Process Control Training System that comprises an ultrasonic level transmitter, a pitot tube, and a
FOUNDATION Fieldbus differential-pressure transmitter installed on an instrumentation pipe. The level
transmitter allows students to continuously monitor the level in the column while the pitot tube and the
differential-pressure transmitter measure the flow rate with accuracy. A pneumatic control valve completes this
add-on and allows students to exert control over different processes. The two transmitters use a digital signal
signal as their output. This allows the use of a programmable logic controller with bridge.
The Industrial Pressure, Flow, and Level Add-On - FOUNDATION Fieldbus requires a reliable source of
compressed air from either a central air supply or a portable unit which can deliver air at a minimal flow rate of

© Festo Didactic 14
Process Control Training Systems, LabVolt Series

28 L/min (1 SCFM) with a pressure of 207 kPa (30 PSI). The Air Compressor, Model 6410-C, is a portable unit
well suited to the system.
Many industrial accessories that can be installed on a workstation are available. The industrial accessories are
mainly meant to demonstrate the principles of operation of industrial devices to students, rather than to allow
precise control of the Pressure, Flow, and Level Process Control Training System.

List of Equipment
Model
Qty Description
number
1 Conditioning Unit (Single Port) _____________________________________________________ 588111 (6411-A0)
1 Ultrasonic Level Transmitter _______________________________________________________ 588231 (6545-00)
1 Pitot Tube ______________________________________________________________________ 588237 (6554-00)
1 Instrumentation Pipe ____________________________________________________________ 588245 (6592-00)
1 Differential-Pressure Transmitter (FOUNDATION Fieldbus, Medium Range) ________________ 588336 (46929-A0)

Manual
Manual
Description
number
Control Valves (User Guide) __________________________________________________________585145 (86001-E0)

Table of Contents of the Manual(s)


Control Valves (User Guide) (585145 (86001-E0))
• 1 Basic Control Valve Theory
• 2 Basic Control Valve (46950-B)
• 3 Pneumatic Control Valve with a Positioner (46950-A)
• 4 Control Valve with DVC2000 (46950-0)
• 5 Control Valve with DVC6000 – HART/FF (46950-E/-D)
• 6 Control Valve with DVC6200 – HART/FF (46950-E/-D)
• 7 Electric Control Valve (46950-C)

System Specifications
Parameter Value
Power Requirements
Current N/A
Physical Characteristics
Installed on the Pressure, Flow, and Level Process Control Training System, Model 6090-1. Does not require any
Intended Location
additional space.
Net Weight TBE

Pressure, Flow, and Level Process Control Training System (Entry-Level Solution)
589633 (6090-80)
The Pressure, Flow, and Level Process Control Training System is a cost-effective alternative to systems using
industrial grade components. It meets the training requirements of instructors wishing to teach process control
fundamentals in any vocational school or college.
The training system demonstrates PID (proportional, integral, derivative) control of flow, pressure, and level
processes. The workstation can be configured to accommodate a wide variety of space and teaching needs with
different benches, work surfaces, and optional equipment. The equipment has several switches to enable
instructors to insert faults in the system for real-world troubleshooting.

15 © Festo Didactic
Process Control Training Systems, LabVolt Series

The Entry-Level Solution permits to perform all basic experiments but not all the ones as a 6090-1 would do. It
would require additionnal models to perform same experiments as this system.
The training system includes a variable-speed pump, a tank, a column, two-way valves, pressure gauges,
flexible hoses, a venturi tube, an orifice plate, a rotameter, a paddle wheel flow transmitter, and a differential
pressure transmitter. A work surface consisting of a solid perforated plate hinged to a drip tray provides a large
area (that can be laid flat or tilted to a 45° angle) on which components can be mounted. Additional work area
can be added using the provided expanding work surface. The drip tray is made of stainless steel.
Mounting and removing components is especially easy using quick-lock fixations and knobs that enable
components to be locked in the perforations of the work surface. The components can be interconnected by
means of flexible hoses equipped with garden-type fittings that permit easy and fast component connections
without the use of tools. The hose fittings contain check valves to prevent water from running out of the hoses
when they are disconnected.
Although the equipment is designed to operate atop a regular work table, an optional bench is available to
provide mobility and storage space. Mounted on four heavy-duty, swiveling, lockable casters, the bench
provides a storage area for components. Optional dressing panels and lockable doors are also available to fully
enclose and lock the bench.
The training system processes can be controlled by a computer-based PID Controller through the use of a
personal computer, the included Process Control and Simulation Software (LVProSim), and the I/O Interface,
Model 9065. The trainer processes can also be controlled using any conventional PID controller compatible with
standard 4-20 mA signals.

List of Equipment
Model
Qty Description
number
1 Work Surface (Stainless Steel) _____________________________________________________ 587925 (6301-A0)
1 Expanding Work Surface (Large) ___________________________________________________ 763446 (6302-00)
1 DC Power Supply ________________________________________________________________ 587962 (6360-A0)
1 Multimeter _____________________________________________________________________ 582365 (6394-A0)
1 Pumping Unit ___________________________________________________________________ 595991 (6510-20)
1 Column ________________________________________________________________________ 588211 (6511-00)
1 Hand-Operated Two-Way Valve ____________________________________________________ 582368 (6520-00)
1 Pressure Transmitter _____________________________________________________________ 588216 (6540-00)
1 Rotameter _____________________________________________________________________ 582373 (6550-00)
1 Venturi Tube ____________________________________________________________________ 588232 (6551-00)
2 Pressure Gauge (Analog, Low Range) _______________________________________________ 582374 (6553-00)
1 Hose Set and Accessory Kit _______________________________________________________ 588243 (6590-00)
1 I/O Interface with LVProSim _______________________________________________________ 763509 (9065-B0)

List of Manuals
Manual
Description
number
Pressure, Flow, and Level Processes (Workbook) _________________________________________________ 8089764
Pressure, Flow, and Level Processes (Workbook (Instructor)) _______________________________________ 8089768

Table of Contents of the Manual(s)


Pressure, Flow, and Level Processes (Workbook) (8089764)
• 1-1 Familiarization with the Training System

© Festo Didactic 16
Process Control Training Systems, LabVolt Series

• 2-1 Pressure Measurement


• 2-2 Pressure Losses
• 2-3 Centrifugal Pumps
• 2-4 Centrifugal Pumps in Series and in Parallel (Optional Exercise)
• 3-1 Rotameters and Paddle Wheel Flowmeters
• 3-2 Orifice Plates
• 3-3 Venturi Tubes
• 3-4 Pitot Tubes and Industrial DP Transmitters (Optional Exercise)
• 4-1 Float Switches
• 4-2 Differential Pressure Level Meters
• 4-3 Zero Suppression and Zero Elevation
• 4-4 Wet Reference Legs (Optional Exercise)
• 4-5 Bubblers (Optional Exercise)
• 4-6 Ultrasonic Level Transmitters (Optional Exercise)
• 5-1 Determining the Dynamic Characteristics of a Process
• 6-1 Pressure Process Control
• 6-2 Flow Process Control
• 6-3 Level Process Control
• 6-4 Cascade Process Control (Optional Exercise)
• 6-5 Second-Order Process Control (Optional Exercise)

Pressure, Flow, Level, and Temperature Process Control Training System (Entry-Level Solution)
589638 (6090-90)
The Pressure, Flow, Level, and Temperature Process Control Training System is a cost-effective alternative to
systems using industrial grade components. It meets the training requirements of instructors wishing to teach
process control fundamentals in any vocational school or college.
The training system demonstrates PID (proportional, integral, derivative) control of flow, pressure, and level
processes. The workstation can be configured to accommodate a wide variety of space and teaching needs with
different benches, work surfaces, and optional equipment. The equipment has several switches to enable
instructors to insert faults in the system for real-world troubleshooting.
The Temperature Process Control demonstrate PID control of temperature. It includes a heating unit, a cooling
unit and a RTD temperature transmitter.
The Entry-Level Solution permits to perform all basic experiments but not all the ones as a 6090-1 and 6090-2
would do. It would require additionnal models to perform same experiments as these systems.
The training system includes a variable-speed pump, a tank, a column, two-way valves, pressure gauges,
flexible hoses, a venturi tube, an orifice plate, a rotameter, a paddle wheel flow transmitter, and a differential
pressure transmitter. A work surface consisting of a solid perforated plate hinged to a drip tray provides a large
area (that can be laid flat or tilted to a 45° angle) on which components can be mounted. Additional work area
can be added using the provided expanding work surface. The drip tray is made of stainless steel.
Mounting and removing components is especially easy using quick-lock fixations and knobs that enable
components to be locked in the perforations of the work surface. The components can be interconnected by
means of flexible hoses equipped with garden-type fittings that permit easy and fast component connections
without the use of tools. The hose fittings contain check valves to prevent water from running out of the hoses
when they are disconnected.

17 © Festo Didactic
Process Control Training Systems, LabVolt Series

Although the equipment is designed to operate atop a regular work table, an optional bench is available to
provide mobility and storage space. Mounted on four heavy-duty, swiveling, lockable casters, the bench
provides a storage area for components. Optional dressing panels and lockable doors are also available to fully
enclose and lock the bench.
The training system processes can be controlled by a computer-based PID Controller through the use of a
personal computer, the included Process Control and Simulation Software (LVProSim), and the I/O Interface,
Model 9065. The trainer processes can also be controlled using any conventional PID controller compatible with
standard 4-20 mA signals.

List of Equipment
Model
Qty Description
number
1 Work Surface (Stainless Steel) _____________________________________________________ 587925 (6301-A0)
1 Expanding Work Surface (Large) ___________________________________________________ 763446 (6302-00)
1 DC Power Supply ________________________________________________________________ 587962 (6360-A0)
1 Multimeter _____________________________________________________________________ 582365 (6394-A0)
1 Pumping Unit ___________________________________________________________________ 595991 (6510-20)
1 Column ________________________________________________________________________ 588211 (6511-00)
1 Hand-Operated Two-Way Valve ____________________________________________________ 582368 (6520-00)
1 Heating Unit ___________________________________________________________________ 582369 (6530-00)
1 Radiator _______________________________________________________________________ 582372 (6531-00)
1 Pressure Transmitter _____________________________________________________________ 588216 (6540-00)
1 RTD Temperature Transmitter ______________________________________________________ 588225 (6543-00)
1 Rotameter _____________________________________________________________________ 582373 (6550-00)
1 Venturi Tube ____________________________________________________________________ 588232 (6551-00)
2 Pressure Gauge (Analog, Low Range) _______________________________________________ 582374 (6553-00)
1 Hose Set and Accessory Kit _______________________________________________________ 588243 (6590-00)
1 I/O Interface with LVProSim _______________________________________________________ 763509 (9065-B0)

List of Manuals
Manual
Description
number
Temperature Process and Heat Exchanger (Workbook) ___________________________________ 588944 (88461-00)
Temperature Process and Heat Exchanger (Workbook (Instructor)) _________________________ 588945 (88461-10)
Pressure, Flow, and Level Processes (Workbook) _________________________________________________ 8089764
Pressure, Flow, and Level Processes (Workbook (Instructor)) _______________________________________ 8089768

Table of Contents of the Manual(s)


Temperature Process and Heat Exchanger (Workbook) (588944 (88461-00))
• 1-1 Familiarization with the Training System
• 2-1 Resistance Temperature Detectors (RTDs)
• 2-2 Thermocouples
• 2-3 Thermal Energy Transfer in Temperature Processes
• 2-4 Heat Exchangers (Optional Exercise)
• 3-1 Characterization of a Temperature Process in the Heating Mode
• 3-2 Characterization of a Temperature Process in the Cooling Mode
• 4-1 PI Control of a Temperature Process in the Heating Mode
• 4-2 PI Control of a Temperature Process in the Cooling Mode

© Festo Didactic 18
Process Control Training Systems, LabVolt Series

Pressure, Flow, and Level Processes (Workbook) (8089764)


• 1-1 Familiarization with the Training System
• 2-1 Pressure Measurement
• 2-2 Pressure Losses
• 2-3 Centrifugal Pumps
• 2-4 Centrifugal Pumps in Series and in Parallel (Optional Exercise)
• 3-1 Rotameters and Paddle Wheel Flowmeters
• 3-2 Orifice Plates
• 3-3 Venturi Tubes
• 3-4 Pitot Tubes and Industrial DP Transmitters (Optional Exercise)
• 4-1 Float Switches
• 4-2 Differential Pressure Level Meters
• 4-3 Zero Suppression and Zero Elevation
• 4-4 Wet Reference Legs (Optional Exercise)
• 4-5 Bubblers (Optional Exercise)
• 4-6 Ultrasonic Level Transmitters (Optional Exercise)
• 5-1 Determining the Dynamic Characteristics of a Process
• 6-1 Pressure Process Control
• 6-2 Flow Process Control
• 6-3 Level Process Control
• 6-4 Cascade Process Control (Optional Exercise)
• 6-5 Second-Order Process Control (Optional Exercise)

Pressure, Flow, and Level Process Control Training System (with Bench)
588652 (6090-A0)
The Pressure, Flow, and Level Process Control Training System
(with Bench) is identical to the Pressure, Flow, and Level Process
Control Training System, Model 6090-1, but comprises an
unassembled bench. Just like Model 6090-1, the Pressure, Flow,
and Level Process Control Training System (with Bench)
familiarizes students with the fundamentals of instrumentation
and process control. It demonstrates the control of pressure,
flow, level, temperature, and pH processes. It can also
demonstrate advanced process control techniques, such as
second-order control, and cascade control when used with a
controller featuring these functions.

List of Equipment
Model
Qty Description
number
1 Work Surface (Stainless Steel) _____________________________________________________ 587925 (6301-A0)
1 Expanding Work Surface (Large) ___________________________________________________ 763446 (6302-00)

19 © Festo Didactic
Process Control Training Systems, LabVolt Series

Model
Qty Description
number
1 Bench (Unassembled) ___________________________________________________________ 587933 (6303-10)
2 Storage/Work Surface ___________________________________________________________ 582357 (6309-00)
1 DC Power Supply ________________________________________________________________ 587962 (6360-A0)
1 Multimeter _____________________________________________________________________ 582365 (6394-A0)
1 Pumping Unit ___________________________________________________________________ 595991 (6510-20)
1 Column ________________________________________________________________________ 588211 (6511-00)
2 Hand-Operated Two-Way Valve ____________________________________________________ 582368 (6520-00)
1 Solenoid-Operated Two-Way Valve _________________________________________________ 588214 (6521-00)
1 Pressure Transmitter _____________________________________________________________ 588216 (6540-00)
1 Paddle Wheel Flow Transmitter ____________________________________________________ 588222 (6542-00)
1 Rotameter _____________________________________________________________________ 582373 (6550-00)
1 Venturi Tube ____________________________________________________________________ 588232 (6551-00)
1 Orifice Plate ____________________________________________________________________ 588233 (6552-00)
2 Pressure Gauge (Analog, Low Range) _______________________________________________ 582374 (6553-00)
1 Float Switch ____________________________________________________________________ 588242 (6570-00)
1 Hose Set and Accessory Kit _______________________________________________________ 588243 (6590-00)
1 I/O Interface with LVProSim _______________________________________________________ 763509 (9065-B0)

List of Manuals
Manual
Description
number
Pressure, Flow, and Level Processes (Workbook) _________________________________________________ 8089764
Pressure, Flow, and Level Processes (Workbook (Instructor)) _______________________________________ 8089768

Table of Contents of the Manual(s)


Pressure, Flow, and Level Processes (Workbook) (8089764)
• 1-1 Familiarization with the Training System
• 2-1 Pressure Measurement
• 2-2 Pressure Losses
• 2-3 Centrifugal Pumps
• 2-4 Centrifugal Pumps in Series and in Parallel (Optional Exercise)
• 3-1 Rotameters and Paddle Wheel Flowmeters
• 3-2 Orifice Plates
• 3-3 Venturi Tubes
• 3-4 Pitot Tubes and Industrial DP Transmitters (Optional Exercise)
• 4-1 Float Switches
• 4-2 Differential Pressure Level Meters
• 4-3 Zero Suppression and Zero Elevation
• 4-4 Wet Reference Legs (Optional Exercise)
• 4-5 Bubblers (Optional Exercise)
• 4-6 Ultrasonic Level Transmitters (Optional Exercise)
• 5-1 Determining the Dynamic Characteristics of a Process
• 6-1 Pressure Process Control
• 6-2 Flow Process Control
• 6-3 Level Process Control
• 6-4 Cascade Process Control (Optional Exercise)

© Festo Didactic 20
Process Control Training Systems, LabVolt Series

• 6-5 Second-Order Process Control (Optional Exercise)

System Specifications
Parameter Value
Power Requirements
Current 5A
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 1830 x 1220 x 700 mm (72 x 48 x 28 in)
Net Weight TBE

Pressure, Flow, and Level Process Control Training System (with Bench and Panels)
588655 (6090-B0)
The Pressure, Flow, and Level Process Control Training System (with Bench and Panels) is identical to the
Pressure, Flow, and Level Process Control Training System, Model 6090-1, but comprises an unassembled bench
with dressing panels that can be used to lock the bench. Just like Model 6090-1, the Pressure, Flow, and Level
Process Control Training System (with Bench and Panels) familiarizes students with the fundamentals of
instrumentation and process control. It demonstrates the control of pressure, flow, level, temperature, and pH
processes. It can also demonstrate advanced process control techniques, such as second-order control, and
cascade control when used with a controller featuring these functions.

List of Equipment
Model
Qty Description
number
1 Work Surface (Stainless Steel) _____________________________________________________ 587925 (6301-A0)
1 Expanding Work Surface (Large) ___________________________________________________ 763446 (6302-00)
1 Bench (Unassembled) ___________________________________________________________ 587933 (6303-10)
1 Dressing Panels (with Lockable Front Door) __________________________________________ 587927 (6303-A0)
2 Storage/Work Surface ___________________________________________________________ 582357 (6309-00)
1 DC Power Supply ________________________________________________________________ 587962 (6360-A0)
1 Multimeter _____________________________________________________________________ 582365 (6394-A0)
1 Pumping Unit ___________________________________________________________________ 595991 (6510-20)
1 Column ________________________________________________________________________ 588211 (6511-00)
2 Hand-Operated Two-Way Valve ____________________________________________________ 582368 (6520-00)
1 Solenoid-Operated Two-Way Valve _________________________________________________ 588214 (6521-00)
1 Pressure Transmitter _____________________________________________________________ 588216 (6540-00)
1 Paddle Wheel Flow Transmitter ____________________________________________________ 588222 (6542-00)
1 Rotameter _____________________________________________________________________ 582373 (6550-00)
1 Venturi Tube ____________________________________________________________________ 588232 (6551-00)
1 Orifice Plate ____________________________________________________________________ 588233 (6552-00)
2 Pressure Gauge (Analog, Low Range) _______________________________________________ 582374 (6553-00)
1 Float Switch ____________________________________________________________________ 588242 (6570-00)
1 Hose Set and Accessory Kit _______________________________________________________ 588243 (6590-00)
1 I/O Interface with LVProSim _______________________________________________________ 763509 (9065-B0)

21 © Festo Didactic
Process Control Training Systems, LabVolt Series

List of Manuals
Manual
Description
number
Pressure, Flow, and Level Processes (Workbook) _________________________________________________ 8089764
Pressure, Flow, and Level Processes (Workbook (Instructor)) _______________________________________ 8089768

Table of Contents of the Manual(s)


Pressure, Flow, and Level Processes (Workbook) (8089764)
• 1-1 Familiarization with the Training System
• 2-1 Pressure Measurement
• 2-2 Pressure Losses
• 2-3 Centrifugal Pumps
• 2-4 Centrifugal Pumps in Series and in Parallel (Optional Exercise)
• 3-1 Rotameters and Paddle Wheel Flowmeters
• 3-2 Orifice Plates
• 3-3 Venturi Tubes
• 3-4 Pitot Tubes and Industrial DP Transmitters (Optional Exercise)
• 4-1 Float Switches
• 4-2 Differential Pressure Level Meters
• 4-3 Zero Suppression and Zero Elevation
• 4-4 Wet Reference Legs (Optional Exercise)
• 4-5 Bubblers (Optional Exercise)
• 4-6 Ultrasonic Level Transmitters (Optional Exercise)
• 5-1 Determining the Dynamic Characteristics of a Process
• 6-1 Pressure Process Control
• 6-2 Flow Process Control
• 6-3 Level Process Control
• 6-4 Cascade Process Control (Optional Exercise)
• 6-5 Second-Order Process Control (Optional Exercise)

System Specifications
Parameter Value
Power Requirements
Current 5A
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 1830 x 1270 x 700 mm (72 x 50 x 28 in)
Net Weight TBE

© Festo Didactic 22
Process Control Training Systems, LabVolt Series

Equipment Description
Work Surface (Stainless Steel)
587925 (6301-A0)
The Work Surface (Stainless Steel) consists in a solid stainless-
steel universal drip-tray hinged to a perforated, tiltable work
surface on which components can be mounted. The Work
Surface (Stainless Steel) can be placed atop a regular work table
or on an optional bench to provide mobility and storage space.

Specifications
Parameter Value
Physical Characteristics
Dimensions (H x W x D) 80 x 900 x 700 mm (3 x 35.5 x 27.5 in)
Net Weight TBE

Expanding Work Surface (Large)


763446 (6302-00)
The Expanding Work Surface (Large) consists in a perforated
plate that can be mounted on the main Work Surface, Model
6301, to increase the work area. The Expanding Work Surface
(Large) is two-thirds the main Work Surface in area.

Specifications
Parameter Value
Physical Characteristics
Dimensions (H x W x D) 30 x 590 x 590 mm (1 x 23 x 23 in)
Net Weight 5.9 kg (12.8 lb)

23 © Festo Didactic
Process Control Training Systems, LabVolt Series

Expanding Work Surface (Small)


582356 (6302-10)
The Expanding Work Surface (Small) consists in a perforated
plate that can be mounted on the main Work Surface, Model
6301, to increase the work area. The Expanding Work Surface
(Small) is one-third the main Work Surface in area.

Specifications
Parameter Value
Physical Characteristics
Dimensions (H x W x D) 30 x 290 x 590 mm (1 x 11.5 x 23 in)
Net Weight 3.2 kg (7.5 lb)

Bench (Unassembled)
587933 (6303-10)
The Bench (Unassembled) consists of a mobile workstation on
which the Work Surfaces, Models 6301 and 6301-1, can be
mounted. Four heavy-duty, swivelling, lockable casters allow the
bench to be easily moved in the laboratory classroom. The bench
has three pairs of side supports over which three Storage/Work
Surfaces, Model 6309, can be slid to provide shelving for
component storage.
This bench variant requires assembly and does not comprise any
dressing panel.

Specifications
Parameter Value
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in)

© Festo Didactic 24
Process Control Training Systems, LabVolt Series

Parameter Value
Net Weight 37.3 kg (82.5 lb)

Dressing Panels (with Lockable Front Door)


587927 (6303-A0)
The Dressing Panels (with Lockable Front Door) are used to fully
enclose the benches, Models 6303-1 and 6303-B. The lockable
front doors consist of two hinged panels with a lock handle to
secure the content of the bench. A pair of lockable side doors
are provided to secure the components stored on the side
shelves.

Specifications
Parameter Value
Physical Characteristics
Intended Location Installed on the front, rear, and sides of a Bench, Model 6303-1 or 6303-B
Net Weight 25.5 kg (55.9 lb)

Storage/Work Surface
582357 (6309-00)
The Storage/Work Surface is a perforated metal plate on which
the equipment is placed. Two work surfaces can be joined using
Spacers, Model 39035.

Specifications
Parameter Value
Physical Characteristics
Dimensions (H x W x D) 30 x 590 x 590 mm (1 x 23 x 23 in)
Net Weight 5 kg (11 lb)

25 © Festo Didactic
Process Control Training Systems, LabVolt Series

DC Power Supply
587962 (6360-A0)
The DC Power Supply converts the ac line voltage into a 24 V dc
voltage. The power supply is protected against short circuits by
an automatic current/limit circuit.

Specifications
Parameter Value
Power Requirements
Voltage 100-240 V ac
Current 4.4 A
Service Installation Standard single-phase ac outlet
Output
Voltage 24 V dc
Current 5.0 A
Physical Characteristics
Dimensions (H x W x D) 120 x 140 x 225 mm (4.7 x 5.5 x 8.9 in)
Net Weight TBE

Multimeter
582365 (6394-A0)
The Multimeter is used for ac/dc voltage, dc current, and
resistance measurements.

Specifications
Parameter Value
Type Digital, handheld (portable)
Functions AC/DC voltage, dc current, resistance, continuity diode test, and battery test

© Festo Didactic 26
Process Control Training Systems, LabVolt Series

Parameter Value
Accuracy ±2.0% or better
Display 3½ digit, liquid-crystal
Safety-recessed test lead connections, low-battery indication, audible continuity, overload protection, mounted
Features
on a base that clamps to the work surface using quick-lock fixations
Physical Characteristics
Dimensions (H x W x D) 170 x 70 x 38 mm (6.7 x 2.75 x 1.5 in)
Net Weight 0.36 kg (0.8 lb)

Conditioning Unit (Single Port)


588111 (6411-A0)
The Conditioning Unit (Single Port) conditions and regulates the
pressure of the air supplied to the pneumatic circuits. It consists of
a main shutoff valve, filter, a pressure regulator, pressure gauge,
sleeve valve, and a muffler. The Conditioning Unit (Single Port)
requires compressed air from a central air supply or a portable unit.

Specifications
Parameter Value
Recommended Compressed Air Supply
Flow Rate 28 L/min (1 SCFM)
Pressure 207 kPa (30 psi)
Filter Regulator
Maximum Air Flow Rate 550 L/min (19 SCFM)
Operating Pressure 48-690 kPa (7-100 psi)
Filtration 5 μm (0002 in)
Pressure Gauge
Diameter 50 mm (2 in)
Operating Pressure 0-690 kPa (0-100 psi)
Physical Characteristics
Dimensions (H x W x D) 75 x 170 x 120 mm (3 x 6.7 x 4.7 in)
Net Weight 1.6 kg (3.6 lb)

27 © Festo Didactic
Process Control Training Systems, LabVolt Series

Pumping Unit
595991 (6510-20)
The Pumping Unit consists of a centrifugal variable-speed pump
having a flow of 0-12 l/min (0-3.2 gal US/min) and a maximum
pressure of 100 kPa, gauge (14.5 psig). The pump motor has a rated
speed of 3600 rpm at 60 Hz and 3000 rpm at 50 Hz, with a power of
0.37 kW (0.5 hp) at 60 Hz and 0.25 kW (0.33 hp) at 50 Hz.
The Pumping Unit includes great features such as a built-in Powerflex
525 ac drive from Allen-Bradley. This ac motor drive has an output
voltage of 0-230 V ac, an output frequency of 0-240 Hz, and is
controlled using either 4-20 mA signals or an Ethernet/IP digital
communication with Allen-Bradley PLC's. The Pumping Unit also
features a convenient communication interface to configure and
monitor all the drive's parameters.
The nominal current of the Pumping Unit is 3 A at 120V 60 Hz and 1.5 A
at 220-240V 50 Hz.
The reservoir of the Pumping Unit has a capacity of 18.9 l (5 gal US)
and comprises two inlet valves (two-way, manually operated), as well
as an outlet valve (three-way, two-position, manually operated). A
stainless steel vortex breaker prevents air aspiration in the pump's suction.

Column
588211 (6511-00)
The Column consists of a column with a height of 68 cm (26.8
in), a diameter of 11.5 cm (4.5 in), and a capacity of 3.8 l (1 gal
US). It has two pressure taps: one at the bottom and one at the
top of the column, with quick-connect ball check sockets. The
Column is fitted with an integrated bubbler tube, a level
measurement ruler graduated in both centimeters and inches,
and a removable cap allowing the insertion of level measuring
instruments into the column.

Specifications
Parameter Value
Height 68 cm (26.8 in)
Diameter 11.5 cm (4.5 in)
Capacity 3.8 L (1 gal US)
Pressure Taps Two, one at the bottom and one at the top of the column, with quick-connect ball check sockets.
Other Characteristics
Other Characteristics Integrated bubbler tube
Level measurement ruler graduated in both centimeters and inches
Removable cap allowing insertion of level measuring instruments into the column

© Festo Didactic 28
Process Control Training Systems, LabVolt Series

Metering Pump
588212 (6512-00)
The Metering Pump is a metering pump whose pump motor has
an excitation voltage of 0-12 V dc and a nominal current of 2 A.
The pump has a flow of 0-2.52 L/min (0-0.67 gal US/min), a
maximum pressure of 145 kPa (21 psi), and a maximum
temperature of 93°C (200°F)

Specifications
Parameter Value
Pump Motor
Excitation Voltage 0-12 V dc
Current 2A
Pump
Flow 0-2.52 L/min (0-0.67 gal US/min)
Maximum Pressure 145 kPa (21 psi)
Maximum Temperature 93°C (200°F)

Chemical Tank
588213 (6513-00)
The Chemical Tank consists of a tank with a capacity of 2 L (0.53
gal). The cap check-valve of the tank has a closing pressure of 97
Pa (0.014 psi). The tank has a quick-connect coupling.

Specifications
Parameter Value
Capacity 2 L (0.53 gal)
Cap Check-Valve 97 Pa (0.014 psi) closing pressure
Coupling Quick connect
Physical Characteristics
Dimensions (H x W x D) TBE

29 © Festo Didactic
Process Control Training Systems, LabVolt Series

Parameter Value
Net Weight TBE

Hand-Operated Two-Way Valve


582368 (6520-00)
The Hand-Operated Two-Way Valve controls fluid flow in an on or
off fashion and also helps when necessary to ensure that a
system component is safely isolated from other parts of the
system.

Specifications
Parameter Value
Valve
Type Hand-operated, two-way, ball
Inlet and Outlet Diameter 1.3 cm (0.5 in)
Pressure Taps Two, one at the inlet and one at the outlet, with quick-connect ball check sockets.
Physical Characteristics
Dimensions (H x W x D) 22 x 7 x 9.5 cm (8.7 x 2.75 x 3.75 in)
Net Weight 0.59 kg (1.3 lb)

Solenoid-Operated Two-Way Valve


588214 (6521-00)
The Solenoid-Operated Two-Way Valve controls fluid flow in an
ON or OFF fashion and also helps to ensure that a system
component is safely isolated from other parts of the system,
when necessary.

© Festo Didactic 30
Process Control Training Systems, LabVolt Series

Specifications
Parameter Value
Type Two-way, normally closed, spring-return
Solenoid
Voltage 24 V dc
Current 0.48 A
Power 11.6 W
Water Pressure 34.5-690 kPa, gauge (5-100 psig)
Pressure Taps Two, one at the inlet and one at the outlet, with quick-connect ball check sockets.

Heating Unit
582369 (6530-00)
The Heating Unit consists of a heating unit with a maximum
power of 1.2 kW (1.14 Btu/s) that is controlled manually using a
built-in adjustment knob or externally using 0-5 V or 4-20 mA
signals. It has two temperature measurement ports (inlet/
outlet).
The Heating Unit is protected using two high-temperature cut-
out switches: one with an automatic reset and one with a
manual reset. The Heating Unit is also protected using a current
breaker.

Specifications
Parameter Value
Heating Unit
Type Hydronic heating unit
Power Requirements
Current 10 A
Service Installation Standard single-phase ac outlet
Protection
Type High-temperature cut-out switch with manual reset
Temperature Between 55°C and 75°C (131°F and 167°F)
Current Breaker
Heating Power
Maximum 1.2 kW (1.14 Btu/s)
Control Manual with built-in adjustment knob or external using 0-5 V on 4-20 mA signals
Temperature Measurement Ports 2 inlets/outlets
Physical Characteristics
Dimensions (H x W x D) 34 x 37 x 9.5 cm (13.375 x 14.6 x 3.75 in)
Net Weight 5.67 kg (12.5 lb)

31 © Festo Didactic
Process Control Training Systems, LabVolt Series

Radiator
582372 (6531-00)
The radiator contains a 1.06 m² (11.41 ft²) radiator element that
acts as a heat exchanger to transfer thermal energy from water
to air. The unit allows manual blower-speed control using either
a built-in adjustment knob or external signals (0-5 V or 4-20 mA).
The maximum air flow rate is 3060 L/min (106 ft³/min). The dual
blower consists of two electric motors with fan blades that are
powered by a 24 V dc, 2.4 A power supply output.

Specifications
Parameter Value
Cooling Unit
Type Forced-air cooling coil with variable-speed fans
Fans
Quantity 2
Ratings
Voltage 24 V dc
Current 0.4 A dc
Maximal Air Flow Rate 3060 L/min (106 ft³ /min)
Temperature Measurement Ports 2 inlets/outlets
Fan Speed Control
Direction Direct or reverse
Modes Manual with built-in adjustment knob or external using 0-5 V or 4-20 mA signals.
Physical Characteristics
Dimensions (H x W x D) 32 x 17 x 27.3 cm (12.6 x 6.7 x 10.75 in)
Net Weight 5.08 kg (11.2 lb)

Heat Exchanger
588215 (6532-00)
The Heat Exchanger consists of a brazed plate heat exchanger,
with a nominal surface of 0.21 m² (2.3 ft²) and 4 channels for
side A and 3 for side B, for a total of 8 plates.

Specifications
Parameter Value
Type of exchanger

© Festo Didactic 32
Process Control Training Systems, LabVolt Series

Parameter Value
Type of Exchanger Brazed plate
Nominal Surface 0.21 m² (2.3 ft²)
Number of Channels 4 channels for side A and 3 for side B, for a total of 8 plates

Pressure Transmitter
588216 (6540-00)
The Pressure Transmitter consists of a pressure transmitter
having output signals of 4-20 mA. It has a zero adjustment of
90% of the calibrated span, a span adjustment of 2.5-103 kPa
(10-414 in H2O), a proof pressure of 310 kPa, gauge (45 psig),
an operating temperature of 5-70°C (41-158°F), and a
compensated temperature of 0-50°C (32-122°F). Its linearity is
1% of the full scale, while its hysteresis is 0.2% of the full scale.
The supply voltage of the Pressure Transmitter is 24 V dc.

Specifications
Parameter Value
Supply Voltage 24 V dc
Output Signals 4-20 mA
Zero Adjustment 90% of calibrated span
Span Adjustment 2.5-103 kPa (10-414 inH2O)
Proof Pressure 310 kPa, gauge (45 psig)
Operating Temperature 5-70°C (41-158°F)
Compensated Temperature 0-50°C (32-122°F)
Linearity 1% of full scale
Hysteresis 0.2% of full scale

Thermocouple Temperature Transmitter
588219 (6541-00)
The Thermocouple Temperature Transmitter is a thermocouple
termperature transmitter having four J-type thermocouple
probes with cold-junction compensation and a built-in
calibration source. Its outputs are controlled using 0-5 V dc or
4-20 mA signals and are calibrated at 100 mV/°C (56 mV/°F).
The supply voltage of the Thermocouple Temperature
Transmitter is 24 V dc.
The Thermocouple Temperature Transmitter has a fixed
calibration mode with the zero at 0°C (32°F) and a span of 100°C
(212°F). It also has a variable calibration mode with the zero
adjustable between 0°C and 50°C (32°F and 122°F) and a span
adjustable between 15°C and 30°C (27°F and 54°F) above the
temperature set by zero adjustment.

33 © Festo Didactic
Process Control Training Systems, LabVolt Series

Specifications
Parameter Value
Supply Voltage 24 V dc
Inputs Four J-type thermocouple probes with cold-junction compensation
Calibration Source Built-in
Outputs
Control 0-5 V dc, 4-20 mA
Calibrated 100 mV / °C (56 mV / °F)
Fixed Calibration Mode
Zero 0°C (32°F)
Span 100°C (212°F)
Variable Calibration Mode
Zero Adjustable between 0 and 50°C (32 and 122°F)
Span Adjustable between 15 and 30°C (27 and 54°F) above temperature set by ZERO adjustment.

Paddle Wheel Flow Transmitter


588222 (6542-00)
The Paddle Wheel Flow Transmitter is a paddle wheel flow
transmitter with two outputs controlled using 0-5 V dc or 4-20
mA signals. The first output is a voltage output calibrated at 1 V
per l/min (3.85 V per gal US/min). The second output is a
frequency output calibrated at 22.1 Hz per l/min (85 Hz per gal
US/min).
The Paddle Wheel Flow Transmitter has a span adjustment of
7-9.5 l/min (1.8-2.5 gal US/min), a linearity of ±1.5% of the full
scale, a maximum pressure of 175 kPa (25 psig), and an
operating temperature of 5-70°C (41-158°F). The supply voltage
of the Paddle Wheel Flow Transmitter is 24 V dc.

Specifications
Parameter Value
Supply Voltage 24 V dc
Outputs
Control 0-5 V dc, 4-20 mA
Two, one voltage output of 1 V per L/min (3.85 V per gal US/min), and 0-5 V frequency output of 22.1 Hz per L/
Calibrated
min (85 Hz per gal US/min).
Span Adjustment 7-9.5 L/min (1.8-2.5 gal US/min)
Linearity ±1.5% of full scale
Maximum Pressure 175 kPa (25 psig)
Operating Temperature 5-70°C (41-158°F)

© Festo Didactic 34
Process Control Training Systems, LabVolt Series

RTD Temperature Transmitter
588225 (6543-00)
The RTD Temperature Transmitter is an RTD temperature
transmitter with a single three-wire 100 Ω platinum probe and a
built-in calibration source. Its outputs are controlled using 0-5 V
dc or 4-20 mA signals and are calibrated at 100 mV/°C (56 mV/
°F). The supply voltage of the RTD Temperature Transmitter is 24
V dc.
The RTD Temperature Transmitter has a fixed calibration mode
with the zero at 0°C (32°F) and a span of 100°C (212°F). It also
has a variable calibration mode with the zero adjustable
between 0°C and 50°C (32°F and 122°F) and a span adjustable
between 15°C and 30°C (27°F and 54°F) above the temperature
set by zero adjustment.

Specifications
Parameter Value
Supply Voltage 24 V dc
Input
Number One
Type Three-wire 100 Ω platinum probe
Calibration Source Built-in
Outputs
Control 0-5 V dc, 4-20 mA
Calibrated 100 mV / °C (56 mV / °F)
Fixed calibration mode
Zero 0°C (32°F)
Span 100°C (212°F)
Variable calibration mode
Zero Adjustable between 0 and 50°C (32 and 122°F)
Span Adjustable between 15 and 30°C (27 and 54°F) above temperature set by ZERO adjustment.

pH Transmitter
588228 (6544-00)
The pH Transmitter consists of a pH transmitter with a single pH
probe and a built-in calibration source. Its outputs are controlled
using 0-5 V dc or 4-20 mA signals and are calibrated at 1 V/pH
unit. The supply voltage of the pH Transmitter is 24 V dc.

Specifications
Parameter Value
Supply Voltage 24 V dc

35 © Festo Didactic
Process Control Training Systems, LabVolt Series

Parameter Value
Input One pH probe
Calibration Source Built-in
Outputs
Control 0-5 V dc, 4-20 mA
Calibrated 1 V / pH unit

Ultrasonic Level Transmitter


588231 (6545-00)
The Ultrasonic Level Transmitter consists of an ultrasonic level
transmitter with output signals controlled using 4-20 mA inputs
and two switches. Its optimum range is 64 mm - 2 m (2.5 - 80 in),
its maximum range is 3 m (10 feet). It has a digital resolution of
0.086 mm (0.0034 in) and an analog resolution of 4099 steps
over the 4-20 mA signal. The Ultrasonic Level Transmitter has a
repeatability greater than ±0.76 mm (0.03 in) or 0.1% of the
target distance. Its operating temperature is -40 to 70°C (-40 to
158°F) and it is temperature compensated. The update rate of
the Ultrasonic Level Transmitter is 50 ms.

Specifications
Parameter Value
Power Requirements
Voltage 24 V dc
Current 0.15 A
Output Signals
Control 4-20 mA
Switches 2
Optimum Range 64 mm - 2 m (2.5 - 80 in)
Maximum Range 3 m (10 ft)
Resolution
Digital 0.086 mm (0.0034 in)
Analog 4099 steps over the 4-20 mA signal
Repeatability Greater of ±0.76 mm (0.03 in) or 0.1% of target distance
Operating Temperature -40 to 70°C (-40 to158°F) / Temperature compensated
Update Rate 50 ms

© Festo Didactic 36
Process Control Training Systems, LabVolt Series

Rotameter
582373 (6550-00)
The rotameter is an analog device that measures the flow rate of
a fluid as the material pushes on a floating indicator. Rotameters
help to ensure that system fluid flow rates are normal and
passageways are not excessively restricted or blocked, which
could dramatically raise fluid pressure. The rotameter is
calibrated in both liters per minute (L/min) and gallons per
minute (gal/min), and the clear-tapered tube permits visual
inspection of the internal fluid and observation of trapped air
bubbles, dirt, and debris within a system loop.

Specifications
Parameter Value
Rotameter
Type Tapered tube with float indicator
Inlet and Outlet Diameter 1.3 cm (0.5 in)
Flow Range 2-20 L/min (0.5-5 gal US/min)
Mounting Vertical
Accuracy ±5% of full scale
Pressure Taps Two, one at the inlet and one at the outlet, with quick-connect ball check socket.
Physical Characteristics
Dimensions (H x W x D) 36.83 x 7 x 10.48 cm (14.5 x 2.75 x 4.125 in)
Net Weight 1.8 lb ( 0.82 kg)

Venturi Tube
588232 (6551-00)
The Venturi Tube, Model 6551, consists of a venturi tube with an
inlet and outlet diameter of 1.3 cm (0.5 in), a β ratio of 0.37, a
flow range of 1.9-18.9 l/min (0.5-5.0 gal US/min), and a
pressure drop of 0.25-65 kPa (1-260 in H2O). The Venturi Tube
has two pressure taps, one at the inlet and one at the outlet,
with quick-connect ball check sockets.

Specifications
Parameter Value
Inlet and Outlet Diameter 1.3 cm (0.5 in)
β Ratio 0.37
Flow Range 1.9-18.9 L/min (0.5-5.0 gal US/min)
Pressure Drop 0.25-65 kPa (1-260 inH2O)
Pressure Taps Two, one at the inlet and one at the outlet, with quick-connect ball check sockets.
Physical Characteristics
Dimensions (H x W x D) TBE

37 © Festo Didactic
Process Control Training Systems, LabVolt Series

Parameter Value
Net Weight TBE

Orifice Plate
588233 (6552-00)
The Orifice Plate, Model 6552, consists of an orifice plate with an
inlet and outlet diameter of 1.3 cm (0.5 in), a β ratio of 0.43, an
orifice diameter of 6.53 mm (0.257 in), a flow range of 1.9-18.9
l/min (0.5-5.0 gal US/min), and a pressure drop of 0.25-65 kPa
(1-260 in H2O). The Orifice Plate has two pressure taps, one at
the inlet and one at the outlet, with quick-connect ball check
sockets.

Specifications
Parameter Value
Inlet and Outlet Diameter 1.3 cm (0.5 in)
β Ratio 0.43
Orifice Diameter 6.53 mm (0.257 in)
Flow Range 1.9-18.9 l/min (0.5-5.0 gal US/min)
Pressure Drop 0.25-65 kPa (1-260 inH2O)
Pressure Taps Two, one at the inlet and one at the outlet, with quick-connect ball check sockets.
Physical Characteristics
Dimensions (H x W x D) TBE
Net Weight TBE

Pressure Gauge (Analog, Low Range)


582374 (6553-00)
The Pressure Gauge provides a direct reading of the pressure in
one of many convenient measurement units. It features two
interconnected pressure ports, and is equipped with a mounting
bracket for simple installation on the workstation.
The pressure gauge is also available in four versions with
different operating ranges:

• 6553-0: Analog – Low Range – 0-100 kPa (0-15 psig)


• 6553-A: Digital – High Range – 0-690 kPa (0-100 psig)
• 6553-C: Analog – Medium Range – 0-200 kPa (0-30 psig)
• 6553-D: Digital – Medium Range – 0-200 kPa (0-30 psig)

An additional digital pressure gauge with analog output is also


available (Model 6553-B).

© Festo Didactic 38
Process Control Training Systems, LabVolt Series

Specifications
Parameter Value
Pressure Gauge
Type Analog, bourdon tube
Range 0-100 kPa (0-15 psig)
Accuracy ±3% of full scale
Dial Diameter 6.4 cm (2.5 in)
Pressure Taps Two inlets with quick-connect ball-check socket
Physical Characteristics
Dimensions (H x W x D) 11.43 x 12 x 10.48 cm (4.5 x 4.7 x 4.125 in)
Net Weight 0.5 kg (1.1 lb)

Pitot Tube
588237 (6554-00)
The Pitot Tube consists of a pitot tube with a nominal pipe size
of 1.27 cm (0.5 in), schedule 40. Its instrument connection size
is 0.635 cm (0.25 in) FNPT, and its maximal pressure differential
is 400 in H2O (99.6 kPa, 14.45 psi).

Specifications
Parameter Value
Nominal Pipe Size 1.27 cm (0.5 in) - Schedule 40
Instrument Connection Size 0.635 cm (0.25 in) FNPT
Maximal Pressure Differential 400 in H2O (14.45 psi, 99.6 kPa)

Metering Pump Drive


588238 (6560-00)
The Metering Pump Drive consists of a metering pump drive with
three 0-5 V dc or 4-20 mA inputs and an output voltage of 0-10 V
dc. It is controlled using three 0-5 V dc or 4-20 mA control
inputs. It can operate in either continuous mode or pulsed
mode.

Specifications
Parameter Value
Power Requirements
Current 0.5 A
Service Installation Standard single-phase ac outlet

39 © Festo Didactic
Process Control Training Systems, LabVolt Series

Parameter Value
Inputs
Number 3
Inputs 0-5 V or 4-20 mA
Output Voltage 0-10 V dc
Control Input
Number 3
Voltage 0-5 V dc
Current 4-20 mA
Mode Continuous, pulsed

Set Point Device


588241 (6561-00)
The Set Point Device consists of a set point device with a supply
voltage of 24 V dc and three 0-5 V dc outputs. It is controlled
using two built-in adjustment knobs and one toggle switch.

Specifications
Parameter Value
Supply Voltage 24 V dc
Output
Number 3
Voltage 0-5 V dc
Control Two built-in adjustment knobs, one toggle switch
Physical Characteristics
Dimensions (H x W x D) TBE
Net Weight TBE

Float Switch
588242 (6570-00)
The Float Switch consists of a reed-relay float switch with
magnet-equipped float. Its mounting is vertical and inside the
level column. The reed contact is hermetically sealed and
normally closed, with a positioning range of 25 cm (10 in). The
Float Switch operates at atmospheric pressure.

© Festo Didactic 40
Process Control Training Systems, LabVolt Series

Specifications
Parameter Value
Type Reed-relay, with magnet-equipped float
Mounting Vertical, inside the level column
Reed Contact
Type Hermetically sealed, normally closed
Positioning Range 25 cm (10 in)
Operating Pressure Atmospheric pressure

Hose Set and Accessory Kit


588243 (6590-00)
The Hose Set and Accessory Kit includes the following:

• Six PVC hoses, 1.3 cm (0.5 in) inside diameter, garden-type quick-connect
fittings, 303 kPa, gauge (44 psig) maximum pressure
• 6 mm (0.25 in) tubing
• Tube cutter
• Electrical leads
• Quick-connect fittings

Specifications
Parameter Value
Hoses
Number 6
Material PVC
Inside Diameter 1.3 cm (0.5 in)
Fittings Garden-type, quick-connect
Maximum Pressure 303 kPa, gauge (44-psig)
Accessories
Includes: 6 mm (0.25 in) tubing
Tube cutter
Electrical leads
Quick-connect fittings

pH Process Control Accessories


588244 (6591-00)
The pH Process Control Accessories, Model 6591, includes the
following:

• Laboratory glassware

- Two beakers, one with 100-ml (3.4-oz) capacity and one with
600-ml (20.3-oz) capacity
- Two graduated cylinders, one with 100-ml (3.4-oz) capacity and
one with 10-ml (0.3oz) capacity
- Volumetric flask with a 2000-ml (67.63-oz) capacity

• Two chemical splash goggles


• Tubing and hoses connectors
• Spatula
• Column cap

41 © Festo Didactic
Process Control Training Systems, LabVolt Series

• Dropping bottle
• Disposable transfer pipettes
• Current calibrator
• Precision scale
• Two funnels
• 2 mm plugs
• Tubing holder

Specifications
Parameter Value
Laboratory Glassware
Beaker Two, one with 100 ml (3.4 oz) capacity and one with 600 ml (20.3 oz) capacity
Graduated Cylinder Two, one with 100 ml (3.4 oz) capacity and one with 10 ml (0.3 oz) capacity
Volumetric Flask 2000 ml (67.63 oz) capacity
Miscellaneous
Includes: Chemical splash goggles (2)
Tubing and hoses connectors
Spatula
Column cap
Dropping bottle
Disposable transfer pipettes
Current calibrator
Precision scale
Funnels (2)
2 mm plugs
Tubing holder

Instrumentation Pipe
588245 (6592-00)
The Instrumentation Pipe is a vertical pipe used to install
instruments at the appropriate height and close to the point of
measurement. The Instrumentation Pipe replicates the common
industrial practice of installing a measuring instrument directly on
the process pipe or on an adjacent one. The Instrumentation Pipe
must be installed on a perforated work surface.

Specifications
Parameter Value
Physical Characteristics

© Festo Didactic 42
Process Control Training Systems, LabVolt Series

Parameter Value
Dimensions (H x W x D) TBE
Net Weight TBE

pH Process Control Consumables for 6090


588246 (6599-00)
The pH Process Control Consumables for 6090 set contains the
following:

• 1 L (33.8 oz) of the following solutions:

- Sodium Hydroxide Standard Solution 1.0 N (x 2)


- Hydrochloric Acid Solution 1.0 N
- Phenol Red Aqueous Solution 0.05%
- Phosphoric Acid 1.0 N Solution

• 500 ml (16.9 oz) of the following solutions:

- Potassium Chloride Solution


- Buffer Solution pH 4.0
- Buffer Solution pH 7.0
- Buffer Solution pH 10.0
- Acetic Acid 5% (Vinegar)

• 500 g (1.1 lb) of Sodium Bicarbonate (Baking Soda)

Specifications
Parameter Value
Sodium Hydroxide Standard Solution
Quantity 2 x 1 L (33.8 oz) bottle
Concentration 1.0 N
Hydrochloric Acid Solution
Quantity 1 x 1 L (33.8 oz) bottle
Concentration 1.0 N
Phenol Red Aqueous Solution
Quantity 1 x 1 L (33.8 oz) bottle
Concentration 0.05%
Phosphoric Acid Solution
Quantity 1 x 1 L (33.8 oz) bottle
Concentration 1.0 N
Potassium Chloride Solution
Quantity 1 x 500 ml (16.9 oz) bottle
Buffer Solution
Quantity 3 x 500 ml (16.9 oz) bottle
pH One bottle with pH 4.0, one bottle with pH 7.0, one bottle with pH 10.0
Acetic Acid (Vinegar)
Quantity 1 x 500 ml (16.9 oz) bottle
Concentration 5%
Sodium Bicarbonate (Baking Soda)
Quantity 1 x 500 g (1.1 lb) box
Latex Gloves
Number 100

43 © Festo Didactic
Process Control Training Systems, LabVolt Series

I/O Interface with LVProSim


763509 (9065-B0)
The I/O Interface is a module used to interface with a computer
for data acquisition and PID control of a real process. The I/O
Interface provides interconnection between the process devices
and the computer. It performs analog signal and digital signal
conversions and sends the information to LVProSim, a process
control software included with the interface.
The I/O Interface has four 4-20 mA analog inputs, two 4-20 mA
analog outputs, four 24 V digital inputs, and two 24 V digital
outputs. It connects to a computer through a USB cable and
must be powered using a 24 V dc power supply.
The I/O Interface requires LVProSim, a process control software
specially designed to connect to the interface and collect data at
a fast sampling rate (100 ms). LVProSim has two main features: it can operate as a process controller and a
generic process simulator. LVProSim's modern web interface makes it easy to use, helping students focus on
learning process control.
When used as a controller, LVProSim monitors data from the I/O Interface and applies a standard PID algorithm
to determine the appropriate response. LVProSim can either control two processes simultaneously or use its
two controllers in cascade mode. LVProSim also offers a set of mathematical functions to treat inputs and
outputs signals.
The simulation mode allows students to model first-order or second-order processes. This mode encourages
students to explore the various characteristics of a process such as its time constants, gain, and dead time.
Once a generic process simulation is running, students can connect the simulated process to a controller and
test different control schemes. Contrary to the data acquisition mode, the simulation mode does not require the
I/O Interface. Therefore, students can experiment with the software on their own computer.
LVProSim is free to use and can be downloaded without charge. See the "Downloads" section below!
Note that, although the I/O interface is designed to be used with LVProSim, its data acquisition interface is
compatible with Linux®, MATLAB®, and NI LabVIEW™. Raw data can be acquired using these software/
platform, given the appropriate drivers are installed.

© Festo Didactic 44
Process Control Training Systems, LabVolt Series

PID Controller
LVProSim uses a non-interacting ideal
algorithm to control processes. Two
controllers are available. They can be
used to control two independent
processes or they can be coupled via a
dynamic set point for cascade control.
The sampling interval and the
controller action (director or reverse)
are user selectable. A square-root
extracting function permits
linearization of measured signals and
other mathematical functions are
available as well.
The proportional (P), integral (I), and derivative (D) contributions on the final controller output can be displayed
independently on the trend recorder. Meters can be added to the interface to display monitored variables in real
time.

Trend Recorder
The LVProSim trend recorder can be used to plot different variables such as the set points, output signals,
signals from the proportional, integral, and derivative contributions, measured and controlled variables, the
function generator output signal, etc. A pause button can be used to stop the recorder at any time. The trend
recorder can be scrolled backward and forward in time, with automatic time tracking during scrolling. Data can
be exported to CSV format to be later imported into a spreadsheet software for detailed analysis and accurate
measurement of the process characteristics.

Function Generator
The function generator can produce a
sine, square, triangle, or step signal.
The signal from the function generator
can be used as the controller set point
or to perform manual control of a
process device. When using LVProSim
in the simulation mode, the generator
signal can be used as the controller
set point, the disturbance signal, or
the controller output signal.

45 © Festo Didactic
Process Control Training Systems, LabVolt Series

Data Acquisition
Through continuous acquisition of process data via the I/O Interface, LVProSim can:

• achieve digital PID control of the process


• be used as the primary and secondary controller of a cascade control loop
• be used as a process simulator
• be used as a general purpose data acquisition system

Generic Process Simulator


The generic process simulator
provides simplified simulation to
introduce basic concepts of process
control. The simulator can be
configured as first or second order
process, with or without dead time.
The disturbance can be configured as
first order. The process and
disturbance have variable gains.

Specifications
Parameter Value
Supply Voltage 24 V
Inputs
Analog 4 x 4-20 mA
Digital 4 x 24 V
Outputs
Analog 2 x 4-20 mA
Digital 2 x 24 V
Analog/Digital Converter
Resolution 12 bits
Digital/Analog Converter
Resolution 8 bits
Relay
Quantity 2
Current 1A
Voltage 30 V DC
A currently available personal computer with USB 2.0 or 3.0 port, running under one of the following operating
Computer Requirements
systems: Windows® 7, Windows® 8 or Windows® 10 .
Physical Characteristics
Dimensions (H x W x D) 55 x 120 x 172 mm (2.2 x 4.7 x 6.8 in)
Net Weight 1 kg (2.2 lb)

© Festo Didactic 46
Process Control Training Systems, LabVolt Series

Differential-Pressure Transmitter (HART, Medium Range)


588335 (46929-00)
The Differential-Pressure Transmitter (HART, Medium Range) is
designed to operate in a range going from a difference of 0 kPa
(0 psi) to an absolute difference of 300 kPa (45 psi). It is
compatible with the HART communication protocol.

Specifications
Parameter Value
Supply Voltage 24 V dc
Output Signals
Current 4-20 mA
Communication Protocol HART
Nominal Range ± 3 bar, ± 300 kPa, ± 45 psi
Accuracy ± 0.075% of the span (i.e., ± 0.5 kPa or ± 0.07 psi)
Damage-Threshold Pressure Up to 420 bar (6300 psi) on a single side, 630 bar (9450 psi) on both sides

Differential-Pressure Transmitter (FOUNDATION Fieldbus, Medium Range)


588336 (46929-A0)
The Differential-Pressure Transmitter (FOUNDATION Fieldbus,
Medium Range) is designed to operate in a range going from a
difference of 0 kPa (0 psi) to an absolute difference of 300 kPa
(45 psi). It is compatible with the FOUNDATION Fieldbus
protocol.

Specifications
Parameter Value
Supply Voltage 24 V dc
Output Signals
Current 4-20 mA
Communication Protocol HART
Nominal Range ± 3 bar, ± 300 kPa, ± 45 psi

47 © Festo Didactic
Process Control Training Systems, LabVolt Series

Parameter Value
Accuracy ± 0.075% of the span (i.e., ± 0.5 kPa or ± 0.07 psi)
Damage-Threshold Pressure Up to 420 bar (6300 psi) on a single side, 630 bar (9450 psi) on both sides

Optional Equipment Description


Touch-Screen Computer Mount (Optional)
587644 (3451-A0)
This sturdy mount allows the installation of the Touch-Screen
Computer, Model 46299, on the side of either the HVAC Training
System Workstation or the Instrumentation Workstation, Model
6305.

Table (Optional)
587645 (3452-00)
The Table is designed to support the Workstation, Model 3451,
as well as any equipment installed in it, and provides enough
space for additional small items such as a laptop computer. The
table surface is made of hard wood. Four lockable casters
ensure easy transportation.

Specifications
Parameter Value
Capacity (Distributed Load) 226.8 kg (500 lb)
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 914 x 1524 x 762 mm (36 x 60 x 30 in)
Net Weight TBE

Honeywell UDC3500 Controller Bundle (Optional)


588517 (3539-10)
The PID Controller (Honeywell) is composed of a Honeywell
UDC3500 Dual Loop Controller and a user guide.

© Festo Didactic 48
Process Control Training Systems, LabVolt Series

Manual
Manual
Description
number
Honeywell Controller (User Guide) _____________________________________________________585163 (86034-E0)

Additional Equipment Required to Perform the Exercises


Model
Qty Description
number
1 Touch-Screen Computer _________________________________________________________ 588298 (46299-00)
1 Touch-Screen Computer – Large ___________________________________________________ 589677 (46299-A0)

Specifications
Parameter Value
Power Requirement
Current 0.75 A
Inputs
Analog (3) 4-20 mA analog inputs
Digital (4) 24 V dc contact inputs
Outputs
Analog (2) 4-20 mA analog outputs
Digital (3) 24 V dc relays (normally open and normally closed contacts)
Number of PID loops 2
Number of fault switches 10
Communication Ethernet
Configuration Using the front panel or using the provided software via an Ethernet connection

ControlLogix PLC Bundle – Educational (Optional)


588519 (3539-50)
This bundle includes an Allen-Bradley ControlLogix PLC, one
copy of RSLogix 5000 Full Edition and a user guide.

Manual
Manual
Description
number
ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) _________________585159 (86030-E0)

49 © Festo Didactic
Process Control Training Systems, LabVolt Series

Additional Equipment Required to Perform the Exercises


Model
Qty Description
number
1 Touch-Screen Computer _________________________________________________________ 588298 (46299-00)
1 Touch-Screen Computer – Large ___________________________________________________ 589677 (46299-A0)

Specifications
Parameter Value
Power Requirement
Current 4.0 A
Inputs
Analog (8) 4-20 mA analog inputs
Digital (16) 24 V dc contact inputs
Outputs
Analog (8) 4-20 mA analog outputs
Digital (8) 24 V dc relays (normally open and normally closed contacts)
Number of PID loops 8
Number of fault switches 10
Communication Ethernet
Communication protocol HART compatible
Configuration From a computer using RSLogix 5000

MicroLogix PLC Bundle – Educational (Optional)


588521 (3539-70)
This bundle includes a MicroLogix PLC, one copy of RSLogix 500,
a communication cable, and a user guide.

Manual
Manual
Description
number
MicroLogix 1100 Programmable Logic Controller (User Guide) ______________________________585161 (86032-E0)

Additional Equipment Required to Perform the Exercises


Model
Qty Description
number
1 Touch-Screen Computer _________________________________________________________ 588298 (46299-00)
1 Touch-Screen Computer – Large ___________________________________________________ 589677 (46299-A0)

Specifications
Parameter Value
Power Requirement
Current 1.5 A
Inputs
Analog (2) 4-20 mA analog inputs
Digital (10) 24 V dc contact inputs

© Festo Didactic 50
Process Control Training Systems, LabVolt Series

Parameter Value
Outputs
Analog (2) 4-20 mA analog outputs
Digital (6) 24 V dc relays (2 relays - 1.1 A, 2 high-speed FET relays - 0.1 A, 2 FET relays - 1.5 A)
Number of PID loops 2
Number of fault switches 8
Communication RS232/RS485 protocols and Ethernet
Configuration From a computer using RSLogix 500

CompactLogix PLC Bundle – Educational (Optional)


588522 (3539-80)
This bundle includes a CompactLogix PLC, one copy of RSLogix
5000 Lite Edition, and a user guide.

Manual
Manual
Description
number
ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) _________________585159 (86030-E0)

Additional Equipment Required to Perform the Exercises


Model
Qty Description
number
1 Touch-Screen Computer _________________________________________________________ 588298 (46299-00)
1 Touch-Screen Computer – Large ___________________________________________________ 589677 (46299-A0)

Specifications
Parameter Value
Power Requirement
Current 2.1 A
Inputs
Analog (8) 4-20 mA analog inputs
Digital (16) 24 V dc contact inputs
Outputs
Analog (8) 4-20 mA analog outputs
Digital (16) 24 V dc relays
Number of PID loops 8

51 © Festo Didactic
Process Control Training Systems, LabVolt Series

Parameter Value
Number of fault switches 10
Communication Ethernet
Configuration From a computer using RSLogix 5000

FOUNDATION Fieldbus PLC Add-On (Optional)


588524 (3539-90)
The FOUNDATION Fieldbus PLC Add-On includes a Foundation
Fieldbus Terminator, a Foundation Fieldbus Bridge and a user
guide.

Manual
Manual
Description
number
FOUNDATION™ Fieldbus Networking (User Guide) _______________________________________585312 (89454-E0)

ControlLogix PLC Bundle – Commercial (Optional)


588513 (3539-A0)
This bundle includes a ControlLogix PLC, one copy of RSLogix
5000 Full Edition (Commercial), and a user guide.

Manual
Manual
Description
number
ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) _________________585159 (86030-E0)

Additional Equipment Required to Perform the Exercises


Model
Qty Description
number
1 Touch-Screen Computer _________________________________________________________ 588298 (46299-00)
1 Touch-Screen Computer – Large ___________________________________________________ 589677 (46299-A0)

© Festo Didactic 52
Process Control Training Systems, LabVolt Series

Specifications
Parameter Value
Power Requirement
Current 4.0 A
Inputs
Analog (8) 4-20 mA analog inputs
Digital (16) 24 V dc contact inputs
Outputs
Analog (8) 4-20 mA analog outputs
Digital (8) 24 V dc relays (normally open and normally closed contacts)
Number of PID loops 8
Number of fault switches 10
Communication Ethernet
Communication protocol HART compatible
Configuration From a computer using RSLogix 5000

MicroLogix PLC Bundle – Commercial (Optional)


588514 (3539-C0)
This bundle includes a ControlLogix PLC, one copy of RSLogix
5000 Full Edition (Commercial), and a user guide.

Manual
Manual
Description
number
MicroLogix 1100 Programmable Logic Controller (User Guide) ______________________________585161 (86032-E0)

Additional Equipment Required to Perform the Exercises


Model
Qty Description
number
1 Touch-Screen Computer _________________________________________________________ 588298 (46299-00)
1 Touch-Screen Computer – Large ___________________________________________________ 589677 (46299-A0)

Specifications
Parameter Value
Power Requirement
Current 1.5 A
Inputs
Analog (2) 4-20 mA analog inputs
Digital (10) 24 V dc contact inputs
Outputs
Analog (2) 4-20 mA analog outputs
Digital (6) 24 V dc relays (2 relays - 1.1 A, 2 high-speed FET relays - 0.1 A, 2 FET relays - 1.5 A)
Number of PID loops 2
Number of fault switches 8
Communication RS232/RS485 protocols and Ethernet
Configuration From a computer using RSLogix 500

53 © Festo Didactic
Process Control Training Systems, LabVolt Series

CompactLogix PLC Bundle – Commercial (Optional)


588515 (3539-D0)
This bundle includes a CompactLogix PLC, one copy of RSLogix
5000 Lite Edition (Commercial), and a user guide.

Manual
Manual
Description
number
ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) _________________585159 (86030-E0)

Additional Equipment Required to Perform the Exercises


Model
Qty Description
number
1 Touch-Screen Computer _________________________________________________________ 588298 (46299-00)
1 Touch-Screen Computer – Large ___________________________________________________ 589677 (46299-A0)

Specifications
Parameter Value
Power Requirement
Current 2.1 A
Inputs
Analog (8) 4-20 mA analog inputs
Digital (16) 24 V dc contact inputs
Outputs
Analog (8) 4-20 mA analog outputs
Digital (16) 24 V dc relays
Number of PID loops 8
Number of fault switches 10
Communication Ethernet
Configuration From a computer using RSLogix 5000

© Festo Didactic 54
Process Control Training Systems, LabVolt Series

S7-1500 PLC Bundle HART – Educational (Optional)


589669 (3539-P0)
This bundle includes a Siemens S7-1500 PLC, a Distributed I/O
Module (HART), one copy of STEP 7 Software , one copy of the
Process Device Manager Software and a user guide.

Additional Equipment Required to Perform the Exercises


Model
Qty Description
number
1 Touch-Screen Computer _________________________________________________________ 588298 (46299-00)
1 Touch-Screen Computer – Large ___________________________________________________ 589677 (46299-A0)

S7-1500 PLC Bundle – Educational (Optional)


589670 (3539-S0)
This bundle includes a Siemens S7-1500 PLC, one copy of STEP
7 Software and a user guide.

Additional Equipment Required to Perform the Exercises


Model
Qty Description
number
1 Touch-Screen Computer _________________________________________________________ 588298 (46299-00)
1 Touch-Screen Computer – Large ___________________________________________________ 589677 (46299-A0)

55 © Festo Didactic
Process Control Training Systems, LabVolt Series

Touch Screen Graphic Terminal - 14.5 cm (5.7 in) (Optional)


587866 (5922-B0)
The Touch Screen Graphic Terminal consists of an Allen-Bradley
PanelView™ Plus 600 with a 14.5 cm (5.7 in) color display. This
touch-screen interface allows the user to monitor and control
many devices in the Pressure, Flow, Level, and Temperature
Process Training Systems. The Touch Screen Graphic Terminal is
pre-programmed with a control interface developed with the
various components of the system in mind. The terminal also
features an integrated EtherNet/IP communication port and an
RS-232 serial port.
The FactoryTalk software, Model 46968, is optional and can be
used to design your own control interface. A Rail Workstation,
Model 3105, is required to install the Touch Screen Graphic
Terminal on the system.

Manual
Manual
Description
number
Human-Machine Interfaces (User Guide) ________________________________________________585116 (85985-E0)

Specifications
Parameter Value
Graphic Terminal
Model Allen-Bradley PanelView™ Plus 600
Type Touch Screen
Resolution 320 x 240 pixels
Display Size 14.5 cm (5.7 in)
Communication Ports
Communication Ports EtherNet/IP
RS-232 serial
Physical Characteristics
Dimensions (H x W x D) TBE
Net Weight TBE

© Festo Didactic 56
Process Control Training Systems, LabVolt Series

Signal Tower (Optional)


582351 (5924-00)
The Signal Tower consists of three lights providing visual signals of the FMS
states. Lights are stacked one upon another. Each module is easily
programmable without any special wiring or tools. An Acoustic Alarm, Model
52054, is available as an option.

Specifications
Parameter Value
Lights 3 (green, red, and yellow)
Inputs (6) 24 V dc
Physical Characteristics
Dimensions (H x W x D) 368 x 170 x 170 mm (14.5 x 6.7 x 6.7 in)
Net Weight 1.3 kg (2.8 lb)

Indicator-Light/Push-Button Station (Optional)


587871 (5925-A0)
The Indicator-Light/Push-Button Station consists of three
industrial push-buttons, one normally closed and two normally
open, used to operate the Pressure, Flow, Level, and
Temperature Process Training Systems. The Indicator-Light/
Push-Button Station also features three indicator lights. Both
the push-buttons and the indicator lights operate at a voltage of
24 V dc. Electrical connections can be made using either the
banana jacks or the terminal blocks available on the module.
This module has four switches that the instructor can use to
insert faults. A Rail Workstation, Model 3105, is required to
install this device on the system.

Specifications
Parameter Value
Indicator Lights

57 © Festo Didactic
Process Control Training Systems, LabVolt Series

Parameter Value
Number 3
Color 1 green, 1 yellow, 1 red
Voltage Rating 24 V dc
Push Buttons
Number 3
Type 1 normally closed, 2 normally open
Voltage Rating 24 V dc
Faults Switches 4
Physical Characteristics
Dimensions (H x W x D) TBE
Net Weight TBE

Emergency Switch Station (Optional)


582352 (5926-A0)
The Emergency Switch Station consists of a mushroom-type push-button that
opens its circuit when the button is pressed in order to cut the power to some of
the 24 V dc outputs of the electrical unit, the pneumatic unit, and the pump
drive.

Specifications
Parameter Value
Physical Characteristics
Dimensions (H x W x D) TBE
Net Weight TBE

Fuzzy Logic Software Add-On (Educational) (Optional)


587902 (5938-00)
The Fuzzy Logic Software Add-On features Fuzzy Designer, an
add-on to RSLogix 5000 which lets the user design and
implement fuzzy logic algorithms on a controller of the Logix
5000 family. Fuzzy Designer includes an extensive component
library to help the user quickly build algorithms that can be used
in any RSLogix 5000 program. Two variants are available:

• 5938-0 Fuzzy Logic Software Add-On (Educational)


• 5938-A Fuzzy Logic Software Add-On (Commercial)

© Festo Didactic 58
Process Control Training Systems, LabVolt Series

Specifications
Parameter Value

A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.

Fuzzy Logic Software Add-On (Commercial) (Optional)


587903 (5938-A0)
The Fuzzy Logic Software Add-On features Fuzzy Designer, an
add-on to RSLogix 5000 which lets the user design and
implement fuzzy logic algorithms on a controller of the Logix
5000 family. Fuzzy Designer includes an extensive component
library to help the user quickly build algorithms that can be used
in any RSLogix 5000 program. Two variants are available:

• 5938-0 Fuzzy Logic Software Add-On (Educational)


• 5938-A Fuzzy Logic Software Add-On (Commercial)

Specifications
Parameter Value

A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.

Bench (Unassembled) (Optional)
587933 (6303-10)
The Bench (Unassembled) consists of a mobile workstation on
which the Work Surfaces, Models 6301 and 6301-1, can be
mounted. Four heavy-duty, swivelling, lockable casters allow the
bench to be easily moved in the laboratory classroom. The bench
has three pairs of side supports over which three Storage/Work
Surfaces, Model 6309, can be slid to provide shelving for
component storage.
This bench variant requires assembly and does not comprise any
dressing panel.

Specifications
Parameter Value
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in)
Net Weight 37.3 kg (82.5 lb)

59 © Festo Didactic
Process Control Training Systems, LabVolt Series

Dressing Panels (with Lockable Front Door) (Optional)


587927 (6303-A0)
The Dressing Panels (with Lockable Front Door) are used to fully
enclose the benches, Models 6303-1 and 6303-B. The lockable
front doors consist of two hinged panels with a lock handle to
secure the content of the bench. A pair of lockable side doors
are provided to secure the components stored on the side
shelves.

Specifications
Parameter Value
Physical Characteristics
Intended Location Installed on the front, rear, and sides of a Bench, Model 6303-1 or 6303-B
Net Weight 25.5 kg (55.9 lb)

Bench (Assembled) (Optional)
587928 (6303-B0)
The Bench (Assembled) consists of a mobile workstation on
which the Work Surfaces, Models 6301 and 6301-1, can be
mounted. Four heavy-duty, swivelling, lockable casters allow the
bench to be easily moved in the laboratory classroom. The bench
has three pairs of side supports over which three Storage/Work
Surfaces, Model 6309, can be slid to provide shelving for
component storage.
This bench variant is provided already assembled, but does not
comprise any dressing panels.

Specifications
Parameter Value
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in)
Net Weight 37.3 kg (82.5 lb)

© Festo Didactic 60
Process Control Training Systems, LabVolt Series

Bench (with Dressing Panels and Lockable Front Door, Assembled) (Optional)
587929 (6303-C0)
The Bench (with Dressing Panels and Lockable Front Door,
Assembled) consists of a mobile workstation on which the Work
Surfaces, Models 6301 and 6301-1, can be mounted. Four
heavy-duty, swivelling, lockable casters allow the bench to be
easily moved in the laboratory classroom. The bench has three
pairs of side supports over which three Storage/Work Surfaces,
Model 6309, can be slid to provide shelving for component
storage.
This bench variant is provided already assembled and comprises
dressing panels with a lockable front door. These dressing
panels fully enclose the bench. The lockable front door consists
of two hinged panels with a lock handle to secure the content of
the bench.

Specifications
Parameter Value
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in)
Net Weight 64 kg (141 lb)

Dual-Sided Instrumentation Workstation (Optional)


589003 (6305-00)
The Instrumentation Workstation is designed to house devices
such as controllers, PLC's, Color Paperless Recorders, and Touch
Screen Graphic Terminals. The workstation allows two student
groups to work simultaneously. This prevents the equipment
from coming in contact with water.
It features two Instrumentation Mounting Pipes to install
instruments, usually differential-pressure transmitters, at the
appropriate height and close to the point of measurement. The
mounting pipe replicates the common industrial practice of
installing a measuring instrument directly on the process pipe or
on an adjacent one.

Features & Benefits

• The worksation makes it possible to expand the 6090 Process Control System with the PLC'S, recorders and
transmitters according to instructor's training program. It is very cost effective because two teams can work
simultaneously.

61 © Festo Didactic
Process Control Training Systems, LabVolt Series

Specifications
Parameter Value
Dimensions
(HxWxD) 976x1041x484

Storage/Work Surface (Optional)


582357 (6309-00)
The Storage/Work Surface is a perforated metal plate on which
the equipment is placed. Two work surfaces can be joined using
Spacers, Model 39035.

Specifications
Parameter Value
Physical Characteristics
Dimensions (H x W x D) 30 x 590 x 590 mm (1 x 23 x 23 in)
Net Weight 5 kg (11 lb)

Multimeter (Optional)
582365 (6394-A0)
The Multimeter is used for ac/dc voltage, dc current, and
resistance measurements.

Specifications
Parameter Value
Type Digital, handheld (portable)
Functions AC/DC voltage, dc current, resistance, continuity diode test, and battery test
Accuracy ±2.0% or better
Display 3½ digit, liquid-crystal
Safety-recessed test lead connections, low-battery indication, audible continuity, overload protection, mounted
Features
on a base that clamps to the work surface using quick-lock fixations
Physical Characteristics
Dimensions (H x W x D) 170 x 70 x 38 mm (6.7 x 2.75 x 1.5 in)
Net Weight 0.36 kg (0.8 lb)

© Festo Didactic 62
Process Control Training Systems, LabVolt Series

Air Compressor (Optional)
588105 (6410-B0)
The Air Compressor is a quiet device well suited for classroom
and school laboratories. It is provided with a tank, pressure
regulator, pressure gauge, and a hose.
The Air Compressor is available in different variants depending
on ac power network voltages and frequencies. Because of this,
the actual module may vary from the one shown in the picture.

Specifications
Parameter Value
Power Requirements
Current 14.4 A
Power 1.125 kW (1.5 hp)
Service Installation Standard single-phase ac outlet
Tank Capacity 50 L (13 gal)
Flow Rate
Flow Rate (Free Flow) 180 L/min (6.3 CFM)
Flow Rate at 621 kpa (90 psi) 127 L/min (4.5 CFM)
Maximum Pressure 8 bar (116 psi)
Noise Level 42 dB/A (about as quiet as a refrigerator)
Physical Characteristics
Dimensions (H x W x D) 1041 x 330 x 686 mm (41 x 13 x 27 in)
Net Weight 69.9 kg (154 lb)

63 © Festo Didactic
Process Control Training Systems, LabVolt Series

Air Compressor (Optional)
588108 (6410-C0)
The Air Compressor is a quiet device well suited for classroom and
school laboratories. The Air Compressor can be used to provide
compressed air to different components. A conditioning unit, Model
6411-A, must be connected to the compressor for certain
applications.
The Circulator Pump is available in different variants depending on
ac power network voltages and frequencies. Because of this, the
actual module may vary from the one shown in the picture.

Specifications
Parameter Value
Power Requirements
Current 4.8 A
Service Installation Standard single-phase ac outlet
Tank Capacity 15.1 L (4 gal)
Flow Rate 42.5 L/min at 620 kPa (1.5 SCFM at 90 psi)
Maximum Pressure 800 kPa (120 psi)
Noise Level 40 dB(A) (about as quiet as a refrigerator)
Physical Characteristics
Dimensions (H x W x D) TBE
Net Weight TBE

Pressure Gauge (Digital, High Range) (Optional)


582375 (6553-A0)
The Pressure Gauge provides a direct reading of the pressure in
one of many convenient measurement units. It features two
interconnected pressure ports, and is equipped with a mounting
bracket for simple installation on the workstation.
The pressure gauge is available in four versions with different
operating ranges:

• 6553-0: Analog – Low Range – 0-100 kPa (0-15 psig)


• 6553-A: Digital – High Range – 0-690 kPa (0-100 psig)
• 6553-C: Analog – Medium Range – 0-200 kPa (0-30 psig)
• 6553-D: Digital – Medium Range – 0-200 kPa (0-30 psig)

An additional digital pressure gauge with analog output is also


available (Model 6553-B).

© Festo Didactic 64
Process Control Training Systems, LabVolt Series

Specifications
Parameter Value
Maximum Operating Pressure 690 kPa (100 psi)
Units psi, Bar, kg/cm², kPa, mPa, ftH2O, in.Hg, mmHg, cmHg
Physical Characteristics
Dimensions (H x W x D) 121 x 121 x 78 mm (4.8 x 4.8 x 3.1 in)
Net Weight 0.5 kg (1.2 lb)

Pressure Gauge (Analog, Medium Range) (Optional)


588235 (6553-C0)
The Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It
features two interconnected pressure ports, and is equipped with a mounting bracket for simple installation on
the workstation.
The pressure gauge is also available in four versions with different operating ranges:

• 6553-0: Analog – Low Range – 0-100 kPa (0-15 psig)


• 6553-A: Digital – High Range – 0-690 kPa (0-100 psig)
• 6553-C: Analog – Medium Range – 0-200 kPa (0-30 psig)
• 6553-D: Digital – Medium Range – 0-200 kPa (0-30 psig)

An additional digital pressure gauge with analog output is also available (Model 6553-B).

Pressure Gauge (Digital, Medium Range) (Optional)


588236 (6553-D0)
The Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It
features two interconnected pressure ports, and is equipped with a mounting bracket for simple installation on
the workstation.
The pressure gauge is also available in four versions with different operating ranges:

• 6553-0: Analog – Low Range – 0-100 kPa (0-15 psig)


• 6553-A: Digital – High Range – 0-690 kPa (0-100 psig)
• 6553-C: Analog – Medium Range – 0-200 kPa (0-30 psig)
• 6553-D: Digital – Medium Range – 0-200 kPa (0-30 psig)

An additional digital pressure gauge with analog output is also available (Model 6553-B).

65 © Festo Didactic
Process Control Training Systems, LabVolt Series

Personal Computer (Optional)


579785 (8990-00)
The Personal Computer consists of a desktop computer running
under Windows® 10. A monitor, keyboard, and mouse are
included.

Specifications
Parameter Value
Power Requirements
Current 2A
Service Installation Standard single-phase ac outlet

Unmanaged Switch (Allen-Bradley) (Optional)


765575 (20486-00)
The Unmanaged Switch is a Allen-Bradley STRATIX 2000 that
permits to connect devices using Industrial Ethernet
communication protocol. The Unmanaged Switch features
10/100MBIT/S speeds with 5 ports X 10/100MBIT/S twisted-
pair ports with RJ45-sockets.
It permits configuring small Star and Line Topographies and offer
led-diagnosis for fast network trouble-shooting.

© Festo Didactic 66
Process Control Training Systems, LabVolt Series

Touch-Screen Computer (Optional)


588298 (46299-00)
The Touch-Screen Computer is a compact solution for saving
space in the classroom. It can be installed on a full-motion
mount on the workstation to maximize desk space.

Touch-Screen Computer – Large (Optional)


589677 (46299-A0)
The Touch-Screen Computer is a solution for
saving space in the classroom. It features a
large 23-inch touch-screen and a high-speed
processor. It can be installed on a full-motion
mount, model 3451-A0 or 3451-B0, on the
Instrumentation Workstation to maximize desk
space.

67 © Festo Didactic
Process Control Training Systems, LabVolt Series

Storage Station (Optional)


588301 (46801-D0)
The Storage Station is designed to store the accessories and the various
optional models which are not required for the particular process taking place
on the workstation.
It includes space to store up to four flange tops, many flowmeters and control
valves on six galvanized struts (three on each side), a few devices on two
instrumentation mounting pipes, and miscellaneous pieces of equipment in
the three painted stainless-steel storage boxes at the bottom of the station.
The Storage Station is mounted on lockable casters to facilitate its mobility.

Specifications
Parameter Value
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 1020 x 810 x 1830 mm (40.2 x 31.9 x 72 in)
Net Weight TBE

J-Type Thermocouple (Optional)


582406 (46916-00)
The J-Type Thermocouple uses the thermoelectric effect to
perform precise measurement of temperature. The model is
provided with a T-shaped connector and a thermowell for
inclusion in the process loop.

© Festo Didactic 68
Process Control Training Systems, LabVolt Series

Platinum RTD 100 (Optional)


582407 (46917-00)
The Platinum RTD 100 is a resistive thermal device which uses the
change of electrical resistance of platinum with changing
temperature to determine the temperature. The model is provided
with a T-shaped connector and a thermowell for inclusion in the
process loop.

Electromagnetic Flow Transmitter (HART, 2nd Transmitter for Advanced Temperature) (Optional)
582419 (46922-10)
The Electromagnetic Flow Transmitter is a flow measurement
device relying on the conductive properties of liquids traveling
across a magnetic field to measure the flow in a pipe. The
operating principle of the flowmeter makes it insensitive to
vibrations and causes almost no pressure loss. Temperature
variations of the fluid are automatically compensated by the
device for accurate flow rate measurement.
Due to the specific geometrical design of the apparatus, a
different model (46922-1, -B, or -F) must be used if the
Electromagnetic Flow Transmitter is to be installed on the
second team side of the Process Workstation.
Available Electromagnetic Flow Transmitters:

• 46922-0 Electromagnetic Flow Transmitter (HART)


• 46922-1 Electromagnetic Flow Transmitter (HART, 2nd Team)
• 46922-A Electromagnetic Flow Transmitter (Foundation Fieldbus)
• 46922-B Electromagnetic Flow Transmitter (Foundation Fieldbus, 2nd Team)
• 46922-E Electromagnetic Flow Transmitter (Ethernet)
• 46922-F Electromagnetic Flow Transmitter (Ethernet, 2nd Team)

69 © Festo Didactic
Process Control Training Systems, LabVolt Series

List of Manuals
Manual
Description
number
Electromagnetic Flow Transmitter (Workbook) ___________________________________________585123 (85990-00)
Electromagnetic Flow Transmitter (Workbook (Instructor)) _________________________________585126 (85990-10)

Table of Contents of the Manual(s)


Electromagnetic Flow Transmitter (Workbook) (585123 (85990-00))
• 1 Fundamentals of the Electromagnetic Flowmeters

Electromagnetic Flow Transmitter (FOUNDATION Fieldbus, 2nd Transmitter for Advanced


Temperature) (Optional)
582416 (46922-B0)
The Electromagnetic Flow Transmitter is a flow measurement
device relying on the conductive properties of liquids traveling
across a magnetic field to measure the flow in a pipe. The
operating principle of the flowmeter makes it insensitive to
vibrations and causes almost no pressure loss. Temperature
variations of the fluid are automatically compensated by the
device for accurate flow rate measurement.
Due to the specific geometrical design of the apparatus, a
different model (46922-1, -B, or -F) must be used if the
Electromagnetic Flow Transmitter is to be installed on the
second team side of the Process Workstation.
Available Electromagnetic Flow Transmitters:

• 46922-0 Electromagnetic Flow Transmitter (HART)


• 46922-1 Electromagnetic Flow Transmitter (HART, 2nd Team)
• 46922-A Electromagnetic Flow Transmitter (Foundation Fieldbus)
• 46922-B Electromagnetic Flow Transmitter (Foundation Fieldbus, 2nd Team)
• 46922-E Electromagnetic Flow Transmitter (Ethernet)
• 46922-F Electromagnetic Flow Transmitter (Ethernet, 2nd Team)

List of Manuals
Manual
Description
number
Electromagnetic Flow Transmitter (Workbook) ___________________________________________585123 (85990-00)
Electromagnetic Flow Transmitter (Workbook (Instructor)) _________________________________585126 (85990-10)

Table of Contents of the Manual(s)


Electromagnetic Flow Transmitter (Workbook) (585123 (85990-00))
• 1 Fundamentals of the Electromagnetic Flowmeters

© Festo Didactic 70
Process Control Training Systems, LabVolt Series

Vortex Flow Transmitter (HART) (Optional)


588320 (46923-00)
The Vortex Flow Transmitter is a flow measurement device which
uses the dynamic properties of fluids to create small vortexes
whose frequency of detection is proportional to the flow in a
pipe. This device is typically used in the industry to measure the
flow of high or low temperature fluids.
Available Vortex Flow Transmitters:

• 46923-0 Vortex Flow Transmitter (HART)


• 46923-A Vortex Flow Transmitter (FOUNDATION Fieldbus)

List of Manuals
Manual
Description
number
Vortex Flow Transmitter (Workbook) ___________________________________________________585131 (85994-00)
Vortex Flow Transmitter (Workbook (Instructor)) _________________________________________585132 (85994-10)

Table of Contents of the Manual(s)


Vortex Flow Transmitter (Workbook) (585131 (85994-00))
• 1 Fundamentals of the Vortex Flowmeter

71 © Festo Didactic
Process Control Training Systems, LabVolt Series

Vortex Flow Transmitter (FOUNDATION Fieldbus) (Optional)


588322 (46923-A0)
The Vortex Flow Transmitter is a flow measurement device which
uses the dynamic properties of fluids to create small vortexes
whose frequency of detection is proportional to the flow in a
pipe. This device is typically used in the industry to measure the
flow of high or low temperature fluids.
Available Vortex Flow Transmitters:

• 46923-0 Vortex Flow Transmitter (HART)


• 46923-A Vortex Flow Transmitter (FOUNDATION Fieldbus)

List of Manuals
Manual
Description
number
Vortex Flow Transmitter (Workbook) ___________________________________________________585131 (85994-00)
Vortex Flow Transmitter (Workbook (Instructor)) _________________________________________585132 (85994-10)

Table of Contents of the Manual(s)


Vortex Flow Transmitter (Workbook) (585131 (85994-00))
• 1 Fundamentals of the Vortex Flowmeter

© Festo Didactic 72
Process Control Training Systems, LabVolt Series

Coriolis Flow Transmitter (HART) (Optional)


588323 (46924-00)
The Coriolis Flow Transmitter is a flow measurement device using
the Coriolis forces generated when a fluid goes through the
flowmeter to measure the mass flow of liquid in a pipe. Since the
Coriolis Flow Transmitter measures the mass flow, the
measurement is not affected by changes in the temperature,
viscosity, and density of the fluid. In the industry, the Coriolis Flow
Transmitter is useful to measure the flow of liquids containing solid
particles or blend of ingredients.
Available Coriolis Flow Transmitters:

• 46924-0 Coriolis Flow Transmitter (HART)


• 46924-A Coriolis Flow Transmitter (FOUNDATION Fieldbus)

List of Manuals
Manual
Description
number
Coriolis Flow Transmitter (Workbook) __________________________________________________585133 (85995-00)
Coriolis Flow Transmitter (Workbook (Instructor)) ________________________________________585134 (85995-10)

Table of Contents of the Manual(s)


Coriolis Flow Transmitter (Workbook) (585133 (85995-00))
• 1 Fundamentals of the Coriolis Flowmeter

73 © Festo Didactic
Process Control Training Systems, LabVolt Series

Coriolis Flow Transmitter (FOUNDATION Fieldbus) (Optional)


588325 (46924-A0)
The Coriolis Flow Transmitter is a flow measurement device using the
Coriolis forces generated when a fluid goes through the flowmeter to
measure the mass flow of liquid in a pipe. Since the Coriolis Flow
Transmitter measures the mass flow, the measurement is not
affected by changes in the temperature, viscosity, and density of the
fluid. In the industry, the Coriolis Flow Transmitter is useful to
measure the flow of liquids containing solid particles or blend of
ingredients.
Available Coriolis Flow Transmitters:

• 46924-0 Coriolis Flow Transmitter (HART)


• 46924-A Coriolis Flow Transmitter (FOUNDATION Fieldbus)

List of Manuals
Manual
Description
number
Coriolis Flow Transmitter (Workbook) __________________________________________________585133 (85995-00)
Coriolis Flow Transmitter (Workbook (Instructor)) ________________________________________585134 (85995-10)

Table of Contents of the Manual(s)


Coriolis Flow Transmitter (Workbook) (585133 (85995-00))
• 1 Fundamentals of the Coriolis Flowmeter

Pressure Switch (with Analog Output) (Optional)


588328 (46926-00)
The Pressure Switch with Analog Output is a digital pressure
gauge ranging from 0 kPa (0 psi) to 1000 kPa (145 psi). It
features a 4-20 mA output signal proportional to a user-defined
upper value. A relay can be configured so as to become
activated when the measured pressure rises above a threshold
value.

© Festo Didactic 74
Process Control Training Systems, LabVolt Series

List of Manuals
Manual
Description
number
Pressure and Level Switches (Workbook) _______________________________________________585143 (86000-00)
Pressure and Level Switches (Workbook (Instructor)) ____________________________________ 585144 (86000-10)

Table of Contents of the Manual(s)


Pressure and Level Switches (Workbook) (585143 (86000-00))
• 1 Pressure Switch
• 2 Float Switch
• 3 Vibrating Level Switch
• 4 Conductivity Level Switch

Pressure Transmitter (HART) (Optional)


588333 (46928-00)
The Pressure Transmitter is a gauge pressure measurement
device for the fluids in the Pressure, Flow, Level, and
Temperature Process Training Systems. This rugged and reliable
device has a high accuracy and supports one of two
communication protocols: HART or FOUNDATION Fieldbus.
Available Pressure Transmitters:

• 46928-0 Pressure Transmitter (HART)


• 46928-A Pressure Transmitter (FOUNDATION Fieldbus)

Specifications
Parameter Value
Ceramic Sensor
Operating Range -100 to 1000 kPa (-15 to 150 psi)
Physical Characteristics
Dimensions (H x W x D) TBE
Net Weight TBE

75 © Festo Didactic
Process Control Training Systems, LabVolt Series

Pressure Transmitter (FOUNDATION Fieldbus) (Optional)


588334 (46928-A0)
The Pressure Transmitter is a gauge pressure measurement
device for the fluids in the Pressure, Flow, Level, and
Temperature Process Training Systems. This rugged and reliable
device has a high accuracy and supports one of two
communication protocols: HART or FOUNDATION Fieldbus.
Available Pressure Transmitters:

• 46928-0 Pressure Transmitter (HART)


• 46928-A Pressure Transmitter (FOUNDATION Fieldbus)

Specifications
Parameter Value
Ceramic Sensor
Operating Range -100 to 1000 kPa (-15 to 150 psi)
Physical Characteristics
Dimensions (H x W x D) TBE
Net Weight TBE

Temperature Transmitter (HART) (Optional)


582422 (46940-00)
The Temperature Transmitter displays the temperature
measured by up to two devices such as RTDs or thermocouples.
It also outputs either a 4-20 mA signal compatible with the HART
communication protocol or a FOUNDATION Fieldbus
communication signal. The configuration of this transmitter can
only be modified using the Software Configurator, Model 46982.
Available Temperature Transmitters:

• 46940-0 Temperature Transmitter (HART)


• 46940-A Temperature Transmitter (FOUNDATION Fieldbus)

© Festo Didactic 76
Process Control Training Systems, LabVolt Series

Temperature Transmitter (FOUNDATION Fieldbus) (Optional)


582423 (46940-A0)
The Temperature Transmitter displays the temperature
measured by up to two devices such as RTDs or thermocouples.
It also outputs either a 4-20 mA signal compatible with the HART
communication protocol or a FOUNDATION Fieldbus
communication signal. The configuration of this transmitter can
only be modified using the Software Configurator, Model 46982.
Available Temperature Transmitters:

• 46940-0 Temperature Transmitter (HART)


• 46940-A Temperature Transmitter (FOUNDATION Fieldbus)

pH Transmitter (HART) (Optional)


588353 (46945-00)
The pH transmitter features a pH probe which measures the
electrochemical potential of a solution to determine its pH. The
transmitter displays the pH measured by the probe and has a
4-20 mA output to transmit the measurement to a controller. It is
available either in a HART or FOUNDATION Fieldbus version.
Available versions:

• 46945-0: pH Transmitter (HART)


• 46945-A: pH Transmitter (FOUNDATION Fieldbus)

Specifications
Parameter Value
pH Range 0-14
Transmitter Output
Number 1
Current Rating 4-20 mA
Physical Characteristics
Dimensions (H x W x D) TBE
Net Weight TBE

77 © Festo Didactic
Process Control Training Systems, LabVolt Series

pH Transmitter (FOUNDATION Fieldbus) (Optional)


588354 (46945-A0)
The pH transmitter features a pH probe which measures the
electrochemical potential of a solution to determine its pH. The
transmitter displays the pH measured by the probe and has a
4-20 mA output to transmit the measurement to a controller. It is
available either in a HART or FOUNDATION Fieldbus version.
Available versions:

• 46945-0: pH Transmitter (HART)


• 46945-A: pH Transmitter (FOUNDATION Fieldbus)

Specifications
Parameter Value
pH Range 0-14
Transmitter Output
Number 1
Current Rating 4-20 mA
Physical Characteristics
Dimensions (H x W x D) TBE
Net Weight TBE

Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000 (Optional)
588357 (46950-00)
The Pneumatic Control Valve with Digital Positioner is an
industrial bronze control globe valve designed for pressure, flow,
level, and temperature control applications. This reliable valve
features a durable construction, tight shutoff, and good control
characteristics. The valve is of the equal percentage type and is
normally open.
This model includes a digital valve controller which transforms a
4-20 mA input signal into a pneumatic output signal sent to the
actuator of the control valve. The controller has a high-
performance positioner (DVC 2000). This valve model supports
the HART communication protocol.
Available Pneumatic Control Valves:

• 46950-0 Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000
• 46950-D Pneumatic Control Valve (with Digital Positioner, FOUNDATION
Fieldbus) - DVC 6000
• 46950-E Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000

© Festo Didactic 78
Process Control Training Systems, LabVolt Series

Manual
Manual
Description
number
Control Valves (User Guide) __________________________________________________________585145 (86001-E0)

Table of Contents of the Manual(s)


Control Valves (User Guide) (585145 (86001-E0))
• 1 Basic Control Valve Theory
• 2 Basic Control Valve (46950-B)
• 3 Pneumatic Control Valve with a Positioner (46950-A)
• 4 Control Valve with DVC2000 (46950-0)
• 5 Control Valve with DVC6000 – HART/FF (46950-E/-D)
• 6 Control Valve with DVC6200 – HART/FF (46950-E/-D)
• 7 Electric Control Valve (46950-C)

Specifications
Parameter Value
Input Signal 4-20 mA - HART
Actuator Pressure Range 20-90 kPa (3-13 psi)
Type of valve Globe, equal percentage, normally open
Type of positioner DVC 2000 digital positioner

Pneumatic Control Valve (with Positioner, Fisher 3660) (Optional)


588358 (46950-A0)
The Pneumatic Control Valve (with Positioner) is an industrial
bronze control globe valve designed for pressure, flow, level,
and temperature control applications. This reliable valve
features a durable construction, tight shutoff, and good control
characteristics. The valve is of the equal percentage type and is
normally open.
This model includes a current-to-pressure converter which
transforms a 4-20 mA input signal into a pneumatic output
signal sent to the actuator of the control valve. The control valve
also features a rugged pneumatic positioner (Fisher 3660) to
provide a valve position proportional to the pneumatic signal.

Manual
Manual
Description
number
Control Valves (User Guide) __________________________________________________________585145 (86001-E0)

Table of Contents of the Manual(s)


Control Valves (User Guide) (585145 (86001-E0))
• 1 Basic Control Valve Theory
• 2 Basic Control Valve (46950-B)

79 © Festo Didactic
Process Control Training Systems, LabVolt Series

• 3 Pneumatic Control Valve with a Positioner (46950-A)


• 4 Control Valve with DVC2000 (46950-0)
• 5 Control Valve with DVC6000 – HART/FF (46950-E/-D)
• 6 Control Valve with DVC6200 – HART/FF (46950-E/-D)
• 7 Electric Control Valve (46950-C)

Specifications
Parameter Value
Input Signal 4-20 mA
Actuator Pressure Range 20-90 kPa (3-13 psi)
Type of valve Globe, equal percentage, normally open
Type of positioner Fisher 3660 mechanical positioner

Electric Control Valve (Optional)


588360 (46950-C0)
The Electric Control Valve is an industrial bronze control globe
valve designed for pressure, flow, level, and temperature control
applications. This reliable valve features a durable construction,
tight shutoff, and good control characteristics. The valve is of the
equal percentage type and is normally open.
This entirely electric model transforms a 4-20 mA input signal
directly into a specific opening of the control valve. A 0-10 V dc
output is used as a feedback signal to monitor the position of
the valve.

Manual
Manual
Description
number
Control Valves (User Guide) __________________________________________________________585145 (86001-E0)

Table of Contents of the Manual(s)


Control Valves (User Guide) (585145 (86001-E0))
• 1 Basic Control Valve Theory
• 2 Basic Control Valve (46950-B)
• 3 Pneumatic Control Valve with a Positioner (46950-A)
• 4 Control Valve with DVC2000 (46950-0)
• 5 Control Valve with DVC6000 – HART/FF (46950-E/-D)
• 6 Control Valve with DVC6200 – HART/FF (46950-E/-D)
• 7 Electric Control Valve (46950-C)

© Festo Didactic 80
Process Control Training Systems, LabVolt Series

Specifications
Parameter Value
Input Signal 4-20 mA
Actuator Electric
Time Required for Full-Course Actuation 75 s

Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC 6200 (Optional)
588362 (46950-D0)
The Pneumatic Control Valve with Digital Positioner is an
industrial bronze control globe valve designed for pressure, flow,
level, and temperature control applications. This reliable valve
features a durable construction, tight shutoff, and good control
characteristics. The valve is of the equal percentage type and is
normally open.
This model includes a digital valve controller which transforms a
4-20 mA input signal into a pneumatic output signal sent to the
actuator of the control valve. The controller has a high-
performance positioner (DVC 6000). This valve model supports
the FOUNDATION Fieldbus communication protocol.
Available Pneumatic Control Valves:


46950-0 Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000

46950-D Pneumatic Control Valve (with Digital Positioner, FOUNDATION
Fieldbus) - DVC 6200
• 46950-E Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6200

Manual
Manual
Description
number
Control Valves (User Guide) __________________________________________________________585145 (86001-E0)

Table of Contents of the Manual(s)


Control Valves (User Guide) (585145 (86001-E0))
• 1 Basic Control Valve Theory
• 2 Basic Control Valve (46950-B)
• 3 Pneumatic Control Valve with a Positioner (46950-A)
• 4 Control Valve with DVC2000 (46950-0)
• 5 Control Valve with DVC6000 – HART/FF (46950-E/-D)
• 6 Control Valve with DVC6200 – HART/FF (46950-E/-D)
• 7 Electric Control Valve (46950-C)

81 © Festo Didactic
Process Control Training Systems, LabVolt Series

Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6200 (Optional)
588363 (46950-E0)
The Pneumatic Control Valve with Digital Positioner is an
industrial bronze control globe valve designed for pressure, flow,
level, and temperature control applications. This reliable valve
features a durable construction, tight shutoff, and good control
characteristics. The valve is of the equal percentage type and is
normally open.
This model includes a digital valve controller which transforms a
4-20 mA input signal into a pneumatic output signal sent to the
actuator of the control valve. The controller has a high-
performance positioner (DVC 6000). This valve model supports
the HART communication protocol.
Available Pneumatic Control Valves:

• 46950-0 Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000
• 46950-D Pneumatic Control Valve (with Digital Positioner, FOUNDATION
Fieldbus) - DVC 6200
• 46950-E Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6200

Manual
Manual
Description
number
Control Valves (User Guide) __________________________________________________________585145 (86001-E0)

Table of Contents of the Manual(s)


Control Valves (User Guide) (585145 (86001-E0))
• 1 Basic Control Valve Theory
• 2 Basic Control Valve (46950-B)
• 3 Pneumatic Control Valve with a Positioner (46950-A)
• 4 Control Valve with DVC2000 (46950-0)
• 5 Control Valve with DVC6000 – HART/FF (46950-E/-D)
• 6 Control Valve with DVC6200 – HART/FF (46950-E/-D)
• 7 Electric Control Valve (46950-C)

Specifications
Parameter Value
Input Signal 4-20 mA - HART
Actuator Pressure Range 20-69 kPa (3-10 psi)
Type of valve Globe, equal percentage, normally open
Type of positioner DVC 6010 digital positioner

© Festo Didactic 82
Process Control Training Systems, LabVolt Series

FactoryTalk View ME Studio (Educational) (Optional)


588384 (46968-00)
FactoryTalk View is a Windows-based application suite,
produced by Rockwell Software, which simplifies the creation of
graphic human-machine interfaces (HMI), such as operator
interface solutions, to monitor and control machines and small
processes. This versatile suite is compatible with a wide array of
devices, including PLCs and Foxboro controllers, and constitutes
a distributed control system development solution of choice.
HMI applications are developed and edited using FactoryTalk
View Studio, which also has limited runtime capabilities to test
your interface. A completed application can be loaded directly
on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it
includes a built-in runtime software. Your applications can also
be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition
Station Runtime.
A bundle (Model 46968-1 or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to
enable communication and data exchange between a Foxboro controller (Model 46960) and a computer.
Available versions:

• 46968-0 FactoryTalk View ME Studio (Educational)


• 46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)
• 46968-2 FactoryTalk View ME Station (Educational)
• 46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)
• 46968-A FactoryTalk View ME Studio (Commercial)
• 46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)
• 46968-C FactoryTalk View ME Station (Commercial)
• 46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)

Manual
Manual
Description
number
Human-Machine Interfaces (User Guide) ________________________________________________585116 (85985-E0)

Specifications
Parameter Value

A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.

83 © Festo Didactic
Process Control Training Systems, LabVolt Series

FactoryTalk View ME Studio (with Foxboro OPC Server, Educational) (Optional)


588395 (46968-10)
FactoryTalk View is a Windows-based application suite,
produced by Rockwell Software, which simplifies the creation of
graphic human-machine interfaces (HMI), such as operator
interface solutions, to monitor and control machines and small
processes. This versatile suite is compatible with a wide array of
devices, including PLCs and Foxboro controllers, and constitutes
a distributed control system development solution of choice.
HMI applications are developed and edited using FactoryTalk
View Studio, which also has limited runtime capabilities to test
your interface. A completed application can be loaded directly
on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it
includes a built-in runtime software. Your applications can also
be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition
Station Runtime.
A bundle (Model 46968-1 or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to
enable communication and data exchange between a Foxboro controller (Model 46960) and a computer.
Available versions:

• 46968-0 FactoryTalk View ME Studio (Educational)


• 46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)
• 46968-2 FactoryTalk View ME Station (Educational)
• 46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)
• 46968-A FactoryTalk View ME Studio (Commercial)
• 46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)
• 46968-C FactoryTalk View ME Station (Commercial)
• 46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)

Manual
Manual
Description
number
Human-Machine Interfaces (User Guide) ________________________________________________585116 (85985-E0)

Specifications
Parameter Value

A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.

© Festo Didactic 84
Process Control Training Systems, LabVolt Series

FactoryTalk View ME Station (Educational) (Optional)


588397 (46968-20)
FactoryTalk View is a Windows-based application suite,
produced by Rockwell Software, which simplifies the creation of
graphic human-machine interfaces (HMI), such as operator
interface solutions, to monitor and control machines and small
processes. This versatile suite is compatible with a wide array of
devices, including PLCs and Foxboro controllers, and constitutes
a distributed control system development solution of choice.
HMI applications are developed and edited using FactoryTalk
View Studio, which also has limited runtime capabilities to test
your interface. A completed application can be loaded directly
on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it
includes a built-in runtime software. Your applications can also
be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition
Station Runtime.
A bundle (Model 46968-1 or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to
enable communication and data exchange between a Foxboro controller (Model 46960) and a computer.
Available versions:

• 46968-0 FactoryTalk View ME Studio (Educational)


• 46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)
• 46968-2 FactoryTalk View ME Station (Educational)
• 46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)
• 46968-A FactoryTalk View ME Studio (Commercial)
• 46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)
• 46968-C FactoryTalk View ME Station (Commercial)
• 46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)

Manual
Manual
Description
number
Human-Machine Interfaces (User Guide) ________________________________________________585116 (85985-E0)

Specifications
Parameter Value

A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.

85 © Festo Didactic
Process Control Training Systems, LabVolt Series

FactoryTalk View ME Station (with Foxboro OPC Server, Educational) (Optional)


588398 (46968-30)
FactoryTalk View is a Windows-based application suite,
produced by Rockwell Software, which simplifies the creation of
graphic human-machine interfaces (HMI), such as operator
interface solutions, to monitor and control machines and small
processes. This versatile suite is compatible with a wide array of
devices, including PLCs and Foxboro controllers, and constitutes
a distributed control system development solution of choice.
HMI applications are developed and edited using FactoryTalk
View Studio, which also has limited runtime capabilities to test
your interface. A completed application can be loaded directly
on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it
includes a built-in runtime software. Your applications can also
be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition
Station Runtime.
A bundle (Model 46968-1 or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to
enable communication and data exchange between a Foxboro controller (Model 46960) and a computer.
Available versions:

• 46968-0 FactoryTalk View ME Studio (Educational)


• 46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)
• 46968-2 FactoryTalk View ME Station (Educational)
• 46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)
• 46968-A FactoryTalk View ME Studio (Commercial)
• 46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)
• 46968-C FactoryTalk View ME Station (Commercial)
• 46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)

Manual
Manual
Description
number
Human-Machine Interfaces (User Guide) ________________________________________________585116 (85985-E0)

Specifications
Parameter Value

A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.

© Festo Didactic 86
Process Control Training Systems, LabVolt Series

FactoryTalk View ME Studio (Commercial) (Optional)


588385 (46968-A0)
FactoryTalk View is a Windows-based application suite,
produced by Rockwell Software, which simplifies the creation of
graphic human-machine interfaces (HMI), such as operator
interface solutions, to monitor and control machines and small
processes. This versatile suite is compatible with a wide array of
devices, including PLCs and Foxboro controllers, and constitutes
a distributed control system development solution of choice.
HMI applications are developed and edited using FactoryTalk
View Studio, which also has limited runtime capabilities to test
your interface. A completed application can be loaded directly
on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it
includes a built-in runtime software. Your applications can also
be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition
Station Runtime.
A bundle (Model 46968-1 or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to
enable communication and data exchange between a Foxboro controller (Model 46960) and a computer.
Available versions:

• 46968-0 FactoryTalk View ME Studio (Educational)


• 46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)
• 46968-2 FactoryTalk View ME Station (Educational)
• 46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)
• 46968-A FactoryTalk View ME Studio (Commercial)
• 46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)
• 46968-C FactoryTalk View ME Station (Commercial)
• 46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)

Manual
Manual
Description
number
Human-Machine Interfaces (User Guide) ________________________________________________585116 (85985-E0)

Specifications
Parameter Value

A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.

87 © Festo Didactic
Process Control Training Systems, LabVolt Series

FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) (Optional)


588387 (46968-B0)
FactoryTalk View is a Windows-based application suite,
produced by Rockwell Software, which simplifies the creation of
graphic human-machine interfaces (HMI), such as operator
interface solutions, to monitor and control machines and small
processes. This versatile suite is compatible with a wide array of
devices, including PLCs and Foxboro controllers, and constitutes
a distributed control system development solution of choice.
HMI applications are developed and edited using FactoryTalk
View Studio, which also has limited runtime capabilities to test
your interface. A completed application can be loaded directly
on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it
includes a built-in runtime software. Your applications can also
be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition
Station Runtime.
A bundle (Model 46968-1 or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to
enable communication and data exchange between a Foxboro controller (Model 46960) and a computer.
Available versions:

• 46968-0 FactoryTalk View ME Studio (Educational)


• 46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)
• 46968-2 FactoryTalk View ME Station (Educational)
• 46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)
• 46968-A FactoryTalk View ME Studio (Commercial)
• 46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)
• 46968-C FactoryTalk View ME Station (Commercial)
• 46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)

Manual
Manual
Description
number
Human-Machine Interfaces (User Guide) ________________________________________________585116 (85985-E0)

Specifications
Parameter Value

A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.

© Festo Didactic 88
Process Control Training Systems, LabVolt Series

FactoryTalk View ME Station (Commercial) (Optional)


588390 (46968-C0)
FactoryTalk View is a Windows-based application suite,
produced by Rockwell Software, which simplifies the creation of
graphic human-machine interfaces (HMI), such as operator
interface solutions, to monitor and control machines and small
processes. This versatile suite is compatible with a wide array of
devices, including PLCs and Foxboro controllers, and constitutes
a distributed control system development solution of choice.
HMI applications are developed and edited using FactoryTalk
View Studio, which also has limited runtime capabilities to test
your interface. A completed application can be loaded directly
on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it
includes a built-in runtime software. Your applications can also
be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition
Station Runtime.
A bundle (Model 46968-1 or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to
enable communication and data exchange between a Foxboro controller (Model 46960) and a computer.
Available versions:

• 46968-0 FactoryTalk View ME Studio (Educational)


• 46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)
• 46968-2 FactoryTalk View ME Station (Educational)
• 46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)
• 46968-A FactoryTalk View ME Studio (Commercial)
• 46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)
• 46968-C FactoryTalk View ME Station (Commercial)
• 46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)

Manual
Manual
Description
number
Human-Machine Interfaces (User Guide) ________________________________________________585116 (85985-E0)

Specifications
Parameter Value

A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.

89 © Festo Didactic
Process Control Training Systems, LabVolt Series

FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) (Optional)


588391 (46968-D0)
FactoryTalk View is a Windows-based application suite,
produced by Rockwell Software, which simplifies the creation of
graphic human-machine interfaces (HMI), such as operator
interface solutions, to monitor and control machines and small
processes. This versatile suite is compatible with a wide array of
devices, including PLCs and Foxboro controllers, and constitutes
a distributed control system development solution of choice.
HMI applications are developed and edited using FactoryTalk
View Studio, which also has limited runtime capabilities to test
your interface. A completed application can be loaded directly
on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it
includes a built-in runtime software. Your applications can also
be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition
Station Runtime.
A bundle (Model 46968-1 or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to
enable communication and data exchange between a Foxboro controller (Model 46960) and a computer.
Available versions:

• 46968-0 FactoryTalk View ME Studio (Educational)


• 46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)
• 46968-2 FactoryTalk View ME Station (Educational)
• 46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)
• 46968-A FactoryTalk View ME Studio (Commercial)
• 46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)
• 46968-C FactoryTalk View ME Station (Commercial)
• 46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)

Manual
Manual
Description
number
Human-Machine Interfaces (User Guide) ________________________________________________585116 (85985-E0)

Specifications
Parameter Value

A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.

© Festo Didactic 90
Process Control Training Systems, LabVolt Series

Industrial PC HMI (Siemens) (Optional)


589672 (46973-A0)
The Industrial PC HMI consists of a Siemens 477D Industrial PC
with a 48.2 cm (19 in) color display. This touch-screen interface
allows monitoring and control of some features of the Pressure,
Flow, Level, and Temperature Process Training Systems. The
Touch Screen Graphic Terminal is pre-programmed with a control
interface developed with the various components of the system
in mind. It features an integrated PROFINET communication port,
three USB ports and DVI port to connect an extra large monitor
for presenting démonstrations to a large student group. The
Industrial PC includes Windows 7 Ultimate and WinCC Runtime
software.
The WinCC Advanced development software, Model 46984, is optional and can be used to design your own
control interface.

Manual
Manual
Description
number
Human-Machine Interface (User Guide) ________________________________________________590101 (52601-E0)

Calibration Kit (Optional)


588416 (46980-00)
The Calibration Kit includes the equipment required to precisely
adjust the control valves and to perform diagnostic tests on
electrical devices. The kit contains a Fluke 725 multifunction
process calibrator which can act as a source and measure
different parameters. A calibration pump completes the kit and
is used to calibrate pressure devices.
A Calibration Kit, Model 46980 or 46981, is required to
characterize and tune processes in the Pressure, Flow, Level, and
Temperature Process Training Systems.

Manual
Manual
Description
number
(Workbook) ______________________________________________________________________ 594085 (54387-00)

Calibration Kit with Pressure Modules (Optional)


588417 (46980-A0)
The Calibration Kit is a variant of the Calibration kit, Model 46980-0, that also includes a Fluke 725
multifunction process calibrator and pressure modules (a test pump and two pressure gauges) for reliable
measurement of pressure directly on the Fluke calibrator.

91 © Festo Didactic
Process Control Training Systems, LabVolt Series

Manual
Manual
Description
number
(Workbook) ______________________________________________________________________ 594085 (54387-00)

Calibration Kit (HART) (Optional)


588418 (46981-00)
The Calibration Kit includes the equipment required to precisely
adjust the control valves, perform diagnostic tests, and interface
with smart devices.
This version of the kit contains a Fluke 754 documenting process
calibrator with HART capabilities to calibrate, maintain, and
troubleshoot HART devices. The Fluke calibrator acts as a source
and measures pressure, temperature, and electrical signals.
It also include a test pump used to generate a wide range of
pressures from vacuums at -95 kPa (-13.9 psi) to pressures up to 410 kPa (600 psi). Two pressure gauges, a
low-range version (up to 34 kPa (5 psi)) and a high-range version (up to 690 kPa (100 psi)), are included and can
be used with the Fluke calibrator for direct measurement of pressure.
A Calibration Kit, Model 46980 or 46981, is required to characterize and tune processes in the Pressure, Flow,
Level, and Temperature Process Training Systems.
Available Calibration Kits:

• 46981-0 Calibration Kit (HART)


• 46981-A Calibration Kit (HART and FOUNDATION Fieldbus)

Manual
Manual
Description
number
(Workbook) ______________________________________________________________________ 594085 (54387-00)

Calibration Kit (HART and FOUNDATION Fieldbus) (Optional)


588419 (46981-A0)
The Calibration Kit includes the equipment required to precisely
adjust the control valves, perform diagnostic tests, and interface
with smart devices.
This version of the kit is compatible with both HART and
FOUNDATION Fieldbus. It includes the Emerson AMS Trex™
Device Communicator: a universal HART and FOUNDATION
Fieldbus communicator. The kit also contains a Fluke 725
multifunction process calibrator which can act as a source and
measure different parameters.
It also include a test pump used to generate a wide range of pressures from vacuums at -95 kPa (-13.9 psi) to
pressures up to 410 kPa (600 psi). Two pressure gauges, a low-range version (up to 34 kPa (5 psi)) and a high-
range version (up to 690 kPa (100 psi)), are included and can be used with the Fluke calibrator for direct
measurement of pressure.

© Festo Didactic 92
Process Control Training Systems, LabVolt Series

A Calibration Kit, Model 46980 or 46981, is required to characterize and tune processes in the Pressure, Flow,
Level, and Temperature Process Training Systems.
Available Calibration Kits

• 46981-0 Calibration Kit (HART)


• 46981-A Calibration Kit (HART and FOUNDATION Fieldbus)

Manual
Manual
Description
number
(Workbook) ______________________________________________________________________ 594085 (54387-00)

HART Software Configurator (Optional)


588420 (46982-00)
The Software Configurator includes the FieldCare software
necessary to interpret the data related to the different smart
devices and to configure their parameters. The HART version
also includes a communication box for data transfer between a
HART device and a PC with a USB port.
Available versions:

• 46982-0 HART Software Configurator


• 46982-A FOUNDATION Fieldbus Software Configurator
• 46982-B HART/FOUNDATION Fieldbus Software Configurator

List of Manuals
Manual
Description
number
HART Device Configuration (Workbook) ________________________________________________585164 (86050-00)
HART Device Configuration (Workbook (Instructor)) ______________________________________585165 (86050-10)

Table of Contents of the Manual(s)


HART Device Configuration (Workbook) (585164 (86050-00))
• 2-1 Two-Wire Transmitter
• 2-2 Four-Wire Transmitter (Optional)
• 2-3 Output Device (Optional)
• 3-1 HART Multidrop with Multiple Transmitters

Specifications
Parameter Value

A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.

93 © Festo Didactic
Process Control Training Systems, LabVolt Series

FOUNDATION Fieldbus Software Configurator (Optional)


588421 (46982-A0)
The Software Configurator includes the FieldCare software
necessary to interpret the data related to the different smart
devices and to configure their parameters. The FOUNDATION
Fieldbus version makes use of the FOUNDATION Fieldbus Bridge,
Model 46979-1.
Available versions:

• 46982-0 HART Software Configurator


• 46982-A FOUNDATION Fieldbus Software Configurator
• 46982-B HART/FOUNDATION Fieldbus Software Configurator

Manual
Manual
Description
number
FOUNDATION™ Fieldbus Networking (User Guide) _______________________________________585312 (89454-E0)

Specifications
Parameter Value

A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.

HART/FOUNDATION Fieldbus Software Configurator (Optional)


588422 (46982-B0)
The Software Configurator includes the FieldCare software
necessary to interpret the data related to the different smart
devices and to configure their parameters. The HART version
also includes a communication box for data transfer between a
HART device and a PC with a USB port. The FOUNDATION
Fieldbus version makes use of the FOUNDATION Fieldbus Bridge
instead, Model 46979-1.
Available versions:

• 46982-0 HART Software Configurator


• 46982-A FOUNDATION Fieldbus Software Configurator
• 46982-B HART/FOUNDATION Fieldbus Software Configurator

List of Manuals
Manual
Description
number
HART Device Configuration (Workbook) ________________________________________________585164 (86050-00)
HART Device Configuration (Workbook (Instructor)) ______________________________________585165 (86050-10)
FOUNDATION™ Fieldbus Networking (User Guide) _______________________________________585312 (89454-E0)

© Festo Didactic 94
Process Control Training Systems, LabVolt Series

Table of Contents of the Manual(s)


HART Device Configuration (Workbook) (585164 (86050-00))
• 2-1 Two-Wire Transmitter
• 2-2 Four-Wire Transmitter (Optional)
• 2-3 Output Device (Optional)
• 3-1 HART Multidrop with Multiple Transmitters

Specifications
Parameter Value

A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.

WinCC Advanced Software Runtime (Optional)


592686 (46984-00)
The WinCC Advanced development
software is a Windows-based
application suite, produced by
Siemens, which simplifies the creation
of graphic human-machine interfaces
(HMI), such as operator interface
solutions, to monitor and control
machines and industrial processes.
A completed application provided with
WinCC can be used with a S7-1500
Siemens PLC and a 3531 System to
perform process control experiments.
The HMI database can be loaded
directly on an Industrial PC, Model 46973-A0. Your applications can also be designed to run on a computer,
model 46299 or 46299-A0.

Manual
Manual
Description
number
Human-Machine Interface (User Guide) ________________________________________________590101 (52601-E0)

95 © Festo Didactic
Process Control Training Systems, LabVolt Series

Water Analyzer (Optional)


588424 (46989-00)
The Water Analyzer is a multifunction device which allows the simple and
accurate measurement of the pH, conductivity, resistivity, oxidation-
reduction potential, total dissolved solids and Langelier saturation index
of a test solution.

Custom Computer for SCADA (Optional)


588440 (46999-00)
The Custom Computer for SCADA is designed to
ensure full compatibility with the SCADA system
as well as long-term reliability and efficiency.
The optional preferred software for SCADA such
as FactoryTalkView, WinCC is pre-installed along
with the other optional PLC programming
software ordered at the same time, such as
RSLogix Micro, RSLogix 5000 or Step7 TIA
Portal. All the software are registered to the
training facility.
The computer model includes a 23-inch Touch-
Screen Computer that is a compact solution for
saving space in the classroom. It can be
installed on a full-motion mount on the
workstation to maximize desk space. An
optional computer-mount is also available to attach the computer to the Instrumentation Workstation.

Specifications
Parameter Value
Power Requirements
Current TBE
Service Installation Standard single-phase ac outlet

© Festo Didactic 96
Process Control Training Systems, LabVolt Series

Unmanaged Switch (Siemens) (Optional)


780054 (52390-00)
The Unmanaged Switch is a Siemens SCALANCE XB008 that
permits to connect devices using Industrial Ethernet
communication protocol. The Unmanaged Switch features
10/100MBIT/S speeds with 8 ports X 10/100MBIT/S twisted-
pair ports with RJ45-sockets.
It permits configuring small Star and Line Topographies and offer
led-diagnosis for fast network trouble-shooting.

Pressure, Flow, and Level Process Control (Manuals on CD-ROM) (Optional)


585247 (87996-A0)

List of Manuals
Manual
Description
number
Temperature Process Control (Workbook) _______________________________________________590738 (33336-00)
Temperature Process Control (Workbook (Instructor)) _____________________________________590741 (33336-10)
pH Process Control (Workbook) _______________________________________________________591327 (38921-00)
pH Process Control (Workbook (Instructor)) _____________________________________________591329 (38921-10)
Pressure, Flow, and Level Processes (Workbook) _________________________________________592078 (87996-00)
Pressure, Flow, and Level Processes (Workbook (Instructor)) _______________________________592080 (87996-10)
Temperature Process and Heat Exchanger (Workbook) ____________________________________592150 (88461-00)
Temperature Process and Heat Exchanger (Workbook (Instructor)) __________________________592151 (88461-10)
Pressure, Flow, and Level Processes (Workbook) _________________________________________________ 8089765
Pressure, Flow, and Level Processes (Workbook (Instructor)) _______________________________________ 8089769

97 © Festo Didactic
Process Control Training Systems, LabVolt Series

Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production,
installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.

Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible
for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered
trademarks of their respective holders. © Festo Didactic Inc. 2021. All rights reserved.

Festo Didactic SE
Rechbergstrasse 3
73770 Denkendorf
Germany
P. +49(0)711/3467-0
F. +49(0)711/347-54-88500

Festo Didactic Inc.


607 Industrial Way West
Eatontown, NJ 07724
United States
P. +1-732-938-2000
F. +1-732-774-8573

Festo Didactic Ltée/Ltd


675 rue du Carbone
Québec QC G2N 2K7
Canada
P. +1-418-849-1000
F. +1-418-849-1666

www.labvolt.com
www.festo-didactic.com

© Festo Didactic 98

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