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Polo Current Flow Diagram No. 31 / 1

Edition 07.2002

1.6 l/92 kW Simos, engine codes ARC, AVY

From October 1999
1.6 l/92 kW Simos, engine codes AVY, From October 1999
For alternatives to relay and fuse positions as well as multi-pin connector wiring - see "Fitting locations" section.

Fuse colours
30 A - green
25 A - white
20 A - yellow
15 A - blue
10 A - red
7.5 A - brown
5 A - beige
3 A - purple
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Polo Current Flow Diagram No. 31 / 2

Battery, alternator, voltage regulator, starter, radiator fan
thermo-switch, radiator fan
A - Battery
B - Starter
C - Alternator
C1 - Voltage regulator
D - Ignition/starter switch
F18 - Radiator fan thermo-switch
J59 - X contact relief relay
S162 - Fuse -1- (30), in fuse box/battery
S163 - Fuse -2- (30), in fuse box/battery
S179 - Fuse -7- (30), in fuse box/battery
T3c - 3-pin connector
T4g - 4-pin connector, black
T5 - 5-pin connector
T10d - 10-pin connector, red, connector point under relay
carrier
V7 - Radiator fan
- Earth strap, battery - body
1

- Earth point, in plenum chamber

10

ws = white - Earth connection -4-, in engine compartment wiring

167
sw = black harness
ro = red
br = brown - Screw connection -1- (30), on relay plate
500
gn = green
bl = blue
gr = grey
- Screw connection -2- (30), on relay plate
501
li = purple
ge = yellow
or = orange
- Screw connection -3- (30), on relay plate
502
rs = pink
- Connection (50), in engine compartment wiring
D97
harness
* - Not with models with air conditioner
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Polo Current Flow Diagram No. 31 / 3

Simos control unit, engine speed sender, ignition
transformer, spark plugs, spark plug connector, fuses
D - Ignition/starter switch
G28 - Engine speed sender
J361 - Simos control unit (injection system)
N152 - Ignition transformer
P - Spark plug connector
Q - Spark plugs
SB34 - Fuse -34- in fuse box
SB36 - Fuse -36- in fuse box
T3e - 3-pin connector
T4b - 4-pin connector, black
T5h - 5-pin connector, on cylinder head, left
T10c - 10-pin connector, blue, connector point under relay
carrier
T10s - 10-pin connector, light green, connector point
under relay carrier
T14a - 14-pin connector, brown, on cylinder head, left
T121 - 121-pin connector
- Earth point, in engine compartment, left
12

- Connection -1- (15), in interior wiring harness

B163
ws = white
sw = black - Connection -2- (15), in interior wiring harness
B165
ro = red
br = brown
gn = green - Connection, in Simos wiring harness
G9
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Polo Current Flow Diagram No. 31 / 4

Simos control unit, throttle valve control unit,
accelerator pedal position sender, intake manifold
pressure sender, intake air temperature sender, oil
temperature sender
G8 - Oil temperature sender
G42 - Intake air temperature sender
G71 - Intake manifold pressure sender
G79 - Accelerator pedal position sender
G185 - Accelerator pedal position sender -2-
G186 - Throttle valve drive (electric throttle operation)
G187 - Throttle valve drive angle sender -1-
G188 - Throttle valve drive angle sender -2-
J338 - Throttle valve control unit
J361 - Simos control unit (injection system)
T6a - 6-pin connector, black
T6b - 6-pin connector
T10g - 10-pin connector, brown, connector point under
relay carrier
T14 - 14-pin connector, black, on cylinder head, left
T14a - 14-pin connector, brown, on cylinder head, left
T121 - 121-pin connector
- Earth connection (sender earth), in engine wiring
220
harness
ws = white
sw = black
- Earth connection (sender earth), in engine
327
ro = red compartment wiring harness
br = brown
gn = green
* - Not fitted from May 2001
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Polo Current Flow Diagram No. 31 / 5

Simos control unit, hall sender 1, coolant temperature
sender, injectors
G2 - Coolant temperature sender
G40 - Hall sender I
G62 - Coolant temperature sender
J104 - ABS with EDL control unit
J361 - Simos control unit (injection system)
N30 - Injector, cylinder 1
N31 - Injector, cylinder 2
N32 - Injector, cylinder 3
N33 - Injector, cylinder 4
SB3 - Fuse -3- in fuse box
T3 - 3-pin connector
T5h - 5-pin connector, on cylinder head, left
T10a - 10-pin connector, green, connector point under
relay carrier
T14 - 14-pin connector, on cylinder head, left
T14a - 14-pin connector, brown, on cylinder head, left
T121 - 121-pin connector
- Earth point, in engine compartment, left
12

- Earth connection -1-, in engine compartment wiring

85
harness
ws = white
sw = black - Earth connection (sender earth), in engine
ro = red 327
compartment wiring harness
br = brown
gn = green - Connection (injectors), in engine compartment
D95
bl = blue wiring harness
gr = grey
li = purple - Connection (high bus), in engine compartment
D159
ge = yellow wiring harness
or = orange
rs = pink - Connection (low bus), in engine compartment
D160
wiring harness
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Polo Current Flow Diagram No. 31 / 6

Simos control unit, lambda probe I, lambda probe II,
activated charcoal filter system solenoid valve,
immobilizer control unit
G39 - Lambda probe before catalyst
G65 - High pressure sender
G130 - Lambda probe after catalyst
J293 - Radiator fan control unit
J255 - Climatronic control unit
J361 - Simos control unit (injection system)
J362 - Immobilizer control unit
N80 - Activated charcoal filter system solenoid valve 1
SB30 - Fuse -30- in fuse box
T4f - 4-pin connector
T6e - 6-pin connector
T10 - 10-pin connector, white, connector point under
relay carrier
T10a - 10-pin connector, green, connector point under
relay carrier
T10g - 10-pin connector, brown, connector point under
relay carrier
T121 - 121-pin connector
- Positive (+) connection (15a), in engine
D52
compartment wiring harness
ws = white
sw = black
- Connection (87a), in engine wiring harness
E30
ro = red
br = brown - Connection, in air conditioner wiring harness
gn = green L2
bl = blue
gr = grey * - Only models with manual control air conditioner
li = purple
ge = yellow ** - Only models with Climatronic
or = orange
rs = pink
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Polo Current Flow Diagram No. 31 / 7

Simos control unit (injection system), knock sensor,
clutch pedal switch, brake light switch, brake pedal
switch, inlet camshaft timing adjustment valve, heater
element (crankcase breather)
F - Brake light switch
F36 - Clutch pedal switch
F63 - Brake pedal switch
G61 - Knock sensor
J361 - Simos control unit (injection system)
N79 - Heater element (crankcase breather)
N205 - Inlet camshaft timing adjustment valve
SB15 - Fuse -15- in fuse box
SB24 - Fuse -24- in fuse box
T2 - 2-pin connector, black
T5h - 5-pin connector, on cylinder head, left
T10 - 10-pin connector, white, connector point under
relay carrier
T10b - 10-pin connector, black, connector point under
relay carrier
T10g - 10-pin connector, brown, connector point under
relay carrier
T10s - 10-pin connector, light green, connector point
under relay carrier
ws = white T14 - 14-pin connector, black, on cylinder head, left
sw = black T14a - 14-pin connector, brown, on cylinder head, left
ro = red
br = brown T121 - 121-pin connector
gn = green - Connection (15a), in dash panel wiring harness
bl = blue A20
gr = grey
li = purple - Connection -2- (54), in dash panel wiring harness
A89
ge = yellow
or = orange
rs = pink - Positive (+) connection -2- (15), in engine prewiring
D33
wiring harness
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Polo Current Flow Diagram No. 31 / 8

Simos control unit (injection system), fuel pump relay,
fuel pump relay (crash), oil temperature sender
J17 - Fuel pump relay
J234 - Airbag control unit, behind lower console
J361 - Simos control unit (injection system)
SB31 - Fuse -31- in fuse box
T10d - 10-pin connector, red, connector point under relay
carrier
T10g - 10-pin connector, brown, connector point under
relay carrier
T10x - 10-pin connector, yellow, connector point under
relay carrier
T14 - 14-pin connector, black, on cylinder head, left
T121 - 121-pin connector
W - Interior light, front
- Earth point, near selector mechanism
76

- Connection (crash signal), in dash panel wiring

A125
harness
- Earth connection, in front left interior wiring harness
B102

- Positive (+) connection -1- (30a), in interior wiring

B111
ws = white harness
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Polo Current Flow Diagram No. 31 / 9

Fuel pump, speedometer sender, fuel gauge sender,
coolant shortage indicator sender
G - Fuel gauge sender
G6 - Fuel pump
G22 - Speedometer sender (hall sender, on gearbox)
G32 - Coolant shortage indicator sender
J362 - Immobilizer control unit
SB1 - Fuse -1- in fuse box
SB40 - Fuse -40- in fuse box
T5h - 5-pin connector, on cylinder head, left
T10a - 10-pin connector, green, connector point under
relay carrier
T10b - 10-pin connector, black, connector point under
relay carrier
T10c - 10-pin connector, blue, connector point under relay
carrier
T10e - 10-pin connector, light pink, connector point under
relay carrier
T10g - 10-pin connector, brown
T14 - 14-pin connector, black
T14a - 14-pin connector, brown
- Earth point, in plenum chamber
10

ws = white - Earth connection -2-, in engine compartment wiring

131
sw = black harness
ro = red
br = brown - Earth connection -3-, in engine compartment wiring
132
gn = green harness
bl = blue
gr = grey - Earth connection -1-, in engine prewiring wiring
281
li = purple harness
ge = yellow
or = orange - Connection -1- (87), in dash panel wiring harness
A99
rs = pink
- Earth connection, in interior wiring harness, front
B102
left
- Positive (+) connection -2- (15a), in interior wiring
B149
harness
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Polo Current Flow Diagram No. 31 / 10

Dash panel insert, oil pressure warning, coolant
temperature gauge, fuel gauge, rev. counter, warning
lamps
F1 - Oil pressure switch
G1 - Fuel gauge
G3 - Coolant temperature gauge
G5 - Rev. counter
H11 - Oil pressure warning buzzer
J285 - Control unit with display in dash panel insert
K2 - Alternator warning lamp
K3 - Oil pressure warning lamp
K28 - Coolant temperature/coolant shortage warning
lamp
K105 - Reserve fuel warning lamp
T10 - 10-pin connector, white, connector point under
relay carrier
T10d - 10-pin connector, red, connector point under relay
carrier
T14 - 14-pin connector, black, on cylinder head, left
T32 - 32-pin connector, blue
- Connection (speed signal), in dash panel wiring
A27
harness

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Polo Current Flow Diagram No. 31 / 11

Dash panel insert, self-diagnosis connection, data bus
diagnostic interface
J362 - Immobilizer control unit
J285 - Control unit with display in dash panel insert
J533 - Data bus diagnostic interface control unit
T10s - 10-pin connector, light green, connector point
under relay carrier
T16 - 16-pin connector, self-diagnosis connection
T32 - 32-pin connector, green
T32a - 32-pin connector, blue
- Connection (diagnosis wire K), in dash panel wiring
A76
harness
- Connection (high bus), in dash panel wiring
A121
harness
- Connection (low bus), in dash panel wiring harness
A122

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink