Surgical C-Arm Tables: Service Manual

SURGICAL C-ARM TABLES
SERVICE MANUAL
058-830
058-835
058-840
058-845
058-830
058-840
BIODEX
Biodex Medical Systems, Inc.
20 Ramsay Road, Shirley, New York, 11967-4704, Tel: 800-224-6339 (In NY and Int’l, call 631-924-9000), Fax: 631-924-9338, Email: [email protected], www.biodex.com
FN: 05-132 3/05
SURGICAL C-ARM TABLES
058-830
058-840
This manual covers installation and operation procedures

for the following products:
#058-830 Table, Surgical C-Arm - 830, 115 VAC
— II —
TABLE OF CONTENTS
1. CONTROL MODULE REPLACEMENT, 058-830/840
2. X MOVEMENT ACTUATOR REPLACEMENT, 058-830 (HEAD-TO-TOE)
3. X MOVEMENT SOLENOID REPLACEMENT, 058- 840 (HEAD-TO-TOE)
4. Y MOVEMENT ACTUATOR REPLACEMENT, 058-830 (LATERAL)
5. Y MOVEMENT SOLENOID REPLACEMENT, 058-840 (LATERAL)
6. LIFT ACTUATOR REPLACEMENT, 058-830/840
7. LATERAL TILT ACTUATOR REPLACEMENT, 058-830/840
8. HEAD-TO-TOE TILT ACTUATOR REPLACEMENT, 058-830/840
9. TABLETOP REPLACEMENT, 058-830/840
10. CONTROLLER BOX REPLACEABLE COMPONENT PROCEDURE, 058-830/840
11. TILT SENSOR BOARD REMOVAL AND REPLACEMENT, 058-830/840
12. POSITION SENSING STRIP REPLACEMENT PROCEDURE, 058-830/840
13. TABLE CALIBRATION PROCEDURE, 058-830/840
14. OPERATION/CALIBRATION VERIFICATION, 058-830/840
15. DISPLAY LCD PENDANT REPLACEMENT, 058-830/840
16. TABLE FIRMWARE UPDATE, 058-830/840
17. PART AND ASSEMBLY ILLUSTRATIONS, 058-830
18. PART AND ASSEMBLY ILLUSTRATIONS, 058-840
— III — CONTENTS
1. CONTROL MODULE REPLACEMENT, 058-830/840
Tools Required:
Phillips screwdriver
The control module is located on the lower back panel.
1. To access the control module, remove the four larger Phillips screws securing the lower por-
tion of the bellows to the clamshell covers. Each side has two screws located near the center
of the clamshell.
2. The bellows is still secured to the top of the clamshell covers, but now it can be lifted and
secured with bungee cords (see Figure 1.1). The table must be raised to its highest position
to allow clearance to access and remove the controller.
NOTE: If the table cannot be raised to the up position the covers must be removed. First remove the
remaining 12 Phillips screws securing the lower portion of the bellows to the covers. Next, separate
the covers by removing the four securing screws located at each end, and then slide the covers out.
3. Remove the six screws that secure the lower back panel (see Figure 1.2). Remove the lower
back panel. Slide the control module out carefully. Make sure that the connecting cables are
not being damaged as you slide the box out.
4. Disconnect all cables (see Figure 1.3).
5. Remove the six nuts that secure the module to the back panel.
Figure 1.1.
—1— CONTROL MODULE REPLACEMENT

CONTENTS
Six Phillips screws

securing side
cover/control box
Figure 1.2.
The Control box is

secured with six nuts
Calibration port
LCD display cable
X, Y, tilt position
sense
Hand/Foot
control cable
Main power coiled

cable for X and Y,
roll actuator
Trendelenburg
actuator
Figure 1.3. LCD display cable AC pwr/battery Vertical actuator

connector used for
reprogramming
control box
CONTROL MODULE REPLACEMENT —2—

2. X MOVEMENT ACTUATOR REPLACEMENT,
058-830 (HEAD-TO-TOE)
Tools Required:
Allen keys
Wire cutters
Socket set, standard
REMOVAL
1. Make sure the table is level before you remove the actuator assembly. The table may
abruptly move when the actuator is disconnected.
2. Remove the tabletop, which is secured with eight bolts (see Chapter 9, Tabletop
Replacement).
3. Remove the tie wrap that holds the excess power cable of the actuator to the bed frame, and
disconnect the actuator connector.
4. Remove the 7/16 bolts that secure the worm gear collar bracket to the frame.
5. Remove the two Allen screws holding the actuator-mounting clevis bracket to the frame.
6. Remove the clevis bracket from the actuator.
7. Cut the tie wraps holding the sound insulation on the actuator and carefully remove the
insulation. The insulation will be re-used on the new motor.
INSTALLATION
Note: A calibration is needed for this actuator.
1. Install the clevis bracket on the new actuator.
2. Install the existing insulation on to the new actuator using tie wraps.
3. Install the motor and clevis bracket back on the frame.
NOTE: The frame is slotted, so install bracket as close to the bottom as possible. This will insure the
end of the worm gear does not hit the table when it is turning.
4. Plug the actuator connector in and run the collar about 3/4 of the way up the worm gear.
5. Install the collar bracket with two 7/16 bolts into weldment. Keep the flat side of the collar
facing up when installing the collar.
6. Calibrate the table as instructed in Chapter 13, Calibration Procedure.
—3— X MOVEMENT ACTUATOR REPLACEMENT

CONTENTS
Worm gear
collar & bracket
Figure 2.1. The X actuator worm gear collar and bracket. To access the bolts
the top must be removed. This view is from underneath.
Actual clevis
mounting screws
5/32 Allen
Figure 2.2. Actuator clevis mounting screws
X MOVEMENT ACTUATOR REPLACEMENT —4—

3. X MOVEMENT SOLENOID REPLACEMENT,
058-840 (HEAD-TO-TOE)
Tools Required:
Allen keys
Wire cutters
REMOVAL
1. Make sure the table is level before removing the solenoid assembly. The table may
2. Slide the tabletop all the way towards the back.
3. Remove the four 9/16th bolts, which are now accessible from the underside of the tabletop
(see Figure 3.1.).
4. Slide tabletop all the way forward.
5. Support the tabletop before removing the final four 9/16th bolts, which are accessible from
the forward underside of table.
6. Remove the four remaining bolts and lift to remove tabletop.
7. The head to toe solenoid is located under the tabletop towards the back (see Figure 3.1).
8. Remove the four Phillips screws, which secure the solenoid, and unplug connector
(see Figure 3.1).
9. To reinstall solenoid, reverse the above procedure.
NOTE: Insure proper alignment of solenoid arm to mech-lock tab, which should be 90 degrees as
shown in Figure 3.2.
10. Verify proper table operation as outlined in Chapter 14, Operation/Calibration Verification.
—5— X MOVEMENT SOLENOID REPLACEMENT

CONTENTS
Figure 3.1.
Figure 3.2.
X MOVEMENT SOLENOID REPLACEMENT —6—

4. Y MOVEMENT ACTUATOR REPLACEMENT,
058-830 (LATERAL)
Tools Required:
Allen keys
Wire cutters
REMOVAL
1. Activate the X motor and move the tabletop all the way towards the back.
(see Figure 4.1).
3. Activate X motor and move the tabletop all the way forward.
4. Support the tabletop, before removing the final four 9/16th bolts, which are accessible from
5. Remove the four remaining bolts and lift to remove the tabletop. Once the tabletop is
removed you will have access to the X actuator as shown in Figure 4.1.
6. Remove the two Phillip screws holding the resistor strip wiper bracket (see Figure 4.2).
7. Remove the four hex head bolts located in the side of the Y-motor nut mounting bracket.
NOTE: Do not remove the Allen screws holding the rollers.
8. Remove the two 3/16 Allen bolts holding the actuator collar to the Y-motor nut-mounting
bracket (see Figure 4.3).
9. Remove the C-clip and pin holding the actuator to the clevis bracket.
10. Disconnect the power connector and remove the actuator.
INSTALLATION
NOTE: The actuator needs to be calibrated after installation.
1. Install the new actuator to the clevis bracket.
2. Install the actuator collar to the Y-motor nut mounting bracket with the flat side of the collar
facing away from the bracket.
3. Install the Y-motor nut mounting bracket to the frame using the four hex bolts. Refer to
assembly drawing, Surgical C-Arm, for reference.
4. The collar on the worm gear should now be facing down towards the base weldment. Run
the actuator through its min and max range to make sure is moves without restriction and
runs quietly.
5. Install tabletop.
6. Calibrate table as instructed in Chapter 13, Calibration Procedure.
—7— Y MOVEMENT ACTUATOR REPLACEMENT

CONTENTS
Figure 4.1.
Resistor strip wiper
Y position
reisitor strip
Y-motor
Wiper bracket
securing screws
Y-motor nut
mounting bracket
Four 7/16 hex

bolt securing nut
mounting bracket
Figure 4.2.
3/16 Allen bolt

securing actuator
collar to bracket
Actuator clevis
with securing pin
and C clip
Figure 4.3.
Y MOVEMENT ACTUATOR REPLACEMENT —8—

5. Y MOVEMENT SOLENOID REPLACEMENT,
058-840 (LATERAL)
Tools Required:
Allen keys
Wire cutters
REMOVAL
1. Make sure the table is level before you remove the solenoid assembly. The table may
2. Slide the table top all the way towards the back.
(see Figure 5.1).
4. Slide the tabletop all the way forward.
5. Support the tabletop before removing the final four 9/16th bolts, which are accessible from
6. Remove the four remaining bolts and lift to remove the tabletop.
7. Once the tabletop is removed you will see the lateral solenoid located towards the head end
of the carriage assembly (see Figure 5.2).
8. Remove the four Phillips screws that secure the solenoid, and unplug the connector (see
Figure 5.2).
9. To reinstall solenoid, reverse the above procedure.
NOTE: Ensure proper alignment of solenoid arm to mech-lock tab, which should be 90 degrees as
shown in Figure 5.2.
10. Verify proper table operation as outlined in Chapter 14, Operation/ Calibration Verification.
—9— Y MOVEMENT SOLENOID REPLACEMENT

CONTENTS
Figure 5.1.
Lateral position
resisitor strip wiper
Two securing
on each side
Figure 5-2. Power plug
Y MOVEMENT SOLENOID REPLACEMENT — 10 —

6. LIFT ACTUATOR REPLACEMENT, 058-830/840
Tools Required
5 mm Allen key
8 mm wrench
PROCEDURE
1. If the lift actuator is operational, the table should be brought down to its lowest position. If
the actuator is not operational, the tabletop must be supported to prevent it from falling
once the actuator is removed.
2. Lower the table top to its lowest position and remove the 18 Phillips screws that secure the
lower portion of the bellows.
3. Remove the eight Phillips screws securing the top covers, and remove one cover at a time.
4. Remove the lower right cover secured with nine Phillips screws.
5. Remove the lower back panel (see Chapter 1, Control Module Replacement). Only three
panels now remain on the right side since you should have already removed the lower left
panel.
NOTE: Be sure to support the table top on both ends to prevent it from dropping once the lift actua-
tor is removed.
6. The actuator is secured at both ends with a five-mm Allen head shoulder bolt and an eight-
mm nut. (Figure 6.1 shows the lift actuator bottom-securing bolt. Figure 6.2 shows the lift
actuator upper securing bolt.)
7. Remove the actuator and unplug the actuator power cable at the RCA jack on the controller
box. (Figure 6.3 shows the control box and vertical lift actuator RCA plug location. Also,
refer to the parts section drawing labeled I-Base Assy. for assembly components and part
numbers.)
NOTE: For reinstallation of the actuator, reverse the process and test for proper operation before
installing the enclosures.
— 11 — LIFT ACTUATOR REPLACEMENT

CONTENTS
Lift actuator lower

bolt and nut
Figure 6.1
Lift actuator upper

bolt and nut
Figure 6.2.
Control box is
Calibration port
LCD display cable
X, Y, tilt position
sense
Hand/Foot
control cable
Main power coiled

cable for X and Y,
roll actuator
Trendelenburg
actuator
Figure 6.3.
LCD display cable AC pwr/battery Vertical actuator
connector used for
reprogramming
control box
LIFT ACTUATOR REPLACEMENT — 12 —

7. LATERAL TILT ACTUATOR REPLACEMENT,
058-830/840
PROCEDURE
1. If the lateral tilt actuator is operational, tilt it down on the patient right side. The table
should be brought head down to its lowest position. If the actuator is not operational, the
tabletop must be supported to prevent the table top from suddenly tilting once the actuator
is removed.
2. The actuator is located inside the bellow on the patient right side. Remove the 18 Phillips
screws that secure the lower portion of the bellows.
3. Remove the eight Phillips screws that secure the top covers, and then remove the covers one
at a time.
4. Remove the lower right cover that is secured with nine Phillips screws.
5. Remove the lower back panel. (Six screws secure the lower back panel, but only three
remain on the right side since you should have already removed the lower left panel.)
NOTE: Be sure to support the tabletop to prevent it from dropping once the lateral tilt actuator is
removed.
6. The actuator is secured to the table with a 3/16-inch Allen head shoulder bolt and 1/2-inch
nut. (Figure 7.1 shows the securing bolt assembly). In addition, the acme nut is secured with
two 3/16-inch bolts. (Figure 7.2 shows the acme nut assembly.)
7. Remove the actuator and unplug the actuator power cable at connector #3 on the controller
box. (Figure 7.3 shows the control box and actuator plug location #3. Also refer to the parts
section drawing, labeled Base Top Assembly for assembly components and part numbers.)
NOTE: For reinstallation of the actuator, reverse the process and test for proper operation before
installing the enclosures.
— 13 — LATERAL TILT ACTUATOR REPLACEMENT

CONTENTS
Securing bolt and

nut.
Figure 7.1
3/16” Allen
head bolts
Figure 7.2.
The control box is

Calibration port
LCD display cable
X, Y, tilt position
sense
Hand/Foot
control cable
Main power coiled

cable for X and Y,
roll actuator
Trendelenburg
actuator
Figure 7.3.
LCD display cable AC pwr/battery Vertical actuator
Connector and used
for reprogramming
control box
LATERAL TILT ACTUATOR REPLACEMENT — 14 —

8. HEAD-TO-TOE TILT ACTUATOR REPLACEMENT,
058-830/840
PROCEDURE
1. If the tilt actuator is operational, the table should be brought head down to its lowest posi-
tion. If the actuator is not operational, the tabletop must be supported to prevent the top
from suddenly tilting once the actuator is removed.
2. Tilt the top head down to its lowest position, and remove the eighteen Phillips screws that
secure the lower portion of the bellows.
3. Remove the eight Phillips screws securing the top covers, and then remove the covers one at
a time.
4. Remove the lower right cover secured with nine Phillips screws.
5. Remove the lower back panel. (Six screws secure the lower back cover, but only three
remain on the right side since you should have already removed the lower left panel.)
NOTE: Support the tabletop to prevent it from dropping once the tilt actuator is removed.
6. The actuator is secured at both ends with a pin and C-clip. Remove the clip and pull the
pins out. (Figure 8.1 shows the lift actuator bottom-securing bolt. Figure 8.2 shows the lift
actuator upper securing bolt. Refer to the illustrated parts section with the page entitled
I – Base Assy , see item #51.)
7. Remove the actuator and unplug the actuator power cable at the RCA connector on the con-
troller box. Figure 8.3 shows the control box and actuator plug location.
NOTE: To reinstall the actuator, reverse the process and test for proper operation before installing the
enclosures.
— 15 — HEAD-TO-TOE TILT ACTUATOR REPLACEMENT

CONTENTS
Actuator lower
securing pin
and clip
Figure 8.1.
Actuator upper
securing pin
and clip
Figure 8.2.
Trendelenburg
actuator
Figure 8.3.
HEAD-TO-TOE TILT ACTUATOR REPLACEMENT — 16 —

9. TABLETOP REPLACEMENT, 058-830/840
1. Activate the X motor and move the tabletop all the way towards the back.
2. Remove the four 9/16-inch bolts, which are now accessible from the underside of the table-
top (see Figure 9.1).
3. Activate the X motor and move the tabletop all the way forward.
4. Support the tabletop before removing the final four 9/16-inch bolts that are accessible from
5. Remove the four remaining bolts and lift to remove the tabletop.
Figure 9.1.
— 17 — TABLETOP REPLACEMENT
10. CONTROLLER BOX REPLACEABLE COMPONENT
PROCEDURE, 058-830/840
H-bridge motor
controller boards
5v logic supply fuse
Fowler back
24v Power supply

fuses for motors
Power supply board
UP/Down
Pitch
Figure 10.1. Side to Side Front/Back Roll
Figure 10.1 shows the control board layout. There are six board slots, which are labeled to desig-
nate their function. Each board activates a specific actuator or solenoid. The control board is
configured to the table type it is used in. The control box is configured for a 058-830 table - that
is why the last slot J8 (Fowler Back) is not used.
Slot Designations Function

J3 Up/Down
J4 Pitch (head to toe tilt)
J5 Roll (side to side tilt)
J6 Front to Back (x axis)
J7 Side to Side (y axis)
J8 Fowler back
REPLACEABLE COMPONENTS
• Fuses are located on the power supply board as identified above. The motor fuses (2) are 15-
amp and the display/logic is 2-amp. To replace, simply pull straight out from the socket.
• To replace the H-bridge motor controller board, pull straight up. To easily identify if board
is defective replace with board from a known operating motor. When installing boards, line
up pins on board with connector and press down evenly.
• To replace the Power Supply board, remove the four Phillips screws located at each corner.
Next, disconnect the three connectors, J3, J5 &J6.
The above component replacement does not require that the table be recalibrated; however veri-
fication of proper operation is required.
— 19 — CONTROLLER BOX REPLACEABLE COMPONENT

11. TILT SENSOR BOARD REMOVAL AND
REPLACEMENT, 058-830/840
Connector
Tilt Sensor Board
Figure 11.1.
PROCEDURE
The tilt sensor is under the table top, on the patient left side next to lateral tilt actuator.
1. Raise table to maximum height, for better accessibility.
2. Remove the eighteen Phillips screw securing the lower portion of the bellow.
3. Lift the bellows and secure in the up position. This provides you with access to the sensor.
4. Disconnect the signal cable connector.
5. Remove the three Phillips screws securing the sensor board.
6. To reinstall the Tilt Sensor board, reverse the procedure above. For a detailed illustration
refer to Chapter 16, Part and Assembly illustrations.
NOTE: The table must be recalibrated when a new sensor is installed. Refer to Chapter 13,
Calibration Procedure for instructions.
— 21 — TILT SENSOR BOARD REMOVAL

12. POSITION SENSING STRIP REPLACEMENT,
PROCEDURE058-830/840
PROCEDURE
The table utilizes three precision resistor strips to sense the table’s height and X, Y tabletop posi-
tion. Figure 12-1 shows the resistor strip installed on the table. The wiper/roller move along the
resistor strip as the position of the table changes. The resistance change is in direct correlation to
the wiper position. Any changes in resistance are converted to position counts, which are shown
on the display.
NOTE: Refer to Chapter 6, Lift Actuator Replacement, steps one through four, to access the position strip for
replacement. Refer to Chapter 9, Tabletop Replacement, to access X and Y position strip for replacement.
Resistor wiper
Resistor strip
Figure 12.1. Height position sensing resistor strip
Resistor connector
Resistor strip
Resistor wiper
Figure 12.2. Y position sensing resistor strip (solenoid assembly, tabletop removed)
— 23 — POSITION SENSING STRIP REPLACEMENT

CONTENTS
Resistor strip wiper
Y position
resister strip
Y-motor
Wiper bracket
securing screws
Figure 12.3. Y position sensing resistor strip (actuator assembly, tabletop removed)
Resistor strip
Resistor wipes
Figure 12.4. X position sensing resistor strip (tabletop removed for viewing)
Figure 12.5. Resistor strip not installed. Note that the strip is secured with adhesive to a thin metal mounting
plate. The mounting plate is attached to the designated location with two Phillips screws at each end.
POSITION SENSING STRIP REPLACEMENT — 24 —

CONTENTS
REPLACING THE RESISTOR STRIP

To replace the resistor strip, remove the two securing screws. Next, lift wiper/roller and remove
the strip (strip may also be secured with adhesive). When any sensor is replaced a table calibra-
tion is required. Refer to Chapter 13, Calibration Procedure, for instructions.
— 25 — POSITION SENSING STRIP REPLACEMENT

13. TABLE CALIBRATION PROCEDURE, 058-830/840
Required Equipment
PC with latest table calibration software installed
PROCEDURE
1. Connect COMM PORT 1 of the PC to the 9 pin male "D" connector of the table’s control box,
using a 9 pin female to 9 pin female RS-232 cable.
2. Turn the computer and monitor on.
3. When Windows is finished booting, double-click the left mouse button on the Image Table
icon on the PC's desktop, to start the utility software.
4. Enter the table serial number in the appropriate box in the utility software.
5. Turn the table ON. "Welcome", "Press C to Calibrate" and other information or characters
may be displayed in the software's receive window.
6. Click the left mouse button on "CALIBRATE." "++++ IMAGE TABLE CALIBRATION ++++"
will be displayed in the software's receive window.
7. Follow the on-screen prompts in the utility's receive window.
8. The current selection for the type of table is displayed. This can be changed by pressing "Y"
on the keyboard.
9. The table type choices are: 1) 830/870/C-ARM, 2) 840 Float Top, 3) Lithotripsy, 4) 800/810
URO/BRACH. Select the correct table type by pressing number 1-4 on the keyboard.
10. The current selection for the type of motor installed is displayed. The motor type choice is
either High Speed or Low Speed. If this is incorrect, the motor type can be changed by
pressing "Y" on the keyboard, otherwise press "N".
11. You will be given the option to calibrate each of the following:
UP/DOWN
FORWARD/BACK
SIDE TO SIDE
JOYSTICK
PITCH Axis
ROLL Axis
12. Select "Y" for each and follow the on-screen prompts.
13. To Calibrate UP/DOWN:

a. Press the appropriate UP or DOWN hand switch button so that "+ +" is
displayed in the utility's receive window.
b. When the MAX Position is reached, reverse direction momentarily to back away from
the MAX Position slightly, then press any key to set position.
c. Press the appropriate UP or DOWN hand switch button so that "- -" is displayed in the
utility's receive window.
d. When the MAX Position is reached, reverse direction momentarily to back away from
— 27 — TABLE CALIBRATION PROCEDURE

CONTENTS
14. Calibrate FORWARD/BACK:

a. Press the appropriate FORWARD or BACK hand switch button so that "+ +" is
c. Press the appropriate FORWARD or BACK hand switch button so that "- -" is displayed
in the utility's receive window.
15. Calibrate SIDE TO SIDE:

a. Press the appropriate LEFT or RIGHT hand switch button so that "+ +" is
c. Press the appropriate LEFT or RIGHT hand switch button so that "- -" is displayed in
the utility's receive window.
16. Calibrate JOYSTICK:

a. Leave Joystick Centered, then press any key.
b. Hold down Joystick button and move Joystick in circles several times, then press
any key.
17. Calibrate PITCH Axis:

a. Press the appropriate PITCH hand switch button so that "+ +" is displayed in
the utility's receive window.
c. Press the appropriate PITCH hand switch button so that "- -" is displayed in the utility's
receive window.
18. Calibrate ROLL Axis:

a. Press the appropriate ROLL hand switch button so that "+ +" is displayed in the
utility's receive window.
b. Press any key when 18 DEGREES TILT is reached.
c. Press the appropriate ROLL hand switch button so that "- -" is displayed in the utility's
receive window.
d. Press any key when 18 DEGREES TILT is reached.
19. You will be asked if you need to change the HOME Position. Move the table to the NEW
HOME Position, then press any key.
NOTE: The table must have the HOME position set to Full Down, Full Back, and Left/Right
Centered.
20. When "****** EXIT Calibration MODE ******" is displayed you can choose to discard the pre-
vious calibration by pressing "C" to recalibrate, or save the calibration by pressing "S," or
load a saved calibration by pressing "L".
TABLE CALIBRATION PROCEDURE — 28 —

CONTENTS
21. When you are satisfied with the calibration, press "S" to save the calibration. Various num-
bers and letters will scroll by in the software's receive window.
22. The Imaging Table Calibration Utility may be exited by clicking File --> Exit on the menu
bar or by clicking the X in the upper right corner.
— 29 — TABLE CALIBRATION PROCEDURE

14. OPERATION/CALIBRATION VERIFICATION,
058-830/840
PROCEDURE
AC Powered
MAIN LCD CONTROL
1. Verify scaling on all axes.

a. Pitch -1 to –20, 0, 1 to 20
b. Roll R1-20, 0, L1-20
c. Vertical 0 - 10
d. X-axis 0 - 20
e. Y-axis R1-5, 0, L1-5
2. Verify that the commanded direction matches the actual direction for all axes.
3. Verify move to stored position, both direction and value.
4. Verify that the hold button is enable. Press and hold the soft button four for 15 seconds to
enter hidden setup screen. Check for hold button enabled.
5. Verify level. Press the hold and level buttons simultaneously, and confirm that the table lev-
els both horizontally and vertically and beeps indicating that the final position has been
reached.
6. Verify home. Press the hold and home buttons simultaneously, and confirm that the table
moves to home position and beeps indicating that the final position has been reached.
7. Verify that the main control operates in both ports.
8. Verify that the LCD screen Displays "AC" in lower left hand corner.

a. Pitch -1 to –20, 0, 1 to 20
b. Roll R1-20, 0, L1-20
c. Vertical 0 - 10
d. X-axis 0 - 20
e. Y-axis R1-5, 0, L1-5
11. Verify that the hand pendent operates in both ports.
— 31 — OPERATION/CALIBRATION VERIFICATION
CONTENTS
HAND PENDANT CONTROL

a. Pitch -1 to –20, 0, 1 to 20
b. Roll R1-20, 0, L1-20
c. Vertical 0 - 10
d. X-axis 0 - 20
e. Y-axis R1-5, 0, L1-5
FOOTSWITCH CONTROL
a. Pitch -1 to –20, 0, 1 to 20
b. Roll R1-20, 0, L1-20
c. Vertical 0 - 10
d. X-axis 0 - 20
e. Y-axis R1-5, 0, L1-5
3. Verify that the footswitch operates in both ports.
BATTERY Powered
MAIN LCD CONTROL
a. Pitch -1 to –20, 0, 1 to 20
b. Roll R1-20, 0, L1-20
c. Vertical 0 - 10
d. X-axis 0 – 20
e. Y-axis R1-5, 0, L1-5
2. Verify that the commanded direction the matches actual direction for all axes.
3. Verify move to stored position, both direction and value.
4. Verify that the hold button is enable. Press and hold the soft button four for 15 seconds to
enter hidden setup screen. Check for hold button enabled.
5. Verify level. Press the hold and level buttons simultaneously, and confirm that the table lev-
els both horizontally and vertically and beeps indicating that the final position has been
reached.
6. Verify home. Press the hold and home buttons simultaneously, and confirm that the table
moves to home position and beeps indicating that the final position has been reached.
7. Verify that the main control operates in both ports.
8. Verify that the LCD screen Displays "BATT" in lower left hand corner.
OPERATION/CALIBRATION VERIFICATION — 32 —
15. DISPLAY LCD PENDANT REPLACEMENT,
058-830/840
HAND PENDANT CONTROL

a. Pitch -1 to –20, 0, 1 to 20
b. Roll R1-20, 0, L1-20
c. Vertical 0 - 10
d. X-axis 0 - 20
e. Y-axis R1-5, 0, L1-5
FOOTSWITCH CONTROL
a. Pitch -1 to –20, 0, 1 to 20
b. Roll R1-20, 0, L1-20
c. Vertical 0 - 10
d. X-axis 0 – 20
e. Y-axis R1-5, 0, L1-5
3. Verify that the footswitch operates in both ports.
— 33 — DISPLAY PENDANT REPLACEMENT

CONTENTS
The LCD Pendant displays and stores position information and controls all the motor move-
ments, up/down, Trendelenburg /rev, lateral roll, head to toe actuator (X) and side-to-side actu-
ator (Y). The Release Handle releases the X and Y solenoids simultaneously, which allows the
top to float.
REMOVAL OF DISPLAY
Release/Removal
buttons
Release handle
for float top
Figure 15.1.
1. To remove the display, lift the display up while depressing the release/removal buttons.
Also the Display can positioned anywhere along the rail by depressing the release buttons.
2. Disconnect the two connectors shown in Figure 15.1. The connectors are color-coded for the
blue is main power/communication cable and white is for either the release handle (840) or
joystick (830), based on table configuration.
White connector
for power cable
Blue connector
for power cable
Figure 15.2.
DISPLAY PENDANT REPLACEMENT — 34 —

16. TABLE FIRMWARE UPDATE, 058-830/840
1. Connect the PC to the 9 pin female "D" connector of the control box, using the special 9 pin
female to 9 pin male DSP programming cable.
2. T urn the computer and monitor on.
3. Turn the table on.
4. When Windows is finished booting, double-click the left mouse button on the Image table
icon on the PC's desktop to start the utility software.
5. Enter the table serial number in the appropriate box in the utility software.
6. Click on the PROGRAM LCB to begin the firmware update.
7. When the update is complete, close any newly opened windows by clicking the X in the
upper right corner of each window.
8. The Imaging Table Calibration Utility may be exited by clicking File --> Exit on the menu
bar or by clicking the X in the upper right corner.
— 35 — TABLE FIRMWARE UPDATE

17. PART AND ASSEMBLY ILLUSTRATIONS,
058-830
— 37 — 058-830 PART AND ASSEMBLY ILLUSTRATIONS
058-830 PART AND ASSEMBLY ILLUSTRATIONS — 38 —
18. PART AND ASSEMBLY ILLUSTRATIONS,
058-840
NOTES
— 75 — NOTES
BIODEX
Biodex Medical Systems, Inc.
20 Ramsay Road, Shirley, New York, 11967-4704, Tel: 800-224-6339 (In NY and Int’l, call 631-924-9000), Fax: 631-924-9338, Email: [email protected], www.biodex.com

Surgical C-Arm Tables: Service Manual

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SURGICAL C-ARM TABLES

This manual covers installation and operation procedures

1. CONTROL MODULE REPLACEMENT, 058-830/840

2. X MOVEMENT ACTUATOR REPLACEMENT, 058-830 (HEAD-TO-TOE)

3. X MOVEMENT SOLENOID REPLACEMENT, 058- 840 (HEAD-TO-TOE)

4. Y MOVEMENT ACTUATOR REPLACEMENT, 058-830 (LATERAL)

5. Y MOVEMENT SOLENOID REPLACEMENT, 058-840 (LATERAL)

6. LIFT ACTUATOR REPLACEMENT, 058-830/840

7. LATERAL TILT ACTUATOR REPLACEMENT, 058-830/840

8. HEAD-TO-TOE TILT ACTUATOR REPLACEMENT, 058-830/840

9. TABLETOP REPLACEMENT, 058-830/840

10. CONTROLLER BOX REPLACEABLE COMPONENT PROCEDURE, 058-830/840

11. TILT SENSOR BOARD REMOVAL AND REPLACEMENT, 058-830/840

12. POSITION SENSING STRIP REPLACEMENT PROCEDURE, 058-830/840

13. TABLE CALIBRATION PROCEDURE, 058-830/840

14. OPERATION/CALIBRATION VERIFICATION, 058-830/840

15. DISPLAY LCD PENDANT REPLACEMENT, 058-830/840

16. TABLE FIRMWARE UPDATE, 058-830/840

17. PART AND ASSEMBLY ILLUSTRATIONS, 058-830

18. PART AND ASSEMBLY ILLUSTRATIONS, 058-840

The control module is located on the lower back panel.

4. Disconnect all cables (see Figure 1.3).

—1— CONTROL MODULE REPLACEMENT

Six Phillips screws

The Control box is

LCD display cable

Main power coiled

Figure 1.3. LCD display cable AC pwr/battery Vertical actuator

CONTROL MODULE REPLACEMENT —2—

6. Remove the clevis bracket from the actuator.

1. Install the clevis bracket on the new actuator.

3. Install the motor and clevis bracket back on the frame.

6. Calibrate the table as instructed in Chapter 13, Calibration Procedure.

—3— X MOVEMENT ACTUATOR REPLACEMENT

Figure 2.2. Actuator clevis mounting screws

X MOVEMENT ACTUATOR REPLACEMENT —4—

2. Slide the tabletop all the way towards the back.

4. Slide tabletop all the way forward.

6. Remove the four remaining bolts and lift to remove tabletop.

9. To reinstall solenoid, reverse the above procedure.

—5— X MOVEMENT SOLENOID REPLACEMENT

X MOVEMENT SOLENOID REPLACEMENT —6—

NOTE: Do not remove the Allen screws holding the rollers.

10. Disconnect the power connector and remove the actuator.

1. Install the new actuator to the clevis bracket.

6. Calibrate table as instructed in Chapter 13, Calibration Procedure.

—7— Y MOVEMENT ACTUATOR REPLACEMENT

Four 7/16 hex

3/16 Allen bolt

Y MOVEMENT ACTUATOR REPLACEMENT —8—

4. Slide the tabletop all the way forward.

9. To reinstall solenoid, reverse the above procedure.

—9— Y MOVEMENT SOLENOID REPLACEMENT

Figure 5-2. Power plug

Y MOVEMENT SOLENOID REPLACEMENT — 10 —

— 11 — LIFT ACTUATOR REPLACEMENT

Lift actuator lower

Lift actuator upper

LCD display cable