PLYMOUTH

WATER
NATURAL OR PROPANE
GAS-FIRED BOILERS
• Series 2
• Ultra High Efficiency Model

America's HottestBoilerValue!
An ISO 9001-2000 Certified Company
PLYMOUTH WATER
NATURAL OR PROPANE GAS-FIRED BOILERS

• Series 2 • Ultra High Efficiency Model

Efficiency as High as 81.6% Efficiency as High as 84.1%

The Plymouth Water Boiler by Dunkirk offers Titanium

the best combination of heating comfort, Burners
efficiency, reliability... and affordability, making Dunkirk’s exclusive
it one of America’s Hottest Boiler Values. high-tech titanium
Heating Efficiency composite burners
With its high efficiency, a Plymouth hot water resist corrosion and
boiler is an outstanding choice for performance oxidation while
and low operating cost. withstanding more heat
than conventional stainless steel or aluminized
Electronic Ignition burners. They provide superior strength and
(Option) Pilot is lit automatically and stays lit longevity and are backed by a full 3-year warranty,
only when needed, eliminating fuel waste. triple the industry standard.
Integral Draft Diverter
Dunkirk utilizes built-in draft diverter Cast Iron Sections
technology that is factory designed to protect & Push Nipples
against carbon monoxide back drafts. Unlike Dunkirk utilizes cast
competitor's diverters erected in-field, Dunkirk iron to construct
eliminates any installation guesswork to ensure the boiler’s heat
your family's safety. exchanger to provide
heat transfer, reliability
Effikal Vent Damper and strength. Since like
Automatically closes when the boiler turns off, materials expand and contract in the same
preventing heated air from escaping up the proportion during heating and cooling, cast
chimney. Effikal provides one of the strongest iron push nipples and sections produce
vent damper warranties in the industry. stronger, more water-tight seals than steel
push nipples or rubber gaskets.
Easy Maintenance
Dunkirk’s exclusive ”isolating valves”
on circulators eliminate the need to drain the
system, making replacement quick and easy.
Industry standard controls are readily avail-
able, making Dunkirk Boilers easy to service.
Easy Installation
Surprisingly compact, the Plymouth Water
Boiler fits in tight spaces and is supplied
assembled, with controls that are accessible
and completely wired. Piping is also at hand
for easy connection to the system. Controls
can be mounted on the right or left side of
our boilers, to fit any location requirement.

Dunkirk Quality DUNKIRK Strongest

Since 1928, American-made Dunkirk Warranty in
Boilers have been leading the industry
in value and reliability with innovative
designs and premium quality
99.91%
RELIABILITY
the Industry
Dunkirk backs all
of its residential cast
components. Assured performance iron water boilers with a
has placed Dunkirk quality at the full twenty year warranty
top in trusted reliability (99.91%*). Every gas boiler covering the entire heat exchanger.
we manufacture is test fired prior to shipment. This Most competitor’s warranties cover
boiler is certified by CSA in the United States and heat exchanger sections only and most
Canada; heat exchangers by ASME; and efficiency are pro-rated making the homeowner
ratings by the Hydronics Institute. financially responsible.
* Data on file - Dunkirk Boiler
 ®

FEATURES & BENEFITS

Vent Damper Aquastat Control

Automatically closes The brain of the boiler...
when unit turns off controls the operation
preventing heat loss. of the burner system,
fuel delivery, circulator,
Baked Enamel and vent damper. It also
Steel Jacket monitors water temperature
Factory installed insulation to ensure safe, reliable
keeps off-cycle heat losses operation.
to a minimum in
an attractive and Isolation Valves
compact package. Exclusive components that
are part of the circulating
Integral pump which eliminates the
Draft Diverter need to drain the system when
provides safety replacing the pump therefore
from back drafts reducing service time.
and accommodates Taco Circulating Pump
low ceiling heights. (Grundfos optional)
Included with the boiler
Cast Iron Quality and circulates hot water
Provides effective throughout the system to
heat transfer, provide heat quickly and
reliability and strength. evenly. (Some models may
be shipped for supply-side
Titanium pumping)
Burners Full Port Isolation Valve
Dunkirk’s exclusive burners Full Port Isolation Ball Valves offer a full Electronic or
1-1/4” passage to maximize boiler water
provide greater resistance to flows. An exterior handle clearly indicates Standing Pilot Ignition
corrosion and oxidation. the valve position. The ball valves allow Electronic pilot automatically
Withstands 15% more heat the boiler piping to be switched from lights the pilot when needed,
threaded pipe to copper piping, without
than conventional burners the need for additional fittings, saving eliminating fuel waste.
from competitive units. the installer valuable time!

PLYMOUTH WATER STANDARD EQUIPMENT

■ Assembled boiler with insulated ■ 3/4" boiler drain valve Standing Pilot Only
jacket, factory crated
■ 30 lb. ASME relief valve • Pilot burner and
■ Integral draft diverter — thermocouple
built into jacket ■ Vent damper
■ Combination high limit control
and circulator relay ■ Completely installed and wired OPTIONAL
gas control system with burners EQUIPMENT
■ Flame rollout safety shutoff and manifold, consisting of:
(fuse link) and manual, reset • Propane gas-fired boilers
blocked vent safety shutoff, • Titanium composite burners
with spare fuse link included. • Propane-fired conversion kit
• Automatic redundant
combination gas valve, • Combustible floor plate —
■ Combination pressure/ 14614031 for 2-6 section;
24 volt
temperature gauge 14614032 for 7-9 section
(packed separately) Electronic Ignition Only
• Fill-Trol #110 for 2-5 Sections
■ 11/4" Taco (or Grundfos) circulator • Intermittent Pilot Control,
pump with isolation (ball) valves • Fill-Trol #111 for 6-9 Sections
100% shut-off continuous re-try
(shipped separately for field • Electronic Low Water Cut Off
mounting) • Combination pilot burner/
now available to meet the
electrode/flame sensor
latest codes requirements
 VENT DAMPER * AQUASTAT

➤
ASME ➤
➤ 11/4 SUPPLY
➤
261/2 ➤
➤ A
RELIEF ➤ 43/4
➤

Height Dimensions: VALVE

➤
9 ➤
➤

➤
Left Side (B) ➤

➤
SPILL

➤
➤
Series 2 . . . . . . . . . . 23 1/4" SWITCH
11/4 RETURN
Ultra . . . . . . . . . . . . . . . . 29" 11/4" NPT
C

➤
Right Side (C)

➤
B

➤
Series 2 . . . . . . . . . . 313/8"

➤
Ultra . . . . . . . . . . . . . . 363/8"

➤
➤
121/4

➤
53/8
DESIGN CERTIFIED FOR

➤
➤
➤
NATURAL & PROPANE GASES

➤
GAS
ROLLOUT VALVE INTERMITTENT PILOT CONTROL
DRAIN VALVE SWITCH
LEFT SIDE FRONT RIGHT SIDE

Plymouth Water Series 2 ®

GAS-FIRED HOT-WATER BOILERS RATINGS & CAPACITIES

BOILER MODEL NUMBER NUMBER † NATURAL GAS & PROPANE GAS DIMENSIONS A.F.U.E.
(INCHES)
INTERMITTENT STANDING PILOT OF AGA INPUT HEATING CAPACITY NET I = B = R INTERMITTENT STANDING PILOT
IGNITION WITH WITH FLUE "A" IGNITION WITH WITH
VENT DAMPER VENT DAMPER SECTIONS **MBH** **MBH** **RATING MBH** DIAMETER WIDTH VENT DAMPER VENT DAMPER
1
PWB-2D PVWB-2D 2 37.5 30 26 4 †† 8 81.4 80.0
PWB-3D PVWB-3D 3 70 57 50 5 111/4 81.6 80.4
PWB-4D PVWB-4D 4 105 85 74 6 14 /2
1
81.5 80.4
PWB-5D PVWB-5D 5 140 113 98 6 17 /4
3
81.3 80.3
PWB-6D PVWB-6D 6 175 142 123 7 21 81.1 80.2
PWB-7D PVWB-7D 7 210 170 148 7 24 1/4 81.0 80.1
PWB-8D PVWB-8D 8 245 198 172 7 27 /2
1
80.8 80.0
PWB-9D PVWB-9D 9 280 226 197 7 30 /4
3
80.7 80.0
1
This size not available in propane
New York City MEA Number 39-86E VOL. IV

Plymouth Ultra Ultra High Efficiency Model ®

GAS-FIRED HOT-WATER BOILERS RATINGS & CAPACITIES

BOILER MODEL NUMBER NUMBER † NATURAL GAS † PROPANE GAS DIMENSIONS A.F.U.E.
INTERMITTENT STANDING PILOT OF AGA HEATING NET HEATING NET
(inches)
AGA INTERMITTENT STANDING PILOT
IGNITION WITH WITH SECTIONS INPUT CAPACITY I =B=R INPUT CAPACITY I =B=R FLUE "A" IGNITION WITH
**MBH** WITH VENT DAMPER VENT DAMPER
VENT DAMPER VENT DAMPER **MBH** RATING MBH** **MBH** **MBH** RATING MBH** DIAMETER WIDTH

WPSB-3D WPVSB-3D 3 75 63 55 70 59 51 5 111/4 84.0 82.6

WPSB-4D WPVSB-4D 4 112.5 94 82 105 88 77 6 14 /21
84.0 82.7
WPSB-5D WPVSB-5D 5 150 126 110 140 118 103 6 17 /43
84.1 82.8
WPSB-6D WPVSB-6D 6 187.5 157 137 175 147 128 7 21 84.1 82.9
WPSB-7D WPVSB-7D 7 225 188 163 210 176 153 7 24 /41
84.0 83.0
WPSB-8D WPVSB-8D 8 262.5 220 191 245 206 179 7 27 /21
83.9 83.1
WPSB-9D WPVSB-9D 9 299 251 218 280 235 204 7 30 /43
83.7 83.2

* Add 5-1/2” to height for Vent Damper † For Altitudes above 2,000 ft. ratings should be reduced at the rate of 4% for each 1,000 ft. above sea level. Canada only - Boilers may be used at high altitude by using a
** MBH = 1,000 Btuh certified field conversion kit, resulting in a 10% derate. In Canada, PWB Series boilers firing propane gas are not allowed to use vent dampers. Heating Capacity is based
Btuh = British Thermal Unit Per Hour on D.O.E (Department of Energy) test procedure.
†† 2 section boilers are equipped with a 3" diameter flue collar on the draft diverter, and use a furnished 3" x 4" increaser fitting to install the furnished 4" vent damper.

■ The ratings marked Net I=B=R Ratings indicate ■ These boilers may be installed on combustible ®
the amount of remaining heat input that can be flooring when placed on combustible floor plate.
used to heat the radiation or terminal units. ■ These gas-fired boilers are sectional cast iron
The Net I=B=R Ratings shown are based on an boilers design certified by CSA in the U.S. and Canada
allowance of 1.15 in accordance with the factors (Series 2 only) for use with natural gas and propane 85 MIDDLE RD DUNKIRK, NY 14048
shown in the I=B=R Code as published by The gas. They are constructed and hydrostatically 716/366-5500 FAX 866/432-7329
Hydronics Institute. tested for a maximum working pressure of 50 psi e-mail: [email protected]
■ Selection of boiler size should be based upon in accordance with A.S.M.E. (American Society of Web Site: www.dunkirk.com
Net I=B=R Rating being equal to or greater than Mechanical Engineers) Boiler And Pressure Vessel Specifications and dimensions are subject to change
the calculated heat loss of the building. Code Section IV standards for cast iron heating without notice.
■ Consult manufacturer before selecting a boiler boilers. They are capacity rated in accordance Made in America by American Craftsmen.
REV. 9/06
for installations having unusual piping and pick-up with the code of The Hydronic Institute.
requirements. An ISO 9001:2000 Certified Company
An ECR International Brand