Flexi Multiradio 10 BTS Quick Guide

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The document provides instructions for installing the Flexi Multiradio BTS macro site solution which consists of modules that can be installed on the floor, wall or pole. It outlines the installation process and components as well as checks to ensure correct installation.

The main components are the System Module, transmission and RF Modules which can be installed stacked on the floor or mounted on the wall or pole.

The steps include preparing the site, installing the plinth, installing modules in the recommended order, connecting power and cabling, installing covers and powering up.

Flexi Multiradio 10 BTS

Quick Guide
This guide can be used as quick reference for Flexi Multiradio 10 BTS installation.

Flexi Multiradio 10 BTS is a macro BTS site solution. It consists of one System Module with transmission
and RF Modules. It can be installed stacked on the floor, or mounted on the wall or on the pole.

This quick guide is for basic stand-alone installation only. For other installation options, see operating
documentation.

Prepare the Ground


Check the site installation Installation the BTS Installation Installation
Preparing Installing the Grounding Installing Installing
1 Clearances 2 3 4 principle of 5 6
modules for plinth optional modules
installation the BTS sub-modules
Minimum Principle of
clearances Back cover Plinth on the Grounding module
and cable floor principle Installing FPFD installation
entries
Plinth on the Installing FTIF Recommended
wall installation order
Installing FBBA
Plinth on the
pole Cabling

7 Cabling
Connecting
external power
feed

Optical cabling

Transmission
cabling

Antenna
cabling

FPFD cabling

FBBA cabling

Power up and
commission BTS
Powering up and
8 commissioning
the BTS

Front covers

9 Front covers

Check the installation

10 Installation
check list
-2-

The information in this document is subject to change without notice and describes only the
product defined in the introduction of this documentation. This document is not an official
customer document and Nokia Siemens Networks does not take responsibility for any errors or
omissions in this document. This document is intended for the use of Nokia Siemens Networks
customers only for the purposes of the agreement under which the document is submitted. No
part of this documentation may be used, reproduced, modified or transmitted in any form or
means without the prior written permission of Nokia Siemens Networks. The documentation has
been prepared to be used by professional and properly trained personnel, and the customer
assumes full responsibility when using it. Nokia Siemens Networks welcomes customer
comments as part of the process of continuous development and improvement of the
documentation.
The information or statements given in this documentation concerning the suitability, capacity or
performance of the mentioned hardware or software products are given “as is” and all liability
arising in connection with such hardware or software products shall be defined conclusively and
finally in a separate agreement between Nokia Siemens Networks and the customer.
IN NO EVENT WILL Nokia Siemens Networks BE LIABLE FOR ERRORS IN THIS
DOCUMENTATION OR FOR ANY DAMAGES, INCLUDING BUT NOT LIMITED TO SPECIAL,
DIRECT, INDIRECT, INCIDENTAL OR CONSEQUENTIAL OR ANY LOSSES SUCH AS BUT
NOT LIMITED TO LOSS OF PROFIT, REVENUE, BUSINESS INTERRUPTION, BUSINESS
OPPORTUNITY OR DATA, that might arise from the use of this document or the information in it.
THE CONTENTS OF THIS DOCUMENT ARE PROVIDED "AS IS". EXCEPT AS REQUIRED
BY APPLICABLE MANDATORY LAW, NO WARRANTIES OF ANY KIND, EITHER EXPRESS
OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF
MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NON-INFRINGEMENT,
ARE MADE IN RELATION TO THE ACCURACY, RELIABILITY OR CONTENTS OF THIS
DOCUMENT. NOKIA SIEMENS NETWORKS RESERVES THE RIGHT TO REVISE THIS
DOCUMENT OR WITHDRAW IT AT ANY TIME WITHOUT PRIOR NOTICE.
This document and the product it describes are considered protected by copyrights and other
intellectual property rights according to the applicable laws.
The wave logo is a trademark of Nokia Siemens Networks Oy. Nokia is a registered trademark of
Nokia Corporation. Siemens is a registered trademark of Siemens AG.
Other product names mentioned in this document may be trademarks of their respective owners,
and they are mentioned for identification purposes only.
Copyright © Nokia Siemens Networks 2013. All rights reserved.
DN09120181 Issue 04, Approval date 2013-03-22

WARNING! Risk of eye damage caused by invisible laser beam.


Danger of eye damage caused by invisible laser beam!
Make sure that the laser beam is switched off when optical cables are installed.
WARNING! Risk of electric shock.
Before turning RF power on, RF ports should be terminated by nominal 50Ω load
(for example, feeder with antenna). However, if these conditions are not met,
the plastic caps that are delivered within the unused RF ports should remain in place.
The plastic caps isolate RF power from the environment, and thus provide
electric shock security in case RF power is accidentally on.

NOTICE:
Incorrect cables and seals may not provide secured weather protection. In outdoor
installations, including the outdoor cabinet, use only tested IP65 class outdoor cables
with seals provided by Nokia Siemens Networks. This is also recommended for indoor
installations.

Electrostatic discharge (ESD) may damage the modules. Wear an ESD wrist strap or
use a corresponding method when handling the modules.

The plinth rear stopper is fragile. Do not attempt to lift the plinth using the rear stopper.
Installing and commissioning of BTS products must be performed by an expert
familiar with electronic devices, to avoid damage caused by improper handling.
-3-
1 Contents of delivery
Delivery Contents Version Code
System Module delivery System Module with casing FSMF 472181A
FSMG 472295A
FSML 472424A
Cable tie 134 x 2.5 mm BLK [20 pcs.] 6401084
TX Screw M5X8 ISO14583 AISI316 2XWAX [2 pcs.] 6150279
ESD wrist strap L 1.8 m -2 m SNAP10 mm 6706632
DC terminal IP boot 825757A
Capacity Extension Module delivery FBBA Capacity Extension Sub -Module FBBA 472182A
QSFP cable assembly 995298
Power cable assembly 995297
Power Distribution Module delivery FPFD Power Distribution Sub -Module FPFD 472301A
Output cable IP seal [4 pcs.] 826174
TX Screw M5x12 ISO14583/3506 -1 A2-70 WAX [3 pcs.] 6150283
FPFD -FSM Connection Card 985204
3 x 60W RF Module delivery RF Modules with casing FRBB 700 472417A
FRMA 800EU 472221A
FRMD 800EU 472625A
FRKA 1500 472111A
FRGF 2100 471483A
FRGP 2100 472100B
FRIE 1.7/2.1 471895A
FRHA 2600 471894A
RF Modules with optional casing FXCA 850 472142A
FXDA 900 472083A
FXDJ 900 472143A
FXEA 1800 472084A
FXFA 1900 472166A
FXFB 1900 472569A
Multibeam DC Cable 2 m [2 pcs.]
Multiomode fiber 2 m
Multimode SFP [2 pcs.]
3 x 80W RF Module delivery RF Modules with optional casing FRGT 2100 472442A
FXCB 850 472678A
FXDB 900 472573A
FXEB 1800 472501A
FXFC 1900 472679A
TD-LTE Radio Module delivery 8x10W RF Module FZHA 472313A
6x10W RF Module FZNC 472530A
4TX/4RX RRH FZNI 472652A
Check list
Deliveries are complete.
Equipment is not damaged.
-4-
2 Clearances
Minimum clearances

min 40 mm (1.6 in) measured


from back cover
(needed for fresh air)

min 100 mm
(3.9 in)

min 80 mm (3.1 in)


measured from plinth
min 75 mm min 600 mm
(3.0 in) ( 23.6 in)
Check list
Site meets the minimum clearances.

3 Preparing modules for installation


NOTE: Use Flexi 3U Mounting Covers FMCF
Back cover and cable entries with FSMx.
NOTE: DC seal always has to be covered
with IP Boot, even if FPFD is used.
2 1. Thread the looped end of the
maintenance strap around the grill rib.
6 2. Route the end with the snap hook through
4 the exposed loop and tighten the loop.
3. Engage the snap hook to the casing
using the fixing points.
3 4. Install the back cover in the rear of the module.
5. Fix the back cover screws (Torx T25)
5 2.5 Nm and tighten to 2.5 Nm.
6. Fix the cable entries
to the sides of the casing.
Check list
Cable entries and back covers are installed.

4 Installing the plinth


Plinth on the floor
Facility wall
1. Check the clearances around
Rear the plinth.
stopper Plinth 2. Turn the rear stopper.
3. Place the plinth on the floor,
grounding points facing
forward.
75 mm 13.5 mm 75 mm 4. Bolt on the floor with 4 bolts,
(3.0 in) (0.5 in) (3.0 in) 12 mm in diameter.
(17.9 in)
455 mm

(4 pcs)
(14.1 in)
360 mm

300 mm
(11.8 in)

447 mm
(17.5 in)
-5-
4 Installing the plinth (continued)
Plinth on the wall
185 mm
1 1. Mark screw locations using the
3 plinth as a template and drill holes.
2. Fix the mounting screws on the
wall and mount the plinth.
3. Tighten the upper mounting
482.5 mm
600 mm screws.
4. Insert the lower mounting screws.
5. Tighten the lower mounting
2 screws.
6. Ground the plinth. See
section 4 for instructions.
4

5
TIP: It is recommended to install
The dimensions are measured the plinth with the front panel
from the fixing points. facing right.

Plinth on the pole (with VMPB mounting kit)


NOTE: use VMPB mounting kit when the
pole diameter is between
3 60 mm and 300 mm.
1
1. Fix the upper bracket on the pole
and attach the mounting screws.
2. Fix one half of the lower bracket on
4 the plinth.
3. Lift the plinth on the pole.
4. Tighten the mounting screws.
Secure all screws with a thread
locking compound, for example 5. Fix the counterpart of the lower
Loctite 243. bracket on the pole.
6. Remove or retract the rear stopper
2 to the inside in pole and wall instalations.
7. If a second plinth is required, install
7 it on the other side of the pole
mounting bracket.
8. Ground the plinth. See section 4 for
(22.8 in.)
578 mm

instructions.
6

5
-6-
4 Installing the plinth (continued)

Plinth on the pole (with FPKA mounting kit)

NOTE: use FPKA mounting kit when the


pole diameter is between
60 mm and 120 mm.
1
1. Fix the upper bracket on the pole
and attach the mounting screws.
2. Fix one half of the lower bracket on
the plinth.
3. Lift the plinth on the pole.
4. Tighten the mounting screws.
20 Nm 5. Fix the lower mounting
30 Nm
bracket on the pole.
2 6. Tighten the mounting bracket screws.
7. Secure all the screws with
thread locking compound.
20 Nm 4 8.Ground the plinth. See section 4 for
3 instructions.

NOTE: Do not install plinth


on the front face of FPKA.
Install it on left/right side
with FPKA fixing screws in front.

5 6 30 Nm
-7-
5 Grounding principle of the BTS
Grounding principle
GSM/EDGE – WCDMA – LTE TD-LTE
External cable 4 5 4
entry
5
5

1* 1*

6 6
* Main site 2 * Main site 2
grounding Wrist strap grounding Wrist strap
NOTE: Do not chain grounding cables.

1. Ground the plinth to the site main ground. 5. Route the grounding cable through the cable entry.
2. Connect the ESD wrist strap. 6. Connect the other end of the grounding cable to the plinth.
3. Install the first module. 7. Repeat steps 3-6 for each module in your configuration.
4. Connect the grounding cable to the module front panel. 8. Fix the excess cables to the cable support plates
with cable ties.

Check list
Antistatic wrist strap is used when handling modules.
Module core is inside the casing.
All modules are grounded.

6 Installing optional sub-modules


Installing Flexi Multiradio 10 BTS Power Distribution Sub-Module (FPFD)
4
2

3
5

1. Undo the screws holding the FSMx core in place.


2. Pull out the core.
3. Remove the FPFD dummy unit.
6 4. Remove the rubber plugs on the core and the FPFD.
5. Insert the connection card to the slot on the FSMx core.
7 6. Remove the DC screw terminal cover and IP plugs.
7. Loosen the screw terminals.
-8-
6 Installing optional sub-modules (continued)
Installing Flexi Multiradio 10 BTS Power Distribution Sub-module (FPFD) (continued)
9 16

16

10 11

13

8. Strip the DC input cable as needed.


9. Take off tightening nuts of both cable glands and push
the DC input cables through them. If the cable diameter
12 is greater than 6 mm, remove the cable glands' inner ring.
NOTE: Cable glands have a seal that needs to be cut
when the used DC cable exceeds a certain diameter.
10. Re-install the inner cable gland with the DC input cable
routed through it.
11. Insert the DC input cable to the screw terminal.
15 Tighten to 4.0 Nm (recommended).
NOTICE: The max torque is 5.0 Nm. Do not overtighten.
12. Tighten the cable gland.
REPEAT steps 10-12 for the outer cable gland.
13. Re-install the DC screw terminal cover.
14. Align the FPFD with the guide pin on the FSMx core,
and push the FPFD in place.
14 15. Fix the FPFD with 3 x M5x12 screws. Tighten to 4.0 Nm.
16. Route the DC input cable between the FPFD and dummy
unit or FTIF. If not enough space there for both cables,
route one of them on the right side of FTIF. If FTIF is not
installed, route cables through cut-outs in dummy panel.
17. Re-insert the module core and fix the screws.
Check list
Power Distribution Sub-module is properly installed.
Installing Flexi Multiradio 10 BTS optional Transmission Sub-module (FTIF)
(Not relevant for RL25TD)
4

6 1. Undo the screws holding the FSMx core in place.


5 2. Pull out the core.
7 3. Remove the FTIF dummy unit.
4. Remove the rubber plugs on the core and the FTIF.
5. Insert the connection card to the slot on the FSMx core.
6. Align the FTIF with the guide pin on the FSMx core and
push the FTIF in place.
7. Fix the FTIF with 4 x M5x25 screws. Tighten to 4.0 Nm.
8. Re-insert the module core and fix the screws.

Check list
Transmission Sub-module is properly installed.
-9-
6 Installing optional sub-modules (continued)
Installing Flexi Multiradio 10 BTS Capacity Extension Sub-modules (FBBA)
(Not relevant for RL40)

3 2 4
3

1 1

1. Remove the side flange(s).


2. Remove the middle flange.
3. Pull out the dummy unit(s). 4
4. Insert the FBBA(s).
5. Fix the middle flange back in place.
Tighten the screws to 2.5 Nm. 5 6
6. Fix the side flange(s) back in place.
Tighten the screws to 2.5 Nm.
NOTE: When using only one FBBA,
install it in the left-hand side slot
and connect it to BB EXT1 port on FSMx core.

Check list
Capacity Extension Sub-module is properly installed.

7 Installing modules
Principle of module installation

1. Line up the locating marks on the side of the module and


align the holes on the first module bottom with the fixing
studs on the plinth.
2. Push the module back until it stops.
3. Fix with two screws. In pole and wall installations, secure the
screws with thread locking compound.
1 4. Connect the grounding cable to the module and the plinth.
4 5. Insert the second module and repeat steps 1-4.
6. Repeat the steps above for each module in your
2 configuration.
3

NOTE: In pole and wall installations, attach the fixing plate


across the module casings and fix with six screws. Secure
5 the screws with thread locking compound.
See operating documentation for further information.
NOTE: When installing modules into a third-party cabinet,
module casings must always be used. Side trays or plates
are required under each module in a third-party cabinet.
See operating documentation for further information.
-10-
7 Installing modules (continued)
Recommended installation order
NOTE: Max. 5 modules for earthquake zone 4. Wall
Max. 9 modules for earthquake zone 2.

Extension System RF Module


Module (optional)
RF Module
Plinth
RF Module

System Module

RF Module

System Module
Power Module
(optional)
Plinth
Power Module
(optional)

RF Module
Pole
Plinth
RF Module

RF Module

System
Module RF Module

Power Module RF Module


(optional) NOTE:
Maximum 2 modules per plinth.
Plinth

NOTE:
Maximum 2 modules
per plinth.

Check list
Modules are properly stacked.
Modules are level.
Modules are grounded.
Module fixing screws are secured with thread locking compound and tightened.
-11-
8 Cabling
Connecting external power feed

3
9
2

5
7
10

11
6

1. Route the DC power cable through the cable entry. WARNING! Risk of power supply failure and, in rare
2. Remove the IP boot. cases, of short circuit.
3. Loosen the screw terminals of the DC in port on the Check that the polarity is correct according to
FSMx front panel. the markings on the cable.
4. Strip the DC power cable and wrap tape around 8. Tighten the screw terminals to 5.0 Nm.
the exposed wires in order not to break the IP boot. 9. Fix the IP boot in place and fix the screw.
5. Remove the IP plug from the IP Boot and Tighten to max. 2.0 Nm.
insert the taped end of the DC power cable. 10. Install the cable entries.
6. Remove the tape. 11. Fix the cable entry screws.
7. Insert the DC power cable to the screw terminal. 12. Fix the DC power cable to the side of the module casing
with cable ties.
Check list
DC power cable is connected.
Make sure that the DC connector IP boot is in place.
Module core is inside the casing, and cable entries are installed.
-12-
8 Cabling (continued)
Optical cabling

GSM/EDGE - WCDMA - LTE TD-LTE 1. Remove the optical cable connector IP seals
in both System and RF Modules.
2. Remove the protective cap from the optical
transceiver and push it in the System Module.
3. Pull back the optical cable connector seal to
uncover the connector.
4. Remove the protective plug and clean the
connector with a swab or swipe with alcohol.
5. Connect the cable to the System Module.
Make sure it clicks into place.
6. Push the connector seal firmly in place.
7. Route the cable between the System and
5 RF Modules.
8. Coil up the excess cable and fix it on the module
Clean with swab or casing with cable ties.
swipe with alcohol.
9. Repeat steps 2-6 for each RF Module in the
1 2 3 4 6 configuration.
NOTICE: Make sure that the optical 10. Make sure that all the connector seals are
cable connectors have been cleaned. properly installed.

8
8

Left side

NOTICE: The optical cables are factory-bended to the left and, when connected, must always be routed to the
left from the connector. Bending them to the right by force will break the cables.

NOTICE: Do not bend optical cables beyond the minimum radius of 70 mm.
-13-
8 Cabling (continued)
Transmission cabling
There are three options for transmission: two integrated interfaces on the FSMx core and an optional transmission sub-module.

Connecting electrical Ethernet backhaul transmission


cable (EIF1 interface)
1 2 4
1. Remove the IP seal from the EIF1 port on
3 the FSMx core front panel.
2. Route the transmission cable through the cable entry.
3. Pull back the connector seal to uncover the connector.
4. Connect the cable to the EIF1 port. Make sure it clicks
5 into place.
5. Push the cable connector seal firmly in place.
6. Coil up the excess cable and fix it on the module casing
6 with cable ties.
7. Make sure that the connector seal is properly installed.

Connecting optical backhaul transmission cable


(EIF2/RF/6 interface)
Clean with swab or
5 swipe with alcohol.
1. Remove the IP seal from the EIF2/RF/6 port on the FSMx
1 2 4 core front panel.
2. Remove the protective cap from the optical backhaul
transceiver and push it in the EIF2/RF/6 port.
6 3. Route the transmission cable through the cable entry.
4. Pull back the connector seal to uncover the connector.
5. Remove the protective plug from the optical cable and clean
3 the connector with a swab or swipe with alcohol.
6. Connect the cable to the EIF2/RF/6 port. Make sure it clicks
7 into place.
7. Push the cable connector seal firmly in place.
8. Coil up the excess cable and fix it on the module casing
with cable ties.
9. Make sure that the connector seal is properly installed.

If using OPT Ifs:


Connecting Flexi Multiradio 10 BTS
optional Transmission Sub-module (FTIF) cabling
1 (Not relevant for RL25TD)
2 1. Remove IP seals from the relevant transmission
sub-module ports.
2. If using the optical interfaces, insert the backhaul optical
transceivers to the FTIF EIF1 and EIF2 ports.
3. Route a transmission cable through the cable entry.
4. Pull back the connector seal covering the transmission
6 7 cable connector.
5. If using the optical interfaces, clean the optical cables with
4 3 a swab or swipe with alcohol.
6. Connect the cable to the transmission sub-module.
7. Push the cable connector seal firmly in place.
8. Coil up the excess cable and fix it on the module casing
with cable ties.
9. Repeat steps 3-8 for all the transmission cables required
for your configuration.
10. Make sure that all the connector seals are properly
8 installed.
-14-
8 Cabling (continued)
Antenna cabling GSM/EDGE – WCDMA – LTE TD-LTE

4 5 3 4
3 5
1 2
1
2

Cable entries are not used


in cabinet installations

1. Remove the seal from the antenna connector in the 4. Push the antenna jumper cable to the cable entry.
RF Module. 5. Tighten the connector.
2. Push the antenna jumper cable to the 6. Repeat for all the antenna cables in the configuration.
RF Module antenna connector.
3. Pierce the cable entry hole with a knife.

NOTE: In wall and pole installations, the recommended cable routing is through the lower cable entry.
Connecting Flexi Multiradio 10 BTS Power Distribution Sub-module (FPFD) cabling

1 2 3

4 5 8

6 _ + 7

1. Undo the screws holding the FSMx core in place and WARNING! Risk of power supply failure and, in rare
pull it out slightly. cases, of short circuit.
2. Loosen the screw terminals on the FPFD front panel. Check that the polarity is correct according to
3. Strip the DC output cable and wrap tape around the the markings on the cable.
exposed wires in order not to break the IP boot. 7. Tighten the screw terminals to 3.0 Nm.
4. Insert the taped end of the cable to the IP boot. 8. Fix the IP boot in place.
5. Remove the tape. 9. Repeat steps 2 to 8 as many times as necessary.
6. Insert the cable to the screw terminal. 10. Reinsert the FSMx core and fix the screws.
-15-
8 Cabling (continued)
Connecting Flexi Multiradio 10 BTS Capacity Extension Sub-module (FBBA) cabling
(Not relevant for RL40)

6
2 4 8
3
4
6 8

5 7

11

6. Connect an FBBA data cable (995298_) from the


BB EXT1 port on the FSMx core to the BB EXT
1. Remove IP seals from the FBBA ports that you are port on the FBBA front panel.
going to use. Make sure it clicks into place.
2. Connect the power cable (995297_) from the DC out port 7. Push the connector seals firmly in place.
on the FSMx core to the DC in port on the FBBA front panel. 8. If using two FBBA sub-modules, connect an FBBA data
Make sure it clicks into place. cable (995298_) from the BB EXT2 port on the FSMx
3. Push the connector seals firmly in place. core to the BB EXT port of the second FBBA.
4. If using two FBBA sub-modules, chain the power cable from 9. Push the connector seals firmly in place.
the DC out port of the first FBBA to the DC in port of 10. Make sure that all the connector seals are properly
the second FBBA. installed.
5. Push the connector seals firmly in place. 11. Bend the cables upwards, ensuring they are within
the front cover inner dimensions. The maximum
bending radius is 40 mm (1.57 in).
Check list
All cables are connected according to the configuration.
Optical cable connectors have been cleaned.
BTS external cables or cables between the modules on separate plinths are routed via
cable entries.
Connector seals are firmly in place.
All cables are tied with cable ties or routed through cable clamps.
All cables are bent correctly.
-16-
9 Powering up and commissioning the BTS
1. Power up the BTS and check the LEDs and fuses to ensure that all modules are powered.
2. Commission the BTS. See the Commissioning Flexi Multiradio BTS document for further information.

10 Front covers
Front covers
1. Thread the looped end
1 through the hole on
the front cover.
2. Route the end with
the snap hook through
the exposed loop
and tighten the loop.
3. Engage the hook to
the hole on the external
2 cable entry.
3 4. Install the front cover.
5. Tighten the screws
(Torx 25) to 2.5 Nm.

4
5

Check list
Module front panel covers are installed.
-17-
11 Installation check list

Perform these checks to make sure that the installation is complete:


Delivery is complete and undamaged.

Minimum clearances are met.

Plinth is installed according to the instructions.

Plinth is grounded.

Relevant sub-modules are installed according to the instructions.

Power supply cable is connected.

Modules are installed according to the instructions.

Modules are grounded to the plinth.

Cable entries are installed.

Antenna cables are connected according to the configuration.

Internal power cables are connected.

Transmission cables are connected.

Correct type of backhaul optical transceivers are used.


Optical fibre cable connectors are cleaned and connected.
BTS external cables or cables between the modules on separate plinths are routed
via cable entries.

Cables are tied properly.

Cable connector seals are firmly in place.

Unused connectors are covered with IP seals.

BTS is switched on and all modules are ready for commissioning.

Module front covers are installed.

Site is clean and installation completed.

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