Injection System: Visual Inspection in Automotive

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VISUAL INSPECTION IN AUTOMOTIVE

INJECTION SYSTEM

3
2

= critical areas to be visually inspected

1 Rail
Inspection area Defect Probe

Burrs
Chip residues ø 4.0 mm
Central bore hole
direction of view: 0°

Bore holes
Burrs
Eccentric deburring of bore holes ø 4.0 mm
direction of view: 70° / 80°

2 Injection pump
Inspection area Defect Probe

Bore holes
Cross holes
Intersections of bore holes Burrs
Failed holes
Bore hole deviations ø 2.0 mm, ø 2.7 mm,
ø 4.0 mm
direction of view: 0° / 30° / 70°

3 Injectors
Inspection area Defect Probe

Porosities, cavities, corrosion,


Central bore hole
tarnished areas
Burrs ø 2.7 mm, ø 4.0 mm
Defects at the sealing area direction of view: 30° / 70°

Return holes Chatter marks


Defects caused by Electro Chemical
Machining (ECM) ø 1.6 mm
direction of view: 0°

Bore hole injection nozzle


Burrs
Chip residues ø 2.0 mm, ø 2.7 mm
direction of view: 0°

FlexiScope 2 and 3 probes for visual inspections


Fitting product: inspection system FlexiVision 100 with FlexiScope 3 camera handpiece MPE307-000-01-VI

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