Datasheet 593330 (98-6090) en 120V 60Hz
Datasheet 593330 (98-6090) en 120V 60Hz
Datasheet 593330 (98-6090) en 120V 60Hz
6090-00
LabVolt Series
Datasheet
Festo Didactic
en 120 V - 60 Hz
* The product images shown in this document are for illustration purposes; actual products may vary. Please refer to the Specifications section of
each product/item for all details. Festo Didactic reserves the right to change product images and specifications at any time without notice. 10/2021
Process Control Training Systems, LabVolt Series
Table of Contents
General Description
The Process Control Training Systems form a complete program designed to familiarize students with the
fundamentals of instrumentation and process control. It demonstrates the control of pressure, flow, level,
temperature, and pH processes. It can also demonstrate advanced process control techniques, such as feed-
forward control, second-order control, and cascade control when used with a controller featuring these
functions.
A large selection of PID controllers and programmable logic controllers is available to control the processes. An
Instrumentation Workstation, Model 6305, is required to keep the controller attached to the side of the station.
© Festo Didactic 2
Process Control Training Systems, LabVolt Series
3 © Festo Didactic
Process Control Training Systems, LabVolt Series
Topic Coverage
• Pressure, Flow and Level Processes
• PID Controller and Process Control
• Temperature Processes and Measurement
• pH Control and Measurement
• Process Dynamics
• Proportional Plus Integral/Derivative Control Mode
• Estimated total program duration: 110 hours
© Festo Didactic 4
Process Control Training Systems, LabVolt Series
1 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.
2 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.
5 © Festo Didactic
Process Control Training Systems, LabVolt Series
Model
Qty Description
number
1 Touch-Screen Computer – Large __________________________________________________ 589677 (46299-A0) 3
Optional Equipment
Model
Qty Description
number
1 Touch-Screen Computer Mount ____________________________________________________ 587644 (3451-A0)
1 Table __________________________________________________________________________ 587645 (3452-00)
1 Honeywell UDC3500 Controller Bundle ______________________________________________ 588517 (3539-10)
1 ControlLogix PLC Bundle – Educational ______________________________________________ 588519 (3539-50)
1 MicroLogix PLC Bundle – Educational _______________________________________________ 588521 (3539-70)
1 CompactLogix PLC Bundle – Educational _____________________________________________ 588522 (3539-80)
1 FOUNDATION Fieldbus PLC Add-On _________________________________________________ 588524 (3539-90)
1 ControlLogix PLC Bundle – Commercial ______________________________________________ 588513 (3539-A0)
1 MicroLogix PLC Bundle – Commercial _______________________________________________ 588514 (3539-C0)
1 CompactLogix PLC Bundle – Commercial _____________________________________________ 588515 (3539-D0)
1 S7-1500 PLC Bundle HART – Educational ____________________________________________ 589669 (3539-P0)
1 S7-1500 PLC Bundle – Educational _________________________________________________ 589670 (3539-S0)
1 Touch Screen Graphic Terminal - 14.5 cm (5.7 in) _____________________________________ 587866 (5922-B0) 4
1 Signal Tower ___________________________________________________________________ 582351 (5924-00)
1 Indicator-Light/Push-Button Station _______________________________________________ 587871 (5925-A0) 5
1 Emergency Switch Station _______________________________________________________ 582352 (5926-A0) 6
1 Fuzzy Logic Software Add-On (Educational) _________________________________________ 587902 (5938-00) 7
1 Fuzzy Logic Software Add-On (Commercial) _________________________________________ 587903 (5938-A0) 8
1 Bench (Unassembled) ___________________________________________________________ 587933 (6303-10)
1 Dressing Panels (with Lockable Front Door) __________________________________________ 587927 (6303-A0)
1 Bench (Assembled) ______________________________________________________________ 587928 (6303-B0)
1 Bench (with Dressing Panels and Lockable Front Door, Assembled) _______________________ 587929 (6303-C0)
1 Dual-Sided Instrumentation Workstation ____________________________________________ 589003 (6305-00)
1 Storage/Work Surface ___________________________________________________________ 582357 (6309-00)
1 Multimeter _____________________________________________________________________ 582365 (6394-A0)
1 Air Compressor _________________________________________________________________ 588105 (6410-B0)
1 Air Compressor _________________________________________________________________ 588108 (6410-C0)
1 Unmanaged Switch (Allen-Bradley) ________________________________________________ 765575 (20486-00)
1 Storage Station ________________________________________________________________ 588301 (46801-D0)
1 FactoryTalk View ME Studio (Educational) ___________________________________________ 588384 (46968-00)
1 FactoryTalk View ME Studio (with Foxboro OPC Server, Educational) _____________________ 588395 (46968-10)
1 FactoryTalk View ME Station (Educational) __________________________________________ 588397 (46968-20)
1 FactoryTalk View ME Station (with Foxboro OPC Server, Educational) _____________________ 588398 (46968-30)
1 FactoryTalk View ME Studio (Commercial) ___________________________________________ 588385 (46968-A0)
1 FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) _____________________ 588387 (46968-B0)
3 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.
4 Requires an Industrial Controls Tabletop Workstation, Model 3105-0.
5 Requires an Industrial Controls Tabletop Workstation, Model 3105-0.
6 Requires an Industrial Controls Tabletop Workstation, Model 3105-0.
7 Requires the RSLogix 5000 software.
8 Requires the RSLogix 5000 software.
© Festo Didactic 6
Process Control Training Systems, LabVolt Series
Model
Qty Description
number
1 FactoryTalk View ME Station (Commercial) __________________________________________ 588390 (46968-C0)
1 FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) _____________________ 588391 (46968-D0)
1 Industrial PC HMI (Siemens) ______________________________________________________ 589672 (46973-A0)
1 Calibration Kit _________________________________________________________________ 588416 (46980-00)
1 Calibration Kit with Pressure Modules ______________________________________________ 588417 (46980-A0)
1 Calibration Kit (HART) ___________________________________________________________ 588418 (46981-00)
1 Calibration Kit (HART and FOUNDATION Fieldbus) ____________________________________ 588419 (46981-A0)
1 HART Software Configurator ______________________________________________________ 588420 (46982-00)
1 FOUNDATION Fieldbus Software Configurator _______________________________________ 588421 (46982-A0)
1 HART/FOUNDATION Fieldbus Software Configurator __________________________________ 588422 (46982-B0)
1 WinCC Advanced Software Runtime ________________________________________________ 592686 (46984-00)
1 Water Analyzer ________________________________________________________________ 588424 (46989-00)
1 Custom Computer for SCADA _____________________________________________________ 588440 (46999-00)
1 Unmanaged Switch (Siemens) ____________________________________________________ 780054 (52390-00)
1 Pressure, Flow, and Level Process Control (Manuals on CD-ROM) ________________________ 585247 (87996-A0)
7 © Festo Didactic
Process Control Training Systems, LabVolt Series
provides a storage area for components. Optional dressing panels and lockable doors are also available to fully
enclose and lock the bench.
The training system processes can be controlled by a computer-based PID Controller through the use of a
personal computer, the included Process Control and Simulation Software (LVProSim), and the I/O Interface,
Model 9065. The trainer processes can also be controlled using any conventional PID controller compatible with
standard 4-20 mA signals.
Cascade and second-order process control can also be studied on the basic trainer by having the students from
two workstations work together at a single workstation, or by adding the following components to the basic
trainer: a Pressure Transmitter, a Column, a second I/O interface, or a PID Controller.
The Process Control Training System can also be complemented with equipment packages designed to recreate
current industrial practices. These add-ons (6090-4, 6090-5, and 6090-6) improve and diversify the possibilities
offered by the system.
List of Equipment
Model
Qty Description
number
1 Work Surface (Stainless Steel) _____________________________________________________ 587925 (6301-A0)
1 Expanding Work Surface (Large) ___________________________________________________ 763446 (6302-00)
1 DC Power Supply ________________________________________________________________ 587962 (6360-A0)
1 Multimeter _____________________________________________________________________ 582365 (6394-A0)
1 Pumping Unit ___________________________________________________________________ 595991 (6510-20)
1 Column ________________________________________________________________________ 588211 (6511-00)
2 Hand-Operated Two-Way Valve ____________________________________________________ 582368 (6520-00)
1 Solenoid-Operated Two-Way Valve _________________________________________________ 588214 (6521-00)
1 Pressure Transmitter _____________________________________________________________ 588216 (6540-00)
1 Paddle Wheel Flow Transmitter ____________________________________________________ 588222 (6542-00)
1 Rotameter _____________________________________________________________________ 582373 (6550-00)
1 Venturi Tube ____________________________________________________________________ 588232 (6551-00)
1 Orifice Plate ____________________________________________________________________ 588233 (6552-00)
2 Pressure Gauge (Analog, Low Range) _______________________________________________ 582374 (6553-00)
1 Float Switch ____________________________________________________________________ 588242 (6570-00)
1 Hose Set and Accessory Kit _______________________________________________________ 588243 (6590-00)
1 I/O Interface with LVProSim _______________________________________________________ 763509 (9065-B0)
List of Manuals
Manual
Description
number
Pressure, Flow, and Level Processes (Workbook) _________________________________________________ 8089764
Pressure, Flow, and Level Processes (Workbook (Instructor)) _______________________________________ 8089768
© Festo Didactic 8
Process Control Training Systems, LabVolt Series
System Specifications
Parameter Value
Power Requirements
Current 5A
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 1830 x 1220 x 700 mm (72 x 48 x 28 in)
Net Weight TBE
List of Equipment
Model
Qty Description
number
1 Heating Unit ___________________________________________________________________ 582369 (6530-00)
1 Radiator _______________________________________________________________________ 582372 (6531-00)
9 © Festo Didactic
Process Control Training Systems, LabVolt Series
Model
Qty Description
number
1 Thermocouple Temperature Transmitter _____________________________________________ 588219 (6541-00)
1 RTD Temperature Transmitter ______________________________________________________ 588225 (6543-00)
List of Manuals
Manual
Description
number
Temperature Process and Heat Exchanger (Workbook) ___________________________________ 588944 (88461-00)
Temperature Process and Heat Exchanger (Workbook (Instructor)) _________________________ 588945 (88461-10)
System Specifications
Parameter Value
Power Requirements
Current 10 A
Physical Characteristics
Installed on the Pressure, Flow, and Level Process Control Training System, Model 6090-1. Does not require any
Intended Location
additional space.
Net Weight TBE
List of Equipment
Model
Qty Description
number
3 Metering Pump _________________________________________________________________ 588212 (6512-00)
© Festo Didactic 10
Process Control Training Systems, LabVolt Series
Model
Qty Description
number
2 Chemical Tank __________________________________________________________________ 588213 (6513-00)
1 pH Transmitter _________________________________________________________________ 588228 (6544-00)
1 Metering Pump Drive ____________________________________________________________ 588238 (6560-00)
1 Set Point Device ________________________________________________________________ 588241 (6561-00)
1 pH Process Control Accessories ____________________________________________________ 588244 (6591-00)
1 pH Process Control Consumables for 6090 ___________________________________________ 588246 (6599-00)
List of Manuals
Manual
Description
number
pH Process Control (Workbook) _______________________________________________________584825 (38921-00)
pH Process Control (Workbook (Instructor)) _____________________________________________584827 (38921-10)
System Specifications
Parameter Value
Power Requirements
Current 6A
Physical Characteristics
Installed on the Pressure, Flow, and Level Process Control Training System, Model 6090-1. Does not require any
Intended Location
additional space.
Net Weight TBE
11 © Festo Didactic
Process Control Training Systems, LabVolt Series
List of Equipment
Model
Qty Description
number
1 Expanding Work Surface (Small) ___________________________________________________ 582356 (6302-10)
1 Pumping Unit ___________________________________________________________________ 595991 (6510-20)
1 Heat Exchanger _________________________________________________________________ 588215 (6532-00)
1 Rotameter _____________________________________________________________________ 582373 (6550-00)
System Specifications
Parameter Value
Power Requirements
Current 3A
Physical Characteristics
Installed on the Pressure, Flow, and Level Process Control Training System, Model 6090-1. Does not require any
Intended Location
additional space.
Net Weight TBE
© Festo Didactic 12
Process Control Training Systems, LabVolt Series
List of Equipment
Model
Qty Description
number
1 Conditioning Unit (Single Port) _____________________________________________________ 588111 (6411-A0)
1 Ultrasonic Level Transmitter _______________________________________________________ 588231 (6545-00)
1 Pitot Tube ______________________________________________________________________ 588237 (6554-00)
1 Instrumentation Pipe ____________________________________________________________ 588245 (6592-00)
1 Differential-Pressure Transmitter (HART, Medium Range) ______________________________ 588335 (46929-00)
Manual
Manual
Description
number
Control Valves (User Guide) __________________________________________________________585145 (86001-E0)
13 © Festo Didactic
Process Control Training Systems, LabVolt Series
Optional Equipment
Model
Qty Description
number
1 Pressure Gauge (Digital, High Range) _______________________________________________ 582375 (6553-A0)
1 Pressure Gauge (Analog, Medium Range) ____________________________________________ 588235 (6553-C0)
1 Pressure Gauge (Digital, Medium Range) ____________________________________________ 588236 (6553-D0)
1 J-Type Thermocouple ____________________________________________________________ 582406 (46916-00)
1 Platinum RTD 100 ______________________________________________________________ 582407 (46917-00)
1 Electromagnetic Flow Transmitter (HART, 2nd Transmitter for Advanced Temperature) _______ 582419 (46922-10)
Electromagnetic Flow Transmitter (FOUNDATION Fieldbus, 2nd Transmitter for Advanced Temperature) __ 582416
1
(46922-B0)
1 Vortex Flow Transmitter (HART) ___________________________________________________ 588320 (46923-00)
1 Vortex Flow Transmitter (FOUNDATION Fieldbus) _____________________________________ 588322 (46923-A0)
1 Coriolis Flow Transmitter (HART) __________________________________________________ 588323 (46924-00)
1 Coriolis Flow Transmitter (FOUNDATION Fieldbus) ____________________________________ 588325 (46924-A0)
1 Pressure Switch (with Analog Output) ______________________________________________ 588328 (46926-00)
1 Pressure Transmitter (HART) ______________________________________________________ 588333 (46928-00)
1 Pressure Transmitter (FOUNDATION Fieldbus) _______________________________________ 588334 (46928-A0)
1 Temperature Transmitter (HART) __________________________________________________ 582422 (46940-00)
1 Temperature Transmitter (FOUNDATION Fieldbus) ____________________________________ 582423 (46940-A0)
1 pH Transmitter (HART) __________________________________________________________ 588353 (46945-00)
1 pH Transmitter (FOUNDATION Fieldbus) ____________________________________________ 588354 (46945-A0)
1 Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000 ______________________ 588357 (46950-00)
1 Pneumatic Control Valve (with Positioner, Fisher 3660) ________________________________ 588358 (46950-A0)
1 Electric Control Valve ____________________________________________________________ 588360 (46950-C0)
1 Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC 6200 _______ 588362 (46950-D0)
1 Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6200 ______________________ 588363 (46950-E0)
System Specifications
Parameter Value
Power Requirements
Current N/A
Physical Characteristics
Installed on the Pressure, Flow, and Level Process Control Training System, Model 6090-1. Does not require any
Intended Location
additional space.
Net Weight TBE
© Festo Didactic 14
Process Control Training Systems, LabVolt Series
28 L/min (1 SCFM) with a pressure of 207 kPa (30 PSI). The Air Compressor, Model 6410-C, is a portable unit
well suited to the system.
Many industrial accessories that can be installed on a workstation are available. The industrial accessories are
mainly meant to demonstrate the principles of operation of industrial devices to students, rather than to allow
precise control of the Pressure, Flow, and Level Process Control Training System.
List of Equipment
Model
Qty Description
number
1 Conditioning Unit (Single Port) _____________________________________________________ 588111 (6411-A0)
1 Ultrasonic Level Transmitter _______________________________________________________ 588231 (6545-00)
1 Pitot Tube ______________________________________________________________________ 588237 (6554-00)
1 Instrumentation Pipe ____________________________________________________________ 588245 (6592-00)
1 Differential-Pressure Transmitter (FOUNDATION Fieldbus, Medium Range) ________________ 588336 (46929-A0)
Manual
Manual
Description
number
Control Valves (User Guide) __________________________________________________________585145 (86001-E0)
System Specifications
Parameter Value
Power Requirements
Current N/A
Physical Characteristics
Installed on the Pressure, Flow, and Level Process Control Training System, Model 6090-1. Does not require any
Intended Location
additional space.
Net Weight TBE
Pressure, Flow, and Level Process Control Training System (Entry-Level Solution)
589633 (6090-80)
The Pressure, Flow, and Level Process Control Training System is a cost-effective alternative to systems using
industrial grade components. It meets the training requirements of instructors wishing to teach process control
fundamentals in any vocational school or college.
The training system demonstrates PID (proportional, integral, derivative) control of flow, pressure, and level
processes. The workstation can be configured to accommodate a wide variety of space and teaching needs with
different benches, work surfaces, and optional equipment. The equipment has several switches to enable
instructors to insert faults in the system for real-world troubleshooting.
15 © Festo Didactic
Process Control Training Systems, LabVolt Series
The Entry-Level Solution permits to perform all basic experiments but not all the ones as a 6090-1 would do. It
would require additionnal models to perform same experiments as this system.
The training system includes a variable-speed pump, a tank, a column, two-way valves, pressure gauges,
flexible hoses, a venturi tube, an orifice plate, a rotameter, a paddle wheel flow transmitter, and a differential
pressure transmitter. A work surface consisting of a solid perforated plate hinged to a drip tray provides a large
area (that can be laid flat or tilted to a 45° angle) on which components can be mounted. Additional work area
can be added using the provided expanding work surface. The drip tray is made of stainless steel.
Mounting and removing components is especially easy using quick-lock fixations and knobs that enable
components to be locked in the perforations of the work surface. The components can be interconnected by
means of flexible hoses equipped with garden-type fittings that permit easy and fast component connections
without the use of tools. The hose fittings contain check valves to prevent water from running out of the hoses
when they are disconnected.
Although the equipment is designed to operate atop a regular work table, an optional bench is available to
provide mobility and storage space. Mounted on four heavy-duty, swiveling, lockable casters, the bench
provides a storage area for components. Optional dressing panels and lockable doors are also available to fully
enclose and lock the bench.
The training system processes can be controlled by a computer-based PID Controller through the use of a
personal computer, the included Process Control and Simulation Software (LVProSim), and the I/O Interface,
Model 9065. The trainer processes can also be controlled using any conventional PID controller compatible with
standard 4-20 mA signals.
List of Equipment
Model
Qty Description
number
1 Work Surface (Stainless Steel) _____________________________________________________ 587925 (6301-A0)
1 Expanding Work Surface (Large) ___________________________________________________ 763446 (6302-00)
1 DC Power Supply ________________________________________________________________ 587962 (6360-A0)
1 Multimeter _____________________________________________________________________ 582365 (6394-A0)
1 Pumping Unit ___________________________________________________________________ 595991 (6510-20)
1 Column ________________________________________________________________________ 588211 (6511-00)
1 Hand-Operated Two-Way Valve ____________________________________________________ 582368 (6520-00)
1 Pressure Transmitter _____________________________________________________________ 588216 (6540-00)
1 Rotameter _____________________________________________________________________ 582373 (6550-00)
1 Venturi Tube ____________________________________________________________________ 588232 (6551-00)
2 Pressure Gauge (Analog, Low Range) _______________________________________________ 582374 (6553-00)
1 Hose Set and Accessory Kit _______________________________________________________ 588243 (6590-00)
1 I/O Interface with LVProSim _______________________________________________________ 763509 (9065-B0)
List of Manuals
Manual
Description
number
Pressure, Flow, and Level Processes (Workbook) _________________________________________________ 8089764
Pressure, Flow, and Level Processes (Workbook (Instructor)) _______________________________________ 8089768
© Festo Didactic 16
Process Control Training Systems, LabVolt Series
Pressure, Flow, Level, and Temperature Process Control Training System (Entry-Level Solution)
589638 (6090-90)
The Pressure, Flow, Level, and Temperature Process Control Training System is a cost-effective alternative to
systems using industrial grade components. It meets the training requirements of instructors wishing to teach
process control fundamentals in any vocational school or college.
The training system demonstrates PID (proportional, integral, derivative) control of flow, pressure, and level
processes. The workstation can be configured to accommodate a wide variety of space and teaching needs with
different benches, work surfaces, and optional equipment. The equipment has several switches to enable
instructors to insert faults in the system for real-world troubleshooting.
The Temperature Process Control demonstrate PID control of temperature. It includes a heating unit, a cooling
unit and a RTD temperature transmitter.
The Entry-Level Solution permits to perform all basic experiments but not all the ones as a 6090-1 and 6090-2
would do. It would require additionnal models to perform same experiments as these systems.
The training system includes a variable-speed pump, a tank, a column, two-way valves, pressure gauges,
flexible hoses, a venturi tube, an orifice plate, a rotameter, a paddle wheel flow transmitter, and a differential
pressure transmitter. A work surface consisting of a solid perforated plate hinged to a drip tray provides a large
area (that can be laid flat or tilted to a 45° angle) on which components can be mounted. Additional work area
can be added using the provided expanding work surface. The drip tray is made of stainless steel.
Mounting and removing components is especially easy using quick-lock fixations and knobs that enable
components to be locked in the perforations of the work surface. The components can be interconnected by
means of flexible hoses equipped with garden-type fittings that permit easy and fast component connections
without the use of tools. The hose fittings contain check valves to prevent water from running out of the hoses
when they are disconnected.
17 © Festo Didactic
Process Control Training Systems, LabVolt Series
Although the equipment is designed to operate atop a regular work table, an optional bench is available to
provide mobility and storage space. Mounted on four heavy-duty, swiveling, lockable casters, the bench
provides a storage area for components. Optional dressing panels and lockable doors are also available to fully
enclose and lock the bench.
The training system processes can be controlled by a computer-based PID Controller through the use of a
personal computer, the included Process Control and Simulation Software (LVProSim), and the I/O Interface,
Model 9065. The trainer processes can also be controlled using any conventional PID controller compatible with
standard 4-20 mA signals.
List of Equipment
Model
Qty Description
number
1 Work Surface (Stainless Steel) _____________________________________________________ 587925 (6301-A0)
1 Expanding Work Surface (Large) ___________________________________________________ 763446 (6302-00)
1 DC Power Supply ________________________________________________________________ 587962 (6360-A0)
1 Multimeter _____________________________________________________________________ 582365 (6394-A0)
1 Pumping Unit ___________________________________________________________________ 595991 (6510-20)
1 Column ________________________________________________________________________ 588211 (6511-00)
1 Hand-Operated Two-Way Valve ____________________________________________________ 582368 (6520-00)
1 Heating Unit ___________________________________________________________________ 582369 (6530-00)
1 Radiator _______________________________________________________________________ 582372 (6531-00)
1 Pressure Transmitter _____________________________________________________________ 588216 (6540-00)
1 RTD Temperature Transmitter ______________________________________________________ 588225 (6543-00)
1 Rotameter _____________________________________________________________________ 582373 (6550-00)
1 Venturi Tube ____________________________________________________________________ 588232 (6551-00)
2 Pressure Gauge (Analog, Low Range) _______________________________________________ 582374 (6553-00)
1 Hose Set and Accessory Kit _______________________________________________________ 588243 (6590-00)
1 I/O Interface with LVProSim _______________________________________________________ 763509 (9065-B0)
List of Manuals
Manual
Description
number
Temperature Process and Heat Exchanger (Workbook) ___________________________________ 588944 (88461-00)
Temperature Process and Heat Exchanger (Workbook (Instructor)) _________________________ 588945 (88461-10)
Pressure, Flow, and Level Processes (Workbook) _________________________________________________ 8089764
Pressure, Flow, and Level Processes (Workbook (Instructor)) _______________________________________ 8089768
© Festo Didactic 18
Process Control Training Systems, LabVolt Series
Pressure, Flow, and Level Process Control Training System (with Bench)
588652 (6090-A0)
The Pressure, Flow, and Level Process Control Training System
(with Bench) is identical to the Pressure, Flow, and Level Process
Control Training System, Model 6090-1, but comprises an
unassembled bench. Just like Model 6090-1, the Pressure, Flow,
and Level Process Control Training System (with Bench)
familiarizes students with the fundamentals of instrumentation
and process control. It demonstrates the control of pressure,
flow, level, temperature, and pH processes. It can also
demonstrate advanced process control techniques, such as
second-order control, and cascade control when used with a
controller featuring these functions.
List of Equipment
Model
Qty Description
number
1 Work Surface (Stainless Steel) _____________________________________________________ 587925 (6301-A0)
1 Expanding Work Surface (Large) ___________________________________________________ 763446 (6302-00)
19 © Festo Didactic
Process Control Training Systems, LabVolt Series
Model
Qty Description
number
1 Bench (Unassembled) ___________________________________________________________ 587933 (6303-10)
2 Storage/Work Surface ___________________________________________________________ 582357 (6309-00)
1 DC Power Supply ________________________________________________________________ 587962 (6360-A0)
1 Multimeter _____________________________________________________________________ 582365 (6394-A0)
1 Pumping Unit ___________________________________________________________________ 595991 (6510-20)
1 Column ________________________________________________________________________ 588211 (6511-00)
2 Hand-Operated Two-Way Valve ____________________________________________________ 582368 (6520-00)
1 Solenoid-Operated Two-Way Valve _________________________________________________ 588214 (6521-00)
1 Pressure Transmitter _____________________________________________________________ 588216 (6540-00)
1 Paddle Wheel Flow Transmitter ____________________________________________________ 588222 (6542-00)
1 Rotameter _____________________________________________________________________ 582373 (6550-00)
1 Venturi Tube ____________________________________________________________________ 588232 (6551-00)
1 Orifice Plate ____________________________________________________________________ 588233 (6552-00)
2 Pressure Gauge (Analog, Low Range) _______________________________________________ 582374 (6553-00)
1 Float Switch ____________________________________________________________________ 588242 (6570-00)
1 Hose Set and Accessory Kit _______________________________________________________ 588243 (6590-00)
1 I/O Interface with LVProSim _______________________________________________________ 763509 (9065-B0)
List of Manuals
Manual
Description
number
Pressure, Flow, and Level Processes (Workbook) _________________________________________________ 8089764
Pressure, Flow, and Level Processes (Workbook (Instructor)) _______________________________________ 8089768
© Festo Didactic 20
Process Control Training Systems, LabVolt Series
System Specifications
Parameter Value
Power Requirements
Current 5A
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 1830 x 1220 x 700 mm (72 x 48 x 28 in)
Net Weight TBE
Pressure, Flow, and Level Process Control Training System (with Bench and Panels)
588655 (6090-B0)
The Pressure, Flow, and Level Process Control Training System (with Bench and Panels) is identical to the
Pressure, Flow, and Level Process Control Training System, Model 6090-1, but comprises an unassembled bench
with dressing panels that can be used to lock the bench. Just like Model 6090-1, the Pressure, Flow, and Level
Process Control Training System (with Bench and Panels) familiarizes students with the fundamentals of
instrumentation and process control. It demonstrates the control of pressure, flow, level, temperature, and pH
processes. It can also demonstrate advanced process control techniques, such as second-order control, and
cascade control when used with a controller featuring these functions.
List of Equipment
Model
Qty Description
number
1 Work Surface (Stainless Steel) _____________________________________________________ 587925 (6301-A0)
1 Expanding Work Surface (Large) ___________________________________________________ 763446 (6302-00)
1 Bench (Unassembled) ___________________________________________________________ 587933 (6303-10)
1 Dressing Panels (with Lockable Front Door) __________________________________________ 587927 (6303-A0)
2 Storage/Work Surface ___________________________________________________________ 582357 (6309-00)
1 DC Power Supply ________________________________________________________________ 587962 (6360-A0)
1 Multimeter _____________________________________________________________________ 582365 (6394-A0)
1 Pumping Unit ___________________________________________________________________ 595991 (6510-20)
1 Column ________________________________________________________________________ 588211 (6511-00)
2 Hand-Operated Two-Way Valve ____________________________________________________ 582368 (6520-00)
1 Solenoid-Operated Two-Way Valve _________________________________________________ 588214 (6521-00)
1 Pressure Transmitter _____________________________________________________________ 588216 (6540-00)
1 Paddle Wheel Flow Transmitter ____________________________________________________ 588222 (6542-00)
1 Rotameter _____________________________________________________________________ 582373 (6550-00)
1 Venturi Tube ____________________________________________________________________ 588232 (6551-00)
1 Orifice Plate ____________________________________________________________________ 588233 (6552-00)
2 Pressure Gauge (Analog, Low Range) _______________________________________________ 582374 (6553-00)
1 Float Switch ____________________________________________________________________ 588242 (6570-00)
1 Hose Set and Accessory Kit _______________________________________________________ 588243 (6590-00)
1 I/O Interface with LVProSim _______________________________________________________ 763509 (9065-B0)
21 © Festo Didactic
Process Control Training Systems, LabVolt Series
List of Manuals
Manual
Description
number
Pressure, Flow, and Level Processes (Workbook) _________________________________________________ 8089764
Pressure, Flow, and Level Processes (Workbook (Instructor)) _______________________________________ 8089768
System Specifications
Parameter Value
Power Requirements
Current 5A
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 1830 x 1270 x 700 mm (72 x 50 x 28 in)
Net Weight TBE
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Process Control Training Systems, LabVolt Series
Equipment Description
Work Surface (Stainless Steel)
587925 (6301-A0)
The Work Surface (Stainless Steel) consists in a solid stainless-
steel universal drip-tray hinged to a perforated, tiltable work
surface on which components can be mounted. The Work
Surface (Stainless Steel) can be placed atop a regular work table
or on an optional bench to provide mobility and storage space.
Specifications
Parameter Value
Physical Characteristics
Dimensions (H x W x D) 80 x 900 x 700 mm (3 x 35.5 x 27.5 in)
Net Weight TBE
Specifications
Parameter Value
Physical Characteristics
Dimensions (H x W x D) 30 x 590 x 590 mm (1 x 23 x 23 in)
Net Weight 5.9 kg (12.8 lb)
23 © Festo Didactic
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
Physical Characteristics
Dimensions (H x W x D) 30 x 290 x 590 mm (1 x 11.5 x 23 in)
Net Weight 3.2 kg (7.5 lb)
Bench (Unassembled)
587933 (6303-10)
The Bench (Unassembled) consists of a mobile workstation on
which the Work Surfaces, Models 6301 and 6301-1, can be
mounted. Four heavy-duty, swivelling, lockable casters allow the
bench to be easily moved in the laboratory classroom. The bench
has three pairs of side supports over which three Storage/Work
Surfaces, Model 6309, can be slid to provide shelving for
component storage.
This bench variant requires assembly and does not comprise any
dressing panel.
Specifications
Parameter Value
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in)
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Process Control Training Systems, LabVolt Series
Parameter Value
Net Weight 37.3 kg (82.5 lb)
Specifications
Parameter Value
Physical Characteristics
Intended Location Installed on the front, rear, and sides of a Bench, Model 6303-1 or 6303-B
Net Weight 25.5 kg (55.9 lb)
Storage/Work Surface
582357 (6309-00)
The Storage/Work Surface is a perforated metal plate on which
the equipment is placed. Two work surfaces can be joined using
Spacers, Model 39035.
Specifications
Parameter Value
Physical Characteristics
Dimensions (H x W x D) 30 x 590 x 590 mm (1 x 23 x 23 in)
Net Weight 5 kg (11 lb)
25 © Festo Didactic
Process Control Training Systems, LabVolt Series
DC Power Supply
587962 (6360-A0)
The DC Power Supply converts the ac line voltage into a 24 V dc
voltage. The power supply is protected against short circuits by
an automatic current/limit circuit.
Specifications
Parameter Value
Power Requirements
Voltage 100-240 V ac
Current 4.4 A
Service Installation Standard single-phase ac outlet
Output
Voltage 24 V dc
Current 5.0 A
Physical Characteristics
Dimensions (H x W x D) 120 x 140 x 225 mm (4.7 x 5.5 x 8.9 in)
Net Weight TBE
Multimeter
582365 (6394-A0)
The Multimeter is used for ac/dc voltage, dc current, and
resistance measurements.
Specifications
Parameter Value
Type Digital, handheld (portable)
Functions AC/DC voltage, dc current, resistance, continuity diode test, and battery test
© Festo Didactic 26
Process Control Training Systems, LabVolt Series
Parameter Value
Accuracy ±2.0% or better
Display 3½ digit, liquid-crystal
Safety-recessed test lead connections, low-battery indication, audible continuity, overload protection, mounted
Features
on a base that clamps to the work surface using quick-lock fixations
Physical Characteristics
Dimensions (H x W x D) 170 x 70 x 38 mm (6.7 x 2.75 x 1.5 in)
Net Weight 0.36 kg (0.8 lb)
Specifications
Parameter Value
Recommended Compressed Air Supply
Flow Rate 28 L/min (1 SCFM)
Pressure 207 kPa (30 psi)
Filter Regulator
Maximum Air Flow Rate 550 L/min (19 SCFM)
Operating Pressure 48-690 kPa (7-100 psi)
Filtration 5 μm (0002 in)
Pressure Gauge
Diameter 50 mm (2 in)
Operating Pressure 0-690 kPa (0-100 psi)
Physical Characteristics
Dimensions (H x W x D) 75 x 170 x 120 mm (3 x 6.7 x 4.7 in)
Net Weight 1.6 kg (3.6 lb)
27 © Festo Didactic
Process Control Training Systems, LabVolt Series
Pumping Unit
595991 (6510-20)
The Pumping Unit consists of a centrifugal variable-speed pump
having a flow of 0-12 l/min (0-3.2 gal US/min) and a maximum
pressure of 100 kPa, gauge (14.5 psig). The pump motor has a rated
speed of 3600 rpm at 60 Hz and 3000 rpm at 50 Hz, with a power of
0.37 kW (0.5 hp) at 60 Hz and 0.25 kW (0.33 hp) at 50 Hz.
The Pumping Unit includes great features such as a built-in Powerflex
525 ac drive from Allen-Bradley. This ac motor drive has an output
voltage of 0-230 V ac, an output frequency of 0-240 Hz, and is
controlled using either 4-20 mA signals or an Ethernet/IP digital
communication with Allen-Bradley PLC's. The Pumping Unit also
features a convenient communication interface to configure and
monitor all the drive's parameters.
The nominal current of the Pumping Unit is 3 A at 120V 60 Hz and 1.5 A
at 220-240V 50 Hz.
The reservoir of the Pumping Unit has a capacity of 18.9 l (5 gal US)
and comprises two inlet valves (two-way, manually operated), as well
as an outlet valve (three-way, two-position, manually operated). A
stainless steel vortex breaker prevents air aspiration in the pump's suction.
Column
588211 (6511-00)
The Column consists of a column with a height of 68 cm (26.8
in), a diameter of 11.5 cm (4.5 in), and a capacity of 3.8 l (1 gal
US). It has two pressure taps: one at the bottom and one at the
top of the column, with quick-connect ball check sockets. The
Column is fitted with an integrated bubbler tube, a level
measurement ruler graduated in both centimeters and inches,
and a removable cap allowing the insertion of level measuring
instruments into the column.
Specifications
Parameter Value
Height 68 cm (26.8 in)
Diameter 11.5 cm (4.5 in)
Capacity 3.8 L (1 gal US)
Pressure Taps Two, one at the bottom and one at the top of the column, with quick-connect ball check sockets.
Other Characteristics
Other Characteristics Integrated bubbler tube
Level measurement ruler graduated in both centimeters and inches
Removable cap allowing insertion of level measuring instruments into the column
© Festo Didactic 28
Process Control Training Systems, LabVolt Series
Metering Pump
588212 (6512-00)
The Metering Pump is a metering pump whose pump motor has
an excitation voltage of 0-12 V dc and a nominal current of 2 A.
The pump has a flow of 0-2.52 L/min (0-0.67 gal US/min), a
maximum pressure of 145 kPa (21 psi), and a maximum
temperature of 93°C (200°F)
Specifications
Parameter Value
Pump Motor
Excitation Voltage 0-12 V dc
Current 2A
Pump
Flow 0-2.52 L/min (0-0.67 gal US/min)
Maximum Pressure 145 kPa (21 psi)
Maximum Temperature 93°C (200°F)
Chemical Tank
588213 (6513-00)
The Chemical Tank consists of a tank with a capacity of 2 L (0.53
gal). The cap check-valve of the tank has a closing pressure of 97
Pa (0.014 psi). The tank has a quick-connect coupling.
Specifications
Parameter Value
Capacity 2 L (0.53 gal)
Cap Check-Valve 97 Pa (0.014 psi) closing pressure
Coupling Quick connect
Physical Characteristics
Dimensions (H x W x D) TBE
29 © Festo Didactic
Process Control Training Systems, LabVolt Series
Parameter Value
Net Weight TBE
Specifications
Parameter Value
Valve
Type Hand-operated, two-way, ball
Inlet and Outlet Diameter 1.3 cm (0.5 in)
Pressure Taps Two, one at the inlet and one at the outlet, with quick-connect ball check sockets.
Physical Characteristics
Dimensions (H x W x D) 22 x 7 x 9.5 cm (8.7 x 2.75 x 3.75 in)
Net Weight 0.59 kg (1.3 lb)
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Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
Type Two-way, normally closed, spring-return
Solenoid
Voltage 24 V dc
Current 0.48 A
Power 11.6 W
Water Pressure 34.5-690 kPa, gauge (5-100 psig)
Pressure Taps Two, one at the inlet and one at the outlet, with quick-connect ball check sockets.
Heating Unit
582369 (6530-00)
The Heating Unit consists of a heating unit with a maximum
power of 1.2 kW (1.14 Btu/s) that is controlled manually using a
built-in adjustment knob or externally using 0-5 V or 4-20 mA
signals. It has two temperature measurement ports (inlet/
outlet).
The Heating Unit is protected using two high-temperature cut-
out switches: one with an automatic reset and one with a
manual reset. The Heating Unit is also protected using a current
breaker.
Specifications
Parameter Value
Heating Unit
Type Hydronic heating unit
Power Requirements
Current 10 A
Service Installation Standard single-phase ac outlet
Protection
Type High-temperature cut-out switch with manual reset
Temperature Between 55°C and 75°C (131°F and 167°F)
Current Breaker
Heating Power
Maximum 1.2 kW (1.14 Btu/s)
Control Manual with built-in adjustment knob or external using 0-5 V on 4-20 mA signals
Temperature Measurement Ports 2 inlets/outlets
Physical Characteristics
Dimensions (H x W x D) 34 x 37 x 9.5 cm (13.375 x 14.6 x 3.75 in)
Net Weight 5.67 kg (12.5 lb)
31 © Festo Didactic
Process Control Training Systems, LabVolt Series
Radiator
582372 (6531-00)
The radiator contains a 1.06 m² (11.41 ft²) radiator element that
acts as a heat exchanger to transfer thermal energy from water
to air. The unit allows manual blower-speed control using either
a built-in adjustment knob or external signals (0-5 V or 4-20 mA).
The maximum air flow rate is 3060 L/min (106 ft³/min). The dual
blower consists of two electric motors with fan blades that are
powered by a 24 V dc, 2.4 A power supply output.
Specifications
Parameter Value
Cooling Unit
Type Forced-air cooling coil with variable-speed fans
Fans
Quantity 2
Ratings
Voltage 24 V dc
Current 0.4 A dc
Maximal Air Flow Rate 3060 L/min (106 ft³ /min)
Temperature Measurement Ports 2 inlets/outlets
Fan Speed Control
Direction Direct or reverse
Modes Manual with built-in adjustment knob or external using 0-5 V or 4-20 mA signals.
Physical Characteristics
Dimensions (H x W x D) 32 x 17 x 27.3 cm (12.6 x 6.7 x 10.75 in)
Net Weight 5.08 kg (11.2 lb)
Heat Exchanger
588215 (6532-00)
The Heat Exchanger consists of a brazed plate heat exchanger,
with a nominal surface of 0.21 m² (2.3 ft²) and 4 channels for
side A and 3 for side B, for a total of 8 plates.
Specifications
Parameter Value
Type of exchanger
© Festo Didactic 32
Process Control Training Systems, LabVolt Series
Parameter Value
Type of Exchanger Brazed plate
Nominal Surface 0.21 m² (2.3 ft²)
Number of Channels 4 channels for side A and 3 for side B, for a total of 8 plates
Pressure Transmitter
588216 (6540-00)
The Pressure Transmitter consists of a pressure transmitter
having output signals of 4-20 mA. It has a zero adjustment of
90% of the calibrated span, a span adjustment of 2.5-103 kPa
(10-414 in H2O), a proof pressure of 310 kPa, gauge (45 psig),
an operating temperature of 5-70°C (41-158°F), and a
compensated temperature of 0-50°C (32-122°F). Its linearity is
1% of the full scale, while its hysteresis is 0.2% of the full scale.
The supply voltage of the Pressure Transmitter is 24 V dc.
Specifications
Parameter Value
Supply Voltage 24 V dc
Output Signals 4-20 mA
Zero Adjustment 90% of calibrated span
Span Adjustment 2.5-103 kPa (10-414 inH2O)
Proof Pressure 310 kPa, gauge (45 psig)
Operating Temperature 5-70°C (41-158°F)
Compensated Temperature 0-50°C (32-122°F)
Linearity 1% of full scale
Hysteresis 0.2% of full scale
Thermocouple Temperature Transmitter
588219 (6541-00)
The Thermocouple Temperature Transmitter is a thermocouple
termperature transmitter having four J-type thermocouple
probes with cold-junction compensation and a built-in
calibration source. Its outputs are controlled using 0-5 V dc or
4-20 mA signals and are calibrated at 100 mV/°C (56 mV/°F).
The supply voltage of the Thermocouple Temperature
Transmitter is 24 V dc.
The Thermocouple Temperature Transmitter has a fixed
calibration mode with the zero at 0°C (32°F) and a span of 100°C
(212°F). It also has a variable calibration mode with the zero
adjustable between 0°C and 50°C (32°F and 122°F) and a span
adjustable between 15°C and 30°C (27°F and 54°F) above the
temperature set by zero adjustment.
33 © Festo Didactic
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
Supply Voltage 24 V dc
Inputs Four J-type thermocouple probes with cold-junction compensation
Calibration Source Built-in
Outputs
Control 0-5 V dc, 4-20 mA
Calibrated 100 mV / °C (56 mV / °F)
Fixed Calibration Mode
Zero 0°C (32°F)
Span 100°C (212°F)
Variable Calibration Mode
Zero Adjustable between 0 and 50°C (32 and 122°F)
Span Adjustable between 15 and 30°C (27 and 54°F) above temperature set by ZERO adjustment.
Specifications
Parameter Value
Supply Voltage 24 V dc
Outputs
Control 0-5 V dc, 4-20 mA
Two, one voltage output of 1 V per L/min (3.85 V per gal US/min), and 0-5 V frequency output of 22.1 Hz per L/
Calibrated
min (85 Hz per gal US/min).
Span Adjustment 7-9.5 L/min (1.8-2.5 gal US/min)
Linearity ±1.5% of full scale
Maximum Pressure 175 kPa (25 psig)
Operating Temperature 5-70°C (41-158°F)
© Festo Didactic 34
Process Control Training Systems, LabVolt Series
RTD Temperature Transmitter
588225 (6543-00)
The RTD Temperature Transmitter is an RTD temperature
transmitter with a single three-wire 100 Ω platinum probe and a
built-in calibration source. Its outputs are controlled using 0-5 V
dc or 4-20 mA signals and are calibrated at 100 mV/°C (56 mV/
°F). The supply voltage of the RTD Temperature Transmitter is 24
V dc.
The RTD Temperature Transmitter has a fixed calibration mode
with the zero at 0°C (32°F) and a span of 100°C (212°F). It also
has a variable calibration mode with the zero adjustable
between 0°C and 50°C (32°F and 122°F) and a span adjustable
between 15°C and 30°C (27°F and 54°F) above the temperature
set by zero adjustment.
Specifications
Parameter Value
Supply Voltage 24 V dc
Input
Number One
Type Three-wire 100 Ω platinum probe
Calibration Source Built-in
Outputs
Control 0-5 V dc, 4-20 mA
Calibrated 100 mV / °C (56 mV / °F)
Fixed calibration mode
Zero 0°C (32°F)
Span 100°C (212°F)
Variable calibration mode
Zero Adjustable between 0 and 50°C (32 and 122°F)
Span Adjustable between 15 and 30°C (27 and 54°F) above temperature set by ZERO adjustment.
pH Transmitter
588228 (6544-00)
The pH Transmitter consists of a pH transmitter with a single pH
probe and a built-in calibration source. Its outputs are controlled
using 0-5 V dc or 4-20 mA signals and are calibrated at 1 V/pH
unit. The supply voltage of the pH Transmitter is 24 V dc.
Specifications
Parameter Value
Supply Voltage 24 V dc
35 © Festo Didactic
Process Control Training Systems, LabVolt Series
Parameter Value
Input One pH probe
Calibration Source Built-in
Outputs
Control 0-5 V dc, 4-20 mA
Calibrated 1 V / pH unit
Specifications
Parameter Value
Power Requirements
Voltage 24 V dc
Current 0.15 A
Output Signals
Control 4-20 mA
Switches 2
Optimum Range 64 mm - 2 m (2.5 - 80 in)
Maximum Range 3 m (10 ft)
Resolution
Digital 0.086 mm (0.0034 in)
Analog 4099 steps over the 4-20 mA signal
Repeatability Greater of ±0.76 mm (0.03 in) or 0.1% of target distance
Operating Temperature -40 to 70°C (-40 to158°F) / Temperature compensated
Update Rate 50 ms
© Festo Didactic 36
Process Control Training Systems, LabVolt Series
Rotameter
582373 (6550-00)
The rotameter is an analog device that measures the flow rate of
a fluid as the material pushes on a floating indicator. Rotameters
help to ensure that system fluid flow rates are normal and
passageways are not excessively restricted or blocked, which
could dramatically raise fluid pressure. The rotameter is
calibrated in both liters per minute (L/min) and gallons per
minute (gal/min), and the clear-tapered tube permits visual
inspection of the internal fluid and observation of trapped air
bubbles, dirt, and debris within a system loop.
Specifications
Parameter Value
Rotameter
Type Tapered tube with float indicator
Inlet and Outlet Diameter 1.3 cm (0.5 in)
Flow Range 2-20 L/min (0.5-5 gal US/min)
Mounting Vertical
Accuracy ±5% of full scale
Pressure Taps Two, one at the inlet and one at the outlet, with quick-connect ball check socket.
Physical Characteristics
Dimensions (H x W x D) 36.83 x 7 x 10.48 cm (14.5 x 2.75 x 4.125 in)
Net Weight 1.8 lb ( 0.82 kg)
Venturi Tube
588232 (6551-00)
The Venturi Tube, Model 6551, consists of a venturi tube with an
inlet and outlet diameter of 1.3 cm (0.5 in), a β ratio of 0.37, a
flow range of 1.9-18.9 l/min (0.5-5.0 gal US/min), and a
pressure drop of 0.25-65 kPa (1-260 in H2O). The Venturi Tube
has two pressure taps, one at the inlet and one at the outlet,
with quick-connect ball check sockets.
Specifications
Parameter Value
Inlet and Outlet Diameter 1.3 cm (0.5 in)
β Ratio 0.37
Flow Range 1.9-18.9 L/min (0.5-5.0 gal US/min)
Pressure Drop 0.25-65 kPa (1-260 inH2O)
Pressure Taps Two, one at the inlet and one at the outlet, with quick-connect ball check sockets.
Physical Characteristics
Dimensions (H x W x D) TBE
37 © Festo Didactic
Process Control Training Systems, LabVolt Series
Parameter Value
Net Weight TBE
Orifice Plate
588233 (6552-00)
The Orifice Plate, Model 6552, consists of an orifice plate with an
inlet and outlet diameter of 1.3 cm (0.5 in), a β ratio of 0.43, an
orifice diameter of 6.53 mm (0.257 in), a flow range of 1.9-18.9
l/min (0.5-5.0 gal US/min), and a pressure drop of 0.25-65 kPa
(1-260 in H2O). The Orifice Plate has two pressure taps, one at
the inlet and one at the outlet, with quick-connect ball check
sockets.
Specifications
Parameter Value
Inlet and Outlet Diameter 1.3 cm (0.5 in)
β Ratio 0.43
Orifice Diameter 6.53 mm (0.257 in)
Flow Range 1.9-18.9 l/min (0.5-5.0 gal US/min)
Pressure Drop 0.25-65 kPa (1-260 inH2O)
Pressure Taps Two, one at the inlet and one at the outlet, with quick-connect ball check sockets.
Physical Characteristics
Dimensions (H x W x D) TBE
Net Weight TBE
© Festo Didactic 38
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
Pressure Gauge
Type Analog, bourdon tube
Range 0-100 kPa (0-15 psig)
Accuracy ±3% of full scale
Dial Diameter 6.4 cm (2.5 in)
Pressure Taps Two inlets with quick-connect ball-check socket
Physical Characteristics
Dimensions (H x W x D) 11.43 x 12 x 10.48 cm (4.5 x 4.7 x 4.125 in)
Net Weight 0.5 kg (1.1 lb)
Pitot Tube
588237 (6554-00)
The Pitot Tube consists of a pitot tube with a nominal pipe size
of 1.27 cm (0.5 in), schedule 40. Its instrument connection size
is 0.635 cm (0.25 in) FNPT, and its maximal pressure differential
is 400 in H2O (99.6 kPa, 14.45 psi).
Specifications
Parameter Value
Nominal Pipe Size 1.27 cm (0.5 in) - Schedule 40
Instrument Connection Size 0.635 cm (0.25 in) FNPT
Maximal Pressure Differential 400 in H2O (14.45 psi, 99.6 kPa)
Specifications
Parameter Value
Power Requirements
Current 0.5 A
Service Installation Standard single-phase ac outlet
39 © Festo Didactic
Process Control Training Systems, LabVolt Series
Parameter Value
Inputs
Number 3
Inputs 0-5 V or 4-20 mA
Output Voltage 0-10 V dc
Control Input
Number 3
Voltage 0-5 V dc
Current 4-20 mA
Mode Continuous, pulsed
Specifications
Parameter Value
Supply Voltage 24 V dc
Output
Number 3
Voltage 0-5 V dc
Control Two built-in adjustment knobs, one toggle switch
Physical Characteristics
Dimensions (H x W x D) TBE
Net Weight TBE
Float Switch
588242 (6570-00)
The Float Switch consists of a reed-relay float switch with
magnet-equipped float. Its mounting is vertical and inside the
level column. The reed contact is hermetically sealed and
normally closed, with a positioning range of 25 cm (10 in). The
Float Switch operates at atmospheric pressure.
© Festo Didactic 40
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
Type Reed-relay, with magnet-equipped float
Mounting Vertical, inside the level column
Reed Contact
Type Hermetically sealed, normally closed
Positioning Range 25 cm (10 in)
Operating Pressure Atmospheric pressure
• Six PVC hoses, 1.3 cm (0.5 in) inside diameter, garden-type quick-connect
fittings, 303 kPa, gauge (44 psig) maximum pressure
• 6 mm (0.25 in) tubing
• Tube cutter
• Electrical leads
• Quick-connect fittings
Specifications
Parameter Value
Hoses
Number 6
Material PVC
Inside Diameter 1.3 cm (0.5 in)
Fittings Garden-type, quick-connect
Maximum Pressure 303 kPa, gauge (44-psig)
Accessories
Includes: 6 mm (0.25 in) tubing
Tube cutter
Electrical leads
Quick-connect fittings
• Laboratory glassware
- Two beakers, one with 100-ml (3.4-oz) capacity and one with
600-ml (20.3-oz) capacity
- Two graduated cylinders, one with 100-ml (3.4-oz) capacity and
one with 10-ml (0.3oz) capacity
- Volumetric flask with a 2000-ml (67.63-oz) capacity
41 © Festo Didactic
Process Control Training Systems, LabVolt Series
• Dropping bottle
• Disposable transfer pipettes
• Current calibrator
• Precision scale
• Two funnels
• 2 mm plugs
• Tubing holder
Specifications
Parameter Value
Laboratory Glassware
Beaker Two, one with 100 ml (3.4 oz) capacity and one with 600 ml (20.3 oz) capacity
Graduated Cylinder Two, one with 100 ml (3.4 oz) capacity and one with 10 ml (0.3 oz) capacity
Volumetric Flask 2000 ml (67.63 oz) capacity
Miscellaneous
Includes: Chemical splash goggles (2)
Tubing and hoses connectors
Spatula
Column cap
Dropping bottle
Disposable transfer pipettes
Current calibrator
Precision scale
Funnels (2)
2 mm plugs
Tubing holder
Instrumentation Pipe
588245 (6592-00)
The Instrumentation Pipe is a vertical pipe used to install
instruments at the appropriate height and close to the point of
measurement. The Instrumentation Pipe replicates the common
industrial practice of installing a measuring instrument directly on
the process pipe or on an adjacent one. The Instrumentation Pipe
must be installed on a perforated work surface.
Specifications
Parameter Value
Physical Characteristics
© Festo Didactic 42
Process Control Training Systems, LabVolt Series
Parameter Value
Dimensions (H x W x D) TBE
Net Weight TBE
Specifications
Parameter Value
Sodium Hydroxide Standard Solution
Quantity 2 x 1 L (33.8 oz) bottle
Concentration 1.0 N
Hydrochloric Acid Solution
Quantity 1 x 1 L (33.8 oz) bottle
Concentration 1.0 N
Phenol Red Aqueous Solution
Quantity 1 x 1 L (33.8 oz) bottle
Concentration 0.05%
Phosphoric Acid Solution
Quantity 1 x 1 L (33.8 oz) bottle
Concentration 1.0 N
Potassium Chloride Solution
Quantity 1 x 500 ml (16.9 oz) bottle
Buffer Solution
Quantity 3 x 500 ml (16.9 oz) bottle
pH One bottle with pH 4.0, one bottle with pH 7.0, one bottle with pH 10.0
Acetic Acid (Vinegar)
Quantity 1 x 500 ml (16.9 oz) bottle
Concentration 5%
Sodium Bicarbonate (Baking Soda)
Quantity 1 x 500 g (1.1 lb) box
Latex Gloves
Number 100
43 © Festo Didactic
Process Control Training Systems, LabVolt Series
© Festo Didactic 44
Process Control Training Systems, LabVolt Series
PID Controller
LVProSim uses a non-interacting ideal
algorithm to control processes. Two
controllers are available. They can be
used to control two independent
processes or they can be coupled via a
dynamic set point for cascade control.
The sampling interval and the
controller action (director or reverse)
are user selectable. A square-root
extracting function permits
linearization of measured signals and
other mathematical functions are
available as well.
The proportional (P), integral (I), and derivative (D) contributions on the final controller output can be displayed
independently on the trend recorder. Meters can be added to the interface to display monitored variables in real
time.
Trend Recorder
The LVProSim trend recorder can be used to plot different variables such as the set points, output signals,
signals from the proportional, integral, and derivative contributions, measured and controlled variables, the
function generator output signal, etc. A pause button can be used to stop the recorder at any time. The trend
recorder can be scrolled backward and forward in time, with automatic time tracking during scrolling. Data can
be exported to CSV format to be later imported into a spreadsheet software for detailed analysis and accurate
measurement of the process characteristics.
Function Generator
The function generator can produce a
sine, square, triangle, or step signal.
The signal from the function generator
can be used as the controller set point
or to perform manual control of a
process device. When using LVProSim
in the simulation mode, the generator
signal can be used as the controller
set point, the disturbance signal, or
the controller output signal.
45 © Festo Didactic
Process Control Training Systems, LabVolt Series
Data Acquisition
Through continuous acquisition of process data via the I/O Interface, LVProSim can:
Specifications
Parameter Value
Supply Voltage 24 V
Inputs
Analog 4 x 4-20 mA
Digital 4 x 24 V
Outputs
Analog 2 x 4-20 mA
Digital 2 x 24 V
Analog/Digital Converter
Resolution 12 bits
Digital/Analog Converter
Resolution 8 bits
Relay
Quantity 2
Current 1A
Voltage 30 V DC
A currently available personal computer with USB 2.0 or 3.0 port, running under one of the following operating
Computer Requirements
systems: Windows® 7, Windows® 8 or Windows® 10 .
Physical Characteristics
Dimensions (H x W x D) 55 x 120 x 172 mm (2.2 x 4.7 x 6.8 in)
Net Weight 1 kg (2.2 lb)
© Festo Didactic 46
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
Supply Voltage 24 V dc
Output Signals
Current 4-20 mA
Communication Protocol HART
Nominal Range ± 3 bar, ± 300 kPa, ± 45 psi
Accuracy ± 0.075% of the span (i.e., ± 0.5 kPa or ± 0.07 psi)
Damage-Threshold Pressure Up to 420 bar (6300 psi) on a single side, 630 bar (9450 psi) on both sides
Specifications
Parameter Value
Supply Voltage 24 V dc
Output Signals
Current 4-20 mA
Communication Protocol HART
Nominal Range ± 3 bar, ± 300 kPa, ± 45 psi
47 © Festo Didactic
Process Control Training Systems, LabVolt Series
Parameter Value
Accuracy ± 0.075% of the span (i.e., ± 0.5 kPa or ± 0.07 psi)
Damage-Threshold Pressure Up to 420 bar (6300 psi) on a single side, 630 bar (9450 psi) on both sides
Table (Optional)
587645 (3452-00)
The Table is designed to support the Workstation, Model 3451,
as well as any equipment installed in it, and provides enough
space for additional small items such as a laptop computer. The
table surface is made of hard wood. Four lockable casters
ensure easy transportation.
Specifications
Parameter Value
Capacity (Distributed Load) 226.8 kg (500 lb)
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 914 x 1524 x 762 mm (36 x 60 x 30 in)
Net Weight TBE
© Festo Didactic 48
Process Control Training Systems, LabVolt Series
Manual
Manual
Description
number
Honeywell Controller (User Guide) _____________________________________________________585163 (86034-E0)
Specifications
Parameter Value
Power Requirement
Current 0.75 A
Inputs
Analog (3) 4-20 mA analog inputs
Digital (4) 24 V dc contact inputs
Outputs
Analog (2) 4-20 mA analog outputs
Digital (3) 24 V dc relays (normally open and normally closed contacts)
Number of PID loops 2
Number of fault switches 10
Communication Ethernet
Configuration Using the front panel or using the provided software via an Ethernet connection
Manual
Manual
Description
number
ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) _________________585159 (86030-E0)
49 © Festo Didactic
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
Power Requirement
Current 4.0 A
Inputs
Analog (8) 4-20 mA analog inputs
Digital (16) 24 V dc contact inputs
Outputs
Analog (8) 4-20 mA analog outputs
Digital (8) 24 V dc relays (normally open and normally closed contacts)
Number of PID loops 8
Number of fault switches 10
Communication Ethernet
Communication protocol HART compatible
Configuration From a computer using RSLogix 5000
Manual
Manual
Description
number
MicroLogix 1100 Programmable Logic Controller (User Guide) ______________________________585161 (86032-E0)
Specifications
Parameter Value
Power Requirement
Current 1.5 A
Inputs
Analog (2) 4-20 mA analog inputs
Digital (10) 24 V dc contact inputs
© Festo Didactic 50
Process Control Training Systems, LabVolt Series
Parameter Value
Outputs
Analog (2) 4-20 mA analog outputs
Digital (6) 24 V dc relays (2 relays - 1.1 A, 2 high-speed FET relays - 0.1 A, 2 FET relays - 1.5 A)
Number of PID loops 2
Number of fault switches 8
Communication RS232/RS485 protocols and Ethernet
Configuration From a computer using RSLogix 500
Manual
Manual
Description
number
ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) _________________585159 (86030-E0)
Specifications
Parameter Value
Power Requirement
Current 2.1 A
Inputs
Analog (8) 4-20 mA analog inputs
Digital (16) 24 V dc contact inputs
Outputs
Analog (8) 4-20 mA analog outputs
Digital (16) 24 V dc relays
Number of PID loops 8
51 © Festo Didactic
Process Control Training Systems, LabVolt Series
Parameter Value
Number of fault switches 10
Communication Ethernet
Configuration From a computer using RSLogix 5000
Manual
Manual
Description
number
FOUNDATION™ Fieldbus Networking (User Guide) _______________________________________585312 (89454-E0)
Manual
Manual
Description
number
ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) _________________585159 (86030-E0)
© Festo Didactic 52
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
Power Requirement
Current 4.0 A
Inputs
Analog (8) 4-20 mA analog inputs
Digital (16) 24 V dc contact inputs
Outputs
Analog (8) 4-20 mA analog outputs
Digital (8) 24 V dc relays (normally open and normally closed contacts)
Number of PID loops 8
Number of fault switches 10
Communication Ethernet
Communication protocol HART compatible
Configuration From a computer using RSLogix 5000
Manual
Manual
Description
number
MicroLogix 1100 Programmable Logic Controller (User Guide) ______________________________585161 (86032-E0)
Specifications
Parameter Value
Power Requirement
Current 1.5 A
Inputs
Analog (2) 4-20 mA analog inputs
Digital (10) 24 V dc contact inputs
Outputs
Analog (2) 4-20 mA analog outputs
Digital (6) 24 V dc relays (2 relays - 1.1 A, 2 high-speed FET relays - 0.1 A, 2 FET relays - 1.5 A)
Number of PID loops 2
Number of fault switches 8
Communication RS232/RS485 protocols and Ethernet
Configuration From a computer using RSLogix 500
53 © Festo Didactic
Process Control Training Systems, LabVolt Series
Manual
Manual
Description
number
ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) _________________585159 (86030-E0)
Specifications
Parameter Value
Power Requirement
Current 2.1 A
Inputs
Analog (8) 4-20 mA analog inputs
Digital (16) 24 V dc contact inputs
Outputs
Analog (8) 4-20 mA analog outputs
Digital (16) 24 V dc relays
Number of PID loops 8
Number of fault switches 10
Communication Ethernet
Configuration From a computer using RSLogix 5000
© Festo Didactic 54
Process Control Training Systems, LabVolt Series
55 © Festo Didactic
Process Control Training Systems, LabVolt Series
Manual
Manual
Description
number
Human-Machine Interfaces (User Guide) ________________________________________________585116 (85985-E0)
Specifications
Parameter Value
Graphic Terminal
Model Allen-Bradley PanelView™ Plus 600
Type Touch Screen
Resolution 320 x 240 pixels
Display Size 14.5 cm (5.7 in)
Communication Ports
Communication Ports EtherNet/IP
RS-232 serial
Physical Characteristics
Dimensions (H x W x D) TBE
Net Weight TBE
© Festo Didactic 56
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
Lights 3 (green, red, and yellow)
Inputs (6) 24 V dc
Physical Characteristics
Dimensions (H x W x D) 368 x 170 x 170 mm (14.5 x 6.7 x 6.7 in)
Net Weight 1.3 kg (2.8 lb)
Specifications
Parameter Value
Indicator Lights
57 © Festo Didactic
Process Control Training Systems, LabVolt Series
Parameter Value
Number 3
Color 1 green, 1 yellow, 1 red
Voltage Rating 24 V dc
Push Buttons
Number 3
Type 1 normally closed, 2 normally open
Voltage Rating 24 V dc
Faults Switches 4
Physical Characteristics
Dimensions (H x W x D) TBE
Net Weight TBE
Specifications
Parameter Value
Physical Characteristics
Dimensions (H x W x D) TBE
Net Weight TBE
© Festo Didactic 58
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.
Specifications
Parameter Value
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.
Bench (Unassembled) (Optional)
587933 (6303-10)
The Bench (Unassembled) consists of a mobile workstation on
which the Work Surfaces, Models 6301 and 6301-1, can be
mounted. Four heavy-duty, swivelling, lockable casters allow the
bench to be easily moved in the laboratory classroom. The bench
has three pairs of side supports over which three Storage/Work
Surfaces, Model 6309, can be slid to provide shelving for
component storage.
This bench variant requires assembly and does not comprise any
dressing panel.
Specifications
Parameter Value
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in)
Net Weight 37.3 kg (82.5 lb)
59 © Festo Didactic
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
Physical Characteristics
Intended Location Installed on the front, rear, and sides of a Bench, Model 6303-1 or 6303-B
Net Weight 25.5 kg (55.9 lb)
Bench (Assembled) (Optional)
587928 (6303-B0)
The Bench (Assembled) consists of a mobile workstation on
which the Work Surfaces, Models 6301 and 6301-1, can be
mounted. Four heavy-duty, swivelling, lockable casters allow the
bench to be easily moved in the laboratory classroom. The bench
has three pairs of side supports over which three Storage/Work
Surfaces, Model 6309, can be slid to provide shelving for
component storage.
This bench variant is provided already assembled, but does not
comprise any dressing panels.
Specifications
Parameter Value
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in)
Net Weight 37.3 kg (82.5 lb)
© Festo Didactic 60
Process Control Training Systems, LabVolt Series
Bench (with Dressing Panels and Lockable Front Door, Assembled) (Optional)
587929 (6303-C0)
The Bench (with Dressing Panels and Lockable Front Door,
Assembled) consists of a mobile workstation on which the Work
Surfaces, Models 6301 and 6301-1, can be mounted. Four
heavy-duty, swivelling, lockable casters allow the bench to be
easily moved in the laboratory classroom. The bench has three
pairs of side supports over which three Storage/Work Surfaces,
Model 6309, can be slid to provide shelving for component
storage.
This bench variant is provided already assembled and comprises
dressing panels with a lockable front door. These dressing
panels fully enclose the bench. The lockable front door consists
of two hinged panels with a lock handle to secure the content of
the bench.
Specifications
Parameter Value
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in)
Net Weight 64 kg (141 lb)
• The worksation makes it possible to expand the 6090 Process Control System with the PLC'S, recorders and
transmitters according to instructor's training program. It is very cost effective because two teams can work
simultaneously.
61 © Festo Didactic
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
Dimensions
(HxWxD) 976x1041x484
Specifications
Parameter Value
Physical Characteristics
Dimensions (H x W x D) 30 x 590 x 590 mm (1 x 23 x 23 in)
Net Weight 5 kg (11 lb)
Multimeter (Optional)
582365 (6394-A0)
The Multimeter is used for ac/dc voltage, dc current, and
resistance measurements.
Specifications
Parameter Value
Type Digital, handheld (portable)
Functions AC/DC voltage, dc current, resistance, continuity diode test, and battery test
Accuracy ±2.0% or better
Display 3½ digit, liquid-crystal
Safety-recessed test lead connections, low-battery indication, audible continuity, overload protection, mounted
Features
on a base that clamps to the work surface using quick-lock fixations
Physical Characteristics
Dimensions (H x W x D) 170 x 70 x 38 mm (6.7 x 2.75 x 1.5 in)
Net Weight 0.36 kg (0.8 lb)
© Festo Didactic 62
Process Control Training Systems, LabVolt Series
Air Compressor (Optional)
588105 (6410-B0)
The Air Compressor is a quiet device well suited for classroom
and school laboratories. It is provided with a tank, pressure
regulator, pressure gauge, and a hose.
The Air Compressor is available in different variants depending
on ac power network voltages and frequencies. Because of this,
the actual module may vary from the one shown in the picture.
Specifications
Parameter Value
Power Requirements
Current 14.4 A
Power 1.125 kW (1.5 hp)
Service Installation Standard single-phase ac outlet
Tank Capacity 50 L (13 gal)
Flow Rate
Flow Rate (Free Flow) 180 L/min (6.3 CFM)
Flow Rate at 621 kpa (90 psi) 127 L/min (4.5 CFM)
Maximum Pressure 8 bar (116 psi)
Noise Level 42 dB/A (about as quiet as a refrigerator)
Physical Characteristics
Dimensions (H x W x D) 1041 x 330 x 686 mm (41 x 13 x 27 in)
Net Weight 69.9 kg (154 lb)
63 © Festo Didactic
Process Control Training Systems, LabVolt Series
Air Compressor (Optional)
588108 (6410-C0)
The Air Compressor is a quiet device well suited for classroom and
school laboratories. The Air Compressor can be used to provide
compressed air to different components. A conditioning unit, Model
6411-A, must be connected to the compressor for certain
applications.
The Circulator Pump is available in different variants depending on
ac power network voltages and frequencies. Because of this, the
actual module may vary from the one shown in the picture.
Specifications
Parameter Value
Power Requirements
Current 4.8 A
Service Installation Standard single-phase ac outlet
Tank Capacity 15.1 L (4 gal)
Flow Rate 42.5 L/min at 620 kPa (1.5 SCFM at 90 psi)
Maximum Pressure 800 kPa (120 psi)
Noise Level 40 dB(A) (about as quiet as a refrigerator)
Physical Characteristics
Dimensions (H x W x D) TBE
Net Weight TBE
© Festo Didactic 64
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
Maximum Operating Pressure 690 kPa (100 psi)
Units psi, Bar, kg/cm², kPa, mPa, ftH2O, in.Hg, mmHg, cmHg
Physical Characteristics
Dimensions (H x W x D) 121 x 121 x 78 mm (4.8 x 4.8 x 3.1 in)
Net Weight 0.5 kg (1.2 lb)
An additional digital pressure gauge with analog output is also available (Model 6553-B).
An additional digital pressure gauge with analog output is also available (Model 6553-B).
65 © Festo Didactic
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
Power Requirements
Current 2A
Service Installation Standard single-phase ac outlet
© Festo Didactic 66
Process Control Training Systems, LabVolt Series
67 © Festo Didactic
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 1020 x 810 x 1830 mm (40.2 x 31.9 x 72 in)
Net Weight TBE
© Festo Didactic 68
Process Control Training Systems, LabVolt Series
Electromagnetic Flow Transmitter (HART, 2nd Transmitter for Advanced Temperature) (Optional)
582419 (46922-10)
The Electromagnetic Flow Transmitter is a flow measurement
device relying on the conductive properties of liquids traveling
across a magnetic field to measure the flow in a pipe. The
operating principle of the flowmeter makes it insensitive to
vibrations and causes almost no pressure loss. Temperature
variations of the fluid are automatically compensated by the
device for accurate flow rate measurement.
Due to the specific geometrical design of the apparatus, a
different model (46922-1, -B, or -F) must be used if the
Electromagnetic Flow Transmitter is to be installed on the
second team side of the Process Workstation.
Available Electromagnetic Flow Transmitters:
69 © Festo Didactic
Process Control Training Systems, LabVolt Series
List of Manuals
Manual
Description
number
Electromagnetic Flow Transmitter (Workbook) ___________________________________________585123 (85990-00)
Electromagnetic Flow Transmitter (Workbook (Instructor)) _________________________________585126 (85990-10)
List of Manuals
Manual
Description
number
Electromagnetic Flow Transmitter (Workbook) ___________________________________________585123 (85990-00)
Electromagnetic Flow Transmitter (Workbook (Instructor)) _________________________________585126 (85990-10)
© Festo Didactic 70
Process Control Training Systems, LabVolt Series
List of Manuals
Manual
Description
number
Vortex Flow Transmitter (Workbook) ___________________________________________________585131 (85994-00)
Vortex Flow Transmitter (Workbook (Instructor)) _________________________________________585132 (85994-10)
71 © Festo Didactic
Process Control Training Systems, LabVolt Series
List of Manuals
Manual
Description
number
Vortex Flow Transmitter (Workbook) ___________________________________________________585131 (85994-00)
Vortex Flow Transmitter (Workbook (Instructor)) _________________________________________585132 (85994-10)
© Festo Didactic 72
Process Control Training Systems, LabVolt Series
List of Manuals
Manual
Description
number
Coriolis Flow Transmitter (Workbook) __________________________________________________585133 (85995-00)
Coriolis Flow Transmitter (Workbook (Instructor)) ________________________________________585134 (85995-10)
73 © Festo Didactic
Process Control Training Systems, LabVolt Series
List of Manuals
Manual
Description
number
Coriolis Flow Transmitter (Workbook) __________________________________________________585133 (85995-00)
Coriolis Flow Transmitter (Workbook (Instructor)) ________________________________________585134 (85995-10)
© Festo Didactic 74
Process Control Training Systems, LabVolt Series
List of Manuals
Manual
Description
number
Pressure and Level Switches (Workbook) _______________________________________________585143 (86000-00)
Pressure and Level Switches (Workbook (Instructor)) ____________________________________ 585144 (86000-10)
Specifications
Parameter Value
Ceramic Sensor
Operating Range -100 to 1000 kPa (-15 to 150 psi)
Physical Characteristics
Dimensions (H x W x D) TBE
Net Weight TBE
75 © Festo Didactic
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
Ceramic Sensor
Operating Range -100 to 1000 kPa (-15 to 150 psi)
Physical Characteristics
Dimensions (H x W x D) TBE
Net Weight TBE
© Festo Didactic 76
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
pH Range 0-14
Transmitter Output
Number 1
Current Rating 4-20 mA
Physical Characteristics
Dimensions (H x W x D) TBE
Net Weight TBE
77 © Festo Didactic
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
pH Range 0-14
Transmitter Output
Number 1
Current Rating 4-20 mA
Physical Characteristics
Dimensions (H x W x D) TBE
Net Weight TBE
Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000 (Optional)
588357 (46950-00)
The Pneumatic Control Valve with Digital Positioner is an
industrial bronze control globe valve designed for pressure, flow,
level, and temperature control applications. This reliable valve
features a durable construction, tight shutoff, and good control
characteristics. The valve is of the equal percentage type and is
normally open.
This model includes a digital valve controller which transforms a
4-20 mA input signal into a pneumatic output signal sent to the
actuator of the control valve. The controller has a high-
performance positioner (DVC 2000). This valve model supports
the HART communication protocol.
Available Pneumatic Control Valves:
• 46950-0 Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000
• 46950-D Pneumatic Control Valve (with Digital Positioner, FOUNDATION
Fieldbus) - DVC 6000
• 46950-E Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000
© Festo Didactic 78
Process Control Training Systems, LabVolt Series
Manual
Manual
Description
number
Control Valves (User Guide) __________________________________________________________585145 (86001-E0)
Specifications
Parameter Value
Input Signal 4-20 mA - HART
Actuator Pressure Range 20-90 kPa (3-13 psi)
Type of valve Globe, equal percentage, normally open
Type of positioner DVC 2000 digital positioner
Manual
Manual
Description
number
Control Valves (User Guide) __________________________________________________________585145 (86001-E0)
79 © Festo Didactic
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
Input Signal 4-20 mA
Actuator Pressure Range 20-90 kPa (3-13 psi)
Type of valve Globe, equal percentage, normally open
Type of positioner Fisher 3660 mechanical positioner
Manual
Manual
Description
number
Control Valves (User Guide) __________________________________________________________585145 (86001-E0)
© Festo Didactic 80
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
Input Signal 4-20 mA
Actuator Electric
Time Required for Full-Course Actuation 75 s
Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC 6200 (Optional)
588362 (46950-D0)
The Pneumatic Control Valve with Digital Positioner is an
industrial bronze control globe valve designed for pressure, flow,
level, and temperature control applications. This reliable valve
features a durable construction, tight shutoff, and good control
characteristics. The valve is of the equal percentage type and is
normally open.
This model includes a digital valve controller which transforms a
4-20 mA input signal into a pneumatic output signal sent to the
actuator of the control valve. The controller has a high-
performance positioner (DVC 6000). This valve model supports
the FOUNDATION Fieldbus communication protocol.
Available Pneumatic Control Valves:
•
46950-0 Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000
•
46950-D Pneumatic Control Valve (with Digital Positioner, FOUNDATION
Fieldbus) - DVC 6200
• 46950-E Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6200
Manual
Manual
Description
number
Control Valves (User Guide) __________________________________________________________585145 (86001-E0)
81 © Festo Didactic
Process Control Training Systems, LabVolt Series
Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6200 (Optional)
588363 (46950-E0)
The Pneumatic Control Valve with Digital Positioner is an
industrial bronze control globe valve designed for pressure, flow,
level, and temperature control applications. This reliable valve
features a durable construction, tight shutoff, and good control
characteristics. The valve is of the equal percentage type and is
normally open.
This model includes a digital valve controller which transforms a
4-20 mA input signal into a pneumatic output signal sent to the
actuator of the control valve. The controller has a high-
performance positioner (DVC 6000). This valve model supports
the HART communication protocol.
Available Pneumatic Control Valves:
• 46950-0 Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000
• 46950-D Pneumatic Control Valve (with Digital Positioner, FOUNDATION
Fieldbus) - DVC 6200
• 46950-E Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6200
Manual
Manual
Description
number
Control Valves (User Guide) __________________________________________________________585145 (86001-E0)
Specifications
Parameter Value
Input Signal 4-20 mA - HART
Actuator Pressure Range 20-69 kPa (3-10 psi)
Type of valve Globe, equal percentage, normally open
Type of positioner DVC 6010 digital positioner
© Festo Didactic 82
Process Control Training Systems, LabVolt Series
Manual
Manual
Description
number
Human-Machine Interfaces (User Guide) ________________________________________________585116 (85985-E0)
Specifications
Parameter Value
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.
83 © Festo Didactic
Process Control Training Systems, LabVolt Series
Manual
Manual
Description
number
Human-Machine Interfaces (User Guide) ________________________________________________585116 (85985-E0)
Specifications
Parameter Value
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.
© Festo Didactic 84
Process Control Training Systems, LabVolt Series
Manual
Manual
Description
number
Human-Machine Interfaces (User Guide) ________________________________________________585116 (85985-E0)
Specifications
Parameter Value
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.
85 © Festo Didactic
Process Control Training Systems, LabVolt Series
Manual
Manual
Description
number
Human-Machine Interfaces (User Guide) ________________________________________________585116 (85985-E0)
Specifications
Parameter Value
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.
© Festo Didactic 86
Process Control Training Systems, LabVolt Series
Manual
Manual
Description
number
Human-Machine Interfaces (User Guide) ________________________________________________585116 (85985-E0)
Specifications
Parameter Value
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.
87 © Festo Didactic
Process Control Training Systems, LabVolt Series
Manual
Manual
Description
number
Human-Machine Interfaces (User Guide) ________________________________________________585116 (85985-E0)
Specifications
Parameter Value
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.
© Festo Didactic 88
Process Control Training Systems, LabVolt Series
Manual
Manual
Description
number
Human-Machine Interfaces (User Guide) ________________________________________________585116 (85985-E0)
Specifications
Parameter Value
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.
89 © Festo Didactic
Process Control Training Systems, LabVolt Series
Manual
Manual
Description
number
Human-Machine Interfaces (User Guide) ________________________________________________585116 (85985-E0)
Specifications
Parameter Value
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.
© Festo Didactic 90
Process Control Training Systems, LabVolt Series
Manual
Manual
Description
number
Human-Machine Interface (User Guide) ________________________________________________590101 (52601-E0)
Manual
Manual
Description
number
(Workbook) ______________________________________________________________________ 594085 (54387-00)
91 © Festo Didactic
Process Control Training Systems, LabVolt Series
Manual
Manual
Description
number
(Workbook) ______________________________________________________________________ 594085 (54387-00)
Manual
Manual
Description
number
(Workbook) ______________________________________________________________________ 594085 (54387-00)
© Festo Didactic 92
Process Control Training Systems, LabVolt Series
A Calibration Kit, Model 46980 or 46981, is required to characterize and tune processes in the Pressure, Flow,
Level, and Temperature Process Training Systems.
Available Calibration Kits
Manual
Manual
Description
number
(Workbook) ______________________________________________________________________ 594085 (54387-00)
List of Manuals
Manual
Description
number
HART Device Configuration (Workbook) ________________________________________________585164 (86050-00)
HART Device Configuration (Workbook (Instructor)) ______________________________________585165 (86050-10)
Specifications
Parameter Value
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.
93 © Festo Didactic
Process Control Training Systems, LabVolt Series
Manual
Manual
Description
number
FOUNDATION™ Fieldbus Networking (User Guide) _______________________________________585312 (89454-E0)
Specifications
Parameter Value
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.
List of Manuals
Manual
Description
number
HART Device Configuration (Workbook) ________________________________________________585164 (86050-00)
HART Device Configuration (Workbook (Instructor)) ______________________________________585165 (86050-10)
FOUNDATION™ Fieldbus Networking (User Guide) _______________________________________585312 (89454-E0)
© Festo Didactic 94
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Computer Requirements
Windows® 8.
Manual
Manual
Description
number
Human-Machine Interface (User Guide) ________________________________________________590101 (52601-E0)
95 © Festo Didactic
Process Control Training Systems, LabVolt Series
Specifications
Parameter Value
Power Requirements
Current TBE
Service Installation Standard single-phase ac outlet
© Festo Didactic 96
Process Control Training Systems, LabVolt Series
List of Manuals
Manual
Description
number
Temperature Process Control (Workbook) _______________________________________________590738 (33336-00)
Temperature Process Control (Workbook (Instructor)) _____________________________________590741 (33336-10)
pH Process Control (Workbook) _______________________________________________________591327 (38921-00)
pH Process Control (Workbook (Instructor)) _____________________________________________591329 (38921-10)
Pressure, Flow, and Level Processes (Workbook) _________________________________________592078 (87996-00)
Pressure, Flow, and Level Processes (Workbook (Instructor)) _______________________________592080 (87996-10)
Temperature Process and Heat Exchanger (Workbook) ____________________________________592150 (88461-00)
Temperature Process and Heat Exchanger (Workbook (Instructor)) __________________________592151 (88461-10)
Pressure, Flow, and Level Processes (Workbook) _________________________________________________ 8089765
Pressure, Flow, and Level Processes (Workbook (Instructor)) _______________________________________ 8089769
97 © Festo Didactic
Process Control Training Systems, LabVolt Series
Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production,
installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.
Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible
for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered
trademarks of their respective holders. © Festo Didactic Inc. 2021. All rights reserved.
Festo Didactic SE
Rechbergstrasse 3
73770 Denkendorf
Germany
P. +49(0)711/3467-0
F. +49(0)711/347-54-88500
www.labvolt.com
www.festo-didactic.com
© Festo Didactic 98